creg davis
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creg davis
Large-Scale Testing and Simulation of Earthquake-Induced Ultra Low Cycle Fatigue in Bracing Members Subjected to Cyclic Inelastic Buckling By BENJAMIN VINCENT FELL B.S. (Rensselaer Polytechnic Institute) 2003 M.S. (Stanford University) 2004 DISSERTATION Submitted in partial satisfaction of the requirements for the degree of DOCTOR OF PHILOSOPHY in Civil and Environmental Engineering in the OFFICE OF GRADUATE STUDIES of the UNIVERSITY OF CALIFORNIA DAVIS Approved: _____________________________________ _____________________________________ _____________________________________ Committee in Charge 2008 i © Copyright by Benjamin V Fell 2008 All Rights Reserved Abstract Special Concentrically Braced Frames (SCBFs) are popular lateral load resisting frames due to their economy, structural efficiency and stiffness. Following the 1994 Northridge earthquake, braced-frames became increasingly common after brittle fractures were observed at beam-column connections in Moment Resistant Frames (MRFs). However, braced-frames are also susceptible to fracture at the middle plastic hinge of the brace, the brace to gusset plate connection, and the gusset plate to column or beam connection. This research primarily focuses on fracture at the middle plastic hinge, where the combined effect of global and local buckling during cyclic loading amplifies the plastic strain at the brace midpoint and initiates fracture. To develop a better understanding of the localized mechanisms affecting brace fracture, this work combines a largescale experimental program with an intensive simulation study to investigate brace behavior across a wide-range of material types and geometries. The simulations employ continuum-based modeling techniques to accurately reproduce the stress and strain histories during cyclic loading while a novel micromechanical fracture model is evaluated as a means to predict the fracture initiation events. The fracture model operates at the continuum-level and captures the fundamental mechanisms responsible for ductile fracture unique to Ultra Low Cycle Fatigue (ULCF) conditions which differ from the well-defined High and Low Cycle Fatigue (HCF and LCF) mechanisms. From the large-scale brace experiments, cross-section width-thickness and slenderness ratios are shown to influence the brace axial deformation fracture ductility, such that a larger width-thickness ratio and a smaller slenderness tend to reduce ductility. Furthermore, the ii experiments are used to evaluate the fracture model at the large-scale where small-scale calibration tests and a multi-scale modeling procedure is used to connect the steel behavior at the micromechanical level to the finite element simulation results. The fracture predictions are encouraging considering the high level of complexity in modeling buckling phenomena and imperfect constitutive model behavior. The model is used to expand the experimental test matrix through parametric simulation of square and rectangular bracing components which, along with a synthesis of experimental results over the last twenty years, informs a general relationship between brace ductility and geometry. iii Acknowledgements First, I would like to thank my principal advisor, Amit Kanvinde, who has been the single most influential voice in my life during the last five years. Amit has inspired my development from a student into an academic and has continually challenged me to critically examine technical and non-technical topics alike. Over the years we have become great friends and I thank him for all of the advice, support and friendship that he has provided. I am also very grateful to have worked with Greg Deierlein through collaborative efforts with Stanford University. His overall perspective and extensive technical expertise has undoubtedly improved this study and has taught me the importance of considering the audience of my work. I am also thankful to Sashi Kunnath for reviewing this dissertation and his general guidance during my tenure at UC Davis. Mark Rashid and Jeannie Darby have also been very supportive during my time at UC Davis. As a TA for Professor Rashid, I first began to consider and develop my pedagogical skills and I am thankful for the interest that he took in my growth as an educator. I would also like to thank him for chairing my qualifying exam committee and supporting my applications to faculty positions. As chair of the Civil and Environmental Engineering Department, Jeannie Darby led a Department which constantly supported me during graduate school and ensured that I receive every opportunity to have a successful career. I am very thankful to her and the rest of the Civil and Environmental Engineering Department at Davis. iv My good friend and colleague, Andy Myers, at Stanford University has been instrumental to this research by conducting the small-scale calibration experiments and dedicating his summer during 2005 to setup the large-scale brace tests at the UC Berkeley Richmond Field Station. The combination of friendship and dedication that he has brought to this collaborative fracture project over the last four years has far exceeded anything that I could have hoped for from a colleague. I am very thankful for his friendship and I wish him the best of luck in his career. Also instrumental in the large-scale brace tests have been the staff at the Richmond Field Station. Shakhzod Takhirov, Don Clyde, Wesley Neighbour, Don Patterson, Dave MacLam and Jose Robles have been incredibly helpful, friendly and professional during the numerous large-scale test programs that I have been part of during my time at UC Davis. Their dedication was recently recognized with the Outstanding Service to Researchers award at the 2008 Network for Earthquake Engineering (NEES) annual meeting, and is certainly well deserved. I am also grateful for the financial support of from the National Science Foundation (NSF) and NEES as well as the generous steel donations supplied by the Structural Steel Educational Council (SSEC) and their financial support through a student fellowship program. I would also like to thank a wide-range of researchers and practitioners who contributed their expertise to this research. Professors Helmut Krawinkler and Jack Baker at Stanford University have been very helpful in providing perspective and technical advice on numerous occasions. Professor Robert Tremblay, Patxi Uriz, Rafael Sabelli, Walterio López and Mark Saunders have all provided valuable insight concerning braced-frame performance issues. Especially helpful has been Patxi Uriz and I appreciate his willingness to share his experimental and simulation results from his doctoral work. I look forward to more collaboration with all of these people. I was also fortunate to have participated in a materials science research project at UC Davis. I greatly appreciate this opportunity and the support of Professor Joanna Groza over the last two v years. It has been very rewarding to work with Joanna, J.P. Delplanque, Tien Tran and Cory Guebels and I appreciate their patience as I assimilated into a field outside of my area of expertise. Tien has been especially helpful and was always willing to answer my questions. I consider myself lucky to have worked with such an intelligent and friendly colleague who was able to ease my transition into materials science. Other than the close friendships that I have formed through my professional collaborations, several other people have made my time at UC Davis very enjoyable. Ivan Gomez, Marshall Roberts and Jorge Camacho have provided terrific companionship and I have enjoyed working with them on other projects over the years. My officemates, Tessa Fojut, Laura Doyle, Harold Leverenz and Sangam Tiwari are all wonderful people and I am thankful that I was able to share the small space of 2021 Engineering III with them. The swimming team at Davis Aquatic Masters (DAM) has provided me with many memorable times and a release from the stress of grad school. During my short time at Stanford I made several friendships that helped me through a very rigorous nine month MS program and I am grateful for the support and friendship that Wes, Tim, Mark, Meris, Paul, Curt, Adam and Molly gave me during that time. I am also thankful for my relatively new friendships with Yueyue, Dawn, Fabian, Kailash, Spy, Riju, Archis, Abhishek, and Priya. They are all amazing people and I am fortunate to have them in my life. Last, but not least, I want to recognize the support from my family and childhood friends. Brian Middaugh, Stacie Ward, Matt Foreman and Alex Pannone are some of the best friends that I could ask for and I appreciate their support over the last few years. Perhaps one of the most influential people in my life has been my high school swimming coach, Dave Mastrantuono, who gave me guidance at a young age and showed me the benefits of hard work. Through swimming, and family, we became good friends and I am thankful for everything he has brought into my life. My extended family, especially my Grandma and Grandpa Reeve and Jim and Barb, have vi provided so much love and support during my entire education. They have been like a second and third set of parents and have immensely contributed to my personal growth. As far as my immediate family, it is difficult for words to describe how much they have given to my life, both personally and academically. I often find myself examining topics in structural engineering the same way that my Dad would approach projects around the house during my childhood. On the other hand, my Mom provided such balance in my life and was always able to see events in their proper perspective. I’ve used a lot of what she has taught me to pursue a healthy and complete life. Finally, my brother has been a teammate, competitor and best friend for me growing up. His natural talent at so many things motivated me to set high goals in my life and I am grateful for everything that he has taught me. This dissertation is a product of their gifts to me and I surely could not have done it without them. vii Table of Contents Abstract...........................................................................................................................................ii Acknowledgements .......................................................................................................................iv Table of Contents ........................................................................................................................viii List of Tables ................................................................................................................................xii List of Figures..............................................................................................................................xiii Chapter 1 Introduction .............................................................................................................. 1 1.1 Motivation.................................................................................................................................. 1 1.2 Objectives and Scope................................................................................................................. 3 1.3 Organization and Outline........................................................................................................... 5 Chapter 2 Simulating Fracture in SCBF Bracing Components - Background .................. 10 2.1 Performance Evaluation of SCBF Systems ............................................................................. 12 2.1.1 SCBF System Behavior.................................................................................................... 12 2.1.2 Seismic Design Provisions for SCBF Systems................................................................. 15 2.1.3 State-of-the-art in SCBF Performance Assessment.......................................................... 17 2.1.3.1 Studies Examining Seismic Demands in SCBF Systems Through Nonlinear Dynamic Analysis ................................................................................................................. 19 2.1.3.1.1 Sabelli (2001) Analyses ..................................................................................... 20 2.1.3.1.2 Uriz (2005) Analyses ......................................................................................... 21 2.1.3.1.3 McCormick et al (2007) Analyses ..................................................................... 23 2.1.3.1.4 Redwood et al (1991) Analyses ......................................................................... 23 2.1.3.1.5 Tremblay and Poncet (2005) Analyses .............................................................. 24 2.1.3.1.6 Izvernari et al (2007) Analyses .......................................................................... 25 2.1.3.2 Shake Table Testing .................................................................................................. 25 2.1.3.3 Summary of Demand Assessment of SCBF Systems ............................................... 26 2.1.3.4 Studies Investigating the Capacity of Bracing Members .......................................... 27 2.1.3.4.1 Square and Rectangular Hollow Steel Structural (HSS) Bracing Components . 30 2.1.3.4.2 Round Steel Pipe Bracing Members .................................................................. 32 2.1.3.4.3 Wide-Flanged Bracing Components.................................................................. 33 viii 2.1.3.4.4 General Ductility Trends of HSS, Pipe, and Wide-Flanged Steel Braces.......... 34 2.1.3.4.5 Full-System Braced Frame Tests ....................................................................... 38 2.2 Modeling Techniques for SCBF Systems................................................................................ 39 2.2.1 Demand Characterization ................................................................................................. 40 2.2.1.1 Techniques for Brace Simulation .............................................................................. 41 2.2.1.1.1 Rule-Based (or Phenomenological) Brace Models ............................................ 41 2.2.1.1.2 Concentrated Hinge Brace Models .................................................................... 42 2.2.1.1.3 Fiber-Element Based Brace Models .................................................................. 42 2.2.1.1.4 Continuum-Based Brace Models ....................................................................... 43 2.2.2 Capacity Characterization ................................................................................................ 45 2.2.2.1 Brace Geometry-Based Fracture Capacity Relationships ......................................... 45 2.2.2.2 Fiber Element-Based Critical Strain Models............................................................. 50 2.2.2.3 Micromechanical Void Growth and Coalescence Models ........................................ 51 2.3 Summary .................................................................................................................................. 53 Chapter 3 Large-Scale Brace Component Tests.................................................................... 71 3.1 Motivation for Large-Scale Brace Tests .................................................................................. 71 3.2 Experimental Setup.................................................................................................................. 73 3.3 Test Program Scope ................................................................................................................. 73 3.3.1 Cyclic Loading Protocols ................................................................................................. 76 3.3.1.1 Standard Cyclic Loading Protocol ............................................................................ 77 3.3.1.2 Near-Field Loading Histories.................................................................................... 79 3.3.1.3 Story Drift and Brace Axial Deformation Relationships .......................................... 80 3.4 Instrumentation and Miscellaneous Testing Results................................................................ 81 3.5 Summary .................................................................................................................................. 84 Chapter 4 Large-Scale Experimental Results and Design Implications ............................. 98 4.1 Qualitative Summary of Experimental Response .................................................................... 98 4.2 Quantitative Summary of Data For All Tests ........................................................................ 100 4.3 Effect of Test Variables on Cyclic Brace Behavior, Limit States and Design Implications.. 104 4.3.1 Effect of Width to Thickness Ratios............................................................................... 104 4.3.2 Effect of Member Slenderness ....................................................................................... 106 4.3.3 Effect of Cross Sectional Shape ..................................................................................... 107 4.3.4 Effect of Grout Filling of HSS Specimens ..................................................................... 107 4.3.5 Effect of Loading Rate ................................................................................................... 108 4.3.6 Effect of Unsymmetrical Buckling................................................................................. 110 ix 4.4 Brace-Gusset Plate Connection Performance ........................................................................ 110 4.4.1 Experimental Results...................................................................................................... 112 4.5 Comparison of Experimental Data to Commonly Used Formulae for Predicting Strength and Stiffness of Bracing Members ..................................................................................................... 116 4.5.1 Elastic Stiffness .............................................................................................................. 116 4.5.2 Compressive Strengths ................................................................................................... 117 4.5.3 Maximum Tensile Strength ............................................................................................ 118 4.6 Summary ................................................................................................................................ 119 Chapter 5 Application and Evaluation of the CVGM for Large-Scale Components....... 136 5.1 Development of the Cyclic Void Growth Model (CVGM) ................................................... 139 5.1.1 Material Behavior, Constitutive Models and Calibration............................................... 143 5.1.2 CVGM Calibration ......................................................................................................... 146 5.1.2.1 Calibration of η ....................................................................................................... 147 5.1.2.2 Calibration of λ ....................................................................................................... 147 5.1.3 CVGM Application and Validation in Small-Scale Details ........................................... 148 5.2 Application of CVGM to Large-Scale Bracing Components ................................................ 149 5.2.1 Material Model Calibration ............................................................................................ 150 5.2.2 Large-Scale Brace Simulations ...................................................................................... 153 5.2.2.1 Modeling Global and Local Buckling ..................................................................... 153 5.2.2.1.1 Imperfections and Buckling Simulations......................................................... 154 5.2.2.1.2 Comparison to Experimental Global Buckling................................................ 155 5.2.2.1.3 Comparison to Experimental Local Buckling.................................................. 155 5.2.3 Brace Material CVGM Calibraiton ................................................................................ 156 5.2.3.1 Brace Material Calibration Results: η ..................................................................... 156 5.2.3.2 Brace Material Calibration Results: λ ..................................................................... 157 5.2.4 CVGM Fracture Predictions Applied to Large-Scale Brace Components ..................... 162 5.2.4.1 Application to HSS and Pipe Cross-Sections (Standard Loading).......................... 163 5.2.4.2 Application to Near-Field Loading Histories .......................................................... 166 5.2.4.3 Quasi-Static Versus Earthquake Loading Rates...................................................... 167 5.2.4.4 Application to Unsymmetrical Buckling................................................................. 168 5.2.4.5 Estimating Uncertainty in the CVGM Fracture Predictions.................................... 169 5.3 Summary ................................................................................................................................ 171 Chapter 6 Parametric Simulation of HSS Bracing Members ............................................ 203 6.1 Parametric Simulation Matrix................................................................................................ 204 x 6.1.1 Cyclic Loading History .................................................................................................. 205 6.2 CVGM Fracture Predictions .................................................................................................. 205 6.2.1 Effect of Width-Thickness Ratio on Brace Ductility ..................................................... 206 6.2.2 Effect of Slenderness Ratio on Brace Ductility.............................................................. 206 6.3 Synthesis of Experimental and Simulation Results ............................................................... 208 6.3.1 A Simplified Approach for Evaluating the Effect of Brace Parameters on Ductility..... 210 6.3.1.1 Plastic Hinge Length ............................................................................................... 213 6.3.1.1.1 Comparison to Fiber-based Brace Simulations................................................ 216 6.3.2 Evaluating Brace Axial Deformation Capacities Relative to Earthquake Induced Interstory Drift Demands......................................................................................................... 216 6.4 Summary and Reliability of Parametric Study and Semi-Theoretical Model........................ 222 Appendix A................................................................................................................................. 256 Appendix B ................................................................................................................................. 263 xi List of Tables Table 2.1: Maximum interstory drifts (standard deviation) from nonlinear time-history analyses on 3 and 6-story SCBF systems. ........................................................................................... 56 Table 2.2: Design level (approximately 10% in 50 years) median (standard deviation) and maximum interstory drift from Izvernari et al (2007) ........................................................... 56 Table 2.3: Results from 6-story braced-frame shake-table test (Tang, 1987)................................ 56 Table 2.4: Summary of HSS experimental review (63 tests)......................................................... 57 Table 2.5: Summary of calibration constants to predict cyclic fracture life of square and rectangular HSS bracing members ........................................................................................ 57 Table 3.1: Test parameters and loading histories........................................................................... 85 Table 3.2: Brace material properties .............................................................................................. 85 Table 3.3: Summary of loading protocol modifications ................................................................ 86 Table 4.1: Data for standard (far-field) loading protocol tests..................................................... 123 Table 4.2: Data for near-field (NF) pulse loading protocol tests ................................................. 124 Table 4.3: Experimental results of bracing connections .............................................................. 125 Table 4.4: Comparison of brace strength and stiffness ................................................................ 125 Table 5.1: Measured material properties...................................................................................... 174 Table 5.2: Calibrated kinematic and isotropic hardening law parameters. .................................. 174 Table 5.3: Maximum measured local imperfections.................................................................... 174 Table 5.4: Calibrated CVGM fracture parameters....................................................................... 175 Table 5.5: CVGM fracture prediction summary .......................................................................... 176 Table 6.1: HSS simulation matrix (22 total) ................................................................................ 226 Table 6.2: Brace member lengths across various frame geometries ............................................ 226 Table 6.3: Summary of HSS experimental review (63 tests)....................................................... 226 Table 6.4: Regression parameter values ...................................................................................... 226 Table B.1: Experimental results from square and rectangular HSS tests .................................... 263 xii List of Figures Figure 1.1: Outline of experimental and simulation study............................................................... 9 Figure 2.1: Large-scale Special Concentrically Braced Frame test (Uriz, 2005) and local buckling induced brace fracture at the middle plastic hinge ................................................................ 58 Figure 2.2: (a) Chevron braced-frame story and typical connection details, (b) Out-of-plane buckling and tension yielding and (c) Brace plastic hinge formation. .................................. 59 Figure 2.3: (a) Brace gusset-plate net section fracture and (b) Column fracture at base of shear tab along with beam fracture from prying action of gusset plate. ............................................... 60 Figure 2.4: Plastic hinge formation in beam from bracing force imbalance.................................. 61 Figure 2.5: Influence of brace geometry – in terms of global slenderness and cross-section compactness – on fracture ductility....................................................................................... 62 Figure 2.6: Interstory drift time history results for the first story of a 3-story SCBF, 2% in 50 years event............................................................................................................................. 63 Figure 2.7: Minimum versus maximum interstory drifts for (a) 3-story and (b) 6-story SCBF (courtesy Uriz, 2005)............................................................................................................. 64 Figure 2.8: (a) Schematic, one cycle, force-deformation response of a typical brace component and (b-e) Progression of brace damage ................................................................................. 65 Figure 2.9: (a) Typical brace hysteretic response and definition of Δrange, (b) Influence of Widththickness and (c) Global slenderness ratio on axial deformation range, Δrange/ΔY................. 66 Figure 2.10: Brace modeling techniques........................................................................................ 67 Figure 2.11: Buckled shape, plastic strain contours, and critical fracture node from continuum HSS4x4x1/4 brace analysis. .................................................................................................. 68 Figure 2.12: Ratio of experimental to predicted fracture deformation for three separate testing programs................................................................................................................................ 68 Figure 2.13: Micromechanical process of ductile fracture in steel ................................................ 69 xiii Figure 2.14: (a and b) CVGM fracture prediction and (c) Comparison to experimental fracture time for the critical node of an HSS4x4x1/4 shown in Figure 2.11 during a standard loading history.................................................................................................................................... 70 Figure 3.1: (a) Plan and (b) elevation view of brace test setup...................................................... 87 Figure 3.2: Brace drawings for (a) HSS, (b) Pipe and (c) W12x16. .............................................. 88 Figure 3.3: Connection details for (a) HSS and Pipe and (b-c) W12x16....................................... 89 Figure 3.4: (a) Standard cyclic (far-field ground motions), (b) Compression and (c) Tension nearfault pulse loading histories................................................................................................... 90 Figure 3.5: (a) Original and modified SAC loading history and (b) Cumulative plastic drift for Chevron braced-frame and moment frame under prescribed loading histories..................... 91 Figure 3.6: One-story Chevron braced-frame. ............................................................................... 92 Figure 3.7: Axial transducer measurements for brace end plates. ................................................. 93 Figure 3.8: Intended and measured axial deformations. ................................................................ 94 Figure 3.9: Actuator force measurements versus relative axial deformation for standard cyclic HSS4x4x1/4 test.................................................................................................................... 94 Figure 3.10: (a) Wire-pot instrumentation plan, (b) Connection detail and (c) Pipe3STD test. .... 95 Figure 3.11: Measured out-of-plane buckling displacements. ....................................................... 96 Figure 3.12: Thermocouple recordings for (a) Quasi-static, near-field test and (b) Earthquake-rate standard cyclic test. ............................................................................................................... 97 Figure 4.1: Typical progression of brace specimen damage........................................................ 126 Figure 4.2: Typical brace response for (a) Far-field loading, (b) Near-fault compression and (c) Near-fault tension................................................................................................................ 127 Figure 4.3: Energy dissipated prior to (a) Fracture initiation versus local buckling and (b) Strength loss versus fracture initiation. ............................................................................... 128 Figure 4.4: Effect of width-thickness ratio on (a) Maximum drift at fracture initiation and (b) Normalized dissipated energy. ............................................................................................ 129 Figure 4.5: Effect of slenderness ratio on (a) Maximum drift at fracture initiation and (b) Normalized dissipated energy. ............................................................................................ 130 Figure 4.6: Local buckling shapes. .............................................................................................. 131 Figure 4.7: Symmetric and unsymmetrical buckling. .................................................................. 132 Figure 4.8: Net section details and fracture ................................................................................. 133 Figure 4.9: (a) Experimental connection gage length and (b) Load deformation response of Pipe3STD and Pipe5STD tests with fracture at the net section. ......................................... 134 Figure 4.10: Maximum experimental forces compared to expected capacities. .......................... 135 xiv Figure 5.1: Micromechanical process of ductile fracture in steel ................................................ 177 Figure 5.2: Scanning Electron Microscope (SEM) pictures of (a) Monotonic and (b) Cyclic fracture surfaces (A572, Grade 50). .................................................................................... 178 Figure 5.3: (a) Uniaxial stress-strain behavior and (b) Isotropic yield surface............................ 179 Figure 5.4: Combined isotropic-kinematic yield surface employed in ABAQUS (2004). .......... 180 Figure 5.5: Ideal material calibration flow chart.......................................................................... 181 Figure 5.6: (a) Notched-bar geometry and (b) Typical force-deformation response. .................. 182 Figure 5.7: (a and b) Axisymmetric finite element model of notched-bar specimen and (c) Void growth demand according to VGM..................................................................................... 183 Figure 5.8: Exponential relationship between ηcyclic/η and damage............................................. 184 Figure 5.9: CVGM fracture prediction for a small-scale notched bar specimen. ........................ 184 Figure 5.10: Predicted versus experimental instance of fracture initiation for small-scale, notchedbar cyclic coupon tests (adapted from Kanvinde and Deierlein, 2007)............................... 185 Figure 5.11: Summary of small-scale specimens for brace material calibration study................ 186 Figure 5.12: Experimental and simulation force-deformation comparisons for small-scale material calibration tests.................................................................................................................... 187 Figure 5.13: Experimental and simulation force-deformation comparison for large-scale HSS4x4x1/4 brace (far-field loading). ................................................................................ 188 Figure 5.14: Brace models and meshing schemes. ...................................................................... 189 Figure 5.15: Measured brace cross-section dimensions............................................................... 190 Figure 5.16: (a) Global and (b) Local buckling mode shapes...................................................... 191 Figure 5.17: Cross-section wall imperfection measurements for HSS and Pipe. ........................ 191 Figure 5.18: Experimental and predicted critical buckling loads. ............................................... 192 Figure 5.19: Experimental and predicted local buckling for HSS4x4x1/4 brace (far-field loading). ............................................................................................................................................. 194 Figure 5.20: Triaxiality versus equivalent plastic strain (HSS4x4x3/8 material). ....................... 194 Figure 5.21: Calibration of λNB and λC......................................................................................... 195 Figure 5.22: Constant probability distribution of ε...................................................................... 196 Figure 5.23: Effect of low damage levels on λ variability........................................................... 196 Figure 5.24: CVGM fracture predictions for HSS4x4x1/4 where λNB and λC are used in calculating two damage functions. ...................................................................................... 197 Figure 5.25: Comparison between experimental and predicted fracture instances (far-field loading). .............................................................................................................................. 198 xv Figure 5.26: Comparison between experimental and predicted fracture instances (near-field loading). .............................................................................................................................. 199 Figure 5.27: Comparison between quasi-static and earthquake-rate loading tests. ..................... 200 Figure 5.28: Comparison between experimental and predicted fracture instances for HSS4x4x1/4 brace subjected to far-field loading with middle reinforcing plates.................................... 201 Figure 5.29: (a) Deterministic CVGM fracture instances and (b) Cumulative probability function for HSS4x4x1/4 subjected to far-field loading history........................................................ 202 Figure 6.1: HSS brace geometry .................................................................................................. 227 Figure 6.2: Brace loading history................................................................................................. 227 Figure 6.3: Influence of width-thickness ratio on brace ductility (fracture initiation) in terms of (a) Axial deformation range and (b) Story drift........................................................................ 228 Figure 6.4: Influence of slenderness ratio on brace ductility (fracture initiation) in terms of (a) Axial deformation range and (b) Story drift........................................................................ 229 Figure 6.5: Slenderness range for minimum and maximum frame sizes (see Table 6.X) for (a) All HSS cross-sections and (b) AISC (2005) conforming (i.e., b/t < 16) sections; (c) Influence of brace slenderness on story drift ductility for fixed b/t (14.2) ratio and brace lengths (119 and 180 in). Also shown are past experimental (b/t=14.2 and L=119 in) results................ 230 Figure 6.6: Experimental brace ductility in terms of drift versus brace parameter for similar (a) Slenderness (19 tests) and (b) Compactness (25 tests) ratios.............................................. 231 Figure 6.7: Schematic illustration of simplified approach to evaluate effect of brace parameters on ductility. .............................................................................................................................. 232 Figure 6.8: (a) Fiber-like fracture strain and (b) Deformation range capacity versus b/t ratio for all experiments and simulations listed in Tables 6.1 and 6.3. .................................................. 233 Figure 6.9: Comparison between maximum experimental and predicted deformation range. .... 234 Figure 6.10: Schematic illustration of plastic hinge length calculation. ...................................... 235 Figure 6.11: Plastic hinge length as a function of increasing drift............................................... 236 Figure 6.12: Continuum finite element simulation of brace specimen showing plastic hinge length dimension. ........................................................................................................................... 237 Figure 6.13: (a and b) Force-deformation and (c) Plastic hinge length comparison between finite element and fiber brace models........................................................................................... 238 Figure 6.14: Maximum drift capacity versus width-thickness ratio. ........................................... 239 Figure 6.15: Deformation capacity (in terms of drift), divided by 1.4, versus normalized widththickness ratio...................................................................................................................... 239 Figure A.1: Experimental loading histories and brace hysteretic response. ................................ 256 xvi 1 Chapter 1 Introduction 1.1 MOTIVATION Structural investigations following the 1994 Northridge earthquake revealed that the combination of high fracture toughness demands caused by poor detailing of beam-column connections and low material toughness resulted in widespread fractures in these structural details. Since Northridge, Special Concentrically Braced Frames (SCBFs) have gained considerable popularity as a lateral load resisting system in high seismic areas. However, braced frames are also vulnerable to premature fracture during earthquakes due to the cyclic inelastic buckling of the bracing elements and the resulting large force and deformation demands on the bracing connections. In fact, recent studies (Uriz, 2005) have suggested unsatisfactory performance of bracing systems designed with current codes, leading to fracture in the braces during design-level earthquakes. However, research regarding SCBFs is relatively less exhaustive when compared to that regarding moment frame systems. In addition, the mechanisms of earthquake-induced Ultra Low Cycle Fatigue (ULCF) that could initiate fracture in steel bracing components have only recently been explained as part of a physics-based approach to predict fracture in small-scale tests (Kanvinde and Deierlein, 2004 and 2007). Considering the recent concern with fracture in SCBF systems and a novel physics-based modeling approach to describe ULCF, this study intends to fill part of the knowledge gap pertaining to brace component behavior, evaluate the ULCF fracture 2 models at a large-scale and present a simulation-based methodology that can be used to complement experimental programs. Currently, the tools used by structural engineering researchers to predict fracture are not as sophisticated as other aspects of structural analysis and common fracture prediction methodologies are often based on varying degrees of empiricism rather than fundamental mechanics. Simplistic approaches for fracture prediction in SCBFs involve using the story drift as an indicator of fracture, while somewhat more advanced approaches may use either critical longitudinal strain measures, or cycle counting and fatigue life approaches for individual braces or components (Tang and Goel, 1989). Recent studies (Uriz, 2005) have applied cycle counting techniques through fiber-based elements to simulate fracture strain demands at a cross section, instead of along the entire brace. While these represent important advances in the fatigue-fracture prediction methodology, they fail to directly incorporate the effects of local buckling and the complex interactions of stress and strain histories that trigger crack initiation in these details. In part, this is due to the erstwhile lack of computational resources required to model phenomena such as local buckling and to characterize the stress and strain fields at the location of fracture. More importantly, however, there has been a lack of suitable stress/strain based fracture prediction criteria. In addition, simulation techniques that accurately describe the complex stress and strain states from global and local buckling events have not been rigorously developed, especially for largescale components and cyclic loading histories. With recent advances in computational power, three dimensional continuum-based modeling, such as the bracing models illustrated in Figure 1.1, has become an attractive option to model local buckling phenomenon. Continuum-based modeling presents significant advantages over concentrated hinge or fiber-based formulations as the buckling induced stress and strain histories that trigger fracture during earthquake loading can 3 be directly modeled. These simulations can be utilized to perform parametric studies, gain insights into brace performance, and inform general models that characterize member ductility through geometric properties. 1.2 OBJECTIVES AND SCOPE Micromechanical based models which act at the continuum level have shown promise in simulating ductile fracture initiation during cyclic loading for specimens that are relatively small in scale (on the order of several inches) and free of complex modeling conditions (i.e., buckling) (Kanvinde, 2004). While the mechanisms of ductile fracture mechanisms in low-carbon steel under monotonic loading conditions are well established (Rice and Tracy, 1969), the structural engineering community has not had suitable criteria for assessing fracture demands and capacities during earthquake-type loading until only recently. In large part, the lack of physics-based fatigue/fracture models for earthquake-type loading has not been extensively addressed by the scientific community due to the unique loading conditions of the very large, yet low in number, earthquake cycles that push a structure well into the inelastic range of material response. Moreover, large-scale structural analysis methods with the capability of simulating complex geometric and material nonlinearities have been impractical to employ until recent advances in computing power. As the earthquake engineering community moves towards a more performance-based framework of design and analysis, there is a need to develop simulation tools which can be applied to large-scale details and general loading histories to accurately assess ductility of steel components. Motivated by this need, the general aim of this study is to reconcile the modeling gap that exists between current large-scale structural analysis methods that are void of fundamental fracture prediction capabilities and the validated cyclic fracture initiation mechanisms at the micromechanical scale. More specifically, the research addresses the following topics – 4 • Experimental performance of steel bracing members subjected to earthquake-type loading conditions. The large-scale tests include square, round and wide-flanged shapes and investigate the effects of different brace geometries and material types on brace ductility. • The evaluation of a general fracture prediction methodology at the large-scale which can be applied across diverse loading situations and material types. • The application of this methodology to complement the large-scale experimental program. In the context of this dissertation, the performance of square and rectangular tube members is investigated through parametric simulations which employ these advanced simulation techniques. These objectives are investigated through various experimental, simulation and modeling components. These components are illustrated schematically in Figure 1.1 and include – • Previous experimental results on bracing members and other analytical investigations aimed at simulating brace behavior and quantifying fracture ductility (not shown in the figure). • Nineteen large-scale tests representative of bracing members in SCBF systems. These experiments supply a test-bed to evaluate the micromechanical fracture initiation models as well as provide direct performance-based comparisons for the practicing design community. • A series of small-scale material calibration tests on coupons extracted from the largescale bracing members. These experiments provide the connection between the fracture mechanisms at the micromechanical scale and the fracture predictions at the continuum scale in the brace simulations. Accurate and consistent calibration of the multi-axial 5 plasticity model is an important aspect of linking the fracture toughness of the material at the small-scale to large-scale behavior. • Continuum simulations of the large-scale brace tests that accurately capture the complex stress and strain state induced by global and local buckling during cyclic loading. These simulations provide insight into localized behavior (i.e., brace cross-section performance) as well as global performance data (i.e., story drift at local buckling or fracture initiation). • A suite of parametric studies on bracing members performed with continuum models and a set of complementary analyses modeling the braces with fiber elements. The investigation shows the importance of capturing localized behavior such as cross-section buckling and describes general models which are informed through the simulation matrixes. While the evaluation of the cyclic micromechanical fracture models at the large-scale is an important scientific aspect of this study, the relationships and conclusions developed from the parametric study present the greatest opportunity for a more immediate impact on the structural engineering community. These general models are based on fundamental mechanics and are informed through results from extensive parametric studies and physics-based fracture models. By relating brace properties and deformation demands to fiber-type strain measurements, the models present designers and code writers with a tool to make more informed decisions regarding steel brace behavior. 1.3 ORGANIZATION AND OUTLINE Chapter 2 provides a review of large-scale SCBF experimental testing and analytical modeling results along with a background section looking at the state-of-the-art modeling techniques for brace behavior and fracture prediction. First, the chapter presents results from past analytical and experimental studies to quantify earthquake demands on braced-frame components and/or 6 systems. Next, experimental trends in brace component ductility are examined to illustrate the dependence of ductility on brace global slenderness and cross-section compactness parameters. After these two sections, the chapter presents the state-of-the-art in modeling techniques that have been applied to bracing components. The models range from phenomenological models which describe the force-deformation relationship of an axial strut to sophisticated continuum-based models which can model global and local buckling events. Following the discussion on brace modeling techniques, fracture prediction models are introduced that have been specifically developed for, and applied to, inelastic buckling braces. Finally, a general, physics-based, ULCFfracture model that relies on stress and strain quantities at a continuum point is briefly introduced with an example of a fracture prediction for a bracing member. Chapter 3 is a relatively brief chapter that details the experimental setup of the nineteen largescale brace component tests mentioned previously. The chapter reviews the design of the specimens, test setup, general or special instrumentation for each test and the development of the loading histories. The primary focus of the chapter is to introduce the test matrix and objectives of the experimental program. Chapter 4 presents results from the nineteen large-scale tests of steel bracing members to examine their inelastic buckling and fracture behavior as related to the seismic design of concentrically braced frames. The brace specimens include square Hollow Structural Shapes (HSS), Pipe and Wide-Flange sections. The effect of various parameters, including widththickness and slenderness ratios, cross-section shape, loading history, loading rate and grout fill on the performance of these braces is investigated. The test data is investigated with respect to current seismic design limits on maximum width-thickness and slenderness ratios. Also, measurements of brace stiffness, tensile strength and compressive strength are compared with design formulae. Future analytical studies to simulate brace buckling and fracture are outlined as 7 a way to generalize the findings of the physical tests. The experimental results are also presented in the context of net-section limit states in brace-gusset plate connections. Finally, maximum tensile force measurements of the steel bracing members are presented and compared to codebased provisions that prescribe the expected yield strength (RyFyAg) of the brace for design of the bracing connections. Chapter 5 describes a methodology used to predict fracture in large-scale braced frame components. The micromechanical-based ULCF fracture model (Kanvinde and Deierlein, 2007) – introduced in Chapter 2 – is used to predict fracture in the brace component tests of Chapters 3 and 4. The physics-based fracture model has been shown to accurately describe the fundamental mechanisms of void growth, collapse and coalescence in small-scale experiments. This Chapter evaluates the performance of the physics-based fracture model across the various cross-section shapes, material types and loading histories of the experimental program presented in Chapter 4. The methodology demonstrates the importance of modeling the initiation, both the instance and location, of localized cross-section buckling phenomena. Simulating local buckling is shown to be linked to cross-section and brace properties (such as width-thickness and global slenderness ratios), but also to material hardening parameters that are calibrated from small-scale tensile and cyclic coupon tests. Effects of loading rate are investigated by comparing fracture predictions from quasi-static loading tests to identical bracing members under fast, earthquake-rate tests. Chapter 6 utilizes the fracture prediction methodology presented in Chapter 5 to conduct a parametric study on representative bracing components of SCBF systems. By applying the micromechanics-based fracture models, the study aims to generalize trends relating to brace fracture performance. The focus is on Hollow Steel Structural (HSS) members that have recently been observed to fracture prematurely during experiments. The simulations provide insights into the failure mechanisms of inelastic buckling braces in the middle plate hinge. Moreover, the finite 8 element analyses provide a means to calculate the plastic hinge length after local buckling initiation. Results from continuum-based modeling of the HSS braces members are compared to those from more conventional fiber-based simulations using the OpenSEES platform. Informed by the findings from past experimental programs and the parametric study, a semi-theoretical model is proposed to calculate brace deformation capacity, and the associated story drift capacity, as a function of brace geometry. The past experimental programs provide data from 63 previous cyclic tests on square and rectangular HSS bracing members. The data is obtained from 10 testing programs in the USA and Canada, and includes a wide range of brace parameters (slenderness ratios ranging from 31 to 145, b/t ratios between 8.5 and 31.5). Chapter 7 summarizes the dissertation by highlighting key observations and conclusions of the large-scale experimental program as well as the complementary brace simulations and parametric studies. While the research investigates braced-frame behavior from several different aspects, from large-scale experimental results to fracture modeling to design provisions, this dissertation does not seek to provide a “final answer” related to any one of these topics. Rather, the last chapter emphasizes that the current work 1) Evaluates the use of a sophisticated modeling tool that can fit into a more general, performance-based methodology, 2) Synthesizes experimental and modeling results (both from this study and others) to fill parts of the knowledge gap related to SCBF performance and 3) Highlights possible areas to be examined in future studies. 9 New insights into local cross-section behavior (Chapter 4 and 5; future work) Model development (Kanvinde 2004) and material calibration (Chapter 5) Parametric studies (Chapter 6): Physics-based fracture model evaluation (Chapter 5) Design considerations (Chapter 4 and 6) Large-scale brace experiments (Chapters 3 and 4) Figure 1.1: Outline of experimental and simulation study. 10 Chapter 2 Simulating Fracture in SCBF Bracing Components - Background Several experimental and analytical investigations (Foutch et al 1987, Uriz 2005) and postearthquake reconnaissance reports (Tremblay et al 1995, Kelly et al 2000) have suggested that Special Concentrically Braced Frames (SCBFs) may show unsatisfactory performance during earthquake-type loading. Figure 2.1 illustrates a large-scale SCBF experiment by Uriz (2005) and component tests conducted as part of the current study which both indicated local bucklinginduced fracture of the bracing members during inelastic buckling and tension yielding. In addition to the brace fractures shown in the figure, fracture of brace-gusset plate connections from large force and deformation demands on the connections is also a concern. Since SCBFs rely on the buckling and yielding action of the brace components to dissipate seismic energy, sufficient brace ductility must be provided to preclude premature fracture. Assessing the fracture ductility of large-scale bracing components or systems is expensive, especially considering the heavy dependence on experiment-based techniques. Moreover, testing of large-scale components may be infeasible due to the size and strength of structural members. Considering these issues, reliable fracture simulation and prediction techniques for SCBF systems are highly attractive and allow for improved practicality in modeling the effects of diverse material properties and loading conditions at the component, as well as system, level. 11 In this context, this chapter presents a broad overview of various experimental and state-of-the-art simulation-based investigations that aim to characterize the performance (specifically the fracture performance) of SCBF systems. Seismic performance assessment of structural systems typically involves two distinct methodological components – (1) Evaluating deformation or strain demands at the story, component or continuum level (2) Determining the corresponding capacities through a combination of experimental and analytical methods. A comparision between the two results in characterization of structural performance. Although “demands” and “capacities” are abstract concepts that interactively affect each other in reality, they form a convenient framwork for characterizing structural performance within the limitations of current simulation techniques. Thus, the background and literature review presented in this chapter is broadly divided into two main parts – one focusing on demand characterization, and the other focusing on capacities. Throughout the chapter the literature is reviewed and synthesized within the context of a Performance Based Earthquake Engineering (PBEE) methodology. The first section of the chapter is devoted to a literature review on the performance assessment of SCBF systems, either through experimental or analytical investigations. These provide background for subsequent chapters. Next, various modeling techniques are examined to describe the state-of-the art in structural analysis and fatigue-fracture prediction. With respect to the latter, these fall into various broad categories including (1) empirical equations to predict fatigue life as a function of the geometrical parameters of bracing elements (2) fiber based approaches that employ a critical strain as an indicator of fracture and (3) and micromechanics-based models that operate at the continuum level and simulate the processes of void growth and coalescense that are responsible for ductile fracture initiation. While the major objective of this study is to examine these continuum-based fracture models for large scale specimens, the chapter also presents work that has advanced the state-of-the art in 12 analyis techniques which have been used on braced-frame components. These are broadly classified as (1) phenomenological or rule-based models (2) lumped plasticity analysis techniques (3) fiber-based elements and (4) continuum-based or finite element analyses. The chapter concludes by summarizing the current state of research, and identifying areas where advanced simulation and fracture models may benefit structural and earthquake research and practice. 2.1 PERFORMANCE EVALUATION OF SCBF SYSTEMS To provide context for the subsequent literature review, this section discusses braced-frame systems by first describing the desired response and possible fracture events during earthquake loading, and then reviewing modern design provisions for SCBFs. Afterwards, the literature review is presented by first focusing on braced-frame demand evaluation and then on the ductility capacity of these systems. 2.1.1 SCBF SYSTEM BEHAVIOR A schematic illustration of a one story chevron (inverted-V) braced-frame is shown in Figure 2.2a where the hollow circles indicate locations of assumed pinned connections. Shear-tabs are used in the beam-column connections and gusset plates (flexible out of plane) connect bracing members to beams and columns. While these are more properly classified as partially fixed connections, they are typically considered to be pinned in design and analysis procedures, although recent research (e.g. Uriz, 2005) has illustrated that these may be substantially more rigid than often presumed. As illustrated in Figure 2.2b, frame deformation is accommodated by the rotation of these connections and axial deformation of the bracing members. Thus, unlike moment frames where the beam-column connection is fixed and inelastic behavior is concentrated in beam plastic hinges, braced frames rely on cyclic inelastic buckling and tension yielding of the bracing 13 members to accommodate the inelastic deformations and dissipate seismic energy. The figure shows a schematic of a chevron braced frame deformed laterally, such that one brace is buckled in compression and the other brace is in tension. Figure 2.2c shows the frame under larger deformations, such that the compression brace has now formed a plastic hinge in the middle of the brace. After several loading cycles – the number depending on cycle amplitude as well as brace geometry and material type – a local buckle forms at the middle plastic hinge on a compressive excursion. This localizes the plastic strain accumulation to the region of local buckling. Fracture initiation closely follows local buckling, with complete cross-section rupture and strength loss occurring soon thereafter. Besides local buckling-induced fracture at the middle plastic hinge, other possible fracture events could occur at the slotted-end brace-gusset connections, beam-column shear tab, or the gusset to beam-column connections. These are illustrated in Figure 2.3a-b and are described below – • Slotted-end brace-gusset (net section) connection fracture is shown schematically in Figure 2.3a where the slot extending beyond the gusset plate creates a reduced section susceptible to fracture during severe tensile loading cycles. As the brace is loaded in tension, inelastic strains accumulate across a short gage length at the reduced area of the connection, initiating fracture at the net section. Fabrication flaws could promote this type of failure by introducing surface roughness or imperfections at the slotted section. Furthermore, the net section is adjacent to the weld between the gusset-plate and brace such that Heat Affected Zone (HAZ) defects could decrease the ductility of the brace base metal as a result of material phase transitions or considerable grain growth. • Beam-column shear tab fracture is illustrated in Figure 2.3b and was observed during a large-scale test by Uriz (2005). It was assumed that fracture initiated at fabrication cracks below the fillet weld of the shear tab to column connection. At large story drifts, 14 considerable rotation demands on the beam-column connection can pry the shear tabs from the column flange and create localized stress intensities on the weld, and surrounding base, material. These increased demands, combined with the variability of base metal properties near welds could cause column fracture at large drift levels. • Gusset-plate to beam or column connection fracture shown in Figure 2.3b is also promoted by large rotation demands at the beam-column connection and the prying action of the gusset plate on the flanges of the beam or column. Similar to the previous two fracture events, fracture would also initiate close to the weld in the HAZ-affected base metal. In addition to these fracture limit states, inverted-V chevron configurations are susceptible to concentrated inelastic behavior, and possible plastic hinge formation, at the upper-beam to brace connection from a large force imbalance between the compression brace (small force) and the tension brace (large force). The formation of a hinge at the mid-point of the beam could lead to a story mechanism as illustrated in Figure 2.4. However, braced-frame system geometries with alternating inverted-V and V bracing members (by story) or a zipper-frame configuration with vertical axial columns at the beam mid-points (Bruneau et al, 2005) can prevent this type of behavior by carrying the unbalance force. Considering these possible failure mechanisms, current American Institute of Steel Construction (AISC, 2005) Seismic Provisions aim to reduce inelastic effects in beams and columns and ensure high ductility of the bracing members. While significant brace buckling and yielding is expected in SCBFs during moderate to large earthquake events, detailing requirements guard against brace and connection fracture. The design provisions most applicable to SCBF behavior are discussed in the following section. 15 2.1.2 SEISMIC DESIGN PROVISIONS FOR SCBF SYSTEMS The aim of modern steel seismic codes, such as the AISC Seismic Provisions (2005), is to ensure acceptable system behavior through ductile performance of members and connections. Thus, in the context of SCBFs, ductile system behavior is achieved through proper connection and brace detailing to account for large rotations and repeated inelastic buckling and tension yield excursions. The latter (ductile brace behavior) is attained through limits on geometric features that control buckling mechanisms. While larger brace global slenderness has been shown to increase brace ductility (Liu and Goel, 1988 and Tremblay, 2002), current seismic provisions ensure ductile brace performance only through limits on the cross-section width-thickness, or compactness, ratio (i.e., b/t for HSS). Referring to Figure 2.5, a more compact cross-section will have a smaller width-thickness ratio and is less susceptible to local buckling during cyclic or compressive loading. For HSS cross-sections, the Seismic Provisions (AISC, 2005) limit b/t ratios as follows – b / t < 0.64 E / Fy = 16 (for Fy = 46ksi ) (2.1.1) Where b/t is used generically to represent the brace width-thickness ratio – as tabulated in AISC design charts, such that b/t = B/t – 3 (i.e. (B-3t)/t), where B and t are the overall length of the buckling face and the design thickness, respectively, as shown in Figure 2.5. Similar to the b/t limit placed on square and rectangular bracing members, the current AISC Seismic Provisions (2005) restrict D/t for Pipe cross-sections, such that – D / t < 0.044 E / Fy = 36.5 (for Fy = 35ksi ) (2.1.2) Where D/t represents the brace width-thickness ratio shown in Figure 2.5 – as tabulated in AISC design charts, where D is the nominal outside diameter of the pipe and t is the design thickness. Current AISC Seismic Provisions (2005) ensure ductile behavior by prescribing limits on WideFlange width-thickness ratios – b f / 2t f < 0.30 E / Fy = 7.2 (for Fy = 50ksi ) (2.1.3) 16 Where bf and tf are the flange width and thickness dimensions, respectively. Note that Equations 2.1.1-2.1.3 are independent of other parameters, such as the brace slenderness, which is also presumed to have an impact on brace ductility (Tang and Goel, 1989 and Tremblay, 2002). Figure 2.5 suggests that a more slender brace will also provide an increase in ductility through the decreased curvature, and therefore strain, demand at the middle plastic hinge for a longer brace as compared to a shorter brace for the same axial deformation. However, as the brace becomes increasingly slender the force imbalance between the tensile yield and compressive buckling loads will generally increase, negatively affecting the energy dissipation capabilities while increasing the system overstrength factor and the force demand on the beam in a chevron-type braced-frame configuration. For these reasons, the current AISC Seismic Provisions (2005) limit the slenderness of bracing members in SCBF design by – KL / r < 4 E Fy (2.1.4) Thus, KL/r limits are prescribed as 100 (Fy = 46 ksi), 115 (Fy = 35 ksi) and 96 (Fy = 450 ksi) for HSS A500 Grade B, Pipe A53 Grade B and A992 Wide-Flange bracing members, respectively. AISC (2005) has recently incorporated an exception to this limit by allowing braces with KL/r < 200 and greater than Equation 2.1.4 if adequate compressive capacity is supplied by the adjoining columns. This seeks to incorporate the positive affect of large slenderness ratios on brace ductility. As mentioned in the previous section, connections in SCBF systems (between the brace, beam and column) are susceptible to several brittle modes of failure, including weld failure and netsection fracture at the end of the slotted brace. To prevent these types of failure, the Seismic Provisions (AISC, 2005) require the design of these adjoining connections to be based on the maximum force that the system can transfer to the connection. Although the Seismic Provisions 17 allow calculation of this force based on pushover or nonlinear time history analyses, they recognize that (quoting from Section C13.3) – “In most cases, providing the connection with a capacity large enough to yield the member is needed because of the large inelastic demands placed on a structure by a major earthquake.” Consequently, these connections are typically designed for forces corresponding to the expected yield force of the brace as described in Equation 2.1.5 – Py = Ry Fy Ag (2.1.5) Where Py is the expected yield force of the brace, Fy is the minimum specified yield stress of the material and Ag is the gross cross-sectional area of the bracing member. The ratio Ry between the expected yield stress and the minimum specified yield stress of the member material recognizes that the expected strength will typically be larger than the minimum specified strength. Typical Ry values are in the range of 1.1 to 1.6 (Liu et al, 2007). 2.1.3 STATE-OF-THE-ART IN SCBF PERFORMANCE ASSESSMENT To describe the current state-of-the art in SCBF system and component evaluation, the following sections present experimental and analytical results, as well as fracture predictive approaches from various investigations focused on the performance of SCBF systems. In general, an emphasis is placed on brace component behavior, where buckling induced fracture is a concern at the center of the brace. The literature review is presented by first considering results from SCBF demand assessment studies, followed by investigations which quantify SBCF ductility capacity. Given this format, it is useful to first reflect on the motivation, to separate demands from capacities for structural/earthquake engineering simulations and the resulting dependence on postprocessing techniques for performance evaluation. 18 In the overall context of the theme of “demands” and “capacities”, it is interesting to discuss that an ideal simulation of structural response should include the direct simulation of each physical phenomenon (local buckling, fracture initiation, fracture propagation, etc.), leading up to the complete failure of the system. In this ideal scenario, the simulation would describe the state of the structure after the loading event and little post-processing (i.e., such as checking the demands against capacities) effort would be required. The necessity for a post-analysis comparison between demands and capacities (or limit states) arises from the lack of sophistication of modeling techniques and their inability to simulate complex phenomena. This lack of sophistication is an important issue in earthquake engineering where structures undergo large inelastic deformations, accompanied by various forms of buckling and fracture. While some of these aspects are routinely incorporated in structural analysis programs, events such as fracture are typically evaluated by comparing the analysis results (cumulative deformation, maximum drift, maximum strain, etc.) with experiment-based empirical relationships or other models that seek to describe the facture ductility of the material or component. This approach is advantageous in that fracture does not need to be explicitly modeled as part of the analysis, thereby significantly reducing the computational expense of the analysis model while providing reasonable predictions of fracture. However, the accuracy of this approach relies on (1) Accurate simulations of structural behavior leading up to fracture, including effects such as local buckling, etc, that drive the fracture strains (2) General fracture models that can accurately predict fracture based on these localized strains and (3) The accurate characterization of local material properties. Considering the difficulty of simulating complex phenomena leading to fracture events in largescale systems, SCBF performance has been largely characterized through a comparison between earthquake demands from dynamic analysis techniques and ductility capacities obtained primarily through experimental techniques. Based on these simulations and experiments, several empirical and semi-empirical approaches have been suggested to predict the fracture response of braces in 19 these systems. These models represent important advances in brace fracture predictions and they are reviewed in detail in this section. However, these approaches may be difficult to generalize to situations different than the experiments used to calibrate them. Braced-frame shake-table tests are also reviewed in the context of assessing earthquake demands and ductility capacities of the system, components and connections. Note that shake-table tests experimentally combine demand and capacity analyses as an assessment of structural behavior and performance is simply the investigation of the state of the structure following the applied ground motion. Along these same lines, there has been recent work on incorporating fracture predictions during simulations, thereby illustrating the “on-the-fly” effect of fracture on structural demands and behavior. However, suitable analysis and fatigue-fracture prediction models which consider the mechanisms leading to brace failure are critical elements of such simulation methods. 2.1.3.1 STUDIES EXAMINING SEISMIC DEMANDS IN SCBF SYSTEMS THROUGH NONLINEAR DYNAMIC ANALYSIS Several analytical studies have investigated earthquake-imposed demands on SCBF systems through nonlinear time history dynamic analyses. In this section, three analysis studies on 3 and 6-story SCBF systems, designed according to American design codes (FEMA 1997, AISC 1997), are reviewed along with three analysis studies on Canadian code (NRCC 1990 and 2005, CSA 1989 and 2005) compliant braced-frames. The analysis results of the US designed frames are presented first followed by the Canadian designed frames. After the analysis results are presented, experimental results from a braced-frame shake-table test are presented in the context of earthquake demands. Finally, a synthesis of these results is provided to compare and contrast the different studies. Interestingly, the studies by Sabelli, Uriz and McCormick et al use matching frames and ground motions with different modeling techniques for the braces. The results from these three analysis 20 programs provide some background for the later discussion on brace modeling approaches (section 2.2). 2.1.3.1.1 SABELLI (2001) ANALYSES The design and analysis of the braced-frames for this study is based on a site-specific design for downtown Los Angeles following the NEHRP Recommends (FEMA, 1997) and the AISC Seismic Provisions (AISC, 1997). The reader is directed to Sabelli (2001) for the detailed design of the structures. A suite of 20 horizontal ground motions are used in the time history analysis of a 3-story and 6-story inverted-V SCBF. The ground motions correspond to the design level earthquake hazard intensity of 10% chance of exceedance in 50 years, determined according to the elastic spectral acceleration at the first period of the structure. The reader is referred to Somerville et al (1997) for more information on the ground motions. The analyses were performed using the SNAP-2D structural analysis program (Rai et al, 1996), where the braces were modeled with axial truss members. The axial struts were assigned a phenomenological (rule-based) uniaxial hysteretic response based on experimental work by Black et al (1980). The uniaxial force-deformation model depends primarily on the brace slenderness and other cross-section properties. Fracture was modeled through an empirical cycle-counting scheme. Upon fracture prediction as per this scheme, the member was removed from the simulation model. Referring to Table 2.1 and the 10/50 hazard level, Sabelli (2001) reported mean maximum story drift values of 3.9 and 1.8% (standard deviations of 3.1 and 0.8) for the 3 and 6-story SCBF, respectively. 21 2.1.3.1.2 URIZ (2005) ANALYSES Uriz re-analyzed the previous 3-story and 6-story inverted-V SCBF structures designed by Sabelli (2001) with the Open System for Earthquake Engineering Simulation (OpenSEES) (McKenna and Fenves, 2004) analysis platform. The analyses of Uriz are more sophisticated as compared to those of Sabelli. Nonlinear fiber-based elements were used to model the bracing members where an initial camber (or member sweep) was assigned to the elements to promote global buckling. In addition to the design level, 10% chance of exceedance in 50 years, ground motion suite, the study employed two additional suites of ground motions corresponding to earthquake hazard intensities of 50 and 2% chance of exceedance in 50 years. While the 10/50 hazard level is a typical design level event, the 2/50 hazard is the Maximum Considered Earthquake (MCE) level (IBC, 2006). Table 2.1 reports the results of the nonlinear dynamic analyses which used the sets of scaled ground motions (10/50 and 2/50 hazard levels) developed for the SAC study (see Somerville et al, 2007). The Table also distinguishes between analyses which incorporated a fatigue model to track brace fracture events. The model was applied at the fiber level and once the fracture limit state was reached, the fiber was removed, effectively diminishing the cross section. Referring to Table 2.1 and the 10/50 ground motion analyses without the brace fatigue model, Uriz (2005) reported median maximum story drifts of 1.5 and 1.4% (standard deviations of 0.9 and 0.8) for the 3 and 6-story SCBF, respectively. By modeling brace fracture during the analysis, the maximum story drift recordings remain approximately the same at 1.6 and 1.1% (0.9 and 0.6) for the 3 and 6-story SCBF, respectively. At the MCE level (2/50), the median maximum drifts increase substantially to 5.7 and 5.1% (3.0 and 3.4) without the fatigue model and 5.7 and 4.4% (2.4 and 2.2) with the fatigue model for the 3 and 6-story SCBF, respectively. Note that several analyses (3 for the 3-story and 6 for the 6-story) using the 2/50 ground motions revealed brace 22 fracture, as predicted by the built-in fatigue model, and eventual structural collapse. These analyses are not included in the calculation of the median drifts reported in Table 2.1. In addition to the maximum story drift data from nonlinear time history analyses, it is also interesting to note the unsymmetrical response in assessing the demands on SCBF systems and components. Unlike moment frames, where the response is more symmetrical (under far-field ground motions), braced frames tend to show a more unsymmetrical response, presumably because of the unsymmetrical strength and stiffness properties once the compressive brace buckles. To illustrate this, Figure 2.6 shows a typical story drift time history from the 3-story SCBF system during a 2/50 ground motion. The important observation is that the response is highly unsymmetrical, such that the θmax is more than two times θmin, i.e. θmin = 0.4θmax for this particular story and ground motion. Figure 2.7 illustrate this point further by plotting the minimum story drift, θmin, versus maximum story drift, θmax, for each ground motion and story of the 3-story and 6-story SCBF, respectively (Uriz, 2005). On average, the minimum story drift is shown on the figures as approximately 40% of the maximum story drift for both frames and the sixty LA-based ground motions. This behavior is notable because braced frame components (such as braces) are typically subjected to symmetric loading protocols, based on adaptations of protocols designed to reflect demands in moment frames (Fell et al, 2006, Han et al, 2007, Shaback and Brown, 2003 and Archambault et al, 1995). Consequently, when the maximum equivalent drift is reported as a capacity measure, it is calculated as half the range of equivalent drift applied to the component (e.g. Uriz, 2005). With reference to Figure 2.7, this may underestimate the capacity of the brace which, in general, will not be subjected to symmetric cycles under seismic excitation. This issue will be discussed in more detail in Chapter 6 which looks at the capacity characterization of bracing components. 23 2.1.3.1.3 MCCORMICK ET AL (2007) ANALYSES McCormick et al (2007) used the same 3 and 6-story SCBF systems as Sabelli (2001) and Uriz (2005). Similar to Uriz (2005), the analyses were performed using the OpenSEES platform. Nonlinear fiber-based elements are used for the beams and columns while the braces are assigned a phenomenological model to describe the hysteretic response. This is similar to the approach by Sabelli (2001) where the hysteretic model depends on the brace slenderness and other crosssection and material properties. Note that a fatigue-fracture model for the bracing members was not used in this study. Referring to Table 2.1, results from nonlinear analyses using the 10/50 and 2/50 ground motions by Somerville et al (1997) are reported by McCormick et al. For the design-level, 10/50, event mean maximum story drifts are listed as 3.57 and 1.97 (standard deviation of 1.61 and 0.68) for the 3 and 6-story, respectively. For the MCE-level, 2/50, event, the corresponding maximum drifts are 8.13 and 4.67 (standard deviation of 3.03 and 2.70). 2.1.3.1.4 REDWOOD ET AL (1991) ANALYSES Redwood et al analyzed several 8-story braced-frames designed as per CAN/CSA-S16.1-M89 (CSA, 1989) and the 1990 edition of the National Building Code of Canada (NRCC, 1990). At the time of this study, three categories of braced-frame systems existed in the Canadian code corresponding to the expected ductility; these were (i) Ductile Braced Frames (DBF) (ii) Nominal Ductility Braced Frames (NDBF) and (iii) Braced frames with no special ductility provisions (SBF). In the context of our discussion on SCBFs, only the DBF results are summarized here. While the detailed design is provided in Redwood and Channagiri (1991), it should be noted that a considerably smaller R-factor (or strength reduction factor) is used in the design of the Canadian DBF as compared to the American designed SCBF from above. 24 The 8-story DBF was analyzed using DRAIN-2D (Kannan and Powell, 1973) where the bracing elements were modeled with axial truss elements and a phenomenological model (Jain and Goel, 1978) to describe the nonlinear hysteretic behavior. A set of ten earthquake ground motions were chosen, primarily from recordings in the western United States, and scaled by the Peak Ground Velocity (PGV) to correspond to a design level event for Vancouver, British Columbia. In terms of Peak Ground Acceleration (PGA), the scaled earthquake records varied from 0.2g to 0.6g. Note that from UBC (1997), the design PGA for zone IV, soil profile type SD, is approximately 1.1g. Thus, considering the smaller R factor used for the design and the less intense ground motions, as compared to the previous 3 studies, these results are not directly comparable to SCBF behavior but are included here for completeness. From the nonlinear dynamic analyses, the largest story drift values were recorded on the seventh story of the 8-story DBF. At this story, the mean maximum story drift across all ten ground motions was listed as 0.7% (standard deviation of 0.88) by Redwood et al, with a maximum drift equal to 1.1%. The drifts of the other stories ranged from approximately 0.3 to 0.6%. 2.1.3.1.5 TREMBLAY AND PONCET (2005) ANALYSES Tremblay and Poncet (2005) analyzed several multi-story concentrically braced frames designed as per the 2005 edition of the National Building Code of Canada (NRCC, 2005). The primary aim of the study was to evaluate mass and geometric irregularity affects on behavior. For comparison with the previous investigations, only the control structure with regular mass and geometric distributions is considered here. This structure is an 8-story braced-frame with X bracing members in each story. Similar to the Redwood et al (1991) study, DRAIN-2D (Kannan and Powell, 1973) is used to analyze the structures where the bracing elements are modeled with axial truss elements and a phenomenological model (Jain and Goel, 1978). 25 A suite of ten earthquake ground motions, scaled to a design-level event for Vancouver, British Columbia, was used in the analyses. After scaling, the PGAs ranged from 0.3 to 0.6g across the ten records. In comparison, PGA values for the Zone IV as per the 1997 UBC design spectra (corresponding to approximately a 10/50 hazard) disregarding near fault effects are on the order of 1.1g. The largest drifts were consistently recorded at the 6th story of the structure. The mean maximum story drift at this story was approximately 1.7% (standard deviation of 0.5). The maximum drift across all ground motions was listed as 2.7% and also occurred at the 6th story. 2.1.3.1.6 IZVERNARI ET AL (2007) ANALYSES Izvernari et al (2007) presents results from analyses on several braced-frames designed according to the 2005 edition of the National Building Code of Canada (NRCC, 2005) as per the Limited Ductility (LD) and Moderate Ductility (MD) categories. The LD structures are not discussed here. A total of 5 frames with 2, 4, 6, 8 and 12-stories were analyzed with the OpenSEES platform where, similar to Uriz (2005), the braces were modeled with fiber-based elements. A suite of twenty ground motions (ten historical and ten simulated) were used in the nonlinear analysis of the frames. Referring to Table 2.2, the median drift recordings range from 1.1 to 1.8% for the five frames, where the shorter 2 and 4-story frames had smaller drifts than the 8 and 12story frames. 2.1.3.2 SHAKE TABLE TESTING Shake-table experiments can provide valuable earthquake demand data for structural systems, while at the same time, evaluating the capacity of components and connections. However, it should be noted that shake-table experiments only provide a single performance data point due to the single ground motion used to damage the structure. While the experiments are visually appealing and quite exciting, the results should be viewed objectively as the performance of a single system during subjected to a single ground motion. 26 Tang (1987), Foutch et al (1987) and Roeder (1989) report findings from a 6-story braced-frame shake table test conducted in Tsukuba, Japan. The design of the frame was based on both US (UBC, 1979) and Japanese (Watabe and Ishiyama, 1980) building codes and lacked the detailing of current design codes (AISC, 2005). For example, gusset plates were not provided at the ends of the inverted-V bracing members as the braces were welded to the flanges of the beams. Table 2.3 lists maximum story drift measurements from a shake-table test using the Miyagi-Ken-Oki earthquake scaled to 0.51g, approximately two times that of the “moderate” intensity level experiment. A corresponding hazard level of the scaled ground motion was not discussed (Tang, 1987). A maximum drift prior to any fracture event was 1.6% in the third story of the frame, which is within the range of the analytical results of Uriz (2005) and Izvernari et al (2007) discussed previously with 10/50 simulation-based mean/median maximum drifts between 1.1 and 1.7%. However, while evaluating this comparison it should be noted that U.S. (and Japanese) design codes have changed considerably between the time of the tests and the nonlinear time history analyses. After fracture in stories 2-5, the maximum drifts increase significantly due to the softening affect of fracture. This is most noticeable in story 3 where a maximum drift of 2.5% is recorded after complete brace fracture and strength loss. 2.1.3.3 SUMMARY OF DEMAND ASSESSMENT FOR SCBF SYSTEMS Current SCBF design requirements state that “braces could undergo post-buckling axial deformations 10 to 20 times their yield deformation” (AISC, 2005). Given a system yield level drift of approximately 0.3% to 0.5% (corresponding to initial brace buckling), the Seismic Provisions may be interpreted as desiring a deformation capacity of approximately 3% to 5% for SCBF systems. In this context, the story drift demands reported by Sabelli (2001), Uriz (2005) and McCormick et al (2007) for the 10/50 (design) event in Table 2.1 range from 1.5 to 3.9% for the 3-story frame and 1.1 to 2.0% for the 6-story frame. At the MCE, or 2/50, level the drift demands increased substantially to 5.7 to 8.1% and 4.4 to 5.1% for the 3 and 6-story frame, 27 respectively. Thus, for design-level events, the 10/50 analyses seem to corroborate the expected demands of the current AISC Provisions. On the other hand, at the MCE level, these results suggest that SCBF earthquake demands could exceed 5% drift. The discrepancy between the results of Table 2.1 should be noted, especially considering the same structures and ground motions were used. This highlights the significance of robust structural analysis techniques that can accurately characterize response. The different brace modeling techniques, discussed more in section 2.2, between the three investigations may be responsible for these differences. The next section of the literature review discusses experimental studies focused on the cyclic fracture/fatigue resilience of bracing members. 2.1.3.4 STUDIES INVESTIGATING THE CAPACITY OF BRACING MEMBERS Where the previous discussion focused on braced-frame demand assessment, this section presents experimental results which characterize the capacity of SCBF systems and bracing members. Of primary interest is brace component behavior, where buckling-induced fracture at the middle hinge could lead to eventual failure. The ductility of bracing components, often expressed in terms of a maximum, or cumulative axial deformation can be compared to story drift demands (discussed above) through simple kinematic relationships. While one such relationship is introduced in Chapter 3, the primary aim of this section is to review experimental work which has characterized the ductility of inelastic buckling braces. Many of the experimental studies presented here have sought to generalize the experimental results with fatigue-fracture models of varying degrees of complexity. However, these will be the focus of a later section. Furthermore, while experimental investigations on small-scale (for example, 1x1 inch cross-sections) bracing members have been a popular means to identify important trends in ductility and strength 28 requirements (Khan and Hanson 1976, Jain and Goel 1978, Jain et al 1980), they are not covered in depth here. Given the highly nonlinear behavior of cyclic brace response, such as local buckling-induced fracture (where the strains are sensitive to issues such as the length of the local buckle), similitude might not exist between large and small scale experiments. Furthermore, material properties and residual stresses within the walls of the cross-section may vary between small and large-scale sections. Uriz (2005) provides an excellent summary of experimental work with smaller bracing members. As discussed previously and illustrated in Figure 2.2, inelastic buckling and yielding of bracing elements serve as the primary seismic energy dissipation mechanisms in SCBF systems. To provide background for the current discussion, it is important to consider the events leading to bracing component failure during earthquake-type cyclic loading. Referring to Figure 2.8, the first major limit state is brace buckling at point A, which is evident by large lateral deformations and accompanied by flaking of the whitewash paint due to large strains associated with folding at the end gusset plates and plastic-hinging at mid-length of the brace. As seen in region A-B, buckling is followed by a sudden drop in load. However, as the compression in the brace reduces, the response is mainly driven by bending of the buckled brace, resulting in a more gradual drop in load after point B. During subsequent cycles, the localized yielding in the gusset plates and midpoint hinge becomes more severe as the amplitude of compressive loading increases. Upon reversed loading at point C, the stiffness gradually increases (point D) as the out-of-plane deformations decrease. As the strut straightens, the out-of-plane deformations reduce, and the brace yields in tension at point E. The subsequent compressive excursion results in a smaller buckling load (see point F) as compared to the first buckling event due to the Baushinger effect, increased brace length (from tension yielding), and residual out-of-plane deformations. After repeated compression-tension loading cycles, a local buckle forms at the middle hinge, similar to Figure 2.8c, which amplifies the plastic strain and triggers ductile fracture soon thereafter (Figure 29 2.8d). While these events are not evident on the load-deformation curve, the photos of Figure 2.8 are fairly representative of the local buckling and fracture initiation observed in most tests. Upon further cycling, the rupture propagates in a ductile manner across the section, i.e., for square HSS, the buckled face ruptures first as shown in Figure 2.8e. Finally, at some point during a subsequent tensile excursion, the entire cross-section fractures suddenly, severing the brace. This progression is typical in large-scale braced-frames and has been detailed across numerous studies. Experimental investigations often compare the cyclic fracture capacity of bracing members to the brace slenderness ratio, the width-thickness ratio, or a combination of the two. Thus, a general trend of the following sections will be to discuss the capacity of bracing members with respect to these two geometric properties. Generally, it is difficult to observe their independent affects as cross-section compactness is linked with the slenderness ratio through the radius of gyration. This difficulty provides context for subsequent chapters as 1) there is a lack of general models to explain brace ductility through geometry properties and 2) continuum-based parametric studies can be used to expand the experimental date presented in this and future studies. The current discussion on brace capacity begins with a review of component tests on HSS bracing members, the most commonly used section in SCBF design. While square and rectangular HSS have been the most wide-spread shape used in concentrically braced frames, their ability to provide adequate performance has recently been questioned due to their perceived poor performance during cyclic loading. Thus, results from Pipe and Wide-Flange experiments are presented and reviewed as they have gained increased popularity over HSS shapes as bracing members in SCBF systems. Finally, frame tests – either static or dynamic – are presented to gain an understanding of system level capacity and performance. 30 2.1.3.4.1 SQUARE AND RECTANGULAR HOLLOW STEEL STRUCTURAL (HSS) BRACING COMPONENTS The various experimental programs on square and rectangular HSS bracing members are summarized in Table 2.4. While a more detailed synthesis of these experiments is the topic of Chapter 6 (combined with the full-scale tests from this investigation – presented in Chapter 3 and 4), this section provides a general review of experimental research on HSS bracing members. Given that brace ductility is a function of several parameters, it is difficult to discuss specific conclusions across all investigations without a common basis that can be used to interpret data from various test programs, which may have different brace lengths and cross-sectional dimensions. Thus, the following discussion introduces experimental research on HSS bracing members by highlighting several important trends that have been reported in the context of HSS brace ductility. In general, the findings from all programs listed in Table 2.4 concur that width-thickness and slenderness ratios have the most significant effect on brace ductility, such that higher widththickness ratios and lower slenderness are detrimental to brace performance. For example, Han et al (2007) found that for approximately the same slenderness ratio (KL/r ≈ 80), increasing the width-thickness ratio by 107% (from 13.7 to 28.3) resulted in a decrease in fracture ductility by 75%. In regard to slenderness influence, Tremblay et al (2003) reported that increasing the slenderness by 60%, while holding the width-thickness ratio constant at 25.7, increased the axial deformation ductility by 80%. The investigations by Gugerli, Liu, and Lee with Goel (1982, 1988 and 1988, respectively) and later Zhao et al (2002) were focused on the relative performance of concrete-filled HSS to unfilled HSS bracing members. The concrete acts to prevent the inward local buckling observed 31 in most hollow sections, producing a less severe local buckling shape as the cross-section walls buckle outward. In general, it was concluded that concrete fill has a beneficial effect on ductility by delaying cross-section local buckling. For example, Lee and Goel (1988) reported a maximum axial deformation during cyclic loading of 1.7 inches for an unfilled HSS cross-section, whereas the same concrete-filled brace survived a maximum deformation of 2.6 inches, fracturing approximately 8 cycles after the unfilled brace. Archambault et al (1995) and Tremblay et al (2003) used the effective brace length to inform design provisions on properties such as compressive strength degradation, energy dissipation and brace fracture resistance. A kinematic relationship was also proposed to predict out-of-plane buckling deformations. The investigation found that using the brace effective length (KL) resulted in an accurate prediction of the compressive buckling load and, further, that as the slenderness increases the energy dissipation capacity of the brace decreases linearly. Lastly, an empirical fracture resistance equation was proposed, which is proportional to the brace global slenderness and inversely proportional to the cross-section compactness ratio. Thus, the equation is descriptive of the behavior that one would expect from the qualitative depiction shown in Figure 2.5, and employs data from all of the studies prior to 1995 (in Table 2.4) to calibrate various constants of the model. The relationship and its accuracy will be discussed in more detail in subsequent sections. Shaback and Brown (2003) present similar data and conclusions on HSS bracing members as those of Tremblay et al (2003) concerning out-of-plane deformations, energy dissipation and compressive buckling strengths, while employing a different empirical fracture model that had been developed previously by Lee and Goel (1988) and Tang and Goel (1987). Similar to the approach of Tremblay et al (2003) the fracture relationship is also a function of slenderness and cross-section compactness while using a cumulative deformation measure to assess capacity. This model will also be reviewed in section 2.2.2. While the experimental investigation on bracing components by Yang and Mahin (2005) provides valuable data on cyclic 32 brace performance, the series of tests were conducted primarily to study the performance of the slotted brace, gusset-plate end connection. 2.1.3.4.2 ROUND STEEL PIPE BRACING COMPONENTS As mentioned earlier, there has been a recent shift from using square and rectangular HSS crosssection shapes for bracing members to Pipe and Wide-Flange shapes. In part, the restrictions on square HSS width-thickness ratios (i.e., Equation 2.1.1) have limited the number of shapes that are available during design, making Pipe and Wide-Flange shapes a more attractive option. Moreover as mentioned in the previous section, the cold working of square HSS sections during fabrication was thought to significantly reduce the fracture toughness of the corner material, driving fracture initiation at the corners first. Thus, the more gradual bend radii of Pipes and the rolling process of Wide-Flange sections was thought to provide tougher material as compared to square or rectangular HSS. This section, and the next, will briefly discuss several experimental investigations on these alternative shapes. At the time of the writing of this dissertation, an exhaustive study on steel Pipe bracing members was being conducted by Tremblay et al at École Polytechnique, Montréal. The study is expected to carry significant importance as, compared to square HSS members, there are relatively few studies that have investigated the performance of round Pipes. However, there have been several other studies that have looked at the cyclic behavior of large-scale Pipe bracing members. One of the earliest studies on the cyclic behavior of steel Pipe sections was by Popov and Black (1981). Although the reported experimental results focused more on compressive strength degradation rather than on fracture events, an important finding was that the more compact Pipe4STD (widththickness ratio = 19, approximately 0.52 times the current maximum ratio recommended by AISC, 2005) and Pipe4X-Strong (width-thickness ratio of 13.4, 0.37 times the current maximum limit) braces locally buckled at very large axial deformations. 33 More recently, Elchalakani et al (2003) conducted a series of twenty steel pipe braces under earthquake-type cyclic loading. The testing matrix for the braces tested to fracture included a variety of different width-thickness ratios – ranging from a D/t ratio from 9 to 21 – with slenderness ratios of approximately 24 or 35. Surprisingly, the results suggested that, when grouped by slenderness, the less slender braces (those with KL/r ratios of approximately 24) fractured later in the loading history and at larger axial deformations than the braces with a larger slenderness ratio. Furthermore, the investigation concluded that brace fracture ductility is “more sensitive” to the cross-section width-thickness ratio as compared to the slenderness ratios. While the results consistently confirm the less slender braces are more ductile, it should be noted that the study queried a much larger range of D/t ratios (9 to 21) as compared to brace slenderness ratios (24 to 35). Nonetheless, the study provides valuable fracture capacity data that can be used to assess the performance of steel Pipe bracing members. 2.1.3.4.3 WIDE-FLANGED BRACING COMPONENTS Similar to steel Pipe cross-sections, Wide-Flanged braces have becoming increasingly popular in recent years due to their perceived superior ductility over HSS members during earthquake loading. However, there are several challenges with using Wide-Flanged sections in braced-frame construction. First, novel gusset plate end-connection details, not discussed as a part of this chapter (see Chapter 3 for an example connection detail), must be devised to ensure out-of-plane buckling about the member weak axis. These connection details can be quite complex as, unlike HSS or Pipe sections, traditional slotted-end connections are not feasible for Wide-Flange shapes. Moreover, the number of Wide-Flanged shapes that can be used as bracing members is somewhat limited to shapes with small to moderate tensile yield to buckling load ratios. If not selected correctly, the section properties can create a large force imbalance on the beam (in the case of chevron-type configurations) and a reduced energy dissipation capacity. While this is accounted 34 for through Equation 2.1.4 (AISC, 2005) it does have the effect of limiting the shapes that can be used as bracing components. Popov and Black (1981) and Gugerli and Goel (1982) conducted a series of experiments on Wide-Flanged bracing members. Popov and Black tested Wide-Flanged members with widththickness ratios ranging from 5 to 8.25 with slenderness ratios from 40 to 120 yet provide little detail on the relative performance of the members as related to fracture ductility. Gugerli and Goel present brace fracture capacities for very slender (KL/r from 95 to 175) Wide-Flanged bracing members with width-thickness ratios between 7.4 and 11.5. As expected, these results show that ductility improves with increasing slenderness and decreasing compactness. 2.1.3.4.4 GENERAL DUCTILITY TRENDS OF HSS, PIPE, AND WIDE-FLANGED STEEL BRACES Figure 2.9 compares experimental results from three separate investigations by Shaback and Brown (2003) on square and rectangular HSS, Elchalakani et al (2003) on round Pipe, and Gugerli and Goel (1982) on Wide-Flanged cross-sections. The data is presented here for example purposes to identify issues and questions with respect to assigning brace ductilities based on slenderness and/or compactness. Furthermore, as each study applies the same loading history to each brace, the results within each cross-section type can be discussed without considering the influence of loading history. The shake-table and quasi-static test results from Tang (1987) and Uriz (2005), respectively, are also shown but will be discussed in the following section. Figures 2.9b and 2.9c illustrate the influence of width-thickness and slenderness ratio, respectively, on the maximum deformation range in tension and compression (shown in Figure 2.9a) of the brace prior to failure, Δrange, normalized by the yield deformation, Δy. The brace width-thickness and slenderness ratios are normalized by the AISC (2005) limits described previously. It is important to note that the brace component loading protocols varied between the three investigations where a symmetric history in tension and compression was used for the Pipe tests, a slightly biased 35 compressive loading history for the HSS, and a compressive dominated history for the WideFlanged tests. While a cumulative deformation quantity, such as energy dissipation or cumulative plastic deformation, may be a more descriptive measure in comparing relative brace capacities, the maximum range sustained by the brace prior to failure (Figure 2.9a) is used here as this can be most readily transferred to a simplified maximum story drift. As illustrated in the demand section (see Table 2.1-2.3), this quantity is most often used when discussing structural system demands and will set the context for later chapters. Referring to Figure 2.9b, as the width-thickness ratio (normalized by the respective AISC, 2005 limits) increases within a group of braces with similar slenderness ratios, the maximum deformation capacity tends to decrease. For example, the Pipe braces with normalized slenderness ratios of 0.2 (solid circles) show a definite downward trend for increasing width-thickness ratio. This trend is also observed for HSS and Wide-Flange members when grouped according to relative slenderness ratios. In general, the experiments selected for this example confirms the current design methodology of placing upper-bounds on section width-thickness ratios (AISC, 2005). Figure 2.9c illustrates the influence of slenderness ratio on maximum deformation capacity using the same data points. The braces are grouped according to relative width-thickness ratios, facilitating a comparison between ductility capacities as a function of slenderness. The figure shows an apparent trend between increasing axial deformation ductility and slenderness ratio. Interestingly, slenderness also appears to mitigate unfavorable width-thickness ratios, as the compactness of the experiments presented here seems to decrease, on average, as slenderness increases. However, referring back to Figure 2.9b, the influence of brace slenderness within the Pipe and HSS sections is questionable. For example, a relative slenderness ratio decrease from 0.62 (solid squares) to 0.53 (hollow squares) for HSS members does not seem to influence 36 ductility, rather it is mostly controlled by the width-thickness ratio. Furthermore, the Pipe crosssections show that increasing slenderness (from 0.2 to 0.3) acts to decrease ductility. However, it should be mentioned that the HSS and Pipe specimens sample a smaller range of slenderness ratios as compared to the Wide-Flange braces which have a much larger range of slenderness ratios (1.0 to 1.8). Thus, the investigations within the HSS and Pipe experiments are somewhat limited with respect to slenderness affects. Considering the trends presented in Figure 2.9, several key concerns and knowledge gaps can be raised pertaining to the current state-of-the-art brace capacity assessment procedures – 1. Given that brace slenderness tends to influence the axial deformation capacity of a brace during inelastic cyclic loading, should design codes restrict the use of stocky members in braced-frame construction? For example, in the case of the steel Pipe specimens shown in Figure 2.9, the axial deformation capacity is severely reduced as compared to the more slender HSS and Wide-Flanged braces. However, according to AISC Seismic Provisions, the Pipe members have lower relative width-thickness ratios as compared to the HSS and Wide-Flanged members. Thus, while the experiments suggest otherwise, the code deems Pipe members as “more acceptable” compared to the HSS and Wide-Flanged braces presented here. Furthermore, should design codes restrict all braces to meet the same compactness requirement (within cross-section type)? According to the data of Figure 2.9, doing so may unnecessarily penalize cases where slender braces would perform well, even with a large width-thickness ratio. For example, the large slenderness ratios (or possibly the nature of the local buckling deformation) of the Wide-Flanged members presented in Figure 2.9 seems to mitigate the competing influence of a large width-thickness ratio. 37 2. Does the maximum axial deformation capacity of individual bracing components, used in Figure 2.9, directly translate to a system level ductility measure? Experimental brace capacities are often expressed in terms of axial deformation capacity, but few have translated this into a story drift capacity. This would facilitate a comparison between earthquake system level demands and component ductility levels. 3. With respect to the first point, can the interactive influence of brace slenderness and width-thickness ratio be rationally evaluated without relying on a fully empirical, experiment-based approach? While several relationships have been developed (presented in the following sections) to describe the ductility capacities for HSS shapes, they are largely empirical and are not derived from a fundamental mechanics-based approach. Thus, it could be beneficial to develop a simulation-based methodology that could investigate the relationship between brace ductility and the governing geometric (or material) brace properties. Although not explicitly mentioned previously, the brace length, for example, is often constrained in most experimental due to out-of-plane testing restraints. Furthermore, actuator force capacity and tests setup, not to mention economics, can limit the scale and breadth of large-scale brace investigations. 4. Is brace capacity influenced by loading history? With reference to Figure 2.9, the WideFlanged members survived the largest deformation capacity prior to failure, yet were subjected to a compression dominated loading history (refer Gugerli and Goel, 1982) with relatively small tensile excursions. Furthermore, the least ductile HSS and Pipe braces were tested with a slightly biased compressive and standard symmetric loading history with (i.e., equal compressive and tensile excursions as illustrated in a typical symmetric hysteretic response in Figure 2.9a), respectively. It could be envisioned that a symmetric history could be more severe as the tensile action during local buckle straightening could severely increase the cumulative plastic strain in the middle plastic hinge region. 38 These issues are specifically addressed in subsequent chapters. 2.1.3.4.5 FULL-SYSTEM BRACED-FRAME TESTS This section presents results from two experimental investigations on large-scale CBF systems. The first is the shake-table test on a 6-story CBF that was discussed previously in the demand section and reported in Tang (1987), Foutch et al (1987), and Roeder (1989). The second is a static test on a 2-story SCBF system tested as part of the work by Uriz (2005). Listed in Table 2.3 and illustrated in Figure 2.9 are the approximate brace ductility capacities from the 6-story shake-table test reported in Tang (1987). Interestingly, the axial deformation capacities (Δrange/ΔY) prior to brace fracture (stories 2 through 5) are similar to the capacities discussed in the previous section from brace component tests. This is a valuable comparison as it provides some justification to apply static, component results to inform large-scale system behavior. The story drifts recorded prior to the onset of brace fracture range between 1.1 and 1.6%. However, as mentioned previously, this frame lacked modern detailing requirements, such as gusset plate connections and featured braces with b/t ratios that exceeded current widththickness limits. Also shown in Figure 2.9 are the brace ductility capacities (in terms of Δrange/ΔY) for two braces in the lower story of a 2-story SCBF by Uriz (2005). The second story braces did not fracture. Similar to the shake-table results, these results are in line with the HSS component tests by Shaback and Brown (2003), thereby supporting the use of component tests to inform system behavior. One should also note the ability of the Δrange/ΔY to accurately describe the brace ductility. This will be important in Chapters 6 where the maximum deformation range prior to brace fracture is used to approximate ductility. The maximum story drift for the first story prior to any brace fracture for the quasi-static test was approximately 1%. The results illustrated in Figure 39 2.9 lend validity to the numerous component tests described previously. Furthermore, and as discussed in the following section, if brace component behavior can be simulated correctly, the extrapolation to large-scale behavior can be relatively straight-forward considering these results. 2.2 MODELING TECHNIQUES FOR SCBF SYSTEMS Simulating complex physical events has long been a focus of the academic community. Simulation models reduce the necessity of exhaustive experimentation and extend experimentally observed phenomena to cases which may be difficult to test. Thus, through the application of theoretical and analytical models, routine design and construction need not rely on the testing of a replicate structure. Doing so would be an impractical, and in many cases, an impossible feat. In this light, the current section presents structural modeling techniques in the context of the bracedframe system. Similar to the previous section, the discussion will be separated by first considering demand modeling, and second, capacity modeling. The former contains models which aim to characterize quantities such as deformations, strains and stresses from an applied load, ground motion, etc. Capacity modeling will be treated as post-processing techniques which are applied after the analysis and aim to describe the fracture ductility of the steel bracing members. As discussed in the introduction to this chapter, performance assessment generally takes the form of, first, developing an analysis model that captures well-known geometric or material behavior and, second, post-processing the results to gain insights into a variety of different phenomena which are not included as part of the analysis model. Phenomena investigated in the second stage are typically more difficult to incorporate into the primary model due to computational expense, a lack of scientific understanding, or a combination of both. For example, fracture propagation under certain conditions can be computationally prohibitive if the model is the scale of an actual building while the elastic modulus of any structural material can be accurately described and is included in any analysis model. Thus, while the relationship between the elastic strain and stress 40 is contained in the primary model, most fracture assessments are made following the analysis by comparing, for example, material strains (demands) to critical toughness parameters (capacity). In this context, current state-of-the-art modeling approaches are presented by first discussing simulation methods that aim to characterize earthquake demands on structural systems for steel braced-frames. Second, models that describe the capacity (usually in terms of a fracture event) of a braced-frame system or component are presented. Generally, the capacity models are somewhat empirical in nature and serve the purpose of expanding, or providing an explanation of, trends from a particular experimental data set. Other models utilize data across a wide-range of experiments, but could still be classified as empirical in nature and tend not to address the actual physical mechanisms that control brace failures. The work by Uriz (2005) is highlighted in the following sections as an example where performance assessment is completed during the analysis procedure by comparing strain demands to a critical strain measure, thus eliminating a postprocessing-comparison approach for the fracture limit state. While only applied to one material type (and one brace cross-section type), the work provides context to discuss the advantages of an “on-the-fly” performance-based framework and areas where the community could benefit from advanced simulation capabilities. 2.2.1 DEMAND CHARACTERIZATION This section presents modeling techniques to assess demand quantities (such as deformations, strains, etc.) for bracing components subjected to earthquake-type loading histories. For purposes of this discussion, it is assumed that earthquake demand assessment first begins with a sitespecific earthquake hazard analysis, followed by a ground motion scaling procedure (e.g. as outlined in Haselton, 2006). Once the ground motion(s) are determined, they serve as an input base excitation to the structure, with the response of the superstructure being determined through the fundamental equations of dynamic equilibrium. While copious literature is available on the 41 subjects of hazard, risk and dynamic analysis procedures, this section is specifically focused on determining the response a bracing member once the input deformations (or histories) are known. These could either be ground motion-induced deformations or some form of a standard loading history. 2.2.1.1 TECHNIQUES FOR BRACE SIMULATION Based on the previous discussion describing braced frame response, and Figure 2.8, this section describes various techniques that have been used to simulate braced-frame response (specifically the response of the bracing elements themselves). Some of the techniques discussed are aimed only at providing good simulation of brace load-deformation response, whereas other, more sophisticated techniques can simulate complex aspects of response including local buckling and fracture. 2.2.1.1.1 RULE-BASED (OR PHENOMENOLOGICAL) BRACE MODELS Uniaxial spring elements with rule-based phenomenological, constitutive response are often used to model bracing elements (Zayas et al 1980, Khatib et al 1988, Sabelli 2001, and McCormick et al 2007). As illustrated in Figure 2.10a, hysteretic rules are applied to a single degree of freedom (axial deformation in the case of bracing elements) with the resulting behavior described by various linear segments, transitioning between different slopes according to empirical calibration techniques. While convenient, this approach is limited because it does not directly model buckling events, and thus, cannot provide insight into localized brace behavior. Furthermore, calibration is often based on empiricism and thus, these models may be more difficult to generalize to different materials, cross-sectional shapes or loading histories. On the other hand, phenomenological models are advantageous if the analysis is primarily aimed at assessing “global” demands, for example, maximum story drift or axial deformations. 42 2.2.1.1.2 CONCENTRATED HINGE BRACE MODELS Elastic beam-column elements with lumped plasticity end-nodes are often used in structural analysis programs where the inelastic behavior is known to concentrate at the ends of structural members (for example, beam elements in moment frame systems). The inelastic behavior at the end-nodes is simulated through stress-resultant plasticity formulations (Powell and Chen, 1986; El-Tawil and Deierlein, 1998 and Hajjar and Gourley, 1977) which operate at the cross-sectional level, i.e., through a P-M interaction curve as shown in Figure 2.10b. For example, Higginbotham and Hassan (1976), Ikeda and Mahin (1986), and Hassan and Goel (1991) used variations of this approach to generalize the behavior of buckling braces. It was shown that for general cyclic loading, the behavior of the bracing elements at the global force deformation level is captured fairly accurately. This technique is attractive because the key aspects of response (i.e. buckling and the post-buckling geometric nonlinearities) are explicitly modeled, and calibration is less subjective. While these models are generally more robust than the phenomenological models discussed previously, they are still limited by some degree of empiricism in calibration. Furthermore, lumped plasticity elements may not accurately capture yielding, such as may occur over the entire length of the brace during tensile excursions. Refinements to this approach include Jin and ElTawil (2003), based on the prior work of El-Tawil and Deierlein (2001). This research incorporates the distribution of plasticity along the length and across the cross-section of the brace. 2.2.1.1.3 FIBER-ELEMENT BASED BRACE MODELS Recently, the more powerful and versatile fiber-based element has been used to simulate brace response. In general, a fiber-based model is formulated with integration points along the length of 43 the element where the member cross-section is discretized by a fiber mesh as shown in Figure 2.10c. A constitutive model is defined at the fiber level and allows for strain and stress gradients through the cross-section. The fiber-based element formulation can directly model the spread of plasticity along the length of the member as well as within the depth of the cross-section, whereas a lumped plasticity model accounts for these effects only indirectly (see Jin and El-Tawil, 2003). Unfortunately, as the fiber discretization exists at the cross-section level (at integration points along the element), the element can not explicitly model localized affects along the length of the brace, such as the strain amplification during local buckling. Thus, in the context of modeling bracing members, which can develop significant local buckles during cyclic loading, the fiber-element is somewhat inadequate for capturing localized stress and strain demands. However, Uriz (2005) and others (Hanbin et al, 2007; Krishnan 2008-in review) have implemented schemes to track a critical strain measure at the cross-section level of a fiber-element to predict fracture. The approach relies on empirical calibration to account for the affects of local buckling, but has been shown to provide reasonably accurate fracture predictions in bracing element, as discussed later. 2.2.1.1.4 CONTINUUM-BASED BRACE MODELS Continuum finite element models, such as shown in Figure 2.10d and 2.11 constructed through commercial or research finite element software (e.g., ABAQUS, 2004) can be applied to model the brace response during cyclic loading. These simulations incorporate continuum (shell or brick) elements, large displacement and deformation formulations, and continuum cyclic constitutive response. In addition, by simulating local as well as global imperfections, these simulations can directly model several complex phenomena (such as local buckling) that lead to fracture. Although computationally expensive, the resulting simulations provide a high resolution of the stresses and strains at the local buckle (e.g. Figure 2.11), from which ductile fracture 44 initiation is assessed using micromechanics-based models, such as ones proposed by Kanvinde and Deierlein (2004 and 2007). Furthermore, the simulations provide interesting insights into various damage mechanisms. For example, the simulation illustrated in Figure 2.11 indicates that while the strains in the cross-section due to global buckling and bending alone are on the order of 0.02, the strains induced through the HSS wall thickness by local buckling are more than an order of magnitude larger (≈ 0.6), thereby underscoring the importance of simulating local buckling during brace cyclic response. Continuum-based formulations of bracing elements are advantageous as compared to integration point fiber-based modeling as the continuum model directly evaluates inelastic brace response at each point along the length of the member as well as through the depth of the cross-section. Thus, contrasted with fiber-based elements, a continuum approach allows localized deformation effects, such as local buckling, to develop along the length the cross-section of the bracing member. While solid finite element analyses present notable advantages over lumped-plasticity and fiberbased models, there is a heavy computational expense that accompanies these models, especially considering the complex events of cyclic inelastic compressive buckling and tension yielding of bracing members during earthquake-type loading. Moreover, currently, fracture initiation and propagation events are not typically modeled as part of the analysis routine in standard finite element software packages. In large part, this can be attributed to a lack of fundamental models that seek to capture the complex micromechanical events that trigger fracture initiation and propagation. Furthermore, innovative re-meshing schemes often need to be employed at an advancing crack tip as the fracture propagates through the continuum body (Khoei et al, 2008). While mechanics-based methodologies have been developed to address these issues (Rao et al, 2007), they are typically applied to relatively simple geometries and loading conditions and, in general, would add a significant computational expense to large-scale inelastic cyclic brace analyses. 45 With the advent of general, physics-based initiation and propagation models, continuum analyses provide the framework to eliminate the separation between demand and capacity evaluation. However, these fracture models often describe complex micromechanical processes and need to be rigorously evaluated prior to implementation into FEM analyses. One such initiation model, which is presented through a post-processing demand versus capacity approach, will be presented in the following section. 2.2.2 CAPACITY CHARACTERIZATION The previous section illustrated several modeling techniques that can be used to simulate the various aspects of inelastic brace behavior during cyclic loading, and the corresponding deformation or strain demands in the braces. Given these demands, this section provides a brief review of the various approaches that have been developed to evaluate the fracture ductility of bracing members, relative to these demands. 2.2.2.1 BRACE GEOMETRY-BASED FRACTURE CAPACITY RELATIONSHIPS Lee and Goel (1988) described the cyclic ductility capacity of HSS bracing members with (KL/r) > (KL/r)critical in terms of a normalized (by ΔY) cumulative axial deformation, δf,pred, as per the Equations below – δ f , pred ⎡ ⎛ F Y = ⎢C1 ⎜ ⎢ ⎜⎝ FY , meas ⎣ 2 a a ⎞ 1 ⎛ b ⎞ a2 ⎤ ⎛ B ⎞ 3 ⎛ KL ⎞ 4 ⎥ ⎟⎟ ⎜ ⎟ ⎜ + C2 ⎟ ⎜ ⎟ ⎠ ⎝ r ⎠ ⎠ ⎝ t ⎠ ⎥⎦ ⎝ H a (2.2.1) and, δ f , pred ⎡ ⎛ F Y = ⎢C1 ⎜ ⎢ ⎜⎝ FY , meas ⎣ 2 a3 a4 ⎞ 1 ⎛ b ⎞ a2 ⎤ ⎛ B ⎞ ⎛ KL ⎞ ⎥ ⎟⎟ ⎜ ⎟ ⎜ + C2 ⎟ ⎜ ⎟ ⎠ ⎝ r ⎠critical ⎠ ⎝ t ⎠ ⎥⎦ ⎝ H a (2.2.2) if (KL/r) ≤ (KL/r)critical, where C1, C2, and a1 – a4 are determined by an empirical fit of the available HSS data, and a4 = 0 (i.e., slenderness was not considered) in the original formulation 46 by Lee and Goel (1988). The measured and specified yield stresses are included as FY,meas and FY, respectively. In Equations 2.2.1 and 2.2.2, b/t is used generically to represent the brace widththickness ratio, such that b/t = B/t – 2, where B and t are the overall length of the buckling face and the design thickness, respectively, as shown in Figure 2.51. The cross-section dimensions B, H and t are the nominal dimensions of the square or rectangular brace and are also illustrated in Figure 2.5. The axial displacement fracture prediction, Δf,pred = δf,pred.ΔY, is a cumulative measure of brace ductility and is determined by summing the compressive and tensile normalized axial deformations (defined in Figure 2.7a) up to failure of the brace – Δ f,exp = ΔY ∑ ( 0.1δ compression + δ tension ) (2.2.3) Several other experimental investigations on HSS bracing members have used the empirical relationship proposed by Lee and Goel (1988) to calibrate the constants in Equations 2.2.1 and 2.2.2. Table 2.5 lists the results of the various calibration studies conducted on HSS bracing members tested by Tang and Goel (1989), Archambault et al. (1995), and Shaback and Brown (2003). It is important to note that Tang and Goel expressed ductility in terms of a standardized number of cycles to fracture (Nf) instead of the normalized axial deformation, δf,pred, used by the others (see Tang and Goel, 1989, for more details). Also, Shaback and Brown used both Σ(0.1δcompression + δtension) and Σ(δcompression + δtension) to calibrate Equations 2.2.1 and 2.2.2 as they argued that the “penalty” of 0.1 on the normalized cumulative compressive excursions is not representative of the full deformation demands on the brace, especially considering the largely compressive dominant loading histories applied by the Goel et al investigations. Due to these discrepancies, Table 2.5 does not intend to suggest average calibration values for Equations 2.2.1 and 2.2.2; rather, the constants are supplied to provide a synthesis of the fracture predictions for HSS bracing member which take the form of the above model. The accuracy of each model compared to three separate testing programs will be discussed later. 1 Note: Since the original formulation of Equations 2.2.1 and 2.2.2, b/t is now generally listed as B/t-3. 47 Tremblay (2002) and Tremblay et al (2003) developed similar empirical relationships for the cyclic fracture life of HSS bracing components. The first (Tremblay, 2002) provides a rigorous synthesis of past experimental work on the cyclic performance of HSS bracing members. Thus, the fracture model is calibrated across six separate experimental studies with a variety of loading histories and section properties. Interestingly, the total fracture ductility, measured in terms of the maximum compressive and tensile ductility, μcompression and μtension, respectively, was found to be function only of the global brace slenderness ratio, λ, defined as – λ= KL FY ,meas r π 2E (2.2.4) Assuming a linear relationship, the expected ductility of an HSS brace component was found to be – μ f , pred = μcompression + μtension = 2.4 + 8.3λ (2.2.5) or – Δ f , pred = ΔY ,meas ( 2.4 + 8.3λ ) = FY , meas E L ( 2.4 + 8.3λ ) (2.2.6) Note that, Δf,pred in Equation 2.2.6 differs from the previous empirical models as it simply describes the sum of the maximum compressive and tensile deformations rather than the cumulative compressive and tensile deformations of each cycle. A later publication by Tremblay et al (2003) suggested a relationship for the maximum rotation prior to brace failure that is more similar in form to the original model by Lee and Goel (1988) – Θ f , pred ⎛b d ⎞ = 0.091⎜ ⎟ ⎝t t ⎠ −0.1 ⎛ KL ⎞ ⎜ ⎟ ⎝ r ⎠ 0.3 (2.2.7) Where b/t and d/t are used generically to represent the brace width-thickness ratio, such that b/t = B/t – 4 (or d/t = D/t – 4). Note these ratios differ from the B/t – 2 and B/t – 3 used in the previous empirical relationships and current AISC standards (2005), respectively. Considering the 48 kinematic relationship between the rotation and axial deformation of a buckling brace with plastic hinges at both ends and at the midpoint, Equation 2.2.7 can also be expressed as – Δ f , pred 0.3 2 ⎫ −0.1 ⎧F ⎪ Y ,meas ⎡ ⎛ b d ⎞ ⎛ KL ⎞ ⎤ ⎪ = 2L ⎨ + ⎢0.046 ⎜ ⎟ ⎜ ⎟ ⎥ ⎬ ⎝ t t ⎠ ⎝ r ⎠ ⎥⎦ ⎪ ⎢⎣ ⎪⎩ 2 E ⎭ (2.2.8) Where Δf,pred is the sum of the maximum tensile and compressive axial deformations. To show the accuracy of these empirical fracture predictions, Figure 2.12 illustrates the ratio of experimental fracture measurements, Δf,exp, for three separate testing programs to predicted fracture capacities, Δf,pred, versus the model number used to calculate the capacity according to the following key – 1. Lee and Goel (1988) model described by the general Equation 2.2.1 (see Table 2.5 for calibration constants), where the cumulative experimental deformation, Δf,exp, is calculated with Equation 2.2.3. Note this model does not consider global slenderness affects (a4 = 0 in Equation 2.2.1). 2. Archambault et al (1995) model; similar in form to Lee and Goel (1988) model, but considering affects of brace slenderness (i.e., a4 ≠ 0). 3. Shaback and Brown (2003); Archambault et al (1995) model with different calibration coefficients (see Table 2.5). 4. Tremblay (2002) model; linear relationship between the summed maximum compressive and tensile deformations before fracture (Δf) and the global slenderness parameter (Equation 2.2.6). 5. Tremblay et al (2003) model described by Equation 2.2.8; empirical relationship similar in form to models 1–3, but with Δf, taken as the sum of the maximum compressive and tensile deformations before fracture. 49 Referring to Table 2.5 and Figure 2.12, the fracture predictions of model 1 are the farthest from the experimental fracture deformations (average Δf,exp to Δf,pred ratio of 2.6 with a COV of 0.42), most likely from the omission of a slenderness dependent quantity. Models 2 and 3 include a global slenderness term (KL/r), resulting in more accurate fracture capacity predictions (average Δf,exp/Δf,pred = 1.3 and 1.2, respectively) with model 3 showing less scatter (COV = 0.30) than model 2 (0.41). Interestingly, model 4 is one of the more accurate models (Δf,exp/Δf,pred = 0.8, COV = 0.41) despite the absence of a b/t term in the formulation (refer Figure 2.5). The last model (5), is the most accurate empirical-based model (Δf,exp/Δf,pred = 0.9, COV = 0.37). Interestingly, whereas the first three models used a cumulative deformation measure to assess fracture capacity, model 5 relies only on the summed maximum compressive and tensile deformations (or deformation range). This is an important basis for the work presented in Chapter 6 which relies on the assumption that brace capacity can be accurately characterized through the maximum deformation range prior to fracture. While empirical-based relationships are useful, they tend to be quite sensitive to variations in loading history (Shaback and Brown, 2003) and brace material property. Moreover, the results in Table 2.5 and Figure 2.12 are calibrated for only HSS bracing sections, under a limited set of loading histories. To extend the methodology to other brace cross-sections, more experimental data would be needed to calibrate accurate relationships. While the form of additional equations would be similar to the relationships presented above, the confidence of empirical-based models relies solely on a comprehensive data set with tests encompassing a wide range of b/t and KL/r ratios and loading histories. Thus, one could argue that there is a need to develop general models that implicitly reflect the relationships described above while not relying on numerous large-scale tests data sets to calibrate brace ductility. 50 2.2.2.2 FIBER ELEMENT-BASED CRITICAL STRAIN MODELS Uriz (2005) recently implemented an “on-the-fly” rain-flow counting scheme to monitor the accumulated cyclic damage of an HSS6x6x3/8 bracing member for several different loading histories. The model was used together with a fiber-based brace model (described previously) and was shown to predict fracture quite accurately. The damage is expressed in terms of an equivalent cycle, ni, for a cycle with a strain amplitude of, εi, at any point and is compared to a critical strain measure according to – ε crit < ε i nim (2.2.9) Where m and εcrit are calibrated according to standardized fatigue testing procedures. For the case of monotonic loading, ni = 1 and Equation 2.2.9 simplifies to a comparison between the strain at any point, εi, and the critical monotonic fracture strain, εcrit. During cyclic loading (i.e., ni > 1) the strain demand needed to induce fracture at a point is reduced by the assumption that the material is undergoing a fatigue capacity reduction. Once the critical strain is exceeded, the material is assumed to have fractured at that point. Referring to the previous discussion on the fiber-based modeling approach, and considering that stress and strain is defined at a fiber level, a fiber can be “removed” (strength and stiffness set equal to zero) once the strain reaches the critical strain according to Equation 2.2.9. This allows the model to mimic the behavior of fracture initiation through to propagation using a simple fiber-based model. In the context of performance-based earthquake engineering, this approach is highly attractive as fiber-based models are computationally cheap compared to more detailed continuum models, yet are more fundamental in nature as compared to other simplified models (i.e., phenomenological models). While the work by Uriz (2005) suggests a critical strain of εcrit = 0.095 with m = 0.5 for an HSS6x6x3/8 bracing member, one may argue that these strains, being monitored at the fiber level, are not the “true” strains responsible for fracture, and thus may be configuration dependent. 51 However, continuum analyses combined with novel fracture initiation models (discussed next) could calibrate these material parameters for a wider-range of bracing member types and geometries. A continuum-based calibration procedure combined with the computationally inexpensive fiber models could provide an advantageous approach to simulate fracture in fullscale steel structures. 2.2.2.3 MICROMECHANICAL VOID GROWTH AND COALESCENCE MODELS This section presents a brief discussion of micromechanics-based models to predict fracture in bracing elements. These models, operating at the continuum level can be used in conjunction with continuum finite element simulations discussed earlier. Thus, rather than relying on global or abstracted strain or deformation definitions, they rely on direct estimates of stress and strain histories simulated through sophisticated finite element simulations. The resulting predictions offer the advantages of being general as well as accurate, as compared to the less sophisticated approaches, which are limited by their assumptions and oversight of critical aspects of response. Ductile fracture and fatigue in steel is caused by the processes of void nucleation, growth, and coalescence as illustrated in Figure 2.13 (Anderson, 1995). As the steel material experiences a state of triaxial stress, voids tend to nucleate and grow around inclusions (mostly sulfides or carbides in mild steels) in the material matrix and coalesce until a macroscopic crack is formed in the material. Previous research (Rice and Tracey, 1969) has shown that void growth is highly dependent on the equivalent plastic strain, εp, and stress triaxiality, T = σm/σe, where σm is the mean or hydrostatic stress and σe is the von Mises stress. Assuming that voids grow when the localized triaxiality is positive and shrink when negative, Kanvinde and Deierlein (2007) quantified cyclic void growth – described by the ratio of the current void size, R, to the original void size, R0 – with a modified version of the Rice and Tracy model for monotonic loading (Equation 2.2.10) – 52 ηcyclic ⎛R ⎞ ⎛ = ln ⎜ n ⎟ = ⎜ ⎝ R0 ⎠ ⎜⎝ ⎞ ⎛ exp ( 1.5T ) d ε p ⎟ − β ⎜ ⎟ ⎜ ε np−1 ⎠T >0 ⎝ p ε np ε n ∑∫ 0 ⎞ exp ( 1.5T ) d ε p ⎟ ≥ 0 (2.2.10) ⎟ ε np−1 ⎠T <0 p ε np ε n ∑∫ 0 For fracture to occur, the void growth demand, ηcyclic, should exceed the void growth capacity or critical void size. Under cyclic loading, the monotonic ductility measure, η, decays according to a damage law, which depends on another material parameter, λ. Thus, the fracture criterion according to the CVGM can be expressed as – ⎛ Rcrit ⎝ R0 ηcyclic ≥ ln ⎜ ⎞ p* ⎟ = exp −λε η ⎠ ( ) (2.2.11) The ratio of ηcyclic at any time in the loading history to the critical void size expresses how close the material is to ductile crack initiation. Thus, a low ratio would suggest that the material is safe from fracture, while a ratio closer to unity indicates a higher probability of ductile fracture at that point. For details of the expressions in Equations 2.2.10 and 2.2.11, refer Kanvinde et al (2004 and 2007). Unlike traditional fracture mechanics, the above fracture imitation model is not limited by the assumption of a preexisting crack or imperfection and is valid in the presence of large-scale yielding - often the case in regions of plastic hinge formation. Moreover, the proposed fracture index is not directly dependent on geometry or rain-flow counting schemes to simplify an earthquake loading history into standard cycles. Of course, if modeled correctly, the resulting stresses and strains of the structure will be indirectly related to the geometry and loading history. Most importantly, this fundamental approach offers important insights into localized effects that cause fracture, which greatly improves design intuition and extends the results of this study to situations beyond those directly tested. 53 As Chapter 5 presents this methodology in greater more detail, the use of the model will only be highlighted in the current discussion. As an example, Figure 2.11 and 2.14 will be used to illustrate the fracture prediction at a critical node for an HSS4x4x1/4 bracing member under a farfield loading history (symmetric tension and compression excursions). Illustrated in Figure 2.14a and 2.14b are Equations 2.2.10 and 2.2.11 at the critical node (continuum point which is predicted to fracture first) shown in Figure 2.11 of the brace during the loading history shown in Figure 2.14c. Referring to the figure, it is apparent that elastic behavior is observed prior to cycle 24 after which point the bracing member buckles globally. While the brace is far from fracture initiation, cycle 24 is the first sign of inelastic behavior both experimentally and analytically. Local buckling is observed at approximately the same axial deformation during the first large compressive pulse for both the experiment and ABAQUS simulation. As the plastic strain is significantly amplified during local buckling, the critical parameter that drives fractures is the plastic strain, and less so the triaxiality. Local buckling induced damage significantly decreases the capacity in Figure 2.14a (or critical void size) and leads to a sharp increase in the demand to capacity ratio (Figure 2.14b). Several cycles after local buckling initiation, the demand/capacity ratio reaches unity and is predicted to fracture at that point in the loading history. From a comparison with the experimental results in Figure 2.14c, it can be seen that the prediction is quite close to the actual instance of fracture. 2.3 SUMMARY The experimental results presented in this chapter (and later in Chapter 4) suggest that bracing members are prone to fracture at the middle plastic hinge region from the increased plastic strain accumulation during local buckling. Relative to current AISC (2005) limits, braces with low slenderness (KL/r) and high width-thickness (b/t, D/t, or bf/2tf) ratios tend to fracture earlier in a cyclic loading history compared to more slender and compact members which delay local buckling. A large majority of research has been conducted to synthesize the combined affects of 54 slenderness, compactness and material type on brace fracture ductility; but most of the proposed relationships have been of an empirical nature. These relationships often assign a cumulative or maximum axial deformation capacity, which corresponds well to the scale of past analysis techniques primarily aimed at characterizing force-deformation response. Only recently have advances in computational power allowed researchers to simulate full-scale structures and components directly incorporating response at the cross-section and even continuum-level. Modeling approaches that leverage these advances in computational power may offer improved and general fracture predictive methods. Thus, in addition to these modeling techniques (i.e. sophisticated continuum FEM), there is a need for suitable stress/strain based fracture criteria to accurately evaluate the complex interactions of stresses and strains at the continuum level resulting in fracture. Recently, novel micromechanics-based model to predict Ultra Low Cycle Fatigue (ULCF) have been developed by Kanvinde and Deierlein (2007) to address this need. The work described in this dissertation develops a methodology that uses sophisticated FEM simulation of analyze large-scale bracing components (incorporating complex events such as local buckling) in conjunction with the ULCF model to predict fracture. The ULCF fracture model operates at the continuum level and is derived from monotonic void growth and coalescence fracture models for ductile metallic materials. The model relies on accurate simulation of the stress and strain histories for small-scale calibration and large-scale brace experiments. Especially important in the context of brace modeling is simulating local bucklingwhich leads to significant plastic strain accumulation at the critical cross-section. Thus, the dissertation will discuss the simulation of local buckling in detail by considering cross-section geometry, member and section imperfections, as well as the strain hardening properties of the material. 55 While the large-scale brace component tests and complementary continuum analyses provide a rigorous test bed to evaluate the general, physics-based fracture prediction methodology, the simulations also provide insights into localized brace behavior, which may be invaluable in the context of calibrating or developing “macro” models such as described in preceding sections. Finally, it is hoped that these advances in modeling will reduce the reliance on experiment-based research and provide a useful research tool for studying design requirements of fracture-critical structures. As discussed earlier, one of the most important advantages offered by these ULCF models is the insight into localized effects, and their relation to global parameters that are used to inform design and detailing considerations. For example, numerical parametric studies may be used to develop insights into the combined influence of slenderness and width-thickness ratios on brace ductility. The continuum-based models can extend and generalize experimentally observed trends to untested parameter sets. 56 Table 2.1: Maximum story drifts (standard deviation) from nonlinear time-history analyses on 3 and 6-story SCBF systems. Drift Value 10% in 50 years 2% in 50 years 3-story 6-story 3-story 6-story 3.9 1.8 Sabelli NA Mean (3.1) (0.8) (2001) 1.5 1.4 5.7 5.1 (0.9) (0.8) (3.0) (3.4) Uriz (2005) Median 1.6 1.1 5.7 4.4 (0.9) (0.6) (2.4) (2.2) 3.6 2.0 8.1 4.7 McCormick Mean (1.6) (0.7) (3.0) (2.7) et al (2007) *Incorporated fatigue-fracture law in bracing modeling Investigation Software/Brace Model SNAP-2D/Rulebased* OpenSEES/Fiberbased OpenSEES/Fiberbased* OpenSEES/Rulebased Table 2.2: Design level (approximately 10% in 50 years) median (standard deviation) and maximum story drift from Izvernari et al (2007) Investigation Izvernari et al (2007) Number of Stories 2 4 8 12 16 Median Story Drift 1.1 (0.4) 1.1 (0.6) 1.4 (0.8) 1.6 (0.9) 1.8 (0.4) Maximum Story Drift 3.5 3.4 4.2 4.6 2.7 Software/Brace Model OpenSEES/Fiber-based Table 2.3: Results from 6-story braced-frame shake-table test (Tang, 1987) HSS Shape 4x4x3/16 5x5x3/16 5x5x1/4 6x6x1/4 Story (b-3t)/t KL/r 6 5 4 3 20 26 19 23 79 62 63 60 Max Drift* (%) 0.6 1.7 1.6 2.5 6x6x1/4 2 23 60 2.1 Fracture Drift (Def)** (%, Δrange/ΔY) NA 1.1 (7.9) 1.2 (9.0) 1.6 (9.0) 1.4 (8.6N, 7.7S) NA Damage Minor buckling Fracture initiation (N brace) Fracture initiation (N brace) Strength loss (N brace) Fracture initiation (both) 6x6x1/2 1 10 64 1.0 Buckling *Maximum drift recorded during earthquake record **Maximum drift and maximum deformation range recorded prior to fracture initiation 57 Table 2.4: Summary of HSS experimental review (63 tests) Test Program [No.] Gugerli and Goel [1] Liu and Goel [2] Lee and Goel [3] Archambault, [4] Tremblay, Filiatrault Walpole [5] Shaback and Brown [6] Yang and Mahin [7] Fell, Kanvinde, and Deierlein [8] Han et al [9] Yoo, Lehman, and Roeder [10] Year Published 1982 1987 1988 Average Fy,meas 60 54 67 1995 57 1996 2003 56 64 2005 60 2006 69 2007 2008 59 No. of Tests 4 3 6 10 4 3 8 3 1 4 1 4 General Description of Cyclic Loading History Unsymmetric compressive Unsymmetric compressive Unsymmetric compressive Standard symmetric Unsymmetric Standard symmetric Standard symmetric Standard symmetric Unsymmetric tensile Standard symmetric Unsymmetric compressive Standard symmetric 67 12 Standard symmetric Table 2.5: Summary of calibration constants to predict cyclic fracture life of square and rectangular HSS bracing members Model 1 2 3 Investigation C1 a1 a2 a3 a4 C2 (KL/r)crit FY Lee and Goel 32.68 0.6 -0.8 1.0 0 0.25 NA 46 Archambault et al 0.124 0.6 -0.25 0.8 2.0 0.25 70 46 Shaback and Brown 0.240 -1.75 -0.6 0.55 2.0 -0.125 70 51 Tang and Goel* 16.19 0 -1.0 1.0 1.0 0 60 NA Shaback and Brown** 5.11 0.51 -1.25 0.55 2.0 -0.125 70 51 *Used number of cycles to failure, Nf, instead of (typical) cumulative normalized deformation, Δf,pred **Used Δf,pred = Σ(Δcompression + Δtension) instead of Δf,pred = Σ(0.1Δcompression + Δtension) 58 Figure 2.1: Large-scale Special Concentrically Braced Frame test (Uriz, 2005) and local buckling induced brace fracture at the middle plastic hinge. 59 (a) Compression (outof-plane buckling) Tension (b) Compression (outof-plane buckling and plastic hinge kinking) Tension (c) Figure 2.2: (a) Chevron braced-frame story and typical connection details, (b) Out-of-plane buckling and tension yielding and (c) Brace plastic hinge formation. 60 Net section fracture (a) Gusset-beam fracture Shear tabcolumn fracture (b) Figure 2.3: (a) Brace gusset-plate net section fracture and (b) Column fracture at base of shear tab along with beam fracture from prying action of gusset plate. 61 Figure 2.4: Plastic hinge formation in beam from bracing force imbalance. 62 Plastic Hinge Δ See below Δ Plastic Hinge L2 > L1 L1 Increasing global slenderness (KL/r) Increasing brace ductility Increasing compactness (b/t, D/t, bf/2tf) H b B − 3t HSS = t t HSS t2-HSS > t1-HSS t1-HSS B D D t Pipe t2-Pipe > t1-Pipe t1-Pipe bf bf t1-f 2t f t2-f > t1-f Figure 2.5: Influence of brace geometry – in terms of global slenderness and cross-section compactness – on fracture ductility. 63 Interstory Drift, θ (rad) 0.06 θmax = 0.048 0.03 0 θmin = 0.019 (0.4θmax) -0.03 Figure 2.6: Story drift time history results for the first story of a 3-story SCBF, 2% in 50 years event. 64 0.06 Symmetric Behavior 0.04 θmin θmin = 0.37θmax 0.02 0 0 0.02 0.04 0.06 0.08 θmax (a) 0.06 Symmetric Behavior θmin 0.04 θmin = 0.42θmax 0.02 0 0 0.02 0.04 0.06 0.08 θmax (b) Figure 2.7: Minimum versus maximum story drifts for (a) 3-story and (b) 6-story SCBF (courtesy Uriz, 2005). 65 P/PY (b) E D 1/3 Δ/ΔY C (c) F B A δtension δcompression (d) (a) (e) Figure 2.8: (a) Schematic, one cycle, force-deformation response of a typical brace component. Typical progression of brace damage: (b) Global buckling (point A), (c) Local buckling, (d) Fracture initiation and (e) Loss of tensile strength. 66 300 Force (k) 150 0 -150 Δrange (a) -300 -2 25 Δrange/ΔY 0 1 Axial Displacement (in) 2 Pipe (0.2) Pipe (0.3) HSS (0.53) HSS (0.62) WF (1.0-1.8) HSS (0.6)* HSS (0.54)** 20 15 10 5 -1 **Static SCBF test (b) 0 0.0 *Shake-table data 1.0 2.0 Width-thickness Ratio/AISC Limit 25 Δrange/ΔY 20 **Static SCBF test 15 10 5 (c) *Shake-table data 0 0.0 Pipe (0.3) Pipe (0.4) Pipe (0.5-0.6) HSS (0.9) HSS (1.1) WF (0.9-1.6) HSS (1.2-1.6)* HSS (0.9)** 1.0 2.0 Slenderness Ratio/AISC Limit Figure 2.9: (a) Typical brace hysteretic response and definition of Δrange, (b) Influence of Widththickness and (c) Global slenderness ratio on normalized axial deformation range, Δrange/ΔY, for HSS (experiments from Shaback and Brown, 2003), Pipe (Elchalakani et al, 2003) and Wideflanged (Gugerli and Goel, 1982) members. Also shown are large-scale shake-table and quasistatic brace ductilities from Tang (1988) and Uriz (2005), respectively. Note: legends for (b) and (c) list the corresponding slenderness and width-thickness ratios, respectively. 67 Elastic Element P P F M Δ (a) (b) Integration Points σ 60 40 20 -4.00E-03 -2.00E-03 0 0.00E+00 -20 2.00E-03 4.00E-03 ε 6.00E-03 -40 -60 (c) (d) Figure 2.10: Brace modeling techniques in order of increasing localized simulation abilities: (a) Phenomenological (or rule-based) model, (c) Lumped plasticity element, (c) Fiber-based model and (d) Continuum model. 68 Critical Node Figure 2.11: Buckled shape, plastic strain contours and critical fracture node (as determined by section 2.2.2.3 and Figure 2.14) from continuum HSS4x4x1/4 brace analysis. 6 Δf,exp/Δf,pred Archambault et al (1995) 5 Shaback and Brown (2003) 4 Han and Kim (2007) 3 2 1 0 0 1 2 3 4 Model Number 5 6 Figure 2.12: Ratio of experimental to predicted fracture deformation for three separate testing programs. The five empirical-based fracture models are summarized in the text. 69 Void Nucleation Void Growth and Strain Localization Necking Between Voids Void Coalescence and Macroscopic Crack Initiation Figure 2.13: Micromechanical process of ductile fracture in steel 6 Monotonic Capacity (η) CVGM Prediction Cyclic Capacity (Eqn. 2.2.11) Fracture Index Void Size and Critical Void Size 70 4 CVGM Prediction 2 1 Demand, ηcyclic (Eqn. 2.2.10) (b) (a) 0 0 23 25 23 27 25 27 Cycle Number Cycle Number 4 Experimental Fracture Predicted Fracture Δ (in) 2 0 -2 (c) -4 20 22 24 26 28 30 Cycle Number Figure 2.14: (a and b) CVGM fracture prediction and (c) Comparison to experimental fracture time for the critical node of an HSS4x4x1/4 shown in Figure 2.11 during a standard loading history. 71 Chapter 3 Large-Scale Brace Component Tests 3.1 MOTIVATION FOR LARGE-SCALE BRACE TESTS Concentrically braced steel frames (CBFs) are attractive lateral load resisting steel-framed systems due to their economy, structural efficiency and high stiffness. However, as indicated by several recent studies (outlined in the previous chapter), braced frames are vulnerable to premature fracture during earthquakes due to the interactive effects of overall flexural buckling combined with concentrated local buckling in the plastic hinge that forms near the midpoint of the brace. Connections between the braces and frame are also prone to fracture, prompting proposed provisions (AISC 2005, and Yang and Mahin 2005) to mitigate this through connection detailing that accommodates brace end rotations and provides reinforcement to avoid net section fracture. Nevertheless, because braced systems rely on cyclic inelastic buckling of braces for energy dissipation, buckling-induced brace fracture has a significant effect on overall system ductility. As discussed in Chapter 2, previous studies (e.g. Jain et al. 1978, Popov and Black 1981, Tremblay 2000 and 2002, Shaback and Brown 2003, Lee and Bruneau 2005, Han et al 2007) have examined the effect of various parameters, such as brace slenderness, compactness, and 72 cross-section shape, on fracture ductility and energy dissipation in braces. Qualitatively, the studies concur that cross-sectional shapes, slenderness ratios and width-thickness ratios most strongly affect the fracture ductility of bracing elements. Tremblay (2002) summarizes most of these studies and found local buckling to be more severe with smaller brace slenderness, even with compact cross-sections. Studies have also shown that more compact cross-sections tend to have higher ductility than less compact sections. Furthermore, Tremblay’s review (2002) suggests an important loading history effect, such that braces loaded with asymmetric compression cycles are more prone to fracture as compared to those subjected to symmetric cycles of tension/compression loading. However, data on these effects is sparse and specific quantitative criteria to relate these parameters to brace performance is lacking, particularly in the case for Pipe and Wide-Flange brace members. With the goal of developing improved understanding of brace buckling and fracture, this study involves tests of nineteen large-scale braces conducted as part of a Network for Earthquake Engineering Simulation and Research (NEESR) project. The test specimens were subjected to reversed-cyclic loading histories with large deformation amplitudes. The specimens are approximately two-thirds of full-scale, as compared to braces used in typical buildings, with end connections that represent the flexibility of commonly used gusset plate connections. The cross sections investigated include square HSS4x4x1/4 and HSS4x4x3/8 sections, standard pipe sections – Pipe3STD and Pipe5STD, and a Wide-Flange section – W12x16. These tests examine the effects of section compactness, section geometry, loading histories, loading rates, and grout fill in the HSS members. The tests presented in this chapter and Chapter 4 are dual purpose tests that provide valuable data regarding the seismic performance of braces, while serving as an evaluation test-bed for the micromechanics-based fracture modeling methodology introduced in Chapter 2. This chapter 73 presents the test program and setup, whereas Chapter 4 focuses on the practical implications of the tests. Based on the test results, subsequent chapters will address the fracture modeling aspects of the study. Moreover, the results presented in this chapter (and Chapter 4) will be revisited in Chapter 6, in the context of a numerical parametric study based on the validated fracture models. 3.2 EXPERIMENTAL SETUP The tests were conducted at the UC Berkeley NEES facility located at the Richmond Field Station. The facility offers state-of-the-art testing resources and versatility with respect to the application of boundary conditions, forces, and loading rates. As shown in Figure 3.1, the brace test rig provides a fixed-fixed boundary condition, where one end of the brace specimen is bolted directly to a large reaction block and the other end is attached to a moving cross-beam. The entire setup was attached to the strong floor and stood approximately three feet high. The connection gusset plates are oriented in the vertical plane, thus permitting buckling in the horizontal plane with an effective buckling length roughly equal to brace length. Load is applied through two servo-hydraulic actuators, each with a 220 kip force capacity and a +/- 10 inch stroke capacity. The tests were performed in displacement control with the actuators set in a master-slave feedback-control to minimize end rotations and maintain a fixed boundary condition at the translating end. The axial brace deformation, Δa, is measured as the relative deformation between the two specimen end plates. 3.3 TEST PROGRAM SCOPE Current seismic design standards (AISC 2005) distinguish between Ordinary Concentrically Braced Frames (OCBF) and Special Concentrically Braced Frames (SCBF), where the latter have slightly more stringent requirements. With regard to the bracing member provisions, the AISC requirements for HSS and Pipe sections are similar for OCBFs and SCBFs. Both employ the 74 same section compactness ( b / t − 3 < 0.64 E / Fy ), round limits Pipe for square and rectangular ( D / t < 0.044 E Fy ), and HSS W-shape members braces ( b f / 2t f < 0.3 E Fy ). Likewise, the overall brace slenderness limits for both system designations are similar ( LB / r < 4. E Fy ), excepting more slender braces that are permitted in certain SCBF and OCBF systems. While the results in this dissertation are generally applicable for both types of braced frames, the design comparisons in this paper are made in the context of SCBF systems since these systems are prevalent in regions with high seismic activity where design level events are expected to induce inelastic brace buckling. Moreover, design provisions anticipate that OCBF systems will experience smaller deformation demands as compared to SCBFs, and thus the large inelastic deformations reported in this study may not reflect expected demands in OCBF systems. Summarized in Table 3.1 is the test matrix for the nineteen specimens, including information on the brace cross sections, details, and loading variables. To reflect common design practice, the test matrix and various component details were developed in consultation with the Structural Steel Educational Council and practicing engineers at Rutherford and Chekene Structural Engineers. The test plan is organized to provide insights into a variety of design parameters that affect brace buckling and fracture. The testing program includes eight square HSS specimens, eight pipe specimens, and three wide-flange specimens. The member sizes were selected to investigate the effect of slenderness (LB/r) and width-thickness (b/t and D/t) ratios. For example, the two HSS sections have similar overall slenderness ratios and thus provide a comparative assessment of the influence of width-thickness ratios. The alternative Pipe sections and W-shape allow for an assessment of slenderness effects combined with section properties. 75 The section compactness and member slenderness ratios are summarized in the fourth and fifth columns of Table 3.1. The numbers in parentheses are ratios of the specimen properties to the AISC (2005) limits (listed previously) for SCBF systems. The section compactness and member slenderness ratios for HSS and Pipe sections are all well within the AISC limits. On the other hand, the flange compactness of the W-shape is close to the AISC limit and the weak-axis (governing) slenderness ratio exceeds the AISC limit by about 60%. The tests were conducted using one of three alternative loading protocols listed in Table 3.1 (distinguished by the crossed cells for each test) and these are summarized later. Loading rates were quasi-static except for two tests (HSS1-3 and HSS2-2), which were tested under faster earthquake loading rates. The dimensions of the test specimens are shown in Figures 3.2 and 3.3 with the corresponding measured material properties summarized in Table 3.2. All specimens are 10’-3” long, measured from the outside of each end plate, including a clearance of 1.5” between the end of the brace and bolted end plate to accommodate end rotations associated with brace buckling. The gusset plates are designed to resist buckling in compression (Astaneh-Asl 1998) and yielding in tension (Whitmore 1950). Design forces, equal to the expected brace yield strength (RyFyAg), are used to design all tension critical components including welds. The AISC (2005) specified material yield and ultimate strengths (Fy, Fu ) and expected strength factors (Ry, Rt) are also listed in Table 3.2. As shown in Figure 4.2 and Table 3.1 (with crossed cells in the “Reinf.” column), most of the HSS and Pipe specimens had reinforcement to preclude net-section fractures at the connection. Reinforcement was omitted from four pipe tests (P1-2, P1-4, P2-2 and P2-4) to investigate its relative importance for different loading histories. Two of the HSS braces (HSS1-4 and HSS1-5; designated with crossed cells in the “Fill” column) were filled with grout to assess whether the fill would delay local buckling and subsequent fracture initiation. One of the specimens (HSS1-6) featured 18x2x0.5 inch reinforcing plates welded at the center of its non-buckling faces (see 76 Figure 4.7). These plates were intended to encourage unsymmetric buckling of the brace (with respect to the length), as would be produced due to dissimilar end conditions. 3.3.1 Cyclic Loading Protocols In contrast to moment frame systems, where peak seismic story drift demands are fairly stable with respect to design variables (Gupta and Krawinkler 1999), drift demands for braced frames are more sensitive to variations in bracing configurations and highly nonlinear brace buckling behavior. For example, Tremblay (2000) showed that the slenderness ratio of the bracing elements can have a significant influence on drift demands. The loading protocols for this study are based on an adaptation of protocols for moment frame systems that are adjusted for earthquake loading demands in braced-frames. As shown in Figure 3.4a, the standard cyclic protocol follows a symmetric loading history that represents demands imposed by far-field (non near-fault) earthquake ground motions. The two other loading protocols, shown in Figure 3.4b-3.4c, represent non-symmetric pulse type demands as might be imposed by near-fault ground motions. These are distinguished between pulses dominated by compression or tension loading of the brace. The loading histories are expressed in terms of building story drift demands, where the drift ratio is assumed to be 0.2% at brace buckling and 4% at the Maximum Considered Earthquake (MCE) demand. These displacement demands are based on analyses of chevron configuration braced frames by the authors and others (Izvernari et al 2007, McCormick et al 2007, Uriz and Mahin 2004, and Sabelli 2001, Uriz 2005 ,McCormick et al 2007). Referring to the previous chapter, some of these investigations (Uriz 2005 and McCormick et al 2007) have shown that drift demands may exceed 4% in SCBF systems for MCE-type events. For example, Uriz (2005) reports median drifts of 5.7 and 5.1% for 3 and 6-story SCBF frames, respectively, during ground motions with a 2% probably of exceedance in 50 years (referred to as 2/50 ground motions). This type of MCE demand is also 77 consistent with the capacity of SCBFs as implied by the commentary to the AISC (2005) seismic provisions, which state that “braces could undergo post-buckling axial deformations 10 to 20 times their yield deformation”. Assuming a system yield level drift of approximately 0.3% to 0.5%, the AISC statement may be conservatively interpreted as desiring a drift capacity of approximately 3% to 5%. 3.3.1.1 Standard Cyclic Loading Protocol The far-field (or general) loading history was developed by adapting one from ATC-24 (ATC, 1992) to represent SCBF behavior. This protocol is based on nonlinear time history investigations by Gupta and Krawinkler (1999), who demonstrated that the dissipated energy demands that result from the testing protocol are consistent (under reasonable assumptions) with realistic seismic demands in ductile moment frames. The authors modified the moment frame loading protocol to braced frames using concepts outlined in Krawinkler et al (2000). Table 3.3 outlines the original ATC/SAC loading protocol. The protocol is defined in terms of cycles of story drift angles of successively increasing magnitudes. As shown in the figure the loading history consists of three increasing sets of six cycles (θ = 0.00375, θ = 0.005, and θ = 0.0075) followed by four cycles at the approximate yield drift of a moment frame (θY = 0.01), and four progressively increasing sets of two cycles each with the fourth set corresponding to the Maximum Considered Earthquake – MCE level (θ = 0.015, θ = 0.02, θ = 0.03, and θMCE = 0.04). The modified ATC/SAC far-field protocol used in the current study for SCBF systems is also listed in Table 3.3 and illustrated in Figure 3.4a. Referring to Table 3.3, the four cycles at the MRF yield level (1% drift – inelastic cycle group 0 in Table 3.3) are scaled to coincide with the onset of inelasticity in an SCBF system, typically the buckling of the brace. Load steps 1-3 (θ = 78 0.00375, θ = 0.005, and θ = 0.0075 from the original history) are scaled using the same factor. The intent of this modification is to ensure a relatively consistent number of inelastic damaging cycles between the modified and original ATC/SAC protocols. The justification for maintaining a similar number of inelastic cycles for the modified history is based on the observations that (1) once a structure begins to yield, the period elongates so that the demands are more ground motion dependent rather than structure (initial stiffness) dependent and (2) recent research (Uriz and Mahin, 2004 and McCormick et al, 2007) suggests that the MCE story drift level for SCBFs is in the 3-5% range, which is comparable to that for MRFs. Based on this reasoning, scale factors were developed that allowed the inelastic cycle set to increase such that (1) the number of inelastic cycles would be preserved between the ATC/SAC and the new protocol and (2) the largest cycles would reflect a drift level consistent with the θMCE ATC/SAC protocol. The scaling method for each group of cycles is based on a rationale similar to that used by Krawinkler et al (2000), which assumes the cumulative drift as a measure of system damage. Following this rationale, the deformation amplitudes and numbers of cycles in the modified loading protocol were adjusted such that the relationship between peak drift and cumulative drift would roughly approximate the trends (for moment frames) outlined by Krawinkler et al (2000), and then applied to the SAC protocol. Adjusting the protocol in this way enables a convenient interpretation of the test results, such that at any drift amplitude, the damage to the brace may be assumed consistent with the damage induced by a ground motion that produces a similar drift amplitude in the system. This scaling procedure is schematically illustrated in Figure 3.5a, and involves two steps. First, the inelastic cycle groups 0 and 4 are fixed at 0.2 and 4.0%, respectively. Next, the slope of the 79 line connecting groups 0 to 3 is modified (through trial and error) to produce the effect described in the previous discussion. It is important to discuss that the protocol is based on the assumption that story deformation histories in moment frames and braced frames are similar. However, nonlinear time history data from some studies (Uriz, 2005; refer Chapter 2) on braced frames indicate that unlike moment frames, the unsymmetric response of the braces may result in a ratcheting response of the braced frames. Thus, the peak drift may be significantly larger than half the drift amplitude, which contradicts the implicit assumption of the symmetric loading protocol. A systematic consideration of such issues will require detailed analysis of several nonlinear time history simulation histories (in an exercise similar to that performed by Krawinkler et al, 2000 for moment frames), and is outside the scope of this dissertation. As discussed subsequently in Chapter 6, the test results themselves may be interpreted in a more appropriate manner, if such an analysis becomes available at a later time. 3.3.1.2 Near-Field Loading Histories To reflect demands imposed by near-fault ground motions, two loading protocols – asymmetric compression and asymmetric tension – were used for several of the brace tests. In contrast to moment frames where the component response is fairly symmetric, for braced frames, the pulse like near-fault protocol must be distinguished between cases dominated by either tension or compression response. As with the general protocol (described previously) the near-field protocol is based on a similar one developed in the SAC project for moment frames. These loading protocols are illustrated in Figures 3.4b and 3.4c. As shown in Figure 3.4b, the compression dominated history is identical to the ATC/SAC nearfault protocol. However, following completion of the near-field protocol, the far-field loading 80 protocol (of Figure 3.4a) is appended so as to extract additional information from the test in the event that the brace survives the near-fault loading. Aside from providing data for validating the ductile fracture models, this subsequent loading is envisioned to represent an aftershock earthquake that follows the first large pulse of the main earthquake fault rupture. The tension dominated history (Figure 3.4c) consists of a large monotonic pull followed by subsequent cycles. For tension dominant loading, where one of the goals is to apply large tension demands on the brace and connections prior to buckling, the initial negative (compression) pulse is omitted and the positive (tension) pulse is increased to +8% drift, to impose the largest tensile demands on the specimens given the limitations of the test setup. In anticipation of instances where the brace may not fail during the near-fault pulse loading, the standard cyclic history is appended to the pulse protocol. 3.3.1.3 Story Drift and Brace Axial Deformation Relationships The drift demands in the loading protocols are converted to corresponding axial deformations (for application in the experiments) through the following relationship: ( ) Δ a = cos 2 45D LBθ = 0.5 LBθ (3.1) Where θ is the story drift angle (expressed in radians), Δa is the corresponding axial deformation and LB is equal to the distance between the fold lines of the gusset plates (9’-9 ½” for HSS; 9’-10 ½” for Pipe and W specimens). This relationship is based on a chevron brace configuration shown in Figure 3.6, assuming center-line dimensions with the braces inclined at 45 degrees and ignoring flexural deformations in the beams and columns. Given that axial deformations are applied to the experimental brace specimens, Equation 3.1 provides an approximate measure to compare the various brace capacities to earthquake-induced story drifts and does not take into account all affects. For instance, Equation 3.1 is based on frame geometry that considers center- 81 line dimensions of the chevron frame, neglecting the joint size. This effect may be included in Equation 3.1 by assuming a rigid-link distance between the gusset-plate fold lines and the working point of the beam-column connection. Following this reasoning, a modification factor (1+C) may be introduced in Equation 3.1, resulting in Equation 3.2, where C is the ratio of the rigid-link length (on both ends of the brace) to the brace length LB. ( ) Δ a = (1 + C ) cos 2 β LBθ (3.2) Owing to the wide-variety of brace, gusset-plate configurations in SCBF construction, it is difficult to prescribe a consistent or precise value for the modification factor C. Recognizing the uncertainty in other aspects of this kinematic relationship (such as the brace angle β), and moreover the subjectivity in the characterization of the drift demands themselves (refer earlier discussion), this chapter and the next relies on Equation 3.1 to relate the brace axial deformation to a corresponding drift level. In the presence of these uncertainties, relationships such as the one presented in Equation 3.2 may be used to interpret the data presented in this paper in the context of specific frame designs, or for examining the sensitivity of the findings to other geometrical parameters such as the connection size or brace angle. 3.4 Instrumentation and Miscellaneous Testing Results This section describes the instrumentation used for the brace experiments. In addition to the primary channels of load and deformation (which are discussed in detail in Chapter 4), this section describes various ancillary measurements. The primary measurements for each test include the total axial force resistance of the brace, obtained from the readings of both actuators shown in Figure 3.1a, and the axial deformation measured across the length of each brace. The latter was inferred using four displacement transducers, one each on the top and bottom of each brace end plate. The transducers on the west- 82 end (sliding end) of the experimental setup in Figure 3.1 had a range of +/- 20 inches while the fixed-end (east) transducers had a range of +/- 1 inch. Representative recordings for each of these instruments are shown in Figure 3.7a-3.7b for an HSS4x4x1/4 bracing member subjected to the standard cyclic loading history (HSS1-1). As can be seen from the figure, the deformations on the east end are negligible compared to the sliding end. However, the figure indicates a slight discrepancy between the top and bottom recordings at each end, suggesting a slight rotation during large tensile excursions. Attributed to construction imperfections, these deformations are small – a maximum difference of approximately a tenth of an inch on the west end and a hundredth of an inch on the east – and are not considered to have a substantial affect on the testing results. Lateral slip of the brace end plates (North-South movement of end plates in Figure 3.1a) is also measured with +/- 1 inch position transducers. These measurements are shown to be small (on the order of 0.02 inch) in Figure 3.7c with the maximum lateral slippage recorded at the inelastic tension peaks on the sliding end of the experimental test setup. The axial brace deformation was determined from the difference between the average (of the top and bottom) of the east and west position transducers. Thus calculated, the relative deformation was used to trigger actuator reversal during the experiment. In contrast to direct control of the actuator displacement (which also includes deformation of the test-setup, this procedure resulted in a highly accurate application of the loading history as illustrated in Figure 3.8. From the figure, it is observed that the intended and measured deformation histories are identical. The total axial force was calculated by adding the two actuator force measurements. Figure 3.9 illustrates the axial deformation-force relationship for each actuator during the standard cyclic loading test on the HSS4x4x1/4. As shown in the figure, the force measurements from the two actuators are similar throughout the experiment and demonstrate the symmetry of the loading frame (and boundary conditions) and high-quality fabrication of the experimental specimens. 83 A series of cable-extension position transducers (string pots) were used to measure the large outof-plane buckling displacements of the bracing members. The string pots were mounted on the floor of the lab and attached at the brace third points as depicted in Figure 3.10. At the midpoint, two string pots were needed to track the position of the brace point in space as the axial deformation, from symmetry, is approximately half of the end displacement at this point. A schematic illustrates this configuration in Figure 3.10b. At the other points, three pots were required to track the position of the brace, where the additional device is mounted along the axis of the bracing member. Before each test, the initial locations of the brace third points are measured with respect to each string pot connected at that point. With these measurements, a fairly simple program can track the position of each point given the recordings of the string pots. Figure 3.12 shows the out-of-plane measurements at each third-point versus the brace axial force for an HSS4x4x1/4 during a standard loading history (HSS1-1). As expected, the mid-point outof-plane deformations are larger than the third-points. Thermocouples were used on several of the experiments to ascertain the influence of rate affects on steel fracture behavior. It was found that rate affects did not significantly alter the behavior or performance of the bracing members as compared to the slower quasi-static experiments. The results of the faster rate experiments and a discussion on rate-induced temperature increases in the context of ductility and fracture predictions are presented in more depth in Chapters 4 and 5, respectively. Figure 3.12a illustrates the temperature increase due to inelastic buckling and tension yielding for an HSS4x4x1/4 brace during the quasi-static near-field compression loading history. The maximum recorded temperature occurs on the compression side of the brace during the first inelastic excursion to -6.0% drift. Note the cooling period during the elastic cycles between the end of the near-field history and the appended far-field history. Figure 3.12b shows a significantly larger temperature increase, reaching a maximum of nearly 200°F, recorded for an HSS4x4x3/8 brace during an earthquake-rate. 84 3.5 Summary To provide background for the upcoming chapters, this chapter introduced the test matrix, setup and loading histories applied to nineteen large-scale bracing component members, representative of members in Special Concentrically Braced Frame (SCBF) systems. The tests, designed to represent typical conditions in steel braced frames, complement previous studies by investigating three cross section types (HSS, Pipe and Wide flanged sections) of varying section compactness and brace slenderness. The test program also investigates the effects of loading histories, loading rates, connection reinforcement, and grout filling of HSS sections. Results presented in the subsequent chapters will heavily reference the background information presented in this chapter. 85 Table 3.1: Test parameters and loading histories Test No. HSS1-1 HSS1-2 HSS1-3* HSS1-4 HSS1-5 HSS1-6# HSS2-1 HSS2-2* P1-1 P1-2 P1-3 P1-4 P2-1 P2-2 P2-3 P2-4 W1 W2 W3 Bracing Member Test Specimen Parameters b/t or D/t KLB/r LB (AISC**) (AISC**) HSS4x4x1/4 14.2 (0.89) 77 (0.77) HSS4x4x3/8 8.5 (0.53) 80 (0.80) Pipe5STD 21.6 (0.59) 63 (0.55) 16.2 (0.44) 102 (0.89) 7.5 (1.04) 153 (1.59) Pipe3STD 9’9½” 9’10½” W12x16 Reinf. Loading Protocol # # Std. Pulse Pulse FF NF-C NF-T Fill *fast (earthquake) loading rate **the numbers in parentheses are the section width-thickness or brace slenderness ratio normalized by the criteria specified by the AISC Seismic Provisions (2005) #HSS1-6 was reinforced at the midpoint (top and bottom) with 18” long plates (see Figure 4.7) # #FF: Standard far-field loading (Figure 3.4a); NF-C: Near-field compression loading (Figure 3.4b); NF-T Near-field tension history (Figure 3.4c) Table 3.2: Brace material properties Brace CrossSection HSS1* HSS2* P1 P2 W Measured Properties Fu,meas Fy,meas (ksi) (ksi) Corner: Corner: 74 80 Center: Center: 67 71 Corner: Corner: 73 78 Center: Center: 72 79 47 61 54 67 60 69 Fy (ksi) Specified Properties Fu Ry (ksi) Rt 46 58 1.4 1.3 35 60 1.6 1.2 50 65 1.1 1.1 Fy ,meas Fu , meas Fy Fu Corner: 1.6 Center: 1.5 Corner: 1.6 Center: 1.6 1.4 1.5 1.2 Corner: 1.4 Center: 1.2 Corner: 1.4 Center: 1.4 1.0 1.1 1.2 *center material properties are from ASTM specified rectangular tensile coupons. All other data are from non-ASTM cylindrical coupons 86 Table 3.3: Summary of loading protocol modifications Inelastic Group Number elastic loading 0 1 2 3 4 5 Number of Cycles 6 6 6 4 2 2 2 2 2+n Original SAC Loading History Drift (%) 0.375 0.50 0.75 1.00 – Y 1.50 2.00 3.00 4.00 - MCE 5.00 Modified SAC Loading History Drift (%) Δa (in) 0.08 0.04 0.10 0.06 0.15 0.09 0.20 – B 0.12 1.03 0.61 1.85 1.10 2.68 1.59 4.00 - MCE 2.38 5.00 2.99 Y: Approximate Moment Frame yield; B: Approximate braced-frame inelastic buckling; MCE: Maximum Considered Earthquake 87 Sliding Beam Constraint Frame N Actuator 2 (220 kip, +/- 10 in) 10’-3” Cyclic 5’-2” Loading Specimen Brace buckling Reaction Wall Actuator 1 (220 kip, +/- 10 in) (a) Sliding Beam Constraint Frame Cyclic Loading Actuator 3’-3” Reaction Wall (b) Figure 3.1: (a) Plan and (b) elevation view of brace test setup. 88 HSS1: 10” HSS2: 1’-3” Reinf. Plates: HSS1: 8x2x1/4” HSS2: 8x2x3/8” ¼” 2” HSS-section ½” Gusset Plate (typ) 1 ½” (typ) HSS1: 1’-1 ½” HSS2: 1’-6 ½” (a) 1” (typ) P1: 1’-0” P2: 6 ½” 1’-8” (typ) Reinf. Plates: P1: 11x3x¼” P2: 6x2x¼” ¼” 1 ½” Pipe-section P1: 1’-3” P2: 9 ½” 10’-3” (typ) (b) 6” 8x5x3/8” Slotted Plate ¼” W12x16 1 ½” CJP See Figure 3.3 7.5” (c) Figure 3.2: Brace drawings for (a) HSS, (b) Pipe and (c) W12x16. 89 ¼” ½” Gusset (typ.) 9/16” ≈ ¼” Reinforcing PL (a) CJP 8x5x3/8” Plate ¼” 45° 6” ¼” 6” ¼” 6” ½” R=3/8” 2 13/16” W12x16 Web ½” Gusset CJP ¼” 45° (b) ¼” 6” ¼” 6” 8x5x3/8” Plate 9/16” slot 5” W12x16 Flange 2” 6” ½” Gusset (typ.) (c) Figure 3.3: Connection details for (a) HSS and Pipe and (b-c) W12x16. 90 Maximum Considered (4) Drift (%) 4 2 2.36 1.18 Expected Buckling (0.2) 0 0 -2 -1.18 -4 -2.36 Axial Deformation (in) 3.54 6 -3.54 -6 0 10 20 30 Cycle Number (a) 4 Compression dominated near-field loading history 2 1.18 0 Drift (%) 0 -1.18 -2 -2.36 -4 Far-field loading history appended to near-field -6 -3.54 Axial Deformation (in) 2.36 -4.72 -8 0 10 20 30 Cycle Number (b) Far-field loading history appended to near-field Drift Drift (%) (%) 6 3.54 4 2.36 2 1.18 Tension dominated near-field loading history 0 0 -1.18 -2 Axial Deformation (in) 4.72 8 -2.36 -4 0 10 20 30 Cycle Number (c) Figure 3.4: (a) Standard cyclic (far-field ground motions), (b) Compression and (c) Tension nearfault pulse loading histories. 91 Peak Drift (%) 6 Original SAC Modified SAC 4 Fixed at 4% --MCE Fixed at 0.2% --Buckling (B) 2 Variable Slope 0 0 2 4 6 Inelastic Cycle Group Number (a) ΣθP (rads) 1.5 HSS4x4x1/4 HSS4x4x3/8 Pipe3STD Pipe5STD W12x16 Moment Frame 1 0.5 0 0 2 4 6 Inelastic Cycle Group Number (b) Figure 3.5: (a) Original and modified SAC loading history and (b) Cumulative plastic drift for Chevron braced-frames during modified history and a moment frame under original SAC history. 92 hinge Δa θ LB β Figure 3.6: One-story Chevron braced-frame. 93 3 Top Bottom Displacement (in) 2 1 0 -1 (a) -2 Top Bottom 2 -2 Displacement x 10 (in) 3 1 0 -1 -2 (b) -2 Displacement x 10 (in) 2 East West 1 0 (c) -1 Figure 3.7: Axial transducer measurements for (a) West and (b) East top and bottom brace end plates and (c) Lateral (North-South) displacements of end plates. For (a) and (b) positive displacement corresponds to tension of the bracing member. Imposed Axial Deformation (in) 94 2 1 0 Elastic cycles -1 -2 -2 -1 0 1 2 Measured Axial Deformation (in) Figure 3.8: Intended and measured axial deformations. 150 Actuator 1 Actuator 2 Axial Force (kip) 100 50 0 -50 -100 -2 -1 0 1 2 Axial Deformation (in) Figure 3.9: Actuator force measurements versus relative axial deformation (between east and west end plates) for standard cyclic HSS4x4x1/4 test. 95 N (a) Brace Washer Cable String pot device (b) Unistrut connection to lab floor (c) Figure 3.10: (a) Wire-pot instrumentation plan, (b) Connection detail and (c) Pipe3STD test. 96 300 West East Force (kip) 200 100 0 -100 (a) -200 0 4 8 Lateral Displacement (in) 300 Force (kip) 200 100 0 -100 (b) -200 0 4 8 12 16 Lateral Displacement (in) Figure 3.11: Measured out-of-plane buckling displacements at (a) East and west (refer Figure 3.1a) brace third-points and (b) Brace mid point. 97 95 Local Buckling Face o Temperature ( F) Opposite Face 85 75 65 (a) 225 Local Buckling Face-MidPoint 185 Opposite Face-Offset o Temperature ( F) Opposite Face-MidPoint 145 105 65 (b) Figure 3.12: Thermocouple recordings for (a) Quasi-static, near-field test and (b) Earthquake-rate standard cyclic test. 98 Chapter 4 Large-Scale Experimental Results and Design Implications This chapter summarizes results from the tests described previously in Chapter 3, in the context of the performance of SCBF systems and current design provisions. The chapter begins with a qualitative description of brace response and the observed damage states. This is followed by a discussion of brace performance for all nineteen tests with the aim to examine the influence of various test parameters. Two distinct types of failure are observed in the tests; one involves fracture at the center of the brace due to local buckling at the middle plastic hinge region, whereas the second involves failure of the brace-gusset plate connections. To address these issues individually, the discussion of test results includes two separate sections. Based on the experimental data, the last section of the chapter examines the applicability of strength equations for bracing members commonly used for the capacity design of connections. 4.1 QUALITATIVE SUMMARY OF EXPERIMENTAL RESPONSE The typical sequence of events leading up to fracture of an HSS brace is illustrated in Figures 4.1a-d for test HSS1-1, with the corresponding load versus deformation response shown in Figure 4.2a. The initial elastic cycles do not induce any visually observable deformation in the specimen. The first major limit state is global brace buckling (Figure 4.1a) at a drift ratios of approximately 99 0.3%1, accompanied by large lateral deformations and flaking of the whitewash paint at the end gusset plates and near the mid-point of the brace. Upon further loading, a plastic hinge develops at the mid-point of the brace, which experiences local buckling (Figure 4.1b) at a drift ratio of about 2%. Subsequently, cyclic loading triggers ductile fracture initiation (Figure 4.1c), which for HSS1-1 occurred after the first reversed cycle to 2.7%. Soon after initiation, the fracture propagates by ductile tearing through the section (Figure 4.1d) leading to a noticeable loss of force capacity in the hysteretic response. In the square HSS, the buckled face ruptures first at the corners and then propagates up the sides, leading to complete severance of the brace and loss of strength. As the imposed story drifts increase up to 4%, the lateral deformations of the brace become quite large - on the order of LB/8 (15-18 inches). It should be noted that unlike global buckling and strength loss, which can be observed accurately through sudden drops in the loaddeformation plot, the precise instants of local buckling and fracture initiation are somewhat more subjective to ascertain, since they are inferred through visual and photographic observations. However, this has a relatively minor impact on overall performance assessment, since the catastrophic event of final fracture and strength loss of the brace almost immediately follows local buckling and fracture initiation. Shown in Figure 4.2b is the load-deformation response of HSS1-2 subjected to the near-fault compression dominated loading history. In this case, global buckling occurs at a smaller compressive load (119 kips for HSS1-2 as opposed to 157 kips for HSS1-1), due to the tensile elongation during the initial excursion to 2.0% drift. Local buckling occurred during the large compressive pulse at a drift of 2.6%. Subsequent cycling of the already buckled brace about its residual drift (refer to the near-field loading histories in Chapter 3) did not produce appreciable 1 This and other similar drift ratios reported in this section are specific to the tests described in this section, which are used only for a qualitative illustration of brace response. These drift ratios may vary significantly for other tests depending on test parameters. Table 4.1 and 4.2 summarizes these for all the specimens. 100 straining in the plastic hinge region. The brace ultimately survived twelve cycles of the appended standard cyclic loading history before fracture initiation at a drift of -1.1%. As compared to the other loading protocols, the tension dominated near-fault pulse presents a more critical test of net section fracture at the brace end. Three of the five tension dominated tests were reinforced at the net-section (P1-1, P2-3 and W3) and survived the large tension pull, whereas the two pipe sections that were not reinforced (P1-4 and P2-4) fractured at the netsection during the initial tension pull. The results of test P1-1, shown in Figure 4.2c, is typical of the tension dominated response where net-section fracture does not occur. The loading history begins with an initial tensile excursion to 8% drift, followed by a few cycles of compression and tension loading. The appended standard cyclic loading ultimately leads to local buckling and fracture similar to that described previously in Figures 4.1a-d. Being of a different section type, the pipe section data in Figure 4.2c are not directly comparable to the HSS results in Figures 4.2a and 4.2b. However, compared to other pipe section tests (P1-1 and P1-2), the initial tension excursion causes a reduction of about 30% in the compression buckling strength (summarized in Tables 4.1 and 4.2). This reduction is larger than the 25% reduction observed between the two HSS tests (HSS1-1 and HSS1-2), shown in Figures 4.2a and 4.2b. Strain hardening during the large tension pulse increases the maximum tensile strength of test P1-3 by about 20%, relative to other pipe tests (P1-1 and P1-2). 4.2 QUANTITATIVE SUMMARY OF DATA FOR ALL TESTS Data for all nineteen tests are summarized in Tables 4.1 and 4.2 (for standard cyclic and nearfault pulse loading, respectively), including the maximum measured forces, deformation and drift levels corresponding to key damage states, and total dissipated energy up to failure. Referring to Table 4.1, the following data are reported for the limit states of standard cyclic loading tests: (1) Δ a −GB - axial deformation at global buckling, (2) the maximum deformations sustained prior to 101 the occurrence of Δ a − LB - local buckling, Δ a − FI - fracture initiation (both observed visually), and Δ a − SL - strength loss (3) the drift levels as per Equation (1) for each of these events ( θ GB , θ LB , θ FI , θ SL ), (4) ΣΔ aP− SL - the cumulative plastic deformation and the corresponding P cumulative plastic drift ( Σθ SL ) sustained prior to strength loss and (5) ΣESL / E y - the normalized dissipated energy, i.e., the summation of energy dissipated up to the point of strength loss normalized by the tension yield energy (calculated as the product of the measured yield strength and the yield displacement). For example, referring to Figure 4.2a and Table 4.1, HSS1-1 experiences global buckling at θ GB = 0.3%, local buckling at the peak drift of 1.9% during the second compression cycle to 1.9%, fracture initiation at a drift of 1.7% during the second tension cycle to 2.7%, and strength loss at a drift of 2.5% during the second cycle to 2.7%. Note that in Table 4.1 the maximum drifts for θ FI and θ SL are both reported as 2.7%, since this is the maximum drift that is sustained prior to fracture initiation and strength loss. Local buckling occurred on the first compressive cycle to 1.9%, thus in this case, the drift at the instant of buckling is the maximum drift sustained by the brace to that point. In cases where the specimen survives the standard protocol (Figure 3.4a), the cycles at 5% drift were repeated. For example, the W-shape specimen (W1) sustained 14 cycles at 5% drift prior to fracture initiation. These maximum values by themselves may not provide a complete description of the brace performance, since they do not incorporate information regarding the loading history. In this context, an examination of the cumulative plastic deformation or energy dissipation provides a better relative performance assessment, although it is difficult to compare these quantities directly to imposed seismic demands that are typically expressed as peak drifts. Thus, the maximum values of sustained drift (and axial deformation) are used for discussion, mainly due to their simplicity and convenience of interpretation with respect to system level drift demands. Refer to 102 Appendix A for detailed documentation regarding the instants (during the loading histories) of local buckling, fracture initiation and strength loss limit states. Referring to the near-fault loading data of Table 4.2, all of the specimens except for P1-4 and P24 survived the near-fault loading without fracture, and only HSS1-2 and W2 experienced local buckling during the large compression pulse. The drift at global buckling is not reported for the near fault cases, since the buckling drift is not unique and depends on the prior loading history (e.g., see Figures 4.2b and 4.2c). Drifts for damage states reached during the appended standard cyclic loading protocol are reported as relative values, with the datum being the residual drift at the end of the near-fault loading. Referring to Figure 3.4b-c, the near-fault residual drift was 3% in either the positive (tension) or negative (compression) sense. Referring to HSS1-2 (Figure 4.2b and Table 4.2), local buckling occurred during the large near-fault compression pulse at -2.6% drift. Fracture initiation and strength loss did not occur until well into the subsequent standard cyclic loading, where fracture initiation occurred at 1.9% drift during the first tension cycle to 1.9% drift and strength loss occurred at 2.7% drift during the first tension cycle to 4% drift. Having already survived the first compression cycle to 4% drift, the maximum value for θ SL is listed as 4%. Referring to Table 4.1, lateral brace buckling (global buckling) occurs at 0.3% for most of the specimens, with slenderness values ranging from KLB/r = 63 to 80. The buckling drift is lower (0.2%) for the more slender W-shape brace with KLB/r = 153 and larger (0.4%) for the grout filled HSS brace. These values are generally consistent with previous studies (e.g. Tremblay 2000). 103 Compared to global buckling, larger variations were observed among drifts at local buckling, which indicates the sensitivity of the local buckling limit state to the cross sectional shape, widththickness ratio, and grout fill. For the standard loading (Table 4.1), the maximum drifts at local buckling ranged from 1.9% to 5%, where the larger resistance was observed in the more stocky HSS and Pipe sections and the W-section. Local buckling occurred at larger drifts for the nearfault compressive dominated cases (HSS1-2, HSS1-5, and W2 in Table 2). For example, comparing HSS1-1 and HSS1-2, the initiation of local buckling occurred at 1.9% drift under standard loading and 2.6% under the near-fault pulse. Similarly, comparing HSS1-4 and HSS1-5, local buckling for the grout filled HSS initiated at 2.7% drift under standard loading and survived a 6% drift pulse during the near-fault loading. In general, fracture initiation and strength loss closely follow local buckling, where fracture initiation and loss of strength occurred between 2.7% and 5.0% drifts. In this context, Figure 4.3 further illustrates the dependence of brace fracture on local buckling (tests with connection failure, i.e., P1-4 and P2-4, are not shown). Figure 4.3a plots the normalized the energy dissipated prior to local buckling versus a similar quantity for fracture initiation. From the figure (and the associated linear regression fit between the local buckling and fracture energies), it is interesting to observe that when all brace specimens and loading histories are considered, fracture initiation succeeds local buckling after a relatively constant interval = 10.5 (indicated as the y-intercept on Fig 4.3a), measured in terms of normalized dissipated energy. A similar trend is observed between fracture initiation and strength loss (see intercept indicated on Figure 4.3b) such that strength loss succeeds fracture by a constant interval = 3.8 (again in terms of normalized dissipated energy). Thus the key observation is that once local buckling occurs, fracture initiation and strength loss occur soon after. While the “lag” between any two of these limit states is relatively constant, strength loss appears to follow fracture initiation quite quickly, in contrast to a slightly larger separation between local buckling and fracture initiation. 104 As observed for local buckling, the near-fault pulse loading was not as damaging as the standard cyclic loading, where all of the tests sustained the pulse loading without fracture initiation. The fracture endurance (especially dissipated energy) for members subjected to the standard cyclic loading after the compression pulse was similar to that observed under the standard cyclic loading alone. The endurance of specimens that were subjected to the tension dominated pulse was improved compared to their respective standard cyclic tests, largely due to cycling the specimen about a residual tension elongation, thereby delaying local buckling. 4.3 EFFECT OF TEST VARIABLES ON CYCLIC BRACE BEHAVIOR, LIMIT STATES AND DESIGN IMPLICATIONS While the previous section summarized general trends and observations with respect to all the experiments, this section investigates the effects of cross section geometry, width-thickness ratio, slenderness ratio, loading rates and histories on brace performance. To provide a more meaningful discussion of brace capacity in the context of expected demands, the experimental results are compared to an assumed 2% design drift and a 4% Maximum Considered Earthquake (MCE) event level drift. Recall the prior discussion (Chapter 3) that presented the rationale for using 4% as an approximate measure of MCE drift (2/50 ground motions). On similar lines (and based on data from Sabelli, 2001; Uriz, 2005; and McCormick, 2007) a value of 2% drift is considered indicative of the mean demands expected in 10/50 ground motions. However, it should be recognized that these values are largely subjective, and a rigorous system performance assessment is needed to accurately establish acceptability criteria for braces. Such an assessment is outside the scope of this dissertation. 4.3.1 Effect of Width to Thickness Ratios Referring again to Figure 4.1b, brace fracture is driven by the amplified local strains induced by the interactive effects of global and buckling during reversed cyclic loading. The drifts at fracture 105 initiation and the normalized energy dissipation capacity are plotted versus the normalized widththickness ratios in Figure 4.4 and versus global slenderness in Figure 4.5. The horizontal lines drawn at 4% and 2% drift (Figures 4.4a and 4.5a) are considered to represent the minimum required and design drift capacities of SCBF systems, respectively. As the fracture ductility is known to be controlled by a combination of slenderness and width-thickness ratios (Tang and Goel 1989), one should be mindful that the trends in the plots of Figures 4.4 and 4.5 are interrelated. Within each cross section type, the tendency for local buckling and fracture initiation increases with increasing width-thickness ratios, resulting in reduced drift capacity at fracture. The two HSS sections with similar slenderness ratios and varying width-thickness ratios (HSS1-1, HSS13, HSS2-1, and HSS2-2, shown by the hollow squares in Figure 4.4) provide the most direct evidence of the relationship between section compactness and fracture ductility. In this case, the reduction in width-thickness ratio by 40% resulted in about a 65% increase in fracture drift capacity and a 90% increase in energy dissipation capacity. Similar trends are observed when comparing the pipe sections (P2-1, P2-2, P1-2, and P1-3, shown by circles in Figure 4.4), where a 25% reduction in the diameter to thickness ratio increased the fracture drift capacity by 50% and energy dissipation by about 60%. While all of the HSS and Pipe braces are well below the compactness limits of the AISC SCBF provisions, the drift capacities of the less compact cross-sections do not meet the acceptance criteria of 4% drift. The average drift at fracture initiation is equal to 2.9% for the HSS1 section and 3.4% for the P1 (pipe) section. These results suggest that the current AISC SCBF compactness limits for HSS and pipe sections may be unconservative and, in the least, warrant further review. The data in Figures 4.4a and 4.4b suggest that a reduction to about three-fourths of the current compactness limits for HSS and Pipe sections would achieve a drift capacity of 4%. 106 On the other hand, if one considers the 2% story drift (corresponding to design events), all but one (HSS1 during the near-fault compression history) of the nineteen braces survive this drift without fracture. The W-shape braces exhibit high ductility despite having a flange width-thickness ratio that exceeds the AISC compactness limit by about 5%. This can be attributed in part to the high slenderness of the specimen which limits plastic strains in the central plastic hinge. Perhaps equally significant is that the local buckling shape in the W-section induces less severe material strains as compared to the HSS or Pipe sections. 4.3.2 Effect of Member Slenderness As the LB/r slenderness increases, the brace buckling is more elastic and the smaller cross section dimensions (relative to the brace length) lead to smaller strain demands at the central plastic hinge. Previous studies (e.g. Jain et al. 1978, Tang and Goel 1989) have documented the beneficial effects of increased slenderness on brace performance. In fact, some studies have determined slenderness ratio to be the most important parameter controlling brace response (e.g. Lee and Bruneau 2005). Referring to the plot of slenderness ratio versus fracture drift and dissipated energy in Figures 4.5a and 4.5b, the data (particularly of the pipe braces) suggest that fracture ductility increases slightly with member slenderness. However, since the member slenderness between tests of a given cross section is not varied as much as the section compactness, it is difficult to draw clear conclusions about LB/r slenderness from the data. The large capacities obtained for the W-shape underscore the effect of overly large slenderness on ductility. Despite having a large widththickness ratio, the high member slenderness, as well as the local buckling shape, of the W12x16 appears to contribute to its large fracture resistance. 107 4.3.3 Effect of Cross Sectional Shape Representative inelastic local buckling mode shapes are shown in Figure 4.6 for the three types of cross sections, plus the filled section. As the local buckling shapes are quite different in form, the resulting strain concentrations that trigger fracture are different as well. The HSS shapes exhibit severe local buckling and crimping at the corners that greatly amplifies the local strain (Figure 4.6a) leading to fracture at that location. On the other hand, the local buckling deformations in Pipes and W-shapes are more gradual, leading to a less severe strain gradient at the critical location (Figures 4.6b and 4.6c). Thus, the Pipe and W-sections are inherently more resilient to local buckling induced fracture. However, a suitable combination of slenderness and widththickness ratios can mitigate the effects of cross section geometry. As suggested by the data in Figure 4.4a and 4.4b, the HSS section performance improves with reduced width-thickness ratios. Conversely, in spite of their favorable shape, Pipes with large diameter-thickness ratios and lower slenderness may not provide the required ductility. 4.3.4 Effect of Grout Filling of HSS Specimens Previous experimental investigations (Liu and Goel 1988) indicate that concrete filled sections may exhibit higher ductility and withstand more cycles of reversed loading as compared to hollow sections. The concrete fill delays local buckling and minimizes the severity of strain that drives fracture initiation. When local buckling occurs in concrete-filled tubes, the tubes tend to buckle outward (Figure 4.6d), such that the cyclic strain demands are reduced compared to the unfilled section (Figure 4.6a). This increased ductility is account for by AISC (2005) by specifying relaxed b/t limits on filled-HSS braces – b / t < 1.4 E / Fy = 35.5 (for Fy = 46ksi ) (4.3.1) Note that the hollow b/t limit of 16 is significantly less than the value obtained by Equation 4.3.1. 108 The effect of grout fill can be seen by comparing HSS1-1 to HSS1-4 and HSS1-2 to HSS1-5, where HSS1-4 and 5 have high strength grout fill ( f c' = 6-8 ksi). Referring to Table 4.1, the drift at fracture initiation for the filled HSS1-4, θ FI = 4.1%, is about 50% larger than for the unfilled HSS1-1; the dissipated energy for the HSS1-4 is about 20% larger. For the near-fault compression loading (Table 4.2), the filled HSS1-5 exhibits a large (160%) increase in drift capacity and (170%) dissipated energy compared to the unfilled HSS1-2. While these tests confirm the beneficial effects of the fill, the degree of improvement is highly variable and warrants further study, particularly considering constructability costs and larger cross sections where size effects associated with cracking of the grout or concrete fill may play a role. Furthermore, after normalizing the b/t ratio of the HSS4x4x1/4 (14.2) by the AISC (2005) limits for composite HSS members (35.5) results in a ratio of approximately 0.4. However, comparing the ductilities of HSS1-4 and HSS2-1 (with θ FI = 5.0%; normalized b/t limit = 0.53) suggests that Equation 4.3.1 may be too relaxed and warrants further investigation in the context of SCBF bracing components. 4.3.5 Effect of Loading Rate Two experiments (HSS1-3 and HSS2-2) were conducted at higher loading rates, comparable to rates that would occur during earthquakes, as in contrast to the quasi-static rates used in the other tests. The earthquake loading rate was determined using the approximate secant stiffness at the design drift and corresponding elongated period (0.8 seconds) for a typical SCBF frame. The resulting peak loading excursion rate of 6 in/sec is about 360 times faster than the slow rate of 0.017 inch/sec (1 inch/min) used in the other tests. High loading rates and the associated high strain rates can induce elevated stresses, due to ratedependent yielding and strain hardening behavior (Anderson 1995), which may increase the 109 tendency for brittle cleavage fracture. Conversely, the higher loading rates may cause a temperature rise in the regions of high localized strain, which will tend to improve fracture resistance as is evident in the Charpy energy curve (e.g. Barsom and Rolfe 1987). Thus, the higher loading rates can have competing adverse and beneficial impacts on fracture ductility, depending on the structural component geometry, stress constraint, presence of cracks, ambient temperature, and material properties. Referring to Table 1, the differences in fracture ductility between the high and low rate test (HSS1-1 versus HSS1-3 and HSS2-1 and HSS2-2) are not significant. It should be noted that a direct comparison between the tests is difficult because the loading histories for the high and low rate tests are not identical. This variation results from the reduced ability to accurately control the actuators at the high-rate tests, such that the imposed displacements are somewhat larger than the specified target limits. The apparent insensitivity of fracture resistance to loading rate is consistent with the fact that the brace fractures occur due to ductile tearing in regions of relatively low-constraint, such that the modest effects of loading rate and temperature change (for the ranges considered) do not significantly alter the fracture mechanisms. In addition to the observed fracture response, thermo-couples installed on the surface of the braces provide a comparison of temperature rise in the high-rate tests. The maximum recorded brace surface temperature for the high-rate test, HSS2-2, was nearly 200°F, compared to the peak 90°F reading during a quasistatic test, HSS1-2. Since the typical brittle-ductile transition temperatures for mild structural steels range between -100°F to 70°F (Koteski et al 2005), the temperature increase from 90°F to 200°F does little to affect the ductility of fracture in the brace. 110 4.3.6 Effect of Unsymmetrical Buckling One of the experiments – HSS1-6 had two 18x2x0.5” reinforcing plates welded at the center to the top and bottom (non-buckling faces) of the brace to deliberately induce unsymmetric buckling (see Figure 4.7). The objective of this detail was to encourage unsymmetric buckling, such as may be caused in field details due to dissimilar end conditions or imperfections. As indicated by kinematics-based calculations, this type of unsymmetric response may increase the brace plastic hinge rotations for a given axial deformation, relative to the idealized situation in which the brace plastic hinge forms at the center of the brace. In all other respects, the specimen was similar to HSS1-1. As expected, the ductility decreased by 43% from a maximum sustainable drift before fracture of 1.57% in HSS1-1 (symmetric) to 1.1% in HSS1-6. The welded attachment itself is not believed to influence fracture substantially (other than by causing the non-symmetric buckling pattern) since fracture initiation occurred at a distance of approximately two inches from the end of the reinforcing plate (see Figure 4.7). These observations highlight the extent to which non-ideal conditions may affect the response, especially when interpreting test results from specimens that are highly idealized representations of field construction. The degree to which these non-ideal conditions, or unloaded attachments (such as the plates in HSS1-6), will influence the response is uncertain. However, the above discussion supports the requirement of a protected zone for design of SCBF systems which guards the lateral load resisting elements against nonstructural attachments that negatively impact the desired response (AISC, 2005). 4.4 BRACE-GUSSET PLATE CONNECTION PERFORMANCE Fracture often controls the strength and ductility of critical structural members and connections. The 1994 Northridge earthquake revealed the vulnerability of steel beam-column connections to 111 brittle fracture. Research since Northridge (e.g. FEMA, 2000) has resulted in significant improvements in design practices regarding beam-column details in moment resisting frames. However, earthquake-critical details commonly used in other lateral load resisting systems such as Special Concentrically Braced Frames (SCBFs) have received relatively lesser attention in research. A consequence of this is the limited understanding of the fracture resistance of these details. Brace-gusset plate connections in SCBF systems are an example of practical relevance where earthquake-induced net section fracture may be a governing limit state. SCBF systems rely on cyclic yielding and buckling of bracing members, subjecting the brace-gusset connection to large tensile loads. Figure 4.8 illustrates commonly used brace connections for tubular HSS, Pipe and Wide-Flanged sections. Figures 4.8a and 4.8b show the brace-gusset connection for these sections where the tubular brace is slotted to accommodate the gusset plate. As shown in the figure, the slot, extending beyond the gusset plate is typical of these connections and creates a reduced section susceptible to fracture during severe tensile loading cycles. Fractures at these sections, illustrated in Figure 4.8d, have been observed in earthquakes (Tremblay et al, 1995) and simple calculations illustrate that the nominal strength of the net section may often be smaller than the demands imposed by the yielding brace indicating that fracture in these details may well be a likely mode of failure. Moreover, experiments by Tremblay et al (2003), Uriz (2005) and this investigation have confirmed the likelihood of such fractures. Figure 4.8c shows a similar detail for a Wide-Flanged brace where weld access holes create a reduced section. In view of these developments, an objective of this chapter is to present experimental data from the nineteen large-scale cyclic tests of brace specimens to examine the fracture resistance and strength of brace-gusset connections, considering the effect of net-section reinforcement, loading history and cross-section type. Recent tests (Liu et al, 2006, Yang and Mahin, 2005, Korol (1996) 112 and Cheng et al, 1998) have confirmed the likelihood of such failures in realistically sized members under earthquake type loading. Moreover, the Seismic Provisions (AISC, 2005) require that the design strength of CBF or SCBF braces based on net-section rupture (φRtFuUAn) should be at least equal to the expected tensile strength of the brace (RyFyAg) to avoid net-section fracture. Typically, Ry is 1.4 for HSS tubes, 1.6 for Pipe sections and 1.1 for wide-flanged shapes (Liu et al, 2007). Assuming U = 0.85, and given that An must be smaller than Ag, a simple calculation shows that the net section strength of the member will be smaller than the tensile axial strength, unless the net section is reinforced. The concerns are even more important as thicker gusset-plates result in smaller net areas. However, the net section is often not reinforced in practice, mainly because of the lack of guiding experimental data. This investigation complements previous research by examining additional cross-sections and shapes (e.g. Pipes and Wide-Flanged sections). 4.4.1 Experimental Results Qualitatively, the specimens exhibited two main types of response. As discussed in the previous section, a large majority (17 of 19) of the braces showed global buckling (Figures 4.1a) during the compressive cycles, followed by local buckling (Figures 4.1b) of the cross section at the central plastic hinge. The local buckles resulted in severe strain amplifications, eventually leading to fracture at the center of the brace (Figures 4.1c and 4.1d). However, in the context of this section, these specimens serve as examples of brace-gusset connections that survived earthquake-type loading histories where both the strength and ductility are limited by brace, rather than connection, response. For typical earthquake loading histories, once buckling occurs, damage localizes at the center of the brace, essentially protecting the connection region from further damage or fracture. Of the nineteen tests, only two (Pipe sections without reinforcement) exhibited net-section fracture at the brace-gusset connection. Figure 4.8d shows a photo of the fracture at the connection (for Pipe3STD), whereas Figure 4.9b shows the load deformation curve 113 of these experiments where the connection deformation is measured over each end region (onethird length – refer to Figure 4.9a) of the brace to distinguish between response observed at each end connection. In both of these experiments, the specimens were subjected to a near fault tension dominated history (refer Chapter 3, Figure 3.4c) where a large tensile pulse was applied before any cyclic loading could concentrate buckling-induced damage at the center. In both cases, the braces fractured on the first tensile pulse before buckling-induced damage could localize at the center. Deformation data for the brace specimens was recovered in two formats. The first measure is the overall deformation of the brace, measured over the entire brace length (see Figure 3.1a), which can be converted to a corresponding drift ratio as discussed earlier. While this enables a convenient comparison with expected story drift demands, it does not capture local effects, e.g. if deformations localize at one end before the other. Thus, additional deformation measurements were made over each end region (one-third length – refer Chapter 3 and Figure 3.1a) of the brace to distinguish between response observed at each end connection. Table 4.3 summarizes deformation capacities (in terms of drift) corresponding to fracture initiation in the specimens. Also indicated in the Table are connection deformations for the braces which failed at the net section (tests P1-4 and P2-4) prior to any damage localization at the center of the brace from global and local buckling. The drift capacities correspond to the maximum drifts sustained by the member before fracture was observed. For example, if a brace fractures during a tensile cycle at a specific drift, but encountered a larger drift during a prior compressive excursion, the larger drift is reported. The Table also includes a comparison of the maximum experimental tensile strength capacities with nominal capacities (based on a minimum of gross yield and net-section strengths). Several observations regarding brace and connection behavior can be made based on the data presented in Table 4.3. 114 • When HSS or Pipe braces are reinforced at the net-section with reinforcing plates none of the specimens (total 12) exhibited net section fracture. Irrespective of cross section type or loading history, the damage localized at the center due to buckling and low cycle fatigue. In fact, several of the specimens sustained drifts as large as 5-8% prior to failure, well in exceedance of the expected seismic drift demands in SCBF systems. This indicates that reinforcement effectively prevents net section fracture in these details. • Four Pipe specimens (P1-2, P1-4, P2-2, and P2-4) were not provided with reinforcement plates at the net-section. Of these, two (P1-4 and P2-4) fractured during the first tensile pull of the near-fault tension dominated history. This loading history was applied as a worst-case scenario for tensile fracture at the connection, because it applied large deformation demands before buckling damage could localize at the center of the brace. Despite the severity of the loading history, the details fractured at deformations corresponding to drift levels of 6.4 and 5%, still fairly large as compared to expected demands. The two other unreinforced pipe specimens (P1-2 and P2-2), subjected to far-field loading histories, did not fracture and survived drifts as large as 2.68 and 5.0%, before fracturing at the center. • Three tests (W1, W2 and W3) featured W-section braces, subjected to compression and tension dominated near-fault, as well as a regular far-field loading history. All these specimens survived drifts between 5 and 8%, fracturing at the center due to buckling induced damage. For the W-section braces, even the tension dominated near-fault history failed to produce net section fracture, despite imposing tensile drift demands as large as 8%. This large ductility can be attributed to the connection detail (see Figure 4.8c), where the weld access hole produces a long reduced section resulting in smaller strains at the connection. 115 • Shown in bold-face in Table 4.3, the specimens P2-3 and P2-4 (Pipe3STD) are controlled by net section failure as opposed to brace yielding, i.e., Pn = Rt FuUAn < Py = Ry Fy Ag . Note, the φ-factor is removed in the comparison of the two capacity quantities. Of these, P2-3 failed at the center (under a far field loading history) whereas P2-4 failed at the connection due to net section fracture. Also interesting to note is that in test P1-4, where Pn = Rt FuUAn > Py = Ry Fy Ag (suggesting that gross yielding would govern), the specimen failed by net section fracture. This can be attributed to strain hardening in the brace that increases the brace yielding force resulting in connection failure. • In context of the previous point, refer the last column of Table 4.3 that summarizes the ratio between the experimental and predicted brace force Pmax/min(Py, Pn). Recall that Pn governed only for P2-3 and P2-4. For all the other tests, is apparent that the measured maximum tensile strengths (Pmax) are up to 25% larger than the expected yield strength ( Pu = Ry Fy Ag ). This effect is most significant for the HSS specimens where the maximum tensile forces were 13 to 21% larger than the expected strength, Py. This suggests that the current practice of designing bracing connections based on the expected yield force may be underestimate force demands in connections, mainly because it ignores the effect of strain hardening that amplifies the brace forces. Others have noted this too, e.g. Tremblay et al (2002) who suggested amplifying brace forces by appropriate factors (α), such that Pbrace = α Ry Fy Ag incorporates the effects of strain hardening. This is discussed in the following section. Thus, the experimental data suggests that (1) net-section reinforcement in brace-gusset connections effectively prevents fracture, (2) in far-field type earthquake loading histories, braces typically exhibit damage localization at the center thereby protecting the net-section from failure and (3) fracture at the net-section occurs only during the most severe loading histories where a 116 large tension pulse precedes cyclic loading. Even in these cases, the deformation capacity of the member exceeds the expected seismic drift demands in SCBF systems (4) maximum tensile forces observed in the large-scale brace tests may be somewhat larger than the expected yield force (RyFyAg) typically used to design the bracing connections. This final point will be discussed in the following section. 4.5 COMPARISON OF EXPERIMENTAL DATA TO COMMONLY USED FORMULAE FOR PREDICTING STRENGTH AND STIFFNESS OF BRACING MEMBERS This section compares the experimental brace stiffness and maximum strength (compressive and tensile yield) data to commonly used analytical values. Table 4.4 lists the calculated and measured strengths and elastic stiffness for each of the tests along with statistics for each comparison. For example, where the first column lists the expected critical buckling loads of each brace, Pc,exp, the second column, RPc, is the ratio of the experimental to predicted buckling load. Referring to the table, the elastic stiffness, compressive buckling load, and expected tensile yield and ultimate forces will be discussed in this section. 4.5.1 Elastic Stiffness The initial elastic stiffness is calculated as Kel = EAg/L, where E = 29,000 ksi, Ag is the nominal brace cross-sectional area, and L is the brace length (measured from end-to-end of the gusset plates). For the grout filled braces, the stiffness of the fill is calculated similarly and is assumed to act in parallel with the brace. The average test-prediction ratio for the stiffnesses is 1.04, with a coefficient of variation of 0.11. This may be attributed to errors in estimating the grout stiffness and other simplifications, such as errors in stiffness estimation of the gusset plates regions. 117 4.5.2 Compressive Strengths The expected compressive strengths, Pc,exp, are calculated based on the AISC Specification (2005), except that the expected yield strengths are used and the effective buckling length is assumed equal to the distance between the gusset plate fold lines (see Figure 3.2; taken as the LB listed in Table 3.1). For example, HSS1-1 had a measured compressive resistance of 157 kips, whereas the corresponding values calculated as per AISC are: Pc,exp = Fcr A g = (30.7 ksi)(3.37 in 2 ) = 103kips Fe = π 2E ⎛ KL ⎞ ⎜ ⎟ ⎝ r ⎠ 2 = π 2 (29,000 ksi) ⎡ (1.0 ) (118") ⎤ ⎢ ⎥ ⎣ 1.52" ⎦ KL E ≤ 4.71 Since r Fy Fy ⎡ Fcr = ⎢ 0.658 Fe ⎢ ⎣ 2 = 47.5 ksi ( 77.6<118 ) (4.3.2) 46 ⎤ ⎡ ⎤ ⎥ Fy = ⎢0.658 47.5 ⎥ 46 ksi = 30.7 ksi ⎥ ⎢⎣ ⎥⎦ ⎦ The estimated critical buckling loads presented in Table 4.4 use Ry to account for the increase in yield stress from the minimum specified value to the expected value: Pc ,exp = Fcr − Ry Ag = (36.5 ksi)(3.37 in 2 ) = 123kips Fe = π 2E ⎛ KL ⎞ ⎜ ⎟ ⎝ r ⎠ 2 = π 2 (29,000 ksi) ⎡ (1.0 ) (118") ⎤ ⎢ ⎥ ⎣ 1.52" ⎦ KL E ≤ 4.71 Since r R y Fy Fcr − Ry Ry Fy ⎡ ⎢ = 0.658 Fe ⎢ ⎣ 2 = 47.5 ksi ( 77.6<100 ) (4.3.3) (1.4 )( 46 ) ⎤ ⎤ ⎡ ⎥ Ry Fy = ⎢0.658 47.5 ⎥ (1.4 ) ( 46 ksi ) = 36.5 ksi ⎥ ⎢⎣ ⎥⎦ ⎦ For the grout filled braces, HSS1-4 and HSS1-5, the fill strength was assumed equal to its nominal specified value of f’c = 7 ksi. The strengths for these specimens are calculated as per AISC (2005), which involves adding the contributions from the strengths of the grout and steel, as described by Equations 4.3 through 4.6 below – 118 Po = Ag Ry Fy + 0.85 Ac f c ' ( Pe = π 2 EI eff ) ( KL ) 2 B (4.3.4) (4.3.5) Where EI eff = Es I s + C3 Ec I c and C3 = 0.9 for this investigation. (a) When Pe ≥ 0.44 Po Pc ,exp ⎛ Po ⎞ ⎤ ⎡ ⎜ ⎟ P = Po ⎢0.658⎝ e ⎠ ⎥ ⎢ ⎥ ⎣ ⎦ (4.3.6) (b) When Pe < 0.44 Po Pc ,exp = 0.877 Pe (4.3.7) Where Ag, Fy, Is and Ac, fc’, Ic are the properties of steel and grout, respectively. Overall, for all tests, the ratio of measured to calculated expected compressive strengths is 1.24 with a standard deviation of 0.30, where the expected compressive strengths are, in general, smaller than the experimental buckling loads. The smaller expected compressive strengths may be a result of assigning an effective length factor, K = 1.0, in the above calculations. Assuming the gusset plates do provide some fixity and assigning K = 0.9 decreases the measured to calculated ratio to 1.08 with a standard deviation of 0.22. The remaining error may be attributed to the larger measured yield strengths, Fy,meas, above RyFy and the varying effective length factors from the different brace and gusset-plate geometries. 4.5.3 Maximum Tensile Strength The expected tensile yield, Py,exp = RyFyAg, and ultimate, Pu,exp = RtFuAg, brace strengths are calculated as the product of the expected material strengths and the gross cross-sectional area (this was introduced previously in the context of brace-gusset connections). Figure 4.10a compares the maximum measured experimental tensile forces with the expected yield and 119 ultimate strengths. The average ratio of the maximum measured brace strength to the expected brace yield strength is 1.14 with a standard deviation of 0.07. In some cases (e.g. test W3), the measured strength is as large as 1.25 times the expected yield strength, which while conservative from the perspective of member design, can be unconservative for determining capacity design requirements for connections. This is especially true for tension near-field loading for the Pipe and Wide-Flanged sections. The average ratio of the measured strength to the expected ultimate strength is 0.92 with a standard deviation of 0.08. On average, an improved estimate of the expected brace strength would be to use an average of the expected yield and ultimate strengths, i.e., Pmax = 0.5(RyFy+ RyFy)Ag. This is illustrated in Figure 4.10b. Using this measure, the ratio of the maximum experimental brace forces to this capacity measure is 1.01 with a standard deviation of 0.08). 4.6 SUMMARY This chapter presents findings and design implications based on nineteen large scale tests of concentrically-loaded steel braces subjected to earthquake type cyclic loading. The tests are part of a larger project that has the dual aims of validating and applying new micromechanics based models to simulate ductile fracture under cyclic loading and to develop practical behavioral information and design guidance of steel braced frames. The tests, designed to represent typical conditions encountered in steel braced frames, complement previous studies by investigating three cross section types (HSS, Pipe and Wide flanged sections) of varying section compactness and brace slenderness. The test program also investigates the effects of loading histories, loading rates, connection reinforcement, and grout filling of HSS sections. 120 Qualitatively, the tests all followed a similar sequence of events leading to failure. Global buckling of the brace (at displacements corresponding to 0.2-0.4% story drift) leads to the formation of a plastic hinge at the midpoint of the brace. Subsequently, local buckles form in the hinge region (at 2% to 5% story drift) that amplify the strains and trigger fracture initiation (at 2%-8% story drift). Soon after this, the fracture propagates through the entire cross section, severing the brace. Brace buckling is accompanied by large out of plane displacements that pose threats to surrounding architectural enclosures. One of the main conclusions of this study is that brace fracture ductility is primarily a function of section compactness and to a lesser extent member slenderness and loading history. Specifically, fracture ductility increases with more compact cross sections and more slender members. Further, the standard loading protocols (modeled to represent general or far-field ground motions) are more damaging than loading protocols developed to represent pulse-like near-field ground motions. The tests further demonstrate that the local buckles in HSS sections result in more severe straining of the steel material, leading to fracture initiation near the corners of the brace. This is in contrast to Pipe and Wide-Flange sections that exhibit more gradual local buckling modes. This is not to imply that Pipes and Wide-Flange braces are naturally more ductile than HSS. In fact, the Pipe5STD (large D/t) brace fractured at a smaller drift ratio than the HSS4x4x3/8 (small b/t). The tests suggest that the section width-thickness ratios in the AISC Seismic Provisions (2005) for HSS and Pipe sections may not result in adequate deformation capacities for seismic design. HSS members with width-thickness ratios equal to about 90% of the limiting compactness criteria, and subjected to the general loading protocol, fractured at drift ratios in the range of 2.7% to 3.0%. Pipe members with diameter to thickness ratios equal to 60% of the limit fracture at drift ratios of 2.7%. While the drifts achieved by these members are larger than the approximate 121 design level drift of 2%, they are smaller relative to the 4% drift demand criteria implied by several previous investigations and current design requirements. On the other hand, W-shape braces, which slightly violated the compactness criteria, sustained drift ratios of up to 5%. These results are sensitive to loading history, since the endurance for all of the braces increased considerably (up to two or three times) when subjected to the near-fault loading protocol that subjected the braces to fewer reverse loading cycles. Tests to investigate the effect of loading rate on fracture performance demonstrated essentially no difference in response between quasi-static and earthquake loading rates. Tests of braces filled with high-strength grout fill did not increase the fracture capacity as much as expected. As expected, the grout fill postponed local buckling and increased the fracture resistance by about 160% in the near-fault tests while only a modest increase in drift ratio (50%) was observed in the far-field tests. Thus, the effectiveness of grout fill to improve braced frame performance warrants further study. One of the braces, fitted with reinforcing plates to induce unsymmetric buckling showed significantly reduced ductility. This indicates that experimental data from idealized specimens must be interpreted with caution, since imperfections in field details may negatively impact response. Comparison of measured and calculated strengths for brace strength and stiffness generally confirm expectations and the legitimacy of standard assumptions. In particular, ratios of measured compressive buckling strengths to calculated strengths (using the standard AISC column curve equation and expected yield strengths with Ry factors specified by AISC) have a mean value of 1.24 and a standard deviation of 0.30. Ratios of measured tensile strengths are estimated fairly well by the average of the expected yield and ultimate brace strengths (calculated using RyFy and RtFu values specified by AISC) with a mean value of 1.01 and a standard deviation of 0.08. 122 While the brace test data provides valuable insights into the brace buckling and fracture behavior, it is difficult to generalize the experimental findings since (a) the tests cover only a limited range of parameters and configurations, and (b) in and of themselves, the tests provide limited data to quantify the localized stress and strain combinations that trigger fracture and fatigue. Thus, analytical simulations are necessary to generalize the data; for example, to develop quantitative relationships between various parameters (such as slenderness and width-thickness ratios) and fracture ductility. These topics are addressed in the following chapters. 123 Table 4.1: Data for standard (far-field) loading protocol tests Test No. (kip) Pc,max (kip) HSS1-1 247 157 HSS1-3* 255 161 HSS1-4 (filled) 257 194 HSS1-6# 249 163 HSS2-1 348 186 HSS2-2* 362 184 P1-1 241 181 P1-2 243 177 P2-1 132 80 P2-2 130 84 W1 286 93 Pt,max Δ a −GB , in Δ a − LB , in Δ a − FI , in Δ a − SL , in ( θGB , %) ( θ LB , %)** ( θ FI , %)** ( θ SL , %)** 0.18 (0.3) 0.20 (0.3) 0.21 (0.4) 0.21 (0.35) 0.17 (0.3) 0.20 (0.3) 0.18 (0.3) 0.18 (0.3) 0.16 (0.3) 0.16 (0.3) 0.09 (0.2) 1.10 (1.9) 1.26 (2.1) 1.57 (2.7) 1.10 (1.9) 2.99 (5.0) 2.64 (4.5) 1.57 (2.7) 1.57 (2.7) 2.99 (5.0) 2.99 (5.0) 2.99 (5.0) 1.57 (2.7) 1.73 (3.0) 2.40 (4.1) 1.10 (1.9) 2.99 (5.0) 2.64 (4.5) 1.57 (2.7) 2.36 (4.0) 2.99 (5.0) 2.99 (5.0) 2.99 (5.0) 1.57 (2.7) 1.73 (3.0) 2.40 (4.1) 1.57 (2.7) 2.99 (5.0) 2.64 (4.5) 2.40 (4.0) 2.36 (4.0) 2.99 (5.0) 2.99 (5.0) 2.99 (5.0) ΣΔ aP− SL , in ( Σθ aP− SL , rad) 22.3 (0.4) 23.1 (0.4) 31.0 (0.5) 17.7 (0.3) 77.9 (1.3) 78.2 (1.3) 30.5 (0.5) 39.8 (0.7) 101.5 (1.7) 91.3 (1.5) 222.5 (3.8) ΣESL Ey 29.6 41.1 39.3 25.0 62.5 73.5 35.3 41.8 65.3 60.9 81.7 *fast (earthquake) loading rate **values for the limit states of local buckling (LB), fracture initiation (FI) and strength loss (SL) are reported as the maximum value of axial deformation (Δa, in) or drift (θ, %) that was sustained by the specimen prior to the limit state #HSS1-6 was reinforced at the midpoint (top and bottom) with 18” long plates (see Figure 4.7) 124 Table 4.2: Data for near-field (NF) pulse loading protocol tests NF Loading # Test No. Pt,max (kip) Pc,max (kip) HSS1-2 249 119 HSS1-5 (filled) 263 136 W2 287 82 P1-3 292 127 P2-3 149 57 W3 323 75 P1-4 279 -- P2-4 144 -- Event Δ a , in ( θ , %)** Appended Standard Loading # Event Δ a , in ( θ , %)** Near Fault Compression Pulse Loading -1.50 FI 1.10 (1.9) LB (-2.6) SL 2.36 (4.0) LB 2.99 (5.0) None, -3.54 FI 2.99 (5.0) Survived (-6.0) SL 2.99 (5.0) Pulse of: -2.68 FI 2.99 (5.0) LB (-4.5) SL 3.66 (6.2) Near Fault Tension Pulse Loading 1.61 (2.7) 2.40 (4.0) 2.40 (4.0) LB None, 2.87 (4.9) +4.72 FI Survived 2.87 (4.9) (+8.0) SL Pulse of: 2.87 (4.9) 2.32 (3.9) 2.32 (3.9) 3.07 (5.2) +3.86 --FI/SL at (+6.5) net +2.99 section --(+5.1) ΣΔ aP− SL , in ( Σθ aP− SL , rad) ΣESL Ey 62.2 (1.1) 19.3 119.7 (2.0) 52.2 140.6 (2.4) 36.4 92.2 (1.6) 52.7 136.6 (2.3) 67.1 475.5 (8.0) 95.0 3.6 (0.1) 2.8 (0.05) 14.7 14.5 #limit states observed during the standard, far-field loading protocol that is appended to the near-field loading are reported in terms of drift ratios measured relative to the residual drift of +/- 3% that existed at the end of the near-field loading (see Figure 3.4b and 3.4c). Otherwise, the values are described in the same way as for those reported in Table 4.1 for the standard (far-field) loading. 125 Table 4.3: Experimental results of bracing connections Test Cross Section Detail Type Failure Type P1-3 P1-4 P2-3 P2-4 W2 Pipe5STD Pipe5STD* Pipe3STD Pipe3STD* W12x16 Reinforced Unreinforced Reinforced Unreinforced NA Fracture in middle of brace Net section Fracture at end Fracture in middle of brace Net section Fracture at end Fracture in middle of brace Fracture/ Maximum Drift (%) 8.0# 6.5 (3.9 in) 8.0# 5.1 (3.0 in) 8.0# Pt, max min(Py , Pn ) ** 1.21 1.16 1.05 1.17 1.25 *Failure at net section. Connection deformations are listed in parentheses. ** Py = R y Fy Ag ; Pn = Rt FuUAn = 0.85 ⎡( Rt Fu Ag ) ⎢⎣ plate + ( Rt Fu An )brace ⎤ . Number in bold are controlled ⎥⎦ by net section failure (i.e. Pn = Rt FuUAn < Py = Ry Fy Ag ) #Denotes maximum drift sustained without fracture at net section. Failure occurred during the subsequent cyclic loading (refer Table 4.2 for details). Table 4.4: Comparison of brace strength and stiffness Test No. HSS1-1 HSS1-2 HSS1-3 HSS1-6 HSS1-4 HSS1-5 HSS2-1 HSS2-2 P1-1 P1-2 P1-3 P1-4 P2-1 P2-2 P2-3 P2-4 W1 W2 W3 average std.dev. Pc,exp (kip)* 123 156 169 174 53 50 *Assumes K = 1.0 RPc (K = 1.0) 1.27 0.96 1.30 1.32 1.24 0.87 1.10 1.09 1.04 1.02 0.73 N/A 1.51 1.58 1.07 N/A 1.85 1.63 1.49 1.24 0.30 RPc (K = 0.9) 1.14 0.86 1.17 1.10 0.77 1.18 0.98 0.97 0.98 0.96 0.69 N/A 1.28 1.34 0.91 N/A 1.50 1.32 1.21 1.08 0.22 Py,exp (kip) 217 217 308 241 125 259 RPy 1.14 1.15 1.18 1.15 1.18 1.21 1.13 1.18 1.00 1.01 1.21 1.16 1.06 1.04 1.19 1.15 1.10 1.11 1.25 1.14 0.07 Pu,exp (kip) 254 254 360 310 161 337 RPu 0.97 0.98 1.00 0.98 1.01 1.04 0.97 1.01 0.78 0.78 0.94 0.90 0.82 0.81 0.93 0.89 0.85 0.85 0.96 0.92 0.08 Kel (kip/in) 825 1216 1165 1039 537 1136 RKel 1.13 1.13 1.11 1.14 0.77 0.78 1.06 0.9 1.07 1.04 1.12 1.08 1.09 1.07 1.12 1.12 1.00 1.08 1.04 1.04 0.11 126 (a) (b) (c) (d) Figure 4.1: Typical progression of brace specimen damage (a) Global buckling, (b) Local buckling, (c) Fracture initiation and (d) Loss of tensile strength. 127 1200 Max. Force 1099 kN (a) Force (kN) 800 Max. Drift 2.7% Fracture Initiation 1.7% 400 0 -400 Local Buckling 1.9% Global Buckling θ GB =0.3%, 698 kN Loss of Tensile Strength 2.5% -800 -4 -2 0 2 4 Drift (%) 1200 Max. Force 1108 kN (b) Fracture Initiation -1.1% (1.9%) Force (kN) 800 Loss of Tensile Strength -0.3% (2.7%) 400 0 Max.Drift -7.0% (-4.0%) -400 Local Buckling -2.6% Global Buckling θ GB =1.0%, 529 kN -800 -8 -6 -4 -2 0 2 4 Drift (%) 1600 (c) Max. Force 1299 kN Force (kN) 1200 Fracture Initiation 5.9% (2.9%) 800 400 Max. Drift -1.0% (-4.0%) Loss of Tensile Strength 6.4% (3.4%) 0 Local Buckling 0.3% (-2.7%) -400 -800 -2 0 2 Global Buckling θ GB =6.8%, 565 kN 4 6 8 10 Drift (%) Figure 4.2: Typical brace response for (a) Far-field loading (HSS1-1 shown), (b) Near-fault compression (HSS1-2) and (c) Near-fault tension (P1-3). Drifts in parenthesis are relative to residual drift after near fault loading. Drifts underlined are reported in Tables 4.1 and 4.2. 128 100 (a) ΣEFI/EY ΣEFI/EY = 0.99ΣELB/EY + 10.5 HSS1 (Grout Fill) 50 HSS1 HSS2 P1 P2 10.5 W 0 0 50 ΣELB/EY 100 100 (b) ΣESL/EY ΣESL/EY = 1.01ΣEFI/EY + 3.8 HSS1 (Grout Fill) 50 HSS1 HSS2 P1 P2 3.8 W 0 0 50 ΣEFI/EY 100 Figure 4.3: Energy dissipated prior to (a) Fracture initiation (FI) versus local buckling (LB) and (b) Strength loss (SL) versus fracture initiation. 129 6 Fracture Drift (%) HSS1 (Grout Fill) HSS1 4 HSS2 P1 P2 2 W (a) 0 0 1 2 Width-Thickness Ratio/AISC Limit 100 HSS1 (Grout Fill) HSS1 ΣE/EY HSS2 P1 50 P2 W Connection Failure (b) 0 0 1 2 Width-Thickness Ratio/AISC Limit Figure 4.4: Effect of width-thickness ratio on (a) Maximum drift at fracture initiation and (b) Normalized dissipated energy. 130 6 Fracture Drift (%) HSS1 (Grout Fill) HSS1 4 HSS2 P1 P2 2 W (a) 0 0 1 2 3 Slenderness Ratio/AISC Limit 100 HSS1 (Grout Fill) HSS1 ΣE/EY HSS2 P1 50 P2 W Connection Failure (b) 0 0 1 2 3 Slenderness Ratio/AISC Limit Figure 4.5: Effect of slenderness ratio on (a) Maximum drift at fracture initiation and (b) Normalized dissipated energy. 131 (a) (b) (c) (d) Figure 4.6: Local buckling shapes for (a) HSS, (b) Pipe, (c) Wide Flanged and (d) Grout-filled HSS cross sections. 132 CL (a) Reinforcing Plates CL (b) Figure 4.7: (a) Symmetric local buckling at brace midpoint and (b) Middle reinforcement plate (top and bottom)-induced unsymmetrical buckling. 133 Net Section Reinforcement plate Net Section (a) (b) Weld access hole (c) (d) Figure 4.8: Net section details for (a) Reinforced HSS4x4x1/4, (b) Pipe3STD, (c) W12x16; (d) Net section failure of Pipe3STD. 134 Sliding Beam Constraint Frame N Actuator (220 kip, +/- 10 in) Monotonic 10’-3” Specimen Reaction Wall Loading Connection Gage Length (3’-3”) (a) Force (kip) 300 Pipe5STD Pipe3STD 200 100 (b) 0 0 1 2 Connection Deformation (in) Figure 4.9: (a) Experimental connection gage length (refer Figure 3.10a for locations of wirepots) and (b) Load deformation response of Pipe3STD and Pipe5STD tests with fracture at the net section. 135 Design Capacity (kips) 400 R RyFyAg yFyAg R RtFuAg tFuAg Overestimated 200 Underestimated (a) 0 0 200 400 Pmax (kips) 1/2[RyFyAg + RtFuAg] (kips) 400 200 (b) 0 0 200 400 Pmax (kips) Figure 4.10: Maximum experimental forces compared to (a) Py,exp=RyFyAg and Pu,exp=RtFuAg capacities and (b) Average of Py,exp and Pu,exp. 136 Chapter 5 Application and Evaluation of the CVGM for Large-Scale Components Prevailing approaches to characterize the fatigue and fracture performance of braced frame and other structural components are based mostly on empirical or semi-empirical methods. For braces, previous research has relied on critical longitudinal strain measures at the material or cross sectional level, or cycle counting and fatigue-life approaches at the component level (Tang and Goel, 1989). In fact, recent studies (e.g. Uriz and Mahin, 2004) have combined these approaches by applying fatigue-life approaches to a fiber strain at a brace cross-section. While these approaches represent important advances in the fatigue-fracture prediction methodology for structures, they do not directly incorporate the effects of local buckling or the complex interactions of stress and strain histories that trigger crack initiation in bracing components. Consequently, large-scale testing is still required to characterize the fracture performance of these details (Lehman et al., 2008). In part, the dependence on experiment-based approaches can be attributed to the lack of computational resources required to simulate phenomena such as local buckling that create localized stress and strain gradients that cause fracture. However, where fracture is of concern, 137 the reliance on simplistic models is primarily due to the lack of suitable stress/strain based fracture criteria to accurately evaluate the complex interactions of stresses and strains. This is particularly the case when fracture occurs in structural components subjected to large-scale yielding and cyclic loading where traditional fracture mechanics approaches are not accurate. Moreover, many of these situations (especially those found in braced-frames) do not contain a sharp crack or flaw, which is another necessary assumption for the use of traditional fracture mechanics. Finally, earthquakes produce Ultra Low Cycle Fatigue (ULCF) in structures where very few (typically less than 10) cycles of extremely large magnitude (several times yield) are typical during the dynamic response of a building. This ULCF behavior is quite different from low or high cycle fatigue, which occurs in bridges and mechanical components. Consequently, continuum-based models that capture the fundamental physics of the ULCF/fracture phenomena are required to capture the complex stress-strain interactions leading to fracture. The models presented in this chapter simulate the micromechanical processes of ULCF to predict fracture from a fundamental physics-based perspective. They are fairly general, can be applied to a wide variety of situations as they work at the continuum level, and are relatively free from assumptions regarding geometry and other factors. Finally, these models require inexpensive tension coupon type tests for calibration. Kanvinde and Deierlein (2007) suggested an explanation for the processes which may govern micromechanical ULCF behavior during earthquake-type cyclic loading. The resulting continuum-based, Cyclic Void Growth Model (CVGM) has shown promise in simulating the physical void growth, shrinkage and damage events that lead to ductile fracture initiation during cyclic loading in small-scale experiments. The model has been rigorously examined by Kanvinde and Deierlein (2007) at the small-scale across a variety of steel types, geometries and loading histories. In this chapter, the CVGM is applied to the brace specimens described in Chapters 3 and 4 to extend the work of Kanvinde and Deierlein and assess the accuracy and limitations of the 138 model at a larger scale. Referring to the previous discussion, the brace fracture at the middle plastic hinge presents a case where large-scale yielding and smooth geometries limit the applicability of traditional fracture mechanics. Furthermore, the testing matrix presented in Chapter 3 provides a rich collection of different steel types, cross-sectional shapes and loading histories to assess the capabilities of the CVGM at the large-scale. However, the global and local buckling-induced behavior of the braces in the presence of cyclic inelastic response under multiaxial stresses presents challenges in simulating these components which must be resolved to accurately predict the fracture. A successful large-scale evaluation of the physics-based fracture model provides a powerful framework which can be used to investigate structural component or system behavior without experimentation. For example, while the results from the nineteen brace tests, presented in Chapter 4, suggested trends between brace ductility and geometric and material properties, the experimental results alone do not form a basis for providing conclusive recommendations in the context of brace performance and detailing guidelines. In fact, large-scale testing results are rarely exhaustive due to insufficient lab capabilities and high material and laboratory costs that accompany large-scale testing. Thus, the development of simulation methodologies provides researchers with powerful tools to generalize experimental data with the ultimate goal of an improved assessment of fracture susceptibility in steel systems. To provide support for such a methodology for large-scale structural components, this chapter reviews a finite-element simulation study and the performance of micromechanical-based fracture models applied to the brace experiments of Chapters 3 and 4. The chapter begins by reviewing the formulation of the Cyclic Void Growth Model (CVGM) and the calibration procedure for the CVGM parameters. Next, the small-scale CVGM validation results from a prior study (Kanvinde and Deierlein, 2007) are briefly introduced to illustrate the accuracy of the CVGM fracture 139 predictions across multiple small-scale experimental specimens, seven different steels, and diverse loading histories. The fracture prediction methodology is then developed for the largescale brace component tests presented as part of this study. Here, the results of finite element simulations, and corresponding CVGM fracture predictions, of each bracing member are presented to examine the performance of the model across various material types and loading histories. The fracture predictions are discussed in a deterministic as well as a probabilistic framework, where the latter incorporates material uncertainty. Finally, the implications of this study are discussed in the broader context of the state of the art in fracture modeling in earthquake engineering. Since the micromechanical-based fracture model is based on continuum stress and strain quantities, the model is sensitive to the accurate description of the material constitutive response as well physical phenomena which interactively affect the continuum stresses, especially for postbuckling behavior. Thus, issues associated with finite-element modeling, such as proper calibration of material constitutive models, and modeling of initial brace imperfections and crosssection local buckling are given special attention when developing the fracture prediction methodology. 5.1 DEVELOPMENT OF THE CYCLIC VOID GROWTH MODEL (CVGM) This section presents the fracture criterion for the CVGM model. The model is expressed in terms of continuum stresses and strains which intend to reflect void growth and coalescence during inelastic cyclic loading. Next, material constitutive model calibration is discussed as the accuracy of the CVGM depends on correctly simulating phenomena such as necking and buckling which are highly sensitive to material constitutive response. Then, the calibration procedure for the CVGM fracture parameters is reviewed. Finally, the accuracy of the CVGM fracture predictions for small-scale (on the order of several inches) details is discussed. 140 The CVGM is derived from the findings of McClintock (1968) and Rice and Tracey (1969) that the monotonic growth rate of a single spherical void, dr/r, in an elastic-perfectly plastic continuum is exponentially related to the hydrostatic stress state, σm – ⎛ 1.5σ m dr = 0.283exp ⎜ r ⎝ σY ⎞ p ⎟ dε ⎠ (5.1.1) Where σY is the yield stress, and dεp is the incremental equivalent plastic strain defined by – dε p = 2 p d ε ij .d ε ijp 3 (5.1.2) For an incremental plastic loading excursion, from εpn-1 to εpn, Equation 5.1.1 can be integrated to determine the new void size in relation to the void size at the previous step – ε np ∫ ε np−1 εp n ⎛ 1.5σ m dr = C exp ⎜ r εp ⎝ σY ∫ n −1 ε np ln ( r ) ε p = n−1 ε np ⎞ p ⎟ dε ⎠ ⎛ 1.5σ m ⎞ p ⎟ dε σY ⎠ ∫ C exp ⎜⎝ ε np−1 (5.1.3) (5.1.4) If the new void size at εpn is Rn, and the original size at εpn-1 is Rn-1, the above expression can be used to describe the ratio of the new void size to the previous void size – εp ⎛ R ⎞ n ⎛ 1.5σ m ⎞ p ln ⎜ n ⎟ = C exp ⎜ ⎟ dε ⎝ σY ⎠ ⎝ Rn −1 ⎠ ε np−1 ∫ (5.1.5) Subsequently, D’Escata and Devaux (1979) suggested replacing the yield stress by the effective, or von Mises, stress, σe, to provide a better description of void growth in the presence of strain hardening. Following this refinement, the ratio σm/σe referred to as the stress triaxiality, T, is a scalar quantity which affects the rate of void growth in ductile metals during inelastic loading. Equation 5.1.5 is based on analytical derivations of the growth of a single void and does not explicitly account for the interaction effects of neighboring voids. However, several researchers 141 including Hancock and Mackenzie (1976), Panontin and Sheppard (1995), Chi and Deierlein (2000) and recently Kanvinde (2004) have demonstrated the effectiveness of this type of criterion to predict fracture during monotonic tensile loading. To facilitate calibration, and thus the prediction methodology itself, Equation 5.1.5 is best expressed in terms of the void ratio at any plastic loading increment, Rn, with respect to the original void size, R0 – ⎛R ln ⎜ n ⎝ R0 ⎞ ⎟= ⎠ ε np ∫ C exp (1.5T ) d ε (5.1.6) p 0 With this Void Growth Model (VGM), as it will be referred to henceforth, simple notched-bar (to generate the necessary triaxial stress state) tensile tests and complementary finite-element simulations are used to calibrate the material dependent, critical void size, Rcrit. From the equivalent plastic strain and triaxiality evolution at the critical fracture point, it is assumed that at fracture, Equation 5.1.6 describes a fracture parameter, η – ln ⎛⎜ η= ⎝ Rcrit C ⎞ R0 ⎟⎠ p ε crit = ∫ exp (1.5T ) d ε p (5.1.7) 0 A monotonic fracture criterion can then be proposed as – ε np ∫ exp (1.5T ) d ε p ≥η (5.1.8) 0 While Equation 5.1.8 is developed by considering the growth of a single void, the calibration of η implicitly accounts for void interaction. By evaluating η at the first occurrence of a macroscopic crack, the parameter describes void-cluster coalescence rather than a critical size of a single void. Thus, the criterion tracks the critical void size that will lead to necking instabilities between voids as illustrated in Figure 5.1. In general, when the stress and strain gradients are relatively shallow, the fracture criterion is satisfied over a large volume of material. If the criterion is evaluated in the presence of sharp stress and strain gradients (for example, at a crack tip), then it must be satisfied over a characteristic volume of the material. This volume is considered a material 142 property and is usually presented as the characteristic length, l*. In the context of the shallow stress and strain gradients from the notched-bar and brace geometries discussed in this chapter, it will not be necessary to consider the characteristic length effect. While the intent of the VGM is to model void growth under positive triaxiality (T > 0), i.e. tensile hydrostatic stress, it cannot simulate void collapse under a negative (or compressive) triaxial stress state during cyclic loading such as observed during earthquakes. To account for void collapse during negative triaxialities, Kanvinde (2004) proposed the following modification to the VGM – ηcyclic ⎛R ⎞ ⎛ = ln ⎜ n ⎟ = ⎜ ⎝ R0 ⎠ ⎜⎝ ⎞ ⎛ exp ( 1.5T ) d ε ⎟ − β ⎜ ⎟ ⎜ ε np−1 ⎠T >0 ⎝ p ε np ε n ∑∫ 0 p p ε np ε n ∑ ∫ exp ( 1.5T ) d ε 0 εp n−1 p ⎞ ⎟ ≥ 0 (5.1.9) ⎟ ⎠T <0 This expression will be referred to as the CVGM and introduces a second term to the original VGM to account for loading excursions with negative triaxialities (T < 0). Subtracting this term simulates the effect of void collapse mechanisms. Following Kanvinde (2004), different loading rates for growth and collapse are not considered. Therefore, β is assumed to be equal to 1 for this study. In addition, ηcyclic, or ln(Rn/R0), is restricted to values greater than or equal to zero. This may be interpreted to imply that Rn/R0 remains greater than or equal to one, or Rn ≥ R0, i.e., the void size is assumed to remain larger than or equal to the unity. However, this cannot be independently verified, but as indicated by Kanvinde and Deierlein (2007) and discussed subsequently in this chapter, this assumption provides results that are in good agreement with experimental observations. Similar to the VGM, a fracture criterion is also specified for cyclic loading. However, unlike monotonic loading, the fracture toughness is assumed to reduce from the effects of cyclic loading. 143 The formulation by Kanvinde and Deierlein (2007) account for this damage by specifying the CVGM fracture criterion as – ηcyclic ≥ f ( D )η (5.1.10) Where f(D) is a damage function which reduces (i.e., f(D) ≤ 1) the monotonic fracture parameter, η. The damage is assumed to occur primarily during compressive loading when voids collapse into a more oblate shape, introducing damage at the corners of the void. This damage is verified in Figure 5.2 by examining the fractured surfaces of a steel material after monotonic and cyclicinduced fracture. Referring to the figure, Scanning Electron Microscope (SEM) images of fractured surfaces from Kanvinde and Deierlein (2007) are shown for monotonic and cyclic loading (Figure 5.2a and 5.2b, respectively). A contrast can be seen between the smaller, somewhat squished dimples formed prior to cyclic fracture initiation as compared to the larger, more spherical dimples from monotonic fracture. To reflect the damage to the fracture toughness, an exponential damage function is specified by Kanvinde and Deierlein (2007) as – ( f ( D ) = exp −λε p* ) (5.1.11) Where λ is a model parameter and the damage is determined as the equivalent plastic strain at any load reversal point (εp*) determined by a switch from a negative to positive triaxiality. Thus, if plotted versus cycle number, the damage takes the form of a decreasing step function. This will be illustrated in the following sections. 5.1.1 MATERIAL BEHAVIOR, CONSTITUTIVE MODELS AND CALIBRATION Considering Equations 5.1.9 and 5.1.10 above, the accuracy of the fracture predictions depends on an accurate finite element simulation of the material constitutive (stress and strain) response at the critical fracture locations. Since the simulations are conducted at a continuum, rather than a micromechanical scale, the material constitutive models cannot directly simulate the micromechanical processes responsible for material plasticity (such as dislocation motion). This 144 results in two issues in the context of this study (1) The constitutive models themselves may not be sophisticated enough to capture complex hardening behavior, especially under cyclic nonproportional loading, resulting in situations where it is impossible to develop calibrated parameter sets that simulate response accurately for all experiments and (2) The calibration is based on phenomenological, rather than physical procedures, resulting in a high degree of subjectivity and tedium, in the calibration process. When developing constitutive relationships for steel and other common alloys, several simplifying assumptions are typically made to describe the average, macroscopic, material behavior. First, it is common to assume that steel is both homogeneous and isotropic. Material homogeneity is best described through the statement that, for any loading condition, every material point in the body will show an identical response. Isotropy is the assumption that the material has identical properties in all directions and is not orientation dependent. For small deformations, the material response can be classified as “linear elastic” in that the stress can be uniquely related to the strain, and vice versa, through a material dependent constant referred to as the elastic (or Young’s) modulus. However, at larger deformations, ductile materials yield and deform inelastically as illustrated in the uniaxial stress versus strain response of Figure 5.3a. Here, the elasticity assumption no longer holds as the work done on the body can not be fully recovered during load reversal. This is primarily due to permanent deformations that accompany dislocation (i.e., line imperfections in the material matrix) motion. For implementation into an analysis program such as ABAQUS (2004), uniaxial, inelastic stress/strain data (along with the elastic properties) can be used with an isotropy assumption to describe the material response along any loading plane. Following this assumption, this type of material model is typically referred to as an isotropic hardening model and is usually represented by the growth of a (yield) surface in multi-dimensional stress space such as Figure 5.3b instead of the uniaxial stress increase of Figure 5.3a. 145 During cyclic loading, cold-working anisotropic effects are introduced through dislocation multiplication and pile-up. The movement of dislocations in one direction generates local back stresses which tend to assist movement in the opposite direction upon load reversal. This produces the well-known Bauschinger effect, decreasing the yield stress in compression, for example, if the material was first loaded in tension. Since loading direction determines the evolution of the stress state, the isotropic assumption is no longer valid. To account for this anisotropy, the yield surface (i.e., consider the surface shown in Figure 5.3b) is allowed to move as well as grow, thus introducing a combined kinematic-isotropic hardening rule. The kinematic hardening rule is often described in terms of a back stress (typically designated as α), named from the effect of dislocation pile-up behavior described previously. For example, the ArmstrongFrederick (1966) model is often used to decribe the incremental back stress vector, dαij – dα ij = C σ0 (σ ij − α ij ) d ε p − γα ij ε p (5.1.12) Where C and γ are material parameters, dεp and εp are the incremental and current equivalent plastic strain quantities, respectively, defined by equation 5.1.2. The growth of the yield surface, or the isotropic behavior, is described by σ0 – ( σ 0 = σ Y + Q∞ 1 − e− bε p ) (5.1.13) Where Q∞ and b characterize the maximum size of the yield surface and the saturation rate, respectively, and σY is the value of the yield stress as before. With the back stress tensor fully defined, the yield surface, f, can be written as – f = 3 ( Sij − α ij )( Sij − α ij ) − σ Y 2 = 0 2 (5.1.14) Where Sij is the deviatoric stress tensor. Figure 5.4 illustrates this combined hardening model in principal stress space (ABAQUS, 2004). As illustrated in Figure 5.4, the ratio of C/γ is proportional to the radius of the yield surface and describes the saturation limit of the back stress 146 component, α. Considering the saturation value of Equation 5.1.14 at large plastic strains, the model is bounded by a limit surface of the size proportional to σY + Q∞ + C/γ. Armstrong and Frederick (1966), and later, Lemaitré and Chaboche (1990), along with the ABAQUS Theory Manual, version 5.5 (ABAQUS, 2004) can provide further details. From Equations 5.1.13 and 5.1.14, the isotropic-kinematic hardening law necessitates the calibration of five material parameters, σY, Q∞, b, C and γ, to fully describe the model. The yield stress, σY, is relatively easy to obtain from a standard tension coupon experiment. The isotropic hardening parameters, Q∞ and b, are calculated from a uniaxial cyclic test with multiple increasing symmetric plastic excursions. From this data, a first estimate can be made on the maximum size and the rate of growth of the elastic envelope. Once the yield stress and isotropic hardening parameters are specified, the kinematic hardening components can be calibrated to provide the best fit across cyclic and monotonic tests. Inevitably, this process (outlined in Figure 5.5 and discussed more in subsequent sections) requires some iteration to properly tune the model parameters. 5.1.2 CVGM CALIBRATION This section describes the calibration procedure for the two CVGM parameters, η and λ. Unlike the material constitutive model which is calibrated with smooth uniaxial coupon tests, the CVGM parameters are calibrated with circumferentially notched-bar specimens. The notch, such as shown in Figure 5.6a, produces a high-triaxiality with a very shallow gradient over the central region of the notched cross section. Since the VGM reflects the processes of void growth and coalescence that typically occur under high triaxiality values (T > 0.4; Bao and Wierzbicki, 2005), the notched bar geometries are fabricated to generate relatively high triaxiality values. Referring to Figure 5.6a, the magnitude of the triaxiality is controlled by the ratio of the neck 147 diameter, D0, to the notch radius, r*. A smaller r*/D0 suggests a larger constraint, and therefore a higher triaxiality in the notch region, as compared to a larger r*/D0 which provides less constraint. 5.1.2.1 CALIBRATION OF η To calibrate η, the notched bar tests are complemented by finite element simulations, such as described in detail by Kanvinde (2004) and shown in Figure 5.7. These feature an axisymmetric finite element model, incorporating the material constitutive relationships described in the previous section. Figure 5.6b shows good agreement between the simulated and the experimental load-deformation response, including the point of experimental fracture. The stress-strain histories leading up to this point are integrated according to Equation 5.1.8, described earlier, to generate an estimate of η for each experiment. The notch geometry ensures that the highest triaxiality is observed at the center of the notched cross section, requiring this integration only at one node, i.e. the central node of the notched cross section (Refer Figure 5.7). Repeating this procedure for each experiment provides statistical information regarding the parameter η. The parameter, η may also be indirectly inferred if the upper shelf Charpy V Notch Energy is known or specified. For this purpose, an empirical relationship (Kanvinde and Deierlein, 2006) between the Charpy V-notch (CVN) upper-shelf energy, ECVN (ft-lbs) may be used. η = 0.018 ECVN − 1.30 (5.1.15) 5.1.2.2 CALIBRATION OF λ Once η is calibrated, cyclic notched-bar experiments and complementary finite element simulations are used to calibrate λ. Referring to Equation 5.1.10 and Figure 5.8, λ is obtained from an exponential regression analysis through the average monotonic fracture parameter (0, η) 148 and multiple cyclic data points (εp*, ηcyclic) such that the x-coordinate indicates the accumulated damage at the beginning of the failure cycle, whereas the y-axis coordinate plots the ηcyclic/η at the instant of fracture observed in the experiment. Referring to a previous discussion, the damage is assumed to be the equivalent plastic strain at the beginning of the tensile excursion of experimental fracture. Also indicated on Figure 5.8, an exponential function of the form f(εp*)=exp(-λ.εp*) is fit to this data through a regression fit, resulting in a calibrated value of the CVGM parameter, λ . The regression fit is constrained to pass through the point (0, η ) to appropriately reflect monotonic fracture. Multiple cyclic tests are used to query a range of damage values prior to fracture. The damage prior to fracture can be controlled by varying the loading history and/or the specimen triaxiality. In general, specimens with lower triaxiality will accumulate greater damage prior to fracture as compared to specimens with high triaxiality. The calibration range can be determined from the expected magnitude of damage where fracture is predicted. This may necessitate an approximate, a priori simulation of the component of interest. The notched-bar tests used to predict large-scale brace fracture in this study highlight the possible shortcomings of using cyclic material calibration experiments which do not sample appropriate damage levels. This will be addressed in a subsequent section. In addition, the cyclic loading histories for the notched-bar calibration tests are designed according to the applicable range of ULCF where a relatively small number (< 5-10 cycles) of very large inelastic cycles are applied prior to fracture. 5.1.3 CVGM APPLICATION AND VALIDATION IN SMALL-SCALE DETAILS Once the model parameters (η and λ) are calibrated, along with the material constitutive model, the CVGM can be used to predict fracture. Figure 5.9 illustrates the fracture prediction for a cyclically loaded notched bar. A detailed finite element analysis is used to determine the stress 149 and strain histories at the center of the notched-bar – the location of experimental fracture initiation. The increasing solid line is calculated according to Equation 5.1.9 and represents the demand, or ηcyclic, at the critical material point, while the dashed line is the fracture capacity described by Equation 5.1.11. Note that the capacity, following Equation 5.1.11 and prior discussions, degrades in a stepwise fashion. Fracture is predicted to occur when the demand exceeds the capacity, as indicated on Figure 5.9. The instant in the simulation corresponding to this event can be compared to the experimental fracture instance to evaluate accuracy of the CVGM. Note that the prediction shown in Figure 5.9 is based on mean η and λ values. Probabilistic aspects of these predictions will be discussed in a subsequent section. Kanvinde and Deierlein (2007), demonstrated the effectiveness of the CVGM in predicting fracture in various material types and notch geometries, exposed to different loading histories. Referring to Figure 5.10 (adapted from Kanvinde and Deierlein, 2007), the accuracy of the CVGM is demonstrated by comparing the equivalent plastic strain at the predicted fracture instance, εpanalytical, to the equivalent plastic strain at experimental fracture initiation, εpexperimental. The monotonically increasing equivalent plastic strain is used in the comparison for the convenience it allows in identifying a specific instance within a cyclic loading history. Thus, the solid line corresponds to a perfect prediction while the dashed lines indicate a 25% error margin between the prediction and the experiment. In general, the study concluded that the CVGM performs well for the material types, loading histories and scale of the 46 notched-bar experiments. 5.2 APPLICATION OF CVGM TO LARGE-SCALE BRACING COMPONENTS Considering the accuracy of the CVGM predictions applied to small-scale notched bar experiments, this section evaluates the methodology for large-scale details. The focus of the discussion will be validating the CVGM using the representative SCBF brace component tests of 150 Chapters 3 and 4. Similar to the previous discussion, the methodology will consist of material model and CVGM calibration, as well as large-scale finite element brace simulations. Analogous to the notched-bar analyses, the accuracy of the brace fracture predictions depend on accurately simulating the stress and strain histories at the critical point of fracture. In the context of the buckling-induced fracture processes in brace component behavior, the accurate simulation of complex phenomena such as local buckling is shown to control the fracture prediction accuracy. 5.2.1 MATERIAL MODEL CALIBRATION To reintroduce the large-scale testing matrix (review Chapter 3 and 4 for more detail), Figure 5.11 illustrates the three cross-section types used in the experimental program where two HSS (HSS4x4x1/4 and HSS4x4x3/8), two Pipe (Pipe3STD and Pipe5STD) and one Wide-Flanged shape (W12x16) comprise the nineteen experiments. Also shown in the figure are locations along the cross-section where material coupons were extracted for constitutive model calibration as well as CVGM parameter calibration. The dimensions for the circumferentially notched and smooth tensile coupons are shown along with the number of specimens extracted from each location. The large-notched (LN) bar is subjected to a cyclic loading history (illustrated in Figure 5.12e) while the other specimens are monotonic tension experiments. Also shown in Figure 5.11, are typical “flat” tension coupons from both HSS cross-sections and fabricated according to ASTM Standard E8 (2005): Standard Test Method for Tension Testing of Metallic Materials. Using the experimental data from these specimens, Figure 5.5 illustrates the calibration procedure for the combined isotropic-kinematic hardening model described previously. First, an average yield stress (σY) is calculated from the smooth and ASTM tension coupons using a 2%-strain offset rule. These measurements are listed in Table 5.1 along with other material properties. Next, the circumferentially large-notched cyclic experiments are used to approximate the isotropic hardening law (i.e., Q∞ and b). The specimen is modeled in ABAQUS using the axisymmetric 151 element formulation and loaded with the cyclic history shown in Figure 5.12e (cycles of +0.15/0.05 inches across a 1 inch gage length). From experience, the initial kinematic hardening coefficients are taken as C = 300 and γ = 50 with Q∞, and b set to 15 and 5, respectively. The isotropic parameters are adjusted using 2-4 analyses to obtain a first approximation. An iterative approach is used as it is difficult to rigorously characterize the growth of the yield surface with the relatively large, and few numbers of, plastic excursions during the cyclic loading of the notched-bar test. Ideally, a uniaxial specimen with a symmetric loading history comprised of a large cycle count would be used to measure the growth of the yield surface. However, as mentioned previously, a large cycle count combined with a smooth geometry does not facilitate the CVGM calibration. Therefore, to reduce fabrication and testing costs, the approximate cyclic material behavior is obtained from the notched-bar experiments with the final check being the large-scale brace force-deformation behavior (see Figure 5.5). After the isotropic hardening parameters, Q∞ and b, are approximated from the large-notch experiments, the smooth and small-notched monotonic tests, along with the first pull of the largenotched cyclic test, are used to calibrate the kinematic hardening rule. The isotropic parameters can be slightly adjusted during this stage, keeping in mind the approximate values obtained from the large-notch experiments. The new kinematic and isotropic parameters are then applied to the large-notch analysis to ensure the cyclic behavior is acceptable. Figure 5.12 compares the simulation results after this calibration procedure with the experimental data from the corner material specimens of the HSS4x4x1/4 cross-section. A single set of parameters (σY = 73, Q∞ = 850, b = 160, C = 14.5 and γ = 5.27) for the combined hardening law is able to describe the behavior of the various specimens fairly well. This list of parameters is recorded in Table 5.2 along with the other material types. The same procedure is used to calibrate the material for the walls of the HSS brace. After both material types are defined, a large-scale brace continuum 152 model (discussed more in a later section) is analyzed with the small-scale parameters to verify the constitutive response at the large-scale. Figure 5.13 compares the simulated and experimental force-deformation response for an HSS4x4x1/4 bracing member subjected to a far-field loading history. Also of importance is the instance of local buckling in the simulation as compared to the experiment. Buckling is addressed more in a later section. While the good agreement between the experiments and simulations presented in Figures 5.12 and 5.13 is representative of all material types and bracing members, only the HSS4x4x1/4 and Pipe5STD brace/material types are calibrated with a single set of hardening parameters (i.e., σY, Q∞, b, C and γ). The HSS4x4x3/8 and Pipe3STD brace/material types required different parameter sets to describe the behavior of the small and large-scale specimens. Ideally, a unique constitutive model parameter set could predict material behavior across the variety of scales, geometries and loading histories. However, this is somewhat of an unrealistic aim as the constitutive model should be considered imperfect, and whose parameters may not be applicable across a wide range of inelastic strain levels (ABAQUS, 2004). In fact, in the case of the HSS4x4x3/8 and Pipe3STD braces which, in general, survived several more inelastic cycles as compared to the less compact HSS4x4x1/4 and Pipe5STD (see Chapter 4) the repeated loadings could be highlighting an inherent cumulative error effect of the combined hardening model. Considering that the objective of the current study is to apply and evaluate the CVGM at the large-scale, the finite element simulations, and therefore the constitutive model, are regarded as a tool which can reproduce the stress and strain histories of the experimental specimens. In the case where the calibration procedure outlined in Figure 5.5 is not applicable across all experiments, the parameters are adjusted accordingly so as to capture the observed experimental behavior. For example, for the small-scale specimens, the load-deformation behavior was used to determine accurate material modeling, while for the large-scale brace experiments, it was considered paramount to predict the instance of local buckling. While local buckling is dependent on brace 153 geometry through brace slenderness and cross-section compactness, material hardening also influences behavior. The modeling of the large-scale brace simulations and buckling phenomena is discussed in the following section. 5.2.2 LARGE-SCALE BRACE SIMULATIONS Figure 5.14 illustrates a representative finite element model for a brace specimen constructed using the ABAQUS simulation software (ABAQUS, 2004). The simulations featured threedimensional, twenty-node brick elements with reduced integration (type C2D20R in the ABAQUS element library), which were determined to simulate through-thickness bending of the specimen walls with a high degree of accuracy. The simulations were based on the measured, rather than the nominal dimensions of the braces (see Figure 5.15). To reflect experimental conditions accurately, a 1.5 inch clear distance between the end of the brace and the gusset plate was incorporated in all brace models (Figure 5.14). Symmetry in the boundary conditions, specimen and the deformation mode are leveraged to construct the quarter model as shown in the figure. Typical meshes for various cross sections are shown in Figure 5.14. Referring to the figure, the mesh is finer at the center of the brace where severe plastic deformations are expected. The mesh gradually transitions to a coarse mesh at the third point of the brace, such that the element lengths increase in a geometric progression. A total of 25 elements are used along the middle-third of the half-brace, with the elements in the hinge region one-fourth the size of the elements at the ends of this region. A detailed mesh-refinement study verified the accuracy of this mesh. 5.2.2.1 MODELING GLOBAL AND LOCAL BUCKLING Since the strains responsible for fracture are controlled by global and local buckling of the brace, it is important to accurately simulate these events in the brace simulations. To achieve this, global 154 and local imperfections are introduced to the brace model by scaling eigenvectors from elastic buckling analyses. The following subsections discuss these aspects of modeling, and examine the accuracy of the adopted approach. 5.2.2.1.1 IMPERFECTIONS AND BUCKLING SIMULATIONS Elastic buckling analyses are performed with ABAQUS to determine the buckling mode shapes of each brace specimen. The “global” buckling analysis involves the application of a compressive axial load at the gusset plate while a separate “local” buckling involves the application of a compressive load at the partition between the fine and coarse mesh region, 20 inches from the brace mid-point. Figure 5.16 shows the buckling mode shapes obtained from the elastic buckling analyses for the HSS4x4x1/4. These buckling modes are scaled appropriately and incorporated as deformation imperfections into the inelastic cyclic loading simulations discussed subsequently. The scaling procedure is discussed next. The global imperfections were introduced by scaling the global buckling mode shape, such that the peak deflection at the center was L/1000, which is equal to the maximum sweep of compression members assumed by AISC (2005). Thus, the elastic global buckling eigenvector is scaled such that the maximum out-of-plane imperfection is 0.12 inches. Following the measurement procedures by Schafer and Peköz (1998), the local imperfection magnitudes are determined from digital end-mill measurements along the walls of four-foot sections of each brace cross-section type (with the exception of the Wide-Flange section). These measurements are illustrated in Figure 5.17 and listed in Table 5.3 for the HSS and Pipe cross-sections. The maximum values from each brace cross-section listed in Table 5.3 were chosen as the local imperfection magnitudes in the brace analyses. Interestingly, these magnitudes do not influence the final solution. In fact, virtually identical stress and strain histories are obtained without 155 incorporating local imperfections. Considering the relatively small imperfections, the solution tends to be dominated more by the plastic strains accumulated during repeated cyclic loading. 5.2.2.1.2 COMPARISON TO EXPERIMENTAL GLOBAL BUCKLING The first inelastic event during the far-field cyclic loading experiments is brace buckling, while the near-field loading histories yield the brace in tension prior to buckling (refer to Chapters 3 and 4 for loading history descriptions). Buckling, often described by the maximum, or critical, compressive load is dependent on member geometry, material properties, and imperfection magnitudes. Figure 5.18 compares the experimental buckling loads (presented earlier in Chapter 4) to the simulated buckling loads from the finite element models. On average, the ratios of the predicted to experimental buckling load are 1.06 and 1.35 for the far-field and near-field simulations, respectively. The HSS4x4x1/4 simulations are used as an example to compare the larger predicted buckling loads for the near-field loading history (Figure 5.18b) to the far-field loading (Figure 5.18a). These observations from the near-field buckling analyses may be explained by the lack of axial residual stresses in the model as well as the tension loading prior to buckling (see Chapter 4) which has the effect of removing the initial global imperfections. However, in the context of predicting fracture, it is not critical to accurately predict the buckling load as the plastic strain accumulation from local buckling overwhelms global buckling strains. Local buckling simulation is discussed in the next section. 5.2.2.1.3 COMPARISON TO EXPERIMENTAL LOCAL BUCKLING Referring to the qualitative description of brace failure from Chapter 4, the amplified inelastic strain demand from local buckling is primarily responsible for fracture initiation in the middle plastic hinge of the brace. For accurate application of the CVGM, the instant of local buckling initiation must be correctly modeled to accurately reproduce the continuum stress and strain histories at the critical fracture point. Figure 5.19 illustrates the progression of global and local 156 buckling for an HSS4x4x1/4 bracing member at the compressive peaks of a far-field loading history. The figure compares the recorded experimental events to the continuum-based simulation events. The solid dot on the second compressive excursion to 1.1 inches indicates the first visible local buckling event recorded during the experiment. This point is accurately predicted by the simulation as well. This is representative of all brace analyses presented in this chapter. 5.2.3 BRACE MATERIAL CVGM CALIBRATION This section presents the results of the small-scale material calibration study for the various brace material types. While a previous section discussed the calibration of the material constitutive law, here the focus is on calibrating the CVGM parameters, η and λ. 5.2.3.1 BRACE MATERIAL CALIBRATION RESULTS: η Monotonic tension notched bar specimens, extracted from various locations within each brace cross-section, were used to calibrate the fracture parameter η. Figure 5.11 shows the locations where material coupons were sampled from each brace type. Referring to the HSS experimental results in Chapter 4, fracture initiates at the corner of the tubes rather than on the face. Therefore, more calibration tests are performed on the HSS corner material as compared to the wall material. Referring to the Pipe cross-section material, the welded seam material is different as compared to the base metal. For the Wide-Flange, only the flange material is investigated as local buckling initiates in and remains restricted to the flanges. Table 5.4 presents the calibration results for each material type investigated as part of the smallscale study. The materials are listed by cross-section type and the location within the crosssection. For each monotonic notched-bar experiment, the fracture deformation, Δf, is presented along with the corresponding fracture parameter, η (the λ calibration results are presented in the 157 next section). Axisymmetric finite element simulations are used to determine the stress and strain histories at the fracture location of the notched specimen and Equation 5.1.7 is used to estimate η. In this way, each experiment/simulation combination provides a single estimate of η, while multiple experiments provide statistical data on η. Table 5.4 provides average values, along with the Coefficient of Variation (COV), for each material type. Referring to Table 5.4, the HSS4x4x1/4 corner material is the toughest material tested with an average η of 5.98. It is interesting to note the low toughness of the same (nominal) material type (A500 Grade B specified by AISC, 2005) at the corner of the HSS4x4x3/8 where the average η is found to be 3.62. This may be due to different plate materials and thicknesses used to form the two cross-sections. A comparison between the mean toughness values of the HSS wall and corner materials illustrates the effect of cold working on the steel ductility. The HSS4x4x1/4 corner material was found to be 12.4% less tough as compared to the wall material, while a 3.7% decrease was observed in the HSS4x4x3/8. However, it is relevant to note that despite the apparent trends observed in the mean toughness values, the variations in the wall toughness measurement are large (COV = 22 and 35% for the HSS4x4x1/4 and HSS4x4x3/8, respectively). Referring to the toughness values of the two Pipe materials, the 3 inch Pipe toughness of 4.40 is considerably larger than the less ductile 5 inch Pipe with an average η equal to 2.46. 5.2.3.2 BRACE MATERIAL CALIBRATION RESULTS: λ Referring to the discussion in the first section of this chapter λ is calibrated through an exponential regression fit. The regression analysis uses experimental data and finite element simulations of cyclic notched-bar tests. The notched-bar tests measure the toughness of the material as a function of inelastic damage during cyclic loading. Since the small-scale calibration informs the large-scale fracture prediction, the calibration tests should ideally sample material 158 behavior over the range of damage expected in the large-scale specimen. This recommendation is offered after studying the CVGM fracture predictions of the large-scale braces. While the predictions are discussed in the next section, the different damage levels between the calibration and brace experiments lead to inconsistent fracture predictions in some cases. As illustrated in Figure 5.20, the lower triaxiality in the braces (0.4-0.5) also results in the higher damage levels as compared to those observed in the notched bars, where the triaxiality is significantly higher (in the range of 1.2-1.3). Furthermore, only three cyclic tests were conducted for each material type (four for the HSS4x4x1/4 corner material) and the loading history was not varied between specimens. Thus, the cyclic data is somewhat limited from the small-scale study. The λ values calibrated for each material type are presented in Table 5.4. At the conclusion of this section a more detailed discussion is provided on the effect of insufficient small-scale cyclic data on fracture prediction in the large-scale components. Figure 5.21 illustrates the degradation of fracture capacity in the small-scale cyclic calibration tests. From section 5.1, the x-coordinate indicates the accumulated damage at the beginning of the failure cycle and the y-axis coordinate plots the ηcyclic/η at the instant of fracture observed in the experiment. Following the arguments of Kanvinde and Deierlein (2007), the damage is considered equal to the equivalent plastic strain (εp*) at the beginning of the final tensile pull to fracture. Also shown in Figure 5.21 is an exponential function which is fit to this scatter data through a regression fit, resulting in a calibrated value of the second CVGM parameter λ. The regression fit is constrained to pass through the point (0, η) to appropriately reflect monotonic fracture. The HSS wall and Pipe seam material are not included in Figure 5.21 since fracture did not initiate in these materials during the large-scale tests. The Wide-Flange braces will not be 159 included in the large-scale fracture predictions, so this material is also excluded. Following the procedure outlined in the preceding paragraph, λ-values are generated for each material type, and are summarized in Figure 5.21, and listed in Table 5.4. The subscript NB in the figure and the Table indicates that the trend fit is done using only the notched-bar (NB) experiments (in contrast to a more expanded data set, discussed next). It is also useful to compare the damage incurred to the large-scale braces with the damage to the notched-bar experiments. Introduced previously, Figure 5.21 also includes scatter points for the braces in a manner similar to the scatter points for the notched bars described previously. It is interesting to note that in general, these points are below the trend fit based only on the notched bar scatter points. The dashed line on the figure shows a similar trend fit; however, this fit is based on the entire data set (including the brace scatter points). Correspondingly, the subscript C on the calibrated λ-values indicates that it is based on a “combined” data set. The λC values, for each of the HSS and Pipe steels are higher than the corresponding λNB values. This indicates that calibrating the λ-value based only on a data set that queries a limited range of damage may be inaccurate. Moreover, for the specific situation discussed here, the larger damage observed in the brace specimens implies that using only the notched bar specimens, will result in a lower bound estimate of the λ-value. Since lower λ-values shifts the trend fit upwards, brace fracture predictions based on the λNB values, in general, correspond to a later instance in the loading history as compared to the experimental observations. While the next section describes the prediction results in more detail, here the likelihood of obtaining the results from the notched-bar experiments is examined assuming that the true behavior of the material is the exponential function described by the λC-value. In other words, if the small-scale experiments were repeated, what is the probability that the characteristics of the 160 notched-bar data points (i.e., mean and standard deviation), relative to the exponential function described be the λC-value, will be repeated? This is interesting to consider because, for each material type, it quantifies the likelihood that the notched-bar experiments follow the material behavior described by the λC exponential function. Therefore, the combined damage function represents the population while the notched-bar experiments represent the sample. To investigate this, an error quantity, ε, is first introduced to describe the vertical difference from any experimental point to the damage law. From the notched-bar and brace experiments, a normal probability distribution is generated where the mean at ε = 0 is, by definition, located on the exponential damage law defined by λC. This is illustrated in Figure 5.22. Second, a null hypothesis is proposed which states the mean epsilon of the population is equal to zero (H0: ε = 0) while an alternative hypothesis states that the mean is not equal to zero (HA: ε ≠ 0). Finally, utilizing the Student’s t-distribution and assuming the population error (ε) is normally distributed, a P-value can be computed to assess the probability that the null hypothesis is true. A small Pvalue suggests the null hypothesis may not be true and leads to the conclusion that the notchedbar results are unlikely assuming the behavior of the population is governed by the λC exponential function from the notched-bar and brace experiments. For the purposes of this discussion, a small P-value is defined as less than 5% (Montgomery et al, 2001). Following the hypothesis stated above, the P-values for the HSS4x4x1/4, HSS4x4x3/8, Pipe3STD and Pipe5STD materials are calculated as 30.0, 3.4, 0.1 and 87.6%, respectively. Considering the large P-values for the HSS4x4x1/4 and Pipe5STD materials, the null hypothesis can not be rejected. From this, it can not be stated that with 95% certainty the mean error of the notched-bar data is inconsistent with the exponential damage function defined by λC. While the HSS4x4x3/8 fails the hypothesis test, the P-value is relatively close to the predefined degree of confidence (0.95). On the other hand, the null hypothesis is certainly rejected for the Pipe3STD 161 material due to the low sample standard deviation in ε. A small standard deviation increases the value of the test statistic since it is unlikely (with respect to the null hypothesis) that repeated experimentation will consistently produce data points which are equal distance from the exponential function. From this hypothesis testing we can conclude that for two of the brace materials, the null hypothesis can not be rejected at a high degree of confidence, while the null hypothesis for the Pipe3STD and HSS4x4x3/8 notched-bar samples is rejected with 95% confidence. In summary, two of the four brace material types fail the t-test, concluding that for these materials we can say with 95% confidence that the notched-bar data is inconsistent with the true behavior of the material. While hypothesis testing describes the likelihood that the notched-bar observations are not consistent with the assumed true behavior, it does not reconcile the difference between the λNB and λC calibration values for the two exponential functions. However, referring to Figure 5.21, it is interesting to note that for the material types which failed the hypothesis testing, the brace points are consistently below the dashed line representing the combined fit while the notched-bars are above. Discussed in the next section, these notched-bar tests also provide the worst fracture predictions. This may highlight a fault in CVGM such that different mechanisms are active at lower triaxialities. Furthermore, calibrating λ at small or large damage levels can influence the variation in λ. As discussed previously and explained through the low triaxiality (relative to notched-bars) of the brace experiments shown in Figure 5.20, the damage ranges for the two data sets are quite different, such that the notched-bars incur less damage prior to fracture initiation. Assuming the constant ε distribution (Myers, 2009) shown in Figure 5.22, the variation in the different λ values can be explained by the behavior illustrated in Figure 5.23. Referring to the figure, the bounds 162 through plus and minus one standard deviation of the error distribution are tighter if the calibration includes large damage values as compared to calibrating the function with samples which have smaller damage values. As expected, this behavior is verified through Monte-Carlo simulations. Thus, in lieu of matching the expected level of damage at the fracture location with the calibration tests, the small-scale experiments could be designed to produce large damage values to reduce the variation in λ. 5.2.4 CVGM FRACTURE PREDICTIONS APPLIED TO LARGE-SCALE BRACE COMPONENTS This section presents the fracture predictions for the large-scale bracing members where the stress and strain histories from the brace simulations and the fracture parameters (η and λ) are used to determine the instant when the CVGM fracture criterion (Equation 5.1.10) is satisfied. The predictions are compared to the experimental instances of fracture presented in Appendix A and discussed in Chapter 4. The accuracy and limitations of the CVGM are investigated through the wide-range of brace cross-section and material types as well as the various loading histories and rates of the large-scale testing matrix. Deterministic fracture predictions based on the mean η and λ values are first presented for the far-field, general loading history experiments of the HSS4x4x1/4, HSS4x4x3/8, Pipe3STD and Pipe5STD. Next, the CVGM is applied to the bracing members subjected to asymmetric, nearfield loading histories, to investigate the influence of loading history on the accuracy of the predictions. Then, the fracture predictions are presented for the two HSS bracing members subjected to earthquake loading rates. Finally, an unsymmetrical deformation shape, produced by reinforcing plates at the middle of an HSS4x4x1/4 brace (HSS1-6), further examines the performance of the CVGM with different stress and strain histories. 163 Following the deterministic results, a probabilistic approach is developed to account for the uncertainty introduced into the predictions by the regression analysis used to fit the exponential function. The error quantity (i.e., ε) distributions, discussed previously, are used to generate probabilities of failure at each instance during the loading history. 5.2.4.1 APPLICATION TO HSS AND PIPE CROSS-SECTIONS (STANDARD LOADING) Figure 5.24 illustrates the CVGM prediction for an HSS4x4x1/4 bracing member (HSS1-1) subjected to the standard loading history. Using the finite element analysis results and the calibrated CVGM material parameters listed in Table 5.4, the critical node is determined to be at the corner of the square cross-section. This point is identified on the finite element mesh in Figure 5.24 and coincides with the experimental location of fracture initiation. Also shown in the figure is the increasing demand, or void growth (ηcyclic), and the decreasing capacity, or critical void size, at the critical point of the brace cross-section. At the intersection of ηcyclic and the decreasing capacity function, the fracture criterion (Equation 5.1.10) is satisfied and fracture initiation is predicted to occur. The figure compares the expected fracture instances for two different capacity functions according to the λNB and λC parameters calculated previously. Referring to the figure, ηcyclic exceeds the fracture capacity calculated with the larger λ-value (λC) one cycle before the prediction with the smaller λNB. This is expected considering that a larger λ-value decreases the fracture capacity at a faster rate as compared to a smaller λ. Figure 5.25a shows the CVGM fracture instances from Figure 5.24 as deterministic points on the standard loading history of the HSS4x4x1/4 test where the predicted (i.e., using λNB) and experimental instances of fracture are approximately the same. Also shown in Figure 5.25a is the expected fracture instance according to the larger λC-value used to define the capacity of the brace material. Referring to the figure, using the λC-value, calibrated with both the notched-bar 164 and brace experiments, does not result in a good comparison to the experimental instance of fracture. However, on average (across all HSS4x4x1/4 specimens), it is expected that the CVGM damage function (Equation 5.1.11) will be more accurately characterized by the λC-value because it is based on the experimental points from the large-scale brace tests. The probabilistic methodology presented in the following section will provide a better framework to assess the performance of the CVGM with the two different λ-values. Figure 5.25 also illustrates the fracture predictions for the HSS4x4x3/8, Pipe3STD and Pipe5STD cross-section types subjected to the standard loading history. Referring to Figure 5.25d, the CVGM estimates the instance of fracture initiation accurately for the Pipe5STD bracing member, while the predictions for the HSS4x4x3/8 and Pipe3STD (Figures 5.25b and 5.25c, respectively) are several cycles after the experimental fracture instances. These predictions are the result of the small λNB-values calibrated with the notched-bar tests. The smaller λ-values incorrectly estimate the experimental damage of the Pipe3STD and HSS4x4x3/8 bracing members. However, the larger λC-values, calibrated with both the notched-bar and brace experiments, provide better estimates of the damage to the Pipe3STD and HSS4x4x3/8 brace materials. These results indicate that either 1) the CVGM is not an appropriate criterion to predict fracture in large-scale bracing members or 2) calibrating the λ-value based only on a data set that queries a limited range of damage may be inaccurate. Referring to the first point, the model may be inappropriate to model fracture under the brace loading conditions due to several factors including, but not limited to, – • The relatively low triaxiality range at the critical location of fracture (0.4-0.5) in the brace experiments. Considering the small-scale validation study by Kanvinde and Deierlein 165 (2007) included specimens with relatively large constraint (producing triaxialities in the range of 1.0-2.0), the CVGM has not been tested in situations with low-triaxiality. This could trigger somewhat different micromechanical failure mechanisms other than those assumed by the CVGM. • The exponential damage function employed by the CVGM may be fundamentally flawed, suggesting there is another function which better characterizes damage. While the exponential degradation was shown to work well at the small-scale, the stress and strain histories of the brace experiments are unlike the histories from the notched-bar tests. This may alter the rate of damage accumulation in the braces relative to the previously observed behavior in the small scale validation tests by Kanvinde and Deierlein (2007). While investigating alternative functions is outside the scope of the current study, it is a recommended topic for future work. However, the expected fracture instances using the λC-values illustrate that even if the functional form of the damage law is inaccurate, and/or the low triaxiality alters the assumed void growth mechanisms, the CVGM is still able to describe the behavior of the brace specimens. Referring to the second point, the inaccurate λ-values could be a product of inappropriate smallscale calibration tests such that the damage levels are inconsistent with the brace experiments. Furthermore, referring to Figure 5.23, calibrating λ with the notched-bar data set may produce larger variations in λ as compared to a data set with larger damage levels. Thus, if small-scale experiments were designed to sample larger damage levels, the calibration may be more consistent with the brace points. Nonetheless, the predictions from the HSS4x4x3/8 and Pipe3STD brace types expose some faults of the CVGM if λ is not calibrated properly. 166 5.2.4.2 APPLICATION TO NEAR-FIELD LOADING HISTORIES To examine the capabilities and limitations of the CVGM further, two near-field loading histories (see Chapter 3) are used to generate stress and strain histories in the bracing members which are unlike those observed in the specimens tested with the standard loading history. Considering the CVGM operates at the continuum level, it is interesting to investigate the accuracy of the model in the presence of different loading cases. For example, while the predictions from standard loading may be accurate, a more compressive (or tension) dominated stress and strain history may influence the accuracy of the model. Investigating various loading histories is also of practical importance considering the unsymmetrical behavior of braced-frames during earthquake loading (see Chapter 2). In this section, the near-field loading histories presented in Chapters 3 and 4 are used to examine the accuracy of the CVGM during asymmetric loading histories. Referring to the discussion in Chapter 3, the asymmetric compression history is marked by a large pulse in compression followed by deformation cycles about a residual compressive offset. This is applied to an HSS4x4x1/4 bracing member. An asymmetric tension history is applied to both the Pipe3STD and Pipe5STD bracing members and contains a large initial tensile pulse followed by deformation cycles applied at a residual tensile offset. Referring to Figure 5.26a, using the λNB-value to describe the decreasing fracture capacity for the HSS4x4x1/4 bracing member subjected to the compressive near-field history results in a deterministic fracture prediction which is approximately four cycles after the experimentally observed fracture instance. However, the λC-value shifts the expected fracture instance closer to the experimental. Figure 5.26b illustrates the prediction (i.e., using the λNB-value) for the Pipe3STD bracing member subjected to the tension near-field history. The figure shows the same 167 effect which was observed during the standard loading history of the Pipe3STD brace where the low λNB-value pushes the prediction several cycles past the instance of experimental fracture. On the other hand, the fracture prediction instance for the Pipe5STD bracing member during the asymmetric tension loading history is only one cycle after the experimental fracture instance. Similar to the HSS4x4x1/4, the λC-value provides a more accurate fracture initiation instance for both Pipe specimens. 5.2.4.3 QUASI-STATIC VERSUS EARTHQUAKE LOADING RATE Chapters 3 and 4 describe two earthquake-rate loading experiments, where the standard loading history is applied to each of the HSS brace cross-sections (HSS4x4x1/4 and HSS4x4x3/8) at 360 times the loading rate of the quasi-static experiments. The justification for this rate is discussed more in the previous chapters. Referring to the experimental observations discussed in Chapter 4, the earthquake loading rates did not significantly alter the behavior of the bracing members as compared to the quasi-static experiments. Thus, the accuracy of the CVGM fracture predictions for these fast-rate loading experiments is not expected to be notably changed from the quasi-static tests. Inconsistent displacement limits (from actuator over-shooting described in Chapter 4) between the quasi-static and fast-rate experiments make it somewhat difficult to judge if the increased strain rate or temperature in the region of fracture had a substantial effect on the performance of the brace. However, after both experimental histories are input into the finite element model of the brace and fracture initiation is predicted according to the CVGM, the resulting deviations between the prediction and the experiment are essentially the same for both tests. Therefore, within the precision of the models, rate effects do not seem to affect fracture significantly. This is illustrated in Figure 5.27 where (a) and (b) are replicates of the quasi-static results from Figure 5.25 and Figures 5.27c-d correspond to the earthquake-rate tests. 168 5.2.4.4 APPLICATION TO UNSYMMETRICAL BUCKLING To further examine the capabilities of the CVGM, two eighteen inch reinforcing plates were welded at the center to the top and bottom (non-buckling faces) of an HSS4x4x1/4 bracing member to deliberately induce unsymmetric buckling. In all other respects, the specimen was similar to the HSS4x4x1/4 experiment during far-field loading discussed previously. The welded attachment is not believed to influence fracture substantially (other than by causing the nonsymmetric buckling pattern) since fracture initiation occurred approximately two inches from the end of the reinforcing plate (see Figure 5.28a). As expected, and shown in Figure 5.28c, the experimental ductility is less than that recorded for the symmetric experiment shown in Figure 5.25a. This is due to the larger strains that develop when the plastic hinge is not at the center of the brace and can be explained by considering the kinematics of a buckling brace with varying plastic hinge locations. This behavior is modeled by incorporating reinforcing plates into the brace finite-element model where a tie constraint is used to replicate the welded connection between the plates and the brace. To simulate the unsymmetrical buckling effect, the plates are offset by 0.1 inches from the brace mid-point. Figure 5.28a illustrates the results of the continuum-based analysis which predicts local buckling on one side of the reinforcing plates. The predicted fracture location is determined to be at the same location as the experimental specimen, i.e. one inch from the edge of the reinforcing plate. Referring to Figure 5.28c, the CVGM fracture prediction (using λNB) is shown to be one cycle after the experimental instance of fracture. Again, the prediction using the λC-value shows an improved accuracy over the damage function calibrated with just the notched-bar experiments. 169 5.2.4.5 ESTIMATING UNCERTAINTY IN THE CVGM FRACTURE PREDICTIONS While the deterministic fracture predictions in the previous section describe the mean behavior of CVGM, they do not provide the likelihood of fracture at any point in the loading history. This may be useful for determining conservative lower bounds on predictions, investigating the influence of material uncertainty, or providing a tool to examine the influence of loading history on the CVGM predictions in a probabilistic sense. While Myers (2009) provides a more detailed explanation of the probabilistic approach presented here, a simplified version of his method is applied to the large-scale brace simulations. Referring to Figure 5.22, an error quantity (ε) with a normal distribution is assigned with a mean of zero along the exponential trend-line. Furthermore, the distribution is assumed constant for each damage point along the exponential function. Thus, the CVGM fracture criterion presented in the first section of this chapter can be expressed as – ηcyclic ≤ f ( D ) = exp ( −λε p* ) + ε η (5.2.1) Where ε is a random variable with a normal probability distribution. Solving for ε at any time (ti) in the loading history, the difference between the CVGM demand (ηcyclic/η) and the fracture toughness can be calculated with – εi = ηcyclic − exp ( −λε p* ) η (5.2.2) The expression for εi provides a bound on the integral of the probability density function of ε, such that on one tensile excursion – εi ∫ f (ε | B ) d ε ε c Pr[T f < ti | B c ] = 0 1− ε0 ∫ f (ε | B ) d ε c −∞ (5.2.3) 170 Where Tf is a random variable corresponding to the instance of fracture, ti is any instance during the loading history, f(ε) is the probability density function and Bc is the complement of the event that the brace fractured at the peak of the previous tensile excursion. Thus, Equation 5.2.3 is conditioned on the event that the brace did not fail on the previous cycle. Note that the expression is also normalized to account for ε0 > -∞ . The probability of fracture at any analysis step is the joint probability, determined by “scaling” Equation 5.2.3 by the maximum likelihood that fracture did not occur on the previous cycle – Pr[T f < ti , B c ] = Pr[ B] + Pr[T f < ti | B c ]Pr[ B c ] (5.2.4) Where Pr[Bc] is 1-Pr[B]. Furthermore, during compressive loading (T < 0) the probability is assumed to be equal to the maximum probability from the previous tensile excursion. This prevents the cumulative probability function from decreasing. As an example, the probability of failure during the far-field loading history of an HSS4x4x1/4 bracing member is shown in Figure 5.29b. The figure shows two cumulative distribution functions (CDFs) for each of the λ-values calibrated previously as well as a vertical line at the observed experimental fracture location. As expected from the deterministic fracture prediction in Figure 5.25a, the prediction using the λNBvalue from the notched-bar calibration tests intersects the experimental fracture location at approximately 36%. Note that an exact deterministic prediction translates to a 50% likelihood of fracture at the experimental fracture instance. If the λC-value is used to describe the damage function, the expected (i.e., at the 50th percentile) instance of fracture initiation is on the previous tensile cycle while the probability at the experimental fracture instance is approximately 85%. Also interesting to note is the sharp increase of the CDFs across these two tensile excursions of the far-field loading history. This can be mostly attributed to the influence of local buckling on the stress and strain state at the critical cross-section and infers that a probabilistic analysis is not necessary for the specific case of predicting large-scale brace fracture. Moreover, the sharp nature of the CDF further underscores the importance of modeling local buckling phenomena accurately. 171 The probabilistic analysis is applied to each brace simulation from the previous section. Table 5.5 lists the probability of fracture initiation at each experimental fracture instance using both λvalues. Referring to the Table, an approximate 0% probability of fracture initiation is calculated at the experimental fracture instance for the HSS4x4x3/8 and Pipe3STD bracing members if λNB is used to describe the fracture capacity. This is consistent with the deterministic fracture predictions of these two cross-sections and can be attributed to the λ calibration issues as well as the sharp nature of the CDF discussed previously. The analysis of the HSS4x4x1/4 and Pipe5STD bracing members calculates non-zero probabilities where the CVGM predictions are shown to be the most accurate for the Pipe5STD brace type. For each cross-section type, using the λC-values provides probabilities of fracture which are closer to 50%. Similar to the deterministic predictions, the probabilistic analyses demonstrate that if calibration specimens are designed according to an expected damage range then the CVGM can accurately simulate cyclic fracture behavior. 5.3 SUMMARY This chapter introduced a micromechanical-based fatigue/fracture initiation model developed and validated at the small-scale by Kanvinde (2004). The monotonic Void Growth Model (VGM) and the corresponding Cyclic-VGM (CVGM) operate at the continuum level and utilize stress and strain histories from finite element simulations to predict fracture during monotonic and cyclic loading. Therefore, the accuracy of the models relies on accurate material constitutive simulation and, related to this, correct simulation of localized phenomena which lead to fracture. Calibration procedures for two CVGM fracture parameters, η and λ, are outlined in the chapter. While the monotonic fracture parameter, η, is calibrated using notched-bar tensile tests, the degradation parameter, λ, requires more judicious cyclic calibration experiments. It is found to be important for the damage range of the calibration experiments to approximately match the expected damage 172 of the component (large-scale or otherwise) where the fracture prediction is being made. In lieu of this, Figure 5.23 illustrates that calibrating the exponential function with large damage levels will reduce the variation in λ. The chapter highlights the shortcomings of the CVGM fracture predictions applied to large-scale bracing members if this condition is not observed. However, using the brace experiments and simulations as calibration points, it is shown that the form of the damage model (exponential) accurately tracks the damage processes leading to eventual fracture in the bracing elements. To illustrate this, a combined damage law is calibrated based on the notched-bar experiments as well as the large-scale brace experiments. Statistical P-values are used to characterize the likelihood of observing the notched-bar experimental results if the combined damage law is the “true” behavior of the material. Finally, a probabilistic framework is introduced utilizing the inherent error, or uncertainty, in fitting a trend-line to the cyclic damage points. While the predictions are shown to be somewhat inaccurate for the HSS4x4x3/8 and Pipe3STD specimens, the HSS4x4x1/4 and Pipe5STD fracture predictions are quite accurate across a variety of loading histories. Moreover, the unsatisfactory performance of the CVGM when applied to the HSS4x4x3/8 and Pipe3STD brace types is suspected to be a result of insufficient small-scale calibration tests and not the formulation of the model itself. In light of the evaluation of the CVGM performance discussed in this chapter, the methodology can be applied to several practical situations. First, the large-scale brace simulations provide a tool to inform inelastic buckling behavior during earthquake-type loading. For example, the ability to accurately simulate the localized inelastic strains at the middle plastic hinge region during local buckling provides valuable insights into the mechanisms which eventually produce brace fracture. Furthermore, as design codes incorporate more performance-based techniques, the sole reliance on large-scale testing results to evaluate ductility limits for steel components may not provide a comprehensive description of all factors controlling fracture limit states. Through the CVGM-based fracture methodology presented in this chapter, parametric simulation studies 173 can expand testing programs to provide improved insights into the behavior of large-scale brace components. This is the topic of the next chapter. 174 Table 5.1: Measured material properties (refer to Figure 5.12 for locations of each specimen). Material (Specimen) Type No. Tests σY, ksi A500 Gr. B (ASTM) HSS4x4x1/4 (Wall) 3 67 (1.8) HSS4x4x3/8 (Wall) 3 72 (5.2) A500 Gr. B (UN) HSS4x4x1/4 (Corner) 2 74 (2.2) HSS4x4x1/4 (Wall) 2 70 (3.4) HSS4x4x3/8 (Corner) 2 73 (1.8) HSS4x4x3/8 (Wall) 2 80 (6.0) A53 Gr. B (UN) Pipe3STD (Wall) 2 54 (1.0) Pipe5STD (Wall) 3 47 (9.2) A992 W12x16 (Flange) 2 60 (0.1) *Nearly identical measured fracture diameters σU, ksi εF, in/in μ = εF/εY 71 (1.5) 79 (4.1) 0.98 (2.2) 0.90 (1.8) 249 (3.9) 182 (4.3) 80 (2.1) 74 (1.9) 78 (1.6) 84 (7.7) 1.14 (6.6) 1.02 (0.0*) 1.04 (2.3) 0.89 (5.0) 242 (8.4) 216 (0.05*) 224 (2.9) 184 (10.8) 67 (1.3) 61 (2.2) 0.96 (0.0*) 0.86 (3.6) 259 (0.6*) 251 (12.3) 79 (0.3) 0.89 (4.9) 192 (5.0) Table 5.2: Calibrated kinematic and isotropic hardening law parameters. Brace Material Type HSS4x4x1/4 (Corner) HSS4x4x1/4 (Wall) HSS4x4x3/8 (Corner) HSS4x4x3/8 (Wall) Pipe3STD (Wall) Pipe3STD (Seam) Pipe5STD (Wall) Pipe5STD (Seam) All Gusset Plates σY, ksi 73 68 64 64 55 55 51 51 50 C, ksi 850 300 1450 1450 500 500 489 489 500 γ 160 25 70 70 35 35 26 26 38 Q∞, ksi 14.5 10 18.5 18.5 52 52 13 13 17 b 5.25 6 6 6 2 2 7 7 5 Table 5.3: Maximum measured local imperfections (x 10-3 inches) along 3-foot section of each brace cross-section. Seam (HSS-location within wall; Pipe-along seam) Adjacent to Seam (HSSlocation within wall; Pipe-180° from seam) HSS4x4x1/4 0.8(Left) 1.2(Right) 1.1 (Middle) 2.3(Left) 2.7 (Right) 2.8 (Middle) *Global camber assumed as L/1000 HSS4x4x3/8 1.5 (Left) 1.0 (Right) 0.6 (Middle) 1.4(Left) 0.5 (Right) 1.3 (Middle) Pipe3STD Pipe5STD 1.9 4.1 3.6 6.4 175 Table 5.4: Calibrated CVGM fracture parameters. Brace Material Type HSS4x4x1/4 (Corner) HSS4x4x1/4 (Wall) HSS4x4x3/8 (Corner) HSS4x4x3/8 (Wall) Pipe3STD (Wall) Pipe3STD (Seam) Pipe5STD (Wall) Pipe5STD (Seam) W12x16 (Flange) Sample No. 1 2 3 Avg. COV 1 2 Avg. COV 1 2 3 Avg. COV 1 2 Avg. COV 1 2 3 Avg. COV 1 2 3 Avg. COV 1 2 3 Avg. COV 1 2 3 Avg. COV 1 2 3 Avg. COV Δfexp (in) η 0.0150 0.0153 0.0156 0.0153 1.96% 0.0156 0.0192 0.0174 14.63% 0.0102 0.0112 0.0116 0.0110 6.56% 0.0093 0.0137 0.0115 27.05% 0.0196 0.0213 0.0224 0.0211 6.69% 0.0197 0.0203 0.0204 0.0201 1.88% 0.0099 0.0106 0.0129 0.0111 14.10% 0.0048 0.0078 0.0092 0.0073 30.94% 0.0186 0.0198 0.0198 0.0194 3.57% 5.83 5.98 6.13 5.98 2.51% 5.78 7.88 6.83 21.74% 3.29 3.70 3.87 3.62 8.33% 2.82 4.69 3.76 35.21% 4.03 4.44 4.72 4.40 7.89% 4.05 4.19 4.22 4.15 2.18% 1.98 2.24 3.17 2.46 25.40% 0.59 1.30 1.74 1.21 47.96% 2.98 3.30 3.30 3.19 5.79% λNB λC 0.09 0.17 0.04 -- 0.05 0.13 0.09 -- 0.15 0.25 -- 0.16 0.21 -- 0.34 -- 176 Table 5.5: CVGM fracture prediction summary Test No. Bracing Member HSS1-1 HSS1-2 HSS1-3* HSS1-6# HSS2-1 HSS2-2* P1-1 P1-2 P1-3 P2-1 P2-2 P2-3 HSS4x4x1/4 HSS4x4x1/4 HSS4x4x1/4 HSS4x4x1/4 HSS4x4x3/8 HSS4x4x3/8 Pipe5STD Pipe5STD Pipe5STD Pipe3STD Pipe3STD Pipe3STD Loading History Std. FF Pulse NF-C Pulse NF-T Deterministic Figure No. 5.25a 5.26a 5.27c 5.28 5.25b 5.27d 5.25d 5.26c 5.25c 5.26b Probability of Fracture** (%) λNB Damage λC Damage Law Law 35 85 13 42 3 26 1 13 Approx. 0 47 Approx. 0 43 37 43 23 26 57 74 Approx. 0 45 Approx. 0 26 Approx. 0 17 *fast (earthquake) loading rate #HSS1-6 was reinforced at the midpoint (top and bottom) with 18” long plates (see Figure 5.28) **Calculated at experimental fracture instance 177 Void Nucleation Necking Between Voids Void Growth and Strain Localization Void Coalescence and Macroscopic Crack Initiation Figure 5.1: Micromechanical process of ductile fracture in steel 178 (a) (b) Figure 5.2: Scanning Electron Microscope (SEM) pictures of (a) Monotonic and (b) Cyclic fracture surfaces (A572, Grade 50). Note the larger dimples of the monotonic as compared to the cyclic surface. 179 100 n σTrue σ = σY + Kε 50 Model Experiment 0 0 0.025 0.05 εTrue (a) σ1 σ1 = σ2 = σ3 σ3 σ2 (b) Figure 5.3: (a) Uniaxial stress-strain behavior and (b) Isotropic yield surface. 180 S33 ( 2 σ Y + Q∞ + C γ 3 limit surface 2C 3γ Limiting location of α ∂F ∂σ ij α ijdev S11 ) 2 σY 3 S22 yield surface Figure 5.4: Combined isotropic-kinematic yield surface employed in ABAQUS (2004). 181 Yield stress, σY (uniaxial tension coupon) Isotropic hardening parameters, Q∞ and b (notched-bar cyclic test; initial values: C=300, γ=30, Q∞=15, and b=5) Kinematic hardening parameters, C and γ (notched-bar monotonic test) Verify that parameters work well for uniaxial tension and notched-bar cyclic tests Yes; use parameters in large-scale model No; repeat small-scale calibration loop Verify large-scale model properly simulates localized phenomena that lead to fracture (i.e., local buckling) Yes: done No; adjust parameters to track local buckling and check against small-scale tests Figure 5.5: Ideal material calibration flow chart. 182 D0 r* Force Experimental fracture, Δfexp Model Experiment Deformation (b) (a) Figure 5.6: (a) Notched-bar geometry and (b) Typical force-deformation response. See next figure for notched-bar continuum model. 183 Node 1 Node 2 (b) (a) η ⎛R⎞ ln ⎜ ⎟ ⎝ R0 ⎠ Node 1 Node 2 exp Δf Deformation (in) (c) Figure 5.7: (a and b) Axisymmetric finite element model of notched-bar specimen. The contours show (a) Equivalent plastic strain and (b) Triaxiality in the notched region. The large triaxiality at Node 1 is primarily responsible for the discrepancy in (c) the Void growth demand between the two nodes. 184 1 ηcyclic/η f (D) = exp(-λε p* ) 1 cyclic test ε p* Figure 5.8: Exponential relationship between ηcyclic/η and damage (equivalent plastic strain at the beginning of the tensile excursion to fracture, εp*). 1.5 Void Growth and Critical Void Size η 1 Predicted Fracture Time 0.5 0 Analysis Time Figure 5.9: CVGM fracture prediction for a small-scale notched bar specimen.s 185 4 AP50 AP110 AP70HP JP50 AW50 JP50HP JW50 2 ε p Analytical 3 1 0 0 1 2 ε p 3 4 Experimental Figure 5.10: Predicted versus experimental instance of fracture initiation for small-scale, notchedbar cyclic coupon tests (adapted from Kanvinde and Deierlein, 2007). 186 Corner: 2S 3 SN 3 LN Wall: 2 UN 3 Flats 2 SN 2 LN HSS – HSS4x4x1/4, HSS4x4x3/8 Seam: 2S 3 SN 1 LN Wall: 2 UN 3 SN 3 LN Pipe – Pipe3STD, Pipe5STD 1.0” 3.0” 0.5” 3.0” 0.1” 1.5” r = 0.5” 1.0” 3.0” 0.75” HSS Flats (thickness: 0.25”) D0 = 0.1” Smooth (S) monotonic tension D0 = 0.1” r* = 0.05” r* = 0.025” 3.5” (typ) Flange: 2S 3 SN 3 LN Wide-Flanged – W12x16 0.2” (typ) Small-notched (SN) monotonic tension Large-notched (LN) cyclic Figure 5.11: Summary of small-scale specimens for brace material calibration study. 187 700 Load (lbs) Load (lbs) 700 350 Model 1 2 (a) 0 0.00 350 0.04 0.08 0 0.05 0.12 (b) 0.075 Deformation (in) 0.1 Neck Diameter (in) 1000 1000 500 Model 1 2 3 (c) 0 0 0.01 Deformation (in) Load (lbs) Load (lbs) Model Experiments 500 Model 1 2 3 (d) 0 0.02 0 0.02 0.01 Deformation (in) 0.02 1500 Fracture 0.01 Load (lbs) Deformation (in) 1000 0 (e) -0.01 500 0 Model 1 2 3 -500 -1000 -1500 -0.01 (f) 0 0.01 Deformation (in) 0.02 Figure 5.12: Experimental and simulation force-deformation comparisons for small-scale material calibration study on HSS4x4x1/4 corner material. Shown above is (a) Smooth bar forcedeformation behavior and (b) Fracture load versus fracture diameter; (c) SN force-deformation behavior and (d) First tension excursion for the cyclic LN experiments; (e) Cycle loading history and (f) LN cyclic force-deformation relationship. 188 300 Experiment Model Force (k) 200 100 0 -100 -200 -2 -1 0 1 2 Axial Displacement (in) Figure 5.13: Experimental and simulation force-deformation comparison for large-scale HSS4x4x1/4 brace (far-field loading). 189 Δ1=0 Δ2=0 Δ3→ loading n=10, p=2 8 15 14 16 20” n=25, p=3 20 13 5 6 4 Δ3=0 17 2 Δ2=0 3 7 19 11 3 18 12 10 1 1 9 2 HSS4x4x3/8 HSS4x4x1/4 Pipe3STD Pipe5STD W12x16 Figure 5.14: Brace models and meshing schemes. 190 Outside corner radius = 0.625” Outside corner radius = 0.800” 4” 4” 4” 4” 0.254” 0.355” (b) (a) 5.56” 3.5” 0.254” 0.216” (c) (d) 4.08” 0.270” 0.20” 12.0” (e) Figure 5.15: Measured brace cross-section dimensions for (a) HSS4x4x1/4, (b) HSS4x4x3/8, (c) Pipe3STD, (d) Pipe5STD and (e) W12x16. 191 (a) (b) Imperfection Magnitude, in (10-3) Figure 5.16: (a) Global and (b) Local buckling mode shapes. 8 Pipe3 Pipe5 HSS4x4x1/4 HSS4x4x3/8 4 Along Pipe Seam Along HSS Seam 0 Figure 5.17: Cross-section wall imperfection measurements for HSS and Pipe. 192 300 100 0 -100 Experiment Model 200 Force (k) 200 100 0 -100 (a) -200 (b) -200 -2 -1 0 1 2 -6 -4 Axial Displacement (in) Experimental Buckling Load (k) Force (k) 300 Experiment Model 250 150 0 Axial Displacement (in) HSS4x4x1/4 HSS4x4x3/8 Pipe3STD Pipe5STD 200 -2 10% margin lines 100 50 (c) Near-field loading 0 0 50 100 150 200 250 Predicted Buckling Load (k) Figure 5.18: Predicted buckling loads for (a) Far-field loading as compared to (b) Near-field loading for HSS4x4x1/4 brace. (c) Experimental and predicted critical buckling loads. 2 193 Axial Deformation (in) 2 1 0 0.61" 0.61" (1) (2) 1.1" 1.1" (1) (2) -1 -2 20 22 24 26 28 Cycle Number 0.61” (1) 0.61” (2) 1.1” (1) 1.1” (2) Figure 5.19: Experimental and predicted local buckling for HSS4x4x1/4 brace (far-field loading). . 194 Triaxiality 2 Brace Notched-Bar 1 0 -1 -2 0 2 4 6 eP Figure 5.20: Triaxiality versus equivalent plastic strain (HSS4x4x3/8 material). 195 1 1 λΝΒ = 0.05 0.5 ηcyclic/η ηcyclic/η λΝΒ = 0.09 λC = 0.17 Notched-Bar Brace λC = 0.13 0.5 Notched Bar Brace (a) 0 0 0 2 4 6 8 0 2 4 P* ε 6 8 εP* 1 1 λΝΒ = 0.15 0.5 λΝΒ = 0.16 ηcyclic/η ηcyclic/η (b) λC = 0.25 Notched Bar Brace 0 2 4 P* ε λC = 0.21 Notched-Bar Brace (c) 0 0.5 (d) 0 6 0 2 4 6 P* ε Figure 5.21: Calibration of λNB and λC using the notched-bar (NB) and combined (C) data points, respectively, for (a) HSS4x4x1/4, (b) HSS4x4x3/8 corner material and (c) Pipe3STD and (d) Pipe5STD base metal. 196 1 f (D) Probability Distribution of ε 0.5 λC = 0.17 ε ε=0 Notched-Bar Brace 0 0 2 4 6 P* ε Figure 5.22: Constant probability distribution of ε. 1 ηcyclic/η Damage Figure 5.23: Effect of low damage levels on λ variability. 8 197 6 Experimental Fracture 4 Void Size and Critical Void Size Void Size and Critical Void Size 6 CVGM Prediction: λ NB 2 4 CVGM Prediction: λ C 2 0 0 23 24 25 26 Cycle Number 27 28 23 24 25 26 27 Cycle Number Figure 5.24: CVGM fracture predictions for HSS4x4x1/4 where λNB and λC are used in calculating two damage functions (circle and triangle, respectively). 28 198 4 2 2 Combined Fit Δ (in) Δ (in) 4 Experimental Fracture Notched-Bar Fit 0 -2 0 -2 (b) (a) -4 20 -4 22 24 26 28 30 20 24 32 36 Cycle Number 4 4 2 2 Δ (in) Δ (in) Cycle Number 28 0 0 -2 -2 (d) (c) -4 20 -4 24 28 32 Cycle Number 36 20 22 24 26 28 30 32 Cycle Number Figure 5.25: Comparison between experimental and predicted fracture instances for (a) HSS4x4x1/4, (b) HSS4x4x3/8, (c) Pipe3STD and (d) Pipe5STD. Note both Pipe sections have two experimental points. 2 6 0 4 Δ (in) Δ (in) 199 -2 -4 0 Experimental Fracture Notched-Bar Fit Combined Fit -6 0 6 12 2 (a) 18 24 30 (b) -2 36 0 6 12 18 24 30 36 42 48 Cycle Number Cycle Number 6 Δ (in) 4 2 0 (c) -2 0 6 12 18 24 30 36 Cycle Number Figure 5.26: Comparison between experimental and predicted fracture instances for (a) HSS4x4x1/4 brace subjected to the asymmetric compressive near-field loading history, (b) Pipe3STD and (c) Pipe5STD subjected to the asymmetric tension near-field loading history. 200 4 2 2 Combined Fit Δ (in) Δ (in) 4 Experimental Fracture Notched-Bar Fit 0 -2 0 -2 (b) (a) -4 20 -4 22 24 26 28 30 20 24 32 36 Cycle Number 4 4 2 2 Δ (in) Δ (in) Cycle Number 28 0 -2 0 -2 (d) (c) -4 -4 20 22 24 Cycle Number 26 28 20 24 28 32 36 Cycle Number Figure 5.27: Comparison between HSS4x4x1/4 and HSS4x4x3/8 (a and b) Quasi-static (shown previously in Figure 5.26) and (c and d) Earthquake-rate tests. 201 (a) (b) 2 Experimental Fracture Notched-Bar Fit Combined Fit Δ (in) 1 0 -1 -2 (c) 20 22 24 26 28 Cycle Number Figure 5.28: Comparison between experimental and predicted fracture instances for HSS4x4x1/4 brace subjected to far-field loading with middle reinforcing plates. 202 4 Experimental Fracture Notched-Bar Fit Combined Fit Δ (in) 2 0 -2 (a) -4 Probability of Fracture 26 27 Cycle Number 28 Experimental Fracture 1 Notched-Bar Fit Combined Fit 0.5 (b) 0 26 27 Cycle Number 28 Figure 5.29: (a) Deterministic CVGM fracture instances and (b) Cumulative probability function for HSS4x4x1/4 subjected to far-field loading history. 203 Chapter 6 Parametric Simulation of HSS Bracing Members To generalize experimental findings using the CVGM methodology, this chapter presents a parametric simulation study on square and rectangular HSS bracing members subjected to earthquake-type cyclic loading. The braces are modeled with continuum and fiber elements to compare the advantages and disadvantages of the modeling techniques in the context of simulating brace fracture. The continuum-based Cyclic Void Growth Model (CVGM), evaluated in Chapter 5, is used to predict the fracture initiation in the brace simulations. These predictions expand the experimental testing matrix presented in Chapter 4 by examining a wider range of geometric properties which may influence brace ductility. The parametric study results are combined with rectangular and square HSS experimental data from the last twenty years to examine the factors which control brace ductility. Based on this combined experimental and simulation data set, a semi-theoretical model is proposed, which relates the brace axial deformation capacity, and associated story-drift capacity to the bracing member geometry (i.e. slenderness and cross sectional geometry). An illustrative example is provided wherein the semi-theoretical model is used to suggest a limiting cross-section widththickness, or b/t, ratio for square and rectangular bracing members, to provide acceptable 204 performance. Referring to Chapter 2, limits on cross-section b/t ratios are used by the AISC Seismic Provisions (2005) to ensure acceptable ductility with respect to brace local buckling and fracture. Thus, the results presented in this chapter provide an example where the advanced simulation tools presented in Chapter 5 can be applied to develop insights into localized behavior affecting fracture in large-scale steel structures, and subsequently improve design provisions. 6.1 PARAMETRIC SIMULATION MATRIX Table 6.1 summarizes the simulation matrix, which includes 22 brace simulations with varying cross-section sizes and width-thickness, aspect and slenderness ratios. The cross-section sizes range from 4 to 8 inches square with width-thickness ratios between 8.5 and 14.2 for the square cross-sections. Three slenderness ratios of 40, 80 and 120 are selected to complement the testing matrix presented in Chapter 3 where the experimental HSS4x4x1/4 and HSS4x4x3/8 both had slenderness ratios of approximately 80. Four rectangular brace simulations are conducted to investigate the influence of aspect ratio, or B/H, on brace ductility where B is the overall length of the buckling face and H is the perpendicular depth of the cross-section as shown in Figure 6.1. Corner bend radii are assumed to be approximately 2t where t is the thickness of the crosssection, according to the minimum specified fabrication limits for HSS bend radii from AISC (2005). The brace cross-sections are attached to end gusset plates to replicate realistic boundary conditions. The gusset plates are designed according to the procedure discussed in Chapter 3. The HSS4x4x1/4 material type, presented in Chapter 5, is used for the parametric study discussed in this chapter, given that it resulted in excellent predictions of fracture. Similar to the finite element models presented in Chapter 5, a fine mesh is used in the middle third of the half-brace, transitioning to a coarse mesh at the ends such that the element lengths increase in a geometric progression. This allows for a fine mesh at the middle plastic hinge region where local buckling is expected and a coarse mesh at the end of the brace where minimal inelastic strains develop. For 205 the larger sections, the HSS4x4 meshes developed in Chapter 5 are used as guidelines to determine the number of elements along the dimensions of the cross-section. 6.1.1 CYCLIC LOADING HISTORY Figure 6.2 illustrates the cyclic loading history for the parametric brace simulations expressed in terms of story drift. The peak drifts for each loading cycle are identical to the experimental farfield history presented in Chapter 3. The story drift is converted to axial deformations according to the relationship – ( ) Δ a = cos 2 45D LBθ = 0.5 LBθ (6.1.1) Where θ is the story drift angle (expressed in radians), Δa is the corresponding axial deformation and LB is the length of the bracing member between gusset plate fold lines. Refer to Chapter 3 for more details. 6.2 CVGM FRACTURE PREDICTIONS This section presents the results of the parametric study where the CVGM is used to predict the instance of fracture in each of the brace simulations of Table 6.1. The CVGM fracture parameters are assumed to be equal to the calibrated values from the HSS4x4x1/4 brace material where η is equal to 5.98 and λ is 0.17. Note that λ is calibrated from the combined data set of the notched bar and brace experiments because it characterizes the cyclic damage of the experiments more accurately. The fracture predictions expand the experimental testing results from Chapter 4 and inform relationships which govern brace ductility. From the discussion in Chapters 2 and 4, width-thickness (b/t) and brace slenderness ratio (KL/r) were shown to affect brace ductility. Thus, the fracture predictions are discussed in the context of these parameters. 206 6.2.1 EFFECT OF WIDTH-THICKNESS RATIO ON BRACE DUCTILITY In this section, the results of the simulation study are used to determine the effect of widththickness ratio on brace ductility. The maximum axial deformation range, Δrange=Δmax+|Δmin| (See Figure 2.9 or 6.7), prior to fracture initiation is used to describe the capacity of the bracing components. While cumulative ductility capacities (i.e., cumulative plastic deformation) are, in general, more comprehensive, the consistent loading history diminishes the usefulness of a cumulative measure. Furthermore, the semi-theoretical model in Section 6.3 will use the deformation range because it may be evaluated relative to maximum story drift demands. Referring to Figure 6.4a, the influence of brace width-thickness ratio on axial deformation ductility is difficult to ascertain due to the effect of the brace length on the ductility. If the brace simulations had been the same length, the ductility trend would be similar in appearance to Figure 2.9. Thus, converting the axial deformation range to the story drift range, θrange, allows the effect of the width-thickness ratio to be more easily identified. Figure 6.4b illustrates the expected decreasing ductility for increasing width-thickness ratio after the deformation range is normalized by the brace length. Referring to the figure, for a slenderness ratio of KL/r = 80, a 40% reduction in width-thickness ratio resulted in about a 100% increase in fracture drift ductility. This is consistent with the other slenderness ratios as well as the experimental observations presented in Chapters 2 and 4. 6.2.2 EFFECT OF SLENDERNESS RATIO ON BRACE DUCTILITY This section uses the results of the parametric study to investigate the influence of brace slenderness ratio on ductility. Referring to Figure 6.4a, brace slenderness has a dramatic effect on the axial deformation ductility, such that increasing the slenderness ratio of an HSS6x6x3/8 bracing member from 40 to 120 increases the ductility by nearly 330%. This trend was also 207 shown in Chapter 2 across a variety of cross-section types. However, as illustrated in Figure 6.4b, expressing ductility in terms of the maximum story drift range considerably lessens the effect of brace slenderness ratio. In terms of drift, increasing the HSS6x6x3/8 slenderness ratio from 40 to 120 increases the ductility by 43%. Note that for the group of simulations with b/t < 14, the ductility increases for a given slenderness because of the decreasing width-thickness ratios included in that group (i.e., 10.8, 9.9 and 8.5, refer Table 6.1). As expected, this is not observed for the group of simulations where b/t = 14. Referring to Figure 6.4, the vertical line represents the AISC (2002 and 2005) upper-limit on brace slenderness (100). However, it should be noted that AISC Seismic Provisions (2005) has adopted an exception which allows slenderness ratios greater than 100 (for A500 Gr. B HSS braces), but less than 200, if the expected yield force of the brace is less than the compressive capacity of the adjoining columns. While the intent of the new provision is to improve brace ductility through slenderness ratio, slenderness ratios above 100 may be somewhat unlikely considering the larger HSS shapes used in high seismic regions (i.e., HSS8x8 and above). For example, Table 6.2 lists the corresponding brace lengths (assuming a 45° Chevron orientation) for story heights equal to 13 and 20 feet and frame bay widths equal to 20, 30 and 40 feet. Referring to the table, assuming typical braced-frame dimensions, the range of brace lengths is between 16’-5 and 28’-3 (197 and 339 in). Using these lengths, and an effective length factor (K) equal to 0.9, Figure 6.4a illustrates the resulting slenderness ratios for all available square HSS shapes. Horizontal lines are also drawn at the AISC (2005) slenderness limits of 100 and 200, where the 200 limit can only be used if the adjoining columns have adequate compressive capacity. Figure 6.4b illustrates the available square HSS shapes with b/t ratios less than the maximum b/t limit of 16 prescribed by the AISC Seismic Provisions (2005). Referring to these Figures, for shapes which are relatively common in SCBF design (larger than 5x5), the largest slenderness ratio is approximately 120. Thus, the parametric study (and the following synthesis of experimental data) 208 appropriately queries slenderness ratios which can be expected in typical braced-frame construction. In the context of the previous discussion, it may be more appropriate to investigate the influence of slenderness ratio on brace ductility through the radius of gyration, r, by fixing the overall brace length and b/t ratio. This eliminates the compactness (discussed previously) and length effects on brace ductility. Using the results from the parametric study, Figure 6.4c illustrates story drift capacities for fixed brace lengths equal to 119 and 180 inches (b/t =14.2) with varying r. Referring to the figure, the ductility does not increase for the 119 inch length (slenderness range from 40 to 80) while a negligible increase is observed for the 180 inch length (80 to 120). Also shown in Figure 6.4 are results from past experimental testing programs (discussed next) where, similar to the parametric study results, a fixed brace length of 119 inches and a constant b/t limit equal to 14.2 examines the influence of increasing r on story drift ductility. The experimental trends seem to confirm the results of the simulations such that an increasing slenderness ratio (50 to 145) has negligible effects on ductility. 6.3 SYNTHESIS OF EXPERIMENTAL AND SIMULATION RESULTS This section uses the results from the parametric study simulations along with HSS brace tests conducted over the last twenty years to develop a semi-theoretical model to predict ductility as a function of brace geometry. The relationship can inform design procedures of HSS braces in SCBF systems and evaluate their performance relative to expected seismic demands. Specifically, the methodology generalizes the experimental and simulation results and proposes a relationship that may be used to determine limiting b/t ratios considering various aspects of brace response. A review of ten experimental studies (a total of 63 experiments) on HSS bracing members is summarized in Table 6.3. Important results from all the experiments within each program are 209 summarized in Appendix B. Referring to Appendix B, these programs have examined the effect of various parameters, such as brace slenderness, compactness, and cross-section shape, on fracture ductility and energy dissipation in braces. The yield stress for all the HSS steel materials listed in Table 6.3 and Appendix B is fairly consistent (Mean = 62 ksi, COV = 0.09). In general, the findings from all programs concur that the width-thickness ratios and slenderness ratios control brace ductility, such that higher width-thickness ratios and lower slenderness are detrimental to brace performance. However, synthesizing the data from diverse experimental programs presents several challenges. Since the different programs have dissimilar test setups, brace geometries (length and cross-sections) and loading protocols, it is difficult to directly interpret results from these various programs. To illustrate this point, Figures 6.6a and 6.6b include example plots of the observed maximum drift (expressed as half the maximum drift range, θmax) for selected experimental data points from various test programs. Figure 6.6a plots the drift against the b/t ratio for 19 braces of approximately similar slenderness (≈ 80). On the other hand, Figure 6.6b plots the drift capacity versus brace slenderness for 25 braces of approximately equal b/t ratios (≈ 14.2). Referring to the figures, two observations may be made – 1. Although the b/t ratios appear to negatively influence the brace ductility, the experiments exhibit maximum drift ductilities (expressed as half of the total range, as is often done for symmetric cyclic loading protocols) that are smaller (average 2.6%) than the expected 4% during MCE events, suggesting that almost all HSS braces are deficient, many even under design level events (that correspond to 2% drift). Referring to Figures 6.3 and 6.4, this is also true for the simulation results where the maximum drift ductilities (again, calculated as half θrange) are, on average, 3.4%. 210 2. Similar to the parametric study results presented in Figure 6.4b and 6.5c, Figure 6.6b does not indicate a strong positive effect of the brace slenderness on ductility (for constant b/t). Both these observations are somewhat surprising and raise two key issues – 1. Given that brace ductility is a function of several parameters, a common basis is required for interpreting data from various test programs, which may often have different brace lengths and cross-sectional dimensions. This common basis can then be used to generalize results of the various programs. This is the topic of the next section. 2. A consistent approach to evaluate the brace drift capacities relative to drift demands is desirable, especially given the variability in loading protocols. This is the topic of Section 6.3.2. 6.3.1 A SIMPLIFIED APPROACH FOR EVALUATING THE EFFECT OF BRACE PARAMETERS ON DUCTILITY A simplified approach is proposed to examine the effect of various parameters such as the brace buckling length and cross sectional dimensions on brace ductility. The main assumptions of this approach are summarized schematically in Figure 6.7 and listed below – 1. Neglecting elastic deformations in the brace, the range of axial brace deformations Δrange=Δmax+|Δmin| can be kinematically related to a gross strain quantity corresponding to fracture (similar to a fiber strain) at the center of the brace. Referring to Figure 6.7 and Equation 6.3.1, LB is the brace buckling length, and is distinct from the effective length, KL – 211 εF = H Lh ,est Δ range LB = 2 ( Δ max + Δ min 2H H +B LB ) (6.3.1) 2. The plastic hinge length, Lh,est, at the center of the brace is equal to the average of the width, B, of the cross-section over which the local buckle forms and the depth of the cross-section, H. Refer to the following discussion for an explanation of Lh,est. Thus, the relationship presented in Equation 6.3.1 can be used to convert the brace axial deformation range to the local (fiber-level) strains corresponding to fracture. This relationship is advantageous because it provides a common variable that can be examined across various simulations, experiments and testing programs and eliminates the effect of brace length, dimensions, and loading protocol. However, these gross strains do not incorporate the amplification due local buckling of the cross-section wall. To include the local buckling effect, Figure 6.8a plots the fiber-level strain, εF, determined according to Equation 6.3.1 versus the b/t ratio for all the 63 tests. Also shown are the 22 simulation points from the parametric study. Referring to the figure, a strong relationship is observed between the b/t ratio and εF. This may be expressed through a regression fit (shown as dashed lines on Figure 6.8a) as shown below – ⎛b⎞ εF = a⎜ ⎟ ⎝t⎠ b (6.3.2) Where a and b are constants which are calibrated with a least squares fit. Referring to Table 6.4 and Figure 6.8a, the above regression fit is determined for the experiments (63 points), simulations (22) and a combined data set of the experiments and simulations (85). The relatively close values of the regression parameters, a and b, across the three data sets is encouraging in that the simulation results are corroborated by the experimental observations. For comparison, Figure 6.8b directly plots Δrange against b/t for all the experiments. Referring to the figure, εF results in a clearer dependence on b/t. 212 The regressed relationship from Equation 6.3.2 may be used in conjunction with Equation 6.3.1 to develop a predictive relationship for the brace axial deformation capacity such that – Δ p r edicted range b L ⎡ a ( H + B) ⎛ b ⎞ ⎤ = B⎢ ⎜ ⎟ ⎥ 2 ⎣⎢ 2 H ⎝ t ⎠ ⎦⎥ 2 (6.3.3) Figure 6.9 plots the ratio of the measured brace axial deformation capacity to the predicted deformation capacity (Δrange,exp/Δrange,pred) for all the experiments. Given the variability between various test programs, the results presented in Figure 6.9 are encouraging (mean Δrange,exp/Δrange,pred=1.03, and COV of 26%). It is important to note that the relationships presented in this section are based on the brace buckling length, LB, instead of the brace effective length (with respect to elastic buckling). This can be explained by considering that once the brace buckles and forms a central plastic hinge, the strains are driven by a kinematic relationship which is a function of the buckled brace geometry (rather than the slenderness ratio, which corresponds to the elastic buckling curve). Thus, if the brace buckles elastically, i.e. KL/r > 118 (for Fy = 46 ksi), the mechanisms discussed in this section may not be active. Out of the 63 experiments listed in Table 6.3, only 4 had KL/r values greater than 118 while 6 simulations are approximately equal to the elastic buckling limit (120). Moreover, the relationships assume loading history independence and quantify the capacity in terms of a single parameter, Δrange. While this is a simplified estimate, it provides good agreement with test data and can be conveniently interpreted. This may be refined through a more detailed analysis of test data. In summary, this section presents an approach to determine brace axial deformation capacities given brace parameters. However, these predictions (as well as data from other experiments) must be evaluated relative to expected story drift demands. This is discussed in the Section 6.3.2. 213 6.3.1.1 PLASTIC HINGE LENGTH The spread of plasticity along the length of structural components during inelastic loading may be approximately characterized with the plastic hinge length. Although it is subjectively defined, (given the irregular shape of the plastic zone) it often serves as a convenient measure of the size of the zone of concentrated plasticity. Previous research has expressed plastic length as a function cross-section geometry. For example, in circular bridge piers, the plastic hinge length is often considered equal to half the diameter of the reinforced concrete column (Priestley and Park, 1987). Similarly, the plastic hinge length of rolled steel members is often assumed to be equal to the depth of the cross-section across the neutral axis. Although the plastic hinge is commonly visualized as a zone of concentrated plastic deformation within a member, the plastic hinge length itself is somewhat difficult to characterize in a precise manner for a variety of reasons. For example, weak moment gradients within a member may extend the zone of plasticity well outside the commonly visualized hinge region. Thus, in the context of this discussion, the plastic hinge length is interpreted as a parameter which enables the convenient determination of fiber-like strains based on global deformations, rather than a precise physical quantity that may be objectively characterized. In this section, the plastic hinge lengths of the brace simulations are examined. The hinge length is shown to be dependent on local buckling such that the buckling wavelength of the HSS wall controls the distribution of inelastic strains. To calculate the plastic hinge length in the brace simulations, the curvature along the length of the bracing member is integrated to determine the total rotation between the gusset end plates. Assuming this rotation is uniformly concentrated in a concentrated plastic hinge at the brace mid-point, an approximate hinge length can be interpreted such that – 214 LB Lhφmax = ∫ φ ( x)dx (6.3.4) 0 Where Lh is the plastic hinge length, φmax is the maximum curvature at the center of the brace, and φ(x) is the curvature along the length of the brace, LB. The curvature along the length of the brae is determined through differentiation of the brace profile on the face which does not locally buckle. The plastic hinge calculation is illustrated schematically in Figure 6.10. Referring to Figures 6.11a and 6.11b, the plastic hinge lengths at the compressive peaks of the standard loading history are calculated according to Equation 6.3.4 for the HSS4x4x1/4 and HSS6x6x3/8 bracing member simulations, respectively. Figures 6.11c and 6.11d illustrate the plastic hinge lengths for the HSS4x2x1/4 and HSS4x2x3/16 with B/H ratios of 2 and 0.5, respectively. The vertical dashed lines show the location of local buckling while the horizontal dashed lines correspond to an estimated plastic hinge length once adequate deformation occurs to clearly form the plastic hinge. This length will be discussed below. Two vertical lines are used in Figures 6.11a and 6.11b because local buckling occurred at a later cycle for the braces with large slenderness ratios (L/r=120). To associate the plastic hinge length results from Equation 6.3.4 to the brace geometry (and explain the horizontal dashed lines in Figure 6.11), Figure 6.12 illustrates the deformed shape of an HSS4x4x1/4 during local buckling. Connecting the plastic hinge length with the brace dimensions is also convenient in light of the semi-theoretical model described above. Thus, an approximate plastic hinge length is developed considering the spread of plasticity with respect to the post-buckling amplified strains. Referring to Figure 6.12, the hinge length is mostly influence by local buckling, such that the buckling wavelength is B and the effective buckling wavelength is approximately B/2. Furthermore, considering the plastic hinge length is used in the semitheoretical model as a parameter to estimate fiber-like strains, the hinge length is determined 215 along the center-line of the brace at a distance of H/2 from the buckling face. From this, the plastic hinge length is estimated as – Lh ,est = B + mH 2 (6.3.5) Where m is the slope of the plane section which extends from the local buckling face to the center-line of the brace. Equation 6.3.5 can be explained physically by the fact that while the plastic hinge length is dependent on the local buckling wavelength of the compression face, the depth provides rotational constraint such that a larger depth develops a larger hinge length (for equal B). The slope m can be considered proportional to the out-of-plane buckling deformation of the brace divided by half the brace length. However, realizing the complexity of the inelastic behavior during global and local buckling, Equation 6.3.5 is simplified by assuming m = 0.5 Thus, while the expression captures the physical behavior of the plastic hinge length during local buckling, it does not necessitate a dependence on the global deformation shape. In light of the semi-theoretical model proposed in the next section, as well as the complex nature of inelastic buckling phenomena, Equation 6.3.5 with m = 0.5 serves as a reasonable estimate for the plastic hinge length. Referring back to Figures 6.11a-b, the hinge lengths from the square cross-section simulations tend to converge to Lh,est, i.e., the wall dimension of the square tubes, regardless of slenderness ratio and cross-section size. Moreover, referring to Figures 6.11c and 6.11d, the brace simulations with aspect ratios not equal to 1 (HSS4x2x1/4 and HSS4x2x3/16, respectively) illustrate that the finite-element hinge lengths also approach Lh,est after local buckling initiates. Therefore, square and rectangular simulations suggest that the hinge length after local buckling can be approximated as the average of the cross-section dimensions, B and H. In addition, these simulation results further emphasize the influence of local buckling on the strain amplification at the middle plastic hinge of bracing members. 216 6.3.1.1.1 COMPARISON TO FIBER-BASED BRACE SIMULATIONS Modeling bracing components with line models, such as the fiber element, is frequently used in analyses of braced-frame behavior (Uriz et al, 2008 and Izvernari and Tremblay, 2007). The popularity of fiber-based modeling can be attributed to the accuracy of the model in predicting system and component level behavior such as story drifts and deformation demands in the presence of material and geometric nonlinearities. Furthermore, the computational expense of continuum models for large-scale structural modeling renders fiber-models a more efficient choice in the context of modeling global response. However, fiber-models cannot simulate phenomena such as local buckling. Thus, while the fiber-model can accurately predict global behavior and provides computational advantages over continuum models, the model may not be suitable in assessing localized behavior which can lead to fracture events. Figure 6.13 compares the results from a continuum and fiber model of an HSS4x4x1/4 bracing member during the farfield loading history shown in Figure 6.2. The fiber-based model uses approximately 20 elements along the length of the brace where, similar to the continuum model, more elements are used along the middle-third of the half-brace. Referring to the figure, while the load-deformation behavior from the fiber model matches the experimental results well, the plastic hinge length remains relatively constant during the loading. Compare this to the continuum-based predictions, which show the sudden decrease in plastic hinge length after local buckling occurs. Thus, the amplified strain demands from local buckling are not predicted accurately using the fiber model. 6.3.2 EVALUATING BRACE AXIAL DEFORMATION CAPACITIES RELATIVE TO EARTHQUAKE INDUCED STORY DRIFT DEMANDS To provide limits on brace geometries, the brace axial deformation capacities, Δrange, determined either directly from experiments or through an approach such as the one suggested in the previous section, must be evaluated relative to expected story drift demands in SCBF buildings. For this 217 discussion, the drift demands will be discussed in terms of the maximum story drift, θmax. Several components, already presented in this chapter or previous chapters, are combined to develop a relationship between the axial deformation capacity and the expected maximum drift. These are – 1. Estimating the maximum story drifts, θmax, that may be encountered in SCBF buildings during earthquakes. This was discussed in Chapter 2. 2. Examining the relationship between the maximum story drift demands θmax and the range of drift, θrange = θmax +|θmin|, expected within a story. This is also discussed in Chapter 2. 3. Developing a relationship between θrange and the brace axial deformation, Δrange. This was discussed in Chapter 3. Referring to the first point, current design requirements for SCBFs (AISC, 2005) state that “braces could undergo post-buckling axial deformations 10 to 20 times their yield deformation”. Given a system yield level drift of approximately 0.3 to 0.5%, the Seismic Provisions could be interpreted as desiring a deformation capacity of approximately 3 to 5% for SCBF systems. Referring to the nonlinear time history simulations in Chapter 2, mean story drifts were determined to be between 4.4 (6-story from by Uriz) and 8.1% (3-story frame by McCormick et al) at the Maximum Considered Earthquake (MCE) demand level (2% chance of exceedance in 50 years). However, for the ground motions and buildings used as part of these studies, large coefficients of variations (COV) are found to accompany these results (approximately 50 and 37%, respectively). Considering the discrepancy between the analysis results of Chapter 2 and the interpretation of the AISC Seismic Provisions (2005), it is difficult to select an expected maximum story drift demand. While it is outsides the scope of the current work, for the purposes of this chapter, θmax is selected as 4%. Additional simulations and further analysis of existing simulation data are suggested to refine this value. 218 With reference to the second point, Chapter 2 (Figure 2.6) illustrates the highly unsymmetrical drift time history of SCBF systems under a 2/50 ground motion (Uriz, 2005) such that the maximum drift is approximately two and a half times the maximum drift in the other direction of loading, i.e., θmin=0.4θmax. Unlike moment frames, where the response is more symmetrical (under far-field ground motions), braced frames tend to show a more unsymmetrical response, presumably because of the unsymmetrical strength and stiffness properties once the compressive brace buckles. However, braced frame components (such as braces) are typically subjected to symmetric loading protocols, based on adaptations of protocols designed to reflect demands in moment frames (Fell et al, 2006, Han et al, 2007, Shaback and Brown, 2001 and Archambault et al, 1995). Consequently, when the maximum equivalent drift is reported as a capacity measure, it is calculated as half the range of equivalent drift applied to the component (e.g., Chapter 4). This may underestimate the capacity of the brace which, in general, will not be subjected to symmetric cycles under seismic excitation. In fact, one may argue that this is one of the main reasons why an examination of all the experimental data (as illustrated previously in Figure 6.6) indicates an unusually low capacity for HSS braces. For a better interpretation of test data with respect to realistic seismic demands, Equation 6.3.6 below incorporates the unsymmetrical nature of the brace deformation discussed in Chapter 2 – θ range = θ max + θ min = θ max (1 + α ) θ max = 1 θ range 1+α (6.3.6) Where α = 0.4 is chosen from Figure 2.7. While more investigations are required to characterize this parameter accurately, these will likely reveal that α is smaller than one which is implicitly assumed while interpreting results of symmetric loading protocols. Thus, based on Equation 6.3.6, using the estimate of α = 0.4 < 1 to interpret the test data increases the calculated drift capacity, such that for the test data discussed earlier and shown in Figure 6.6, the average drift 219 capacities are 3.6% for the experiments (0.71/0.5 = 1.4 times 2.6% from above) and 4.8% for the simulations described in the beginning of this section. Finally, referring to the final point introduced at the beginning of this section, the story drift range, θrange, can be related to the brace axial deformation, Δrange, with the kinematic relationship presented in Chapter 3. Assuming that the story drift is accommodated by the deformation of the braces (a conservative assumption from the standpoint of brace capacity), the kinematic relationship was presented as – ( ) Δ range = (1 + C ) cos 2 β LBθ range (6.3.7) Where θrange is the story drift angle (expressed in radians), Δrange is the corresponding axial deformation, β is the brace angle, and C is the ratio of the rigid-link length (on both ends of the brace) to the brace length, LB. Thus, based on the ideas presented in this section, the brace axial deformation capacity, Δrange, may be converted to a corresponding drift capacity by combining Equations 6.3.6 and 6.3.7 such that – ⎛ 1 ⎞⎛ 1 ⎞ ⎛ 1 ⎞Δ range θ max = ⎜ ⎟ ⎟⎜ ⎟⎜ 2 C L + + 1 1 cos α β ⎝ ⎠⎝ ⎠⎝ ⎠ B (6.3.8) As discussed earlier, this relationship may be used to directly characterize brace capacities based on experimental estimates of Δrange, or alternatively, it might be used in conjunction with Equation 6.3.3 to develop a relationship between the critical width-thickness ratio and the brace capacity, expressed in terms of maximum drift demand – ⎡ 2H ⎤ ⎛b⎞ 2 (1 + C )(1 + α ) ( cos 2 β )θ max ⎥ ⎜ ⎟ =⎢ ⎝ t ⎠crit ⎢⎣ a ( B + H ) ⎥⎦ 1 b (6.3.9) 220 By substituting α = 0.4, a = 0.98 and b = -0.56 from Table 6.4, and C = 0 and β = 45° from the assumptions discussed in Chapter 3, Equation 6.3.9 may be simplified to – ⎛b⎞ ⎛ 2H ⎞ ⎜ ⎟ = 0.71⎜ ⎟ ⎝ t ⎠crit ⎝B+H ⎠ −1.78 −0.89 θ max (6.3.10) By substituting B = H in Equation 6.3.10, i.e. for square cross-sections – ⎛b⎞ −0.89 ⎜ ⎟ = 0.71θ max ⎝ t ⎠crit (6.3.11) Figure 6.14 plots Equation 6.3.11 in the (b/t)-θmax space, indicating that lower (b/t) ratios will result in higher θmax capacities. If an expected drift demand of θmax = 4% is substituted into Equation 6.3.11, the limiting (b/t) ratio is calculated as 12.5. Shown by the dashed line on Figure 6.13, this is approximately 22% lower than the AISC limiting (b/t) = 16. On the other hand, substituting the AISC value (b/t) = 16 into Equation 6.3.11 results in θmax = 3.0%, indicating that although the current design provisions may not guarantee the 4% drift capacity implied by the code, they may not be as deficient as have been recently suggested (especially when interpreting results of experiments subjected to symmetric loading protocols). Also illustrated in Figure 6.14 is an interesting dependence on a cross-section aspect ratio term, 2H/(B+H), for rectangular sections in Equation 6.3.10, where B is the overall length of the buckling face and H is the distance between the compression (buckling) face and the tension face (see Figure 6.12). If the cross-section is oriented to buckle about the weak-axis, 2H/(B+H) is less than one and Equation 6.3.10 implies a more ductile configuration through an amplified (b/t)critical. For the uncommon condition when the brace buckles about the strong axis, the 2H/(B+H) ratio is greater than unity and the critical with-thickness ratio is reduced. Referring to Figure 6.12, this effect can be explained by considering the strain gradient through the depth of the cross section, H. For equal curvature, a larger H acts to increase the strain demand at the extreme fiber of the cross-section and promotes a less ductile configuration. 221 Another interesting observation is that, according to Equations 6.3.9-6.3.11, the width-thickness limit is not dependent on the length or the slenderness of the brace. Since this is somewhat counterintuitive, it merits additional discussion. Referring to Equation 6.3.3, the brace length LB affects the axial deformation capacity Δrange in a positive manner. However, when the capacity is expressed in terms of the story drift (i.e., combining Equation 6.3.3 with Equation 6.3.8), the LB term cancels out. Physically, this may be explained by considering brace elements of identical cross-sections included in a large and small braced-frame. The brace in the larger frame will have a larger LB, and consequently a proportionally larger axial deformation capacity Δrange. If both these frames are subjected to an equal story drift, the larger brace will be subjected to proportionally larger deformations, such that both will encounter similar strains in the plastic hinge region. Furthermore, referring to Figure 6.5c, for identical cross-section b/t ratios and frame geometries (i.e., equal bracing member lengths), the drift capacity was shown to remain constant for varying radii of gyration. This can be explained through Equation 6.3.1 such that with an increase in r for square cross-sections, H and B will be proportionally larger, thereby increasing the length of the plastic hinge. Thus, this acts to offset the increase in strain which accompanies a larger cross-section depth H. While the model presented in this chapter is primarily focused on inelastic buckling behaviors, future work is recommended to develop expressions for brace lengths which may produce large slenderness ratios. In the context of the AISC Seismic Provisions (2005), this could allow for larger (b/t)critical ratios for unusually slender braces. Also, the estimates of the (b/t) limits presented in Figure 6.14 should be used with caution when applied to slenderness ratios that are significantly outside the range (less than 31 and greater than 120) of the experimental and simulation data presented here. For example, as discussed earlier, for KL/r > 118, i.e. elastic buckling, the mechanisms discussed in this chapter might not be active. Similarly, for very low KL/r, other mechanisms, such as local buckling under pure axial compression without global 222 buckling, may be active. Additionally, the relationships may not be valid for braces with different material properties or cross-section types such as Pipe or Wide-Flanged sections. This experiments synthesized in this investigation were comprised of square and rectangular brace experiments with average yield strengths of 62 ksi and a coefficient of variation equal to 9%. Moreover, the simulation study assumes the material yield strength to be approximately 60 ksi and a fracture toughness of η=5.98 (HSS4x4x1/4 material type from Chapter 5). Using Equation 5.1.15, this fracture toughness corresponds to a very large CVN value of approximately 404. Thus, in the absence of further study, the results of this chapter are applicable only within the experimental and simulation parameters investigated. The next section discusses the reliability of the presented approach. 6.4 SUMMARY AND RELIABILITY OF PARAMETRIC STUDY AND SEMI-THEORETICAL MODEL This chapter synthesizes the results of a parametric study and experimental data from ten independent testing programs to develop improved insights into the fracture capacity of HSS bracing members. The parametric study suggests trends in ductility as a function of widththickness and slenderness ratio while expanding the results of the experimental program in Chapter 4 to investigate a wider-range of brace parameters. Applying the same loading history across all simulations allows for clear relationships to be obtained between ductility and brace geometry. The simulations also establish the length of the plastic hinge after cross-section local buckling as the average of the width, B , of the cross-section over which the local buckle forms of the buckling face and the depth of the brace cross-section, H. This is a critical component in the development of a semi-theoretical model used to synthesize the results of the experimental and simulation studies. Perhaps of more interest, however, is the validation of using advanced simulation techniques to expand the set of experimental data. Referring to Table 6.4 and Figure 6.8, separate least-squares fits on the experimental (63 tests) and simulation (22) data sets 223 provides very similar regression parameters. Even considering the experimental programs of Table 6.3 with varying loading histories and geometries, the simulation results (obtained with CVGM fracture predictions) seem quite similar plotted in the εF versus (b/t) space in Figure 6.8. While the simulations and experimental results suggest certain trends, it is somewhat challenging to reconcile experimental data from diverse test programs. Therefore, to eliminate the effects of geometric variables such as brace length and cross-sectional dimensions, a kinematic relationship is proposed to relate the brace axial deformation capacity, Δrange, to a “fiber” strain-like quantity, εF, in the central plastic hinge region of the buckling brace. A relatively strong trend is observed between this strain and the (b/t) ratio and a regressed power-law model is used to express this relationship. This relationship is then used to determine the brace axial deformation capacity, Δrange, as a function of the width-thickness ratio, (b/t). Once the brace axial deformation capacity is determined, either directly from experimental data or based on the proposed relationship, it is useful to express it in terms of equivalent drift capacity for meaningful comparison with seismic demands. This includes developing a kinematic relationship between the brace axial deformation capacity, Δrange, and the equivalent drift θrange. An important issue associated with this is the unsymmetrical nature of story drift time histories. Therefore, determining the maximum drift capacity using half of the total range results in conservative estimates, but is typically done when reporting testing results. Based on observations from various nonlinear dynamic simulations, a preliminary estimate of θmax = 0.71θrange is proposed. This is combined with the relationship between Δrange and (b/t), and results in a limiting function for the maximum (b/t) ratio given a desired level of drift capacity. To examine the efficacy of this approach, Figure 6.15 plots all the drift capacities from the 63 experiments and 22 simulations against their (b/t) ratios normalized by the critical limit calculated using Equation 224 6.3.10. Following the reasoning outlined previously, the drift capacities are calculated as θmax = 0.71θrange, where θrange = θmax +|θmin| is the range of equivalent drift experienced by the test specimen. Plotted on the figure is the horizontal line corresponding to the 4% drift capacity expected from SCBF systems. Also drawn on the figure is the vertical line corresponding to (b/t)/(b/t)critical = 1, where (b/t)critical is calculated according to Equation 6.3.10 and is the critical (b/t) ratio required to meet the drift demand of 4%. While this value is constant for square braces ((b/t)critical = 12.5), results are plotted in this way because the data points also include those corresponding to nonsquare cross-sections. These two limits divide the space into four quadrants, where the Roman numerals are followed by the count of data points in that particular quadrant – • Quadrant I (22%): Experiments which are “safe” (i.e., do not fail before 4%) and predicted to be safe (i.e., less than the b/t limit of 1.0) • Quadrant II (16%): Experiments which are safe, but predicted to fail • Quadrant III (12%): Experiments which fail, but are predicted to be safe • Quadrant IV(50%): Experiments which fail, and are predicted to fail A perfect model would result in 100% of the data points in either Quadrant I or IV where the experimental data matches model predictions. As shown in Figure 6.15 for the proposed relationship, approximately 72% of the data points lie in these two Quadrants. In addition, only a small percentage of data points (12%) lie in Quadrant III where the relationship (unconservatively) predicts safety. Thus, given the variability amongst the test programs and the subjectivity in characterizing demands in SCBF systems, the proposed approach is fairly reliable when evaluated against a large data set. 225 The results presented in this chapter are based on calibrated empirical relationships, and therefore should be used with caution when applied to brace parameters (especially slenderness ratios smaller than 60 or greater than 120 and materials dissimilar to those listed in Table 6.3). In addition, the approach makes several simplifying assumptions, for example, it neglects the effect of loading history on brace capacity. While these assumptions may not affect the efficacy of the approach (in an average sense) with respect to a large sample of test data, they may result in significant errors when applied to individual components. Finally, further study is needed to accurately quantify both the maximum drift demands, the nature of the deformation histories in SCBF systems and brace behavior at larger slenderness ratios. 226 Table 6.1: HSS simulation matrix (22 total) Shape HSS4x4x1/4 HSS4x4x3/8 HSS4x2x1/4 HSS4x2x3/16 HSS6x6x3/8 HSS6x6x1/2 HSS6x2x3/8 HSS6x2x3/16 HSS8x8x1/2 HSS8x8x5/8 B 4 4 4 2 6 6 6 2 8 8 H 4 4 2 4 6 6 2 6 8 8 B/H 1 1 2 0.5 1 1 3 0.3 1 1 b/t 14.2 8.5 14.2 8.5 14.2 9.9 14.2 8.5 14.2 10.8 LB 60,120,179 60,120,179 62 111 90,180,271,410 90,180,271 61 161 120,241,362,547 120,241,362 Approx. LB/r 40,80,120 40,80,120 80 80 40,80,120 40,80,120 80 80 40,80,120 40,80,120 Table 6.2: Brace member lengths across various frame geometries Frame Bay Width (feet) Story Height (feet) 20 16’-5 22’-4 13 20 30 19’-10 25’-0 40 23’-10 28’-3 Table 6.3: Summary of HSS experimental review (63 tests) Test Program [No.] Gugerli and Goel [1] Liu and Goel [2] Lee and Goel [3] Archambault, [4] Tremblay, Filiatrault Walpole [5] Shaback and Brown [6] Yang and Mahin [7] Fell, Kanvinde, and Deierlein [8] Han et al [9] Lehman et al [10] Year Published 1982 1987 1988 Average Fy,meas 60 54 67 1995 57 1996 2003 56 64 2005 60 2006 69 2007 2008 59 67 Table 6.4: Regression parameter values Data Set Experimental Simulation Combined a 0.90 1.13 0.98 b -0.53 -0.62 -0.56 No. of Tests 4 3 6 10 4 3 8 3 1 4 1 4 12 General Description of Cyclic Loading History Unsymmetric compressive Unsymmetric compressive Unsymmetric compressive Standard symmetric Unsymmetric Standard symmetric Standard symmetric Standard symmetric Unsymmetric tensile Standard symmetric Unsymmetric compressive Standard symmetric Standard symmetric 227 Outside corner radius = 2t H Buckling face B t Figure 6.1: HSS brace geometry 6 Maximum Considered (4) Drift (%) 4 2 Expected Buckling (0.2) 0 -2 -4 #cycles 6 6 6 4 2 2 2 2 2+n -6 0 10 20 30 Cycle Number Figure 6.2: Brace loading history Drift (%) 0.08 0.10 0.15 0.20 – B 1.03 1.85 2.68 4.00 - MCE 5.00 228 20 40 80 120 Δrange (in) 15 10 5 (a) 0 5 10 15 20 Width-thickness (b/t) 0.12 40 θrange (rad) 80 120 0.08 0.04 (b) 0 5 10 15 20 Width-thickness (b/t) Figure 6.3: Influence of width-thickness ratio on brace ductility (fracture initiation) in terms of (a) Axial deformation range and (b) Story drift. 229 20 Small b/t (<14) Large b/t (14) Δrange (in) 15 10 5 (a) 0 0 50 100 150 Slenderness (L/r) θrange (rad) 0.12 0.08 0.04 Small b/t (<14) (b) Large b/t (14) 0 0 50 100 150 Slenderness (L/r) Figure 6.4: Influence of slenderness ratio on brace ductility (fracture initiation) in terms of (a) Axial deformation range and (b) Story drift. 230 500 300 (KL/r)max 200 100 300 (KL/r)max 200 100 (a) 0 L=204in L=281in 400 Slenderness 400 Slenderness 500 L=204in L=281in (b) 0 0 5 10 15 0 5 Cross-section size (in) 10 15 Cross-section size (in) θrange (rad) 0.08 0.04 L=180 in L=119 in L=119 (Experimental) (c) 0 0 50 100 150 200 Slenderness (L/r) Figure 6.5: Slenderness range for minimum and maximum frame sizes (see Table 6.2) for (a) All HSS cross-sections and (b) AISC (2005) conforming (i.e., b/t < 16) sections; (c) Influence of brace slenderness on story drift ductility for fixed b/t (14.2) ratio and brace lengths (119 and 180 in). Also shown are past experimental (b/t=14.2 and L=119 in) results. 231 0.06 0.5 x θrange (rad) KL/r ~ 80 0.03 (a) 0.00 0 10 20 30 40 Width-thickness, b/t 0.06 0.5 x θrange (rad) b/t ~ 14.2 0.03 (b) 0.00 0 50 100 150 200 Slenderness, KL/r Figure 6.6: Experimental brace ductility in terms of drift versus brace parameter for similar (a) Slenderness (19 tests) and (b) Compactness (25 tests) ratios. 232 300 Force (k) 200 100 0 -100 -200 -1.5 Δrange -1 -0.5 0 0.5 1 Axial Displacement (in) Strong relationship From experiments fracture Φ hinge = Lh ,pred . Δrange H . ε F → f (b / t ) 2 From regression δ Ф/2 (= 0.5(H+B), based on FEM simulations) LB Figure 6.7: Schematic illustration of simplified approach to evaluate effect of brace parameters on ductility. 233 εF 0.4 Experiments Simulations Experiment Fit Simulation Fit Combined Fit 0.2 (a) 0 0 10 20 30 40 b/t Experiments Simulations 0.5 x θrange (rad) 0.06 0.03 (b) 0.00 0 10 20 30 40 b/t Figure 6.8: (a) Fiber-like fracture strain and (b) Deformation range capacity versus b/t ratio for all experiments and simulations listed in Tables 6.1 and 6.3. 234 Δ range,exp/Δ range,pred 2 Experiments Simulations 1 0 0 2 4 6 8 10 S 12 Test Program Figure 6.9: Comparison between maximum experimental and predicted deformation range. 235 φ(x) LB = ∫ φ ( x)dx φmax 0 x LB Lh (a) φ(x) φmax LB = ∫ φ ( x)dx 0 x LB Lh (b) Figure 6.10: Schematic illustration of plastic hinge length calculation where the total rotation is equated to an equivalent area defined by φmax and Lh. Shown above is the curvature profile (a) Before and (b) After local buckling. 236 6 4 40 80 120 Lh/Lh,est Lh/Lh,est 4 40 80 120 2 2 (b) (a) 0 0 0 0.02 0.04 0.06 0 0.02 θ (rad) 0.06 0.04 0.06 θ (rad) 4 4 Lh/Lh,est Lh/Lh,est 0.04 2 (c) 0 0 2 (d) 0 0.02 0.04 θ (rad) 0.06 0 0.02 θ (rad) Figure 6.11: Plastic hinge length as a function of increasing drift for (a) HSS4x4x1/4, (b) HSS6x6x3/8, (c) HSS4x2x1/4 and (d) HSS4x2x3/16 analyses. 237 H B Lh (a) m B Lh B/2 H/2 (b) Figure 6.12: Continuum finite element simulation of brace specimen showing plastic hinge length dimension in (a) Isometric and (b) Top view. 238 300 Experiment Continuum Model 200 Force (k) 100 0 -100 (a) -200 -2 -1 0 1 2 Axial Deformation (in) 300 Experiment Fiber Model Force (k) 200 100 0 -100 (b) -200 -2 -1 0 1 2 Axial Deformation (in) 8 Continuum Model Fiber Model Lh/Lh,est 6 4 2 (c) 0 0 0.02 0.04 0.06 θ (rad) Figure 6.13: (a and b) Force-deformation and (c) Plastic hinge length comparison between finite element and fiber brace models. 239 0.10 θmax (rad) B=H B/H=2 B/H=0.5 0.05 0.03 12.5 0.00 0 5 10 15 20 25 b/t Figure 6.14: Maximum drift capacity versus width-thickness ratio. 0.71θrange (rad) 0.09 I: 19 safe/predicted safe II: 14 safe/predicted to fail III: 10 IV: 43 fail/predicted to fail 0.06 0.03 fail/predicted safe 0 0 0.5 1 1.5 2 2.5 (b/t)/(b/t)critical Figure 6.15: Deformation capacity (in terms of drift), divided by 1.4, versus normalized widththickness ratio. 240 Chapter 7 Summary, Conclusions and Future Work This chapter summarizes various findings and conclusions from the study, while discussing areas that need further examination. Within the broad context of simulating structural fracture using advanced modeling methods, this dissertation had three specific goals (1) Investigation of the cyclic inelastic buckling and fracture of steel braces in concentrically braced frames (2) Development of a methodology wherein novel physics-based models are evaluated for full-scale structural components (3) Application of this methodology for generalizing experimental data sets to inform design considerations, while demonstrating the effectiveness of micromechanicsbased fracture modeling. The bracing members investigated in this study are representative of those in Special Concentrically Braced Frames (SCBFs) and are subjected to loading histories which impose realistic seismic demands across a wide-range of ground motion intensities. Square Hollow Steel Sections (HSS), steel Pipe and Wide-Flanged cross-sections are investigated in a rigorous testing matrix which investigates a range of width-thickness and slenderness ratios along with unique conditions such as grout-filled HSS, earthquake-rate loading and unsymmetrical buckling. In addition to the practical data generated by the large-scale tests, the experimental specimens also 241 serve as a test-bed to validate a micromechanics-based modeling approach in large-scale details. The Cyclic Void Growth Model (or CVGM), previously developed by Kanvinde and Deierlein (2007), is evaluated using the experimental observations from the brace tests during earthquaketype cyclic loading. Since a continuum-based model is used, the accuracy of the modeling approach is contingent on accurate characterization of stress and strain histories in the presence of phenomena such as local and global buckling. This chapter reviews the conclusions of the large-scale experimental program along with a summary of the model validation and parametric simulation studies. Limitations of the results and method are discussed, leading to recommendations for future work. 7.1 SUMMARY AND CONCLUSIONS The following three sections present a summary of the previous chapters. First, general conclusions from the large-scale experimental study are presented. This is followed by a section focusing on the fracture prediction methodology for the large-scale brace specimens. Finally, the parametric simulation study on square and rectangular HSS sections, as well as the semitheoretical model used to generalize the experimental and simulation results, is reviewed. 7.1.1 Large-Scale Brace Experiments Results of the large-scale testing program on nineteen bracing elements subjected to earthquaketype cyclic loading are reported in Chapters 3 and 4. The experiments featured brace specimens detailed according to current codes, and were subjected to various types of cyclic loading histories designed to reflect realistic seismic demands. The testing matrix included a diverse blend of parameters including cross section width-thickness, slenderness, type of cross section, loading history, loading rate and special details such as grout filled braces. Various limit states, 242 such as local buckling, fracture initiation and loss of strength were monitored, and related to system drift levels. The braces subjected to cyclic loading failed due to fracture at the center, which was triggered by strains highly amplified due to local buckling. Consequently, cross section width-thickness ratios were found to strongly influence brace ductility for all cross sections, and higher width-thickness ratios resulted in a severe decrease in ductility. Importantly, in some experiments, current AISC limits for width-thickness ratios could not ensure acceptable performance, resulting in fracture at unacceptably low story drift levels. In addition to width-thickness, slenderness was determined to be another important factor affecting brace fracture, in that more slender braces suffered relatively lower levels of inelasticity, delaying fracture. In fact, the axial deformation at fracture was determined to be governed by a combination of slenderness and width-thickness. For example, the wide-flange section with an undesirable width-thickness ratio exhibited excellent ductility, due to its very high slenderness (above the elastic limit) and the less severe nature of the local buckling shape as compared to HSS sections. Since brace slenderness is a system level design variable, it might not be feasible to provide large slenderness with the sole intent to prevent fracture. Moreover, large slenderness can reduce energy dissipation in the brace, and place excessive tensile demands on connections (due to overstrength). In addition, when the axial deformation capacity is expressed in terms of equivalent story drift, the positive effects of slenderness tend to be diminished for slenderness ratios below 120 (see Chapter 6 discussion of HSS simulation study). In addition to slenderness and width-thickness, various other factors were considered. Of these, the nature of the local buckling shape was found to differ in severity across the various crosssection types (HSS, Pipe and Wide-Flanged). The square HSS local buckling shapes were found 243 to be particularly severe while the Pipe and Wide-Flange shapes developed more gradual buckling shapes. However, this does not imply that Pipe and Wide-Flange behavior are naturally superior to HSS (as illustrated with the Pipe5STD tests described in Chapter 4). Filling the braces with concrete resulted in a somewhat larger ductility in one of two tests, but given the logistical challenges to this, it may be more economical to achieve similar levels of ductility by using either a more compact shape or an alternate cross section. Rate effects were examined and determined to be relatively unimportant. Connection performance regarding net section fracture at slotted brace-ends was investigated by subjecting these to tension dominated near-fault loading histories with a large initial tensile pulse. These tests, conducted for pipe sections and one wide-flange section, confirmed previous findings that net section reinforcement increases ductility substantially and prevents fracture at the connection. In fact, for the pipe specimens, the large difference between yield and ultimate strengths resulted in large ductilities even for unreinforced connections. Overall, the variations in the expected versus nominally specified material properties demonstrate the degree to which the net section fracture response may differ between different structures. The test data did confirm that the expected yield strength (RyFyAg) and the expected ultimate strength (RtFuAg) tend to bracket the maximum measured strength fairly well. Furthermore, an accurate prediction of the maximum brace tensile force was found to be the average of the expected and ultimate strengths. 7.1.2 CVGM Evaluation in Large-Scale Details Referring to Chapter 5, the Cyclic Void Growth Model (CVGM) developed by Kanvinde and Deierlein (2007) is used to predict the instant of fracture initiation in the large-scale experimental brace specimens. Smooth (and ASTM-specified flat for HSS wall material) tensile coupons along with circumferentially notched bars are tested to calibrate the material constitutive model parameters as well as the CVGM fracture parameters (η and λ). Large-scale finite-element brace 244 simulations are employed to investigate the stress and strain histories at the critical fracture location during global and local buckling mechanisms. The simulations incorporate global and local imperfections, as well as multiaxial von-Mises plasticity with isotropic and kinematic hardening. The CVGM fracture criterion is expressed as ηcyclic ≥ exp(λ.D)η, where ηcyclic is a void growth function and D is the damage, assumed to be the equivalent plastic strain at a load reversal point marked my a switch from negative to positive triaxiality. While the fracture parameter η can be calibrated conveniently and accurately through monotonic notched bar experiments, calibrating the λ-parameter is more challenging. In fact, for two out of the four steels examined in the current study, fracture predictions of the braces based on a λ-value calibrated from notched bar tests were highly inaccurate. A closer inspection revealed that the notched bar specimens failed at low damage levels (owing to the high triaxiality present in the notched bars), relative to the braces, which had lower triaxialities. While the low triaxialities in the braces may trigger entirely distinct fracture mechanisms (such as void shearing), an analysis of the data indicates that that the source of the error is most likely in the selection of calibration tests themselves, rather than the damage model. Thus, for future use of the CVGM it is recommended that the cyclic tests sample large damage levels, or appropriately sample the magnitude of damage in the specimen where the CVGM will be applied. The CVGM fracture predictions are also presented in a probabilistic framework incorporating the effect of material uncertainty. The analysis indicates that, for all specimens, the probability of failure increases sharply 2-3 cycles after local buckling is observed in the simulations (for the standard loading histories). This illustrates the strong influence of local buckling on the CVGM predictions and the importance of simulating it accurately. In fact, the quick succession of 245 fracture following local buckling indicates that it may not be as important to simulate fracture, if local buckling is accurately modeled. However, the sensitivity of local buckling initiation to material model parameters is not explicitly investigated in this study. 7.1.3 Parametric Simulation of Bracing Members A parametric simulation study on square and rectangular bracing members (total of 22 analyses) is performed to expand the experimental data set presented in Chapter 4 and demonstrate the applicability of advanced simulations methods. The simulations, which are similar to the ones used for the CVGM evaluation, incorporate large deformations, multi-axial plasticity and brick elements. The Cyclic Void Growth Model (CVGM) is used to predict the fracture initiation instances of the 22 simulations and investigate a wide-range of parameters which affects brace failure. The finite-element simulations are also used to determine the length of the plastic hinge after cross-section local buckling. Referring to Chapter 6, the plastic hinge length is found to be approximately equal to the average of the width of the cross-section, B, over which the local buckle forms of the buckling face and the depth of the brace cross-section, H. Experimental and simulation data from this study is synthesized with experimental data from 10 previous testing programs to present a semi-theoretical relationship that may be used to predict the fracture deformation of HSS braces directly from brace properties such as cross-sectional dimensions and slenderness ratios. The relationship is shown to reconcile fracture data from several diverse experimental programs and simulation studies, which encompass a wide range of test variables. The use of this relationship to develop design considerations is presented as an illustrative example. Specifically, for the range of b/t and KL/r ratios investigated in this study, the semi-theoretical relationship reveals 1) Overall slenderness has a minimal effect on ductility when expressed in terms of a story drift and 2) Weak axis bending (H < B) leads to a more ductile configuration. 246 7.2 FUTURE WORK This dissertation presents a large and small-scale experimental testing program, nonlinear finite element modeling, the evaluation of a physics-based fracture criterion at the large-scale, and the development of a semi-theoretical model to estimate brace ductility. The results raise some interesting scientific questions regarding the feasibility of using micromechanics-based models to predict fracture in full-scale components. In addition to the modeling aspects, the study also motivates further examination of several practical issues. All of these issues are now summarized- 1. Development of appropriate loading protocols for braced frames: While this study presented a loading history based on a modified SAC loading protocol, it was not developed through rigorous nonlinear dynamic analyses of braced-frame systems (comparable to the SAC loading history for moment frames). Furthermore, analyses by Uriz (2005) and others (McCormick et al 2007) suggest that a symmetric loading history for braced-frame components may not be appropriate due the unsymmetrical response of braced-frames during cyclic loading. Thus, the experimental results presented in Chapter 4 with respect to brace fracture ductility may be over-conservative in light of the symmetric loading history used in this (and previous) studies. 2. Characterizing braced-frame demands: Considering the previous discussion, with advances in structural modeling techniques and increasing computational power, there is an opportunity to better characterize braced-frame demands across varying building geometries, such as frame and story height, as well as brace properties (i.e., slenderness ratios) and system configurations (Chevron, cross-bracing, etc.). This will assist in performance comparisons between brace ductilites and expected seismic demands. 3. Experimental investigation of alternate cross-sections: Considering the recent popularity of Pipe and Wide-Flanged sections over HSS, a comprehensive experimental or 247 simulation study (similar to Chapter 6) is warranted for these shapes. While the experiments conducted as part of this investigation expanded the database of Pipe and Wide-Flanged tests, there is a need to better characterize the ductility of bracing members with these cross-sections. 4. Using the CVGM to inform fiber-based fracture criterion: Referring to Chapter 2, the efficiency of fiber-based elements for earthquake engineering analyses has contributed to their popularity in modeling bracing, and other structural, components. Following the approach developed by Uriz (2005), an empirical-based fracture criterion could be calibrated with the CVGM and then used in the analyses of full-scale braced-frames. This would allow for “on-the-fly” analysis procedures by combining demand and capacity characterizations which are typically separate in the context of fracture events. Referring to the previous section and Chapter 5, several limitations of the CVGM have been highlighted by applying the model in the context of brace fracture – 1. Low triaxiality: The low triaxiality ranges observed in the brace tests may invalidate the underlying assumptions of the CVGM. Considering the development of the CVGM (at the small-scale) did not investigate these low triaxiality ranges (Kanvinde and Deierlein, 2007), the micromechanical fracture behavior of the braces may not be governed by the void growth and cyclic damage mechanisms assumed by the CVGM. Thus, it is important to investigate the fatigue and fracture mechanisms which are triggered in the presence of a low triaxiality stress state. This may motivate the need for alternative damage models other than the exponential function presented in Chapter 5. 2. Crack Propagation: Although not explicitly mentioned in Chapter 4, the brace tests with near-field loading histories demonstrated that cross-section tensile strength loss may not occur immediately after fracture initiation (refer Appendix A). 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Zhao, X.-L., Grzebieta, R. and Lee, C. “Void-filled cold-formed rectangular hollow section braces subjected to large deformation cyclic axial loading.” J. Struct. Eng., ASCE, 128(6), 746-753. 256 Appendix A Figure A.1 illustrates the loading histories and load-deformation plots for the nineteen brace experiments. The limit states of global and local buckling, fracture initiation, and strength loss are reported on each figure in terms of story drift, while the stiffness and maximum tensile and compressive forces are shown on the hysteretic plots. The test numbers correspond to Table 3.1 and titles are also provided to distinguish the specimens, loading histories, and other attributes. Figure A.1: Experimental loading histories and brace hysteretic response (continued on next page) 257 Figure A.1: Experimental loading histories and brace hysteretic response (continued on next page) 258 Figure A.1: Experimental loading histories and brace hysteretic response (continued on next page) 259 Figure A.1: Experimental loading histories and brace hysteretic response (continued on next page) 260 Figure A.1: Experimental loading histories and brace hysteretic response (continued on next page) 261 Figure A.1: Experimental loading histories and brace hysteretic response (concluded on next page) 262 Figure A.1: Experimental loading histories and brace hysteretic response 263 Appendix B This appendix presents experimental results from past tests on large-scale bracing members. The table summarizes the brace geometries and deformation capacities for each experiment used in the development of the semi-theoretical model presented in Chapter 6. It should be noted that the deformation capacities may differ slightly from the true experimental results owing to the difficulty of assimilating data from diverse testing programs. Table B.1: Experimental results from square and rectangular HSS tests (continued on next page) Test Program (Year) [Material] Gugerli and Goel (1982) [ASTM-A500, Gr. B] Liu and Goel (1987) [ASTM-A500, Gr. B] Lee and Goel (1988) [ASTM-A500, Gr. B] Archambault, Tremblay, Filiatrault (1995) [G40.21-350W] Test I.D. TW2 TW3 TW4 TW6 T633H T424H T422H 1 2 4 5 6 7 S1A S1B S2A S2B S3A S3B S4A S4B S5A S5B S1QA S1QB S4QA S4QB Brace Properties Shape HSS5x3x1/4 HSS4x2x1/4 HSS7x5x1/4 HSS6x3x3/16 HSS6x3x3/16 HSS4x2x1/4 HSS4x2x1/8 HSS5x5x3/16 HSS5x5x3/16 HSS4x4x1/8 HSS4x4x1/4 HSS4x4x1/4 HSS4x4x1/4 HSS5x3x3/16 HSS5x3x3/16 HSS4x3x3/16 HSS4x3x3/16 HSS3x3x3/16 HSS3x3x3/16 HSS5x2.5x3/16 HSS5x2.5x3/16 HSS4x3x1/4 HSS4x3x1/4 HSS5x3x3/16 HSS5x3x3/16 HSS5x2.5x3/16 HSS5x2.5x3/16 B 5 4 7 6 6 4 4 5 5 5 4 4 4 3 3 3 3 3 3 2.5 2.5 3 3 3 3 2.5 2.5 H 3 2 5 3 3 2 2 5 5 5 4 4 4 5 5 4 4 3 3 5 5 4 4 5 5 5 5 LB 136 138 132 136 113 120 120 116 126 126 122 130 130 181 181 182 182 182 182 182 182 182 182 181 181 182 182 tgusset Not Used 0.63 0.63 0.50 0.63 0.63 0.50 0.63 0.63 0.63 0.44 0.44 0.44 0.44 0.38 0.38 0.44 0.44 0.50 0.50 0.44 0.44 0.43 0.43 Deformation Capacity Δmax Δmin 0.57 -1.7 0.78 -2.55 0.57 -1.7 0.57 -1.7 0.43 -1.70 0.85 -2.55 0.68 -1.70 0.33 -0.85 0.32 -0.85 0.21 -2.13 0.24 -3.40 0.21 -2.13 0.32 -1.70 1.70 -1.70 1.70 -1.70 2.52 -2.52 2.39 -2.39 3.31 -3.31 3.32 -3.32 1.52 -1.52 1.80 -1.80 3.28 -3.28 2.70 -2.70 1.69 -1.69 1.81 -1.81 1.52 -1.52 1.80 -1.80 264 Table B.1: Experimental results from square and rectangular HSS tests Walpole (1996) [AS1163-C350] Shaback and Brown (2001) [G40.21-350W] Yang and Mahin (2006) [ASTM-A500, Gr. B] Han and Foutch (2007) [ASTM-A500, Gr. B] Fell, Kanvinde, Deierlein (2007) [ASTM-A500, Gr. B] Lehman, Roeder, Herman, Johnson, Kotulka (2008) [ASTM-A500, Gr. B] RHS1 RHS2 RHS3 1B 2A 2B 3A 3B 3C 4A 4B 1 3 4 5 85-14A 70-18 82-19 77-28 HSS1-1 HSS1-2 HSS1-3 HSS2-1 HSS2-2 HSS-2 HSS-3 HSS-4 HSS-5 HSS-6 HSS-7 HSS-8 HSS-9 HSS-10 HSS-11 HSS-12 HSS-13 HSS6x4x1/4 HSS6x4x1/4 HSS6x4x1/4 HSS5x5x5/16 HSS6x6x5/16 HSS6x6x3/8 HSS5x5x1/4 HSS5x5x5/16 HSS5x5x3/8 HSS6x6x5/16 HSS6x6x3/8 HSS 6x6x3/8 HSS 6x6x3/8 HSS 6x6x3/8 HSS 6x6x3/8 HSS4x4x1/4 HSS5x5x1/4 HSS4x4x3/16 HSS4x4x1/8 HSS4x4x1/4 HSS4x4x1/4 HSS4x4x1/4 HSS4x4x3/8 HSS4x4x3/8 HSS5x5x3/8 HSS5x5x3/8 HSS5x5x3/8 HSS5x5x3/8 HSS5x5x3/8 HSS5x5x3/8 HSS5x5x3/8 HSS5x5x3/8 HSS5x5x3/8 HSS5x5x3/8 HSS5x5x3/8 HSS5x5x3/8 6 6 6 5 6 6 5 5 5 6 6 6 6 6 6 4 5 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 5 5 4 4 4 5 6 6 5 5 5 6 6 6 6 6 6 4 5 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 5 5 106 80 99 134 157 157 173 173 173 193 192 115 115 115 115 133 133 135 132 118 118 118 118 118 162 162 158 162 162 153 166 162 161 153 139 153 Not Used 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.63 0.63 0.63 0.63 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.38 0.38 0.88 0.38 0.50 0.50 0.88 0.50 0.50 1.39 0.97 0.49 1.36 1.25 1.31 1.02 1.47 1.34 1.16 1.18 1.55 1.25 2.90 1.93 1.33 1.00 0.67 0.33 1.59 1.18 1.24 3.00 2.50 1.53 1.53 1.53 1.73 1.73 1.33 2.35 1.33 1.94 1.12 1.43 1.94 -1.39 -0.97 -0.49 -2.67 -2.03 -2.58 -2.91 -2.49 -3.78 -2.95 -3.56 -1.90 -1.01 -0.70 -1.51 -1.33 -1.00 -0.67 -0.33 -1.59 -3.54 -1.77 -3.00 -2.50 -2.14 -3.06 -2.96 -3.16 -3.06 -2.86 -2.65 -2.45 -2.55 -1.53 -2.14 -2.14