Weatherdek `Plus`
Transcription
Weatherdek `Plus`
WATERPROOF PVC ROOF DECK MEMBRANES Product & Installation Information ADS WEATHERDEK CANADA Ltd. 18006672596 www.weatherdek.com Table of Contents Product Description 1 Contact Information 1 System Components 2-3-4 Storage & Handling 5 Installation 5 Substrates 6 Maintenance 6 Longevity 6 Tests & Standards 7 Quality Control 7 Product Labeling 8 Warranty 8 Additional items: • Weatherdek Plus TDS • Intertek Certification • Weatherdek Warranty • Installation Manual 6 Product Description Weatherdek PVC Membranes are specifically designed for use as waterproof walking surfaces on Roof Decks, Decks, Balconies, Patios, Walkways, Ramps, or where ever an attractive and durable traffic bearing waterproof surface is required. Weatherdek membranes consist of printed polyvinyl chloride (PVC) films laminated to a polyester backing. The finished materials are 45 or 65 mil nominal thickness and supplied in 72” or 54” wide rolls. An embossed finish on the traffic surface of the membrane provides suitable footing for pedestrian areas and access routes. Contact Information • ADS WEATHERDEK CANADA LTD. 600 Adams Rd, Kelowna, BC, V1X 7S1 Canada Phone (250) 765-5575, Fax (250) 765-5548 www.weatherdek.com 1 System Components Weatherdek Membranes o Weatherdek DESIGNER & DESIGNER PLUS Thickness – 45 & 65 mil (1.00 & 1.65mm) Roll Width – 54” / 72” Standard Roll Length – 60 / 75 ft Backing Type – Woven / Non Woven Polyester Colors – Natural, Granite, Coral* (*woven back only) Membrane conforms with CAN/CGSB 37.54-95 Class 3 - Type B, Exposed Roofing Product Certification with Intertek/Warnock Hersey o Weatherdek CONTRACT PLUS Thickness – 65 mil (1.65mm) Roll Width – 72” Standard Roll Length – 60 ft Backing Type – Non Woven Polyester Colors – Pepper, Nutmeg, Basil & Cayenne Membrane conforms with CAN/CGSB 37.54-95 Class 3 - Type B, Exposed Roofing Product Certification with Intertek/Warnock Hersey o Weatherdek CLASSIC & CLASSIC PLUS Thickness – 45 & 65 mil (1.00 & 1.65mm) Roll Width – 72” Standard Roll Length – 60 – 75 ft Backing Type – Non Woven Polyester Colors – Shale, Cobalt, Walnut & Beachwood Membrane conforms with CAN/CGSB 37.54-95 Class 3 - Type B, Exposed Roofing Product Certification with Intertek/Warnock Hersey 2 o Weatherdek SIGNATURE STONE PLUS Thickness – 65 mil (1.65mm) Roll Width – 72” Standard Roll Length – 60 ft Backing Type – Non Woven Polyester Colors – Hazel, Flint & Ivy Membrane conforms with CAN/CGSB 37.54-95 Class 3 - Type B, Exposed Roofing Product Certification with Intertek/Warnock Hersey o Weatherdek MARBLE TILE PLUS Thickness – 65mil (1.65mm) Roll Width – 72” Standard Roll Length – 60 ft Backing Type – Non Woven Polyester Colors – Slatestone, Claystone, Maplestone, Copperstone, Olivestone, Lavastone Membrane conforms with CAN/CGSB 37.54-95 Class 3 - Type B, Exposed Roofing Product Certification with Intertek/Warnock Hersey Weatherdek Adhesives o WD-1000 AS - is a solvent based contact adhesive used to adhere the Weatherdek membranes to acceptable substrates. WD-1000 AS is an amber colored liquid, available in 18.9 L pails. WD-1000 AS can be used in temperatures as low as 0° C. refer to installation manual for application details. refer to MSDS for safety information. 3 o WD-7633 - is a water based, trowel applied adhesive used to adhere the Weatherdek membranes to acceptable substrates. WD7633 is a white colored adhesive, available in 10L or 18.9L pails. WD-7633 must not be used in temperatures below 10° C. refer to installation manual for application details. refer to MSDS for safety information. Weatherdek Sundry Items o WEATHERDEK ALUMINUM L-Trim – is an extruded aluminum L-Shaped trim, 1-1/2” tall by 10ft long, and prepunched for fastener holes at 6” on center. The trims are powder coated in numerous colors. refer to installation manual for application details. o WEATHERDEK ALUMINUM Mini L-Trim – is an extruded aluminum L-Shaped trim ¾” tall by 10 ft long, and pre-punched for fastener holes at 6” on center. The trims are powder coated in numerous colors. refer to installation manual for application details. o WATTS WDD1 Roof Drain – is a round clamp ring style drain constructed of an aluminum body with a 2” ABS outlet and an Epoxy coated Steel clamp ring and grate. The drains are designed for use with membrane materials, and have been independently tested as a ‘roof’ drainage fixture. Refer to installation manual for application details. o TREMCO® Butyl Tape 440 – is a 100% solid Polyisobutylene cross-linked butyl, preformed into a 1/8” by 1/2” wide by 50ft long rolls. This tape is used to seal fastener penetrations through Weatherdek L-Trim, and mini L-Trims. refer to installation manual for application details. 4 Material Handling & Storage Store materials in manufactures unopened packaging. Store materials in a dry environment between 4° and 35° C. Do not expose adhesives to freezing temperatures. All materials must be clearly labeled for proper identification. Always tag membrane with Lot number, Color & Roll numbers for identification and traceability. o Store all flammable materials in accordance with applicable safety regulations. o o o o o Installation o Weatherdek membranes shall be installed only by authorized Weatherdek Dealer / Applicators as approved by ADS Weatherdek Canada Ltd. o All Installations shall be performed in accordance with the current ADS Weatherdek Installation Manual, current Technical Literature and as per CAN/CGSB 37-GP-55M. o Install only on properly constructed and prepared substrates. o All installations are to be fully adhered using only Weatherdek approved adhesives. o Lap all seams a minimum of ¾” (19mm) leaving lap area free of adhesives or contaminants. o Fully hot air weld all seams and detail overlap areas. o Whenever possible seams should be oriented perpendicular to the slope to drain, with materials overlapped in the direction of slope. 5 Substrates o Recommended Substrates: o Plywood: 3/4" T&G Exterior Grade DFP plywood, SPF is acceptable. 5/8” plywood acceptable with proper joist spacing. Max 20% moisture content in wood structure and plywood. treated plywood must NOT be used. o Concrete: Structural Concrete slab, smooth and sound Maximum 75% relative humidity of the concrete surface o All surfaces should have a minimum slope to drain of 1: 48, and should not be subject to standing water at any point. o Ensure proper slope is maintained after settling and shrinkage of structure. Maintenance o The only required maintenance other than periodic cleaning is an annual inspection of caulking’s, and drain outlet areas. Refer to the Weatherdek ‘Care & Cleaning’ literature for complete details and cleaning methods. Longevity o Weatherdek PVC membranes have a life expectancy of at least 15 years, under normal use and exposure. 6 Testing & Standards o ‘Weatherdek PLUS’ materials exceed the requirements of: CAN/CGSB 37.54-95 Standard for PVC Roofing & Waterproofing Membrane. o Testing was performed by INTERTEK / WARNOCK HERSEY. o Testing included: Thickness Breaking Strength Elongation at break Lap Joint Strength (tensile) after 7 days in boiling water Low Temperature Impact -30°C Low Temperature Flexibility -40°C after Heat Aging (60 days @ 80°C) after 5000 hrs Accelerated Weathering Water Vapour Transmission Water Absorption @ 70° C Dimensional Change @ 80° C Cone Penetration 65 mil/1.65 mm PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS Quality Control o Manufacturing of the Weatherdek products is carried out under quality systems in accordance with ISO 9001:2000. o Random verification checks and quarterly third party lab testing are conducted by INTERTEK/WARNOCK Hersey on all Weatherdek PLUS materials. o All Weatherdek PLUS materials are under third party LISTING and CERTIFICATION with INTERTEK/WARNOCK HERSEY. 7 Product Labeling o Product Labels with the following information are applied to each roll at the time of manufacture: Product Name (ie: Designer Plus) Color (ie: Natural) PON (Production Order Number – or ‘Die Lot’) Individual Roll Number Roll Length o PON and Individual roll numbers are recorded for all outgoing shipments for complete traceability of all products in the field. Warranty o Weatherdek PVC membranes are covered as per the current Terms and Conditions of the ‘Weatherdek Limited Warranty’, by ADS Weatherdek Canada. o No implied Warranties, including warranties of merchantability and fitness for a particular purpose extend beyond the term of the written Weatherdek Limited Warranty. No representative has any authority to make any representations other than those stated in the written Weatherdek Limited Warranty. refer to Weatherdek Limited Warranty 04/10. 8 Division 7, Thermal and Moisture Protection Section 07543 Membrane Roofing Section 07181 Pedestrian Traffic Coating REPORT NUMBER: 3098955 TEST STANDARD: CAN/CGSB 37.54-95 Weatherdek Roof-Grade, PVC Waterproofing-Traffic Membranes have been specifically designed and engineered to combine Roof Grade waterproofing protection with a designer appearance, to protect and enhance: • Roof Decks, Sundecks • Walkways, Ramps • Patios, Balconies • Stairs, Landings and more... Weatherdek ‘Plus’ Roof-Grade Membranes: Contract Plus: Nutmeg, Pepper, Basil, Cayenne Classic Plus: Walnut, Cobalt, Shale, Beachwood Designer Plus: Natural, Coral, Granite, Emerald Signature Stone Plus: Hazel, Flint, Ivy Marble Tile Plus: Maplestone, Claystone, Slatestone Olivestone, Lavestone, Copperstone Note: see literature or website for samples Application Weatherdek Membranes are fully adhered in sheet form to prepared substrates of either wood or concrete, all joints are overlapped and fully heat welded. All membranes should be installed in accordance with CAN/ CGSB 37-GP-55M and Weatherdek installation specifications for materials and workmanship, by authorized professional Weatherdek Dealers/Applicators. All Adhesives, Sealants and Sundries must be as recommended or supplied by ADS Weatherdek Canada. For additional information refer to Weatherdek Installation Specifications, or contact ADS Weatherdek Canada Ltd. Warranty All Weatherdek ‘Plus’ 65 mil Roof Grade Products, are covered by a 10 or 15 Year Limited Warranty. Phone • (250) 765-5575 Quality Control All Weatherdek Roof-grade products are under an ongoing third party quality control program, in conjunction with Intertek Testing Services in Coquitlam, BC, consisting of Quarterly inspections and Laboratory testing. Weatherdek Roof-Grade Physical Properties Property Standard Result Width Thickness Weight Strain Energy Tensile/Break Strength Elongation Lap Joint Strength Low Temp Flex(-30°C) Low Temp Impact(-40°C) Res. To Heat Aging Cone Penetration Water Absorption (70°C) ASTM D751 ASTM D751 ASTM D751 CCMC 07543 ASTM D751 ASTM D751 CGSB 37.54-95 ASTM D2136 ASTM D1790 CGSB 37.54-95 CGSB 37.54-95 ASTM D570 Product specific 65 mil Product specific Pass Pass Pass Pass Pass Pass Pass Pass Pass Weathering 5000 hrs QUV Water Vapour Trans. Dimensional Change No signs of surface discoloration, ASTM E96 Pass CGSB 37.54-95 Pass _______________________________________________ All Weatherdek ‘PLUS’ Roof-Grade membranes comply with CAN/CGSB-37.54-95 test standard for Polyvinyl Chloride Roofing and Waterproofing membrane as per Intertek Report #3098955 ADS Weatherdek Canada Ltd. 600 Adams Rd. Kelowna, BC, V1X 7S1, Canada Fax • (250) 765-5548 E-mail • [email protected] Website • www.weatherdek.com ADS Weatherdek Canada Ltd., May 2011 E ADS Weatherdek Canada Ltd. (Weatherdek) and licensed Weatherdek Applicator (Applicator) warrant to the original Building Owner (Owners), subject to the terms, conditions and limitations set forth herein, that under normal use Weatherdek shall be free from manufacturing defects which result in water leakage during the term as set out below for the product installed (please circle the appropriate product installed). Classic, and Designer come with a 5 year limited warranty on the material and workmanship. Contract Plus, Classic Plus, and Designer Plus come with a 10 year limited warranty on the material and a 5 year limited warranty on the workmanship. Signature Stone Plus and Marble Tile Plus come with a 15 year limited warranty on the material and a 5 year limited warranty on workmanship. If leakage occurs within the 5,10 or 15 year period respectively, Weatherdek will at it's option: SA M PL a) replace or repair that area which is determined to be defective. b) or refund to the Owner a portion of the original purchase price that is equal to the percentage of time remaining on the warranty when written notice of the problem was received by Weatherdek. NOTE: The customer knows and understands that Weatherdek and the licensed dealer are two separate corporate entities. The customer also understands that the licensed dealer is solely liable for all installation related repairs. Weatherdek will warrant all Weatherdek supplied products to the customer but the licensed dealer will always be liable to facilitate any repairs required. This warranty will only be in effect if the following have happened: a) The Weatherdek was installed in accordance with Weatherdek standards, using only Weatherdek approved sundry products, by a licensed Weatherdek Applicator. b) The full purchase price for the Weatherdek installation has been paid to the Weatherdek dealer. c) Weatherdek has received written notice promptly of the warranty claim from that Weatherdek dealer and that Weatherdek has acknowledged, in writing to the customer, that the alleged defects are covered under this warranty. TERMS AND CONDITIONS 1. No implied warranties, including warranties of merchantability and fitness for a particular purpose extend beyond the term of this written warranty. No representative has any authority to make any representations other than those stated herein. 2. This warranty shall not be applicable to damage or loss caused in whole or in part by: a) Natural disasters, including but not limited to lightning, wind or hail. b) Any and all acts of vandalism, negligence or misuse. c) Repairs or alterations to the deck without written authorization from Weatherdek. d) Settling, warping or failure of the structure to which Weatherdek is attached. e) Checking, joint expansion (causing seam lines), lifting or any other problems related to the type of plywood used or how it was secured to the deck structure. f) Infiltration of moisture, in any form, in, through, around and above the walls of the building. g) Lack of proper venting of the deck structure itself. h) Failure of any and all materials not furnished by Weatherdek. i) Excess traffic. j) Damage caused by foreign chemicals being introduced either to the surface of the vinyl or coming in contact with the underside of the vinyl through either the glues used or chemicals gassing out of improperly cured plywood. k) Problems resulting from moisture including fungus, discoloration, alkali, condensation or hydrostatic pressure. l) Colour variations from samples or printed illustrations compared to actual production runs. Fading or reduction of gloss due to weathering and or use. m) Premature degradation caused by standing water on improperly sloped decks. 3. Each of the above mentioned products require a sealant (caulking) in a number of areas. This sealant is subject to annual inspection and maintenance by the Building Owner. Weatherdek or the Weatherdek dealer are not responsible for damages arising from improper maintenance of this sealant after the first complete year of this warranty. However, the Weatherdek dealer will supply, at cost, the proper sealant to maintain the quality of the installation. 4. Although U.V. stabilized, some colour fading will normally occur over the life of this warranty. If the customer wishes to replace the vinyl, after the second complete year of this warranty, due to fading, then the customer's share of the cost of replacement will be calculated on a per job basis taking into account term of installation, degree of degradation, area of the country and proximity to the Sun Belt. Weatherdek, at its sole discretion, will determine the customers share of the cost of replacement. 5. To the extent allowed by the laws of each province, the remedies provided under the terms of this warranty state the limit of Weatherdek's responsibilities. Dealer_____________________________ Customer_____________________________ Date _____________________ 04/10 WATERPROOF PVC DECK MEMBRANES ____________________________________________________________________________________________________________________ INSTALLATION MANUAL ADS Weatherdek Canada Ltd. 600 Adams Rd. Kelowna, BC, Canada V1X 7S1 Toll Free 1-800-667-2596 – www.weatherdek.com Revised: March - 2010 Table of Contents Introduction 1 Required Tools 1 Surface Preparation 2 Membrane Layout 3 Membrane Installation 3 Heat Welding / Seaming 4 Edge & Corner Details 4-6 Additional Details 6-7 Revised: March 2010 Introduction Weatherdek PVC Membranes are specifically designed for use as waterproof walking surfaces on decks, patios, walkways, roof decks or where ever an attractive durable waterproof surface is required. The fact that these products serve as waterproofing materials makes the installation extremely important. Weatherdek membranes must be installed with waterproofing and roofing procedures in mind and only by fully Qualified and Approved Weatherdek Applicators. Required Installation Tools # # # # # # # # # # # # # # # # # # # # Measuring Tape Chalk Line Retractable Blade Razor Knife Metal Straight Edge 4-6” Putty Knife Filler Bucket Notched Trowel (Richards #25 Adhesive Spreader or Equivalent) Floor Sander 16 grit Sanding Discs Extension Cords Push Broom and Corn Broom 9” Roller Cage with Extension Handle 9” Roller Sleeves (3/8” Pile) 2” – 4” Paint Brush Plastic Scraper / Spreader Electric Hot-Air Welder Seam Welding Roller Caulking Gun Hammer Stapler or Staple Gun Hammer; Chisel, Wood Saw, Tin Snips etc. 1 Revised: March 2010 Surface Preparation Weatherdek membranes can be applied to either plywood or concrete provided the surface is relatively smooth and consistent. To achieve the proper surface some preparation may be required. • • • • • • • • • • Plywood Substrates: Minimum 3/4” Tongue & Groove, CD grade or better plywood. 5/8” plywood acceptable with proper joist spacing. Pressure treated plywood must NOT be used. Maximum 20% moisture content. Install plywood with the face grain perpendicular to joist direction. Screw plywood to supports with corrosion resistant screws. Countersink all screw heads. Use appropriate adhesive between plywood and supports. Sand all plywood sheet joints to ensure no height differences. Fill all sheet joints or imperfections with a recommended cement based patching compound. • • • • Concrete Substrates: Concrete slabs must be sound and clean. Maximum 75% relative humidity when measured with hygrometer. Grind all imperfections to ensure smooth finished surface. Fill all cracks or imperfections with a recommended cement based patching compound. During surface preparation special attention should be paid to detail areas such as inside and outside edges, or corners. Ensure these areas prepared in order to create a consistent 90° turn for membrane at walls, upstands and down turns over outside edges. Ensure all required flashings, under flashings, drain bodies or scuppers are properly fitted prior to laying the membrane. Inspect and clean the entire surface of all dust and debris. In addition to sweeping a dust blower or vacuum may also be used to remove dust and debris. Note: All surfaces must have a minimum slope to drain of 1:48, and should not be subject to standing water at any point. Ensure proper slope is maintained after settling and shrinkage of building structure. 2 Revised: March 2010 Membrane Layout Plan the membrane layout to minimize the amount of seems required, and when feasible orient joints perpendicular to the slope of the surface, with seam overlaps parallel to the direction of slope. Begin the layout at the outside edge of the surface, furthest from the building, and snap a chalk line to align the first sheet. Roll out the first pass and rough cut the material to length, leaving approx 4” overhang for outside edges, and a minimum of 6” to turn up and walls or upstands, and ¾” for seam overlaps. Check all materials and be sure there is enough product to complete the required installation. Verify all materials on site to be the same LOT or PON number. Membrane Installation Align the first pass with the chalk line, and be sure it is lying smooth and flat with no tension in the sheet. Fold the material in half, back from the chalk line over the remainder of the sheet. With half the back of the membrane exposed begin applying adhesive. Use a paint roller on an extension handle to apply an even coat of Contact Adhesive to both the back side of the membrane and the exposed deck surface. Leave all seam overlap areas free of adhesive, a ¾” wide strip of masking tape can be used to ‘mask’ these areas while gluing. Contact cement may be used in temperatures as low as 0° C. Allow the adhesive to dry until it is ‘tacky’ to the touch, and then carefully roll the glued membrane back onto the glued substrate working from the center of the sheet in a ‘V’ shape out to each end. Take care not to stretch the material, and avoid wrinkles or air pockets. Use a plastic spreader or roller to smooth the membrane onto the surface. Repeat these steps for the remaining half of the pass, and subsequent passes to completely adhere all required membrane. Once all horizontal surfaces have been adhered, use a paint brush to apply adhesive to wall, upstand and outside edge areas and adhere membrane in these locations taking care not to stretch the material into corners or over edges. With all membrane fully adhered, begin the seam welding and detail areas. 3 Revised: March 2010 Heat Welding / Seaming When all passes are adhered begin to heat weld the seams. Seam overlaps should be 20mm wide. It is important for aesthetics to have a straight seam line, trim the material to a straight edge if necessary. The overlap area should be completely free of any adhesives or other contaminants that may contaminate the weld. Using an electric heat welder with a ¾” slotted tip, position the tip between the two layers of vinyl applying heat to both layers. Make the first pass by slowly moving the tip along the seam while applying pressure to the heated layers with a neoprene rubber roller. Weld approx 18” to 24” with this pass and then make a second pass over the weld to bevel the edge of the join. For the second pass hold the tip of the welder parallel to the seam, directing the heat onto both the lower surface and the edge of the upper layer. Once the upper layer shows signs of melting roll over it with the roller at an angle to bevel the edge and melt it to the lower layer of vinyl. It is important to check the weld every so often by pulling on it once it’s cooled. Weld all overlapped seams, and use the same process for welding detail areas such as folded corners, over flashings and tabs. Detail Areas Inside Walls & Edges Turn membrane up the inside wall a minimum of 6”. The building wrap and siding should overlap the membrane. Note: Weatherdek does not recommend the use of a ‘fillet’ or ‘cant strip’ at inside edges. 4 Revised: March 2010 Inside Wall Corner When there is a 90° inside corner created by two walls, there is no need to cut the membrane. Simply fold the material (dog ear), to the inside and weld it closed. With no cuts this detail eliminates the possibility of leaks through improperly sealed corners. Outside Wall Corner When gluing the membrane in place, adhere it tight to the deck surface and locate the point where the membrane will meet the corner of the wall. Make a 45° cut from this point back towards the wall and fit the membrane around the corner. Cut an over flashing made of Weatherdek membrane that will overlap the existing membrane by 1”. Glue this piece in place and heat weld the overlaps. Outside Edge Corner For an outside edge corner, turn the membrane over the edge of the deck surface on either side of the corner and fold the excess membrane back to one side and heat weld in place. No cutting of the membrane ensures a watertight detail. 5 Revised: March 2010 Outside Edge Finish Adhere the membrane over the edge of deck surface a minimum of 2”, and mechanically fasten using the Weatherdek Aluminum LTrim. Use Butyl tape or an approved polyurethane sealant behind the L-Trim to seal all fastener penetrations. Additional Detailing In addition to the standard details shown above please refer to the following details as required by site and design conditions: RoofDrains Use approved Roof Deck drains designed for use with membrane materials when a drain outlet is required through the Weatherdek membrane. Position the drain at the lowest point of the surface. Install the body of the drain with proper substrate rebate prior to membrane installation. Membrane is sealed into drain body using an approved polyurethane sealant and fastened by the drains clamp ring. 6 Revised: March 2010 Masonry Inside Edge For masonry or brick veneer inside edges run the membrane up the required number of blocks to achieve the proper upstand. Make a saw cut into the mortar joint and insert a galvanized counter flashing. Both the membrane and flashing should be sealed in place with an approved polyurethane sealant. The flashing should extend down over the membrane a minimum of 50mm. Posts or Penetrations For penetrations through a Weatherdek Surface, cut and fit a boot around the penetration that will fit tight to the penetration, and extend over the membrane on the horizontal surface. The boot should extend up the penetration enough to be flashed over with another piece of Weatherdek membrane a minimum of 100mm high that is adhered to the penetration and heat welded to the boot at the base. The top of this over-flashing should be protected with a cap flashing. 7 Revised: March 2010