Omni Metalcraft Corporation Catalog

Transcription

STANDARD ProductS
Just the tip of the iceberg ...
TABLE OF CONTENTS
Pages 2-7
Pages 8-15
BELT CONVEYOR
n Straights, curves and inclines
n 1" belt width increments
n Lengths in 1' increments
BELT DRIVEN LIVE ROLLER CONVEYOR
n Straights, curves and spurs
n 1” between frame increments
n Lengths in 1’ increments
Pages 16-21
LINESHAFT CONVEYOR
n Lengths in 1’ increments
Pages 22-23
FLAT MOTOR DRIVEN ROLLER CONVEYOR
n Straights and curves
n Length increments based on roller centers for
transportation and zones for zero pressure
Pages 24-25
MOTOR DRIVEN ROLLER CONVEYOR
n Any between frame increments
n Lengths in 1” increment
Pages 26-29
CHAIN DRIVEN LIVE ROLLER CONVEYOR
n Any effective width increments
n Lengths in any increment
Page 30
SCISSOR LIFTS
n 2000 lbs., 4000 lbs. and 6000 lbs. capacity
n Multiple platform sizes
n Multiple raised and lowered heights
Pages 31-41
GRAVITY CONVEYOR
n Ball transfer, flowrail, roller and skatewheel
n 1" between frame increments
n Lengths in 1" increments
Back Cover
OPTIONS
n Paint options and controls
*Multiple curve radii available for all conveyors
*Quote sheets online
BELT CONVEYOR - STRAIGHT
STRAIGHT BELT CONVEYOR
Belt Conveyors are designed to bring increased
efficiency to assembly lines, sorting, inspection,
transportation, and process systems. Belt
conveyors provide the most versatile means of
handling a wide variety of products from bulky
boxes and bundled items to furniture, wood
sheets, totes and packaged goods.
specifications
n Slider or Roller Bed
n Up to 120 FPM max speed
n Ceiling supports, floor supports and side guides available
n Powder coat finishes and galvanized material available
*Expanded product parameters available
B
Ref.
A
B
C
C
100
Series
12" - 36"
5' - 102'
16" - 84"
300
Series
6" - 48"
6' - 102'
21" - 89"
A = Belt Width
B = Overall Length (OAL)
C = Top of Belt (TOB)
End Drive
A
C
Center Drive - Reversible
CONVEYOR SPECIFICATIONS
bCST-100 SLider bed
n
n
n
n
n
Bolted construction
Belt widths up to 36"
100 lbs. per foot frame capacity with 10' support centers
Lengths in 1' increments 5' to 102'
Belt widths in 1" increments 12" to 36"
bCST-100 roller bed
n
n
n
n
n
Bolted construction
Page 2
bCST-300 SLider bed
n
n
n
n
n
Welded construction
bCST-300 roller bed
n
n
n
n
n
Welded construction
DRIVE AND BELTING SPECIFICATIONS
208-230/460VAC - 3 Phase - 60 Hz
n
n
n
n
n
Totally enclosed fan cooled
1750 RPM
Inverter capable 4:1 speed ratio
1.00 service factor
Sealed worm gear “C” face speed reducer
115/230VAC - 1 Phase - 60 hz
n
n
n
n
1750 RPM
1.15 service factor
Left end
Center
right end
BELT SPECIFICATIONS
Trackmate 120 EMB
Nominal Thickness
Weight
Temperature Minimum
Temperature Maximum
Admissible Tensile Force
Conveying Surface
Applications
0.1 in
.744 lbs.
-10° F
180° F
137 lbs./in
TM120RT-B
2.54 mm
3.6 kg/m2
-23° C
82°C
24 N/mm
.225 in
0.88 lbs.
-10° F
158° F
61 lbs./in
Polyester fabric with PVC
embossed cover
TMIPH533EMB
5.7 mm
4.3 kg/m2
-23° C
70° C
11 N/mm
PVC rough top
.15 in
.96 lbs/ft2
-10° F
176° F
51 lbs./in
3.8 mm
4.7 kg/m2
-23° C
80° C
9 N/mm
PVC embossed cover; Grip
structure
Horizontal package handling,
Acceleration belt; Baggage
transport conveying, diverse
Decline belt; Incline belt;
handling - public view;
uses in material handling
Induction belt; Metering belt Check-in belt; Induction belt;
and general conveyance
Metering/singulation belt
applications
CONVEYOR CAPACITY INFORMATION
SERIES
HP
100 Series
1/2
3/4
1
1 1/2
2
SERIES
HP
300 Series
1/2
3/4
1
1 1/2
2
12" - 16" BW
20" - 24" BW
30" - 36" BW
7' - 52'
57' - 102'
7' - 52'
57' - 102'
7' - 52'
57' - 102'
420
710
1000
1510*
2100*
340
620
910
1430*
1990*
370
670
890
1470*
2050*
250
550
770*
1350*
1930*
300
520*
820*
1400*
N/A
120
340*
640*
1220*
N/A
18" - 24" BW
30" - 36" BW
42" - 48" BW
5' - 50'
55' -100'
5' - 50'
55' - 100'
5' - 50'
55' - 100'
390
690
890*
1470*
2050**
270
570
770*
1350*
1930**
330
520*
820*
1400**
1990**
150
340*
640*
1220**
1810**
190*
450*
750**
1340**
N/A
N/A
220*
520*
1100**
N/A
* = 8" drive pulley
**= 8" drive pulley, 6" take-up pulley
Page 3
BELT CONVEYOR - CURVE
BELT CURVE CONVEYOR
Power Turn Belt Conveyors from Omni
Metalcraft Corp. provide a versatile means of
conveying a wide variety of products. Easily
navigate corners while maintaining leadingedge product orientation. Omni’s unique, low
maintenance belt guidance system keeps the
belt on track and your system up and running.
specifications
n 90° and 180° turns
n 1/2, 3/4, 1, 1 1/2, 2 HP
n Side mount and end drives
n Up to 800 lbs. total live load capacity
n Welded construction
n Floor supports and side guides available
n Powder coat finish
A
E
B
D
90°
A
A = Belt Width
B = Outside Radius (OR)
C = Inside Radius (IR)
D = Top of Belt (TOB)
E = Frame Height
C
Left Hand Curve Shown
BELT CURVE SPECIFICATIONS
OUTSIDE
RADIUS
BELT WIDTH
INSIDE RADIUS
TOP OF BELT
FRAME HEIGHT
MAX LOAD
B
A
C
D
E
lbs.
6"
8"
12"
12"
18"
20"
24"
24"
30"
36"
36"
42"
48"
36"
42"
48"
30"
28"
24"
36"
30"
28"
24"
36"
30"
24"
36"
30"
24"
51"
45"
39"
7 9/16" - 40"
9 7/16"
400
9 1/16" - 40"
10 15/16"
400
10 9/16" - 40"
12 3/8"
600
12" - 40"
13 7/8"
700
10 7/8" - 40"
12 3/4"
800
36"
48"
60"
72"
87"
Page 4
MAX SPEED AT CENTERLINE
OF BELT
60:1
20:1
25:1
32
31
29
41
38
37
35
47
44
41
52
49
47
48
45
44
98
95
89
123
115
112
106
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
112
105
99
126
119
112
115
110
105
DRIVE SPECIFICATIONS
RIGHT HAND CURVE
LEFT HAND CURVE
208-230/460VAC - 3 Phase - 60 Hz
n
n
n
n
n
115/230VAC - 1 Phase - 60 hz
1750 RPM
1.00 service factor
Sealed worm gear "C" face speed reducer
n
n
n
n
1750 RPM
1.15 service factor
BELT SPECIFICATIONS
Trackmate 120 EMB
Nominal Thickness
Weight
Temperature Minimum
Temperature Maximum
Admissible Tensile Force
Conveying Surface
Applications
0.1 in
.744 lbs.
-10° F
180° F
137 lbs./in
2.54 mm
3.6 kg/m2
-23° C
82°C
24 N/mm
Polyester fabric with PVC
embossed cover
TM120RT-B
.225 in
0.88 lbs.
-10° F
158° F
61 lbs./in
5.7 mm
4.3 kg/m2
-23° C
70° C
11 N/mm
PVC rough top
TMIPH533EMB
.15 in
.96 lbs/ft2
-10° F
176° F
51 lbs./in
3.8 mm
4.7 kg/m2
-23° C
80° C
9 N/mm
PVC embossed cover; Grip
structure
Horizontal package handling,
Acceleration belt; Baggage
transport conveying, diverse
Decline belt; Incline belt;
handling - public view;
uses in material handling
Induction belt; Metering belt Check-in belt; Induction belt;
and general conveyance
Metering/singulation belt
applications
Page 5
BELT CONVEYOR - INCLINE
INCLINED BELT CONVEYOR
Incline Belt Conveyors are used to transport
products up or down between floors. The
curved nose-over design provides a smooth
transfer from the incline to the horizontal
plane. Belt conveyors provide the most
versatile means of handling a wide variety of
products from bulky boxes and bundled items
to furniture, wood sheets, totes and packaged
goods.
STYLE 1 InclineD belt conveyor
E
B
A
FLO
W
D
A
Nose Over
specifications
n Inclined slider and inclined roller bed
n Bed lengths in 1' increments 5' to 40'
n Belt widths in 1" increments 12" to 36"
n 1/2, 3/4, 1, 1 1/2, 2 HP
n Underhung end or underhung center drives
n Up to 300 lbs. per foot load capacity
n Ceiling supports, floor supports, side guides and end stops available
B
C
D
E
7.5°
10" - 64"
87" - 502"
12.5°
16" - 107"
87" - 497"
15°
20" - 128"
87" - 493"
26" - 169"
87" - 482"
22.5°
30" - 190"
87" - 475"
25°
33" - 210"
87" - 467"
27.5°
36" - 230"
87" - 460"
20°
5' - 40'
12" - 36"
A = Angle
B = Bed Length
C = Bed Width
D = Elevation Change
E = Horizontal Overall Length
STYLE 2 InclineD belt conveyor
E
B
C
FLOW
D
Nose Over
STYLE 3 DEcline belt conveyor
E
FLOW
Nose Over
Page 6
D
208-230/460 VAC - 3 Phase - 60 Hz
n Totally enclosed fan cooled
n 1750 RPM
n Inverter capable 4:1 speed ratio
n 1.00 service factor
115/230 VAC - 1 Phase - 60 hz
n
n
n
n
1750 RPM
1.15 service factor
Left end
Center
right end
CONVEYOR Capacity information
SLider BED Total LIVE LOAD CAPACITIES
BED LENGTH
25° Incline
HP
30 FPM
60 FPM
90 FPM
Belt Width
Belt Width
Belt Width
12"
24"
36"
12"
24"
36"
12"
24"
36"
20
1/2
3/4
1
1 1/2
2
420
650
875
1325
1775
400
625
850
1300
1750
375
600
825
1275
1730
195
310
420
650
875
175
285
400
625
850
150
260
375
600
825
120
195
270
420
575
95
175
250
400
550
75
150
225
375
525
40
1/2
3/4
1
1 1/2
2
405
630
855
1305
1755
360
585
810
1260
1715
315
540
765
1220
1670
175
290
405
630
855
135
245
360
585
810
90
205
315
540
765
100
175
250
405
555
60
135
210
360
510
15
90
165
315
465
ROLLER BED total LIVE LOAD CAPACITIES
30 FPM
BED LENGTH
25° Incline
HP
60 FPM
Belt Width
90 FPM
Belt Width
Belt Width
12"
24"
36"
12"
24"
36"
12"
24"
36"
20'
1/2
3/4
1
1 1/2
2
630
965
1300
1970
2640
590
925
1260
1930
2600
555
890
1225
1895
2565
295
460
630
965
1300
255
425
590
925
1260
220
390
555
890
1225
180
295
405
630
850
145
255
370
590
815
110
220
335
555
780
40'
1/2
3/4
1
1 1/2
2
600
935
1270
1940
2610
535
870
1205
1875
2545
470
805
1140
1810
2480
265
430
600
935
1270
200
365
535
870
1205
135
300
470
805
1140
150
265
375
600
820
85
200
310
535
755
25
135
245
470
695
Page 7
BDLR - STRAIGHT
BELT DRIVEN LIVE ROLLER CONVEYOR
Belt Driven Live Roller (BDLR) Conveyor is a
versatile way to convey products of various
shapes, sizes, and weights. Products such as
boxes, cases, drums and totes are ideal for this
product line. Accumulating, diverting, merging
and transportation are all normal applications
for Belt Drive Live Roller Conveyors.
specifications
n Transportation and minimum pressure
accumulation
n Lengths in 1' increments 5' to 102'
n Between frame in 1" increments 13" to 39"
A
B
C
Ref.
1.9"
A
B
C
13" - 39"
5' - 102'
20.5" - 89"
A = Between Frame (BF)
C = Top of Roller (TOR)
ROLLER SPECIFICATIONS AND CROSS SECTIONS
ROLLER
DIAMETER
1.9"
BEARINGS
TUBE DETAIL
AXLE DETAIL
ROLLER
SPACING
MAX
LOAD PER
ROLLER
GALVANIZED FRAME
Details
wall
Thickness
Material
Size
Type
Retention
Centers
lbs.
12 ga. Formed Channel
Non-Precision or
ABEC Precision
16 ga.
Galvanized
7/16"
Hex
Spring
3" and 6"
260
6 1/2" deep x 1 1/2" flange
Transportation
Minimum pressure
Cost effective design for transporting product
Additional adjustment for transporting product and
accumulating with minimum pressure between
products
tread roller
(Pop-OUT ROLler)
pressure roller
return roller
TRANSPORTATION
MINIMUM PRESSURE
Thumb screw adjustment enables user to "fine-tune"
pressure roller driving force and accumulate product
with minimum back pressure.
Page 8
208-230/460VAC - 3 Phase - 60 Hz
n
n
n
n
n
1750 RPM
1.00 service factor
n
n
n
n
1750 RPM
1.15 service factor
FLOW
FLOW
1
15/230VAC - 1 Phase - 60 hz
FLOW
LEFT HAND DRIVE
END - UNDERHUNG DRIVE
RIGHT HAND DRIVE
END - underhung
FLOW
End drive locations are the most economical
choice when products will only be conveyed in one
direction.
Center - underhung
CENTER - UNDERHUNG DRIVE
Center drive locations offer additional flexibility
by enabling the conveyor to reverse product flow.
Products can conveyed in either direction without
damaging the belt.
HORSEPOWER AND LOAD SPECIFICATIONS
MAXIMUM UNIFORMLY DISTRIBUTED LIVE LOAD
BELT DRIVEN LIVE ROLLER CONVEYOR AT 60 FPM
HP
13" - 18" BETWEEN FRAME
5' - 50'
55' - 100'
1/2
650
3/4
1510
1
5' - 50'
55' - 100'
5' - 50'
55' - 100'
N/A
270
N/A
N/A
N/A
510
1130
N/A
430
N/A
2460
1460
2100
670
1400
N/A
1 1/2
3760*
3100
3400*
2000
2780
750*
2
5400*
4300*
5000*
3600*
4400*
2370*
*8 inch diameter drive pulley in lieu of 4 inch diameter drive pulley
Page 9
V-BDLR - CURVE
V-BELT DRIVEN LIVE ROLLER CURVE CONVEYOR
V-Belt Driven Live Roller (BDLR) Curve
Conveyors are a versatile way to convey
products of various shapes, sizes, and weights.
Products such as boxes, cases, drums, and
totes are conveyed easily on V-Belt BDLR
Curves.
E
specifications
n 30°, 45°, 60° and 90° turns
n 36" inside radius
n 1/2, 3/4, 1, 1 1/2, 2 HP
n Underhung end drives
A
Ref.
1.9"
A
B
C
D
E
13" - 39"
49" - 75"
22" - 90.5"
36"
12", 18"
A =Between Frame (BF)
B =Outside Radius (OR)
C =Top of Roller (TOR)
D =Inside Radius (IR)
E =Tangent Length
B
D
90°
C
E
A
ROLLER SPECIFICATIONS
BEARINGS
TUBE DETAIL
AXLE DETAIL
ROLLER
SPACING
MAX
LOAD PER
ROLLER
GALVANIZED FRAME
ROLLER DIAMETER
Details
wall
Thickness
Material
Size
Type
Retention
Centers
lbs.
1.9"
Non-Precision or
ABEC Precision
16 ga.
Galvanized
7/16"
Hex
Spring
3"
Up to 120
1.9" Tapered
(2 1/2" - 1 11/16")
Non-Precision
16 ga.
Galvanized
7/16"
Hex
Spring
3" Nominal
Up to 120
non-precision BEARING (NP)
Non-Precision bearings are made of a stamped
metal housing with very loose tolerances. They are
not intended for very heavy loads or high speeds.
precision Bearings (P)
Precision Bearings are made from high quality steel, heat
treated to uniform hardness and ground to a micro finish.
The tolerances are much tighter than semi-precision
bearings making them capable of greater speeds and
load capacities but sensitive to axle deflection causing
misalignment.
Page 10
QUANTITY OF ROLLERS PER
CURVE
DEGREE OF
CURVE
Tapered Rollers Straight Rollers
Per Curve
Per Curve
30°
45°
60°
90°
8
12
16
24
12
8
8
8
Tangent
Length
18"
12"
12"
12"
CURVE SPECIFICATIONS
45° CURVE
60° CURVE
Note: 45°, 60° and 90° curves are supplied with 12" tangents
18"
18"
30° CURVE
208-230/460VAC - 3 Phase - 60 Hz
n
n
n
n
n
1750 RPM
1.00 service factor
115/230VAC - 1 Phase - 60 hz
n
n
n
n
1750 RPM
1.15 service factor
Page 11
BDLR - STRAIGHT SPUR
BELT DRIVEN LIVE ROLLER STRAIGHT SPUR CONVEYOR
Belt Driven Live Roller (BDLR) Straight Spur
products off of a main line. They can convey
various shapes, sizes, and weights. Products
such as boxes, cases, drums, and totes convey
easily on BDLR Straight Spur Conveyors. This
live roller spur can be self powered or slave
driven.
C
Specifications
n 30° and 45° spurs
A
B
Ref.
1.9"
A
B
C
D
E
F
13" - 39"
22" - 90.5"
33 1/8" - 53 1/4"
54 1/8" - 105 1/2"
30 7/8" - 62 1/4"
28 3/4" - 40"
B = Top of Roller (TOR)
C = Short Rail
D = Long Rail
E = Trunk Line Displacement
F = Take Off Displacement
D
ROLLER SPECIFICATIONS AND BEARING DETAILS
ROLLER
DIAMETER
1.9"
BEARINGS
TUBE DETAIL
AXLE DETAIL
ROLLER
SPACING
MAX
LOAD PER
ROLLER
GALVANIZED FRAME
Details
wall
Thickness
Material
Size
Type
Retention
Centers
lbs.
Non-Precision or
ABEC Precision
16 ga.
Galvanized
7/16"
Hex
Spring
3"
260
Precision Bearings are made from high quality steel,
heat treated to uniform hardness and ground to a
micro finish. The tolerances are much tighter than
semi-precision bearings making them capable of
greater speeds and load capacities but sensitive to
axle deflection causing misalignment.
Right HAnd
Page 12
Left Hand
SPUR DETAILS
E
Trunk Line BF
C
45°
F
D
A
C = Short Rail
D = Long Rail
F = Take Off Displacement
Note: Minimum recommended product length to converge or diverge product is 12"
SPUR AND DRIVE SPECIFICATIONS
BETWEEN
FRAME
WIDTH (A)
C (In.)
D (in.)
E (in.)
F (in.)
C (In.)
D (in.)
E (in.)
F (in.)
13"
14"
15"
16"
17"
18"
19"
20"
21"
22"
23"
24"
25"
26"
27"
28"
29"
30"
31"
32"
33"
34"
35"
36"
37"
38"
39"
53 1/4
51 1/2
49 7/9
48
46 1/3
44 4/7
42 5/6
41 1/9
39 3/8
52 2/3
51
49 1/6
47 4/9
45 5/7
44
42 1/4
40 1/2
38 4/5
52
50 1/3
48 3/5
46 6/7
45 1/8
43 2/5
41 2/3
40
38 1/5
75 3/4
75 3/4
75 3/4
75 3/4
75 3/4
75 3/4
75 3/4
75 3/4
75 3/4
90 3/4
90 3/4
90 3/4
90 3/4
90 3/4
90 3/4
90 3/4
90 3/4
90 3/4
105 3/4
105 3/4
105 3/4
105 3/4
105 3/4
105 3/4
105 3/4
105 3/4
105 3/4
55 3/4
55
54 1/4
53 1/2
52 3/4
52
51 1/4
50 1/2
49 3/4
62
61 1/4
60 1/2
59 3/4
59
58 1/4
57 1/2
56 3/4
56
68 1/4
67 1/2
66 3/4
66
65 1/4
64 1/2
63 3/4
63
62 1/4
32 1/4
31 3/4
31 3/8
30 7/8
30 1/2
30
29 5/8
29 1/8
28 3/4
35 3/4
35 3/8
34 7/8
34 1/2
34 1/8
33 5/8
33 1/4
32 3/4
32 3/8
39 3/8
39
38 1/2
38 1/8
37 5/8
37 1/4
36 3/4
36 3/8
35 7/8
41 1/8
40 1/8
39 1/8
38 1/8
37 1/8
36 1/8
35 1/8
34 1/8
33 1/8
41 1/8
40 1/8
39 1/8
38 1/8
37 1/8
36 1/8
35 1/8
34 1/8
33 1/8
41 1/8
40 1/8
39 1/8
38 1/8
37 1/8
36 1/8
35 1/8
34 1/8
33 1/8
54 1/8
54 1/8
54 1/8
54 1/8
54 1/8
54 1/8
54 1/8
54 1/8
54 1/8
63 1/8
63 1/8
63 1/8
63 1/8
63 1/8
63 1/8
63 1/8
63 1/8
63 1/8
72 1/8
72 1/8
72 1/8
72 1/8
72 1/8
72 1/8
72 1/8
72 1/8
72 1/8
33 5/8
33 3/8
33
32 5/8
32 1/4
31 7/8
31 1/2
31 1/4
30 7/8
36 7/8
36 1/2
36 1/8
35 3/4
35 1/2
35 1/8
34 3/4
34 3/8
34
40
39 5/8
39 3/8
39
38 5/8
38 1/8
37 7/8
37 5/8
37 1/4
33 5/8
33 3/8
33
32 5/8
32 1/4
31 7/8
31 1/2
31 1/4
30 7/8
36 7/8
36 1/2
36 1/8
35 3/4
35 1/2
35 1/8
34 3/4
34 3/8
34
40
39 5/8
39 3/8
39
38 5/8
38 1/8
37 7/8
37 5/8
37 1/4
30° SPUR CONVEYOR
45° SPUR CONVEYOR
208-230/460VAC - 3 Phase - 60 Hz
n
n
n
n
n
1750 RPM
1.00 service factor
115/230VAC - 1 Phase - 60 hz
n
n
n
n
1750 RPM
1.15 service factor
Page 13
BDLR - CURVE SPUR
BELT DRIVEN LIVE ROLLER CURVE SPUR CONVEYOR
Belt Driven Live Roller (BDLR) Curve Spur
products off of a main line. They can convey
various shapes, sizes, and weights. Products
such as boxes, cases, drums, and totes convey
easily on BDLR Straight Spur Conveyors.
specifications
n 1/2, 3/4, 1, 1 1/2, 2 HP
n Ceiling supports, floor supports, side guides and end stop available
C
A
D
Ref.
1.9"
A
B
C
D
E
F
G
13" - 39"
22" - 90 1/2"
15 1/8" - 35 1/4"
36 1/8" - 87 3/4"
31 3/4" - 74 1/2"
72" - 92"
12", 24"
B
G
C = Short Rail
D = Long Rail
F = Take off Displacement
G = Tangent
ROLLER SPACING AND BEARING DETAILS
ROLLER
DIAMETER
1.9"
BEARINGS
TUBE DETAIL
AXLE DETAIL
ROLLER
SPACING
MAX
LOAD PER
ROLLER
GALVANIZED FRAME
Details
wall
Thickness
Material
Size
Type
Retention
Centers
lbs.
Non-Precision or
ABEC Precision
16 ga.
Galvanized
7/16"
Hex
Spring
3" and 6"
260
Precision Bearings are made from high quality
steel, heat treated to uniform hardness and ground
to a micro finish. The tolerances are much tighter
than semi-precision bearings making them capable
of greater speeds and load capacities but sensitive
to axle deflection causing misalignment.
208-230/460VAC - 3 Phase - 60 Hz
n
n
n
n
n
1750 RPM
1.00 service factor
115/230VAC - 1 Phase - 60 hz
Right HAnd
Page 14
Left Hand
n
n
n
n
1750 RPM
1.15 service factor
SPUR DETAILS
E
Trunk Line BF
C
45°
D
F
C = Short Rail
D = Long Rail
F = Take off Displacement
G = Tangent
G
A
SPUR SPECIFICATIONS
BETWEEN
FRAME
WIDTH
(A)
13"
14"
15"
16"
17"
18"
19"
20"
21"
22"
23"
24"
25"
26"
27"
28"
29"
30"
31"
32"
33"
34"
35"
36"
37"
38"
39"
30° SPUR CONVEYOR WITH 60° CURVE
45° SPUR CONVEYOR WITH 45° CURVE
C (in.)
D (in.)
E (in.)
F (in.)
G (in.)
C (in.)
D (in.)
E (in.)
F (in.)
G (in.)
35 1/4
33 1/2
31 7/9
30
28 1/3
26 4/7
24 5/6
23 1/9
21 3/8
34 2/3
33
31 1/6
29 4/9
27 5/7
26
24 1/4
22 1/2
20 4/5
34
32 1/3
30 3/5
28 6/7
27 1/8
25 2/5
23 2/3
22
20 1/5
57 3/4
57 3/4
57 3/4
57 3/4
57 3/4
57 3/4
57 3/4
57 3/4
57 3/4
72 3/4
72 3/4
72 3/4
72 3/4
72 3/4
72 3/4
72 3/4
72 3/4
72 3/4
87 3/4
87 3/4
87 3/4
87 3/4
87 3/4
87 3/4
87 3/4
87 3/4
87 3/4
61 1/2
61
60 1/2
60
59 1/2
59
58 1/2
58
57 1/2
70
69 1/2
69
68 1/2
68
67 1/2
67
66 1/2
66
78 1/2
78
77 1/2
77
76 1/2
76
75 1/2
75
74 1/2
72
72
72
72
72
72
72
72
72
79 1/2
79 1/2
79 1/2
79 1/2
79 1/2
79 1/2
79 1/2
79 1/2
79 1/2
87
87
87
87
87
87
87
87
87
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
23 1/8
22 1/8
21 1/8
20 1/8
19 1/8
18 1/8
17 1/8
16 1/8
15 1/8
26 1/8
25 1/8
24 1/8
23 1/8
22 1/8
21 1/8
20 1/8
19 1/8
18 1/8
29 1/8
28 1/8
27 1/8
26 1/8
25 1/8
24 1/8
23 1/8
22 1/8
21 1/8
36 1/8
36 1/8
36 1/8
36 1/8
36 1/8
36 1/8
36 1/8
36 1/8
36 1/8
48 1/8
48 1/8
48 1/8
48 1/8
48 1/8
48 1/8
48 1/8
48 1/8
48 1/8
60 1/8
60 1/8
60 1/8
60 1/8
60 1/8
60 1/8
60 1/8
60 1/8
60 1/8
33 3/8
33 1/4
33
32 3/8
32 5/8
32 3/8
32 1/8
32
31 3/4
40
39 3/4
39 5/8
39 3/8
39 1/4
39
38 3/4
38 5/8
38 3/8
46 5/8
46 3/8
46 1/4
46
45 3/8
45 5/8
45 3/8
45 1/4
45
75
75
75
75
75
75
75
75
75
83 1/2
83 1/2
83 1/2
83 1/2
83 1/2
83 1/2
83 1/2
83 1/2
83 1/2
92
92
92
92
92
92
92
92
92
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
Page 15
LINESHAFT - STRAIGHT
LINESHAFT DRIVEN ROLLER CONVEYOR
Lineshaft Conveyors are an optimum solution
for economical conveyance of light loads.
They are designed for flat-bottomed, evenly
distributed loads such as those found in
distribution and warehousing, food packaging
and parcel handling. Clean, dry, oil free
environments are the ideal conditions to
maximize performance.
specifications
n Lengths in 1' increments 3' to 100'
n 25 to 120 FPM max speed
n Up to 75 lbs. per product load capacity
n Minimum pressure
A
B
Ref.
1.4"
A
B
C
C
1.9"
10" - 28"
13" - 39"
3' - 100'
22" - 88"
ROLLER
DIAMETER
BEARINGS
TUBE DETAIL
AXLE DETAIL
ROLLER SPACING
MAX LOAD
PER ROLLER
GALVANIZED FRAME
Details
wall
Thickness
Material
Size
Type
Retention
Centers
lbs.
12 ga. Formed Channels
1.4"
Non-Precision
16 ga.
Galvanized
5/16"
Hex
Spring
1.5" and 3"
10
1.9"
Non-Precision or
ABEC Precision
16 ga.
Galvanized
7/16"
Hex
Spring
2", 3", 4", 6" and 8"
15
FLOW
Precision bearings are made from high quality steel,
Roller
Drive Belt
Drive Spool
Retaining Clip
Page 16
Drive Shaft
DRIVE MOUNTING OPTIONS AVAILABLE
208-230/460VAC - 3 Phase - 60 Hz
n
n
n
n
n
n
190/380vac - 3 Phase - 50 Hz capable
1750 RPM
1.00 service factor
UNDERHUNG DRIVE
115/230VAC - 1 Phase - 60 hz
n
n
n
n
1750 RPM
1.15 service factor
SIDE MOUNTED DRIVE
MAXIMUM LENGTH PER DRIVE SECTION
(FEET)
MAXIMUM LENGTH (FEET) PER 1/4 HP
FPM
ROLLER
CENTERS
30
45
60
75
90
105
1.5"
2"
3"
4"
6"
8"
20
26
40
50
80
100
15
20
30
37.5
60
75
10
13
20
25
40
50
8.5
11
16.5
21
32.5
41.5
6.5
8.5
13
17
25
33
6
7.5
11.5
15
22.5
29
120
ROLLER
CENTERS
DRIVE
SECTION AT
END
DRIVE
SECTION AT
CENTER
5
6.5
10
13
20
25
1.5"
2"
3"
4"
6"
8"
35
45
60
90
150
180
70
90
120
180
300
380
STANDARD SPECIFICATIONS
DRIVE SHAFT
n 1 in. dia. steel shaft full length of conveyor
n Delrin chain coupling at bed joints
Drive spools
n 2 in. dia. Delrin spool held in place on shaft by "snap on" retaining clips Drive belts
n 3/16 in. dia. urethane belts from drive spools to rollers
speed reduction
n "C" face speed reducer.
n No. 50 chain from reducer to drive shaft
Page 17
LINESHAFT - CURVE
LINESHAFT DRIVEN ROLLER CURVE CONVEYOR
specifications
Lineshaft Curve Conveyors are an optimum
solution for economic conveyance of light
loads. They are designed for flat-bottomed,
evenly distributed loads such as those
found in distribution and warehousing, food
packaging and parcel handling. Clean, dry, oil
free environments are the ideal conditions to
maximize performance.
n 30°, 45°, 60° and 90° turns
n 36" inside radius
n Powder coat finishes and galvanized
material available
A
B
Ref.
1.4"
A
B
C
D
C
90°
1.9"
10" - 28"
13" - 39"
46" - 64"
49" - 75"
22" - 88"
36"
D = Inside Radius (IR)
A
D
Accumulation not recommended on Lineshaft Curves.
CURVE TYPE
INSIDE
RADIUS
BEARINGS
ROLLER
DIAMETER
TUBE DETAIL
AXLE DETAIL
ROLLER
SPACING
MAX
LOAD PER
ROLLER
Details
wall
Thickness
Material
Size
Type
Retention
Centers
lbs.
36"
1.4" Tapered
Non-Precision
16 ga.
Galvanized
5/16"
Hex
Spring
1.5"
Nominal
10
36"
1.9" Tapered
Non-Precision
16 ga.
Galvanized
7/16"
Hex
Spring
3"
Nominal
15
30°, 45°, 60°, 90°
ROLLER QUANTITY BY CURVE SIZE non-precision BEARING (NP)
Non-Precision bearings are made of a
stamped metal housing with very loose
tolerances. They are not intended for
very heavy loads or high speeds.
Page 18
ROLLER DIAMETER
(TAPERED)
30°
45°
60°
90°
Tapered
Straight
Tapered
Straight
Tapered
Straight
Tapered
Straight
1.4
( 1 1/2" to 1")
10
16
16
0
20
0
32
0
1.9
(2 1/2" to 1 11/16")
8
8
12
0
16
0
24
0
CURVE SPECIFICATIONS
1 3/8" Diameter x 16 Ga. Roller curve
BETWEEN
FRAME
WIDTH
10"
11"
12"
13"
14"
15"
16"
17"
18"
19"
20"
21"
22"
23"
24"
25"
26"
27"
28"
CONVEYOR WEIGHT (lbs.)
30°
51
59
67
75
82
90
98
106
114
122
129
137
145
153
161
169
176
184
192
45°
93
94
96
97
98
99
101
102
103
105
106
107
108
110
111
112
113
115
116
60°
109
112
114
117
119
122
124
127
129
132
134
137
139
142
144
147
149
152
154
90°
174
178
182
187
191
195
199
203
207
212
216
220
224
228
232
237
241
245
249
12"
30°
12"
30° Curve
Note: 30° curves are supplied with 12" tangents
1.9" Diameter x 16 Ga. Roller curve
BETWEEN
FRAME
WIDTH
30°
45°
60°
90°
13"
14"
15"
16"
17"
18"
19"
20"
21"
22"
23"
24"
25"
26"
27"
28"
29"
30"
31"
32"
33"
34"
35"
36"
37"
38"
39"
126
129
132
135
138
140
143
146
149
152
155
158
161
164
166
169
172
175
178
181
184
187
189
192
195
198
201
89
91
94
96
98
101
103
105
108
110
112
115
117
120
122
124
127
129
131
134
136
138
141
143
145
148
150
121
124
128
131
134
137
141
144
147
150
154
157
160
164
167
170
173
177
180
183
186
190
193
196
199
203
206
194
199
203
208
213
217
222
227
231
236
241
245
250
255
259
264
268
273
278
282
287
292
296
301
306
310
315
CONVEYOR WEIGHT (lbs.)
45° Curve
60° Curve
Page 19
LINESHAFT - SPUR
LINESHAFT DRIVEN ROLLER SPUR CONVEYOR
Lineshaft Spur Conveyors are an optimum
solution for economic conveyance of light
loads and are a versatile way to convey
products to and from a main line. They are
designed for flat-bottomed, evenly distributed
loads such as those found in distribution and
warehousing, food packaging and parcel
handling. Clean, dry, oil free environments are
the ideal conditions to maximize performance.
specifications
C
A
Ref.
A
B
C
D
E
E
B
1.4"
1.9"
10" - 28"
13" - 39"
22" - 88"
12" - 21"
36" - 84"
23 7/8" - 84 1/2"
C = Short Rail Length
D = Long Rail Length
E = Shelf Bracket Length
D
ROLLER
DIAMETER
BEARINGS
TUBE DETAIL
AXLE DETAIL
ROLLER SPACING
MAX LOAD
PER ROLLER
GALVANIZED FRAME
Details
wall
Thickness
Material
Size
Type
Retention
Centers
lbs.
12 ga. Formed Channels
1.4"
Non-Precision
16 ga.
Galvanized
5/16"
Hex
Spring
1.5" and 3"
10
1.9"
Non-Precision or
ABEC Precision
16 ga.
Galvanized
7/16"
Hex
Spring
2", 3", 4", 6" and 8"
15
Precision bearings are made from high quality steel,
Right HAnd
Page 20
Left Hand
SPUR DETAILS
45°
C
D
BETWEEN
FRAME
WIDTH (A)
E (in.)
D (in.)
C (in.)
E (in.)
D (in.)
C (in.)
10"
11"
12"
13"
14"
15"
16"
17"
18"
19"
20"
21"
22"
23"
24"
25"
26"
27"
28"
29"
30"
31"
32"
33"
34"
35"
36"
37"
38"
39"
30 13/16
30 13/16
30 13/16
30 13/16
37 3/4
37 3/4
37 3/4
44 11/16
44 11/16
44 11/16
44 11/16
53 1/2
53 1/2
53 1/2
58 9/16
58 9/16
58 9/16
58 9/16
67 3/16
67 3/16
67 3/16
72 3/8
72 3/8
72 3/8
72 3/8
81 1/16
81 1/16
81 1/16
84 1/2
84 1/2
36
36
36
36
48
48
48
48
48
48
48
60
60
60
60
60
60
60
72
72
72
72
72
72
72
84
84
84
84
84
15
15
12
12
21
21
18
15
15
12
12
21
18
18
15
15
12
12
21
18
18
15
15
12
12
21
18
18
15
15
23 7/8
23 7/8
23 7/8
28 1/8
28 1/8
28 1/8
32 3/8
32 3/8
32 3/8
36 9/16
36 9/16
36 9/16
40 13/16
40 13/16
40 13/16
45 1/16
45 1/16
45 1/16
49 5/16
49 5/16
49 5/16
53 9/16
53 9/16
53 9/16
57 7/8
57 7/8
57 7/8
62 1/16
62 1/16
62 1/16
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
48
48
48
48
48
48
48
48
48
48
48
48
60
60
60
24
24
24
21
21
21
18
18
18
15
15
15
12
12
12
21
21
21
18
18
18
15
15
15
12
12
12
21
21
21
1.9 LS WIDTHS
45° SPUR CONVEYOR
1.4 LS WIDTHS
30° SPUR CONVEYOR
Page 21
FMDR - STRAIGHT AND CURVE
FLAT MOTOR DRIVEN ROLLER CONVEYOR - STRAIGHT
24V Flat Motor Driven Roller Conveyor
(FMDR) is an excellent conveyor choice when
energy efficiency, ease of installation, low
maintenance and minimal spare parts are
primary considerations. It is designed to work
well for both zero pressure accumulation and
transportation.
A
B
Specifications
n Length 1.5’ to 100’ maximum, increments based on roller centers for transportation
and zones for zero pressure
n Between frame in 1” increments 13” to 39”
n 30 to 120 FPM
Ref.
1.9"
A
B
C
13" - 39"
1.5' - 100'
13.25" - 89.5"
C
FLAT MOTOR DRIVEN ROLLER CONVEYOR - CURVE
specifications
n 30°, 45°, 60° and 90° turns
n 36" standard inside radius
n Between frame in 1” increments 13” to 39”
n 30 to 120 FPM
n Powder coat finishes and galvanized
material available
A
B
C
90°
A
Page 22
D
Ref.
1.9”
A
B
C
D
13” - 39”
49” - 75”
13.25” - 89.5”
36"
FMDR STRAIGHT DRIVE
SPECIFICATIONS
FMDR CURVE DRIVE
SPECIFICATIONS
power supply
power supply
n 24 VDC fixed output
n NEMA 12 enclosure
n 20 amp DC power supply
n 115 VAC, 1 Phase, 60 Hz., 5.7 amp input
n 5 amp DC power supply
n
Optional 5 amp DC power supply
MOTOR
n 24 VDC brushless motor, 75 watt
n 14 in-lbs rated torque
Slave Rollers
Motor
n 2.5" dia. to 1-11/16" dia. zinc plated tapered rollers
n ABEC-1 precision bearings
n 24 VDC brushless motor, 75 watt
n 14 in-lbs rated torque
roller spacing
Slave Rollers
n 1.9" dia. x 16 ga. galvanized rollers
roller spacing
n 3" roller centers, nominal roller spacing
Curve ZONE QUANTITY
n 60° and 90° - 2 zones n 30° and 45° - 1 zone
n 2", 3" and 4" roller centers
ZERO PRESSURE AND TRANSPORTATION SPECIFICATIONS
Zero Pressure
n 18", 24", 30" or 36" long drive zones
n 75 lbs. maximum product load
n 1 flat motor and ZPA module per zone
n Variable speed potentiometer on ZPA module
n Multiple operating modes
n Zero pressure accumulation
n High throughput zero pressure accumulation
n Train mode (slug release)
n Retro-reflective photo eye
ZERO PRESSURE ENDVIEW
TRANSPORTATION SYSTEMS
n
n
n
n
n
16 rollers/drive zone maximum
28 lbs. per foot maximum product load
1 flat motor and driver module per zone
Variable speed potentiometer on driver module
n Multiple speed options with DIP switches
Transports product without accumulation
TRANSPORTATION ENDVIEW
Page 23
MDR - STRAIGHT AND CURVE
MOTOR DRIVEN ROLLER CONVEYOR - STRAIGHT
Motor Driven Roller (MDR) Conveyors are
an excellent choice when fast and easy
installation, low maintenance and minimal
spare parts are a primary consideration. The
quiet operating conveyor is great for zero
pressure accumulation and transportation.
B
specifications
n Lengths in 1" increments 2' to 100'
n Between frame in any increment 15" to 39"
n 30 to 120 FPM max speed
A
C
Ref.
1.9"
A
B
C
15" - 39"
2' - 100'
21" - 87"
MOTOR DRIVEN ROLLER CONVEYOR - CURVE
specifications
n 30°, 45°, 60° and 90° turns
n 36" standard inside radius
n Between frame in any increment 15" to 39"
A
B
Ref.
A
B
C
D
15" - 39"
51" - 75"
11" - 87"
36"
C
90°
A
Page 24
D
MDR STRAIGHT DRIVE
SPECIFICATIONS
power supply
n
n
n
n
5, 10 and 20 amp DC power supply
24 VDC fixed output
380 – 480 VAC , 3 Phase, 50-60 Hz., 0.65 amp input
NEMA 12 enclosure
Motorized Drive Roller
n
n
n
n
1.9" diameter
24 VDC brushless internal motor, 22 watt
8 in-lbs rated torque
20 in-lbs starting torque
Slave Rollers
n 1.9" dia. x 16 ga. galvanized rollers
MDR CURVE DRIVE
SPECIFICATIONS
power supply
n Optional
MOTORIZED Drive Roller
n
n
n
n
1.9" diameter mounted below slave rollers
24 VDC brushless internal motor, 22 watt
8 in-lbs rated torque
20 in-lbs starting torque
Slave Rollers
n 2.5" dia. to 1-11/16" dia. zinc plated tapered rollers
roller spacing
n 3" roller centers, nominal roller spacing
roller spacing
Curve ZONE QUANTITY
n 3" roller centers
n 60° and 90° - 2 zones n 30° and 45° - 1 zone
ZERO PRESSURE AND TRANSPORTATION SPECIFICATIONS
Zero Pressure
n 18", 24" or 30" long drive zones
n 75 lbs. maximum product load
n 1 motorized drive roller and ZPA module per zone
n Variable speed potentiometer on ZPA module
n Multiple operating modes
n Zero pressure accumulation
n High throughput zero pressure accumulation
n Train mode (slug release)
n Retro-reflective photo eye
ZERO PRESSURE ENDVIEW
TRANSPORTATION SYSTEMS
n
n
n
n
n
30" long drive zones
30 lbs. per foot maximum product load
1 motorized drive roller and driver module per zone
Variable speed potentiometer on driver module
Transports product without accumulation
TRANSPORTATION ENDVIEW
Page 25
CDLR - STRAIGHT
CHAIN DRIVEN LIVE ROLLER CONVEYOR
Chain Driven Live Roller (CDLR) Conveyors
are ideal for transporting loaded pallets, tires,
drums or other heavy items. The welded
construction makes them rugged and durable
enough to handle even the toughest conditions.
The sprocketed rollers and roll to roll chain
system provide positive driving power to the
product.
B
specifications
n Lengths in any increment up to 50'
n Effective width in any increment 12" to 96"
n Floor supports, side guides and end stops available
n Powder coat finish standard
A
C
Ref.
1.9"
2.5" - 2.6"
3.5"
A
B
C
12" - 54"
12" - 64"
3' - 50'
12" - 48"
12" - 96"
A = Effective Width
ROLLER SPACING, CHAIN AND SPROCKET DETAILS
MINIMUM ROLLER SPACING
CHAIN
SIZE
LACING OPTIONS
1.9"
2.5"
2.6"
3.5"
40
3 1/2"
4"
4"
N/A
50
3 3/4"
4 3/8"
4 3/8"
N/A
60
4 1/8"
4 1/2"
4 1/2"
6"
80
N/A
N/A
5 1/2"
6 1/2"
N/A
STANDARD LACING - CHAIN GUARD ONE SIDE
ROLLEr configurations
SPECIAL LACING - WIDER CHAIN GUARD ONE SIDE
STANDARD ROLLERS LOW
40
2 3/4"
3 1/2"
N/A
50
3 1/8"
3 7/16"
3 3/4"
N/A
60
N/A
3 3/4"
3 3/4"
4 7/8"
80
N/A
N/A
N/A
5"
POWER BOTH SIDES - CHAIN GUARD BOTH SIDES
ROLLER
DIAMETER
1.9"
2.5"
2.6"
3.5"
40
2 1/4"
2 3/4"
2 3/4"
N/A
50
2 1/2"
2 13/16"
2 13/16"
N/A
60
2 3/4"
3"
3"
3 3/4"
80
N/A
N/A
3 1/4"
3 3/4"
SROCKETS AND
CHAINS
TUBE DETAIL
AXLE DETAIL
MAX
LOAD
FRAME
Series
wall
Thickness
Material
Size
Type
Retention*
lbs.
Structural
Channel
40 Series
50 Series
60 Series
40 Series
50 Series
60 Series
40 Series
50 Series
60 Series
80 Series
60 Series
80 Series
0.145"
0.145"
0.145"
11 ga.
11 ga.
11 ga.
0.180"
0.180"
0.180"
0.180"
0.300"
0.300"
Mild Steel or Galvanized
Mild Steel
Mild Steel
7/16"
7/16"
7/16"
11/16"
11/16"
11/16"
11/16"
11/16"
11/16"
11/16"
1-1/16"
1-1/16"
Hex
Hex
Hex
Hex
Hex
Hex
Hex
Hex
Hex
Hex
Hex
Hex
Spring or Pin
Spring or Pin
Spring or Pin
Spring or Pin
Spring or Pin
Spring or Pin
Spring or Pin
Spring or Pin
Spring or Pin
Spring or Pin
Pin
Pin
1500
1500
1500
2500
2500
2500
3500
3500
3500
3500
6000
6000
5 x 6.7#
5 x 6.7#
6 x 8.2#
5 x 6.7#
5 x 6.7#
6 x 8.2#
5 x 6.7#
5 x 6.7#
6 x 8.2#
6 x 8.2#
7 x 9.8#
8 x 11.5#
*Dependent upon between frame dimension
Page 26
STANDARD ROLLERS HIGH
208-230/460VAC - 3 Phase - 60 Hz
1750 RPM
1.00 service factor
n
n
n
n
n
115/230VAC - 1 Phase - 60 hz
1750 RPM
1.15 service factor
n
n
n
n
Left end
Center
right end
DRIVE MOUNTING OPTIONS AVAILABLE
DRIVE MOUNTED LOW
DRIVE MOUNTED HIGH
DRIVE MOUNTED UNDERHUNG
GENERAL HP GUidelines
ROLLER
1.9
2.5
2.6
3.5
PRODUCT
WEIGHT
500
1000
2000
2500
3000
3500
4000
6000
UP TO 10'
UP TO 20'
UP TO 30'
UP TO 40'
UP TO 50'
2 PRODUCTS
4 PRODUCTS
6 PRODUCTS
8 PRODUCTS
10 PRODUCTS
30 FPM
45 FPM
60 FPM
30 FPM
45 FPM
60 FPM
1/2
1/2
1/2
1/2
3/4
3/4
1
1-1/2
1/2
1/2
3/4
3/4
1
1
1-1/2
2
1/2
3/4
3/4
1
1-1/2
1-1/2
1-1/2
1/2
1/2
3/4
1
1-1/2
1-1/2
2
1/2
3/4
1-1/2
1-1/2
2
2
1/2
3/4
1-1/2
2
N/A
30 FPM
45 FPM
60 FPM
30 FPM
45 FPM
60 FPM
30 FPM
45 FPM
60 FPM
1/2
1/2
3/4
1/2
3/4
1
3/4
1
1-1/2
3/4
1
1-1/2
3/4
1-1/2
1-1/2
1
1-1/2
2
1-1/2
2
N/A
1-1/2
1-1/2
2
2
- Multiple drives or conveyor sections may be needed to meet your application capacity/speed requirements
- Other roller, speed and horsepower combinations are available
ROLLER CAPACITY INFORMATION
The Maximum Roller Capacity chart is designed to help
determine the size of the roller required for a given load
and length. Use only 2/3 of the rollers under the product
when calculating the required roller capacity because the
conveying surface of products may not always be flat.
misalignment.
Page 27
CDLR - CURVE
CHAIN DRIVEN LIVE ROLLER CURVE CONVEYOR
specifications
Chain Driven Live Roller (CDLR) Curve
Conveyors are ideal for transporting loaded
pallets, tires, drums or other heavy items. The
welded construction makes them rugged and
durable enough to handle even the toughest
conditions. The sprocketed rollers and roll to
roll chain system provide positive driving power
to the product.
n 30°, 45°, 60° and 90° turns
n 36" minimum inside radius
n Effective width in any increment 12" to 64"
n Floor supports, side guides and end stops available
n Powder coat finish standard
Ref.
1.9"
A
B
C
D
12" - 54"
2.5"
A wide variety of roller center options are
available based on your specific radius and
effective width. Roller centers are measured
at the centerline of the conveying surface.
2.6"
3.5"
12" - 64"
Up to 116"
12" - 48"
36" Minimum
A=
B=
C=
D=
PW = PL = Effective Width
Outside Radius (OR)
Top of Roller (TOR)
Inside Radius (IR)
Package Width
Package Length
A = minimum effective width that your
package requires to maintain 2" of clearance
as it navigates the curve.
A
PL
Amin =
√( D + PW ) + ( PL/2 )
PW
B
2" clearance
minimum
C
90°
A
D
ROLLER CHAIN AND SPROCKET SPECIFICATIONS
ROLLER
DIAMETER
1.9"
2.5"
2.6"
3.5"
SROCKETS AND
CHAINS
TUBE DETAIL
Series
wall
Thickness
40 Series
50 Series
60 Series
40 Series
50 Series
60 Series
40 Series
50 Series
60 Series
80 Series
60 Series
80 Series
0.145"
0.145"
0.145"
11 ga.
11 ga.
11 ga.
0.180"
0.180"
0.180"
0.180"
0.300"
0.300"
*Dependent upon between frame dimension
Page 28
AXLE DETAIL
Material
Size
Mild Steel or Galvanized 7/16"
Mild Steel
1-1/16"
Mild Steel
1-1/16"
MAX
LOAD
FRAME
Type
Retention*
lbs.
Structural
Channel
Hex
Hex
Hex
Hex
Hex
Hex
Hex
Hex
Hex
Hex
Hex
Hex
Spring or Pin
Spring or Pin
Spring or Pin
Spring or Pin
Spring or Pin
Spring or Pin
Spring or Pin
Spring or Pin
Spring or Pin
Spring or Pin
Pin
Pin
1500
1500
1500
2500
2500
2500
3500
3500
3500
3500
6000
6000
5 x 6.7#
5 x 6.7#
6 x 8.2#
5 x 6.7#
5 x 6.7#
6 x 8.2#
5 x 6.7#
5 x 6.7#
6 x 8.2#
6 x 8.2#
7 x 9.8#
8 x 11.5#
2
2
- (D-2)
208-230/460VAC - 3 Phase - 60 Hz
n
n
n
n
n
1750 RPM
1.00 service factor
115/230VAC - 1 Phase - 60 hz
n
n
n
n
n
1750 RPM
1.15 service factor
80 FPM
DRIVE
Left end
Center
right end
MOUNTING OPTIONS AVAILABLE
DRIVE MOUNTED LOW
DRIVE MOUNTED HIGH
DRIVE MOUNTED UNDERHUNG
ROLLEr configurations
STANDARD ROLLERS LOW
STANDARD ROLLERS HIGH
ROLLER CAPACITY INFORMATION
The Maximum Roller Capacity chart is designed to help
determine the size of the roller required for a given load
and length. Use only 2/3 of the rollers under the product
when calculating the required roller capacity because the
conveying surface of products may not always be flat.
misalignment.
Page 29
SCISSOR LIFTS
SCISSOR LIFTS
Shop Aid Series Scissor Lifts are a versatile
production tool. Offered in multiple capacities,
these scissor lifts are constructed with quality
in mind and make ideal work stations for
assembly or welding processes putting the
ergonomics of the worker first. Scissor Lifts
also integrate within a conveyor line when
elevation changes are needed.
specifications
n 2000, 4000 and 6000 lbs. load capacities
n 8" lowered height
n 24", 36" and 48" travel
n 32", 44" and 56" raised height
n 1 HP internal power unit standard
n Hand pendant controller with 10’ leads
n Hand-tool removable pins and bushings for ease of maintenance
n Guarded foot pedal, external power units
and accordion skirting available
B
A
A = Platform Width
B = Platform Length
C = Raised Height
D = Lowered Height
E = Travel
E
C
D
Scissor Lift Shown in Raised Position
Scissor Lift Shown in Lowered Position
LOAD CAPACITY, DIMENSIONAL SPECIFICATIONS AND OPTIONS
SERIES
HS Series
24" Travel
HS Series
36" Travel
HS Series
48" Travel
PLATFORM DIMENSIONS
(A x B)
Standard
Maximum
LIFTING
SPEED
STANDARD
VOLTAGE/
PHASE/Hz
32"
30" x 50"
54" x 74"
14 sec.
115/1/60
24"
32"
30" x 50"
54" x 74"
28 sec.
115/1/60
8"
24"
32"
30" x 50"
54" x 74"
42 sec.
115/1/60
2000
8"
36"
44"
30" x 54"
54" x 78"
21 sec.
115/1/60
4000
8"
36"
44"
30" x 54"
54" x 78"
42 sec.
115/1/60
6000
8"
36"
44"
30" x 54"
54" x 78"
63 sec.
115/1/60
2000
8"
48"
56"
30" x 66"
54" x 96"
24 sec.
115/1/60
4000
8"
48"
56"
30" x 66"
54" x 96"
48 sec.
115/1/60
6000
8"
48"
56"
30" x 66"
54" x 96"
72 sec.
115/1/60
LOAD
CAPACITY
(lbs.)
LOWERED
HEIGHT
(D)
TRAVEL
(E)
RAISED
HEIGHT
(C)
2000
8"
24"
4000
8"
6000
OPTIONAL ACCESSORIES
FOOT PEDAL
Page 30
HAND PENDANT
POWER UNITS
LUBE MANIFOLD
SKIRTING
MOBILITY
BALL TABLES
BALL TABLES
Ball Tables are used when products need to
be manually rotated or correctly positioned,
such as a work station or other operation that
requires quick, easy handling of the product.
Ball Transfer Tables are also used when
two or more conveyor lines converge and
packages must be transferred from one line
to another.
B
specifications
n 1" diameter stud mount balls
A
Ref.
A
B
C
C = Top of Ball
C
BALL PATTERNS AND SPACING
Spacing
Square
Pattern
10" - 48"
1' - 12'
10" - 86"
baLL TRANSFER UNIT
Nominal
Spacing
1 13/16"
n
n
n
n
1" diameter main ball
Zinc plated steel construction
1/4 - 20 stud
65 lb. per ball transfer load rating
Ball Spacing
Square
*Diagonal
Diagonal
Pattern
2", 3", 4", 6"
3", 6"
*Values are nominal. 2.8" and 5.7" actual
1 1/2"
2 3/8"
1"
Between Frame
7/8"
1/8" Standard
5/16" Optional
2 1/2"
LOAD CAPACITY CHART
Cross Section for a 2 1/2" x 1" x 12 Ga. Frame
FRAME SIZE
SUPPORT
CENTER
1 1/2"
Between Frame
1/4"
3 1/2"
Cross Section for a 3 1/2" x 1 1/2" x 10 Ga. Frame
2 1/2" x 1" x 12 ga.
3 1/2" x 1 1/2" x 10 ga.
5'
10'
5'
10'
FRAME
CAPACITY
BALL
CAPACITY
Max. Uniformly
Max. Load Per
Distributed Load
Ball
Per Foot (lbs.)
260
35
660
120
65
Note: Maximum product weight should not exceed 150 lbs. as product
may only rest on 3 ball transfers at one time.
Page 31
GRAVITY FLOWRAIL
GRAVITY FLOWRAIL
Gravity Flowrail Conveyors come in various
configurations and are primarily used for
storage racking or installed as a guiderail on
another conveyor. This style of conveyor can
also be floor mounted or elevated with legs
to create an independent accumulation line.
B
specifications
n Lengths in any increment 1' to 12'
n Steel, aluminum, white plastic, black plastic
and steel with urethane cover wheel options
Ref.
A
B
C
A
1' - 12'
3"
2 11/32" - 2 7/8"
A = Overall Length (OAL)
B = Wheel Spacing
C = Wheel Height
Wheels In Line
B
B
A
Wheels Paired
Wheels Staggered
Available Style 4 Only
WHEEL OPTIONS
TYPE
DIAMETER
MATERIAL
BEARING
CAPACITY
Steel
1 15/16"
Zinc plated steel
Oiled steel ball bearings
50
Aluminum
1 15/16"
Aluminum
50
White
1 15/16"
Nylon
50
Black
1 15/16"
Nylon
50
Steel wheel with orange urethane cover
2 3/16"*
Zinc plated steel with orange urethane cover
50
*1/8" thick urethane cover on 1 15/16" diameter wheel
LOAD CAPACITIES
SUPPORT
CENTERS
3'
4'
5'
6'
7'
8'
10'
MAXIMUM LOAD PER FOOT
Style 1
Style 2
Style 3
Style 4
Style 5
179
100
62
36
22
15
7
200*
168
107
74
54
42
23
200*
200*
200*
166
104
70
35
400*
278
142
82
51
34
17
200*
200*
144
83
52
35
18
* Wheel capacity is limiting factor
Page 32
2 3/8"
3"
2 11/32"
1 3/4"
1 3/4"
1 3/4"
2 9/32"
Style 1
Style 2
U-Channel
J-Channel
2 17/32"
2 7/8"
2"
2 1/2"
2 3/4"
2 13/16"
Style 3
Style 4
Opposing Channels
Top Hat
2 7/8"
2"
STYLE
FRAME DESCRIPTION
WHEEL ORIENTATION
1
2
3
4
5
U-Channel
J-Channel
Opposing Channels
Top Hat
Single Channel
In line
In line
In line
Paired or Staggered
In line
1"
Style 5
Single Channel
Page 33
GRAVITY ROLLER CONVEYOR
GRAVITY ROLLER CONVEYOR - STRAIGHT
Gravity Roller Conveyor is a cost effective
and versatile solution for moving or staging
products as well as aiding in the transport
of goods to and from areas of distribution or
manufacturing facilities.
B
specifications
n 1.4", 1.9", 2.5" and 2.6" rollers
Ref.
A
A
B
C
1.4"
1.9"
2.5"
2.6"
10" - 28" 6" - 51"
13" - 55"
1' - 12'
9" - 84"
17" - 86"
C
GRAVITY ROLLER CONVEYOR - CURVE
specifications
n 30°, 45°, 60° and 90° turns
n 1.4", 1.9", 2.5" and 2.6" rollers
Ref.
1.4"
1.9"
A
B
C
D
10" - 28"
47", 59"
9" - 84"
31", 34", 37"
6" - 51"
45.5" - 87"
2.5"
13" - 55"
61" - 99"
17" - 86"
32.5", 48"
A
B
C
90°
A
Page 34
D
2.6"
AXLE DETAIL
TUBE DETAIL
ROLLER DIAMETER
1.4"
1.4"
1.9"
1.9"
2.5"
2.6"
1.9" Taper (2 1/2" - 1 11/16")
1.4" Taper (1 1/2" - 1")
ROLLER SPACING
MAX LOAD
PER ROLLER
Size
Type
wall
Thickness
Material
Centers
lbs.
1/4"
1/4"
7/16"
7/16"
11/16"
11/16"
7/16"
5/16"
Round
Round
Hex
Hex
Hex
Hex
Hex
Hex
18 ga.
18 ga.
16 ga.
16 ga., 13 ga., 9 ga.
11 ga.
7 ga.
14 ga.
18 ga.
Galvanized
Aluminum
Galvanized
Mild Steel
Mild Steel
Mild Steel
Mild Steel or Zinc Plated
Zinc Plated
1.5, 3, 4, 4.5, 6, 8, 9,12
1.5, 3, 4, 4.5, 6, 8, 9,12
2, 3, 4, 4.5, 6, 8, 9,12
2, 3, 4, 4.5, 6, 8, 9,12
3, 4, 6, 8, 9,12
3, 4, 6, 8, 9,12
3
1.5, 3
94
94
269
269
645
645
290
150
FRAME HEIGHT
"E"
FRAME TO TOR
"F"
ROLLER DIAMETER
ROLLERS HIGH FRAME
ROLLERS LOW FRAME
1.4"
2 1/2 x 1 x 12 ga. galvanized steel or 1/8"
thick aluminum or powder coated steel
4 x 1 x 12 ga. galvanized steel or 1/8" thick
aluminum or powder coated steel
2 1/2"
3/32"
4"
-1 13/32"
1.9"
3 1/2 x 1 1/2 x 10 ga. galvanized or powder
coated steel
coated steel
3 1/2"
1/4"
4 1/2"
-3/4"
2.5", 2.6"
4 x 1 1/2 x 7 ga. powder coated steel
4"
1/4"
-3/4"
END COUPLER AND ROLLER STYLES
HOOK AND ROD
For portable quick disconnect
F
E
ROLLERS HIGH
END CAP
For permanent installation applications
F
E
ROLLERS LOW
Bridge PLATE
For permanent installation application. Required to
hold 1 1/2" spacing across the splice.
Page 35
GRAVITY ROLLER SPUR CONVEYOR
GRAVITY ROLLER CONVEYOR - STRAIGHT AND CURVE SPUR
Gravity Roller Conveyor is a cost effective
and versatile solution for moving or staging
products as well as aiding in the transport
of goods to and from areas of distribution or
manufacturing facilities.
A
Ref.
A
B
C
D*
E*
B
1.4
30°
45°
10" - 28"
9" - 84"
24", 36", 60"
41" - 108"
34" - 88"
20" - 56"
14" - 40"
specifications
n 30°, 45° and 90° spurs
n 1.4", 1.9", 2.5" and 2.6" rollers
1.9
90°
31", 34", 37"
47", 59"
27" - 49"
30°
2.5 and 2.6
45°
13" - 39"
17" - 86"
24", 36", 60"
47" - 128"
37" - 99"
26" - 78"
18" - 55"
90°
30°
32.5", 48"
45.5", 87"
32" - 65"
*Dimensions Approximated
*
STRAIGHT SPUR
45°
13" - 51"
17" - 86"
24", 36", 60"
47" - 128"
37" - 111"
26" - 102"
18" - 73"
90° only
E
C
E
A
90°
D
C
A
D
Right HAnd
Page 36
Left Hand
32.5", 48"
61", 99"
32" - 78"
C = Short Rail Length/Inside Radius (IR)
D = Long Rail Length/Outside Radius (OR)
CURVE SPUR
30° and 45° only
90°
Right HAnd
Left Hand
AXLE DETAIL
TUBE DETAIL
ROLLER SPACING
MAXIMUM
LOAD PER
ROLLER
ROLLER DIAMETER
1.4"
1.4"
1.9"
1.9"
2.5"
2.6"
1.9" Tapered (2 1/2" - 1 11/16")
1.4" Tapered (1 1/2" - 1")
Size
Type
wall
Thickness
Material
Centers
lbs.
1/4"
1/4"
7/16"
7/16"
11/16"
11/16"
7/16"
5/16"
Round
Round
Hex
Hex
Hex
Hex
Hex
Hex
18 ga.
18 ga.
16 ga.
16 ga., 13 ga., 9 ga.
11 ga.
7 ga.
14 ga.
18 ga.
Galvanized
Aluminum
Galvanized
Mild Steel
Mild Steel
Mild Steel
Mild Steel or Zinc Plated
Zinc Plated
3
3
3
3
3
3
3
3
94
94
269
269
645
645
290
150
FRAME HEIGHT
“F”
FRAME TO TOR
“G”
ROLLER DIAMETER
ROLLERS HIGH FRAME
ROLLERS LOW FRAME
1.4"
2 1/2 x 1 x 12 ga. galvanized steel or 1/8"
thick aluminum or powder coated steel
4 x 1 x 12 ga. galvanized steel or 1/8" thick
aluminum or powder coated steel
2 1/2
3/32
4
-1 13/32
1.9"
coated steel
coated steel
3 1/2
1/4
4 1/2
-3/4
2.5", 2.6"
4 x 1 1/2 x 7 ga. powder coated steel
4
1/4
-3/4
END COUPLER AND ROLLER STYLES
HOOK AND ROD
G
F
ROLLERS HIGH
END CAP
G
F
ROLLERS LOW
Bridge PLATE
Page 37
GRAVITY SKATEWHEEL CONVEYOR
GRAVITY SKATEWHEEL CONVEYOR - STRAIGHT
Gravity Skatewheel conveyor is an economical,
lightweight, non-powered conveyor suitable
for conveying light products and packages.
The free-spinning wheels allow products and
packages to be moved manually with minimal
effort. Installed with a slight pitch, gravity
takes over. The light weight construction of
this conveyor makes it ideal for applications
requiring portability.
B
specifications
n Overall width in 1" increments 12" to 30"
n Steel, aluminum, white plastic, black plastic, and steel with urethane cover wheel options
A
B
C
12" - 30"
1' - 12'
9" - 85"
A = Overall Width (OAW)
C = Top of Wheel (TOW)
A
Axle Spacing
C
GRAVITY SKATEWHEEL CONVEYOR - CURVE
specifications
n 30°, 45°, 60° and 90° turns
n 30" to 39" inside radius
n Overall width in 1" increments 12" to 30"
n Steel, aluminum, white plastic, black plastic, and steel with urethane cover wheel options
n Powder coat finishes and galvanized material
A
B
90°
A
Page 38
D
C
A
B
C
D
12" - 30"
48", 60"
9" - 85"
30" - 39"
C = Top of Wheel (TOW)
WHEEL HEIGHT
AXLE SPACING
WHEELS PER FOOT
MINIMUM
WHEELS PER FOOT
MAXIMUM
1.5"
3"
4"*
1.5"
3"
4"*
1.5"
3"
4"*
1.5"
3"
4"*
12
6
4
12
6
4
12
6
4
12
6
4
72
36
27
72
36
27
72
36
27
72
36
27
Wheels High
Wheels Low
Wheels High
Wheels Low
FRAME
FRAME HEIGHT
“E”
FRAME TO TOW
“F”
2 1/2" x 1" x 12 ga., galvanized
steel or powder coated steel
2.5"
3/8"
4" x 1" x 12 ga., galvanized steel
or powder coated steel
4"
-1 1/8"
2 1/2" x 1" x 1/8" aluminum
2.5"
3/8"
4" x 1" x 1/8" aluminum
4"
-1 1/8"
*Only available on straight skatewheel conveyor. Curve spacing is nominal.
WHEEL OPTIONS
TYPE
DIAMETER
MATERIAL
BEARING
CAPACITY
Steel
1 15/16"
Zinc plated steel
50
Aluminum
1 15/16"
Aluminum
50
White
1 15/16"
Nylon
50
Black
1 15/16"
Nylon
50
2 3/16"*
50
LOAD CAPACITY CHART
FRAME MATERIAL
SUPPORT CENTERS
Steel
Steel
Aluminum
Aluminum
5'
10'
5'
10'
FRAME CAPACITY
WHEEL CAPACITY
Maximum Uniformly Distributed
Load
Maximum Static Load Per
Wheel
1300
350
710
160
50
50
50
50
END COUPLER STYLES
F
E
HOOK AND ROD
WHEELS HIGH
F
END CAP
E
WHEELS LOW
Bridge PLATE
Page 39
GRAVITY SKATEWHEEL SPUR
GRAVITY SKATEWHEEL CONVEYOR - STRAIGHT AND CURVE SPUR
Gravity Skatewheel conveyor is an economical,
lightweight, non-powered conveyor suitable
for conveying light products and packages.
The free-spinning wheels allow products and
packages to be moved manually with minimal
effort. Installed with a slight pitch, gravity takes
over. The light weight of this conveyor makes it
ideal for portable applications.
A
specifications
n 30°, 45° and 90° spurs
n Overall width 12", 15", 18", 21", 24" and 30"
n Steel, aluminum, white plastic, black plastic and steel with urethane cover wheel options
30°
A
B
C
D
E
B
*
STRAIGHT SPUR
45°
B = Top of Wheel (TOW)
C = Short Rail Length / Inside Radius (IR)
D = Long Rail Length / Outside Radius (OR)
CURVE SPUR
30° and 45° only
90° only
E
C
E
A
90°
C
D
A
D
Right HAnd
Page 40
Left Hand
Right HAnd
90°
12", 15", 18", 21", 24", 30"
9" - 85"
36", 48", 60"
53" - 108"
46" - 124"
31"- 37"
39"- 57"
20" - 46"
34" - 55"
Left Hand
WHEEL HEIGHT
AXLE SPACING
WHEELS PER FOOT
MINIMUM
WHEELS PER FOOT
MAXIMUM
FRAME
FRAME HEIGHT
“F”
FRAME TO TOW
“G”
Wheels High
3"
6
36
2 1/2" x 1" x 12 ga., galvanized steel
2.5"
3/8"
Wheels Low
3"
6
36
4" x 1" x 12 ga., galvanized steel
4"
-1 1/8"
Wheels High
3"
6
36
2 1/2" x 1" x 1/8" aluminum
2.5"
3/8"
Wheels Low
3"
6
36
4" x 1" x 1/8" aluminum
4"
-1 1/8"
WHEEL OPTIONS
TYPE
DIAMETER
MATERIAL
BEARING
CAPACITY
Steel
1 15/16"
Zinc plated steel
50
Aluminum
1 15/16"
Aluminum
50
White
1 15/16"
Nylon
50
Black
1 15/16"
Nylon
50
2 3/16"*
50
LOAD CAPACITY CHART
FRAME CAPACITY
WHEEL CAPACITY
Maximum Uniformly Distributed
Load
Maximum Static Load Per
Wheel
5'
1300
50
Steel
10'
350
50
Aluminum
5'
710
50
Aluminum
10'
160
50
FRAME MATERIAL
SUPPORT CENTERS
Steel
END COUPLER STYLES
G
HOOK AND ROD
F
WHEELS HIGH
G
F
END CAP
WHEELS LOW
Bridge PLATE
Page 41
NOTES
Page 42
NOTES
Page 43
NOTES
Page 44
THE OPTIONS
Offered in Powder Coat Finishes and in Galvanized Material Where Applicable*
Black
111233
RAL-9005
Omni Blue
110549
Safety Blue
110552
RAL-5019
Machinery Grey
110652
RAL-7011
Safety Orange
110559
RAL-2010
Safety Yellow
110554
RAL-1023
Light Ivory
115174
RAL-1015
Gloss White
111232
RAL-9003
Conveyor Green
115886
Dark Green
110555
Vista Green
110556
RAL-6011
Colors illustrated above may vary slightly from actual paint colors.
*Scissor lift tables are available in water base enamel only
THE CONTROLS
Limit
Switches
E-Stops
Photo Eyes
IEC Motor
Starter
AC Controller
Cable Pull
Stop
J-Boxes
IEC Disconnect
Switches
Not only does Omni Metalcraft Corp. provide flexible, endless standard offering combinations, we excel at custom product
solutions we call, The Omni Advantage.
Ask your customer service representative for a copy of The Omni Advantage or view it on our website.
P.O. Box 352 n Alpena, Michigan 49707
Phone 989.358.7000
Fax 989.358.7020
[email protected]
www.omni.com

Omni Metalcraft Corporation Catalog

Transcription

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