S205/S206 LaserSwiss - Innovative Machinery Group

S205/S206 LaserSwiss
Combine CNC Laser Cutting with Swiss Machining
Imagine the Possibilities...
•
Fully Integrated Laser Cutting System
•
Full Swiss Machining Capability
•
Through-Part Coolant
•
Automatic Part Handling Options
•
Rock Solid Fanuc 32I-B Control
WHAT DOES COMBINING LASER CUTTING & SWISS MACHINING
ON ONE MACHINE DO FOR YOU?
Combine CNC Laser Cutting and...
Traditional Swiss Machining in Seconds
World’s First and a Dream Come True
CNC Swiss machining is astonishingly productive. But the delicacy of some
parts makes it difficult to apply traditional metal cutting techniques. And
some features simply can’t be cut effectively with a mill or a turning tool,
no matter how small. For those challenges, you’d typically move the part
to a laser cutting machine, or you’d live with inferior cuts, poor cycle
times, and lots of post-processing. No more. After years of intensive work,
the Innovative Machinery Group (like Tsugami/Rem sales, a division of
the Morris Group) has combined a Tsugami Swiss turning machine with a
complete laser cutting system. We’ve dreamt of this possibility for decades
and now it’s here...
A fully integrated laser system plus
all the cutting tool options of the
standard Tsugami S205/206 II. See
page 5 for details.
Triple Your Throughput— Or More
We’ve seen cases in which the LaserSwiss is FIVE times more productive
than the current approach. Naturally every situation is different, but
how much would you save by eliminating multiple setups and deburring
operations?
This high magnification photo of a slot
cut into a 1/4 inch diameter stainless
steel tube shows the incredible edge
quality you get with this laser.
2
Creating these part features requires threading, chamfering, and laser
cutting, all of which were accomplished in under fifteen seconds.
The laser enables excellent narrow kerf cuts, like this flex cut
and the other nearby forms.
Imagine the Possibilities!
The ability to combine 6-axis Swiss machining and laser cutting in one
machine eliminates many manufacturing constraints. It frees your design
considerations. You’ll have up to 36 tools, plus the laser. Use whatever mix
of methods produces the features you want at the fastest times.
Reduce Your Manpower Needs
The LaserSwiss comes with an automatic bar feeder modified to deliver
through-part coolant for the kinds of thin-walled tubing ideal for this
machine. You can also automate the handling of finished parts. We even
provide a database of proven feeds, speeds, power settings, etc. for
commonly used materials to ease programming.
Complex forms are a breeze. Note the
accuracy of the cuts and the absence
of any burrs, backside dross, or slag.
Free Up Floor Space for Other Smart Investments
Multitasking capability allows you to eliminate single purpose machines.
Plus the LaserSwiss itself occupies only 31 sq ft (excluding bar feeder and
gas tank).
It all adds up to higher quality product at higher profit.
See a video and learn more at www.remsales.com/laser.
Then free some time in your calendar to see it in person.
The modified bar feeder delivers high
pressure coolant THROUGH the part
to prevent damage to the back side
of the tube during laser cutting. This
coolant also carries away cut material
and ensures a cleaner cut.
3
WORK ZONES / MODULAR TOOLING
Front Tool Post
Cross Drill
- ER16 x 1
- ER11 x 2
Rear Tool Post
Rear Drive
Angular Drilling
Head (Op.)
Turning Tool
- 12 x 5
- 16 x 5 (Op.)
Double Face
Spindle (Op.)
Tool Spindle (Op.)
ID Drilling Post
ø22 x 5
Cross Milling Head (Op.)
Laser Head
Tool Spindle (Op.)
Back Tool Post
- For Live Tools
ER16 x 4
Adapter for
Fixed Tool (Op.)
S205-II
4
Deep Hole Drilling Post
ø20 x 4 (Max. hole depth:
100 mm)
CAPABILITY, FLEXIBILITY, RELIABILITY
Front Tool Post
Cross Drill
- ER16 x 1
- ER11 x 2
Rear Tool Post
Rear Drive
Angular Drilling
Head (Op.)
Turning Tool
- 12 x 5
- 16 x 5 (Op.)
Double Face
Spindle (Op.)
Tool Spindle (Op.)
ID Drilling Post
ø22 x 5
Cross Milling Head (Op.)
Laser Head
Tool Spindle (Op.)
Adapter for
Fixed Tool (Op.)
Back Tool Post
- For Live Tools
ER16 x 4
- For Fixed Tools
ø20 x 4
Deep Hole Drilling Post
ø20 x 4 (Max. hole depth:
100 mm)
S206-II
5
MACHINE SPECIFICATIONS
ITEMS
Model
S205-II
SPI 250 W fiber laser or SPI 400 W fiber laser
Power Setting Range
Laser
System
25-250 W or 40-400 W
Wavelength
1,070 nm
Frequency Range
2-20 kHz
Pulse Width
0-CW
Focal Length
100 mm with 10 mm servo controlled focus adjustment
Interface
IMG engineered interface enables “on the fly” adjustment of power, pulse width,
frequency, lens focus, and nozzle standoff from the CNC part program
Maximum Cutting Speed
20 IPS (500 mm/sec)
Maximum Wall Thickness for Laser Cutting
0.06” (1.5 mm)
Maximum Machining Diameter
.787” (20 mm)
Maximum Machining Length
Conventional
Machining
8.26” (210 mm) per chucking
Main Spindle Speed
200-10,000 RPM
Rotary Tool Spindle Speed
200-8,000 RPM
Back Spindle Max. Diameter
.787” (20 mm)
Back Spindle Front Ejection Maximum Length
3.2”(80 mm)
Back Spindle Speed
200-10,000 RPM
Rapid Traverse Rate: X2, Z1, Z2
1,260 IPM (32 m/min)
Rapid Traverse Rate: X1, Y1
Rapid Traverse Rate: Y2
Motors
6
n/a
590 IPM (15 m/min)
39.37”(1,000 mm)
Main Spindle
3 / 5 HP (2.3/ 3.7 kW)
Back Spindle
2 / 3 HP (1.5 / 2.3 kW)
Rotary Tool
1.0 HP (0.7 kW)
Coolant Pump
0.5 HP (0.3 kW)
Total Tools (Excluding Laser)
32
36
Gang Tool Post (Turning)
5
5
5
5
0 to 4
0 to 4
Front Drills, Standard
5
5
Front Drills, Deep Hole
2 (100 mm)
2 (100 mm)
4 to 13
(back 4 + front drill 5+ double face 4)
8 to 17
(back 8 + front drill 5 + double face 4)
Front Rotary Tools
Back Tools
Tooling Size
945 IPM (24 m/min)
Center Height
Gang Tool Post (Live)
Mountable
Tools
S206-II
Turning Size
1/2” Sq
Main Spindle Collet Holders
22 mm
Sub Spindle Collet Holders
20 mm
MACHINE SPECIFICATIONS
ITEMS
Collets /
Bushings
Bar Feeder
Options
S206-II
Main Spindle Collet
TF 25
Back Spindle Collet
TF 25
Electric Guide Bushing
TD 26
Cage Type Buide Bushing
TD 25
Rotary Tool Collet-
ER 16 / ER 11
Chuck Sleeve Collet
ER 16 / ER 11
FMB-2-20-.8-20
FMB Turbo 0.8-20 12’ bar feeder with through-part coolant interface.
Capacity 0.8 to 20 mm (0.030 to 0.787")
FMB-2-20-2-20
FMB Turbo 2-20 12’ bar feeder with through-part coolant interface.
Capacity 2 to 20 mm (0.079 to 0.787”)
Control
General
S205-II
FANUC 32i-B
Mist Extractor
3Nine Clara model, 700 CFM with HEPA filter
Coolant System
MP Systems 1,000 PSI pump with through-part interface to the bar feeder.
Includes M Function control
Input Power
Weight
Footprint: Base Machine
Footprint: Assist Gas Tank
(not required with central system)
Footprint: Bar Feeder
6 kVA
7,260 lbs (3,290 kg)
53 x 83” (135 x 221 cm)
30” diameter (76 cm)
20 x 209” (51 x 531 cm)
**Not Required with Central System
7
“I have yet to put anyone in front of this machine
who has not been blown away.”
DALE WHITE
Laser Product Manager, Innovative Machinery Group
DISTRIBUTION NETWORK
The Robert E. Morris Company
Serving: CT, MA, RI, NH, VT, ME, NY, NJ
www.robertemorris.com
The Lance Co.
Serving: PA, NJ, DE, MD
www.lanceco.com
Arizona CNC
Serving: AZ
www.arizonacnc.com
Morris South
Serving: NC, SC, GA, VA, AL, MS, TN, AR, FL
www.morrissouth.com
Ellison Technologies
Serving: CA, WA, OR, NV
www.ellisontechnologies.com
EMEC
Serving: Canada
www.emecmt.com
Technical Equipment
Serving: OH, IN, KY
www.techequip.com
Rem Sales Direct
Serving: MI
www.remsales.com
Haas Factory Outlet
Serving: FL
www.haasflorida.com
Morris Great Lakes
Serving: NY, PA, WV
www.morrisgreatlakes.com
Hegman Machinery
Serving: MN, ND, SD, Western WI
www.hegmanmachinery.com
Morris Midwest
Serving: IL, WI, MI upper peninsula
www.morrismidwest.com
Hartwig, Inc.
Serving: MO, IL, IA, KS, CO, OK, TX, LA
www.hartwiginc.com
910 Day Hill Road, Windsor, CT 06095 | 860-687-3400 Phone | 860-687-3401 Fax | www.remsales.com | [email protected]