Sierra 2010-2015 JK Installation

Transcription

Fabric Replacement Top Without
Upper Doors
Installation Guidelines
For: 2010-2015 Jeep Wrangler JK 2-Door & 4-Door
!!STOP!! Before proceeding make sure the top is the correct item for the vehicle you are installing it on.
DO NOT INSTALL THIS ITEM ON ANY VEHICLE OTHER THAN ONE LISTED ABOVE
It is normal for the top to be somewhat wrinkled when you remove it from the box. Additionally the material may have contracted,
depending on at what temperature it has been stored. It is highly recommended that you remove the top from the box; lay it out flat at a
temperature above 72F and let it relax for at least 24 hours. As well the installation should be done only in an environment where the air
temp is above 72F.
To avoid improper installation of this item it is imperative that you read and follow these guidelines completely. Failure to install this top
correctly may result in a dangerous situation for the vehicle occupants as well as other motorists.
SIERRA OFFROAD TAKES NO RESPONSIBILITY FOR THE ACCURACY OR COMPLETENESS OF THESE
INSTALLATION GUIDELINES. THEY ARE PROVIDED ONLY FOR INFORMATION PURPOSES. IT IS
THE SOLE RESPONSIBILITY OF THE INSTALLER TO ENSURE THAT THE INSTALLTION HAS BEEN
PERFORMED CORRECTLY, THERE ARE NO LOOSE OR MISSING PARTS AND THE VEHICLE HAS BEEN
ROAD TESTED AFTER INSTALLATION OF THE REPLACEMENT TOP AND DEEMED SAFE TO OPERATE.
PARTS LIST
Fabric Top
Drivers Quarter Window
Passenger Quarter Window
Rear Window
Qty 1
Qty 1
Qty 1
Qty 1
TOOLS REQUIRED
Phillips Screwdriver
Needle Nose Plier
Awl for aligning / piercing
THIS REPLACEMENT TOP IS INTENDED TO BE FIT OVER THE FACTORY ORIGINAL HARDWARE AND FRAME. IF THE FRAME
IS DAMAGED OR MISSING PARTS DO NOT ATTEMPT THIS INSTALLATION BEFORE REPAIRS ARE MADE TO THE VEHICLE.
It is important to read the complete instruction guideline manual BEFORE beginning the installation of your new replacement top. This will
familiarize you with all aspects of the installation and help to avoid mistakes. It will be helpful if you keep this guideline manual for future
reference.
SIERRA OFFROAD
FACTORY REPLACEMENT JEEP SOFT TOPS
2010-2015 Jeep Wrangler JK Soft Top Installation Guide
REMOVING EXISTING TOP
Unzip and remove left and right rear quarter
windows from vehicle.
NOTE: As you are removing items, save all
screws and hardware to reuse on the new top.
1
Remove existing rear windows
Release the two header Top latches to ease
pressure from detaching the rear base corder
retainers from vehicle.
2
2
Release header top latches
Sierra Offroad
Detach the rear base corner retainers from
vehicle.
Detach the Rear Corner Retainers
3
Unzip the Rear Window
4
Completely unzip rear window.
Revision a.1
3
Slide out the lower support rail from the rear
window to reuse in replacmenet Top.
5
Slide out lower support rail
Starting from the rear crossbow, use a Phillips
screwdriver to remove four (4) screws from
both rear and third crossbows and five screws
from second crossbow to release Top from
frame.
(Showing 4-door model. 2-door model will
NOT have a third (3rd) crossbow)
6
4
Remove screws at rear upper crossbows
Sierra Offroad
frame.
7
8
frame.v
Revision a.1
5
Cycle frame to open position and remove the
two corner inner header Phiilips screws to
release the side support cable brackets from
Top frame.
9
Remove corner inner screws
Cycle frame to open position and remove the
two corner inner header Phiilips screws to
release the side support cable brackets from
Top frame.
10
6
Release side support cable brackets
Sierra Offroad
Locate the rear side rubber housings where
the spring end support cables are protectant
in, carefully using a needle nose plier unhook
the springs from the Top frame.
Locate the rear rubber housings
11
Unhook springs from Top frame
12
Locate the rear side rubber housings where
the spring end support cables are protectant
in, carefully using a needle nose plier unhook
the springs from the Top frame.
Revision a.1
7
Remove the four (4) inner / outer end
header Phillips screws and slide out the
header panel and top from frame.
13
Remove four header screws
14
8
Remove four header screws
Sierra Offroad
Slide out header panel and top from frame
15
On workbench remove the twenty-seven
(27) Phillips screws to separate the two part
header panel.
Revmoe 27 screws to separate header panel
16
Revision a.1
9
Carefully remove the five (5) masking tape
strips off the Top to release from header
panel.
17
Carefully remove masking tape strips
18
10
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THIS IS THE END OF THE TOP
REMOVAL SECTION
THE FOLLOWING PAGES ARE
STEPS TO INSTALL YOUR NEW TOP
INSTALLING REPLACEMENT TOP
Place the new replacement Top’s front leading
edge into the header panel and make sure
to position the both center marks (Top and
header panel) together.
1
Put new Top into header panel
Carefully reattached the five (5) black
masking tape strips to new replacement top.
2
12
Reattach black masking tape strips
Sierra Offroad
Secure the opposite side header panel with
the twenty-seven (27) phillips screws.
Secure Top to header panel with screws
3
Insert front corners into Top
4
Flip over the header panel and carefully
insert the front corners into Top.
Revision a.1
13
Place the replacement Top upside-down over
the retracted fame and carefully one side at a
time, slide in the header panel into frame.
5
Slide header panel into frame
First use the Awl tool to align the header
panel and the frame screw holes together.
6
14
Use Awl tool to align header panel
Sierra Offroad
Use the two (2) Phillip screws to secure
header panel to frame.
Secure header panel to frame
7
Secure Top to frame
8
Place the front corner plastic retainer and the
side cable brackets onto header, use Awl tool
to align and secure with the two (2) Phillips
screws.
Revision a.1
15
screws.
9
Front corner plastic retainer
screws.
10
16
Use Awl tool to align screw holes
Sierra Offroad
screws.
Secure with two Phillips screws
12
Insert side support cable end springs
13
Insert the side support cable end springs into
its housing and using a needle nose plier
hook the springs into frame.
Revision a.1
17
Cycle frame to close position (do not latch
header). Starting from the front second (2nd)
crossbow, align frame and Top center marks
together, pierce the listing support flap and
secure with the five (5) Phillips screws.
14
Cycle frame to close position. Do not latch.
(Showing 4-door model. 2-door model will
NOT have a third (3rd) crossbow)
15
18
Pierce support flap
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Secure with 4 Phillips screws
16
Align center mark on Top
17
Continuing back to third (3rd) crossbow,
align the center mark on Top between center
crossbow screw holes, pierce the listing
support flap and secure with the four (4)
Phillips screws.
Revision a.1
19
Phillips screws.
18
Pierce the listing support flap
Phillips screws.
19
20
Secure with four Phillips screws
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Secure the two (2) header Top latches first.
With additional assistance, force down the
rear bow to help tuck-in the Tops both rear
lower corner retainers into vehicle.
Secure two header Top latches
20
Force down rear bow to tuck in reatainers
21
Secure the two (2) header Top latches first.
With additional assistance, force down the
rear bow to help tuck-in the Tops both rear
lower corner retainers into vehicle.
Revision a.1
21
Use the Awl tool first to pierce (center) the
rear bow support tabs then use four (4)
Phillips screws to secure support tabs to rear
crossbow.
22
Center the rear bow support tabs
Use the Awl tool first to pierce (center) the
rear bow support tabs then use four (4)
Phillips screws to secure support tabs to rear
crossbow.
23
22
Pierce the tabs and secure with screws
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Carefully slide-in the rear window section
into the base support rail and Start to zip-in
the rear window to Top.
Slide window section into base support rail
25
Zip in the rear window
26
Carefully slide-in the rear window section
into the base support rail and Start to zip-in
the rear window to Top.
Revision a.1
23
Install L/R side windows by tucking-in the
retainer attachments to vehicle and zipping
the windows to Topv
18
Install the rear side windows
CARE AND MAINTENANCE OF YOUR NEW TOP
DO:
• Wash vinyl fabric using a mild soap and a soft brush. Rinse thoroughly to remove all soap residue
• Lubricate the zipper slides regularly using a dry graphite powder
• Wash windows with a soft cloth soaked in lukewarm water. A mild dishwashing soap may be added
DON’T: • Use a brush or squeegee to clean the windows
• Clean snow or frost from the windows using a scraper
• Roll up the side or rear windows when the temperature is below 60F
If a zipper opens behind the slider, the slider jaws may have been spread apart. This problem can usually be
repaired by using a pair of pliers to bring the sides of the jaws back into parallel. Return slider to the end of the
zipper in the normal Open position. Using pliers gently squeeze the jaws of the slider together until they are
parallel. Try closing the zipper. If zipper remains open squeeze more firmly with pliers and try zipper again.
24
Sierra Offroad

Sierra 2010-2015 JK Installation

Transcription

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