Profile
Transcription
Profile
We are growers and processors of finest quality peanuts in India. Our ideology of supplying only the best quality peanuts presents us as a committed and trustworthy partner of the peanut trade industry. We take pride in our state-of-the-art ISO:22000:2005 certified processing plant where all of our products are cleaned, shelled, sorted, graded, and packed without ever being exposed to any kind of human touch. We are the first in the country to implement in-house aflatoxin testing on a continuous basis from raw material to finished product. The plant has peanuts processing capacity in excess of 120 metric tones per day. We value our close ties with our buyers and importers. We recognize the significance of the quality assurance that we guarantee to all our customers. Our procurement experts select regions of farm from which the peanuts are procured according to the type/variety of ground nut, type of soil and amount of average rainfall. This is very important for getting aflatoxin free peanuts. Selected farm produce are even procured in bulk from various APMC (Agriculture Produce Marketing Committee) by experts. India is the second largest producer of peanuts in the world. Annual production of peanuts in India exceed 6 million metric tonnes. The two major varieties of peanuts produced in India are Bold (Virginia) and Java (Spanish) types. Our annual processing capacity of peanuts exceeds 45,000 M.T. The winter (kharif ) crop of peanuts is rain-fed crop whereas the summer (rabi) crop is irrigated. 70% of the winter crop is the bold variety and 85% of the summer crop is Java variety The Bold variety peanuts are typically reddish pink skinned with elongated shape. The Java variety peanuts are pink skinned with round spheroid shape. Groundnuts are differentiated in mainly two types for export: BOLD JAVA TYPES OF G.N SIZE (COUNT) ARRIVAL TYPES OF G.N SIZE (COUNT) ARRIVAL SPREADING TYPE 38-42 Kharif Crop STANDING TYPE 50-60 Kharif Crop G.A.U.G- 10, G.G.-12, 40-50 October-November J.L.-24, J-11, G.G.-5, 60-70 October-November G.G.-13, T.G.-19 A, 50-60 T.G.-17, T.G.-26, 70-80 T.G.-28 A, T.G.-22, 60-70 T.G.-37, etc. 80-90 Rabi Crop G.G.-20, etc. 70-80 90-100 April-May 80-90 100-120 The Processing Unit Our state-of-the-art ISO:22000:2005 certified processing plant where peanuts are cleaned, shelled, sorted, graded, and packed without ever being exposed to any kind of human touch. This unit is first and biggest of its kind in India, with peanut processing capacity in excess of 120 metric tonnes per day. It is equipped with latest sorting, grading and cleaning machines from Germany, U.K. and Switzerland. The peanuts remains free from human touch while it passes through more than 11 different processes. We call this our 11+ Process. Our processing unit is a completely integrated closed-circuit unit where peanuts passes through more than 11 different processes of shelling, cleaning, grading, optical sorting, metal separation, de-stoning, magnetic separation, aspiration, lab inspection, automatic packing and others. At each stage of the process a different kind of impurity is removed from the peanuts resulting in peanuts that are free from any kind of possible impurities. The whole process remains mechanical and free from human touch thus eliminating the chance of any external contamination. The unit is ISO:22000:2005 certified. The Process Stage 1 - Classification of inshells : Only Kanbi products passes through more than 11 different processes for uniform grading, optical sorting and automatic packing. Farm : Stage 1 Farm De-stoning Shelling Stage 2 Quality Check Inspection & Sorting Classification of Pods & Kernels Classification of Inshells Magnetic Separation Intake bins Intake bins Our procurement experts select regions of farm from which the peanuts are procured according to the type/variety of ground nut, type of soil and amount of average rainfall. This is very important for getting aflatoxin free in shell. Selected farm produce are even procured in bulk from various APMC (Agriculture Produce Marketing Committee) by experts. Quality Check : It is essential to have a full-proof system which can receive, clean, store peanuts within a very short time, particularly during the harvest season. Each lot of peanuts that come to our unit is tested and analyzed in our in-house lab mainly for aflatoxin, yield, moisture, and FFA etc. Classification of Inshell : The inshells are separated from dust, mud, stones, stalks, leaves, shriveled and undeveloped pods and small inshells in a Classifier Separator. De-Stoning : The heavy stones and mud balls are removed in the de-stoner. Classification of Kernels Magnetic Separation De-stoning Visual Sorting : The uniform sized inshells are checked visually for removal of damaged and discolored inshells. Magnetic Separation : Vibro Grading Bichromatic Colour Sorting Aspiration The ferrous impurities like nails, nuts, bolts etc. are separated by Magnetic Separator. Shellers : Uniform Gradation Online Computerized Packing Metal Separation Lab Analysis Online Auto Sampling Loading & Stuffing The inshells are shelled and separates kernels and shells. Classification of pods and kernels : The inshells/pods and very small kernels are separated from good kernels. The peanuts are then sent to intake bins for stage 2 of the process. Stage 2 - Cleaning, grading, sorting & packing of kernels : Intake bins : The peanuts are bought into this bins through Z type bucket elevators. This bucket elevators transports the peanuts from one machine to other avoiding scooping through out both stages of process. Classification : At this stage impurities such as straw , sand, small stones, paper etc. are removed by classifier separator. Magnetic Separation : Ferrous impurities are separated in this stage of process using by powerful magnets. De-stoning : Destoners separates stones from a continuous product stream. Reliable removable of high density impurities such as stone and pieces of metal and glass is achieved on the basis of differences in specific gravity. Vibro-grading : Heavy duty vibro-grading machine is used for grading of granular material in to a heavy mixed and light fraction e.g. removing impure matter such as shriveled kernels, ergot, light kernels, pods etc. by grading the peanuts in to a heavy mixed and light fraction. Bichromatic Colour Sorting : The peanuts then passes the process of optical inspection by which contaminants such as discolored peanuts, rot, dark peanuts and foreign materials are removed from final product. We use Sortex machine (Z+3BL) for this process: It is combination of the most advanced cameras and a shape recognition identifier that identifies the widest range of foreign material, extraneous matter , smaller spot defects , finer product damage and subtler colours. Aspiration : A good aspirations system is vital for efficient operation of plant and for maintaining sanitation in the plant. Our aspiration system is integrated and engineered to match the equipment of the processing plant. Uniform Grading : Grading is the process of separating out broken kernels and grading the nuts in 5 different uniform size by diameter and thickness. This is achieved using two classifiers. Metal Separation : Online metal separator detects and separates any kind of metallic foreign material before packing of the final product. Online Auto Sampling : Samples are automatically drawn for analysis from a continuous process stream. The samples are tested in our in-house laboratory for mycotoxins, especially aflatoxin. We are the first in the country to implement in-house aflatoxin testing on a continuous basis from raw material to finished product. Online Computerized Packing : Jute bags, food grade HDPP bags, woven PP bags and jumbo tote bags packing options available. Online computerized packing from 5 kgs. to 1000 kgs. bags is possible. Lab Analysis : The peanuts are sent for its final analysis to our in-house laboratory. Here it goes through various stages of tests to determine the highest quality. Our in-house lab is equipped with the most modern testing equipments and aflatoxin testing machines. Loading and stuffing : All our peanuts that are exported are stuffed into the containers at the factory. Utmost care and attention is given to loading and stuffing of peanuts into the container to ensure the delivery of the peanuts in complete, clean and undamaged condition. Location Technology Ahmedabad Kandla Port Buhler AG www.buhlergroup.com S+S Separation and Sorting Technology www.se-so-tec.com Chronos Richardson India Pvt. Ltd. www.chronosrichardson.com Kaeser Compressors (India) Pvt. Ltd. www.kaeser.com SIEMENS www.siemens.com ABB www.abb.com Agricultural & Processed Food Products Export Development Authority www.apeda.gov.in Indian Oilseeds And Produce Export Promotion Council www.iopepc.org Spices Board India www.indianspices.com Export Credit Guarantee Corporation of India www.ecgc.in Government of Gujarat gujaratvibrant.com GUJARAT Mundra Port Membership Gondal Pipavav Port Mahuva Courtesy : Google Maps Map not to the scale Processing Units Ports International Airport Our unit is at Gondal city of Gujarat state in India. It is situated in the region know for its peanut cultivation. The region is the largest single peanut cultivation belt in the world with more that 5 million hectares of land dedicated to peanut farming. Research Support Junagarh Agricultural University www.jau.in Directorate of Ground nut Research www.nrcg.res.in APMC, Mahuva www.apmcmahuva.com All logos, websites and/or trademarks are the property of their respective owners. How to reach us If you are planning a visit us, the following information may be useful to you in finalizing your tour program. Distance from Gondal in Kilometer & Miles (approx.) Rajkot : Mumbai : Ahmedabad : Delhi : • • • • • 40 kms / 25 Miles 800 kms / 500 Miles 260 kms / 160 Miles 1170 kms / 725 Miles Our unit is at Gondal city of Gujarat state in India. Nearest domestic Airport is Rajkot Airport. Direct flights from Mumbai (Bombay) to Rajkot are available. It takes about 45 minute by flight to reach Rajkot from Mumbai. Nearest International Airport is Ahmedabad Airport. It generally takes about 04 Hours from Ahmedabad to Gondal. Easy access and connectivity to 3 major International ports of India, Kandla port, Mundra port and Pipavav port. These ports connect major cities of the World. Mission Statement Our primary objective is to provide the finest quality agriculture produce to our customers, we strive to achieve 100% customer satisfaction through hard work, ethics and by applying the undertaking standard of excellence in all our products and practices. Kamal Patel Director, Sales & Marketing Tushar Patel Director, Process & Quality Control Khedut Feeds & Foods Pvt. Ltd. ‘Taluka Sangh’ Gundala Road, Gondal-360 311 Gujarat. INDIA T : +91 2825 222191 F : +91 2825 222190 M : +91 90993 18181, +91 98243 29294 E : [email protected], [email protected] Web : www.kanbi.in, www.khedut.in [email protected] / +91 79 2640 0281 / 04-12 www.kanbi.in