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www .ja ko b .c h
D: Neuheiten und sinnvolle Ergänzungen: Bestellen Sie den 68-seitigen NEWS-Katalog von Jakob® INOX LINE. F: Nouveautés et suppléments judicieux sur 68 pages: commandez le catalogue NEWS de Jakob® INOX LINE. E: New products and useful additions: Please order the 68-page NEWS catalogue from Jakob® INOX LINE. D: Die Fassadenbegrünung bekommt eine neue Dimension mit Jakob® INOX LINE G1. Auf 68 Seiten finden Sie moderne und ökologische Ideen. F: La végétalisation des façades revêt une nouvelle dimension grâce à Jakob® INOX LINE G1. Des idées écologiques et modernes vous attendent sur les 68 pages conçues à votre attention. I: L’inverdimento delle facciate acquista una nuova dimensione con Jakob® INOX LINE G1. Il nostro catalogo vi propone 68 pagine ricche di idee moderne e ecologiche. D: Biegsame, transparente Netzstrukturen aus Edelstahlseilen von Jakob® INOX LINE sind multifunktional und langlebig: Praxisnahe Anwendungen auf 68 Seiten. F: Des structures de filet souples et transparentes, faites avec des câbles en acier fin de Jakob® INOX LINE: 68 pages d’utilisations pratiques vous attendent. E: Pliable, transparent grid structures made of stainless steel rope from the Jakob® INOX LINE series are multifunctional and durable: real-world applications on 68 pages. I: Le strutture a rete flessibile e trasparente realizzate in funi di acciaio legato della Jakob® INOX LINE sono multifunzionali e di lunga durata: vedi applicazioni pratiche su 68 pagine. Ihr Jakob® INOX LINE Partner Votre partenaire Jakob® INOX LINE Your Jakob® INOX LINE Distributor Il vostro interlocutore Jakob® INOX LINE Katalogbestellungen unter: Commandez votre catalogue sous: Order your catalogue under: Per richiedere il catalogo basta accedere a: E: Jakob® INOX LINE G1 creates a new dimension in the art of façade greening. You’ll find contemporary and ecological ideas in this 68-page catalogue. Printed in Switzerland, April 2007 © Copyright by Jakob AG Switzerland 1988 / 2007 Idea & Conception by Atelier Jakob AG, CH-1783 Barberêche 68 pagine di novità e significativi integrazioni: ordinate ancora oggi il catalogo NEWS di Jakob® INOX LINE. www.jakob.ch I: … rostfreie Drahtseile und Endverbindungen mit den unendlichen Kombinationsmöglichkeiten. … câbles et éléments inox pour une gamme d’utilisations illimitées. Hauptstraße / Via Principale 15, 39035 Welsberg / Monguelfo Tel. +39 0474 946 070, Fax +39 0474 946 913 www.inoxdesign.eu … stainless steel wire rope products and connectors for an unlimited range of applications. In über 50 Ländern sind wir für Sie da: Nous sommes à votre disposition dans plus de 50 pays: Worldwide presence in over 50 countries: Siamo presenti in oltre 50 paesi: … funi di acciaio inossidabile e terminali che consentono un’innumerevole varietà di combinazioni. Für alle übrigen Informationen wenden Sie sich bitte an: / Pour de plus amples renseignements, veuillez s.v.p. contacter: For any other information please contact: / Per qualsiasi informazione, vogliate rivolgervi a: Jakob AG, Drahtseilfabrik, CH-3555 Trubschachen, Switzerland Tel. +41 (0)34 495 10 10, Fax +41 (0)34 495 10 25 www.jakob.ch, eMail: [email protected] ENGLISH Europe • Austria • Belgium • Bulgaria • Croatia • Cyprus • Denmark • Finland • France • Germany • Greece • Hungary • Ireland • Italy • Lithuania • Luxemburg • Macedonia • Netherlands • Norway • Poland • Portugal • Romania • Russia • Slovakia • Slovenia • Spain • Sweden • Switzerland • Turkey • United Kingdom • Asia and Far East • China • Hong Kong • India • Japan • Korea • Malaysia • Singapore • Taiwan • Thailand • Australia • Australia • North America • Canada • USA • South America • Argentina • Uruguay • El Salvador • Mediterranean and Africa • Dubai/UAE • Israel • Lebanon • South Africa Everyone involved in development is aware of the problem: first, there’s a vision. Then comes the challenging task of turning it into a mature product. But how will the market respond when the job has been completed? In our case, the Jakob® INOX LINE will be good for many a surprise. It will take some time for the industry to digest the pioneering achievements featured in this catalogue. Indeed, we have always been that all-decisive bit ahead of our times … Despite this renewed innovative thrust – as ex- pressed in the unprecedented breadth and depth © Copyright by Jakob AG, Drahtseilfabrik CH-3555 Trubschachen Switzerland 1988 / 2003 Rev. 3 Nächste Über- Allez de surprise The surprise of our product line –, we have remained true to La sorpresa que La prossima raschung nach en surprise that follows one thing: legendary Swiss quality. Althought we lo espera después sorpresa dopo diesem Katalog Ces 116 pages vous ont this catalogue are serving international markets to an ever de este catálogo questo catalogo Nach 116 Seiten étonnées par le savoir- There’s only one greater degree, we are fully committed to this Existe una sola Dopo le 116 pagine Kompetenzbeweis faire inusuel qu’elles other way we can können wir uns démontrent? Ne restez beat this 116-page Thus, we will continue to make that extra effort la demostración dimostrato il eigentlich nur noch pas sur cette im- demonstration of which steps us apart, to respond more flexibly to de competencia significato di com- in einer Hinsicht pression! Laissez le competence: your special requests, and to more systematically contenida en petenza, c’è solo übertreffen: mit perfectionnisme à with the communicate what makes elements of estas 116 páginas: un superlativo che the refined den sauber konfek- l’œuvre dans chaque professionally the Jakob®possa INOXeccellere: LINE so exclusive:disponiendo timelessness, de los tionierten Elementen produit signé assembled functionality, and convenience in assembly. elementos de la línea gli elementi Jakob® INOX LINE, Jakob® INOX LINE Jakob® INOX LINE ® INOX LINE, Our motivated teamLINE, of designersJakob and engineers Jakob® INOX die Sie hoffentlich vous étonner bien plus elements which as well as sperando qualifed che distributors in que, Europe and esperamos. alsbald bestellen encore … Dès votre you will hopefully overseas will make sure you remain in Usted the focus vogliate avvalervene pronto werden. prochaine commande! order soon. © Copyright by Atelier Jakob AG /SA CH-1783 Barberêche Switzerland Catalogue: Idea Conception Atelier Jakob AG /SA Hannes Jakob SGD CH-1783 Barberêche Switzerland heritage. che vi hanno of that commitment. presto. manera e superar solicitará. ® INOX LINE PRODUCT REVIEW 06 13 INFORMATION & USES 14 35 STRANDED WIRE & WIRE ROPES 36 37 EXTERNAL THREADS 38 43 INTERNAL THREADS 44 47 END STOPS 48 51 ANGLED POST FITTINGS 52 55 SPHERICAL POST FITTINGS 56 59 CLEVIS ENDS 60 67 EYE ENDS 68 75 LOOPS 76 79 CARRIERS 80 85 ANCHORING SYSTEM 86 97 CROSS CLAMPS 98 103 ACCESSORIES 104 109 ASSEMBLY AIDS 110 113 ® 06 07 INOX LINE 53 49 47 41 57 51 47 41 39 57 53 43 59 45 55 39 51 43 49 61 65 75 71 75 67 69 65 69 61 71 61 75 67 61 ® 08 09 INOX LINE 81 91 77 87 79 93 81 77 79 83 79 85 87 83 77 85 87 83 93 104 93 107 104 111 97 106 107 113 105 106 99 105 106 97 103 104 111 103 99 110 113 105 ® 10 10810– INOX LINE 30829– Technical data subject to change. All rights reserved. 30869– © 1988 / 02 by Jakob AG Switzerland. Rev. 2 30898– R 30898– L 30862– 10820– 11 Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. 30812– R 30811– L 30854– 30814– R 30813– L 30806– R 30807– L 30808– R S 30809– L 10830– Ø 1,0 – 20,0 37 30850– R 30855– L M4 – M30 39 M4 – M20 Ø2–8 49 30866– 45 30831– R Ø2–8 M3 – M24 53 30869– Ø2–8 57 30898– R 30898– L 30862– 49 M3 – M10 53 30862– M3 – M10 39 M6 – M8 67 30823– Ø 3 – 16 71 M3 – M24 75 20801– S 30824– 57 M3 – M24 61 30871– R 30899– Ø3–6 67 30870– Ø3–6 71 30889– 30808– R 30809– L Ø 2 – 16 20802– M8 – M10 77 t 77 t M8 – M10 77 30874– S 45 Ø3–8 51 30866– Ø2–8 53 30862– M3 – M10 57 M5 – M24 65 30871– R 30899– Ø 2 – 16 67 30880– Ø 2 – 12 71 Ø 2 – 16 77 20803– S 30819– Ø2–4 30874– 79 t 30872– L 41 M5 – M8 47 30821– 41 Ø3–8 51 30863– M5 – M8 47 30816– R 30856– Ø3–8 53 30862– Ø2– 4 57 Ø2–8 51 30873– Ø3–8 53 30862– Ø 12 – 24 43 30828– M4 – M20 47 30865– 43 Ø2–8 Ø3–8 51 30862– 49 M3 – M24 Ø3–8 59 30862– 53 Ø3–8 Ø 2 – 16 61 30847– 55 Ø3–6 65 M6 – M10 M6 – M8 65 Ø2–6 69 Ø 3 – 16 65 M5 – M20 69 M5 – M8 75 M6 – M20 69 M8 75 75 30867– R M5 – M8 77 t Ø 2 – 16 M8 – M10 30808– R 30809– L 75 Ø2–4 79 30905– 77 30808– R S 30809– L 30868– L 69 Ø 2 – 16 20804– 30888– 30885– R 30886– L 65 Ø2–6 30888– R 30888– L 30885– R 30886– L 30822– 61 Ø 2 – 16 30853– 30845– R 30846– L 30881– 55 M5 – M8 30845– R 30846– L 30891– L M6 – M10 Ø 3 – 16 30872– L 30857– 30851– R M6 – M10 61 30817– R 30852– L M14 – M27 Ø 3 – 16 30818– L 30832– L 30826– R 30827– L M6 – M8 43 30860– R 30861– L 30848– R 30849– L M3 – M8 M5 – M24 79 30874– S 77 Ø3–8 30874– t M8 – M10 Ø2–8 77 79 t Ø3–8 79 ® 12 30859– Ø3–5 30859– 81 30859– M12/8 81 81 81 83 Ø2–6 Ø3–8 M5 – M10 83 M5 – M10 85 M5 – M10 M8 b1 75 – 200 85 M8 87 ød3 80 91 M8 91 ød3 8,1 93 M6 ød2 10 91 M10 97 Ø2–6 97 Ø 2– 6 103 Ø 8 – 10 Ø 8 – 10 97 Ø2–6 103 Ø 2 – 16 103 M3 – M8 104 M4 – M20 M5 – M24 104 M4 – M20 105 M4 – M20 105 M5 – M10 106 M6 – M24 kN 1,0 – 5,5 105 kN 3,2 – 34,0 106 kN 1,6 – 13,0 106 ød1 25 – 40 110 M4 – M20 M4 – M8 107 M3 – M30 110 M3 – M20 110 M3 – M24 111 M3 – M20 M6 – M12 110 M6 – M12 111 M5 – M8 112 ø 3,5 – 8,0 113 400 ml 113 50 ml 113 30740– 112 Ø2–8 113 30906– 112 30803– 111 50 ml 30879– 30878– R 30877– L 110 112 30879– 30803– 30892– 107 M6 – M8 M4 – M10 30879– 30803– 30896– 107 111 30894– 30896– 30839– 106 M4 – M20 M3 – M30 30803– 30892– R 30893– L 30890– 30835– 105 107 30844– 30835– 30836– 104 M6 – M24 b1 50 – 110 30843– 30815– 30884– 104 106 30838– 30882– R 30883– L 30848– R 30849– L 99 M8 M8 30892– R 30893– L 30825– 30837– 30875– 30864– 99 104 30884– 30842– 30858– 93 Ø2–6 M8 30897– 30882– 30858– 30858– 93 99 30858– 30897– 30897– 87 Ø max. 5 Ø2–6 13 Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. 30887– 30836– 30897– 30897– 87 93 30897– 30897– 87 M6 © 1988 / 96 by Jakob AG Switzerland. 30858– 30897– 30897– 30836– 83 87 30897– 30836– 30859– Ø3–4 83 30836– 30863– N Ø2–8 Ø3–4 M8 30897– 30836– 30802– 30863– X Ø2–8 83 30833– 30859– Ø3–5 Ø3–4 Technical data subject to change. All rights reserved. 30836– 30859– 30859– M12/8 INOX LINE Ø3–4 113 30804– 112 Ø 2 – 10 113 ® 14 2 INOX LINE INFORMATION CHARACTERISTICS OF WIRE ROPES WITH END CONNECTORS 6 Wire ropes can only absorb tensile forces. The tensile force to intrinsic weight ratio is very favourable. Because wire ropes are so easy to handle, an in view of the almost unlimited number of end connector combinations, it is very cost-effective to create technically and esthetically outstanding solutions. WIRE ROPE DESIGN AND MANUFACTURE SAFETY FACTOR 3 Wire ropes are made of high-strength cold-drawn wires. The wires (1) are helically wound around the core (2) to form a strand (3). The strands are then twisted around a steel core (5) to produce the finished rope (6). 4 1 Wires 2 Core wire MODULUS OF ELASTICITY 1 3 Strand 4 Twisted length 6 Wire rope 1 7 Jakob® code filament METALLIC CROSS SECTION 5 Elongation under load: The tension/elongation curve of new wire ropes is not linear, and different curves apply to the load and relief conditions. The numeric values of the modulus of elasticity (E) are averages. A smaller number of wires and strands in the rope, a longer twisted length and a longer application period produce a larger E number. 5 Steel core (SE) 7 Stranded ropes with steel cores (SE ) (6 x 7 and 6 x 36 ) 1 E = 1.0 – 1.3 • 105 N/mm 2 The metallic cross section (in mm2) of the wire rope is the sum of all individual wire cross sections (A). 2 Stranded and helical ropes (1 × 19) E = 1.4 – 1.7 • 105 N/mm 2 A • 19 = mm2 1 Fsv Thermal elongation is calculated the same as for steel. The permissible service temperatures range from – 40°C to 100°C, briefly up to 250°C. Fs L f WIRE ROPE FORCE Fig. 1 The sum of the pretensioning force (Fsv) and of the applied forces (G) is the effective rope force (Fs). Vertical forces (G) applied to a horizontally tensioned rope produce very high rope forces. Q A G Fs G Fsv Fig. 2 B Before you select a cable assembly, determine the effective force (A) which the wire rope must be able to withstand. Then add a safety factor (B) to assure that the wire rope can definitely handle the effective force. L Span f Sag of rope Fs Rope force Fsv Pretensioning force A + B = C When you mention forces and loads, always indicate whether or not you have already added the safety factor. G External force Q Weight of rope Technical data subject to change. All rights reserved. 15 © 1988 / 96 by Jakob AG Switzerland. Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. C A Effective load B Safety factor load C Minimum breaking load of rope 3 4 ® 16 6 INOX LINE SECURING ENDS AND TENSIONING INFORMATION COMBINING LEFT- AND RIGHT-HAND THREADS Fig. 6 If you turn the entire rope assembly clockwise, this will tension the rope. Turning the assembly counterclockwise relaxes it. Fig. 3 The purpose of end connectors is to enable the fixing of the wire rope. At the same time, the elements with external (male) and internal (female) threads fulfill an important additional function: they allow the rope to be tensioned and/ or relaxed. A Clockwise rotation: this tightens the screw elements and tensions the rope. B Anticlockwise rotation: this backs out the screw elements and relaxes the rope. TENSIONING OPTION = Make longer (relax) Left-hand thread = Make shorter (tension) R A Secure Fig. 4 R Right-hand thread R Cable assemblies should have a tensioning device at least at one end. if this is not possible for technical reasons, a turnbuckle (B/C) can be inserted between the ends. L A = Make longer (relax) = Make shorter (tension) L B Turnbuckle body with internal threads C Swaged external thread end D Static end connectors 7 C C B C LOCKING END CONNECTORS L B C 5 All parts with left-hand threads are identified with a thin groove. C Hole with internal thread A D 17 Q Fv OPTIMIZING SPAN LENGTHS S E Fv L S S K Fig. 5 G End connectors should always be locked to prevent inadvertent loosening. There are various ways to do this (with plain holes): D Fig. 7 Individual wire ropes can be spanned across 30 m. The longer the span (L), the larger the intrinsic weight (Q) of the rope. The pretensioning force (Fv) must be increased to prevent sag but this requires stronger end posts. The pretensioning force of a wire rope with a diameter between 2 – 6 mm is 0.1 to 1 kN. E VC3 lock fluid F Lock nut S K F K G S G G Locking nut with tensioning nut H Plain hole K S L Span Fv Pretensioning force of wire rope Locking nut Tensioning nut Q Weight of wire rope H Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. ® 18 8 INOX LINE DEFLECTIONS Fig. 8 Deflection 1 Deflection 2 r Radius of deflection ød Diameter of wire rope 3 ød α2 r 9 OPTIMIZING STRENGTH ød 10 C r When it changes directions (α1+ α 2), the wire rope must be bent around a radius ( r ) which corresponds to the wire rope diameter (d) multiplied by 5 to 10. To maintain proper tensioning, the sum of all deflection angles per cable should not exceed 180°. α1 α2 INFORMATION α1 Mb L 5 19 ASSEMBLY LENGTHS 3 A Fig. 10 To determine assembly length, make sure you understand the design of the end connector (A+B) you wish to use and make your measurements accordingly. 1 1 A End connector at left B End connector at right C End of wire rope 2 1 Far end of end connector 4 2 Shoulder of end connector B 3 Center of hole 4 Center of ball 5 Inside surface of loop Mb L K Fig. 9 STAINLESS STEEL Fsy Choose a suitable end connector (clevis) instead of a straight external thread to reduce the bending moment (Mb) at the attachment point and to prevent kinking of the wire rope. Comparison table Typical composition Fsx L Length Mb Bending moment Fsy K Kink Fs Rope force Fsy Vertical force P Fsx Horizontal force Fs Fsx P Bending curve (parabolic) Ni 9 8 10 10 12 7 Z6CND17-11 Z3CND18-12-02 Z2CND17-13 Z6CND17-12 Z8CNDT17-12 0.07 0.03 0.03 0.07 0.10 18 17 18 18 18 10 11 12 12 10 AISI 304 303 304L 321 AFNOR Z6CN18-09 Z10CNF18-09 Z2CN18-10 Z6CNT18-11 301 X5CrNiMo18 10 X2CrNiMo17 12 2 X2CrNiMo18 12 X5CrNiMo18 12 X10CrNiMoTi18 10 1.4401 1.4404 1.4435 1.4436 1.4571 316 316L 316L 316 316Ti Material number Germany Standard Germany Technical data subject to change. Cr 18 18 18 18 12 17 WNR 1.4301 1.4305 1.4306 1.4541 1.4307 1.4310 P © 1988 / 96 by Jakob AG Switzerland. Z12CN17-08 C max 0.07 0.15 0.03 0.10 0.05 0.12 DIN X5CrNi18 9 X12CrNiS18 8 X2CrNi18 9 X10CrNiTi18 9 X6CrNi12 12 X12CrNi17 7 Mb = Fsy • L All rights reserved. Type Fs Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 Standard France Standard USA Misc. S Ti S Mo Ti Chromium Carbon Former designation Nickel S Sulphur Ti Titanium Mo Molybdenum Austenite Austenite Austenite Austenite Austenite Austenite V2 A V2 A V2 A V2 A V2 A V2 A Austenite Austenite Austenite Austenite Austenite V4 A V4 A V4 A V4 A V4 A V2 A Easily machinable, corrosion-resistant V4 A Generally to highly acid-resistant ® 20 INOX LINE INFORMATION 21 DISPLAY FRAMES 77 30808– 0400–04 111 R 30892– 0800 R 39 M8 30850– 0500–030 M8 Single frames Nos.1 to 9 Fig. 11a no. The order numbers for all items in this catalog are composed of two parts: the SKU (stock keeping unit) number and the size number. When ordering, always indicate both numbers. 30801– 01–01 01–02 01–03 01–04 01–05 01–06 01–07 01–08 01–09 Example: Wire rope Ø 5 mm, construction 6 x 7+ SE = No. 10820–0500 R 1 SKU No. 37 M8 10820– 0500 2 1 2 Size No. no. LxH 50 x 70 cm 50 x 70 cm 50 x 70 cm 50 x 70 cm 50 x 70 cm 50 x 70 cm 50 x 70 cm 50 x 70 cm 50 x 70 cm Shipping crate, wood no. 30801– LxH 01 9 pcs. 50 x 70 cm 30801– LxBxH for 9 frames 02 75 x 60 x 54 cm for 3 frames 03 75 x 21 x 55 cm 21.A Ø 5mm A Complete set 9 frames 39 30855– 0500–030 L 57 M8 30898– 0800–04 111 L 30893– 0800 L M8 S K 11 Presentation material aids To give you a better idea of what the Jakob® INOX LINE system can do, we have assembled our comprehensive product line in 9 display frames, each measuring 50 x 70 cm. They are ideal presentation aids for designers and planners, fitters, instructors, etc., and clearly demonstrate the esthetic and functional advantages of our products. M8 Fig. 11b To find the correct wire rope (S) for your application, consult the tables on page 37. in the column “minimum breaking load” find the entry that corresponds to your design load including the safety factor. Then select the end connectors (A /B) and accurately define the assembly length (K). The next three double spreads show the attractive display frames Nos. 1 to 9 (see pages 22 to 27). B S Wire rope A End connector at left (inside surface of loop) B End connector at right (far end of thread) K Assembly length SWAGED EXTERNAL THREAD ENDS Breaking strength: 90% of min. rope breaking load SKU No. no. R no. L 30850– 0100–020 0200–030 0200–060 0300–015 0300–030 0300–060 0400–030 0400–060 30855– 0100–020 0200–030 0200–060 0300–015 0300–030 0300–060 2 1.4404 AISI 316 Material designation 22 CATALOGUE SYMBOLS AND PICTOGRAMS Definitions and explanations Right-hand thread Section No. SELECTING AND ORDERING 1 21.B 39 no. R external (male) and internal (female) 30856– SKU No. for identification of figures Left-hand thread End connectors for on-site assembly Rope loops Function and safety notes for on-site assembly Rope loops with thimbles Increased axial force by degreasing items assembled on site left-hand threads Turnbuckles with indication of tensioning range in mm Important information and hazard notes Size of item relative to wire rope-Ø Lengthen turnbuckle (relax rope) Shorten turnbuckle (tension rope) Strand No. 10810– is not suitable for this item Size of item relative to thread-Ø Post fittings for flat posts End connector can be freely turned after wire rope is installed Catalog page L external (male) and internal (female) Order No.: SKU and size numbers S without thimbles mm ø mm 1,0 2,0 2,0 3,0 3,0 a M4 M5 M5 M6 M6 M6 b 35 55 85 50 70 100 c 20 30 60 15 30 ød 4 5 5 6 right-hand threads no. L Order number for Dimensions of end connectors in mm Size of item relative to wire rope-Ø no. R Order number for t Size No. Size of item relative to thread-Ø Dimension of end connectors in mm Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 Post fittings for round posts 27 ® 22 INOX LINE 08 03 04 23 ® 24 INOX LINE 25 01 05 02 ® 26 INOX LINE 07 09 06 27 ® 28 INOX LINE Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. 29 Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. 45 111 D C B A 65 41 69 75 43 111 41 45 57 77 104 61 111 47 75 105 110 75 77 110 112 57 112 106 106 112 105 105 110 83 112 ON-SITE ASSEMBLY ® 30 31 INOX LINE 57 106 E1 106 43 G1 41 79 F1 H1 79 107 111 61 41 A1 A3 F2 93 107 111 111 41 C1 79 75 E2 F3 104 83 79 83 51 D1 A2 41 51 F4 83 99 53 51 61 61 93 69 B3 45 110 53 87 45 41 111 H3 111 G3 83 E3 111 51 H2 G2 51 79 51 B1 106 51 111 C2 105 B4 111 41 85 G4 F5 83 85 E4 B2 61 106 75 79 111 61 41 111 105 93 111 111 112 45 104 F6 111 G5 75 105 D2 111 Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. ON-SITE ASSEMBLY ® 32 INOX LINE 49 77 33 Technical data subject to change. All rights reserved. 39 93 111 55 © 1988 / 96 by Jakob AG Switzerland. J1 J2 A 106 110 K 61 61 B 69 85 C 111 75 110 D 77 47 107 111 43 47 111 104 69 E 111 111 110 110 39 F M 61 41 105 110 79 L3 111 L2 45 H 111 N 75 L1 75 110 P 111 110 39 105 Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. 75 111 65 111 53 111 G 111 45 45 ROPE AXIS DEFLECTION AT METAL SECTIONS ® 34 INOX LINE 35 Technical data subject to change. All rights reserved. F2 D2 47 110 © 1988 / 96 by Jakob AG Switzerland. 110 D1 51 F1 111 49 87 45 77 112 110 110 B2 C2 112 87 C1 E2 B1 61 106 E1 G3 A2 110 A1 G2 110 79 G1 105 39 112 112 105 93 106 61 H2 106 H1 105 110 111 111 112 106 39 J1 Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. J2 ATTACHMENT METHODS IN WOOD 36 ® INOX LINE STRANDED LITZEN WIRE & DRAHTSEILE WIRE ROPES 10810 We assemble all end connectors with wire ropes and stranded wire manufactured in-house. Jakob® wire ropes and stranded wire are subjected to strict quality inspections. All components are carefully matched. This assures superior functionality and compliance with guaranteed breaking loads. For safety reasons, use only Jakob® wire ropes in combination with items designed for on-site assembly. Other stranded wire diameters see NEWS catalogue. 10820 STAINLESS STEEL STRANDED WIRE 37 1.4401 AISI 316 Breaking load in kN (kN x 102 = kp) no. 10810– 0200 0300 0400 0500 0600 Construction ø mm 2,0 3,0 4,0 5,0 6,0 Weight kg / 100 m 1 x 19 1 x 19 1 x 19 1 x 19 1 x 19 2,0 4,2 7,4 13,0 18,0 STAINLESS STEEL ROPES 10820– 0100 0200 0300 0400 0500 0600 0800 Construction ø mm 1,0 2,0 3,0 4,0 5,0 6,0 8,0 Weight kg / 100 m 3x4 6 x 7 + SE 6 x 7 + SE 6 x 7 + SE 6 x 7 + SE 6 x 7 + SE 6 x 7 + SE kN 3,8 8,4 11,0 17,0 22,0 1.4401 AISI 316 Breaking load in kN (kN x 102 = kp) no. Min. breaking load 0,4 1,5 3,1 5,5 8,4 13,0 23,0 Min. breaking load kN 0,5 2,4 5,2 9,1 13,0 19,0 38,0 Jakob® ropes are identified with a yellow code filament. This assures quaranteed functionality with our end connectors. If your hands get dirty, you are working with cheap imitation rope rather than with a Jakob® original rope. Jakob® ropes are cleaned with a special process. 10830 End connectors with this symbol are not compatible with stranded wire No. 10810–. Stranded wire and wire rope design and manufacture see page 14. Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. Technical data subject to change. All rights reserved. © 1988 / 03 by Jakob AG Switzerland. Rev 3 STAINLESS STEEL ROPES 1.4401 AISI 316 Breaking load in kN (kN x 102 = kp) no. 10830– 0800 1000 1200 1400 1600 2000 Construction ø mm 8,0 10,0 12,0 14,0 16,0 20,0 Measure assembly lengths like this: Weight kg / 100 m 6 x 19 + SE 6 x 19 + SE 6 x 19 + SE 6 x 36 + SE 6 x 19 + SE 6 x 36 + SE 23,0 39,0 56,0 73,0 98,0 164,0 Min. breaking load kN 33,3 52,1 75,0 112,0 133,0 188,0 ® 38 INOX LINE EXTERNAL THREADS 30850 30855 38.B R Right-hand thread 38.A 110 b The swaging process lengthens dimension (b) by 3 to 6%. c 111 104 a 1.4404 AISI 316 Breaking strength: 90% of min. rope breaking load no. R no. L 30850– 0100–020 0200–030 0200–060 0300–015 0300–030 30855– 0100–020 0200–030 0200–060 0300–015 0300–030 0300–060 0400–030 0400–060 0400–061 0500–030 0500–060 0500–080 0600–030 0600–060 0600–080 0800–080 0800–120 1000–110 1200–130 1400–140 1600–160 0300–060 0400–030 0400–060 0400–061 0500–030 0500–060 0500–080 0600–030 0600–060 0600–080 0800–080 0800–120 1000–110 1200–130 1400–140 1600–160 2000–200 ød L Left-hand thread SWAGED EXTERNAL THREAD ENDS 39 mm ø mm 1,0 2,0 2,0 3,0 3,0 3,0 4,0 4,0 4,0 5,0 5,0 5,0 6,0 6,0 6,0 8,0 8,0 10,0 12,0 14,0 16,0 20,0 a M4 M5 M5 M6 M6 M6 M6 M6 M8 M8 M8 M8 M10 M10 M10 M12 M12 M16 M20 M22 M24 M30 b 31 50 80 45 65 95 97 67 97 75 105 125 85 115 135 160 200 225 275 290 330 400 c 20 30 60 15 30 60 30 60 60 30 60 80 30 60 80 80 120 115 130 140 160 200 UNIVISS EXTERNAL THREAD ENDS ød 4 5 5 6 6 6 7 7 8 8 8 8 10 10 10 13 13 18 20 24 27 32 ® 111 30848 30849 38.C 110 111 a R Right-hand thread c b1 L Left-hand thread b2 ød If both ends of rope are welded: min. rope length 160 mm. Reduced fatigue bending strength in weld zone. no. R no. L 30848– 0200–15 0200–30 0300–15 0300–30 0400–30 0400–60 0500–30 0500–60 0600–30 0600–60 0800–30 0800–60 30849– 0200–15 0200–30 0300–15 0300–30 0400–30 0400–60 0500–30 0500–60 0600–30 0600–60 0800–30 0800–60 mm ø mm a b1 2,0 M3 18 2,0 M3 33 3,0 M3 18 3,0 M3 33 4,0 M4 34 4,0 M4 64 5,0 M5 35 5,0 M5 65 6,0 M6 36 6,0 M6 66 8,0 M8 38 8,0 M8 68 Available with stranded wire No. 10810– (breaking strength 40% of min. strand breaking load) Measure assembly lengths like this: 38.D Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. Technical data subject to change. All rights reserved. © 1988 / 03 by Jakob AG Switzerland. Rev. 3 1.4404 AISI 316 Breaking strength: 50% of min. rope breaking load / Europ. patent pending b2 3 3 3 3 4 4 5 5 6 6 8 8 c 15 30 15 30 30 60 30 60 30 60 30 60 ød 3,2 3,2 3,5 3,5 4,5 4,5 5,5 5,5 6,5 6,5 8,5 8,5 ® 40 INOX LINE EXTERNAL THREADS SCREWED EXTERNAL THREAD ENDS Material 1.4404 / AISI 316 see NEWS catalogue. 30826– 30826 30827 Right-hand thread L Assembly: The rope must protrude by 8 mm on the wedge side. Compatible only with Jakob rope No. 10820– . ød2 sw no. R no. L 30826– 0200–030 0200–060 0300–030 0300–060 0400–030 0400–060 0500–030 0500–060 0600–030 0600–060 30827– 0200–030 0200–060 0300–030 0300–060 0400–030 0400–060 0500–030 0500–060 0600–030 0600–060 mm 8 mm Left-hand thread 40.A 1.4305 AISI 303 For on-site assembly with rope No. 10820– / Patent / DBGM pending Breaking strength: 90% of min. rope breaking load R On-site assembly 41 c ø mm 2,0 2,0 3,0 3,0 4,0 4,0 5,0 5,0 6,0 6,0 a M6 M6 M6 M6 M6 M6 M8 M8 M8 M8 ø d1 12 12 12 12 12 12 14 14 14 14 ø d2 14,8 14,8 14,8 14,8 14,8 14,8 17,1 17,1 17,1 17,1 sw 13 13 13 13 13 13 15 15 15 15 b1 90 120 90 120 90 120 92 122 92 122 b2 60 60 60 60 60 60 62 62 62 62 c 30 60 30 60 30 60 30 60 30 60 b2 a b1 ød1 Not suitable for stranded wire rope No.10810– SCREWED THREAD ENDS 30851 30852 Right-hand thread L Left-hand thread Assembly: Compatible only with Jakob rope Nos. 10820– or 10830–. 111 no. R no. L 30851– *0800 1000 1200 1400 1600 30852– *0800 1000 1200 1400 1600 110 111 sw1 110 ød c sw2 b 2 3 STA-LOK® assembly diagram 1 End connector: eye, clevis or thread 2 Former cap The user is responsible for choosing the proper rope ø and for correct assembly. Functionality is guaranteed only by Jakob ropes Nos. 10820– or 10830– with code filament. 3 Cover socket 5 b 144 170 210 250 270 a 1 4 a M14 M16 M20 M22 M27 instead of rope 10820–0800 (6 x7x 0.8) 110 111 mm ø mm 8,0 10,0 12,0 14,0 16,0 * For technical reasons, use rope 10830–0800 (6x19x0.5+SEL) Not suitable for stranded wire rope No.10810– 75 4 Fluted wedge end 5 Sleeve with external thread Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 1.4435 AISI 316L For on-site assembly with rope No. 10820– / Patent / DBGM pending Breaking strength: 90% of min. rope breaking load R 45 EXTERNAL c 82,5 98,5 115,1 139,7 139,7 ød 25,4 28,6 35,0 41,3 44,5 sw1 19,4 22,6 30,0 36,5 40,0 sw2 22,0 24,8 31,0 35,0 38,1 ® 42 INOX LINE EXTERNAL THREADS 30828– sw 30856 On-site assembly 30856– 111 b 110 ød 112 SWAGED EXTERNAL THREAD SWIVEL ENDS c 30828 111 42.A 30828– 110 b2 a 1.4404 AISI 316 Breaking strength: 90% of min. rope breaking load / Patent / DBGM pending no. 30856– 0300–030 0300–060 0400–030 0400–060 0400–061 0500–030 0500–080 mm ø mm 3,0 3,0 4,0 4,0 4,0 5,0 5,0 6,0 a M6 M6 M6 M6 M8 M8 M8 M10 b 88 118 88 118 118 108 158 138 * 0600–060 * Not suitable for stranded wire rope no. 10810 – 47 43 c 30 60 30 60 60 30 80 60 ød 10 10 10 10 10 13 13 13 SCREWED EXTERNAL THREAD SWIVEL ENDS sw 8 8 8 8 8 10 10 10 1.4404 AISI 316 For on-site assembly with rope No. 10820– / Patent pending Breaking strength: 90% of min. rope breaking load ød1 The threaded end and the rope end can be freely turned: no left- or right-hand thread is needed for tensioning. 112 77 b1 111 Assembly: The rope must protrude by 8 mm on the wedge side. Compatible only with Jakob rope No. 10820– . 30828– 0300–030 0300–060 0400–030 0400–060 0400–061 0500–030 0500–080 0600–060 mm ø mm 3,0 3,0 4,0 4,0 4,0 5,0 5,0 6,0 a M6 M6 M6 M6 M8 M8 M8 M10 b1 97 127 97 127 127 100 150 130 b2 67 67 67 67 67 70 70 70 c 30 60 30 60 60 30 80 60 ø d1 14 14 14 14 14 16 16 16 ø d2 14,8 14,8 14,8 14,8 14,8 17,1 17,1 17,1 sw 13 13 13 13 13 15 15 15 c 110 112 30829 Not suitable for stranded wire rope No.10810– a ød2 sw 8 mm Tensioning range information: the swaged external thread ends are screwed halfway into the turnbuckle body on both sides. Caution: the minimum screw insertion depth is 1.5 x thread ø (M8 = 12 mm) = Make longer (relax) = Make shorter (tension) Assembly length b2 a a b1 TURNBUCKLE WITH SWAGED EXTERNAL THREAD ENDS Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 1.4404 AISI 316 Breaking strength: 90% of min. rope breaking load no. 30829– 0200–01 0200–02 0300–01 0300–02 0400–01 0400–02 0400– 03 0500–01 0500–02 0600–01 0600–02 0800–01 1000–01 1200–01 1600–01 mm ø mm 2,0 2,0 3,0 3,0 4,0 4,0 4,0 5,0 5,0 6,0 6,0 8,0 10,0 12,0 16,0 a M5 M5 M6 M6 M6 M6 M8 M8 M8 M10 M10 M12 M16 M20 M24 ød The user is responsible for choosing the proper rope ø and for correct assembly. Functionality is guaranteed only by Jakob rope No. 10820– with code filament. 42.B no. Measure assembly lengths like this: b1 166 211 207 250 217 260 270 248 280 314 340 425 560 646 810 b2 80 80 92 92 92 92 112 112 112 120 120 150 190 220 280 ød 8,0 8,0 10,0 10,0 10,0 10,0 13,5 13,5 13,5 17,2 17,2 21,3 26,9 33,7 45,0 Range 16 30 14 32 14 32 38 8 38 30 40 46 62 70 92 26 40 26 44 26 44 54 24 54 50 60 70 94 110 140 44 ® INOX LINE INTERNAL THREADS 30831– 110 111 On-site assembly 75 SWAGED INTERNAL THREAD ENDS 30860 30861 R L 111 ød1 b1 110 1.4404 AISI 316 Breaking strength: 90% of min. rope breaking load Right-hand thread Left-hand thread 45 c The swaging process lengthens dimensions b1 and b2 by 3 to 6%. a no. R no. L 30860– 0200–015 0300–020 0300–035 0400–020 0400–035 0500–020 0500–035 0600–025 0600–050 0800–060 1000–080 1000–081 1200–100 1600–120 30861– 0200–015 0300–020 0300–035 0400–020 0400–035 mm ø mm 2,0 3,0 3,0 4,0 4,0 5,0 5,0 6,0 6,0 8,0 10,0 10,0 12,0 16,0 0500–020 0500–035 0600–025 0600–050 0800–060 1000–080 1000–081 1200–100 1600–120 a M4 M5 M5 M6 M6 M6 M6 M8 M8 M10 M12 M14 M16 M20 b1 40 55 85 57 82 65 95 85 115 140 190 200 238 288 b2 90 100 115 c 15 20 35 20 35 20 35 25 50 60 80 80 100 120 ø d1 6 7 7 8 8 8 8 10 10 13 18 20 24 30 ø d2 18 20 27 b1 ød1 ød2 a b2 44.A 44.B 30831 30832 Material 1.4404 / AISI 316 see NEWS catalogue. 112 Assembly: The rope must protrude by 8 mm on the wedge side. Compatible only with Jakob rope No. 10820– . Not suitable for stranded wire rope No.10810– c SCREWED INTERNAL THREAD ENDS no. R no. L 30831– 0200 0300 0400 0500 30832– 0200 0300 0400 0500 0600 0600 8 mm mm ø mm 2,0 3,0 4,0 5,0 a M6 M6 M6 M8 b 60 60 60 62 c 20 20 20 20 ø d1 12 12 12 14 ø d2 14,8 14,8 14,8 17,1 sw 13 13 13 15 6,0 M8 62 20 14 17,1 15 b R Right-hand thread ød2 a L 44.C 44.D Left-hand thread sw c ød1 The user is responsible for choosing the proper rope ø and for correct assembly. Functionality is guaranteed only by Jakob rope No. 10820– with code filament. Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. Technical data subject to change. All rights reserved. © 1988 / 03 by Jakob AG Switzerland. Rev. 3 1.4305 AISI 303 For on-site assembly with rope No. 10820– / Patent / DBGM pending Breaking strength: 90% of min. rope breaking load Measure assembly lengths like this: ® 46 INOX LINE INTERNAL THREADS 30821– 30857 sw On-site assembly 30857– ød1 b 30821– SWAGED INTERNAL THREAD SWIVEL ENDS 47 1.4404 AISI 316 Breaking strength: 90% of min. rope breaking load / Patent / DBGM pending no. 30857– 0300–020 0300–035 0400–020 0400–035 0500–020 0500–035 mm ø mm 3,0 3,0 4,0 4,0 5,0 5,0 6,0 6,0 a M5 M5 M6 M6 M6 M6 M8 M8 b 91 113 91 113 111 133 116 148 * 0600–025 * 0600–050 *Not suitable for stranded wire rope no. 10810 – c 20 35 20 35 20 35 25 50 ø d1 10 10 10 10 13 13 13 13 ø d2 8 8 8 8 10 10 10 10 sw 8 8 8 8 10 10 10 10 c 30821 46.A ø d2 ød1 51 b2 a The threaded end and the rope end can be freely turned: no left- or right-hand thread is needed for tensioning. b1 39 105 111 111 111 Assembly: The rope must protrude by 8 mm on the wedge b3 side. Compatible only with Jakob rope No. 10820– . 46.B 105 c 65 53 1.4404 AISI 316 For on-site assembly with rope No. 10820– / Patent pending Breaking strength: 90% of min. rope breaking load no. 30821– 0300–020 0300–035 0400–020 0400–035 0500–020 0500–035 0600–025 0600–050 mm ø mm 3,0 3,0 4,0 4,0 5,0 5,0 6,0 6,0 a M5 M5 M6 M6 M6 M6 M8 M8 b1 100 122 100 122 103 125 108 140 b2 67 67 67 67 70 70 70 70 b3 33 55 33 55 33 55 38 70 c 20 35 20 35 20 35 25 50 ø d1 14 14 14 14 18 18 18 18 ø d2 14,8 14,8 14,8 14,8 17,1 17,1 17,1 17,1 ø d3 8 8 8 8 10 10 10 10 sw 13 13 13 13 13 15 15 15 ø d3 53 30816 Not suitable for stranded wire rope No.10810– a 111 sw ød2 8 mm Tensioning range information: the swaged Internal thread ends are screwed halfway onto the tensioning bolt on both sides. Caution: the minimum screw insertion depth is 1.5 x thread ø (M8 = 12 mm) = Make longer (relax) = Make shorter (tension) Assembly length b2 b2 a ød sw a b1 Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. TENSIONING SCREW WITH SWAGED INTERNAL THREAD ENDS Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 1.4404 AISI 316 Breaking strength: 90% of min. rope breaking load no. 30816– 0200–01 0300–01 0300–02 0400–01 0400–02 0500–01 0500–02 0600–01 0600–02 0800–01 1000–01 1000–02 1200–01 1600–01 mm ø mm 2,0 3,0 3,0 4,0 4,0 5,0 5,0 6,0 6,0 8,0 10,0 10,0 12,0 16,0 a M4 M5 M5 M6 M6 M6 M6 M8 M8 M10 M12 M14 M16 M20 b1 120 155 230 167 232 177 252 230 315 450 536 540 655 756 ød The user is responsible for choosing the proper rope ø and for correct assembly. Functionality is guaranteed only by Jakob rope No. 10820– with code filament. 46.C SCREWED INTERNAL THREAD SWIVEL ENDS Measure assembly lengths like this: b2 45 60 90 65 90 70 100 90 120 180 210 210 250 290 ød 6 7 7 8 8 8 8 10 10 13 18 20 25 32 sw 4 5 5 6 6 6 6 8 8 10 13 17 19 22 Range 5 8 20 4 17 4 17 2 26 30 44 40 52 60 15 20 35 20 35 20 35 25 50 60 80 80 100 120 48 ® INOX LINE END STOPS SWAGED END STOPS 30865 no. ø mm 2,0 3,0 4,0 5,0 6,0 8,0 b 12 15 20 20 30 40 SWAGED RADIUS HEAD END STOPS 30869 mm 30869– 0200 0300 0400 0500 0600 0800 r b1 24 30 32 42 53 70 ø mm 2,0 3,0 4,0 5,0 6,0 8,0 30866 ø d1 5 6 7 8 10 13 ø d2 8 10 12 14 16 22 r 8 12 12 16 16 16 k 3 4 4 5 6 8 1.4404 AISI 316 Breaking strength: 90% of min. rope breaking load ød2 no. mm 30866– 0200 0300 0400 0500 0600 0800 ø mm 2,0 3,0 4,0 5,0 6,0 8,0 b1 24,2 30,2 31,7 41,2 50,2 68,8 b1 b2 ød2 90° ød1 k1/k2 48.D Technical data subject to change. All rights reserved. © 1988 / 03 by Jakob AG Switzerland. Rev. 3 b2 21 26 28 37 47 62 SWAGED COUNTERSUNK HEAD 90° END STOPS k 48.C 1.4404 AISI 316 no. b2 b1 The swaging process lengthens dimension b by 3 to 6%. ød 8 8 13 13 18 18 Breaking strength: 90% of min. rope breaking load 48.B ød1 mm 30865– 0200 0300 0400 0500 0600 0800 b 48.A 1.4404 AISI 316 Breaking strength: 90% of min. rope breaking load ød Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. 49 Measure assembly lengths like this: b2 21 26 28 37 47 62 ø d1 5 6 7 8 10 13 ø d2 8,3 10,4 10,4 12,4 12,4 20,5 k1 1,7 2,2 1,7 2,2 1,2 3,8 k2 1,5 2,0 2,0 2,0 2,0 3,0 50 ® INOX LINE END STOPS If both ends of rope are welded: min. rope length 160 mm. Reduced fatigue bending strength in weld zone. UNISTOP RADIUSED HEAD b1 Breaking strength: 50% of min. rope breaking load / Europ. patent pending no. mm 30869– 0300–01 0400–01 0500–01 0600–01 0800–01 ød2 b2 r ø mm 3,0 4,0 5,0 6,0 8,0 mm 30866– 0300–01 0400–01 0500–01 0600–01 0800–01 ø mm 3,0 4,0 5,0 6,0 8,0 b1 5,7 6,2 7,7 8,2 11,2 90° 50.C Not suitable for stranded wire rope No.10810– ød ø d2 3 4 5 6 8 k1 1,7 1,2 1,7 1,2 1,2 k2 1 1 1 1 2 no. 30863– 0200 0300 0400 0500 0600 Min. 5 cm without welded rope end 0800 Welded wire rope end No. 30905– see page 79 ø mm 2,0 3,0 4,0 5,0 6,0 8,0 a M3 M3 M3 M4 M4 M4 ød 15 15 15 20 20 20 1.4404 AISI 316 30873– 0300 0400 0500 0600 0800 mm ø mm 3,0 4,0 5,0 6,0 8,0 a M4 M4 M6 M6 M6 Not suitable for stranded wire rope No.10810– ød Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 b 10 10 10 10 10 10 no. a The user is responsible for choosing the proper rope ø and for correct assembly. Functionality is guaranteed only by Jakob ropes No. 10820– with code filament. kN 1,0 1,3 1,6 2,0 2,2 2,2 Breaking strength: 70% of min. rope breaking load / Patent / DBGM pending Min. 8 cm without welded rope end b mm max. axial force 2-PART CLAMP RING 30873 50.D 50.E 1.4305 AISI 303 Other dimensions and materials see NEWS catalogue. Patent / DBGM pending. Degreasing the clamp parts and the wire rope increases the permissible axial force (kN) ! 50.F ø d1 6,3 6,3 8,3 8,3 10,4 LIGHT 2-PART CLAMP RING 30863 b Technical data subject to change. All rights reserved. b2 3 4 5 6 8 Available with stranded wire No. 10810– (breaking strength 40% of min. strand breaking load) ød1 © 1988 / 96 by Jakob AG Switzerland. r 3,6 4,0 5,0 7,2 9,4 1.4404 AISI 316 no. k1 k2 a ø d2 3 4 5 6 8 Breaking strength: 50% of min. rope breaking load / Europ. patent pending ød2 b2 ø d1 5 6 8 10 12 ® Stranded wire No. 10810– (see page 37) b1 b2 3 4 5 6 8 UNISTOP COUNTERSUNK HEAD 90° 30866 50.B b1 4,9 6,4 8,4 9,6 11,8 Available with stranded wire No. 10810– (breaking strength 40% of min. strand breaking load) ød1 50.A 1.4404 AISI 316 ® 30869 51 Measure assembly lengths like this: b 27 27 42 42 42 ød 22 22 28 28 28 ® 52 INOX LINE ANGLED POST FITTINGS Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. 30862 ød1 ød2 POST FITTINGS FOR EXTERNAL THREADS 52.A l1 for flat posts for round posts 1.4404 AISI 316 –00 for flat posts / –01 for round posts no. no. 30862– 0300– 00 0400–00 0500–00 0600–00 0800–00 lx 53 1000–00 1200–00 1400–00 1600–00 2000–00 2400–00 a M3 M4 M5 M6 M8 M10 M12 M14 M16 M20 M24 30862– 0300– 01 0400–01 0500–01 0600–01 0800–01 1000–01 1200–01 1400–01 1600–01 2000–01 2400–01 suitable to swaged threads mm suitable to Univiss® ø d1 8 10 10 13 18 22 24 24 32 32 40 ø d2 3,3 4,3 5,5 7,3 8,5 10,5 12,5 14,5 17,0 21,0 25,0 l1 3 3 3 3 3 3 3 3 3 3 3 lx see page 55 ød1 30862 39 ød2 111 lx 49 l1 for flat posts 51 for round posts 30862 ød1 52.B POST FITTINGS FOR COUNTERSUNK HEAD 90° END STOPS 1.4404 AISI 316 –02 for flat posts / –03 for round posts no. no. 30862– 0200– 02 0300–02 0400–02 0500–02 0600–02 0800–02 mm 30862– 0200– 03 0300–03 0400–03 0500–03 0600–03 0800–03 ø mm 2,0 3,0 4,0 5,0 6,0 8,0 ø d1 10 13 13 18 18 24 ø d2 6,3 7,3 8,3 8,3 10,5 13,5 l1 3 3 3 3 3 3 POST FITTINGS FOR UNISTOP COUNTERSUNK HEAD 90° END STOPS lx see page 55 1.4404 AISI 316 ® –04 for flat posts / –05 for round posts no. no. mm ød2 52.C lx l1 for flat posts 30862– 0300– 04 0400–04 0500–04 0600–04 0800–04 30862– 0300– 05 0400–05 0500–05 0600–05 0800–05 ø mm 3,0 4,0 5,0 6,0 8,0 ø d1 8 10 10 13 18 for round posts 1 ød When you order post fittings, please specify the following: • Pitch angle α • Tube Ø if post is round α α max. 60° lx lx Length lx To determine the assembly length, consult the table on page 55. Measure assembly lengths like this: Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 ø d2 3,5 4,5 5,5 6,5 8,5 l1 3 3 3 3 3 lx see page 55 ® 54 INOX LINE ANGLED POST FITTINGS Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. 30862 ød1 ød2 51 51 POST FITTINGS FOR 2-PARTS CLAMP RING 55 1.4404 AISI 316 –06 for flat posts / –07 for round posts no. no. 30862– 0300– 06 0400–06 0500–06 0600–06 0800–06 mm 30862– 0300– 07 0400–07 0500–07 0600–07 0800–07 ø mm 3,0 4,0 5,0 6,0 8,0 ø d1 22 22 32 32 32 ø d2 3,5 4,5 5,5 6,5 8,5 l1 3 3 3 3 3 lx see table below lx l1 for flat posts ød1 ød1 ød2 54.B Outside diameter of your post fitting LENGTH lx OF POST FITTINGS lx If you indicate the pitch angle α (and the pipe ø if your post is round), we will supply the matching post fitting for any application. Dimensions are subject to change. Pitch angle lx 54.A l1 for round posts How to use the “lx” table • The column on the left lists pitch angles α from 0° to 60°. Select the row which lists the pitch angle you need for your application. Caution: the maximum post fitting pitch is 60°. • Now, look for the outside diameter d1 that you want your post fitting to have. Length lx (see adjacent illustration for details) is listed where this column intersects with your pitch angle row. • For each post fitting, length lx is important for defining the assembly length. If you wish to use an external thread instead of a countersunk head, the correct assembly length is obtained by adding the protruding length of the screw. α 0° 5° 10° 15° 20° 25° 30° 35° 40° 45° 50° 55° 60° ø d1= 8 mm ø d1= 10 mm ø d1= 13 mm ø d1= 18 mm ø d1= 22 mm ø d1= 24 mm ø d1= 32 mm ø d1= 35 mm ø d1= 40 mm lx 5,0 3,4 3,7 4,1 4,5 4,9 5,3 5,8 6,4 7,0 7,8 8,7 9,9 lx 5,0 3,4 3,9 4,3 4,8 5,3 5,9 6,5 7,2 8,0 9,0 10,1 11,7 lx 5,0 3,6 4,1 4,7 5,4 6,0 6,8 7,8 8,5 9,5 10,7 12,3 14,3 lx 5,0 3,8 4,6 5,4 6,3 7,2 8,2 9,3 10,6 12,0 13,7 15,9 18,6 lx 5,0 4,0 4,9 5,9 7,0 8,1 9,4 10,7 12,2 14,0 16,1 18,7 22,0 lx 5,0 4,1 5,1 6,2 7,4 8,6 9,9 11,4 13,1 15,0 17,3 20,1 23,8 lx 5,0 4,4 5,8 7,3 8,8 10,5 12,2 14,2 16,4 19,0 22,1 25,9 30,7 lx 5,0 4,5 6,1 7,7 9,4 11,2 13,1 15,3 17,7 20,5 23,9 28,0 33,3 lx 5,0 4,7 6,5 8,3 10,3 12,3 14,5 17,0 19,8 23,0 26,8 31,6 37,6 1 ød α α max. 60° lx mm lx Length lx See the table above to determine the correct assembly length. Measure assembly lengths like this: 54.C 54.D Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 56 ® INOX LINE SPHERICAL POST FITTINGS R Right-hand 30898 thread L Left-hand thread b a ød2 ød1 c Mk I Ball with threaded pocket hole b a ød2 ød1 Mk II Ball with threaded through hole 30899 b ød1 d3 ød2 Mk III Ball with through hole 30899 sw Assembly: Before you screw the fitting tight, make sure wedges and rope are in line. Only compatible with Jakob rope No. 10820– (with code filament). Not suitable for stranded wire rope No.10810– 56.C 1.4404 AISI 316 ® Patent / DBGM pending no. R no. L 30898– 0300– 01 0400–01 0500–01 0600–01 0800–01 30898– 0300–02 0400–02 0500–02 0600–02 0800–02 1000–02 1000–01 30898 56.A VARIBALL MkI α max. deflection angle 42° 48° 44° 45° 45° 35° mm a M3 M4 M5 M6 M8 M10 56.B Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 b 11,3 15,0 15,0 18,8 22,4 21,4 c 7 9 9 10 12 12 ø d1 12 16 16 20 24 24 VARIBALL MkII ø d2 6,0 8,0 8,0 9,5 12,0 15,0 1.4404 AISI 316 ® Patent / DBGM pending no. R no. L 30898– 0300– 03 0400–03 0500–03 0600–03 0800–03 1000–03 30898– 0300–04 0400–04 0500–04 0600–04 0800–04 1000–04 α max. deflection angle 42° 48° 44° 45° 45° 35° mm a M3 M4 M5 M6 M8 M10 b 10,6 14,5 14,2 18,2 21,6 20,1 ø d1 12 16 16 20 24 24 VARIBALL MkIII ø d2 6,0 8,0 8,0 9,5 12,0 15,0 1.4404 AISI 316 ® Patent / DBGM pending no. mm ø d3 30899– 0300– 05 0400–05 0500–05 0600–05 0800–05 1000–05 b 10,6 14,5 14,2 18,2 21,6 20,1 for threads M3 M4 M5 M6 M8 M10 ø d1 12 16 16 20 24 24 VARIBALL MkIV ø d2 6,0 8,0 8,0 9,5 12,0 15,0 1.4305 AISI 303 ® For on-site assembly with rope No. 10820– / Patent pending Breaking strength: 90% of min. rope breaking load no. α max. 30899– 0200–06 0300–06 0400–06 Mk IV Wire rope screws directly into ball deflection angle 33° 33° 33° mm ø mm 2,0 3,0 4,0 ød2 ød1 b The use of JAKOB VARIBALL® fittings calls for careful planning and execution! See VARIBALL® template on page 59. 57 Measure assembly lengths like this: b 27 27 27 ø d1 24 24 24 ø d2 14,8 14,8 14,8 sw 13 13 13 58 ® INOX LINE SPHERICAL POST FITTINGS 30899– 30891 b2 58.A On-site assembly a b1 VARIBALL COUNTERSINK MILL ® Only for bench drills with depth stops no. 30891– 1200 1600 2000 2400 for VARIBALL® ø 12 16 20 24 Diameter ø d1 12,5 16,5 20,5 24,5 Radius r 6 8 10 12 Total length b1 65 65 65 75 VARIBALL TEMPLATE d1 Only for bench drills with depth stops k d1 d2 r Drilling procedure • Predrill (about 2 mm less than rated ø) • Finish with VARIBALL® COUNTERSUNK MILL • Accurately set depth stop • Clamp workpiece tightly Sketch d1 = After milling d2 = Ball ø – 1 mm k = Wall thickness r = After milling A bench drill with a depth stop is needed to professionally drill and shape the hole for the VARIBALL® end stop. 58.B α max The VARIBALL® is designed to be retained in flat sections. A special milling tool is required to produce the matching hole. VARIBALL® types MkI to MkIII accept wire ropes with swaged or welded external threads; type MkIV has a special compression fitting for cut wire rope ends. Within the cone defined by the deflection angle, the longitudinal axis of the tensioned wire rope can point in any direction. The deflection angle α applies to the permissible longitudinal axis of the wire rope. The maximum deflection angle α max. defines the envelope of the cone. The α max. values are listed in the product tables for MkI to MkIV on page 57. VARIBALL DEFLECTION ANGLE ® Definition of deflection angle α ( i.e. α max. ) Ball ød a α max. 39 111 39 111 The use of JAKOB VARIBALL® fittings calls for careful planning and execution! Technical data subject to change. All rights reserved. © 1988 / 99 by Jakob AG Switzerland. Rev.1 HSS-Co5 mm ® Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. 59 Measure assembly lengths like this: Shaft a x b2 12 x 50 16 x 50 12 x 50 12 x 55 60 ® INOX LINE CLEVIS ENDS 60.B 30847– 30881– 30881 b ød2 b ød1 f SWAGED CLEVIS 61 1.4404 AISI 316 Breaking strength: 90% of min. rope breaking load no. mm ø mm 2,0 3,0 4,0 5,0 6,0 8,0 10,0 12,0 14,0 16,0 30881– 0200 0300 0400 0500 0600 0800 1000 1200 1400 1600 b 65 70 80 92 112 143 166 205 245 285 ø d1 5,0 5,0 6,0 8,0 9,5 12,0 14,0 16,0 21,3 25,0 ø d2 5,5 6,3 7,5 9,0 12,5 16,0 17,8 20,0 24,8 28,2 e 6,0 6,0 7,0 9,0 11,0 14,0 18,0 18,0 31,5 33,5 f 12 12 13 15 19 25 32 31 38 40 g 7,5 7,5 10,0 11,0 12,0 14,0 22,0 22,0 22,2 25,4 h 12,5 12,5 14,5 18,0 20,5 26,0 34,0 34,0 50,8 57,1 e g h ød2 30847 The swaging process lengthens dimension (b) by 3 to 6%. f ød1 e h sw Breaking strength: 90% of min. rope breaking load no. mm 30847– 0300 0400 0500 0600 ø mm 3,0 4,0 5,0 6,0 b 70 80 92 112 ø d1 6 6 8 9 ø d2 6,3 7,5 9,0 12,7 e 7,0 7,0 8,5 10,5 f 18,0 18,0 20,5 25,5 g 8,0 8,0 10,0 12,0 h 16,0 16,0 18,0 21,5 e ød2 30854 ød1 g b 106 Not suitable for stranded wire rope No.10810– 1.4404 AISI 316 Other sizes see NEWS catalogue. g f 60.A SWAGED MONOFORK The user is responsible for choosing the proper rope ø and for correct assembly. Functionality is guaranteed only by Jakob ropes Nos. 10820– or 10830– with code filament. SCREWED CLEVIS 1.4435 AISI 316 L For on-site assembly / Breaking strength: 90% of min. rope breaking load no. mm 30854– 0300 0400 0500 0600 *0800 1000 1200 1400 1600 ø mm 3,0 4,0 5,0 6,0 8,0 10,0 12,0 14,0 16,0 b 46 55 66 83 105 119 146 175 190 ø d1 5,0 6,4 8,0 10,9 12,7 15,6 18,5 21,5 21,5 ø d2 14,3 15,9 19,1 25,4 31,8 35,0 44,5 47,6 50,8 e 7,8 8,9 11,4 15,8 19,2 22,6 25,5 31,5 33,6 f 10,0 14,7 18,0 22,2 27,4 29,4 33,3 38,1 40,0 g 5,4 6,4 8,0 9,7 13,7 13,7 19,4 20,4 20,4 sw 9,6 11,4 13,8 16,8 19,4 22,6 30,0 36,5 40,0 * For technical reasons, use rope 10830–0800 (6x19x0.5+SEL) instead of rope 10820–0800 (6 x7x 0.8) 60.C 30817 30818 R Right-hand thread L Left-hand thread e g f ød1 ød2 b a c The clevis with internal thread is compatible with the eye with internal thread (page 75). 60.D Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 CLEVIS WITH INTERNAL THREAD 1.4404 AISI 316 Breaking strength: 90% of min. rope breaking load no. R no. L 30817– 0300 0400 0500 0600 0800 1000 1200 1600 2000 2400 30818– 0300 0400 0500 0600 0800 1000 1200 1600 2000 2400 mm a M3 M4 M5 M6 M8 M10 M12 M16 M20 M24 b 29 29 36 43 54 66 78 100 122 150 Measure assembly lengths like this: c 12 12 15 18 27 32 38 50 62 74 ø d1 4 4 5 6 8 10 12 16 20 22 ø d2 10 10 12 14 18 22 26 34 42 52 e 7 7 8 9 12 15 17 22 27 34 f 7,0 7,0 9,0 10,0 12,5 15,0 18,0 22,0 27,0 34,0 g 3,5 3,5 5,0 6,0 7,0 8,0 10,0 12,0 15,0 18,0 62 ® 63 INOX LINE Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. 62.A 62.B 63.A 47 111 69 61 39 111 61 63.B 1 2 3 STA-LOK® assembly diagram 1 End connector: eye, clevis or thread 2 Former cap 4 3 Cover socket 5 4 Fluted wedge end 63.C 5 Sleeve with external thread Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. 64 ® INOX LINE CLEVIS ENDS b 30871 30872 a ød g c f e h R Right-hand thread L Left-hand thread 64.A b CLEVIS WITH EXTERNAL THREAD no. R no. L 30871– 0500 0600 0800 1000 1200 1400 1600 2000 2400 30872– 0500 0600 0800 1000 1200 1400 1600 2000 2400 65 1.4404 AISI 316 mm b 66 73 86 98 132 143 166 212 266 a M5 M6 M8 M10 M12 M14 M16 M20 M24 c 41 47 57 63 80 90 100 120 165 ød 5,0 5,0 6,0 8,0 12,0 12,0 14,0 19,0 25,4 e 6,0 6,0 7,0 9,0 14,0 14,0 18,0 22,0 35,3 f 12 12 13 15 25 25 32 40 40 g 7,5 7,5 10,0 11,0 14,0 14,0 22,0 24,0 25,4 h 12,5 12,5 14,5 18,0 26,0 26,0 34,0 43,0 57,0 a ød g 30871 30872 30845 30846 30845 30846 30822 c f e h b 64.B no. R no. L 30871– 0500–01 0600–01 0800–01 30872– 0500–01 0600–01 0800–01 1.4404 AISI 316 mm a M5 M6 M8 b 55 56 64 c 30 30 35 ød 5 5 6 e 6 6 7 f 12 12 13 g 7,5 7,5 10 h 12,5 12,5 14,5 a ød g c f e h R Right-hand thread 45 CLEVIS WITH SHORT EXTERNAL THREAD MONOFORK WITH EXTERNAL THREAD no. R no. L 30845– 0600 0800 1000 30846– 0600 0800 1000 1.4404 AISI 316 mm a M6 M8 M10 b 80 100 135 c 45 60 80 ød 6 8 9 e 7,0 8,5 10,5 f 18,0 20,5 25,5 g 8 10 12 h 16,0 18,0 21,5 Other sizes see NEWS catalogue. L Left-hand thread 111 b a ød g c 47 f 111 e MONOFORK WITH SHORT EXTERNAL THREAD no. R no. L 30845– 0600–01 0800–01 30846– 0600–01 0800–01 1.4404 AISI 316 mm a M6 M8 b 65 75 c 30 35 ød 6 8 e 7,0 8,5 f 18,0 20,5 g 8 10 h 16 18 h b1 a a ød g b2 Tensioning range information: the external thread ends are screwed halfway into the turnbuckle body on both sides. Caution: the min. screw insertion depth is 1.5 x thread ø (M8 = 12 mm). = Make longer (relax) = Make shorter (tension) Not suitable for stranded wire rope No.10810– Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. Assembly: The rope must protrude by 8 mm on the wedge side. f e h TURNBUCKLE WITH SCREWED CLEVIS For on-site assembly / Patent / DBGM pending Breaking strength: 90% of min. rope breaking load no. 30822– 0200 0300 0400 0500 0600 mm ø mm 2,0 3,0 4,0 5,0 6,0 a M6 M6 M6 M8 M8 b1 226 226 226 262 262 b2 92 92 92 112 112 ød 5 5 5 6 6 8 mm The user is responsible for choosing the proper rope ø and for correct assembly. Functionality is guaranteed only by Jakob rope No. 10820– with code filament. Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 1.4404 AISI 316 Measure assembly lengths like this: e 6 6 6 7 7 f 12 12 12 13 13 g 7,5 7,5 7,5 10,0 10,0 h 12,5 12,5 12,5 14,5 14,5 Range 28 28 28 34 34 40 40 40 50 50 ® 66 INOX LINE CLEVIS ENDS 30812 30811 R Righthand thread ød1 L b Lefthand thread ød1 a f d2 30812– g e 30823 h 66.A 66.B g ød2 45 e f 111 65 The internal thread and the rope end can be freely turned: no left- right-hand thread combination is needed for tensioning. a 30870 30823– Tensioning range information: the external thread ends are screwed halfway into the turnbuckle body on both sides. Caution: the minimum screw insertion depth is 1.5 x thread ø (M8 = 12 mm). b ød1 = Make longer (relax) = Make shorter (tension) e f CLEVIS / SWAGED INTERNAL THREAD END no. R 30812– 0300–01 0300–02 0400–01 0400–02 0500–01 0500–02 0600–01 0600–02 0800–01 1000–01 1200–01 1600–01 no. L mm 30811– ø mm 3,0 0300–01 3,0 0300–02 4,0 0400–01 4,0 0400–02 5,0 0500–01 5,0 0500–02 6,0 0600–01 6,0 0600–02 8,0 0800–01 10,0 1000–01 12,0 1200–01 16,0 1600–01 a M5 M5 M6 M6 M6 M6 M8 M8 M10 M14 M16 M20 b 99 134 106 141 111 151 138 177 245 304 359 433 ø d2 5 5 5 5 5 5 6 6 8 12 14 19 e 6 6 6 6 6 6 7 7 9 14 18 22 f 12 12 12 12 12 12 13 13 15 25 32 40 g 7,5 7,5 7,5 7,5 7,5 7,5 10,0 10,0 11,0 14,0 22,0 24,0 Range 5 12 4 11 4 11 4 17 17 26 26 30 10 17 10 17 10 17 12 25 27 40 42 50 1.4404 AISI 316 Breaking strength: 90% of min. rope breaking load / Patent / DBGM pending no. 30823– 0300–01 0300–02 0400–01 0400–02 0500–01 0500–02 *0600–01 *0600–02 mm ø mm 3,0 3,0 4,0 4,0 5,0 5,0 6,0 6,0 a M5 M5 M6 M6 M6 M6 M8 M8 b ø d1 ø d2 130 10 5 155 10 5 132 10 5 162 10 5 150 13 5 182 13 5 162 13 6 204 13 6 e 6 6 6 6 6 6 7 7 f g h 12 7,5 12,5 12 7,5 12,5 12 7,5 12,5 12 7,5 12,5 12 7,5 12,5 12 7,5 12,5 13 10,0 14,5 13 10,0 14,5 sw 8 8 8 8 10 10 10 10 Range 5 12 4 11 4 11 4 17 10 17 10 17 10 17 13 25 * Not suitable for stranded wire rope no. 10810 – TURNBUCKLE WITH CLEVIS SWAGED 1.4404 AISI 316 Breaking strength: 90% of min. rope breaking load no. 30870– 0200 0300 0400 0400–1 0500 0600 0800 1000 1200 1600 mm ø mm 2,0 3,0 4,0 4,0 5,0 6,0 8,0 10,0 12,0 16,0 a M5 M6 M6 M8 M8 M10 M12 M16 M20 M24 b1 190 220 225 248 253 282 367 490 580 680 b2 80 92 92 112 112 120 150 190 220 280 ød 5,0 5,0 5,0 6,0 6,0 8,0 12,0 14,0 19,0 25,4 e 6 6 6 7 7 9 14 18 22 35 f 12 12 12 13 13 15 25 32 40 40 b2 30870– g ød b1 Measure assembly lengths like this: 66.C ø d1 7 7 8 8 8 8 10 10 13 20 25 32 CLEVIS / SWAGED INTERNAL THREAD SWIVEL END sw Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 1.4404 AISI 316 Breaking strength: 90% of min. rope breaking load a Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. 67 g 7,5 7,5 7,5 10,0 10,0 11,0 14,0 22,0 24,0 25,4 h 12,5 12,5 12,5 14,5 14,5 18,0 26,0 34,0 43,0 57,0 Range 26 28 28 34 34 30 46 48 60 90 43 50 50 50 50 50 70 90 105 120 ® 68 INOX LINE EYE ENDS 30880 The swaging process lengthens dimension (b) by 3 to 6%. 45 111 ød1 b1 b2 ød2 1 51 e 68.A k 51 h 2 3 110 4 111 30853 The user is responsible for choosing the proper rope ø and for correct assembly. Functionality is guaranteed only by Jakob ropes Nos. 10820– or 10830– with code filament. Not suitable for stranded wire rope 10810– k h 5 110 e ød STA-LOK® - assembly diagram f 1 End connector: eye, clevis or thread 2 Former cap b 3 Cover socket 1.4404 AISI 316 Breaking strength: 90% of min. rope breaking load no. mm ø mm 2,0 3,0 4,0 5,0 6,0 8,0 10,0 12,0 14,0 16,0 30880– 0200 0300 0400 0500 0600 0800 1000 1200 1400 1600 b1 56 62 76 87 108 134 159 180 213 245 SCREWED b2 14,0 17,0 21,0 27,0 29,0 34,0 41,0 46,0 63,6 72,0 20,0 25,0 28,2 ø d2 5,5 6,5 8,5 10,5 13,0 14,5 16,3 19,3 22,5 25,5 e 7,0 8,0 9,0 11,0 14,0 15,0 18,0 21,0 25,5 31,7 h 12,5 13,5 18,0 21,0 25,0 30,0 35,0 40,0 41,0 44,0 EYE END k 3 4 5 6 8 10 11 15 20 24 1.4435 AISI 316 L For on-site assembly / Breaking strength: 90% of min. rope breaking load no. mm 30853– 0300 0400 0500 0600 *0800 1000 1200 1400 1600 ø mm 3,0 4,0 5,0 6,0 8,0 10,0 12,0 14,0 16,0 b 46 55 66 83 97 119 136 168 185 ød 6,5 8,0 10,0 13,0 13,0 16,0 19,5 22,5 22,5 e 6,3 8,0 10,5 12,7 14,4 17,8 22,5 25,5 33,3 f 10,0 14,7 18,0 22,2 27,0 29,2 33,3 38,1 40,0 h 11,5 14,3 17,5 22,2 25,4 28,6 34,9 41,3 44,5 k 5,0 5,8 7,5 9,5 12,0 13,5 19,0 20,0 20,0 sw 9,6 11,4 13,8 16,8 19,4 22,6 30,2 36,5 40,0 instead of rope 10820–0800 (6 x7x 0.8) 30885 30886 sw b2 ød c h a f e EYE END WITH EXTERNAL THREAD no. R no. L 30885– 0500 0600 0800 1000 1200 1400 1600 2000 30886– 0500 0600 0800 1000 1200 1400 1600 2000 1.4401 AISI 316 mm a M5 M6 M8 M10 M12 M14 M16 M20 b1 69 68 87 101 124 136 149 185 b2 15 16 21 29 31 34 37 49 c 41 47 57 63 80 90 100 120 ød 5,5 6,5 8,5 10,5 13,0 13,0 14,5 19,3 e 6,0 7,0 9,5 12,0 14,0 14,0 15,0 19,5 f 62,0 61,0 77,5 89,0 110,0 122,0 133,5 165,5 h 12,0 14,0 17,0 22,0 24,5 27,0 30,0 38,0 k 3 4 5 6 8 9 10 15 k 68.B b1 30885 30886 b2 ød c h a f e EYE END WITH SHORT EXTERNAL THREAD no. R no. L 30885– 0500–01 0600–01 0800–01 30886– 0500–01 0600–01 0800–01 R Right-hand thread L Left-hand thread 68.C Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. 1.4401 AISI 316 mm a M5 M6 M8 b1 53 51 65 b2 15 16 21 b1 Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. ø d1 5,5 6,3 7,5 9,0 12,5 16,0 17,8 * For technical reasons, use rope 10830–0800 (6x19x0.5+SEL) 4 Fluted wedge end 5 Sleeve with external thread SWAGED EYE END 69 Measure assembly lengths like this: c 25 30 35 ød 5,5 6,5 8,5 e 6,0 7,0 9,5 f 46,0 44,0 55,5 h 12,0 14,0 17,0 k 3 4 5 70 ® INOX LINE EYE ENDS 30814 30813 R Righthand thread L b1 Lefthand thread a ød1 70.A ød2 30814– e h 104 110 EYE END / SWAGED INTERNAL THREAD 1.4404 AISI 316 Breaking strength: 90% of min. rope breaking load no. R 30814– 0300–01 0300–02 0400–01 0400–02 0500–01 0500–02 0600–01 0600–02 0800–01 1000–01 1000–02 1200–01 1600–01 no. L mm a 30813– ø mm 3,0 M5 0300–01 3,0 M5 0300–02 4,0 M6 0400–01 4,0 M6 0400–02 5,0 M6 0500–01 5,0 M6 0500–02 6,0 M8 0600–01 6,0 M8 0600–02 8,0 M10 0800–01 10,0 M12 1000–01 10,0 M14 1000–02 12,0 M16 1200–01 16,0 M20 1600–01 b1 98 137 107 134 110 144 135 173 247 294 295 345 410 b2 ø d1 ø d2 e h 15 7 5,5 6,0 12,0 15 7 5,5 6,0 12,0 16 8 6,5 7,0 14,0 16 8 6,5 7,0 14,0 16 8 6,5 7,0 14,0 16 8 6,5 7,0 14,0 21 10 8,5 9,5 17,0 21 10 8,5 9,5 17,0 29 13 10,5 12,0 22,0 31 18 13,0 14,0 24,5 34 20 13,0 14,0 27,0 37 25 14,5 15,0 30,0 49 32 19,3 19,5 38,0 k 3 3 4 4 4 4 5 5 6 8 9 10 15 Range 5 12 4 11 4 11 4 17 17 23 26 26 30 10 17 10 17 10 17 12 25 27 35 40 42 50 b2 111 k 30824 h 112 e ød2 110 111 The internal thread and the rope end can be freely turned: no left- right-hand thread combination is needed for tensioning. a 30889 30824– b1 Tensioning range information: the external thread ends are screwed ød1 halfway into the turnbuckle body on both sides. Caution: the minimum screw insertion depth is 1.5 x thread ø (M8 = 12 mm). = Make longer (relax) = Make shorter (tension) ød sw EYE END / SWAGED INTERNAL THREAD SWIVEL END no. 30824– 0300–01 0300–02 0400–01 0400–02 0500–01 0500–02 *0600–01 *0600–02 mm ø mm 3,0 3,0 4,0 4,0 5,0 5,0 6,0 6,0 a M5 M5 M6 M6 M6 M6 M8 M8 b1 130 160 132 156 150 176 162 202 b2 ø d1 ø d2 15 10 5,5 15 10 5,5 16 10 6,5 16 10 6,5 16 13 6,5 16 13 6,5 21 13 8,5 21 13 8,5 Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 h 12 12 14 14 14 14 17 17 k 3 3 4 4 4 4 5 5 sw 8 8 8 8 10 10 10 10 Range 5 12 4 11 4 11 4 17 TURNBUCKLE WITH EYE END, SWAGED 10 17 10 17 10 17 13 25 1.4404 AISI 316 Breaking strength: 90% of min. rope breaking load no. 30889– 0200 0300 0400 0400–01 0500 0600 0800 1000 1200 mm ø mm 2,0 3,0 4,0 4,0 5,0 6,0 8,0 10,0 12,0 a M5 M6 M6 M8 M8 M10 M12 M16 M20 b1 192 214 219 248 253 287 367 491 571 b2 15 16 16 21 21 29 31 37 49 b3 80 92 92 112 112 120 150 190 220 ød 5,5 6,5 6,5 8,5 8,5 10,5 13,0 14,5 19,3 e 6,0 7,0 7,0 9,5 9,5 12,0 14,0 15,0 19,5 b3 30889– b1 Measure assembly lengths like this: Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. e 6,0 6,0 7,0 7,0 7,0 7,0 9,5 9,5 * Not suitable for stranded wire rope no. 10810 – a e 1.4404 AISI 316 Breaking strength: 90% of min. rope breaking load / Patent / DBGM pending h 70.B 71 h 12,0 14,0 14,0 17,0 17,0 22,0 24,5 30,0 38,0 k 3 4 4 5 5 6 8 10 15 Range 26 28 28 34 34 30 46 48 60 43 50 50 50 50 50 70 90 105 ® 72 73 INOX LINE Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. 75 Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. 105 111 111 105 72.A 47 39 111 61 73.A 105 75 75 111 39 75 61 110 73.B 73.C 75 105 72.B 104 110 111 74 ® INOX LINE EYE ENDS e b1 30819 a a h b3 TURNBUCKLE WITH EYE END, SCREWED 75 1.4404 AISI 316 For on-site assembly / Patent / DBGM pending Breaking strength: 90% of min. rope breaking load ød no. Tensioning range information: the external thread ends are screwed halfway into the turnbuckle body on both sides. Caution: the minimum screw insertion depth is 1.5 x thread ø (M8 = 12 mm). = Make longer (relax) = Make shorter (tension) 30819– 0200 8 mm Not suitable for stranded wire rope No.10810– 74.A 0300 0400 0500 0600 The user is responsible for choosing the proper rope ø and for correct assembly. Functionality is guaranteed only by Jakob rope No. 10820– with code filament. k ød2 mm k b2 ø mm 2,0 3,0 4,0 5,0 6,0 a M6 M6 M6 M8 M8 b1 226 226 226 262 262 b2 16 16 16 21 21 b3 92 92 92 112 112 ød 6,5 6,5 6,5 8,5 8,5 e 7,0 7,0 7,0 9,5 9,5 h 14 14 14 17 17 k 4 4 4 5 5 Range 28 28 28 34 34 40 40 40 50 50 ød1 EYE BOLT 30888 no. R 30888– 30888– 0600–01 0600–02 0800–01 0800–02 1000–01 1000–02 1200–01 1200–02 1600–01 1600–02 2000–01 2000–02 Thread length c1 b a c1 no. L c2 1.4404 AISI 316 no. R no. L mm 30888– 30888– 0600–03 0600–04 0800–03 0800–04 1000–03 1000–04 1200–03 1200–04 1600–03 1600–04 2000–03 2000–04 Thread length c2 a M6 M8 M10 M12 M16 M20 b 40 40 50 50 60 80 c1 18 22 26 30 38 46 c2 30 30 40 35 40 55 ø d1 6,1 8,1 10,1 12,1 16,1 18,1 ø d2 14 18 20 25 32 40 k 7 9 12 14 17 22 R Right-hand thread L Left-hand thread 30888 ø ø d1 d2 Patent / DBGM pending mm 30888– 0800–050 0800–060 0800–070 0800–080 0800–100 For rope ø max. 5 mm k c 1.4404 AISI 316 no. b1 a SLOTTED DEFLECTOR BOLT b2 a M8 M8 M8 M8 M8 b1 50 60 70 80 100 b2 28 38 48 58 78 c 22 22 22 22 22 ø d1 8,1 8,1 8,1 8,1 8,1 ø d2 18 18 18 18 18 k 9 9 9 9 9 Pitc 74.B 74.C α h an gle h 30867 30868 30806 30807 SEMI CLEVIS ød 30867– 01 02 03 øx k k b1 The eye end with internal thread is compatible with the clevis with internal thread (page 61). Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. ød2 ød1 f Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 e 30868– 01 02 03 α = 40° bei ø x = 42,4 bei ø x = 42,4 bei ø x = 42,4 a M5 M6 M8 b 62 62 62 c 30 30 30 ød 5,2 5,2 5,2 e 16 16 16 h 13 13 13 k 5,5 5,5 5,5 1.4404 AISI 316 Breaking strength: 90% of min. rope breaking load b2 a mm EYE END WITH INTERNAL THREAD b c no. L max. pitch angle e External threads see pages 38 to 43. Minimum breaking load: 4 kN (kN x 102 = kp) no. R c a 1.4404 AISI 316 no. R no. L 30806– 0300 0400 0500 0600 0800 1000 1200 1600 2000 2400 30807– 0300 0400 0500 0600 0800 1000 1200 1600 2000 2400 mm a M3 M4 M5 M6 M8 M10 M12 M16 M20 M24 b1 32 32 39 46 62 74 88 112 140 168 b2 13,5 13,5 16,0 18,5 24,5 30,0 35,0 44,0 55,0 68,0 c 12 12 15 18 27 32 38 50 62 74 ø d1 4 4 5 6 8 10 12 16 20 22 ø d2 10 10 12 14 18 22 26 34 42 52 e 6,0 6,0 7,0 8,0 10,5 13,0 15,0 19,0 24,0 30,0 f 26,0 26,0 32,0 38,0 51,5 61,0 73,0 93,0 116,0 138,0 k 3,4 3,4 4,9 5,9 6,9 7,9 9,9 11,9 14,9 17,9 ® 76 INOX LINE 76.A LOOPS 76.B 20801– 20803– b1 ød3 b1 20804– ød4 s S b2 t ød1 no. S no. t 20801– 20803– 0200 0300 0400 0500 0600 0800 1000 20802– 20804– 0200 0300 1200 1400 1600 ød2 t S 1.4404 AISI 316 Breaking strength: 90% of min. rope breaking load ød4 b2 ød3 COMPRESSED LOOP 20803 20804 20802– 77 0400 0500 0600 *0800 1000 1200 1400 1600 mm ø mm 2,0 3,0 4,0 5,0 6,0 8,0 10,0 12,0 14,0 16,0 b1 10 15 20 25 30 40 50 60 70 80 b2 10 13 16 20 28 40 50 60 70 80 ø d1 7 10 11 13 16 18 24 26 34 37 ø d2 x x x x x x x x x x ø d3 4 6 8 10 12 16 20 24 28 32 ø d4 7 9 13 15 13 16 20 24 28 32 k 4,0 5,5 6,5 8,0 9,0 12,0 14,0 20,0 22,0 24,0 s 30 45 60 75 90 120 150 180 210 240 * For technical reasons, 10830–0800 (6x19x0.5+SEL) is use s instead of rope 10820–0800 (6 x7x 0.8) ød2 ød1 Not suitable for stranded wire rope No.10810– k S Loop without thimble 20801– / 20802– = Aluminium compression sleeve 20803– / 20804– = Stainless steel compression sleeve t Loop with thimble R Right-hand thread L Left-hand thread ød4 k 30808 30809 a c COMPRESSED LOOP WITH EXTERNAL THREAD Breaking strength: 120% of min. rope breaking load / Patent pending no. R no. L 30808– 0400–01 0400–02 0500–01 0500–02 30809– 0400–01 0400–02 0500–01 0500–02 ød1 t 1.4305 AISI 303 b S ød2 mm ø mm 4,0 4,0 5,0 5,0 a M8 M8 M10 M10 b 44,5 44,5 48,0 48,0 c 30 30 30 30 ø d1 11 13 ø d2 x x x x ø d4 13 13 15 15 k 6,5 8,0 s 60 75 - b s 30808 30809 –01 = without thimble (s ) –02 = with thimble ( t ) 76.C ød4 k COMPRESSED LOOP WITH INTERNAL THREAD Not suitable for stranded wire rope No.10810– Breaking strength: 120% of min. rope breaking load / Patent pending no. R no. L 30808– 0400–03 0400–04 0500–03 0500–04 30809– 0400–03 0400–04 0500–03 0500–04 ød5 c 1.4305 AISI 303 a mm ø mm 4,0 4,0 5,0 5,0 a M8 M8 M10 M10 b 47,5 47,5 52,0 52,0 c 20 20 20 20 ø d1 11 13 ø d2 x x x x ø d4 13 13 15 15 ø d5 10 10 13 13 k 6,5 8,0 s 60 75 - ød1 t b S Loop without thimble t S Loops without thimble: S Dimension (s) correspond to about 15 times the rope ø. The assembly length can only be determined in the tensioned state and depends on bolt ø d2. Loop with thimble ød2 b Measure assembly lengths like this: s 106 Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. 107 107 105 –03 = without thimble (s ) –04 = with thimble ( t ) 111 76.D Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 Not suitable for stranded wire rope No.10810– t ® 78 INOX LINE LOOPS 78.A LIGHT 2-PART LOOP CLAMP WITH THIMBLE 30874 78.B 1.4404 AISI 316 Breaking strength: 50% of min. rope breaking load Degreasing the parts and the wire rope increases the permissible axial force (kN) ! no. mm 30874– 0200–01 0300–01 0400–01 S Loop without thimble t 79 Loop with thimble ø mm 2,0 3,0 4,0 a M3 M3 M4 b 10 10 10 ø d1 15 15 20 ø d2 7 10 11 k 4,0 5,5 6,5 75 b ød1 111 110 Not suitable for stranded wire rope No.10810– ød2 112 Rope end should protrude at least 20 mm if not welded (shown: welded end). 20mm t a 106 k 110 variable S 110 30905 ød 75 WELDED ROPE END 1.4401 AISI 316 no. no. 30905– 0200 0300 0400 ø mm 2,0 3,0 4,0 ød 2,5 3,5 4,5 30905– 0500 0600 0800 ø mm 5,0 6,0 8,0 ød 6,0 7,0 9,0 Welded end 110 30874 110 no. mm ø mm 3,0 4,0 5,0 6,0 8,0 a M4 M4 M6 M6 M6 *0800 * For technical reasons, use rope 10830–0800 (6x19x0.5+SEL) Loop with thimble instead of rope 10820–0800 (6 x7x 0.8) ød1 78.C Not suitable for stranded wire rope No.10810– b ød2 t 107 Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. a k The user is responsible for choosing the proper rope ø and for correct assembly. Functionality is guaranteed only by Jakob rope No. 10820– with code filament. 78.D Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 1.4404 AISI 316 Breaking strength: 90% of min. rope breaking load / Patent / DBGM pending 30874– 0300 0400 0500 0600 S Loop without thimble t 2-PART LOOP CLAMP WITH THIMBLE variable S b 27 27 42 42 42 ø d1 22 22 28 28 28 ø d2 10 11 13 16 18 k 5,5 6,5 8,0 9,0 12,0 80 ® INOX LINE CARRIERS 30859 c a ød b The threaded section (c) and the rope can be freely turned: no left- right-hand thread combination is needed for tensioning. 30859– 0300 –01 0400 –01 0500 –01 ø mm 3,0 4,0 5,0 a M12 M12 M12 c1 a2 a1 k A ød The rope does not go all the way through the cone. The cone and the rope can be freely turned; a left- right-handthread combination is not needed for tensioning. b2 mm 30859– 0002 a1 M12 a2 M8 b3 b1 k2 b4 ød c2 30 1.4404 AISI 316 mm a1 M12 a2 M8 c1 18 c2 36 ød 50 WIRE ROPE SWIVEL CONE WITH DISK, SWAGED k 6 no. 30859– 0300 0400 0500 mm ø mm 3,0 4,0 5,0 b1 90 90 125 To assemble the No. 30859– rope cone with swaged washer, we need the following data: • Total length: b1 • Measurements interval: b2 / b3 / b4 … etc. • Shelf thickness k1 / k2 … etc. • rope ø: ød • Type of end connector A • Type of end connector B B Technical data subject to change. All rights reserved. © 1988 / 03 by Jakob AG Switzerland. Rev. 3 1.4305 AISI 303 Breaking strength: 90% of min. rope breaking load Measure assembly lengths like this: Technical data subject to change. c1 24 no. k1 © 1988 / 96 by Jakob AG Switzerland. 1.4404 AISI 316 b2 30859 All rights reserved. ød 30 30 42 ød k b1 c 35 35 35 no. 30859– 0001 80.A b 90 90 125 30859 c2 112 mm HEADLESS SCREWS WITH SUPPORT WASHER a2 a1 111 no. 30859 c1 1.4404 AISI 316 Breaking strength: 90% of min. rope breaking load HEADLESS SCREWS M8 / M12 c2 110 WIRE ROPE SWIVEL END CONES WITH INTERNAL THREAD, SWAGED 81 b2 max. 15 15 22 ød 30 30 42 k 6 6 8 82 ® INOX LINE CARRIERS 30863 ød3 ød4 k X min. 5cm b1 ød4: two countersunk holes b2 N without countersunk holes ød1 2-PART FLANGE RING 1.4305 AISI 303 Patent pending no.X no.N 30863– 0200–01 0300–01 0400–01 0500–01 0600–01 0800–01 30863– 0200–02 0300–02 0400–02 0500–02 0600–02 0800–02 mm max. axial force ø mm 2,0 3,0 4,0 5,0 6,0 8,0 a M3 M3 M3 M4 M4 M4 kN 0,350 0,375 0,400 0,425 0,450 0,500 83 b1 11 11 11 11 11 11 b2 ø d1 ø d2 ø d3 ø d4 9,5 30 15 22,5 3,2 9,5 30 15 22,5 3,2 9,5 30 15 22,5 3,2 9,5 35 20 27,5 3,2 9,5 35 20 27,5 3,2 9,5 35 20 27,5 3,2 k 1,5 1,5 1,5 1,5 1,5 1,5 kN x 102 = kp Degreasing the parts and the wire rope increases the permissible axial force (kN)! Without welded rope end a Not suitable for stranded wire rope No.10810– ød2 Welded rope end No. 30905– see page 79 30859 ød2 82.A k ød1 COVER DISK FOR WIRE ROPE CLAMPING CONE 1.4305 AISI 303 no. 30859– 0300–031 0400–031 mm ø mm 3,0 4,0 ø d1 30 30 ø d2 3,5 4,5 k 4 4 b 30859 82.C ød Degreasing the parts and the wire rope increases the permissible axial force (kN)! Not suitable for stranded wire rope No.10810– 30859 b2 b3 b4 sw k ød1 Not suitable for stranded wire rope No.10810– The user is responsible for choosing the proper rope ø and for correct assembly. Functionality is guaranteed only by Jakob rope No. 10820– with code filament. Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. 82.B Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 1.4305 AISI 303 For on-site assembly with rope No. 10820– Other executions see NEWS catalogue. no. 30859– 0300–03 0400–03 mm max. axial force ø mm 3,0 4,0 kN 0,375 b 90 90 0,400 ød 30 30 kN x 102 = kp WIRE ROPE CONE WITH DISK, SCREWED 1.4305 AISI 303 For on-site assembly with rope No. 10820– / Patent/DBGM pending Breaking strength: 90% of min. rope breaking load no. ød2 b1 WIRE ROPE CLAMPING CONE, SCREWED 30859– 0300–02 0400–02 mm ø mm 3,0 4,0 b1 114(+b3) 114(+b3) b2 90 90 b3 max. 15 15 b4 18 18 ø d1 30 30 ø d2 14,8 14,8 k 6 6 sw 13 13 84 ® INOX LINE 85 CARRIERS 30833 84.A 84.B CONNECTING WIRE ROPE CLAMP Patent pending no. k1 Degreasing the clamp parts and the wire rope increases the permissible axial force (kN) ! Not suitable for stranded wire rope No.10810– e 1.4305 AISI 303 30833– 0200 ø mm 2,0 a M5 kN 0,350 b1 b2 15 b3 25 3,0 4,0 5,0 6,0 M5 M5 M5 M5 0,375 0,400 0,425 0,450 25 25 25 25 15 15 20 20 22 22 22 22 0300 0400 0500 0600 f mm max. axial force 22 b4 15 15 15 15 15 e 16,5 16,5 16,5 16,5 16,5 f 5,5 5,5 5,5 5,5 5,5 k1 10 k2 4 10 10 10 10 4 4 5 5 kN x 102 = kp b2 b1 b4 k2 a b3 30802 Swaged in-line screws are supplied with two special nuts (shown). The in-line screw has a larger ø (a) than the swaged end connector for the selected wire rope ø (example: M10 / M6). b3 min. IN-LINE ADJUSTABLE THREADS 1.4305 AISI 303 Breaking strength: 90% of min. rope breaking load / Patent pending no. 30802– 0300 0400 0500 0600 0800 mm ø mm 3,0 4,0 5,0 6,0 8,0 a M8 b1 60 70 90 M10 M10 M12 M16 b2 15 20 25 30 35 110 120 b2 c b3 min. 60 50 50 80 90 c 30 30 40 50 50 b2 a The swaging process lengthens dimension (b) by 3 to 6%. ød1 ød2 b1 84.C 39 The user is responsible for choosing the proper rope ø and for correct assembly. Functionality is guaranteed only by Jakob ropes Nos. 10810– and 10820–. Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. 84.D Technical data subject to change. All rights reserved. © 1988 / 99 by Jakob AG Switzerland. Rev.1 Measure assembly lengths like this: ø d1 6 7 8 10 13 ø d2 14.6 19.0 19.0 21.3 27.0 ® 86 INOX LINE ANCHORING SYSTEM b1 30836 111 b2 61 k a 39 a c1 STUDDING WITH SUPPORT WASHER c2 1.4404 AISI 316 no. 30836– 0500–04 0600–04 0800–04 1000–04 87 mm a M5 M6 M8 M10 b1 50 50 60 60 b2 29 29 36 36 c1 21 21 24 24 c2 25 25 30 30 ø d1 35 35 50 50 k 4 4 6 6 ød1 30836 b1 b2 CLEVIS WITH SUPPORT WASHER 1.4404 AISI 316 no. mm ød3 ød2 a g c e f 30836– 0032–03 0038–03 0048–03 0057–03 a M5 M6 M8 M10 b1 61 75 92 111 b2 32 38 48 57 c 21 28 32 39 ø d1 35 35 50 50 ø d2 12 14 18 22 ø d3 5 6 8 10 e 9,0 10,0 12,5 15,0 f 8 9 12 15 g 5 6 7 8 k 4 4 6 6 k 30836 ød1 86.A b1 b2 ød3 ød2 a c 99 The support washer is also available separately. See cover disk with internal thread (page 106 ). e 30836 k2 ød1 b1 ød2 a ød3 ød1 c k1 30836 b1 113 b2 ød2 86.D a ød3 39 c 111 k1 ød1 no. 30836– 0036–02 0042–02 0057–02 0067–02 mm a M5 M6 M8 M10 b1 64 78 100 119 k2 ø d1 35 35 50 50 ø d2 12 14 18 22 ø d3 5 6 8 10 e 9,0 10,5 14,0 17,0 f 7,0 8,0 10,5 13,0 k1 4 4 6 6 k2 4,9 5,9 6,9 7,9 1.4404 AISI 316 no. 30836– 0034 0044 0054 0064 0084 mm a M8 M8 M8 M8 M8 b1 50 60 70 80 100 b2 34 44 54 64 84 c 16 16 16 16 16 ø d1 50 50 50 50 50 ø d2 ø d3 8,1 18 8,1 18 8,1 18 8,1 18 8,1 18 k1 6 6 6 6 6 SLOTTED DEFLECTOR BOLT WITH SUPPORT WASHER k2 9 9 9 9 9 1.4404 AISI 316 Patent pending no. 30836– 0034–01 0044–01 0054–01 0064–01 0084–01 mm a M8 M8 M8 M8 M8 For rope max. ø 5 mm The user is responsible for correct assembly. Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 c 21 28 32 39 EYE BOLT WITH SUPPORT WASHER b2 Wall clearance Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. b2 36,0 42,0 57,5 67,0 k2 ød1 99 1.4404 AISI 316 f k1 b2 86.B 86.C EYE END WITH SUPPORT WASHER b1 50 60 70 80 100 b2 34 44 54 64 84 c 16 16 16 16 16 ø d1 50 50 50 50 50 ø d2 ø d3 8,1 18 8,1 18 8,1 18 8,1 18 8,1 18 k1 6 6 6 6 6 k2 9 9 9 9 9 88 Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. ® INOX LINE 89 ® 90 INOX LINE ANCHORING SYSTEM 30897 D 91 112 SPACER BASKET FOR WIRE ROPE GUIDES no. 7 a M8 M8 M8 M8 b1 75 100 150 200 b2 variable ø d1 100 100 100 100 b3 variable ø d2 40 40 40 40 ød1 6 1 mm 30897– 0075 0100 0150 0200 91 5 1.4404 AISI 316 Europ. patent pending 7 4 91 When ordering, indicate dimensions b2 and b3! a Slide spacer basket (7) on threaded rod and align. 2 a ød2 b2 b3 Externally insulated façades The spacer is mounted on an insulated support tube and thus transfers lateral forces to the substrate (see Figs. A to F). A E ød Attach rope end connectors (8) and secure with nut and dome check nut (9). a b 30897 9 2 ød2 ød3 3 1.4404 AISI 316 Right-hand thread no. mm 30919– 0800–05 a M8 c variable b 20 ød 10 When ordering indicate dimension c! 10 Using hole saw, core out external insulation (2) on façade (1) and remove insulation piece (3). 30897 ød1 Seal gap between support tube and external insulation with silicone putty (10). 4 THREADED EXTENDER 10 F B c b1 8 1 a b SUPPORT TUBE PVC PUR Patent / DBGM pending no. 30897– 0020 –10 0020 –11 mm b variable: indicate when ordering foam-filled unfilled ø d2 78 58 ø d3 90 90 Fq kN 5 ø d1 11 - Perpendicular force Fq Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 Screw threaded rod (5) into bolt anchor with internal thread (4) and tighten. C 7 6 5 4 3 2 1 Correct assembly is the responsibility of the user. Strength ratings and permissible loads based on the application must be calculated by a statics specialist. Slide foamed support tube (6) over threaded rod. Support tube length approx. 5 to 8 mm larger than insulation thickness. 90.A Technical data subject to change. All rights reserved. © 1988 / 03 by Jakob AG Switzerland. Rev. 3 200 175 150 125 75 6 100 Wall clearance b1 Diagram: Load which causes permanent deformation of spacer basket anchored to a rigid structure. b1 mm ® 92 INOX LINE ANCHORING SYSTEM 93 ød2 30897 k RADIAL CLEVIS HOLDER WITH INTERNAL THREAD Patent pending no. mm 30897– 0003 61 1.4404 AISI 316 a M8 b1 100 b2 80 b3 63 ø d1 12 ø d2 10 e 14 k 5 e 105 a ød1 112 b3 b2 b1 ød2 30897 k RADIAL CLEVIS HOLDER WITH EYE BOLT Patent pending no. mm 30897– 0004 92.A 1.4404 AISI 316 b1 100 b2 80 b3 63 ø d2 10 ø d3 8,1 ø d4 18 e 14 f 23 k 5 e b3 f ød3 85 ød4 30897 a 111 39 1.4305 AISI 303 Patent pending no. mm 30897– 0005 ød2 ød1 RADIAL BORE DISK WITH INTERNAL THREADS a 8 x M6 b 3,5 c 12,5 ø d1 40 ø d2 8,2 k 10 k 92.B 30897 b c SLOTTED ROPE DEFLECTOR 1.4404 AISI 316 Patent pending no. mm 30897– 0002 ø mm 5,0 b1 max. 106 b1 min. 84 b2 38 ø d1 10 ø d2 8,1 ø d3 18 Make longer (relax) Make shorter (tension) b1 ød3 k ød1 For rope ø max. 5 mm Correct assembly is the responsibility of the user. Strength ratings and permissible loads based on the application must be calculated by a statics specialist. Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. 92.C Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 b2 ød2 k 9 ® 94 95 INOX LINE 112 106 112 94.A 91 91 94.B 95.A 95.B 91 57 111 97 111 39 93 93 97 97 111 93 93 105 65 111 93 105 47 93 106 61 61 105 93 75 61 75 45 77 111 Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. 111 ® 96 INOX LINE 96.A+ C Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. BALL CAGE 30897 no. k 57 1.4305 AISI 316 for JAKOB-VARIBALL® MkI / Patent / DBGM pending a 105 97 ANCHORING SYSTEM mm 30897– 0006 with 3 VARIBALL® MkI ød1 a M6 ø d1 60 The ball cage accepts up to 6 VARIBALL® MkI or MkII balls (see page 57). 111 43 ø d2 8,2 ø d3 20,1 Tear-out force F 5 kN 60° Tear-out force F 5 kN α Ball pitch circle = Ø 46.8 mm ød3 69 α max. The logitudinal axis of the wire rope connected to a VARIBALL® can point in any direction. Deflection angle α min. / max. ød2 105 k 30 max. ød2 30897 FAN LINK 30897 FAN LINK SET k 111 45 96.B 97 h Patent pending ød1 111 e f b 1.4404 AISI 316 no. mm 30897– 0007 e ø d1 20 ø d2 10 b 47 e 10 f 27 1.4305 AISI 316 no. mm b1 b2 30897– a 64 16 0008 M10 Includes mandrel, 4 fan links and 2 dome nuts c 24 ø d1 25 ø d2 8,2 e 11,5 111 110 106 e k f ød1 c a a 61 b2 b1 105 111 111 Correct assembly is the responsibility of the user. Strength ratings and permissible loads based on this application must be calculated by a statics specialist. Technical data subject to change. All rights reserved. © 1988 / 03 by Jakob AG Switzerland. Rev.3 k 5 Patent pending ød2 c h 12 Measure assembly lengths like this: f 10 k 21,5 98 ® INOX LINE CROSS CLAMPS 30858 b1 ød ød b2 a 30858 b1 a b2 CROSS CLAMP 1.4404 AISI 316 no. 30858– 0200 0300 0400 0500 0600 99 mm ø mm 2,0 3,0 4,0 5,0 6,0 a M12 M12 M12 M12 M12 b1 18 19 21 23 25 b2 5 5 5 5 5 ADJUSTABLE CROSS CLAMP ød 20 20 20 20 20 1.4404 AISI 316 Patent / DBGM pending no. 30858– 0200–01 0300–01 0400–01 0500–01 0600–01 mm ø mm 2,0 3,0 4,0 5,0 6,0 a M12 M12 M12 M12 M12 b1 15,5 17,5 19,5 21,5 23,5 b2 3,5 3,5 3,5 3,5 3,5 ød 20 20 20 20 20 Adjustable 0° to 90° 30858 b1 a2 98.A 98.B ød c b2 ADJUSTABLE CROSS CLAMP WITH INTERNAL THREAD Patent / DBGM pending no. 30858– 0200–02 0300–02 0400–02 0500–02 0600–02 a1 1.4404 AISI 316 mm ø mm 2,0 3,0 4,0 5,0 6,0 a1 M12 M12 M12 M12 M12 a2 M8 M8 M8 M8 M8 b1 27 29 31 33 35 b2 15 15 15 15 15 ød 20 20 20 20 20 c 10 10 10 10 10 90° 0°– 90° 111 39 112 79 Not suitable for stranded wire rope No.10810– The user is responsible for correct assembly and for verifying the correct rope ø. Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 99.A 100 ® 101 INOX LINE 99 99 0°– 90° 0°– 90° 111 110 110 41 110 103 77 104 110 111 99 0°– 90° 105 101.A 100.A Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. 101.B ® 102 CROSS CLAMPS 103 INOX LINE ADJUSTABLE CROSS CLAMP WITH SUPPORT DISK 30836 Patent / DBGM pending no. Adjustable 0° to 90° 79 k b2 106 a ød1 c 112 112 ød2 105 b1 102.A 102.B This product may be used only for wire rope guidance purposes (not as an end connector). Dimension b1 is the distance between the wall and the inner wire rope. Not suitable for stranded wire rope No.10810– a a mm ø mm 2,0 2,0 2,0 2,0 3,0 3,0 3,0 3,0 4,0 4,0 4,0 4,0 5,0 5,0 5,0 5,0 6,0 6,0 6,0 6,0 30836– 0041–20 0050–20 0060–20 0080–20 0041–30 0050–30 0060–30 0080–30 0041–40 0050–40 0060–40 0080–40 0041–50 0050–50 0060–50 0080–50 0041–60 0050–60 0060–60 0080–60 a M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 b1 41 50 60 80 41 50 60 80 41 50 60 80 41 50 60 80 41 50 60 80 b2 27 27 27 27 29 29 29 29 31 31 31 31 33 33 33 33 35 35 35 35 c 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 ø d1 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 ø d2 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 ADJUSTABLE DUPLEX CROSS CLAMP 30858 b2 1.4404 AISI 316 1.4404 AISI 316 no. mm 30858– 0800–01 1000–01 Duplex ø mm 8,0 10,0 a M6 M6 b1 31 31 b2 12 12 ADJUSTABLE TRIPLEX CROSS CLAMP 30858 Adjustable 0° to 90° ød 40 40 1.4404 AISI 316 Patent / DBGM pending no. mm 30858– 0800–03 1000–03 ø mm 8,0 10,0 a a M6 M6 b1 51 51 b2 12 12 a b2 b1 Adjustable 0° to 90° Adjustable 0° to 90° Duplex ød Triplex The user is responsible for correct assembly and for verifying the correct rope ø. Triplex Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 6 6 6 6 6 6 6 6 6 6 6 6 6 Patent / DBGM pending b1 ød Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. k 6 6 6 6 6 6 6 ød 40 40 ® 104 ACCESSORIES 105 INOX LINE THREADED COUPLING 1.4305 AISI 303 ød b3 For on-site assembly Patent / DBGM pending b3 30884– sw no. mm 30842– 0200 0300 0400 0500 0600 ø mm 2,0 3,0 4,0 5,0 6,0 a M6 M6 M6 M6 M6 b1 80 80 80 82 82 b2 44 44 44 48 48 b3 13 13 13 13 13 ød 14,8 14,8 14,8 17,1 17,1 LOOSE SLEEVE 1.4404 AISI 316 no. no. mm ø mm 2,0 2,0 3,0 3,0 3,0 4,0 4,0 4,0 5,0 5,0 30864– 0205 0206 0306 0307 0310 0407 0408 0410 0508 0513 sw 13 13 13 15 15 ød 5 6 6 7 10 7 8 10 8 13 mm ø mm 6,0 6,0 8,0 10,0 10,0 12,0 12,0 14,0 16,0 16,0 30864– 0610 0613 0813 1018 1020 1222 1225 b 30 30 30 30 30 30 30 30 30 30 1424 1627 1632 ød 10 13 13 18 20 22 25 24 27 32 b 30 30 30 50 50 50 50 50 50 50 TENSIONING SCREW WITH RH/LH EXTERNAL THREADS 30842 30842 b1 b2 a Not suitable for stranded wire rope No. 10810– The coupling has two functions: 1. It can connect two cables. 2. The lateral hole (a) is threaded and will accept an end connector. Max. perpendicular force on thread (a) = 2 kN. no. c 30842– b1 a ød sw 30864 ød b2 Caution: Always secure sleeve on the outer side. 30864– DECO SLEEVE FOR UNIVISS ® no. R no. L 30848– 0300–01 0400–01 0500–01 0600–01 0800–01 30849– 0300–01 0400–01 0500–01 0600–01 0800–01 mm ø mm 3,0 4,0 5,0 6,0 8,0 a M3 M4 M5 M6 M8 b 9 11 13 15 20 ød 3,9 5,0 6,5 7,5 10,0 c 3,0 4,0 4,5 5,0 7,0 30875 b c ød The sleeve can slide along the wire rope unless secured. Other dimensions see NEWS catalogue. Custom lengths (dimension b) available. Special bonding adhesive (see page 113). 1.4404 AISI 316 30848– b mm 30887– 0800 a M8 b 72 c 50 ø d1 13 ø d2 5 e 6 f1 9 f2 16 g 5 HEADLESS SHAFT SCREW, RIGHT-HAND THREAD h 11 1.4404 AISI 316 mm 30882– 0801–020 0801–029 0801–039 0801–059 a M8 M8 M8 M8 b1 56,5 65,5 75,5 95,5 b2 20 29 39 59 c1 27 27 27 27 c2 9,5 9,5 9,5 9,5 30882 30883 ød R a Right-hand thread The deco sleeve is for decorative purpose only. 30882– L Left-hand thread h 30887 00000 30884 e c f1 f2 ød1 30884– b2 c2 ød 5 6 6 8 8 10 10 12 16 20 22 26 c 19 24 39 25 40 32 57 68 90 90 113 136 sw 4 5 5 6 6 8 8 10 13 17 19 22 a M5 M6 M8 M10 M12 b 80 92 112 120 150 mm no. ød 8,0 10,0 13,5 17,2 21,3 30875– 1400 1600 2000 2400 1.4401 AISI 316 mm a M14 M16 M20 M24 b 170 190 220 280 no. R no. L 30882– 0400–030 0500–040 0500–050 0500–060 0500–080 0500–100 0600–040 0600–050 0600–060 0600–080 0600–100 30883– 0400–030 0500–040 0500–050 0500–060 0500–080 0500–100 0600–040 0600–050 0600–060 0600–080 0600–100 ød 21,3 26,9 33,7 45,0 1.4404 AISI 316 mm a M4 M5 c 30 40 M5 M5 M5 M5 M6 M6 M6 M6 M6 50 60 80 100 40 50 60 80 100 no. R no. L 30882– 0600–130 0800–050 0800–060 0800–080 0800–090 0800–120 1000–060 1200–080 1400–080 1600–080 2000–100 30883– 0600–130 0800–050 0800–060 0800–080 0800–090 0800–120 1000–060 1200–080 1400–080 1600–080 2000–100 mm a M6 M8 c 130 50 M8 M8 M8 M8 M10 M12 M14 M16 M20 60 80 90 120 60 80 80 80 100 30887– HEADLESS SCREW RH / LH no. c 30884– 0400 0500 0600 0800 1000 b a a c 30882– c1 c b b1 a b2 5 5 5 5 5 8 8 10 12 15 20 20 HEADLESS SCREW a no. b1 43 53 83 55 85 72 122 146 192 195 246 292 TURNBUCKLE WITH RH/LH INTERNAL THREADS 30875– 0500 0600 0800 1000 1200 a c ød2 no. 0800–072 0800–122 1000–146 1200–192 1400–195 1600–246 2000–292 no. 30875– 30848 g CLEVIS WITH EXTERNAL THREAD mm a M4 M5 M5 M6 M6 M8 M8 M10 M12 M14 M16 M20 30884– 0400–043 0500–053 0500–083 0600–055 0600–085 b a 1.4305 AISI 303 1.4305 AISI 303 The user is responsible for choosing the proper rope ø and for correct assembly. Functionality is guaranteed only by Jakob rope No. 10820– with code filament. Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 mm a M4 M5 M6 M8 M10 b 45 65 65 65 85 c 20 30 30 30 40 1.4404 AISI 316 no. 30884– 1200 1400 1600 2000 mm a M12 M14 M16 M20 b 105 105 125 125 c 50 50 60 60 ® 106 ACCESSORIES 107 INOX LINE COVER DISK WITH INTERNAL THREAD 1.4404 AISI 316 no. mm 30836– 0500–05 0600–05 0800–05 1000–05 a M5 M6 M8 M10 ø d1 35 35 50 50 ø d2 1,5 1,5 3,5 3,5 r 2,5 2,5 3,0 3,0 k 4 4 6 6 30836 30835 r ød1 ød2 a b2 ød2 ød1 b1 ød3 k EYE BOLT 1.4404 AISI 316 DIN 580 Permissible axial load in kN ( kN x 102 = kp) no. 30837– 0600 0800 1000 1200 1600 2000 2400 Permissible load kN 0,7 1,4 2,3 3,4 7,0 12,0 18,0 mm a M6 M8 M10 M12 M16 M20 M24 b 27 36 45 53 62 71 90 c 11,0 13,0 17,0 20,5 27,0 30,0 36,0 ø d1 27 36 45 54 63 72 90 ø d2 15 20 25 30 35 40 50 ø d3 15 20 25 30 35 40 50 EYE NUT 1.4404 AISI 316 DIN 582 Permissible axial load in kN ( kN x 102 = kp) no. 30838– 0600 0800 1000 1200 1600 2000 2400 Permissible load kN 0,7 1,4 2,3 3,4 7,0 12,0 18,0 ø d4 6 8 10 12 14 16 20 mm a M6 M8 M10 M12 M16 M20 M24 b 27 36 45 53 62 71 90 c 6 8 10 11 13 15 20 ø d1 27 36 45 54 63 72 90 ø d2 15 20 25 30 35 40 50 ø d3 15 20 25 30 35 40 50 CARABINER WITH EYELET ø d4 6 8 10 12 14 16 20 1.4401 AISI 316 Permissible axial load in kN ( kN x 102 = kp), not guaranteed no. 30815– 0055–01 0066–01 0088–01 1010–01 1211–01 ød1 mm b 50 60 80 100 120 ø d1 5 6 8 10 11 ø d2 8 8 10 12 13 g 7 9 11 14 18 b3 c b2 a ød2 ød1 ø ø d2 d3 1.4401 AISI 316 Permissible axial load in kN ( kN x 102 = kp) no. Permissible load 30835– 0032 0039 0050 0090 0120 0140 0200 0340 mm b1 10 12 16 19 23 26 31 38 kN 3,2 3,9 5,0 9,0 12,0 14,0 20,0 34,0 b2 17 21 28 35 41 45 55 66 ø d1 5 6 8 10 11 13 15 18 ø d2 5 6 8 10 12 13 16 19 BOWED SHACKLE ø d3 10 12 16 19 24 26 32 38 1.4401 AISI 316 Permissible axial load in kN ( kN x 102 = kp) no. Permissible load mm kN 1,6 2,4 3,6 5,6 8,6 13,0 30835– 0016–01 0024–01 0036–01 0056–01 0086–01 0130–01 b1 8 10 12 15 19 24 b2 18 23 27 37 46 55 b3 14 18 21 28 35 42 ø d1 4 5 6 8 10 12 ø d2 4 5 6 8 10 12 ø d3 8 10 12 16 20 24 b1 30838 30800 ød3 ød4 ød2 ød1 a c b 30815 ød2 g Permissible load kN Nominal size 5 x 50 1,0 6 x 60 1,5 8 x 80 2,7 10 x 100 4,0 11 x 120 5,5 30837 30835 b ød4 STANDARD SHACKLE 30839 ød2 ød1 b 30825 ød WIRE ROPE CLIP b1 ød1 Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 Clips required per loop no. 30800– 0200 0300 0400 0500 0600 ø mm 2,0 3,0 4,0 5,0 6,0 pcs 3 3 3 4 4 Clips required per loop no. 30800– 0800 1000 1200 1400 1600 ø mm 8,0 10,0 12,0 14,0 16,0 pcs 4 4 4 4 4 WELDED RING 1.4404 AISI 316 For light duty no. 30839– 0400 0500 0600 ø d1 25 30 40 mm no. ø d2 30839– 0800 1000 4 5 6 mm ø d1 50 60 HEAVY- DUTY WELDED OVAL RING ø d2 8 10 1.4404 AISI 316 Permissible axial load in kN ( kN x 102 = kp) no. b2 1.4401 AISI 316 30825– 0050 0200 0500 Permissible load kN 5 20 50 mm b1 50 80 110 b2 20 30 53 ød 5 10 15 108 ® INOX LINE Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. 109 Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. 109.B 108.B 108.A 109.A 111 111 77 110 108.C 104 39 105 79 111 DIN 934 111 77 111 DIN 934 107 106 105 113 MININUT 111 39 104 107 104 79 39 71 49 77 45 111 106 MININUT 107 104 109.C 113 108.E 108.D 108.F 109.D ® 110 ASSEMBLY AIDS 111 INOX LINE HEXAGON HEAD CAP SCREW no. 30843– 0400 0500 0600 0800 1000 a M4 M5 M6 M8 M10 c 25 30 30 40 50 ød 7,7 8,8 11,1 14,4 18,9 k 2,8 3,5 4,0 5,3 6,4 mm no. sw 7 8 10 13 17 30843– 1200 1400 1600 2000 1.4404 / AISI 316 DIN 933 mm a M12 M14 M16 M20 c 70 70 90 100 ød 21,1 24,5 26,8 33,5 SOCKET HEAD SCREW no. 30844– 0400 0500 0600 0800 1000 mm a M4 M5 M6 M8 M10 c 25 25 30 35 40 ød 7,0 8,5 10,0 13,0 16,0 k 4 5 6 8 10 k 7,5 8,8 10,0 12,5 1.4404 / AISI 316 DIN 912 no. 30844– 1200 1600 2000 mm a M12 M16 M20 c 50 60 70 ød 18,0 24,0 30,0 a M4 M5 M5 M5 M6 c 25 20 25 30 20 ød 10,0 12,5 12,5 12,5 14,0 k c sw k ød a a k ød c k ød no. 30890– 0600–025 0600–030 0800–030 0800–040 mm a M6 M6 M8 M8 c 25 30 30 40 ød 14,0 14,0 17,0 17,0 1.4404 / AISI 316 DIN 433 DIN 125 * ø d1 for M3 M4 M5 M6 M8 M10 M12 ø d2 6 8 9 11 15 18 20 mm no. k 0,5 0,5 1,0 1,6 1,6 1,6 2,0 30896– 1400 1600 2000 2200 * 2400 * 3000 * mm ø d1 for M14 M16 M20 M22 M24 M30 WASHER FOR WOOD ø d2 24 28 34 39 44 56 k 2,5 2,5 3,0 3,0 4,0 4,0 1.4404 / AISI 316 DIN 9021 30896– 0300–09 0400–12 0500–15 0600–18 0800–24 mm ø d1 for M3 M4 M5 M6 M8 ø d2 9 12 15 18 24 k 0,8 1,0 1,2 1,6 2,0 no. 30896– 1000–30 1200–37 1600–50 2000–60 mm ø d1 for M10 M12 M16 M20 ø d2 30 37 50 60 k 2,5 3,0 3,0 4,0 no. 30892– 0300–02 0400–02 0500–02 0600–02 0800–02 1000–02 no. mm a M3 M4 M5 M6 M8 M10 ød 6,0 7,7 8,8 11,1 14,4 18,9 k 4 5 5 6 8 10 sw 5,5 7 8 10 13 17 30892– 1200–02 1400–02 1600–02 2000–02 2400–02 mm a M12 M14 M16 M20 M24 ød 21,1 24,5 26,8 33,0 39,6 HEXAGON NUT no. R no. L 30892– 0300 0400 0500 0600 0800 1000 1200 30893– 0300 0400 0500 0600 0800 1000 1200 sw 19 22 24 30 36 1.4404 / AISI 316 DIN 934 no. R no. L 30892– 1400 1600 2000 2200 2400 3000 30893– 1400 1600 2000 2200 2400 mm a M3 M4 M5 M6 M8 M10 M12 k 12 14 16 20 24 ød 6,0 7,7 8,8 11,1 14,4 18,9 21,1 k 2,4 3,2 4,0 5,0 6,5 8,0 10,0 mm a M14 M16 M20 M22 M24 M30 ød 24,5 26,8 33,5 35,0 39,5 50,8 k 11,0 13,0 16,0 18,0 19,0 24,0 *sw see table of hexagon head cap screw L Left-hand thread ød a k sw ød 30896 30894 MININUT HEXAGON NUT no. R 1.4305 AISI 303 no. L mm 30892– 30893– 0600–01 0600–01 0800–01 0800–01 a M6 M8 ød 9,0 11,2 DOME NUT Right-hand thread k 4 5 SW 8 10 1.4404 / AISI 316 DIN 1587 ød1 c sw ød2 a k ød h 30896 ød1 no. 1.4404 / AISI 316 DIN 985 R Right-hand thread c WASHER 30896– 0300 0400 0500 0600 0800 1000 1200 sw* ød a a no. sw* a 1.4404 AISI 316 mm 30890– 0400–025 0500–020 0500–025 0500–030 0600–020 k 12 16 20 30843 30892 30893 30844 30892 30893 30890 30892 With hexagon socket PAN HEAD SCREW no. sw 19 22 24 30 LOCK NUT Right-hand thread ød2 k Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 Technical data subject to change. All rights reserved. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 no. 30894– 0300 0400 0500 0600 0800 a M3 M4 M5 M6 M8 c 3,5 4,1 5,9 6,0 8,5 h 7 8 10 12 15 ød 6,0 7,7 8,8 11,1 14,4 mm no. sw 5,5 7 8 10 13 30894– 1000 1200 1400 1600 2000 mm a M10 M12 M14 M16 M20 c 10,0 11,7 13,0 16,0 19,7 h 18 22 25 28 34 ød 18,9 21,1 24,5 26,8 33,5 sw 17 19 22 24 30 Tapped depth = dimension c ® 112 ASSEMBLY AIDS 113 INOX LINE WALL ANCHOR WITH EXTERNAL THREAD RH c High-strength steel, galvanized, passivated, with stainless steel spreader no. 30803– 0600–01 0800–01 mm øa M6 M8 b 80 95 c 25 30 no. 30803– 1000–01 1200–01 mm øa M10 M12 b 115 140 c 45 50 WALL ANCHOR WITH INTERNAL THREAD RH mm 2/3 a b no. 30879 – 0001 30803 30879 c High-strength steel, galvanized, passivated, with stainless steel spreader no. 30803 30879 Thread roots must be filled at least 2/3 . no. mm no. a 30803– 0600–02 0800–02 øa M6 M8 b 45 50 c 15 18 30803– øa b c 1000–02 1200–02 M10 M12 60 75 22 28 DUAL THREAD SCREW 1.4404 AISI 316 Other dual thread screws see NEWS catalogue. no. R no. L 30878– 0500 0600 0800 30877– 0500 0600 0800 a M5 M6 M8 b1 50 70 100 b2 30 40 60 c 20 30 40 ød 4,3 5,2 6,9 NYLON DOWEL FOR DUAL THREAD SCREW 30803– 0600–03 0700–03 mm Bore hole ø x dowel length For dual thread screw ø 6 x 29 7 x 34 3,5 – 5,0 4,5 – 5,0 30803– 0800–03 1000–03 mm Bore hole ø x dowel length For dual thread screw ø 8 x 38 10 x 48 5,0 – 6,0 6,0 – 8,0 30803– 0400–04 0500–04 0600–04 øa M4 M5 M6 b 10 12 15 Sink ø in wood 6,9 8,9 10,4 no. Right-hand thread 30879–0003 L LOCTITE 7061 DEGREASING AGENT For wire ropes and metal parts Cleaning and degreasing with LOCTITE 7061 assures an impeccable bond. This acetone-based solvent degreases metal parts. Removes oil, grease and other contaminants. 400 ml spray; contains no CFCs. Shelf life (+20°C ): 12 months LOCTITE 603 SPECIAL ADHESIVE For wire ropes and metal parts Provides high-strength bonds of cylindrical parts such as the loose sleeves ( page 104). • Temperature range – 50°C bis +150°C • Fully cured within 12 hours A To optimize bond, clean first with LOCTITE 7061. Bottle size 50 ml 0176 mm B FELCO WIRE ROPE CUTTERS no. 30740– 0500 Until ø mm 5,0 Nominal size C7 8,0 C12 0800 Figure A B Length mm 190 500 PLANT CLIMBER STUDS k UV-resistant plastic, gray no. 30906– 0300 no. 30803– 0800–04 1000–04 The connection becomes vibration-proof and dependably sealed. The thread lock fluid prevents a loss of pretension and self-loosening. The fluid is an integrated part of the connecting element. c Left-hand thread ø d (for dowel) Galvanized steel, with hexagon socket, type SK (~DIN 7965) mm which then mix. The compound quickly hardens and thoroughly cures. b2 no. RAMPA SCREW-IN NUT FOR WOOD RH no. 30879 30878 30877 30740 30803 a b1 Special weather- and ageing-resistant nylon, thermally stable from –40°C to +80°C Lacquer -like coating which contains two separate, micro-encapsulated components of a modified acrylate system. The locking and sealing action of the compound does not become effective until the coated thread parts are screwed together and tightened. Mechanical friction destroys the microcapsules and releases the two fluids b R mm no. 30879–0002 VC3 THREAD LOCK FLUID mm øa M8 M10 b 18 25 Sink ø in wood 14,5 16,7 30803 a b With hexagon socket mm mm 3,0 ød 12 k 8 no. 30906– 0400 mm mm 4,0 ød 30804 Also see welded rope end (page 79). WIRE ROPE END CAPS Soft plastic, black no. 30804– 0200 0300 0400 0500 mm 2,0 3,0 4,0 5,0 b 8 10 10 12 mm no. ød 4 6 7 9 30804– 0600 0800 1000 mm mm 6,0 8,0 10,0 Technical data subject to change. © 1988 / 02 by Jakob AG Switzerland. Rev. 2 k 10 ød b All rights reserved. ød 15 b 13 16 16 ød 10 12 13 Technical data subject to change. All rights reserved. © 1988 / 96 by Jakob AG Switzerland. © Copyright by Jakob AG, Drahtseilfabrik CH-3555 Trubschachen Switzerland 1988 / 2003 Rev. 3 Nächste Über- Allez de surprise The surprise La prossima La sorpresa que raschung nach en surprise that follows sorpresa dopo lo espera después diesem Katalog Ces 116 pages vous ont this catalogue questo catalogo de este catálogo Nach 116 Seiten étonnées par le savoir- There’s only one Dopo le 116 pagine Existe una sola Kompetenzbeweis faire inusuel qu’elles other way we can che vi hanno manera e superar können wir uns démontrent? Ne restez beat this 116-page dimostrato il la demostración eigentlich nur noch pas sur cette im- demonstration of significato di com- de competencia in einer Hinsicht pression! Laissez le competence: petenza, c’è solo contenida en übertreffen: mit perfectionnisme à with the un superlativo che estas 116 páginas: den sauber konfek- l’œuvre dans chaque professionally possa eccellere: disponiendo de los tionierten Elementen produit signé assembled gli elementi elementos de la línea Jakob® INOX LINE, Jakob® INOX LINE Jakob® INOX LINE Jakob® INOX LINE, Jakob® INOX LINE, die Sie hoffentlich vous étonner bien plus elements which sperando che que, esperamos. alsbald bestellen encore … Dès votre you will hopefully vogliate avvalervene Usted pronto werden. prochaine commande! order soon. presto. solicitará. © Copyright by Atelier Jakob AG /SA CH -1783 Barberêche Switzerland Catalogue: Idea Conception Atelier Jakob AG /SA Hannes Jakob SGD CH -1783 Barberêche Switzerland
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