Attachment 186129 - Snowmobile Fanatics
Transcription
Attachment 186129 - Snowmobile Fanatics
VEHICLES OMC OUTBOARD MARINE CORPORATION 1965-1972 Model Make Model EVINRUDE -Clutch- - CartHiretor- - Engine— Displ. SKEETiR BOBCAT Make Model Shaft Center Belt Number Sprocket Ratio Chain Size Make 14:49 35-2 Own 111496 16:49 16:49 16:49 35-2 35-2 35-2 Own Own Own 111496 111496 111496 16:42 14:42 14:42 35-2 35-2 35-2 Own Own Own 112634 112634 112634 16:42 14:42 14:42 35-2 35-2 35-2 Own Own Own 113291 113291 113291 13:35 13:30 16:42 14:42 14:42 18:42 18:42 18:42 35-2 35-2 35-2 35-2 35-2 35-2 35-2 35-2 Salsbury Satsbury Own Own Own Own Own Own 113532 113532 113532 113532 113532 113291 113291 113291 13:30 16:42 18:42 18:42 35-2 35-2 35-2 35-2 Own Own Own Own 405182 113532 113532 113532 13:30 13:30 16:30 18:30 18:42 16:42 16:42 35-2 35-2 35-2 35-2 35-2 35-2 35-2 Own Own Own Own Own Own Own 11 V4 405182 113532 113532 113532 113532 113532 113532 TRAILBLAZER NORSiMAN 1965 Carter r 362CC 362CC 362CC Carter Carter Carter N N N OMC OMC OMC 362CC 362CC 362CC Carter Carter Carter N N N E1580 E2080 E2085 OMC OMC OMC 362nG 362CC Bendix Bendix Bendix 3090 3890 1592 2093 2096 1590 2090 2095 Bobcat . . Bobcat . . Skeeter. . Skeeter, . Skeeter.. Skeeter., Skeeter. . Skeeter. . JLO JLO OMC OMC OMC OMC OMC OMC 296CC 372CC 362CC 362CC 362CC 437CC 437CC 437CC Tiliotson Tiliotson Bendix Bendix Bendix Tiliotson Tiilotson Tiliotson HD18A HD13A E250 1500 2000 2001 Bobcat.. Skeeter. . Skeeter.. Skeeter.. OMC OMC OMC OMC 437CC 437CC 437CC 437CC Tiliotson Tiilotson TiHotson Tiliotson HD HD HD HD OMC OMC 437CC 437CC 437CC 437CC 437CC 437CC 437CC Tiilotson Tiliotson Titiotson Tiilotson Titiotson Tiliotson Tiliotson HD37B HD37B HD37B HD37B HD37B HD37B HD37B E1400. . OMC El 560 E2060 E2063 OMC OMC OMC El 570 E2O70 E2075 1966 1967 1966 a62cc 1969 L297 L380 HD HD HD 1970 1971 E250C E251C E251M E251HP E2005 E2015 E2010 OMC OMC OMC OMC OMC 1972 E252HP (Bobcat).... E252 HPE (Bobcat) . . . El 521 (Norseman). E1522 (Norseman). El523 (Bobcat) E2020A (Trailblazer). E2025A (Trailblazer). 108 OMC 437CC Tiilotson HD37B 16:30 35-2 Own 113/4 405182 OMC 437CC Titiotson HD37B 16:30 35-2 Own 11 V4 405182 OMC 437CC Titiotson HD37B 16:30 35-2 Own 113/4 405182 OMC OMC 399CC 399CC OMC Float Type HD37B 13:33 16:30 35-2 35-2 Own Own 11% Tiliotson 11 V4 405182 405182 OMC 437CC Tiilotson HD37B 16:42 35-2 Own IOV4 113896 OMC 437CC Tiliotson HD37B 16:42 35-2 Own 10V2 113896 OMC VEHICLES - EngineModal Make Model JOHNSON - CarburatorDlspl. Make Model -ClutchSprocket Ratio Chain Size Make Shaft Center Ben Number SKEE-HORSE CHALLENGER RAMPAGE 1965 Skee Horse 1400 OMC 362CC Carter J1560 J2060 J2063 OMC OMC OMC 362CC 362CC 362CC Carter Carter Carter 14:49 35-2 Own 111496 16:49 16:49 16:49 35-2 35-2 35-2 Own Own Own 111496 111496 111496 1966 N N N 1967 J1570 J2070 J2075 . J1580 J2080 J2085 . . OMC . OMC OMC OMC . OMC 362CC 362CC 362CC Carter Carter Carter 362CC 362CC 362CC Bendix Bendix N N H 16:42 14:42 14:42 35-2 35-2 35-2 Own Own Own 112634 112634 112634 16:42 14:42 14:42 35-2 35-2 35-2 Own Own Own 113291 113291 113291 1966 OMC Bendix 1969 Challenger 227 , . JLO Challenger 297 .. JLO Challenger 300 , JLO Challenger 380 - , JLO Skee Horse 1592 OMC Skee Horse 2093 . OMC Skee Horse 2096 . . OMC Skee Horse 1590 . . OMC Skee Horse 2090 . . . OMC Skee Horse 2095 . . . OMC L227 223CC Tillotson HR20A 12:39 35-2 Salsbury 113532 L297 296CC Tillotson HR18A 13:37 35-2 Sat s bury 113532 L300 296CC Tillotson HD18A 13:35 35-2 Salsbury 113532 L380 372CC Tillotson HD13A 13:30 35-2 Salsbury 113532 362CC Bendix 16:42 35-2 Own 113532 362CC Bendix 14:42 35-2 Own 113532 362CC Bendix 14:42 35-2 Own 113532 437CC Tillotson HD 18:42 35-2 Own 113291 437CC Tillotson HD 18:42 35-2 Own 113291 437CC Tillotson HD 18:42 35-2 Own 113291 C227 C297 C300 C380 J250 25-200R . . , 25-200RC 25-200RS . L227 L297 L300 L380 223CC 296CC 296CC 372CC 437CC 437CC 437CC 437CC Tillotson Tillotson Tillotson Tillotson Tillotson Tillotson Tillotson Tillotson HR HR HD HD HD HD HD HD 12:39 13:37 13:35 13:30 13:30 18:42 18:42 18:42 35-2 35-2 35-2 35-2 35-2 35-2 35-2 35-2 Salsbury Salsbury Salsbury Salsbury Own Own Own Own 113532 113532 113532 113532 405182 113532 113532 113532 437CC 437CC 437CC 437CC 437CC 437CC 437CC Tillotson Tillotson Tillotson Tillotson Tillotson Tillotson Tillotson HD37B HD37B HD37B HD37B HD37B HD37B HD37B 13:30 16:30 18:30 18:42 18:42 16:42 16:42 35-2 35-2 35-2 35-2 35-2 35-2 35-2 Own Own Own Own Own Own Own 1 1 3/4 10V2 IOV2 405182 405182 113532 113532 113532 113896 113896 1970 . JLO JLO JLO JLO . . OMC . . OMC OMC . OMC ,. .. .. ., OMC OMC OMC OMC 1971 J250 J251 J251HP. , .. J200R J200RS. . . J201R J201RS. OMC . OMC . OMC 1972 J2M52C (Challenger) J27-152M (Challenger) J30-152HP {Rampage) . J32-252HP (Rampage) J32-252HPE {Rampagei , J30-202RS (Skeehorse) OMC 399CC OMC Float Type 13:33 35-2 Own 113/4 405182 OMC 437CC Tillotson HD37B 16:30 35-2 Own 113/4 405182 OMC 399CC Tillotson HD37B 16:30 35-2 Own 113/4 405182 OMC 437CC Tillotson HD37B 16:30 35-2 Own 113/4 405182 OMC 437CC Tillotson HDJ7B 16:30 35-2 Own 113/4 405182 OMC 437CC TiMotson HD37B 16:42 35-2 Own 10V2 113896 109 VEHICLES OMC - EngineModel Make - Clutch- Carburetor Displ. Make Model Sprocket Ratio Chain Size Make 16:49 16:49 16:49 35-2 35-2 35-2 Own Own Own 111496 111496 111496 16:42 14:42 14:42 35-2 35-2 35-2 Own Own Own 112634 112634 112634 16:42 14:42 14:42 14:42 35-2 35-2 35-2 35-2 Own Own Own Own 113291 113291 113291 113291 13:35 16:42 14:42 14:42 18:42 18:42 18:42 35-2 35-2 35-2 35-2 35-2 35-2 35-2 Satsbury 790 Own Own Own Own Own Own 113532 113532 113532 113532 113291 113291 113291 13:35 13:35 13:35 20:42 18:42 18:42 35-2 35-2 35-2 35-2 35-2 35-2 Satsbury 790 Satsbury 790 Satsbury 780 Own Own Own 113532 113532 405485 113532 113532 113532 13:30 35-2 35-2 35-2 35-2 35-2 35-2 35-2 Own Own Own Own Own Own Own 113532 113532 405485 405485 405485 113532 113896 Shaft Center Belt NumtMf SNOW CRUISER 1966 C1560 C2060 02065 OMC OMC OMO 362CC 362CC 362CC Oarter Oarter Oarter 01570 O2070 02075 OMO OMO OMO 362CC 362CC 362CC Oarter Oarter Oarter 01580 02080 02081........ 02085E OMO OMO OMO OMC 362CC 362CC 362CC 362CC Bendix Bendix Bendix Bendix 309CC 362CC 362CC 362CC 437CC 437CC 437CC Tiilotson Bendix Bendix Bendix Titiotson Tiliotson Tiiiotson HR31A 1967 1968 1969 0189,,. 01592.. 02092.. 02096. 01590.. 02090.. 02095, . Kohler OMO OMO OMO OMO OMO OMO K309-1 0200 0200E O260. 01500 O2000 02005 Kohler Kohler Kohler OMO OMO OMO K309-1 K309-1 K399-2 309CC 309CC 399CC 437CC 437CC 437CC Tiliotson Tiliotson Tiliotson Tiliotson Tiliotson Tiliotson HR31A HR31A HR43A HD HD HD 0201 0201E 0281 0321 0361 02011 C2016 Kohler Kohler Kohler Kohler Kohler OMO OMO K309-1 K309-1 K399-2 K399-2 K440-2 309CC 309CC 399CC 399CC 437CC 437CC 437CC Tiilotson Tiliotson Titiotson Tittotson Tiliotson Tiliotson Tiltotson HR HR HR HR(2) HR(2) HD37B HD37B HD HD HD 1970 1971 13:30 13:30 13:30 13:30 18:42 16:42 NOTE: 1972 and later Models are Johnson or Evinnid*. using Automatic Transmission Fluid, Type "A". Track bearings are sealed type and do not require lubrication. On models with reversing transmission, the transmission pedestal (Fig. 1) should be filled to level of fill plug with Automatic Transmission Fluid, Type "A". Reservoir capacity is 70 cc (approx. 2% fluid ounces). Fluid level should be checked every 25 hours or oftener if leakage is evident, LUBRICATION The engine is lubricated by oil mixed with the fuel. Correct fuel-oil ratio is 16:1 for 1965 and 1966 models or 24:1 for later OMC engnes. On JLO and Kohler engines, use 20:1 mixture. The primary drive sheave on OMC clutch contains a grease fitting which is accessible through a port in transmission guard alongside the "NEUTRAL SHIFT" knob. Turn crankshaft slowly until fitting is aligned with port, and pump in two or three shots of low temperature grease such as Texaco ALL-TEMP, each 15-20 hours of operation. CAUTION: Do not overlubricate, or belt damage and malfunction could result. Lubricate steering linkage with light engine oil every 25 hours and ski columns (spindles) annually with Texaco ALL-TEMP or equivalent. The drive chain on models with open chain is automatically oiled by a tube leading from crankcase bleeder valve. Be sure that tube is open and 110 ADJUSTMENT N 9 . 1 - ^ Reversing fransmissloii p showing fill, drain and vent pluqu clean, and that end of tube is properly aligned with drive chain. On models with enclosed chain case, maintain lubricant at level of lowest cover screw STEERING SKIS. Steering skis should be parallel with each other and with vehicle frame when handle bar is in normal straight driving position. To adjust the steering gear, first remove engine shroud (vehicle hood), then disconnect steering tie rod at either end. DRIVE CHAIN. Roller drive chain should have y4-% inch deflection when measured midway between sprockets. To check the adjustment on open drive chain, it is necessary VEHICLES OMC On late models, brake body is housed in a pressed steel bracket as shown in Fig. 5. To adjust Jthe brake, remove cotter pin and turn nut (N) until there is a slight drag on brake disc (10); then back off nut to the first castellation and insert cotter pin. On all models, check to see that parking latch can be engaged before releasing vehicle for service. Travel of hand lever can be adjusted by loosening jam nut (1) and turning cable housing anchor screw (2); or by loosening clamp screw (3) and repositioning brake cable on actuating arm. Rg. 2—Exploded view off infermediote drive $hoff ihewing principal eompo- 1. 2. 2. 4. j. 6. 7. 8. B. 10. 11. 12. E^nt^ine frame Bearing Eccentric housing Spacer Washer Pedestal Jam nut Bolt Shaft Brake dise Drive sprocket Cap screw to remove left foot rest and chain guard. Adjustment for models prior to 1968 is by means of eccentric bearing housing for shaft which carries upper chain sprocket and driven pulley; refer to Fig. 2. To make the adjustment, loosen locknut (7) and move eccentric screw (8) down to tighten chain or up to loosen chain. On 1968 and later models with open chain an idler sprocket is used and tension is adjusted by sliding the idler bracket in slotted holes. On 1969 Challenger and Bobcat^ chain is tightened by loosening the three nuts (N—^Fig. 3) and by shifting intermediate shaft in slotted holes. Adjustment is determined by checking backlash of secondary sheave(s). On most models with enclosed chain case, the idler sprocket mounts on an eccentric housing which clamps to outside of chain case (See Fig. 4). To adjust the chain, loosen the clamps and remove upper chaincase cover as shown. Turn main drive sheave forward (clockwise) to eliminate slack in back flight of chain, then turn eccentric housing counter-clockwise until chain adjustment is correct. Tighten clamps and reinstall top cover. g, 3—View of intermediate shaft showing secondary sheave (S) and nuts ( N l which retain housing to chain case. On some later models, the enclosed chain case uses an eccentric chain tightener of the type shown in Fig. 2. BRAKE. To adjust the caliper type disc brake on early models with clamp type adjuster, loosen the locknut and tighten clamp adjusting screw until it stops; then back out approximately %-turn and tighten locknut. Fiq. 4—View of chain case with caver remaved shawinq eccentric hautlnq which carries chain idler. Clamps de not need fa be removed for chain adlustment. Fig. 5^Late type braiie unit. Adiust brake ciearance by removing cotter pin and turning castellated niit (NK 1. Nut 2. Anchor screw 3. Clamp screw 10. Brake disc NEUTRAL CONTROL. On 1967 and earlier models a neutral shift knob was located on the primary (drive) sheave hub and was accessible through belt guard. On 1968 models a neutral control knob is located on instrument panel. Pulling the knob out: (1) Retards ignition timing. (2) Locks primary sheave in neutral. (3) Opens compression release valves. (4) Sets throttle speed. Any of the adjustments can be made independently, however if ignition timing adjustment must be made, the other adjustments will need to be changed. Proceed as follows: Disconnect magneto advance arm from bell crank actuator arm as shown in Fig. 6 and push down on advance arm until it stops. With neutral control knob pushed in and detent engaged, loosen locknut (Fig. 7) and shorten or lengthen neutral control rod until magneto advance arm can be reconnected to bell crank actuator arm without moving magneto away from advance stop. Tighten the Fig. A^Disconnect magneto advance O I M and push down as show* to fuiiy odvance the timing. 111 VEHICLES OMC locknut when adjustment is completed. With neutral control knob remaining at "IN" (Operating) position, check the clearance between neutral control knob and button on primary drive sheave as shown in Fig. 8. Clearance should be ^-inch as shown. If it is not, adjust at control cable housing nuts, at point where cable housing attaches to engine frame. With neutral control knob "IN", check for ^-inch free play at compression release cables as shown in Fig. 9. Adjust at cable housing bracket fittings as shown. Refer to Fig. 10. Loosen the locknut on "L" shaped throttle rod and back rod out of ball joint several turns. Pull out on neutral control knob until it snaps into neutral detent position; then turn "L" shaped rod into ball joint until idle compensator cam contacts its stop on high speed needle boss and short hooked en(i of rod contacts idle control lever. Tighten locknut when adjustment is completed. On 1969 and 1970 models so equipped, Neutral Control Arm should clear stop plunger by %-inch with DETENT IN DASH MOUNT NEUTRAL CC^iTROL ROD 149. 7—Adfusf the iMqth of neutral control rod until mognoto advonce arm con b« r0COBn«ct«d. R«f«r to text. engine stopped and Neutral Control Knob pushed in. Refer to Fig. 11. Adjust at anchor nuts for control cable housing. Decompression releasse is independent of Neutral Control on these models and recommended adjustment is shown in Fig. 12. REVERSING TRANSMISSION LINKAGE ADJUSTlMniNT. To adjust the reverse shift linkage on Wide Track models so equipped, proceed as follows: Pull out on reverse shifter lever and refer to Fig. 13. Actuating clevis and lock plates should snap over-center as shown and clevis eye should touch pinion shaft actuating link. If clevis eye does not touch and linkage does not snap over-center, shorten linkage at clevis eye. If linkage is straight and link eye does not touch, lengthen the linkage. When linkage is correctly adjusted, shorten or lengthen operating rod until dash panel locknut (Fig. 14) JUST TOUCHES dash with lever moved to forward position. TRACK. Tq adjust track tension, raise rear of vehicle until track is clear of ground. On 1967 and earlier models, track tension is correct when distance (A ^Fig. 15) between top of track and center truck (bogie) wheels is %inch. To make the adjustment, loosen the three clamp bolts (1—^Fig. 16) and locknut (2) on each side of vehicle, then turn adjusting screw (3) until measurement is correct. On later models with spring loaded bogie wheels, refer to Fig. 17 and proceed as follows. With track clear of ground, loosen nuts on clamp bolts (1) and turn adjusting bolts (2) until distance (A) measures as follows: Models 1580, J1580 2A in. Models 2080, J2080, 2085, J2085, E2093, J2093 2% in. All other Models 2y4 in. NOTE: When track tension has been adjusted, alignment MUST be checked as outlined in the TRACK SERVICE section of this manual. OVERHAUL SKIS. In 1965, a two-leaf spring was used and ski was not equipped with a detachable runner. Later models use a three-leaf spring. In 1966, two different skis were used and runners were not interchangeable; measure runner length to be sure the correct part is ordered when renewal is indicated. 1/16" FREE PLAY (NEUTRAL CONTROL KNOB g 9—Both compression release cables should have 1/16 Inch clearance as shovm. Fig. 11—Turn anchor (adiustment) nuts as required until Keutral Control Arm Clears stop plunger Vi-lnch as shown. PRIMARY DRIVE ASSEMBLY CLEARANCE (NEUTRAL CONTROL KNO© ttJ|S|l.) Fig. 8—In running position, lockout linkage should have 1/16 inch clearance as shown. 112 IDLE CONTROL ^ LEVER Fig. lO^View of thrattle iinkage with controi knob in "NEUTRAL" position. Fig. 12 — To adiust compression reiease, push knob in and turn adjusting nuts until clearance is i^-lnch as shown. VEHICLES OMC Ski columns (spindles) are not interchangeable right to left. Spindles must be installed with flat for taper pin (7—Fig. 18) forward and ski attaching point horizontal. Early type spindle is shown at (12), late type at ENGINE & DRIVE. Engine and drive unit is mounted on a separate frame and can be removed as a unit after removing engine shroud (hood), drive chain, and brake and throttle controls. Refer to Figs. 18 and 19 for exploded views. The recoil starter ratchet mount is provided with a holding hole (Arrow—Fig. 20). When removing the transmission (torque converter) drive sheave, first remove starter and insert a suitable holding bar through the hole to keep crankshaft from turning. Turn drive sheave in normal direction of engine rotation to unscrew the sheave. REVERSING TRANSMISSION. On models so equipped, the reversing transmission serves as the mounting pedestal for the torque converter secondary (driven) sheave and main drive chain drive sprocket. Refer to Fig. 21. The two upper views (F) show the transmission engaged in forward gear. The spring loaded dog clutch (4) connects the input shaft (2) and output shaft (3). Reverse pinion (6) is pulled back from both shaft gears, and both shafts turn together as a unit. The two lower views (R) show the transmission engaged in reverse gear. Action of the shift linkage moves the reverse pinion (6) into engagement with the input and output shaft gears. The wedge-shaped shifter clevis (7) moves the dog clutch (4) out of engagement with input shaft (2) and shafts t u r n in opposite directions through the reversing action of the gears. The transmission has no neutral position. Fig. 16—Adiust track tension Jby ioosening ciamp bolts (1) and Iocknut (2) and turning adiusting screw ( 3 ) . Both tides must be adlusted aiike, see text. Fig. 13—Reverse shift linkage shouid snap aver-eenter as shown, to hoid lever In reverse position. DASH PANEL Fig. 17—To ad|ust track tension on 1968 modeis. loosen nuts on clamp screws ( U and turn adiusting screw (2) untli distance (A) measures as indicated in text. Fig. 20—View ol engine with recoil starter removed. Hole {Arrow) In ratchet nomt is for holding crrnikshoft for drive sheave removol. LOCKNUT Fig. 14—Dash panel iocknut shouid contact instrument panei in forward position. Fig. 18 — Main vehicie frame showing steering components expioded. Ski ieg (12A) and bushing (13A) are used on lote models. 1. 2. 3. 4. ^. 6. 7. 8. U. 10. 11. 12. l.i. Fuel tank Drain line Handlebar Drag link Drag link Steering arm Taper pin Main frame Bracket Spring Ski Ski leg Thrust washer Fig. 15—Track shouid sag about Vi-inch when measured from center bogie wheel as shown at ( A ) . 113 VEHICLES OMC 9 7 Ftg. 21—Scliefflatic vl«w of a i s * m b U d rtvtrtinq rransmlttion showina principal componenft. Upp«r vi«ws (F) art In forword low«r vl«ws (R) In bling the transmission. Use LOCTITE Stud Lock on socket head screw retaining shifter clevis to reverse pinion spindle. Fill transmission housing with 70 cc (2% oz.) of Automatic Transmission Fluid, Type "A", and adjust shifter linkage as outlined in the previous ADJUSTMENT paragraphs. TORQUE CONVERTER 1. 2. 3. 4. o. G. 7. 5. 9. 10. Pedestal Input shaft Output shaft Clutch Aog Spring Reverse pinion Shifter clevis Actuating clevio Lock plates Actuating link 11. Reverse spindle To disassemble the removed transmission, first shift the linkage to "Reverse" position and unbolt and remove end cap from output side of housing. Withdraw output shaft and gear. Remove the socket head screw retaining shifter clevis (7) to inner end of reverse pinion spindle, then remove 12 12 r^c. U M shifter clevis, reverse pinion and reverse pinion t h r u s t bearing. Input shaft and gear can now be removed. NOTE: Shims may be used between reverse pinion thrust bearing and pinion spindle shoulder to reduce gear backlash to a minimum without binding. Shims are available in thicknesses of 0.002, 0.003, 0.004 and 0.005. Use LOCTITE Bearing Lock on ID and OD of input shaft bearing and on ID of output shaft gear when reassem- PlQ. 22—Exploded viow of OMC Primary (drivo) thoav* Hs«d on Skee-Hon« and Sktoter. Parts 6 through 11 were used on early units, parts 6A through 11A on late units. Cross sectional views show neutral position with lockout engaged, and high speed position. 1. 2. .1. 4. r 6. Fixed flange Lockout ball Idler bearing Spring seat Si pK Moving flange (early) >A. Moving flange (late) :B. Primary disc 7. Weight ball 114 Models Skee Horse and Skeeter Drive Ratio Low 3:1 High 1:1 Belt Face Width (In.) 1* ^Minimum allowable Engagement Speed (RPM) 2000 TA. 8. 8A. 9. t*A. 10. lOA. 11. 11 A. Garter spring End cap (early) End cap (late) Ijbckout plunger Lockout plunger Nut Nut Detent assy Garter spring 12. Irf)ckout knoh 11 12 IS H nm Fig. 23^Expioded view of OMC Secondary (driven) sheave used on Skee-Horse and Skeeter. The speed-sensing eorly unit Is shown in upper right (9 through I S ) . Parts 11A through 14A tn tower right are used in the torque-sensing iate unit. Spring (12A) must be pre-stressed by turning end cap ( H A ) approximatety Vi-tum ciockwise after engaging hooked ends of spring In moving sheave (11 A) and end cap (14A).
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