Pump accessories

Transcription

Pump accessories

GRUNDFOS DATA BOOKLET
Accessories for dosing pumps
Table of contents
1.
2.
3.
2
Accessories for small dosing pumps
3
Accessories overview
Installation kits for dosing pumps
Cables and plugs
E-box 150 Profibus (for DDA)
Hoses
Foot valves
Suction lances
Injection units
Multi-function valves, pressure relief valves,
pressure loading valves
Pump connection kits and inlay kits
Adaptors
Dosing tanks
Water meter
3
4
5
6
7
8
9
12
14
17
18
20
24
Accessories for large dosing pumps
25
Overview of a dosing system
Cables and plugs
Diaphragm leakage sensor (for DME)
Dosing monitor (for DME)
Hoses
Foot valves
Rigid suction lines
Level-control units
Injection units
Pressure-relief valves
Pressure-loading valves
Pulsation dampers
Pump connection kits
Electric mixers
Lateral discharge device
Wall bracket
25
26
27
28
29
30
31
33
34
37
39
41
53
55
57
58
Further product documentation
59
WebCAPS
WinCAPS
GO CAPS
59
60
61
1
1. Accessories for small dosing pumps
Accessories overview
Grundfos offer a comprehensive range of accessories covering every need when dosing with Grundfos pumps.
Injection units see pages 12, 13
Hoses see page 7
Example: SMART Digital dosing pump
P
Multi-function valves, pressure
loading valves, pressure relief valves,
pressure valves, see pages 14, 15, 16
S
Cables see page 5
100%
E-box 150 see page 6
Installation kits see page 4
Pump connection kits and inlay kits see page 17
Dosing tanks see page 20
Adaptors see page 18
Handheld mixer see page 23
T-pieces see page 19
Foot valves and suction lances, see pages 8, 9
Fig. 1
TM04 1599 0312
Drain valves see page 23
Dosing pump with accessories
3
1
Installation kits for dosing pumps
TM04 1600 0312
An installation kit includes the following parts:
• Injection unit with spring-loaded non-return valve
(see page 12)
• PE discharge hose, 6 m
• PVC suction hose, 2 m
• PVC deaeration hose, 2 m
• PE foot valve with strainer and weight, without or
with level indication (see page 8).
Installation kit with foot valve without level
indication
Fig. 3
Installation kit with foot valve with level indication
TM04 8469 0512
Fig. 2
Technical data
Size
Material of injection unit
Max. flow rate* Max. pressure
Suction /
Deaeration hose
[l/h]
[bar]
discharge hose
[mm]
[mm]
Housing
PP
7.5
13
4/6
4/6
PVC
PVDF
PP
30
12
6/9
4/6
PVC
PVDF
PP
60
9
9/12
4/6
PVC
PVDF
*
4
Viscosity similar to water
Product number
Gasket
Ball
Foot valve
without level
indication
FKM
EPDM
FKM
EPDM
PTFE
FKM
EPDM
PTFE
FKM
EPDM
FKM
EPDM
PTFE
FKM
EPDM
PTFE
FKM
EPDM
FKM
EPDM
PTFE
FKM
EPDM
PTFE
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
95730440
95730441
95730442
95730443
95730444
95730445
95730446
95730447
95730448
95730449
95730450
95730451
95730452
95730453
95730454
95730455
95730456
95730457
95730458
95730459
95730460
95730461
95730462
95730463
Foot valve
with level
indication
95730464
95730465
95730466
95730467
95730468
95730469
95730470
95730471
95730472
95730473
95730474
95730475
95730476
95730477
95730478
95730479
95730480
95730481
95730482
95730483
95730484
95730485
95730486
95730487
Cables and plugs
TM04 8267 0411
Cables and plugs are used for the connection of the
dosing pump to external control devices, such as
process controllers, flow meters, level control units,
etc.
• Cable material: PVC, 0.34 mm2
• Plug type: M 12.
Fig. 4
Cable and plug
Technical data
Socket
Application
Input
Pins
Analog pulse
External stop
4
Input
Low level
Empty tank
4
Output
Analog
5
Plug type
Cable length [m]
Product number
Angled
2
5
No cable
2
96609014
96609016
96698715
96693246
Straight
No cable
96698715
2
5
No cable
2
2
5
No cable
2
96632921
96632922
96609031
96699697
96609017
96609019
96696198
96698716
Straight
Straight
Angled
Output
Relay 1
Relay 2
4
Straight
Angled
1
5
1
TM04 8455 0312
E-box
Dimensions
Product number
97513994
E-box 150
Fig. 6
E-box, dimensions
Technical data
E-box data
Supply voltage
Max. power consumption
Cable length
Max. relative humidity
Pollution degree
Enclosure class
GENIbus connection
Electrical safety class
Min./max. ambient temperature
Approvals
Data protocol
GENIbus connection type
Transmission speed
Data protocol
Profibus implementation class
Profibus connection type
Recommended cable type
Profibus specifications
Maximum cable length
Slave address (set in DDA display)
Line termination (set via DIP switches)
Supported data rates
6
30 VDC, ± 10 % (via M 12 plug of DDA)
5W
160 mm
96 %
2
IP65 according to IEC 60529
NEMA 4X
3
0/45 °C
CE, CB, CSA-US, GOST, C-Tick
GENIbus
Three-wire RS-485
9.6 kbits/s
Profibus DP
DP-V0
Two-wire RS-485 (lines: A, B)
Screened, double-twisted pair
conductor cross-section: 0.25 - 1 mm2
AWG: 24-18
100 m at 12000 kbits/s
1200 m at 9.6 kbits/s
1-126
On/off
9.6 kbits/s to 12000 kbits/s
TM04 8454 0312
Description
Fig. 5
The Grundfos E-box 150 (E-box = Extension Box) is a
Plug & Play Profibus fieldbus communication interface
for the integration of SMART Digital DDA dosing
pumps into a Profibus DP network.
Fieldbus communication allows to use the DDA dosing
pump in industrial automation systems (PLC; SCADA),
where advanced remote control and monitoring
functions are required:
• Remote control of all settings, e.g. operation mode,
flow rate, etc.
• Remote monitoring of all parameters, e.g. measured
flow, pressure, faults with cause, etc.
The E-box 150 contains a standard Grundfos CIM 150
communication interface module for data transmission
between a Profibus DP network and a Grundfos pump.
System integration is straightforward with the standard
GSD file (www.grundfos.com/WebCAPS).
DDA dosing pumps can be retrofitted easily with the
E-box 150: it is simply placed between the pump and
the mounting plate (DDA software version V2.10 or
higher required). The E-box 150 has a connecting
cable to plug into the pump directly.
E-box 150 Profibus (for DDA)
Hoses
TM04 8268 0411
Hoses are available in various materials, sizes and
lengths.
Fig. 7
Hoses
Technical data
Max. flow rate* [l/h]
Size
(internal/outside diameter)
[mm]
7.5
17
4/6
5/8
6/9
Material
Max. pressure at 20 °C
[bar]
PE
13
PVC
0.5
ETFE
20
PE
13
PE
12
PVC
0.5
ETFE
20
PVC, textile-reinforced
23
PE
9
PVC
0.5
ETFE
13
30
6/12
60
*
9/12
Length [m]
Product number
3
10
50
3
10
50
3
10
50
3
10
50
3
10
50
3
10
50
3
10
50
3
10
50
3
10
50
3
10
50
3
10
50
91835676
91836504
91835680
96701733
96702133
96727418
95730337
95730338
95730339
95730888
96727393
95730889
96727409
96727412
96727415
95730334
95730335
95730336
95730340
95730341
95730342
96693751
96653571
91835686
96727395
96705657
96727398
96727434
95730890
95724702
95730343
95730344
95730345
1
Viscosity similar to water
7
1
TM04 8476 0512
Fig. 8
Left: foot valve without level indication; right: foot
valve with level indication
Dimensions

$
$

*
*
Fig. 9

*
TM04 8461 0312
Foot valves are installed at the lower end of the suction
hose. They are available either without level indication
or with low-level and empty-tank indication.
Foot valves include:
• Weight
• Strainer (mesh size approx. 0.8 mm)
• Non-return valve
• Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm and
9/12 mm
• Pipe connection set: threaded, Rp 1/4", female
(stainless steel).
Foot valves with low-level and empty-tank indication
include additionally:
• Reed-switch unit with two floaters
• 5 metres of cable with PE jacket
• M 12 plug to connect DDA, DDC, DDE or DDI
dosing pump
• PE cap, ∅58 mm, for assembly in Grundfos
cylindrical tanks, or for use with tank adaptors.
The switch mode of the low-level and empty-tank
indication is factory-set to NO. The switch mode can
be set to NC by turning the floaters upside down.
Electrical data of the level indication:
• Max. voltage: 48 V
• Max. current: 0.5 A
• Max. load: 10 VA.
Foot valves
Left: stainless-steel foot valve; centre and right: PE
or PVDF foot valve, dimensions
Technical data
Material
Product number
Max. flow rate [l/h]
Housing
PE
60
PVDF
SS
8
Gasket
Ball
without level
indication
FKM, EPDM
PTFE
FKM, EPDM
PTFE
PTFE
Ceramic
Ceramic
Ceramic
Ceramic
SS
98070951
98070952
98070953
98070954
98070963
with level indication
98070966
98070967
98070968
98070969
-
1
Suction lances
*
*

TM04 8458 0312
TM04 8460 0312
Fig. 11 Suction lance, dimensions
Dimensions / Selection
Tank volume [l]
Recommended
immersion depth (L)
[mm]
Grundfos cylindrical tank
(see page 21)
40
60
100
200
300
500
1000
400
500
690
690
980
1100
1200
Grundfos square tank
(see page 20)*
100
690
120
220
216
12, 33 (large cap)
25, 30, 33
60
all sizes
820
980
980
400
500
690
1200
For dosing tank type
Fig. 10 Suction lance
/
Suction lances are installed at the lower end of the
suction hose. They are available either without level
indication or with low-level and empty-tank indication.
Their immersion depth is adjustable.
Suction lances include:
• Strainer (mesh size approx. 0.8 mm)
• Non-return valve
• Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm and
9/12 mm
• Adjustable tank connection with holes for e.g. relief
line.
Suction lances with low-level and empty-tank
indication include additionally:
• Reed-switch unit with 2 floaters
• 5 metres of cable with PE jacket
• M 12 plug to connect DDA, DDC, DDE or DDI
dosing pump.
The switch mode of the low-level and empty-tank
indication is factory-set to NO. The switch mode can
be set to NC by turning the floaters upside down.
Electrical data of the level indication:
• Max. load: 10 VA.
Dimensions
L-ring drum*
Steel drum*
Standard jerricans
according to EN 12712*
IBC*
*
Suitable adaptors see page 11
9
1
Technical data
Max. flow rate
[l/h]
Max. immersion
depth*
[mm]
Material
Housing
PE
400
PVDF
PE
500
PVDF
PE
570
PVDF
PE
690
PVDF
60
PE
820
PVDF
PE
980
PVDF
PE
1100
PVDF
PE
1200
PVDF
*
10
Minimum immersion depth for all sizes: approx. 140 mm
Product number
Gasket
Ball
without level
indication
with level
indication
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
FKM, EPDM
PTFE
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
98070978
98070979
98070980
98070981
98070990
98070991
98070992
98070993
98071002
98071003
98071004
98071005
98071014
98071015
98071016
98071017
98071026
98071027
98071028
98071029
98071038
98071039
98071040
98071041
98071050
98071051
98071052
98071053
98071062
98071063
98071064
98071065
98071074
98071075
98071076
98071077
98071086
98071087
98071088
98071089
98071098
98071099
98071100
98071101
98071110
98071111
98071112
98071113
98071122
98071123
98071124
98071125
98071134
98071135
98071136
98071137
98071146
98071147
98071148
98071149
98071158
98071159
98071160
98071161
Accessories for suction lances and foot
valves with level indication
Adaptors for containers
TM04 8506 0712
These adaptors allow the installation of standard
suction lances (G 2 thread) and foot valves with level
indication (PE cap) on different types of containers.
Technical data
for container type
TM04 8472 0512 TM04 8473 0512
TM04 8471 0512
TM04 8470 0512
Adaptor type
Remark
Product No.
counter nut for tanks without threaded opening, e.g. 100-litre square tank or
1000-litre cylindrical tank
PVC, grey
98071170
containers with 2" NPT threaded opening
PVC, grey
98156690
PE, blue
98071171
PE, orange
98071172
drums with S 70 x 6 coarse thread (MAUSER 2")
drums with S 56 x 4 coarse thread (TriSure®)
jerricans with small opening (approx. ∅36), according to EN 12713
PE, green
98071173
jerricans with medium-sized opening (approx. ∅45), according to EN 12713
PE, yellow
98071174
jerricans with large opening (approx. ∅57), according to EN 12713
PE, brown
98071175
US containers with bung hole of 63 mm (ASTM International)
PE, white
98071176
IBC (Intermediate Bulk Container) with opening of ∅150 mm, S 160 x 7
PE, black
98071177
Emission protection kits
M-12-plug-to-flat-plug adaptor
Gas emitted by liquid in a container can cause bad
odour and corrosion. Emission protection kits help
avoid such problems. Suction lances can be retrofitted
with emission protection kits.
Two variants are available:
• Emission protection kit with snifting valve: no gas
can escape from the container, but air can be drawn
in.
• Emission protection kit for use with filter: gas can
escape from the container and air can be drawn in.
The kit can be connected to a filter by means of a
4/6 mm hose.
They include:
• gasket for the tank adaptor
• snifting valve or hose nipple 4/6mm
(hose is not included)
• gasket for the cable outlet.
The adaptor allows to connect suction lances or foot
valves with level indication to pumps with a level input
designed for flat plugs (e.g. DMX and DMH with AR
control unit).
1
Order data
Description
M-12-plug-to-flat-plug adaptor
Product number
96635010
Order data
Variant
Emission protection kit
with snifting valve
Emission protection kit for
use with filter
Remark
Product number
can be retrofitted
98071178
can be retrofitted
98071179
11
1
Injection units
Injection units connect the dosing line with the process
line. They ensure a minimum counterpressure of
0.7 bar, and avoid backflow of the dosing liquid.
In general, they include:
• Injection pipe. PP, PVC and PVDF versions can be
shortened.
• Spring-loaded non-return valve with Tantal spring.
• Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm,
and 9/12 mm.
(stainless steel).
Standard injection units
L1
L2
Fig. 12 Standard injection unit, PP, PVC, and PVDF
version
L2
TM04 8281 0411
TM04 8280 0411
G 1/2
G 1/2
Dimensions
L1
Fig. 13 Standard injection unit, stainless-steel version
Technical data
Max. pressure
[bar]
Material
PP
16
60
Dimensions
Product number
Housing
PVC
PVDF
100
Stainless steel
16
PVC
Gasket
Ball
L 1 [mm]
L 2 [mm]
FKM
EPDM
FKM
EPDM
PTFE
FKM
EPDM
PTFE
PTFE
FKM
EPDM
PTFE
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Stainless steel
Ceramic
Ceramic
Ceramic
100
100
100
100
100
100
100
100
27
300
300
300
47
47
47
47
47
47
47
47
50
47
47
47
Injection units with lip valve
95730904
95730908
95730912
95730916
95730920
95730924
95730928
95730932
95730936
95730940
95730944
95730948
Dimensions
G 1/2
Injection units with lip valve are typically used to add
sodium hypochlorite solution to water with a high
carbonate content. The FKM lip prevents
crystallisation and blocking caused by alkali carbonate
reactions at the point of injection.
L2
TM04 8282 0411
Max. flow rate
[l/h]
L1
Fig. 14 Injection unit with lip valve
Technical data
12
Material
Dimensions
Max. flow rate
[l/h]
Max. pressure
[bar]
Housing
Gasket
Ball
L 1 [mm]
L 2 [mm]
60
16
PVC
FKM
Ceramic
55
59
Product number
95730964
Injection units with ball valve
Dimensions
TM04 8284 0411
G 1/2
Injection units with ball valve are used for applications
where the injection point must be closable. The ball
valve is placed between the injection pipe and the
spring-loaded non-return valve. Thus, the dosing line
can be completely disconnected from the process.
The non-return valve can be disassembled and
cleaned without stopping the process and emptying
the process line.
L1
L2
Fig. 15 Injection unit with ball valve
Technical data
60
Material
Max. pressure
[bar]
Housing
16
PVC
64
Stainless steel
Dimensions
Product number
Gasket
Ball
L 1 [mm]
L 2 [mm]
FKM
EPDM
PTFE
Ceramic
Ceramic
Stainless steel
100
100
27
183
183
138
Injection units, withdrawable for cleaning
95730952
95730956
95730960
Dimensions
G 1/2
These injection units are used where regular cleaning
of the injection pipe is required. The construction
allows the withdrawal of the injection unit from the
process line and the cleaning of it, without stopping the
water flow. The injection point can be closed with the
integrated ball valve. The immersion depth of the
injection pipe can be adjusted.
L2
TM04 8285 0411
Max. flow rate
[l/h]
1
L1
Fig. 16 Injection unit, withdrawable for cleaning
Technical data
Material
Dimensions
Max. flow rate
[l/h]
Max. pressure
[bar]
Housing
Gasket
Ball
L 1 [mm]
L 2 [mm]
60
10
PVC
FKM
EPDM
Ceramic
Ceramic
185
185
280
280
Product number
Hot-injection units with ball valve
95730968
95730972
Dimensions
L2
L1
TM04 8286 0411
G 1/2
Hot-injection units with ball valve can be used for direct
injection of dosing liquid into processes with a
temperature of up to 120 °C.
In addition, these injection units include:
• Injection pipe, stainless steel.
• Ball valve installed between the injection pipe and
the cooling pipe, stainless steel.
• Bendable cooling pipe, stainless steel, length 1 m.
Fig. 17 Hot-injection unit with ball valve
Technical data
Material
Dimensions
Max. flow rate
[l/h]
Max. pressure
[bar]
Housing
Gasket
Ball
L 1 [mm]
L 2 [mm]
60
16
64
PVDF
Stainless steel
PTFE
PTFE
Ceramic
Stainless steel
27
27
1158
1158
Product number
95730976
95730980
13
1
Multi-function valves, pressure relief valves, pressure loading valves
TM04 8287 0411
Multi-function valves combine the functions of
pressure relief valves and pressure loading valves.
In addition, they allow deaeration of the pump and
emptying of the discharge line for maintenance.
Pressure relief valves, or safety valves, protect the
pump and the discharge installations against
excessive pressure. All pressurised dosing
installations should include a pressure relief valve.
Pressure loading valves maintain a certain
counterpressure for the pump. They are used in
applications with too low counterpressure or no
counterpressure at all. Pressure loading valves are
also used to prevent syphoning, when the admission
pressure is higher than the counterpressure.
They provide a constant counterpressure for the
dosing pump when the system pressure is fluctuating.
Fig. 18 Multi-function valve, pressure relief valve,
pressure loading valve
Multi-function valves
A multi-function valve is mounted directly on the pump
discharge side. The top connection is for the discharge
line, the side connection leads the relief liquid back
into the tank.
• Loading pressure, adjustable from 1 to 4 bar, is
factory-set to 3 bar.
• Relief pressure, adjustable from 7 to 16 bar, is
factory-set to 10 bar or 16 bar.
• Maximum system pressure 16 bar.
and 9/12 mm.
0
G 5/8
TM04 8288 0411
47
92
Ø6
45
Dimensions
139
45
Fig. 19 Multi-function valve
Technical data
Material
Product number
Housing
Connections
PP
60
PVDF
PVC
PVDF
14
Gasket
Diaphragm
Relief pressure
10 bar
FKM
EPDM
FKM
EPDM
PTFE
FKM
EPDM
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
95704585
95704591
95730807
95730808
95730809
95730810
95730811
95730812
Relief pressure
16 bar
95730821
95730822
95730823
95730824
95730825
95730826
95730827
95730828
Pressure relief valves
Dimensions
Pressure relief valves are installed in the discharge
line near the pump, using the 2 in-line connections.
The side connection leads the relief liquid back into the
tank.
factory-set to 10 bar, or
• Maximum system pressure 16 bar.
and 9/12 mm.
(stainless steel).
21(22)
48(20)
78
82(82)
TM04 8290 0411
68(68)
96(40)
(-)
Ø4.5(-)
Fig. 20 Pressure relief valve. Dimensions in brackets
apply to stainless-steel version.
Technical data
Material
Product number
Diaphragm
Housing and connections
Gasket
Relief pressure
10 bar
PP
FKM / EPDM
FKM / EPDM
PTFE
FKM / EPDM
PTFE
No gaskets
95730757
95730758
95730759
95730760
95730761
95730771
PVC
PTFE
PVDF
Stainless steel
Pressure loading valves
Relief pressure
16 bar
95730773
95730774
95730775
95730776
95730777
95730783
Dimensions
Pressure loading valves are installed in the discharge
line after the pressure relief valve, and after the
pulsation damper, if fitted.
• Loading pressure, adjustable from 1 to 5 bar, is
• Maximum system pressure: 16 bar.
and 9/12 mm.
(stainless steel).
21 (22)
78
96 (40)
(-)
Ø4.5 (-)
82 (82)
TM04 8292 0411
68 (68)
60
1
Fig. 21 Pressure loading valve. Dimensions in brackets
apply to stainless-steel version.
Technical data
Material
Product number
Diaphragm
Housing and connections
Gasket
PP
FKM / EPDM
FKM / EPDM
PTFE
FKM / EPDM
PTFE
No gaskets
PVC
60
PTFE
PVDF
Stainless steel
95730741
95730742
95730743
95730744
95730745
95730751
15
1
Dimensions
87
Pressure valves provide a constant counterpressure of
3 bar. They are particularly required for DDA-FC or
DDA-FCM pumps at very small flow rates.
Pressure valves are installed either directly on the
pump discharge side, or on the pressure relief valve.
• Loading pressure, 3 bar, is not adjustable.
• Maximum system pressure: 16 bar.
• Spring material: Alloy C-4 (NiMo16CrTi, material
number 2.4610).
• No connections included.
TM04 8293 0411
Pressure valves
G 5/8
Fig. 22 Pressure valve
Technical data
Material
Product number
Ball
Housing
PP
60
Ceramic
PVC
PVDF
Stainless steel
16
Stainless steel
Gaskets
FKM
EPDM
FKM
EPDM
PTFE
FKM
EPDM
PTFE
PTFE
95730325
95730326
95730327
95730328
95730329
95730330
95730331
95730332
95730333
TM04 8295 0411
Retrofit pump connection kits and inlay kits for the
integration of Grundfos standard pumps into
installations with various sizes of hoses or pipes.
A pump connection kit includes:
• 1 set of inlays
• 1 union nut.
An inlay kit includes:
• 2 sets of inlays.
TM04 8294 0411
Pump connection kits and inlay kits
Fig. 23 Left: pump connection kit; right: inlay kit
Technical data
Product number
Connection type
Size
4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm
Hose (cone and ring)
0.17" x 1/4", 1/4" x 3/8", 3/8" x 1/2"
4/6 mm, or 0.17" x 1/4"
4/9 mm
5/8 mm
6/8 mm
Hose (cone and ring)
6/9 mm
6/12 mm
9/12 mm
1/4" x 3/8
3/8" x 1/2"
Hose (cutting ring type)
1/8" x 1/4"
Pipe welding
External diameter 16 mm
Pipe cementing
Internal diameter 12 mm
Pipe, threaded, male
Pipe, threaded, female
Pipe (cutting ring type)
1/2" NPT
Rp 1/4"
1/4" NPT
4/6 mm
8/10 mm
Material
PP
PVC
PVDF
PP
PVC
PVDF
PP
PVC
PVDF
PP
PVC
PVDF
PP
PVC
PVDF
PP
PVC
PVDF
PP
PVC
PVDF
PP
PVC
PVDF
PP
PVC
PVDF
PP
PVC
PVDF
PP
PVC
PVDF
PP
PVDF
PP
PVDF
PVC
PP
PVC
PVDF
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Connection kit
Inlay kit
97691902
97691903
97691904
97691905
97691906
97691907
97702474
97702485
97702495
98153922
98153944
98153949
97702475
97702486
97702496
97702476
97702487
97702497
97702477
97702488
97702498
97702478
97702489
97702499
97702479
97702490
97702500
97702482
97702492
97702503
97702483
97702493
97702504
97702481
97702502
97702480
97702501
97702491
97702484
97702494
97702505
97702508
97702472
97702473
97702506
97702507
95730984
95730720
95730729
98153977
98154006
98154029
95730711
95730721
95730730
95730712
95730722
95730731
95730713
95730723
95730732
95730714
95730724
95730733
95730715
95730725
95730734
95730718
95730727
95730737
95730719
95730728
95730738
95730717
95730736
95730716
95730735
95730726
95730739
95730740
-
1
17
1
Adaptors
Threaded adaptors
Threaded adaptors are used to convert between
different threaded connection sizes.
A threaded adaptor kit includes:
• 1 adaptor
• 1 O-ring.
Technical data
Threaded connection size
Material
Type
Product number
TM04 8296 0411
Female
Male
G 3/8
Housing
Gaskets
PP
FKM / EPDM
95730407
FKM / EPDM
95730408
PVC
G 5/8
PVDF
TM04 8297 0411
PP
G 5/8
PVC
G 3/8
PVDF
TM04 8298 0411
PP
G 5/8
PVC
G 3/4
PVDF
TM04 8299 0411
PP
G 5/8
PVC
G 1 1/4
PVDF
TM04 8301 0411
TM04 8475 0612
TM04 8300 0411
PP
G 5/8
PVC
M 20 x 1.5
PVDF
G 5/8
M 30 x 3.5
95730409
FKM / EPDM
95730410
PTFE
95730411
FKM / EPDM
95730412
FKM / EPDM
95730413
PTFE
95730414
FKM / EPDM
95730415
PTFE
95730416
FKM / EPDM
95730417
FKM / EPDM
95730418
PTFE
95730419
FKM / EPDM
95730420
PTFE
95730421
FKM / EPDM
95730422
FKM / EPDM
95730423
PTFE
95730424
FKM / EPDM
95730425
PTFE
95730426
FKM / EPDM
95730427
FKM / EPDM
95730428
PTFE
95730429
FKM / EPDM
95730430
PTFE
95730431
FKM / EPDM
98154048
PTFE
98154054
FKM / EPDM
95730432
FKM / EPDM
95730433
PVDF
PP
G 1 1/4
PTFE
PVC
G 5/8
PVDF
PTFE
95730434
FKM / EPDM
95730435
PTFE
95730436
Union nut adaptors
Union nut adaptors consist of a rigid pipe with union
nuts on both ends. They have neither gaskets nor
glued or welded connections.
Technical data
Threaded connection size
Material
Type
Product number
TM04 8306 0411
Female
18
G 5/8
Female
G 5/8
Housing
PVC
95730437
PP
95730438
PVDF
95730439
Hose-to-hose and hose-to-pipe adaptors
Technical data
Connections
Type
Material
Description
Side 1
Side 2
PP
For hoses 4/6 mm, 6/9 mm, 6/12 mm,
9/12 mm
PVC
TM04 8303 0411
TM04 8360 0711
TM04 8302 0411
PVDF
Valve housing with two
male threads G 5/8
PP
PVC
Without
PVDF
Pipe cementing end on
one side, male thread
G 5/8 on the other side
Without
Threaded Rp 1/4
Stainless steel
For hoses 4/6 mm,
6/9 mm, 6/12 mm,
9/12 mm
Internal ∅12 mm
PVC
Without
Internal ∅12 mm
For hoses 4/6 mm,
6/9 mm, 6/12 mm, External ∅16 mm
Pipe welding end on one
9/12 mm
side, male thread G 5/8
on the other side
Without
External ∅16 mm
Product number
Housing and
connections
PVC
PP
PVDF
PP
PVDF
Gaskets
FKM / EPDM
FKM / EPDM
PTFE
FKM / EPDM
PTFE
FKM / EPDM
FKM / EPDM
PTFE
FKM / EPDM
PTFE
PTFE
95730367
95730368
95730369
95730370
95730371
95730356
95730357
95730358
95730359
95730360
95730361
FKM / EPDM
95730378
PTFE
95730379
FKM / EPDM
PTFE
FKM / EPDM
95730365
95730366
95730377
FKM / EPDM
95730380
PTFE
95730381
FKM / EPDM
FKM / EPDM
PTFE
95730362
95730363
95730364
1
T-pieces
Technical data
Connections
Type
Material
Description
Bottom
Top
Side
Housing and
connections
PP
TM04 8305 0411
TM04 8304 0411
For hoses 4/6 mm, 6/9 mm, 6/12 mm,
9/12 mm
PVC
PVDF
Three male threads
G 5/8
PP
-
Without
-
PVC
PVDF
Two male threads
G 5/8, one female
connection with union
nut
Union nut
G 5/8
For hoses
4/6 mm,
6/9 mm,
6/12 mm,
9/12 mm
Without
PP
PVC
PVDF
PP
Without
PVC
PVDF
Product number
Gaskets
FKM / EPDM
FKM / EPDM
PTFE
FKM / EPDM
PTFE
FKM / EPDM
FKM / EPDM
PTFE
FKM / EPDM
PTFE
FKM / EPDM
FKM / EPDM
PTFE
FKM / EPDM
PTFE
FKM / EPDM
FKM / EPDM
PTFE
FKM / EPDM
PTFE
95730387
95730388
95730389
95730390
95730391
95730346
95730347
95730348
95730349
95730350
95730397
95730398
95730399
95730400
95730401
95730351
95730352
95730353
95730354
95730355
19
1
Square tank, 100 litres
Dimensions
The closed, square tank has a screw cap and a
mounting platform for one pump or two pumps in
parallel.
The pump mounting platform is higher than the screw
cap to protect pumps and connections when filling
chemicals into the tank.
• Tank material: MDPE
• Weight: 15 kg
• Wall thickness: 4 mm
• Liquid temperature: -20 °C to +45 °C.
SMART Digital pumps can be fitted directly on the
mounting platform by means of brass inserts moulded
into the platform. For other pumps, please use a
console.
The square tank is prepared for a G 3/4 drain valve.
When using a rigid suction line in the tank, choose the
counter nut for fixing (see page 11).
540
670
Ø152
500
98
M5
TM04 8308 0411
98
98
Dosing tanks
137
192
500
Fig. 25 Square tank, dimensions
TM04 8307 0411
Order data
Fig. 24 Square tank
20
Tank volume [l]
100
Product number
96489271
Cylindrical tanks are available transparent or black.
They have a litre scale and a black screw cap.
• Tank material: LLDPE, UV-stabilised
• Liquid temperature: -20 °C to +45 °C.
All cylindrical tanks are prepared for a G 3/4 opening
for a drain valve, and have a screw plug (PE/EPDM).
The cylindrical tanks with volumes of 60, 100, 200, 300
and 500 litres include additionally:
• Threaded M 6 inserts for the assembly of a SMART
Digital, a DDI, or a DMX model 221 dosing pump.
For other pumps, please use a console.
• A G 2 opening for a suction lance or a foot valve,
closed with a screw plug
• A flange for an electric mixer with threaded inserts
• Threaded M 6 inserts at the bottom part for floor
mounting with a set of floor-mounting brackets
(see page 23).
TM04 8468 0412
Cylindrical tanks
Fig. 26 Cylindrical tank, 60 litres
1
Technical data
Tank volume
[l]
Prepared for direct assembly of an electric mixer
40
yes
yes
yes
yes
yes
yes, with reinforced beam
60
100
200
300
500
1000
Product number
Weight
[kg]
Transparent
Black
3.4
5.5
5.5
7.5
7.5
11.5
11.5
13
13
28
28
40
48
96688081
98148805
98150038
98149057
98150051
98149215
98150053
98149245
98150055
98149266
98150057
96688086
96689131
95701166
98149053
98150040
98149082
98150052
98149224
98150054
98149252
98150056
98149269
98150058
95706305
95704476
Dimensions
45
350
420
Ø160
Rp 3/4"
TM04 8310 0411
Ø160
Ø420
21
1
O
O
O
O
*
0[
*

0[

*
Fig. 28 Cylindrical tank, 60 and 100 litres
*

TM04 8467 0412

0[
TM04 8465 0412
0[
50
*
1150
1260
O
O
O
O
Ø160
Rp 3/4"

0[
Ø1080

0[

*
Fig. 29 Cylindrical tank, 200 and 300 litres
22
TM04 8315 0411
TM04 8466 0412

0[
Collecting tray
TM04 8316 0411
The collecting tray is available in several sizes to suit
the respective dosing tank size. It collects chemicals
that might leak out of the tank, and protects the
environment.
• Material: PE
• Colour: transparent.
Fig. 32 Collecting tray
For tank size [l]
Volume [l]
Dimensions (diameter x height) [mm]
Product number
60
100
200
300
500
1000
80
120
210
400
500
1000
500 x 545
500 x 700
770 x 595
770 x 960
860 x 980
1150 x 1080
96726831
96726832
98150059
96726834
95701272
96726836
1
Accessories for dosing tanks
Ø 270
TM04 8477 0512
Ø 70
TM04 8318 0411
120
283
Ø 140
Fig. 33 Dissolving hopper, dimensions
Fig. 34 Handheld mixer
Technical data
Description
Drain valve for installation in the threaded
sleeve of the dosing tank
Ventilation valve
Dissolving hopper for washing powders into
the dosing tank
Handheld mixer for use in dosing tanks
Specifications
Dosing tank connection G 3/4
Spring-loaded, opening pressure 0.05 bar
Dosing tank connection: DN 40 through-bolt;
water connection: G 5/4, with union nut and inlay for PVC
pipe (cementing diameter 25 mm)
Shaft length 1200 mm, length can be adapted to the
corresponding dosing tank, with DN-15 through bolt for
connection at the dosing tank
4 floor-mounting brackets with fixing screws
Set of floor-mounting brackets
Set of screws for mounting a pump on a
for pump types DDA, DDC, DDE
100-litre square tank
Set of screws for mounting a pump on a 60-,
for pump types DDA, DDC, DDE, DDI, DMX model 221
100-, 200-, 300-, or a 500-litre cylindrical tank
Set of screws for mounting a pump on a
for pump types DDA, DDC, DDE, DDI, DMX model 221
40-litre or a 1000-litre cylindrical tank
Material
Product number
PVC
96689132
PVC / FKM / glass
96694401
PVC
96726979
PE
98133793
98149921
Stainless steel
95730862
Stainless steel
95730863
PP
95730864
23
1
The in-line water meter with potential-free pulse signal
is suitable for use in flow-proportional dosing
applications.
• Qn 1.5 and Qn 2.5 meters are of the multi-jet, dry
dial type, for cold water up to 30 °C, or hot water up
to 90 °C.
• Qn 15 meters and up are of the helical vane type,
for cold water up to 50 °C, or hot water up to 120 °C.
• Max. pressure: 16 bar.
If the water meter is connected directly to the pump
pulse input, use a control plug (PN 96698715).
• Qn 1.5 to Qn 15 meters are threaded.
• Qn 40 to Qn 150 meters are flanged.
• Cable length: 3 m.
Qn
[m3/h]
Pulse rate
[l/pulse]
1.5*
2.5*
15*
1.5*
2.5*
15*
40**
60**
150**
1
2.5
10
0.25
0.25
2.5
100
25
100
TM04 8317 0411
Water meter
Fig. 35 Water meter
Product number
Maximum
short-period
capacity
[m³/h]
Maximum
pressure
[bar]
Transitional
capacity with
error ± 2 %
[l/h]
Minimum
capacity with
error ± 5 %
[l/h]
30 °C
50 °C
90 °C
120 °C
3
5
30
3
5
30
80
120
300
16
16
16
16
16
16
10
10
10
120
200
3000
120
200
3000
4000
6000
12000
50
70
450
50
70
450
700
1200
3000
96446846
96446847
96482640
96482641
96482642
-
96446848
96446849
96446850
96446851
96446897
96446898
96482643
96482644
96482645
-
96446899
96446900
96446901
96446902
Maximum water temperature
* Maximum load, Reed contact: 30 VAC/VDC, 0.2 A.
** Maximum load, Namur contact: 8-12 VDC, 1 kOhm (requires external power supply).
Dimensions
Size
Connections
Installation kit connection
Port-to-port length
[mm]
Port-to-port length incl. kit
[mm]
G 3/4
G1
G 2.5
G 1/2
G 3/4
G2
165
190
300
245
288
438
225
250
300
-
Threaded connection
Qn 1.5
Qn 2.5
Qn 15
Flanged connection
Qn 40
Qn 60
Qn 150
24
DN 80
DN 100
DN 150
2. Accessories for large dosing pumps
Grundfos offer a comprehensive range of accessories
covering every need when dosing with Grundfos
pumps.
The following accessories are suitable for large dosing
pumps, such as DMX and DMH with more than 50 l/h,
DME and DDI 150-4.
To find the suitable hydraulic accessories for your
pump, please compare the connection size and
material combination of your pump with the data in this
booklet.
• G 5/4 = G 1 1/4 = DN 20
• G 2 = DN 32
Overview of a dosing system
8
2
2
3
1
9
7
10
5
TM03 2124 3705
6
4
Fig. 36 Overview of a dosing system
Legend
Pos.
Component
1
Dosing tank
Page
20
2
Electric mixer
55
3
57
4
Pulsation damper, suction side
42
5
Dosing pump
6
Pressure-relief valve
37
7
Pressure-loading valve
39
8
Pulsation damper, discharge side
44
9
Measuring glass
10
Injection unit
34
Additional accessories
Accessories
Hoses
Page
29
Foot valve
30
Suction line
31
Level-control unit
33
25
2
Cables and plugs
TM01 8955 0900
The listed cables and plugs are suitable for the
connection of a pump to external control devices, such
as process controllers, flow meters, start/stop contacts
and level sensors.
Fig. 37 Cable and plug for DME pumps
Cables and plugs for DME pumps
• Cable material: PUR (polyurethane) (0.34 mm2)
• Plug type: M 12
Socket
Application
Input
Pins
Pulse, 0/4-20 mA, start/stop
Input
Dual-level
Plug type
5
4
Straight
Stop-dosing input and dosing
output
Output
Output
Alarm relay cable with plug
5
3
Cable length
[m]
Product No
2
5
96440447
96440448
no cable
96440449
2
5
96440450
96440451
no cable
96440452
2
5
96527109
96527111
no cable
96606401
2
5
96534214
96534215
Cable length
[m]
Product No
2
5
no cable
2
2
5
no cable
2
2
5
no cable
2
-
96609014
96609016
96698715
96693246
96609017
96609019
96696198
96698716
96632921
96632922
96609031
96699697
96698715
Extension cable
Description
Extension cable
Poles/wires
Cable length
Product No
4
2
96483235
Cables and plugs for DMX, DMH and DDI pumps
Socket
4
Application
Input
Pins
Analog pulse remote switch
4
Plug type
Straight
Angled
3
Output
Error relay
(stroke or low-level relay)
4
Straight
Angled
2
Output
Analog
5
4
Input
Low-level; for DDI
Empty tank;
for DMX/DMH AR
Low-level;
for DMX/DMH AR
Adapter, flat-round
Low-level
4
Profibus
Y-connector;
for DMX/DMH AR
Straight
Angled
5
6
96679388
Straight
110-240 VAC
soldered cable
3
96630345
Terminating resistor
Mains (DDI 222)
26
2
3
Angled
-
96635010
-
96693735
-
96693737
-
96698717
Diaphragm leakage sensor
(for DME)
Gr8211p
The opto-electronic diaphragm leakage sensor unit
consists of:
• Transmitter receiver
• Holder for fitting sensor in the drain hole of the back
plate
• M12 plug and wire to transmit signal to pump
Insert the sensor into the drain hole behind the
diaphragm to detect diaphragm breakage or leakage.
When the liquid gets into contact with the sensor, the
light refraction changes, causing the sensor to emit a
signal.
The signal emitted from the sensor triggers the pump
to stop dosing and give pump output alarm.
2
Fig. 38 Diaphragm leakage sensor
Technical data
Diaphragm leakage
sensor for pump type
Size
Cable
length
[m]
Product
number
DME 60-940
M 12
0.5
96534443
27
2
Dosing monitor (for DME)
GrA1033
The dosing monitor is suitable for use in connection
with the dosing monitoring function of DME pumps.
The monitor surveys the dosing process and sends a
signal to the pump if an error occurs.
Fig. 39 Dosing monitor
Materials in contact with the
dosing liquid
PP (body), EPDM (gasket)
PP (body), FKM (gasket)
Product number
DME 60-150
DME 375-940
96655230
96655231
96655232
96655233
Dimensions
B
TM04 1536 1010
A
F
E
C
D
Fig. 40 Dosing monitor
Pump type
DME 60-150
DME 375-940
A
[mm]
B
C
D
[mm]
E
[mm]
F
[mm]
110
140
5/4"
2"
5/4"
2"
39.5
56.5
45.5
62.5
950
950
Technical data
Maximum pressure [bar]
Maximum liquid temperature [°C]
Maximum liquid viscosity [mPa s]
*
28
DME 60-150
DME 375-940
10
50
500*
10
50
500*
When dosing a liquid with a higher viscosity, we recommend to test
the performance with the respective liquid
Hoses
TM01 8958 0900
Hoses in various materials, sizes and lengths for large
dosing pumps.
Fig. 41 Hoses
Technical data
Inside / outside diameter
[mm]
Material
Max. pressure
[bar]
Length
[m]
Product number
12/19
15/20
16/24
PVC
15
0.5
14
19/27
12
25/34
10
32/41
9
10
2
10
1
1.5
3
5
10
15
25
50
100
5
10
5
10
96534489
96535081
96441200
96727425
96727427
96727426
96699991
96696200
96727429
96634866
96695788
96727428
96535070
96441201
96535077
96535079
2
29
2
Foot valves complete with non-return valve, strainer
and hose or pipe connection for large dosing pumps.
d
L
TM04 8709 5112
Foot valves
Fig. 42 Foot valve
Technical data
Max. flow
rate
[l/h]
400
Material
Connection
size
G 5/4
(G 1 1/4)
Connection
Body
Gasket
Ball
PP
EPDM
Ceramic
PP
FKM
Ceramic
PVDF
FKM
Ceramic
SS*
FKM
SS*
EPDM
Glass
FKM
Glass
PVDF
FKM
Glass
SS*
FKM
SS*
PP
1150
*
30
G2
Stainless steel 1.4401 (EN 10027-2)
Type
Inside / outside
diameter or thread
Hose clamp
Threaded
Hose clamp
Threaded
Hose clamp
Threaded
19/27 mm, 25/34 mm
3/4" NPT
19/27 mm, 25/34 mm
3/4" NPT
19/27 mm, 25/34 mm
3/4" NPT
Threaded
3/4" NPT
Threaded
Threaded
Threaded
Threaded
Threaded
Threaded
Threaded
Threaded
Rp 1 1/4
1 1/4" NPT
Rp 1 1/4
1 1/4" NPT
Rp 1 1/4
1 1/4" NPT
Rp 1 1/4
1 1/4" NPT
Dimensions
d
[mm]
53
71
71
Product number
L
[mm]
Foot valve
51
55
51
55
51
55
96527112
96566136
96527113
96566138
96527114
96566139
55
96537921
81
73
96527115
96566145
96527116
96566146
96527118
96566147
96534454
96537970
Valve kit
96731227
96731229
96731231
96731232
96731233
96731234
96731235
Rigid suction lines
Grundfos offer a comprehensive range of rigid suction
lines for a variety of chemical containers.
Dimensions
L1
L1
These suction lines are designed for the use with
stationary tanks (e.g. Grundfos tanks). The length of
the rigid pipe can be adapted to the customer’s
requirements. Rigid suction lines for stationary tanks
have a foot valve with strainer. The pump is usually
installed either directly on the tank, on a wall bracket or
in a skid. Level switches are available as accessories
and can be retrofitted.
L1
L2
Rigid suction lines for stationary tanks
TM04 1422 4409
Features
• Strainer included
• Available in different material combinations
(see table)
• Available with different types of hoses
2
Fig. 43 Rigid suction lines for stationary tanks
Technical data
Connection
size
G 5/4
G2
Material
Pipe size
Hose size
Pipe length
(L1)
Hose length
(L2)
Body
Seat
Ball
Gasket
[mm]
[mm]
[m]
[m]
PVC
PVC
PVC
PP
PVDF
PVC
PTFE
SS*
PE
PTFE
PTFE
PE
Ceramic
SS**
Glass
Glass
PTFE
Glass
PTFE
EPDM
FKM
FKM
PTFE
FKM
20/25
20/25
20/25
20/25
20/25
32/40
13/20
13/20
-
1
1
1
1.3
1.2
1.25
5
5
-
Product
number
96693062
96694411
96646486
96727272
91835645
96727281
* Stainless steel 1.4571 (EN 10027-2)
** Stainless steel 1.4401 (EN 10027-2)
Suitable level switches to clip on rigid suction
lines
TM04 1406 4209
Reed contact level switch to clip on the suction line.
• For use as tank empty signal or as an additional
level indication
• Cable length 2 metres
• Empty signal NO (normally open)
Fig. 44 Level switch
Connection
size
G 5/4
G2
Material
Plug
Product
number
PVC
PVC
PP
PP
PVC
Flat
Round
Flat
Round
Flat
96635069
96725716
96725712
96698387
96730129
31
2
Rigid suction lines for drums or tanks
Dimensions
28
These suction lines are easy to remove in case the
tank of drum has to be replaced. The drum adapter fits
with the most standard chemical drum bungs.
The position of the drum adapter is adjustable and the
pipe length suits most of the common drum or tank
heights. The pump is usually installed on a wall bracket
or in a skid.
Features
Drum adapter with thread S 70 x 6
Suitable for drum and tank heights up to 1100 mm
Empty and low-level indication
With flat plug for connection with DMX-AR, DMH-AR
pump electronics
• Available with different PVC hose types (see table)
TM04 1411 4309
L
•
•
•
•
Ø 50
Fig. 45 Rigid suction line for drums or tanks
Technical data
Contact position*
Connection
size
Empty
NO
Low-level
Material
Body
Gasket
Glass
EPDM
EPDM
FKM
EPDM
EPDM
FKM
13/20
13/20
13/20
19/27
13/20
13/20
Seat
NO
G 5/4
PVC
NC
Ball
Hose
ID/OD 1)
[mm]
PTFE
NC
* NO = Normally Open, NC = Normally Closed
1) ID = Inside Diameter, OD = Outside Diameter
Round plug
The round plug can replace the standard flat plug
when using DME or DDI dosing pumps.
32
Description
Product No
Round plug
96698715
Length
Hose
[m]
Pipe (L)
[mm]
Cable
[m]
5
5
5
5
5
5
0.6
1.2
1.2
1.2
1.2
1.2
5
3
3
3
3
3
Product
number
96727286
96727287
96727288
96727289
95707689
95707688
Level-control units
Flexible level-control unit
Grundfos level-control units are suitable for dosing
pumps with input for level-control.
The switch mode of the reed switch unit is factory-set
to NO. The switch mode can be set to NC by turning
the floater(s).
The flexible level-control unit is suitable for dosing
pumps with level-control input and provides 2 level
switches
A flexible level-control unit includes:
• Reed switch unit with 2 floaters
• 5 m of cable with PE jacket and M12 plug
• Weight that keeps the level-control unit in an upright
position at the tank bottom
• PE cap, ∅58 mm, for assembly in Grundfos
cylindrical tanks, or for use with tank adaptors
Electrical data
• Max. load: 10 VA
Level-control unit for agitator protection
Level-control units for agitator protection are used for
suction lances for pumps up to 60 l/h. They are clipped
to the suction lances at the required switch-off height
above the mixer propeller.
Level-control units can also be used for overfill
protection or as an additional tank level indication.
A level-control unit for agitator protection includes:
• Reed switch unit with 1 floater
• 5 m cable with PE jacket and open wire ends
• Clip for suction lance
• Cable gland for mounting at the tank top
Dimensions
2

$
$

*
190
TM04 8820 1413
M12 x 1.5

Fig. 47 Flexible level-control unit
28
Description
Flexible level-control unit
Product No
PE
98375695
TM04 8819 1413
32
Material
45
Ø 32
Fig. 46 Level-control unit for agitator protection
Description
Level-control unit for agitator
protection
Material
Product No
PE
98306210
33
2
Injection units for DME
Dimensions
Injection unit complete with spring-loaded non-return
valve, injection pipe and hose or pipe connection.
Spring material: Stainless steel 2.4610, alloy C-4
(NiMo16Cr16Ti) (according to EN 10027-2).
d
TM04 8701 5112
Injection units
Opening pressure
• DN 20: 1.1 bar
Maximum temperature
L
• PP, PVDF: 50 °C
• PVC: 40 °C
• Stainless steel: 80 °C
Fig. 48 Injection unit for DME pumps
Technical data
Max. flow
rate
[l/h]
Material
Connection
size
Connection
1)
Body
Gasket
Ball
EPDM
Ceramic
Hose clamp
Threaded
PP
FKM
400
Type
Ceramic
Hose clamp
Threaded
G 5/4
PVDF
FKM
Ceramic
Hose clamp
Threaded
SS*
FKM
SS*
Threaded
EPDM
PP
FKM
Glass
Threaded
1150
G2
PVDF
FKM
SS*
FKM
SS*
Glass
Hose clamp
PVC
FKM
34
PVDF
Pipe
cementing
ID/OD or
thread
19/27 mm,
25/34 mm
3/4" NPT
19/27 mm,
25/34 mm
3/4" NPT
19/27 mm,
25/34 mm
3/4" NPT
Rp 3/4
3/4" NPT
Rp 1 1/4
1 1/4" NPT
Rp 1 1/4
1 1/4" NPT
Rp 1 1/4
1 1/4" NPT
Rp 1 1/4
1 1/4" NPT
19/27 mm
25/- mm
-/32 mm
Process
connection
size (d)
Product number
Length (L)
[mm]
Injection
unit
96527119
Kit
96578572
96566142
96527120
G 3/4
122
96527121
G1
G 1 1/4
G 1 1/2
1 1/2" NPT
G 1 1/2
1 1/2" NPT
120
60
100
96578576
96566143
96566144
96534457
96537923
96527122
96566148
96527123
96566149
96527124
96566152
96534459
96537971
96688309
96440573
96480649
96440572
96480648
96578577
96578578
96731264
96731265
96731266
96731268
-
Injection units, threaded pump connection G 5/4
TM03 8634 2107
G1
(1" NPT)
Maximum flow: 500 l/h.
l
L
Fig. 49 Standard version, DN 20
Process
connection
size
G1
1" NPT
Connection from
dosing pump
ID/OD
1)
or thread
Pipe Rp 3/4"
Hose 13/20 mm
pipe 20/25 mm
Hose 19/27 mm
Hose 13/20 mm
pipe 20/25 mm
Hose 13/20 mm
pipe 20/25 mm
Hose 19/27 mm
Pipe 20/25 mm
Hose 19/27 mm
hose 25/34 mm
Pipe 20/25 mm
Pipe 20/25 mm
3/4" NPT male
3/4" NPT female
Material
[bar] / [°C]
Product
number
100 / 120
96688313
Body
Ball
Gasket
Seat
SS*
SS*
FKM
SS*
120
212
Glass
FKM
PVC
PTFE
EPDM
Glass
FKM
PTFE
PP
PVDF
SS*
PVC
PTFE
SS*
Glass
PTFE
EPDM
PTFE
FKM
FKM
EPDM
PTFE
SS*
PTFE
Pmax 2) / Tmax 3)
L
[mm]
l
[mm]
PVDF
1)
2)
3)
*
Dimensions
60
140
96688308
60
117
96688309
200
280
60
142
96688311
200
60
189
96688315
96688312
60
-
60
60
120
120
120
120
189
212
205
189
10 / 20
10 / 40
10 / 60
100 / 120
10 / 20
10 / 60
2
96688310
96688316
96688317
96688314
96727298
96727299
96727300
96727301
ID = Inside Diameter, OD = Outside Diameter
Maximum pressure
Maximum temperature
35
2
Injection units, threaded pump connection G 2
TM03 8628 2107
G2
The threaded parts are made of stainless steel.
l
L
Material
Process
connection
size
Connection from
dosing pump
Body
Balls
Gasket
G2
G2
PVC
Glass
FKM
Dimensions
Pmax 1) / Tmax 2)
Seat
l
[mm]
L
[mm]
[bar] / [°C]
Product
number
PE
200
275
10 / 20
96688318
Pmax 1) / Tmax 2)
[bar] / [°C]
Product
number
6 / 20
6 / 40
96688319
96688320
1) Maximum pressure
2) Maximum temperature
Injection units DN 65, flange connection
TM03 8629 2107
DN 80
l
L
Material
Process
connection
size
Connection from
dosing pump
Flange DN 80
Flange DN 65
1) Maximum pressure
2) Maximum temperature
36
Dimensions
Body
Balls
Gasket
Seat
l
[mm]
PVC
PP
PVC
PP
FKM
FKM
PTFE
PTFE
220
220
L
[mm]
377
377
Pressure-relief valves
The adjustable pressure-relief valve is suitable for
installation in the discharge line.
The valve is fitted in a T-connection with the valve
outlet connected to the tank. The valve functions as a
pressure-relief valve or a safety valve, protecting the
pump and the discharge line against excessive
pressures.
• Diaphragm material: PTFE
• Pressure range: 0-10 bar
GrA1041
Pressure-relief valves G 5/4, G 2
Fig. 52 Pressure relief valve, G 5/4, G 2
Dimensions
L
TM04 1445 0210
h
H
D
2
Fig. 53 Pressure relief valve, G 5/4, G 2
Technical data
Max. flow rate
[l/h]
400
1150
Pump
connection
size
G 5/4
G2
Material
Included connections
Body/gasket
ID/OD 1) or thread
L
[mm]
H
[mm]
D
[mm]
h
[mm]
Hose, 19/27 mm, 25/34 mm
153
144
90
28
Hose, 19/27 mm, 25/34 mm
149
144
90
28
PP/EPDM
PP/FKM
PVC/EPDM
PVC/FKM
SS*
PP/EPDM
PP/FKM
PVC/EPDM
PVC/FKM
SS*
Dimensions
Pipe, Rp 3/4"
-
144
134
28
Pipe cementing diameter,
40 mm
229
218
129
70
Pipe cementing diameter,
40 mm
229
218
129
70
Pipe, Rp 1 1/4"
-
188
129
40
Product number
96295888
96295889
96295890
96295891
96295892
96295893
96295894
96295895
96295896
96295897
37
2
Pressure-relief valves DN 65
The pressure-relief valve protects the discharge pipes
against too high pressures.
Features
•
•
•
•
Overflow function by a diaphragm spring system
Bypass valves with a connected T-piece
Opening pressure is adjustable from 0 to 10 bar
Opening pressure is preset to 10 bar
PVC and PP version
TM03 8639 2107
a
H
h
Dimensions
ØD
L
Fig. 54 PVC and PP version
Technical data
Max. flow rate
[l/h]
Pump
connection
size
4000
DN 65
Material
Dimensions
Body/gasket
Included
connections
PVC/FKM
PVC/EPDM
PP/FKM
Flange, DN 65
Flange, DN 65
Flange, DN 65
L
[mm]
H
[mm]
h
[mm]
a
[mm]
D
[mm]
266
266
326
230
230
230
195
195
195
46
46
46
130
130
130
Product
number
96638461
96635243
96727368
Stainless-steel version
Dimensions
TM04 1409 4209
145
18
394
185
203
Ø 76
DN 65
Fig. 55 Stainless-steel version
Technical data
*
38
Max. flow rate
[l/h]
Pump
connection
size
Included
connections
Dimensions
Body/gasket
Product
number
4000
DN 65
SS*/FKM
Flange, DN 65
see figure 55
96694452
Material
Pressure-loading valves
G 5/4 and G 2
GrA1037
The adjustable pressure-loading valve is suitable for
installation in the discharge line.
The valve is fitted in-line. It functions as a counterpressure valve, optimising dosing accuracy into
systems with fluctuating pressure. The valve also
functions as an anti-siphoning valve when dosing into
pressureless systems.
• Diaphragm material: PTFE
• Pressure range: 0-10 bar
• Opening pressure: adjustable between 1 and 5 bar,
preset to 3 bar
Fig. 56 Pressure-loading valve, G 5/4 and G 2
L
d
D
Dimensions
2
TM04 1460 0310
h
A
H
Fig. 57 Pressure-loading valve, G 5/4 and G 2
Technical data
Max. flow rate
[l/h]
400
1150
Pump
connection
size
G 5/4
G2
Material
Body/gasket
PP/EPDM
PP/FKM
PVC/EPDM
PVC/FKM
SS*
PP/EPDM
PP/FKM
PVC/EPDM
PVC/FKM
SS*
Included
connections
Dimensions
L
[mm]
H
[mm]
D
[mm]
h
[mm]
d
[mm]
A
[mm]
Hose, 19/27 mm,
25/34 mm
153
144
90
28
72
6.6
Hose, 19/27 mm,
25/34 mm
149
144
90
28
72
6.6
ID/OD 1)
or thread
Pipe, Rp 3/4"
-
144
134
28
72
6.6
Pipe cementing
diameter, 40 mm
229
218
129
70
105
8.4
Pipe cementing
diameter, 40 mm
229
218
129
70
105
8.4
Pipe, Rp 1 1/4"
-
188
129
40
105
8.4
Product
number
96295903
96295904
96295905
96295906
96295907
96295908
96295909
96295910
96295911
96295912
39
2
DN 65
DN 65 pressure-loading valves are used:
• if the dosing system has no counter-pressure
• if the counter-pressure varies or fluctuates
• if the injection point is at a lower level than the
pump
The opening pressure is adjustable by a spring-loaded
screw. The factory-set opening pressure is 3 bar.
The valve works according to the dynamic pressure
principle.
TM03 8638 2107
H
h
Dimensions
ØD
L
Fig. 58 Pressure-loading valve, DN 65
Technical data
*
40
Max. flow rate
[l/h]
Pump
connection
size
4000
DN 65
Material
Dimensions
Included connections
Body/gasket
PP/FKM
PVC/FKM
PVC/EPDM
SS*/FKM
Flange,
Flange,
Flange,
Flange,
DN
DN
DN
DN
65
65
65
65
L
[mm]
H
[mm]
h
[mm]
D
[mm]
326
266
266
280
230
230
230
243
195
195
195
203
130
130
130
198
Product
number
96727367
96638486
96635246
96694434
Pulsation dampers
Pulsation dampers are particularly suitable for long
discharge lines and small-diameter lines.
Installed in the discharge line, pulsation dampers
optimise dosing accuracy and protect the pump and
discharge line against pressure surges.
Depending on the system pressure, the installation of
a counter-pressure valve after the pulsation damper
may be required to optimise its function.
Special pulsation dampers are available for suction
lines.
Setting the pressure
TM03 7870 5006
Set the pressure in the pulsation damper by means of
compressed air. The pressure must be the system
pressure (p1) x 0.8.
The pressure on the liquid side of the pulsation
damper should be 0 when the air side is filled with air.
This applies both to the initial setting of the pressure
as well as to later check-ups.
To facilitate the reading of the pulsation damper
pressure, a pressure gauge can be fitted directly on
the damper.
2
Fig. 59 Pulsation dampers
41
2
Suction-side pulsation dampers
8
Ø 6.5
L
A
A
A
L
L
E
E
A
F
B
F
F
Ø 14
D
B
200
150
B
395
TM04 1456 0210
D
Fig. 60 Dimensions of suction-side pulsation dampers:
plastic, 1 to 20 litres (left), plastic, 40 litres (centre), stainless steel, 1 to 40 litres (right)
Selection of suction-side pulsation dampers
One suction-side pulsation damper can be used for
more than one pump. In this case, sum up the stroke
volumes of all pumps connected to the pulsation
damper and select the suitable size accordingly.
Suitable for
max. stroke
volume*
[ml]
Material
Volume
[l]
Body
PVC
7
1
131
3
5
D
[mm]
E
[mm]
F
[mm]
L
[mm]
Product
number
FKM
2
G1
12/16, 16/20
160
-
-
DN 10
388
91835549
EPDM
2
G1
12/16, 16/20
160
-
-
DN 10
388
96688101
6
G 3/4
14/16
145
-
-
DN 10
524
96690350
-
40
Rp 1/4"
-
159
-
155
R 1/4"
295
96688107
FKM
2
G 1 1/2
20/25, 25/32
194
-
-
DN 10
643
96688102
EPDM
2
G 1 1/2
20/25, 25/32
194
-
-
DN 10
643
96654767
PVDF
PTFE
6
G 3/4
14/16
145
-
-
DN 10
1035
96688100
SS**
-
40
Rp 3/4"
-
213
-
215
R 1/4"
375
96688108
PVC
FKM
2
G 2 1/4
32/40, 40/50
220
-
-
DN 10
900
96688103
EPDM
2
G 2 1/4
32/40, 40/50
220
-
-
DN 10
900
96653755
-
25
FKM
6
20
SS**
-
6
PP
FKM
4
40
SS**
-
4
Rp 3/4"
-
248
170
245
R 1/4"
395
96688109
Flange DN 50
-
320
200
-
DN 10
800
96688104
Flange DN 65
-
320
200
-
DN 10
800
96688105
Flange DN 50
-
363
273
255
R 1/4"
500
96688110
Flange DN 65
-
363
273
255
R 1/4"
500
95702959
Flange DN 50
-
450
270
930
DN 10
1060
96638463
Flange DN 65
-
450
270
930
DN 10
1060
96688106
Flange DN 50
-
363
273
755
R 1/4"
1000
96688111
Flange DN 65
-
363
273
755
R 1/4"
1000
96688112
Note: Connections may not be standard pump connection sizes.
* Not suitable in every case, please check with calculation based on layout
42
B
[mm]
PTFE
PP
1000
[bar]
Dimensions
Hose or pipe
ID/OD 1)
[mm]
SS**
SS**
500
Seals
Thread or
flange
A
PVDF
PVC
45
Connection
Pmax
Aeration and drain valves
Accessories for suction-side pulsation dampers
DN 10
DN 10
2
TM04 1450 0210
1
ca. 165
3
Fig. 63 Aeration and drain valve
Material
Description
TM04 1458 0210
Body
4
Aeration and
drain valve
Gaskets
Product
number
Connections
DN 10
PVC
FKM
96638467
DN 10
PVC
EPDM
96693605
DN 10
PP
FKM
96727337
DN 10
PVC
EPDM
96727338
DN 10
PVDF
FKM
96704688
2
Fig. 61 Manual vacuum pump with 3-way ball valve,
pulsation damper and drain valve
Legend
Pos.
Description
Manual vacuum pump (suction aid)
2
3-way ball valve
3
Pulsation damper, 1 to 20 litres
4
Drain valve
TM04 1442 4909
1
Fig. 62 Manual vacuum pump with pulsation damper,
plastic, 1 to 20 litres
Manual vacuum pump (suction aid)
Description
Manual vacuum pump with hose and 3-way ball valve
(suction aid)
Product No
96653775
43
2
E
A
Discharge-side pulsation dampers without separating diaphragm
24
B
24
B
Ø 6.5
C
C
A
A
B
TM04 1443 4909
Fig. 64 Dimensions of discharge side pulsation dampers without separating diaphragm:
plastic 0.35 - 5.0 litres (left), plastic 10-40 litres (centre), stainless steel 0.35 - 40 litres (right)
Fig. 65 Discharge-side pulsation damper, plastic,
0.35 - 5.0 litres
44
TM04 1457 0210
B
D
Selection of discharge-side pulsation dampers
without separating diaphragm
We recommend to use only one pump per dischargeside pulsation damper.
Suitable for
max. stroke
volume*
[ml]
Material
Volume
[l]
Body
PVC
2
0.35
PP
PVDF
SS**
PVC
7
1
PP
PVDF
SS**
PVC
19
3
PP
PVDF
SS**
PVC
45
5
PP
PVDF
SS**
PVC
75
10
Connection
Pmax
PP
PVDF
SS**
Seals
[bar]
500
40
PP
SS**
A
B
[mm] [mm]
C
D
E
[mm] [mm] [mm]
Product
number
10
G 5/8
4/6
-
202
47
127
-
-
10
G 5/8
4/6
-
202
47
127
-
-
96688114
FKM
10
G 5/8
4/6
-
202
47
127
-
-
96727147
EPDM
10
G 5/8
4/6
-
202
47
127
-
-
96727148
FKM
10
G 5/8
4/6
4/6
202
47
127
-
-
96727150
EPDM
10
G 5/8
4/6
4/6
202
47
127
-
-
96727151
95700901
96727145
-
16
Rp 1/4"
-
-
215
50
-
83
85
FKM
10
G 1 1/4
6/12
10/12
351
60
260
-
-
96688120
EPDM
10
G 1 1/4
6/12
10/12
351
60
260
-
-
96688121
FKM
10
G 1 1/4
-
12/16
278
60
165
-
-
96688123
EPDM
10
G 1 1/4
-
12/16
278
60
165
-
-
96688124
FKM
10
G 1 1/4
-
14/16
278
60
165
-
-
96688125
EPDM
10
G 1 1/4
-
14/16
278
60
165
-
-
96619905
96688122
-
16
Rp 1/4"
-
-
277
65
-
110
125
FKM
10
G 1 1/4
13/20
20/25
764
60
675
-
-
96688126
EPDM
10
G 1 1/4
13/20
20/25
764
60
675
-
-
96688127
FKM
10
G 1 1/4
-
20/25
655
60
565
-
-
96688129
EPDM
10
G 1 1/4
-
20/25
655
60
565
-
-
96688130
FKM
10
G 1 1/4
-
20/25
655
60
565
-
-
96688131
EPDM
10
G 1 1/4
-
20/25
655
60
565
-
-
96688132
-
16
Rp 3/4"
-
-
355
87
-
150
160
96688128
FKM
10
G 1 1/4
13/20
20/25
841
70
750
-
-
96688133
EPDM
10
G 1 1/4
13/20
20/25
841
70
750
-
-
96654923
FKM
10
G 1 1/4
-
20/25
700
70
608
-
-
96688135
EPDM
10
G 1 1/4
-
20/25
700
70
608
-
-
96688136
FKM
10
G 1 1/4
-
20/25
700
70
608
-
-
96688137
EPDM
10
G 1 1/4
-
20/25
700
70
608
-
-
96688138
-
16
Rp 3/4"
-
-
345
100
-
170
190
96688134
FKM
10
-
32/40
829
95
610
-
-
96688139
EPDM
10
Flange
DN 32
-
32/40
829
95
610
-
-
96688140
FKM
10
-
32/40
829
95
605
-
-
96688142
EPDM
10
-
32/40
829
95
605
-
-
96688143
FKM
10
EPDM
10
-
16
EPDM
SS**
Pipe
ID/OD1)
[mm]
FKM
6
PP
20
Hose
ID/OD1)
[mm]
EPDM
FKM
131
Thread or
flange
Dimensions
-
6
6
FKM
4
EPDM
4
-
4
Flange
DN 32
Flange
DN 32
Flange
DN 50
Flange
DN 65
Flange
DN 50
Flange
DN 65
Flange
DN 50
Flange
DN 65
Flange
DN 65
-
32/40
829
95
605
-
-
96688144
-
32/40
829
95
605
-
-
96688145
-
-
633
100
-
170
460
96688141
-
50/63
1056
108
812
-
-
96688146
-
65/75
1056
108
812
-
-
96688149
-
50/63
1056
108
812
-
-
96688147
-
65/75
1056
108
812
-
-
96688150
-
-
525
150
-
270
310
96639884
-
-
525
150
-
254
310
96688148
-
65/75
896
166
662
-
-
96638405
-
65/75
896
166
662
-
-
96688152
-
-
935
150
-
254
720
96688151
2
** Stainless steel 1.4301 (body), stainless steel 1.4571 (connections), according to EN 10027-2
45
2
Pressure gauge for discharge-side pulsation
dampers without separating diaphragm
TM04 1453 0210
220
Pressure gauges for pulsation dampers are available
on request together with the respective pulsation
damper.
105
105
TM04 1452 0210
250
Fig. 66 Pressure gauge for discharge-side pulsation
dampers, stainless steel
120
Fig. 67 Pressure gauge for discharge-side pulsation
dampers, PVC and PP
Max. pressure
[bar]
10
40
*
Material
Gaskets
Product
number
PVC*
FKM
95731730
PVC*
EPDM
95731391
PP**
FKM
95731047
98031546
Body
PP**
EPDM
PVDF*
FKM
98031547
PVDF*
EPDM
98031548
SS*
-
98031549
SS*
-
98031550
Pressure gauges for plastic pulsation dampers are equipped with
diaphragm pressure transducers
46
TM04 1444 4909
B
Discharge-side pulsation dampers with separating diaphragm
0
E
A
D
R
0
TM04 1459 0210
Fig. 69 Discharge-side pulsation dampers
0
G
0
2
Fig. 68 Discharge-side pulsation damper with separating
diaphragm with pressure gauge
Selection of discharge-side pulsation dampers with separating diaphragm, DN 8
We recommend to use only one pump per discharge-side pulsation damper.
Suitable for
max. stroke
volume*
[ml]
Connection
Material
Volume
[l]
Pmax
Body
Diaphragm
(Seals)
[bar]
G (ext.)
R (int.)
FKM
10
G 5/8
G 3/8
EPDM
10
G 5/8
G 3/8
PVC
2
0.07
SS**
PP
0.15
SS**
PP
PVDF
4/6 mm
6/12 mm
4/6 mm
6/12 mm
Pipe
ID/OD 1) or
thread
A
B
D
E
Product
number
10/12 mm
123
120
60
58
96688153
10/12 mm
123
120
60
58
96688154
FKM
200
G 5/8
G 3/8
Rp 1/4"
118
136
55
53
96688155
EPDM
200
G 5/8
G 3/8
Rp 1/4"
118
136
55
53
96688156
FKM
10
G 5/8
G 3/8
12/16 mm
123
120
60
58
96688157
EPDM
10
G 5/8
G 3/8
12/16 mm
123
120
60
58
96688158
FKM
10
G 5/8
G 1/2
10/12 mm
160
120
80
67
96697351
EPDM
10
G 5/8
G 1/2
FKM
180
G 5/8
G 1/2
EPDM
180
G 5/8
FKM
10
G 5/8
EPDM
10
PTFE
20
PVC
7
Hose
ID/OD 1)
Dimensions [mm]
4/6 mm
6/12 mm
4/6 mm
6/12 mm
10/12 mm
160
120
80
67
96688159
Rp 1/4"
143
136
70
64
96688161
G 1/2
Rp 1/4"
143
136
70
64
96688163
G 1/2
12/16 mm
160
120
80
67
96688164
G 5/8
G 1/2
12/16 mm
160
120
80
67
96688165
G 5/8
G 1/2
14/16 mm
206
136
64
58
96688166
Options
• Basic type without connections and mounting
material
• Different connection
• Different pre-charge pressure
• With included pressure gauge.
All options are available on request.
47
2
Selection of discharge-side pulsation dampers with separating diaphragm, DN 20
Suitable for
max. stroke
volume*
[ml]
Pmax
Body
PVC
19
0.35
SS**
PP
0.3
PVDF
PVC
45
0.65
SS**
PP
0.7
PVDF
PVC
75
Connections
Material
Volume
[l]
1.4
SS**
PP
PVDF
Diaphragm
(seals)
[bar]
G (ext.)
R (int.)
FKM
10
G 1 1/4
G 3/4
13/20 mm
EPDM
10
G 1 1/4
G 3/4
13/20 mm
Product
number
A
198
120
90
71
96688167
20/25 mm
198
120
90
71
96688168
B
D
E
FKM
130
G 1 1/4
G 1/2
Rp 3/4"
192
136
80
67
96688169
EPDM
130
G 1 1/4
G 1/2
Rp 3/4"
192
136
80
67
96688171
FKM
10
G 1 1/4
G 3/4
20/25 mm
198
120
90
71
96688172
EPDM
10
G 1 1/4
G 3/4
20/25 mm
198
120
90
71
96688173
PTFE
20
G 1 1/4
G 1/2
20/25 mm
270
136
78
67
96688175
FKM
10
G 1 1/4
G 3/4
13/20 mm
20/25 mm
258
120
100
78
96688176
EPDM
10
G 1 1/4
G 3/4
13/20 mm
20/25 mm
258
120
100
78
96688177
FKM
50
G 1 1/4
G 3/4
Rp 3/4"
233
136
90
67
96688179
EPDM
50
G 1 1/4
G 3/4
Rp 3/4"
233
136
90
67
96688181
96688183
FKM
10
G 1 1/4
G 3/4
20/25 mm
258
120
100
78
EPDM
10
G 1 1/4
G 3/4
20/25 mm
258
120
100
78
96688184
PTFE
20
G 1 1/4
G 3/4
20/25 mm
253
136
98
78
96688185
FKM
10
G 1 1/4
G1
13/20 mm
20/25 mm
323
120
130
92
96688186
EPDM
10
G 1 1/4
G1
13/20 mm
20/25 mm
323
120
130
92
96688187
FKM
40
G 1 1/4
G 3/4
Rp 3/4"
273
136
110
78
96688188
EPDM
40
G 1 1/4
G 3/4
Rp 3/4"
273
136
110
78
96688189
FKM
10
G 1 1/4
G1
20/25 mm
323
120
130
92
96688190
EPDM
10
G 1 1/4
G1
20/25 mm
323
120
130
92
96688191
PTFE
20
G 1 1/4
G 3/4
20/25 mm
323
136
112
84
96736538
Options
material
• With included pressure gauge
48
Hose
ID/OD 1)
Dimensions [mm]
Pipe
ID/OD 1) or
thread
Selection of discharge-side pulsation dampers with separating diaphragm, DN 32 and DN 65
Suitable for
max. stroke
volume*
[ml]
Connection
Material
Volume
[l]
Nominal
width
Pmax
Body
PVC
131
2.6
SS**
DN 32
PP
PVDF
PVC
256
5.6
SS**
DN 32
PP
PVDF
PVC
Diaphragm
(seals)
[bar]
G (ext.)
R (int.)
Pipe
ID/OD 1) or
thread
Dimensions [mm]
A
B
D
9.5
DN 65
PP
PVDF
Product
number
FKM
10
G2
G1
32/40 mm
362
120
160
107
96688192
EPDM
10
G2
G1
32/40 mm
362
120
160
107
96688193
FKM
30
G2
G1
Rp 1 1/4"
332
136
140
90
96688194
EPDM
30
G2
G1
Rp 1 1/4"
332
136
140
90
96688195
FKM
10
G2
G1
32/40 mm
362
120
160
107
96688196
EPDM
10
G2
G1
32/40 mm
362
120
160
107
96688197
PTFE
20
G2
G1
32/40 mm
357
136
158
107
96727195
FKM
10
G2
G 1 1/2
32/40 mm
495
120
198
127
96688198
EPDM
10
G2
G 1 1/2
32/40 mm
495
120
198
127
96688199
FKM
40
G2
G 1 1/2
Rp 1 1/4"
451
136
170
127
96688200
EPDM
40
G2
G 1 1/2
Rp 1 1/4"
451
136
170
127
96688201
FKM
10
G2
G 1 1/2
32/40 mm
495
120
198
127
96688202
EPDM
10
G2
G 1 1/2
32/40 mm
495
120
198
127
96688203
96688204
PTFE
20
G2
G1
32/40 mm
527
136
158
107
FKM
10
G2
G2
65/75 mm
560
120
250
133
96688205
EPDM
10
G2
G2
65/75 mm
560
120
250
133
96688206
FKM
30
Flange
G2
502
136
220
EPDM
30
Flange
G2
502
136
220
SS**
500
E
111/
119
111/
119
2
95702090
95702091
FKM
10
Flange
G2
560
120
250
133
95702092
EPDM
10
Flange
G2
560
120
250
133
95702093
PTFE
20
Flange
G 1 1/4
525
136
212
111/
113
95702094
Options
material
• With included pressure gauge
Pressure gauge for discharge-side pulsation
dampers with separating diaphragm
The following pressure gauges fit for every size of
discharge side pulsation damper with separating
diaphragm, select suitable variant according to max.
pressure of the damper.
Description
Pressure gauge for
discharge-side pulsation
damper with separating
diaphragm
Pressure [bar]
Product No
10
95730263
25
95730264
60
98031543
160
98031544
250
98031545
49
2
Accessories for discharge side pulsation dampers
1
2
5
3
TM04 1451 0210
4
Fig. 70 Flow scheme of a discharge-side pulsation damper with separating diaphragm
Legend
Pos.
Description
1
Pulsation damper
2
Pressure loading valve
3
Cross piece
4
Pressure relief valve
5
Drain valve
Aeration and drain valves
TM04 1450 0210
DN 10
DN 10
ca. 165
Fig. 71 Aeration and drain valve
Material
Description
Aeration and
drain valve
50
Connections
DN
DN
DN
DN
DN
10
10
10
10
10
Product No
Body
Gaskets
PVC
PVC
PP
PVC
PVDF
FKM
EPDM
FKM
EPDM
FKM
96638467
96693605
96727337
96727338
96704688
Cross pieces
D1
D1
D2
TM04 1448 0210
L2
D2
L3
D3
TM04 1449 0210
L2
L1
L1
D4
D4
L3
D3
Fig. 73 Cross pieces with flanges
Fig. 72 Cross pieces G 5/8, G 3/4 and G 5/4
Pos.
D1
Material
PVC
PVC
PP
PP
PVDF
PVDF
PVC
PVC
PVC
PP
Description
Connection to pulsation damper
D2
Connection to discharge side
D3
Connection to dosing pump
D4
Connection to drain valve
Connections
Dimensions [mm]
PN*
[bar]
D1
D2
D3
10
10
10
10
10
10
10
10
10
10
G 5/4
G 5/4
G 5/4
G 5/4
G 5/4
G 5/4
Flange DN 32
Flange DN 50
G 5/8
G 5/8
G 5/8**
G 5/4
G 5/4
G 3/4
G 3/4
G 5/4
Flange DN 32
Flange DN 50
G 5/8
G 5/8
G 5/8
G 5/4
G 5/4
G 3/4
G 3/4
G 5/4
Flange DN 32
Flange DN 50
G 5/8
G 5/8
D4
DN
DN
DN
DN
DN
DN
2
10 (G 3/4)
10 (G 3/4)
10 (G 3/4)
10 (G 3/4)
10 (G 3/4)
10 (G 3/4)
G 5/4
G 5/4
G 5/8
G 5/8
L1
L2
L3
L4
Product
number
55
55
62
62
62
62
85
113
66
73
73
55
62
62
62
62
85
113
73
66
73
55
55
61
55
61
125
115
73
45
77
77
77
55
55
55
83
139
77
53
96699618
96694022
96727346
96727347
96727348
96727349
96699615
96727350
96727351
96727352
* at 20 °C
** use the G 5/8 reducing piece supplied
Other cross pieces on request.
51
2
TM04 1447 0210
136
Filling devices
Fig. 74 Filling device
TM04 1355 2909
38
Vg8
G 1/4
25
Fig. 75 Adapter for filling valve
Description
Adapter for filling valve (tyre valve) for pulsation
dampers up to 8 bar, for use in conjunction with
compressed-air filling device or pressure gauge
Compressed-air filling device for plastic pulsation
dampers, for an existing compressed-air plant,
control lever, pressure gauge and hose with filling
valve, for use in conjunction with adapter
Compressed-air filling device for plastic pulsation
dampers, with 6-litre compressed-air cylinder,
control lever, pressure gauge and hose with filling
valve, for use in conjunction with adapter
Filling device for plastic or stainless-steel pulsation
dampers, with pressure gauge, up to 25 bar,
compressed-air filled via G 1/4 connection
Filling device for stainless-steel pulsation dampers,
with pressure gauge, up to 60 bar, compressed-air
filled via G 1/4 connection
52
Product No
96727332
96727335
96699614
96727342
96727343
96727344
96727345
Pump connection kits
Gr8353_p
Retrofit pump connection kits and inlay kits for the
integration of Grundfos standard pumps into
installations with various sizes of hoses or pipes.
A pump connection kit includes:
• 1 set of inlays
• 1 union nut
• 2 sets of inlays
Fig. 76 Nipple for hose clamp connection (DME pumps)
Connections for DME dosing pumps
For pump type
Connection type
Inside/outside hose or pipe diameter or thread
DME 60-150
Hose clamp
19/27 mm and 25/34 mm
DME 375-940
Hose clamp
32/41 mm and 38/48 mm
Material
Product No
PP
PVDF
PP
PVDF
96535096
96535102
96535103
96535104
2
Connection kits for DMI, DDI, DMX and DMH dosing pumps
Connection size
Material
PP
PVC
G 5/4
PVDF
SS*
Y**
PP
PP/PVC
PVC
G2
PVDF
SS*
Flange DN 32
DN 65
PP
PP/PVC
PVC
PVDF
SS*
Y**
PP
PVC
SS*
Hose ID/OD 1), material
Pipe ID/OD 1) or thread
Max. pressure [bar]
Product No
19/27 mm, PVC
25/34 mm, PVC
13/20 mm, PVC
13/20 mm, PVC
19/27 mm, PVC
19/27 mm, PVC
25/34 mm, PVC
12/ mm, PTFE
19/27 mm, PVC
25/34 mm, PVC
32/42 mm, PVC
-
20/25 mm
10
91835697
-
10
96727574
20/25 mm
-
10
10
10
91835696
96704663
96679391
-
10
96699969
20/25 mm
3/4" NPT
-
16
10
4
96701989
91835723
96727620
-
10
96727612
20/25 mm
3/4" NPT
19/22 mm
G 3/4
3/4" NPT
G 3/4
3/4" NPT
32/40 mm
32/40 mm
32/40 mm
1 1/4" NPT
32/40 mm
1 1/4" NPT
G 1 1/4
1 1/4" NPT
32/40 mm
32/40 mm
32/40 mm
32/40 mm
G 1 1/4
G 1 1/4
65/75 mm
65/75 mm
65/75 mm
10
10
100
100
100
100
100
10
16
0
10
10
16
10
16
16
10
10
10
16
10
10
10
10
10
91835698
91835726
96727555
96700184
91835724
96727523
91835725
96727596
96727610
96727598
96700091
91835730
96727597
96727541
96727595
91835729
96727589
96727586
91835728
96727588
91835727
96727609
96727603
96727602
96727604
** Alloy C-4 (NiMo16Cr16Ti) material number 2.4610 (EN 10027-2)
53
2
Inlay kits for DME pumps
TM02 2470 4401
The inlay kits are used for the connection of DME
pumps to suction and discharge lines of sizes that
differ from Grundfos standard sizes.
• 2 sets of inlays
Fig. 77 Inlay kit
Pump type
Hose ID/OD1) or thread
Connection type
Hose clamp
19/27 mm, 25/34 mm
3/4" NPT
DME 60-150
Female thread
Rp 3/4
Hose clamp
32/41 mm, 38/48 mm
1 1/4" NPT
DME 375-940
Female thread
Rp 1 1/4
Union nut kits
A union nut kit includes:
• 2 union nuts
For pump type
54
Union nut size
DME 60-150
1 1/4"
DME 375-940
2"
Material
Product No
PP
PVDF
SS
PP
PVDF
SS
96633937
96633938
96731917
96731916
96731915
96731914
Material
Product No
PP
PVDF
PP
PVDF
PVC
SS*
PP
PVDF
PVC
SS*
PP
PVDF
PP
PVDF
PVC
SS*
PP
PVDF
PVC
SS*
96535109
96535110
96608415
96608417
96537892
96537894
96608413
96608414
96533886
96575256
96535111
96535112
96731912
96731901
96537893
96537895
96608418
96608419
96534799
96575258
2
Electric mixers
Electric mixers are intended for the mixing and
dissolving of non-abrasive, non-inflammable and nonexplosive liquids. They ensure that the liquid in the
dosing tank is mixed constantly. With a frequency of
50 Hz they run at 1500 rpm approximately, and are
suitable for liquids with low to medium viscosity.
Different versions of electric mixers are available:
• Stainless-steel version
• PP version with or without sealing flange
• Versions for various tank sizes from 60 litres up to
1000 litres
A
E
E
F
C
B
15
L(SS)
F
C
B
D
D
Fig. 78 Electric mixer, stainless-steel version
Electric mixer
L(SS)
[mm]
L(PP)
[mm]
20
P
P
TM04 8638 4112
L(PP)
16
TM04 8639 4112
A
Dimensions
Fig. 79 Electric mixer, PP version, with sealing flange
P
[mm]
D
[mm]
B
[mm]
C
[mm]
E
[mm]
F
[mm]
A
[mm]
for 60-litre tank
450
452
25
88
140
115
9
95
210
for 100-litre tank
691
693
25
88
140
115
9
95
210
191
for 200.litre tank
698
700
25
100
160
130
9
110
for 300-litre tank
950
952
25
100
160
130
9
110
191
for 500-litre tank
1100
1102
28
125
160
130
9
110
191
for 1000-litre tank
1150
1152
28
125
200
165
11
130
231
55
2
Product data
Electric mixer for tank
size [l]
Product number
Nominal shaft length
[mm]
60
Shaft type
450
PP, with
100
690
PP, with
200
690
PP, with
300
950
PP, with
500
1100
PP, with
1000
1150
PP, with
SS
PP
sealing
SS
PP
sealing
SS
PP
sealing
SS
PP
sealing
SS
PP
sealing
SS
PP
sealing
flange
flange
flange
flange
flange
flange
Single-phase motor
Three-phase motor
98164569
98164573
98164575
98164606
98164607
98164609
98164987
98164990
98165152
98165172
98165175
98165177
98165253
98165258
98165259
98165287
98165290
98165304
98165309
98165310
98165318
98165355
98165357
98165382
98165385
98165386
98165391
98165393
98165432
98165433
98165435
98165436
98165437
98165439
98165440
98165451
Motor data
Electric mixer
56
Power rating
[kW]
for 60-litre tank, 100-litre tank
0.09
for 200-litre tank, 300-litre tank,
500-litre tank
0.25
for 1000-litre tank
0.55
Motor phases
Voltage [V]
Frequency [Hz]
1
220-240
50/60
3
220-240 /
380-420 (440-480)
50/60 (60)
1
220-230
50
3
220-240 / 380-415
50/60
1
220-230
50
3
220-240 / 380-415
50/60
Enclosure
class
Insulation
class
IP65
F
IP55
F
IP55
F
2
TM03 8124 0507
TM03 8123 0507
The lateral discharge device is connected with a through bolt at the drain opening of a Grundfos tank. Please order
connections for the discharge lines separately.
Fig. 81 Lateral discharge device, G 1 1/4
Fig. 80 Lateral discharge device, G 5/8
Technical data
Connection size
G 5/8
G 5/4
*
Description
with shut-off valve and filter
for installation in the threaded sleeve of the dosing tank
with shut-off valve, filter and liquid standpipe*
discharge at the right hand side
with through bolt for connection at the dosing tank
with shut-off valve, filter and liquid standpipe*
discharge at the left hand side
with ball valve
with ball valve and liquid standpipe*
Material
Product No
PVC/FKM
96697826
PVC/FKM
96697988
PVC/FKM
96696926
PVC
96727271
PVC
96727270
The length of the liquid standpipe has to be adapted to the corresponding dosing tank
57
2
Wall bracket
Wall bracket for easy installation of a dosing pump on a wall.
30
30
Dimensions
165
Ø9
120
120
165
Ø9
16.5
160
15
207
160
190
Fig. 82 Wall bracket for DDI 222 and DMX 221
For pump type
DDI 222 and DMX 221
DMX 226M and DMH 251/252
58
Material
PP
PP
98
19
170
107
159
Ø9
TM04 1528 0910
16.5
TM04 1527 0910
Ø7
185
105
123
15
152
Fig. 83 Wall bracket for DMX 226 and DMH 251/251
Including fixing material for
pump on bracket, bracket on wall
pump on bracket, bracket on wall
Product No
91836471
96623672
3. Further product documentation
WebCAPS
WebCAPS is a Web-based Computer Aided Product
Selection program available on www.grundfos.com.
WebCAPS contains detailed information on more than
220,000 Grundfos products in more than
30 languages.
Information in WebCAPS is divided into six sections:
• Catalogue
• Literature
• Service
• Sizing
• Replacement
• CAD drawings.
3
Catalogue
Based on fields of application and pump types, this section
contains the following:
• technical data
• curves (QH, Eta, P1, P2, etc.) which can be adapted to the
density and viscosity of the pumped liquid and show the
number of pumps in operation
• product photos
• dimensional drawings
• wiring diagrams
• quotation texts, etc.
Literature
This section contains all the latest documents of a given pump,
such as
• data booklets
• installation and operating instructions
• service documentation, such as Service kit catalogue and
Service kit instructions
• quick guides
• product brochures.
Service
This section contains an easy-to-use interactive service
catalogue. Here you can find and identify service parts of both
existing and discontinued Grundfos pumps.
Furthermore, the section contains service videos showing you
how to replace service parts.
59
3
Sizing
0
1
This section is based on different fields of application and
installation examples and gives easy step-by-step instructions in
how to size a product:
• Select the most suitable and efficient pump for your
installation.
• Carry out advanced calculations based on energy,
consumption, payback periods, load profiles, life cycle costs,
etc.
• Analyse your selected pump via the built-in life cycle cost tool.
• Determine the flow velocity in wastewater applications, etc.
Replacement
In this section you find a guide to selecting and comparing
replacement data of an installed pump in order to replace the
pump with a more efficient Grundfos pump.
The section contains replacement data of a wide range of pumps
produced by other manufacturers than Grundfos.
Based on an easy step-by-step guide, you can compare
Grundfos pumps with the one you have installed on your site.
When you have specified the installed pump, the guide will
suggest a number of Grundfos pumps which can improve both
comfort and efficiency.
CAD drawings
In this section, it is possible to download 2-dimensional (2D) and
3-dimensional (3D) CAD drawings of most Grundfos pumps.
These formats are available in WebCAPS:
2-dimensional drawings:
• .dxf, wireframe drawings
• .dwg, wireframe drawings.
3-dimensional drawings:
• .dwg, wireframe drawings (without surfaces)
• .stp, solid drawings (with surfaces)
• .eprt, E-drawings.
WinCAPS
WinCAPS is a Windows-based Computer Aided
Product Selection program containing detailed
information on more than 220,000 Grundfos products
in more than 30 languages.
The program contains the same features and
functions as WebCAPS, but is an ideal solution if no
internet connection is available.
WinCAPS is available on DVD and updated once a
year.
Fig. 84 WinCAPS DVD
60
3
GO CAPS
Mobile solution for professionals on the GO!
CAPS functionality on the mobile
workplace.
Subject to alterations.
61
62
63
ECM: 1118748
GRUNDFOS A/S
DK-8850 Bjerringbro . Denmark
Telephone: +45 87 50 14 00
www.grundfos.com
The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide.
96700284 0813
© Copyright Grundfos Holding A/S