electro-hydraulics controls
Transcription
electro-hydraulics controls
Pub. EC-1301 EH SERIES PROPORTIONAL ELECTRO-HYDRAULIC CONTROL VALVES PROPORTIONAL Pilot Relief / Relief / Reducing and Relieving / Flow Control / Flow Control and Relief / Directional and Flow Control CONTROLS Up to 24.5 MPa (3550 PSI), 400 L/min (106 U.S.GPM) Pilot Relief Valves .................................................. Page 3 Relief Valves ........................................................... Page 4 Reducing and Relieving Valves ............................ Page 5 H Flow Control Valves Flow Control and Check Valves ........................... Page 6 O M A Flow Control and Relief Valves ............................ Page 7 Y O M V T P Directional and Flow Control Valves ................... Page 8 A B a b P T High Response Type Directional and Flow Control Valves ................... Page 9 BAV P T W YX This catalogue introduce the outline of the EH series. Please refer to the catalogue titled "EH Series-Hybrid Components" (Cat. No. Pub. JC-1320) for the details such as performance characteristics and dimensions. No.1 EH SERIES PROPORTIONAL CONTROLS Pilot Relief / Relief / Reducing and Relieving / Flow Control / Flow Control and Relief / Directional and Flow Control High-accuracy, simple, convenient EH Series realizes your dreams. Why simple ? 5 Pressure display panel (option) Highly accurate hydraulic control can be obtained only by supplying 24 V DC power 3 and inputting a command signal voltage of 0 to 5V 4 .4 3 24 V DC power supply 1 Power amplifier 4 Command signal voltage input 2 Pressure sensor incorporated 6 Voltage output for pressure monitor 7 Alarm signal output Details of Proportional Electro-hydraulic Relief Valve Why high-accuracy ? The power amplifier 1 and pressure sensor 2 are integrated in the control valve. Furthermore, the closed-loop control 2 design greatly improves the linearity, hysteresis and stability in control pressure. Why convenient ? 1 1. The sensor in directional control valves is to monitor the spool position. Valves without sensor are also available in both pressure control valves and directional control valves. 2. Open-loop types are also available. 3. EHDFG-04 and 06: ±24V DC power supply is needed. 4. EHDFG-01, 03, 04 and 06: 0 to ±5V DC command signal is needed. 5. EHDFG-04 and 06: The spool displacement is shown as a percentage. No.2 Control pressure 5 can be shown digitally on the optional pressure display panel 5 . Analog voltages can be output by using the incorporated sensor for monitoring pressure, etc. 6 5. Pressure can be displayed remotely with the Yuken's digital panel metre or any indicators obtainable in the market and also can be transmitted into a computer. If any trouble arises in the system and the command signal does not match to the output, the alarm signal 7 is dispatched. The trouble, if arises, can be easily detected by monitoring the dispatch of the alarm signal with sequence controller or computer. 3 EH SERIES Pilot Relief Valves EHDG-01∗-∗-∗∗-∗-PNT∗∗-50 1/8, Sub-plate Mounting PROPORTIONAL CONTROLS The valve can be used as a pilot valve of the Proportional Electro-Hydraulic Control Valves. The valve can also be used as a relief valve for the hydraulic system where a small flow rate and continuous pressure control are required. Specifications Model Numbers EHDG-01∗ Description 24.5 MPa (3550 PSI) Max. Operating Pres. 2 L /min (.53 U.S.GPM) Max. Flow 0.3 L /min (.08 U.S.GPM) Min. Flow Refer to Model Number Designation Pressure Adjustment Range 10 Ω Coil Resistance Less than 3% (1%) Hysteresis Less than 1% Repeatability 1 2 B : 10 (27) Hz 1 (-90 degree) C : 10 (27) Hz 1 H : 12 (27) Hz 1 24 V DC (21 to 28 V DC Included Ripple) 28 W Frequency Response Supply Electric Power Power Input (Max.) Graphic Symbols B : 6.9 MPa (1000 PSI) / 5 V DC C : 15.7 MPa (2275 PSI) / 5 V DC H : 24.5 MPa (3550 PSI) / 5 V DC 10 k Ω Voltage: Max. 30 V DC Current: Max. 40 mA Input Signal Input Impedance Alarm Signal Output (Open Collector) B : 5 V DC / 6.9 MPa (1000 PSI) C : 5 V DC / 15.7 MPa (2275 PSI) H : 5 V DC / 24.5 MPa (3550 PSI) 0 - 50°C (32 - 122°F) (With Circulated Air) Pressure Signal Output Ambient Temperature H Open-Loop Type Open-Loop Type with Safety Valve Open-Loop Type with Sensor Open-Loop Type with Safety Valve & Sensor Closed-Loop Type Closed-Loop Type with Safety Valve 1. The value in ( ) is for the closed-loop type. 2. The repeatability of the valve is obtained by having it tested independently on the conditions similar to its original testing. Model Number Designation EHD G -01 V -B -S Series Number Type of Mounting Valve Size Applicable Control Pres. Adj. Range MPa (PSI) Control Type EHD : Proportional ElectroHydraulic Pilot Relief Valve None : For general use G: Sub-Plate Mounting 01 V: Vent Control of Relief Valve (Omit if not required) B: 0.5 - 6.9 (70 - 1000) C: 1 - 15.7 (145 - 2275) H: 1.2 - 24.5 (175 - 3550) D -1 -PN T15 M10 -50 DPM Safety Valve P-Line Orifice T-Line Orifice P-B Line Orifice Design Number None : OpenLoop None : Without DPM S: OpenLoop with Sensor L: ClosedLoop 1 None : Without DPM 1. For closed-loop models, specify applicable control code "V" even though the valve may not be used as vent control of relief valve. D: With DPM None : Without Safety PN : Valve Without Orifice 1: (Standard) With Safety Valve T15 T13 T11 2 M10 : Standard Orifice 50 2. Standard of T-line Orifice. Pres. Adj. Range B: T15, C: T13, H: T11. No.3 EH SERIES Relief Valves EHBG-03/06/10 (3/8, 3/4, 1-1/4) Sub-plate Mounting PROPORTIONAL CONTROLS These valves, consist of a small size but high performance EH series electrohydraulic proportional pilot relief valve and a low noise type relief valve. The valves control the system pressure proportionally through a controlled input voltage. Specifications Model Numbers EHBG-03 Description EHBG-06 EHBG-10 24.5 MPa (3550 PSI) 100 L /min 200 L /min 400 L /min (26.4 U.S.GPM) (52.8 U.S.GPM) (106 U.S.GPM) Max. Operating Pres. Max. Flow Min. Flow Pressure Adjustment Range Coil Resistance Hysteresis Repeatability 3 L /min 3 L /min 3 L /min (.79 U.S.GPM) (.79 U.S.GPM) (.79 U.S.GPM) Refer to Model Number Designation 10 Ω Less than 2% (1%) 1 Less than 1% 2 C : 10 (22) Hz H : 10 (25) Hz (-90 degree) Frequency Response 1 1 C : 7 (15) Hz 1 H : 9.5 (18) Hz (-90 degree) 1 C : 7 (10.5) Hz H : 6 (14) Hz 1 (-90 degree) 1 24 V DC (21 to 28 V DC Included Ripple) 28 W C : 15.7 MPa (2275 PSI) / 5 V DC (At Max. Flow) H : 24.5 MPa (3550 PSI) / 5 V DC 10 k Ω Voltage: Max. 30 V DC Current: Max. 40 mA C : 5 V DC / 15.7 MPa (2275 PSI) H : 5 V DC / 24.5 MPa (3550 PSI) 0 - 50°C (32 - 122°F) (With Circulated Air) Supply Electric Power Power Input (Max.) Input Signal Input Impedance Alarm Signal Output (Open Collector) Pressure Signal Output Ambient Temperature Graphic Symbols Open-Loop Type Open-Loop Type with Sensor 1. The value in ( ) is for the closed-loop type. 2. The repeatability of the valve is obtained by having it tested independently on the conditions similar to its original testing. Closed-Loop Type Model Number Designation EHB G -03 -C -S D -50 Series Number Type of Mounting Valve Size Pres. Adj. Range MPa (PSI) Control Type DPM Design Number 03 C: 0.6 [0.8] - 15.7 (85 [115] - 2275) H: 0.6 [0.8] - 24.5 (85 [115] - 3550) 06 C: 0.9 [1.0] - 15.7 (130 [145] - 2275) H: 0.9 [1.0] - 24.5 (130 [145] - 3550) 10 C: 1.1 [1.4] - 15.7 (160 [205] - 2275) H: 1.1 [1.4] - 24.5 (160 [205] - 3550) EHB : Proportional ElectroHydraulic Relief Valve G: Sub-Plate Mounting None : Open-Loop None : Without DPM 50 S : Open-Loop with Sensor L: Closed-Loop None : Without DPM D: With DPM 50 Each value of minimum adjustment pressure is of at 50% flow rate of the Max. Flow shown on the Specifications. The value in [ ] is for the closed-loop type. No.4 50 EH SERIES Reducing & Relieving Valves EHRBG-06/10 (3/4, 1-1/4) Sub-plate Mounting PROPORTIONAL CONTROLS These valves consist of a small size but high performance electro-hydraulic proportional pilot relief valve and reducing valve with relief function. The valves control the system pressure proportionally through a controlled input voltage. Moreover, a good response speed in reducing the pressure even at a large load capacity can be obtained with the relief function of the valves. Specifications Model Numbers EHRBG-06 Description Max. Operating Pres. Max. Flow Max. Relieving Flow Pressure Adjustment Range Coil Resistance Hysteresis Repeatability EHRBG-10 24.5 MPa (3550 PSI) 100 L /min 250 L /min (26.4 U.S.GPM) (66 U.S.GPM) 35 L /min 1 15 L /min 1 (9.24 U.S.GPM) (3.96 U.S.GPM) Refer to Model Number Designation 10 Ω Less than 3% Less than 1% 2 B : 4 Hz C : 3 Hz H : 3 Hz Frequency Response (-90 degree) 24 V DC (21 to 28 V DC Included Ripple) 28 W Supply Electric Power Power Input (Max.) Input Signal H Graphic Symbols B : 6.9 MPa (1000 PSI) / 5 V DC C : 13.7 MPa (2000 PSI) / 5 V DC H : 20.6 MPa (3000 PSI) / 5 V DC (at Flow Rate Zero) 10 k Ω Input Impedance Pressure Signal Output B : 5 V DC / 6.9 MPa (1000 PSI) C : 5 V DC / 13.7 MPa (2000 PSI) H : 5 V DC / 20.6 MPa (3000 PSI) Ambient Temperature 0 - 50°C (32 - 122°F) (With Circulated Air) Open-Loop Type 1. The figures shown are those obtained where the differential pressure between the secondary pressure port and tank port is 14 MPa (2030 PSI). 2. The repeatability of the valve is obtained by having it tested independently on the conditions similar to its original testing. Open-Loop Type with Sensor Model Number Designation EHRB G -06 -C Series Number Type of Mounting Valve Size Pres. Adj. Range MPa (PSI) 06 B: 0.8 - 6.9 (115 - 1000) C: 1.2 - 13.7 (175 - 2000) H: 1.5 - 20.6 (220 - 3000) 10 B: 0.9 - 6.9 (130 - 1000) C: 1.2 - 13.7 (175 - 2000) H: 1.5 - 20.6 (220 - 3000) EHRB: Proportional Electro-Hydraulic Reducing & Relieving Valve G: Sub-Plate Mounting -S D -50 DPM Design Number None : Open-Loop None : Without DPM 50 S : Open-Loop with Sensor D : With DPM 50 Control Type No.5 EH SERIES Flow Control (and Check) Valves EHFG/EHFCG-03/06 (3/8, 3/4) Sub-plate Mounting PROPORTIONAL CONTROLS The system flow rate can be controlled remotely as desired by regulating input voltage. Further, since pressure and temperature compensation functions are provided, the preselected flow rate is not affected by pressure (load) or temperature (fluid viscosity). Specifications Model Numbers Description Max. Operating Pres. MPa (PSI) Max. Metred Flow L/min (U.S.GPM) Min. Metred Flow L/min (U.S.GPM) Min. Differential Pressure 1 MPa (PSI) Free Flow L/min (U.S.GPM) (Only with Check Valve) at Normal Pilot Flow L/min (U.S.GPM) at Transition Min. Pilot Pressure MPa (PSI) Frequency Response EHF∗G-03- 60 125 EHF∗G-06-250 20.6 (3000) 24.5 (3550) 60 : 60 ( 15.8) 125 : 125 ( 33) 250 (66) 1 (.26) 2.5 (.66) 1.0 (145) 1.0 (145) 130 (34.3) 280 (73.9) 0.5 ( .13) 2.6 ( .69) 1 ( .26) 4 ( 1.06) 1.0 (145) 1.5 (215) Graphic Symbols 12 Hz (-90 degree) Hysteresis Less than 3% Repeatability Less than 1% EHFG 2 10 Ω Coil Resistance Supply Electric Power 24 V DC (21 to 28 V DC Included Ripple) O O M 28 W Power Input (Max.) M Max. Metred Flow / 5V DC Input signal Internal Pilot External Pilot 10 k Ω Input Impedance 0 - 50°C (32 - 122°F) (With Circulated Air) Ambient Temperature EHFCG 1. Minimum differential pressure means fine pressure compensation at inlet and outlet port. 2. The repeatability of the valve is obtained by having it tested independently on the conditions similar to its original testing. O O M M Internal Pilot External Pilot Model Number Designation EHF G -03 -60 -E -50 Series Number Type of Mounting Valve Size Max. Metred Flow L/min (U.S.GPM) Pilot Connection Design Number 03 60 : 60 ( 15.8) 125 : 125 ( 33) None : Internal Pilot 06 250 : 250 ( 66) E: External Pilot EHF : Proportional Electro-Hydraulic Flow Control Valve EHFC : Proportional Electro-Hydraulic Flow Control and Check Valve No.6 G: Sub-Plate Mounting 50 50 EH SERIES Flow Control and Relief Valves EHFBG-03/06/10 (3/8, 3/4, 1-1/4) Sub-plate Mounting PROPORTIONAL CONTROLS These are proportional electro-hydraulic flow control valves having functions for controlling the direct electric current of metre-in type and for pressure control. They are energy-saving valves for supplying the minimal pressure and flow required to operate actuators. Specifications Model Numbers Description Max. Operating Pressure MPa (PSI) 60 EHFBG-03- 125 EHFBG-06-250 EHFBG-10-500 24.5 (3550) 24.5 (3550) 24.5 (3550) Max. Flow Flow Controls 60 : 60 ( 15.8) 250 (66) 500 (132) L/min (U.S.GPM) 125 : 125 ( 33) Metred Flow Capacity 60 : 1-60(.26-15.8) 2.5-250 (.66-66) 5-500 (13.2-132) L/min (U.S.GPM) 125: 1-125(.26-33) 1.5 (215) 1.5 (215) Min. Pilot Pressure MPa (PSI) 1.5 (215) at Normal 1 (.26) 1 (.26) 1 (.26) Pilot Flow L/min (U.S.GPM) at Transition 4 (1.06) 6 (1.59) 3 (.79) 0.9 (130) Differential Pressure MPa (PSI) 0.6 (85) 0.7 (100) Less than 3% Hysteresis Less than 1% Repeatability Max. Flow / 5 V DC Input Signal 10 Ω Coil Resistance 24 V DC (21 to 28 V DC Included Ripple) Supply Electric Power 10 k Ω Input Impedance 28 W Power Input (Max.) Pressure Controls Pres. Adj. Range Adj. Range: C 1.2-15.7 (175-2275) 1.4-15.7 (200-2275) 1.5-15.7 (215-2275) MPa (PSI) Adj. Range: H 1.4-24.5 (200-3550) 1.4-24.5 (200-3550) 1.5-24.5 (215-3550) Hysteresis Less than 2% Less than 1% Repeatability 10 Ω Coil Resistance Max. Operating Pres. / 5 V DC Input Signal 24 V DC (21 to 28 V DC Included Ripple) Supply Electric Power 10 k Ω Input Impedance 28 W Power Input (Max.) C : 5 V DC / 15.7 MPa (2275 PSI) Output Signal H : 5 V DC / 24.5 MPa (3550 PSI) 0 - 50°C (32 - 122°F) Ambient Temperature (With Circulated Air) The repeatability of the valves is obtained by having it tested independently on the conditions similar to its original testing. Graphic Symbols A A Y Y O M O M V V T T P P Models with Proportional Pilot Relief Valves and Sensor Models with Proportional Pilot Relief Valves A Y O M V X O M T P External Pilot Pres. Connection Models without Proportional Pilot Relief Valves Model Number Designation EHFB G -03 -60 -C -E -S D -50 Series Number Type of Mounting Valve Size Max. Metred Flow L/min (U.S.GPM) Pilot Relief Valve Pres. Adj. Range Pilot Connection of Flow Control Pressure Controls DPM of Pres. Design Number 03 60 : 60 ( 15.8) 125 : 125 ( 33) None : Internal Pilot None : Open-Loop E: External Pilot S: Open-Loop D : With DPM with Sensor EHFB : Proportional ElectroHydraulic Flow Control and Relief Valve G: Sub-Plate Mounting 06 10 250 : 250 ( 66) 250 : 500 ( 132) None : Without Proportional Pilot Relief Valve C, H : See Specifications None : Without DPM 50 50 50 DMP is available only for the models with Pressure Controls "S". No.7 H EH SERIES Directional and Flow Control Valves EHDFG-01/03 (1/8, 3/8) Sub-plate Mounting PROPORTIONAL CONTROLS These valves incorporate two control functions - flow and direction - which simplify the hydraulic circuit composition and therefore the cost of the system is reduced. Specifications Model Numbers Description Max. Operating Pressure MPa (PSI) EHDFG-01 EHDFG-03 24.5 (3550) 24.5 (3550) 7 (1020) 7 (1020) 30 (7.92) 60 (15.9) Max. Tank Line Back Pres. MPa (PSI) Rated Flow L/min (U.S.GPM) [Valve P 6.9 MPa (1000 PSI)] Hysteresis Less than 5% Repeatability Less than 1% Frequency Response 20 (-90 deg.) Hz 17 (-90 deg.) Hz 10.5 Ω 8.0 Ω Coil Resistance 24 V DC (21 to 28 V DC Included Ripple) Supply Electric Power Input Voltage Graphic Symbols Metre-in • Metre-out Control A By Controlling Variable Resistance (Using of Power from Amp.) 0 ~ -5 V for SOL a 0 ~ +5 V for SOL b Input Impedance 10 k Ω Power Input (Max.) 45 W 40 W 0 - 50°C (32 - 122°F) (With Circulated Air) Ambient Temperature A b P By Controlling Voltage (Using of Power outside Amp.) B a 1 - 2 k Ω Volume Range b P T 3C2 10 k Ω B a T 3C40 Metre-out Control A B a P The repeatability of the valves is obtained by having it tested independently on the conditions similar to its original testing. A B a b b P T 3C2 T 3C40 Metre-in Control A B a A P B a b b P T 3C2 T 3C40 Model Number Designation EHDFG Series Number EHDFG : Proportional Electro-Hydraulic Directional and Flow Control Valve (Sub-Plate Mounting) -01 -30 Valve Size Rated Flow L/min (U.S.GPM) 01 30 : 30 (7.92) 3C2 03 60 : 60 (15.9) 3C40 Spool Type -E -30 Direction of Flow Design Number XY : Metre-in · Metre-out 30 X : Metre-in Spool type shown in the column is for the centre position. No.8 -3C2 Y : Metre-out 30 EH SERIES High Response Type Directional and Flow Control Valves EHDFG-04/06 (1/2, 3/4) Sub-plate Mounting PROPORTIONAL CONTROLS These valves pursue the ultimate performance of proportional electrohydraulic directional & flow control valves and make themselves to have high response features. The closed-loop is composed in the valve inside by combination of a differential transformer (LVDT) and a power amplifier. Thus, high accuracy and reliability are provided. In addition to control in the open-loop, these can be used for the closed-loop system as simplified servo valves. Specifications Model Numbers Description Max. Operating Pres. MPa (PSI) EHDFG-04 EHDFG-06 15.7 (2275) 15.7 (2275) 130 (34.3) 280 (73.9) Rated Flow L/min (U.S.GPM) Valve Pres. Difference: 1.5 MPa (215 PSI) Min. Required Pilot Pres. MPa (PSI) Min. Required Pilot Flow L/min (U.S.GPM) Max. Drain Line Back Pres. 1.5 (215) 1.5 (215) at Normal 2 (.53) 2 (.53) at Transition 6 (1.59) 10 (2.64) MPa (PSI) 0.1 (15) Graphic Symbols Models without Pressure Compensator Valve 0.1 (15) Less than 1% Hysteresis Less than 1% Repeatability Frequency Response 55 Hz (-90 deg.) 45 Hz (-90 deg.) 30 Ω 30 Ω Coil Resistance BAV P ± 24 V DC Supply Electric Power T W H Y Internal Pilot ( ± 21 to ± 28 V DC Included Ripple) Rated Flow / ± 5 V DC Input Signal 10 k Ω Input Impedance 10 k Ω 20 W 20 W Voltage: Max. 30 V DC Current: Max. 30 mA ± 5 V DC / Rated Travel of Spool 0 - 50°C (32 - 122°F) (With Circulated Air) Power Input (Max.) Alarm Signal Output (Open Collector) LVDT Output (Sensor Monitor) Ambient Temperature BAV P T W YX External Pilot Models with Pressure Compensator Valve The repeatability of the valves is obtained by having it tested independently on the conditions similar to its original testing. BA P T W Y Internal Pilot Model Number Designation EHDFG -04 -130 Series Number Valve Size Rated Flow L/min (U.S.GPM) 04 130 : 130 (34.3) 06 280 : 280 (73.9) EHDFG : Proportional ElectroHydraulic Directional and Flow Control Valve (Sub-Plate Mounting) -2 -E -D -CB -10 Pilot Connection DPM Relief Type Pres. Compensator Design Number 2 None : Internal Pilot None : Without DPM None : Not Provided 10 40 E: External Pilot D: With DPM CB : Provided 10 Spool Type Spool type shown in the column is for the centre position. No.9 Pub. EC-1302 E SERIES PROPORTIONAL PRESSURE CONTROLS PROPORTIONAL CONTROLS Pilot Relief / Relief / Reducing and Relieving Up to 24.5 M Pa (3550 PSI), 400 L /m in (106 U.S.GPM ) Proportional pressure control valves control the system pressure proportionally through a controlled input current from the amplifier. Therefore, the continuous and stepless pressure control can be obtained even with a single valve. the valves are of help not only to simplify the system design but also to eliminate any shocks in the hydraulic system. Pilot Relief Valves ................................................. Page valves are composed of a small DC solenoid and 4 a directThese acting type relief valve. As a relief valve for a hydraulic system of small flow capacity or a pilot valve to electro-hydraulic proportional control valves, the valves are able to control the pressure in proportion to an input current. Relief Valves .......................................................... Page valves consist of a small size but high performance 11 These 1/8 electro-hydraulic proportional pilot relief valve and a relief valve specially developed as low noise type. The valves can control the pressure in a hydraulic system proportionally through a controlled input current. H Reducing and Relieving Valves ........................... Page valves consist of a small size but high performance 21 These 1/8 electro-hydraulic proportional pilot relief valve and a reducing valve with relief function. The valves can control the pressure in a hydraulic system proportionally through a controlled input current. As the valves have a relieving mechanism, a good rsponse speed in reducing the pressure even at a large load capacity can be obtained. No.1 E SERIES PRESSURE CONTROL VALVES Pilot Relief / Relief / Reducing and Relieving PROPORTIONAL CONTROLS Hydraulic Fluids Hydraulic Fluids Fluid Types Any type of hydraulic fluid listed in the table below can be used. Petroleum Base Oils Use fluids equivalent to ISO VG 32 or VG 46. Use phosphate ester or polyol ester fluids. When phosphate ester fluid is used, prefix "F-" Synthetic Fluids to the model number because the special seals (fluororubber) are required to be used. Water-containing Fluids Use water-glycol fluid. Note: For use with hy draulic fluids other than those listed above, please consult y our Yuken representatives in advance. Recommended Fluid Viscosity and Temperature Use hydraulic fluids which satisfy the both recommended viscosity and oil temperatures given in the table below. Name Viscosity Pilot Relief Valves 15 - 400 mm2/s Relief Valves Reducing and Relieving Valves(77 - 1800 SSU) Temperature -15 - +70°C (5 - 160°F) Control of Contamination Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to breakdowns and shorten the life of the valve. Please maintain the degree of contamination within NAS 1638-Grade 11. Use 20 µ m or finer line filter. No.2 E SERIES PRESSURE CONTROL VALVES PROPORTIONAL CONTROLS Pilot Relief / Relief / Reducing and Relieving Instructions Mounting Be sure that the air vent faces up. In addition, if the valve is mounted vertically, the minimum adjustment pressure is 2 MPa (290 PSI) or higher. [Good ex ample] [Bad ex ample] Air Vent SOL SOL Air Vent SOL Air Vent Air Bleeding To ensure stable control, bleed the air from solenoid completely and fill its core with oil. Bleeding can be done by slowly loosening one of the air vents at the end of the solenoid. Choose one of the three air vents which is expected to work most effectively (see the figure to the right). Solenoid Air Vent 3 Places Manual Adjustment Screw When initial adjustments are to be made or when no current is supplied to the valve due to electrical failure or other problem, turn the manual pressure adjustment screw to temporarily set the valve pressure. In that case, when turn the manual pressure adjustment screw clockwise, the valve pressure rises. Under normal condition, however, this screw must be kept in its original position (see the figure to the right). H Manual Pressure Adj. Screw 10 Ω Series Solenoid Tank and Drain Piping The tank-line back pressure and drain back pressure directly affect the minimum adjustment pressure. Therefore, do not connect the tank or drain pipes to other lines, but connect them directly to the reservoir maintaining the back pressure as low as possible. Be sure that the tank and drain pipe ends are immersed in fluid. Hysteresis and Repeatability Value Indications The hysteresis and repeatability values indicated in the specifications for each control valve are determined under the following conditions: Hysteresis Value: Obtained when Yuken's applicable power amplifier is used. Repeatability Value: Obtained when Yuken's applicable power amplifier is used under the same conditions. No.3 E Series Pilot Relief Valves EDG-01∗ -∗ -∗ -PNT∗ -51/5190 1/8, Sub-plate Mounting PROPORTIONAL CONTROLS Specifications / Model Number Designation Specifications Model Numbers EDG-01 Description Max. Operating Pres. 24.5 MPa (3550 PSI) Max. Flow 2 L/min (.53 U.S.GPM) Min. Flow 0.3 L/min (.08 U.S.GPM) Pressure Adj. Range MPa (PSI) Refer to Model Number Designation EDG-01∗ -B: 800 mA EDG-01∗ -C: 900 mA EDG-01∗ -H: 950 mA Rated Current 10 Ω Less than 3% Less than 1% 2 kg (4.4 lbs.) Coil Resistance Hysteresis Repeatability Approx. Mass Model Number Designation ED Series Num ber ED : P roportional ElectroHy draulic P ilot Relief Valve G Ty pe of Mounting G: Sub-plate Mounting -01 Valve Size 01 V Applicable Control 1 -C -1 P ressure Adj . Range MP a (P SI) Safety Valve None : General use B : 0.5 - 6.9 ( 70 - 1000) V: Vent Control of Relief Valve (Om it if not required) C : 1.0 - 15.7 ( 145 - 2275) H : 1.2 - 24.5 ( 175 - 3550) -PN P -Line Orifice None: W ithout Safety PN : Valve W ithout Orifice 1: (Standard) W ith Safety Valve T13 T-Line Orifice 2 -51 ∗ Design Num ber Design Standards T15 T13 51 Refer to 3 T11 1. W hen the valve is to be used for vent control purpose, orifice adj ustm ent is required due to piping capacity lim itations. Therefore, consult y our Yuken representative in advance. 2. The orifice used as the pilot valve m ay differ from the standard orifice. 3. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. Am erican Design Standard Graphic Symbols W ithout Safety Valve No.4 W ith Safety Valve E Series Pilot Relief Valves EDG-01 PROPORTIONAL CONTROLS Sub-plate / Instructions / Others Attachment Applicable Pow er Amplifier Mounting Bolts Four socket head cap screws in the table below are included. For stable performance, it is recommended that Yuken's applicable power amplifiers be used (for details see Catalogue No. Pub. EC-1305). Model Numbers: AME-D-10- -20 AME-D2-1010- -10 SK1022- - -11 SK1015-11 (For DC power supply) AMN-D-10 (For DC power supply) Descriptions Soc. Hd. Cap Screw Japanese Standard "JIS" European Design Standard N. Am erican Design Standard M5 ×45 Lg. No. 10 - 24 UNC ×1-3/4 Lg. ∗ ∗∗ ∗ Sub-plate Japanese Standard "JIS" European Design Standard P iping Size Sub-plate Model Num bers Thread Size 1/8 DSGM-01-30 Rc 1/8 DSGM-01-3080 1/8 BSP .F 1/4 3/8 DSGM-01X-30 DSGM-01Y-30 Rc 1/4 Rc 3/8 DSGM-01X-3080 1/4 BSP .F Sub-plate Model Num bers Thread Size N. Am erican Design Standard Thread Size Approx. Mass kg (lbs.) DSGM-01-3090 1/8 NP T 0.8 (1.8) DSGM-01X-3090 DSGM-01Y-3090 1/4 NP T 3/8 NP T 0.8 (1.8) 0.8 (1.8) Sub-plate Model Num bers Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. Instructions Vent Control When the valve is used for vent control of relief valves or others, use the pipes of 6 mm (.24 in.) ID. 300 mm (11.8 in.) or less length for connection. If the pressure is instable, provide a 1 to 1.5 mm (.04 to .06 in.) diameter orifice to the vent port of the relief valves or others. Circuit Pressure Control When the pressure in a circuit is directly controlled with this valve, set the trapped oil volume being more than 40 cm3 (2.44 cu. in.). Safety Valve Pressure Setting The pressure of the safety valve at the maximum flow is preset at the value equal to the upper limit of the pressure adjustment range plus 2 MPa (290 PSI). In case where the upper limit of operating pressure is low or the upper limit of flow rate to be used is different from the specified maximum flow, please adjust and determine the setting pressure of the safety valve at the value calculated from the following formula. Setting pressure = (Operating pressure upper limit) + (Additional pressure indicated below) PSI 300 Additional Pressure Tank-Line Back Pressure Check that the tank line back pressure does not exceed 0. 2 MPa (29 PSI). MPa 2.0 225 150 1.0 75 0 0 0 0 1 2 L/min .25 .50 U.S.GPM Flow Rate To lower the setting pressure, turn the safety valve pressure adjustment screw anti-clockwise. After adjustment, be sure to tighten the lock nut. No.5 H E Series Pilot Relief Valves EDG-01 PROPORTIONAL CONTROLS Installation Drawing EDG-01∗ -∗ -1-PNT∗ -51/5190 EDG-01∗ -∗ -PNT∗ -51/5190 With Safety Valve Without Safety Valve Fully Extended 216(8.50) 5.5(.22) Dia. Through 9.5(.37) Dia. C'Bore 4 Places 79(3.11) Pressure Adj. Screw for Safety Valve 3(.12) Hex.Soc. 40.5 (1.59) 20.5 (.81) 0.75 (.03) 8.5 (.33) Fully Extended 52 (2.05) Lock Nut 10(.39) Hex. 31 (1.22) 32.5 (1.28) 48 (1.89) INC. Pressure Port "P " The direction can be altered to every 90 degree angles. Tank Port "T" For other dim ensions, refer to the without safety valve. DIMENSIONS IN MILLIMETRES (INCHES) Connector (The direction can be altered to every 90 degree angles.) Cable Departure Cable Applicable: Outside Dia.. . . 8-10 mm (.31 - .39 in.) Conductor Area . . . . . . Not Exceeding 1.5 mm2 (.002 sq. in.) 190.5 (7.50) 27.5 (1.08) Manual Pressure Adj. Screw 3(.12) Hex.Soc. No.6 INC. 26.5 (1.04) Mounting Surface (O-Rings Furnished) 50 (1.97) 37.5 (1.48) 25 (.98) 94.5 (3.72) Air Vent 3(.12) Hex. Soc. 3 Places 86.7 (3.41) 57.5 (2.26) 39 (1.54) E Series Sub-plate for Pilot Relief Valves PROPORTIONAL CONTROLS Installation Drawing Sub-plates DSGM-01∗ -30/3080/3090 40.5(1.59) 30.2(1.19) 14.2 (.56) "D " Thd. "E " Deep 4 Places 32 (1.26) 21.5(.85) 16 (.63) 15 (.59) 7.5 (.30) 8.5 (.33) 15.5 (.61) 0.75 (.03) 12.7(.50) "C " Thd. 4 Places 71 (2.80) 85 (3.35) 7 (.28) A 37 (1.46) 24 (.94) 63 (2.48) B T 11 (.43) 31.75 (1.25) 48 (1.89) (1.02) 31 (1.22) 25.8 5.2 P (.20) 7(.28) Dia. 4 Places 7(.28) Dia. Through 11(.43) Dia. Spotface 2 Places 12.5 (.49) 35.5 (1.40) 58.5 (2.30) DIMENSIONS IN MILLIMETRES (INCHES) "E" m m (in.) DSGM-01-3080 Thread Size "C" Thd. "D" Thd. Rc 1/8 M5 1/8 BSP .F DSGM-01-3090 1/8 NP T No.10-24 UNC 12 (.47) DSGM-01X-30 DSGM-01X-3080 Rc 1/4 1/4 BSP .F M5 10 (.39) DSGM-01X-3090 1/4 NP T No.10-24 UNC 12 (.47) Rc 3/8 M5 10 (.39) 3/8 NP T No.10-24 UNC 12 (.47) Sub-plate Model Num bers DSGM-01-30 DSGM-01Y-30 DSGM-01Y-3090 H 10 (.39) No.7 E SERIES Pilot Relief Valves EDG-01 PROPORTIONAL CONTROLS Typical Performance Characteristics Step Response (Example) Flow Rate : 2 L/min (.53 U.S. GPM) Trapped Oil Volum e : 40 cm3(2.44 cu. in.) Viscocity : 30 mm2/s (141 SSU) These Characteristics have been obtained by measuring on each valve. Therefore, they may vary according to a hydraulic circuit to be used. EDG-01-B MPa 9 PSI 1200 Pressure 800 5 Pressure 7 1000 0.2s 600 3 400 200 Step Signal EDG-01-C MPa 20 2750 2500 25 3000 2000 12 0.2s 1500 8 1 40 PSI 3500 70 3000 -20 -30 2500 Pressure Phase Min. Adjustment Pressure 0 1.5 2000 1500 2 L/min (.53 U.S. GPM) 7.8 ± 1.6 MPa (1130 ± 230 PSI) 30 cm3(1.83 cu. in.) 30 mm2/s (141 SSU) 1.0 EDG-01-C 1000 0.5 500 EDG-01-B 0 0 MPa 0.3 0 200 0.2 0.5 0 0 1 2 .25 .50 Flow Rate 3 L /min .75 U.S.GPM Viscosity vs. Pressure Flow Rate :2 L /min (.53 U.S. GPM) Oil : ISO VG 46 Oil Viscosity : 30 mm 2 /s (141 SSU) MPa 24.5 23.0 21.5 2200 2000 15.7 14.2 12.7 1000 800 600 6.9 5.4 3.9 PSI EDG-01-H 3000 3550 EDG-01-C Pressure Pressure 800 EDG-01-B Flow Rate vs. Pressure EDG-01-B 0 0 No.8 600 EDG-01-C 0.15 0 PSI 3600 3400 3200 400 Input Current mA EDG-01-H 0.1 100 EDG-01-H 2.0 Gain 0.25 200 MPa 2.5 -10 Gain (dB) Phase (deg.) 20 Viscosity : 30 mm 2 /s (141 SSU) 300 Time Control Pressure vs. Input Current Min. Adjustment Pressure PSI 5 Time Frequency (Hz) 0.4 0.7 1 2 4 7 10 Flow Rate : P ressure : Trapped Oil Volum e : Viscocity : 400 Step Signal 10 1000 Frequency Response 0.2 0.2s 15 Step Signal 4 0.1 20 2000 1000 EDG-01-H MPa 30 16 Time 0 -20 -40 -60 -80 -100 -120 -140 -160 -180 PSI 4000 Pressure PSI 1 .25 Flow Rate 2 .50 L /min U.S.GPM MPa 24.9 24.5 24.1 2350 2300 2250 16.1 15.7 15.3 1050 1000 950 7.3 6.9 6.5 Temperature Viscosity EDG-01-H EDG-01-C EDG-01-B 0 35 40 90 100 70 60 50 40 300 250 200 45 50 55 120 30 25 150 125 60 °C 140 °F 20 mm 2 /s 100 SSU 1000 E Series Pilot Relief Valves EDG-01 PROPORTIONAL CONTROLS Spare Parts List and Pilot Valves Without Safety Valve EDG-01∗ -∗ -PNT∗ -51/5190 EDG-01V-∗ -PNT∗ -5103 EDG-01-∗ -PNT∗ -5101 12 21 16 20 13 18 3 11 28 1 24 2 5 22 15 4 17 2 3 4 5 1 17 6 6 25 15 With Safety Valve EDG-01∗ -∗ -1-PNT∗ -51/5190 EDG-01V-∗ -1-P∗ T∗ -5103 1 3 19 10 14 27 26 Pilot Valves 2 5 4 9 8 The table shows the proportional control valves (main valves) and corresponding pilot relief valves to be used onto the main valves. 7 List of Seals Item 14 15 16 17 18 19 20 21 Nam e of P arts O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Fastener Seal P art Num bers SO-NA-P 6 SO-NB-P 9 SO-NB-P 7 SO-NB-P 14 SO-NB-P 18 SO-NB-A013 SO-NB-P 22 SO-FCF-4 Qty . 1 2 1 1 1 1 1 1 Rem arks Included in Seal Kit Kit No.: KS-EDG-01-51 Note) O-ring (Item 16, 18, 20) and the fastener seal (Item 21) are included in the solenoid assem bly . Solenoid Ass'y 13 Solenoid Ass'y Valve Model Num bers ∗∗ ∗ ∗∗ ∗ EDG-01V- ∗ - ∗ -P NT ∗ -51/5190 EDG-01V- ∗ - ∗ -P ∗ T ∗ -5103 EDG-01- - -P NT -51/5190 EDG-01- - -P NT -5101 E318-Y06M1-28-61 E318-Y06M1-05-61 E318-Y06M1-04-61 Note) The connector assem bly GDM-211-B-11 (Item 12) is not included in the solenoid assem bly . CAUTION When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual. Main Valve Model Num bers EBG-03-C-51/5190 EBG-03-H-51/5190 EBG-03-C-T-51/5190 EBG-03-H-T-51/5190 EBG-06-C-51/5190 EBG-06-H-51/5190 EBG-06-C-T-51/5190 EBG-06-H-T-51/5190 EBG-10-C-51/5190 EBG-10-H-51/5190 EBG-10-C-T-51/5190 EBG-10-H-T-51/5190 ERBG-06-B-51/5190 ERBG-06-C-51/5190 ERBG-06-H-51/5190 ERBG-10-B-51/5190 ERBG-10-C-51/5190 ERBG-10-H-51/5190 EFBG-10-500-C-17/1790 EFBG-10-500-H-17/1790 EFBG-10-500-C- -51/5190 EFBG-10-500-H- -51/5190 EFBG-06-500-C- -51/5190 EFBG-06-500-H- -51/5190 ∗ ∗ ∗ ∗ P ilot Valve Model Num bers EDG-01V-C-1-P NT09-51 EDG-01V-H-1-P NT09-51 EDG-01V-C-P NT09-51 EDG-01V-H-P NT09-51 EDG-01V-C-1-P NT10-51 EDG-01V-H-1-P NT10-51 EDG-01V-C-P NT10-51 EDG-01V-H-P NT10-51 EDG-01V-C-1-P NT11-5103 EDG-01V-H-1-P NT11-5103 EDG-01V-C-P NT11-5103 EDG-01V-H-P NT11-5103 EDG-01-B-P NTN-5101 EDG-01-C-P NTN-5101 EDG-01-H-P NT15-5101 EDG-01-B-P NTN-5101 EDG-01-C-P NTN-5101 EDG-01-H-P NT15-5101 EDG-01V-C-1-P 18T17-5103 EDG-01V-H-1-P NT13-5103 EDG-01V-C-1-P NT12-5103 EDG-01V-H-1-P NT12-5103 EDG-01V-C-1-P NT11-5103 EDG-01V-H-1-P NT11-5103 No.9 H E Series Pilot Relief Valves EDG-01 PROPORTIONAL CONTROLS Interchangeability between Current and New Interchangeability betw een Current and New Design EDG-01 series valve has changed model from 50 to 51 design in line with the solenoid improvement. Specifications and Characteristics No change in specifications and characteristics between current and new design. Mounting Interchangeability There is an interchangeability in the mounting dimensions, however, the outside shape and dimensions are changed as shown below due to solenoid improvement and other modifications. Current: Design 50 191.5 (7.54) 26.5 (1.04) Manual Pressure Adj. Screw 3(.12) Hex.Soc. Adaptor 22(.87) Hex. Manual Pressure Adj. Screw 3(.12) Hex.Soc. Solenoid Ass'y 1 E318- - -50 2 E318-∗ -∗ -60 ∗∗ Fully Extended 217(8.54) Fully Extended 52 (2.05) Air Vent 3(.12) Hex. Soc. 3 Places The solenoid assem bly current design com es in two ty pes:1 E318-50 design and2 60 design. See the figure on the left for an external view of ty pe1 . See the figure on the right for ty pe2 . No.10 190.5 (7.50) 86.7 (3.41) 26.5 (1.04) 94.5 (3.72) 86.6 (3.41) 94.5 (3.72) Air Vent 3(.12) Hex. Soc. New: Design 51 Solenoid Ass'y E318-∗ -∗ -61 Fully Extended 216(8.50) Fully Extended 52 (2.05) E Series Relief Valves EBG-03/06/10 (3/8, 3/4, 1-1/4) Sub-plate Mounting PROPORTIONAL CONTROLS Specifications / Model Number Designation Specifications Model Numbers Description EBG-03 Max. Operating Pres. 24.5 (3550) MPa (PSI) EBG-06 EBG-10 24.5 (3550) 24.5 (3550) Max. Flow L/min(U.S.GPM) 100 (26.4) 200 (52.8) 400 (106) Min. Flow L/min(U.S.GPM) 3 (.79) 3 (.79) 3 (.79) Pressure Adjustment Range MPa (PSI) Refer to Model Number Designation C: 770 mA H: 820 mA Rated Current C:750 mA H:800 mA C: 730 mA H: 780 mA Coil Resistance 10 Ω 10 Ω 10 Ω Hysteresis Less than 3% Less than 3% Less than 3% Repeatability Less than 1% Less than 1% Less than 1% Approx. Mass kg (lbs.) 5.6 (12.3) 6.3 (13.9) 10 (22) H Model Number Designation EB G -03 -C Series Num ber Ty pe of Mounting Valve Size P res. Adj . Range MP a (P SI) 03 EB : P roportional Electro-Hy draulic Relief Valve G: Sub-plate Mounting - 15.7 ∗ ( ∗ - 2275) H: - 24.5 ∗ ( ∗ - 3550) 06 10 1 C: 1 -T -51 ∗ Safety Valve Design Num ber Design Standards None: W ith Safety Valve 51 T: W ithout Safety Valve Refer to 2 1. Min. adj ustm ent pressure shall be referred to the curves on page 16. 2. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. Am erican Design Standard Graphic Symbols W ithout Safety Valve W ith Safety Valve No.11 E Series Relief Valves EBG-03/06/10 PROPORTIONAL CONTROLS Sub-plate / Instructions / Others Attachment Mounting Bolts Valve Model Num bers Socket Head Cap Screw Japanese Standard "JIS" & European Design Standard N. Am erican Design Standard Qty . EBG-03 M12 × 40 Lg. 1/2 - 13 UNC × 1-1/2 Lg. 4 EBG-06 M16 × 50 Lg. 5/8 - 11 UNC × 2 Lg. 4 EBG-10 M20 × 60 Lg. 3/4 - 10 UNC × 2-1/4 Lg. 4 Applicable Pow er Amplifiers For stable performance, it is recommended that Yuken's applicable power amplifiers be used (for details see Catalogue No. Pub. EC-1305). Model Numbers: AME-D-10- -20 SK1015-11 (For DC power supply) AME-D2-1010- -10 AMN-D-10 (For DC power supply) SK1022- - -11 ∗ ∗∗ ∗ Sub-plate Japanese Standard "JIS" Sub-plate Thread Model Num bers Size Valve Model Num bers EBG-03 EBG-06 EBG-10 European Design Standard Sub-plate Thread Model Num bers Size N. Am erican Design Standard Sub-plate Thread Model Num bers Size Approx. Mass kg (lbs) BGM-03-20 BGM-03X-20 Rc 3/8 Rc 1/2 BGM-03-3080 BGM-03X-3080 3/8 BSP .F 1/2 BSP .F BGM-03-2090 BGM-03X-2090 3/8 NP T 1/2 NP T 2.4 (5.3) 3.1 (6.8) BGM-06-20 Rc 3/4 BGM-06-3080 3/4 BSP .F BGM-06-2090 3/4 NP T 4.7 (10.4) BGM-06X-20 Rc 1 BGM-06X-3080 1 BSP .F BGM-06X-2090 1 NP T 5.7 (12.6) BGM-10-20 BGM-10X-20 Rc 1-1/4 Rc 1-1/2 BGM-10-3080 BGM-10X-3080 1-1/4 BSP .F 1-1/2 BSP .F BGM-10-2090 BGM-10X-2090 1-1/4 NP T 1-1/2 NP T 8.4 (18.5) 10.3 (22.7) Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. Instructions Safety Valve The pressure of the safety valve for EBG-03 is preset at the value equal to the upper limit of the pressure adjustment range plus 2 MPa (290 PSI) subject to a flow rate of 50 L/min (13.2 U.S.GPM). The same for EBG-06 is preset at the value equal to the upper limit of the pressure adjustment range plus 3.5 MPa (510 PSI) subject to a flow rate of 100 L/min (26.4 U.S.GPM). The same for EBG-10 is preset at the value equal to the upper limit of the pressure adjustment range plus 4 MPa (580 PSI) subject to a flow rate of 200 L/min (52.8 U.S.GPM). In case where the upper limit of operating pressure is low or the upper limit of flow rate to be used is different from the specified maximum flow, please adjust and determine the setting pressure of the safety valve at the value calculated from the following formula. Setting pressure = (Operating pressure upper limit) + (Additional pressure indicated blow) 300 EBG-03 2 200 100 0 1 0 0 25 50 75 100 L/min PSI 700 600 MPa 5 400 3 EBG-06 4 2 200 0 1 0 0 50 100 150 200 L/min Additional Pressure 400 MPa 3 Additional Pressure Additional Pressure PSI PSI 900 800 MPa 6 600 4 400 3 5 10 15 20 25 U.S.GPM Flow Rate 0 10 20 30 40 50 U.S.GPM Flow Rate 5 2 200 0 0 EBG-10 1 0 0 100 200 300 400 L/min 0 20 40 60 80 100 U.S.GPM Flow Rate To lower the setting pressure, turn the safety valve pressure adjustment screw anti-clockwise. After adjustment, be sure to tighten the lock nut. No.12 E Series Relief Valves EBG-03/06 PROPORTIONAL CONTROLS Installation Drawing Mounting Surface EBG-03 : ISO 6264-AR-06-2-A EBG-06 : ISO 6264-AS-08-2-A EBG- 03 06-∗ -51/5190 With Safety Valve Fully Extended 216(8.50) Lock Nut 10(.39) Hex. DIMENSIONS IN MILLIMETRES (INCHES) Pressure Adj. Screw for Safety Valve 3(.12) Hex.Soc. EBG- 03 06-∗ -T-51/5190 INC. Without Safety Valve "Q" Dia. Through "S " Dia. Spotface 4 Places A B For other dim ensions, refer to the without safety valve. C D The direction can be altered to every 90 degree angles. Tank Port "T" Pressure Port "P " This port is not used. It is provided because of the com m on use of the body with the low-noise relief valve. On the sub-plate, plug the port which corresponds to this port. Connector The direction can be altered to every 90 degree angles. Cable Departure Cable Applicable: Outside Dia.. . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.002 sq. in.) Air Vent 3(.12) Hex. Soc. 3 Places 199.5 (7.85) 57.5 (2.26) 48 (1.89) 27.5 (1.08) E F H J 39 (1.54) 130 (5.12) Manual Pressure Adj. Screw 3(.12) Hex.Soc. 6 (.24) K INC. Mounting Surface (O-Rings Furnished) N L 6 (.24) Dia. Locating Pin Model Num bers Dim ensions m m (Inches) A B C D E F H J K L N Q S EBG-03 197.5 (7.78) 117.6 (4.63) 53.8 (2.12) 40.3 (1.59) 76 (2.99) 53.8 (2.12) 26.9 (1.06) 11.1 (.44) 21.5 (.85) 106 (4.17) 26.1 (1.03) 13.5 (.53) 21 (.83) EBG-06 205.5 (8.09) 119.5 (4.70) 66.7 (2.63) 42.2 (1.66) 98 (3.86) 70 (2.76) 35 (1.38) 14 (.55) 26 (1.02) 122 (4.80) 36 (1.42) 17.5 (.69) 26 (1.02) No.13 H E Series Relief Valves EBG-10 PROPORTIONAL CONTROLS Installation Drawing Mounting surface: ISO 6264-AT-10-2-A EBG-10-∗ -51/5190 With Safety Valve Fully Extended 216(8.50) DIMENSIONS IN MILLIMETRES (INCHES) Lock Nut 10(.39) Hex. Pressure Adj. Screw for Safety Valve 3(.12) Hex.Soc. INC. EBG-10-∗ -T-51/5190 Without Safety Valve 101 (3.98) 39 (1.54) 41.3 (1.63) 82.6 (3.25) 120 (4.72) For other dim ensions, refer to the without safety valve. 88.9 (3.50) 23.7 (.93) 21.5(.85) Dia. Through 32(1.26) Dia. Spotface 4 Places 18.7 (.74) 211(8.31) The direction can be altered to every 90 degree angles. Tank Port "T" Pressure Port "P " This port is not used. It is provided because of the com m on use of the body with the low-noise relief valve. On the sub-plate, plug the port which corresponds to this port. Connector The direction can be altered to every 90 degree angles. Cable Departure Cable Applicable: Outside Dia.. . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.002 sq. in.) 27.5 (1.08) Air Vent 3(.12) Hex.Soc. 3 Places 235.5(9.27) Manual Pressure Adj. Screw 3(.12) Hex.Soc. INC. Mounting Surface (O-Rings Furnished) 6 (.24) 33.5 (1.32) 166(6.54) 57.5 (2.26) 48 (1.89) 6 (.24) Dia. Locating Pin No.14 45 (1.77) 155 (6.10) E Series Sub-plate for Relief Valves PROPORTIONAL CONTROLS Installation Drawing BGM-03,03X-20/3080/2090 Sub-plate: BGM-06,06X-20/3080/2090 BGM-10,10X-20/3080/2090 DIMENSIONS IN MILLIMETRES (INCHES) A "d" Dia. Through "e " Dia. Spotface 4 Places "h" 4 Places B E D C F J Z "t" Thd. (From Rear) a T V S Q U H K X L Y N P 6.2(.24) Dia. "b" Dia. 2 Places 7(.28) Dia. 10(.39) Deep Model Num bers BGM-03 Dim ensions m m (Inches) A B C D E F H J 86 60 13 (3.39) (2.36) (.51) 53.8 3.1 (2.12) (.12) 26.9 149 (1.06) (5.87) BGM-06 BGM-06X 108 78 15 (4.25) (3.07) (.59) 70 4 (2.76) (.16) 35 180 (1.38) (7.09) BGM-10 BGM-10X 126 94 16 (4.96) (3.70) (.63) 82.6 5.7 (3.25) (.22) 41.3 227 (1.63) (8.94) BGM-03X Model Num bers BGM-03 BGM-03X BGM-06 BGM-10 Model Num bers BGM-03 BGM-03X BGM-06 BGM-06X BGM-10 BGM-10X U V X Y 19 (.75) 47.4 (1.87) 0 (0) 22 (.87) 22 (.87) 33.4 11 (1.31) (.43) 42 76.2 31.8 44.5 12.7 (1.65) (3.00) (1.25) (1.75) (.50) BGM-10X K L N P Q S 86 26 (1.02) 97 13 123 (3.39) 32 53.8 (.51) (4.84) 95 (1.26) 21 (3.82) (2.12) (3.74) (.83) 106.5 27.2 (1.07) 121 15 150 (4.19) 51 66.7 (.59) (5.91) 119 (2.01) 18 (4.76) (2.63) (4.69) (.71) 138.2 30.2 (1.19) 154 16 195 (5.44) 62 88.9 (.63) (7.68) 158 (2.44) 17 (6.06) (3.50) (6.22) (.67) H Dim ensions m m (Inches) T 37 55.5 23.8 (1.46) (2.19) (.94) BGM-06X f "n" Thd. 2 Places (From Rear) Japanese Standard "JIS" Design "20" "h" "n" Thd. M12 Thd. 20(.79) Deep Rc 3/8 M16 Thd. 25(.98) Deep Rc 3/4 M20 Thd. 28(1.10) Deep Rc1-1/4 Rc 1-1/2 e f 17.5 (.69) 19 (.75) 21 (.83) 24 (.94) 26 31 (1.02) (1.22) European Design Standard Design "3080" "t" Thd. Rc 1/2 Rc 1 Z a b d 32 (1.26) 20 14.5 11 (.79) (.57) (.43) 40 (1.57) 40 (1.57) 25 23 13.5 (.98) (.91) (.53) 50 (1.97) 50 (1.97) 32 28 17.5 63 (1.26) (1.10) (.69) (2.48) Rc 1/4 "h" "n" Thd. M12 Thd. 20(.79) Deep 3/8 BSP .F M16 Thd. 25(.98) Deep 3/4 BSP . F 1/2 BSP .F 1 BSP .F 1-1/4 BSP .F M20 Thd. 28(1.10) Deep 1-1/2 BSP .F "t" Thd. N. Am erican Design Standard Design "2090" "h" "n" Thd. "t" Thd. 1/2-13UNC Thd. 3/8 NP T 22(.87) Deep 1/2 NP T 3/4 NP T 1/4 BSP .F 5/8-11UNC Thd. 27(1.06) Deep 1 NP T 1/4 NP T 3/4-10UNC Thd. 1-1/4 NP T 28(1.10) Deep 1-1/2 NP T No.15 E SERIES Relief Valves EBG-03/0610 PROPORTIONAL CONTROLS Typical Performance Characteristics Min. Adjustment Pressure Viscosity : 30 mm2/s (141 SSU) PSI 275 250 1.6 200 EBG-06 MPa 2.0 PSI 275 250 Min. Adjustment Pressure Min. Adjustment Pressure 275 250 EBG-03 MPa 2.0 Min. Adjustment Pressure PSI 1.6 1.2 1.2 0.8 50 0.4 0 0 100 0 0 25 5 50 10 15 75 100 L /min 20 25 U.S.GPM Flow Rate 50 0 1.2 150 150 100 1.6 200 200 150 EBG-10 MPa 2.0 0.8 100 0.4 0 0 0 50 10 100 20 150 30 40 Flow Rate 200 L /min 50 U.S.GPM 0.8 50 0.4 0 0 0 0 100 20 200 40 60 300 80 Flow Rate 400 L /min 100 U.S.GPM Step Response (Example) These Characteristics have been obtained by measuring on each valve. Therefore, they may vary according to a hydraulic circuit to be used. Pressure MPa 20 EBG-03-C 12 8 4 0.2s 3000 2000 Step Signal 1000 Time (Flow Rate : 100 L /min, 26.4 U.S.GPM) EBG-06-C PSI 8 0.2s 3000 20 2000 15 0.2s Step Signal 10 1000 4 MPa 20 Time (Flow Rate : 200 L /min, 52.8 U.S.GPM) EBG-10-C PSI 12 8 0.2s Pressure Pressure EBG-10-H 25 2000 3000 Step Signal Time (Flow Rate : 400 L /min, 106 U.S.GPM) 20 0.2s 2000 15 10 1000 4 No.16 MPa 30 4000 16 1000 Step Signal 5 Time (Flow Rate : 200 L /min, 52.8 U.S.GPM) 1500 EBG-06-H 25 1500 2750 2500 MPa 30 4000 16 12 PSI Step Signal 5 Time 2000 1000 15 10 Pressure Pressure MPa 20 20 0.2s (Flow Rate : 100 L /min, 26.4 U.S.GPM) 2750 2500 EBG-03-H 25 1500 PSI MPa 30 4000 16 2000 1000 PSI Pressure PSI 2750 2500 Trapped Oil Volum e : 1 L (.264 U.S. Gallons) Viscosity : 30 mm2/s (141 SSU) 5 Step Signal Time (Flow Rate : 400 L /min, 106 U.S.GPM) E SERIES Relief Valves EBG-03/06/10 PROPORTIONAL CONTROLS Typical Performance Characteristics Input Current vs. Pressure Frequency Response Trapped Oil Volum e : 1 L (.264 U.S. Gallons) Viscocity : 30 mm2/s (141 SSU) EBG-03 3500 3000 MPa EBG-03 25 Frequency (Hz) 20 EBG-03-H Phase (deg.) Pressure 2500 15 2000 1500 10 1000 EBG-03-C 0 -20 -40 -60 -80 -100 -120 -140 -160 -180 0.2 0.4 0.7 1 400 600 800 Input Current mA 20 40 Phase P ressure : 7.8 ± 1.6 MPa (1130 ± 230 PSI) Flow Rate : 100 L/min (26.4 U.S.GPM) 0 200 7 10 Gain 500 0 4 -10 -20 -30 5 0 2 Gain (dB) PSI 1000 EBG-06 3500 3500 MPa EBG-06 25 20 EBG-06-H Phase (deg.) Pressure 2500 15 2000 1500 10 1000 EBG-06-C 5 0 -20 -40 -60 -80 -100 -120 -140 -160 -180 0.2 0.4 Frequency (Hz) 0.71 2 4 200 400 600 800 Input Current mA 40 H Gain P ressure : 7.8 ± 1.6 MPa (1130 ± 230 PSI) Flow Rate : 200 L/min (52.8 U.S.GPM) 0 0 20 Phase 500 0 7 10 -10 -20 -30 Gain (dB) PSI 1000 EBG-10 PSI 3500 MPa 25 EBG-10 Frequency (Hz) 20 EBG-10-H 1500 15 Phase (deg.) Pressure 2500 2000 0 -20 -40 10 1000 EBG-10-C 5 0 0 200 400 600 800 Input Current mA 0.4 0.7 1 2 4 7 10 20 -10 -20 -30 Gain Phase -180 500 0 -60 -80 -100 -120 -140 -160 0.2 Gain (dB) 3500 1000 P ressure : 7.8 ± 1.6MPa (1130 ± 230 PSI) Flow Rate : 400 L/min (106 U.S.GPM) No.17 E SERIES Relief Valves EBG-03/06/10 PROPORTIONAL CONTROLS Typical Performance Characteristics Viscosity vs. Pressure Flow Rate vs. Pressure Oil : ISO VG 46 Oil Viscosity : 30 mm2/s (141 SSU) EBG-03 Flow Rate : 100 L /min (26.4 U.S.GPM) Pressure 3600 3500 2350 2300 2250 MPa EBG-03-H 24.9 EBG-03 24.5 24.1 EBG-03-C 16.1 15.7 15.3 30 Temperature 35 90 70 60 40 100 50 45 50 120 30 40 55 25 60 °C 140 20 °F mm 2 /s Pressure PSI PSI MPa 3600 3450 3300 2300 2150 2000 24.5 23.5 22.5 15.7 14.7 13.7 0 Viscosity 0 300 250 200 150 125 25 5 50 10 15 20 Flow Rate SSU 100 75 100 L /min 25 U.S.GPM EBG-06 Pressure 3600 3500 2350 2300 2250 MPa EBG-06 EBG-06-H 24.9 24.5 24.1 EBG-06-C 16.1 15.7 15.3 30 Temperature 35 90 70 60 40 100 50 45 50 120 30 40 55 25 60 °C 140 20 °F 2 mm /s Pressure PSI Flow Rate : 200 L /min (52.8 U.S.GPM) PSI 3600 3400 3200 2300 2150 2000 MPa 24.5 23.0 21.5 15.7 14.7 13.7 0 Viscosity 0 300 250 200 150 125 50 10 100 20 30 40 Flow Rate SSU 100 150 200 L /min 50 U.S.GPM EBG-10 Pressure 3600 3500 2350 2300 2250 MPa EBG-10-H 24.9 EBG-10 24.5 24.1 EBG-10-C 16.1 15.7 15.3 30 Temperature 35 90 70 60 40 100 50 45 40 50 120 30 55 25 60 °C 140 20 °F 2 mm /s Viscosity PSI 3500 3250 3000 2250 2000 1750 MPa 24.5 22.5 20.5 15.7 13.7 11.7 0 0 300 250 No.18 Pressure PSI Flow Rate : 400 L /min (106 U.S.GPM) 200 150 125 100 SSU 100 200 20 50 300 75 Flow Rate 400 L /min 100 U.S.GPM E Series Relief Valves EBG-03/06/10 PROPORTIONAL CONTROLS Spare Parts List 03 EBG- 06-∗ -∗ -51/5190 10 17 9 23 19 10 Pilot Valve 18 Valve Model Num bers EBG-03-C-51/5190 EBG-03-H-51/5190 EBG-03-C-T-51/5190 EBG-03-H-T-51/5190 EBG-06-C-51/5190 EBG-06-H-51/5190 EBG-06-C-T-51/5190 EBG-06-H-T-51/5190 EBG-10-C-51/5190 EBG-10-H-51/5190 EBG-10-C-T-51/5190 EBG-10-H-T-51/5190 2 11 19 22 14 7 12 6 5 4 1 15 13 8 21 3 16 10 P ilot Valve Model Num bers EDG-01V-C-1-P NT09-51 EDG-01V-H-1-P NT09-51 EDG-01V-C-P NT09-51 EDG-01V-H-P NT09-51 EDG-01V-C-1-P NT10-51 EDG-01V-H-1-P NT10-51 EDG-01V-C-P NT10-51 EDG-01V-H-P NT10-51 EDG-01V-C-1-P NT11-5103 EDG-01V-H-1-P NT11-5103 EDG-01V-C-P NT11-5103 EDG-01V-H-P NT11-5103 Note: For the details of pilot valves, refer to "P ilot Relief Valves" on page 9. List of Seals Item Nam e of P arts 11 12 13 14 15 16 O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring EBG-03 SO-NB-P 32 SO-NB-P 28 SO-NB-P 9 SO-NB-P 9 SO-NB-A024 SO-NB-P 18 P art Num bers EBG-06 SO-NB-P 32 SO-NB-P 28 SO-NB-P 11 SO-NB-P 9 SO-NB-A024 SO-NB-P 28 EBG-10 SO-NB-P 42 SO-NB-P 28 SO-NB-P 9 SO-NB-P 9 SO-NB-A128 SO-NB-P 32 H Qty . 1 1 1 2 1 2 Note) W hen ordering seals, please specify the seal kit num ber from the table below. In addition to the above O-rings, O-rings for pilot valve are included in the seal kit. For the details of the pilot valve seals, see page 9. List of Seal Kit Model Num bers EBG-03 EBG-06 EBG-10 Seal Kit Num bers KS-EBG-03-51 KS-EBG-06-51 KS-EBG-10-51 CAUTION When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual. No.19 E Series Relief Valves EBG-03/06/10 PROPORTIONAL CONTROLS Interchangeability between Current and New Interchangeability betw een Current and New Design EBG-03/06/10 series valves have changed model from 50 to 51 design in line with the model change of pilot valve (EDG-01). Specifications and Characteristics No change in specifications and characteristics between current and new design. Mounting Interchangeability There is an interchangeability in the mounting dimensions, however, the outside shape and dimensions are changed as shown below due to pilot valve improvement and other modifications. Current: Design 50 New: Design 51 Fully Extended A Fully Extended A B B C C Manual Pressure Adj. Screw 3(.12) Hex.Soc. Manual Pressure Adj. Screw 3(.12) Hex.Soc. Adaptor 22(.87) Hex. Air Vent 3(.12) Hex. Soc. 3 Places Air Vent 3(.12) Hex. Soc. Pilot Valve EDG-01V, 50 ∗ Design Pilot Valve EDG-01V, 51 ∗ Design Manual Pressure Adj. Screw for Safety Valve 3(.12) Hex.Soc. E D E D Manual Pressure Adj. Screw for Safety Valve 3(.12) Hex.Soc. See EDG-01 (page 9) for details of the solenoid ass'y EBG-03- - -51/5190 ∗∗ A 217 (8.54) 216 (8.50) B 118.6 (4.67) 117.6 (4.63) C 40.2 (1.58) 40.3 (1.59) ∗∗ 217 (8.54) 120.5 (4.74) 42.1 (1.66) ∗∗ 216 (8.50) 119.5 (4.70) 42.2 (1.66) ∗∗ 217 (8.54) 216 (8.50) 102 (4.02) 101 (3.98) 23.6 (.93) 23.7 (.93) Model Num bers ∗∗ Current EBG-03- - -50/5090 New Current EBG-06- - -50/5090 New EBG-06- - -51/5190 Current EBG-10- - -50/5090 New No.20 See EDG-01 (page 9) for details of the solenoid ass'y ∗∗ EBG-10- - -51/5190 D E 199.5 (7.85) 130 (5.12) 199.5 (7.85) 130 (5.12) 235.5 (9.27) 166 (6.54) DIMENSIONS IN MILLIMETRES (INCHES) E Series Reducing & Relieving Valves ERBG-06/10 (3/4, 1-1/4) Sub-plate Mounting PROPORTIONAL CONTROLS Specifications / Model Number Designation Specifications Model Numbers ERBG-06 ERBG-10 Max. Operating Pres. MPa (PSI) 24.5 (3550) 24.5 (3550) Max. Flow L/min(U.S.GPM) 100 (26.4) 250 (66) Max. Relieving Flow L/min(U.S.GPM) 35 (9.24) 15 (3.96) Description Secondary Pres. Adj. Range Refer to Model Number Designation MPa (PSI) Rated Current Coil Resistance Hysteresis Repeatability Approx. Mass kg (lbs.) B: 800 mA C: 800 mA H: 950 mA B: 800 mA C: 800 mA H: 950 mA 10 Ω Less than 3% Less than 1% 12 (26.5) 10 Ω Less than 3% Less than 1% 13.5 (29.8) The values shown are those obtained where the differential pressure between the secondary pressure port and tank port is 13.7 MP a (2000 P SI). H Graphic Symbol Model Number Designation ERB G -06 -C -51 ∗ Series Num ber Ty pe of Mounting Valve Size Secondary P res. Adj . Range MP a (P SI) Design Num ber Design Standards 06 B: 0.8 - 6.9 (115 - 1000) C: 1.2 - 13.7 (175 - 2000) H: 1.5 - 20.6 (220 - 3000) 10 B: 0.9 - 6.9 (130 - 1000) C: 1.2 - 13.7 (175 - 2000) H: 1.5 - 20.6 (220 - 3000) ERB : P roportional Electro-Hy draulic Reducing and Relieving Valve G: Sub-plate Mounting 51 Refer to Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. Am erican Design Standard No.21 E Series Reducing & Relieving Valves ERBG-06/10 PROPORTIONAL CONTROLS Sub-plate / Instructions / Others Attachment Mounting Bolts Valve Model Num bers ERBG-06 Socket Head Cap Screw Japanese Standard "JIS" & European Design Standard M10 × 70 Lg. M10 × 70 Lg. ERBG-10 N. Am erican Design Standard 3/8 - 16 UNC × 2-3/4 Lg. 3/8 - 16 UNC × 2-3/4 Lg. Qty . 4 6 Applicable Pow er Amplifier For stable performance, it is recommended that Yuken's applicable power amplifiers be used (for details see Catalogue No. Pub. EC-1305). Model Numbers: AME-D-10- -20 AME-D2-1010- -10 SK1022- - -11 SK1015-11 (For DC power supply) AMN-D-10 (For DC power supply) ∗ ∗∗ ∗ Sub-plate Japanese Standard "JIS" Valve Model Num bers Sub-plate Model Num bers ERBG-06 ERBG-10 European Design Standard Thread Size Sub-plate Model Num bers ERBGM-06-20 Rc 3/4 ERBGM-10-10 Rc 1-1/4 N. Am erican Design Standard Thread Size Approx. Mass kg (lbs.) Thread Size Sub-plate Model Num bers ERBGM-06-2080 3/4 BSP .F ERBGM-06-2090 3/4 NP T 3.0 (6.6) ERBGM-10-1080 1-1/4 BSP .F ERBGM-10-1090 1-1/4 NP T 6.5 (14.3) Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. Instructions Primary Pressure Required for Preselected Pressure The primary pressure must be 1 MPa (145 PSI) higher than the preselected pressure. Drain Back Pressure Check that the drain back pressure does not exceed 0.2 MPa (29 PSI). Trapped Oil Volume The recommended secondary side trapped oil volume is about 20 liters (5.28 U.S.Gallons). Note that the trapped oil volume must not be lower than 1.4 liters (.37 U.S.Gallons). No.22 E Series Reducing & Relieving Valves ERBG-06 PROPORTIONAL CONTROLS Installation Drawing Sub-plate: ERBGM-06-20/2080/2090 130(5.12) "E " Thd. 20(.79) Deep 4 Places 30.7 77.3(3.04) (1.21) 60.3(2.37) 49.2(1.94) 44.5(1.75) DIMENSIONS IN MILLIMETRES (INCHES) 20.6(.81) 25 (.98) 11.1 (.44) 79.4 (3.13) 73 (2.87) 39.7 (1.56) 104(4.09) 5(.20) Dia. 213.5(8.41) 12.3 (.48) 7(.28) Dia. 10(.39) Deep 79.4 (3.13) 27.9 (1.10) 2 (.08) 16 (.63) 18(.71) Dia. 2 Places The direction can be alterd to every 90 degree angles. "C " Thd. (From Rear) 104(4.09) 20.7 (.81) "B " Thd. 2 Places (From Rear) ERBG-06-∗ -51/5190 10(.39) Dia. 75.2 (2.96) 60.3 (2.37) Tank Port "T" 15(.59) 45(1.77) 136(5.35) "D " Thd. (From Rear) 16(.63) 102 (4.02) 11.3 (.44) 8.8(.35) Dia. Through 14(.55) Dia. Spotface 4 Places Primary Pressure Port "P " Sub-plate Model Num bers ERBGM-06-20 ERBGM-06-2080 ERBGM-06-2090 Drain Port "DR " Thread Size "B" Thd. "C" Thd. "D" Thd. "E" Thd. Rc 3/4 Rc 3/8 Rc 1/4 M10 3/4 BSP .F 3/8 BSP .F 1/4 BSP .F 3/4 NP T 3/8 NP T 1/4 NP T 3/8-16 UNC 48 (1.89) 39 (1.54) 27.5 (1.08) 6 (.24) 184.5(7.26) 115 (4.53) 90 (3.54) 56 (2.20) 57 (2.24) INC. 136.5 (5.37) 57.5 (2.26) Manual Pressure Adj. Screw 3(.12) Hex.Soc. 6 (.24) Dia. Locating Pin 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places Cable Departure Cable Applicable: Outside Dia.. . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.002 sq. in.) Connector The direction can be altered to every 90 degree angles. Air Vent 3(.12) Hex. Soc. 3 Places Secondary Pressure Port "A " 69.7 (2.74) 208 (8.19) Mounting Surface (O-Rings Furnished) No.23 H E Series Reducing & Relieving Valves ERBG-10 PROPORTIONAL CONTROLS Installation Drawing Sub-plate: ERBGM-10-10/1080/1090 101.5(4.00) 84.1(3.31) 67.5(2.66) 42.1(1.66) 12 (.47) 12 (.47) The direction can be alterd to every 90 degree angles. "B " Thd. 2 Places (From Rear) 30(1.18) 96 (3.78) 234.5(9.23) 63.5 (2.50) 28(1.10) Dia. 2 Places 126(4.96) 11.1 (.44) "D " Thd. (From Rear) ERBG-10-∗ -51/5190 7(.28) Dia. 10(.39) Deep 150(5.91) ERBGM-10-10 ERBGM-10-1080 ERBGM-10-1090 119(4.69) 55(2.17) Thread Size "B" Thd. "C" Thd. "D" Thd. "E" Thd. Rc 1-1/4 Rc 3/8 Rc 1/4 M10 1-1/4 BSP .F 3/8 BSP .F 1/4 BSP .F 1-1/4 NP T 3/8 NP T 1/4 NP T 3/8-16 UNC Drain Port "DR " Primary Pressure Port "P " 48 (1.89) 27.5 (1.08) 39 (1.54) 6 (.24) 186.5(7.34) 117 (4.61) 92 (3.62) 55 (2.17) 56 (2.20) INC. 158 (6.22) 57.5 (2.26) Manual Pressure Adj. Screw 3(.12) Hex.Soc. 6 (.24) Dia. Locating Pin 62 (2.44) 233 (9.17) Mounting Surface (O-Rings Furnished) No.24 11(.43) Dia. Through 17.5(.69) Dia. Spotface 6 Places Cable Departure Cable Applicable: Outside Dia.. . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.002 sq. in.) Connector The direction can be altered to every 90 degree angles. Air Vent 3(.12) Hex. Soc. 3 Places Tank Port "T" Secondary Pressure Port "A " 2 (.08) Sub-plate Model Num bers 20(.79) 19(.75) 5(.20) Dia. 84.1 (3.31) 42.1 (1.66) 96.8 (3.81) 27 (1.06) 21 (.83) DIMENSIONS IN MILLIMETRES (INCHES) 140(5.51) 16.7 (.66) 14(.55) Dia. 9.6 (.38) 25 (.98) 24.6 (.97) 96.8 (3.81) 92.9 (3.66) 48.4 (1.91) 11.6 (.46) 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places 120(4.72) "C " Thd. (From Rear) 62.7(2.47) 116(4.57) "E " Thd. 20(.79) Deep 6 Places E SERIES Reducing & Relieving Valves ERBG-06/10 PROPORTIONAL CONTROLS Typical Performance Characteristics Step Response (Example) The following step response characteristics are taken when the trapped oil volume is 20 liters (5.28 U.S.Gallons). The step response varies by trapped oil volume. P rim ary P ressure : 24.5 MPa (3550 PSI) Trapped Oil Volum e : 20 L (5.28 U.S.Gallons) Viscocity : 30 mm2/s (141 SSU) ERBG-06-B PSI MPa 8.8 1200 7.8 0.1s 600 1200 7.8 1000 5.9 800 MPa 9.8 Secondary Pressure Secondary Pressure 1000 ERBG-10-B PSI 1400 3.9 400 2.0 Step Signal 200 800 600 0 0.1s 3.9 400 200 0 5.9 0 2.0 Step Signal 0 Time Time ERBG-06-C PSI 2750 2500 2500 15.7 2000 1500 1000 500 0 11.8 0.1s 7.8 3.9 Step Signal Secondary Pressure Secondary Pressure 3000 ERBG-10-C PSI MPa 21.6 19.6 0 MPa 19.6 11.8 1500 1000 500 0 0.1s 7.8 3.9 Step Signal 0 Time Secondary Pressure 3000 2500 MPa 1000 500 0 ERBG-10-H ERBG-06-H 23.5 19.6 0.1s 11.8 7.8 3.9 PSI 4000 MPa 27.5 3500 23.5 3000 15.7 2000 1500 Time Step Signal Secondary Pressure PSI 3500 2500 1500 1000 0 Time 19.6 15.7 2000 500 0 H 15.7 2000 0.1s 11.8 7.8 Step Signal 3.9 0 Time No.25 E SERIES Reducing & Relieving Valves ERBG-06/10 PROPORTIONAL CONTROLS Typical Performance Characteristics Input Current vs. Secondary Pressure PSI 3000 MPa 21.0 2500 17.5 2000 14.0 1500 10.5 ERBG-06 ERBG-06-H Secondary Pressure Secondary Pressure P rim ary P ressure: 24.5 MPa (3550 PSI) Viscocity : 30 mm2/s (141 SSU) ERBG-06-C 1000 7.0 500 3.5 ERBG-06-B PSI 3000 MPa 21.0 2500 17.5 2000 14.0 1500 10.5 ERBG-10 ERBG-10-H ERBG-10-C 1000 7.0 500 3.5 ERBG-10-B 0 0 0 200 400 600 800 0 0 1000 0 Input Current mA 200 400 600 800 1000 Input Current mA Frequency Response P rim ary P ressure : 24.5 MPa (3550 PSI) Trapped Oil Volum e: 20 L (5.28 U.S.Gallons) Viscocity : 30 mm2/s (141 SSU) ERBG-06-B ERBG-10-B 0.2 0.4 0.7 1 2 4 7 10 Gain Phase Secondary Pressure 4.9 ± 1.5 MPa (710 ± 215 0 -20 -40 -60 -80 -100 -120 -140 -160 -180 10 0 -10 -20 0.1 Phase Gain 0 -20 -40 -60 -80 -100 -120 -140 -160 -180 Phase 10 0 -10 -20 0.1 Secondary Pressure 16.7 ± 3.9 MPa (2420 ± 565 4 7 10 Phase Secondary Pressure 10.8 ± 2.9 MPa (1565 ± 420 Frequency (Hz) 4 7 10 0 -20 -40 -60 -80 -100 -120 -140 -160 -180 10 0 -10 -20 0.1 0.2 0.4 0.7 1 2 4 7 10 Gain Gain (dB) 2 Gain Phase 2 ERBG-10-H Phase (deg.) 0.4 0.7 1 Gain (dB) Phase (deg.) No.26 0.2 0.4 0.7 1 Gain Frequency (Hz) 0.1 0.2 Gain (dB) 7 10 Phase (deg.) 4 ERBG-06-H 0 -20 -40 -60 -80 -100 -120 -140 -160 -180 7 10 Frequency (Hz) 2 Secondary Pressure 10.8 ± 2.9 MPa (1565 ± 420 10 0 -10 -20 4 ERBG-10-C 0.4 0.7 1 Gain (dB) Phase (deg.) 0 -20 -40 -60 -80 -100 -120 -140 -160 -180 0.2 2 Secondary Pressure 4.9 ± 1.5 MPa (710 ± 215 Frequency (Hz) 0.1 0.4 0.7 1 Gain ERBG-06-C 10 0 -10 -20 0.2 Gain (dB) 0.1 Frequency (Hz) Phase (deg.) 0 -20 -40 -60 -80 -100 -120 -140 -160 -180 10 0 -10 -20 Gain (dB) Phase (deg.) Frequency (Hz) Phase Secondary Pressure 16.7 ± 3.9 MPa (2420 ± 565 E SERIES Reducing & Relieving Valves ERBG-06/10 PROPORTIONAL CONTROLS Typical Performance Characteristics Flow Rate vs. Secondary Pressure Viscosity : 30 mm2/s (141 SSU) ERBG-06-B Secondary Pressure 1000 900 ERBG-10-B MPa 6.9 6.4 5.9 700 600 4.9 4.4 3.9 500 400 3.4 2.9 2.4 100 0 1.0 0.5 0 PSI 1000 800 MPa 6.9 5.9 4.9 600 400 3.9 2.9 1.9 200 0 2.0 1.0 0 Secondary Press. PSI 0 0 20 40 60 80 25 0 100 L /min 50 10 75 100 125 150 175 200 225 250 L /min 20 30 40 50 60 65 U.S.GPM Flow Rate 0 5 10 15 Flow Rate 20 25 U.S.GPM ERBG-10-C ERBG-06-C MPa 13.7 13.2 12.7 1400 1300 9.8 9.3 8.8 1000 900 6.9 6.4 5.9 600 500 400 3.9 3.4 2.9 PSI 1600 1400 MPa 10.8 9.8 8.8 800 600 5.9 4.9 3.9 Secondary Press. Secondary Pressure PSI 2000 1900 0 25 0 50 10 0 20 40 5 10 60 15 Flow Rate 80 20 25 1400 1200 9.8 8.8 7.8 1000 900 6.9 6.4 5.9 50 60 65 U.S.GPM ERBG-10-H PSI 3200 2800 Secondary Pressure Secondary Pressure 13.7 12.7 11.7 40 U.S.GPM MPa 20.6 19.6 18.6 2000 1800 30 100 L /min ERBG-06-H 2800 20 Flow Rate 0 PSI 3000 75 100 125 150 175 200 225 250 L /min 0 0 20 40 5 10 60 15 Flow Rate 80 20 100 L /min 25 U.S.GPM MPa 21.6 19.6 17.6 2400 2000 16.7 14.7 12.7 1600 1200 11.8 9.8 7.8 1000 800 6.9 4.9 2.9 0 25 0 50 10 75 100 125 150 175 200 225 250 L /min 20 30 40 50 60 65 U.S.GPM Flow Rate No.27 H E SERIES Reducing & Relieving Valves ERBG-06/10 PROPORTIONAL CONTROLS Typical Performance Characteristics Viscosity vs. Secondary Pressure ERBG-06-B 1025 1000 975 525 500 475 Oil: ISO VG 32 Oil MPa 7.1 6.9 6.6 Secondary Pressure Secondary Pressure PSI ERBG-10-B 3.7 3.5 3.2 20 30 40 50 60 °C Tem perature 70 70 Viscosity 80 50 300 100 40 30 120 20 150 100 200 80 MPa 7.4 6.9 6.4 550 500 450 3.9 3.4 2.9 Oil: ISO VG 56 Oil 20 30 1050 1000 950 500 SSU MPa 13.7 13.2 12.7 7.4 6.9 6.4 20 30 40 60 50 °C Tem perature 50 60 300 200 80 100 75 Viscosity 1000 500 100 60 50 300 300 120 40 30 200 PSI 2000 1900 MPa 13.7 13.2 12.7 120 40 200 1050 1000 950 7.4 6.9 6.4 20 Tem perature 50 60 300 200 30 40 80 100 75 100 60 50 No.28 500 300 SSU 40 50 70 60 °C 120 40 30 140 25 20 160 °F mm 2 /s 500 300 200 150 100 SSU Oil: ISO VG 56 Oil 50 120 40 60 30 °C 140 °F2 25 mm /s Viscosity 1000 100 ERBG-10-H 10.8 9.8 8.8 20 160 °F 2 mm /s Viscosity SSU 150 30 70 80 100 150 100 75 60 50 140 °F2 25 mm /s MPa 20.6 19.6 18.6 10 20 Tem perature Secondary Pressure Secondary Pressure 1600 1400 140 25 150 Oil: ISO VG 56 Oil 2800 30 Oil: ISO VG 56 Oil ERBG-06-H PSI 3000 °C ERBG-10-C Oil: ISO VG 56 Oil 10 70 60 Viscosity Secondary Pressure Secondary Pressure 1900 50 70 80 100 150 100 75 60 50 ERBG-06-C PSI 2000 40 Tem perature °F 140 2 15 mm /s 90 PSI 1050 1000 950 200 150 SSU PSI 3000 2800 MPa 20.6 19.6 18.6 1600 1400 10.8 9.8 8.8 20 30 40 50 60 70 °C Tem perature 70 80 100 150 100 75 60 50 120 40 30 140 25 20 160 °F 2 mm /s 100 SSU Viscosity 500 300 200 150 E Series Reducing & Relieving Valves ERBG-06/10 PROPORTIONAL CONTROLS Spare Parts List Spare Parts List ERBG- 06-∗ -51/5190 10 7 13 11 16 3 5 8 4 1 17 11 6 18 9 14 10 2 15 12 List of Seals Item Nam e of P arts 8 9 10 11 O-Ring O-Ring O-Ring O-Ring Pilot Valve P art Num bers ERBG-06 ERBG-10 SO-NB-G30 SO-NB-P 36 SO-NB-P 28 SO-NB-P 32 SO-NB-P 14 SO-NB-P 18 SO-NB-P 9 SO-NB-P 9 Qty . 2 2 1 3 Note) W hen ordering seals, please specify the seal kit num ber from the table right. In addition to the above O-rings, O-rings for pilot valve are included in the seal kit. For the details of the pilot valve seals, see page 9. List of Seal Kits Model Num bers ERBG-06 ERBG-10 Seal Kit Num bers KS-ERBG-06-51 KS-ERBG-10-51 Valve Model No. ERBG-06-B-51/5190 ERBG-06-C-51/5190 ERBG-06-H-51/5190 ERBG-10-B-51/5190 ERBG-10-C-51/5190 ERBG-10-H-51/5190 7 P ilot Valve Model Num bers EDG-01-B-P NTN-5101 EDG-01-C-P NTN-5101 EDG-01-H-P NT15-5101 EDG-01-B-P NTN-5101 EDG-01-C-P NTN-5101 EDG-01-H-P NT15-5101 Note: For the details of pilot valves, refer to "P ilot Relief Valves" on page 9. CAUTION When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual. No.29 H E Series Reducing & Relieving Valves ERBG-06/10 PROPORTIONAL CONTROLS Interchangeability between Current and New Interchangeability betw een Current and New Design ERBG-06/10 series valves have changed model from 50 to 51 design in line with the model change of pilot valve (EDG-01). Specifications and Characteristics No change in specifications and characteristics between current and new design. Mounting Interchangeability There is an interchangeability in the mounting dimensions, however, the outside shape and dimensions are changed as shown below due to pilot valve improvement and other modifications. Current: Design 50 See EDG-01 (page 8) for details about the solenoid ass'y New: Design 51 Pilot Valve EDG-01, 5001 Design Air Vent 3(.12) Hex. Soc. See EDG-01 (page 8) for details about the solenoid ass'y A A Manual Pressure Adj. Screw 3(.12) Hex.Soc. B Adaptor 22(.87) Hex. C C ∗ A 214.5 (8.44) 213.5 (8.41) B 136.5 (5.37) 136.5 (5.37) C 115 (4.53) 115 (4.53) ∗ 235.5 (9.27) 158 (6.22) 117 (4.61) ∗ 234.5 (9.23) 158 (6.22) 117 (4.61) Model Num bers ∗ Current ERBG-06- -50/5090 ERBG-06- -51/5190 Current ERBG-10- -50/5090 New No.30 B Air Vent 3(.12) Hex. Soc. 3 Places Manual Pressure Adj. Screw 3(.12) Hex.Soc. New Pilot Valve EDG-01, 5101 Design ERBG-10- -51/5190 DIMENSIONS IN MILLIMETRES (INCHES) Pub. EC-1303 E SERIES PROPORTIONAL FLOW CONTROLS Flow Control / Flow Control and Check / Flow Control and Relief PROPORTIONAL CONTROLS General Information Up to 24.5 M Pa (3550 PSI), 500 L /m in (132 U.S.GPM ) Flow Control / Flow Control and Check Valves These valves vary their output flow proportionally to an input current, therefore, by controlling the input current from the power amplifier, the flow rate in the system can be continuously, remotely and optionally regulated. Furthermore, as the valves have the functions of pressure and temperature compensation, the flow rate is not affected by the variation in the pressure (load) and temperature (viscosity of hydraulic fluids). These valves are optimal for such a usage where the start-up, stop and speed change of the actuator are required to be done without shocks. The valves are used together with the applicable power amplifiers. 40Ω Series .............................................. Page 4 throttle A direct-acting model designed to control the 10Ω Series .............................................Page 14hydraulic pilot amplification model is employed, A with a high-power solenoid is employed, providing a high strength against contamination in oil and an outstanding reliability. achieving a small hysteresis with a small solenoid. O M O M H Flow Control and Relief Valves These valves control the pump pressure effectively by responding to a small pressure difference against the load pressure. Therefore, it can be said that they are energy-saving metre-in type flow control valves which can be operated at a low power consumption. Furthermore, as the valves have temperature compensator, the stable control of the flow rate is possible irrespective of change in the oil temperature. 40Ω - 10Ω Series ...... Page 22 flow control, a direct-acting For 10Ω - 10Ω Series ...... Page 33 For flow control, a hydraulic pilot High Flow Series ....... Page 44 Parts have been improved, doubling model using a high-power solenoid is employed, providing an outstanding reliability. amplification model is employed, providing a small hysteresis. the maximum controlled flow, which enables the equipment to be compacted. A A Y A Y O M Y O M V O M V V T P T P T P No.1 E SERIES Flow Control Valves Flow Control / Flow Control and Check / Flow Control and Relief PROPORTIONAL CONTROLS Hydraulic Fluids Hydraulic Fluids Fluid Types Any type of hydraulic fluid listed in the table below can be used. Petroleum Base Oils Use fluids equivalent to ISO VG 32 or VG 46. Use phosphate ester or polyol ester fluids. When phosphate ester fluid is used, prefix "F-" Synthetic Fluids to the model number because the special seals (fluororubber) are required to be used. Water-Containing FluidsUse water-glycol fluid. Note: For use with hy draulic fluids other than those listed above, please consult y our Yuken representatives in advance. Recommended Fluid Viscosity and Temperature Use hydraulic fluids which satisfy the both recommended viscosity and oil temperatures given in the table below. Name Viscosity Flow Control Valves 20 - 200 mm2/s Flow Control and Check Valves Flow Control and Relief Valves(98 - 900 SSU) Temperature -15 - +70°C (5 - 160°F) Control of Contamination Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to breakdowns and shorten the life of the valve. Please maintain the degree of contamination within NAS 1638-Grade 11. Use 20 µ m or finer line filter. No.2 E SERIES Flow Control Valves PROPORTIONAL CONTROLS Flow Control / Flow Control and Check / Flow Control and Relief Instructions Mounting Positioning Orientation Be sure that the air vent faces up. The air vent position can be changed as desired. If the pressure control solenoid of the EFBG valve is mounted vertically, the minimum adjustment pressure is 2 MPa (290 PSI) or higher. [Good ex ample] [Bad ex ample] Air Vent Air Vent SOL SOL Air Vent Air Vent SOL Air Vent Air Vent Air Bleeding Manual Adjustment Screw To ensure stable control, bleed the air from solenoid completely and fill its iron core with oil. Bleeding can be done by slowly loosening an air vent. The 10Ω series solenoid has three air vents. Choose one that appears most helpful (see the figure below). When initial adjustments are to be made or when no current is supplied to the valve due to electrical failure or other problem, turn the manual adjustment screw to temporarily set the valve pressure and flow rate. In that case, when turn the manual adjustment screw clockwise, the valve pressure rises and flow increase. Under normal conditions, however, this screw must be kept in its original position (see the figure below). Solenoid Solenoid Air Vent 3 Places Manual Pressure Adj. Screw or Manual Flow Adj. Screw 10 Ω Series Solenoid Case Air Vent M4 Screw Manual adjustment pin Manual adjustments can be done by × screwing for example an M4 20L screw in the M4 thread or pushing in a pin there with a rod etc. 40 Ω Series Solenoid Tank and Drain Piping Hysteresis and Repeatability Value Indications The tank-line back pressure and drain back pressure directly affect the minimum adjustment pressure or flow adjustment valve main spool operating force. Therefore, do not connect the tank or drain pipes to other lines, but connect them directly to the reservoir maintaining the back pressure as low as possible. Be sure that the tank and drain pipe ends are immersed in fluid. The hysteresis and repeatability values indicated in the specifications for each control valve are determined under the following conditions: Hysteresis Value: Obtained when Yuken's applicable power amplifier is used. Repeatability Value: Obtained when Yuken's applicable power amplifier is used under the same conditions. No.3 H E Series Series Flow Control (and Check) PROPORTIONAL Valves CONTROLS EFG/EFCG-02/03/06/10 (1/4, 3/8, 3/4, 1-1/4) Ω 40 Specifications / Model Number Designation Specifications Model No. EFG -02- 10 EFCG 30 Description EFG -03- 60 EFG -06-250 EFCG 125 EFCG EFG -10-500 EFCG Max. Operating P res. MP a (P SI) 20.6 (3000) 20.6 (3000) 20.6 (3000) 20.6 (3000) Metred Flow Adj ustm ent Range L /m in (U.S.GP M) 10: 0.3-10 (.08-2.6) 30: 0.3-30 (.08-7.9) 60: 2-60 (.53-15.9) 125: 2-125 (.53-33) 3-250 (.79-66) 5-500 (1.32-132) Min. Differential P res. MP a (P SI) 0.6 (90) 1.0 (145) 1.3 (190) 2.0 (290) Free Flow (EFCG Models Only .) L /m in (U.S.GP M) 40 (10.6) 130 (34.3) 280 (74.0) 550 (145) Rated Current 600 m A 600 m A 600 m A 700 m A Coil Resistance 43.5 Ω 43.5 Ω 43.5 Ω 43.5 Ω Hy steresis Less than 5% Less than 7% Less than 7% Less than 7% Repeatability Less than 1% Less than 1% Less than 1% Less than 1% 8.2 (18.1) 12.5 (27.6) 25 (55.1) 51 (113) Approx. Mass kg (lbs.) Min. pressure difference required between inlet and outlet ports to m aintain function as pressure com pensator. Graphic Sym bols Model Number Designation EFC G -02 -10 -31 ∗ Series Num ber Ty pe of Mounting Valve Size Max. Metred Flow L /m in (U.S.GP M) Design Num ber Design Standards 02 10: 10 (2.6) 30: 30 (7.9) 31 03 60: 60 (15.9) 125: 125 (33) 26 06 250: 250 (66) 22 10 500: 500 (132) 11 EF : P roportional ElectroHy draulic Flow Control Valve EFC : P roportional ElectroHy draulic Flow Control and Check Valve G: Sub-plate Mounting EFG-∗ Refer to Note: If y ou are going to use the m odel with pressure com pensator stroke adj ustm ent screw, consult y our Yuken representative in advance. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. Am erican Design Standard No.4 O M O M EFCG-∗ Ω 40 E Series Series Flow Control (and Check) Valves PROPORTIONAL CONTROLS Sub-plate / Instructions / Others Attachment Mounting Bolts Socket Head Cap Screw Valve Model Num bers ∗ EF∗ G-03 EF∗ G-06 EF∗ G-10 EF G-02 Qty . Japanese Std. "JIS" and European Design Std. M8 × 75 Lg. N. Am erican Design Std. 5/16-18 UNC × 3 Lg. M10 × 100 Lg. 3/8-16 UNC × 4 Lg. 4 M16 × 130 Lg. 5/8-11 UNC × 5 Lg. 4 M20 × 160 Lg. 3/4-10 UNC × 6-1/2 Lg. 4 4 Applicable Pow er Amplifiers For stable performance, it is recommended that Yuken's applicable power amplifiers be used (for details see the Catalogue No. Pub. EC-1305). Model Numbers: AME-D-S- -32 AME-DF-S- -22 AME-T-S- -22 ∗ ∗ ∗ Sub-plate Valve Model Num bers Japanese Standard "JIS" Sub-plate Model Num bers Thread Size European Design Standard Sub-plate Thread Size Model Num bers N. Am erican Design Standard Sub-plate Thread Size Model Num bers EFG -02 EFCG EFGM-02X-20 EFGM-02Y-20 Rc 3/8 Rc 1/2 EFGM-02X-2080 EFGM-02Y-2080 3/8 BSP .F 1/2 BSP .F EFGM-02X-2090 EFGM-02Y-2090 3/8 NP T 1/2 NP T 2.3 (5.1) 3.1 (6.8) EFG -03 EFCG EFGM-03Y-20 Rc 3/4 EFGM-03Y-2080 3/4 BSP .F EFGM-03Y-2090 3/4 NP T 5.7 (12.6) EFGM-03Z-20 Rc 1 EFGM-03Z-2080 1 BSP .F EFGM-03Z-2090 1 NP T 5.6 (12.3) EFG -06 EFCG EFGM-06X-20 EFGM-06Y-20 Rc 1 Rc 1-1/4 EFGM-06X-2080 EFGM-06Y-2080 1 BSP .F 1-1/4 BSP .F EFGM-06X-2090 EFGM-06Y-2090 1 NP T 1-1/4 NP T 12.5 (27.6) 16 (35.3) EFG -10 EFCG EFGM-10Y-10 1-1/2, 2 Flange Mounting EFGM-10Y-1080 1-1/2, 2 Flange Mounting EFGM-10Y-1090 1-1/2, 2 Flange Mounting 37 (81.6) Approx. Mass kg (lbs.) H Sub-plates are available. Specify the sub-plate m odel num ber from the table above. W hen sub-plates are not used, the m ounting surface should have a good m achined finish. W hen ordering the EFGM-10Y, see Ty pe F3 P ipe Flange Kits on Catalogue No. P ub. EC-3001 and order an appropriate pipe flange kit also. Models w ith Pressure Compensator Stroke Adjustment Screw A models with pressure compensator stroke adjustment screw is optionally available to minimize the actuator protrusion (jumping) at startup. For the details, please consult us or your Yuken distributors. Instructions Drain Back Pressure Check that the drain back pressure does not exceed 0.2 MPa (29 PSI). Models with Check Valve A models with check valve makes it possible to obtain a free flow in the direction opposite that of the controlled flow without respect to the input current. No.5 E Series Series Flow Control (and Check) Valves Ω 40 PROPORTIONAL CONTROLS Installation Drawing EFG/EFCG-02-∗ -31/3190 EFG/EFCG-03-∗ -26/2690 Cable Departure ... Cable Applicable: Outside Dia. ... 8-10 mm (.31 - .39 in.) Conductor Area Not Exceeding 1.5 mm2 (.002 sq. in.) 39 P (1.54) Inlet Port for Controlled Flow or Outlet Port for Reversed Free Flow Drain Port Outlet Port for Controlled Flow or Inlet Port for C Reversed Free Flow D 45 40 (1.77) (1.57) 85 (3.35) E F J Air Vent 3 (.12) Hex. Soc. 97 (3.82) H Connector The direction can be altered to every 90 degree angles. Locating Pin 6 (.24) Dia. "U " Places Mounting Surface (O-Rings Furnished) "Q" Dia. Through "S " Dia. Spotface 4 Places B A 6 (.24) T N L Manual Adjustment M4 Thd. (Internal Thd.) K INC. Manual adj ustm ent can be done by screwing for exam ple an M4×20 L screw in the M4 thread or pushing in a rod etc. there. Model Num bers ∗ EF G-02 ∗ EF G-03 Dim ensions A B C 96 76.2 9.9 (3.78) (3.00) (.39) 125 101.6 11.7 (4.92) (4.00) (.46) D E F H 38.1 106 82.6 11.7 (1.50) (4.17) (3.25) (.46) 50.8 130 101.6 14.2 (2.00) (5.12) (4.00) (.56) m m (Inches) J K L N P Q 46.3 195 81 66 108 8.8 (1.82) (7.68) (3.19) (2.60) (4.25) (.35) 61.8 212 98 85 125 11 (2.43) (8.35) (3.86) (3.35) (4.92) (.43) EFG/EFCG-06-250-22/2290 EFG/EFCG-10-500-11/1190 U 1 2 DIMENSIONS IN MILLIMETRES (INCHES) Cable Departure ... Cable Applicable: Outside Dia. ... 8-10 mm (.31 - .39 in.) Conductor Area Not Exceeding 1.5 mm2 39 (.002 sq. in.) Q (1.54) Inlet Port for Controlled Flow or Outlet Port for Reversed Free Flow Two Locating Pins "V " Dia. 45 (1.77) Drain Port E F J Air Vent 3 (.12) Hex. Soc. 97 (3.82) 85 (3.35) 40 (1.57) H Connector The direction can be altered to every 90 degree angles. Outlet Port for Controlled Flow or Inlet Port for Reversed Free C Flow S T 14 65 (.55) (2.56) 17.5 84 (.69) (3.31) D Mounting Surface (O-Rings Furnished) B A P U "S " Dia. Through "T" Dia. Spotface 4 Places N Manual Adjustment M4 Thd. (Internal Thd.) L K INC. Manual adj ustm ent can be done by screwing for exam ple an M4×20 L screw in the M4 thread or pushing in a rod etc. there. Model Num bers ∗ 17 73.1 174 133.4 (.67) (2.88) (6.85) (5.25) 20.3 99 244 130 105 7 (.80) (3.90) (9.61) (5.12) (4.13) (.28) 157 17.5 (6.18) (.69) T U 103.5 26 (1.02) (4.07) V 16 (.63) ∗ 244 196.9 (9.61) (7.75) 23.5 98.5 228 177.8 (.93) (3.88) (8.98) (7.00) 25 144.5 274 160 137 10 (.98) (5.69) (10.79) (6.30) (5.93) (.39) 187 21.5 (7.36) (.85) 135 32 (1.26) (5.31) 18 (.71) EF G-10 C D E F H J m m (Inches) A B 180 146.1 (7.09) (5.75) EF G-06 No.6 Dim ensions K L N P Q S Ω 40 E Series Sub-plate for Series Flow Control (and Check) PROPORTIONAL CONTROLS Installation Drawing Sub-plate EFGM-02X/02Y-20/2080/2090 "A " Thd. 2 Places (From Rear) 21.9(.86) E 120(4.72) 140(5.51) 52.4(2.06) 82.6(3.25) 23.8(.94) 44.3(1.74) EFGM-02X-20 "A" Thd. Rc 3/8 EFGM-02Y-20 Rc 1/2 EFGM-02X-2080 3/8 BSP .F EFGM-02Y-2080 EFGM-02X-2090 1/2 BSP .F 3/8 NP T EFGM-02Y-2090 1/2 NP T 5/16-18 UNC 7(.28) Dia. 10(.39) Deep EFGM-02Y-20 11.5 (.45) "K " Dia. "B " Thd. (From Rear) EFGM-02X-2080 8.6 (.34) EFGM-02X-2090 11.5 (.45) 8.6 (.34) 72.9 35 (2.87) (1.38) 75.9 25 (2.99) (.98) EFGM-02Y-2090 11.5 (.45) 72.9 35 (2.87) (1.38) EFGM-02Y-2080 15 (.59) 18 (.17) 14 (.55) K 11 (.43) 11.7 (.46) 11 (.43) DIMENSIONS IN MILLIMETRES (INCHES) H 23(.91) Dia. 2 Places "C " Thd. "D " Deep 4 Places Sub-plate Model Num bers 86.5(3.41) 101.6(4. 00) 61.8(2.43) 28.6 (1.13) 7(.28) Dia. 8(.31) Deep 2 Places 11.1(.44) 47.8 (1.88) 92.2(3.63) 146(5.75) 168(6.61) 1/4 NP T Thread Size EFGM-03Y-20 "A" Thd. Rc 3/4 EFGM-03Z-20 Rc 1 EFGM-03Y-2080 3/4 BSP .F EFGM-03Z-2080 EFGM-03Y-2090 1 BSP .F 3/4 NP T EFGM-03Z-2090 1 NP T "B" Thd. "C" Thd. D m m (in.) M10 18 (.71) 3/8-16 UNC 21 (.83) Rc 1/4 1/4 BSP .F 1/4 NP T 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places 11(.43) Dia. 40 (1.57) 11 (.43) 22.2(.87) M8 1/4 BSP .F EFGM-02X-20 15 (.59) 16 (.63) "A " Thd. 2 Places (From Rear) Rc 1/4 19 (.75) 20 (.79) 16.1 (.63) 54 (2.13) 81.5(3.21) 130(5.12) 14.2 (.56) "B " Thd. (From Rear) 125(4.92) 102.4(4.03) 101.6(4.00) 75 (2.95) 50.8 (2.00) 20.6 (.81) "C" Thd. Dim ensions m m (Inches) E F H J 75.9 25 (2.99) (.98) 14 (.55) 72.9 35 (2.87) (1.38) 14 (.55) 15.2 75.9 25 (2.99) (.98) (.60) EFGM-03Y/03Z-20/2080/2090 11.7(.46) 0.8(.03) Thread Size "B" Thd. D 8.6 (.34) Sub-plate Model Num bers F 10 (.39) 8.8(.35) Dia. Through 14(.55) Dia. Spotface 4 Places 2.5(.10) 78(3.07) 106(4.17) D 14 (.55) "C " Thd. "H " Deep 4 Places "J " Dia. 2 Places 96(3.78) 79.4(3.13) 76.2(3.00) 54 (2.13) 38.1 (1.50) 9.5 (.37) 11.1(.44) 9.9 (.39) Sub-plate Model Num bers No.7 E Series Sub-plate for Series Flow Control (and Check) Ω 40 PROPORTIONAL CONTROLS Installation Drawing 180(7.09) 146.1(5.75) 144.4(5.69) 104.8(4.13) 73(2.87) 22.2(.87) 24 (.94) "C " Thd. "P " Deep 4 Places 29(1.14) Dia. 2 Places 17.5(.69) Dia. Through 26(1.02) Dia. Spotface 4 Places 12.7(.50) 17 (.67) 17(.67) Dia. 10(.39) Deep 2 Places 33(1.30) "A " Thd. 2 Places (From Rear) F "B " Thd. (From Rear) Q 14(.55) Dia. H 19 (.75) "A" Thd. EFGM-06X-20 Rc 1 EFGM-06Y-20 Rc 1-1/4 EFGM-06X-2080 1 BSP .F Thread Size "B" Thd. "C" Thd. Rc 3/8 M16 3/8 BSP .F EFGM-06Y-2080 1-1/4 BSP .F EFGM-06X-2090 1 NP T 3/8 NP T 5/8-11 UNC EFGM-06Y-2090 1-1/4 NP T D 101.1 (3.98) 95.3 (3.75) 101.1 (3.98) 95.3 (3.75) 101.1 (3.98) 95.3 (3.75) E 14.3 (.56) 19.3 (.76) 14.3 (.56) 19.3 (.76) 14.3 (.56) 19.3 (.76) F 55.2 (2.17) 67 (2.64) 55.2 (2.17) 67 (2.64) 55.2 (2.17) 67 (2.64) Sub-plate Model Num bers 250(9.84) "A " Thd. (From Rear) 183.5(7.22) 284(11.18) 334(13.15) No.8 50(1.97) 48(1.89) "F3" Series Pipe Flange Kits Refer to the Catalogue No. Pub. EC-3001. EFGM-10Y-10 "A" Thd. Rc 3/8 EFGM-10Y-1080 EFGM-10Y-1090 3/8 BSP .F 3/8 NP T Sub-plate Model Num bers EFGM-10Y-10 21.5(.85) Dia. Through 32(1.26) Dia. Spotface 4 Places 80 (3.15) 25 (.98) 73 43.5 (2.87) (1.71) 148.5(5.85) "D " Thd. "E " Deep 8 Places (From Rear) 228(8.98) 73 (2.87) 73 (2.87) 20(.79) Dia. 15(.59) Deep 2 Places 14(.55) Dia. 43.5(1.71) Dia. 2 Places 25 (.98) 34.9 73 (1.37) (2.87) 17.3(.68) 36 (1.42) 177.8(7. 00) 144.5(5. 69) 55.5(21.9) 48(1.89) Dia. 2 Places (From Rear) "B " Thd. "C " Deep 4 Places m m (Inches) K N P Q S 35 34 (1.38) (1.34) 106 14 (4.17) (.55) 40 39 (1.57) (1.54) 30 35 34 (1.18) 15.2 (1.38) (1.34) 116 (.60) (4.57) 15 40 39 (1.57) (1.54) (.59) 35 34 (1.38) (1.34) 35 106 14 40 39 (1.38) (4.17) (.55) (1.57) (1.54) DIMENSIONS IN MILLIMETRES (INCHES) 29(1.14) 244(9.61) 198.4(7.81) 196.9(7.75) 144.5(5.69) 98.5(3.88) J Dim ensions H J 137.8 45 (5.43) (1.77) 132 60 (5.20) (2.36) 137.8 45 (5.43) (1.77) 132 60 (5.20) (2.36) 137.8 45 (5.43) (1.77) 132 60 (5.20) (2.36) EFGM-10Y-10/1080/1090 23.5(.93) 1.6(.06) K 212(8.35) 250(9.84) N Sub-plate Model Num bers 99(3.90) 104.8(4. 13) 133.4(5. 25) 3.7 (.15) D 126(4.96) 174(6.85) E 1.6(.06) 41.3(1.63) EFGM-06X/06Y-20/2080/2090 EFGM-10Y-1080 EFGM-10Y-1090 Thread Size "B" Thd. "C" Thd. M20 M16 3/4-10 UNC 5/8-11 UNC m m (Inches) D E 30 (1.18) 30 (1.18) 34 (1.34) 35 (1.38) E Series Series Flow Control (and Check) Valves Ω 40 PROPORTIONAL CONTROLS Typical Performance Characteristics Input Current vs. Flow EFG -02 EFCG U.S.GPM L /min 8 30 25 EF∗ G-02-30 Flow Rate 6 5 4 3 20 25.0 Flow Rate 7 U.S.GPM 32.5 30.0 15 10 2 1 0 20.0 100 80 15.0 10.0 40 5.0 20 EF∗ G-02-10 0 L /min 125 120 60 5 0 0 100 200 300400 500 600 50 40 30 200 150 0 50 0 0 100 200 300 400 500 600 Input Current mA EFG -10 EFCG 80 60 300 200 40 100 20 10 EF∗ G-03-60 0 U.S.GPM L /min 140 500 120 400 100 Flow Rate Flow Rate U.S.GPM L /min 250 65 60 EF∗ G-03-125 0 Input Current mA EFG -06 EFCG EFG -03 EFCG 20 100 0 0 0 100 200 300 400 500 600 700 Input Current mA H 100 200 300 400 500 600 Input Current mA Differential Pressure vs. Metred Flow EFG -02 EFCG 4.1 4.0 3.9 3.8 15.5 15.0 14.5 .550 .525 .500 2.1 2.0 1.9 U.S.GPM L /min 34 130 33 125 32 120 Flow Rate Flow Rate U.S.GPM L /min 8.5 32 8.0 30 7.5 28 14.0 52.5 13.5 50.0 13.0 47.5 .96 .90 0.4 1.0 100 2.0 5.0 200 500 EFG -03 EFCG 10 3.7 3.5 3.3 0.8 1.0 20 MPa 150 200 1000 2000 3000 PSI 28 26 24 110 100 90 2.8 2.6 2.4 11 10 9 1 EFG -06 EFCG U.S.GPM 132 130 128 126 Flow Rate Flow Rate L /min 260 250 240 2 200 300 500 5 10 1000 20 MPa 2000 3000 PSI Differential P ressure 5.0 10 20 MPa 500 1000 2000 3000 PSI Differential P ressure Differential P ressure U.S.GPM 68 66 64 2.0 EFG -10 EFCG L /min 500 490 480 82 80 78 76 310 300 290 1.45 1.40 1.35 1.30 5.4 5.2 5.0 1 2 300 5 500 10 1000 20 MPa 2000 3000 PSI Differential P ressure No.9 E Series Series Flow Control (and Check) Valves Ω 40 PROPORTIONAL CONTROLS Typical Performance Characteristics Step Response Viscosity vs. Flow These characteristics have been obtained by measuring on each valve. Therefore , they may vary according to a hydraulic circuit to be used. U.S.GPM L /min 140 35 120 30 100 25 80 20 60 15 40 10 30 L /min (7.9 U.S.GPM) 15 L /min (4 U.S.GPM) 10 0.2s 5 0 5 0 Step Signal 20 Step Signal 0 Tim e U.S.GPM L /min 600 150 500 125 400 100 300 75 Flow Rate Flow Rate 20 10 0 125 L /min (33 U.S.GPM) 100 0.2s 50 Step Signal 0 50 200 25 100 0 0 500 L /min (132 U.S.GPM) 250 L /min (66 U.S.GPM) 0.2s Step Signal Tim e Tim e EFG -02 EFCG EFG -03 EFCG 4 7 10 20 40 Gain Phase 0 0 -20 -10 -40 -20 -60 -80 -100 -120 -140 -160 -180 Input Current : 440 ± 100 mA Pressure : 6.9 MPa (1000 PSI) Frequency (Hz) 0.7 1 2 0.1 0.2 4 Gain Phase Input Current : 460 ± 70 mA Pressure : 6.9 MPa (1000 PSI) No.10 30 7 10 0 -20 -40 -60 -80 -100 -120 -140 -160 -180 0 -5 -10 -15 -20 Gain 16 13 6 3 Frequency (Hz) 0.7 1 2 4 7 10 20 Gain Input Current : 475 ± 125 mA Pressure : 6.9 MPa (1000 PSI) EFG -06 EFCG Oil: ISO VG 46 Oil 155 125 95 60 30 0 10 20 30 40 50 60 70 °C Temperature 5060 80 100 120 140 160 °F 2 200 10075 50 40 30 20 15 mm /s Viscosity 1000 500 300 200 100 80 SSU 0.1 0.2 Phase 40 35 30 25 15 10 5 0 Phase Gain (dB) -15 -20 4 7 10 EFG -10 EFCG Phase (deg.) -60 -80 -100 -120 Gain (dB) Phase (deg.) 0 -5 -10 0.7 1 2 Input Current : 460 ± 70 mA Pressure : 6.9 MPa (1000 PSI) EFG -06 EFCG 0 -20 -40 0.1 0.2 Gain (dB) 0 -10 -20 2 Frequency (Hz) Phase (deg.) 0 -20 -40 -60 -80 -100 -120 -140 -160 -180 Gain (dB) Phase (deg.) Frequency (Hz) 0.7 1 27 19 U.S.GPM L /min 280 70 250 65 60 220 Frequency Response 0.2 30 Oil: ISO VG 46 Oil U.S.GPM L /min 140 35.0 125 32.5 30.0 110 75 20.0 17.5 60 15.0 12.5 45 30 7.5 5.5 15 2.5 0 0 10 20 30 40 50 60 70 °C Temperature 5060 80 100 120 140 160 °F 2 200 10075 50 40 30 20 15 mm /s Viscosity 1000 500 300 200 100 80 SSU EFG -10 EFCG 250 L /min (66 U.S.GPM) 150 Oil: ISO VG 46 Oil EFG -03 EFCG EFG -06 EFCG 40 30 EFG -02 EFCG 0 10 20 30 40 50 60 70 °C Temperature 5060 80 100 120 140 160 °F 2 200 10075 50 40 30 20 15 mm /s Viscosity 1000 500 300 200 100 80 SSU 0.2s Tim e U.S.GPM L /min 300 70 250 60 200 50 1.5 1.0 .5 0 L /min 33 Flow Rate 15 60 L /min (15.9 U.S.GPM) Flow Rate 25 20 125 L /min (33 U.S.GPM) U.S.GPM L /min 560 140 500 130 120 440 Flow Rate L /min 35 30 Flow Rate Flow Rate U.S.GPM 9 8 7 6 5 4 3 2 1 0 EFG -03 EFCG Flow Rate EFG -02 EFCG U.S.GPM 8.5 8.0 7.5 7.0 5.0 4.5 4.0 3.5 80 70 60 50 30 20 10 0 EFG -10 EFCG Oil: ISO VG 46 Oil 310 250 190 120 60 0 10 20 30 40 50 60 70 °C Temperature 5060 80 100 120 140 160 °F 200 10075 50 40 30 20 15 mm 2 /s Viscosity 1000 500 300 200 100 80 SSU E Series Series Flow Control (and Check) Valves Ω 40 PROPORTIONAL CONTROLS Typical Performance Characteristics Pressure Drop for Reversed Free Flow (Only for "EFCG" M odels) Oil Viscosity : 35 mm2/s (164 SSU) Specific Gravity : 0.850 MPa 0.5 PSI Throttle Closed 0.4 0.3 P PSI 70 60 50 40 30 20 10 0 EFCG-03 Pressure Drop Pressure Drop P EFCG-02 Throttle Fully 0.2 0.1 0 0 0 10 20 2.5 5.0 30 7.5 40 10.0 80 60 Throttle Closed 0.4 Throttle Fully 40 20 0 50 L/min MPa 0.6 0.2 0 0 0 12.5 U.S.GPM 50 100 10 20 30 1.0 P Throttle Closed 0.8 Throttle Fully 0.4 0.2 0 0 0 100 200 25 50 40 50 U.S.GPM EFCG-10 Pressure Drop Pressure Drop P EFCG-06 MPa 0.6 200 L/min Free Flow Free Flow PSI 160 140 120 100 80 60 40 20 0 150 300 75 400 L/min 100 U.S.GPM PSI 160 140 120 100 MPa 80 60 40 20 0 0.6 1.0 Throttle Closed 0.8 H Throttle Fully 0.4 0.2 0 0 0 200 50 Free Flow 400 100 600 150 800 L/min 200 U.S.GPM Free Flow For any other viscosity , m ultiply the factors in the table below. m m 2 /s 20 40 60 80 100 SSU 98 186 278 371 464 Factor 0.87 1.03 1.14 1.23 1.30 Viscosity For any other specific gravity (G'), the pressure drop ( P ') m ay be obtained from the form ula below. P '= P (G'/0.850) No.11 E Series Series Flow Control (and Check) Valves Ω 40 PROPORTIONAL CONTROLS Spare Parts List EFG/EFCG-02-∗ -31/3190 EFG/EFCG-03-∗ -26/2690 ∗ ∗ EF G-03 13 31 8 44 7 40 2 21 24 39 5 EF G-02 4 6 12 29 36 5 39 33 4 29 36 15 32 35 A 25 10 34 11 38 16 37 3 1 27 34 43 42 23 41 1 30 Detail of A 26 1 6 22 15 12 30 35 CAUTION When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual. With Check Valve (EFCG-02, 03) 1 18 9 28 14 17 List of Seals and Solenoids Ass'y Item Nam e of P arts 23 27 28 29 30 31 32 33 41 42 43 44 Solenoid Ass'y O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Fastener Seal List of Seal Kits P art Num bers EF G-02 EF G-03 E321-45-20 E321-45-20 SO-NB-P 18 SO-NB-P 18 SO-NB-P 10A SO-NB-P 21 SO-NB-P 18 SO-NB-P 28 SO-NB-P 22 SO-NB-P 31 SO-NB-G25 SO-NB-G35 SO-NB-P 18 SO-NB-P 22 SO-NB-G45 SO-NB-G45 SO-NB-G35 SO-NB-G35 SO-NA-P 4 SO-NA-P 4 SG-FCF-4 SG-FCF-4 ∗ ∗ Qty . 1 1 1 2 1 1 1 1 1 1 1 1 Note: O-rings (Item 41, 42, 43) and the fastener seal (Item 44) are included in the solenoid assem bly . Note: The connector assem bly GDM-211-B-11 (Item 24) is not included in the solenoid assem bly . Note: W hen ordering seals, please specify the seal kit num ber from the table right. No.12 Model Num bers EFG-02- -31 EFCG-02- -31 EFG-03- -26 EFCG-03- -26 ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ Seal Kit Num bers KS-EFG-02-31 KS-EFCG-02-31 KS-EFG-03-26 KS-EFCG-03-26 E Series Series Flow Control (and Check) Valves Ω 40 PROPORTIONAL CONTROLS Spare Parts List EFG/EFCG-06-250-22/2290 EFG/EFCG-10-500-11/1190 12 5 26 15 11 26 14 30 13 44 24 35 22 2 3 4 9 29 20 21 19 32 25 B 7 8 A Detail of A B 6 34 1 10 43 42 23 41 28 1 27 With Check Valve (EFCG-06, 10) CAUTION 16 18 31 14 When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual. Section B-B List of Seals and Solenoid Ass'y Item Nam e of P arts 23 26 27 28 29 30 31 32 41 42 43 44 Solenoid Ass'y O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Fastener Seal P art Num bers EF G-06 EF G-10 E321-45-20 E321-45-20 SO-NB-P 50 SO-NB-G75 SO-NB-P 44 SO-NB-G60 SO-NB-P 34 SO-NB-P 50 SO-NB-P 32 SO-NB-P 48 SO-NB-P 21 SO-NB-P 34 SO-NB-P 21 SO-NB-P 26 SO-NA-P 10 SO-NA-P 10 SO-NB-G45 SO-NB-G45 SO-NB-G35 SO-NB-G35 SO-NA-P 4 SO-NA-P 4 SG-FCF-4 SG-FCF-4 ∗ H List of Seal Kits ∗ Qty . 1 3 1 1 2 1 1 1 1 1 1 1 Model Num bers EFG-06-250-22 EFCG-06-250-22 EFG-10-500-11 EFCG-10-500-11 ∗ ∗ ∗ ∗ Seal Kit Num bers KS-EFG-06-22 KS-EFCG-06-22 KS-EFG-10-11 KS-EFCG-10-11 Note: O-rings (Item 41, 42, 43) and the fastener seal (Item 44) are included in the solenoid assem bly . Note: The connector assem bly GDM-211-B-11 (Item 24) is not included in the solenoid assem bly . Note: W hen ordering seals, please specify the seal kit num ber from the table right. No.13 Ω 10 E Series Series Flow Control (and Check) Valves EFG/EFCG-03/06 (3/8, 3/4) PROPORTIONAL CONTROLS Specifications / Model Number Designation Specifications Model No. EFG -03- 60 EFCG 125 EFG -06-250 EFCG Max. Operating Pressure MPa (PSI) 20.6 (3000) 24.5 (3550) Metred Flow Adj. Range L/min (U.S.GPM) 60: 1-60 (.26-15.9) 125:1-125 (.26-33) 2.5-250 (.66-66) Min. Differential Pressure1 MPa (PSI) 1.0 (145) 1.0 (145) 130 (34.3) 280 (74.0) 1.0 (145) 1.5 (220) 0.5 (.13) 2.6 (.69) 780 mA 10 Ω Less than 3% Less than 1% 10 (22.1) 1 (.26) 4 (1.06) 820 mA 10 Ω Less than 3% Less than 1% 25 (55.1) Description Free Flow (EFCG Models Only) L/min (U.S.GPM) Min Pilot Pressure2 MPa (PSI) at Normal Pilot Flow L/min (U.S.GPM)at Transition Rated Current Coil Resistance Hysteresis Repeatability Approx. Mass kg (lbs.) Graphic Symbols Internal Pilot 1. Min pressure difference required between inlet and outlet ports to m aintain function as pressure com pensator. 2. The m inim um required value for the external pilot ty pe. O M EFG-∗ Model Number Designation EFC G -03 -125 Series Num ber Ty pe of Mounting Valve Size Max. Metred Flow L /m in (U.S.GP M) 03 60 : 60 (15.9) 125 : 125 (33) EF : P roportional Electro-Hy draulic Flow Control Valve EFC : P roportional Electro-Hy draulic Flow Control and Check Valve G: Sub-plate Mounting 06 250: 250 (66) -E -51 P ilot Design Connection Num ber None: Internal P ilot E: External P ilot Design Standards Refer to 51 O M EFCG-∗ External Pilot 51 Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. Am erican Design Standard No.14 ∗ O M EFG-∗ O M EFCG-∗ E Series Series Flow Control (and Check) Valves Ω 10 PROPORTIONAL CONTROLS Sub-plate / Instructions / Others Attachment Mounting bolts Socket Head Cap Screw Valve Model Num bers ∗ EF∗ G-06 EF G-03 Japanese Std. "JIS" and European Design Std. M10 × 80 Lg. N. Am erican Design Std. 3/8-16 UNC × 3-1/4 Lg. M16 × 130 Lg. 5/8-11 UNC × 5 Lg. Qty . 4 4 Applicable Pow er Amplifiers For stable performance, it is recommended that Yuken's applicable power amplifiers be used (for details see the Catalogue No. Pub. EC-1305). Model Numbers: AME-D-10- -20 AME-D2-1010- -10 SK1022- - -11 SK1015-11 (For DC power supply) AMN-D-10 (For DC power supply) ∗ ∗∗ ∗ Sub-plate Valve Model Num bers Japanese Standard "JIS" European Design Standard N. Am erican Design Standard Thread Size Sub-plate Model Num bers Thread Size Sub-plate Model Num bers Thread Size Approx. Mass kg (lbs.) EFGM-03Y-30 Rc 3/4 EFGM-03Y-3080 3/4 BSP .F EFGM-03Y-3090 3/4 NP T 5.7 (12.6) EFGM-03Z-30 Rc 1 EFGM-03Z-3080 1 BSP .F EFGM-03Z-3090 1 NP T 5.6 (12.3) EFGM-06X-30 EFGM-06Y-30 Rc 1 Rc 1-1/4 EFGM-06X-3080 EFGM-06Y-3080 1 BSP .F 1-1/4 BSP .F EFGM-06X-3090 EFGM-06Y-3090 1 NP T 1-1/4 NP T 12.5 (27.6) 16 (35.3) Sub-plate Model Num bers EFG -03 EFCG EFG -06 EFCG Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. [Exam ple of Circuit] Instructions Drain Back Pressure Check that the drain back pressure dose not exceed 0.2 MPa (29 PSI). Pilot Type Selection This valve is constructed so as to operate at a predetermined pilot pressure. For the 03, a pilot pressure of 1 MPa (145 PSI) or higher is required. For the 06, the requied pilot pressure is 1.5 MPa (220 PSI) or higher. To obtain such a required pilot pressure, select the pilot type according to the circuit examples on the right. /2 Use the external pilot type (pilot connection code: E) whether a metre-in or metre-out circuit is employed. 1 3 1 2 P.P. P.P. O M O M EFCG-03 -∗ -E-51 ∗ 06 EFCG-03 -∗ -E-51 ∗ 06 A B P T a b 3 4 P.P. O M EFG-03 -∗ -51 ∗ 06 O M EFG-03 -∗ -E-51 ∗ 06 Use the internal pilot type (pilot connection code: None) 4 Use the external pilot type (pilot connection code: E) No.15 H Ω 10 E Series Series Flow Control (and Check) Valves PROPORTIONAL CONTROLS Installation Drawing EFG 60 EFCG-03- 125-∗ -51/5190 Drain Port 11.7 (.46) 50.8 (2.00) 101.6 (4.00) 125 (4.92) Cable Departure ... Cable Applicable: Outside Dia. ... 8-10 mm (.31 - .39 in.) Conductor Area Not Exceeding 1.5 mm2 (.002 sq. in.) 39 158.1 (6.22) (1.54) 69.5 (2.74) 57.5 (2.26) 61.8 (2.43) 101.6 (4.00) 125 (4.92) Connector The direction can be altered to every 90 degree angles. Outlet Port for Controlled Flow or Inlet Port for Reversed Free Flow 11 (.43) Dia. Through 17.5 (.69) Dia. Spotface 4 Places 11.7 (.46) Air Vent 3 (.12) Hex. Soc. 3 Places Manual Adjustment Screw 3 (.12) Hex. Soc. Two Locating Pins 6 (.24) Dia. Mounting Surface (O-Rings Furnished) INC. 68 (2.68) 69 (2.72) 88 (3.46) Inlet Port for Controlled Flow or Outlet Port for Reversed Free Flow Pilot Port 6 (.24) 235.5 (9.27) DIMENSIONS IN MILLIMETRES (INCHES) EFG EFCG-06-250-∗ -51/5190 17 (.67) No.16 Manual Adjustment Screw 3 (.12) Hex. Soc. 73 (2.87) 146 (5.75) 180 (7.09) Cable Departure ... Cable Applicable: Outside Dia. ... 8-10 mm (.31 - .39 in.) Conductor Area Not Exceeding 1.5 mm2 (.002 sq. in.) 199.1 39 (7.84) (1.54) 69.5 (2.74) 57.5 (2.26) Drain Port Outlet Port for Controlled Flow or Inlet Port for Reversed Free Flow 20.3 (.80) Air Vent 3 (.12) Hex. Soc. 3 Places 104.8 (4.13) 133.4 (5.25) 174 (6.85) Connector The direction can be altered to every 90 degree angles. Inlet Port for Controlled Flow or Outlet Port for Reversed Free Flow Two Locating Pins 16 (.63) Dia. Mounting Surface (O-Rings Furnished) 104 (4.09) 105 (4.13) 120 (4.72) INC. 17.5 (.69) Dia. Through 26 (1.02) Dia. Spotface 4 Places Pilot Port 276.5 (10.89) 7 (.28) Ω 10 E Series Sub-plate for Series Flow Control (and Check) PROPORTIONAL CONTROLS Installation Drawing Sub-plate EFGM-03Y, 03Z-30/3080/3090 11.7(.46) 23(.91) Dia. 2 Places "D " Thd. "E " Deep 4 Places 7(.28) Dia. 8(.31) Deep 2 Places 86.5(3.41) 92(3.62) 101.6(4. 00) 11.1 (.44) 28.6 (1.13) 61.8 (2.43) 130(5.12) 81.5 (3.21) 54 (2.13) 16.1 (.63) 14.2 (.56) "C " Thd. 0.8 (From Rear) (.03) 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places 125(4.92) 102.4(4.03) 101.6(4.00) 75 (2.95) 50.8 (2.00) 20.6 (.81) Sub-plate Model Num bers 11(.43) Dia. EFGM-03Z-3080 1 BSP .F EFGM-03Y-3090 EFGM-03Z-3090 3/4 NP T 1 NP T 41.3(1.63) 85.7(3.37) K F 147(5.79) 104.8(4.13) 133.4(5. 25) 136(5.35) 126(4.96) 174(6.85) J 33(1.30) E "B " Thd. (From Rear) Sub-plate Model Num bers "B " Thd. (From Rear) EFGM-06X-30 "A" Thd. Rc 1 EFGM-06Y-30 Rc 1-1/4 EFGM-06X-3080 1 BSP .F 6(.24) Dia. 212(8.35) F 137.8 (5.43) 52 (2.05) 55.2 (2.17) 132 (5.20) 137.8 (5.43) EFGM-06Y-3080 52 (2.05) EFGM-06X-3090 EFGM-06X-30 30 (1.18) 35 (1.38) EFGM-06Y-3090 1-1/4 NP T P N L D Thread Size "B" Thd. "C" Thd. EFGM-06Y-3080 1-1/4 BSP .F EFGM-06X-3090 1 NP T E 55.2 (2.17) EFGM-06Y-3090 21 (.83) H 250(9.84) EFGM-06Y-30 EFGM-06X-3080 1/4 NP T 3/8-16 UNC "C " Thd. "D " Deep 4 Places H 24 (.94) 22.2(.87) 1.6 (.06) 19 (.75) Sub-plate Model Num bers 1/4 BSP .F "A " Thd. 2 Places 3.7(.15) 12.7(.50) 144.5(5.69) 108(4.25) 104.8(4.13) 73(2.87) 17(.67) Dia. 10(.39) Deep 2 Places "Q" Dia. 18 (.71) 180(7.09) 146(5.75) 17 (.67) 29(1.14) Dia. 2 Places M10 E m m (in.) DIMENSIONS IN MILLIMETRES (INCHES) EFGM-06X, 06Y-30/3080/3090 17.5(.69) Dia. Through 26(1.02) Dia. Spotface 4 Places Rc 1/4 EFGM-03Y-3080 3/4 BSP .F 40 (1.57) 11 (.43) EFGM-03Y-30 EFGM-03Z-30 6(.24) Dia. "C " Thd. (From Rear) 19(.75) 22.2(.87) 47.8 (1.88) 92.2(3.63) 146(5.75) 168(6.61) 20(.79) "B " Thd. 2 Places Thread Size "C" Thd. "D" Thd. "B" Thd. Rc 3/4 Rc 1 Dim ensions m m (Inches) H J K L 14.3 (.56) 101.1 (3.98) 34 (1.34) 106 19.3 (.76) 91.3 (3.59) (4.17) 39 (1.54) 14.3 (.56) 101.1 (3.98) 132 (5.20) 19.3 (.76) 91.3 (3.59) 55.2 (2.17) 137.8 (5.43) 14.3 (.56) 101.1 (3.98) 52 (2.05) 132 (5.20) 19.3 (.76) 91.3 (3.59) Rc 3/8 M16 3/8 BSP .F 3/8 NP T 5/8-11 UNC N 35 (1.38) P 45 (1.77) Q 116 (4.57) 34 (1.34) 40 (1.57) 35 (1.38) 60 (2.36) 45 (1.77) 15.2 (.60) 39 (1.54) 40 (1.57) 60 (2.36) 15 (.59) 106 (4.17) 34 (1.34) 35 (1.38) 45 (1.77) 39 (1.54) 40 (1.57) 60 (2.36) 11 (.43) 11 (.43) No.17 E Series Series Flow Control (and Check) Valves Ω 10 PROPORTIONAL CONTROLS Typical Performance Characteristics Input Current vs. Flow EFG -03 EFCG EFG -06 EFCG U.S.GPM L /min 65 250 60 U.S.GPM L /min 35 125 30 100 20 15 50 EF∗ G-03-125 75 Flow Rate Flow Rate 25 40 30 50 200 150 100 20 10 25 EF∗ G-03-60 5 0 0 0 200 400 600 800 50 10 0 0 1000 0 200 Input Current mA 400 600 800 Input Current mA Step Response U.S.GPM L /min 150 35 EFG -03 EFCG U.S.GPM 125 L /min (33 U.S.GPM) 125 30 70 60 100 25 20 60 L /min (15.9 U.S.GPM) 75 15 50 10 5 25 0 0 Flow Rate Flow Rate These characteristics have been obtained by m easuring on each valve. Therefore , they m ay vary according to a hy draulic circuit to be used. 0.2s Step Signal L /min 300 200 40 150 20 250 L /min (66 U.S.GPM) 250 50 30 EFG -06 EFCG 125 L /min (33 U.S.GPM) 100 10 50 0 0 0.2s Step Signal Tim e Tim e Frequency Response 0.1 0 -20 -10 -40 -20 -60 -30 -80 -100 -120 -140 0.2 0.4 0.7 1 Frequency (Hz) 2 4 7 10 20 40 70 40 70 Gain Gain (dB) Phase (deg.) EFG -03 EFCG Phase Flow Rate : 65±15 L /min (17±4.0 U.S.GPM) Supply Pressure : 13.7 MPa (2000 PSI) -160 -180 0 Phase (deg.) -20 -20 -60 -30 -80 -100 -120 -160 -180 0.2 0.4 0.7 1 Frequency (Hz) 2 4 7 10 -10 -40 -140 No.18 0.1 Gain (dB) EFG -06 EFCG Gain Phase Flow Rate : 125±25 L /min (33±6.6 U.S. GPM) 20 1000 Ω 10 E Series Series Flow Control (and Check) Valves PROPORTIONAL CONTROLS Typical Performance Characteristics Viscosity vs. Flow 75 7.5 5.0 2.5 0 30 Flow Rate 20.0 17.5 15.0 12.5 60 45 15 0 10 20 30 40 50 60 Temperature Viscosity 50 60 200 80 100 120 100 75 50 40 30 1000 500 300 200 140 20 100 Differential Pressure vs. Metred Flow 160 °F 15 mm2/s 40 35 30 25 155 15 10 5 0 60 Oil: ISO VG 46 Oil 125 95 30 0 10 20 30 40 50 60 70 °C 140 20 160 °F 15 mm2/s Temperature Viscosity 50 60 200 1000 SSU U.S.GPM 37.5 35.0 32.5 30.0 Flow Rate EFG -03 EFCG 70 °C 80 EFG -06 EFCG U.S.GPM L/min 75 280 70 250 65 60 220 Oil: ISO VG 46 Oil 80 100 120 100 75 50 40 30 500 300 200 100 80 SSU L/min 140 125 110 22.5 20.0 17.5 15.0 85 70 10.0 7.5 5.0 2.5 40 H 55 25 10 0 0 4 500 8 1000 12 1500 16 2000 20 2500 MPa 3000 PSI Differential Pressure EFG -06 EFCG U.S.GPM L/min 70 270 Flow Rate Flow Rate U.S.GPM L/min 37.5 140 35.0 125 32.5 30.0 110 EFG -03 EFCG 65 60 250 35 140 30 25 120 10 40 5 0 20 230 100 0 0 0 4 500 8 1000 12 1500 16 2000 20 2500 MPa 3000 PSI Differential Pressure No.19 E Series Series Flow Control (and Check) Valves Ω 10 PROPORTIONAL CONTROLS Spare Parts List CAUTION EFG EFCG-03-∗ -∗ -51/5190 When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual. 18 32 16 2 29 37 17 19 26 4 9 6 42 5 13 10 3 40 34 27 List of Seal Kits 15 14 41 30 31 25 7 28 12 11 31 39 35 1 8 31 38 33 21 22 36 24 23 Model Num bers EFG-03- - -51 EFCG-03- - -51 ∗∗ ∗ ∗∗ ∗ Seal Kit Num bers KS-EFG-03-51 KS-EFCG-03-51 List of Seals and Solenoid Ass'y With Check Valve (EFCG-03) Note: The connector assem bly GDM-211-B-11 (Item 26) is not included in the solenoid assem bly . Note: W hen ordering seals, please specify the seal kit num ber from the table right. In addition to the above o-rings, o-rings for solenoid ass'y is included in the seal kit. For the detail of the solenoid ass'y seals, see the Catalogue No. P ub. EC-1302. Item 25 32 33 34 35 36 37 38 39 40 Nam e of P arts Solenoid Ass'y O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring P art Num bers Qty . E318-Y06M1-28-61 1 SO-NB-G35 1 SO-NB-P 28 1 SO-NB-P 28 2 SO-NB-P 26 1 SO-NB-P 16 1 SO-NB-P 14 1 SO-NB-P 9 1 SO-NB-P 6 2 SO-NA-A016 1 EFG EFCG-06-250-∗ -51/5190 23 21 34 22 18 19 39 20 32 42 46 49 30 38 17 12 40 47 11 10 7 9 47 40 12 38 29 A 1 C C B 35 B 33 16 13 44 1 45 44 34 24 31 43 2 41 36 15 37 14 38 41 With Check Valve (EFCG-06) 5 6 8 4 3 48 28 39 27 26 Detail of "A" 1 Section B-B Note: The connector assem bly GDM-211-B-11 (Item 32) is not included in the solenoid assem bly . Note: W hen ordering seals, please specify the seal kit num ber from the table right. In addition to the above o-rings, o-rings for solenoid ass'y is included in the seal kit. For the detail of the solenoid ass'y seals, see the Catalogue No. P ub. EC-1302. No.20 Detail of Section C-C List of Seal Kits Model Num bers EFG-06-250- -51 EFCG-06-250- -51 ∗ ∗ ∗ ∗ Seal Kit Num bers KS-EFG-06-51 KS-EFCG-06-51 List of Seals and Solenoid Ass'y Item Nam e of P arts P art Num bers Qty . 31 Solenoid Ass'y E318-Y06M1-28-61 1 33 O-Ring SO-NA-P 21 1 34 O-Ring SO-NB-P 50 3 35 O-Ring SO-NB-P 46 1 36 O-Ring SO-NB-P 36 1 37 O-Ring SO-NB-P 34 2 38 O-Ring SO-NB-P 32 4 39 O-Ring SO-NA-P 21 1 40 O-Ring SO-NB-P 10 2 41 O-Ring SO-NB-P 9 3 Two O-rings are required for the EFCG. Ω 10 E Series Series Flow Control (and Check) Valves PROPORTIONAL CONTROLS Interchangeability between Current and New Interchangeability betw een Current and New Design EFG/EFCG-03/06 series valves have changed model from 50 to 51 design in line with the model change of solenoid ass'y (E318). Specifications and characteristics No change in specifications and characteristics between current and new design. Mounting Interchangeability There is an interchangeability in the mounting dimensions between current and new design, however, note that because of improvements made on the solenoids, the overall shapes have been changed as shown below. Current: Design 50 New: Design 51 Air Vent 3(.12) Hex. Soc. Manual Adj. Screw 3(.12) Hex. Soc. Adaptor 22(.87) Hex. Manual Adj. Screw 3(.12) Hex. Soc. See EDG-01 (Catalogue No. Pub. EC-1302) for the details of the solenoid ass'y. Air Vent 3(.12) Hex. Soc. 3 Places See EDG-01 (Catalogue No. Pub. EC-1302) for the details of the solenoid ass'y. DIMENSIONS IN MILLIMETRES (INCHES) H No.21 E Se rie s 40 Ω-10 ΩSe rie s Flow Control and Re lie f Valve s PROPORTIONAL EFBG-03/06/10 (3/8, 3/4, 1-1/4), Sub-plate M ounting CONTROLS Specifications / Model Number Designation Specifications Model No. EFBG-03 -125- -17 EFBG-06 -250- -17 EFBG-10 -500- -17 24.5 (3550) 24.5 (3550) 24.5 (3550) L /m in (U.S.GP M) 125 (33) 250 (66) 500 (132) Metred Flow Adj ustm ent Range L /m in (U.S.GP M) Rated Current Coil Resistance Differential P ressure MP a (P SI) 1-125 (.26-33) 2.5-250 (.66-66) 5-500 (1.32-132) 600 m A 43.5 Ω 580 m A 43.5 Ω 700 m A 43.5 Ω 0.6 (85) 0.7 (100) 0.9 (130) Less than 7% Less than 1% C : 1.4-13.7 (205-2000) H : 1.4-20.6 (205-3000) Less than 7% Less than 1% C : 1.5-13.7 (220-2000) H : 1.5-20.6 (220-3000) Less than 7% Less than 1% C : 1.6-13.7 (230-2000) H : 1.6-20.6 (230-3000) C : 750 m A H : 750 m A 10 Ω C : 690 m A H : 730 m A 10 Ω C : 690 m A H : 690 m A 10 Ω ∗ ∗ Description Max. Operating P ressure MP a (P SI) Flow Controls Max. Flow Pressure Controls 1 Hy steresis Repeatability P res. Adj . Range 2 MP a (P SI) Rated Current Coil Resistance Hy steresis Repeatability Approx. Mass Less than 3% Less than 1% kg (lbs.) ∗ ∗ ∗ ∗ Less than 3% Less than 3% Less than 1% Less than 1% Refer to page 24 to 26 1. The specifications for pressure controls are applied to m odels with proportional pilot relief valve. (Ex. EFBG-03-125-C- -17) 2. The m axim um pressure adj ustm ent range of the m odels without proportional pilot relief valves is 24.5 MP a (3550 P SI). ∗ Model Number Designation EFB G -03 -125 -C -17 ∗ Series Num ber Ty pe of Mounting Valve Size Max. Metred Flow L /m in (U.S.GP M) P roportional P ilot Relief Valve P ressure Adj ustm ent Range Design Num ber Design Standards 03 125: 125 ( 33) 06 250: 250 ( 66) 10 500: 500 ( 132) EFB : P roportional ElectroHy draulic Flow Control and Relief Valve G: Sub-plate Mounting 17 C, H : See Specifications 17 None: W ithout P roportional P ilot Relief Valve Refer to 17 Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. Am erican Design Standard Graphic Sym bols A A Y Y O O M V M V T T P P With Proportional Pilot Relief Valve No.22 Without Proportional Pilot Relief Valve E Se rie s 40 Ω-10 ΩSe rie s Flow Control and Re lie f Valve s PROPORTIONAL EFBG-03/06/10 CONTROLS Sub-plate / Instructions / Others Attachment Mounting Bolts Socket Head Cap Screw Valve Model Num bers Japanese Std. "JIS" and European Design Std. M10 × 100 Lg. M16 × 130 Lg. M20 × 130 Lg. EFBG-03 EFBG-06 EFBG-10 N. Am erican Design Std. 3/8-16 UNC × 4 Lg. 5/8-11 UNC × 5 Lg. 3/4-10 UNC × 5 Lg. Qty . 4 4 4 Applicable Pow er Amplifiers For stable performance, it is recommended that Yuken's applicable power amplifiers be used (for details see the Catalogue No. Pub. EC-1305). Model Num bers EFBG-03-125-17/1790 EFBG-06-250-17/1790 EFBG-10-500-17/1790 03 EFBG- 06 - - C -17/1790 H 10 P ower Am plifier Model Num bers For Flow Control For P res. Control AME-D-S- -32 AME-DF-S- -22 AME-T-S- -22 ∗ ∗ ∗ ∗ ∗ AME-D2-H1- -12 Sub-plate Valve Model Num bers EFBG-03 EFBG-06 EFBG-10 Japanese Standard "JIS" Sub-plate Model Num bers Thread Size EFBGM-03Y-10 Rc 3/4 European Design Standard Sub-plate Thread Size Model Num bers EFBGM-03Y-1080 3/4 BSP .F N. Am erican Design Standard Sub-plate Thread Size Model Num bers EFBGM-03Y-1090 3/4 NP T EFBGM-03Z-10 Rc 1 EFBGM-03Z-1080 1 BSP .F EFBGM-03Z-1090 EFBGM-06X-10 Rc 1 EFBGM-06X-1080 1 BSP .F EFBGM-06X-1090 1 NP T 12.5 (27.6) EFBGM-06Y-10 Rc 1-1/4 EFBGM-06Y-1080 1-1/4 BSP .F EFBGM-06Y-1090 1-1/4 NP T 16 (35.3) EFBGM-10Y-10 1-1/2, 2 Flange Mounting EFBGM-10Y-1080 1-1/2, 2 Flange Mounting EFBGM-10Y-1090 1-1/2, 2 Flange Mounting 37 (81.6) 1 NP T Approx. Mass kg (lbs.) 6 (13.2) Sub-plates are available. Specify the sub-plate m odel num ber from the table above. W hen sub-plates are not used, the m ounting surface should have a good m achined finish. W hen ordering the EFBGM-10Y, see Ty pe F3 P ipe Flange Kits on the Catalogue No. P ub. EC-3001 and order an appropriate pipe flange kit also. Instructions Drain Back Pressure Check that the drain back pressure dose not exceed 0.2 MPa (29 PSI). When Relief Valve Passing Flow Rate is Low in Pressure Control State To avoid preselected pressure instability, use a passing flow rate of 10 L/min (2.6 U.S.GPM) or higher for nominal sizes 03 and 06 or 15 L/min (4.0 U.S.GPM) or higher for nominal size 10. Further, check that the tank-line back pressure does not exceed 0.5 MPa (70 PSI). Safety Valve Pressure Setting The pressure of the safety valve is preset at the value equal to the upper limit of the pressure adjustment range plus 2 MPa (290 PSI). Please adjust the pressure of the valve so preset to meet the pressure to be used actually. To lower the pressure setting, turn the safety valve pressure adjustment screw anti-clockwise. After adjustment, be sure to tighten the lock nut. No.23 H E Se rie s 40 Ω-10 ΩSe rie s Flow Control and Re lie f Valve s PROPORTIONAL EFBG-03 CONTROLS Installation Drawing Models w ith Proportional Pilot Relief Valve Air Vent 3 (.12) Hex. Soc. 188 (7.40) Pressure Adj. Screw for Safety Valve 3 (.12) Hex. Soc. INC. 61.7 (2.43) Inlet Port "P " 35.5 (1.40) 14.2 (.56) C EFBG-03-125-H-17/1790 Cable Departure Cable Applicable: Outside Dia.. . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 2 1.5 mm (.002 sq. in.) 37.7 (1.48) Fully Extended 216(8.50) 39 100.6 (1.54) (3.96) 61.8 (2.43) 101.6 (4.00) 130 (5.12) 38 (1.50) Lock Nut 10 (.39) Hex. 50.8 (2.00) 101.6 (4.00) 125 (4.92) 11.7 (.46) The direction can be altered to every 90 degree angles 11 (.43) Dia. Through 17.5 (.69) Dia. Spotface 4 Places Tank Port "T " Manual Flow Adjustment M4 Thd. (Internal Thd.) INC. Vent Port "V " Outlet Port "A " Drain Port "Y " Cable Departure Cable Applicable: Outside Dia.. . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.002 sq. in.) Connector Connector The direction can be altered to 90 degree angles. 80 (3.15) Air Vent 3 (.12) Hex. Soc. 3 Places 212 (8.35) Mounting Surface (O-Rings Furnished) Manual flow adjustment can be done by screwing for example an × M4 20L screw in the M4 thread or pushing in a rod etc. there. w ithout Proportional Pilot Relief Valve Models EFBG-03-125-17/1790 6 (.24) 85 (3.35) 125 (4.92) 110.5 (4.35) 41 57.5 (1.61) (2.26) DIMENSIONS IN MILLIMETRES (INCHES) 39 (1.54) Manual Pressure Adj. Screw 3 (.12) Hex. Soc. INC. Two Locating Pins 6(.24) Dia. Approx. Mass ...... 16 kg (35.3 lbs.) 29.7 (1.17) Fully Extended 102.5 (40.4) 47.7 (1.88) 174 (6.85) Lock Nut 10 (.39) Hex. Pressure Adjustment Screw for Safety Valve 3(.12) Hex. Soc. INC. For other dim ensions, please refer to the m odels with proportinal pilot relief valve. No.24 Approx. Mass ...... 14 kg (30.9 lbs.) E Se rie s 40 Ω-10 ΩSe rie s Flow Control and Re lie f Valve s PROPORTIONAL EFBG-06 CONTROLS Installation Drawing Models w ith Proportional Pilot Relief Valve C EFBG-06-250-H-17/1790 Lock Nut 10(.39) Hex. 82 (3.23) 133.4 (5.25) 174 (6.85) The direction can be altered to every 90 degree angles. 17 (.67) 73 (2.87) 146.1 (5.75) 180 (7.09) Outlet Port "A " Drain Port "Y " Cable Departure Cable Applicable: Outside Dia.. . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.002 sq. in.) Inlet Port "P " 43 (1.69) 106.2 (4.18) 39 (1.54) Tank Port "T " Manual Flow Adjustment M4 Thd. (Internal Thd.) 80 (3.15) Connector The direction can be altered to 90 degree angles. Manual Pressure Adjustment Screw 3(.12) Hex. Soc. Mounting Surface (O-Rings Furnished) INC. Two Locating Pins 16 (.63) Dia. H 245 (9.65) 107 (4.21) 157 (6.18) 131.5 (5.18) 57.5 62 (2.44) (2.26) Air Vent 3 (.12) Hex. Soc. 3 Places DIMENSIONS IN MILLIMETRES (INCHES) INC. Vent Port "V " 39 (1.54) Connector 17.5(.69) Dia. Through 26(1.02) Dia. Spotface 4 Places 7 (.28) Air Vent 3 (.12) Hex. Soc. Fully Extended 216(8.50) Fully Extended 32.5 (1.28) 67 (2.64) 247 (9.72) 20.3 (.80) Pressure Adj. Screw for Safety Valve 3(.12) Hex. Soc. INC. Cable Departure Cable Applicable: Outside Dia.. . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 2 1.5 mm (.002 sq. in.) Approx. Mass ...... 30 kg (66.2 lbs.) Manual flow adj ustm ent can be done by screwing for exam ple an M4 × 20L screw in the M4 thread or pushing in a rod etc. there. Models w ithout Proportional Pilot Relief Valve EFBG-06-250-17/1790 238 (9.37) 58 (2.28) Fully Extended 119(4.69) 43 (1.69) Lock Nut 10(.39) Hex. Manual Pressure Adj. Screw 3(.12) Hex. Soc. INC. Approx. Mass ...... 28 kg (61.7 lbs.) For other dim ensions, please refer to the m odels with P roportional P ilot Relief Valve. No.25 E Se rie s 40 Ω-10 ΩSe rie s Flow Control and Re lie f Valve s PROPORTIONAL EFBG-10 CONTROLS Installation Drawing Models w ith Proportional Pilot Relief Valve C EFBG-10-500-H-17/1790 Pressure Adj. Screw Inlet Port "P " INC. 315 (12.40) M8 Thd. 16(.63) Deep 2 Places For Eye Bolts 48.5 (1.91) 115 (4.53) 177.8 (7.00) 224 (8.82) 116.5 (4.59) 39 (1.54) The direction can be altered to every 90 degree angles. Manual Flow Adjustment M4 Thd. (Internal Thd.) Drain Port "Y " Connector The direction can be altered to 90 degree angles. 107 (4.21) 187 (7.36) 70 (2.76) 219.5 (8.64) 150 (5.91) 57.5 (2.26) 39 (1.54) 80 (3.15) INC. INC. Vent Port "V " Connector Air Vent 3 (.12) Hex. Soc. 3 Places Mounting Surface (O-Rings Furnished) DIMENSIONS IN MILLIMETRES (INCHES) Tank Port "T " Outlet Port "A " Cable Departure Cable Applicable: Outside Dia.. . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.002 sq. in.) Manual Pressure Adjustment Screw 3(.12) Hex. Soc. 23.5 (.93) 21.5(.85) Dia. Through 32(1.26) Dia. Spotface 4 Places 98.5 (3.88) 196.9 (7.75) 244 (9.61) Two Locating Pins 18(.71) Dia. 274 (10.79) Air Vent 3 (.12) Hex. Soc. Fully Extended 216(8.50) 22.5 (.89) 73.5 (2.89) 23 (.91) Lock Nut 10(.39) Hex. 10 (.39) for Safety Valve 3(.12) Hex. Soc. Cable Departure Cable Applicable: Outside Dia.. . . 8-10 mm (.31 - .39 in.) Conductor Area 2 . . . Not Exceeding 1.5 mm (.002 sq. in.) Approx. Mass ...... 60 kg (132 lbs.) Manual adj ustm ent can be done by screwing for exam ple an×M4 pushing in a rod etc. there. Models w ithout Proportional Pilot Relief Valve EFBG-10-500-17/1790 20 L screw in the M4 thread or 301 (11.85) 59.5 (2.34) Fully Extended 145.5(5.73) 41.5 (1.63) Lock Nut 10(.39) Hex. Pressure Adj. Screw for Safety Valve 3(.12) Hex. Soc. INC. Approx. Mass ...... 58 kg (128 lbs.) For other dim ensions, please refer to the m odels with P roportional P ilot Relief Valve. No.26 E Se rie s Sub-plate for PROPORTIONAL 40 Ω-10 ΩSe rie s Flow Control and Re lie f Valve s CONTROLS Installation Drawing Sub-plate EFBGM-03Y/03Z-10/1080/1090 "C " Thd. "D " Deep 4 Places 11.7 (.46) 0.8 (.03) 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places 23(.91) Dia. 3 Places 101.6(4.00) 77.8(3.06) 50.8(2.00) 7(.28) Dia. 7(.28) Deep 2 Places 22.2 (.87) "E " Dia. "B " Thd.(From Rear) 11 (.43) 95.3(3.75) 59(2.32) 20(.79) 80(3.15) 100(3.94) 12.7 28.6 (.50) (1.13) 88.9(3.50) 23.8(.94) 14.2 (.56) 130(5.12) 101.6(4.00) 125(4.92) 102.4(4.03) "A " Thd. (From Rear) 3 Places 39.2 (1.54) 106.8(4.20) 146(5.75) "B " Thd. 168(6.61) EFBGM-03Y-10 EFBGM-03Z-10 EFBGM-03Y-1080 EFBGM-03Z-1080 EFBGM-03Y-1090 EFBGM-03Z-1090 m m (in.) Thread Size "A" Thd. "B" Thd. "C" Thd. D E Rc 3/4 11 Rc 1/4 (.43) Rc 1 M10 18 (.71) 3/4 BSP .F 11.7 1/4 BSP .F (.46) 1 BSP .F 3/4 NP T 11 1/4 NP T 3/8-16 UNC 21 (.83) (.43) 1 NP T 20 (.79) 40 (1.57) 6(.24) Dia. Sub-plate Model Num bers DIMENSIONS IN MILLIMETRES (INCHES) EFBGM-06X/06Y-10/1080/1090 29(1.14) Dia. 3 Places 17(.67) Dia. 10(.39) Deep 2 Places 20.3 (.80) 133.4(5.25) 107(4.21) "E " Thd. 3 Places (From Rear) 33(1.30) 19(.75) 85.7(3.37) 3.7(.15) 1.6(.06) B 16(.63) 126(4.96) 174(6.85) 24 (.94) 17.5(.69) Dia. Through 26(1.02) Dia. spotface 4 Places 180(7.09) 146.1(5.75) 144.5(5.69) 118.1(4.65) 73.1(2.88) 28.1(1.11) 41.3(1.63) 17 (.67) 12.7(.50) "J " Thd. "K " Deep 4 Places 212(8.35) 6.2(.24) Dia. "H " Thd. (From Rear) 250(9.84) D C "L" Dia. "F" Thd. (From Rear) Sub-plate Model No. EFBGM-06X-10 EFBGM-06Y-10 EFBGM-06X-1080 EFBGM-06Y-1080 EFBGM-06X-1090 EFBGM-06Y-1090 "E" Thd. Rc 1 Rc 1-1/4 1 BSP .F 1-1/4 BSP .F 1 NP T 1-1/4 NP T Dim ensions m m (in.) B C D EFBGM-06X 103.3 (4.07) 45 (1.77) 35 (1.38) EFBGM-06Y 95 (3.74) 60 (2.36) 40 (1.54) Sub-plate Model No. Thread Size "F" Thd. "H" Thd. "J" Thd. m m (in.) K L 30 14 (1.18) (.55) Rc 3/8 Rc 1/4 M 16 3/8 BSP .F 1/4 BSP .F M 16 30 (1.18) 15.2 (.60) 3/8 NP T 1/4 NP T 5/8-11 UNC 35 (1.38) 14 (.55) No.27 H E Se rie s Sub-plate for PROPORTIONAL 40 Ω-10 ΩSe rie s Flow Control and Re lie f Valve s CONTROLS Installation Drawing EFBGM-10Y-10/1080/1090 DIMENSIONS IN MILLIMETRES (INCHES) 244(9.61) 23.5 (.93) 196.9(7.75) 20(.79) Dia. 15(.59) Deep 2 Places 73 (2.87) 29 (1.14) 224 (8.82) 144.5(5.69) 119(4.69) 55.5 (2.19) 17.5 (.69) 23 (.91) 98.5 (3.88) 73 1.6 35 (.06) (1.38) (2.87) 36.1 (1.42) 250(9.84) "E " Thd. "F" Deep 12 Places (From Rear) 162(6.38) 21.5(.85) Dia. Through 32(1.26) Dia. spotface 4 Places 177.8(7.00) 43.5(1.71) Dia. 3 Places 198.4(7.81) "D " Thd. "F" Deep 4 Places 43.5 (1.71) 73 (2.87) 48(1.89) Dia. 3 Places (From Rear) "H " Dia. "B " Thd. (From Rear) 73 (2.87) 72 (2.83) 212(8.35) 25 (.98) 284(11.18) 334(13.15) 50 (1.97) 80 (3.15) 6.2(.24) Dia. "C " Thd. (From Rear) Sub-plate Model No. EFBGM-10Y-10 EFBGM-10Y-1080 EFBGM-10Y-1090 "B" Thd. Rc 3/8 3/8 BSP .F 3/8 NP T Sub-plate Model No. EFBGM-10Y-10 EFBGM-10Y-1080 EFBGM-10Y-1090 No.28 Thread Size "C" Thd. "D" Thd. Rc 1/4 M20 1/4 BSP .F 1/4 NP T 3/4-10 UNC m m (in.) F H 14 (.55) 32 (1.26) 15.2 (.60) 34 (1.34) 14 (.55) "E" Thd. M16 5/8-11 UNC E Se rie s 40 Ω-10 ΩSe rie s Flow Control and Re lie f Valve s PROPORTIONAL EFBG-03/06/10 CONTROLS Typical Performance Characteristics Step Response These characteristics have been obtained by measuring on each valve. Therefore, they may vary according to a hydraulic circuit to be used. Flow Controls EFBG-06 20 15 80 10 5 40 20 0 70 100 0 200 50 0.1s 60 30 100 20 100 400 75 300 50 200 25 100 0 Step Signal 50 10 0 0 0 Tim e 0.1s 150 40 Step Signal U.S.GPM L /min 600 150 500 125 250 60 Flow Rate Flow Rate 30 25 120 EFBG-10 U.S.GPM L /min 80 300 Flow Rate EFBG-03 U.S.GPM L /min 160 40 140 35 0.1s Step Signal Tim e Tim e Pressure Controls EFBG-03 EFBG-06 PSI 3000 3000 18 Pressure 2500 14 2000 1500 10 1000 6 18 2500 Step Signal PSI MPa 22 3000 EFBG-03-125-H EFBG-03-125-C 0.2s EFBG-10 MPa 22 2000 14 1500 10 1000 6 EFBG-10-500-H EFBG-06-250-H 18 2500 EFBG-06-250-C 0.2s Step Signal Pressure MPa 22 Pressure PSI 2000 14 1500 10 1000 EFBG-10-500-C 0.2s Step Signal 6 Tim e Tim e H Tim e Input Current vs. Flow EFBG-03 EFBG-06 U.S.GPM L /min 80 70 100 20 75 15 50 200 40 150 30 10 0 0 50 0 0 0 100 200 300 400 500 600 Input Current mA PSI MPa 25 3500 1500 3000 15 Pressure Pressure 2500 2000 5 2500 2000 1500 10 1000 EFBG-03-125-C 500 0 PSI 3500 20 EFBG-03 -125-H 200 400 600 800 1000 Input Current mA 50 200 25 100 0 0 0 100 200 300 400 500 600 700 MPa 25 EFBG-06 PSI MPa 25 3500 3000 20 EFBG-06 -250-H 15 1000 5 0 2500 2000 1500 10 EFBG-06-250-C 500 0 0 300 Input Current mA Input Current vs. Pressure EFBG-03 3000 75 100 10 0 400 100 20 25 5 250 60 50 500 125 Pressure 25 Flow Rate Flow Rate 30 U.S.GPM L /min 300 Flow Rate U.S.GPM L /min 35 125 EFBG-10 100 200 300 400 500 600 700 Input Current mA EFBG-10 20 EFBG-10 -500-H 15 10 1000 5 EFBG-10-500-C 500 0 0 200 400 600 800 1000 Input Current mA 0 0 0 200 400 600 800 1000 Input Current mA No.29 E Se rie s 40 Ω-10 ΩSe rie s Flow Control and Re lie f Valve s PROPORTIONAL EFBG-03/06 CONTROLS Spare Parts List EFBG-03-125-∗ -17/1790 EFBG-06-250-∗ -17/1790 48 18 37 38 17 2 25 53 35 6 33 7 3 1 52 31 4 5 23 25 28 20 46 16 49 15 21 A A B 27 32 9 41 8 42 11 43 24 44 26 45 39 49 47 19 36 29 34 22 40 41 32 50 15 10 16 13 51 12 30 14 28 Detail of "B" 17 23 37 38 18 48 Without Proportional Pilot Relief Valve Section A-A List of Seals Item Nam e of P arts 23 24 25 26 27 28 29 30 31 32 O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring P art Num bers EFBG-03 SO-NA-P 6 SO-NB-G30 SO-NB-P 32 SO-NB-P 28 EFBG-06 SO-NA-P 6 SO-NB-P 44 SO-NB-P 42 SO-NB-P 32 SO-NB-P 34 SO-NB-P 14 SO-NB-P 11 SO-NA-P 10 SO-NB-P 9 SO-NB-A013 SO-NB-P 14 SO-NB-P 11 SO-NB-P 9 SO-NB-A013 CAUTION Qty . 1 1 2 3 1 1 1 1 1 1 When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual. List of Seal Kits Model Num bers EFBG-03-125-17 EFBG-03-125-C/H-17 EFBG-06-250-17 EFBG-06-250-C/H-17 ∗ ∗ ∗ ∗ Seal Kit Num bers KS-EFBG-03-17 KS-EFBG-03-C-17 KS-EFBG-06-17 KS-EFBG-06-C-17 Solenoid Ass'y and Safety valves Valve Model Num bers 47 Solenoid Ass'y Model No. EFBG-03-125-C/H-17/1790 EFBG-06-250-C/H-17/1790 E318-Y06M2-05-61 EFBG-03-125-17/1790 EFBG-06-250-17/1790 46 Solenoid Ass'y Model No. 48 Safety Valve Model No. E321-45-20 SB1094-2002 Note: The connector assem bly GDM-211-B-11 is not included in the solenoid assem bly . W hen ordering seals, please specify the seal kit num ber from the table above. In addition to the above o-rings, o-rings for solenoid ass'y 46 and47 are included in the seal kit. For the details of seals for solenoid ass'y 46 , see page12 and for solenoid ass'y47 see Catalogue No. P ub. EC-1302. No.30 E Se rie s 40 Ω-10 ΩSe rie s Flow Control and Re lie f Valve s PROPORTIONAL EFBG-10 CONTROLS Spare Parts List EFBG-10-500-∗ -17/1790 42 29 32 21 35 6 7 33 3 4 21 5 30 45 45 22 31 1 43 9 11 A 8 A 10 20 23 39 C 2 32 27 32 33 36 26 34 Section A-A Detail of Safety Valve (Item 44) 28 15 25 19 37 38 41 29 2 14 12 B 24 13 16 18 17 40 Detail of "C" 44 Section B-B Without Proportional Pilot Relief Valve List of Seals and Solenoid Ass'y Item 19 20 21 22 23 24 25 26 27 28 42 Nam e of P arts O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Solenoid Ass'y P art Num bers SO-NA-P 6 SO-NB-G60 SO-NB-G55 SO-NB-P 50 SO-NB-P 48 SO-NA-P 10 SO-NB-P 14 SO-NB-P 11 P O-NB-P 11 SO-NB-A013 E321-45-20 CAUTION Qty . 1 1 2 1 3 1 1 1 1 1 1 H B When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual. List of Seal Kits Model Num bers EFBG-10-500-17 EFBG-10-500-C/H-17 ∗ ∗ Seal Kit Num bers KS-EFBG-10-17 KS-EFBG-10-C-17 Note: The connector assem bly GDM-211-B-11 is not included in the solenoid assem bly . W hen ordering seals, please specify the seal kit num ber from the table right. In addition to the above o-rings, o-rings for P ilot Valve and solenoid ass'y are included in the seal kit. Pilot Valves and Safety Valves Valve Model Num bers EFBG-10-500-17/1790 43 P roportional P ilot Relief Valve Model Num bers EFBG-10-500-C-17/1790 EDG-01V-C-1-P 18T17-5103 EDG-01V-H-1-P NT13-5103 EFBG-10-500-H-17/1790 44 Safety Valve Model Num bers SB1094-2002 Note: Refer to Catalogue No.P ub.EC-1302 of the P roportional P ilot Relief Valve for details of the pilot valve. No.31 E Se rie s 40 Ω-10 ΩSe rie s Flow Control and Re lie f Valve s PROPORTIONAL EFBG-03/06/10 CONTROLS Interchangeability between Current and New Interchangeability betw een Current and New Design Model changes have been made from 15 to 17-design in the EFBG-03/06 because of changes in the pilot valve buildingin method and in EFBG-10 because of model changes in the pilot valve. Specification and Characteristics No changes in specifications and characteristics between current and new design. Interchangeability in Installation EFBG-03/06 There is an interchangeability in installation. However, the method of building in the pilot valve has been changed, bringing about changes in the appearance shapes and dimensions as shown below. Current : Design 15 Fully Extended C B Solenoid Ass'y E321-45-10 A New : Design 17 Air Vent Fully Extended B C Solenoid Ass'y E321-45-20 A Manual Pressure Adj. Screw Cable Deperture E D D E Cable Deperture F F Pressure Adj. Screw for Safety Valve See EDG-01 (Catalogue No. Pub. EC-1302) for the details of the solenoid ass'y Pressure Adj. Screw for Safety Valve Manual Pressure Adj. Screw Model Num bers (Current) EFBG-03-125(New) EFBG-03-125(Current) EFBG-06-250(New) EFBG-06-250- ∗-17/1790 ∗-15/1590 ∗-17/1790 ∗-15/1590 Air Vent 3 Places See EDG-01 (Catalogue No. Pub. EC-1302) for the details of the solenoid ass'y A 216 (8.50) 217 (8.54) 216 (8.50) 217 (8.54) B 38 (1.50) 47 (1.85) 32.5 (1.28) 39.5 (1.56) C 23.5 (.93) 25.7 (1.01) 3 (.12) 5.5 (.22) D 164 (6.46) 164.3 (6.47) 196 (7.72) 196.3 (7.73) E 212 (8.35) 213 (8.39) 245 (9.65) 245 (9.65) F 41 (1.61) 101.5 (4.00) 62 (2.44) 130 (5.12) EFBG-10 The mounting surface are interchangeable. Only the appearance shapes are different as follows; Current : Design 15 Solenoid Ass'y E321-45-10 Pressure Adj. Screw for Safety Valve New : Design 17 Solenoid Ass'y E321-45-20 Air Vent Manual Pressure Adj. Screw Manual Pressure Adj. Screw Pressure Adj. Screw for Safety Valve Air Vent 3 Places Proportional Pilot Valve EDG-01-50 ∗ Design See EDG-01 (Catalogue No. Pub. EC-1302) for the details of the solenoid ass'y Proportional Pilot Valve EDG-01-51 ∗ Design DIMENSIONS IN MILLIMETRES (INCHES) No.32 See EDG-01 (Catalogue No. Pub. EC-1302) for the details of the solenoid ass'y E Se rie s 10 Ω-10 Ω Se rie s Flow Control and Re lie f Valve s PROPORTIONAL EFBG-03/06/10 (3/8, 3/4, 1-1/4), Sub-plate CONTROLS Specifications Specifications Model Num bers EFBG-03 -125- - -61 EFBG-06 -250- - -61 EFBG-10 -500- - -51 24.5 (3550) 24.5 (3550) 24.5 (3550) L /m in (U.S.GP M) 125 (33) 250 (66) 500 (132) Metred Flow Adj ustm ent Range L /m in (U.S.GP M) Min. P ilot P ressure MP a (P SI) at Norm al P ilot Flow L /m in (U.S.GP M) at Transition Rated Current Coil Resistance Differential P ressure MP a (P SI) 1-125 (.26-33) 2.5-250 (.66-66) 5-500 (1.32-132) 1.5 (220) 1 (.26) 3 (.79) 800 m A 10 Ω 1.5 (220) 1 (.26) 4 (1.06) 750 m A 10 Ω 1.5 (220) 1 (.26) 6 (1.59) 900 m A 10 Ω 0.7 (100) 0.7 (100) 0.9 (130) Less than 3% Less than 1% C : 1.4-15.7 (200-2275) H : 1.4-24.5 (200-3550) Less than 3% Less than 1% C : 1.4-15.7 (200-2275) H : 1.4-24.5 (200-3550) Less than 3% Less than 1% C : 1.5-15.7 (220-2275) H : 1.5-24.5 (220-3550) C : 890 m A H : 930 m A 10 Ω C : 820 m A H : 880 m A 10 Ω C : 800 m A H : 900 m A 10 Ω Description Max. Operating P ressure MP a (P SI) Flow Controls Max. Flow Pressure Controls 1 Hy steresis Repeatability P res. Adj . Range 2 MP a (P SI) Rated Current Coil Resistance Hy steresis Repeatability Approx. Mass ∗∗ ∗ Less than 3% Less than 1% kg (lbs.) ∗∗ ∗ ∗∗ ∗ Less than 3% Less than 3% Less than 1% Less than 1% Refer to page 35 to 37 H 1. The specifications for pressure controls are applied to m odels with proportional pilot relief valve. (Ex. EFBG-03-125-C- -61) 2. The m axim um pressure adj ustm ent range of the m odels without proportional pilot relief valves is 24.5 MP a (3550 P SI). ∗ Graphic Sym bols With Proportional Pilot Relief Valve External Pilot Without Proportional Pilot Relief Valve Internal Pilot External Pilot Internal Pilot A A Y X O M O M Y X O M V O M V T T P P No.33 E Se rie s 10 Ω-10 ΩSe rie s Flow Control and Re lie f Valve s PROPORTIONAL EFBG-03/06/10 CONTROLS Model Number Designation / Others Model Number Designation EFB G -03 -125 -C -E -61 ∗ Series Num ber Ty pe of Mounting Valve Size Max. Metred Flow L /m in (U.S.GP M) P roportional P ilot Relief Valve P ressure Adj . Range P ilot Connection Design Num ber Design Standards 03 125: 125 ( 33) 250: 250 ( 66) None: Internal P ilot 61 06 10 500: 500 ( 132) C, H : See Specifications None: W ithout P roportional P ilot Relief Valve EFB : P roportional Electro- G: Hy draulic Flow Sub-plate Control and Relief Mounting Valve 61 E: External P ilot Refer to 51 Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. Am erican Design Standard Attachment Mounting Bolts Socket Head Cap Screw Valve Model Num bers Japanese Std. "JIS" and European Design Std. N. Am erican Design Std. EFBG-03 EFBG-06 EFBG-10 M10 × 65 Lg. M16 × 100 Lg. M20 × 130 Lg. 3/8-16 UNC × 2-1/2 Lg. 5/8-11 UNC × 4 Lg. 3/4-10 UNC × 5 Lg. Qty . 4 4 4 Applicable Pow er Amplifiers For stable performance, it is recommended that Yuken's applicable power amplifiers be used (for details see Catalogue No. Pub. EC-1305). P ower Am plifier Model Num bers Model Num bers EFBG-03-125-(E)-61/6190 EFBG-06-250-(E)-61/6190 EFBG-10-500-(E)-51/5190 EFBG-03-125-C/H-(E)-61/6190 EFBG-06-250-C/H-(E)-61/6190 EFBG-10-500-C/H-(E)-51/5190 For Flow Control For P res. Control ∗ AME-D-10- -20 AMN-D-10 (For DC P ower Supply ) ∗ AME-D2-1010- -10 Sub-plate Valve Model Num bers Japanese Standard "JIS" Sub-plate Model Num bers Thread Size EFBG-03 EFBGM-03Y-20 EFBGM-03Z-20 EFBG-06 EFBG-10 European Design Standard Sub-plate Thread Size Model Num bers Rc 3/4 Rc 1 EFBGM-03Y-2080 EFBGM-03Z-2080 EFBGM-06X-20 Rc 1 EFBGM-06Y-20 Rc 1-1/4 EFBGM-10Y-20 1-1/2, 2 Flange Mounting N. Am erican Design Standard Sub-plate Thread Size Model Num bers 3/4 BSP .F 1 BSP .F EFBGM-03Y-2090 EFBGM-03Z-2090 EFBGM-06X-2080 1 BSP .F EFBGM-06Y-2080 1-1/4 BSP .F EFBGM-10Y-2080 1-1/2, 2 Flange Mounting Approx. Mass kg (lbs.) 3/4 NP T 1 NP T 6 (13.2) EFBGM-06X-2090 1 NP T 12.5 (27.6) EFBGM-06Y-2090 1-1/4 NP T 16 (35.3) EFBGM-10Y-2090 1-1/2, 2 Flange Mounting 37 (81.6) Sub-plates are available. Specify the sub-plate m odel num ber from the table above. W hen sub-plates are not used, the m ounting surface should have a good m achined finish. W hen ordering the EFBGM-10Y, see Ty pe F3 P ipe Flange Kits on the Catalogue No. P ub. EC-3001 and order an appropriate pipe flange kit also. Instructions Drain Back Pressure Check that the drain back pressure dose not exceed 0.2 MPa (29 PSI). When Relief Valve Passing Flow Rate is Low in Pressure Control State To avoid preselected pressure instability, use a passing flow rate of 15 L/min (4.0 U.S.GPM) or higher. Further, check that the tank-line back pressure dose not exceed 0.5 MPa (70 PSI). Safety Valve Pressure Setting The pressure of the safety valve is preset at the value equal to the upper limit of the pressure adjustment range plus 2 MPa (290 PSI). Please adjust the pressure of the valve so preset to meet the pressure to be used actually. To lower the pressure setting, turn the safety valve pressure adjustment screw anti-clockwise. After adjustment, be sure to tighten the lock nut. No.34 E Se rie s 10 Ω-10 ΩSe rie s Flow Control and Re lie f Valve s PROPORTIONAL EFBG-03 CONTROLS Installation Drawing Models w ith Proportional Pilot Relief Valve 14.2 (.56) Outlet Port "A " 11(.43) Dia. Through 17.5(.69) Dia. C'Bore 4 Places 12.8 (.50) 50.8 33.3 (2.00) (1.31) 57.5 (2.26) 101.6 (4.00) 125 (4.92) 132 (5.20) Vent Port "V " 11.7 (.46) Pilot Pressure Port "X " 130 (5.12) 101.6 (4.00) 94.8 (3.73) 61.8 (2.43) 2 (.08) C EFBG-03-125-H-(E)-61/6190 Tank Port "T " Inlet Port "P " Drain Port "Y " View Arrow Z Manual Flow Adj. Screw 3(.12) Hex. Soc. Manual Pressure Adj. Screw 3(.12) Hex. Soc. INC. Cable Departure Cable Applicable: Outside Dia.. . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.002 sq. in.) INC. Cable Departure Cable Applicable: Outside Dia.. . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.002 sq. in.) Models w ithout Proportional Pilot Relief Valve H EFBG-03-125-(E)-61/6190 Air Vent 3 (.12) Hex. Soc. 3 Places Air Vent 3 (.12) Hex. Soc. 3 Places 39 (1.54) Pressure Adj. Screw for Safety Valve 3(.12) Hex. Soc. 59 (2.32) 48.2 (1.90) 171.2 (6.74) Fully Extended 161(6.34) 248.5 (9.78) INC. Pressure Adj. Screw for Safety Valve 3(.12) Hex. Soc. 6 (.24) Lock Nut 10(.39) Hex. Two Locating Pins 6 (.24) Dia. INC. Lock Nut 10(.39) Hex. Z Mounting Surface (O-Rings Furnished) Approx. Mass ...... 14 kg (30.9 lbs.) For other dim ensions, please refer to the m odels with P roportional P ilot Relief Valve. DIMENSIONS IN MILLIMETRES (INCHES) Approx. Mass ...... 13.3 kg (29.3 lbs.) No.35 E Se rie s 10 Ω-10 ΩSe rie s Flow Control and Re lie f Valve s PROPORTIONAL EFBG-06 CONTROLS Installation Drawing Models w ith Proportional Pilot Relief Valve C EFBG-06-250-H-(E)-61/6190 17.5(.69) Dia. Through 26(1.02) Dia. Spotface 4 Places Inlet Port "P " Manual Pressure Adj. Screw 3(.12) Hex. Soc. Drain Port "Y " Air Vent 3 (.12) Hex. Soc. 3 Places 54 57.5 (2.13) (2.26) 73.1 (2.88) 146.1 (5.75) 180 (7.09) Air Vent 3 (.12) Hex. Soc. 3 Places Tank Port "T " 17 (.67) 20.3 (.80) 174 (6.85) 133.4 (5.25) 129.7 (5.11) 85.7 (3.37) 19.7 (.78) INC. Cable Departure Cable Applicable: Outside Dia.. . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.002 sq. in.) Models w ithout Proportional Pilot Relief Valve Pilot Pressure Port "X " EFBG-06-250-(E)-61/6190 Vent Port "V " Outlet Port "A " Manual Flow Adj. Screw 3(.12) Hex. Soc. Cable Departure Cable Applicable: Outside Dia.. . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.002 sq. in.) 39 (1.54) Pressure Adj. Screw for Safety Valve 3(.12) Hex. Soc. Fully Extended 195(7.68) 77 (3.03) 76 (2.99) 8 (.31) Lock Nut 10(.39) Hex. INC. Lock Nut 10(.39) Hex. 289.5 (11.40) 212.2 (8.35) INC. Pressure Adj. Screw for Safety Valve 3(.12) Hex. Soc. INC. Mounting Surface (O-Rings Furnished) Two Locating Pins 16(.63) Dia. Approx. Mass ...... 22 kg (48.5 lbs.) For other dim ensions, please refer to the m odels with P roportional P ilot Relief Valve. Approx. Mass ...... 21.3 kg (47.0 lbs.) No.36 DIMENSIONS IN MILLIMETRES (INCHES) E Se rie s 10 Ω-10 ΩSe rie s Flow Control and Re lie f Valve s PROPORTIONAL EFBG-10 CONTROLS Installation Drawing Models w ith Proportional Pilot Relief Valve C EFBG-10-500-H-(E)-51/5190 Sling Fitting 2 Places 21 (.83) Lock Nut 10 (.39) Hex. 21.5 (.85) Dia. Through 32 (1.26) Dia. Spotface 4 Places Inlet Port "P " Drain Port "Y " Air Vent 3 (.12) Hex. Soc. 3 Places 57.5 (2.26) 69.5 (2.74) 98.5 (3.88) 39 (1.54) 196.9 (7.75) 244 (9.61) Vent Port "V " 12 (.47) 65.4 (2.57) Connector The direction can be altered to every 90 degree angles. Tank Port "T " 220 (8.66) 177.8 (7.00) 115 (4.53) 41 (1.61) 23.6 (.93) Pressure Adj. Screw for Safety Valve 3 (.12) Hex. Soc. INC. DIMENSIONS IN MILLIMETRES (INCHES) Outlet Port "A " Manual Pressure Adj. Screw 3 (.12) Hex. Soc. INC. Cable Departure Cable Applicable: Outside Dia.. . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.002 sq. in.) Manual Flow Adj. Screw 3 (.12) Hex. Soc. Models w ithout Proportional Pilot Relief Valve INC. H Pilot Pressure Port "X " Fully Extended 226(8.90) EFBG-10-500-(E)-51/5190 57.5 (2.26) Pressure Adj. Screw for Safety Valve 3 (.12) Hex. Soc. 107 (4.21) 106 (4.17) INC. 244.2 (9.61) 321.5 (12.66) 31 (1.22) 310.5 (12.22) 241 (9.49) Lock Nut 10 (.39) Hex. 39 (1.54) Air Vent 3 (.12) Hex. Soc. 3 Places Cable Departure Cable Applicable: Outside Dia.. . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 2 1.5 mm (.002 sq. in.) 176 (6.93) 10 (.39) X X A Two Locating Pins 18(.71) Dia. Connector The direction can be altered to 90 degree angles. A Mounting Surface (O-Rings Furnished) Approx. Mass ...... 64 kg (141 lbs.) For other dim ensions, please refer to the m odels with P roportional P ilot Relief Valve. Approx. Mass ...... 62 kg (137 lbs.) No.37 E Se rie s Sub-plate for PROPORTIONAL 10 Ω-10 ΩSe rie s Flow Control and Re lie f Valve s CONTROLS Installation Drawing Sub-plate 03Y EFBGM-03Z -20/2080/2090 125(4.92) 102.4(4.03) 7(.28) Dia. 7(.28) Deep 2 Places 77.8(3.06) 50.8(2.00) 6(.24) Dia. "B " Thd. (From Rear) "E " Dia. "B " Thd. (From Rear) 11 (.43) 59(2.32) 88.9(3. 50) 95.3(3. 75) X Y T A V Sub-plate Model Num bers 22.2(.87) "A " Thd. (From Rear) 3 Places 6(.24) Dia. 39.2 (1.54) 106.8(4.20) 146(5.75) 19(.75) 168(6.61) EFBGM-03Z-2080 1 BSP .F EFBGM-03Y-2090 EFBGM-03Z-2090 3/4 NP T 1 NP T 29(1.14) Dia. 3 Places 85.7(3.37) 20.3 (.80) 41.3(1.63) 12.7(.50) 3.7(.15) T V 33(1.30) 107(4.21) 133.4(5. 25) X A Y "F" Thd. (From Rear) 3 Places 212(8.35) 250(9.84) EFBGM-06X A 103.3 (4.07) Dim ensions m m (in.) B C D 63.3 45 35 (2.49) (1.77) (1.38) E 34 (1.34) EFBGM-06Y 95 (3.74) 53.3 (2.10) 39 (1.54) Sub-plate Model Num bers C E 6.2(.24) Dia. "J " Thd. (From Rear) D B 16(.63) A 126(4.96) 24 (.94) 174(6.85) 17(.67) Dia. 10(.39) Deep 2 Places P "N " Dia. "H " Thd. (From Rear) Sub-plate Model Num bers EFBGM-06X-20 "F" Thd. Rc 1 EFBGM-06Y-20 EFBGM-06X-2080 Rc 1-1/4 1 BSP .F EFBGM-06Y-2080 1-1/4 BSP .F EFBGM-06X-2090 1 NP T EFBGM-06Y-2090 1-1/4 NP T No.38 21 11 1/4 NP T 3/8-16 UNC (.83) (.43) 180(7.09) 146.1(5.75) 1.6 (.06) 19 (.75) M10 1/4 BSP .F DIMENSIONS IN MILLIMETRES (INCHES) 1.9(.07) 144.5(5.69) "K " Thd. "L" Deep 118.1(4.65) 4 Places 73.1(2.88) 17.5(.69) Dia. Through 26(1.02) Dia. Spotface 4 Places 28.1(1.11) "J " Thd. (From Rear) 6.2(.24) Dia. m m (in.) D E 11 (.43) 18 (.71) 11.7 (.46) Rc 1/4 EFBGM-03Y-2080 3/4 BSP .F 06X EFBGM-06Y -20/2080/2090 17(.67) Thread Size "B" Thd. "C" Thd. "A" Thd. Rc 3/4 Rc 1 EFBGM-03Y-20 EFBGM-03Z-20 "B " Thd. 20(.79) 45(1.77) P 20(.79) 130(5.12) 101.6(4. 00) 100(3.94) 80(3.15) 23.8(.94) 40 (1.57) 14.2 (.56) 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places 23(.91) Dia. 3 Places 101.6(4.00) 0.8(.03) 12.7(. 50) 28.6(1. 13) "C " Thd. "D " Deep 4 Places 11.7(.46) Thread Size "H" Thd. "J" Thd. Rc 3/8 Rc 1/4 3/8 BSP .F 1/4 BSP .F 3/8 NP T 1/4 NP T 60 (2.36) "K" Thd. 40 (1.57) m m (in.) L N M16 30 (1.18) 14 (.55) M16 30 (1.18) 15.2 (.60) 5/8-11 UNC 35 (1.38) 14 (.55) E Se rie s Sub-plate for PROPORTIONAL 10 Ω-10 ΩSe rie s Flow Control and Re lie f Valve s CONTROLS Installation Drawing EFBGM-10Y-20/2080/2090 244(9.61) 25 (.98) 50(1.97) 73 (2.87) 43.5(1.71) 284(11.18) 334(13.15) "H " Dia. "B " Thd. "B" Thd. EFBGM-10Y-20 Rc 3/8 EFBGM-10Y-2080 3/8 BSP .F Thread Size "C" Thd. "D" Thd. Rc 1/4 M20 1/4 BSP .F EFBGM-10Y-2090 1/4 NP T Sub-plate Model Num bers 3/8 NP T 3/4-10 UNC P T "E" Thd. M16 Y X A V 73 (2.87) 43.5(1.71) Dia. 3 Places 6.2(.24) Dia. "C " Thd. 73(2.87) 41.9(1.65) 49(1.93) 224 (8.82) 6.2(.24) Dia. 48(1.89) Dia. 3 Places 142(5.59) 80(3.15) 29 (1.14) 35 (1.38) 20(.79) Dia. 15(.59) Deep 2 Places 74 (2.91) 119 (4.69) 144.5 (5.69) 177.8 (7.00) 17.5(.69) 55.5(2.19) 162(6.38) 98.5(3.88) 115(4.53) 36.1 (1.42) 177.8(7. 00) 144.5(5. 69) 119(4.69) 250(9.84) 196.9(7.75) 7.5(.30) 1.6(.06) 21.5(.85) Dia. Through 32(1.26) Dia. Spotface 4 Places "E " Thd. "F" Deep 12 Places 198.4(7.81) 73 (2.87) 23.5(.93) 23 (.91) "D " Thd. "F" Deep 4 Places DIMENSIONS IN MILLIMETRES (INCHES) 73 (2.87) 72 (2.83) 212 (8.35) "C " Thd. m m (in.) F H 14(.55) 32(1.26) 15.2(.60) 5/8-11 UNC 34(1.34) H 14(.55) No.39 E Se rie s 10 Ω-10 ΩSe rie s Flow Control and Re lie f Valve s PROPORTIONAL EFBG-03/06/10 CONTROLS Typical Performance Characteristics Step Response These characteristics have been obtained by measuring on each valve. Therefore , they may vary according to a hydraulic circuit to be used. Flow Controls EFBG-06 Flow Rate U.S.GPM L /min 300 70 250 60 200 50 40 150 30 100 20 50 10 0 0 0.1s Step Signal U.S.GPM L /min 600 150 500 125 Flow Rate EFBG-03 Flow Rate U.S.GPM L /min 40 150 35 125 30 100 25 20 75 15 50 10 25 5 0 0 0.1s 100 400 75 300 50 200 25 100 0 0 Step Signal Tim e EFBG-10 0.1s Step Signal Tim e Tim e Pressure Controls Pressure 3000 3000 20 EFBG-03-125-C 0.2s 2000 10 EFBG-06 MPa 30 EFBG-06-250-C Flow Rate : 125 L /min (33 U.S.GPM) Trapped Oil Volume : < 1 L (.264 U.S.Gallons) EFBG-10 MPa 30 EFBG-10-500-H 20 EFBG-10-500-C 2000 0.2s 10 0 Tim e 4000 3000 20 Step Signal 1000 0 PSI EFBG-06-250-H 2000 Step Signal 1000 0 4000 EFBG-03-125-H Pressure 4000 PSI MPa 30 Pressure EFBG-03 PSI 1000 0 0 Tim e Flow Rate : 250 L /min (66 U.S.GPM) Trapped Oil Volume: < 1 L (.264 U.S.Gallons) 0.2s 10 Step Signal 0 Tim e Flow Rate : 500 L /min (132 U.S.GPM) Trapped Oil Volume: < 1 L (.264 U.S.Gallons) Input Current vs. Flow EFBG-03 EFBG-06 Flow Rate Flow Rate 20 50 75 15 50 40 30 200 100 Flow Rate 100 25 U.S.GPM L /min 500 125 U.S.GPM L /min 250 65 60 U.S.GPM L /min 125 32.5 30 150 100 EFBG-10 400 75 300 50 200 25 100 20 10 25 5 10 0 0 0 200 400 600 0 800 1000 50 0 0 Input Current mA 200 400 600 0 800 1000 0 0 Input Current mA 200 400 600 800 1000 Input Current mA Input Current vs. Pressure EFBG-03 3000 EFBG-06 PSI 3500 MPa 25 EFBG-03-125-H 20 3000 Pressure Pressure 1500 15 2000 1500 10 1000 EFBG-03-125-C 5 No.40 3000 0 0 200 400 600 800 1000 2000 1500 10 1000 EFBG-06-250-C 5 Input Current mA 0 MPa 25 20 EFBG-10 EFBG-10-500-H 2500 15 15 10 1000 EFBG-10-500-C 5 500 500 500 0 EFBG-06-250-H 20 2500 2500 2000 PSI 3500 MPa 25 Pressure PSI 3500 0 0 200 400 600 800 1000 Input Current mA 0 0 0 200 400 600 800 1000 Input Current mA E Se rie s 10 Ω-10 ΩSe rie s Flow Control and Re lie f Valve s PROPORTIONAL EFBG-03/06 CONTROLS Spare Parts List EFBG-03-125-∗ -∗ -61/6190 EFBG-06-250-∗ -∗ -61/6190 CAUTION When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual. 35 35 34 49 21 44 33 20 29 53 22 19 26 40 27 18 28 59 25 53 24 56 15 58 11 57 12 32 51 14 31 46 45 13 37 8 10 51 51 30 43 5 52 46 25 39 9 6 1 7 50 4 55 3 45 42 41 X X 24 47 Section X-X 46 16 2 23 36 38 List of Seals Item Nam e of P arts 36 37 38 39 40 41 42 43 44 45 46 47 O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring List of Seal Kits EFBG-03 SO-NA-A016 SO-NA-P 6 SO-NB-P 28 SO-NB-P 32 SO-NB-P 28 SO-NB-P 28 SO-NB-G30 SO-NB-P 28 SO-NB-P 15 SO-NB-P 11 SO-NB-P 9 SO-NB-A016 P art Num bers Qty . EFBG-06 1 1 1 1 1 3 1 1 1 2 5 1 SO-NA-P 26 SO-NA-P 6 SO-NB-P 44 SO-NB-P 42 SO-NB-P 36 SO-NB-P 32 SO-NB-P 30 SO-NB-P 28 SO-NB-P 15 SO-NB-P 11 SO-NB-P 11 SO-NB-A016 Qty . 1 1 1 1 1 3 1 1 1 2 4 1 Model Num bers EFBG-03-125-61 EFBG-03-125-C/H-61 EFBG-06-250-61 EFBG-06-250-C/H-61 ∗ ∗ ∗ ∗ Seal Kit Num bers KS-EFBG-03-61 KS-EFBG-03-C-61 KS-EFBG-06-61 KS-EFBG-06-C-61 Note: W hen ordering seals, please specify the seal kit num ber from the table right. In addition to the above o-rings, o-rings for solenoid ass'y are included in the seal kit. For the detail of the solenoid ass'y seals, see the Catalogue No. P ub. EC-1302. Solenoid Ass'y Valve Model Num bers 33 Solenoid Ass'y Model Num bers 34 Solenoid Ass'y Model Num bers EFBG-03-125-C/H-(E)-61/6190 E318-Y06M1-04-61 EFBG-06-250-C/H-(E)-61/6190 E318-Y06M1-28-61 EFBG-03-125-(E)-61/6190 EFBG-06-250-(E)-61/6190 Note: The connector assem bly GDM-211-B-11 (Item 35) is not included in the solenoid assem bly . No.41 H E Se rie s 10 Ω-10 ΩSe rie s Flow Control and Re lie f Valve s PROPORTIONAL EFBG-10 CONTROLS Spare Parts List EFBG-10-500-∗ -∗ -51/5190 28 25 2 37 33 42 40 Z W 20 21 44 40 1 45 3 36 6 4 40 18 31 12 W 35 Z 31 5 32 34 29 33 33 19 36 27 23 14 15 11 10 30 17 47 57 48 50 51 52 8 36 9 13 41 7 16 41 10 36 8 Section Z-Z 54 53 55 49 26 Section W-W Only for Models without Pilot Relief Valve List of Seals CAUTION Qty . Item Nam e of P arts 29 30 31 32 33 34 35 36 53 54 55 O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring P art Num bers Models with Models without P ilot Relief Valve P ilot Relief Valve SO-NA-P 34 SO-NB-G60 SO-NB-G55 SO-NB-P 50 SO-NB-P 48 SO-NB-P 42 SO-NB-P 36 SO-NB-P 11 SO-NB-P 14 SO-NB-A013 SO-NA-P 6 1 1 3 1 5 1 1 8 1 1 3 1 5 1 1 8 1 1 1 When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual. List of Seal Kits Model Num bers EFBG-10-500-51 EFBG-10-500-C/H-51 ∗ ∗ Seal Kit Num bers KS-EFBG-10-51 KS-EFBG-10-C-51 Note: W hen ordering seals, please specify the seal kit num ber from the table right. In addition to the above o-rings, o-rings for pilot valve and solenoid ass'y are included in the seal kit. For the detail of the pilot valve and solenoid ass'y seals, see the Catalogue No. P ub. EC-1302. Pilot Valve and Solenoid Ass'y Valve Model Num bers EFBG-10-500-C-(E)-51/5190 25 P ilot Valve Model Num bers EFBG-10-500-H-(E)-51/5190 EFBG-10-500-(E)-51/5190 EDG-01V-H-1-P NT12-5103 27 Solenoid Ass'y Model No. EDG-01V-C-1-P NT12-5103 E318-Y06M1-28-61 Note: The connector assem bly GDM-211-B-11 (Item 28) is not included in the solenoid assem bly . No.42 26 Safety Valve Model No. SB1094-2002 E Se rie s 10 Ω-10 ΩSe rie s Flow Control and Re lie f Valve s PROPORTIONAL EFBG-03/06/10 CONTROLS Interchangeability between Current and New Interchangeability betw een Current and New Design Model changes have been made from 50, 51 to 61 design in the EFBG-03/06 because of changes in the pilot valve building-in method and model changes have been made from 50 to 51-design in the EFBG-10 because of improvement in Solenoid Ass'y. Specification and Characteristics No changes in specifications and characteristics between current and new design Interchangeability in Installation EFBG-03/06 50 • 51 Design→ 61 Design The mounting surface are interchangeable. However, the method of building in the pilot valve has been changed, bringing about changes in the appearance shapes and dimensions as shown below. ∗ ∗ ∗ Current : Design 50 • 51 Air Vent Fully Extended A Air Vent New : Design 61 Front Side : Manual Flow Adj. Screw Rear Side : See EDG-01 (Catalogue No. Pub.EC-1302) Manual Pressure Adj. Screw for the details of the solenoid ass'y Manual Flow Adj. Screw Manual Pressure Adj. Screw Air Vent 6 Places See EDG-01 (Catalogue No. Pub.EC-1302) for the details of the solenoid ass'y A Pilot Valve EDG-01,50 ∗ Design C E E Pressure Adj. Screw for Saftey Valve Pressure Adj. Screw for Saftey Valve B B B C D 217 (Current) EFBG-03-125- - - 50/5090 51/5190 (8.54) 93.2 (3.67) 155 (6.10) 236.5 (9.31) 132 (5.20) 18.7 (1.74) 248.5 (9.78) 217 (Current) EFBG-06-250- - - 50/5090 51/5190 (8.54) 53.3 (2.10) 196 277.5 (7.72) (10.93) Model Num bers A ∗∗ (New) ∗∗ EFBG-03-125- - -61/6190 ∗∗ (New) ∗ 159.5 EFBG-06-250- - -61/6190 (6,28) H 289.5 (11.40) ∗∗ ∗ 60 Design→ 61 Design The mounting surface are interchangeable. There are no changes in the appearance shapes and dimensions. EFBG-10 Mounting compatibility is provided. Note that because of improvements made on the solenoids, the overall shapes have been changed as shown below. Current : Design 50 New : Design 51 Manual Flow Adj. Screw Air Vent Air Vent 3 Places Manual Pressure Adj. Screw Manual Flow Adj. Screw Manual Pressure Adj. Screw Air Vent 3 Places Air Vent X A X A DIMENSIONS IN MILLIMETRES (INCHES) No.43 E Se rie s High Flow Se rie s Flow Control and Re lie f Valve s PROPORTIONAL EFBG-03/06 (3/8, 3/4), Sub-plate M ounting CONTROLS Specifications Specifications Model No. EFBG-03 -250- - -51 EFBG-06 -500- - -51 24.5 (3550) 24.5 (3550) L /m in (U.S.GP M) 250 (66) 500 (132) Metred Flow Adj ustm ent Range L /m in (U.S.GP M) Min. P ilot P ressure MP a (P SI) at Norm al P ilot Flow L /m in (U.S.GP M) at Transition Rated Currnt Coil Resistance Differential P ressure MP a (P SI) 2.5-250 (.66-66) 5-500 (1.32-132) 1.5 (220) 1 (.26) 4 (1.06) 850 m A 10 Ω 1.5 (220) 1 (.26) 6 (1.59) 765 m A 10 Ω 0.8 (115) 0.9 (130) Less than 3% Less than 1% C : 1.6-15.7 (230-2275) H : 1.8-24.5 (260-3550) Less than 3% Less than 1% C : 1.5-15.7 (220-2275) H : 1.5-24.5 (220-3550) C : 850 m A H : 870 m A 10 Ω C : 820 m A H : 880 m A 10 Ω Description ∗∗ ∗ Max. Operating P ressure MP a (P SI) Flow Controls Max. Flow Pressure Controls 1 Hy steresis Repeatability 2 P res. Adj . Range MP a (P SI) Rated Current Coil Resistance Hy steresis Repeatability Approx. Mass kg (lbs.) ∗∗ ∗ Less than 3% Less than 3% Less than 1% Less than 1% Refer to page 46 to 47 1. The specifications for pressure controls are applied to m odels with proportional pilot relief valve. (Ex. EFBG-03-250-C- -51) 2. The m axim um pressure adj ustm ent range of the valves without proportional pilot relief valves is 24.5 MP a (3550 P SI). ∗ Graphic Sym bols With Proportional Pilot Relief Valve External Pilot Without Proportional Pilot Relief Valve External Pilot Internal Pilot Internal Pilot A A Y X O M O Y X O M M V O M V T T P No.44 P E Se rie s High Flow Se rie s Flow Control and Re lie f Valve s PROPORTIONAL EFBG-03/06 CONTROLS Model Number Designation / Others Model Number Designation EFB G -03 -250 -C -E -51 ∗ Series Num ber Ty pe of Mounting Valve Size Max. Metred Flow L /m in (U.S.GP M) P roportional P ilot Relief Valve P ressure Adj . Range P ilot Connection Design Num ber Design Standards 03 250: 250 ( 66) None: Internal P ilot 51 06 500: 500 ( 132) C, H : See Specifications None: W ithout P roportional P ilot Relief Valve E: External P ilot 51 EFB : P roportional Electro- G: Hy draulic Flow Sub-plate Control and Relief Mounting Valve Refer to Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. Am erican Design Standard Attachment Mounting Bolts Valve Model Num bers Socket Head Cap Screw Japanese Std. "JIS" and European Design Std. EFBG-03 EFBG-06 N. Am erican Design Std. M12 × 120 Lg. M16 × 120 Lg. 1/2-13 UNC × 4-3/4 Lg. 5/8-11 UNC × 4-3/4 Lg. Qty . 4 4 Applicable Pow er Amplifiers For stable performance, it is recommended that Yuken's applicable power amplifiers be used (for details see the Catalogue No. Pub. EC-1305). Model Num bers EFBG-03-250(-E)-51/5190 EFBG-06-500(-E)-51/5190 EFBG-03-250-C/H(-E)-51/5190 EFBG-06-500-C/H(-E)-51/5190 P ower Am plifier Model Num bers For Flow Control H For P res. Control ∗ AME-D-10- -20 AMN-D-10 (For DC power supply ) ∗ AME-D2-1010- -10 Instructions Drain Back Pressure Check that the drain back pressure dose not exceed 0.2 MPa (29 PSI). When Relief Valve Passing Flow Rate is Low in Pressure Control State To avoid preselected pressure instability, use a passing flow rate of 15 L/min (4.0 U.S.GPM) or higher. Further, check that the tank-line back pressure dose not exceed 0.5 MPa (70 PSI). Safety Valve Pressure Setting The pressure of the safety valve is preset at the value equal to the upper limit of the pressure adjustment range plus 2 MPa (290 PSI). Please adjust the pressure of the valve so preset to meet the pressure to be used actually. To lower the pressure setting, turn the safety valve pressure adjustment screw anti-clockwise. After adjustment, be sure to tighten the lock nut. Interchangeability in installation with conventional valves (10Ω -10Ω Series) EFBG-03 There is no interchangeability in installation. EFBG-06 A product in the high-flow series can be mounted on the conventional mounting surface but no conventional product can be mounted on the mounting surface of the high-flow series. No.45 E Se rie s High Flow Se rie s Flow Control and Re lie f Valve s PROPORTIONAL EFBG-03 CONTROLS Installation Drawing C EFBG-03-250-H(-E)-51/5190, EFBG-03-250 (-E)-51/5190 Drain Port "Y " Vent Port "V " 13.5(.53) Dia. Through 21(.83) Dia. Spotface 4 Places Outlet Port "A " Tank Port "T " A 11.7 (.46) 14.2 (.56) 26.2 (1.03) 153(6. 02) 101.6 (4.00) 26.8 (1.06) V T Y 103.3 (4.07) 139.5 (5.49) 130 (5.12) 101.6 (4.00) 45.8 (1.80) X P Inlet Port "P " Pilot Pressure Port "X " 11.7 (.46) Manual Flow Adj.Screw 3(.12) Hex. Soc. Cable Departure (For Flow Control) Cable Applicable: Outside Dia.. . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 2 1.5 mm (.002 sq. in.) 85.8 (3.38) 125 (4.92) Manual Pressure Adj.Screw 3(.12) Hex. Soc. INC. Air Vent 3(.12) Hex. Soc. 3 Places Air Vent 3(.12) Hex. Soc. 3 Places Pressure Adj. Srerw for Safety Valve 3(.12) Hex Soc. INC. View Arrow Z Cable Departure (For Pressure Control) Cable Applicable: Outside Dia.. . . . . . 8-10 mm (.31 - .39 in.) Conductor Area. . . Not Exceeding 1.5 mm2 (.002 sq. in.) Models with proportional pilot relief valve (EFBG-03-250-C/H) only. 255.2 (10.05) 293.5 (11.56) 274.5 (10.81) 236.2 (9.30) Lock Nut 10(.39) Hex. 100 (3.94) 99 (3.90) Approx. Mass ...... 19 kg (41.9 lbs.) 6 (.24) DIMENSIONS IN MILLIMETRES (INCHES) 101.6(4.00) 26(1.02) Dia. (Max.) 3 Places ("P ", "A " & "T " Port) 76.8(3.02) 50.8(2.00) Model Num bers "B" Thd. ∗∗ EFBG-03-250- ∗ - ∗ -5190 M12 EFBG-03-250- - -51 X A Y T V 1/2-13 UNC 11.7 (.46) No.46 45 (1.77) 59(2.32) 130 (5.12) 14.2 (.56) P 101.6(4.00) 0.8 (.03) Prepare a mounting surface as shown to the right. Also finish it finely. 95.3(3.75) Dimensions of valve mounting surface 6.2(.24) Dia. (Max.) 3 Places ("V ", "X " & "Y " Port) 7(.28) Dia. 7(.28) Deep 2 Places (For Locating Pin) 24.8 (.98) 87.9(3.46) Z 12.7 (.50) 28.6 (1.13) Two Locating Pins 6(.24) Dia. 102.4(4.03) Mounting Surface (O-Rings Furnished) 125 (4.92) "B " Thd 24(.94) Deep 4 Places E Se rie s High Flow Se rie s Flow Control and Re lie f Valve s PROPORTIONAL EFBG-06 CONTROLS Installation Drawing Models w ith Proportional Pilot Relief Valve C EFBG-06-500-H(-E)-51/5190 Manual Flow Adj.Screw 3(.12) Hex. Soc. INC. 17.5(.69) Dia. Through 26(1.02) Dia. Spotface 17 4 Places (.67) Pressure Adj. Screw for Safety Valve 3(.12) Hex. Soc. INC. 180 (7.09) 146.1 (5.75) Inlet Port "P " 151.3 (5.96) 215.8 (8.50) 180 (7.09) 133.4 (5.25) 112 (4.41) 26.3 (1.04) Models w ithout Proportional Pilot Relief Valve EFBG-06-500(-E)-51/5190 Pilot Pressure Port "X " (Rear Side) INC. Lock Nut 10(.39) Hex. 33 (1.30) 111 (4.37) Air Vent 3(.12) Hex. Soc. 3 Places Pressure Adj. Screw for Safety Valve 3(.12) Hex. Soc. Tank Port "T " Drain Port "Y " Outlet Port "A " Vent Port "V " Cable Departure (For Pressure Control) ... Cable Applicable: Outside Dia. 8-10 mm (.31 - .39 in.) . Conductor .. Area Not Exceeding 1.5 mm2 (.002 sq. in.) Air Vent 3(.12) Hex. Soc. 3 Places Cable Departure (For Flow Control) Cable Applicable: Outside Dia.. . . 8-10 mm (.31 - .39 in.) Conductor Area 2 . . . Not Exceeding 1.5 mm (.002 sq. in.) For other dim ensions, please refer to the m odels with P roportional P ilot Relief Valve. Manual Pressure Adj.Screw 3(.12) Hex. Soc. INC. Sling Fitting 2 Places 8 (.31) 96 (3.78) 95 (3.74) 288.5 (11.36) 311.5 (12.26) 273.2 (10.76) Approx. Mass ...... 33 kg (72.8 lbs.) Mounting Surface (O-Rings Furnished) Two Locating Pins 16(.63) Dia. Approx. Mass ...... 35 kg (77.2 lbs.) Model Num bers EFBG-06-500- - -51 ∗∗ ∗∗ "B" Thd. M16 EFBG-06-500- - -5190 5/8-11 UNC C 30 (1.18) 35 (1.38) 180 (7.09) 26.3 (1.04) 31 (1.22) 1.6 (.06) 35(1.38) Dia. (Max.) 3 Places ("P ", "A " & "T " Port) "B " Thd. "C " Deep 4 Places P X Y T 85.7 (3.37) 110 (4.33) 133.4 (5.25) Prepare a mounting surface as shown to the right. Also finish it finely. 7.5 (.30) 41.3 (1.63) Dimensions of valve mounting surface DIMENSIONS IN MILLIMETRES (INCHES) 146.1 (5.75) 144.5 (5.69) 115 (4.53) 73.1 (2.88) A V 7(.28) Dia. (Max.) 17 (.67) 1.9 (.07) 180 (7.09) 17(.67) Dia. 10(.39) Deep 2 Places (For Locating Pin) 14(.55) Dia. (Max.) No.47 H E Se rie s High Flow Se rie s Flow Control and Re lie f Valve s PROPORTIONAL EFBG-03/06 CONTROLS Typical Performance Characteristics Step Response These characteristics have been obtained by measuring on each valve. Therefore , they may vary according to a hydraulic circuit to be used. Flow Controls U.S.GPM L /min 250 60 200 80 150 100 20 0.25s 50 0 300 200 40 0.25s 100 0 Step Signal 0 EFBG-06-500 U.S.GPM L /min 500 120 400 Flow Rate Flow Rate 40 EFBG-03-250 0 Step Signal Tim e Tim e Pressure Controls PSI MPa EFBG-03-250-H 4000 PSI 4000 28 MPa 28 24 24 3000 20 Pressure Pressure 3000 16 2000 12 0.2s 8 1000 20 16 2000 12 8 1000 0 0.25s 4 4 0 EFBG-06-500-H Step Signal Step Signal 0 0 Tim e Tim e Input Current vs. Flow EFBG-03-250 U.S.GPM L /min 250 120 60 40 30 200 150 100 0 80 300 60 200 40 20 10 400 100 Flow Rate Flow Rate 50 EFBG-06-500 U.S.GPM L /min 500 50 100 20 0 0 200 400 600 800 0 0 0 900 200 400 800 600 1000 Input Current mA Input Current mA Input Current vs. Pressure PSI 3500 3000 EFBG-03-250 MPa 25 PSI 3500 3000 20 EFBG-06-500 MPa 25 20 EFBG-06-500-H EFBG-03-250-H 15 2000 Pressure Pressure 2000 10 1000 10 1000 EFBG-03-250-C No.48 EFBG-06-500-C 5 5 0 15 0 0 200 400 600 Input Current mA 800 900 0 0 0 200 400 600 Input Current mA 800 900 E Se rie s High Flow Se rie s Flow Control and Re lie f Valve s PROPORTIONAL EFBG-03 CONTROLS Spare Parts List EFBG-03-250-∗ -∗ -51/5190 57 32 28 30 46 Y X 31 Detail of Safety Valve (Item 31) 29 Z 43 52 32 Y X Z 15 47 48 26 14 27 13 25 16 37 44 40 45 58 Section X-X 17 3 W 24 56 W 23 21 42 39 51 34 36 5 4 33 20 12 54 19 50 22 51 49 6 18 8 41 11 2 42 60 61 59 62 64 63 42 10 38 1 35 7 9 40 55 Section Y-Y 53 H Section W-W List of Seals Item Nam e of P arts 33 34 35 36 37 38 39 40 41 42 43 44 45 O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Section Z-Z P art Num bers Qty . SO-NB-P 42 SO-NB-P 32 SO-NB-P 30 SO-NB-P 28 SO-NB-P 22 SO-NB-P 21 SO-NB-P 20 SO-NB-P 14 SO-NB-P 11 SO-NB-P 9 SO-NB-G30 SO-NB-A013 SO-NA-P 6 1 1 1 1 1 1 1 2 2 6 3 1 1 CAUTION When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual. List of Seal Kits Model Num bers EFBG-03-250-51 EFBG-03-250-C/H-51 ∗ ∗ Seal Kit Num bers KS-EFBG-03-250-51 KS-EFBG-03-250-C-51 O-rings, ref. Nos. 37 and 39, are used only with the proportional pilot relief valve (EFBG-03-250-C/H). Note: W hen ordering seals, please specify the seal kit num ber from the table right. In addition to the above o-rings, o-rings for solenoid ass'y are included in the seal kit. For the detail of the solenoid ass'y seals, see the Catalogue No. P ub. EC-1302. Solenoid Ass'y and Safety Valve Valve Model Num bers EFBG-03-250-C/H(-E)-51/5190 EFBG-03-250(-E)-51/5190 29 Solenoid Ass'y Model No. E318-Y06M1-04-61 30 Solenoid Ass'y Model No. 31 Safety Valve Model No. E318-Y06M1-28-61 SB1094-2002 Note: The connector assem bly GDM-211-B-11 (Item 32) is not included in the solenoid assem bly . No.49 E Se rie s High Flow Se rie s Flow Control and Re lie f Valve s PROPORTIONAL EFBG-06 CONTROLS Spare Parts List Detail of Safety Valve (Item 24) Pilot M odels Without Relief Valve : EFBG-06-500(-E) EFBG-06-500-∗ -∗ -51/5190 U 21 48 22 Q 38 W 24 S 35 23 25 55 56 54 51 53 52 Y Y Y S 28 32 Q W U 50 37 31 36 Section S-S 39 16 3 8 17 40 42 19 44 11 20 29 7 33 34 5 26 46 33 10 42 4 9 Z Z 14 18 27 12 49 13 35 2 30 47 32 33 43 Section U-U Section Q-Q 28 1 15 6 List of Seals Item 26 27 28 29 30 31 32 33 34 35 36 37 Nam e of P arts O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring P art Num bers SO-NB-P 46 SO-NB-P 42 SO-NB-P 40 SO-NB-P 36 SO-NB-P 34 SO-NB-P 14 SO-NB-P 11 SO-NB-P 9 SO-NB-G55 SO-NB-G30 SO-NB-AO13 SO-NA-P 6 Qty . 1 1 3 1 1 1 4 4 1 2 1 1 O-rings, ref. Nos. 31, 36 and 37, are used only with the proportional pilot relief valve [EFBG-06-500(-E)]. Note: W hen ordering seals, please specify the seal kit num ber from the table right. In addition to the above o-rings, o-rings for pilot valve and solenoid ass'y are included in the seal kit. For the detail of the pilot valve and solenoid ass'y seals, see the Catalogue No. P ub. EC-1302. 40 41 40 Section Z-Z Section WW CAUTION When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual. List of Seal Kits Model Num bers EFBG-06-500-51 EFBG-06-500-C/H-51 ∗ ∗ Seal Kit Num bers KS-EFBG-06-500-51 KS-EFBG-06-500-C-51 Pilot Valve and Solenoid Ass'y Valve Model Num bers EFBG-06-500-C(-E)-51/5190 22 P ilot Valve Model Num bers EFBG-06-500-H(-E)-51/5190 EDG-01V-H-1-P NT11-5103 23 Solenoid Ass'y Model No. EDG-01V-C-1-P NT11-5103 E318-Y06M1-28-61 EFBG-06-500(-E)-51/5190 Note: The connector assem bly GDM-211-B-11 (Item 25) is not included in the solenoid assem bly . No.50 24 Safety Valve Model No. SB1094-2002 E Se rie s High Flow Se rie s Flow Control and Re lie f Valve s PROPORTIONAL EFBG-03/06 CONTROLS Interchangeability between Current and New Interchangeability betw een Current and New Design EFBG-03/06 series valves have changed model from 50 to 51 design in line with the model change of solenoid ass'y. Specifications and Characteristics No changes in specifications and characteristics between current and new design. Mounting Interchangeability There is an interchangeability in the mounting dimensions between current and new design, however, note that because of improvements made on the solenoids, the overall shapes have been changed as shown below. EFBG-03 Current : Design 50 New : Design 51 Manual Pressure Adj. Screw Manual Flow Adj. Screw Manual Pressure Adj. Screw Manual Flow Adj. Screw Air Vent Air Vent Air Vent 3 Places Air Vent 3 Places H EFBG-06 Current : Design 50 Manual Flow Adj. Screw Pressure Adj. Screw for Safety Valve New : Design 51 Manual Flow Adj. Screw Pressure Adj. Screw for Safety Valve Air Vent 3 Places Air Vent Air Vent Air Vent 3 Places Manual Pressure Adj. Screw Manual Pressure Adj. Screw No.51 Pub. EC-1304 E SERIES PROPORTIONAL DIRECTIONAL AND PROPORTIONAL FLOW CONTROL VALVES CONTROLS EDFHG-03/04/06 (3/8,1/2,3/4) Sub-plate Mounting General Information Up to 24.5 MPa (3550 PSI), 280 L/min (74.0 U.S.GPM) These valves are double-deck directional and flow control valves employing as their pilot the electro-hydraulic proportional pressure reducing valves with two proportional solenoids. The flow rate can be controlled by changing an input current to the solenoids and the direction of the flow can be controlled by providing the current to either solenoid of the two. By combining the valves with the power amplifiers specially designed for the valves, the speed control, acceleration, deceleration and directional control can be done with a single valve, which eventually makes the hydraulic circuits simple and contributes the cost of the hydraulic systems. a A B P T b Y X Hydraulic Fluids Fluid Types Any type of hydraulic fluid listed in the table below can be used. Petroleum base oils Synthetic Fluids Water Containing Fluids Use fluids equivalent to ISO VG 32 or VG 46. Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used, prefix "F-" to the model number because the special seals (fluororubber) are required to be used. Use water-glycol fluid. Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance. Recommended Fluid Viscosity and Temperature Use hydraulic fluids which satisfy the both recommended viscosity and oil temperatures given in the table below. Viscosity Temperature 20 - 400 mm2/s (98 - 1800 SSU) 0 - +60°C (32 - 140°F) Control of Contamination Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to breakdowns and shorten the life of the valve. Please maintain the degree of contamination within NAS 1638-Grade 11. Use 20 μ m or finer line filter. No.1 H E Series Directional and Flow Control Valves EDFHG-03/04/06 PROPORTIONAL CONTROLS Specifications / Model Number Designation Specifications Model No. Description EDFHG-03 EDFHG-04 Max. Operating Pressure 24.5 (3550) MPa (PSI) Rated Flow L /min (U.S.GPM) at Valve Pressure Difference: 1.0 MPa (145 PSI) Pilot Pressure 1 MPa (PSI) at Normal Pilot Flow L /min (U.S.GPM) at Transition Max. Tank Line Back Pressure MPa (PSI) Max. Drain Line Back Pressure MPa (PSI) Rated Current Coil Resistance Hysteresis Repeatability Approx. Mass kg (lbs.) EDFHG-06 100 (26.4) 140 (37.0) 1 (.26) 3 (.79) 1.5 - 16 (220 - 2320) 1 (.26) 4 (1.06) 16 (2320) 21 (3050) 3.0 (435) 800 mA 280 (74.0) 1 (.26) 6 (1.59) 21 (3050) 2 980 mA 10 Ω Less than 5% Less than 1% 11 (24.3) 1 900 mA 3 3 12 (26.5) 15 (33.1) 1. Take care to keep the difference between the pilot pressure and drain port back pressure consistently greater than 1.5 MPa (220 PSI). 2. To obtain stable performance, keep the drain port back pressure low and minimize its fluctuations. 3. The hysteresis and repeatability values indicated in the specifications for each control valve are determined under the following conditions: Hysteresis Value: Obtained when Yuken's applicable power amplifier is used. Repeatability Value: Obtained when Yuken's applicable power amplifier is used under the same conditions. Model Number Designation F- EDFHG -03 -100 Special Seals Series Number Valve Size Rated Flow L /min (U.S.GPM) F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) EDFHG: Proportional ElectroHydraulic Directional & Flow Control Valves (Sub-Plate Mtg.) 03 100 : 100 (26.4) 04 140 : 140 (37.0) 06 280 : 280 (74.0) -XY -E -31 ∗ Direction of Flow Pilot Connection Design Number Design Standards -3C2 Spool Type 1 31 3C2 3C40 E: External Pilot XY: Metre-in • Metre-out None : Internal Pilot 31 1. Spool type shown in the column is for the centre position. 2. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard Graphic Symbols External Pilot Type a No.2 31 A B P T b Y X Internal Pilot Type a A B P T b Y Refer to 2 E Series Directional and Flow Control Valves EDFHG-03/04/06 PROPORTIONAL CONTROLS Sub-plate / Instructions / Others Attachment Mounting Bolts Socket Head Cap Screw Model Numbers Japanese Standard "JIS" European Design Standard M6 × 35 Lg. M6 × 45 Lg. M10 × 50 Lg. M12 × 60 Lg. EDFHG-03 EDFHG-04 EDFHG-06 N. American Design Standard Qty. 1/4-20 UNC × 1-1/2 Lg. 1/4-20 UNC × 1-3/4 Lg. 3/8-16 UNC × 2 Lg. 1/2-13 UNC × 2-1/2 Lg. 4 2 4 6 Tightening Torque Nm (in. lbs.) 12 - 15 (106 - 133) 12 - 15 (106 - 133) 58 - 72 (513 - 637) 100 - 123 (885 - 1089) Sub-Plates Valve Model Numbers EDFHG-03 EDFHG-04 EDFHG-06 Japanese Standard "JIS" Approx. Sub-plate Thread Mass Model Numbers Size kg (lbs.) Rc 3/4 4.7 (10.4) DHGM-03Y-10 European Design Standard N. American Design Standard Approx. Sub-plate Thread Mass Model Numbers Size kg (lbs.) 4.7 (10.4) DHGM-03Y-1090 3/4 NPT DHGM-03Y-1080 3/4 BSP.F Approx. Mass kg (lbs.) 4.7 (10.4) DHGM-04-20 Rc 1/2 4.4 (9.7) DHGM-04-2080 1/2 BSP.F 4.4 (9.7) DHGM-04-2090 1/2 NPT 4.4 (9.7) DHGM-04X-20 DHGM-06-50 Rc 3/4 Rc 3/4 4.1 (9.0) 7.4 (16.3) DHGM-04X-2080 DHGM-06-5080 3/4 BSP.F 3/4 BSP.F 4.1 (9.0) 8.5 (18.7) DHGM-04X-2090 DHGM-06-5090 3/4 NPT 3/4 NPT 4.1 (9.0) 7.4 (16.3) DHGM-06X-50 Rc 1 7.4 (16.3) DHGM-06X-5080 1 BSP.F 8.5 (18.7) DHGM-06X-5090 1 NPT 7.4 (16.3) Sub-plate Model Numbers Thread Size Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. Applicable Power Amplifiers For stable performance, it is recommended that Yuken's applicable power amplifiers be used (for details see the Catalogue No. Pub. EC-1305). Model Numbers: SK1091-D24-10 Instructions Mounting Position Be sure to mount the Directional and Flow Control Valve so that the air vents come upside. [Bad example] [Good example] Air Vent SOL b SOL a SOL a Air Vent Air Vent SOL b Air Bleeding To ensure stable control, bleed the air form solenoid completely and fill its icon core with oil. For this purpose, it is recommended to provide the drain line with a check valve having a cracking pressure of about 0.04 MPa (5.8 PSI). Bleeding can be done by slowly loosening an air vent. There are three air vents. Chose one that appears most helpful (see the figure below). In addition, be sure to extend the end of the drain line into the oil. Air Vent Solenoid Manual Adjustment In the event of an electric fault or emergency, a manual shift can be made by screwing in the manual adjustment screw. Take care, however, that this manual shift has no flows adjusting function. For this operation, set the pilot pressure (or P-port pressure on an internal-pilot model) below 7 MPa (1020 PSI). After operation, be sure to return the manual adjust-ment screw completely to the original position (see the figure right). Air Vent 3 Places Manual Adj. Screw 10 Ω Series Solenoid No.3 H E Series Directional and Flow Control Valves EDFHG-03/04 PROPORTIONAL CONTROLS Installation Drawing Mounting Surface: Main port ... Conform to ISO 4401-AC-05-4-A. Pilot/drain ports ... Conform to ISO. EDFHG-03-100-3C∗-XY-∗-31/3190 Cylinder Port "B" Pressure Port "P" Cylinder Port "A" Pilot Drain Port "Y" Pilot Pressure Port "X" 285.8 (11.25) 114.9 (4.52) 46 (1.81) 70 (2.76) 54 (2.13) 12 (.47) Connector The direction can be altered to every 90 degree angles. Connector The direction can be altered to every 90 degree angles. 7(.28) Dia. Through 11(.43) Dia. Spotface 4 Places Tank Port "T" 37.6 39 (1.48)(1.54) 93.6 (3.68) Air Vent 3(.12) Hex. Soc. 3 Places (Both Ends) SOL a SOL b Manual Adjustment Screw 3(.12) Hex.Soc. (Both Ends) Mounting Surface (O-Rings Furnished) DIMENSIONS IN MILLIMETRES (INCHES) 79 (3.11) 212 (8.35) Mounting surface: Conform to ISO4401-AD-07-4-A. Pressure Port "P" 285.8 (11.25) 101.6 (4.00) 34(1.34) 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places 91.3 (3.59) Connector 48 (1.89) Air Vent 3(.12) Hex. Soc. 3 Places (Both Ends) 3(.12) Dia. Two Locating Pins No.4 4 (.16) 34 (1.34) 35 (1.38) 116 (4.57) 185.5 (7.30) 57.5 (2.26) 27.5 (1.08) Cylinder Port "A" 50 Cable Departure (1.97) Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) 7(.28) Dia. Through 11(.43) Dia. Spotface Conductor Area 2 Places . . . Not Exceeding 1.5 mm2 65.6 (.002 sq. in.) (2.58) 1.5 (.06) 69.8 (2.75) Position of cable departure can be changed. For details, refer to above EDFHG-03. Pilot Pressure Port "X" Pilot Drain Port "Y" Cylinder Port "B" 65.6 (2.58) SOL a 39 (1.54) SOL b Manual Adjustment Screw 3(.12) Hex.Soc. (Both Ends) Mounting Surface (O-Rings Furnished) 204 (8.03) 50.4 (1.98) 91 (3.58) Tank Port "T" 72.9 (2.87) EDFHG-04-140-3C∗-XY-∗-31/3190 9.1 (.36) 110 57.5 (4.33) (2.26) 179.5 (7.07) 27.5 (1.08) 26(1.02) 48 (1.89) Cable Departure Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.002 sq. in.) 27(1.06) Of the two tank ports "T", the tank port in the left side is normally used in our standard sub-plate, though, either side of the tank port "T" can be used without problem. E Series Directional and Flow Control Valves EDFHG-06 PROPORTIONAL CONTROLS Installation Drawing / Others EDFHG-06-280-3C∗-XY-∗-31/3190 Mounting surface: Conform to ISO4401-AE-08-4-A. Pressure Port "P" Pilot Drain Port "Y" 285.8 (11.25) 65.4 (2.57) 130.2 (5.13) 53.2 (2.09) Pilot Pressure Port "X" Connector 48 (1.89) 77 (3.03) Cylinder Port "A" Cable Departure Cylinder Port "B" Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) Conductor Area 39 65.6 65.6 . . . Not Exceeding 1.5 mm2 (2.58) (1.54) (2.58) (.002 sq. in.) Air Vent 3(.12) Hex. Soc. 3 Places (Both Ends) 6(.24) Dia. Two Locating Pins 206.5 (8.13) SOL a 13.5(.53) Dia. Through 20(.79) Dia. Spotface 6 Places SOL b Manual Adjustment Screw 3(.12) Hex.Soc. (Both Ends) 6 (.24) 137 (5.39) 41 (1.61) 57.5 (2.26) 27.5 (1.08) 13 (.51) 92.1 (3.63) Tank Port "T" 118 (4.65) Position of cable departure can be changed. For details, refer to EDFHG-03 valve on page 4. 50.3 (1.98) H Mounting Surface (O-Rings Furnished) 255 (10.04) DIMENSIONS IN MILLIMETRES (INCHES) Interchangeability between Current and New Design Specifications and Characteristics No changes in specifications and characteristics between current and new design. Mounting Interchangeability The mounting surface are interchangeable. Note that because of improvements made on the solenoids, the overall shapes and dimensions have been changed as shown below. Current: Design 30 New: Design 31 Air Vent Manual Adjustment Screw Manual Adjustment Screw SOL a SOL b Air Vent 3 Places No.5 E Series Sub-Plate for Directional and Flow Control Valves PROPORTIONAL CONTROLS Installation Drawing Sub-Plates DHGM-03Y-10/1080/1090 Sub-plate Model Numbers DHGM-03Y-10 120 (4.72) Rc 3/4 Rc 1/4 DHGM-03Y-1080 3/4 BSP.F 1/4 BSP.F DHGM-03Y-1090 3/4 NPT 1/4 NPT 43(1.69) 16.7(.66) 1/4-20 UNC 15(.59) 80 (3.15) 45 (1.77) 10 (.39) 42(1.65) 25(.98) 3.2 (.13) 12 (.47) 19 (.75) 11 (.43) P 70 (2.76) 6.4(.25) 21.5(.85) 32.5(1.28) 27(1.06) 8(.31) 13(.51) 50 (1.97) 11(.43) Dia. 4 Places 90 (3.54) 46 (1.81) 110 (4.33) 19 (.75) 10 (.39) 22(.87) 25 (.98) M6 62 (2.44) 54 (2.13) 37.3(1.47) "D" Thd. Used only on external pilot type valves. To be plugged on internal pilot type valves. F mm (in.) 47 (1.85) 76 (2.99) 18 (.71) 90 (3.54) "E" Thd. "D" Thd. 16(.63) 15 (.59) "C" Thd. T B A 6.2(.24) Dia. "C" Thd. 4 Places 6.2(.24) Dia. 19 (.75) 92 (3.62) "D" Thd. "E" Thd. "F" Deep 4 Places DIMENSIONS IN MILLIMETRES (INCHES) 04 DHGM- 04X-20/2080/2090 Sub-plate "C" Thd. "D" Thd. "E" Thd. "F" Thd. Model Numbers DHGM-04-20 Rc 1/2 Rc 1/4 Rc 3/4 DHGM-04X-20 M10 M6 DHGM-04-2080 1/2 BSP.F 1/4 BSP.F DHGM-04X-2080 3/4 BSP.F DHGM-04-2090 1/2 NPT 1/4 NPT 3/8-16 UNC 1/4-20 UNC DHGM-04X-2090 3/4 NPT 76.7 (3.02) 50 (1.97) "E" Thd. 17(.67) Deep 4 Places A 10.1 (.40) 90 (3.54) T P X B Y 57.1 (2.25) 16 (.63) 1.6(.06) 18.3(.72) 14.2 (.56) 55.6 (2.19) 69.8 (2.75) 13.1 (.52) 71.4 (2.81) 96 (3.78) 12 (.47) 34(1.34) 120 (4.72) 36 (1.42) 125 (4.92) 20 (.79) 19 (.75) Refer to 90 (3.54) 46 (1.81) X Y P T B "C" Thd. 4 Places 76 (2.99) 101.6 (4.00) 33(1.30) 32.2(1.27) 29 (1.14) 166 (6.54) 65 (2.56) 12(.47) 21.5(.85) 190 (7.48) A 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places 3.6(.14) Dia. 5(.20) Deep 2 Places 65.8 (2.59) 14.2 (.56) 88.1 (3.47) 130 (5.12) 6(.24) Dia. 2 Places 17.5(.69) Dia. 4 Places "F" Thd. 12(.47) Deep 2 Places "D" Thd. 2 Places 58 (2.28) 102 (4.02) 137.5 (5.41) Used only on external pilot type valves. To be plugged on internal pilot type valves. No.6 E Series Sub-Plate for Directional and Flow Control Valves PROPORTIONAL CONTROLS Installation Drawing Sub-Plates 06 DHGM- 06X-50/5090 204 (8.03) 12 (.47) 180 (7.09) 25 (.98) 130.2 (5.13) 112.7 (4.44) Sub-plate Model Numbers "C" Thd. DHGM-06-50 DHGM-06X-50 DHGM-06-5090 DHGM-06X-5090 Rc 3/4 Rc 1 3/4 NPT 1 NPT "D" Thd. "E" Thd. F mm (in.) Rc 1/4 M12 24 (.94) 1/4 NPT 1/2-13 UNC 26 (1.02) 11(.43) Dia. "D" Thd. (From Rear) 4 Places 94.5 (3.72) 77 (3.03) "E" Thd. "F" Deep 6 Places 53.2 (2.09) 29.4(1.16) 17.5(.69) 19.1(.75) A Y B 17.5 (.69) 100.8 (3.97) 7(.28) Dia. 8(.31) Deep 2 Places 12.5 (.49) 34(1.34) 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places 29.5 (1.16) Used only on external pilot type valves. To be plugged on internal pilot type valves. 73.1 (2.88) X 46.1 (1.81) TP V 96.9 (3.81) Not used (plug is not required) 5.6(.22) 74.6 (2.94) 92.1 (3.63) 12 (.47) 116 (4.57) Not used (plug is not required) 35(1.38) 50 (1.97) 23(.91) Dia. "C" Thd. (From Rear) 4 Places 126.2 (4.97) 156 (6.14) DIMENSIONS IN MILLIMETRES (INCHES) 06 DHGM- 06X-5080 D 12.5 (.49) 156 (6.14) 11(.43) Dia. 4 Places "C" Thd. DHGM-06-5080 3/4 BSP.F DHGM-06X-5080 1 BSP.F D E 151.2 (5.95) 137.7 (5.42) F 102 (4.02) Dimensions H 54.4 (2.14) 155.2 (6.11) 106 (4.17) 50 (1.97) 148 (5.83) P Y B "C" Thd. 4 Places 24.5(.96) Dia. 4 Places Sub-plate Model Numbers W T A mm (Inches) J 30.6 (1.20) 25 (.98) 55 (2.17) 83.5 (3.29) W Not used (plug is not required) J X N L K 28 (1.10) X H 35 (1.38) PY A B F Not used (plug is not required) 82 (3.23) T 50 (1.97) 26.4 (1.04) 12 (.47) 8.9 (.35) V E 1/4 BSP.F Thd. 4 Places 11.9 (.47) 116 (4.57) 12 (.47) 25 (.98) 134 (5.28) 110 (4.33) 92.1 (3.63) M12 Thd. 24(.94) Deep 6 Places 204 (8.03) 180 (7.09) 130.2 (5.13) Used only on external pilot type valves. To be plugged on internal pilot type valves. K 125.8 (4.95) L 78.2 (3.08) N 42.5 (1.67) 130 (5.12) 74 (2.91) 32 (1.26) For other dimensions, refer to "DHGM-06∗-50/5090" above. No.7 H E Series Directional and Flow Control Valves EDFHG-03/04/06 PROPORTIONAL CONTROLS Typical Performance Characteristics Input Current vs. Flow Valve Pressure Difference vs. Flow Viscosity : 30 mm2 /s (141 SSU) Valve Pres. Difference : P → A (B), B (A) T→ 1 MPa (145 PSI) Viscosity : 30 mm2 /s (141 SSU) EDFHG-03 3500 PSI 1000 2000 3000 U.S.GPM 35 A B 0 140 U.S.GPM 120 30 AB 80 PT PT 25 20 60 15 40 10 20 5 Flow Rate AB Flow Rate 100 0 Flow Rate L /min 700 mA 80 30 PT 20 40 Valve Pres. Diff. MPa 24.5 24 16 8 0 10 600 mA 8 10 24 24.5 MPa 40 Valve Pres. Diff. 20 80 0 600 mA 0 1000 800 600 400 200 0 200 400 600 800 1000 Input Current mA 750 mA L /min 120 AB 700 mA 30 750 mA 35 PT U.S.GPM 3000 2000 1000 PSI 3500 16 0 Flow Rate EDFHG-03 120 L /min 140 0 EDFHG-04 3500 PSI 1000 2000 3000 U.S.GPM 70 A B 0 280 240 Flow Rate 160 40 140 AB PT PT 80 20 60 40 40 80 20 700 mA 0 24 24.5 Valve Pres. Diff. MPa 80 700 mA 20 10 20 0 160 24.5 24 0 40 1000 800 600 400 200 0 200 400 600 800 1000 Input Current mA AB 8 160 0 800 mA 900 mA 60 60 P T 800 mA Valve Pres. Diff. MPa 16 8 30 100 Flow Rate Flow Rate 120 AB 900 mA L /min U.S.GPM 240 P T 70 U.S.GPM 280 3000 2000 1000 PSI 3500 16 0 Flow Rate EDFHG-04 L /min L /min 0 EDFHG-06 3500 PSI 1000 2000 3000 U.S.GPM 100 A B 900 mA 0 300 400 L /min U.S.GPM 80 800 mA 70 Flow Rate 200 AB AB 60 PT PT 50 40 150 30 Flow Rate 250 0 Valve Pres. Diff. MPa 24.5 24 16 8 50 0 1000 800 600 400 200 0 200 400 600 800 1000 Input Current mA 20 10 40 0 60 AB 40 100 0 100 200 8 24 24.5 Valve Pres. Diff. MPa 300 L /min 80 800 mA 900 mA 3000 2000 1000 PSI 3500 No.8 700 mA 20 600 mA 700 mA P T 100 U.S.GPM 80 P T 60 200 600 mA 100 20 300 Flow Rate EDFHG-06 Flow Rate L /min 400 0 16 0 E Series Directional and Flow Control Valves EDFHG-03/04/06 PROPORTIONAL CONTROLS Typical Performance Characteristics Frequency Response Step Response These characteristics have been obtained by measuring on each valve. Therefore, they may vary according to a hydraulic circuit to be used. 0 -10 -20 -30 0.2 Frequency (Hz) 0.4 0.7 1 2 4 7 10 20 40 Viscosity : 30 mm2 /s(141 SSU) Supply Pressure : 15.7 MPa(2275 PSI) Gain Phase U.S.GPM L/min 140 35 120 30 Flow Rate 0 - 20 - 40 - 60 - 80 -100 -120 -140 -160 -180 Gain (dB) Phase (deg.) EDFHG-03 Model Number : EDFHG-03-100-3C2-E-31 Viscosity : 30 mm2 /s(141 SSU) Pilot Pressure : 15.7 MPa(2275 PSI) Travel of Spool : ±10% of Maximum Stroke EDFHG-03 100 20 80 0.1 s 60 10 40 Step Signal 0 -10 -20 -30 Frequency (Hz) 0.2 0.4 0.7 1 2 4 7 10 20 Time 40 U.S.GPM L/min Gain 45 175 40 150 Phase Model Number : EDFHG-04-140-3C2-E-31 Viscosity : 30 mm2 /s(141 SSU) Pilot Pressure : 15.7 MPa(2275 PSI) Travel of Spool : ±10% of Maximum Stroke 30 100 20 50 Frequency (Hz) 0.2 0.4 0.7 1 2 4 Time 7 10 Gain Phase 20 40 U.S.GPM L/min 400 100 350 80 EDFHG-06 300 250 60 200 40 Model Number : EDFHG-06-280-3C2-E-31 Viscosity : 30 mm2 /s(141 SSU) Pilot Pressure : 15.7 MPa(2275 PSI) Travel of Spool : ±10% of Maximum Stroke H Step Signal 10 Flow Rate Gain (dB) Phase (deg.) 0 -10 -20 -30 0.1 s 75 EDFHG-06 0 - 20 - 40 - 60 - 80 -100 -120 -140 -160 -180 EDFHG-04 125 Flow Rate 0 - 20 - 40 - 60 - 80 -100 -120 -140 -160 -180 Gain (dB) Phase (deg.) EDFHG-04 0.1 s 150 100 Step Signal 20 Time No.9 E Series Directional and Flow Control Valves EDFHG-03/04/06 PROPORTIONAL CONTROLS Spare Parts List EDFHG-03-100-3C∗ -XY-∗ -31/3190 EDFHG-04-140-3C∗ -XY-∗ -31/3190 EDFHG-06-280-3C∗ -XY-∗ -31/3190 15 16 Removed for internal pilot models 8 17 14 6 21 26 18 20 25 7 19 24 29 22 23 28 27 Y X T A P B Section X-X T 16 X 10 4 11 5 9 3 12 15 Y 1 13 2 Section Y-Y List of Seals & Solenoid Ass'y Item Name of Parts 6 11 12 13 14 25 26 Solenoid Ass'y O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring EDFHG-03 EDFHG-04 EDFHG-06 Qty. Part Numbers Qty. Part Numbers Qty. Part Numbers E318-Y06M1-28-61 2 E318-Y06M1-28-61 2 E318-Y06M1-28-61 2 2 SO-NB-P28 2 SO-NB-P34 2 SO-NB-P40 4 SO-NB-A014 5 SO-NB-P22 4 SO-NB-P30 2 SO-NB-P9 2 SO-NB-P9 2 SO-NB-P14 2 SO-NB-P9 6 SO-NB-P9 2 SO-NB-P10 SO-NB-P9 4 SO-NB-P9 4 SO-NB-P9 4 SO-NB-P4 2 SO-NB-P4 2 SO-NB-P4 2 Note: The GDM-211-B-11 connector assembly is not included in the solenoid assembly. When ordering seals, please specify the seal kit number from the table below. In addition to the above o-rings, orings for solenoid ass'y are included in the seal kit. For the detail of the solenoid ass'y o-rings, see the Catalogue No. Pub. EC-1302. List of Seal Kits Model Numbers EDFHG-03 EDFHG-04 EDFHG-06 No.10 Seal Kit Numbers KS-EDFHG-03-31 KS-EDFHG-04-31 KS-EDFHG-06-31 CAUTION When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual. Pub. EC-1305 POWER AMPLIFIERS / SETTING ADJUSTERS FOR PROPORTIONAL ELECTROHYDRAULIC CONTROL VALVES PROPORTIONAL CONTROLS Pow er Amplifiers These are power amplifiers to be used exclusively to operate the electro-hydraulic proportional valves. Various type and models on available for a variety of applications. Ty pe Model Num bers ∗ AME-D-10- -20 ∗ AME-D-S- -32 Applicable to Control Valve Function P age P ressure and Flow Control (For 10 Ω Sol.) By giving the com m and of DC voltage (0-10 V) to the am plifier, current in proportion to that voltage will flow into the solenoid of the control valve in order to control pressure or flow rate. An external setting unit which m akes the com m and voltage of 0-10 V and a DC power supply (or a function generator) are necessary , but if a variable resistor for external setting is only one, the internal power supply for am plifier can be used. 3 Flow Control (For 40 Ω Sol.) DC Input ∗ AME-D2-H1- -12 AME-D2-1010- -10 P ressure and Flow Control (For 10 Ω-10 Ω Sol.) ∗∗ P ressure and Flow Control (For 10 Ω Sol.) ∗ Flow Control (For 40 Ω Sol.) ∗ SK1022- - -11 DC Input-Feedback AME-DF-S- -22 Slow Up-Down P ressure and Flow Control (For 40 Ω-10 Ω Sol.) ∗ AME-T-S- -22 SK1015-11 AMN-D-10 Flow Control (For 40 Ω Sol.) P ressure and Flow Control (For 10 Ω Sol.) DC Input For DC P ower 24 V DC SK1091-D24-10 Directional and Flow Control 9 14 Variable Resistor 1kΩ Amplifier Valve Basically , this is a DC input ty pe with a feedback operating unit. This is for high-accuracy control and used to feedback the pressure or flow rate converted to electric signals. A slow up-down signal generator and the functions of a DC input ty pe are incorporated. This is used to control the pressure or flow rate by slow up-down pattern and the com m and signals are given by relay contacts, lim it switches, tim er contacts, etc. An am plifier which is operated by a battery power supply (24V). By giving the com m and of DC voltage to the am plifier, current in proportion to that voltage will flow in the solenoid of the control valve in order to control pressure or flow rate. An external setting unit which m akes the com m and voltage and a DC power supply (or a function generator) are necessary , but if a variable resistor for external setting is only one, the internal power supply for am plifier can be used. Variable Resistor 14 3 9 9 3 7 18 Amplifier Valve SK1015 am plifier can be used in autom obile construction m achine. No.1 H POWER AMPLIFIERS / SETTING ADJUSTERS FOR PROPORTIONAL ELECTROHYDRAULIC CONTROL VALVES PROPORTIONAL CONTROLS Setting Adjusters The setting adjuster supplies the command signal voltage to the power amplifier. Since the setting adjuster is closely related to actual machine operating procedure, the user generally provides this device. Yuken makes the following standard setting adjusters for general use and designs and manufactures special setting adjusters to order: Ty pe Model Num bers Function P age MC-01 This is the sim plest setting adj uster, consisting of a trim m er (1 kΩ ) and a dial. 18 MC-02 Consisting of a centre-tapped trim m er (1 kΩ -1 k Ω ) and a dial, this setting adj uster is ideal for a servo sy stem . 18 Manually Operated Setting Adj uster ∗ 6-point Setting Adj uster AMC-V6-S- -10 Six trim m ers are incorporated, so it is possible to set six points. 19 Multifunction Slope Controller AMC-T-20 This m ultifunction slope controller generates any desired 2-channel analog voltage pattern outputs. It can also be used with slope-proportional and tim eproportional sy stem s. 20 Instructions for Pow er Amplifiers The power amplifiers should be kept away from hot and humid conditions which may deteriorate some components of the power amplifiers. They also should be installed in the clean and dry place where the vibration is minimal. Please avoid to install the power amplifiers in the complete enclosure or get them enclosed totally as they need to radiate the heat from semiconductors or ICs inside. Please use shielded wires for input signal transmission to prevent the amplifiers from any interference such as noise from outside. No.2 Power Amplifiers For 10 Ω Series Control Valves PROPORTIONAL CONTROLS Specifications / Others These power amplifiers are used to drive the 10 Ω series proportional electro-hydraulic pressure and flow control valves. Model Number Designation AM E -D -10 -100 -20 Series Num ber Ty pe of Function Coil Resistance of Valve P ower Supply Design Num ber AME D : DC Input Ty pe 10: 10 Ω 100 : 100 V AC 200 : 200 V AC 20 Applicable to Valve SK1022 -A -100 Series Num ber Ty pe of Function SK1022 : DC Input-Feedback Ty pe A : P olarity of Feedback Voltage...(-) B : P olarity of Feedback Voltage...(+) -11 Design Num ber P ower Supply 100: 100 V AC 11 200: 200/220 V AC SK1015 : DC Input Ty pe for DC P ower Supply 11 Nam e of Valve Model Num bers ∗ P ilot Relief Valves EDG-01 Relief Valves EBG-03 EBG-06 EBG-10 Reducing and Relieving Valves ERBG-06 ERBG-10 10 Ω Series Flow Control Valves EFG - 03 EFCG 06 10 Ω-10 Ω Series High Flow Series Flow Control and Relief Valves EFBG-03 EFBG-06 EFBG-10 H Use with 24 V DC since this is for a battery power supply . Specifications Model No. ∗ ∗ ∗ AME-D-10- -20 SK1022-A- -11 SK1022-B- -11 SK1015-11 DC Input Ty pe DC Input Feedback Ty pe DC Input Feedback Ty pe DC Input Ty pe Max. Output Current 1 A (10 Ω Solenoid) 1 A (10 Ω Solenoid) 1 A (10 Ω Solenoid) 0.9 A (10 Ω Solenoid) Max. Input Voltage + 10 V DC + 10 V DC + 10 V DC + 10 V DC 0 to +10V 50 k Ω 50 k Ω Description Ty pe of Fuction 10 k Ω 0 to -10V 50 k Ω Max. Gain 1A /5V 1 A / 0.5 V 1 A / 0.5 V 0.9 A / 5 V Dither Variable Fix Fix Fix 0.2 m A /°C 0.2 m A /°C 0.2 m A /°C 1 m A /°C Feedback Voltage Input Im pedance Tem perature Drift (Max.) P ower Supply P ower Input (Max.) Am bient Tem perature External Setting Resistance Approx. Mass 100 V AC, 200 V AC (50/60 Hz) 55 VA 100 V AC, 200/220 V AC ±10% (50/60 Hz) 22-30 V DC 45 VA 45 VA 25 VA 0-50°C (32-122°F) 1kΩ 0-50°C (32-122°F) 1kΩ 0-50°C (32-122°F) 1kΩ 0-50°C (32-122°F) 10 k Ω 2.1 kg (4.6 lbs.) 4.5 kg (9.9 lbs.) 4.5 kg (9.9 lbs.) 0.4 kg (.88 lbs.) Serviceable Range; 100 V AC can be used from 90 to 132 V AC, 200 V AC can be used from 180 to 264 V AC. Instructions Power supply for the setting adjuster can be provided from this power amplifier, but for only one. However, please use the variable resistor or potentiometre of which impedance is 1 k Ω (in case of model SK1015, use 10 k Ω ) for the setting adjuster. No.3 Power Amplifiers For 10 Ω Series Control Valves PROPORTIONAL CONTROLS Installation Drawing AME-D-10-∗ -20 T erm inal Board Term inal Num ber [Exam ple Diagram ] 1 2 3 4 5 Setting Adjuster MC-01 220 Ω +12V 6 DITHER MAX 1 1 kΩ 7 MIN 2 6 SOL 7 8 9 10 11 12 8 10 11 12 Power Supply Ammeter (Output Current) Max. Adjuster Nam e Input Signal Input Signal IN COM Input Signal Internal P ower Supply (10 V at 1 k Ω) COM +12 V Output to Valve Solenoid SOL G Ground P ower Supply 100/200 V AC Terminal Board (Refer to table above) 1 POWER AMP 2 199(7.83) MIN 189(7.44) MAX Power Fuse Zero Adjuster IN CO M CO M 12V Supply Switch F S OL DITHER POWER 4.5(.18) Dia. Through 4 Places 1 2 3 4 5 6 G 7 AC 8 9 10 11 12 178(7.01) CURRENT MONITOR Dither Adjuster Indicator Lamp 70 (2.76) 80 (3.15) 25 (.98) 170 (6.69) 185.5 (7.30) 76 (2.99) 1. Adj ustm ent of upper lim it of usable range 2. Adj ustm ent of lower lim it of usable range DIMENSIONS IN MILLIMETRES (INCHES) No.4 Power Amplifiers For 10 Ω Series Control Valves PROPORTIONAL CONTROLS Installation Drawing SK1022-A B -∗ -11 T erm inal Board [ Exam ple Diagram ] Setting Adjuster MC-01 470Ω 10 15V REF 1 DIT HER GAIN 2 1 kΩ SOL 8 11 3 F.B NULL Term inal Num ber 1 2 3 4 5 6 7 8 9 Nam e 9 Pressure Sensor 12 13 14 11 12 13 14 Power Supply REF COM F.B COM Output to Valve Solenoid SOL P ower Supply for Setting Adj uster (10 V at 1 kΩ) 10 4 Input Signal Input Signal Feedback Signal Feedback Signal P ower Supply 100 V AC, 200V AC : 13, 14 220 V AC : 12, 14 Terminal Board (Refer to table above) N U LL GAIN Feedback 3 Adjuster Gain Adjuster 8 REF 9 COM 10 F.B 11COM 12 13 14 SOL 1 Power Fuse 100 V AC : 2A 200/220 V AC : 1A Indicator Lamp POW ER +15V G AC F1 1 2 3 4 5 6 7 178 (7.01) R EF C OM FB 199(7.83) Supply Switch Check Terminal 3 Places 4 189(7.44) Zero 2 Adjuster G Ground Ammeter (Output Current) Reference Adjuster +15V Output Fuse (2A) F2 4.5(.18) Dia. Through 4 Places 105(4.13) 125(4.92) 1. Adj ustm ent of 2. Adj ustm ent of 3. Adj ustm ent of 4. Adj ustm ent of H 120 (4.72) 240(9.45) 22 (.87) 260(10.24) upper lim it of usable range lower lim it of usable range feedback voltage ratio input voltage ratio DIMENSIONS IN MILLIMETRES (INCHES) SK1015-11 Blue + 10 kΩ Black White Blue Black 24 V DC 100(3.94) 1 2 3 4 5 6 7 NULL GAIN Red SOL 4(.16) Dia. Through 4 Places Zero Adjuster 45 (1.77) 3 (.12) 75(2.95) 85(3.35) Setting Adjuster Yellow 1 kΩ 120(4.72) Lead Wire Approx. 200 (7.87) [ Exam ple Diagram ] 2 Gain Adjuster 1 Lead Wire Detail 1 2 3 4 5 6 7 W hite........P lus of 24 V DC Black........Zero of 24 V DC Blue.......... Blue.......... Output to Valve Solenoid Yellow......15 V P ower Supply for Setting Adj uster (10 V at 10 kΩ) Red...........Input Signal Black........Zero of Input Signal 1. Adj ustm ent of upper lim it of usable range 2. Adj ustm ent of lower lim it of usable range No.5 Power Amplifiers For 10 Ω Series Control Valves PROPORTIONAL CONTROLS Specifications / Others Compact power amplifiers for 10 Ω proportional solenoids. The power supply is 24 V DC. It uses a new circuitry to be slow to heat. Model Number Designation AM N -D -10 Series Num ber Ty pe of Function Design Num ber AMN D : DC Input Ty pe 10 Specifications Applicable to Valve Model No. Nam e of Valve AMN-D-10 Description Ty pe of Function DC Input Ty pe 1 A (10 Ω Solenoid) + 10 V DC Max. Output Current P ower Input (Max.) 10 k Ω Input Im pedance Max. Gain 1A /5V Dither Tem perature Drift (Max.) Variable 0.2 m A /°C P ower Supply 24 V DC (20 - 30 V DC) Max. Input P ower 25 W Am bient Tem perature External Setting Resistance Model Num bers ∗ P ilot Relief Valves EDG-01 Relief Valves EBG-03 EBG-06 EBG-10 Reducing and Relieving Valves ERBG-06 ERBG-10 10 Ω Series Flow Control Valves EFG - 03 EFCG 06 10 Ω-10 Ω Series High Flow Series Flow Control and Relief Valves EFBG-03 EFBG-06 EFBG-10 0 - 50°C (32 - 122°F) 1 kΩ Approx. Mass 0.2 kg (.44 lbs.) AMN-D-10 DIMENSIONS IN MILLIMETRES (INCHES) [Exam ple Diagram ] Setting Adjuster +12V MIN 3.5(.14) Dia. Through 2 Places 5 SPAN 6 7 SOL 8 1 kΩ MIN D ITH ER 3 1 2 SPAN Zero Adjuster Power Supply Span Adjuster POW ER 90(3.54) 4 100(3.94) MC-01 T erm inal Board Term inal Num ber 1 2 3 4 5 6 7 8 No.6 1 2 Nam e P ower Supply P ower Supply Ground Internal P ower Supply Input Signal Input Signal Output to Valve Solenoid +24 V 0V G +12 V IN COM SOL 3 4 5 6 7 8 Terminal Board (Refer to table on the left.) 2.5 (.10) 30 (1.18) 50 (1.97) 60 (2.36) Indicator Lamp Power Amplifiers For 40 Ω Series Control Valves Specifications / Others PROPORTIONAL CONTROLS These power amplifiers are used to drive the 40 Ω series proportional electro-hydraulic flow control valves. Model Number Designation AM E Series Num ber -D -S -100 -32 Ty pe of Function Ty pe of Mounting P ower Supply Design Num ber S : P anel Mounting Ty pe 100: 100 V AC 200: 200/220 V AC D : DC Input Ty pe AME DF : DC Input Feedback Ty pe 32 T : Slow Up Down Ty pe 22 22 Applicable to Valve Nam e of Valve Model Num bers 40 Ω Series Flow Control Valve EFG -02/03/06/10 EFCG 40 Ω-10 Ω Series Flow Control and Relief Valve EFBG-03/06/10 H Specifications Model No. Description Ty pe of Function ∗ ∗ AME-D-S- -32 AME-DF-S- -22 ∗ AME-T-S- -22 DC Input Ty pe DC Input Feedback Ty pe Slow Up Down Ty pe Max. Output Current 0.8 A (40 Ω Solenoid) 0.8 A (40 Ω Solenoid) 0.8 A (40 Ω Solenoid) Max. Input Voltage + 10 V DC + 10 V DC 10 k Ω 0 to -10 V 50 k Ω Max. Gain 0.8 A / 5 V 0.8 A / 5 V Dither Tem perature Drift (Max.) Fix 0.2 m A /°C Fix 0.2 m A /°C 90 VA 100 V AC, 200/220 V AC ±10% (50/60 Hz) 90 VA 0-50°C (32-122°F) 1 kΩ 0-50°C (32-122°F) 1 kΩ 0-50°C (32-122°F) 4.5 kg (9.9 lbs.) 4.5 kg (9.9 lbs.) 4.5 kg (9.9 lbs.) Feedback Voltage Input Im pedance Slow Up Down Range 0.05 to 1 s /100 m A P ower Supply P ower Input (Max.) Am bient Tem perature External Setting Resistance Approx. Mass Fix 0.2 m A /°C 90 VA Instructions When DC input type (AME-D-S) or DC input-feedback type (AME-DF-S) power amplifier is used, power supply for the setting adjuster can be provided from this power amplifier, but for only one. However, please use the variable resistor or potentiometre of which impedance is 1 k Ω for the setting adjuster. No.7 Power Amplifiers For 40 Ω Series Control Valves PROPORTIONAL CONTROLS Installation Drawing AME-D-S-∗ -32 T erm inal Board Term inal Num ber [Exam ple Diagram ] Setting Adjuster MC-01 10 470 Ω Input Signal Input Signal 10 P ower Supply for Setting Adj uster (10 V at 1 k Ω) +15 V 11 12 13 14 Ground 15V DITHER 1 kΩ 8 NULL 2 SOL 9 11 12 13 14 Power Supply IN COM 1 2 3 4 5 6 7 8 9 GAIN 1 Nam e SOL Output to Valve Solenoid G P ower Supply 100 V AC, 200 V AC: 13, 14 220 V AC: 12, 14 Ammeter (Output Current) 2 NULL GAIN Supply Switch 4.5(.18) Dia. Through 4 Places 1 199(7.83) Gain Adjuster 189(7.44) Zero Adjuster X POWER Indicator Lamp 105 (4.13) 125 (4.92) 240 (9.45) 260 (10.24) 22 (.87) Terminal Board (Refer to table above) 8 IN 9 COM 10 11 12 13 14 SOL DIMENSIONS IN MILLIMETRES (INCHES) +15V G Power Fuse 100 V AC: 3 A 200/220 V AC: 1.5 A AC F1 1 2 3 4 5 6 7 F2 120 (4.72) View Arrow X No.8 178(7.01) 1. Adj ustm ent of upper lim it of usable range 2. Adj ustm ent of lower lim it of usable range Output Fuse (1.5 A) Power Amplifiers For 40 Ω Series Control Valves PROPORTIONAL CONTROLS Installation Drawing AME-DF-S-∗ -22 T erm inal Board Term inal Num ber [Exam ple Diagram ] Setting Adjuster MC-01 10 470 Ω 15V REF DITHER 1 GAIN 2 1 kΩ 3 SOL 8 11 F.B NULL 9 4 Sensor 12 13 14 Power Supply Nam e IN COM F.B COM 1 2 3 4 5 6 7 8 9 Input Signal Input Signal Feedback Signal Feedback Signal 10 P ower Supply for Setting Adj uster (10 V at 1 k Ω ) +15 V 11 12 13 14 Ground Output to Valve Solenoid SOL G P ower Supply 100 V AC, 200 V AC: 13, 14 220 V AC: 12, 14 Ammeter (Output Current) Check Terminal 3 Places Reference Adjuster 4 Feedback Adjuster Supply Switch R EF C OM NULL FB GAIN POWER 199(7.83) 2 189(7.44) Zero Adjuster Gain Adjuster 3 X 1 Indicator Lamp 4.5(.18) Dia. Through 4 Places 1. Adj ustm ent of 2. Adj ustm ent of 3. Adj ustm ent of 4. Adj ustm ent of 240 (9.45) 260 (10.24) 22 (.87) Terminal Board (Refer to table above) upper lim it of usable range lower lim it of usable range feedback voltage ratio input voltage ratio 8 REF 9COM 10 F.B 11COM 12 13 14 SOL +15V G DIMENSIONS IN MILLIMETRES (INCHES) Power Fuse 100 V AC: 3 A 200/220 V AC: 1.5 A AC F1 1 2 3 4 5 6 7 F2 178(7.01) 105 (4.13) 125 (4.92) Output Fuse (1.5 A) 120 (4.72) View Arrow X No.9 H Power Amplifiers For 40 Ω Series Control Valves PROPORTIONAL CONTROLS Installation Drawing AME-T-S-∗ -22 T erm inal Board Trm inal Num ber 1 [Exam ple Diagram ] 2 3 Limit Switch 4 10 CH1 CR1 4 D ITH ER SOL 8 CR3 CH2 12 13 7 8 9 14 Power Supply CR4 Output to Valve Solenoid SOL Input Com m and 11 12 Ground 14 G 100 V AC, 200 V AC: 13, 14 220 V AC: 12, 14 Terminal Board (Refer to table above) MAX MIN UP DOW UP DOW POWER NULL 189(7.44) MAX MIN 199(7.83) CH2 Adjuster CH1 Adjuster Null Adjuster Power Fuse 100 V AC : 3A 200/220 V AC : 1.5 A 4.5(.18) Dia. Through 4 Places 105(4.13) 125(4.92) [Output Current Pattern] CH1 (Channel 1) MAX.1 DOWN.1 UP.1 NULL F1 1 2 3 4 5 6 7 F2 Output Fuse (1.5 A) DIMENSIONS IN MILLIMETRES (INCHES) CH2 (Channel 2) Current 8 9 10 11 12 13 14 120 (4.72) 240(9.45) 260(10.24) 22 (.87) CR. COM P ower Supply Ammeter (Output Current) Indicator Lamp (CH2) Indicator Lamp (CH1) Indicator Lamp CR3 Input Com m and 10 13 Supply Switch Input Com m and 6 9 Sequence Holding Circuit CR1 CR2 5 CR2 CR4 Input Com m and Input Com m and 178 (7.01) 1 2 3 Nam e DOWN.2 MAX.2 UP.2 MIN.1 MIN.2 Time CR1.ON Terminal 1 & 10 in Short-Circuit 2 & 10 in Short-Circuit CR2.ON CR3.ON CR4.ON 3 & 10 in Short-Circuit 4 & 10 in Short-Circuit Note: 1. CR1 to CR4: Relays in the power amplifier. The output patterns CH1 and CH2 can not be obtained simultaneously nor can they be transmitted halfway to another pattern. 2. The words such as MAX, MIN, UP and DOWN show the volume adjustment of the power amplifier. No.10 Power Amplifiers For 40 Ω Series Control Valves How to Calculate Accelerating and Decelerating PROPORTIONAL CONTROLS How to Calculate Accelerating and Decelerating Time (Example) Quest ion: W ish t o accelerat e and decelerat e t he act uat or in bet ween 5 L/m in (1.32 U.S. GP M ) and 25 L/m in (6.6 U.S. GP M ) in t he use of proport ional flow cont rol valve m odel EFG-02-30. In such case, what are t he m axim um and m inim um t im e adjust able for t he accelerat ion and decelerat ion? Answer: T he input current for EFG-02-30 at t he flow rat e of 5 L/m in (1.32 U.S.GP M ) and 25 L/m in (6.6 U.S. GP M ) can be obt ained respect ively from t he chart below. T he chart shows: Input current at 5 L/m in (1.32 U.S. GP M ) 300 m A Input current at 25 L/m in (6.6 U.S. GP M ) 520 m A T hen, t he difference bet ween t he above t wo can be obt ained wit h t he following form ula: 520 m A-300 m A=220 m A W hile, t he specificat ion for t he m odel AM E-T -S shows t he am plifier's gradient for accelerat ion or decelerat ion as being bet ween 0.05 s/100 m A and 1.0 s/100 m A (which m eans t hat t he m inim um t im e is 0.05 second and t he m axim um t im e is 1.0 second for every 100 m A variat ion). T herefore, t he m inim um and m axim um adjust able t im e can be obt ained as follows: 220 m A × 0.05 second = 0.11 second (M inim um ) 100 m A 220 m A × 1.0 second = 2.2 second (M axim um ) 100 m A T he result above are as illustrated on the below. H [Flow Pattern] [Input Current vs. Flow] EFG-02 25 L /min (6.6 U.S.GPM) Flow Rate L /min (U.S.GPM) U.S.GPM L /min 8 30 25 6 0 Min. 0.11 s Max. 2.2 s Min. 0.11 s Tim e s Max. 2.2 s Flow Rate 5 L /min (1.3 U.S.GPM) 7 5 4 3 20 15 10 2 1 0 5 0 0 10 200 300 400 500 Input Current 600 mA No.11 Power Amplifiers For 40 Ω-10 Ω Series Control Valves PROPORTIONAL CONTROLS Specifications / Others These power amplifiers are specially designed to combine and incorporate the functions of pressure control (10 Ω solenoid) and flow control (40 Ω solenoid) into one and can be used for the proportional electro-hydraulic flow control and relief valves of which model numbers are as shown below. Model Number Designation AM E -D2 Series Num ber Ty pe of Function AME D2: DC Input Ty pe -H1 Ty pe of Mounting H1: W all Tapestry Ty pe -100 -12 P ower Supply Design Num ber 100: 100 V AC 200: 200/220 V AC 12 Applicable to Valve Nam e of Valve 40Ω- 10Ω Series Flow Control and Relief Valve Model Num bers 03-125 EFBG- 06-250 - C 10-500 H Specifications Model No. Description Ty pe of Function Max. Output Current Max. Input Voltage Input Im pedance Max. Gain Dither Tem perature Drift (Max.) P ower Supply P ower Input (Max.) Am bient Tem perature External Setting Resistance Approx. Mass ∗ AME-D2-H1- -12 Flow Controls (40Ω Solenoid) P ressure Controls (10Ω Solenoid) DC Input Ty pe DC Input Ty pe 0.8 A (40Ω Solenoid) 1 A (10Ω Solenoid) +10 V DC +10 V DC 10 k Ω 10 k Ω 0.8 A / 5 V 1A /5V Fix Fix 0.2 m A /°C 0.2 m A /°C 100 V AC, 200/220 V AC ± 10% (50/60 Hz) 130 VA 0-50°C (32-122°F) 1 kΩ 1kΩ 5.6 kg (12.3 lbs.) Instructions Power supply for the setting adjuster up to 2 set can be provided from this power amplifier. However, please use the variable resistor or potentiometre of which impedance is 1 k Ω for the setting adjuster. No.12 Power Amplifiers For 40 Ω -10 Ω Series Control Valves Installation Drawing AME-D2-H1-∗ -12 PROPORTIONAL CONTROLS T erm inal Board Term inal Num ber [Exam ple Diagram ] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Flow Setting Adjuster 20 19 DITHER 12V SPAN 9 MIN 17 18 8 DITHER SPAN 6 Flow Control Valve 40 Ω SOL Pres.Control Valve 10 Ω SOL TOFF TON MIN 4 5 Pres. Setting Adjuster Terminal Board (Refer to the table on the right above.) Pres. Zero-Point Adjuster 1 Flow Zero-Point Adjuster 3 Nam e P ower Supply 100 V AC, 200 V AC: 1, 2 220 V AC: 1, 3 Ground G Output to P ressure Control Valve (10 Ω ) Solenoid PR. SOL Am m eter Output to Flow Control Valve (40 Ω ) Solenoid FL. SOL Am m eter Com m on COM -12 V OUT Com m on +12 V OUT Com m on Input Signal for P RES. Input Signal for FLOW +12 V OUT -12 V COM +12 V COM PR.IN FL.IN +12 V H F1 10 20 9 8 7 19 18 17 6 5 16 15 4 3 14 13 SPAN T ON 2 1 12 11 T OFF PRES FLOW 2 4 MIN POWER F2 Pres. Span Adjuster Flow Span Adjuster 174 (6.85) 188(7.40) 200(7.87) POWER AMPLIFIER Pres. Rising Time Adjuster Indicator Lamp Pres. Falling Time Adjuster Flow Output Fuse 1.5 A Pres. Output Fuse 2A 6(.24) 60 (2.36) 100(3.94) 220(8.66) Supply Switch 145 (5.71) 1. Minim um P ressure Setting 2. Variable P ressure Range Setting 3. Minim um Flow Setting 4. Variable Flow Range Setting DIMENSIONS IN MILLIMETRES (INCHES) No.13 Power Amplifiers For 10 Ω -10 Ω Series Control Valves Specifications / Others PROPORTIONAL CONTROLS These power amplifiers can drive two solenoid of 10 Ω load simultaneously or separately, and the control can be done in the same way even though the object is separated by pressure system and flow rate system. Although the display of control unit on the front panel is PRESS and FLOW , they are exactly the same circuit, so there is no distinction between the two system when used. Model Number Designation Applicable to Valve AM E -D2 -1010 -100 -10 Series Num ber Ty pe of Function Coil Resistance of Valve P ower Supply Design Num ber AME D2 : DC Input Ty pe 1010: 10 Ω × 2 100 : 100 V AC 200 : 200/220 V AC 10 Specifications Model No. Description Ty pe of Function ∗ AME-D2-1010- -10 1 A (10 Ω Solenoid) Max. Input Voltage + 10 V DC 10 k Ω Dither Tem perature Drift (Max.) P ower Supply P ower Input (Max.) Am bient Tem perature External Setting Resistance Approx. Mass Model Num bers ∗ P ilot Relief Valves EDG-01 Relief Valves EBG-03 EBG-06 EBG-10 Reducing and Relieving Valves ERBG-06 ERBG-10 10 Ω Series Flow Control Valves EFG - 03 EFCG 06 10 Ω-10 Ω Series High Flow Series Flow Control and Relief Valves EFBG-03 EFBG-06 EFBG-10 DC Input Ty pe Max. Output Current Input Im pedance Max. Gain Nam e of Valve 1A /5V Applicable to Piston Pump Nam e of P um p Variable 100-300 m A 0.2 m A /°C 100 V AC, 200/220 V AC ±10% (50/60 Hz) 120 VA 0-50°C (32-122°F) 1 kΩ 4.3 kg (9.5 lbs.) "A" Series Variable Displacem ent P iston P um p P roportional Electro-Hy draulic Load Sensing Ty pe Model Num bers A16 A22 - -R-04 A37 A56 A70 A90 - -R-04 A145 ∗ ∗ Also, double pum ps com bined with the m odels listed above and fixed displacem ent vane pum ps. Instructions Power supply for the setting adjuster up to 2 set can be provided from this power amplifier. However, please use the variable resistor or potentiometre of which impedance is 1 k Ω for the setting adjuster. No.14 Power Amplifiers For 10 Ω-10 ΩSeries Control Valves PROPORTIONAL CONTROLS Installation Drawing AME-D2-1010-∗ -10 T erm inal Board Term inal Num ber 1 2 [Exam ple Diagram ] Nam e P ower Supply 100 V AC, 200 V AC: 1, 2 220 V AC: 1, 3 3 Flow Setting Adjuster 17 16 +12V SPAN 14 15 MIN DIT HER 9 8 DIT HER SPAN 6 MIN 4 FL. SOL PR. SOL 5 Pressure Setting Adjuster 1 2 3 Power Supply Pres. Dither Adjuster G 4 Ground 5 6 Output to P ressure Control Valve Solenoid PR.SOL 7 Am m eter 8 Output to Flow Control 9 10 Valve Solenoid Am m eter FL.SOL 11 −12 V OUT −12 V 12 Com m on COM 13 14 +12V OUT Com m on +12 V COM 15 Input Signal for P RES. PR. IN 16 Input Signal for FLOW FL. IN 17 +12V OUT +12 V Pres. Span Adjuster Terminal Board (Refer to table on the right above.) Pres. Zero-Point Adjuster Flow Zero-Point Adjuster H Flow Span Adjuster POWER AMPLIFIER GN D AC220V AC200V PR ESS 15 14 5 C OM 12 11 Flow Dither Adjuster FLOW MIN 13 Indicator Lamp SPAN D ITH ER 3 2 1 F3 US POW ER E F2 US E E F1 US 145 (5.71) 6(.24) 60 (2.36) 175 (6.89) 7 6 +12V 4 −12V AME-D 2 -1010 -200 -10 16 F + −A PR SOL 8 FL IN PR IN COM F 188(7.40) 200(7.87) FL SOL 9 17 F +A − +12V 10 100(3.94) 220(8.66) Power Fuse 100 V AC : 2A 200 V AC :1A Supply Switch Pres. Output Fuse (1.5A) Flow Output Fuse (1.5A) DIMENSIONS IN MILLIMETRES (INCHES) No.15 Power Amplifiers For Directional and Flow Control Valves PROPORTIONAL Specifications / Others CONTROLS Model Number Designation SK1091 -D24 -10 Series Num ber P ower Supply Design Num ber SK1091 D24: 24 V DC 10 Applicable to Valve Nam e of Valve Model Num bers Directional and Flow Control Valve 03 EDFHG- 04 06 Specifications Model No. Description SK1091-D24-10 Max. Output Current 1 A (10 Ω Solenoid) Max. Input Voltage -10 V DC for SOL a +10 V DC for SOL b Input Im pedance Max. Gain 10 k Ω 1 A / ±5 V Dither Variable Delay Tim e Adj ustm ent Range 0.15-3 s Tem perature Drift (Max.) P ower Supply Required Current P ower Input (Max.) 0.2 m A /°C 24 V DC (21-28 V Included Ripple) More than 1.5 A 25 W Am bient Tem perature 0-50°C (32-122°F) Am bient Hum idity External Setting Resistance Less than 90%RH 2kΩ Approx. Mass 1.0 kg (2.2 lbs.) Instructions Power Supply for the Setting Adjuster Power supply for the setting adjuster can be provided from this power amplifier, but for only one. However, please use the variable resistor or potentiometre of which impedance is 2 k Ω for the setting adjuster. Power Switch The power amplifier has no power supply switch. As soon as it is connected to a power supply , it comes to be alive. Provide a power switch externally. No.16 Power Amplifiers For Directional and Flow Control Valves PROPORTIONAL CONTROLS Installation Drawing SK1091-D24-10 [Input-Output Characteristics] MINa Setting Adjuster MC-02 4 1 6 5 2 kΩ For SOL a D OW N a UPa Output Current (A) [Exam ple Diagram ] SPANa +12V 8 SOLa 9 D ELAY -12V SPAN a 10 SOLb UPb MIN a 11 D OW N b 14 SPANb -V MINb D ITH ER Approx. ±0.1V For SOL b SPAN b MIN b Input Voltage +V 24V 0V 12 13 Power Supply T erm inal Board Term inal Num ber 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Nam e [Delay Function] Input Signal Input Signal IN COM P ower Supply for Setting Adj uster P ower Supply for Setting Adj uster P ower Supply for Setting Adj uster +12V COM -12V Input Voltage 0 Output to Valve Solenoid SOL a Output Current 0 Output to Valve Solenoid SOL b +V -V 24 V 0V FG P ower Supply P ower Supply Ground Indicator Lamp UP b DOWN b UP a DOWN a H DIMENSIONS IN MILLIMETRES (INCHES) Delay Time Adjuster for SOL a POW ER SOL a, b Indicator Lamp SOLa SOLb 1 Delay Time Adjuster for SOL b DOWNa 14 13 12 11 10 150(5.91) 9 SPANa 180(7.09) 7 8 DOWNb 166(6.54) UPb 6 5 4 3 2 UPa SPANb MINa Span Adjuster MINb D ITH ER Zero-Point Adjuster Terminal Board (Refer to the table on the above.) 6 (.24) Dither Adjuster 10 (.39) 100 (3.94) 48 (1.89) No.17 Setting Adjusters Manually Operated Setting Adjusters Installation Drawing PROPORTIONAL CONTROLS MC-01 [Exam ple Diagram ] Setting Adjuster (MC-01) 3 3 Clockwise Rotation 2 1kΩ [M ounting Panel] M4 Thd. 4 Places Power Amplifier (AME-D-10) 7 6 2 1 1 2 8 62(2.44) 70(2.76) [Electric Circuit] 10 1 11 12 Power Supply 62(2.44) 70(2.76) 70 80 20 3 2 1 90 10 60 (2.36) 60 30 80(3.15) 50 5(.20) 40 70(2.76) 4.5(.18) Dia. Through 4 Places 1 2 3 4 100 0 YU KEN MOD EL MC -01 70(2.76) 2.3(.09) 80(3.15) 30 (1.18) 60 (2.36) 10 (.39) 60 (2.36) DIMENSIONS IN MILLIMETRES (INCHES) MC-02 [Exam ple Diagram ] This setting adj uster is for using positive and negative voltages to the right and left of the zero point. Most suitable for servo sy stem s. P lease contact us for usage details. M4 Thd. 4 Places Power Amplifier SK1091-D24-10 4 +12V 1 Input 6 −12V 5 0V Setting Adjuster (MC-02) 3 2 [Electric Circuit] 1 4 4 Servo Amplifier 1kΩ 3 Clockwise Rotation 2 1kΩ 2kΩ [M ounting Panel] 62(2.44) 70(2.76) [How to Use] 62(2.44) 70(2.76) 1 40 60 60 3 2 1 80 80 100 60 (2.36) 20 INC. 40 80(3.15) 0 5(.20) DEC.20 70(2.76) 4.5(.18) Dia. Through 4 Places 1 2 3 4 100 YU KEN MOD EL MC -02 70(2.76) 80(3.15) No.18 2.3(.09) 30 (1.18) 60 (2.36) 10 (.39) 60 (2.36) Setting Adjusters 6-Point Setting Adjusters PROPORTIONAL CONTROLS Installation Drawing AMC-V6-S-∗ -10 T erm inal Board Power Supply 100 ............100 V AC 200 ............200 V AC 220 ............220 V AC [Electric Circuit] 12 AC Power Supply 13 10 VDC Power Supply 14 10V VR1 VR2 VR3 VR4 VR5 VR6 8(0V) 1 OUT (VR1) 2 OUT (VR2) 3 3 OUT (VR3) 4 4 OUT (VR4) 5 6 5 OUT (VR5) 6 OUT (VR6) Nam e 7 0V 11 Term inal Num ber 1 2 8 1 2 3 4 5 COM 0V 9 10 6 11 G Ground 12 13 14 [Exam ple Diagram ] Relay Circuit Setting Adjuster (AMC-V6-S) 13 14 11 1 2 3 4 5 6 8 P ower Supply 85-265 V AC Power Amplifier (AME-D-S) 1 8 2 9 SOL 13 14 11 H AC Power Supply 4 2 5 3 6 Supply Switch 8 9 10 11 12 13 14 189(7.44) 199(7.83) 1 F1 POW ER 70(2.76) 80(3.15) 1 2 3 4 5 6 7 178 (7.01) Terminal Board (Refer to the table above) 4.5(.18) Dia. Through 4 Places Adjusting Dial 6 Places Indicator Lamp 22 (.87) 240(9.45) 260(10.24) 76 (2.99) Power Fuse (1A ) DIMENSIONS IN MILLIMETRES (INCHES) No.19 Setting Adjusters Multifunction Slope Controllers Specifications / Others PROPORTIONAL CONTROLS This controller can generate any desired 2-channel analog voltage pattern outputs and can be used with slope-proportional and time-proportional systems. Model Number Designation AM C -T -20 Series Num ber Ty pe of Function Design Num ber AMC: Setting Adj uster T : Acceleration/deceleration signal ty pe (Slope Controller) 20 Specifications Model No. AMC-T-20 Description Num ber of Output Channels 2 channels (A, B) Maxim um Output Range 0 - +5 V , 0 - ±5 V, 0 - +10 V, 0 - ±10 V (The settings are DIP switch selectable) Slope-constant W ith a level change, the slope will not change (but arrival tim e changes.) Tim e-constant W ith a level change, the tim e will not change (but the slope changes.) Two Categories of Slopes Acceleration/Deceleration Signal Ty pe : 1 Ty pe to be selected 4 Ty pes P oly gonal Line Signal Curve Com pensation Signal : 3 Ty pes by DIP switch Maxim um Slope Tim e 5 s , 20 s, 50 s, 100 s (The settings are DIP switch selectable) Setting Resolution The level and slope settings are variable in 0.1% units from 0 to ±99.9% Mode 1, 4-bit binary code input, 15 patterns Mode 2, 6-bit binary code input, 63 patterns Mode 3, Tim er control, 9 patterns (4 variations) Control Mode Num ber of P reselected P atterns Stop Mode Applicable Only for Control Mode 1 ON : The stop m ode is to retain the state of controller output at the instant an external input signal is interrupted. W hen the external signal is input again, the operation is resum ed from the retained state. OFF : W hen external input signal is interrupted, function goes back to the initial setting (P attern No.0). Control Input Signal Control Output Signal Data Save P ower Supply P ower Input Am bient Tem perature Am bient Hum idity Approx. Mass Note: Current input ty pe, 10 m A /bit m ax. Usable as a voltage input ty pe (voltage range: 8 to 48V DC) P hotocoupler insulation input Output from transister open collector Max. 30V, 50 m A EEP -ROM (Battery not needed) 100/200 V AC, 50/60 Hz (85-260 V AC) Less than 10 VA 0-50°C (32-122°F) Less than 85%RH (Bedewing m ust be avoided) 1 kg (2.2 lbs.) Indicates preset conditions. Instructions Since this controller incorporates a micro computer, do subject it to undue electrical noise. No.20 to be selected by DIP switch Setting Adjusters Multifunction Slope Controllers PROPORTIONAL CONTROLS Control Modes / Setting Example / Slope Type Control Modes Setting Example One among the following 3 types of control modes can be chosen by changing DIP swicth. Control Mode 1 Control Mode 1 Channels A and B generate optional slopes independently each other. Channel-A Code Input Pattern No. 0000 0001 0 0010 0011 0000 2 3 0 1 A Channel Code Input A4 A2 A8 A1 P attern Setting % No. Level Slope Rem arks OFF OFF OFF OFF 0 0 0 Stop OFF OFF OFF ON 1 99.9 40.0 Cy linder forward acceleration OFF OFF ON OFF 2 -80.0 60.0 Cy linder backward acceleration OFF OFF ON ON 3 10.0 50.0 Cy linder forward deceleration ON ON ON ON 15 10.0 10.0 Output Channel-B Code Input 0000 0101 0100 0000 0 5 4 0 Pattern No. Backward Forward Output Pattern 1 Pattern 3 { Level 99.9% Output Control Mode 2 A slope is generated by a strobe signal (signal for change to next signal). Channels A and B operate synchronously. Pattern 2 Level -80.0% Slope Level 50.0% 10.0% Slope 40.0% | 0000 0001 0010 0011 0000 Code Input Code Input Strobe Signal Pattern No. 0 1 2 3 0 Slope 60.0% H ON A1 ON ON A2 Channel-A Output Slope Type One among the following 4 types can be chosen by changing DIP switch. Channel-B Output Type 1 (%) 100 Straight Slope Waveform 50 1.0 1.1 1.2 1.3 Output 0 3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 Output Voltage Start Signal 3 50 0 R The 0 to 25% and 75 to 100% portions of the slope waveform are rounded with arcs. Time Time Type 3 Type 4 (%) 100 Channel-B Output 25 (%) 100 R R Two portions above and below 50% of the waveform are rounded with arcs. Time Output Voltage 0 R 50 0 Start Signal 1 Pattern No. 75 0 Channel-A Pattern No. Output Voltage Output Voltage Control Mode 3 The internal timer is activated by a start signal, causing the slopes to be generated successively in memory. Channels A and B operate independently. Type 2 (%) 100 R 50 30 0 R Two portions above and below 30% of the waveform are rounded with arcs. Time No.21 Setting Adjusters Multifunction Slope Controllers PROPORTIONAL CONTROLS Installation Drawing AMC-T [Exam ple Diagram ] AMC-T -20 Sequence Controller A1 4 A2 5 A4 6 A8 7 B1 8 B2 9 B4 10 B8 11 (Ex.) EHDFG-03 A CPU IN Isolation Power Supply CO.A 13 19 DC Power Supply 20 P T EHDFG-03 A B DC24V RAM 18 COM 12 C 3 B out D/A ROM b IN 2 COM IN a 1 A out D/A B a FG b IN AC 85-260V C DC24V P T Voc CO.B 14 M.SV 15 OUT ALM. 16 17 DOC DIMENSIONS IN MILLIMETRES (INCHES) DC Power Supply Terminal Board Term inal Num ber A out COM B out A1 A2 A4 A8 B1 B2 B4 Channel A Output Com m on Channel B Output Code Input Code Input Code Input Code Input Code Input Code Input Code Input 11 12 13 14 15 16 17 18 19 20 Nam e D: Slope Display M : Channel B Output 1 2 3 4 5 6 7 8 9 10 11 12 13 POW ER 14 ON 15 16 OFF 17181920 A B AMC -T Panel Operating Key Data Set (D ) Monitor (M) 70 (2.76) 80 (3.15) 199(7.83) 189(7.44) Indicator Lamp No.22 AC P ower Supply D: Level Display M : Channel A Output Pattern No. Display D: Channel Selection B8 DCOM CO.A CO.B M.SV ALM. DOC FG Code Input Code Input Com m on Coincidental Output Signal with "A" Coincidental Output Signal with "B" Data Save Signal Alarm Signal Output Output Com m on Ground D: Time Display DIP switch D: Alteration of Level Slope Time Values D: Pattern No. Designation After Channel Selection 4.5(.18) Dia. Through 4 Places 25 (.98) 60 (2.36) 72 (2.83) 178(7.01) 1 2 3 4 5 6 7 8 9 10 Term inal Num ber Nam e Terminal Board (Refer to table above) Supply Switch Setting Adjusters Multifunction Slope Controllers Interchangeability between Current and New PROPORTIONAL CONTROLS Interchangeability betw een Current and New Design Specifications Specifications unchanged unless specified below. Model No. New : AMC-T-20 Current : AMC-T-10 Output from transister open collector Max. 30 V, 50 m A Output from transister open collector Max. 30 V, 10 m A Description Control Output Signal oly gonal Line Signal : 1 Ty pe 4 Ty pes P Curve Com pensation Signal : 3 Ty pes Slope Ty pes to be selected by DIP switch 1 Ty pe : P oly gonal Line Signal Stop Mode (Applicable only for Control Mode 1) ON, OFF Data Save EEP -ROM Battery not needed Battery Required Approx. Mass 1 kg (2.2 lbs.) 1.8 kg (4.0 lbs.) Terminal The following are differences between current and new. Nam e Term inal Num ber 13 14 15 New : Design 20 Current : Design 10 Coincidental Output Signal with "A" "CO.A" Coincidental Output Signal with "A" "DO1" Coincidental Output Signal with "B" "CO.B" Data Save Signal "M.SV" Coincidental Output Signal with "B" "DO2" Abbreviation of the term inals are changed, though functionally the sam e. Added new functions. Alarm Signal Output "ALM." 16 Rem arks H Interchangeability in Installation There is an interchangeability in installation, although depths (dimensions "A" and "B") are different. Model Num bers 1 2 3 4 5 6 7 8 9 10 11 12 13 POW ER 14 ON 15 16 OFF 17181920 A B AMC -T m m (Inches) A B Current AMC-T-10 185 (7.28) 200 (7.87) New AMC-T-20 60 (2.36) 72 (2.83) A B No.23