Boltec S - Atlas Copco

Atlas Copco Bolting rigs
Boltec S
Technical specification
S
A fully mechanized rock bolting rig for bolt lengths from 1.5–2.4
meters. Effective in roof heights up to 7.5 meters.
Standard features
»»Rock drill
•COP 1132 with hydraulic dual-damping system
•11 kW impact power
»»Bolting unit
•Magazine for 10 bolts
•Resin cartridges, Cement cartridges, Splitset, Swellex
»»Hydraulic boom
•BUT 32 heavy-duty boom with single tripod suspension for
accurate drilling and bolting in all directions
•Accurate and smooth boom movements
»»Control system
•Operator friendly Control System which incorporates both
drilling and bolting in a single operating panel.
»»Carrier
•Sturdy, articulated carrier with four-wheel driv
•Powered by a 4-cylinder, EPAIII/COM III (Tier 3/Stage IIIA)
approved diesel engine
•Four jacks for stable set-up
»»General
•Operator panel mounted under canopy
•FOPS-approved telescopic protective roof
•Cable reel
•Hydraulically driven compressor
•Working lights on protective roof
Boltec S
Boltec S
Specifications
Specifications
ROCK DRILL
»»Electrical system
COP 1132
COP 1435*
Shank adapter
R25/R28/R32/R32F
TC35/TC35E/R32/R32E
Height over drill centre
77 mm
77 mm
Length without shank
735 mm
735 mm
Impact power, max
11 kW
14 kW
Impact rate
100 Hz
80 Hz
Hydraulic pressure
200 bar
210 bar
Rotation system
Separate rotation
Separate rotation
Rotation speed
0–300 rpm
0–320 rpm
Rotation torque, max
225 Nm
550 Nm
Lub. air consump. at 3 bar
6 l/s
6 l/s
Water consumption
1.25 l/s
3-4 l/s
Weight
75 kg
75 kg
*Optional, generates a higher installed power (75kW motor).
•Total installed power......................................................80 kW
•Main motor............................................................. 55-75 kW*
•Voltage..................................................................380–1 000 V
•Frequency..................................................................50–60 Hz
•Starting method.................................... star/delta (380–690 V)
•Transformer.....................................................................5 kVA
•Working lights, mounted on roof............. 3 x 35 W, 24 V HID
•Electronic overload protection for electric motors
•Digital volt/amperage meter in electric cabinet
•Limit switch for cable reel with signal lamp
•Manual spotlight, left side
•Phase sequence indicator
•Earth fault indicator
•Battery charger
•Cable reel
*If running in 50 Hz 75 kW motor is required
If running in 60 Hz 55 kW motor is required
»»Bolting unit
»»Air system
•
•
•
•
•
•Compressor ....................................................................GAR 5
•Capacity at 5400 rpm ..........................................20 l/s at 7 bar
•Air pressure gauge
Magazine capacity .......................................................10 bolts
Max. size of face plates, rectangular ..................150x150 mm
Max. size of face plates, round ...............................Ø 200 mm
Bolt length ...............................................................1.5–2.4 m
Adapted for all commonly used bolt types on the market, see
options
• Total length = Bolt length + 1.3 m for splitset only
• Total length = Bolt length + 1.1 m for all other bolt types
• Chain feed adapted according to bolt length
»»Boom
•BUT 32
•Feed extension .........................................................0–400 mm
•Boom extension ........................................................1,250 mm
•Feed roll-over ....................................................................240°
•Max lifting angle .......................................................+70°/-30°
•Max swinging angle ..........................................................±45°
•Weight, boom only ......................................................2,550 kg
»»Power pack
•Hydraulic oil tank, volume, max...................................... 145 l
•Hydraulic pumps............................................................. 1 unit
•Filtration......................................................................... 16 µm
•Water/Oil cooler in stainless steel
•Oil temperature meter on oil tank
•Hydraulic oil thermostat
•Electric oil filling pump
•Pumps unloaded at start
•Low oil level indicator
•Mineral hydraulic oil
•Oil filter indicator
»»Water system
•Dynaset HDF 40/40
•Water booster pump max capacity at 12 bar...................1.1 l/s
•Min water inlet pressure................................................... 2 bar
•Hydraulic drive, axial piston motor................................... 5 cc
•Water flow guard
•Hole blowing kit with 50 l air receiver
»»Carrier
•Deutz 4-cylinder, D914 L04, EPA III/COM III (Tier 3/Stage
IIIA) approved 4-stroke prechamber diesel engine
•Power rating at 2 300 rpm.............................. 55 kW (77.8 hp)
•Torque at 1 500 rpm.....................................................270 Nm
•Articulated steering................................... ±40° steering angle
•Gradeability at max. load on drive wheels.......................... 1:4
•Front axle (wide)....................................................... Dana 112
•Rear axle .........................................Dana 112, ±7° oscillation
•Tyres . .....................................................................9.00 x R20 •Clearance outside axles....................................................... 15°
•Hydraulic jacks, front . ........................................ 2 extendable
•Hydraulic jacks, rear...............................................................2
•Service brakes..............................................2 separate circuits
•Emergency and parking brakes......................................SAHR
•Fuel tank, volume............................................................... 60 l
•Electric system..................................................................24 V
•Batteries..............................................................2x12 V, 70 Ah
•Tramming lights........6 x 40 W 24 V, LED and 2 x 70 w, 24 V
•Automatic differential lock on front axle
•12V outlet for communication radio
•Hydrostatic power steering system
•Horn, beacon and reverse alarm
•Boots washing arrangement
•Hydrostatic transmission
•Central grease point
•Exhaust catalyser
•Illuminated stairs
•Four-wheel drive
•Fire extinguisher
•Rig washing kit
•Swingable seat
•Brake lights
•Safety belt
»»Control system
•Rig Control System (RCS), versatile and upgradeable to a
higher degree of automation
•Ergonomic operator panel with colour display
•All needed information and settings can be viewed on display
i.e. pressure gauges, logging hole depth etc.
•USB-card for transfer of data and for storage of optimal drill
settings
•Integrated diagnostic system
•Exposed components are designed and tested acc. to IP 65
standard
Optional Equipment
»»Rock drill
•COP 1435 Rock drill (Generats a higher installed power)
•Rock drill lubrication warning kit
•GAR 5 for internal air flushing
»»Boom
•Automatic boom lubrication kit, rear part of boom
•Boom suspension system
»»Water system
•Water hose reel
•Watermist system with water or air oil cooler
»»Hydraulic system
•Biodegradable hydraulic oil
•Hydraulic oil thermostat
•Heater kit for hydraulic oil tank
»»Carrier
•Deutz 4-cylinder BF4L 914, 4-stroke turbo diesel engine,
Tier II (72 kW, 96 hp at 2500 rpm, 355 Nm at 1600 rpm,
14km/h on flat ground, 9km/h on incline1:8)
•Fire suppression system ANSUL (manual or Checkfre)
•Hand throttle
•Illuminated stairs for platform/cabin
»»Cabin
•FOPS/ROPS approved cabin, noise level <80 dB(A), height 2 800 mm including:
-- Front window 16 mm (24 mm optional)
-- Air conditioning unit
-- Boots washing
-- CD/USB player
-- Swingable seat for drilling/Fixed seat
•Cabin body made of stainless steel
•Electrical heater, 1.2 kW, 230 V (CE)
•Joystick-controlled spotlights left and/or right
•Swingable seat for drilling and tramming
•12 V outlet for communication radio
»»Electrical system
•Stainless steel electrical enclosure
•Electric cable type Buflex
•Plug for cable
•Switch gear
•Electric outlet for accessories, 16A
•Starting method – soft start (not for 1000 V)
»»Miscellaneous
•Manual lubrication system
•
•Ni-Cr plated piston rods (limitations exist)
Boltec S
Measurements
637
1 400
1 400
700
850
10 020
COVERAGE AREA (2.4 M bolts)
Left wall
2m from rigcentre, SBU for 2.4m bolt
Roof
Right wall
4m height, SBU for 2.4m bolt
DIMENSIONS
mm
WEIGHT
Width (Without boltrack)
2 115
Height, roof down
2 100
Height, roof up
2 800
Length (Tramming)
10 020
Ground clearance
365
Turning radius outer/inner
5 200/2 780
gross weight
kg
Total
13 700
Boom side
9 000
Engine side
4 700
RECOMMENDED CABLE SIZE AND LENGTH
Voltage
TRAMMING SPEED
km/h
2m from rigcentre, SBU for 2.4m bolt
On flat ground (rolling resistance 0.05)
> 12
On incline 1:8
> 7
Type
Dimension, mm2
Diameter,
mm
Length,
m
380–400 V
Buflex
3x70+3G16+2x1.5
37
110
440 V
Buflex
3x70+3G16+2x1.5
37
110
500–525 V
Buflex
3x70+3G16+2x1.5
37
110
550–575 V
Buflex
3x50+3G6+2x1.5
32
150
660–690 V
Buflex
3x35+3G6+2x1.5
28
200
1 000 V
Buflex
3x35+3G6+2x1.5
28
200
Recommendations are given for surrounding temperature of 40° C and up to a height of 2,000 m.
© Copyright 2013, Atlas Copco Rock Drills AB, Örebro, Sweden. All product names in this publication are trademarks of Atlas Copco. Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model
denominations, part numbers and drawings. lllustrations and photos in this brochure may show equipment with optional extras. Specifications and equipment subjects to change without notice. Consult your Atlas Copco Customer Center for specific information.
1 470
9851 3280 01 05/2013
2 100
2 360
LENGTH / HEIGHT