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Print - Cesare
CMI Globe Valves o ur ut f Il e m co ne zio di tra BONETTI Quality Valves & Level Gauges re ti on r i ad O t ur is e th f u ut BONETTI GLOBE VALVES CMI SERIES Quality Valves & Level Gauges This catalogue describes our line of globe valves only. Other Bonetti’s “CMI” products, such as gate and globe valves, are described in other bulletins available on request. DESIGN All valves described herein are either: straight-through, with a vertical stem (T pattern), or angle type, or Y pattern with an inclined stem. This last body pattern allows a streamlined smooth flow, less turbulence and as consequence less internal erosion, less pressure losses, etc. OPERATIONS Bonetti’s “CMI” valves described in this catalogue perform the following functions: Stop on-off shut off to fluid flow; Stop and throttle - when a parabolic shaped disk is used in lieu of a standard stop disk. A linear flow control characteristic is achieved as a direct function of the stem turns; Stop check - both a stop and a non-return valve; Piston lift check - for automatic prevention of undesired reverse flow. CONNECTIONS Bonetti’s “CMI” valves illustrated in this catalogue have the following pipe connections: Flanged ends according to ASME B16.5 (usually for Class 600 only, not for higher pressure Classes) or to different Standards; Butt weld ends in accordance to ASME B16.25. (See pages 30 and 31 for different standards.). We can supply valves with connections as needed. SIZES Bonetti’s “CMI” valves are currently manufactured in sizes from 2" (DN 50) up to 24" (DN 600). RATINGS Bonetti’s “CMI” valves are currently manufactured as per the following Ratings: ASME Class 600, 900, 1500 and 2500; (PN 100, 150, 250 and 420). As indicated in the foreword, Bonetti’s experience is not limited to the above pressure classes. Tables showing max operating conditions (pressure and temperature) for pressure ratings and material codes are given on pgs. 28 – 29. We wish to point out that Bonetti’s “CMI” valves are over dimension with respect to most international standards. Actual max. operating conditions can be supplied on request. 01 MATERIAL CODE Bonetti’s “CMI” valves are manufactured in different material codes. For "Material code" we mean the material composition of the valve parts. The descriptive pages relevant to each valve clearly indicate the materials used for the more important components and the corresponding “Material code”. Below we list the main characteristic elements of the different Material Codes: Material Code CB C6 C9 C12A Material for Body and Bonnet ASTM A216 WCB ASTM A217 WC6 ASTM A217 WC9 ASTM A217 C12A Trim and Hardfaced Surfaces Stellite Gr. 6 Stellite Gr. 6 Stellite Gr. 6 Stellite Gr. 6 The Material Codes with tag followed by a -” Z “ are special constructions, slightly different from the standard one. STANDARDS Bonetti’s “CMI” valves have been designed, rated, manufactured and inspected, where applicable, in accordance with most widely used international Standards, namely: - ASME B16.34 "Steel valves, Flanged and Butt welding Ends" - ASME B16.10 "Face-to-Face and End-to-End Dimensions" - Applicable Sections of ASME Boiler and Pressure Vessel Code, including Nuclear Section III - MSS SP 44 "Steel pipe line flanges” - MSS SP 61 "Hydrostatic testing of steel valves” - API Standard 598 "Valve inspection and test” - ASME B16.25 "Butt welding ends" SHIPPING PREPARATION Bonetti’s “CMI” valves are only shipped after undergoing the prescribed dimensional and operating inspections. Valves are adequately protected for storage and shipment. To guarantee perfect valve sizing and selection please state: - Size of the valve (DN) - Fluid - Design conditions (pressureand temperature) or Rating - Operating conditions (pressure and temperature) - Operating p - Connections type - Operating means (by handwheel, actuator, etc.) - installation type, that is the orientation of the valve within the space - Desired materials - Options - Possible environmental and operating peculiarities. We reserve the right to carry out any product changes without prior notice 23 18 7 9 21 2 15.1 15 19 20 6 1 4 3 Fig. 201 02 Quality Valves & Level Gauges Streamline valves (Y pattern) ASME Class 600 - 900 - 1500 - 2500 Construction details 23 7 21 15.1 15 2 6 28 4 18 3 16 9 19 20 1 27 Fig. 205 03 1 BODY Available of Carbon steel and various alloy steels, is usually of cast material. For some sizes and classes can be of forged material. Machining is properly performed, for perfect aligment of all elements. In its inner two fine machined grooves guide the relevant tongues of the wedge or disk. The seat rings are welded-in after complete finish. When the bonnet is pressure seal (Fig. 102), a stainless steel inlay (26) on the body-gasket sealing area guarantees effective and long-life bonnet closure. Fig. 202 - Throttle disk 3 SEAT RINGS Both seat rings are stellite hardfaced, completely machined and then welded into the body. Their shape does not allow distorsions of sealing surfaces by pressure and temperature changes. Bore dimension of the seat rings is according to ANSI B16.34 - 1981 Table G-A1 and tolerances given on Paragraph 6.1.2. 2 BONNET Usually of the same material as body. It can be: - bolted to the body, or - pressure seal, or - seal welded to the body. Pressure sea! bonnet is pushed from inner pressure against pressure seal gasket (10) which is kept in place by the spacer ring (25) and the segmental ring (12), see Fig. 102, or directly by the yoke. Specially accurate are: - easy beginning of pressure seal - easy disassembling and reassembling. Stem backseat area is hardfaced, usually Stellited. 4 WEDGE Usually two-pieces split wedge, for perfect sealability to the seat rings. The wedge tongues are trapped and fully guided by the body grooves which are long enough for the whole stroke. The wedge is directly moved by the stem head trapped between wedge halves. This way: the stem is non-revolving; the point at which the force acts is as down as possible; the height and the weight of the valve are minimized. Wedge seats are stellite hardfaced. Wedge tongues are hardfaced, usually stellited (27). In the gate wedges, the spacer (5) trasmits the closing force through the wedge halves against the seat rings. To facilitate field repairability, the spacer can be replaced with a thicker one, without replacing the whole wedge. In the parallel slide valves, the disk spring (5.1) keeps both disk halves against the seat rings, to begin closure seal. 6 STEM Of 13% Chrome stainless steel, heat treated against corrosion and for the best mechanical features. Above the head trapped between the two wedge halves (Fig. 104) the stem has a conical shoulder which - when the valve is fully open is pulled against bonnet for effective backseating with axial (not rotating) movement. In the parallel slide valves, the stem can not rotate because of indexing stop (21) which acts two more functions: the positive end of the stroke; the index of actual disk position. Fig. 203- Pressure seal bonnet 1 2 10 12 25 26 Body Pressure seal bonnet Pressure seal gasket Segmented locking ring Spacer ring Stainless steel overlay 1 12 25 10 26 2 The yoke nut is rotated by the hand wheel through a key, or through the actuator stem nut adapter. The rotation of the yoke nut is guaranteed by two roller bearings. When necessary, tapered cone bearings are used. 9 PACKING Composed of the appropriate number of preformed rings as required for the pressure and temperature conditions. Standard material of construction is graphite. Other materials are available upon request. The entire packing assembly consisting of packing chamber, packing, gland, gland stud (15 – 15.1), and packing follower (16), are carefully manufactured and assembled to insure long packing life with leak free performance. 04 Quality Valves & Level Gauges 23 HANDWHEEL Impactor type hand wheels are standard supply. Other kinds of operators are and, in some cases, are indispensable for the valve’s operation. These include: chain wheel; gear operator, and if required, universal joint and stand; gear operator with impactor hand wheel; electric, or electric hydraulic actuator; pneumatic actuator. When requested, actuators are factory mounted and tested to insure safe reliable operation. Because there are so many actuator options, and customer’s requirements, this catalog only describes valves without actuators even though actuators are often required. Our technical department will be glad to supply necessary data to insure proper selection and actuator supply. Fig. 204 Equalizer pipe 29 EQUALIZER PIPE When required, an external pipe is welded to the body of piston and stop check valves (fig. 204). This pipe connects the relatively high pressure area above the disk with the valve’s outlet side which is under a lower pressure. So doing, the pressure above the disk is reduced allowing the disk to open quickly and to the full open position, even when there is low flow rates. So doing also minimizes pressure drop losses and disk vibration. For any components shown on these pages but not itemized or fully described in the various Figures, please refer to the details shown at the bottom of each descriptive product page. MATERIALS ASTM ASTM ASTM ASTM ASTM Stellite A216WCB A217WC6 A217WC9 A351CF8M A217C12A Gr.6 Material Chemical Analysis ASTM A479 T.410C.3 ASTM A193B7 ASTM A182 F XM 19 ASTM A1942H 0.40 max ASTM B150 C62300 ASTM ASTM A564T.630 A182F6 Cond. H1075 ASTM A453 Gr. 660 0.15 max 0.15 max 0,07 0.08 max 1.0 max 1.00 max 1.0 max 2.00 max 0.04 max 0.04 max 0.040 max 0.015 max 0.30 max 0.03 max 0.030 max (Note 1) Carbon % 0.35 max 0.10-0.20 0.15 max 0.08 max 0.08-0.12 0.13 max 0.38-0.48 0.06 max Manganese % 0.60-105 0.30-0.80 0.30-0.60 2.00 max 0.30-0.60 1.00 max 0.75-1.00 4.0-6.0 Phosphorus % 0.04 max 0.04 max 0.04 max 0.04 max 0.02 max 0.04 max 0.04 max 0.04 max 0.04 max Sulphur % 0.05 max 0.04 max 0.04 max 0.03 max 0.01 max 0.03 max 0.04 max 0.03 max 0.05 max Silicon % 0.35 max 0.5-1.0 0.5 max 1.00 max 0.20-0.50 1.00 max 0.20-0.35 1.00 max Chromium % 1.0-1.5 2.0-2.5 16.00-18.00 8.00-9.50 11.5-13.5 0.80-1.10 20.5-23.5 Nickel % Molybdenum % 0.44-0.65 0.87-1.13 Copper % 82.2 min Aluminium % 8.5-10.0 Iron % 2.0-4.0 Cobalt % 66 Tungsten % 5 Titanium % Columbium % 10.00-14.00 0.40 max 2.00-3.00 0.85-1.05 1 28 0.50 max 11.5-13.5 0.15-0.25 0.5 max 0.25 max 1.0 max 0.5 max 1.00 max 1.0 max 1.00 max 14.0-17.0 11.5-13.5 15.0-17.5 13.5-16.0 3.0-5.0 24.0-27.0 1.2-2.0 1.0-1.5 72 min+Co 0.50 max 1.5-3.0 0.50 max 3.0-5.0 0.35 max 6.0-10.0 1.90-2.35 0.10-0.30 Mechanical features Tensile Strength ASTM B166 N06600 (Note 2) (Note 2) (Note 2) psi 70000 70000 75000 75000 85000 130000 125000 100000 78000 155000 110000 145000 130000 MPa 485 485 515 515 585 900 860 690 542 1.069 760 1000 895 psi 36000 40000 45000 30000 60000 100000 105000 55000 32000 90000 85000 125000 85000 MPa 250 275 310 205 415 690 720 380 221 620 585 862 585 Elongation on 2" %min 22 20 20 30 20 12 16 35 15 10 15 13 15 Yield Strength Notes for materials (Those notes apply also to rating tables on pag. 30) Chemical analysis and mechanical features are given for Customer’s convenience only. Actual and binding values are the ones prescribed by original Standard 1 We also utilise steel with lower Carbon content (<0,25%). 2 Mechanical features depend on heat treatment. Prescribed heat treatment permits us to obtain the most suitable physical and chemical characteristics. 3 Ratings of tables on page 30 are those indicated by ASME B 16.34 for Classes 600, 900, 1500, 2500, 4500 and extrapolated for Classes 1700 - 2700. 05 4 Due to a possible transformation of carbide into graphite, ASME B 16.34 does not recommend the use of Carbon steel valves (BONETTI material code “CB”) over 800 °F (425 °C) for extended periods. 5 For A217 WC6 and A217 WC9 valves (BONETTI material code “C6” and “C9”), ASME B 16.34 recommends: “Use normalised and tempered material only - Not to be used over 1100 °F (595 °C)”. 6 At temperatures above 1000 °F (538 °C), material A351 CF8M (BONETTI material Code CF8M), must be used only when the Carbon content is 0.04% or higher. 7 As BONETTI’s “CMI” valves are oversized versus International Standard prescription, including ASME B16.34, effective maximum operating condition can be communicated on request. Fig. 231 Fig. 221.1 23 22 V V 7 6 B C D 24 11 L Class 600 Flanged 24 16 15.1 15 9 2 10.1 8 1 28 L6 Class 2500 22 14 13 12 25 10 2 6 1 4 27 3 15.1 7 18 21 23 14 13 12 25 10 2 6 1 4 27 3 15.1 16 15 9 20 19 8 28 Fig. 232 Fig. 222.1 23 22 V 7 6 B 24 11 L Class 600 Flanged L1 Class 600 Butt Welding 4 3 1 Fig. 223.1 E V 24 16 15.1 15 9 2 C D 24 11 4 27 3 L1 Class 600 Butt Welding L4 Class 1500 23 24 C L3 Class 900 4 27 3 L Class 600 Flanged B L1 Class 600 L1 Class 600 Butt Welding D 7 18 21 8 10.1 1 28 29 B L1 Class 600 L3 Class 900 L4 Class 1500 L6 Class 2500 C Fig. 233 12 2 10.1 1 25 10 28 29 E L1 Class 600 22 24 16 15 9 20 19 8 28 29 24 13 14 2 1 28 27 4 3 29 L3 Class 900 L4 Class 1500 L6 Class 2500 06 Quality Valves & Level Gauges Fig. 237 V R L1 Class 600 23 7 22 18 21 S L3 Class 900 L4 Class 1500 L6 Class 2500 28 4 1 3 14 13 12 25 10 2 6 24 15.1 15 16 Fig. 221.1 Globe stop valves - T pattern - Bolted bonnet Fig. 222.1 Globe stop-check valves - T pattern - Bolted bonnet Fig. 223.1 Globe piston-lift check valves - T pattern - Bolted bonnet Fig. 231 Globe stop valves - T pattern - Pressure seal Fig. 232 Globe stop-check valves - T pattern - Pressure seal Fig. 233 Globe piston-lift check valves - T pattern - Pressure seal Fig. 237 Globe stop valves - Y pattern - Pressure seal Fig. 238 Globe stop-check valves - Y pattern - Pressure seal Fig. 239 Globe piston-lift check valves - T pattern - Pressure seal Codes for the material of construction currently manufactured are: CB, C6, C9 C12A. The relevant ASME ratings for each material code are shown on page 13. 9 19 20 8 27 Fig. 238 V End connections are available as: - Flanged Ends RF - ASME B16.5 for ASME Class 600 and 900 - BW according to ASME B16.25 for ASME Class from 600 up to 2500 Notes: 1 Dimensions expressed in millimeters, but converted from original Standard in inches, are rounded. R L1 Class 600 S L3 Class 900 L4 Class 1500 L6 Class 2500 28 4 1 3 14 13 12 25 10 2 6 2 Excepting where our molds and dies are not compatible with our equipment, some components, usually of cast steel, can be made of equivalent forged steel. 23 7 22 18 21 3 Different connections available on request. 24 15.1 15 16 9 19 20 8 27 4 For stop-check and piston check valves, please allow for side clearance for equalizer pipe, which is not shown on this table. 5 Body length “L” (“T” pattern valves, ASME Class 600) is according to ASME B16.10 Globe, Regular Pattern. Valid also for BW ends. 6 Body Length “L1” (“T” pattern valves, ASME Class 600) is according to ASME B16.10 Globe, Regular Pattern. Valid also for flanged ends. 7 Body Length “L2” (“Y” pattern valves, ASME Class 600) is according to ASME B16.10 Globe, Regular Pattern. T L1 Class 600 L3 Class 900 L4 Class 1500 L6 Class 2500 8 Body Length “L3” (“T” and “Y” pattern valves, ASME Class 900) is according to ASME B16.10 Globe, Regular Pattern. 9 Body Length “L4” (“T” pattern valves, ASME Class 1500) is according to ASME B16.10 Globe, Short Pattern. 10 Body Length “L5” (“Y” pattern valves, ASME Class 1500 and 2500) is according to ASME B16.10 Globe, Regular Pattern. 11 Body Length “L6” (“T” and “Y” pattern valves, ASME Class 2500) is according to ASME B16.10 Globe, Regular Pattern. 07 20 The Weight listed in the table is not binding. ASME Class 600 - (PN 100) “T” pattern Fig. 221.1, 222.1, 223.1 - Bolted bonnet - Flanged ends (or BW ends) - Sizes from 2” to 4” (from DN 50 to 100) SIZE mm inches B mm 50 65 80 100 2" 2.1/2" 3" 4" 395 500 530 545 Item No 1 2 3 4 6 7 8 9 10.1 15 15.1 16 22 23 24 28 29 Component Body Bonnet Seat facing Disk Stem Yoke nut Backseat facing Packing Body-Bonnet gasket Gland Gland flange Gland stud Roller bearing Handwheel Nut Disk guide Equalizer pipe C mm DIMENSIONS D E mm mm L / L1 mm V mm Fig. 221.1 Weight kg Fig. 222.1 Weight kg Fig. 223.1 Weight kg 425 535 570 595 165 191 210 273 292,0 330,0 355,5 432,0 300 300 350 400 40 50 70 115 40 50 70 115 35 40 50 95 190 225 230 255 Component Material for Material Code CB C6 A216 WCB A217 WC6 A216 WCB A217 WC6 Stellite Stellite A105 WCB + Stellite A182 F11 + Stellite A182 F6 A182 F6 B150 C62300 B150 C62300 Stellite Stellite Graphite Graphite A182 F316 A182 F316 A 182 F304 A182 F304 A105 A105 A193 B7 A193 B7 Standard Standard Carbon Steel Carbon Steel A194 2H A194 2H Hardfaced Hardfaced A106 A335P 11 C9 A217 WC9 A217 WC9 Stellite A182 F22 + Stellite A182 F6 B150 C62300 Stellite Graphite A182 F316 A 182 F304 A105 A193 B7 Standard Carbon Steel A194 2H Hardfaced A335 P22 C12A A217 C12A A217 Wc9 Stellite A182 F91 + Stellite Stainless Steel B150 C62300 Stellite Graphite A182 F316 A 182 F304 A105 A193 B7 Standard Carbon Steel A194 2H Hardfaced A335 P91 08 Quality Valves & Level Gauges ASME Class 600 - (PN 100) “T” pattern Fig. 231, 232, 233 SIZE mm 125 150 200 250 300 350 400 450 B mm 585 680 820 950 1040 1100 1200 1340 inches 5" 6" 8" 10" 12" 14" 16" 18" C mm 660 770 925 1070 1180 1250 1360 1500 Item - Pressure seal bonnet - BW ends (or flanged ends ) - Sizes from 5” to 18” (from DN 125 to 450) DIMENSIONS E mm 310 350 460 540 610 670 740 830 Fig. 231 Weight mm 145 180 325 575 845 1035 1380 1820 V mm 500 500 600 700 800 1000 1000 1000 Fig. 232 Weight kg 145 180 325 575 845 1035 1380 1820 Fig. 233 Weight kg 115 150 265 465 710 885 1190 1610 Component Material for Material Code No Component CB C8 C9 C12A 1 Body A216 WCB A217 WC6 A217 WC9 A217 C12A 2 Bonnet A216 WCB A217 WC6 A217 WC9 A217 Wc9 3 Seat facing Stellite Stellite Stellite Stellite 4 Disk A105 WCB + Stellite A182 F11 + Stellite A182 F22 + Stellite A182 F91 + Stellite 6 Stem A182 F6 A182 F6 A182 F6 Stainless Steel 7 Yoke nut B150 C62300 B150 C62300 B150 C62300 B150 C62300 8 Backseat facing Stellite Stellite Stellite Stellite 9 Packing Graphite Graphite Graphite Graphite 10 Pressure-Seal gasket A182 F316 A182 F316 A182 F316 A182 F316 12 Segmental ring AISI 420 AISI 420 AISI 420 AISI 420 13 Bonnet flange A105 A105 A105 A105 14 Bonnet screw Alloy steel Alloy steel Alloy steel Alloy steel 15 Gland A 182 F304 A182 F304 A 182 F304 A 182 F304 15.1 Gland flange A105 A105 A105 A105 16 Gland stud A193 B7 A193 B7 A193 B7 A193 B7 18 Yoke A216 WCB A216 WCB A216 WCB A216 WCB 19 Clamp A216 WCB A216 WCB A216 WCB A216 WCB A193 B7 20 Clamp bolt A193 B7 A193 B7 A193 B7 21 Stem index A105 A105 A105 A105 22 Roller bearing Standard Standard Standard Standard Carbon Steel 23 Handwheel Carbon Steel Carbon Steel Carbon Steel 24 Nut A194 2H A194 2H A194 2H A194 2H 25 Spacer ring A105 A105 A105 A105 27 Guide rib Hardfaced Hardfaced Hardfaced Hardfaced 28 Disk guide Hardfaced Hardfaced Hardfaced Hardfaced 29 Equalizer pipe A106 A335P 11 A335 P22 A335 P91 ASME Class 600 - (PN 100) “Y” pattern Fig. 237, 238, 239 SIZE mm 125 150 200 250 300 350 400 450 inches 5" 6" 8" 10" 12" 14" 16" 18" R mm 640 700 880 1020 1100 1230 1300 1420 Item 09 L / L1 mm 508 559 660 787 838 889 991 1092 S mm 330 370 500 550 630 700 790 820 - Pressure seal bonnet - BW ends - Sizes from 5” to 18” (from DN 125 to 450) DIMENSIONS T mm 330 380 475 560 625 690 750 850 L2 mm 508 559 660 787 838 889 991 1092 Fig. 237 Weight mm 175 225 280 620 910 1090 1510 1950 V mm 500 500 600 700 800 1000 1000 1000 Fig. 238 Weight kg 175 225 280 620 910 1090 1510 1950 Fig. 239 Weight kg 140 175 290 485 740 940 1260 1620 Component Material for Material Code No Component CB C8 C9 C12A 1 Body A216 WCB A217 WC6 A217 WC9 A217 C12A 2 Bonnet A216 WCB A217 WC6 A217 WC9 A217 Wc9 3 Seat facing Stellite Stellite Stellite Stellite 4 Disk A105 WCB + Stellite A182 F11 + Stellite A182 F22 + Stellite A182 F91 + Stellite 6 Stem A182 F6 A182 F6 A182 F6 Stainless Steel 7 Yoke nut B150 C62300 B150 C62300 B150 C62300 B150 C62300 8 Backseat facing Stellite Stellite Stellite Stellite 9 Packing Graphite Graphite Graphite Graphite 10 Pressure-Seal gasket A182 F316 A182 F316 A182 F316 A182 F316 12 Segmental ring AISI 420 AISI 420 AISI 420 AISI 420 13 Bonnet flange A105 A105 A105 A105 14 Bonnet screw Alloy steel Alloy steel Alloy steel Alloy steel 15 Gland A 182 F304 A182 F304 A 182 F304 A 182 F304 15.1 Gland flange A105 A105 A105 A105 16 Gland stud A193 B7 A193 B7 A193 B7 A193 B7 18 Yoke A216 WCB A216 WCB A216 WCB A216 WCB 19 Clamp A216 WCB A216 WCB A216 WCB A216 WCB 20 Clamp bolt A193 B7 A193 B7 A193 B7 A193 B7 21 Stem index A105 A105 A105 A105 22 Roller bearing Standard Standard Standard Standard 23 Handwheel Carbon Steel Carbon Steel Carbon Steel Carbon Steel 24 Nut A194 2H A194 2H A194 2H A194 2H 25 Spacer ring A105 A105 A105 A105 27 Guide rib Hardfaced Hardfaced Hardfaced Hardfaced 28 Disk guide Hardfaced Hardfaced Hardfaced Hardfaced 29 Equalizer pipe A106 A335P 11 A335 P22 A335 P91 ASME Class 900 “T” pattern Fig. 231, 232, 233 SIZE mm 125 150 200 250 300 350 400 450 inches 5" 6" 8" 10" 12" 14" 16" 18" B mm 725 830 1030 1265 1430 1605 1870 2150 - (PN 150) - Pressure seal bonnet - BW ends - Sizes from 5” to 18” (from DN 125 to 450) C mm 790 910 1130 1380 1580 1770 2050 2350 Item DIMENSIONS E mm 360 400 485 575 680 740 800 900 L3 mm 559 610 737 838 965 1029 1130 1219 Fig. 231 Weight mm 225 295 540 880 1380 1755 2360 3050 V mm 500 600 700 800 1000 1000 1000 1000 Fig. 232 Weight kg 225 295 540 880 1380 1755 2360 3050 Fig. 233 Weight kg 125 170 335 535 860 1140 1590 2110 Component Material for Material Code No Component CB C8 C9 C12A 1 Body A216 WCB A217 WC6 A217 WC9 A217 C12A 2 Bonnet A216 WCB A217 WC6 A217 WC9 A217 Wc9 3 Seat facing Stellite Stellite Stellite Stellite 4 Disk A105 WCB + Stellite A182 F11 + Stellite A182 F22 + Stellite A182 F91 + Stellite 6 Stem A182 F6 A182 F6 A182 F6 Stainless Steel 7 Yoke nut B150 C62300 B150 C62300 B150 C62300 B150 C62300 8 Backseat facing Stellite Stellite Stellite Stellite 9 Packing Graphite Graphite Graphite Graphite 10 Pressure-Seal gasket A182 F316 A182 F316 A182 F316 A182 F316 12 Segmental ring AISI 420 AISI 420 AISI 420 AISI 420 13 Bonnet flange A105 A105 A105 A105 14 Bonnet screw Alloy steel Alloy steel Alloy steel Alloy steel 15 Gland A 182 F304 A182 F304 A 182 F304 A 182 F304 15.1 Gland flange A105 A105 A105 A105 16 Gland stud A193 B7 A193 B7 A193 B7 A193 B7 18 Yoke A216 WCB A216 WCB A216 WCB A216 WCB 19 Clamp A216 WCB A216 WCB A216 WCB A216 WCB 20 Clamp bolt A193 B7 A193 B7 A193 B7 A193 B7 21 Stem index A105 A105 A105 A105 22 Roller bearing Standard Standard Standard Standard 23 Handwheel Carbon Steel Carbon Steel Carbon Steel Carbon Steel 24 Nut A194 2H A194 2H A194 2H A194 2H 25 Spacer ring A105 A105 A105 A105 27 Guide rib Hardfaced Hardfaced Hardfaced Hardfaced 28 Disk guide Hardfaced Hardfaced Hardfaced Hardfaced 29 Equalizer pipe A106 A335P 11 A335 P22 A335 P91 ASME Class 900 - (PN 150) “Y” pattern Fig. 237, 238, 239 SIZE mm 125 150 200 250 300 350 400 450 inches 5" 6" 8" 10" 12" 14" 16" 18" R mm 740 870 1050 1240 1470 1600 1810 2050 Item S mm 420 510 610 790 915 1000 1120 1340 - Pressure seal bonnet - BW ends - Sizes from 5” to 18” (from DN 125 to 450) DIMENSIONS T mm 370 420 510 605 715 780 850 960 L3 mm 559 610 737 838 965 1029 1130 1219 Fig. 237 Weight mm 240 320 545 930 1430 1790 2480 3275 V mm 500 600 700 800 1000 1000 1000 1000 Fig. 238 Weight kg 240 320 545 930 1430 1790 2480 3275 Fig. 239 Weight kg 145 195 345 590 935 1220 1680 2235 Component Material for Material Code No Component CB C8 C9 C12A 1 Body A216 WCB A217 WC6 A217 WC9 A217 C12A 2 Bonnet A216 WCB A217 WC6 A217 WC9 A217 Wc9 3 Seat facing Stellite Stellite Stellite Stellite 4 Disk A105 WCB + Stellite A182 F11 + Stellite A182 F22 + Stellite A182 F91 + Stellite 6 Stem A182 F6 A182 F6 A182 F6 Stainless Steel 7 Yoke nut B150 C62300 B150 C62300 B150 C62300 B150 C62300 8 Backseat facing Stellite Stellite Stellite Stellite 9 Packing Graphite Graphite Graphite Graphite 10 Pressure-Seal gasket A182 F316 A182 F316 A182 F316 A182 F316 12 Segmental ring AISI 420 AISI 420 AISI 420 AISI 420 13 Bonnet flange A105 A105 A105 A105 14 Bonnet screw Alloy steel Alloy steel Alloy steel Alloy steel 15 Gland A 182 F304 A182 F304 A 182 F304 A 182 F304 15.1 Gland flange A105 A105 A105 A105 16 Gland stud A193 B7 A193 B7 A193 B7 A193 B7 18 Yoke A216 WCB A216 WCB A216 WCB A216 WCB 19 Clamp A216 WCB A216 WCB A216 WCB A216 WCB 20 Clamp bolt A193 B7 A193 B7 A193 B7 A193 B7 21 Stem index A105 A105 A105 A105 22 Roller bearing Standard Standard Standard Standard 23 Handwheel Carbon Steel Carbon Steel Carbon Steel Carbon Steel 24 Nut A194 2H A194 2H A194 2H A194 2H 25 Spacer ring A105 A105 A105 A105 27 Guide rib Hardfaced Hardfaced Hardfaced Hardfaced 28 Disk guide Hardfaced Hardfaced Hardfaced Hardfaced 29 Equalizer pipe A106 A335P 11 A335 P22 A335 P91 10 Quality Valves & Level Gauges ASME Class 1500 “T” pattern Fig. 231, 232, 233 SIZE mm 125 150 200 250 300 350 400 450 inches 5" 6" 8" 10" 12" 14" 16" 18" B mm 735 890 1160 1410 1650 1760 1850 1960 - (PN 250) - Pressure seal bonnet - BW ends - Sizes from 5” to 18” (from DN 125 to 450) C mm 800 960 1250 1530 1790 1910 2010 2140 DIMENSIONS E mm 365 420 505 570 665 720 880 965 Item Fig. 231 Weight mm 258 310 660 1145 1660 2080 2730 3440 V mm 600 700 800 1000 1000 1000 1000 1000 Fig. 232 Weight kg 258 310 660 1145 1660 2080 2730 3440 Fig. 233 Weight kg 150 195 375 695 1040 1370 1940 2670 Component Material for Material Code No Component CB C8 C9 C12A 1 Body A216 WCB A217 WC6 A217 WC9 A217 C12A 2 Bonnet A216 WCB A217 WC6 A217 WC9 A217 Wc9 3 Seat facing Stellite Stellite Stellite Stellite 4 Disk A105 WCB + Stellite A182 F11 + Stellite A182 F22 + Stellite A182 F91 + Stellite 6 Stem A182 F6 A182 F6 A182 F6 Stainless Steel 7 Yoke nut B150 C62300 B150 C62300 B150 C62300 B150 C62300 8 Backseat facing Stellite Stellite Stellite Stellite 9 Packing Graphite Graphite Graphite Graphite 10 Pressure-Seal gasket A182 F316 A182 F316 A182 F316 A182 F316 12 Segmental ring AISI 420 AISI 420 AISI 420 AISI 420 13 Bonnet flange A105 A105 A105 A105 14 Bonnet screw Alloy steel Alloy steel Alloy steel Alloy steel 15 Gland A 182 F304 A182 F304 A 182 F304 A 182 F304 15.1 Gland flange A105 A105 A105 A105 16 Gland stud A193 B7 A193 B7 A193 B7 A193 B7 18 Yoke A216 WCB A216 WCB A216 WCB A216 WCB 19 Clamp A216 WCB A216 WCB A216 WCB A216 WCB 20 Clamp bolt A193 B7 A193 B7 A193 B7 A193 B7 21 Stem index A105 A105 A105 A105 22 Roller bearing Standard Standard Standard Standard 23 Handwheel Carbon Steel Carbon Steel Carbon Steel Carbon Steel 24 Nut A194 2H A194 2H A194 2H A194 2H 25 Spacer ring A105 A105 A105 A105 27 Guide rib Hardfaced Hardfaced Hardfaced Hardfaced 28 Disk guide Hardfaced Hardfaced Hardfaced Hardfaced 29 Equalizer pipe A106 A335P 11 A335 P22 A335 P91 ASME Class 1500 - (PN 250) “Y” pattern Fig. 237, 238, 239 SIZE mm 125 150 200 250 300 350 400 450 inches 5" 6" 8" 10" 12" 14" 16" 18" B mm 735 890 1160 1410 1650 1760 1850 1960 Item 11 L4 mm 483 559 711 864 991 1067 1194 1346 C mm 800 960 1250 1530 1790 1910 2010 2140 - Pressure seal bonnet - BW ends - Sizes from 5” to 18” (from DN 125 to 450) DIMENSIONS E mm 365 420 505 570 665 720 880 965 L4 mm 483 559 711 864 991 1067 1194 1346 Fig. 231 Weight mm 258 310 660 1145 1660 2080 2730 3440 V mm 600 700 800 1000 1000 1000 1000 1000 Fig. 232 Weight kg 258 310 660 1145 1660 2080 2730 3440 Fig. 233 Weight kg 150 195 375 695 1040 1370 1940 2670 Component Material for Material Code No Component CB C8 C9 C12A 1 Body A216 WCB A217 WC6 A217 WC9 A217 C12A 2 Bonnet A216 WCB A217 WC6 A217 WC9 A217 Wc9 3 Seat facing Stellite Stellite Stellite Stellite 4 Disk A105 WCB + Stellite A182 F11 + Stellite A182 F22 + Stellite A182 F91 + Stellite 6 Stem A182 F6 A182 F6 A182 F6 Stainless Steel 7 Yoke nut B150 C62300 B150 C62300 B150 C62300 B150 C62300 8 Backseat facing Stellite Stellite Stellite Stellite Graphite Graphite Graphite A182 F316 A182 F316 A182 F316 9 Packing Graphite 10 Pressure-Seal gasket A182 F316 12 Segmental ring AISI 420 AISI 420 AISI 420 AISI 420 13 Bonnet flange A105 A105 A105 A105 14 Bonnet screw Alloy steel Alloy steel Alloy steel Alloy steel 15 Gland A 182 F304 A182 F304 A 182 F304 A 182 F304 15.1 Gland flange A105 A105 A105 A105 16 Gland stud A193 B7 A193 B7 A193 B7 A193 B7 18 Yoke A216 WCB A216 WCB A216 WCB A216 WCB 19 Clamp A216 WCB A216 WCB A216 WCB A216 WCB 20 Clamp bolt A193 B7 A193 B7 A193 B7 A193 B7 21 Stem index A105 A105 A105 A105 22 Roller bearing Standard Standard Standard Standard 23 Handwheel Carbon Steel Carbon Steel Carbon Steel Carbon Steel 24 Nut A194 2H A194 2H A194 2H A194 2H 25 Spacer ring A105 A105 A105 A105 27 Guide rib Hardfaced Hardfaced Hardfaced Hardfaced 28 Disk guide Hardfaced Hardfaced Hardfaced Hardfaced 29 Equalizer pipe A106 A335P 11 A335 P22 A335 P91 ASME Class 2500 - (PN 420) “T” pattern Fig. 231, 232, 233 SIZE mm 125 150 200 250 300 350 400 450 inches 5" 6" 8" 10" 12" 14" 16" 18" B mm 720 875 1190 1415 1590 1685 1805 1870 C mm 780 940 1270 1520 1705 1815 1955 2040 - Pressure seal bonnet - BW ends - Sizes from 5” to 18” (from DN 125 to 450) DIMENSIONS E mm 330 370 460 525 630 680 750 810 Item L6 mm 533 610 762 914 1041 1118 1245 1397 Fig. 231 Weight mm 280 410 770 1350 1990 2509 3200 4400 V mm 600 700 800 1000 1000 1000 1000 1000 Fig. 232 Weight kg 280 410 770 1350 1990 2509 3200 4400 Fig. 233 Weight kg 145 215 440 720 1080 1370 1890 2480 Component Material for Material Code No Component CB C8 C9 C12A 1 Body A216 WCB A217 WC6 A217 WC9 A217 C12A 2 Bonnet A216 WCB A217 WC6 A217 WC9 A217 Wc9 3 Seat facing Stellite Stellite Stellite Stellite 4 Disk A105 WCB + Stellite A182 F11 + Stellite A182 F22 + Stellite A182 F91 + Stellite 6 Stem A182 F6 A182 F6 A182 F6 Stainless Steel 7 Yoke nut B150 C62300 B150 C62300 B150 C62300 B150 C62300 8 Backseat facing Stellite Stellite Stellite Stellite 9 Packing Graphite Graphite Graphite Graphite 10 Pressure-Seal gasket A182 F316 A182 F316 A182 F316 A182 F316 12 Segmental ring AISI 420 AISI 420 AISI 420 AISI 420 13 Bonnet flange A105 A105 A105 A105 14 Bonnet screw Alloy steel Alloy steel Alloy steel Alloy steel 15 Gland A 182 F304 A182 F304 A 182 F304 A 182 F304 15.1 Gland flange A105 A105 A105 A105 16 Gland stud A193 B7 A193 B7 A193 B7 A193 B7 18 Yoke A216 WCB A216 WCB A216 WCB A216 WCB 19 Clamp A216 WCB A216 WCB A216 WCB A216 WCB 20 Clamp bolt A193 B7 A193 B7 A193 B7 A193 B7 21 Stem index A105 A105 A105 A105 22 Roller bearing Standard Standard Standard Standard 23 Handwheel Carbon Steel Carbon Steel Carbon Steel Carbon Steel 24 Nut A194 2H A194 2H A194 2H A194 2H 25 Spacer ring A105 A105 A105 A105 27 Guide rib Hardfaced Hardfaced Hardfaced Hardfaced 28 Disk guide Hardfaced Hardfaced Hardfaced Hardfaced 29 Equalizer pipe A106 A335P 11 A335 P22 A335 P91 ASME Class 2500 - (PN 420) “Y” pattern Fig. 237, 238, 239 SIZE mm 125 150 200 250 300 350 400 450 inches 5" 6" 8" 10" 12" 14" 16" 18" R mm 790 930 1160 1370 1590 1670 1760 1850 Item S mm 480 550 740 870 980 1020 1070 1100 - Pressure seal bonnet - BW ends - Sizes from 5” to 18” (from DN 125 to 450) DIMENSIONS T mm 340 390 505 610 715 720 790 860 L6 mm 533 610 762 914 1041 1118 1245 1397 Fig. 237 Weight mm 290 440 760 1240 1870 2350 4000 4160 V mm 600 700 800 1000 1000 1000 1000 1000 Fig. 238 Weight kg 290 440 760 1240 1870 2350 4000 4160 Fig. 239 Weight kg 170 235 470 820 1210 1510 2025 2780 Component Material for Material Code No Component CB C8 C9 C12A 1 Body A216 WCB A217 WC6 A217 WC9 A217 C12A 2 Bonnet A216 WCB A217 WC6 A217 WC9 A217 Wc9 3 Seat facing Stellite Stellite Stellite Stellite 4 Disk A105 WCB + Stellite A182 F11 + Stellite A182 F22 + Stellite A182 F91 + Stellite 6 Stem A182 F6 A182 F6 A182 F6 Stainless Steel 7 Yoke nut B150 C62300 B150 C62300 B150 C62300 B150 C62300 8 Backseat facing Stellite Stellite Stellite Stellite 9 Packing Graphite Graphite Graphite Graphite 10 Pressure-Seal gasket A182 F316 A182 F316 A182 F316 A182 F316 12 Segmental ring AISI 420 AISI 420 AISI 420 AISI 420 13 Bonnet flange A105 A105 A105 A105 14 Bonnet screw Alloy steel Alloy steel Alloy steel Alloy steel 15 Gland A 182 F304 A182 F304 A 182 F304 A 182 F304 15.1 Gland flange A105 A105 A105 A105 16 Gland stud A193 B7 A193 B7 A193 B7 A193 B7 18 Yoke A216 WCB A216 WCB A216 WCB A216 WCB 19 Clamp A216 WCB A216 WCB A216 WCB A216 WCB 20 Clamp bolt A193 B7 A193 B7 A193 B7 A193 B7 21 Stem index A105 A105 A105 A105 22 Roller bearing Standard Standard Standard Standard 23 Handwheel Carbon Steel Carbon Steel Carbon Steel Carbon Steel 24 Nut A194 2H A194 2H A194 2H A194 2H 25 Spacer ring A105 A105 A105 A105 27 Guide rib Hardfaced Hardfaced Hardfaced Hardfaced 28 Disk guide Hardfaced Hardfaced Hardfaced Hardfaced 29 Equalizer pipe A106 A335P 11 A335 P22 A335 P91 12 RATING (per ASME B16.34 Standard - See notes on page 7) Max Operating Pressure (bar) Max Operating Pressure (bar) Max Operating Pressure (bar) Max Operating Pressure (bar) Operating Temperature ASME Class 600 ASME Class 900 ASME Class 1500 ASME Class 2500 ASME Class 4500 °C Material Code Material Code Material Code Material Code Metric Units Max Operating Pressure (bar) Material Code CB C6 C9 CF8M C12A CB C6 C9 CF8M C12A CB C6 C9 CF8M C12A CB C6 C9 CF8M C12A CB C6 C9 CF8M C12A -29 +38 102,1 103,4 103,4 99,3 103,4 153,2 155,1 155,1 148,9 155,1 255,3 258,6 258,6 248,2 258,6 425,5 430,9 430,9 413,7 430,9 765,9 775,7 775,7 744,6 775,7 50 100,2 103,4 103,4 96,2 103,4 150,4 155,1 155,1 144,3 155,1 250,6 258,6 258,6 240,6 258,6 417,7 430,9 430,9 400,9 430,9 751,9 775,7 775,7 721,7 775,7 100 93,2 103,0 103,0 84,4 103,0 139,8 154,4 154,6 126,6 154,6 233,0 257,4 257,6 211,0 257,6 388,3 429,0 429,4 351,6 429,4 699,0 772,2 773,0 632,9 773,0 150 90,2 99,5 100,3 77,0 100,3 135,2 149,2 150,6 115,5 150,6 225,4 248,7 250,8 192,5 250,8 375,6 414,5 418,2 320,8 418,2 676,1 746,2 752,8 577,4 752,8 200 87,6 95,9 97,2 71,3 97,2 131,4 143,9 145,8 107,0 145,8 219,0 239,8 243,4 178,3 243,4 365,0 399,6 405,4 297,2 405,4 657,0 719,4 729,8 534,9 729,8 250 83,9 92,7 92,7 66,8 92,7 125,8 139,0 139,0 100,1 139,0 209,7 231,8 231,8 166,9 231,8 349,5 386,2 386,2 278,1 386,2 629,1 694,8 694,8 500,6 694,8 300 79,6 85,7 85,7 63,2 85,7 119,5 128,6 128,6 94,9 128,6 199,1 214,4 214,4 158,1 214,4 331,8 357,1 357,1 263,5 357,1 597,3 642,6 642,6 474,3 642,6 325 77,4 82,6 82,6 61,8 82,6 116,1 124,0 124,0 92,7 124,0 193,6 206,6 206,6 154,4 206,6 322,6 344,3 344,3 257,4 344,3 580,7 619,6 619,6 463,3 619,6 350 75,1 80,4 80,4 60,7 80,4 112,7 120,7 120,7 91,0 120,7 187,8 201,1 201,1 151,6 201,1 313,0 335,3 335,3 252,7 335,3 563,5 603,3 603,3 454,9 603,3 375 72,7 77,6 77,6 59,8 77,6 109,1 116,5 116,5 89,6 116,5 181,8 194,1 194,1 149,4 194,1 303,1 323,2 323,2 249,0 323,2 545,5 581,8 581,8 448,2 581,8 400 69,4 73,3 73,3 58,9 73,3 104,2 109,8 109,8 88,3 109,8 173,6 183,1 183,1 147,2 183,1 289,3 304,9 304,9 245,3 304,9 520,8 548,5 548,5 441,6 548,5 425 57,5 70,0 70,0 58,3 70,0 86,3 105,1 105,1 87,4 105,1 143,8 175,1 175,1 145,7 175,1 239,7 291,6 291,6 242,9 291,6 431,5 524,7 524,7 437,1 524,7 450 46,0 67,7 67,7 57,7 67,7 69,0 101,4 101,4 86,5 101,4 115,0 169,0 169,0 144,2 169,0 191,7 281,8 281,8 240,4 281,8 345,1 507,0 507,0 432,7 507,0 475 34,9 63,4 63,4 57,3 63,4 52,3 95,1 95,1 86,0 95,1 87,2 158,2 158,2 143,4 158,2 145,3 263,9 263,9 238,9 263,9 261,5 474,8 474,8 430,1 474,8 500 23,5 51,5 56,5 56,5 56,5 35,3 77,2 84,7 84,7 84,7 58,8 128,6 140,9 140,9 140,9 97,9 214,4 235,0 235,0 235,0 176,3 385,9 423,0 423,0 423,0 538 11,8 29,8 36,9 50,0 50,0 17,7 44,7 55,3 75,2 75,2 29,5 74,5 92,2 125,5 125,5 49,2 124,1 153,7 208,9 208,9 88,6 223,4 276,6 375,8 375,8 550 25,4 31,3 49,8 49,8 38,1 46,9 74,8 74,8 63,5 78,2 124,9 124,9 105,9 130,3 208,0 208,0 190,6 234,5 374,2 374,2 575 17,6 21,1 47,9 47,9 26,4 31,6 71,8 71,8 44,0 52,6 119,7 119,7 73,4 87,7 199,5 199,5 132,0 157,9 359,1 359,1 600 12,2 13,8 39,8 39,0 18,3 20,7 59,7 58,5 30,5 34,4 99,5 97,5 50,9 57,4 165,9 162,5 91,6 103,3 298,6 292,5 625 8,5 8,9 31,6 29,2 12,8 13,4 47,4 43,8 21,3 22,3 79,1 73,0 35,5 37,2 131,8 121,6 63,9 66,9 237,2 219,1 650 5,7 5,7 25,3 19,9 8,5 8,5 38,0 29,8 14,2 14,2 63,3 49,6 23,6 23,6 105,5 82,7 42,6 42,6 189,9 148,9 675 20,6 31,0 51,6 86,0 154,8 700 16,8 25,1 41,9 69,8 125,7 725 14,0 21,0 34,9 58,2 104,8 750 11,7 17,6 29,3 48,9 87,9 775 9,0 13,7 22,8 38,0 68,4 800 7,0 10,5 17,4 29,2 52,6 816 5,9 8,6 14,1 23,8 Note 4 Note 5 Note 5 Note 6 Note 4 Note 5 Note 5 Note 6 Note 4 Note 5 Note 5 Note 6 42,7 Note 4 Note 5 Note 5 Note 6 Note 4 Note 5 Note 5 Note 6 Hydrostatic Testing Pressure (bar) Shell 153,2 155,1 155,1 149,0 155,1 229,8 232,7 232,7 223,4 232,7 383,0 387,9 387,9 372,3 387,9 638,3 646,4 646,4 620,6 646,4 1148,9 1163,6 1163,6 1116,9 1163,6 Seat 112,3 113,7 113,7 109,2 113,7 168,5 170,6 170,6 163,8 170,6 280,8 284,5 284,5 273,0 284,5 468,,13 474,0 474,0 455,1 474,0 842,5 RATING 853,3 853,3 819,1 853 (per ASME B16.34 Standard - See notes on page 7) Max Operating Pressure (psi) Max Operating Pressure (psi) Max Operating Pressure (psi) Max Operating Pressure (psi) Operating Temperature ASME Class 600 ASME Class 900 ASME Class 1500 ASME Class 2500 ASME Class 4500 °F Material Code Material Code Material Code Material Code English Units Max Operating Pressure (psi) Material Code CB C6 C9 CF8M C12A CB C6 C9 CF8M C12A CB C6 C9 CF8M C12A CB C6 C9 CF8M C12A CB C6 -20 +100 1480 1500 1500 1440 1500 2220 2250 2250 2160 2250 3705 3750 3750 3600 3750 6170 6250 6250 6000 6250 11110 11250 C9 CF8M 200 1360 1500 1500 1240 1500 2035 2250 2250 1860 2250 3395 3750 3750 3095 3750 5655 6250 6250 5160 6250 10185 11250 11250 9290 11250 300 1310 1445 1455 1120 1455 1965 2165 2185 1680 2185 3270 3610 3640 2795 3640 5450 6015 6070 4660 6070 9815 10830 10925 8390 10925 400 1265 1385 1410 1025 1410 1900 2080 2115 1540 2115 3170 3465 3530 2570 3530 5280 5775 5880 4280 5880 9505 10400 10585 7705 10585 500 1205 1330 1330 955 1330 1810 1995 1995 1435 1995 3015 3325 3325 2390 3325 5025 5540 5540 3980 5540 9040 9965 9965 7165 9965 600 1135 1210 1210 900 1210 1705 1815 1815 1355 1815 2840 3025 3025 2255 3025 4730 5040 5040 3760 5040 8515 9070 9070 6770 9070 650 1100 1175 1175 890 1175 1650 1765 1765 1330 1765 2745 2940 2940 2220 2940 4575 4905 4905 3700 4905 8240 8825 8825 6660 8825 700 1060 1135 1135 870 1135 1590 1705 1705 1305 1705 2665 2840 2840 2170 2840 4425 4730 4730 3620 4730 7960 8515 8515 6515 8515 750 1015 1065 1065 855 1065 1520 1595 1595 1280 1595 2535 2660 2660 2135 2660 4230 4430 4430 3560 4430 7610 7970 7970 6410 7970 800 825 1015 1015 845 1015 1235 1525 1525 1265 1525 2055 2540 2540 2110 2540 3430 4230 4230 3520 4230 6170 7610 7610 6335 7610 850 640 975 975 835 975 955 1460 1460 1255 1460 1595 2435 2435 2090 2435 2655 4060 4060 3480 4060 4785 7305 7305 6265 7305 900 460 900 900 830 900 690 1350 1350 1245 1350 1150 2245 2245 2075 2245 1915 3745 3745 3460 3745 3455 6740 6740 6230 6740 950 275 640 755 775 775 410 955 1160 1160 1160 685 1595 1930 1930 1930 1145 2655 3220 3220 3220 2055 4785 5795 5795 5795 1000 170 430 535 700 725 255 650 800 1050 1090 430 1080 1335 1750 1820 715 1800 2230 2915 3030 1285 3240 4010 5245 5450 1050 290 350 685 720 430 525 1030 1080 720 875 1720 1800 1200 1455 2865 3000 2160 2625 5155 5400 1100 190 220 610 605 290 330 915 905 480 550 1525 1510 800 915 2545 2515 1440 1645 4575 4525 1150 130 135 475 445 195 205 710 670 325 345 1185 1115 545 570 1970 1855 975 1030 3550 3345 1200 80 80 370 290 125 125 555 430 205 205 925 720 345 345 1545 1200 615 615 2775 2160 1250 295 440 735 1230 2210 1300 235 350 585 970 1750 1350 190 290 480 800 1440 1400 150 225 380 630 1130 1450 115 175 290 485 875 1500 85 125 205 345 Note 4 Note 5 Note 5 Note 6 Note 4 Note 5 Note 5 Note 6 Note 4 Note 5 Note 5 Note 6 C12A 11250 10800 11250 620 Note 4 Note 5 Note 5 Note 6 Note 4 Note 5 Note 5 Note 6 Hydrostatic Testing Pressure (psig) 13 Shell 2220 2250 2250 2160 2250 3330 3375 3375 3240 3375 5557,5 5625 5625 5400 5625 9255 9375 9375 9000 9375 16665 16875 16875 16200 16875 Seat 1628 1650 1650 1584 1650 2442 2475 2475 2376 2475 4075,5 4125 4125 3960 4125 6787 6875 6875 6600 6875 12221 12375 12375 11880 12375 Quick acting automatic 2 and 3 way valves for H.P. Pre-heaters bypass systems. Valves are hydraulic self-actuated by means of an integral piston whose speed is controlled by an external regulating valve. Meeting ASME Class 900 thru 2500, and special classes. Available in sizes up to 18” OPERATION These fully automatic valves are operated by a piston which is integral to the stem. The piston slides within a cylinder which is itself integral to the pressure seal bonnet. The valve’s operating speed (and the length of its cycle) may be controlled by means of separate auxiliary control valve (CV1 and CV2 in figure at page 17). The stem-piston-disk assembly derives its motive force from the pressure of the fluid being handled, without the need of an external power source. The piston is sealed within the cylinder by means of piston rings. These automatic by-pass valves are typically installed on the condensate or feedwater lines of thermal power stations. They are designed to automatically intercept fluid flow to the HP feed water preheater, in case of a In the 2-way valves, AV-2, the disk opens or closes the passage of fluid between the inlet and outlet ports. high water level condition in the preheater shell. This design includes: - One 3-way automatic valve, AV-3, whose function is to switch over the water flow from the preheater to the by-pass line. - One 2-way automatic valve, AV-2, designed to function as a stop-check valve, isolating the preheater’s outlet from the feed water line. - One set of auxiliary control valves (CV1, CV2, MGV and RV1 in figure at page 17). In the 3-way valves, AV-3, the disk intercepts the passage of the main fluid flow and diverts this flow to a secondary bypass, or an emergency line. The stem-piston-disk assembly is connected to the threaded stem, or hand wheel, by means of a yoke. It may also be operated manually and locked in place. AV2 valve AV3 valve 14 Quality Valves & Level Gauges After the activation of the automatic valves, AV2 and AV3, the flow of water to the boiler is established through the by-pass piping system. The operation in the by-pass mode may be maintained indefinitely by manually operating the stem-piston-disk assembly by means of the hand wheel which can be locked in place. CONNECTIONS Typical connections are butt weld ends (BW), as per ASME B16.25. Other connections are available on request. DIMENSION and WEIGHT As the ultimate dimensions and weights are highly dependent on the operating and design conditions, they will be communicated to the Customer upon request. STANDARDS Applicable standards for design, pressure rating, manufacturing, testing and inspection are the same as RATING and SIZES Rating and sizes usually manufactured are: - ASME Class 900 (PN 150) Standard Class or Special Class Sizes 3" to 16" (DN 80 to 400) - ASME Class 1500 (PN 250) Standard Class or Special Class Sizes 3" to 16" (DN 80 to 400) - ASME Class 2500 (PN 420) Standard Class or Special Class Sizes 3" to 16" (DN 80 to 400) MATERIAL OF CONSTRUCTION CODE The body material is a high quality casting. The selection of the materials of construction of other components is based on the actual operating requirements to insure the best combination for physical and mechanical stability under high pressure and tempera temperature conditions. Assembling cylinder & piston 15 10 deg. ± 1 deg. 37.5 deg. ± 2.5 deg. 37.5 deg. ± 2.5 deg. 0.75±0.06 (19±2) Note (2) Note (2) 0.06±0.03 (1.6±0.8) 0.06±0.03 (1.6±0.8) B A Fig. 107 Welding end detail for joint without backing ring B Fig. 108 Welding end detail for joint without backing ring for use on 0.88 in. (22 mm) and thinner nominal wall thickness. for use on nominal wall thickness greater than 0.88 in. (22 mm). 37.5 deg. ± 2.5 deg. Note (4) A 37.5 deg. ± 2.5 deg. 0.06±0.03 (1.6±0.8) 0.06±0.03 (1.6±0.8) Note (4) 10 deg. 30 deg. max A A 30 deg. max 0.22 in. (6) m 0.5 (13) min. C +0.010-0 (+0.25) Fig. 109 Welding end detail for joint using continuous C +0.010-0 (+0.25) Fig. 110 Welding end detail for joint using continuous rectangular backing ring. tapered backing ring. Notes Legend 1 Dotted lines denote maximum envelope for transition from welding bevel and root face into body of component. 2 Contour within the envelope is at manufacturer's option unless otherwise specifically ordered. 3 See ASME B16.25 Section 5 for tolerances other than those given in these figures. 4 Transitions should be slightly rounded. 5 Linear dimensions are in inches with metric values shown in millimeters in parenthesis. 6 All dimensions given in pages 18 and 19 are for Customer's convenience only. Actual and binding values are the ones indicated in the original Standard. A = Nominal outside diameter of component at welding end, for cast steel valve. B = Inside diameter at welding end. C = Inside diameter at welding end, using backing ring. t = Nominal wall thickness of the pipe. 16 Dimensions of welding ends 17 1 2 Nominal pipe size Pipe schedule No. 4 5 6 7 4 5 A B C t A B 2.1/2 40 80 160 XXS 2.96 2.469 2.323 2.125 1.771 2.479 2.351 2.178 1.868 0.203 0.276 0.375 0.552 75 62.5 59 54 45 62.93 59.69 55.28 47.43 5.16 7.01 9.53 14.02 3 40 80 160 XXS 3.59 3.068 2.900 2.624 2.300 3.081 2.934 2.692 2.409 0.216 0.300 0.438 0.600 91 78 73.5 66.5 58.5 78.25 74.53 68 61.19 5.49 7.62 11.13 15.24 3.1/2 40 80 4.12 3.548 3.364 3.564 3.402 0.226 0.318 105 90 85.5 90.52 86.42 5.74 8.,08 4 40 80 120 160 XXS 4.62 4.026 3.826 3.624 3.438 3.152 4.044 3.869 3.692 3.530 3.279 0.237 0.337 0.438 0.531 0.674 117 102 97 92 87.5 80 102.73 98.28 93.78 89.65 83.30 6.02 8.56 11.13 13.49 17.12 5 40 80 120 160 XXS 5.69 5.047 4.813 4.563 4.313 4.063 5.070 4.866 4.647 4.428 4.209 0.258 0.375 0.500 0.625 0.750 144 128 122 116 109.5 103 128.80 123.58 118.04 112.47 106.92 6.55 9.53 12.70 15.88 19.05 6 40 80 120 160 XXS 6.78 6.065 5.761 5.501 5.187 4.897 6.094 5.828 5.600 5.326 5.072 0.280 0.432 0.562 0.719 0.864 172 154 146.5 140 132 124.5 154.82 148.06 142.29 135.31 128.85 7.11 10.97 14.27 18.26 21.95 8 40 60 80 100 120 140 XXS 160 8.78 7.981 7.813 7.625 7.437 7.187 7.001 6.875 6.813 8.020 7.873 7.709 7.544 7.326 7.163 7.053 6.998 0.322 0.406 0.500 0.594 0.719 0.812 0.875 0.906 223 203 198.5 193.5 189 182.5 178 174.5 173 203.75 200.02 195.84 191.65 186.11 181.98 179.16 177.79 8.18 10.31 12.70 15.09 18.26 20.62 22.23 23.01 10 40 60 80 100 120 140 160 10.94 10.020 9.750 9.562 9.312 9.062 8.750 8.500 10.070 9.834 9.670 9.451 9.232 8.959 8.740 0.365 0.500 0.594 0.719 0.844 1.000 1.125 278 254.5 247.5 243 236.5 230 222 216 255.74 249.74 245.55 240.01 234.44 227.51 221.95 9.27 12.70 15.09 18.26 21.44 25.40 28.58 12 STD 40 XS 60 80 100 120 140 160 0,567361 12.000 11.938 11.750 11.626 11.374 11.062 10.750 10.500 10.126 12.053 11.999 11.834 11.725 11.505 11.232 10.959 10.740 10.413 0.375 0.406 0.500 0.562 0.688 0.844 1.000 1.125 1.312 329 305 303 298.5 295 289 281 273 266.5 257 306.08 304.72 300.54 297.79 292.17 285.24 278.31 272.75 264.45 9.53 10.31 12.70 14.27 17.48 21.44 25.40 28.58 33.32 14 STD 40 XS 60 80 100 120 140 160 14.25 13.250 13.124 13.000 12.812 12.500 12.124 11.812 11.500 11.188 13.303 13.192 13.084 12.920 12.646 12.318 12.044 11.771 11.498 0.375 0.438 0.500 0.594 0.750 0.938 1.094 1.250 1.406 362 336.5 333.5 330 325.5 317.5 308 300 292 284 337.88 335.08 332.34 328.15 321.22 312.86 305.93 299.00 292.07 9.53 11.13 12.70 15.09 19.05 23.83 27.79 31.75 35.71 16 STD 40 60 80 100 120 140 160 16.25 15.250 15.000 14.688 14.312 13.938 13.562 13.124 12.812 15.303 15.084 14.811 14.482 14.155 13.826 13.442 13.170 0.375 0.500 0.656 0.844 1.031 1.219 1.438 1.594 413 387.5 381 373 363.5 354 344.5 333.5 325.5 388.68 383.14 376.21 367.84 359.53 351.18 341.43 334.50 9.53 12.70 16.66 21.44 26.19 30.96 36.53 40.49 18 STD XS 40 60 80 100 120 140 160 18.28 17.250 17.000 16.876 16.500 16.124 15.688 15.250 14.876 14.438 17.303 17.084 16.975 16.646 16.318 15.936 15.553 15.225 14.842 0.375 0.500 0.562 0.750 0.938 1.156 1.375 1.562 1.781 464 438 432 428.5 419 409.5 398.5 387.5 378 366.5 439.48 433.94 431.19 422.82 414.46 404.78 395.03 386.77 376.99 9.53 12.70 14.27 19.05 23.83 29.36 34.93 39.67 45.24 20 STD XS 40 60 80 100 120 140 160 20.31 19.250 19.000 18.812 18.376 17.938 17.438 17.000 16.500 16.062 19.303 19.084 18.920 18.538 18.155 17.717 17.334 16.896 16.513 0.375 0.500 0.594 0.812 1.031 1.281 1.500 1.750 1.969 516 489 482.5 478 467 455.5 443 432 419 408 490.28 484.74 480.55 470.88 461.13 450.02 440.29 429.17 419.44 9.53 12.70 15.09 20.62 26.19 32.54 38.10 44.45 50.01 22 STD XS 60 80 100 120 140 160 22.34 21.250 21.000 20.250 19.750 19.250 18.750 18.250 17.750 21.303 21.084 20.428 19.990 19.553 19.115 18.678 18.240 0.375 0.500 0.875 1.125 1.375 1.625 1.875 2.125 567 539 533 514 501 488.5 476 463 450.5 541.08 535.54 518.86 507.75 496.63 485.52 474.41 463.30 9.53 12.70 22.23 28.58 34.93 41.28 47.63 53.98 24 STD XS 30 40 60 80 100 120 140 160 24.38 23.250 23.000 22.876 22.624 22.062 21.562 20.938 20.376 19.876 19.312 23.303 23.084 22.975 22.755 22.263 21.826 21.280 20.788 20.350 19.857 0.375 0.500 0.562 0.688 0.969 1.219 1.531 1.812 2.062 2.344 619 590.5 584 581 574.5 560.5 547.5 532 517.5 505 490.5 591.88 586.34 583.59 577.97 565.49 554.38 540.49 528.03 516.91 504.37 9.53 12.70 14.27 17.48 24.61 30.96 38.89 46.02 52.37 59.54 English units 6 7 Metric units C t 18 Garbagnate Milanese (MI) | Italy Limburg an der Lahn | Germany Vapi - 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BONETTI Quality Valves & Level Gauges Cesare Bonetti S.p.A. 20024 Garbagnate Milanese, Via Cesare Bonetti 17, Italy. Local Sales: Export Sales: Tel.: +39-02 99072333, Fax : +39-02 99072300 Email : [email protected] Tel.: +39-02 99072444, Fax : +39-02 99072400 Email : [email protected] Website : www.cesare-bonetti.com Cesare Bonetti India Pvt. Ltd. Survey No. 36, 39 & 42, On N.H. No. 08, Karambele, Vapi - 396 105 Gujarat - India. Tel : +91-260-6634000 Sales Office: Tel.: +91-22-27751851 Email : [email protected] Website : www.cesare-bonetti.com Bonetti Armaturen GmbH & Co. KG. D-65549 Limburg an der Lahn, In Den Fritzenstucker, 4. Germany. Sales Office: Tel.: +49-06431 598310, Fax : +49-06431 598329 Email : [email protected] Website : www.bonetti.de Cesare Bonetti (Suzhou) Level Gauges & Valves Co. Ltd. No. 8, Lane 1, Wupu Road, Shengpu District, Suzhou Industrial Park, Jiangsu, China - 215 126. Sales Office: Tel.: +86-512-62816396, Fax : +86-512-62816393 Email : [email protected] Website : www.cesare-bonetti.cn Copyright © Cesare Bonetti. All rights reserved. Unless otherwise indicated, all materials on these pages are copyrighted by Cesare Bonetti S.p.A. All rights reserved. Any reproduction, modification, storage in a retrieval system or retransmission, in any form or by any means, electronic, mechanical or otherwise is strictly prohibited. Publication CB-PC-11- Rev.00
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