SHIMA INDUSTRIAL SOLUTIONS

EX
SHIMA INDUSTRIAL SOLUTIONS
SHIMA SEIKI leads the world’s flat knitting industry with a
rich history of technological innovation. Having invented
the world’s first Digital Stitch Control System and seam free WholeGarment ® knitwear, we are also known as an
With combined experience in both computerized
knitting and cutting, SHIMA SEIKI supports industrial
textile manufacturing for a variety of applications
through exclusive experience and know-how.
industry pioneer.
１）Shaped knitting capability unique to flat knitting
Under our founding philosophy to “create ourselves what
２）Integral knitting of built-in aggregate parts
is not available,” SHIMA SEIKI’s reputation as innovation
leader has been unchallenged for over 50 years.
Continuing with research and development in textiles
outside of knitting, we have gone beyond the limits of
fashion, having entered the industrial textile sector.
３） Seam-free WholeGarment® technology that knits products
in their entirety
４）Development of new stitches and knit structures
５） Expanding the capability to handle new materials in both
knitting and cutting
We at SHIMA SEIKI approach technical textiles in the
same manner as we have in the past, providing innovative
solutions based on our core technology of knitting and
other textile processes.
６） Maintaining a comprehensive product range consisting of
knitting width and gauge as well as cutting area and ply thickness
７）Expanding product range for supporting new applications
MATERIALS
HEALTHCARE
SPORTS
INDUSTRIAL MATERIALS
KNITTING
SAFETY & PROTECTION
SMART GARMENTS
AUTOMOTIVE
CUTTING
AEROSPACE
HOME FURNISHINGS
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SPORTS
HEALTHCARE
Nowadays professional-grade equipment is
In the medical and healthcare industry, fit and
becoming increasingly popular even among the
comfort from elastic knitwear and WholeGarment ®
amateur and recreational sports markets. Knitwear
3D shaping technology offer great potential.
features superior stretch characteristics, and
WholeGarment ® compression knitwear based on
furthermore seam-free WholeGarment 3D shaping
3D body scans allow custom-fit comfort for individual
technology offers ideal fit and comfort. In addition,
patients. Cushions using resilient spacer fabrics are
since WholeGarment ® knitwear can be produced
also receiving attention in healthcare.
®
in its entirety with very short leadtimes, made-tomeasure custom sportswear can be produced to
provide ideal fit for individual athletes.
Compression Wear
Body scan data is converted to 3D
data on the design system, and
garment patterns are produced.
A knitting program is produced
based on those patterns, allowing a
custom-fit garment to be produced
on a WholeGarment® knitting
machine. By varying material and
stitch structure, small adjustments
can be made to compression
rate and location, allowing such
medical applications as treatment of
lymphedema and other conditions.
Form-stable products
By manipulating materials, stitch
structure and shaping methods, formstable 3-dimensional products such
as brassier cups can be produced.
Partition® Socks
5-toe socks, Partition® socks and tabi
socks can all be knit with variations in toe
separation, allowing balance and stability
as needed for increased performance.
Furthermore by applying new knitting
methods and materials, partial compression can be achieved for support wear.
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PARTITION® SOCKS Patent No. 12002909.5 etc.
HUMAN
Clothing has traditionally been divided into two general categories:
wovens and knits. Knits are known for their stretch characteristics, and
with flat knitting’s unique shaping capabilities, items can be shaped-tofit. This fitment is considered especially suited to industrial applications
concerning wearable technology, and elastic knitwear and compression
garments have become the focal point for safety, protection, sports and
healthcare. In this respect, seam-free 3-dimensional knitwear utilizing
SHIMA SEIKI’s WholeGarment ® knitting technology is gathering interest
as having great potential in this area.
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SAFETY & PROTECTION
Beginning with knitted work-glove applications,
SHIMA SEIKI currently supports knitting, shaping
and cutting of functional fabrics and materials that
clear various safety guidelines in industrial, police
and security, fire-fighting and military applications.
These include such features as cut-resistance,
heat-resistance, electrical insulation and chemical
resistance.
Balaclava sample by 019 Ltd. (Made in the U.K.)
WholeGarment ® Shoe
Knitted shoe uppers are usually of the
cut-and-sew variety, but lately there are
shaped uppers gathering attention in the
market. WholeGarment® shoe uppers are
produced without seams in one entire piece,
offering ideal fit shaped to the foot.
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SMART GARMENTS
From novelty garments with decorative LED
illumination to lifestyle products that can operate
smart phones and media players, and even medical
applications such as remote health monitors, it is
possible to knit-in electrically conductive yarns and
IC chips, as well as tubes for wiring and pockets for
batteries and antennas.
Smart Bellyband
Fetal condition can be monitored
remotely by the physician, without
having the expectant mother
spend hours at the hospital under
observation.
Photo : Courtesy of Drexel University
Knitted Electrical Capacitor
By knitting with specially developed
yarns that function as electrical
capacitors, electrical energy can be
stored within a garment, eliminating
the need for batteries used in sensor
operation and data communication, etc.
Photo : Courtesy of Drexel University
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HOME FURNISHINGS
Specialty fabrics and leather used in furniture
coverings, curtains and drapes, and other
home furnishings require special cutting
machines. Special knitting techniques using
warp (vertical) yarns and inlay (horizontal)
yarns inserted into flat knitted fabrics realize
high quality design as well as durability and
wear resistance.
Cooling Vest
The Japan Uniform Center adopts
technology developed by the Japanese
Aerospace Development Agency
( JAXA ) in collaboration with private
sector companies to market new
products. One of these collaborations
has yielded a vest that features knittedin pipes running throughout for sending
liquid to all portions of the upper body
for cooling purposes. There are high
expectations for its use in professions
that require temperature regulation
such as fire - fighting.
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Product : Cooling by Space Technology Undergarment, Vest Type.
Planning : Public Interest Incorporated Foundation Nippon Uniform Center
Manufacturing and Marketing : Teikoku Sen-i Co., Ltd.
INDUSTRY
SHIMA SEIKI is involved in many joint projects in the automotive and
aerospace sectors that require constant development and application
of new materials. Qualities such as strength, light weight, flexibility and
durability are maximized in the development of knitted products, while
NC cutting machines offer precision cutting of various materials.
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AUTOMOTIVE
AEROSPACE
For automotive interiors, SHIMA SEIKI provides 3D
The aerospace industry can also benefit from cutting
shaping technology for seat covers, and special
and shaping of a variety of materials, as well as seam-
leather cutting machines are used for seats, armrests,
free WholeGarment ® tubular harnesses and shields.
headrests, trim, etc. WholeGarment can also
WholeGarment ® knitwear has also been adopted as
produce seam-free wire harnesses and heat-resistant
onboard wear for Space Shuttle and Space Station
shields for the engine room. For luxury and sports
missions, due to its benefit of seam-free fit and comfort
vehicles as well as alternative energy and concept
in a zero-gravity environment. Close cooperation with a
vehicles, carbon fiber- and glass fiber-reinforced
spinning company yielded a garment with antibacterial
plastic prepreg material can be cut on our NC cutting
and deodorizing properties to ensure a pleasant mission
machines as well.
in close quarters.
®
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INDUSTRIAL MATERIALS
While understanding the large variety of industrial
materials available in the market, SHIMA SEIKI places
great effort upon widening the range of materials
with which it can knit and cut. For knitting, aramid
yarns, carbon fiber, as well as high-performance
monofilament and metallic yarns are supported in
shaping and 3D shaping. A wide range of NC cutting
machines with specialized cutting heads are available
for handling of various materials as well.
Carbon Fiber + Nylon
Zylon®+ Polyethylene
Stainless Steel 304
Kevlar ®
Nylon Monofilament
Zylon®+ Glassfiber
Zylon®+ Polyester
Zylon®+ Nylon monofilament
Thermo Yarn + Nylon
Stainless Steel 304
PET Monofilament
Zylon is a registered trademark of Toyobo Co. Ltd. Kevlar is a registered trademark of E. I. du Pont de Nemours and Company.
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RESEARCH AND DEVELOPMENT
Since its founding, SHIMA SEIKI has always strived
to provide “world’s first” technology. Nowadays, that
pioneering spirit is not only nurtured within the company,
but is also shared with other companies and academic
institutions through a number of joint projects.
Joint Industry-University Projects
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Technische Universität Dresden
At Dresden Technical University of Dresden, Germany, a set of
SHIMA SEIKI knitting machine and design system is used in the
research and development of various knitted applications for a
variety of materials.
3D Scanning Device
The result of a three-way research
and development collaboration
among Wakayama University,
Wakayama Prefectural Medical
University Hospital and SHIMA
SEIKI, the 3D Scanning Device
features multiple cameras and
LED light sources that take precise
measurements in only one second.
Drexel University
Drexel University of Philadelphia, Pennsylvania, is home to the
SHIMA SEIKI HAUTE TECHNOLOGY LABORATORY, a new crossdiscipline laboratory that aims to nurture new ways of thinking.
Several WholeGarment ® knitting machines and design systems
are used by faculty and students not only of textiles, but of
biotechnology, computer science and other departments as well.
SPECIAL PROJECTS
As leading technologist in the field of flat knitting, which among textile
manufacturing methods is the only type capable of forming shapes
directly on the machine, SHIMA SEIKI supports all aspects of new
development, from testing new materials to producing prototypes, offering
technical support for mass-production as well as consulting at all levels
and participating in joint projects. With our own design and development
department, as well as our own manufacturing facilities, not to mention an
in-house manufacturing rate of over 70 per cent, SHIMA SEIKI can offer
flexible original solutions and contribute to intellectual creativity.
MATERIAL APPLICATIONS
In the field of technical textiles, new ideas for fabrics and
products utilizing new materials are constantly under
consideration. That is why at SHIMA SEIKI we are involved
not only in knitting machine development for handling new
materials, but also in the development of new materials
together with spinning companies.
2D Shaping
For flat, two-dimensional pieces,
shaping is performed by such
knitting techniques as narrowing
and widening. Other methods
include the use of moulds, or
materials that fuse or harden
when heated, such as those
used in embossed knits and
spacer fabrics.
3D Shaping
With pattern-based 3D design
and programming, along with
3D shaping made possible with
WholeGarment® knitting, the
range of knitted applications
in the industrial textile area will
surely expand. Because each
item can be produced in its
entirety, there is no need for
cutting or sewing of parts, and
edges do not require any further
processing.
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MACHINES
WholeGarment® Computerized Knitting Machine
MACH2®X is a revolutionary new knitting machine
that overturns the conventional standard of a flat
knitting machine. Featuring SHIMA SEIKI’s original
SlideNeedle™ on four needle beds instead of the usual
two, MACH2®X is capable of performing true, highquality, high-speed WholeGarment® knitting.
The Evolution to WholeGarment®
Conventional knitted items are produced by
cutting patterned pieces out of a fabric and sewing
them together (cut and sew). Through improved
programming, shaping technology allows pieces to
be shaped according to these patterns, eliminating
the cutting process but still requiring sewing. Now,
with WholeGarment ® knitting, products can be
knit in their entirety without sewing.
WholeGarment® Computerized Knitting Machine
The SWG®-N2 series compact
WholeGarment ® knitting machines
feature our renowned SlideNeedle™ and
are capable of producing a variety of
products. With a knitting width ranging
from 10 inches (25cm) to 36 inches
(90cm), the versatile N2 can be used
for everything from sampling to massproduction in the healthcare, sports, safety
and industrial materials sectors.
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Cut and Sew
The Original SlideNeedle™
SHIMA SEIKI has re-evaluated the most
basic component of knitting—the knitting
needle—and has renewed the 150-year old
latch needle design. Improvements made to
the basic design yield unprecedented knitting
techniques for producing unprecedented
products.
Shaped Knitting
WholeGarment ®
Computerized Flat Knitting Machine
With two loop presser beds mounted on top
of conventional needle beds, SRY ® provides
complete control over pressdown of
individual loops. Resulting inlay patterns limit
typical stretch characteristics of knitwear,
offering new potential for industrial fabrics
using metallic and monofilament yarns.
Yarn Unwinding Option
When knitting with such materials as
metallic and monofilament yarns, the
yarn has a tendency to kink, making it
practically impossible to feed smoothly
into the machine. The Yarn Unwinding
Option features a motorized bobbin that
provides stable yarn feed with control
over feed amount and tension.
Computerized Flat Knitting Machine
A compilation of SHIMA SEIKI’s vast know-how
and experience accumulated over the years, SVR®
is the global standard for shaped knitting. Madein-Japan quality, reliability, productivity, userfriendliness and cost-performance all combine
to satisfy the high expectations of the world's
industrial textiles industry.
Computerized Cutting Machine
Computerized Flat Knitting Machine
A hybrid knitting machine that combines warp knitting with
flat knitting, such a machine can only be produced with
the highest standards of mechatronic development and
manufacturing. Colorful intarsia and jacquard patterns can
be combined with vertical warp patterns for unprecedented
patterning possibilities
SHIMA SEIKI's P-CAM® series NC cutting
machines all feature high productivity, efficiency
and quality. Cutting width can be chosen
depending upon individual needs, and multiply machines feature a range of ply thickness
from which to choose, starting with single
sheets. Materials range from fabric and leather
to carbon fiber and composite materials, and
cutting heads can be chosen from straight
blade and circular blade to reciprocating knife
and even ultrasonic cutter. Combined with
our CAD system, a fully integrated production
system can be obtained.
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SHIMA SEIKI MFG., LTD.
SHIMA SEIKI SPAIN, S.A.U.
SHIMA SEIKI (HONG KONG) LTD.
SHIMA SEIKI EUROPE LTD.
SHIMA SEIKI PORTUGAL, UNIPESSOAL LDA
SHIMA SEIKI KOREA INC.
SHIMA SEIKI ITALIA S.p.A.
SHIMA SEIKI U.S.A. INC.
SHIMA SEIKI MFG., LTD., TAIPEI BRANCH
85 Sakata Wakayama 641-8511 Japan
TEL +81-73-474-8210 FAX +81-73-474-8270
Sills Road, Willow Farm Business Park,
Castle Donington, Derbyshire, DE74 2US U.K.
TEL +44-1332-814770 FAX +44-1332-850272
Via Redecesio 11-20090 Segrate (MI) ITALY
TEL +39-02-216621
FAX +39-02-2139410
Poligono Industrial Can Salvatella, Calle Comadran 35
08210 Barbera Del Valles, Barcelona, SPAIN
TEL +34-93-7293727
FAX +34-93-7180626
Rua S. Juliao 241, Apartado 3142, Avintes 4431-801, PORTUGAL
TEL +351-22-787-8580 FAX +351-22-787-8589
22 Abeel Road, Monroe Twp., NJ 08831 U.S.A.
TEL +1-609-655-4788 FAX +1-609-655-3989
1901, 19/F, Lu Plaza No. 2 Wing Yip Street, Kwun Tong, Kowloon, HONG KONG
TEL +852-2898-8339
FAX +852-2558-8332
Seojung Bldg. 1F, 2F, 590-9, Guui-Dong,
Kwangjin-Gu, Seoul KOREA 143-200
TEL +82-2-2216-4057 FAX +82-2-2216-4711
1F, 30, Lane 583, Ruey Kuang Rd., Neihu, Taipei 11492, TAIWAN
TEL +886-2-8752-3388 FAX +886-2-8797-5522
URL http://www.shimaseiki.com
SAFETY NOTICE
In order to ensure safe operation of the equipment,
please review all operation manuals carefully before use.
SHIMA SEIKI, MACH2, SWG, SRY, SVR, LAPIS, P-CAM, WHOLEGARMENT, SlideNeedle and Partition are registered trademarks or trademarks of SHIMA SEIKI MFG., LTD. in Japan and/or other countries. Other product or service names shown in this catalogue may be trademarks or registered trademarks of their respective owners. SHIMA SEIKI products may contain embedded software that is subject to license terms, and the end user must
agree to the license terms before using the system. SHIMA SEIKI maintains a policy of continuous improvement for its products, and therefore specifications and appearances are subject to change without notice. Please
contact your nearest authorized sales representative for the latest information.