Ermaksan catalogue EPL-Plasma, Fibermak, Speedbend

Transcription

Innovative Technologies. | www.ermaksan.com.tr | Plasma Series
EPL Plasma
Plasma Cutting Machines.
High Technology CNC Machines
manufactured by Ermaksan;
• New Generation Fiber Laser
• CO2 Laser
• Press Brake
• Servo Motor Hybrid Press Brake
• Plasma Cutting Machine
• Punch Press
• Shear Cutting
• Iron Worker
Ermaksan is well known for productive and result oriented
research & development activities as well as affordable high
tech products in the fabricating industry. With 47 years of
manufacturing experience ERMAKSAN continuously invests in
the latest technology and its human resources.
ERMAKSAN manufactures 3000 machines annually with 700
qualified staff in a fully modernized 80.000 sqm factory with
state-of the art machinery. ERMAKSAN exports 80% of its
production through agents under the brand ERMAK from
Canada to new Zealand, in more than 70 countries in the world
and has provided full technical support to all since 1965.
EPL Plasma
3 Axes Series.
It offers the optimum solution to all your needs
with its advanced accurate cutting quality,
production line and automation.
Special plasma software and CNC controller
enables the operator to use the machine with
ease.
R&D engineering calculations; Knowledge gained
from research has been integrated into the
development of the main frame/body and moving
bridge of the EPL Plasma Cutting Machine giving
a higher cutting quality.
EPL Plasma Series is the best and most
economical machine when looking at consumable
part consumption.
ArcGlide™ THC
Torch height control.
Ermaksan offers consumables, parts and
Hypertherm materials at very competative prices.
Hypertherm® HPR400 XD® Plasma Source
High cutting quality , high efficieny and high
performance. (Given as standard HPR130XD®)
EDGE® PRO Control Panel
15” touch screen colored controller.
Double motor technology
The cutting heads on the bridge which use the X1 X2
motors move separately. Capable to cut Parallel and
mirror cutting. (Optional)
Suction Control Unit
Oxygen cutting station
It provides a healthy working place by
filtering smoke that occurs during the
cutting process. (Optional)
(Optional)
Linear Rails
Rack and Pinion
Rails with high accuracy without any gaps.
Accurate and quiet racks.
The best choice
for plasma with its
high productivity
and accurate
cutting quality.
Conveyor
(Optional)
Advantages+
•
High cutting technology.
•
Minimum operating cost
•
Long working life
•
EDGE® Pro Controller
•
HyDefinition® technology
•
PowerPierce™ technology
•
LongLife™ technology
•
HPRXD® plasma source.
•
TurboNest® nesting software.
Infinity® Controller
Quick , ergonomic, 19” touch screen
colored controller. (Optional)
Pneumatic sheet sliding system
(Optional)
Diverse Automation Solutions
Motorized sheet sliding system which is
designed to fulfil operator requirements
and saves time (Optional)
Plasma and oxygen cutting head together
(Oxygen cutting head optional)
New saety standards
SICK M 400 back light curtain
which enables safety working and
match the CE standards (Optional)
Standard
Equipment
- Hypertherm EDGE® Pro CNC
* 15’’ LCD industrial type touch screen
* Hypertherm operator panel
* Safety module input and output
* Hypernet communication system
* Remote connection interface
* Phoenix interface
* Metric and inch gauges.
-HyPerformance® HPR130XD® plasma source
* Hypertherm manual gas console
* Plasma marking
- Arc Glide™ THC automatic height control system
* Hypernet communication system
* Safety input-output interface module
* Nozzle sensor
* Collision sensor
* 220 mm standard stroke
* Laser Pointer
- TurboNest® Cad/Cam software
- 3 Axis (X,Y,Z)
* 3 pieces Mitsubishi AC servo motor and driver
* 3 pieces planet type Neugart gear box
* High accuracy linear rails
* High accuracy an silent Atlanta Helis rack and pinion
* X,Y, Z Axis Igus brand silent cable ways/slots
- Cutting table with pneumatic system
- Moving control panel system
- 2 Emergency buttons
- 6 Mechanical stops
TurboNest®
Nesting
Software
Standard features highlights
Part creation and development
•
Integrated 2D CAD program to create and edit CAD files Variable
Shape Parts feature to develop common parts from templates.
CAD/CAM import and conversion
•
Import CAD and CNC files (many industry-standard file formats
Automatic CAD file correction and error notification.
•
Automatic spline / ellipse smoothing and reduction.
•
Separate multiple parts from a single CAD file.
•
Automatic mapping of CAD layers to processes (cut, mark, etc.).
Interactive manual nesting
•
Group parts into clusters for nesting.
•
Drag, drop and bump parts on the nest .
•
Duplicate, move, scale, mirror, rotate, or array parts. Prohibit / permit
nesting inside of a part.
•
Multi-sheet and multi-head nesting.
•
Part interference detection.
•
Edit lead-in / out position and properties within the nest.
•
Grain constraint and edge pierce technology.
•
Material database (with grade and gauge).
•
Manual and automatic plate cropping.
•
Safe zones for plate clamping applications.
•
Automatic and manual nest sequencing.
•
Control cut direction and cut sequencing on part-by-part basis.
•
Animated cutting sequence simulation.
Built-in process parameters
•
Material type, thickness, grade and class-based process parameters.
•
Material type and thickness based lead-in / out parameters.
•
Automatic and interactive separations for part, plate, and pierce
spacing.
Advantage+
Reporting
•
Management and shop reports.
•
Export reports directly to PDF, Excel spreadsheet (*.xls), CSV (*.csv),
or Web page (*.html).
•
Better productivity
•
Improved part quality
Costing
•
Increased cost savings
•
User-defined machine and labor production costing.
•
Automatic calculation of part production costs and part/nest
utilization.
•
More efficient use
•
Fewer errors
EDGE®
Pro Controller
Designed to be flexible
and easy to use, the
EDGE Pro delivers reliable
performance for improved
profitability and application
performance such as
True Hole technology.
Using Phoenix software,
this CNC improves cut
quality and productivity by
delivering our expertise
directly to your factory,
giving the best results with
every operator.
Advantages+
Easy
• Using the CutPro™Wizard new operators can be ready to cut production parts in less than 5 minutes.
• Built-in two-station operator’s console, with tactile joystick, speedpot, and torch position control for easy
operation.
• Network and USB access for part program loading and software updates.
• Built-in help and cutting optimization tips for improving table performance and process outcomes on demand.
Reliable
• Durable glass touchscreen utilizing surface acoustic wave technology.
• Air cooling to reduce stress on electronic components without dust ingress.
• Designed and stress tested to ensure consistent operation in the harsh plasma cutting environment.
• Intuitive hardware service kit helps rapidly isolate system errors.
Performance
• Critical plasma, THC and table parameters can be controlled in the part program using Part Program Support
(PPS) for repeatable cut quality.
• Watch Windows™ enable on-screen real-time monitoring of key process performance parameters while cutting.
• Custom cut charts can be created and controlled in the part program or made available to the CutPro Wizard.
• Support for fast transitions from marking to cutting.
Reliable, user friendly, high
efficiency and applicability…
Ease of use: Phoenix software
• Built-in cut charts for automatically setting process parameters for
mild steel, stainless, and aluminum to enable consistently optimized
cutting performance. Wizards and diagnostic support tools that
enable easy setup, use and rapid troubleshooting.
As easy as 1, 2, 3, cut! : CutPro™ Wizard
• In field trials, new operators began cutting high-quality parts in less than 5 minutes without training, drastically
reducing the “hire to cut” time.
1. Step: Select CNC
program.
2. Step: Select process.
3. Step: Align part/
plate.
Cut.
Remote Help
• Remote Help is an internet based tool that allows the manufacturer to be virtually in your factory within minutes.
CNC, plasma system and cutting table diagnosis and repair can often be accomplished without an on-site visit. This
means that machines can be up and running quickly and without costly travel and wait time.
Standard Features
Operating system
Windows® XPe
Hard drive
SATA drive
Display
15" glass touchscreen (surface acoustic wave technology)
Memory
≥1GB
USB interface
Two USB 2.0 ports
Dimensions
435 mm (17.125") W; 463 mm (18.22") H; 316 mm (12.43") D
Temperature range
-10° C to 40° C ambient (14° F to 104° F ambient)
Warranty
Two-year warranty standard
Regulatory compliance
CE, CSA
Operator’s console
Two-station Opcon standard
Operating voltage and frequency
100 – 240V, 50/60 Hz
Software utilities
Part Program Support (PPS), Remote Help, networking, Autogas support,
DXF import, and simple shape nesting
ArcGlide™ THC
ArcGlide™ THC
(Torch Height Control)
Advantages+
• Superior cutting quality and ideal consumables life with arc voltage sampling and control.
• Up to 80 % increases in parts per hour production by minimizing cut to cut cycle time.
• Ultimately strong mechanics under 2 years warranty.
• Easy to use human machine interface for under one minute fast job adjustment.
• Performance advantages are achievable with minimal operator input, eliminating the need for
extensive training and allowing you to get the best performance across any shift with any operator
at any plant.
Increase parts per hour
Up to 100% improvement in parts cut per hour by rapid ignition and movement
optimization coded on software.
Example part 203 mm flange
Part processing time 203 mm flange
Number of parts - 203 mm flange
100
600
80% reduction in cutto-cut cycle time
80
100% increase
in the number
of parts
500
400
Pre-flow
IHS
Retract time
40
Seconds
20
0
Table motion
Cutting
Command
THC
Arcglide THC
only
ArcGlide THC with Hypertherm’s
suite of integrated plasma cutting
products
Number of parts per day
60
300
200
100
0
Command
THC
Arcglide THC
only
ArcGlide THC with Hypertherm’s
suite of integrated plasma cutting
products
Decrease cost per part
ArcGlide THC continuously samples arc voltage and automatically adjusts arc voltage for proper torch height over the
life of the consumables without requiring operator input.
12 mm mild steel number of consumable starts with
<0,25 mm deviation from proper cut height without
operator intervention (130A) 12mm mild steel.
Improper cut height due to not adjusting arc voltage for electrode wear
Partly worn electrode
3500
Plate contact can damage
consumables
3000
2500
2000
Unacceptable cut quality
Number of starts
relying on operator
intervention for
optimized cut quality
and consumable life.
1500
1000
Consumables discarded prematurely
Cut quality and
consumable
life optimized
automatically
without
operator
intervention.
Proper cut height automatically maintained by ArcGlide THC
Partly discarded
electrode
500
Proper cut height
0
HPR without the operator
adjusting for electrode wear
HPR with proper torch height
automatically maintained by
the ArcGlide
Proper cut height
Consumable life and cut quality optimized
Hypertherm
HPRXD®
Plasma Sources
HyPerformance® offers quality and sensitive cuts along with high
productivity. HPR XD® plasma sources offer better general performance,
productivity and profitability with its unique combination of superior
technologies.
System Technology
(Shown on HPR130XD®)
Power Supply
• Self calibrating current control
for better current adjustment.
Power source and chiller
•
The addition of pump motor drives,
fans, and eliminates the
effect of frequency on
the cooling water flow.
• High power element/
productivity.
• Low fluctuation on exit current
for lower arc voltage lapse
and more stable plasma arc.
• Serial communication port on
CNC for system surveillance.
• CAN serial communication
between main modules for
system stability.
• Long distance surveillance
feature if CNC is connected
to network.
Manual Gas Console
HPR130XD® Operating data
• Provides HyDefinition cutting
quality with LongLife Technology.
• Compensates for changes in the
incoming gas pressure.
• Continuously measures and
adjusts the flow of gas.
Mild steel cut capacity
Torch
• Quick disconnect
torch reduces
installation time.
Dross free
Production pierce
Maximum cutting capacity 16 mm
32 mm
38 mm
Stainless steel cut capacity
Production pierce
25 mm
Aluminum cut capacity
Production pierce
25 mm
Advantages+
Life long cut quality (130 A)
1800
ISO range 5:
Worst angle observed
6.80° to 10.44°
1600
1400
ISO range 4:
3,41° to 6,79°
1200
1000
ISO range 3:
1,50° to 3,40°
800
600
• Hypertherm’s patented PowerPierce™ technology makes
it possible to cut thicker than ever before and replace
slowercutting technologies such as oxyfuel.
• HyPerformance Plasma’s superior quality and consistency
maximize the number of parts produced per hour by
minimizing time-consuming secondary operations.
400
Do more with less power
200
• HyPerformance Plasma enables extremely high cutting speeds
per amp with less cutting current than other plasma solutions
on the market.
0
Y
C
(1 om
00 p
A) etit
or
C
(1 om
00 p
A) etit
or
H
(1 PR
30 13
A) 0X
D
X
Number of consumable starts Lab test
20 second duration
Increased parts per hour
• HyPerformance Plasma systems provide faster cut speeds to
produce more parts per hour.
Longer consumable life
• LongLife® and PowerPierce™ technologies significantly
increase consumable life and reduce your cost per part.
• Hypertherm consumables are manufactured with the highest
quality standards to ensure consistently longer life.
Longer consumable life
HyPerformance (400 A)
3500
2500
2000
Starting count
Do more with less power.
3000
1500
1000
500
0
4 second
20 second
Cut time per start count
60 second
• Patented consumable designs enable industry-leading cutting
speeds and robust production piercing using lower amperage
levels.
• HyPerformance Plasma enables extremely high cutting speeds
per amp with less cutting current than other plasma solutions
on the market.
• Hypertherm’s power supplies are designed to be extremely
efficient in their use of electricity, enabling lower electrical
expense and a reduced impact on the environment.
HPRXD plasma selections working data
HPR260XD (30-260 amp)
HPR400XD (30-400 amp)
HPR800XD (30-800 amp)
Mild steel cutting capacity
Dross free
32 mm
38 mm
38 mm
Production pierce
38 mm
50 mm
50 mm
Maximum cutting capacity
64 mm
80 mm
80 mm
Stainless steel cutting capacity
Production pierce
32 mm
45 mm
75 mm
50 mm
80 mm
160 mm
Aluminium cutting capacity
Production pierce
25 mm
38 mm
75 mm
50 mm
80 mm
160 mm
Automatic gas console option
• Allows full control of all plasma system settings from the CNC, simplifying operator training
requirements.
• Automatically changes processes on the fly to enable rapid switching between cutting
and marking.
• Automatically adjusts for variations in incoming gas pressure to produce the most
consistent cutting performance.
Ermaksan EPL series cutting machine provide more consistent cut quality
and more powerful precision cutting which is Hypertherm’s patented
technologies.
CoolFlow
Improved ring
shaped vortex
PowerPierce™
TrueFlow
CoolCore
HyDefinition®
Electrode / water tube
alignment, provides a
regular flow and balanced
of cooling, that makes you
will return to the longer life
consumable.
®
Ring-shaped hafnium
provides cooling of the
electrode by improved
electrode life and reduced
operating costs.
HyFlow™
Vortex nozzle
Plasma
gas inlet
HyDefinition Technology
®
Plasma
gas vent
• Mouthed nozzle technology aligns and focuses the
plasma arc.
• HyDefinition technology enables powerful precision
cutting for superior quality and consistency.
Hypertherm
shield
technology
Shield
gas inlet
Work Piece
LongLife® Technology
• Hypertherm’s patented LongLife technology
increase and decrease gas flow and gradually to
reduce electrode and nozzle erosion in extremely
controlled manner.
• By reducing erosion of electrode and nozzle with
LongLife ®, longer period with more consistent
quality of a cut while offers a significant reduction
in operating cost.
LongLife timing diagram
Cutting
pressure
Plasma
gas
pressure
Off
pressure
Pilot
pressure
Preflow
Transfer
Cutting
Cutting
current
Current
Pilot
Current
Start
Pilot
arc
Ramp
up
Stop
Off
current
Rump
down
PowerPierceTM Technology
300 Pierces at 50 mm
41 Pierces at 45 mm
With PowerPierce technology
HPR400XD
Without PowerPierce technology
• Patented PowerPierce liquid cooled shield
repels molten metal during piercing
• For maximum pierce capability of up to 50 mm
mild steel and 75 mm stainless steel.
• Patented consumable designs deliver speed
and thickness capabilities expected of higher
amp systems
For a better quality
performance at
any point
Ermaksan’s high-quality and high-precision cutting machine, never
compromising on quality, manufactured with the customer in mind, right
down to the smallest detail.
Cable channel carriers
Comply with CE standards used in other brands of cable channel.. Due
to high quality plastic material used in the cable channel it it encompasses quality, durability, resistance to abrasion, durability to heavy loads
and resistance to breaks and protects the cable ducts.
Linear rail and rail
High-precision linear rail and car are used in accordance with CE standards. So it provides high precision cutting results .
German origin Atlanta Helis rack used in accordance with CE standards. By using this provides increased sensitivity range and cut quality.
Also the sound caused by friction is minimized. Thread quality is 9e27.
Cutting table and pneumatic system
Construction of Ermaksan cutting table with PLC software while at the
located cutting sector pneumatic cover is opened without any mechanical link needed by means of the higher of strong suction.
Servo motor and plate gear box
USA / Germany / Japanese origin 3 AC Brushless at the Y-axis, double-driven synchronous and X axis single high-performance brusless
servo motor are used in accordance with CE standards. With high-precision servo motor reaction times, drive and gear, high acceleration is
provided.
EPL Plasma
3 Axes Series
Technical Data
PLASMA SERIES
EPL 1530 Compact
EPL 2040 Compact
EPL 2060
EPL 20120
WORKING WIDTH
A
mm
1500
2000
2000
2000
TOTAL WIDTH
B
mm
2500W
3700
3700
3700
TOTAL HEIGHT
C
mm
2280
2280
2280
2280
INTER GAP
D
mm
250
250
250
250
TORCH DISTANCE
E
mm
0 - 200
0 - 200
0 - 200
0 - 200
WORKING LENGTH
mm
3000
4000
6000
12000
TABLE HEIGHT
mm
900
900
750
750
m/dak
35
35
35
35
-
X,Y,Z
X,Y,Z
X,Y,Z
X,Y,Z
POSITIONING ACCURACY
mm
± 0,1 DIN 28206
± 0,1 DIN 28206
± 0,1 DIN 28206
± 0,1 DIN 28206
REPITITION ACCURACY
mm
± 0,05 DIN 28206
± 0,05 DIN 28206
± 0,05 DIN 28206
± 0,05 DIN 28206
Hypertherm 130XD
Hypertherm 130XD
Hypertherm 130XD
Hypertherm 130XD
Hypertherm ArcGlide
Hypertherm ArcGlide
Hypertherm ArcGlide
Hypertherm ArcGlide
1 - 38
1 - 38
1 - 38
1 - 38
400V, 50Hz, 6 bar air
3750
4750
6750
12000
SPEED
MACHINE AXIS
PLASMA CUTTING UNIT
TORCH HEIGHT CONTROL
CUTTING CAPACITY
mm
ENERGY
WEIGHT
kg
EPL 2560
EPL 25120
EPL 3060
EPL 30120
EPL 4060
EPL 40120
2500
2500
3000
3000
4000
4000
4200
4200
4700
4700
5700
5700
2280
2280
2280
2280
2280
2280
250
250
250
250
250
250
0 - 200
0 - 200
0 - 200
0 - 200
0 - 200
0 - 200
6000
12000
6000
12000
6000
12000
750
750
750
750
750
750
35
35
35
35
35
35
X,Y,Z
X,Y,Z
X,Y,Z
X,Y,Z
X,Y,Z
X,Y,Z
± 0,1 DIN 28206
± 0,1 DIN 28206
± 0,1 DIN 28206
± 0,1 DIN 28206
± 0,1 DIN 28206
± 0,1 DIN 28206
± 0,05 DIN 28206
± 0,05 DIN 28206
± 0,05 DIN 28206
± 0,05 DIN 28206
± 0,05 DIN 28206
± 0,05 DIN 28206
Hypertherm 130XD
Hypertherm 130XD
Hypertherm 130XD
Hypertherm 130XD
Hypertherm 130XD
Hypertherm 130XD
Hypertherm ArcGlide
Hypertherm ArcGlide
Hypertherm ArcGlide
Hypertherm ArcGlide
Hypertherm ArcGlide
Hypertherm ArcGlide
1 - 38
1 - 38
1 - 38
1 - 38
1 - 38
1 - 38
7500
14000
8250
15000
9750
18000
Optional
Equipments
- Hypertherm Hydefinition Plasma Options
* HPR260XD, HPR400XD, HPR800XD
* Hypertherm automatic gas console
- Oxy cutting station
* Messer-tanaka oxygen torch
* Ermaksan automatic ignition system
* IHT automation capacitive distance and height control
- Manuel angle cutting apparatus for oxygen and plasma
- 350mm and 500mm adjustable stroke for oxygen and plasma
-
True Hole™ Technology
* EDGE® Pro CNC Controller
* ArcGlide™ torch height control
* Hypertherm HPR XD® series
* Hypertherm automatic gas console
* ProNest® Cad/Cam software
* 3 piece Beckhoff AC Servo Motor and driver
* 3 piece planet type brushless harmonic drive gearbox
-
Pipe cutting technology
* Linatrol Infinity cnc controller
* IHT M4000PCS 350mm stroke torch height control
* Lantek Flex 3D + Lantek Expert II Cad/Cam software
* Mirror and centering mechanism
-
5 axis plasma cutting technology
* Esa Kvara cnc controller
* Automatic gas console
* Lantek Expert II software
* Angle cutting head
-
-
-
-
-
ProNest® Cad/Cam software
Lantek Expert II Cad/Cam software
Lantek Flex 3D Cad/Cam software
Lantek Duct Cad/Cam software
Linatrol Infinity CNC
* Operator panel (1-8 station)
* 19” LCD
* Linatrol cut software
-
Plasma filter unit
* PL4000 = 4000m3/h flow
* PL6000 = 6000m3/h flow
* PL10000 = 10000m3/h flow
-
-
-
Sick light barrier
Online bypass features 3kva inform saver DSP UPS
Air dryer
* 600 lt./min flow 240V AC 50-60Hz
* 0.5, 0.05, 0.001 Micron Particle Removal Filter
-
-
-
-
Optional colours
According to the working conditions cooling fan or heater can be add to the electrical panel
Optional electrical voltage
Conformity of European Union CE
ProNest®
Nesting
Software
Standard Specifications
Part creation and development
•
Integrated 2D CAD program to create and edit CAD files
•
Variable Shape Parts feature to develop common parts from
templates
• CAD/CAM import and conversion
•
Import CAD and CNC files (many industry-standard file formats)
•
Import Bill of Materials properties from CAD files
•
Automatic CAD file correction and error notification
•
Automatic spline / ellipse smoothing and reduction
•
Separate multiple parts from a single CAD file
•
Automatic mapping of CAD layers to processes (cut, mark, etc.)
Interactive manual nesting
•
Group parts into clusters for nesting
•
Drag, drop and bump parts on the nest
•
Duplicate, move, scale, mirror, rotate, or array parts
•
Prohibit / permit nesting inside of a part
•
Multi-sheet and multi-head nesting
•
Part interference detection
•
Edit lead-in / out position and properties within the nest
•
Automatically update nest with part revisions
•
Grain constraint, automatic tabbing / micro-joints, edge pierce
technology
•
Material database (with grade and gauge), plate list and part library
•
Manual and automatic plate cropping
•
Safe zones for plate clamping applications
•
Automatic and manual nest sequencing
•
Control cut direction and cut sequencing on part-by-part basis
•
Animated cutting sequence simulation Built-in process parameters
Built-in process parameters
•
Material type, thickness, grade and class-based process parameters
•
Material type and thickness based lead-in/out parameters
•
Automatic and interactive separations for part, plate, and pierce
spacing
Reporting
•
Customizable management and shop reports
•
Export reports directly to PDF, Excel spreadsheet (*.xls), or (*.csv)
Costing
•
Detailed user-defined machine and labor production costing
•
Automatic calculation of part production costs and part/nest utilization
Advantages+
•
Better productivity
•
Improved part quality
•
User friendly
•
Fast learning curve
•
More efficient use
•
Fewer errors
5 Axes
Cutting Technology.
Offers an advanced solution with more multiple
cutting angles. It offers potential savings from
additional procedures with cutting of different
contours without burr. Flexible operation with
aluminium, stainless steel and mild steel.
Automatic angle adjusting technology maximizes
your production time.
5 Axes Cutting Head
Operate your special drawings easily and
sensitively with 5 axes cutting head which you
can do angled cuts.
Add another dimension to
your cutting capacity.
3D çarpışma algılama sensörü
Siz üretim yaparken istenmeyen çarpışma durumlarını
önceden sezer. Kesim torchu’nun zarar görmesini engeller.
Cutting head moves up and down with Z axis
and right and left with X axis.
Can move totally 180 degrees at A axis.
With totally +140 and 330 degrees moving
area at C axis, has a 470 degrees moving and
operation ara in total.
All angles are calculated automatically with 5 axes cutting
technology. During the cutting process, it composes the angle
value automatically, which the operator needs to enter. 5 axes
cutting technology is a perfect solution for vertical and angular
cuts.
Automatic angle adjustment provides time saving to the operator
and removes the issues which could be caused by operator
errors.
20 mm Mild Steel
35 mm Mild Steel
50 mm Mild Steel
True Hole™
Technology
Impressive cuts: True Hole™ Technology
True Hole Technology, which has been developed for carbon steel, comes as standard with automatic gas consolled
HPRXD® plasma system. Patented True Hole™ technology which was developed for carbon sheet, is a specific
combination of cutting parameters which were optimised according to different hole sizes and material thicknesses.
With True Hole™, you acquire more consistent part dimensions and hence you need fewer second operations.
When this technology is compared with other plasma systems in the market, it provides enhancement in quality up to
50% in cylinder holes opened on carbon steel.
Precise holes with True Hole™ Technology...
Without True Hole
12 mm hole cutting
without True Hole
Technology
With True Hole
12 mm hole cuts
with True Hole
Technology
How is True Hole™ Technology obtained?
Achieved with EDGE® Pro Controller, ArcGlide™ THC, HPRXD®, Automatic gas system and ProNest® nesting
software and well-matched cutting table.
True Hole™ technology of
Hypertherm is a special
combination of cutting parameters
optimised for every single material
thickness and hole dimensions
• Performed gas type
• Gas flow
• Amper
• Drilling method
• Input/output technique
• Cutting speed
• Timing
Pipe Cutting
Technology.
Ermaksan EPL Plasma series are designed for
sensitive cuts on 50 – 400 diameter pipes and
perfect cuts at pipes with 32 mm thickness.
These machines have a large utilization area such
as; tank manufacturing, pipe line etc.
Also there is an option of making bevel cuts with
the 5 axis cutting head.
Vacuum control unit
Vacuums and filters the fume,
which occurs while cutting,
and provides a healthy working
field. (Opsiyonel)
Hypertherm® 130XD® Plasma source
Infinity control unit
Easy usage, user friendly
and efficient.
High efficiency, high performance and excellent
cutting technology with 260XD, 400XD, 800XD.
(Optional)
Iht M4000 Pcs
Torch height control.
Mirror system with vacuum feature
Excellent efficiency with the vacuum and
filter form through the pipe system.
Manuel pipe support system
Manuel pipe support system that provides
the facility to cut 50 – 400 mm diameter
pipes.
Impressive
solutions at
pipe cut…
Advantages+
Sensitive and qualified cuts with Hypertherm XD® plasma
source
Meeting the high speed plasma cutting standards with
impeccable filtration system thanks to inner pipe suction
design.
High precision for edge cuts and round cuts with the stoned
helical cramier and pinion.
Manuel support system that provides 50 – 400 diameter pipe
cuts.
Advanced Height control unit designed for plasma cutting.
A design that protects mechanical parts from fumes or impacts.
Infinity CNC control unit is easy to use and efficient
Sofware Lantek Cad/Cam
Marking speciality
Feature of returning backward and continue to cut where ever
needed.
Large utilization area like tank manufacturing, pipe line etc.
TECHNICAL FEATURES
You can do bevel (angled) cuts with the 5 axes cutting
head which is optional.
EPL 1530
EPL 2040
EPL 2060
EPL 20120
TABLE WIDTH
mm
1500
2000
2000
2000
TOTAL WIDTH
mm
3500
4700
4700
4700
TOTAL HEIGHT
mm
2280
2280
2280
2280
DAYLIGHT
mm
250
250
250
250
STROKE
mm
0 - 200
0 - 200
0 - 200
0 - 200
TABLE LENGTH
mm
3000
4000
6000
12000
TABLE HEIGHT
mm
900
900
750
750
m/dak
35
35
35
35
SPEED
AXIS
-
X,Y,Z,C
X,Y,Z,C
X,Y,Z,C
X,Y,Z,C
PIPE CUT DIAMETERS MIN. – MAX.
mm
Ø50 - Ø400
Ø50 - Ø400
Ø50 - Ø400
Ø50 - Ø400
MAX THICKNESS (MILD STEEL)
mm
32
32
32
32
mm
± 0,1 DIN 28206
± 0,1 DIN 28206
± 0,1 DIN 28206
± 0,1 DIN 28206
REPOSITIONING ACCURACY
mm
± 0,05 DIN 28206
± 0,05 DIN 28206
± 0,05 DIN 28206
± 0,05 DIN 28206
Hypertherm 130XD
Hypertherm 130XD
Hypertherm 130XD
Hypertherm 130XD
Iht M4000 Pcs
Iht M4000 Pcs
Iht M4000 Pcs
Iht M4000 Pcs
1 - 38
1 - 38
1 - 38
1 - 38
4900
6050
8350
14850
PLASMA CUTTING UNIT
TORCH HEIGHT CONTROL
CUTTING CAPACITIES
mm
ENERGY
WEIGHT
kg
EPL 2560
EPL 25120
EPL 3060
EPL 30120
EPL 4060
EPL 40120
2500
2500
3000
3000
4000
4000
5200
5200
5700
5700
6700
6700
2280
2280
2280
2280
2280
2280
250
250
250
250
250
250
0 - 200
0 - 200
0 - 200
0 - 200
0 - 200
0 - 200
6000
12000
6000
12000
6000
12000
750
750
750
750
750
750
35
35
35
35
35
35
X,Y,Z,C
X,Y,Z,C
X,Y,Z,C
X,Y,Z,C
X,Y,Z,C
X,Y,Z,C
Ø50 - Ø400
Ø50 - Ø400
Ø50 - Ø400
Ø50 - Ø400
Ø50 - Ø400
Ø50 - Ø400
32
32
32
32
32
32
± 0,1 DIN 28206
± 0,1 DIN 28206
± 0,1 DIN 28206
± 0,1 DIN 28206
± 0,1 DIN 28206
± 0,1 DIN 28206
± 0,05 DIN 28206
± 0,05 DIN 28206
± 0,05 DIN 28206
± 0,05 DIN 28206
± 0,05 DIN 28206
± 0,05 DIN 28206
Hypertherm 130XD
Hypertherm 130XD
Hypertherm 130XD
Hypertherm 130XD
Hypertherm 130XD
Hypertherm 130XD
Iht M4000 Pcs
Iht M4000 Pcs
Iht M4000 Pcs
Iht M4000 Pcs
Iht M4000 Pcs
Iht M4000 Pcs
1 - 38
1 - 38
1 - 38
1 - 38
1 - 38
1 - 38
9100
16850
9850
17850
11350
20850
Gas-dust
extraction filter
Extremely reliable
In Ermaksan EPL plasma series, filter unit is an option. The heavy particles emerging during the cut should be taken
away as much as possible. Filtering unit is designed specially for filtering the gas and particles. With this unit the dirty
dust is removed, leaning a safe & clean working environment.
Advantages+
• Clean working ambiance
• Integrated burr separator inhibiting sparks and heavy particles to Reach into the filtering unit
during cutting.
• 99.9% filtration efficiency according to EN 60335/2/69.
• Synchronized automatic start and stop from CNC cutting frame as command
Oxygen Cutting
Technology
Station Characteristics
• With Messer-Tanaka oxygen torch; 10 to 120
mm cutting potentiality (300 mm as optional)
• IHT automation capacitive distance and height
control
• IHT automation collision sensor
• 220 mm standard stroke
• 350 mm stroke
• 500 mm stroke
• 60 mm circle sensor
• 35 mm circle sensor (optional)
• 75 mm circle sensor (optional)
• Ermaksan auto ignition system
• Flame is blocked to return to hose from the
edge of torch thanks to Messer rebound safety
valves
• Oxygen cutting gas adjustments are done with
free of problems thanks to regulator block of
cutting, LPG, low and high annealing gases
• The annealing duration decreases thanks to
high annealing valves and thus cutting period is
minimised.
• +/- 45 degree manual angled cutting apparatus
for oxygen (optional)
Diverse Production
Solutions
Pipe Cutting EPL
Plasma
Impressive Integration : Pipe Cutting EPL Plasma
Ermaksan is continually developing to meet current demands. It can offer practical taylored solutions to suit special
requests.
The pipe cutting EPL Plasma Series , is designed for cutting pipes with 12 m length and 600 mm diameter. It enables
loading with the Automation System , accurate cutting with advanced technology.
EPL Plasma Rev01-EN © All rights reserved.
Innovative Technologies. | www.ermaksan.com.tr | Plasma Series
Organize Sanayi Bölgesi, Lacivert Cad. No:6 Nilüfer, Bursa / TURKEY
P: +90 224 294 75 00 (pbx) F: +90 224 294 75 49
E-posta: [email protected]
www.ermaksan.com.tr
/ermaksan.com.tr
/ermaksanmachine
Innovative Technologies | www.ermaksan.com.tr | Laser Series
M E TA L FA B R I C AT I N G M A C H I N E RY
innovative technologies.
FIBERMAK Momentum Gen-2
New Generation Fiber Laser
F
After half a century, Ermaksan is moving confidently into the future
With 48 years of technological investment and innovative R&D department, Ermaksan has
become one of the of the world’s leading companys in the sheetmetal fabricationg machinery
industry.
Ermaksan is a pioneer in the industry with strong R&D department, 860,000 sq.ft. modern
production facility, highly qualified team of 700 staff dedicated to high quality manufacturing of
our machine tools .
Our factory is equipped with the latest industry leading precision CNC machines. Under the
supervision of expert engineers, the factory manufactures 3,000+ machines annually. Ermaksan
is one of the world’s leading companys in the industry represented by exclusive dealers around
www.ermaksan.com.tr
the world with strong technical support in 70 countries.
Ermaksan designs and manufactures durable, productive, and value based machinery. We do
this by, continuously meeting customer demands and exceeding industry standards towards
sustainable growth.
High Tech
CNC Machines
manufactured by
Ermaksan;
2
New Generation Fiber Lasers
CO2 Lasers
Press Brakes
Servo Motorized Hybrid Press Brakes
Plasma Cutting Machines
Punch Presses
Shear Cutters
Iron Workers
3
FIBERMAK
MAIN BODY
FIBER LASER
TECHNOLOGY
New Generation Fiber Laser.
Momentum Gen-2
What is Laser?
A Laser is the abbreviation of “Light Amplification of
Stimulated Emission of Radiation
The Foundation of the Laser depends on
thephotons, which are created by electron transfers
between different energy levelled particles.
Internal structure of laser unit
The ytterbium laser light is created inside the
laser unit. Laser light created at the resonator is
transferred to the cutting head by the fiber-optic
cable without loss of power or quality. Thus, a light
with a high beam quality appropriate for metal
cutting is provided.
Sheet metal working with a Fiber
Laser
Sheet metal processing is one way of using the
laser light beam. The latest technology in flat sheet
metal working machinery is the solid state laser, also
known as the Fiber Laser.
Advantages of fiber laser
Fiber laser cutting is the fastest process for thin
sheet metal.
The cutting process is done with higher quality
compared to other options. A “clean cut” surface
quality is obtained.
Reflective materials like aluminium, copper and
brass can be cut with ease.
Excellent surface quality is obtained on mild steel up
to 15 mm with a 2 kW resonator and up to 20 mm
with 3 kW and 4 kW.
Part process cost is very low.
Little to no maintenance costs.
Consumable part cost is low. The only parts that
need to be changed are nozzles, ceramics and lens
protection glasses over long periods. There are no
other consumable costs.
Resonator life is over 100.000 hours.
Brief description of cutting with Fiber:
Laser light created in the resonator is transferred
flawlessly by fiber-optic cable to the surface of the
4
sheet. The cutting process begins when laser light
and assist gases (oxygen, nitrogen or compressed
air) are focused on the material. With the help of
proven technology tables all axes are controlled
precisely and parts are processed without the need
for manual intervention.
The Fibermak, built for long-life
with precision components and its
rigid construction, is able to work
continuously and precisely in the
most severe conditions.
Drives, encoders, and rails have to be placed
on precision surfaces. Even the slightest
defects can cause serious damage to drives
and encoders. This is why, main body of
Fibermak is machined perfectly on Travelling
duel Column Soraluce CNC machine towers.
Encoders, linear motors and rails on linear
model machines and rack & pinions and rails
on Servo motor machines are machined on
CNC machines with micron-rated precision.
This is the foundation of the high tolerance
processing achieved with the Fibermak.
micron-rated precision achieved with
Travelling Column Duplex
Milling Machines
5
New Generation Fiber Laser.
FIBERMAK
Momentum Gen-2
User Friendly Controller
Easily Trainable 15’’ color
touch-screen control.
Protection Glass
Special coated filtering 1080 μm laser
wavelength protective windows.
Shuttle Table
Pallet change
table for improved
productivity and
precise sheet
positioning.
Front Door with safety sensor
Sliding Front door that stops
the system in order to ensure
operator safety while the door is
open.
New Safety Standards
Light curtain protection for
working safely according to
CE standards.
Conveyor
Conveyor system that
collects fallen small parts and
slag in a collection reservoir
after cutting.
6
7
STANDARD
EQUIPMENT
8
4 Axis (X, Y, U, Z)
Servo Motor
Auto - focus cutting head
2 kW Laser Source
Chiller Unit
Clean-dry air system
Safety Cabinet
Automatic-Dual Shuttle Table
CAD/CAM Software ( Lantek, Metalix, Almacam)
15’’ Touchscreen Controller
Conveyor
Warning Lamp
Nozzle Set
PERFECT CUT
EXCELLENT SPEED
HIGH PERFORMANCE
9
Servo Motor
Fibermak: is a
unique machine
having ultra low
energy consumption
and very fast
cutting capability
with minimum
maintenance cost.
SINGLE CABLE SERVO
MOTOR TECHNOLOGY
Fibermak has 4 servo motors for all axial movements.
These are the latest technology single cable servo
motors.
Power and process data are transmitted in one
standard motor cable, significantly reducing costs.
This technology also gives more accurate positioning
and more geometrically accurate parts.
MAIN ADVANTAGES OF SERVO
MOTOR SYSTEMS
Low investment cost for a high performance machine
Low energy consumption
Easy repair and maintenance
Low repair needs
High linear rigidity
Reducer
Lubrication Kit
Rack & Pinion
Lubrication Pinion
10
11
LASER SOURCE
Laser Source
The ytterbium laser light is created inside the laser unit.
Excitation is performed by laser diodes enabling high
efficiency with low costs. Laser light created at the
resonator is transferred to the cutting head by a fiberoptic cable without loss of power or quality. This provides
a high beam quality appropriate for metal cutting.
The Power range of resonator source is between 500W
and 6 kW. As the wattage increases so does the cutting
speed and capacity respectively.
Fiber Lasers are inherently made for maintenance free
production. The importance is sustainable diode life lasting
approximately 100,000 hours.
In any defective situation, part changing is easy because
modules are designed for plug-n-play.
EXTRACTION UNIT
It provides a convenient working area by absorbing
little particles and smokes occur while in production. It
automatically works once the cutting starts.
The suction cells open actively according to the cutting
heads position. This provides accurate absorption.
AUTOMATION BOARD
Fibermak’s automation equipment modules consist of
Drivers, IO units, height sensor, focal unit, Shuttle table
equipment etc. and their connections.
The automation Board enables the correct connection and
cabling in the system resulting in a less defective ratio.
CHILLER UNIT
Extraction Unit
CONVEYOR
The chiller unit cools the laser source, the linear motors,
and collimation unit: inside the cutting head.
The conveyor is situated under the cutting area where small
parts and scraps drop to a wheeled container.
Conveyor
Chiller Unit
12
13
SHUTTLE TABLE
It has two dynamic tables allowing continuously production
while processing goes on. The operator collects cut parts
and loads the next material for processing. Fully automated
loading – unloading systems.
Shuttle with balanced control system.
The balanced control provides smooth vertical movements
for each shuttle table ensuring a controlled descent with
heavy loads, preventing the collapse of parts.
Two Dynamic Tables
for Continuous Cutting
CNC control panel at the back of
Machine allows direct Shuttle table
control.
14
Light Barriers (CE)
Protects the work zone
and staff.
15
CUTTING HEAD
The laser beam is delivered to the cutting head by fiber optic
cable.
The fiber optic cable is fixed to the input of cutting head.
The laser is delivered to the focusing unit after being aligned in
the collimator.
The laser beam is set to desired focus using the lenses in the
focusing unit.
The protection glass protects the lenses from the particles
which are caused by the cutting operation.
The sensor insert is part of the elevation control system and
helps to adjust the distance between material and cutting
head.
Elevation control is checked with the most precise sensors in
the market. This helps to produce better cuts.
The main function of the ceramic is to protect the cutting head.
The nozzle is used to control the assist gases. It is also a part
of the capacitive control system.
Collimator
Focusing Unit
Fiber Cable Input
Protection Glass
Sensor Insert
Ceramic
Nozzle
16
17
CONTROLLER
The controller lets the operator command the machine.
The controller is durable to all environmental effects like shock,
vibration, dirt, moisture, high temp, electromagnetic zone, harsh
usage etc.
Active touch screen and functional keyboard.
Short cut buttons provide ease-of-use. You can access the
desired functions faster and easier. The buttons can be set to any
desired function.
Speed adjustment potentiometer allows you to adjust the axes
velocities even during the cutting operation.
All software on the
controller is developed
by Ermaksan’s Engineer
Team. They include
the most anticipated
features that an end
user would expect.
Customer specific
features are engineered
and added.
Camera
POWER IS UNDER YOUR CONTROL
HMI Screen
Axis Control
with Joystick
Axes movements
Automatic Shuttle Table
Laser and other functions
Speed set up parameters
USER FRIENDLY BUTTONS
Short Cut
Buttons
18
Any function programmed with the user friendly buttons, may be operated with one key.
Provides automatic shuttle table control, conveyor, extraction unit, laser unit control, focus reference, HSU
calibration, shut down and service positions, etc..
Specific functions are easily reached with user friendly buttons, instead of surfing through the pages in HMI
monitor.
19
LANTEK EXPERT CUT
CAD/CAM SOFTWARE
Excellent flexibility and maximum performance
Minimum part consumption
Design error detection
Real-time and cost calculation
TECHNICAL FEATURES
All the options of Lantek Expert are fully
integrated in one single program: designing a
part, importing, nesting (automatic or manual),
generating the cut (automatic or manual),
generating the CNC etc. will be achieved from
the same program without switching.
Production Management Processes: Lantek
Expert is ready for connection to production
management systems (ERP) by means of
automatic processes.
Teamwork: Available for operation as a
standalone productivity cell, or as part of a
network system.
Part Management and sheet store with open
databases: All part info is saved and organized
in databases so that users can easily locate
the part and sheet required. The remnant
automatically generated by the system is
saved in the sheet inventory like any other
sheet metal and can be used for future jobs.
Large library of parametric parts
Calculation of real time and cost: Lantek
Expert calculates cutting time and cost of the
entire sheet. Taking into account the number
of piercings, the cut length, the mark length,
the material costs, the hourly machine rate,
the cost of consumables are based on the
machine data.
2D design. Lantek Expert includes advanced
options for geometry and editing.
AUTOMATIC NESTING
Manual and automatic nesting with great flexibility
and maximum performance.
The perfect combination of automatic and semiautomatic nesting along with powerful manual
nesting functions like: copying, moving, rotating,
adjoining, etc
Lantek Expert’s automatic nesting optimises to the
maximum arrangement of parts on the sheet.
20
Lantek Expert generates nestings on remnants. Just
like for sheets, margins can be defined for remnants.
TECHNOLOGY
Lantek Expert Cut allows to configure and manage
the type and value of lead-in/lead outs for different
types of contours.
Common line cutting can be achieved on several
parts or just limit to pairs of parts. With microjoints
and pre-cuts.
It detects errors in the design and machining.
Lantek Expert Cut has automatic lead-ins, manual
and automatic cutting, machining copy, customised
machine configuration, and postprocessor for all
types of machine.
On request instead of Lantek, Metalix, Almacam
or similar CAD/CAM software is standard.
21
High-Speed and
Excellent Quality Cuts
CUTTING
QUALITY
FIBERMAK Momentum Gen-2 is designed to cut different thicknesses and types of materials such as steel, stainless
steel, aluminum, brass, copper and galvanized steel.
Perfect cut quality is achieved by precise cutting parameters prepared by Ermaksan engineers. When necessary,
the operator can also change the parameters.
Laser unit can be selected between 500 W to 6 kW. Selection of the laser cutting unit power, directly relates to the
thickness and cutting speeds of the machine. The following table shows a list of the materials that can be cut by
the FIBERMAK.
Maximum cutting thickness
Materials
22
Laser Power
500 W
Laser Power
1 kW
Laser Power
2 kW
Laser Power
3 kW
Laser Power
4 kW
Laser Power
6 kW
Mild Steel
5 mm
8 mm
15 mm
18-20 mm
18-20 mm
25 mm
Stainless steel
2 mm
4 mm
8 mm
10 mm
10 mm
15 mm
Aluminum
2 mm
3 mm
6 mm
8 mm
10 mm
15 mm
Copper
1 mm
2 mm
5 mm
5 mm
5 mm
8 mm
Brass
1 mm
2 mm
4 mm
4 mm
4 mm
8 mm
Galvanized
1 mm
2 mm
4 mm
4 mm
4 mm
8 mm
23
It reaches high- acceleration and fast motion with high powered motors.
TECHNOLOGICAL
ADVANTAGE OF
FIBERMAK
Ultra fast communication with EtherCAT.
Lift passing-type provides an ultra high transition between parts.
For thin material: No Pierce, No Lead In, prevents unnecessary time and
energy loss.
Processing is performed with active G code structure
Powerful motors provide high acceleration and speed
You can prevent time and energy loss while cutting thin materials by
using No Pierce and No Lead In features.
The most time loss is during the cutting and movement between the parts. Here, the
acceleration of the axes is very important. Fibermak servo motor machines run, 1.5 G
acceleration and 2.4 m/sec speed, linear motor machines run 2.5 G acceleration and 2.8 m/
sec speed. This provide a serious time advantage passing through the parts.
Fibermak Momentum Gen-2 incorporates fast part processing
techniques allowing you to save time and reduce energy waste
during production.
Lift type transition enables high-speed movement between parts
Velocity and accelaration speed is important while moving between the parts. FIBERMAK
Momentum Gen-2 uses part and aperture avoidance, raising the cutting head in the cycle,
which allows you to reach maximum speed.
Cutting with No Pierce (Hole-less Cutting)
Cutting thin sheet metal without piercing gives a significant
economic advantage.
2
1
A
B
C
The cutting of part A is finished, the head moves
to part B. The cutting head uses maximum
acceleration and speed by using an Arc movement.
Ultra fast communication with EtherCAT
Cutting with No Lead In
No Lead In is cutting without passing, providing much faster
cutting speeds.
Cutting with
Piercing and Lead In
Piercing
Cutting with No Pierce
and No Lead
Using EtherCAT connections allows for ultra fast communication result in the faster control.
Increasing the speed of control, ie Laser on/off speed, gas on/off speed etc. increases cutting
capacities.
Fly-CUT feature
Both circular and equilateral parts can be cut with Fly-Cut feature of Fibermak Momentum Gen-2.
Cutting processing is performed with active G code structure within
minimum duration
G code flow is important when performing any action on the Fibermak with a CNC controller.
G code flow on the Fibermak is designed to achieve the desired result using the shortest route.
The time loss is minimized during operational transitions.
24
Lead In input
Starting point of the cutting
Starting point of the cutting
25
USER
FRIENDLY
(interface)
Easy interface design
User Friendly
Control from single-point
Practical solutions
Job repeat, sheet and angle detection
Starting point and sheet angle detection are
all features of the Fibermak.
Only pierce feature
Achieve high-quality cuts while cutting thick
sheets.
26
Online parameter changing
Operator can make changes to the
parameters during the cutting process.
Graphical chase with NC Graphic
Watching the real time cutting process
graphically with NC Graphics.
Practical solutions
Axis move to the start point with pressing
just one button.
Burning film
You can find various film burning options.
Instant quality control
You can check the quality of the cut parts
instantly.
Work report at PDF format
You can keep detailed work report as PDF
of the cutting process.
Record all errors
All errors and warnings are recorded by the
machine.
Wireless connection and service
You can connect to the machine remotely
whenever needed with an Internet
connection provided by wireless modem,
USB type adapter or 3G modem.
Delete failure
If an alarm sound during cutting process the
machine stops automatically. After the problem
has been fixed the operator can delete the error
and continue production.
One Shot via HMI
You can easily make laser focal adjustment with
one shot feature.
Running LaserNET from HMI
LaserNET program which provide to reach the
informations with Laser unit also can be running
via HMI.
Focus tests
Focus optimization can be made manually
via HMI. IT makes easier to access technical
service, one-shot focus etc.
Real-time I/O informing
The digital-analog I/O information can be seen
in real-time via HMI.
Rapid changing during the cut
You can reduce or increase the speed during the
cutting process.
Inch-Meter conversion
Fibermak can work in both inch and metric.
Languages
As standard includes English, German, French,
Russian, İtalian, Spanish, Dutch and Arabic.
CAD/CAM programs
CAD/CAM programs such as Lantek, Metalix
and Almacam can all be used.
Gas control with PID
Faster, better and more precise cuts with PID.
27
SPARE PARTS AND
TECHNICAL
SERVICE
OPTIONAL
EQUIPMENT
Linear motor technology.
3 kW, 4 kW and 6 kW laser source options.
Extraction unit.
Light safety barrier.
Air conditioner for automation panel.
Metalix, Almacam etc. CAD/CAM software.
Ermaksan’s technical service department
can assist customers using remote support.
Machine software can be updated and any
possible problems can be examined when
accessed by the technicians through the
remote access feature.
The best of the German Technology is used
in all control units within the system. Installing
spare parts is quite simple. All products
designed as modular plug and play, therefore
you can easily replaced.
Spare parts are available at short notice. Spare
part and technical service/support is available
in 62 countries around the World. All used parts
and spare parts are guaranteed to be supplied
for 10 years.
Ermaksan qualified
team is providing
flawless customer
support using
extensive technical
service.
28
29
LINEAR ENGINE
TECHNOLOGY
High velocity and acceleration
Zero maintenance cost
(Optional)
Micron-sensible positioning control
On Linear Motors, position information is read
from linear encoders by an optical receiver.
Magnet Rail
Linear motor technology is used on Fibermak’s bridge movement.
Linear motors are working in a frictionless
environment.
The working principle of the Linear Engine
• The working principle of the Linear Motor is based upon the laws of magnetism. Two magnets apply force to each
other when placed face to face. If opposite poles are placed, the magnets will pull together, if same poles are
placed magnets will push apart.
Forcer
• Rapid speed and acceleration.
• Maintenance-free.
Optic Linear Encoder
Case
The principle of movement
Cables
• The moving part of a linear motor is directly coupled to the machine load, saving space, simplifying machine
design, eliminating backlash, and removing potential failure sources: Ballscrew systems, couplings, belts, or other
mechanical transmissions. Finally, the bandwidth and the stiffness of the motion system are much higher, giving
better positional repeatability and accuracy over unlimited travel at higher speeds.
Start/Limit sensors
Linear Movement Guides
Body
Linear Motor
30
Linear Encoder (Optic Reader)
Linear Scale
31
TECHNICAL
FEATURES
SERVO DRIVE
TECHNICAL FEATURES
SM 500.2.5X1.25
SM 500.3x1.5
SM 2000.3x1.5
SM 3000.3x1.5
SM 4000.3x1.5
SM 2000.4x2
SM 3000.4x2
SM 4000.4x2
SM 2000.6x2
SM 3000.6x2
SM 4000.6x2
SM 3000.8x2,5
SM 4000.8x2,5
Watt
YLR 500
YLR 500
YLR 1000
YLS 2000
YLR 1000
YLS 2000
YLS 3000
YLS 4000
YLS 2000
YLS 3000
YLS 4000
YLS 2000
YLS 3000
YLS 4000
YLS 3000
YLS 4000
POWER RANGE
%
10-105
10-105
10-105
10-105
10-105
10-105
10-105
10-105
10-105
10-105
10-105
10-105
10-105
10-105
10-105
10-105
LASER BEAM QUALITY
rad
0,37
0,37
1-2
2 - 2.5
1-2
2 - 2.5
2 - 2.5
2 - 2.5
2 - 2.5
2 - 2.5
2 - 2.5
2 - 2.5
2 - 2.5
2 - 2.5
2 - 2.5
2 - 2.5
POWER STABILITY
%
± 0,5
± 0,5
1-3
1-2
1-3
1-2
1-2
1-2
1-2
1-2
1-2
1-2
1-2
1-2
1-2
1-2
PULSE FREQUENCY RANGE
kHz
50
50
5
5
5
5
5
5
5
5
5
5
5
5
5
5
LASER WAVE LENGTH
nm
1070
1070
1070 ± 5
1075 ± 5
1070 ± 5
1075 ± 5
1075 ± 5
1075 ± 5
1075 ± 5
1075 ± 5
1075 ± 5
1075 ± 5
1075 ± 5
1075 ± 5
1075 ± 5
1075 ± 5
OUTPUT FIBER CORE DIAMETER
μm
50
50
50
100
50
100
100
100
100
100
100
100
100
100
100
100
0
Laser diode
Laser diode
Laser diode
Laser diode
Laser diode
Laser diode
Laser diode
Laser diode
Laser diod
Laser diod
Laser diode
Laser diode
Laser diode
Laser diode
Laser diode
Laser diode
l/min
6
6
8
10
8
10
20
20
10
20
20
10
20
20
20
20
MILD STEEL
mm
5
5
8
15
8
15
18
20
15
18
20
15
18
20
18
20
STAINLESS STEEL
mm
2
2
4
10
4
10
10
12
10
10
12
10
10
12
10
12
ALUMINIUM
mm
2
2
3
8
3
8
8
10
8
8
10
8
8
10
8
10
BRASS
mm
1
1
2
5
2
5
6
6
5
6
6
5
6
6
6
6
COPPER
mm
1
1
2
5
2
5
6
6
5
6
6
5
6
6
6
6
MAXIMUM WORKSHEET DIMENSIONS
mm
2500 X 1250
3000 X 1500
2500 X 1250
2500 X 1250
3000 X 1500
3000 X 1500
3000 X 1500
3000 X 1500
4000 X 2000
4000 X 2000
4000 X 2000
6150 X 2000
6150 X 2000
6150 X 2000
8000 X 2500
8000 X 2500
MAXIMUM BURDEN CAPACITY
kg
600
1500
600
600
1500
1500
1500
1500
2500
2500
2500
4000
4000
4000
6000
6000
-
4-Axes [X, Y, Z, U ]
4-Axes [X, Y, Z,U ]
4-Axes [X,Y,Z,U]
4-Axes [X,Y,Z,U]
4-Axes [X,Y,Z,U]
4-Axes [X,Y,Z,U]
4-Axes [X,Y,Z,U]
4-Axes [X,Y,Z,U]
X, U AXES
mm
2550
3050
2550
2550
3050
3050
3050
3050
4050
4050
4050
6200
6200
6200
8050
8050
Y AXIS
mm
1270
1550
1270
1270
1550
1550
1550
1550
2050
2050
2050
2050
2050
2050
2550
2550
Z AXIS
mm
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
RESONATOR
EXCITATION
COOLING WATER FLOW RATE
SM 1000.2.5x1.25 SM 2000.2.5x1.25 SM 1000.3x1.5
CUTTING CAPACITY (High Quality)
MACHINE AXES
AXIAL MOVEMENTS
ACCELERATIONS
X, U AXES
G
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1
1
Y AXIS
G
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
Z AXIS
G
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
MAXIMUM AXES VELOCITIES
m/min
141 (simultaneous)
( X, Y single axis
velocity 100 m/min)
141 (simultaneous)
( X, Y single axis
velocity 100 m/min)
141 (simultaneous)
( X, Y single axis
velocity 100 m/min)
141 (simultaneous)
( X, Y single axis
velocity 100 m/min)
141 (simultaneous)
( X, Y single axis
velocity 100 m/min)
141 (simultaneous)
( X, Y single axis
velocity 100 m/min)
141 (simultaneous)
( X, Y single axis
velocity 100m/min)
141 (simultaneous)
( X, Y single axis
velocity 100 m/min)
141 (simultaneous)
( X, Y single axis
velocity 100 m/min)
141 (simultaneous)
( X, Y single axis
velocity 100 m/min)
141 (simultaneous)
( X, Y single axis
velocity 100 m/min)
141 (simultaneous)
( X, Y single axis
velocity 100 m/min)
141 (simultaneous)
( X, Y single axis
velocity 100 m/min)
141 (simultaneous)
( X, Y single axis
velocity 100 m/min)
115 (simultaneous)
( X, Y single axis
velocity 80 m/min)
115 (simultaneous)
( X, Y single axis
velocity 80 m/min)
mm/m
± 0,03
± 0,03
± 0,03
± 0,03
± 0,03
± 0,03
± 0,03
± 0,03
± 0,03
± 0,03
± 0,03
± 0,03
± 0,03
± 0,03
± 0,03
± 0,03
mm
± 0,015
± 0,015
± 0,015
± 0,015
± 0,015
± 0,015
± 0,015
± 0,015
± 0,015
± 0,015
± 0,015
± 0,015
± 0,015
± 0,015
± 0,015
± 0,015
palette
2 ( 30 sec )
2 ( 35 sec )
2 ( 30 sec )
2 ( 30 sec )
2 ( 35 sec )
2 ( 35 sec )
2 ( 35 sec )
2 ( 35 sec )
2 ( 45 sec )
2 ( 45 sec )
2 ( 45 sec )
2 ( 65 sec )
2 ( 65 sec )
2 ( 65 sec )
2 ( 90 sec )
2 ( 90 sec )
-
Oxygen (0,5-25 Bar)
Oxygen (0,5-25 Bar)
Oxygen (0,5-25 Bar)
Oxygen (0,5-25 Bar)
Oxygen (0,5-25 Bar)
Oxygen (0,5-25 Bar)
Oxygen (0,5-25 Bar)
Oxygen (0,5-25 Bar)
Oxygen (0,5-25 Bar)
Oxygen (0,5-25 Bar)
Oxygen (0,5-25 Bar)
Oxygen (0,5-25 Bar)
Oxygen (0,5-25 Bar)
Oxygen (0,5-25 Bar)
Oxygen (0,5-25 Bar)
Oxygen (0,5-25 Bar)
STAINLESS STEEL
-
Nitrogen ( 0,5-25
Bar)
Nitrogen ( 0,5-25
Bar)
Nitrogen ( 0,5-25
Bar)
Nitrogen ( 0,5-25
Bar)
Nitrogen ( 0,5-25
Bar)
Nitrogen ( 0,5-25
Bar)
Nitrogen ( 0,5-25
Bar)
Nitrogen ( 0,5-25
Bar)
Nitrogen ( 0,5-25
Bar)
Nitrogen ( 0,5-25
Bar)
Nitrogen ( 0,5-25
Bar)
Nitrogen ( 0,5-25
Bar)
Nitrogen ( 0,5-25
Bar)
Nitrogen ( 0,5-25
Bar)
Nitrogen ( 0,5-25
Bar)
Nitrogen ( 0,5-25
Bar)
ALUMINIUM
-
Dry Air or Nitrogen
(0,5-25 Bar )
Dry Air or Nitrogen
(0,5-25 Bar )
Dry Air or Nitrogen
(0,5-25 Bar )
Dry Air or Nitrogen
(0,5-25 Bar )
Dry Air or Nitrogen
(0,5-25 Bar )
Dry Air or Nitrogen
(0,5-25 Bar )
Dry Air or Nitrogen
(0,5-25 Bar )
Dry Air or Nitrogen
(0,5-25 Bar )
Dry Air or Nitrogen
(0,5-25 Bar )
Dry Air or Nitrogen
(0,5-25 Bar )
Dry Air or Nitrogen
(0,5-25 Bar )
Dry Air or Nitrogen
(0,5-25 Bar )
Dry Air or Nitrogen
(0,5-25 Bar )
Dry Air or Nitrogen
(0,5-25 Bar )
Dry Air or Nitrogen
(0,5-25 Bar )
Dry Air or Nitrogen
(0,5-25 Bar )
CUTTING HEAD
-
Precitec
Light Cutter Head
Precitec
Light Cutter Head
Precitec
Light Cutter Head
Plus Motorised Head
Precitec HPSSL
Precitec
Light Cutter Head
Plus Motorised Head
Plus Motorised Head
Plus Motorised Head
Plus Motorised Head
Plus Motorised Head
Plus Motorised Head
Plus Motorised Head
Plus Motorised Head
Plus Motorised Head
Plus Motorised Head
Plus Motorised Head
CNC
-
BECKHOFF
CP6242
BECKHOFF
CP6242
BECKHOFF
CP6242
BECKHOFF
CP6242
BECKHOFF
CP6242
BECKHOFF
CP6242
BECKHOFF
CP6242
BECKHOFF
CP6242
BECKHOFF
CP6242
BECKHOFF
CP6242
BECKHOFF
CP6242
BECKHOFF
CP6242
BECKHOFF
CP6242
BECKHOFF
CP6242
BECKHOFF
CP6242
BECKHOFF
CP6242
CAD/CAM SOFTWARE
-
LANTEK EXPERT
CUT
LANTEK EXPERT
CUT
LANTEK EXPERT
CUT
LANTEK EXPERT
CUT
LANTEK EXPERT
CUT
LANTEK EXPERT
CUT
LANTEK EXPERT
CUT
LANTEK EXPERT
CUT
LANTEK EXPERT
CUT
LANTEK EXPERT
CUT
LANTEK EXPERT
CUT
LANTEK EXPERT
CUT
LANTEK EXPERT
CUT
LANTEK EXPERT
CUT
LANTEK EXPERT
CUT
LANTEK EXPERT
CUT
NETWORK CONNECTION
-
Ethernet
Ethernet
Ethernet
Ethernet
Ethernet
Ethernet
Ethernet
Ethernet
Ethernet
Ethernet
Ethernet
Ethernet
Ethernet
Ethernet
Ethernet
Ethernet
-
15” touch screen
display, alpha
numeric keyboard
15” touch screen
display, alpha
numeric keyboard
15” touch screen
display, alpha
numeric keyboard
15” touch screen
display, alpha
numeric keyboard
15” touch screen
display, alpha
numeric keyboard
15” touch screen
display, alpha
numeric keyboard
15” touch screen
display, alpha
numeric keyboard
15” touch screen
display, alpha
numeric keyboard
15” touch screen
display, alpha
numeric keyboard
15” touch screen
display, alpha
numeric keyboard
15” touch screen
display, alpha
numeric keyboard
15” touch screen
display, alpha
numeric keyboard
15” touch screen
display, alpha
numeric keyboard
15” touch screen
display, alpha
numeric keyboard
15” touch screen
display, alpha
numeric keyboard
15” touch screen
display, alpha
numeric keyboard
TOTAL ELECTRIC POWER
NECESSITY
kW
11
11
15
18
15
18
22
26
18
23
22
18
22
26
22
26
MACHINE DIMENSIONS
(LxWxH)
mm
8190 X 3460 X
2200
9190 X 3710 X
2200
8190 X 3460 X
2200
8190 X 3460 X
2200
9190 X 3710 X
2200
9190 X 3710 X
2200
9190 X 3710 X
2200
9190 X 3710 X
2200
11400 X 4300 X
2200
11400 X 4300 X
2200
11400 X 4300 X
2200
15430 X 4300 X
2200
15430 X 4300 X
2200
15430 X 4300 X
2200
19730 X 4900 X
2200
19730 X 4900 X
2200
kg
10400
11200
10400
10400
11200
11200
11200
11200
15800
15800
15800
22100
22100
22100
28500
28500
REPETITION ACCURACY
SHUTTLE TABLE (Automatic
Loading - Unloading Unit)
ASSIST GAS
MILD STEEL
OPERATION VIA PANEL
MACHINE WEIGHT
Precitec HPSSL
Precitec HPSSL
Precitec HPSSL
Precitec HPSSL
Precitec HPSSL
Precitec HPSSL
Precitec HPSSL
Precitec HPSSL
Precitec HPSSL
Precitec HPSSL
Precitec HPSSL
*All specs are subject to change without notice
32
33
TECHNICAL
FEATURES
LINEAR DRIVE
TECHNICAL FEATURES
LM 1000.3x1.5
LM 2000.3x1.5
LM 3000.3x1.5
LM 4000.3x1.5
LM 1000.4x2
LM 2000.4x2
LM 3000.4x2
LM 4000.4x2
LM 1000.6x2
LM 2000.6x2
LM 3000.6x2
LM 4000.6x2
Watt
YLR 1000
YLS 2000
YLS 3000
YLS 4000
YLR 1000
YLS 2000
YLS 3000
YLS 4000
YLR 1000
YLS 2000
YLS 3000
YLS 4000
POWER RANGE
%
10-105
10-105
10-105
10-105
10-105
10-105
10-105
10-105
10-105
10-105
10-105
10-105
LASER BEAM QUALITY
rad
1-2
2 - 2.5
2 - 2.5
2 - 2.5
1-2
2 - 2.5
2 - 2.5
2 - 2.5
1-2
2 - 2.5
2 - 2.5
2 - 2.5
POWER STABILITY
%
1-3
1-2
1-2
1-2
1-3
1-2
1-2
1-2
1-3
1-2
1-2
1-2
PULSE FREQUENCY RANGE
kHz
5
5
5
5
5
5
5
5
5
5
5
5
LASER WAVE LENGTH
nm
1070 ± 5
1075 ± 5
1075 ± 5
1075 ± 5
1070 ± 5
1075 ± 5
1075 ± 5
1075 ± 5
1070 ± 5
1075 ± 5
1075 ± 5
1075 ± 5
OUTPUT FIBER CORE DIAMETER
μm
50
100
100
100
50
100
100
100
50
100
100
100
0
Laser diode
Laser diode
Laser diode
Laser diode
Laser diode
Laser diode
Laser diode
Laser diode
Laser diode
Laser diode
Laser diode
Laser diode
l/min
8
10
20
20
8
10
20
20
8
10
20
20
RESONATOR
EXCITATION
COOLING WATER FLOW RATE
CUTTING CAPACITY (High Quality)
MILD STEEL
mm
8
15
18
20
8
15
18
20
8
15
18
20
STAINLESS STEEL
mm
4
10
10
12
4
10
10
12
4
10
10
12
10
ALUMINIUM
mm
3
8
8
10
3
8
8
10
3
8
8
BRASS
mm
2
5
6
6
2
5
6
6
2
5
6
6
COPPER
mm
2
5
6
6
2
5
6
6
2
5
6
6
MAXIMUM WORKSHEET DIMENSIONS
mm
3000 X 1500
3000 X 1500
3000 X 1500
3000 X 1500
4000 X 2000
4000 X 2000
4000 X 2000
4000 X 2000
6150 X 2000
6150 X 2000
6150 X 2000
6150 X 2000
MAXIMUM BURDEN CAPACITY
kg
1500
1500
1500
1500
2500
2500
2500
2500
4000
4000
4000
4000
-
4-Axes [X,Y,Z,U]
4-Axes [X,Y,Z,U]
4-Axes [X,Y,Z,U]
4-Axes [X,Y,Z,U]
4-Axes [X,Y,Z,U]
4-Axes [X,Y,Z,U]
4-Axes [X,Y,Z,U]
4-Axes [X,Y,Z,U]
4-Axes [X,Y,Z,U]
4-Axes [X,Y,Z,U]
4-Axes [X,Y,Z,U]
4-Axes [X,Y,Z,U]
MACHINE AXES
AXIAL MOVEMENTS
X, U AXES
mm
3050
3050
3050
3050
4050
4050
4050
4050
6200
6200
6200
6200
Y AXIS
mm
1550
1550
1550
1550
2050
2050
2050
2050
2050
2050
2050
2050
Z AXIS
mm
150
150
150
150
150
150
150
150
150
150
150
150
ACCELERATIONS
X, U AXES
G
2
2
2
2
2
2
2
2
2
2
2
2
Y AXIS
G
2
2
2
2
2
2
2
2
2
2
2
2
Z AXIS
G
2
2
2
2
2
2
2
2
2
2
2
2
MAXIMUM AXES VELOCITIES
m/min
170 (simultaneous)
( X, Y single axis velocity
120m/min)
170 (simultaneous)
120m/min)
170 (simultaneous)
120m/min)
170 (simultaneous)
120m/min)
170 (simultaneous)
120m/min)
170 (simultaneous)
120m/min)
170 (simultaneous)
120m/min)
170 (simultaneous)
120m/min)
170 (simultaneous)
120m/min)
170 (simultaneous)
120m/min)
170 (simultaneous)
120m/min)
170 (simultaneous)
120m/min)
mm/m
± 0,03
± 0,03
± 0,03
± 0,03
± 0,03
± 0,03
± 0,03
± 0,03
± 0,03
± 0,03
± 0,03
± 0,03
mm
± 0,015
± 0,015
± 0,015
± 0,015
± 0,015
± 0,015
± 0,015
± 0,015
± 0,015
± 0,015
± 0,015
± 0,015
palette
2 ( 35 sec )
2 ( 35 sec
2 ( 35 sec )
2 ( 35 sec )
2 ( 45 sec )
2 ( 45 sec )
2 ( 45 sec )
2 ( 45 sec )
2 ( 65 sec )
2 ( 65 sec )
2 ( 65 sec )
2 ( 65 sec )
REPETITION ACCURACY
SHUTTLE TABLE (Automatic Loading Unloading Unit)
ASSIST GAS
MILD STEEL
-
Oxygen (0,5-25 Bar)
Oxygen (0,5-25 Bar)
Oxygen (0,5-25 Bar)
Oxygen (0,5-25 Bar)
Oxygen (0,5-25 Bar)
Oxygen (0,5-25 Bar)
Oxygen (0,5-25 Bar)
Oxygen (0,5-25 Bar)
Oxygen (0,5-6 Bar)
Oxygen (0,5-25 Bar)
Oxygen (0,5-25 Bar)
Oxygen (0,5-25 Bar)
STAINLESS STEEL
-
Nitrogen ( 0,5-25 Bar)
ALUMINIUM
-
Dry Air or Nitrogen
(0,5-25 Bar)
Dry Air or Nitrogen
(0,5-25 Bar)
Dry Air or Nitrogen
(0,5-25 Bar)
Dry Air or Nitrogen
(0,5-25 Bar)
Dry Air or Nitrogen
(0,5-25 Bar)
Dry Air or Nitrogen
(0,5-25 Bar)
Dry Air or Nitrogen
(0,5-25 Bar)
Dry Air or Nitrogen
(0,5-25 Bar)
Dry Air or Nitrogen
(0,5-25 Bar)
Dry Air or Nitrogen
(0,5-25 Bar)
Dry Air or Nitrogen
(0,5-25 Bar)
Dry Air or Nitrogen
(0,5-25 Bar)
CUTTING HEAD
-
Precitec
Light Cutter Head
Precitec HPSSL
Plus Motorised Head
Precitec HPSSL
Plus Motorised Head
Precitec HPSSL
Plus Motorised Head
Precitec
Light Cutter Head
Precitec HPSSL
Plus Motorised Head
Precitec HPSSL
Plus Motorised Head
Precitec HPSSL
Plus Motorised Head
Precitec
Light Cutter Head
Precitec HPSSL
Plus Motorised Head
Precitec HPSSL
Plus Motorised Head
Precitec HPSSL
Plus Motorised Head
CNC
-
BECKHOFF CP6242
BECKHOFF CP6242
BECKHOFF CP6242
BECKHOFF CP6242
BECKHOFF CP6242
BECKHOFF CP6242
BECKHOFF CP6242
BECKHOFF CP6242
BECKHOFF CP6242
BECKHOFF CP6242
BECKHOFF CP6242
BECKHOFF CP6242
CAD/CAM SOFTWARE
-
LANTEK EXPERT CUT
LANTEK EXPERT CUT
LANTEK EXPERT CUT
LANTEK EXPERT CUT
LANTEK EXPERT CUT
LANTEK EXPERT CUT
LANTEK EXPERT CUT
LANTEK EXPERT CUT
LANTEK EXPERT CUT
LANTEK EXPERT CUT
LANTEK EXPERT CUT
LANTEK EXPERT CUT
NETWORK CONNECTION
-
Ethernet
Ethernet
Ethernet
Ethernet
Ethernet
Ethernet
Ethernet
Ethernet
Ethernet
Ethernet
Ethernet
Ethernet
-
15” touch screen display,
alpha numeric keyboard
OPERATION VIA PANEL
TOTAL ELECTRIC POWER NECESSITY
kW
17
20
24
28
17
20
24
28
17
20
24
28
MACHINE DIMENSIONS ( L x W x H )
mm
9190 X 3710 X 2200
9190 X 3710 X 2200
9190 X 3710 X 2200
9190 X 3710 X 2200
11400 X 4300 X 2200
11400 X 4300 X 2200
11400 X 4300 X 2200
11400 X 4300 X 2200
15430 X 4300 X 2200
15430 X 4300 X 2200
15430 X 4300 X 2200
15430 X 4300 X 2200
kg
11200
11200
11200
11200
15800
15800
15800
15800
22100
22100
22100
22100
MACHINE WEIGHT
*All specs are subject to change without notice
34
35
Innovative Technologies | www.ermaksan.com.tr | Laser Series
Fibermak Rev.03-ENG © All rights reserved.
Organize Sanayi Bölgesi, Lacivert Cad. No:6 Nilüfer, Bursa / TÜRKİYE
T: +90 224 294 75 00 (pbx) F: +90 224 294 75 44
www.ermaksan.com.tr | [email protected]
/ermaksan.com.tr
/ermaksanmachine
/ErmaksanTV
Innovative Technologies | www.ermaksan.com.tr | Press Brake Series
SPEED-BEND
Synchronized Hydraulic Press Brake
S
After half a century, Ermaksan is moving confidently into the future
With 48 years of technological investment and our innovative R&D department, Ermaksan
has become one of the world’s leading companies in the sheetmetal fabrication machinery
industry.
Ermaksan is a pioneer in the industry with strong R&D department, 80.000 m2 modern
production facility, highly qualified team of 700 staff dedicated to high quality manufacturing
of our machine tools.
www.ermaksan.com.tr
Our factory is equipped with the latest industry leading precision CNC machines. Under
the supervision of expert engineers, the factory manufactures 3,000+ machines annually.
Ermaksan is one of the world’s leading companies in the industry represented by exclusive
dealers around the world with strong technical support in 70 countries.
Ermaksan designs and manufactures durable, productive, and value based machinery. We
do this by, continuously meeting customer demands and exceeding industry standards
towards sustainable growth.
High Tech
CNC Machines
manufactured by
Ermaksan;
New Generation Fiber Lasers
CO2 Lasers
Press Brakes
Servo Motorized Hybrid Press Brakes
Plasma Cutting Machines
Punch Presses
Shears
Iron Workers
Speed-Bend
Rigid structure
Dynamic and solid body machined with maximum sensitivity.
Synchronized Hydraulic Press Brake.
Production time is the most important factor in maximising
profit in enterprises.
Speed-Bend series is designed to enable speed and high
quality production capability in order to decrease time per
unit costs.
Your new future trend...
Sliding front support arms
Scaled in metric, height adjustable front support arms.
Motorized crowning system
Motorized crowning system helps bending
your parts in same angle along every point
of piece by sending signals to controller.
Shift to speed
To meet demands; free fall and return movement speeds are increased with Speed-Bend. Twice times faster
production than regular CNC press brakes.
Advantages of
Speed Bend
High operating speed.
High stroke and daylight.
Polished chrome-coated &
hardened pistons.
Heavy strong steel mono-block body.
Delem DA-66T controller
Ease of use combined with state-of-the-art
technology go hand in hand, improving
productivity.
Hardened and ground sectional
top and bottom tools.
CNC controlled motorized
crowning. (standard)
Side guards with switch.
4 axis servo-motor driven back
gauge system. (standard)
Accurate bending.
Quick release top tool clamping system.
Sliding front support arms.
Double foot pedal.
Synchronized Hydraulic Press Brake
Speed-Bend Tandem 14800 x 2000 TN
Rigid structure
Dynamic and solid body machined with
maximum accuracy.
Pendant arm.
Sliding front support arms
Scaled in metric and inch, height
adjustable front support arms.
Impressive bending solutions
Equipment/options can be tailored to individual request. Thus, the best productivity for each client is
achieved while bending.
Servo motorized back gauge X + R + Z1 + Z2 (standard)
Extreme production
with high performance
in less time...
CNC backgauge designed by ERMAKSAN is fast and accurate. The
strong construction ensures an efficient operation for many years. The
system moves with servo motor driven ball screw shafts and on linear
bearings with an accuracy of 0.01.
Backgauge can be upgraded with X1, X2, Z1, Z2, R1 and R2 on your
request.
Back gauge fingers
Special design foldable back gauge fingers.
“High-Speed Free Fall”
“High Bending Speed”
“High Return Speed”
Free-fall, bending and return speeds of Speed-Bend
press brakes series makes is the best choice to meet
demands in today’s competitive markets. Speed-Bend
series offer twice as fast production capacity compared to
conventional CNC press brakes.
While increasing the speed, engineers of ERMAKSAN R&D
did not forget to increase the stroke and opening (daylight)
for an ever more versatile press brake.
With these specs, deep bends can be achieved with
longer tools, parts can be easily taken out from front of the
machine...
Z1
Z2
X
R
Z-type parts can be bent with long dies.
C 2000 rear light guard
CE standard safety protections help you
work in safer conditions.
4 axis (X, R, Z1, Z2) servo motorized back gauge
Backgauge positioning with 0.05 mm accuracy.
Shift to Speed-Bend
Shift to
Speed-Bend
High Bending Speed
High Bending Accuracy
High Bending Capacity
High quality and repetitive bending is obtained
by using synchronized cylinders and valves.
Automatic axis referencing and calibrating when
machine is turned on.
All ERMAKSAN machines are designed using
SOLID WORKS 3D programming and made with
enhanced ST44-1 quality steel with the latest
technology.
Rigid upper beam runs on 8-point bearings with
bending precision of 0.01 mm.
Well-known top and bottom tool brands are
long lasting stiffened and provide precise
bending.
Silent high pressure pump.
Delem DA-66T controller
Ease of use combined with state-of-the-art
technology go hand in hand, improving
productivity.
Speed-Bend 7000 x 1000 TN
If you are looking for
speed, versatility and high
efficiency, Speed-Bend
press brakes are the right
choice.
The best bending
results
Rigid structure
Dynamic and solid body machined work with
maximum sensitivity.
Top clamping promecam
Promecam type top clampings can easily be
put on and off.
ER90 controller
Professional solutions with
3D controllers.
Foot pedal
Double foot pedal helps you bend your parts automatically and easily.
You can bend longer
and deeper parts with
standard Speed-Bend
Series.
AP3 / AP4 front sheet support arms
CNC controlled support arms reduces your
bending time significantly and is a great help
for perfect bending.
EQUIPMENT SPECIFICATIONS:
CPU card: Standard ETX module, Pentium M1.1
GHz, 512 MB DDR RAM.
IGES / STEP, metal designer solid model import.
HDD: 80 GB. (200,000 programs and tools
capacity)
Automatic tool selection according to part
characteristics.
Serial Ports: COM1: RS232,
Segmented tool management.
COM2: RS422/RS232
Parts and tools inventory.
USB: 3 pieces 2.0
Default installation or registration of the tool.
Netcard: along with TCP / IP protocol, 10-100
based Ethernet.
Advanced manual machine tool functions.
VGA display output.
ERMAK CAD/CAM Bending
simulation software:
For ERMAKSAN press brakes CAD / CAM sheet
metal bending simulation. ER90 PC (Windows
98SE / ME / NT4 / 2000 / XP)
Language Options: English, Spanish, Turkish,
Dutch, French, German, Italian, Japanese,
Polish, Portuguese, Russian, Finnish, Czech,
Chinese.
Ability to work with different measurement
systems.
Contextual online support.
Material management.
General Specifications
Windows-style operating system.
2D and 3D programming.
3D drawing feature.
2D DXF import feature.
Automatic bending sequence search and
collision control.
External attachment of keyboard and mouse
possible.
Angle measurement and control through IMG
100 system.
Enabling Tandem type operational application.
Dynamic crowning.
Remote access.
17 “LCD touch-screen that allows user to
view machine body, mould, back gauge,
side protection guards, and components.
Application of digital protractor.
Changeable colour display unit (buttons, machine colour, background colour, colour patterns, the background).
Configuration for up to 16 axes.
Multi-functional alpha numeric keyboard.
Inch / mm, t / us tons unit alterations.
Motorized front-support system.
Error message display.
3D DXF / DWG part import.
Monitor: Colour LCD 17 “SVGA, touch screen.
Wi-Fi adapter sold separately.
Configuration program:
EBS (Ermak Bending Simulator) Optional:
Display of measurements during part opening
simulation.
Windows XP operating system.
Change Inch/mm, TON/TONS, etc..
2D graphical touch screen programming mode.
Full touch screen control. (IR-touch)
Large-key keyboard (mechanical movement) and
integrated track sensor.
Speed, stop time and top plate measurement
leaking.
3D visualisation in simulation and production.
Storage capacity 256 MB.
6 topic sensitive function keys.
CE safety loop management.
17” high resolution colour TFT.
3D graphics acceleration.
TFT 12” high-resolution colour display.
Security and interactive broadcasting of usual
posts.
Windows applications compatible.
Standard Windows® networking.
Delem Modusys compatibility. (module scalability
and adaptivity)
Emergency switch.
1GB memory.
Integrated 3,5” floppy-disk (optional CD-ROM,
LS 120, or others).
Up to 16 axes can be configured.
Laser angle measurement.
USB, peripheral interfacing.
Open system architecture.
Printer output and 2 x RS232 ports.
Motorized front support system.
Error messages.
Tandem working.
User specific application support within the
controllers multitasking environment.
Standard PC 1200 computer simulation
program.
Dynamic crowning.
Sensor bending & correction interface.
Integrated Mouse.
Standard:
Ethernet RJ45 and 2 x USB ports.
VGA display output.
Colour LCD display.
17” TFT, high brightness.
1280 x 1024 pixels, 32 bit colour.
Integrated OEM-panel.
USB flash memory drive.
Programming:
Alphanumeric product naming.
Real-scale product programming and
visualisation.
Automatic bend sequence calculation.
Easy graphical bend sequence swap and move.
Hemmed product programming.
One page programming table.
Standard Equipment
Mono block, welded steel frame rigid to deflection and high tensile with ST44 A1 material.
6 axes (Y1, Y2, X, R, Z1, Z2)
Back gauge system with X, R, Z1, Z2 axis driven
by AC servo with colored graphics.
HOERBIGER servo hydraulic system.
CNC controlled motorized anti-deflection system.
Hardened and ground standard
sectioned top and 4V-Die bottom tools
(835 mm section).
Optional Equipment
Graphical controllers; Cybelec ModEva 15S 3D
with PC 1200 offline software, Delem DA-69T 3D
graphical colour controller.
X1+X2 axis, R1+R2 axis.
SICK C4000 advanced finger protections 14
mm (easy programmable Sick software with PC:
Blanking, reduced resolution, cascade working etc.)
Laser protection system for die area, LASERSAFE
PCSS, AKAS LASER SAFETY IILC2000, AKAS
LASER SAFETY IILC2000 (MOTORIZED),
sick V 4000 (camera based system),
DSP photo electric laser safety.
Easy to clamp tool
holding system with upper
and lower tools.
Standard graphic controllers can be
selected from: ER-90 3D colour graphical
touch screen controller with offline software,
Cybelec Mod Eva 12 S 3D colour graphics with
PC 1200 offline software, Delem DA-66T 2D with
colored graphics.
Laser angle measurement system, with LASERSAFE IMG 100 or
Data-M cobra Laser check system.
Electrical panel with cooling system designed to
meet CE standards and composed of automation
and electrical equipment with SIEMENS
branding.
ERMAK Pneumatic top tool clamping system.
Ergonomic user friendly, pendant control panel.
Back light safety guards (category-4)
Front side covers with safety switches.
Synchronization of Y1+Y2 axis provided by linear
encoders with 0,01 mm tolerances.
Foot pedal suitable to CE regulation.
Sliding front support arms with T slot and mm/
inch rulers.
Throat depth 410 mm.
Hydraulic and Dynamic-Hydraulic anti-deflection
(crowning) features.
Hydraulic top and bottom tool clamping system.
CNC controlled bending supports (AP3+AP4 axis).
Hydraulic oil coolant and oil heaters.
Automatic central lubrication system.
Special throat depth (500,600,750 mm and above).
Special top and bottom tools.
Software options EBS ERMAK bending system
software for ER-90, Cybelec PC1200, Cybelec
CYCAD 2D DXF convertion, Delem V-Bend / V-DXF
/ V-Draw, Delem profile W2D/W3D.
Tandem applications.
Tool cabinets.
Safety Systems
Fiessler Akas LCIIM Protection System (O)
Laser Safe (O)
Laser safe that is produced specifically for press
brakes and is the leader among safety systems.
Laser safe keeps the operator’s safety at the top level.
C 2000 Rear Light Guard (S)
CE standards safety protections help you work in safer
conditions.
Top Tool Clamping Systems
DSP Laser Protection System (O)
Promecam Top Tool Clamping System (S)
Top tool clamping system which provides quick tool change.
Pneumatic Tool Clamping System (O)
Pneumatic tool clamping systems press and centre the tools
automatically with the help of the pressurized air. These are perfect
solutions to shorten the setup timing and for automated press
brakes.
Hydraulic Tool Clamping System (O)
Hydraulic tool clamping systems clamp, correct and centre the
tools automatically without need for air. These are perfect
solutions to shorten the setup timing and for automated press
brakes.
Wila Tool Clamping System (O)
SICK Light Barrier (O)
IMG 100 laser Safe and Angle Measurement System (O)
Laser Finger Protection helps you save time with easy installation.
- Angle Measurement can be used with ER-90.
- (O) Optional - (S) Standard
Bottom Tool Clamping and
Crowning Systems
Other Equipment
Mutli-V Bottom Tool (O)
Multi V or U type adjustable tools.
Throat (O)
Special throat depths are offered up to 1500 mm for large bends.
Wila Bottom Tool Clamping System (O)
Sliding Front Support Arms (S)
Wila Hydraulic Tool Clamping Systems (O)
Tool Storing Cabinet (O)
Hydraulic Bottom Tool Clamping System (O)
4 Axes Backgauge with Servo Motor (S)
CNC Motorized Crowning System (S)
CNC crowning system that communicates with the CNC
controller, performs crowning automatically and enables the
part to be at even bending angle at any given point.
4 axes (X+R+Z1+Z2)
5 axes (X1+X2+R+Z1+Z2) (O)
6 axes (X1+X2+R1+R2+Z1+Z2) (O) rapid and precise back
support systems with servo motor. They enable you to increase the production
performance and quality.
- (O) Optional - (S) Standard
Technical Features
Bending
Length
Bending
Power
A
B
mm
Ton
SB 1270 - 40
1270
40
SB 1270 - 60
1270
60
SB 2100 - 40
2100
40
SB 2100 - 60
2100
SB 2600 - 60
Distance
Between
Columns
mm
Y
Rapid
Speed
Y
Working
Speed *
Y
Return
Speed
Crowning
Travel
in
X
Axis
Speed
of
X
Axis
Travel
of
R
Axis
Speed
of
R
Axis
optional
Backgauge
Finger
Blocks
Number
of sheet
Support
mm/s
mm/s
mm/s
Standard
mm
mm/s
mm
mm/s
Amount
Amount
1050
140
17
170
-
500
500
250
350
2
1000
160
14
165
-
500
500
250
350
2
1700
140
17
170
Motorized
500
500
250
350
60
1700
160
14
165
Motorized
500
500
250
2600
60
2200
200
14
165
Motorized
500
500
SB 2600 - 100
2600
100
2200
200
12
190
Motorized
800
SB 2600 - 135
2600
135
2200
160
12
190
Motorized
800
SB 3100 - 100
3100
100
2600
200
12
190
Motorized
SB 3100 - 135
3100
135
2600
200
12
190
SB 3100 - 175
3100
175
2600
180
12
SB 3100 - 220
3100
220
2600
180
SB 3100 - 260
3100
260
2600
SB 3100 - 320
3100
320
SB 3100 - 400
3100
SB 3100 - 500
Oil
Capacity
Motor
Power
Stroke
Daylight
Throat
Depth
Table
Height
Table
Width
Length
Height
Width
C
D
E
F
G
L
H
W
mm
mm
mm
mm
mm
mm
mm
mm
kg.
mm/s
mm/s
mm/s
Weight
Speed
Speed
of Travel
of Travel
X1, X2 Axis R1, R2 Axis
Speed
of Travel
Z1, Z2 Axis
lt.
kW
2
80
6
170
387
350
850
90
2150
2300
1650
3200
500
350
1000
2
150
8
275
530
410
900
90
2250
2750
1960
4300
500
350
1000
2
2
80
6
170
387
350
850
90
2900
2300
1650
4100
500
350
1000
350
2
2
150
8
275
530
410
900
90
3250
2750
1960
5800
500
350
1000
250
350
2
2
150
8
275
530
410
900
90
3750
2750
1960
6200
500
350
1000
500
250
350
2
2
200
11
275
530
410
900
90
3750
2800
1950
7000
500
350
1000
500
250
350
2
2
300
15
275
550
410
900
90
3750
2800
2050
8400
500
350
1000
800
500
250
350
2
2
200
11
275
530
410
900
90
4250
2800
1950
7600
500
350
1000
Motorized
800
500
250
350
2
2
300
15
275
550
410
900
90
4250
2800
2050
8800
500
350
1000
190
Motorized
800
500
250
350
2
2
300
15
275
550
410
900
90
4250
2800
2150
9600
500
350
1000
10
185
Motorized
800
500
250
350
2
2
300
19
275
550
410
900
200
4550
2850
2250
11700
500
350
1000
140
11
135
Motorized
800
500
250
350
2
2
300
22
275
550
410
900
220
4550
2900
2350
15200
500
350
1000
2600
140
11
150
Motorized
800
500
250
350
2
2
400
30
375
650
410
900
240
4550
3200
2450
16925
500
350
1000
400
2550
110
8
130
Motorized
800
500
250
350
2
2
400
30
375
650
510
1000
240
4550
3470
2650
21040
500
350
1000
3100
500
2450
80
7
65
Motorized
800
500
250
350
2
2
500
30
375
675
510
1020
240
4900
3750
2650
27700
500
350
1000
SB 3760 - 175
3760
175
3250
180
12
190
Motorized
800
500
250
350
2
2
300
15
275
550
410
900
90
4900
2800
2150
11100
500
350
1000
SB 3760 - 220
3760
220
3250
180
10
185
Motorized
800
500
250
350
2
2
300
19
275
550
410
900
160
5100
2900
2250
12800
500
350
1000
SB 3760 - 260
3760
260
3250
140
11
135
Motorized
800
500
250
350
2
2
300
22
275
550
410
900
200
5100
3000
2350
16100
500
350
1000
SB 3760 - 320
3760
320
3250
140
11
150
Motorized
800
500
250
350
2
2
400
30
375
650
410
900
220
5100
3150
2450
20180
500
350
1000
SB 4100 - 135
4100
135
3600
200
12
190
Motorized
800
500
250
350
2
2
300
15
275
550
410
900
90
5100
2800
2100
10800
500
350
1000
SB 4100 - 175
4100
175
3600
180
12
190
Motorized
800
500
250
350
2
2
300
15
275
550
410
900
90
5100
2850
2150
12100
500
350
1000
SB 4100 - 220
4100
220
3600
180
10
185
Motorized
800
500
250
350
2
2
300
19
275
550
410
900
160
5150
3000
2250
14000
500
350
1000
SB 4100 - 260
4100
260
3600
140
11
135
Motorized
800
500
250
350
2
2
300
22
275
550
410
900
200
5150
3000
2350
16900
500
350
1000
SB 4100 - 320
4100
320
3600
140
11
150
Motorized
800
500
250
350
2
2
400
30
375
650
410
900
220
5350
3150
2450
21950
500
350
1000
SB 4100 - 400
4100
400
3550
110
8
130
Motorized
800
500
250
350
2
2
400
30
375
650
510
1000
240
5450
3470
2650
26530
500
350
1000
SB 4100 - 500
4100
500
3400
80
7
65
Motorized
800
500
250
350
2
2
500
30
375
675
510
1100
240
5450
3850
2650
32500
500
350
1000
SB 4100 - 600
4100
600
3400
80
8
75
Motorized
800
500
250
350
2
2
500
37
375
675
510
900
240
5900
3650
2650
36500
500
350
1000
SB 4100 - 1250
4100
1250
3000
70
6
80
Motorized
1000
500
250
350
2
2
1200
55
510
1000
610
800
440
5900
4600
3300
77670
500
350
1000
SB 4100 - 1500
4100
1500
2900
70
6
80
Motorized
1000
500
250
350
2
2
1500
75
610
1100
610
800
480
5900
5000
3700
92070
500
350
1000
SB 4270 - 135
4270
135
3780
200
12
190
Motorized
800
500
250
350
2
2
300
15
275
550
410
900
90
5280
2800
2150
11100
500
350
1000
SB 4270 - 220
4270
220
3780
180
10
185
Motorized
800
500
250
350
2
2
300
19
275
550
410
900
160
5320
3000
2250
14800
500
350
1000
SB 4270 - 320
4270
320
3780
140
11
150
Motorized
800
500
250
350
2
2
400
30
375
650
410
900
220
5600
3200
2450
22600
500
350
1000
SB 4270 - 400
4270
400
3780
110
8
130
Motorized
800
500
250
350
2
2
400
30
375
650
510
1000
240
5600
3470
2650
26750
500
350
1000
SB 4270 - 600
4270
600
3600
80
8
75
Motorized
800
500
250
350
2
2
500
37
375
675
510
900
240
6100
3700
2650
37250
500
350
1000
SB 6100 - 220
6100
220
5100
130
11
125
Motorized
800
500
250
350
4
4
300
19
275
550
410
1100
180
7500
3200
2350
26000
500
350
1000
SB 6100 - 320
6100
320
5100
80
11
75
Motorized
800
500
250
350
4
4
400
30
375
650
410
1100
180
7500
3350
2450
31100
500
350
1000
SB 6100 - 400
6100
400
5100
80
8
65
Motorized
800
500
250
350
4
4
400
30
375
650
510
1100
200
7650
3750
2650
39900
500
350
1000
SB 6100 - 500
6100
500
5100
80
7
65
Motorized
800
500
250
350
4
4
500
30
375
675
510
900
240
7900
3700
2650
42800
500
350
1000
SB 6100 - 600
6100
600
5100
80
8
75
Motorized
800
500
250
350
4
4
500
37
375
675
510
900
240
7900
3900
2650
48100
500
350
1000
SB 6100 - 800
6100
800
5100
80
6
65
Motorized
1000
500
250
350
4
4
800
37
410
710
610
900
240
7900
4100
3050
63000
500
350
1000
SB 6100 - 1000
6100
1000
5100
70
6
50
Motorized
1000
500
250
350
4
4
1000
45
510
900
610
800
340
7900
4350
3250
72320
500
350
1000
SB 6100 - 1250
6100
1250
5000
70
6
55
Motorized
1000
500
250
350
4
4
1200
55
510
1000
610
800
380
7900
4800
3400
93720
500
350
1000
SB 6100 - 1500
6100
1500
4900
70
6
55
Motorized
1000
500
250
350
4
4
1500
75
610
1100
610
800
400
7900
5000
3700
106630
500
350
1000
* Working speed should be max. 10 mm / sec. at CE certified machines according to the EN12622 norm.
Ermaksan reserves the right to make changes on technical specs without prior notice.
Innovative Technologies | www.ermaksan.com.tr | Press Brake Series
Speed-Bend - ENG © All rights reserved.
Organize Sanayi Bölgesi, Lacivert Cad. No:6 Nilüfer, Bursa / TURKEY
T: +90 224 294 75 00 (pbx) F: +90 224 294 75 44
www.ermaksan.com.tr | [email protected]
/ermaksan.com.tr
/ermaksanmachine
/ErmaksanTV

Ermaksan catalogue EPL-Plasma, Fibermak, Speedbend

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