milltap 700 – Fast and precise

Transcription

Journal
dmg / mori seiki COOPERATION SUSTAINS INNOVATION
04 — 07
14 — 15
19
24 — 25
30
34 — 35
01
nlx + ctx
sprint 50
milltap 700
dmu eVo
duoblock®
dmc 60 h linear
www.dmgmoriseikiusa.com
High-end universal turning technology
The launch of a new machine series
Fast + precise
Dynamic 5-axis machining with a pallet changer
Best-in-class for aerospace
Productivity + accuracy with linear drives
2012
The first joint development from
DMG and Mori Seiki
milltap 700 –
Fast and precise
advantages:
+
+
+
+
+
+
+
1.1 sec. tool change time
Only 41.8 ft2 footprint
Siemens 840D solutionline Operate
Optimized chip flow
Removable chip tray
Optimal energy efficiency
PROGRESSline displays remaining
production time and number of pieces
IMTS
McCormick Place, Chicago, IL
South Building
Booth # S-8900
September 10-15, 2012
02 cooperation sustains innovation
dmg / mori seiki –
Unmatched products
and services!
With the motto “cooperation sustains innovation“, we have been working to
optimize the combined sales and service activities of DMG and Mori Seiki for
you. With 11 regional DMG / Mori Seiki Technology Centers and 38 nationwide
distributors, our customers benefit from a comprehensive sales and service network
as well as the widest range of high-quality, innovative products available to help
you meet future production challenges.
best-in-the-business distributors
+ Boldt Machinery
+ Ellison Machinery
+ Ellison Technologies
+ Maruka USA
+ New West Machine Tool + Triad Machinery
+ Tyler Machine Tool
You benefit from our cooperation!
Comprehensive offerings – the best
technology from both manufacturers
the expanded x-class
a new standard in highly modern
machine tool manufacturing
The X-class machines are built on a new concept
with enhanced performance. You get high-end
technology at a great price.
Optimal support –
extensive sales and service network
fast service and support
+ 11 Technology Centers
+ 236 Service Technicians
+ 127 Application Experts
dmg / mori seiki usa
service hotline:
(855) dmg mori
(855) 364 6674
linear drive technology
highest consistent precision
with lower maintenance costs
+
+
+
+
+
+
25 % greater productivity and precision
High dynamics
60-month warranty
Wear-free drive
Low maintenance costs
High availability and energy efficiency
the latest 3d software solutions
and intelligent software products
lifecycle services – maximize productivity –
extend life cycles
DMG / Mori Seiki offers you the right service
and support when you need it, including training,
software, optimization solutions, retrofitting and
overhauling as well as stock machines that are
available on short notice.
Large inventory –
fastest spare parts delivery
spare parts
Downtime isn’t in our vocabulary.
When you need a part, we hurry to make it happen.
In fact, if your part doesn’t ship within 24 hours of
your order, it’s free*. It ships from our American
Parts Center in Dallas, Texas: an industry-leading
facility with a sophisticated inventory management
system, strong administration team and $150 million
in spare parts. Our shipping department averages
120 outgoing shipments per day and we have
personnel on call 24 hours a day seven days a week.
Don’t just rebuild. Restore.
Our spindles are in a class of their own—and
only DMG / Mori Seiki can restore them to original
specifications. Trained service technicians at our
Dallas facility will expertly rebuild and return your
spindle, usually within about a week. Need it
faster? We keep many replacement spindles on
hand for immediate delivery.
*Applies to all Mori Seiki machines purchased since 2009 and
many popular DMG models. Contact your DMG / Mori Seiki
representative for complete details.
24
OR
FREE
See what happens at our
American Parts Center
03
content
turning technology
DMG / Mori Seiki
DMG
Distributors
Digital Technology Laboratory
(DTL) / Mori Seiki Factory
your team in the us:
11 Technology Centers
236 Service Technicians
127 Application Experts
NLX | CTX
Universal turning
04 – 07
CTX TC | NTX | NT
Turn & mill complete machining
08 – 11
NZX
Production turning
12 – 13
SPRINT | GMC
Automatic turning
14 – 17
ecoline
MILLTAP
CTX ecoline
DMU ecoline
DMC V ecoline
ECOLINE
18 – 21
milling technology
DMU | DMU monoBLOCK®
Universal milling
DMU eVo
DMU | DMC duoBLOCK®
DMU P | DMC U
5-sided 5-axis machining
Innovation and quality
MILLTAP 700
22 – 23, 26
24 – 25, 30 – 31
DMC V
Vertical milling
26
HSC
High-speed cutting
27
DMF
Traveling column machines
28 – 29
NHX | DMC H linear
Horizontal machining
32 – 35
your advantages
By combining our resources and common research
and development expertise, we are creating efficiency
advantages for our customers that reduce costs and
improve quality.
made in the usa
DMG / Mori Seiki USA will now manufacture its
popular NHX Series in a 200,000 square foot factory
in Davis, CA. This $50 million facility, which sits next
door to our Digital Technology Laboratory (DTL),
will help meet rising demand in North and South
America while also keeping prices down for American
consumers. We also plan to expand production at
our USA facility in the future. The plant is scheduled
to open in November 2012.
r&d with real results
Big things happen at our 70,000 square foot Digital
Technology Laboratory (DTL) in Davis, CA. Together
with our customers and suppliers, a team of more than
80 design, engineering and software experts develop
groundbreaking machining technologies to help our
customers become more efficient and profitable.
ultrasonic | lasertec
ULTRASONIC | LASERTEC Shape
Technology integration
36 – 37
lifecycle services
DMG / Mori Seiki LifeCycle Services
Maximize productivity –
extend life cycles
38 – 39
All 2012 trends and innovations are available at:
Mobile phones equipped with QR code
recognition software will be directed
to www.dmgmoriseikiusa.com
04 nlx series
Universal Turning
30 % wider,
highly stable sliding guides
NC riding spindle function
(optional on double spindle
machines)
High stability and precision with
BMT Technology for outstanding
milling performance
nlx series highlights
+ Further development of the NL Series, with over 10,000 machines sold
+ Integrated coolant system (optional with the turning version) in the machine bed
for improved thermal stability
+ BMT® Technology with a direct drive motor in the turret for powerful milling
+ Available in various configurations
(example: with directly driven tools, Y-axis, powerful counter spindle)
+ Energy efficient: Up to a 30 % energy savings over prior models
+ Integrated compact automation solution – Workpiece storage / GX05 gantry loader
and Magnescale precision workpiece measuring for optimal process integration*
+ MAPPS IV featuring a 10.4" TFT screen – optional with a CAM module from Esprit
* Optional
value
24 / 7 Service Hotline
> 95 % spare parts availability
05
automation with
a gantry loader
+ New with workpiece changer storage
+ Pallets do not have to be manually loaded
+ Changing workpieces is easy
+ Workpieces are placed in a defined
storage space for protection
+ Customer pallets can be used
6,000 rpm
± 2.0 in.
Max. speed for
driven tools
Y-axis
BMT® Built-in Motor Turret –
The NLX Series machines are the first to feature
a built-in motor in the turret head. This
revolutionary design minimizes heat and vibration
while improving power transfer, which enhances
machining precision and cutting performance.
+ Better milling performance
+ Improved milling precision
+ Reduced turret heating and vibration
More information is available at: www.dmgmoriseikiusa.com
06 ctx series
Universal Turning
CTX: One series, all the advantages
4.7 in.
Y-axis upper turret
Turn & Mill
Milling technology integration
B-axis milling spindle with a 120° swivel
range and 73.8 ft / lbs of torque for 5-axis
simultaneous machining
5 AXIS
Champion
3.1 in.
Productivity leap
4-axis machining
TWIN Design: Cross travel of the counter
spindle / tailstock combination for flexible work
area utilization
Y-axis lower turret
TWIN
Design
VDI 40 up to 10,000 rpm
More performance, greater accuracy
The Direct Drive turret offers driven
TWIN
DIRECT
tools with 25.1 ft / lbs of torque and speeds
Drive
up to 10,000 rpm
Design
ctx high-end performance
80 % faster setup
No tool alignment required
TRIFIX® precision quick change interface for
faster setup as well as better tool precision,
stability and repeatability
TRIFIX
60 % faster programming
Easy graphical programming
High-end control technology with 3D simulation
and multi-channel programming on the
DMG ERGOline® control, featuring a 19" screen
ShopTurn
3G
ctx: the right solution for every requirement
Turning ø in.
Turning length in.
Tool reception
Linear drive*
Direct Drive*
new Four axes,
TWIN Design*
ctx alpha 300
ctx alpha 500
ctx beta 500
ctx beta 800
ctx beta 1250
ctx gamma 1250
ctx gamma 2000
ctx gamma 3000
ctx beta 800 4a
ctx beta 1250 4a
7.9
13.2 / 20.7
VDI 30
–
CTX alpha 500
16.1
21.7 / 33.5 / 51.2
VDI 40
27.6
51.2 / 80.7 / 120.1
VDI 50
–
–
13.4
31.5 / 47.2
VDI 40
–
–
–
–
new
* Optional
value
DMG Energy Save: Intelligent technology saves up to 20 % in energy costs
07
new : ctx beta 800 4a
+ 2 × 12-pocket VDI 40 Direct Drive turret with a max. speed:
10,000 rpm for the highest metal removal rates*
+ Y-axis* on both turrets (upper turret ± 2.4 in., lower turret
± 1.6 in.) for sophisticated complete machining of rods,
shafts and chuck components
+ TWIN Design* cross travel of the counter spindle / tailstock
combination for flexible work area utilization. For example,
4-axis machining with support on the main spindle or parallel
machining on the main and counter spindle
* Optional
HORN / Walter tool package: available for machines
ranging from the CTX alpha 300 to the CTX gamma 2000
The performance package with turning tools for external
and internal machining, piercing tools for radial and axial
punctures as well as tools for thread turning and drilling.
08 ctx tc series
Turn & Mill Complete Machining
±110°
3.1 in.
10,000 rpm
73.8 ft / lbs
Y-axis
Direct Drive for powerful
milling performance
B-axis: Powerful
turning / milling spindle
5 AXIS
Champion
Turn & mill complete machining:
5-axis milling and turning in
one machine – with exclusive
DMG technology cycles
ctx tc series highlights
+ Highest machining flexibility and 5-axis interpolation
with the 12,000 rpm turning / milling spindle
+ Highest metal removal rates: 12-pocket VDI 40
Direct Drive turret with a max. speed of: 10,000 rpm
and up to 25.1 ft / lbs of torque
+ Up to 80 % faster setup with the
TRIFIX® precision quick change system
value
+ Y-axis, turret slide (±1.6 in.)* for sophisticated complete
machining of bar, shaft and chuck parts
+ Turret switching time 30°: 0.4 seconds
+ Easy and fast multi-channel programming with
Siemens ShopTurn 3G and exclusive user-friendly
DMG technology cycles
25 % more productivity and consistent precision with linear drives
Optionally
available with a
Z-axis linear drive
60 Months
Warranty on the linear
drives, providing the
highest consistent
precision and dynamics
09
ShopTurn
3G
Examples for
technology cycles
Your time advantage:
5-axis milling
Conventional programming
With ShopTurn 3G
With technology cycles
Energy technology: Guide vane
Material: X13Cr12Ni2W1V-5
Dimensions: 6.1 × 4.3 × 30.3 in.
Machining time: 180 min.
up to 60 %
time savings
DMG ERGOline® control
Gear tooth milling
+
Siemens ShopTurn 3G
The DMG ERGOline® control featuring
a large 19" screen offers optimal
comfort, more info at a glance,
user-friendly functions and hotkeys.
+
+
+
+
Larger 19" screen
Optimal comfort and ergonomics
Upper screen for additional information
DMG SMARTkey®
+ Time-saving hotkeys
+
The revolution in multi-channel
turning / milling centers. ShopTurn 3G
opens the world of universal workshop
programming for even sophisticated
turning / milling workpieces.
+
+
+
+
+
+
Menu-driven interactive programming
Simple user interface, context support
Unique multi-channel programming
2 channels, best overview
3D simulation
Easy tool management
DMG exclusive technology cycles
The new world of complex, challenging
machining with ShopFloor programming:
Set the parameters and the machining
program is generated automatically.
+ Parameterized, exclusive context menus
+ Easy parameter entry with dialogue
+ Ready-entry screens, easy to learn,
no programming skills required
+ The machining program is generated
automatically
Mechanical engineering: Pinion shaft
Material: 42CrMo4
Dimensions: ø 9.8 × 23.6 in.
Oval turning
Fluid technology: Valve housing
Material: Cast aluminum
Dimensions: 3.1 × 7.1 × 1.6 in.
Machining time: 245 sec.
Eccentric milling
Automotive industry: Crankshaft
Material: GGG70
Interpolation turning
HORN / Schunk / LMT tool package: for the CTX TC Series
The performance package with turning tools for external and internal
machining, piercing tools for radial and axial punctures as well as tools
for thread turning, groove impacting and drilling.
Medical technology: Hip joint socket
Material: Titanium
Machining time: 9.8 min.
10 ntx series
Turn & Mill Complete Machining
Turn & mill complete machining
of complex single and serial parts
ntx1000 highlights
ntx2000 highlights
+ The swiveling counter spindle allows for inner machining
of workpieces up to 5.9 in. long
+ 5-axis machining and 6-sided machining for small, challenging parts.
Example: medical technology, precision engineering, watch and
blade machining
+ Y-axis is ± 4.1 in. for the greatest machining flexibility
+ Highly flexible B-axis with a rotation range of ±120°
+ Integrated parts unloading through the swiveling counter spindle
+ Small footprint: 12.1 ft × 8.9 ft = 107.6 ft²
+ MAPPS IV featuring a 19" TFT screen and a CAM module (Esprit)
+
+
+
+
+
Compact design with a large work area and a max. turning length of 60.6 in.
Simultaneous machining with spindle and lower turret is possible
Performance of the tool spindle is comparable to a machining center (SK40)
Highly flexible B-axis with a rotation range of ±120°
Customization is possible with the counter spindle / tailstock combination
and / or the lower turret with 10 tool pockets (optional with Mori Seiki BMT® technology)
+ Octagonal RAM (ORC®) as a Y-axis with 9.8 in. travel
+ Tool magazine ergonomically placed on the operator side
* Optional
MAPPS Version
Siemens Version
NTX 1000 also available
with Siemens 840D solutionline.
Made in Bielefeld, Germany
value
nt series
11
DDM® Direct Drive Motor
ORC® Octagonal Ram Construction
DCG® Driven at the Center of Gravity
Zero backlash is achieved by the drive power being
transferred directly to the rotating axes. Compared
to conventional systems, the power transfer efficiency
and the drive speed are increased considerably.
The four guide rails are positioned diagonally to
each other and are symmetrically distorted when
exposed to heat caused by high-speed movement.
This provides fast and highly accurate feed rates.
Vibrations are minimized and speeds are maximized.
DCG technology minimizes vibration from the initial
acceleration, allowing for maximum acceleration
right from the start.
+ Fast rotation
+ Excellent damping properties
+ Improved surface quality
+ Switching with high precision
+ Reduced thermal distortion
+ Better acceleration performance
+ Less maintenance
+ Fast feed with high precision
+ Improved roundness
+ Longer product life
+ Longer tool life
nt4250 / nt6600 highlights
+ Complete machining of turning and milling workpieces up to 59.1 / 236.2 in.
in turning length and 26.0 / 42.1 in. in diameter with a max. of two spindles,
one milling spindle with B-axis and a lower turret
+ DCG® technology in the X- and Z-axis
+ Frame support in a box-in-box design and Octagonal Ram Construction (ORC®)
in the Y-axis for rigidity
+ B-axis with DDM® (direct drive motor) and a ±120° swivel range
+ NT6600 with up to three separately controlled steady rests
+ Reduced turret heating
and vibration
12 nzx series
Production Turning
1
2
01: Simultaneous machining with two turrets and driven tools 02: Large work area for shaft machining
Complete machining for
serial production
nzx2000 highlights
nzx6000 highlights
+ Two turrets with an integrated drive motor
for max. 32 driven tools come standard
+ Simultaneous machining with up to three turrets
(optional)
+ BMT technology with an integrated drive motor in the
turret for superior milling machining with a max. drive
speed of 12,000 rpm and a 10.1 hp performance rating
+ NZX Series is available in 16 versions with up to
three turrets, a Y-axis, and has the longest travel in its
class (4.3 in.)
+ MAPPS IV featuring a 19" TFT screen and a CAM
module (Esprit)
value
+ Exceptional machining performance for workpieces
with a large diameter – for example, in the oil and
energy industries
+ Multi-axis machining with the ± 3.9 in. Y-axis
+ Max. workpiece diameter of 35.4 in. and a max. turning
length of 157.5 in.
+ Proven BMT technology from Mori Seiki with an
integrated drive motor in the turret for the highest
precision and efficiency
+ Spindle motor performance of 60.3 / 49.6 hp
(100.6 / 73.8 hp optional)
+ Optionally available: long boring bar and steady rest
specifications for handling long and heavy workpieces
+ MAPPS IV featuring a 19" TFT screen and a CAM
module (Esprit)
13
+ Reduced turret heating
and vibration
BMT® Built-in Motor Turret –
The NZX Series machines are the first to feature
a built-in motor in the turret head. This revolutionary
design minimizes heat and vibration while improving
power transfer, which enhances machining precision
and cutting performance.
12,000 rpm
4.3 in.
Max. speed of driven
tools (optional)
Y-axis
14 sprint series
Automatic Turning
1
2
3
Cross-traversable
counter spindle / tailstock
combination*
Turret slide 1
with Y-axis
Turret slide 1
with Y-axis
Turret slide 2
with Y-axis
Turret slide 2
with Y-axis*
Turret slide 1
with a Y-axis
Y1
Turret slide 3
with Y-axis*
TWIN
Two turrets
Design
Three turrets
01: With the cross-traversable counter spindle, frontal machining of long workpieces on the main and counter
spindle is possible; Collision-free machining with two turrets; 2 × 2 axes machining 02: Work area with three turrets
03: Collision-free machining with two turrets and a tailstock; 2 × 2 axes machining with tailstock support for slender,
long shafts; Y-axis for challenging complete machining
* Optional
The new SPRINT with a
cross-traversable counter
spindle / tailstock combination
the launch of a new series:
Earlier this year, DMG / Mori Seiki presented the
new SPRINT 50, featuring a patented TWIN work
area design and modular customization for 6-sided
complete machining with up to three turrets.
sprint 50 highlights
+ Optimal chip flow through the vertical machine bed and
3-point support for wet, dry and oil machining
+ Patented work area design (TWIN Design) with a
cross-traversable counter spindle / tailstock combination
+ Space-saving ergonomic design, 37 % smaller footprint
+ TRIFIX® precision quick change system, 35 % faster setup
+ Highly dynamic, liquid-cooled main and counter spindle
+ Two turret version: with up to two Y axes
+ Three turret version: with up to three Y axes
+ Maintenance-free, heavy duty oil / air lubrication
for the turret and spindle bearings
+ Driven tools with 8,000 rpm
+ Also with a B-axis
technical design and customization
Complete bar machining in two setups on the main and counter spindle,
diameter range for bar machining up to 2.0 in., workpiece length for
shaft machining up to 47.2 in. with an optional spindle unloading device
through the counter spindle with up to 2.0 in. diameter.
value
Optimal accessibility –
70% greater accessibility
to the work area
DMG Energy Save: Intelligent technology saves up to 20 % in energy costs
TRIFIX
15
Y1
X1 linear
Y2
C1
Z1
Short turning
C2
Z2
X2
Long turning
swisstype kit
Automotive: Coupling
Dimensions: ø 1.0 in., 2.2 in. length
Y2
Automotive: Shaft
Dimensions: ø 0.5 in., 5.5 in. length
Automatic turning with a
swisstype kit – only 15 minutes for
changeover from short to long turning
Turret slide 2
with a Y-axis
sprint 20 | 8 linear highlights
+ Linear drive in X1 with 1,574.8 ipm for maximum precision,
performance and efficiency
+ 6 + 2 axes, two Y axes come standard
+ Integrated spindle motors with 10,000 rpm for the main and counter spindle
+ Up to two tools cutting simultaneously
+ Up to 30 tools: 12, 5 driven tools for the main spindle; 8, 5 driven tools
for the counter spindle (optional)
+ Energy efficiency: Automatic shut-off of the machine
+ swisstype kit, long and short turning on one machine
Lowest cycle times,
high productivity
and flexibility with
the TWIN design.
ShopTurn
3G
16 gmc series
Automatic Turning
Multi-spindle automatic turning:
shortest per part times,
65 % faster setup with the
highest precision
highlights
+
+
+
+
Fastest cycle times with CNC technology
65 % faster setup
Faster tool change with the quick change system
Higher flexibility in the work area for short
and long workpieces
+ Highest precision: Cpk 1.67 in h6
cnc technology
with ism:
Six controlled
spindle motors and a
continually indexing
spindle drum for
short cycle times.
Dynamics
1g
Precision
P = 0.0003 in.
Up to 20% more productivity –
CTV vertical turning with automation
ctv 160 / 250 highlights
+ Highest rigidity and precision in the μm range with the
best hard turning capabilities
+ Highest productivity and precision in serial production
+ Large Z-axis stroke – for machining of short and long workpieces,
with minimal setup requirements, part height from 0.2 to 8.3 in.,
ø up to 6.3 / 8.7 in.
+ Standard automation that is easy and flexible; up to 20 pockets –
adjustable height for different workpiece lengths
dmg automation: wh 3 u*
+ Easiest workpiece handling with stackable basket inserts
+ Dynamic basket stacking system with up to 43.3 in. stacking height
+ 6-axis robot for max. 6.6 lbs workpiece weights
* Optional
value
Stability
Cpk 1.67H6
1
2
17
3
GMC ISM – for complex parts
and challenging materials
4
5
6
Six machining steps for valve blocks in 25.8 seconds
01: Step 1: 22.4 sec., front OD roughing, rear OD finishing, drilling ø 0.4 in.
02: Step 2: 19.7 sec., front OD finishing – face turning, thread cutting – M22 × 1.5, drilling ø 0.2 in.
03: Step 3: 24.8 sec., broaching, internal turning
Automotive: Valve block
Material: AISI 430F
Machining time: 25.8 sec.
Automotive: End piece
Material: 44SMn28
04: Step 4: 24.5 sec., radial drilling ø 0.1 in., grinding ø 0.4 in. H6
05: Step 5: 24.8 sec., radial milling ø 0.2 in., internal turning
06: Step 6: 3.7 sec., cutting-off, countersinking, internal turning, thread cutting M10 × 1, automatic unloading
GMC now with 1 CPU –
fast setup, lowest per part costs
Hydraulics: Piston
Material: AISI 630
Automotive: Connecting part
Material: CuZn39Pb3
gmc 20 / 35 / 42 ism highlights
+ Two CPU’s come standard and up to 56 controlled axes
are possible with the Siemens 840D powerline
+ Up to four tools for rear-sided machining
+ Simultaneous use of multiple tools for faster cycle times
Customer Success Story:
american micro products
DMG's GMC 35 and GMC 20 Multi-Spindle Turning Centers Increase
Part Precision and Productivity for American Micro
1
2
3
American Micro Products is a unique company dealing with high-precision jobs that few others can
handle. The company relies on the exceptional capabilities of its equipment and talented employees
to machine high-tolerance parts that require turning and milling in one setup. They use their
GMC 35 and GMC 20 multi-spindle turning centers with full turn/mill capabilities to handle
this work.
John Wood, American Micro's Engineering Manager, says that they bought this equipment
for "high-volume part production, accuracy and long-term machine reliability. DMG has an innovative
design and versatility with a great user interface." American Micro had considered other European
machine tools but found exactly what they needed with DMG. Federico Veneziano, VP of Operations,
claims, "With DMG’s turn / mill capabilities, we have increased production speed and significantly
reduced scrap."Owning four DMG machines has given American Micro a technological edge.
Asked if they would purchase another DMG machine, both Wood and Veneziano say, "Absolutely."
American Micro
01: Brian Smith, Setter – Harold William, Supervisor 02: Scott Driggs, Setter – Joe Wagner,
American Micro Products, Inc.: 4288 Armstrong Blvd. Batavia, OH 45103-1600
Operator 03: Ryan Siebe, Plant Manager – Harvey Jenkins, Operator – Brian Smith,
P: 800 479 2193, www.american-micro.com
Setter – Vick Turner, Supervisor
18
01: CNC PILOT 620 – the field-proven control for lathes
02: Absolute linear and angle encoders from HEIDENHAIN
03: iTNC 530 – the HEIDENHAIN control increases the productivity
make it possible: accuracy from the first part
of milling machines and machining centers
Manufacturing more efficiently with heidenhain
All controls from HEIDENHAIN offer workshop-oriented programming with numerous
real-world cycles and extensive graphic support. HEIDENHAIN controls feature rapid and
accurate motion control that ensures high-quality surfaces and very short machining times,
even for complex workpieces.
DMG TS 649 touch probes
iTNC 530 – the high-end control for milling machines and machining centers.
Linear and angle encoders
Adaptive feed control (AFC), a standard feature for DMG machines, automatically
regulates the feed rate of the iTNC 530, taking into consideration the respective spindle
power and other process data. The iTNC 530 with CollisionMonitoring can detect
crash situations.
Machine tools equipped with HEIDENHAIN linear and angle encoders operate with
greater precision, reliability and efficiency. With the absolute encoders for machine
tools, HEIDENHAIN has set new standards for time and functionality. You can produce
with accuracy from the very first part.
HEIDENHAIN touch probes can do more than just enable you to align and measure your
workpieces. You can also measure between working steps and measure tools. Blinking
LEDs on the touch probes signal whether they are ready for operation.
TNC 620 – the versatile and powerful control for ECOLINE Series milling
Our DIADUR symbol indicates that encoders from
HEIDENHAIN ensure consistently high accuracy:
www.heidenhain.de/accuracy
machines. Now also on the DMU 50 ecoline.
CNC PILOT 620 – the field-proven and cycle-oriented control for lathes, now also
with counter-spindle and rear-face machining.
HEIDENHAIN CORPORATION, Schaumburg, IL 60173-5337, USA, P: +1 847 490-1191, www.heidenhain.com
dmg / mori seiki recommends castrol
Castrol Syntilo 75 EF is a fully synthetic boron-, chlorine-, and bactericidal-free
coolant that has been specially developed for the treatment of advanced iron alloys.
Castrol Syntilo 75 EF is based on the latest Polyalphaolefin technology and is thus
superior to conventional mineral oil-based and fully synthetic cooling lubricants.
CASTROL
SYNTILO 75 EF
Castrol Syntilo 75 EF shows an excellent compatibility with engine components, gaskets,
and coatings. As demonstrated in many field trials, the use of Castrol Syntilo 75 EF,
with its exceptional rinsing and mesh properties, can significantly reduce the amount
of cooling lubricant used.
THE NEXT
GENERATION OF
FULLY SYNTHETIC
COOLANTS
The innovative technology in the Castrol Syntilo 75 EF combines the advantages of
fully synthetic and mineral oil-based coolants:
THE TECHNOLOGY
INSIDE
+
+
+
+
Machine friendly
User friendly
Minimal foam build up
Low operating costs
More information about the technology in Castrol Syntilo 75 EF is available at
www.castrol.com/industrial or at one of our local Castrol representatives.
value
milltap
19
1.1 sec.
Tool change time;
patented design
Milling +
drilling
SIEMENS 840D solutionline Operate
Best performance and intuitive operation
on one machine
The Siemens 840D solutionline Operate offers
unique performance with its CNC computing
power and (especially) its Operate user interface.
It provides even more intuitive access to all
production-related functions of the machine
(including tool management, graphic-supported
setup and comprehensive diagnostics) and the
optional JobShop and MDynamics provide the best
machining results with faster processing and minimal
setup requirements.
1.1 sec. tool change time,
SIEMENS 840D solutionline
Operate, 2,362.2 ipm
rapid traverse
The first joint development from DMG and Mori Seiki
milltap 700 highlights
More possibilities
+ Powerful tool changer with tool change
times of 1.1 seconds, chip-to-chip times
under 1.5 seconds, 15 (25 optional) tool
magazine pockets.
More energy efficiency
+ 30 % energy savings and increased
productivity (DMG AUTOshutdown,
DMG GREENmode)
ENERGY
SAVING
More cleanliness
Smaller footprint
+ Approx. 30 % smaller installation width
and 10 % smaller footprint compared to
other manufacturers.
More precision
+ Maximum precision due to a new
machine design and optional direct
measuring system in X/Y/Z
Ideal for high repeatability and consistent
precision.
+ The removable chip tray on the front side
provides simple, clean chip disposal during
operation.
+ Alternatively, the MILLTAP 700 is also available
with a chip conveyor.
Less cost
41.8 ft2
Footprint
+ Low investment costs
+ Low maintenance and repair requirements
20 ecoline
ECOLINE: New Design.
More Power. More Comfort.
More Productivity.
New
Design
2012
new: ctx ecoline
+ Larger bar passage optional with up to ø 2.6 / 3.5 in.
for more flexibility
+ Servo turret with a synchronous motor for 50 %
faster tool change times and hydraulic clamping
+ DMG SLIMline® Panel featuring SIEMENS 840D solutionline,
HEIDENHAIN CNC Pilot 620 or MAPPS IV from Mori Seiki
MILLTAP 700
CTX 310 ecoline
CTX 510 ecoline
Compact Machining Center
CNC Universal Turning Machine
CNC Universal Turning Machine
Travel X / Y / Z: 27.6 / 16.5 / 15.0 in., max. speed:
Swing diameter over the bed: 13.0 in., turning diameter:
Swing diameter over the bed: 26.8 in., max. turning diameter:
10,000 rpm (optional: 24,000 rpm), torque (40 / 100 % DC):
7.9 in., longitudinal travel (Z): 17.7 in., bar passage:
18.3 in., longitudinal travel (Z): 41.3 in., bar passages: 3.0 in.
33.2 / 5.9 ft / lbs, drive power (40 / 100 % DC): 33.5 / 6.0 hp,
2.0 in. (2.6 in. optional), torque: 122.8 / 82.6 ft / lbs (40 / 100 % DC),
(3.5 in. optional), torque: 464.7 / 309.8 ft / lbs (40 / 100 % DC),
15 tool pockets (optional: 25), rapid traverse (X / Y / Z):
drive power: 22.1 / 14.8 hp (40 / 100 % DC)
drive power: 44.3 / 29.5 hp (40 / 100 % DC)
2,362.2 / 2,362.2 / 2,362.2 ipm, table load: 881.8 lbs
value
CTX ecoline – Sandvik Coromant tool package:
Six tools – for turning, milling, cutting-off
and thread cutting, six VDI 30 / 40* – tool holders,
70 replacement inserts
21
MAPPS IV
from Mori Seiki
+ MAPPS IV user system with a control console
and Windows Frontend PC
+ 3D machining simulation for easy proofing of contours
+ Automatic programming function
with a menu
+ DNC operation through use of the external
and user memory
+ Input and output of programs over the
Mori Seiki server through an external PC
+ File display and notification function to access manuals,
drawings and texts
DMG SLIMline® Panel featuring
SIEMENS 840D solutionline
with DMG SMARTkey®,
ShopMill / ShopTurn come standard
+ 15" TFT display with a clear screen layout
+ The latest software, intuitive user interface
from the drawing to the finished workpiece
+ 3D workpiece simulation
+ Workshop-oriented programming
new: dmu ecoline
+ Many cycles are available, including tapping without
a compensation chuck, pocket milling and declining
+ 30-pocket tool magazine* for more production flexibility
+ 10,000 rpm motor spindle* for optimal milling results
+ DMG SLIMline® Panel SIEMENS 840D solutionline
or HEIDENHAIN TNC 620 with clear text dialogue
contours in the standard version
+ Program memory consists of 5 MB of NC memory
and an additional 2 GB on one CF card
+ 5x faster block machining times
* Optional
DMC 635 V ecoline
DMC 1035 V ecoline
DMU 50 ecoline
Vertical Machining Center
Vertical Machining Center
CNC Universal Milling Machine
Travel X / Y / Z: 25.0 / 20.1 / 18.1 in., max. speed: 8,000 rpm (optional:
Travel X / Y / Z: 40.7 / 22.0 / 20.1 in., max. speed: 8,000 rpm (optional:
Travel X / Y / Z: 19.7 / 17.7 / 15.7 in., NC swivel rotary table with
12,000 rpm), torque (40 / 100 % DC): 61.2 / 42.0 ft / lbs, drive power
a swivel range of 115°, max. speed: 8,000 rpm (optional:
(40 / 100 % DC): 17.4 / 11.3 hp, 20 tool pockets (optional: 30),
(40 / 100 % DC): 17.4 / 11.3 hp, 20 tool pockets (optional: 30), rapid
rapid traverse (X / Y / Z): 1,181.1 / 1,181.1 / 1,181.1 ipm,
traverse (X / Y / Z): 1,181.1 / 1,181.1 / 1,181.1 ipm, table loads: 2,204.6 lbs
(40 / 100 % DC): 17.4 / 12.1 hp, 16 tool pockets (optional: 30), rapid
table loads: 1,322.8 lbs
traverse (X / Y / Z): 944.9 / 944.9 / 944.9 ipm, table load: 440.9 lbs
22 dmu monoblock
®
Universal Milling
next generation dmu 65 / 85 / 105 / 125 monoblock®
5-axis simultaneous machining
for workpieces from 1,323 lbs
up to 5,732 lbs
dmu monoblock ® series highlights
+
+
+
+
+
+
Up to 6,613.9 lbs max. workpiece weight (3-axis)
5-axis up to 5,732.0 lbs and ø 56.7 in.
317.2 ft / lbs of torque available with the 69.7 hp motor spindle (SK50 / HSK-A100)
Starting with a 85.0 ft² footprint, 3-point support
Unrestricted crane loading from above
The world’s best accessibility and ergonomics, work area,
controls and a tool magazine operated from the front
+ Stainless steel lining in the work area for durability and value retention
dmu 65 monoblock®
dmu 65 / 85 / 105 / 125 / monoblock ®
best seller – 500 machines sold
Travel (in.)
SK50 / HSK-A100
FD: Milling / turning technology
DMC Pallet changer
dmu 65 monoblock®
25.6 / 25.6 / 22.0
–
dmu 85 monoblock®
33.5 / 33.5 / 25.6
max. 4,409.2 lbs
ø 56.7 in.
31.1 in.
max. 3,306.9 lbs
ø 48.8 in.
27.2 in.
max. 2,204.6 lbs
ø 40.9 in.
23.2 in.
Maximum workpiece
dimensions 5-axis
19.7 in.
ø 33.1 in.
dmu 105 monoblock®
41.3 / 41.3 / 29.5
–
max. 5,732.0 lbs
dmu 125 monoblock®
49.2 / 49.2 / 35.4
–
–
paul horn gmbh: Expert partner
supplying tools for dmg / mori seiki
Paul Horn GmbH develops and produces piercing, longitudinal turning and groove
milling tools. The applications include automotive, automotive suppliers, machine
construction, aviation and aerospace, hydraulics / pneumatics, jewelery, and medical
technology industries. Horn tools impress with their technology, performance and
reliability. Now, CTX turret machine users can also benefit from the “universal“
versatility of these Horn tools.
Hard metal factory, Paul Horn GmbH
Unter dem Holz 33-35, 72072 Tübingen, Germany
P: +49 (0) 7071 7004 0, F: +49 (0) 7071 72893, [email protected], www.phorn.de
value
23
Easy crane loading from above
Mill / turn complete machining – Over
12 years of FD technology and
> 800 machines installed
+ Highest torque on the market
+ High-end mill / turn table technology (FD)
+ 2,950.2 ft / lbs max. torque and 4,409.2 lbs
max. workpiece weight (DMU 105 FD)
+ 1,200 rpm max. turning machining (DMU 65 FD)
+ Including direct drive mill / turn table, integrated
balancing sensor, and 12,000 or 18,000 rpm spindle
± 120°
dmc 65 / 85 monoblock®
+ 5-axis simultaneous machining with automatic pallet changer
+ Standard pallet changer with three pallets
+ Optional pallet changer with 20 pallets
+ Max. pallet load up to 1,764 lbs
ShopTurn
3G
siemens: sinumerik 840 d solutionline &
sinumerik Operate – CNC power on your
machine
SINUMERIK Operate:
The new user interface for efficient operation and complete machining during turning
and milling as well as multi-channel machining with ShopTurn 3G
SINUMERIK MDynamics:
The new milling technology package for the best surfaces and maximum productivity
www.siemens.com/sinumerik
24 dmu eVo series
5-sided / 5-axis Machining
dmu 40 / 60 / 80 / 100 eVo
Dynamic 5-axis machining
with FD technology
and a pallet changer
60 months
highest consistent
dmu 40 / 60 / 80 / 100 eVo highlights
+ Highly dynamic swivel rotary table for 5-axis simultaneous
machining with a swivel range from – 5º to 110° and a high load tolerance
+ Two drive versions: Entry-level machine with a ball screw drive and
1,968.5 ipm rapid traverse, dynamic version with a linear drive in the
X-axis and Y-axis with 3,149.6 ipm rapid traverse
+ High-quality standard equipment: Tool magazine with 30 pockets,
14,000 rpm spindle, NC swivel rotary table, direct measuring systems
+ Optional space-saving pallet changer for maximum productivity
+ Optional mill / turn technology can be integrated (FD)
+ DMG ERGOline® control featuring a 19" screen and 3D software:
Siemens 840D solutionline, Heidenhain iTNC 530
< 12 sec.
pallet change
DMU 60 eVo footprint:
82.9 ft2 with pallet changer
64.6 ft2 without pallet changer
pragati: A partner for machine
tool manufacturers – worldwide
Pragati is a leading manufacturer of tool turrets and automatic tool changers with a
global customer base. Over 28,000 turret heads and 7,500 automatic tool changers
currently in operation attest to the quality, reliability and the competitive prices of
our products. Turret heads and automatic tool changers are available in various sizes,
meeting the demands of every machine tool manufacturer.
Pragati Automation Pvt. Ltd., 19&20, 12th Cross, 4th Phase,
Peenya Industrial Area, Bangalore-560058, India
P: +91 - 80 - 28 36 15 43, F: +91 - 80 - 28 36 15 49,
Automatic tool changer
value
Tool turret
[email protected], www.pragati-automation.com
25
linear drive (optional)
+ Dynamic version with 3,149.6 ipm rapid traverse
pallet changer (optional)
+ Best accessibility
+ Highest workpiece weights, up to 1,322.8 lbs
mill / turn technology (optional)
+ Up to 1,200 rpm
+ 18,000 rpm motor spindle
optimized gantry design
+ Maximum stability over the entire travel range
due to the short overhang of the spindle
+ Smaller footprint and better accessibility compared
to conventional gantries
+ Larger work area and a load tolerance of up to 2,204.6 lbs
+ Accessibility to the work area is maintained,
even with automation
sandvik coromant: The new CoroDrill® 870
Not just different, superior!
The CoroDrill® 870 is quite different ... a new generation drill head. We have developed
a new interface between the drill body and replaceable head. It is reliable and stable –
and you won’t have to give precision a second thought. The changing of the replaceable
head is easy and allows you to maximize productivity.
A smart clamping channel design and optimized cutting geometry mean efficient chip
removal and great stability.
www.sandvik.coromant.com
26 dmc v / dmu
Vertical Milling
Universal Milling
Economical 3- / 5-axis machining
with automation solutions*
for a > 25 % productivity increase
automation solution advantages
+ Over 25 % productivity increase through faster setup,
cycle times, as well as loading and unloading during production
+ Amortization within one year
+ Quality improvement through higher process precision
and reliability
+ Unmanned, economical production for small batches is possible
+ Expansion to 2- and 3-shift operation for even greater
productivity
+ Easy integration of additional operations to reduce the
number of manual tasks
*Assumption: Automation used in 2-shift operation
and 5 days per week, 90 % availability of
automation / machine tool (50 weeks per year).
dmc v series highlights
+ Rigid C-frame design
+ Short idle times due to 1,181.1 ipm rapid traverse
and short chip-to-chip times with 1.6 sec. tool change time
+ Powerful motor spindle
with 10,000, 14,000 or 18,000 rpm
+ Tool magazine with up to 60 pockets and a
double gripper
+ DMG ERGOline® control featuring a 19" screen
and 3D simulation: Siemens 840D solutionline,
Heidenhain iTNC 530 or Fanuc 32i
+ DMC 635 V with a 2-fold pallet changer
(pallet size 31.5 × 19.7 in.)
WH 10 workpiece handling
with a 6-axis robot for workpieces weighing up to 22.0 lbs
dmu 50 / 70 highlights
+ Powerful NC swivel rotary table for 5-axis
simultaneous machining with high rigidity
and a load tolerance of up to 661.4 lbs
+ Powerful motor spindle
with 10,000, 14,000 or 18,000 rpm
+ Tool magazine with up to 60 pockets
and a double gripper
+ Very good visibility and accessibility
+ DMG ERGOline® control featuring a 19" screen
and 3D simulation: Siemens 840D solutionline,
Heidenhain iTNC 530 or MillPlus iT
PH 150 | 8 pallet handling
with eight pallets for workpieces
weighing up to 330.7 lbs
(More information on page 39)
value
High-Speed Cutting
High-Speed Cutting
with > 2 g for < 0.0004 in.
workpiece precision
and Ra ≤ 0.00001 in.
hsc 20 / 55 / 75 / 105 linear highlights
+ Maximum dynamics and precision:
Linear technology in X / Y / Z with > 2 g
+ Highest stability and long-term precision:
Thermo-symmetrical gantry design
+ Highest flexibility: 5-axis precision machine with integrated
swivel / rotary axis
+ Max. 42,000 rpm, water-cooled HSC high-performance spindle
+ Uniform user interface: available on the Siemens 840D solutionline
or Heidenhain iTNC 530
+ Special software features: ATC (Application Tuning Cycle),
MDynamics*, 3D quickSET®
27
hsc series
HSC Center in Geretsried
Experience the complete HSC Process Chain
live in our technology seminars.
For more information contact:
DMG / Mori Seiki USA
2400 Huntington Blvd., Hoffman Estates, IL 60192
P: (847) 593-5400, F: (847) 593-5433
Medical / Dental
Coins / Medals
Precision engineering
Impeller
Automotive
Pressing tool
Tool + mold making
Electrodes
Aerospace
* only with Siemens
advantages of linear
drive technology:
60 months
highest consistent
hsc 20 linear
Work area
max. X / Y / Z:
7.9 / 7.9 / 11.0 in.
+
+
+
+
+
+
+
25 % more productivity
25 % more precision
High dynamics
High availability
Low maintenance
Wear-free drive
High energy efficiency
hsc 55 linear
Work area
max. X / Y / Z:
17.7 / 22.8 / 18.1 in.
hsc 75 linear
Work area
max. X / Y / Z:
29.5 / 23.6 / 22.0 in.
hsc 105 linear
Work area
max. X / Y / Z:
41.3 / 31.5 / 22.0 in.
HSC 20 linear: Compact and powerful –
Ideal for 5-axis complete machining of orthopedic
implants with < 0.0004 in. accuracy and Ra ≤ 0.00001 in.
28 dmf series
Traveling Column Machines
All-in-one: Highest flexibility
with two work areas, up to
3,149.6 ipm rapid traverse
dmf series highlights
+
+
+
+
+
+
Machining of long, heavy workpieces
Heaving cutting with up to 295.0 ft / lbs and SK50 / HSK-A100
Production in two work areas with optional partition wall
5-axis machining with a B-axis and integrated C-axis
Milling / turning with up to 1,200 rpm
Thermo-symmetrical traveling column for maximum
stability through the entire travel range
+ Standard version with ball screw drives,
dynamic version with a linear drive in the X-axis
+ Motor spindle 8,000 rpm (SK40)
14,000 / 18,000 / 10,000 rpm *
+ Short chip-to-chip times with a traveling
tool magazine
Work area 1
Machining
* Optional
up to 141.7 in
. in the X-ax
is
frame sizes of the dmf series
Walter Tool Package: for DMF machines
Exclusive tool packages that are tailored
to specific materials and industries.
Machine
DMF 180
DMF 260 | 7
DMF 260 | 11
DMF 360
Work area max. X / Y / Z
70.9 / 27.6 / 27.6 in.
102.4 / 27.6 / 27.6 in.
102.4 / 43.3 / 35.4 in.
141.7 / 43.3 / 35.4 in.
Optionally available with
a linear drive in the X-axis
redex: The machine tool drive company
Hi-tech reducers for rack & pinion machine
axis and milling spindles
As a leader in machine-tool gearboxes and racks, REDEX has developed a product range
that has optimized rigidity and accuracy in a modular design, with essential features for
modern and dynamic machine tools. A patented design using a unique integral pinion
with high-capacity taper roller bearings creates the highest “rigidity to the rack” in the
market. Through its worldwide sales network, with 7 subsidiaries and 2 research centers,
REDEX provides full support for product sizing, integration and setup.
ANDANTEX USA Inc., 1705 Valley Road Wanamassa, NJ 07712
P: +1 (800) 713 6170, F: +1 (732) 493 2949, [email protected] www.redex-andantex.com
value
29
60 months
highest consistent
Linear drives
Work area 2
Setup during
machining
±100°
swivel milling head (B-axis)
B-axis
Milling / turning technology
Tiger·tec® Silver
Tiger·tec® Silver ISO P Generation: new cutting materials plus new geometries!
The combination of the unique Tiger·tec® Silver CVD coating with the completely
new geometries opens an even greater range of applications for impressive innovative
performance, such as the efficient turning of steel. That’s what we call pure
performance – fully integrated into the processes of our customers. Remarkable: experience a 75 % efficiency increase when you choose
Tiger·tec® Silver WPP10S over comparable components.
See the product video:
Scan the QR code or go to
http://goo.gl/frwc2
www.walter-tools.com
www.youtube.com/waltertools, www.facebook.com/waltertools
30 duoblock
®
series
5-sided / 5-axis Machining
DMU / DMC FD duoBLOCK®
Best-in-class for Aerospace
Includes casings and rotating parts
dmu / dmc p/u/fd duoblock ® highlights
+ Large cubic work area for workpieces up to 8,818.5 lbs
+ Highest consistent precision through the patented
duoBLOCK® Design
+ Maximum productivity with a fast space-saving
pallet changer (DMC)
+ Complete machining with milling and turning in one setup (FD)
+ Three guide ways in the X-axis for constant rigidity over
the entire travel path
+ Vast spindle spectrum from 30,000 rpm to 425.6 ft / lbs
+ 5X torqueMASTER® – B-axis with a gear spindle
for up to 811.3 ft / lbs of torque
aerospace excellence center in pfronten:
Worldwide technology support, industry-specific
options for aerospace applications, turn-key process
developments for complex workpieces
1
2
3
01: Process development 02: Virtual Machine 03: In-process measurement
Complete “Green Button“ Process (unmanned)
at Rolls-Royce
23 % reduction in machining time down to 36 hours,
100 % process reliability, 100 % automated processing
rolls-royce crosspointe
Unique mill / turn complete machining for the aerospace industry
As one of the most advanced aircraft engine manufacturing facilities in the world, the Rolls-Royce
Crosspointe plant in Prince George (Virginia / USA) also sets new standards for production
machining technology. Through the use of six DMC 125 FD duoBLOCK® machines and with
support from the DECKEL MAHO Excellence Center in Pfronten, a unique production process was
implemented to produce complex turbine discs that provide the necessary thrust for commercial
engines on aircraft like the Boeing Dreamliner and the Airbus A380.
1
For Rolls-Royce, precision, consistent accuracy, reliability and service were the deciding factors
in choosing DMG / Mori Seiki Milling / Turning Machining Centers. They also partnered
with DMG / Mori Seiki to optimally automate the production process to ensure that the
DMC 125 FD duoBLOCK® machines in Crosspointe run as reliably as the FD machines at their
sister plant in Sunderland, England.
2
01: Rolls-Royce production facility in Crosspointe, VA 02: A production line of six
DMC 125 FDs machines fan discs
value
Up to 300 % more productivity with mill / turn technology
dmu p / fd, dmc u / fd
31
The 210, 340 gantry series
from deckel maho –
> 850 machines installed worldwide
dmu 340 p / dmc 340 u – 2 nd generation
23.6 in. more travel in the X-axis
for a total of 133.9 in. (120.1 in. portal passage)
15.7 in. more travel in the Z-axis
for a total of 78.7 in.
4 t higher table loads
for workpieces up to 20 t
5-axis machining of a
locomotive cylinder block
dmu / dmc 210 p / u / fd
Travel X / Y / Z:
70.9 / 82.7 / 49.2 in.
dmu / dmc 340 p / u / fd
Travel X / Y / Z:
133.9 / 133.9 / 63.0 in.
dmu 600 p
Travel X / Y / Z:
236.2 / 157.5 / 49.2 in.
soucy rivalair inc.
New equipment for a new market
DMG Mill / Turn Machining Centers help company diversify into new products and markets
1
2
When the owner of Soucy Rivalair decided to bring machining in-house to better serve clients and
expand manufacturing, he turned to the universal multi-axis DMG DMC 340 FD and DMC 160 FD
Machining Centers to quickly and precisely produce parts in one or two setups. And as General Manager
Jasmin Villeneuve says, "After we analyzed all the parts we needed to machine, the best equipment to do
it with was DMG. The machines are used to produce parts for the wind energy industry, where tolerances
are very tight and minimal setups are required. The DMG machines give us the flexibility to be successful."
He adds, "There aren't many companies like DMG that can offer multi-axis capabilities along
with integrated milling and turning functions on the same machine. Other companies couldn't match
what DMG offered." DMG machines have proven to be a sound investment for Mr. Villeneuve.
01: Left to right: Nathalie Frappier, Sales Representative, Michel Plante, Assembler / Packer,
Olivier Bourque, Metrology Technician, Roger Lacoste, CNC Machinist, Jimmy Côté, Painter,
Jean-Philippe Messier, Process Technician, Jean-François Ricard, CNC Machinist, Benoit
3
4
02 + 03: Wind energy part in process 04: Visual inspection and cleaning before
removing the part from the equipment
Fréchette, Chief DMG and Painting Department
650 Rocheleau Street, Drummondville, Québec, Canada, J2C 7R8,
P: (819) 474-2908, F: (819) 474-1255, www.soucyrivalair.com
32 nhx series
Horizontal Machining
HSK-A100
or BT 50
Spindle for
the 500 pallet
Highly productive serial production
with highest precision
nhx5500 and nhx6300 highlights
+ Dynamic machining (0.7 g) with 2,362.2 ipm
rapid traverse in the linear axes
+ Reinforced, inherently rigid bed for 3-point support
+ Extended travel: NHX5500: 31.5 / 31.5 / 34.6 in.
with 19.7 × 19.7 in. pallets / NHX6300: 41.3 / 35.4 /
40.6 in. with 24.8 × 24.8 in. pallets
+ Improved precision in the standard version with
a direct measuring system from Magnescale in all axes
+ Powerful motor spindle with high torque and ø 4.7 in.
front bearing for heaving cutting
value
+ Proven cartridge spindle system
+ Reduced distance from spindle nose:
Middle of the table for the use of short tools
+ Fast 60 ring magazine for short cycle times
and tool lengths up to 21.7 in.
+ Compact “all purpose“ chip conveyor from Mori Seiki
+ Energy efficiency: Up to 40 % energy savings compared
to prior models
+ MAPPS IV control featuring a 10.4" TFT screen and
an optional CAM module from Esprit
33
3.1 in. spindle bearing
Rotary storage
NC rotary table with a 0.56 sec.
indexing time (optional)
New: RPP rotary magazine with five pallet
pockets for the NHX4000, NHX5000 and NHX5500
Economical automation solution
(35 % less expensive than 6 CPP linear pallet storage)
Smaller footprint: 59.2 ft2
Easy control with the machine
1
2
01: Siemens 840D solutionline with DMG SMARTkey® 02: MAPPS IV: easy operation, menu-driven programming,
optional remote maintenance
0.000004 in. resolution
400 pallet with Siemens or
MAPPS IV produced in Pfronten
nhx 4000 highlights
+
+
+
+
+
Siemens 840D solutionline or MAPPS IV
15.7 × 15.7 in.: pallet for workpieces up to 881.8 lbs
2.8 sec.: chip-to-chip times (minimal value)
3-point support: through the inherently rigid machine bed made of one piece
130.2 ft²: footprint
Linear measuring system from Magnescale
comes standard
Magnescale length and angle measuring systems
are used for highly accurate positioning of machine
tool axes. Due to the magnetic operating principle,
they are resistant to contamination. Since the
Magnescale length measuring systems have the
same thermal expansion coefficient as machine
tools, temperature fluctuations do not affect the
accuracy of the machine.
Since April 2010, Mori Seiki Co., Ltd. has taken
over the Measurement Technology Division of
Sony Manufacturing Systems Corp., which is now
run as the newly established Magnescale Co., Ltd.
34 dmc 60 h linear
Horizontal Machining
25 % more productivity
and precision with
linear drives
» The solution for producing power train components
dmc 60 h linear highlights
+ Linear drives: the highest consistent precision, minimal
maintenance costs and a 60-month warranty on the linear drives
+ Dynamics: 3,937.0 ipm rapid traverse and 1 g acceleration
+ Precision: < 0.00016 in. circular accuracy and < 0.00024 in. roundness
+ 5-axis capability: integrated swivel rotary table
+ Power train version: direct loading from above or the front
+ 100 % setup during machining or during downtimes:
2.2 sec. chip-to-chip times
+ HSK-A80 optional
+ Pallet changer optional
NEW: Our tool system:
100 % setup during machining or during downtimes
1-5 wheels – 63 to 303 tools in a small space
98.4 in.
1
137.8 in.
98.4 in.
2
01: 1 Wheel = 63 tools (standard); 185.1 ft2 footprint (incl. pallet changer and chip conveyor)
02: 5 Wheels = 303 max. tools; 217.4 ft2 footprint (incl. pallet changer and chip conveyor)
murrelektronik gmbh: connectivity by
murrelektronik is cost effective and
increases your competitive edge
We will work with you to determine the optimal machines and installation systems for your
operations by providing first-class products, sophisticated concepts and superior services. With
these tools, we will develop a customized solution for the electrical installation of your machines
and systems. We handle the entire processes, including planning, setup and support.
www.we-are-connectivity.com
Murrelektronik Inc.,1400 Northbrook Parkway, Suite 300, Suwanee, GA 30024
P: +1 770 497-9292, F: +1 770 497-9391, [email protected], www.murrinc.com
value
35
The highest consistent precision
with linear drives in all axes
60 months
0.00016
0.00016 in. circular accuracy
X / Y with F = 118.1 ipm
and R = 5.9 in.
highest consistent
5-axis complete machining with
the integrated swivel rotary table (optional)
– 20°
Negative angle
220°
Swivel range
siemens: simotics linear direct drives –
The perfect combination of precision,
productivity & availability
Precision: max. precision and workpiece surface quality through zero backlash and
a high-rigidity drive train
Productivity: max. dynamics through higher accelerations & speeds when compared
to conventional solutions
Availability: minimal wear and life cycle costs through the maintenance- and contact-free
drive design
www.siemens.com/sinumerik
36 ultrasonic
Superposition of the
rotary tool with an
additional oscillating
vibration in Z.
Flexible technology
integration via the
HSK-32 / -40 / -63 / -100 –
interface in all
DMG machines.
1
2
01: 5-axis complete machining of a
0.7 in.
25,000 / Sec.
watch housing made of zirconium oxide
02: Technical optics components with
thin walls, < 0.02 in. thickness, threading
0.4 in.
ULTRASONIC integration
and drilling holes
03: Complete machining of a dental
0.1 in.
implant made of hipped zirconium oxide
in < 50 minutes
0 in.
04: Press mold made of silicon nitride
3
4
with a surface finish of Ra < 0.000008 in.
ultrasonic
Economical grinding
of hard, brittle materials
ultrasonic highlights
+ Reduced process forces for an excellent surface quality of Ra < 0.000008 inches,
minimized micro cracks in the material and a longer tool life
+ Thin walls are feasible with < 0.02 in. material strength
+ Economical grinding of difficult to machine materials,
such as silicon nitride (Si3N4) and silicon carbide (SiC)
+ Up to 2× higher removal rates compared to conventional grinding
+ Self-sharpening effect of the cutting edge through the micro-fragments
of the diamond grains
agi v.r. / wesson –
DMG’s lasertec 50 Slashes Cutting Times for PCD Tool Blanks
1
2
3
4
01: DMG lasertec 50 machine with control panel 02: Coy Werner, Machine Programmer
03: Cutting of a 0.2 in. PCD disc 04: PCD disc after cutting
value
Tom Fliss, president and owner of AGI VR / Wesson, a well-known manufacturer of standard and
special cutting tools, had a bottleneck when manufacturing polycrystalline diamond (PCD) cutting
tools. EDM processes for cutting inserts from a tool blank took up to 17 hours, slowing other
downstream processes. As a solution, Fliss purchased a DMG lasertec 50.
He says, "We were feeding all our PCD products through three wire EDMs, while dealing
with other product as well. But, we found that the lasertec 50 was 65 times faster, allowing us to
utilize the EDM equipment on other products. The lasertec 50 does the work of the three EDM
machines in only three to four hours. Also, the edge quality of the inserts is probably 5 times better
than on the EDMs.” Fliss also adds, "We now have the capacity and equipment to react quickly, and
it's this lasertec 50 that allows us to do it.”
agi
AGI VR / Wesson, 2673 NE 9th Avenue Cape Coral, Florida 33909
P: (239) 573-5132, F: (239) 573-5132, http://vrwesson.com/
lasertec
1
Flexible technology integration
via the HSK-63 / -100 –
37
2
01: 5-axis laser structuring of an 8-cylinder engine cover
02: Mobile phone cover mold with a 3D knob structure
interface in all monoBLOCK® /
duoBLOCK® machines.
LASERTEC Shape integration
Fully digitized process chain:
from the IGES of the mold to the
structuring of the injection mold lasertec Shape
The design advantage
for the surface
structuring of molds
lasertec Shape highlights
+ 5-axis laser structuring of geometrically
defined 3D textures in free-form surfaces
+ Environmentally friendly, reproducible,
and substitutable work steps compared
to conventional etching technique
+ Fully digitized process chain for producing
surface structures in plastic injection molds
LaserControl NT. No. 1 Worldwide.
High Performance. Blum.
+
+
+
+
+
LaserControl NT for optical tool setting and breakage detection at full spindle speed
Probe Z-Nano for fast tool breakage detection and tool length measurement
Extremely precise and ultra-fast workpiece touch probe TC50 / TC51 / TC52 Series
Measurement per mouse click with software FormControl V4
NT-H 3D Laser Control for measuring the complete tool spectrum of
turn/mill machines – compact, all-in-one unit.
Blum LMT, Inc., 4144 Olympic Boulevard, Erlanger, KY 41018, USA
P: +1 (859) 344-6789, [email protected], www.blum-novotest.com
38 lifecycle services
dmg / mori seiki lifecycle services
Maximize productivity –
extend life cycles
Choose from over 300 services and products from DMG / Mori Seiki
to optimize your production processes.
Downtime isn’t in our vocabulary.
When you need a part, we hurry to make it happen. In fact, if your part doesn’t ship within
24 hours of your order, it’s free*. It ships from our American Parts Center in Dallas, Texas:
an industry-leading facility with a sophisticated inventory management system, strong
administration team and $150 million in spare parts. Our shipping department averages
120 outgoing shipments per day and we have personnel on call 24 hours a day, seven
days a week.
Don’t just rebuild. Restore.
Our spindles are in a class of their own—and only DMG / Mori Seiki can restore them to
original specifications. Trained service technicians at our Dallas facility will expertly rebuild
and return your spindle, usually within about a week. Need it faster? We keep many
replacement spindles on hand for immediate delivery.
*Contact your DMG / Mori Seiki distributor for complete details.
Training
Class is always in session.
Machines are only as productive as the operators who run them, the programmers
who encode them and the auxiliary technologies that power them. We take that to
heart at DMG / Mori Seiki University (DMSU) – the industry’s most inclusive and
flexible education program. With topics ranging from general safety practices to
specific application instruction, it could be just the boost your business needs.
To learn more or to register,
call 855-DMG-MORI
or visit: DMGMSUOnDemand.com.
Powertools
DMG Messenger
+
+
+
+
+
+
+
value
Constant online monitoring of your DMG and Mori Seiki machines
Higher volumes due to reduced downtime
Web application for all major smart phones
Machine control room display via production floor monitors
Live display of the machine status via a signal lamp
Detailed status information
E-mail notification function or visit: DMGMSUOnDemand.com.
39
1
2
3
01 + 02: DMG Process Chain – 1 : 1 simulation with DMG Virtual Machine
03: Guido and Stefan Linke, Co-CEO, LINKE GmbH
linke metal technologies
Maximum Productivity with the DMG Process Chain
Over 2,500 highly qualified service experts worldwide.
Local Spare Parts Centers worldwide for over
300,000 installed DMG and Mori Seiki machines.
DMG / MORI SEIKI USA
For more information on the products shown here,
SERVICE HOTLINE:
please visit www.dmgmoriseikiusa.com.
LINKE GmbH of Magdeburg has made a name for itself in the
serial production of precision components for hydraulic turning
and swivel motors. However, workpieces are becoming more
complex and being produced in smaller lot sizes, which has
impacted the company’s optimal process flow. LINKE is utilizing
the DMG Process Chain, with its new 5-axis DMC 100 U duoBLOCK®
machining center, to achieve impressive results. With programming
based on the NX CAM from Siemens (including its accurate
1:1 simulation) and collision detection with DMG Virtual Machine,
their production process is once again running at the optimal
utilization rate and reliability.
(855) DMG MORI
(855) 364 6674
LINKE GmbH, Mittagstraße 19, D-39124 Magdeburg
P: +49 391 280 333 0, F: +49 391 280 333 23, [email protected],
www.linke-md.de
Complete package
DMG Process Chain:
+
+
+
+
Automation
DMG Virtual Machine
NX CAM from Siemens
VMDE interface
Certified post-processor
ph 150 | 8
+ Fast pallet handling for pallet weights of 330.7 lbs or 551.2 lbs
+ Fast pallet change with a pallet change time of less than 40 sec.
+ Integrated pallet magazine with eight pockets
(optional: up to 30 pockets)
+ Pallet setup station with an intuitive touch screen control panel
+ Job Manager – Simple, intuitive operation
+ Amortization < 1 year
+ Also available as an upgrade kit for your machine
Availability:
DMU 50 / 70
DMU 50 / 70 eVo
DMC 635 / 835 / 1035 V
1 : 1 Simulation
DMU 40 / 60 / 80 monoBLOCK®
DMU 60 / 80 P duoBLOCK®
HSC 55 / 75 / 105 linear
www.gildemeister.com
Generate energy
independently.
Intelligent energy solutions for your company from GILDEMEISTER energy solutions.
Contact us:
Independent
Annual power consumption
Example: 373,200 kWh
MONTFORT
with greener energy
utilize
a
c
b
d
e
store
up to 500 kWh
generate
From solar energy: up to 60,360 kWh/a
From wind energy: up to 60,000 kWh/a
High efficiency
Unique tracking system
The battery system of the future
generates up to 20,000 kWh/a
SC 70 generates up to 16,800 kWh/a,
FB 10-100: 10 kW, 100 kWh storage,
10 SC 22 generates up to 43,560 kWh/a
FB 200-400: 200 kW, 400 kWh storage
Example of an energy solution for
a mid-sized company with 80 employees:
Advantages and possible applications:
a
3 × WindCarrier
b
1 × SunCarrier 70
c 10 × SunCarrier 22
Power generated per
year from green energy:
120,360 kWh
CellCube large batteries are used for energy storage
and ensure an uninterrupted power supply:
d 1 × CellCube FB 10-100
e 1 × CellCube FB 200-400
+ Freedom from rising energy prices and
political decisions
+ Cost savings by reducing peak loads and
additional electricity purchases
+ Consumer appreciation of goods produced
with renewable energy
+ Protection of infrastructure with outside
lighting for roads and parking lots
DMG / MORI SEIKI USA
2400 Huntington Blvd., Hoffman Estates, IL 60192
Phone: (847) 593-5400, Fax: (847) 593-5433, www.dmgmoriseikiusa.com
Legal disclaimer: Journal – DMG / Mori Seiki: Journal for customers and potential buyers. Editor-in-chief responsible for content: DMG Vertriebs und Service GmbH. Concept, layout, organization and photos: Montfort Werbung,
A-6833 Klaus. Circulation: 600,000 units. Prices and specifications subject to change prior to sale. The machines depicted here may include options, accessories and control options. Our general terms and conditions apply.
30
ADVERTISING
We are happy to develop a customized energy
solution for your company. Contact us today:
[email protected]
+ Backup security for surveillance systems
+ Emergency supply for IT infrastructure
and office buildings
+ Operation of an electric fueling station for
a modern electric vehicle fleet
+ Improved image and better eco balance

milltap 700 – Fast and precise

Transcription

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