Delphi Ignition Products Catalog

Transcription

Ignition Products Catalog
Delphi Packard Electric
Ignition Products
Necessity Nudges
Invention
T
he founders of the Packard Electric
Company, James Ward Packard and William
Doud Packard, were well known for insisting on
the best in materials, designs and
workmanship for their product, the Packard
Automobile. In 1898, this passion guided the
brothers to develop their own ignition cable in
order to overcome performance and availability problems
with the commonly used, imported cables of that time.
By 1901, the Packard Electric Company became the first
U.S. producer of “high tension” automotive cable with
dramatically improved performance. This product not only
solved the brothers’ ignition problems, but also became an
industry standard. They called their insulated spark plug
cable “Packard Lac-Kard Cable”
.
What started in 1898 as a product to deal with a cable problem resulted in the
company known today as Delphi Packard Electric, a world wide leading supplier of
electrical and electronic distribution systems and ignition wiring products.
Delphi Packard Electric's rich history – spanning more than 100 years – highlights
its commitment to excellence, world-class quality and outstanding value in the
automotive business. Our state-of-the-art operations supply electrical and
electronic distribution systems
for more than 14 million vehicles
each year.
2.
Delphi Packard Electric's
Ignition Milestones
1898
1901
1946
Started ignition cable development.
1948
Developed first radio suppression conductor.
Developed staple terminations.
Used barrel terminals.
Produced first ignition cable in the U.S.
Developed ignition cable with extruded-cured-synthetic
rubber insulation and jacket.
Table of
Contents
Overview
Delphi's Ignition Group ............................ 4
A Complete Line of Ignition Products .... 5
1950
1954
1969
Used rubber spark plug boots.
1973
1975
1984
Introduced High Energy Ignition (HEI).
Developed heat shields for spark plug boots and hightemperature silicone spark plug boot material.
HEI .............................................................. 8
HEI Deep Well .......................................... 10
Pre-HEI ...................................................... 11
Miscellaneous Deep Well
Boot Components ............................... 12
1985
1986
1990
Developed Composite High Temperature (CHT) core.
Distributor/Coil Nipples
Developed and produced components for the Angular Based
Ignition Timing System (ABITS).
27 KV Systems
for Female Coil Towers ........................ 13
35 KV Systems
for Male Coil Towers ............................ 14
1991
1992
Produced wire-wound cable.
Ignition Terminals
1993
Patented improved spark plug boot release agent/dielectric
sealing grease.
1995
Produced high tear silicone cable and low resistance inductive core.
Channels .................................................. 17
1- and 2-Way Clips ................................... 17
3-Way Clips .............................................. 18
4- and 5-Way Clips .................................. 19
1996
Developed new products for On Board Diagnostics systems
(OBD2).
Heat Shields ....................................... 20
1997
1998
Produced 5 mm cable.
Miscellaneous Components ...... 21
Introduced secondary lock features for boot and nipple
connections (BPA - Boot Position Assist and NPA - Nipple
Position Assist).
Position Assist Devices ............... 22
Introduced inner-braid cable construction.
Ignition Cable
Developed strip and fold termination technique.
Used EPDM insulation, fiberglass conductor and silicone
spark plug boots.
Typical Constructions ................................ 6
Cable Selection Charts .............................. 7
Spark Plug Boots
Developed “Delcore” aramid fiber conductor.
Produced Coil-At-Plug spark plug boot assembly.
Produced low resistance CHT cable.
Introduced new heat shield.
1999
Developed terminals with welded seams and improved snap
ring designs for better tactile feel and retention.
2000
2001
Introduced low capacitance cable.
2002
Developed spark plug connection with improved mating
features.
2003
Introduced new cable with improved assembly properties.
Male .......................................................... 15
Female ...................................................... 16
Channels & Clips
Coil-At-Plug Assemblies
............. 22
Part Number
Index ...................................................... 23
Integrated noise suppression elements for Coil-At-Plug
assemblies.
Ignition Products Catalog • www.delphi.com
3.
State-of-the-art manufacturing
and assembly techniques result
in world-class quality.
Delphi Packard Electric's Ignition Group supplies high quality ignition
products that meet diverse application needs for Original Equipment
Manufacturers (OEM), Delphi Aftermarket, and motorsports
customers. Delphi's ignition cables and components exceed
stringent product requirements, such as:
40,000 volt systems
Temperature ranges from -40°C to 260°C
Radio frequency interference suppres sion
160,000+ km product life
Resistance to ozone, corona, and fluids
When combined into assemblies, the ignition products function to
provide:
Sound mechanical connections to spark plugs,
distributors, and coils
Protection from weather, elements, and temperature
A direct electrical path between distributors/coils and
spark plugs for conventional systems and the latest
technologies of Coil-Near-Plug and Coil-At-Plug
4.
A Complete Line of Ignition Products
Delphi Packard Electric supplies six categories of ignition products. Many combinations are available
to suit different applications.
Ignition Cable
Ignition cable transfers high voltage energy from distributors/coils to spark plugs.
It consists of:
Core – conductive center that can be metallic, resistive or inductive
Insulation – non-conductive materials that can be organic or inorganic
Inner braid or pet non-woven mesh – serves as a strength member to enhance mechanical
properties for terminal retention and overall cable durability
Outer jacket – provides protection from engine fluids, temperature extremes, and abrasion
Ignition Terminals
Ignition terminals provide the mechanical and electrical connections between the cable core and the
spark plugs, distributors, or coils. Strip and Fold is the method utilized for terminal application. This
process removes insulation to expose a short length of core which is “folded” back over the outer
jacket. The crimping of the terminal traps the core between the terminal and the cable.
Spark Plug Boots and Distributor/Coil Nipples
Spark plug boots and distributor/coil nipples provide environmental sealing and electrical insulation of
the ignition lead connections to spark plugs, distributors, and coils.
These parts must:
Insulate the connections
Resist dielectric puncture
Seal against moisture and fluids present in the engine compartment
Perform at engine compartment temperature extremes
Be removed easily, without damage, during service
Heat Shields
Heat shields are metallic/ceramic outer shields that provide additional temperature protection for
spark plug boots.
Clips, Channels, Conduits and Other Fasteners
Clips, channels, conduits and other fasteners help maintain harness routings to keep assemblies
away from moving parts, sources of heat, and areas of potential abrasion.
Assemblies
Designed and manufactured to help meet nearly every customer specification - domestic
or global.
5.
Ignition Cable
TYPE 1 – Metallic (Copper or Stainless Steel)
Jacket
Inner Braid or
Non-woven Pet Mesh
Insulation
Delphi Packard Electric produces many cable
types that meet the increased energy needs
Tin-plated Copper or Stainless Steel Core
of leaner burning engines, withstand high
operating temperatures, and meet strict
suppression requirements for
TYPE 2 – Resistive Ignition Cable – Delcore
(minus insulation and braid)
electromagnetic interference (EMI).
Jacket
The core can be made with metallic or nonmetallic materials. Specific core materials
available are tin-plated copper, stainless
steel, Delcore, Composite High Temperature
(CHT), and wire-wound. These choices meet
a wide range of customer specifications for
Conductive Latex
Aramid Fiber
(minus braid)
Jacket
resistance, reactance, and capacitance.
The insulating portion of the cable can be
Insulation
made with organic or inorganic materials.
The organic choices are Chlorinated
Polyethylene Elastomer (CPE) and Ethylene
Polypropylene Diene Monomer (EPDM). The
Conductive Layer
Aramid Fiber
inorganic option is Silicone.
Delphi ignition cables are made with multiple
Jacket
Inner Braid or
Non-woven Pet Mesh
Insulation
layers of non-conductive materials over the
selected core in order to optimize the
desired properties of the finished cable
(dielectric strength, mechanical strength,
flexibility, and temperature resistance).
Conductive Layer
Aramid Fiber
TYPE 5 – Resistive Ignition Cable – CHT
Jacket
Inner Braid or
Non-woven Pet Mesh
Insulation
Conductive Silicone
Conductive Latex
Aramid Fiber
TYPE 6 – Wire-Wound Ignition Cable
Jacket
Inner Braid or
Non-woven Pet Mesh
Insulation
Inductive Wire-Wound
Reactive Layer
Aramid Fiber
6.
Temperature/Material Range
SAE J-2031
Cable Construction
Boot
Material
Continuous
Operating
Temperature
Terminals
90oC to
120oC
Phos. Bronze
Stainless
EPDM or
Silicone
120oC to
180oC
Stainless
Silicone
Delcore or
CHT
232oC
Stainless
High Temp.
Silicone
CHT or
Wire-wound
Core
Conductor
Insulation
Jacket
Class
Ty p e *
Delcore,
Tin-plated
Copper or
Stainless
EPDM
CPE
EPDM
C/D
1, 2
or 3
EPDM
Silicone
D/E
3
Silicone
Silicone
E/F
3 or 4
* Types listed within SAE-J-2031 cable specification.
Cable
Type *
Cable Size
(mm)
Conductor
Insulation
Jacket
8.0
CHT
EPDM
Silicone
5
8.0
CHT
Silicone
Silicone
5
7.0
CHT
EPDM
CPE
5
7.0
CHT
EPDM
EPDM
5
7.0
CHT
EPDM
Silicone
5
7.0
CHT
Silicone
Silicone
5
8.0
Delcore
EPDM
EPDM
4
7.0
Delcore
EPDM
CPE
4
7.0
Delcore
EPDM
EPDM
4
7.0
Delcore
EPDM
Silicone
4
8.0
Delcore
–
EPDM
2
7.0
Delcore
–
EPDM
2
8.0
Delcore
EPDM
Silicone
3
7.0
Delcore
EPDM
EPDM
3
8.0
EPDM
Silicone
6
8.0
Silicone
Silicone
6
8.0
Silicone
H.T. Silicone
6
7.0
EPDM
CPE
6
7.0
EPDM
Silicone
6
7.0
Silicone
Silicone
6
7.0
Silicone
H.T. Silicone
6
5.0
EPDM
Silicone
6
5.0
Silicone
Silicone
6
8.0
Tin-plated Copper
Silicone
Silicone
1
7.0
Stainless Steel
Silicone
Silicone
1
7.0
Tin-plated Copper
EPDM
CPE
1
7.0
Tin-plated Copper
EPDM
EPDM
1
7.0
Tin-plated Copper
EPDM
Silicone
1
7.0
Tin-plated Copper
Silicone
Silicone
1
* Refer to construction types displayed on page 6.
Ja cke t Colors
Black
Gray
Rust
Red
Blue
Yellow
•
•
•
•
Standard Packs:
8.0 mm = 8,000 ft.
7.0 mm = 10,000 ft.
5.0 mm = 16,000 ft.
Custom colors may be available upon request.
CPE is available only in black.
Jacket printed to customer specifications in white, yellow or black.
H.T. = High Tear
7.
Spark Plug Boots — HEI
TYPE 1
TYPE 2
TYPE 3
TYPE 4
TYPE 5
TYPE 6
TYPE 7
TYPE 8
Note: Reference dimensions are in millimeters.
8.
Spark Plug Boots — HEI
TYPE 9
TYPE 10
TYPE 11
TYPE 12
Spark Plug Boots – HEI
Part Number
Type
Cable Size
(mm)
Material
Color
Mating End
ID (mm)
Dim. A
(mm)
Cont. Op.
Temp.(°C)
Peak Op.
Temp.(°C)
1203 3831
1204 0782
1
1
8.0
7.0
Silicone
Silicone
Black
Black
8.64
8.64
36.96
37.80
180
180
210
210
1206 5779
1216 3666
1203 4559
1
1
2
7.0
7.0
7.0
Silicone
High Temp. Sil.
Silicone
Brown
Brown
Black
8.64
9.25
9.10
37.80
37.10
44.20
220
220
180
250
250
210
1213 2297
2
7.0
High Temp. Sil.
Black
9.10
44.20
220
250
1203 3829
1202 0929
1204 7595
3
4
4
8.0
7.0
7.0
Silicone
Silicone
High Temp. Sil.
Black
Black
Brown
9.14
9.30
9.30
66.54
79.25
79.25
180
180
220
210
210
250
1211 0939
1204 0990
5
6
7.0
8.0
Silicone
High Temp. Sil.
Black
Brown
9.10
9.10
74.80
70.75
180
220
210
250
1206 5732
1205 2869
6
6
8.0
7.0
High Temp. Sil.
High Temp. Sil.
Brown
Brown
9.10
9.25
91.95
70.75
220
220
250
250
1213 2264
1204 7598
6
7
7.0
8.0
High Temp. Sil.
High Temp. Sil.
Brown
Brown
9.25
9.30
91.85
111.70
220
220
250
250
1206 5735
1209 2940
1216 3668
7
8
8
8.0
7.0
7.0
High Temp. Sil.
Silicone
Silicone
Brown
Black
Gray
9.10
9.25
9.25
94.75
108.00
108.00
220
180
180
250
210
210
1211 0915
1533 6910
9
10
7.0
7.0
High Temp. Sil.
Silicone
Brown
Black
9.25
9.25
62.00
32.30
220
180
250
210
1533 6923
1533 6979
11
11
7.0
7.0
High Temp. Sil.
High Temp. Sil.
Black
Black
9.25
9.25
78.45
78.45
220
220
250
250
1533 6950
12
7.0
High Temp. Sil.
Black
9.25
72.30
220
250
9.
Spark Plug Boots — HEI Deep Well
TYPE 1
TYPE 2
TYPE 3
TYPE 4
TYPE 5
TYPE 6
Spark Plug Boots – HEI Deep Well
Part Number
Type
Cable Size
(mm)
Material
Color
Mating End
ID (mm)
Dim. A
(mm)
Dim. B
(mm)
1206 5756
1
8.0
Silicone
Black
9.60
126.00
24.5
1213 2231
2
7.0
Silicone
Black
9.25
124.50
31.0
1213 2262
2
7.0
Silicone
Black
9.25
124.50
1533 6911
3
7.0
Silicone
Black
9.50
1216 3661
4
7.0
Silicone
Black
1209 2945
5
7.0
Silicone
1213 2268
5
7.0
1216 3642
5
1216 3678
6
1533 7500
6
Dim. C
(mm)
Cont. Op.
Temp.(°C)
Peak Op.
Temp.(°C)
100.85
180
210
94.50
180
210
27.0
94.50
180
210
172.65
25.0
149.70
180
210
9.25
132.69
28.5
103.80
180
210
Red
9.00
104.00
29.0
64.00
180
210
Silicone
Black
9.00
104.00
29.0
64.00
180
210
7.0
Silicone
Black
9.00
100.00
29.0
65.50
180
210
7.0
Silicone
Black
9.25
148.00
23.9
123.90
180
210
7.0
Silicone
Black
9.25
148.00
23.9
123.90
180
210
10.
Spark Plug Boots — Pre-HEI
TYPE 1
TYPE 2
TYPE 3
Spark Plug Boots – Pre-HEI
Part Number
Type
Cable Size
(mm)
Material
Color
Mating End
ID (mm)
Dim. A
(mm)
Cont. Op.
Temp.(°C)
Peak Op.
Temp.(°C)
0890 5588
1
7.0
Silicone
Black
9.78
66.29
180
210
0298 4274
2
7.0
Silicone
Orange
8.90
36.91
180
210
1213 2221
3
7.0
Silicone
Red
9.65
88.90
180
210
11.
Miscellaneous Deep Well Boot Components
1213 2213
1213 2270
1213 2271
Extenders
Part Number
Description
Cable Size
(mm)
Material
Color
Dim. A
(mm)
Mating
Parts
1213 2213
Extender
7.0
PBT
Black
182.3
1213 2214, 1213 2215, 1213 2216
1213 2270
Extender
7.0
PET
Black
163.2
1213 2251, 1216 3620
1213 2271
Extender
7.0
UPE
Black
136.9
1213 2251, 1213 2275
1213 2214
1213 2275
1216 3620
1213 2215
Seals
Part Number
Material
Color
Inside Dia.
(mm)
Outside Dia.
(mm)
Length
(mm)
Application
1213 2214
1213 2215
Silicone
Silicone
Black
Black
9.25
–
21.0
34.5/36.0
25.0
13.5
Plug
Well
1213 2275
1216 3620
Hi-Tear Silicone
Silicone
Gray
Light Gray
9.25
9.25
21.0
21.0
25.0
25.0
Plug
Plug
1213 2216
1213 2251
1213 2279
Tops and Caps
12.
Part Number
Cable Size
(mm)
Material
Color
Dim. A
(mm)
Note
1213 2216
7.0
Silicone
1213 2251
7.0
Hi-Tear Silicone
Black
36.0
Dress wire at 97.5°
Black
25.0
Seals a 28.0 mm ID well
Part is vented
1213 2279
7.0
Silicone
Black
25.0
Seals a 28.0 mm ID well
Part is vented
Distributor/Coil Nipples –
27 KV Systems for Female Coil Towers
TYPE 1
TYPE 2
TYPE 3
TYPE 4
TYPE 5
TYPE 6
TYPE 7
TYPE 8
Distributor/Coil Nipples - 27 KV Systems
Part Number
Type
Cable Size
(mm)
Material
Color
Mating End
ID (mm)
Dim. A
(mm)
0297 3999
1
7.0
EPDM
Black
15.09
18.75
80
110
1208 4632
1
7.0
EPDM
Black
19.10
20.57
90
120
0891 1753
2
7.0
EPDM
Black
15.09
18.75
80
110
0298 9836
3
7.0
EPDM
Black
14.99
33.40
90
120
0298 9837
4
7.0
EPDM
Black
17.15
38.10
90
120
1200 4921
5
7.0
EPDM
Black
15.40
33.40
80
110
1204 1278
6
7.0
Silicone
Black
14.20
26.00
180
210
1213 2250
6
7.0
Hi-Tear Sil.
Black
14.70
26.01
180
210
1213 2248
7
7.0
EPDM
Black
17.05
37.10
90
120
1543 9001
7
7.0
Silicone
Black
17.05
37.10
180
210
1209 2946
8
7.0
Silicone
Black
17.00
43.00
180
210
Cont. Op.
Temp.(°C)
Peak Op.
Temp.(°C)
13.
Distributor/Coil Nipples –
35 KV Systems for Male Coil Towers
TYPE 1
TYPE 2
TYPE 3
TYPE 4
TYPE 5
TYPE 6
TYPE 7
TYPE 8
TYPE 9
TYPE 10
Distributor/Coil Nipples - 35 KV Systems
14.
Part Number
Type
Cable Size
(mm)
Material
Color
Mating End
ID (mm)
1201 5572
1203 4134
1205 9511
1206 5765
1208 4633
1201 5571
1206 5743
1213 2253
1213 2218
1213 2200
1213 2219
1213 2286
1213 2280
1216 3658
1542 1572
1216 3655
1
1
1
1
1
2
3
4
5
6
7
7
8
8
9
10
8.0
8.0
8.0
7.0
7.0
8.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
7.0
EPDM
Silicone
Silicone
Silicone
Silicone
EPDM
Silicone
Silicone
Silicone
Silicone
Silicone
Silicone
Silicone
Silicone
Silicone
Silicone
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Gray
8.64
8.64
8.20
8.20
9.00
8.74
9.00
12.35
17.50
17.50
12.35
14.35
14.35
14.35
14.35
12.35
Dim. A
(mm)
Dim. B
(mm)
36.96
36.96
36.90
37.20
37.10
36.58
66.40
61.50
59.00
41.40
36.50
36.50
36.50
36.50
47.70
50.90
26.04
26.04
21.20
21.35
26.00
23.24
–
–
–
–
49.80
45.60
37.50
37.50
49.80
35.40
Cont. Op.
Temp.(°C)
90
180
180
180
180
90
180
90
180
180
90
90
180
90
90
90
Peak Op.
Temp.(°C)
120
210
210
210
210
120
210
120
210
210
120
120
210
120
120
120
Ignition Terminals – Male
TYPE 1
TYPE 2
TYPE 3
TYPE 4
Ignition Terminals – Male
Part Number
Type
Cable Size
(mm)
Material
Application
Dim. A
(mm)
Suggested
Termination
Suggested
Cable
1201 0248
1201 5217
1213 2249
1209 2943
1213 2247
1
2
3
3
4
7.0
7.0
7.0
7.0
7.0
Brass
Brass
Stainless Steel
Stainless Steel
Stainless Steel
Distributor or Coil
Distributor or Coil
Distributor or Coil
Distributor or Coil
Distributor or Coil
26.57
17.15
21.00
25.70
18.00
Strip & Fold
Strip & Fold
Strip & Fold
Strip & Fold
Strip & Fold
Silicone
CPE
High-Tear Silicone
Silicone
Silicone
15.
Ignition Terminals – Female
TYPE 1
TYPE 2
TYPE 3
TYPE 4
TYPE 5
TYPE 6
TYPE 7
TYPE 8
Ignition Terminals – Female
16.
Part Number
Type
Cable Size
(mm)
Material
Application
Dim. A
(mm)
Suggested
Termination
Suggested
Cable
1533 6989
1533 6992
1533 6984
1533 6995
1533 6985
1533 6973
1533 6981
1533 6988
1533 6990
1533 6991
1533 6994
1213 2201
1541 9233
1
1
2
2
3
4
4
5
5
5
6
7
8
7.0 - 8.0
7.0 - 8.0
7.0 - 8.0
7.0 - 8.0
7.0
7.0 - 8.0
7.0 - 8.0
7.0 - 8.0
7.0 - 8.0
7.0 - 8.0
7.0
7.0
7.0
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Phosphor Bronze
Stainless Steel
Spark Plug
Spark Plug
Spark Plug
Spark Plug
Spark Plug
Coil/Plug
Coil/Plug
Dist./Spark Plug
Dist./Spark Plug
Dist./Spark Plug
Dist./Coil
Dist./Coil
Spark Plug
13.10
13.10
63.02
63.02
51.02
23.50
23.88
34.25
34.25
34.25
24.75
32.80
34.25
Strip & Fold
Strip & Fold
Strip & Fold
Strip & Fold
Strip & Fold
Strip & Fold
Strip & Fold
Strip & Fold
Strip & Fold
Strip & Fold
Strip & Fold
Strip & Fold
Strip & Fold
Silicone
Silicone
Silicone
Silicone
Silicone
Silicone
Silicone
Silicone
Silicone
Silicone
Silicone
Silicone
Silicone
Channels and Clips: 1- and 2-Way
Clips: 1-Way
Channels
1205 2039
1206 5740
1547 3846
1213 2228
cover
channel
Clips 1-Way
1
Part Number
Cable Size
(mm)
Material
Color
Cover
1205 2039
8.0
PA6
Black
1208 4629
1206 5740
7.0
PA6
Black
1208 4629
1213 2228
7.0
PA66
Black
Attached
2
3
Clips: 2-Way
0297 7417
0891 7143
1203 3809
1203 4424
1206 5759
1213 2229
A
cover
B
Clips 2-Way
Part Number
Cable Size
(mm)
Material
Color
Cover
Photo
Location
0297 7417
0891 7143
1203 3809
1203 4424
1206 5759
1213 2229
7.0
8.0
8.0
7.0
7.0
7.0
PA66
PA66
PA66
PA66 HS IM
PA66 HS IM
PA66
Black
Med. Gray
Black
Black
Black
Black
–
–
–
Attached
1204 5668
Attached
A-1
A-2
A-3
B-1
B-2
B-3
17.
Clips: 3-Way
1
2
3
4
3 - Way
0890 5417
0891 7255
0135 2299
0891 7538
1204 7524
1203 4564
1208 4623
1205 2871
1205 9530
1209 2941
A
1205 2037
1205 2041
cover
cover
B
1206 5757
1216 3607
1216 3608
1213 2208
C
Clips 3-Way
18.
Part
Number
Cable
Size
(mm)
Material
Color
Cover
Photo
Location
0135 2299
7.0
PP IM
Black
–
A-1
0890 5417
7.0
PP IM
Black
Attached
A-2
0891 7255
8.0
PP
Black
Attached
A-2
0891 7538
8.0
PA66 HS IM
Black
–
A-3
1203 4564
7.0
PA66 HS IM
Black
Attached
A-4
1204 7524
7.0
PA66 HS IM
Black
–
A-3
1205 2037
8.0
PA6
Black
1208 4650
B-1
1205 2041
8.0
PA6
Black
1208 4650
B-2
1205 2871
7.0
PA66 HS IM
Black
–
B-3
1205 9530
8.0
PA66 High IM
Black
Attached
B-4
1206 5757
8.0
PA66 HS IM
Black
–
C-1
1208 4623
8.0
PA66 HS IM
Black
Attached
A-4
1209 2941
7.0
PA66 High IM
Black
Attached
B-4
1213 2208
7.0
PA66 IM
Black
Attached
C-2
1216 3607
7.0
PA66 IM
Black
Attached
C-3
1216 3608
8.0
PA66 IM
Black
Attached
C-3
Clips: 4- and 5-Way
1
2
3
4
4 - Way
0296 5736
0891 1429
1202 0208
0629 4103
0891 7256
1200 4899
1203 4561
cover
cover
A
1202 0209
1202 0840
1202 0704
1204 1376
cover
B
1202 0947
1205 9510
1203 4425
1206 5758
1206 5767
cover
C
1213 2272
1213 2267
1213 2223
D
Clips 4-Way
Part
Number
Cable
Size
(mm)
Material
Color
Cover
Photo
Location
0296 5736
0629 4103
0891 1429
0891 7256
1200 4899
1202 0208
1202 0209
1202 0704
1202 0840
1202 0947
1203 4425
1203 4561
1204 1376
1205 9510
1206 5758
1206 5767
1213 2223
1213 2267
1213 2272
7.0
7.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
7.0
7.0
7.0
7.0
7.0
8.0
7.0
7.0
7.0
7.0
PA66
PP
PA66 HS IM
PP
PA66
PA66 HS IM
PA66
PA66 High IM
PA6
PA6 HS IM
PA66 High IM
PA66 HS IM
PA6
PEI
PA66 HS IM
PA66 HS IM
PA66 HS IM
PP IM
PA66 HS IM
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Gray
Black
–
Attached
1206 5761
Attached
1206 5761
1206 5761
0891 7439
Attached
Attached
Attached
Attached
1206 5761
Attached
1205 9514
–
–
Attached
Attached
Attached
A-1
A-2
A-3
A-2
A-4
A-3
B-1
B-3
B-4
C-1
C-2
A-4
B-3
C-3
C-4
C-4
D-1
D-2
D-3
5 - Way
1204 1472
Clips 5-Way
Part
Number
Cable
Size
(mm)
Material
Color
Cover
1204 1472
8.0
PA6
Med. Gray
Attached
19.
Heat Shields
1216 3646
1213 2259
1533 6959
Heat Shields
Part Number
Description
Material
Plug Type
Boot
Cont. Op.
Temp.(°C)
1213 2259
Heat Shield/
Barrier Asm.
Aluminum, Polyimide Film
Stainless Steel Spring
Small/Large
1213 2264
260
1216 3646
Heat Shield
Aluminum
Small
1206 5779
260
1533 6959
Heat Shield/
Barrier Asm.
Aluminum, Polyimide Film
Stainless Steel Spring
Small/Large
1205 2869
260
20.
Miscellaneous Components
Per customers' specifications, Delphi Packard Electric has
the ability to produce custom wire assembly sets to meet
OEM, aftermarket and motorsports requirements.
1213 2224
Integrated Direct Ignition Assembly
Asm. Number
1213 2224
Components
Material
Color
Boot
Silicone
Black
Retainer
PA66 HS IM
Black
Spring Terminal
302 SS
–
1213 2220
1213 2287
1213 2254
1542 1573
1213 2241
1213 2202
Insert
Insert
1216 3659
Nipple Assemblies
Asm. Number
Insert
Nipple
Coil Size
(mm)
1213 2220
1213 2241
1213 2219
14
1213 2254
1213 2241
1213 2253
14
1213 2287
1213 2241
1213 2286
16
1216 3659
1213 2241
1216 3658
16
1542 1573
1213 2241
1542 1572
16
21.
Position Assist Devices
1216 3694
2100 8514
NPA – Nipple Position Assist
BPA – Boot Position Assist
1216 5490
1216 3650
Asm. Number
Boot Number
Spring Number
1216 3650
1216 3669
1216 3671
1216 5490
1216 3647
1216 3606
22.
Part Number Index
Part No.
Description
Page
Part No.
Description
Page
Part No.
Description
Page
0135 2299
Clip – 3-Way
18
1205 9511
Dist./Coil Nipple – 35 KV
14
1213 2267
Clip – 4-Way
19
0296 5736
Clip – 4-Way
19
1205 9530
Clip – 3-Way
18
1213 2268
Spark Plug Boot – HEI Deep Well
10
0297 3999
13
1206 5732
Spark Plug Boot – HEI
9
1213 2270
Extender
12
0297 7417
Clip – 2-Way
17
1206 5735
9
1213 2271
Extender
12
0298 4274
Spark Plug Boot – Pre-HEI
11
1206 5740
Clip – 1-Way
17
1213 2272
Clip – 4-Way
19
0298 9836
13
1206 5743
14
1213 2275
Seal
12
0298 9837
13
1206 5756
10
1213 2279
Top/Cap
12
0629 4103
Clip – 4-Way
19
1206 5757
Clip – 3-Way
18
1213 2280
14
0890 5417
Clip – 3-Way
18
1206 5758
Clip – 4-Way
19
1213 2286
14
0890 5588
11
1206 5759
Clip – 2-Way
17
1213 2287
Nipple Assembly
21
0891 1429
Clip – 4-Way
19
1206 5765
14
1213 2297
0891 1753
13
1206 5767
Clip – 4-Way
19
1216 3607
Clip – 3-Way
18
0891 7143
Clip – 2-Way
17
1206 5779
9
1216 3608
Clip – 3-Way
18
0891 7255
Clip – 3-Way
18
1208 4623
Clip – 3-Way
18
1216 3620
Seal
12
0891 7256
Clip – 4-Way
19
1208 4632
13
1216 3642
10
0891 7538
Clip – 3-Way
18
1208 4633
14
1216 3646
Heat Shield
20
1200 4899
Clip – 4-Way
19
1209 2940
9
1216 3650
Coil-At-Plug Assembly
22
1200 4921
13
1209 2941
Clip – 3-Way
18
1216 3655
14
1201 0248
Male Terminal
15
1209 2943
Male Terminal
15
1216 3658
14
1201 5217
Male Terminal
15
1209 2945
10
1216 3659
Nipple Assembly
21
1201 5571
14
1209 2946
13
1216 3661
10
1201 5572
14
1211 0915
9
1216 3666
9
1202 0208
Clip – 4-Way
19
1211 0939
9
1216 3668
9
1202 0209
Clip – 4-Way
19
1213 2200
14
1216 3678
10
1202 0704
Clip – 4-Way
19
1213 2201
Female Terminal
16
1216 3694
Nipple Position Assist
22
1202 0840
Clip – 4-Way
19
1213 2202
Insert
21
1216 5490
Coil-At-Plug Assembly
22
1202 0929
9
1213 2208
Clip – 3-Way
18
1533 6910
1202 0947
Clip – 4-Way
19
1213 2213
Extender
12
1533 6911
1203 3809
Clip – 2-Way
17
1213 2214
Seal
12
1533 6923
1203 3829
9
1213 2215
Seal
12
1533 6950
1203 3831
9
1213 2216
Top/Cap
12
1533 6959
Heat Shield
20
16
9
9
10
9
9
1203 4134
14
1213 2218
14
1533 6973
Female Terminal
1203 4424
Clip – 2-Way
17
1213 2219
14
1533 6979
1203 4425
Clip – 4-Way
19
1213 2220
Nipple Assembly
21
1533 6981
Female Terminal
16
1203 4559
9
1213 2221
11
1533 6984
Female Terminal
16
1203 4561
Clip – 4-Way
19
1213 2223
Clip – 4-Way
19
1533 6985
Female Terminal
16
1203 4564
Clip – 3-Way
18
1213 2224
Integrated Direct Ignition Asm.
21
1533 6988
Female Terminal
16
1204 0782
9
1213 2228
Clip – 1-Way
17
1533 6989
Female Terminal
16
1204 0990
9
1213 2229
Clip – 2-Way
17
1533 6990
Female Terminal
16
1204 1278
13
1213 2231
10
1533 6991
Female Terminal
16
1204 1376
Clip – 4-Way
19
1213 2241
Insert
21
1533 6992
Female Terminal
16
1204 1472
Clip – 5-Way
19
1213 2247
Male Terminal
15
1533 6994
Female Terminal
16
1204 7524
Clip – 3-Way
18
1213 2248
13
1533 6995
Female Terminal
16
1204 7595
9
1213 2249
Male Terminal
15
1533 7500
10
1204 7598
9
1213 2250
13
1541 9233
Female Terminal
16
9
1205 2037
Clip – 3-Way
18
1213 2251
Top/Cap
12
1542 1572
14
1205 2039
Clip – 1-Way
17
1213 2253
14
1542 1573
Nipple Assembly
21
1205 2041
Clip – 3-Way
18
1213 2254
Nipple Assembly
21
1543 9001
13
1205 2869
9
1213 2259
Heat Shield
20
1547 3846
Channel
17
1205 2871
Clip – 3-Way
18
1213 2262
10
2100 8514
Boot Position Assist
22
1205 9510
Clip – 4-Way
19
1213 2264
9
23.
M/C 483.400.301
5725 Delphi Drive
Troy, Michigan 48098-2815
U.S.A.
Tel: [1] 248.813.2334
Fax: [1] 248.813.2333
This 2005 Ignition Products catalog contains information and application guidelines for Delphi Packard Electric's' ignition products. These products are subjected to extensive
mechanical, electrical and environmental testing procedures to help assure superior quality and performance.
Delphi has made every effort to ensure that the information contained in this document is accurate, however, changes are often made to update our specifications or part
numbers. A sales engineer can help you determine which product best suits your application guidelines. Our global engineering, manufacturing network and distribution
capabilities are available to help select the most suitable products. Use this catalog as a guide only.
For additional information and specifications, please contact your sales account manager.
Specifications are subject to change without notice.
Printed on Recycled Paper
©2005 Delphi. All rights reserved.
DP-05-E-048
1205/Grx-1m
About Delphi. Multi-national Delphi conducts its business operations through various subsidiaries and has headquarters in Troy, Michigan, USA, Paris, Tokyo and São Paulo, Brazil.

Delphi Ignition Products Catalog

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