Hydraulic Cylinders Heavy Duty Metric Mill Type

Transcription

Hydraulic Cylinders
Heavy Duty Metric Mill Type
Standard: ISO 6022
25 Mpa (250 bar)
2
Eaton Metric Mill Type Cylinder Series IM25 E-CYMG-MC002-E September 2010
Table of Contents
Page No
Design Features............................................................................................................................................................................. 4
How to Order................................................................................................................................................................................. 5
Model Code ................................................................................................................................................................................... 6
Mounting Style & Installation Dimensions
MS2 Side Lug Mount.............................................................................................................................................................. 7
MP3 Cap Fixed Plain Eye Mount ............................................................................................................................................ 8
MP5 Cap Fixed Eye With Spherical Bearing Mount................................................................................................................. 9
MF3 Head Circular Flange Mount.......................................................................................................................................... 10
MF4 Cap Circular Flange Mount.............................................................................................................................................11
MT4 Intermediate Trunion Mount ......................................................................................................................................... 12
Double Rod Cylinder Dimensions with Flange, Side Lug & Trunnion Mounts ...................................................................... 13
Mounting Accessories
Rod Clevis, Female Thread ................................................................................................................................................... 14
Rod Flange, Circular . ............................................................................................................................................................ 14
Clevis Bracket, Straight.......................................................................................................................................................... 15
Triunion Bracket..................................................................................................................................................................... 15
Clevis Bracket, Angular.......................................................................................................................................................... 16
Pivot Pin . .............................................................................................................................................................................. 16
Spherical Rod Eye . ............................................................................................................................................................... 17
Plain Rod Eye . ...................................................................................................................................................................... 17
Common Options
Sealing System Selection...................................................................................................................................................... 18
Sealkit Part Numbers............................................................................................................................................................. 19
Port Selection........................................................................................................................................................................ 20
Port and Cushion Location..................................................................................................................................................... 22
Position Feedback System..................................................................................................................................................... 23
Other Options........................................................................................................................................................................ 28
Application/Engineering Data
Mounting Types and Application Guide.................................................................................................................................. 29
Force and Area of the Cylinder.............................................................................................................................................. 31
Tolerance Chart...................................................................................................................................................................... 32
Buckling Chart........................................................................................................................................................................ 33
Cushioning System................................................................................................................................................................ 34
Manifold and Valves............................................................................................................................................................... 40
Weights of the Cylinder......................................................................................................................................................... 41
Application Data Sheet.......................................................................................................................................................... 42
3
Design Features
Specifications
Bore sizes: 40 to 320 mm
Rod sizes: 25 to 220 mm
Design Pressure: 25 Mpa (250 bar)
Proof Pressure: 37.5 Mpa (375 bar)
Maximum Rod Speed: 1.0m/s
9
2
6
2
5
7
3
4
3
8
1. Global Design
Engineered for ISO6022/DIN 24333 interchangeability with the
durability required for heavy duty applications.
7. Captive Screws
Inadvertent removal of cushion screws is prevented, while still
allowing a full range of adjustment.
2. Heads and Cap
One piece round construction head and caps are manufactured
from high strength material and precise machining with a pilot
diameter to ensure accurate alignment with the cylinder bore.
An integral bearing and seal design featuring heavy wear bands
resists side loads. The wide separation of these wear bands
reduces bearing stresses, and maximizes cylinder service.
8. Fully Adjustable Cushioning System
This design has been engineered to provide the ability to tune
the cushion performance for an optimized deceleration profile.
Our patented floating ring cushion seal or an alternate ball check
design allows maximum acceleration. This excellent acceleration
profile translates into faster cycle times and increased machine
production.
The floating cushion sleeve permits very close seal contact without high loading. The sleeve seals against the cap and provides
a very effective seal to trap the fluid. The sleeve is also free to
move in axial direction and functions as a fluid check, which permits nearly full flow for quick acceleration.
3. Special Wearbands
Metal-to-metal contact is eliminated, providing superior wear ability, increased load carrying capability, and prolonged cylinder life.
4. Sure Seal Sealing System
Carefully selected wiper and seal combinations are mated with
a hard chrome plated piston rod to deliver exceptional all-around
performance and durability for rod sealing system. Normal sealing system uses a combination of double lip rod seal along with
an o-ring energized PTFE seal and a double lip rod wiper. The
high and low temperature rod sealing system uses one more
PTFE seal instead of the lip seal to provide positive static and
dynamic sealing at low and high pressures.
Piston sealing system offers a selection of highly efficient piston
seal materials and wide wear bands that rides smoothly within
the precision-honed cylinder body to provide extended piston
seal life. The use of bi-directional piston seals eliminates trapped
pressures.
5. Piston Rod
Hard chrome plated, case hardened rod in carbon or alloy steel
are available to give maximum durability and flexibility depending
on application. Heavier plating is available as a custom option, in
addition to various types of stainless steel.
6. High strength Steel Tubing
High strength steel is used to insure long cylinder life.
4
9. Threaded Body Flanges
The threaded steel flange design has superior bending stress
capacity, durability, and increased safety factors of shear over
similar welded flange type designs.
High strength bolts are used for assembly with hardened steel
washers to guarantee failure free performance.
10. Acceptance Test
Hydraulic cylinders are tested in accordance with ISO
10100:2001, Hydraulic fluid power — Cylinders — Acceptance
tests.
How To Order
Standard Cylinders
Eaton has created an easy system for ordering IM25 series Eaton
hydraulic heavy duty cylinders. This system has been developed
to improve our service to you. The model code consists of 29
alpha-numeric digits which fully describe the most common standard options offered on IM25 series cylinders.
To specify your series IM25 series cylinder, review the following
pages for full description of each option available and select the
desired code.
This model code system will:
• Simplify the re-order process
Each EATON cylinder is assigned a 29 digit model code. That code is unique to particular cylinder description. That way, when you re-order your IM25 Series cylinder, you are assured of exactly the same top quality cylinder design.
• Improve identification
Every cylinder has its 29 digit model code clearly marked on the product. Each 29 digit code completely describes a specific cylinder. This allows seal and replacement components to be easily identified in the field.
• Facilitate communications
This fully descriptive model code system allows you to work
directly with your local Eaton sales engineer to identify and service your Eaton cylinder.
NOTE: See page 6 for a summary of model code options.
Custom Cylinders
New Cylinders
Although the model code has been arranged to cover the vast
majority of available options, there will be occasions when you require an option which cannot be coded. When specifying such an
option, enter a “X” for the appropriate item in the 29 digit model
code, and then describe your requirements. For example, if you
have an application which requires a custom thread on the end of
the piston rod, enter an “X” for item 24. Then add a full description at the end of the model code, such as “With 50mm total rod
projection and M22 x 1.5 thread 30mm long.” Or if you have an
application which requires options like Transducer and Rod boot,
enter “X” for item 30. Then add a full description at the end of
the model code, such as “Transducer and Rod boot”. The cylinder
will then be given a unique design number on the receipt of order
(as explained in the next section.)
Replacement Cylinders
Every custom Eaton cylinder is assigned a unique identification
number. When ordering a replacement cylinder, simply give the
29 digit model code or the unique identification number to your
local Eaton Cylinder Sales representative.
Replacement Parts
Each identification number is stored in quick retrieval computerized storage system. This gives our field sales representatives
rapid access to assist you in identifying and specifying genuine
Eaton replacement parts
How to use information and select cylinder in this catalog
Step 1: Find the Piston and Annulus area for the application
AB, Piston area = Push Load/Pressure, AA, Annulus area= Pull
Load/Pressure
Note: Max pressure allowable is 25 Mpa (250 bar)
Step 2: Select the bore & rod combination from page 31 which
will have areas greater or equal to AB and AA respectively
Step 3: Select the required mounting for the application refer
page 29 for mounting types and selection guide
Step 4: Maximum allowable extended length for pushing application should be checked from buckling chart on page 33 for the
selected bore, rod and stroke combination. If selected combination is not safe next higher size rod diameter is recommended
(Repeat steps 1 to 4 for the new selection)
Step 5: Select the appropriate sealing system, refer to page 18
for seal selection guide
Step 6: If the application demands cushion at end of stroke refer
to the cushion calculation details on page 35
Step 7: Select the required port, refer to page 20 port selection.
To check if the port and cushion position selected is feasible, refer
to page 22
Step 8: If the application demands position sensor refer to transducer section on page 23 to help select correct transducer and
respective mounting dimensions
Step 9: Refer to mounting accessories section on page 14 to
select the respective accessories
Step 10: Refer the model code section on page 6 to help you
code the cylinder per the selected parameters. For any custom
options a clear description to be included with the model code
Note: Application data sheet should be filled and sent to Eaton sales representative to help you select correct cylinder configuration.
Cylinder Identification Plate
HYDRAULIC CYLINDER
2 5 M p a 5 0 / 3 6 x 10 0
IM250500360100.0CSRNN7110C000
S1030995
001AB00001A
P 110
Line 1
Line 2
Line 3
Line 4
Line 5
Line 1: Cylinder Pressure Rating Bore/Rod x Stroke
Line 2: Unit Part Number (29 Digit Model Code) without “-“
Line 3: OA number or Sale order number
Line 4: Unique design number
Line 5: Plant and Date code
5
Model Codes
IM25 - 040 - 028 - 0100.1
1, 2, 3, 4
5, 6, 7
8, 9, 10
1, 2, 3, 4
eries
S
IM25 – Eaton Hyd. Heavy duty
cylinder 25 Mpa
B
ore - Rod Diameter
Bore(mm)
Rod(mm)
5, 6, 7
8, 9, 10
040
040
050
050
063
063
080
080
100
100
125
125
140
140
160
160
180
180
200
200
220
220
250
250
280
280
320
320
025
028
032
036
040
045
050
056
063
070
080
090
090
100
100
110
110
125
125
140
140
160
160
180
180
200
200
220
Stroke
Items 11,12,13,14 indicate stroke length from 0 mm through 9999 mm. & 15 indicates decimal from 0.1 to 0.9mm.
11, 12, 13, 14, 15
11, 12, 13, 14, 15
- AS - A - N - N - 7 - 1 - 1 - 0 - C - 000 - A - X
16, 17
18
RS Cap Circular Flange (MF4)
TT
TD
XX
Intermediate Trunnion (MT4)
Double Rod, Intermediate Trunnion
Custom
18 Cushion Location
Cushions are located as shown
in below fig. when viewing cylinder from head end (mounting end of double rod cylinders.) “_” in table indicates no
cushions.
Code Head
Cap
A
-
B
-
1
C
-
2
D
-
3
E
-
4
F
1
G
2
H
3
J
4
K
1
1
L
1
2
M
1
3
N
1
4
P
2
1
R
2
2
S
2
3
T
2
4
U
3
1
V
3
2
W
3
3
Y
3
4
1
4
1
2
4
2
3
4
3
4
4
4
AD
AS
CM
CS
FD
FS
Mounting
Double Rod, Side Lug Side Lug (MS2)
Cap, Fixed Plain Eye (MP3)
Cap, Fixed Eye With Spherical Bearing(MP5)
Double Rod, Head Circular Flange Head Circular Flange (MF3)
6
16, 17
Cushion & Port Positions view from
rod end side
19
20
21
22
23
24
19 Rod sealing systems^
N – Normal
L – Low Friction
T – High Temperature
X–Custom
20 Piston sealing systems^
N – Normal
L – Low Friction
T – High Temperature
X – Custom
^ Consult nearest sales office for other
sealing system
21 Port Type
Code Type
3
SAE
4
Oversize SAE
6
Flange ports to ISO 6162-1
E
Oversize Flange ports to ISO 6162-1
F
G
H
Flange ports to ISO6164-1
L
N
P
7
BSPP
8
Oversize BSPP
A
Metric to ISO 6149-1
B
Oversize Metric to ISO 6149-1
X
Custom
Head Port Position
Code 1st port 2nd port
1
1
2
2
3
3
4
4
A
1
2
B
1
3
C
1
4
E
2
3
F
2
4
H
3
4
22
25
26, 27, 28
29
30
23 Cap Port Position
Code 1st port 2nd port
1
1
2
2
3
3
4
4
5
5
A
1
2
B
1
3
C
1
4
D
1
5
E
2
3
F
2
4
G
2
5
H
3
4
J
3
5
24 Rod End Types
Code Type
0
Male metric thread
1
Female metric thread
X
Custom rod end
25 Rod Material Option
Code Description
C
Carbon steel chrome plated (Std.)
H
Carbon steel case
hardened & chrome plated
B
Alloy steel chrome plated
G
Alloy steel case
hardened & chrome plated
S
Stainless Steel 17-4
26, 27, 28 Extra Rod Projection
Item 25,26,27 indicates extra rod projection from 0 mm to
999 mm
Design Level
A - First Design
29
30 Custom
Special Option
Mounting Style & Installation
Dimensions
AS: Side Lug Mount (MS2)
Bore
Ø
MM
Rod Ø
40**
50
63
80
100
125
140
160
180
200
220**
250
280**
320
25
28
32
36
40
45
50
56
63
70
80
90
90
100
100
110
110
125
125
140
140
160
160
180
180
200
200
220
D
19
22
27
30
32
36
41
46
50
60
65
75
75
85
85
95
95
110
110
120
120
140
140
160
160
180
180
200
KK
M20 x 1.5
M20 x 1.5
M27 x 2
M27 x 2
M33 x 2
M33 x 2
M42 x 2
M42 x 2
M48 x 2
M48 x 2
M64 x 3
M64 x 3
M72 x 3
M72 x 3
M80 x 3
M80 x 3
M90 x 3
M90 x 3
M100 x 3
M100 x 3
M125 x 4
M125 x 4
M125 x 4
M125 x 4
M160 x 4
M160 x 4
M160 x 4
M160 x 4
A
28
28
36
36
45
45
56
56
63
63
85
85
90
90
95
95
106
106
112
112
125
125
125
125
160
160
160
160
B WF
VE
E XS SS
SV SW SB
ST
f8 H13
52
52
63
63
75
75
90
90
110
110
132
132
145
145
160
160
185
185
200
200
235
235
250
250
295
295
320
320
47
47
47
47
53
53
60
60
68
68
76
76
76
76
85
85
95
95
101
101
113
113
113
113
136
136
136
136
29
29
29
29
32
32
36
36
41
41
45
45
45
45
50
50
55
55
61
61
71
71
71
71
88
88
88
88
86
86
96
96
120
120
140
140
168
168
206
206
226
226
252
252
288
288
308
308
356
356
390
390
450
450
500
500
118
118
135.5
135.5
154
154
171.5
171.5
189
189
218
218
240.5
240.5
270
270
291.5
291.5
322.5
322.5
369.5
369.5
382.5
382.5
415.5
415.5
435
435
50
50
45
45
49
49
52
52
61
61
75
75
70
70
65
65
69
69
73
73
75
75
75
75
124
124
85
85
30
30
35
35
40
40
50
50
60
60
70
70
85
85
105
105
115
115
125
125
155
155
155
155
155
155
190
190
15
15
17.5
17.5
20
20
25
25
30
30
35
35
42.5
42.5
52.5
52.5
57.5
57.5
62.5
62.5
77.5
77.5
77.5
77.5
77.5
77.5
95
95
11
11
11
11
13.5
13.5
17.5
17.5
22
22
26
26
30
30
33
33
40
40
40
40
45
45
52
52
52
52
62
62
32
32
37
37
42
42
47
47
57
57
67
67
72
72
77
77
92
92
97
97
102
102
112
112
142
142
142
142
TS US
LH Stroke
js13 min.
110
110
130
130
150
150
180
180
210
210
255
255
290
290
330
330
360
360
385
385
445
445
500
500
550
550
610
610
135
135
155
155
180
180
220
220
255
255
305
305
350
350
400
400
440
440
465
465
530
530
600
600
650
650
730
730
45
45
55
55
65
65
75
75
90
90
105
105
115
115
135
135
150
150
160
160
185
185
205
205
235
235
255
255
0
0
0
0
0
0
0
0
0
0
0
0
15
15
40
40
46
46
52
52
80
80
80
80
31
31
105
105
ZB*
max.
229
229
244
244
274
274
305
305
340
340
395
395
430
430
465
465
505
505
550
550
637
637
650
650
752
752
760
760
All dimensions are in mm.
*
Stroke addition required to this value
**
Non ISO Bore Diameters
#
Female rod end applicable to larger rod for each bore.
For stroke tolerance and mounting tolerance refer page 32
^
For port size and type refer page 20
7
Dimensions (Continued...)
CM: Cap Fixed Plain
Eye Mount (MP3)
Bore
Ø
40**
50
63
80
100
125
140
160
180
200
220**
250
280**
320
MM
Rod Ø
25
28
32
36
40
45
50
56
63
70
80
90
90
100
100
110
110
125
125
140
140
160
160
180
180
200
200
220
D
KK
19 M20 x 1.5
22 M20 x 1.5
27
M27 x 2
30
M27 x 2
32
M33 x 2
36
M33 x 2
41
M42 x 2
46
M42 x 2
50
M48 x 2
60
M48 x 2
65
M64 x 3
75
M64 x 3
75
M72 x 3
85
M72 x 3
85
M80 x 3
95
M80 x 3
95
M90 x 3
110
M90 x 3
110 M100 x 3
120 M100 x 3
120 M125 x 4
140 M125 x 4
140 M125 x 4
160 M125 x 4
160 M160 x 4
180 M160 x 4
180 M160 x 4
200 M160 x 4
A
28
28
36
36
45
45
56
56
63
63
85
85
90
90
95
95
106
106
112
112
125
125
125
125
160
160
160
160
B
WF
VE
E
f8
52
52
63
63
75
75
90
90
110
110
132
132
145
145
160
160
185
185
200
200
235
235
250
250
295
295
320
320
47
47
47
47
53
53
60
60
68
68
76
76
76
76
85
85
95
95
101
101
113
113
113
113
136
136
136
136
29
29
29
29
32
32
36
36
41
41
45
45
45
45
50
50
55
55
61
61
71
71
71
71
88
88
88
88
86
86
96
96
120
120
140
140
168
168
206
206
226
226
252
252
288
288
308
308
356
356
390
390
450
450
500
500
CD
MR
L
H9
EW
SW
LE
h12
XC*
25
25
32
32
40
40
50
50
63
63
80
80
90
90
100
100
110
110
125
125
160
160
160
160
200
200
200
200
25
25
32
32
40
40
50
50
63
63
80
80
90
90
100
100
110
110
125
125
160
160
160
160
200
200
200
200
282
282
305
305
348
348
395
395
442
442
520
520
580
580
617
617
690
690
756
756
890
890
903
903
1072
1072
1080
1080
35
35
40
40
45
45
60
60
70
70
90
90
100
100
112
112
130
130
145
145
170
170
180
180
220
220
230
230
53
53
61
61
74
74
90
90
102
102
125
125
150
150
152
152
185
185
206
206
253
253
253
253
320
320
320
320
22
22
27
27
35
35
40
40
52
52
60
60
65
65
84
84
88
88
102
102
130
130
130
130
138
138
160
160
35
35
40
40
45
45
60
60
70
70
90
90
100
100
112
112
130
130
145
145
170
170
180
180
220
220
230
230
*
**
#
^
8
CS: Cap Fixed Eye With Spherical
Bearing Mount (MP5)
Bore
Ø
40**
50
63
80
100
125
140
160
180
200
220**
250
280**
320
MM
Rod Ø
25
28
32
36
40
45
50
56
63
70
80
90
90
100
100
110
110
125
125
140
140
160
160
180
180
200
200
220
D
KK
A
19 M20 x 1.5
22 M20 x 1.5
27
M27 x 2
30
M27 x 2
32
M33 x 2
36
M33 x 2
41
M42 x 2
46
M42 x 2
50
M48 x 2
60
M48 x 2
65
M64 x 3
75
M64 x 3
75
M72 x 3
85
M72 x 3
85
M80 x 3
95
M80 x 3
95
M90 x 3
110
M90 x 3
110 M100 x 3
120 M100 x 3
120 M125 x 4
140 M125 x 4
140 M125 x 4
160 M125 x 4
160 M160 x 4
180 M160 x 4
180 M160 x 4
200 M160 x 4
28
28
36
36
45
45
56
56
63
63
85
85
90
90
95
95
106
106
112
112
125
125
125
125
160
160
160
160
B
WF
VE
E
CX
MS
LT
52
52
63
63
75
75
90
90
110
110
132
132
145
145
160
160
185
185
200
200
235
235
250
250
295
295
320
320
47
47
47
47
53
53
60
60
68
68
76
76
76
76
85
85
95
95
101
101
113
113
113
113
136
136
136
136
29
29
29
29
32
32
36
36
41
41
45
45
45
45
50
50
55
55
61
61
71
71
71
71
88
88
88
88
86
86
96
96
120
120
140
140
168
168
206
206
226
226
252
252
288
288
308
308
356
356
390
390
450
450
500
500
25
25
32
32
40
40
50
50
63
63
80
80
90
90
100
100
110
110
125
125
160
160
160
160
200
200
200
200
35
35
40
40
45
45
60
60
70
70
90
90
100
100
112
112
130
130
145
145
170
170
180
180
220
220
230
230
53
53
61
61
74
74
90
90
102
102
125
125
150
150
152
152
185
185
206
206
253
253
253
253
320
320
320
320
f8
H7
EX
SX
LE
XO*
25
25
32
32
40
40
50
50
63
63
80
80
90
90
100
100
110
110
125
125
160
160
160
160
200
200
200
200
22
22
27
27
35
35
40
40
52
52
60
60
65
65
84
84
88
88
102
102
130
130
130
130
138
138
160
160
35
35
40
40
45
45
60
60
70
70
90
90
100
100
112
112
130
130
145
145
170
170
180
180
220
220
230
230
282
282
305
305
348
348
395
395
442
442
520
520
580
580
617
617
690
690
756
756
890
890
903
903
1072
1072
1080
1080
h12
*
**
#
^
9
FS: Head Circular
Flange Mount (MF3)
Bore
Ø
40**
50
63
80
100
125
140
160
180
200
220**
250
280**
320
Rod
Rod Ø
25
28
32
36
40
45
50
56
63
70
80
90
90
100
100
110
110
125
125
140
140
160
160
180
180
200
200
220
D
KK
A
19 M20 x 1.5
22 M20 x 1.5
27
M27 x 2
30
M27 x 2
32
M33 x 2
36
M33 x 2
41
M42 x 2
46
M42 x 2
50
M48 x 2
60
M48 x 2
65
M64 x 3
75
M64 x 3
75
M72 x 3
85
M72 x 3
85
M80 x 3
95
M80 x 3
95
M90 x 3
110
M90 x 3
110 M100 x 3
120 M100 x 3
120 M125 x 4
140 M125 x 4
140 M125 x 4
160 M125 x 4
160 M160 x 4
180 M160 x 4
180 M160 x 4
200 M160 x 4
28
28
36
36
45
45
56
56
63
63
85
85
90
90
95
95
106
106
112
112
125
125
125
125
160
160
160
160
B
VD
WC
E
52
52
63
63
75
75
90
90
110
110
132
132
145
145
160
160
185
185
200
200
235
235
250
250
295
295
320
320
4
4
4
4
4
4
4
4
5
5
5
5
5
5
5
5
5
5
5
5
8
8
8
8
8
8
8
8
22
22
22
22
25
25
28
28
32
32
36
36
36
36
40
40
45
45
45
45
50
50
50
50
56
56
56
56
86
86
96
96
120
120
140
140
168
168
206
206
226
226
252
252
288
288
308
308
356
356
390
390
450
450
500
500
f8
NF
FB
js13
H13
25
25
25
25
28
28
32
32
36
36
40
40
40
40
45
45
50
50
56
56
63
63
63
63
80
80
80
80
11
11
13.5
13.5
13.5
13.5
17.5
17.5
22
22
22
22
26
26
26
26
33
33
33
33
39
39
39
39
45
45
45
45
FC
UC
ZB*
115
115
132
132
150
150
180
180
212
212
250
250
285
285
315
315
355
355
385
385
475
475
475
475
555
555
600
600
138
138
155
155
175
175
210
210
250
250
290
290
335
335
360
360
415
415
445
445
500
500
545
545
630
630
675
675
229
229
244
244
274
274
305
305
340
340
395
395
430
430
465
465
505
505
550
550
637
637
650
650
752
752
760
760
js13
*
**
#
^
10
RS: Cap Circular
Flange Mount (MF4)
Bore
Ø
40**
50
63
80
100
125
140
160
180
200
220**
250
280**
320
MM
D
KK
A
25
28
32
36
40
45
50
56
63
70
80
90
90
100
100
110
110
125
125
140
140
160
160
180
180
200
200
220
19
22
27
30
32
36
41
46
50
60
65
75
75
85
85
95
95
110
110
120
120
140
140
160
160
180
180
200
M20 x 1.5
M20 x 1.5
M27 x 2
M27 x 2
M33 x 2
M33 x 2
M42 x 2
M42 x 2
M48 x 2
M48 x 2
M64 x 3
M64 x 3
M72 x 3
M72 x 3
M80 x 3
M80 x 3
M90 x 3
M90 x 3
M100 x 3
M100 x 3
M125 x 4
M125 x 4
M125 x 4
M125 x 4
M160 x 4
M160 x 4
M160 x 4
M160 x 4
28
28
36
36
45
45
56
56
63
63
85
85
90
90
95
95
106
106
112
112
125
125
125
125
160
160
160
160
Rod Ø
B
WF
VE
E
BA
52
52
63
63
75
75
90
90
110
110
132
132
145
145
160
160
185
185
200
200
235
235
250
250
295
295
320
320
47
47
47
47
53
53
60
60
68
68
76
76
76
76
85
85
95
95
101
101
113
113
113
113
136
136
136
136
29
29
29
29
32
32
36
36
41
41
45
45
45
45
50
50
55
55
61
61
71
71
71
71
88
88
88
88
86
86
96
96
120
120
140
140
168
168
206
206
226
226
252
252
288
288
308
308
356
356
390
390
450
450
500
500
52
52
63
63
75
75
90
90
110
110
132
132
145
145
160
160
185
185
200
200
235
235
250
250
295
295
320
320
f8
H8 NF
FB
js13
H13
25
25
25
25
28
28
32
32
36
36
40
40
40
40
45
45
50
50
56
56
63
63
63
63
80
80
80
80
11
11
13.5
13.5
13.5
13.5
17.5
17.5
22
22
22
22
26
26
26
26
33
33
33
33
39
39
39
39
45
45
45
45
FC
UC
ZP*
115
115
132
132
150
150
180
180
212
212
250
250
285
285
315
315
355
355
385
385
475
475
475
475
555
555
600
600
138
138
155
155
175
175
210
210
250
250
290
290
335
335
360
360
415
415
445
445
500
500
545
545
630
630
675
675
250
250
265
265
298
298
332
332
371
371
430
430
465
465
505
505
550
550
596
596
690
690
703
703
822
822
830
830
js13
*
**
#
^
11
TT: Intermediate Fixed Trunnion
Mount (MT4)
Bore
Rod
Bore Ø Rod Ø
40**
50
63
80
100
125
140
160
180
200
220**
250
280**
320
25
28
32
36
40
45
50
56
63
70
80
90
90
100
100
110
110
125
125
140
140
160
160
180
180
200
200
220
D
KK
19 M20 x 1.5
22 M20 x 1.5
27
M27 x 2
30
M27 x 2
32
M33 x 2
36
M33 x 2
41
M42 x 2
46
M42 x 2
50
M48 x 2
60
M48 x 2
65
M64 x 3
75
M64 x 3
75
M72 x 3
85
M72 x 3
85
M80 x 3
95
M80 x 3
95
M90 x 3
110
M90 x 3
110 M100 x 3
120 M100 x 3
120 M125 x 4
140 M125 x 4
140 M125 x 4
160 M125 x 4
160 M160 x 4
180 M160 x 4
180 M160 x 4
200 M160 x 4
A
28
28
36
36
45
45
56
56
63
63
85
85
90
90
95
95
106
106
112
112
125
125
125
125
160
160
160
160
B WF
f8
52
52
63
63
75
75
90
90
110
110
132
132
145
145
160
160
185
185
200
200
235
235
250
250
295
295
320
320
47
47
47
47
53
53
60
60
68
68
76
76
76
76
85
85
95
95
101
101
113
113
113
113
136
136
136
136
VE
E
29
29
29
29
32
32
36
36
41
41
45
45
45
45
50
50
55
55
61
61
71
71
71
71
88
88
88
88
86
86
96
96
120
120
140
140
168
168
206
206
226
226
252
252
288
288
308
308
356
356
390
390
450
450
500
500
BD
38
38
38
38
48
48
58
58
73
73
98
98
108
108
118
118
128
128
138
138
178
178
178
178
218
218
218
218
TD
TL
f8 js13
25
25
32
32
40
40
50
50
63
63
80
80
90
90
100
100
110
110
125
125
160
160
160
160
200
200
200
200
20
20
25
25
32
32
40
40
50
50
63
63
70
70
80
80
90
90
100
100
125
125
125
125
160
160
160
160
TM UV
h12
95
95
112
112
125
125
150
150
180
180
224
224
265
265
280
280
320
320
335
335
385
385
425
425
480
480
530
530
88
88
102
102
120
120
150
150
175
175
220
220
240
240
270
270
310
310
320
320
370
370
410
410
460
460
510
510
XV
min. XV*
max.
XV+ Stroke
ZB*
std.
min. max.
152
152
167
167
188
188
210
210
236.5
236.5
280
280
305
305
334.5
334.5
374
374
415
415
503
503
530
530
592
592
601
601
134
134
149
149
169
169
185
185
202.5
202.5
231
231
246
246
270.5
270.5
278
278
303
303
311
311
310
310
363
363
354
354
143
143
158
158
178.5
178.5
197.5
197.5
219.5
219.5
255.5
255.5
275.5
275.5
302.5
302.5
326
326
359
359
407
407
420
420
477.5
477.5
477.5
477.5
*
**
#
^
+
The standard XV dimension is stroke/2 + XV (Std.) unless otherwise specified
12
31
31
31
31
35
35
46
46
56
56
71
71
81
81
86
86
119
119
140
140
220
220
248
248
257
257
275
275
229
229
244
244
274
274
305
305
340
340
395
395
430
430
465
465
505
505
550
550
637
637
650
650
752
752
760
760
Double Rod Cylinder Dimensions with
Flange, Side Lug & Trunnion Mounts
FD
AD
TD
Bore Dia
ZB*
40
286
50
316
63
357
80
395
100
439
125
511
140
551
160
605
180
652
200
718
220
814
250
840
280
955
320
955
* Stroke addition required to this value
All other dimension as per single end rod
13
Accessories are available which have interchangeable mounting dimensions selected in accordance with “ISO 8132:2006,
Hydraulic fluid power — Single rod cylinders, 16 MPa (160 bar)
medium and 25 MPa (250 bar) series —Mounting dimensions for
accessories”
Rod Clevis, Female Thread
Part
Number
KK
6H
CK
H9
CL
h16
CM
A13
CE
js13
LE
min.
FRCM-025
FRCM-032
FRCM-040
FRCM-050
FRCM-063
FRCM-080
FRCM-090
FRCM-100
M20 X 1.5
M27 X 2
M33 X 2
M42 X 2
M48 X 2
M64 X 3
M72 X 3
M80 X 3
25
32
40
50
63
80
90
100
56
70
90
110
140
170
190
210
25
32
40
50
63
80
90
100
65
80
97
120
140
180
195
210
34
41
51
63
75
94
109
114
ER
B
max.
32
40
50
63
71
90
100
110
Load Capacity
(kN)
50
65
80
100
125
155
170
185
32
50
80
125
200
320
400
500
Rod Flange, Circular
Part
Number
KK
6H
RFCM-025
RFCM-032
RFCM-040
RFCM-050
RFCM-063
RFCM-070
RFCM-080
RFCM-090
RFCM-100
M20 X 1.5
M27 X 2
M33 X 2
M42 X 2
M48 X 2
M56 X 2
M64 X 3
M72 X 3
M80 X 3
14
FE
B°
C
JS13
63
78
95
120
150
165
180
195
210
60
60
45
45
45
45
45
36
36
6
6
8
8
8
8
8
10
10
HB
H13
NE
JS13
UP
max.
DA
H13
KE +0.4
9
11
13.5
17.5
22
24
26
29
29
29
37
46
57
64
77
86
89
96
82
100
120
150
190
212
230
250
270
14.5
17.5
20
26
33
36
39
43
43
9
11
13
17.5
21.5
23.5
25.5
28.5
28.5
Load Capacity
(kN)
32
50
80
125
200
250
320
400
500
(Continued...)
Clevis Bracket, Straight
Part
Number
CK
H9
CL
h16
CM
A13
FL
JS12
HB
H13
LE
min.
MR
max.
RC
JS14
TB
JS14
UR
max.
UH
max.
CBSM-025
CBSM-032
CBSM-040
CBSM-050
CBSM-063
CBSM-080
CBSM-090
CBSM-100
CBSM-110
CBSM-125
25
32
40
50
63
80
90
100
110
125
56
70
90
110
140
170
190
210
240
270
25
32
40
50
63
80
90
100
110
125
55
65
76
95
112
140
160
180
200
230
13.5
17.5
22
26
33
39
45
45
52
52
37
43
52
65
75
95
108
120
138
170
25
32
40
50
63
80
90
100
110
125
40
50
65
80
100
125
140
160
180
200
85
110
130
170
210
250
290
315
350
385
70
85
108
130
160
210
230
260
290
320
113
143
170
220
270
320
370
400
445
470
Load Capacity
(kN)
32
50
80
125
200
320
400
500
635
800
Trunion Bracket
Part
Number
CR
H7
FK
JS12
FN
max.
HB
H13
NH
max.
TH
js13
TN
max.
UL
max.
TBM-025
TBM-032
TBM-040
TBM-050
TBM-063
TBM-080
TBM-090
TBM-100
TBM-110
TBM-125
25
32
40
50
63
80
90
100
110
125
55
65
76
95
112
140
160
180
200
220
80
100
120
140
180
220
250
280
310
345
13.5
17.5
22
26
33
39
45
52
52
45
26
33
41
51
61
81
91
102
112
132
80
110
125
160
200
250
265
295
320
385
56
70
88
105
130
170
190
215
240
270
110
150
170
210
265
325
345
385
410
570
CO
KC
N9
25
25
36
36
50
50
63
63
80
80
5.4
5.4
8.4
8.4
11.4
11.4
12.4
12.4
15.4
15.4
FS
js13
12
15
16
20
25
31
40
45
50
56
Load Capacity
(kN)
32
50
80
125
200
320
385
500
630
785
15
(Continued...)
Clevis Bracket, In Angle
Part
Number
CK
H9
CBAM-025 25
CBAM-032 32
CBAM-040 40
CBAM-050 50
CBAM-063 63
CBAM-080 80
CBAM-090 90
CBAM-100 100
CBAM-110 110
CBAM-125 125
CL CM
h16 A13
56
70
90
110
140
170
190
210
240
270
25
32
40
50
63
80
90
100
110
125
FL
js13
HB
H13
55
65
76
95
112
140
160
180
200
230
13.5
17.5
22
26
33
39
45
52
52
52
CO
LE
MR
N9 min. max.
25
25
36
36
50
50
63
63
80
80
37
43
52
65
75
95
108
120
138
170
25
32
40
50
63
80
90
100
110
125
RG
js13
85
110
125
150
170
210
235
250
305
350
Pivot Pin
Part
Number
PPM-025
PPM-032
PPM-040
PPM-050
PPM-063
PPM-080
16
ML
max.
EL
H16
EK
f8
84
105
133
165
185
225
57
72
92
112
142
172
25
32
40
50
63
80
Load Capacity
(kN)
32
50
80
125
200
320
RF
UX
js13 max.
90
110
140
165
210
250
280
315
335
365
115
145
170
200
230
280
320
345
400
450
UK
FG
KC
FO
max. JS14 JS14
120
145
185
215
270
320
360
405
425
455
10
14.5
17.5
25
33
45
47.5
52.5
62.5
75
5.4
5.4
8.4
8.4
11.4
11.4
12.4
12.4
15.4
15.4
10
6
6
0
0
0
0
0
0
0
Load Capacity
(kN)
32
50
80
125
200
320
400
500
635
800
(Continued...)
Spherical Rod Eye
Part
Number
CN
H7
EN
h12
6000747-025
6000747-032
6000747-040
6000747-050
6000747-063
6000747-080
6000747-090*
6000747-100
6000747-110*
6000747-125
6000747-160
6000747-200
25
32
40
50
63
80
90
100
110
125
160
200
25
32
40
50
63
80
90
100
110
125
160
200
EU
KK
max.
22
28
34
42
53.5
68
72
85.5
88
105
133
165
M20 x 1.5
M27 x 2
M33 x 2
M42 x 2
M48 x 2
M64 x 3
M72 x 3
M80 x 3
M90 x 3
M100 x 3
M125 x 4
M160 x 4
AV
min. 29
37
46
57
64
86
91
96
106
113
126
161
N
max.
EF
max.
CH
js13
J
max.
Load Capacity
(kN)
31
38
47
58
70
91
100
110
125
135
165
215
32
40
50
63
72.5
92
92.5
114
117.5
160
200
250
65
80
97
120
140
180
195
210
235
260
310
390
55
67
81
97
116
150
160
180
190
202
252
323
32
50
80
125
200
320
400
500
550
800
1250
2000
* Not per ISO 8132 : 2006 (E)
Plain Rod Eye
Part
Number
KK
6H
CK
H9
EM
h12
ER
max.
CA
JS13
AV
min.
PREM-025
PREM-032
PREM-040
PREM-050
PREM-063
PREM-080
PREM-100
PREM-125
PREM-160
PREM-200
M20 X 1.5
M27 X 2
M33 X 2
M42 X 2
M48 X 2
M64 X 3
M80 X 3
M100 X 3
M125 X 4
M160 X 4
25
32
40
50
63
80
100
125
160
200
25
32
40
50
63
80
100
125
160
200
32
40
50
63
72.5
92
114
160
200
250
65
80
97
120
140
180
210
260
310
390
29
37
46
57
64
86
96
113
126
161
N
LE
max.
31
38
47
58
70
91
110
135
165
215
25.5
30
39
47
58
74
94
116
145
190
G
max.
Load Capacity
(kN)
64
80
100
126
145
184
228
320
400
500
32
50
80
125
200
320
500
800
1250
2000
17
Common Options
Sealing System Selection
Three different sealing systems are available in IM25 series, determine the correct seal code for your application, and then enter
it in the model code.
Sealing system
Rod seal system
Piston sealing
Temperature
combination
code
system code
range °C
Max.
Speed
m/s
Application
N-Normal
L-Low friction
T-High temperature*
0.5
1.0
1.0
Normal, typical industrial
Low friction servo
High temperature
Normal
Low friction
High temperature
Normal
Low friction
High temperature
-30 to 60
-30 to 60
-10 to 80
Sealing System Details
Sealing system Rod seal system Piston sealing system N-Normal
Wiper (1)
Bi-directional O-ring (Nitrile)
Double lip rod seal (Polyurethane) (1)
energized PTFE seal (1)
O-ring (Nitrile) energized PTFE seal (1)
Wearbands
Wearbands
L-Low friction
Wiper (1) O-ring energized (Nitrile)
Bi-directional O-ring (Nitrile) PTFE seal (2)
Wearbands
Wearbands
T-High temperature*
Wiper (1) O-ring (Fluorocarbon)
Bi-directional O-ring (Fluorocarbon)
Wearbands
Wearbands
Fluid compatibility
Mineral Oil
Mineral based fluid
Petroleum based fluid
Water in oil emulsion
Water glycol (Max 40°C)
Mineral Oil
Mineral based fluid
Water in oil emulsion
Water glycol (Max 40°C)
Mineral Oil
Mineral based fluid
*The high temperature seals function up to 200°C but the wear band strength reduces accordingly.
Rod Seal Configuration
N Seal option
Piston Seal Configuration
N, L and T Seal option
18
L & T Seal option
Common Options
(Continued...)
Sealkit Part Numbers
Single Rod Cylinders
Bore
Dia. Rod
Dia.
40
40
50
50
63
63
80
80
100
100
125
125
140
140
160
160
180
180
200
200
220
220
250
250
280
280
320
320
25
28
32
36
40
45
50
56
63
70
80
90
90
100
100
110
110
125
125
140
140
160
160
180
180
200
200
220
Normal Seal Piston Sealkit
6633N-MBC
6633N-MBC
6633N-MBD
6633N-MBD
6633N-MBE
6633N-MBE
6633N-MBG
6633N-MBG
6633N-MBH
6633N-MBH
6633N-MBK
6633N-MBK
6633N-MB1
6633N-MB1
6633N-MBL
6633N-MBL
6633N-MBM
6633N-MBM
6633N-MBN
6633N-MBN
6633N-MB3
6633N-MB3
6633N-MBR
6633N-MBR
6633N-MB7
6633N-MB7
6633N-MBS
6633N-MBS
Option-N
Rod Sealkit
Low Friction Piston Sealkit
Seal Option-L
Rod Sealkit
High Temp. Piston Sealkit
6533N-MBCH
6533N-MBCJ
6533N-MBDK
6533N-MBDL
6533N-MBEM
6533N-MBEN
6533N-MBGP
6533N-MBGQ
6533N-MBHR
6533N-MBHS
6533N-MBKT
6533N-MBKU
6533N-MB1U
6533N-MB1V
6533N-MBLV
6533N-MBLW
6533N-MBMW
6533N-MBMY
6533N-MBNY
6533N-MBNZ
6533N-MB3Z
6533N-MB31
6533N-MBR1
6533N-MBR2
6533N-MB72
6533N-MB73
6533N-MBS3
6533N-MBS4
6633N-MBC
6633N-MBC
6633N-MBD
6633N-MBD
6633N-MBE
6633N-MBE
6633N-MBG
6633N-MBG
6633N-MBH
6633N-MBH
6633N-MBK
6633N-MBK
6633N-MB1
6633N-MB1
6633N-MBL
6633N-MBL
6633N-MBM
6633N-MBM
6633N-MBN
6633N-MBN
6633N-MB3
6633N-MB3
6633N-MBR
6633N-MBR
6633N-MB7
6633N-MB7
6633N-MBS
6633N-MBS
6533L-MBCH
6533L-MBCJ
6533L-MBDK
6533L-MBDL
6533L-MBEM
6533L-MBEN
6533L-MBGP
6533L-MBGQ
6533L-MBHR
6533L-MBHS
6533L-MBKT
6533L-MBKU
6533L-MB1U
6533L-MB1V
6533L-MBLV
6533L-MBLW
6533L-MBMW
6533L-MBMY
6533L-MBNY
6533L-MBNZ
6533L-MB3Z
6533L-MB31
6533L-MBR1
6533L-MBR2
6533L-MB72
6533L-MB73
6533L-MBS3
6533L-MBS4
6643T-MBC
6643T-MBC
6643T-MBD
6643T-MBD
6643T-MBE
6643T-MBE
6643T-MBG
6643T-MBG
6643T-MBH
6643T-MBH
6643T-MBK
6643T-MBK
6643T-MB1
6643T-MB1
6643T-MBL
6643T-MBL
6643T-MBM
6643T-MBM
6643T-MBN
6643T-MBN
6643T-MB3
6643T-MB3
6643T-MBR
6643T-MBR
6643T-MB7
6643T-MB7
6643T-MBS
6643T-MBS
Seal Option-T
Rod Sealkit
6543T-MBCH
6543T-MBCJ
6543T-MBDK
6543T-MBDL
6543T-MBEM
6543T-MBEN
6543T-MBGP
6543T-MBGQ
6543T-MBHR
6543T-MBHS
6543T-MBKT
6543T-MBKU
6543T-MB1U
6543T-MB1V
6543T-MBLV
6543T-MBLW
6543T-MBMW
6543T-MBMY
6543T-MBNY
6543T-MBNZ
6543T-MB3Z
6543T-MB31
6543T-MBR1
6543T-MBR2
6543T-MB72
6543T-MB73
6543T-MBS3
6543T-MBS4
Double Rod Cylinders
For double rod cylinder two rod sealkits & one piston sealkit will be
used,the sealkit numbers remains same.
19
Common Options
(Continued...)
Port Selection
SAE, BSPP, ISO Ports are available. Alternate posts are also listed below. Some mounting styles have location restrictions, refer to
page 22.
ISO 6162-1 and 6162-2
Rectangular Flange Port
Code 6, F, E and G
ISO 6164-1 and ISO 6164-2 Dimensions
Max pressure for ISO 6164-1 : 25 Mpa (250 bar)
ED
10
13
19
25
32
38
51
M6
M8
M8
M10
M12
M16
M16
10.00
15.00
20.00
25.00
32.00
38.00
51.00
ISO 6162-1 Dimensions
Flange
Size, DN
Max Pressure
(Mpa)
EA
GG
FF
ED
13
19
25
32
38
35
35
35
25
20
12.70
19.10
25.40
31.80
38.00
M8
M10
M10
M10
M12
20
38.10
47.60
52.40
58.70
69.90
17.50
22.30
26.20
30.20
35.70
ISO 6164-1 and 6164-2
Square Flange Port
Code H, N, L and P
ISO 6162-2 Dimensions
Flange
Size, DN
EA
FF
24.70
29.70
35.40
43.80
51.60
60.10
69.30
ISO 6149 Port Code A and B
BSPP Port Code 7 and 8
SAE J1926 UN O-ring Port
Code 3 and 4
Flange
Size, DN
EA
EB
FF
ED
13
19
25
32
38
51
M8
M10
M12
M14
M16
M20
40.50
50.80
57.20
66.60
79.30
96.80
18.20
23.80
27.80
31.80
36.50
44.50
12.70
19.05
25.40
31.75
38.00
38.00
Common Options
(Continued...)
Standard Ports per ISO 6022:2006(E)
6
F
H and N*
Bore
BSPP
7
SAE
J1926/ UN ISO 6149-1
O-ring
Metric port
ISO 6162-1
Rectangular
Flange size
C
ISO 6162-2
Rectangular
Flange size
C
ISO 6164-1 &
6164-2 Square
Flange size
C
40
50
63
80
100
125
140
160
180
200
220
250
280
320
#10
#10
#12
#12
#16
#16
#20
#20
#20
#20
#24
#24
#24
#24
-
-
13
13
19
19
25
25
25
25
32*
32
32*
32
-
-
-
13
13
19
25
25
32
32
32*
32
32*
38*
10*
10
13
13
19
19
25
25
25
25
32*
32
32*
32
39
44
55
66
80
99
108
121
140
150
174
191
221
247
G ½*
G ½
G ¾
G ¾
G1
G1
G 1 ¼
G 1 ¼
G 1 ¼
G 1 ¼
G 1 ½*
G 1 ½
G 1 ½*
G 1 ½
3*
A
M22X1.5*
M22X1.5
M27X2
M27X2
M33X2
M33X2
M42X2
M42X2
M42X2
M42X2
M48X2*
M48X2*
M48X2*
M48X2*
-
-
53
64
77
97
107
121
139
150
173
190
221
246
-
-
-
64
79
96
105
119
135
146
171
189
219
243
*Note: Port size not per ISO 6022:2006(E)
Oversize Ports
E**
G**
L** and P**
Bore
BSPP
8
SAE
J1926/ UN ISO 6149-1
O-ring
Metric port
ISO 6162-1
Rectangular
Flange size
C
ISO 6162-2
Rectangular
Flange size
C
ISO 6164-1 &
6164-2 Square
Flange size
C
40
50
63
80
100
125
140
160
180
200
220
250
280
320
-
-
-
-
-
-
-
#24
#24
#24
#32
#32
#32
#32
-
-
-
-
-
25
32
32
38
38
38
51
51
51
-
-
-
-
-
-
-
-
-
-
38*
38*
38*
51*
-
-
-
-
-
-
-
-
32
32
38*
38*
38*
51*
139
149
172
189
220
244
-
-
-
-
-
-
-
G 1 ½
G 1 ½
G 1 ½
G2*
G2*
G2*
G2*
4*
B
-
-
-
-
-
-
-
M48x2*
M48x2*
M48x2*
M60x2*
M60x2*
M60x2*
M60x2*
-
-
-
-
-
97
105
119
135
146
171
188
219
244
-
-
-
-
-
-
-
-
-
-
168
186
217
240
** Note: Oversize flange ports are not available on cap side for RS Mounting (MF4)
21
Common Options
(Continued...)
Port and Cushion Location
Port and cushion locations are identified by viewing the cylinder
from the head end (or from the mounting end of double rod cylinder). The location numbers are shown to the right. Certain port
and cushion locations cannot be specified with some mounting
styles. The table below indicates which of the head and cap port
and cushion location are available for IM25 Series all mounting
style.
Port location availability chart
Head location
Cap location
Mounting
Style Code
Description
1
2
3
4
1
2
3
4
5
AS
FS
CM
CS
RS
TT
AD
FD
TD
Side Lug (MS2)
Head Circular Flange (MF3)
Cap Circular Flange (MF4)
Double Rod Side Lug
Double Rod, Head Circular Flange Double Rod Intermediate Trunnion
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
N
A
A
A
A
A
N
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
-
-
-
A
A
A
A
A
A
-
-
-
N
A
A
A
A
A
-
-
-
A
A
A
A
A
A
-
-
-
A
A
N
N
N
A
-
Cushion location availability chart
Head location
Cap location
Mounting
Style Code
Description
1
2
3
4
1
2
3
4
AS
FS
CM
CS
RS
TT
AD
FD
TD
Side Lug (MS2)
Head Circular Flange (MF3)
Cap Circular Flange (MF4)
Double Rod Side Lug
Double Rod, Head Circular Flange Double Rod Intermediate Trunnion
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
N
A
A
A
A
A
N
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
-
-
-
A
A
A
A
A
A
-
-
-
N
A
A
A
A
A
-
-
-
A
A
A
A
A
A
-
A-Available
N-Not available
22
Common Options
(Continued...)
Position Feedback System
Proximity Switch Option
Eaton has been an industry pioneer incorporating positioning
systems into industrial cylinder. Two types of feedback systems
are available
Proximity switches for Series IM25 Cylinder are inductive type
switches with a sensing probe that looks at the cushion collar
or cushion spud to provide extend or retract indication. These
switches are non contact type and are designed with probe
inside the cylinder to protect against wear resistance and harsh
external environments. Switch is also protected against short
circuit and polarity reversal.
• End of stroke indicators like proximity switches
• Absolute position indicators like linear transducers
Switch details
Maximum Pressure
Ambient temperature
Rated operational voltage
Voltage drop static
Rated operational current
Degree of protection
Switching output
Switching element function
Hysteresis
Ripple of power supply
No load current
Supply voltage max
Supply voltage min
Voltage drop static
Operating frequency
50 Mpa
-25°C to +80°C
24 Vdc
<=1.5 Vdc
200 mA
IP68 per BWN Pr 20
PNP
NO
<15%
15%
10mA
30 Vdc
10 Vdc
<=2 Vdc
1000 Hz
Wiring diagram Pinout diagram
Switch envelope details
Bore (mm)
PH (mm) (Approx)
PC (mm) (Approx)
40
50
63
80
100
125
140
160
180
200
220
250
280
320
75
78
81
110
110
155
162
162
162
170
225
235
250
260
86
90
95
102
108
142
150
155
162
170
225
235
250
260
23
Common Options
(Continued...)
Linear Transducer Option
A complete line of precision cylinder position sensing and feedback devices are available. These packaged cylinder systems can
handle virtually any application requiring feedback through out the
cylinder stroke with or without velocity monitoring.
Series IM 25 Cylinder utilizes feedback technology based on
magnetostriction principle. Eaton can supply cylinder prepared
for transducer or with transducer. Various cover options are also
available to protect transducer from external harsh environment.
Transducer Details
Operating Principle
Operating Pressure
Operating temperature (sensor electronics)
Cable length
Analogue Output option
Input Voltage
Output (Voltage)
Output (current)
Resolution
Non-Linearity
Repeatability
Measuring Range (Sensor only)
Protection (sensor)
Connection Type on sensor
Digital Output option
Input Voltage
Output
Resolution
Data length
Output format
Measuring direction
Non-Linearity
Repeatability
Hysteresis
Measuring Range (Sensor only)
Protection (sensor)
Connection Type on sensor
Magnetostrictive position sensing
250 Bar
-40 to 75°C
5m (15ft) standard *
+24 Vdc (20.4-28.8 Vdc) standard
0-10 Vdc (standard) *
4-20mA (standard) *
Infinite
± 0.02% or ± 0.05 mm (± 0.002 in.), whichever is greater
± 0.001% of full stroke or ± 0.0001 in. (± 0.0025 mm), whichever is greater.
50mm to 2540mm (2 to 100 in) *
IP 67
6 pin male (see details)
+24 Vdc Nominal (-15 or +20%)
SSI
5µm
24 Bit
Gray
Forward
< ± 0.01% F.S. (minimum ± 40 μm)
< ± 0.001% F.S. (minimum ± 2.5 μm)
< 4 μm typical 2 μm
50 - 7620 mm
IP 67
7 pin male (see details)
* For other options consult factory
24
Common Options
(Continued...)
Transducer connector pin details
Standard transducer comes with 6/7 pin male connector (depending on output) with a 5m length cable with female connector
connected to it.
6 Pin connector for Analogue output
Pin No.
Wire Color
Function
Analog Output
1
Grey
2
Pink
3
Yellow
4
Green
5
Red or Brown
6
White
0 to 10, -10 to +10 Vdc
or 4 to 20 mA, 0 to 20 mA
or reverse acting:
10 to 0, 10 to -10 Vdc
or 20 to 4 mA, 20 to 0 mA
Return for pin 1
Programming (RS-485+)
Programming (RS-485-)
Supply voltage (+Vdc)
DC Ground (for supply)
7 Pin connector for Digital output
Pin No.
Wire Color
Function
Analog Output
1
2
3
4
5
6
7
Data(-)
Data(+)
Clock(+)
Clock(-)
+24 Vdc
0 V (GND)
Grey
Pink
Yellow
Green
Brown
White
n.c
5
4
3
6 2
1
4
Integral D6 connector
3 (male)
5
as viewed from6end of sensor
2
1
6
1
4
7
2
6
1
4
3
5
7
2
3
5
Male connector pin-out as
viewed from the end of the
sensor
Types of covers
Standard cover for transducer is aluminum casing for all mount
except for MP5 & MP3 where the transducer is enclosed in
body.
*Note: Transducer cover option not available for 50 & 63 Bore cylinders for
MF4 mount
25
Common Options
(Continued...)
Mounting dimensions for cylinders with transducer
Bore
XC
40
50
63
80
100
125
140
160
180
200
220
250
280
320
Not Available-Consult Factory
470
244
512
274
560
305
610
340
690
395
750
430
786
465
855
505
926
550
1066
637
1080
650
1250
752
1258
760
ZB
ZP
LC
LC1
DC
265
298
332
371
430
465
505
550
596
690
703
822
830
167
167
167
167
167
167
167
167
167
167
167
167
167
-
-
140 136
132
132
127
122
121
114
114
97
97
64
64
64
64
64
64
64
64
64
64
64
64
64
MP3 & MP5
MT4
26
Common Options
(Continued...)
MF3
MF4
MS2
27
Common Options
(Continued...)
Other Options
Special Rod Ends
Modifications of standard rod ends or completely special rod end
styles are available to meet unique rod end connection requirements.
Rod Boots
A rod boot surrounds the piston rod with an external, expandable
cover to protect the rod surface from external contamination.
This option requires additional rod length which is determined by
the cylinder stroke.
Test Coupling
Test couplings are available as option which can be used for air
bleeding and pressure measurement.
Usually cylinders will bleed themselves of air when ports are vertical, on top. Bleed ports are often desirable to remove entrapped
air, when the ports are on the bottom. High performance and
high speed or heavy load applications are a few examples where
air bleeds desirable.
Gland Drain
Extra Heavy Chrome Tubes and Rods
Gland drains are primarily used for long stroke cylinders (over
800mm) and when extended speed exceeds retract speed. The
gland drain is used to return any accumulated fluid, between the
rod seal and wiper to tank. This is used in servo applications, for
ultralow leakage requirements, or for remote visual monitoring
seal leakage for preventive maintenance purposes.
Added wear and corrosion resistance are available by specifying
Extra Heavy Chrome (.05 to .07 mm thick).
Special Coating and painting
Cylinders can be prepared with a primer coat, epoxy, lacquer or
enamel paint finish coatings to customer specifications. Synergistic, Nitro carburizing and other material treatments are also
available for special applications.
28
Special Cylinders
For special cylinder out of this catalog range, Eaton’s engineering
and design team is ready to produce special designs to meet customer’s requirements. Contact your Eaton sales representative
for any special requirements like special mounting, special seals,
special bore diameter, special piston rod diameter, special pressure requirements etc., use the application data sheet to help us
design cylinder to match your application.
Application/Engineering
Data
Mounting Types and Application Guide
AS: Side Lug (MS2)
Side Lug Mounting styles are for moving loads along a flat guided
surface, as in a carriage along rails. The mounting surface should
be flat and parallel to the center line of the piston rod. The load
should be guided to traverse along the center line of the piston
rod. With unsupported loads, the bearing must absorb more
force. For these applications, the larger alternate rod is recommended and stop tubes should be considered.
The frame on which the cylinder is mounted must be sufficiently
rigid to resist the bending moments. Use high tensile socket
head cap screws or hex head bolts tightened to the manufacturers recommended torque. The mounting bolts should not be
subjected to shear load, use of keys is recommended.
CM: Cap Fixed Plain Eye (MP3)
This mounting style is for applications in which the machine
member travels in a curved path within one plane. This mount
can be used both in compression (push) and tension (pull). The
centerline of the machine member that attaches to the swivel
pin must be perpendicular to the centerline of the piston rod and
the curved path must be in one plane only. Any misalignment
will cause excess side loading on bearings and lead to premature
failure.
CS: Cap Fixed Eye with Spherical Bearing (MP5)
This mounting style is for applications in which the machine
member travels in a curved path in one plane where some
misalignment is unavoidable. This mount can be used both in
compression (push) and tension (pull). Refer to the allowable tilt
angle in the dimension section of this mounting.
FS: Head Circular Flange (MF3)
This mounting style is ideal for straight line force transfer applications in which the cylinder is used in tension (pulling). The mounting surface should be flat, and the rod end should be piloted into
it. The force of the load should be perpendicular to the piston rod.
The frame on which the cylinder is mounted must be sufficiently
rigid to resist bending moments. Use high tensile socket head
cap screws or hex head bolts tightened to the manufacturers
recommended torque.
29
Data (Continued...)
RS: Cap Circular Flange (MF4)
These mounting style is ideal for straight line force transfer applications in which the cylinder is used in compression (pushing).
The mounting surface should be flat, and the flange should be
piloted into it. The force of the load should be perpendicular to
the piston rod. The frame on which the cylinder is mounted must
be sufficiently rigid to resist bending moments. Use high tensile
socket head cap screws or hex head bolts tightened to the manufacturers recommended torque.
TT: Intermediate Trunnion (MT4)
The Intermediate Trunnion Mounting style is for longer stroke
applications in which the machine member travels in a curved
path in one plane. On special orders the trunnion can be located
anywhere along the body. This mounting can be used both in
compression (push) and tension (pull) applications. It is recommended that rigidly mounted trunnion mount blocks with bearings at least as long as the trunnion pins be used and be installed
close to the shoulder of the trunnion.
AD, FD and TD: Double rod Side Lug, Head Circular &
Trunnion
Double end cylinders are specified when equal displacement is
desired on both sides of the piston or when the application is
such that another function can be performed simultaneously with
a second rod. The single rod mount application data is applicable
for all double head cylinders.
Note: For pushing applications always check for buckling, refer to page 33
for detail
30
Data (Continued...)
Force and Area of Cylinder
To choose the proper size of cylinder for your application, first
determine the maximum push and/or pull force required to do
the job. Then use the table below to select the cylinder that will
provide that force. Remember that force capabilities derived
from charts and formulas may be theoretically correct, but other
factors must be considered. Be sure to allow for pressure drop
between the pump outlet and the cylinder port. Also, some of
a cylinder’s force is used up overcoming seal friction and, to a
lesser extent, the inertia of the piston itself. In Eaton cylinders,
the amount of extra force needed to compensate for these factors has been limited to 5% or less of the cylinder’s theoretical
power without sacrificing sealing performance. For maximum
reliability and fatigue life of the piston rod, the largest rod offered
in a given bore size should be specified. The smaller rods for a
given bore are primarily intended for short stroke push loading or
reduced pressure applications.
Bore
Rod
Piston
Area
AB
Rod
Area
AR
Annulus
Area
AA
Push Force
at 25 Mpa
Diff. Force
at 25 Mpa
Pull Force
at 25 Mpa
Flow at 0.1 m/s
Out
Diff. In
mm
mm
mm2
mm2
mm2
kN
kN
kN
L/min
L/min
L/min
40
40
50
50
63
63
80
80
100
100
125
125
140
140
160
160
180
180
200
200
220
220
250
250
280
280
320
320
25
28
32
36
40
45
50
56
63
70
80
90
90
100
100
110
110
125
125
140
140
160
160
180
180
200
200
220
1256
1256
1963
1963
3117
3117
5026
5026
7853
7853
12271
12271
15393
15393
20106
20106
25446
25446
31415
31415
38013
38013
49087
49087
61575
61575
80424
80424
490
615
804
1017
1256
1590
1963
2463
3117
3848
5026
6361
6361
7853
7853
9503
9503
12271
12271
15393
15393
20106
20106
25446
25446
31415
31415
38013
765
640
1159
945
1860
1526
3063
2563
4736
4005
7245
5910
9032
7539
12252
10602
15943
13175
19144
16022
22619
17907
28981
23640
36128
30159
49008
42411
31.42
31.42
49.09
49.09
77.93
77.93
125.66
125.66
196.35
196.35
306.80
306.80
384.85
384.85
502.65
502.65
636.17
636.17
785.40
785.40
950.33
950.33
1227.18
1227.18
1539.38
1539.38
2010.62
2010.62
12.27
15.39
20.11
25.45
31.42
39.76
49.09
61.58
77.93
96.21
125.66
159.04
159.04
196.35
196.35
237.58
237.58
306.80
306.80
384.85
384.85
502.65
502.65
636.17
636.17
785.40
785.40
950.33
19.14
16.02
28.98
23.64
46.52
38.17
76.58
64.09
118.42
100.14
181.13
147.75
225.80
188.50
306.31
265.07
398.59
329.38
478.60
400.55
565.49
447.68
724.53
591.01
903.21
753.98
1225.22
1060.29
7.54
7.54
11.78
11.78
18.70
18.70
30.16
30.16
47.12
47.12
73.63
73.63
92.36
92.36
120.64
120.64
152.68
152.68
188.50
188.50
228.08
228.08
294.52
294.52
369.45
369.45
482.55
482.55
2.95
3.69
4.83
6.11
7.54
9.54
11.78
14.78
18.70
23.09
30.16
38.17
38.17
47.12
47.12
57.02
57.02
73.63
73.63
92.36
92.36
120.64
120.64
152.68
152.68
188.50
188.50
228.08
4.59
3.85
6.96
5.67
11.16
9.16
18.38
15.38
28.42
24.03
43.47
35.46
54.19
45.24
73.51
63.62
95.66
79.05
114.86
96.13
135.72
107.44
173.89
141.84
216.77
180.96
294.05
254.47
31
Data (Continued...)
Tolerance Chart
Tolerance on mounting dimensions as per ISO 6022 : 2006
Mounting style
MP3
MP5
MS2
MT4
MF4
MF3
All Mount**
Mounting dimensions
Stroke length (mm)
≤1250
> 1250 ≤ 3150
> 3150 ≤ 8000
XC*
Tolerance (mm)
± 1.5
± 3
± 5
XO*
XS*
XV
ZP*
WC
WF
± 1.5
± 3
± 5
± 2
± 4
± 8
± 2
± 4
± 8
± 1.5
± 3
± 5
± 2
± 4
± 8
±2
±4
±8
* Length including stroke
** Not applicable to MF3 mount
Tolerance on piston stroke
Normal stroke (mm)
Tolerance (mm)
≤1250
> 1250 ≤ 3150
> 3150 ≤ 8000
2
0
5
0
8
0
32
Data (Continued...)
Buckling Chart
In push applications a cylinder acts as a loaded column. There are
three basic ways to mount the cylinders as shown which changes the end condition C to 2, 1 or 0.25. Select your mounting style
and locate the column which is closed to but not below your
applications operating pressure. The intersection of operating
pressure and bore/rod size represents the maximum allowable
length (including stroke, rod accessories and extra rod projection)
in push stroke. This maximum length is based on column loading
and does not consider side loading, stop tube requirement or
other cylinder stroke limiters. For pressure above 250 bar (25
Mpa) consult factory
Maximum allowable length L (mm) at working pressure
End condition C = 2
Mounts: AS, FS & RS
Bore Rod 250
mm mm bar
40 40 50 50 63 63 80 80 100 100 125 125 140 140 160 160 180 180 200 200 220 220 250 250 280 280 320 320 25 28 32 36 40 45 50 56 63 70 80 90 90 100 100 110 110 125 125 140 140 160 160 180 180 200 200 220 200
bar
150
bar
100
bar
End condition C = .25
End condition C = 1
50
bar
Mounts: CM, CS & TT
Mounts: AS, FS & RS
250
bar
250
bar
200
bar
150
bar
100
bar
50
bar
200
bar
150
bar
756 932 1089 1334 1887 534 659 770 944 1334 267 330 385 1046 1184 1367 1674 2367 740 837 966 1184 1674 370 418 483 1024 1230 1428 1749 2473 724 870 1010 1237 1749 362 435 505 1394 1565 1807 2214 3130 986 1107 1278 1565 2214 493 553 639 1257 1523 1771 2169 3067 889 1077 1252 1534 2169 444 538 626 1726 1941 2241 2745 3882 1221 1372 1585 1941 2745 610 686 792 1512 1864
2179 dimensions
2669 3774as
per ISO1069
534 659 770 Tolerance
on mounting
6022 : 1318
2006 1541 1887 2669 Mounting
style
Tolerance
on mounting
per ISO1480
6022
2006MT4
2093 2367
2733 dimensions
3348MP3
4734as
MP5
: 1674
1933 2367
3348 966 MS2
MF4
MF3740 All837
Mount**
style
Mounting
dimensions
1944 2374
2767 3389MP3
4793 MP5
1374
XV1957 2397
3389 978 MS2
MF4
MF3
Mount**
XC*
XO*
XS* 1679 MT4
ZP*
WC687 All839
WF
Mounting
dimensions
Stroke
Tolerance
XC*
XS* 2092 XV2416 2959
ZP*
WC925 2616 length
2959
(mm)
3417 4184
5918 (mm)
XO*
1850
4184 1046WF
1208 Stroke
Tolerance
1250
2560 length
3076 (mm)
3570 4372
6183 (mm)
r1.5 1810
2524 3092
4372 1087r2
1262 r1.5
r2 2175 r2
r1.5
r2905 1250
>
1250
3150
r2
r1.5
r2
r2
3486
3913
4518 5534r1.5
7826 r1.5
2465
3195 3913
5534 1597 r3
r3
r4 2767 r2
r4
r3
r41233 1383r4
1250
3150
>2909
3150
8000
r3
r3
r4 2460 r8
r4
r3
r41028 1230r8
r4
3479
4034 4941 r5
6987 r5
2057
2853 3494r5
4941 1426 r8
r8
>3836
3150
8000
r8 3050 r8
r81356 1525r8
4313
4981 6100 r5
8626 r5
2713
3522 4313r5
6100 1761 *3023
Length
including
3728
4358stroke
5337 7548 2138 2636 3082 3774 5337 1069 1318 1541 **
Not
to stroke
MF3
mount
*4007
Length
including
applicable
4567
5273
6458
9133 2833 3229 3729 4567 6458 1417 1615 1864 **
Not
applicable
to
MF3
mount
3120 3970 4687 5741
8118 2206 2807 3314 4059 5741 1103 1403 1657 4620 5242
6053 stroke
7413 10484 3267 3707 4280 5242 7413 1633 1853 2140 Tolerance
on piston
3779
4660
5447
6672
9435
2672
3295
3852
4718
6672
1336
1648 1926 Normal
stroke
(mm)stroke
Tolerance (mm)
Tolerance
on piston
5232
5918
6833
8369
11836
3699
4184
4832
5918
8369
1850
2092 2416 Normal
Tolerance
1250 stroke (mm)
2 (mm)
4423
5344
6212
7608
10760
3128
3779
4393
5380
7608
1564
1889
2196 1250
0
2
6222
7027
8114
9937
14053
4400
4969
5737
7027
9937
2200
2484
2869 0
> 1250 3150
5
4873
6084
7140
8745
12367
3446
4302
5049
6183
8745
1723
2151
2524
> 1250 3150
5
6905
7826
9037
11068
15652
4883
5534
6390
7826
11068
2441
2767
3195
> 3150 8000
6888
8068 9882 13975
3924 4871 5705 6987 9882 1962 2435 2853 >5550
3150
8000
0
7586 8626 9961 12200 17253
5364
6100
7044
8626
12200
2682
3050 3522 0
5663
7336
8716
10675
15096
4004
5187
6163
7548
10675
2002
2594 3082 The maximum allowable lengths are calculated using below formulae
7851maximum
9131 allowable
10546 lengths
12916 are
18267
5551 below
6457formulae
7457 9133 12916 2776 3228 3729 The
calculated
using
The maximum allowable lengths are calculated using below formulae
F Safety factor,
Safety3.5factor, 3.5
F
L
CS ² EI
2CS ² E
P
Critical
load, N
1. Calculation per Euler
F Critical load,
Safety
3.5
P CS ² EI if L ! 2CS ² E
P
N factor,
Sy
FL ² if k !
E
of elasticity,
2.1x105
Mpa
E
of elasticity,
2.1x105 Mpa
P ModulusModulus
Critical
load,
N
P
L
Length,
mm
k
Sy
FL ²
L
Length, mm
E
Modulus
of elasticity, 2.1x105 Mpa
I
Moment of inertia, mm4
4
IL End condition,
Moment
ofrespective
inertia, mm
Length,
mm
C
refer
mounting
2. Calculation per JB Johnson
4
C
End
condition,
refer
respective
mounting
I
Moment
of
inertia,
mm
L
ASy ª
SyL ² º
2CS ² E
A
Rod area, mm2
2
P ASy «ª1 SyL ² »º if L d 2CS ² E
k
gyration,
A
Rod
area, mm
mm refer respective mounting
C Radius of
End
condition,
Sy
F ¬1 4CS ² Ek ² ¼ if k d
2 Mpa
Sy
ofof
material,
P
kA Yield strength
Radius
gyration,
mm
Rod area,
mm
k
Sy
F «¬ 4CS ² Ek ² »¼
Sy
Yield strength
of material,
k
Radius
of gyration,
mm Mpa
Sy
Yield strength of material, Mpa
100
bar
50
bar
472 592 618 783 767 970 944 1184 1198 1479 1546 1956 1747 2157 1887 2283 2030 2621 2359 2959 2690 3513 3092 3913 3494 4313 3774 4567 667
837
874
1107
1084
1372
1334
1674
1695
2092
2186
2767
2470
3050
2669
3229
2870
3707
3336
4184
3804
4969
4372
5534
4941
6100
5337
6458
33
Data (Continued...)
Cushioning System
Cylinder cushions are designed to decelerate the piston velocity
near the end of each cylinder stroke to prevent excessive mechanical shock. Eaton’s advanced cushions permit higher cylinder
speed, shorter cycle time and more work per hour
Cushions are recommended when the piston makes full stroke
and any of the below condition
• Piston speed exceeds 0.13m/s
• Lower speeds with high masses connected to rod
IM25 series hydraulic cylinders are available with optional cushions at head and cap. Head end cushion is accomplished by a
self centering collar and the cap end cushion by a spud which is
integral part of the piston rod.
Cushion collar contacts the cushion bore in head to create a seal
and trap the fluid, similarly Cushion spud contacts floating sleeve
at cap end and the sleeve seats against the cap to create seal
and trap the fluid.
Typical Straight
Cushion
Eaton Profiled
Cushion
• Check valve at head and floating sleeve at cap provides rapid acceleration out of the cushion.
• The floating design of collar and sleeve self aligns to minimize wear.
• Cushion adjustment screws are provided to tune cushion per
formance within limits
Cushion Pressure
Cushion Features
Theoretical
Ideal
Cushion
Cushion Travel
G
F
E
D
C
B
A
A - Cushion adjustment screw
B - Check valve
C - Cushion collar
D - Cushion spud
E - Cushion sleeve
F - Cap
G - Head
34
Data (Continued...)
Key assumptions and limitations
• Friction force is assumed to be zero
These assumptions provide parameters for determining maximum cushion performance. Actual performance may be different
than determined by these methods, particularly if assumptions
are not maintained.
• The cylinder is used in a linear system (not for rotary
applications)
Efficiency factors are applied to the energy calculations that attempt to reflect characteristics of the Eaton’s cushion design.
The following assumptions should be considered when calculating cushion capacity:
• Maximum cushion pressure is 375 bar
• The upper limit of velocity is 0.5 m/s
• If velocity is below 0.13 m/s, the cushions become ineffective on cylinders smaller than 80 mm bore
• Fluid viscosity is equivalent to 25 centistokes
• The driving pressure is equal to the maximum system
pressure, usually the relief valve setting
• Cushion adjustment screws are provided to tune cushion
performance within limits
• Cushion efficiency (Ceff) is 0.67 for velocities between 0.1 and 0.3 m/s., or 0.5 for velocities between 0.3 and 0.5 m/s
If the energy absorption is more than the values indicated in the
cushion curves then it should be absorbed by external means
such as shock absorbers or springs.
Application 1
M
Application 2
M
Extend or Retract
E = (1/Ceff) [0.5 M V2]
Extend
E = (1/Ceff) {[0.5 M V2] – [9.81 M (Lhc/1000 sin (α)]}
Retract
E = (1/Ceff) {[0.5 M V2] + [9.81 M (Lcc/1000 sin (α)]}
α
Application 3
Extend
E = (1/Ceff) {[0.5 M V2] + [9.81 M (Lhc/1000 sin (α)]}
α
Retract
E = (1/Ceff) {[0.5 M V2] – [9.81 M (Lcc/1000 sin (α)]}
M
35
Data (Continued...)
Units
E
M
V
Pd
Lhc
Lcc
g
Energy
Mass
Velocity
Driving pressure
Head cushion length
Cap cushion length
Gravity constant
Joule
Kg
m/s
Bar
Mm
Mm
9.81/1000
Steps to find the cushioning capacity
• Calculate the Energy per the applicable formulae (Application 1, 2 or 3)
• Select the applicable Cushion Chart
• Plot a point with Energy on Y axis and Driving pressure along
X axis
• Plotted point should be below the cushion curve for select bore & rod combination
Example 1
Example 2
IM25 cylinder in application 3 and extending:
IM25 cylinder in application 2 and retracting:
Using a IM25 cylinder with a 100 mm bore, 63 mm rod is
mounted at a 45° angle from horizontal with rod down. A 1300 kg
mass is attached to the rod and system pressure is 100 bar. The
cylinder is moving the mass at 0,3 m/s.
Using an IM25 cylinder with a 100 mm bore; 63 mm rod is
mounted at a 45° angle from horizontal with rod up. A 1300 kg
mass is attached to the rod and system pressure is 250 bar. The
cylinder is moving the mass at 0.3 m/s.
Using the calculation for application 3:
Using the calculation for application 2:
E = (1/Ceff) {[0.5 M V2] + [9.81 M (Lhc/1000 sin (α)]}
E = (1/Ceff) {[0.5 M V2] + [9.81 M (Lcc/1000 sin (α)]}
E = (1/0.67){[0.5 * 1300 * 0.3 ] + [9.81 * 1300 * (55/1000) *sin(45)]}
2
E = (1/0.67){[0.5 * 1300 * 0.32] + [9.81 * 1300 * (34/1000) *sin(45)]}
E = 828 Nm (joule)
E = 545 Nm (joule)
Pick the chart (see page 38) for IM25 cylinder, rod extending. The
curve is for the 100 bore.
Pick the chart (see page 37) for IM25 cylinder, rod 1 retracting.
The curve is for the 100 bore 63 rod. Enter the vertical axis at
545 Nm and the horizontal axis at 25 Mpa (250 bar). The point of
intersection is below the 100-63 curve so the cushion is acceptable.
Enter the vertical axis at 828 Nm and the horizontal axis at 10
Mpa (100 bar). The point of intersection is below the 100 curve
so the cushion is acceptable. The maximum allowable pressure
on the cap end is 164 bar which is greater than the specified
system pressure of100 bar.
36
Data (Continued...)
Cushion Data
Bore (mm)
Rod (mm)
Lhc Effective
Head End
Cushion Length
(mm)
Lcc Effective Cap
End Cushion
Length
(mm)
Max. Cap
Pressure
(bar)
40
40
50
50
63
63
80
80
100
100
125
125
140
140
160
160
180
180
200
200
220
220
250
250
280
280
320
320
30
30
35
35
40
40
45
45
55
55
60
60
60
60
60
60
65
65
65
65
65
65
90
90
90
90
100
100
32
32
30
30
30
30
34
34
34
34
34
34
40
40
40
40
53
53
53
53
53
53
53
53
53
53
53
53
150
150
159
159
148
148
164
164
164
164
163
163
144
144
164
164
164
164
164
164
151
151
158
158
144
144
164
164
25
28
32
36
40
45
50
56
63
70
80
90
90
100
100
110
110
125
125
140
140
160
160
180
180
200
200
220
37
Data (Continued...)
Cushion Curves
Cushion energy absorbing potential (Rod 1 retracting)
Cushion Energy Absorbing
Potential : Rod 1 Retracting
1000000
250-160
220-140
100000
320-200
Energy Absorbing
Potential-Nm
280-180
200-125
180-110
160-100
140-90
10000
125-80
100-63
80-50
63-40
1000
50-32
40-25
100
0
5
10
Driving Pressure-Mpa
15
20
25
Cushion energy absorbing potential (Rod 2 retracting)
1000000
250-180
220-160
100000
320-220
Energy Absorbing
Potential-Nm
280-200
200-140
180-125
160-110
140-100
10000
125-90
100-70
80-56
63-45
50-36
1000
40-28
100
0
38
5
10
15
20
25
Data (Continued...)
Cushion energy absorbing potential (Rod Extending)
Cushion Energy Absorbing
Potential : Rod Extending
1000000
220
140
100000
Energy Absorbing
Potential-Nm
250
280
10000
320
1000
200
180
160
63
50
125
100
100
40
80
10
0
5
10
15
20
39
Data (Continued...)
Manifolds and Valves
Eaton can supply cylinders integrated with Eaton Integrated
Hydraulics cartridge valves and manifolds.
Part Balanced Over centre Valves: Designed to be used in conjunction with closed centre directional valves. This type of over
centre remains open as a relief valve when there is back pressure on the valve port.
• Emergency Lowering: By using a two-positioned, two ported solenoid valve mounted in or onto the cylinder, a bypass for the load holding valve is achieved.
Typical application with valves installed on cylinder
40
• Line Mounted Valves: Hose failure can result in dangerous load
conditions, so line mounted over centre or pilot operated check are not recommended.
• Gasket Mounted Valves: Valves mounted onto a gasket face with an ‘O’ ring seal between the faces.
• Banjo Mounted Valves: For use with standard cylinders where the only available mounting is the threaded port.
• Cylinder Mounted Valves: The best option is to mount the cartridge into the cylinder end, reducing pipe work and removing gasket seals.
Data (Continued...)
Weights of the Cylinder
Single Rod End
Double Rod End
Bore
Rod
MP3/MP5 MS2
Mount
Mount
MT4
Mount
Per 100mm
Stroke
MP3/MP5
Mount
MS2
Mount
MT4
Mount
Per 100mm
Stroke
mm
40
50
63
80
100
125
140
160
180
200
220
250
280
320
Kg
11
11
14
13
22
22
35
35
55
56
97
97
131
131
172
173
250
251
320
321
514
516
602
604
938
941
1159
1157
Kg
10
10
15
15
26
26
41
42
66
67
124
126
168
170
222
225
316
222
403
410
644
655
785
799
1203
1219
1445
1458
Kg
1.1
1.2
1.6
1.8
2.3
2.6
3.2
3.6
5.2
5.8
8.2
9.3
10.8
12.0
12.7
14.0
16.1
18.2
19.1
21.5
28.3
32.0
34.7
38.9
44.3
49.0
57.4
62.5
Kg
12
12
16
16
26
26
41
41
65
66
116
118
156
158
207
210
295
301
383
390
601
612
722
736
1097
1114
1341
1355
Kg
10
10
16
16
26
27
41
42
66
67
119
121
164
166
225
228
318
324
404
411
618
630
756
770
1101
1118
1399
1413
Kg
10
10
15
15
26
26
41
42
66
67
124
126
168
170
222
225
316
322
403
410
644
655
785
799
1203
1219
1445
1458
Kg
1.5
1.7
2.2
2.6
3.3
3.9
4.8
5.5
7.7
8.8
12.2
14.3
15.8
18.1
18.9
21.5
23.5
27.9
28.7
33.6
40.4
47.8
50.5
58.9
64.3
73.7
82.1
92.4
mm
25
28
32
36
40
45
50
56
63
70
80
90
90
100
100
110
110
125
125
140
140
160
160
180
180
200
200
220
Kg
10
10
16
16
26
27
41
42
66
67
119
121
164
166
225
228
318
324
404
411
618
630
756
770
1101
1118
1399
1413
Single Rod End:
For IM25-100-063-0100.0-CS-R-N-N-7-7-0-C-000
The mounting is cap fixed eye with spherical bearing, Ø100mm bore and Ø63mm rod, the weight of the cylinder at zero stroke is 55 kg. For 100mm stroke additional weight is 5.2kg. Total weight of the cylinder will be 55 + 5.2 = 60.2kg
Double Rod End:
For IM25-100-063-0100.0-TD-R-N-N-7-7-0-C-000
The mounting is trunnion mount with double rod, Ø100mm bore and Ø63mm rod, the weight of the cylinder at zero stroke is 66 kg. For 100mm stroke additional
weight is 5.2kg. Total weight of the cylinder will be 66 + 7.7 = 73.7kg
41
Data (Continued...)
Application Datasheet
Aplication Datasheet
Customer Name
Customer P/N
Rev
Contact
Machine
Ph
Fax
Cylinder Description
Series
Mtg Style
Bore
Cushions: None
Function
e-mail
Rod
Rod End Pos
Stroke
Blind End
Pos
Weight Connected to Rod (N)
How is Cylinder Mounted
Horizontal
Vertical
Rod Up
Rod End
Connection
Firmly Guided
Rod Down
Supported
Angle
Unsupported
Degrees from Vertical
Know Side Load (N)
How is Cylinder Used
Operating Fluid:
Fluid Temp @ Cylinder
Pressure Setting Extend: ____ Mpa
Pressure Setting Retract: ____ Mpa
Stop Internal Ext
Stop Internal Ret
Stop External Ext
Stop External Ret
Force Ext:____N
Force Ret___N
Velocity Ext:
Velocity Ret:
Cycle Rate:
Cycle Life of Cylinder:
Pressure spikes expected : No / Yes :___ Mpa
Cycle Life Seals:
Load Holding Seals: No / Yes : Head / Cap / Both
Environmental Conditions
Standard Factory
Very Dirty
Outdoors
Application Sketch
Prepared By
42
Other:
Special Requirements
Date
Reviewed By
Date
Notes
43
Eaton
Eaton Fluid Power Ltd.
145, Off Mumbai-Pune Road
Pimpri, Pune-411018
Maharashtra, India
Tel: (+91) 20-2747 4407/08/09
Fax: (+91) 20-2747 1395, 2748 3012/10
Eaton
Hydraulics Group USA
14615 Lone Oak Road
Eden Prairie, MN 55344
USA
Tel: 952-937-9800
Fax: 952-294-7722
www.eaton.com/hydraulics
© 2010 Eaton Corporation
All Rights Reserved
Printed in USA
Document No. E-CYMG-MC002-E
August 2010
Eaton
Hydraulics Group Europe
Route de la Longeraie 7
1110 Morges
Switzerland
Tel: +41 (0) 21 811 4600
Fax: +41 (0) 21 811 4601
Eaton
Hydraulics Group Asia Pacific
Eaton Building
4th Floor, No. 3 Lane 280 Linhong Rd.
Changning District
Shanghai 200335
China
Tel: (+86 21) 5200 0099
Fax: (+86 21) 5200 0400

Hydraulic Cylinders Heavy Duty Metric Mill Type

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