3PL Americas - International Warehouse Logistics Association
Transcription
3PL Americas - International Warehouse Logistics Association
3PL Americas ™ PM 42128520 12 ANNIVERSARY Founded 1891 w w w. I WL A .c om I A W N L N A’ IV S E 12 R 5 S t A h R Y NORTH AMERICA’S WAREHOUSE & LOGISTICS MAGAZINE • WINTER 2016 STORAGE SYSTEMS Phone: 847-364-2400 Pallet Rack Push Back Rack Drive-In Rack Structural and Roll Formed Furniture Rack Pallet Flow Rack Pick Modules Mezzanines Innovative Solutions for Storage and Material Handling Systems Toll Free: 1-888-566-7826 www.konstant.com Integrated Systems Carton & Pallet Flow Rack Pick Towers Shelving Systems Structural & Roll-Formed Mezzanines Selective Rack & VNA Pallet Runner® Double Deep Rack Push Back Rack Drive-In Rack Supply Chain Solutions 1-866-473-3472 www.redirack.com A Responsive Strategic 3PL Partner, Working with You! FOUR SCALABLE SUPPLY CHAIN SOLUtIONS! You select the services you need to control your costs and enhance your efficiency. You’ll receive all the benefits of four highly focused, independently managed operations collaborating as your strategic partner. LOgIStICS to power your distribution tRANSPORtAtION services to optimize the movement of your freight tECHNOLOgY to increase your competitive edge REAL EStAtE mixed use space, adaptable for your needs Sonwil is a family owned business headquartered in Western New York for over 70 years with additional operations in Elmira and our newest location in New Jersey. Sonwil provides customers reliable solutions that reduce expenses and optimize growth. 716.684.0555 / www.sonwil.com PUBLISHED FOR: International Warehouse Logistics Association Steve DeHaan, president & CEO 2800 River Road, Suite 260 Des Plaines, IL 60018 USA Tel: (847) 813-4699 Email: [email protected] Managing editor John Levi, Canadian Council of IWLA Copyright © 2016, International Warehouse Logistics Association (IWLA). All rights reserved. No part of this publication may be reproduced by any mechanical, photographic or electronic process, nor may it be stored in a retrieval system, transmitted or otherwise copied (except that members of IWLA may copy all or part of this publication exclusively for personal use or use in the operation of that member’s business, but excluding any publication) without prior written permission from IWLA. For permission, contact the publisher, J.M. Levi & Associates Ltd. Consulting editor David Long Associate editor Kim Biggar IWLA liaison Morgan Zenner Sales representative Cheryl Ezinicki Design and layout Pagecraft Computer Services Publisher J.M. Levi & Associates Ltd. PO Box 30039 RPO New Westminster Thornhill, ON, Canada L4J 0C6 Tel: (877) 305-6587 Fax: (905) 756-1115 Email: [email protected] Canada Post Agreement Number: 42128520 3PL Americas ™ NORTH AMERICA’S WAREHOUSE & LOGISTICS MAGAZINE • WINTER 2016 3PL Americas North America’s Warehouse & Logistics Magazine • Vol. 8, No. 1, Winter 2016 6 Year End Brings Much to Love By Steve DeHaan 7Celebrate Our History — and Shape Warehousing’s Future By Rob Doyle 9Leadership, Innovation and Your Personal Brand By Kaplan Mobray 11Education Calendar 13125 Years…and “We’re Just Getting Started!” By Morgan Zenner 15RFQ: Request for Quality — Attaining a Mutually Successful Outsourcing Relationship By Will Morgan 19IWLA’s Canadian Council: How the IWLA Got Its “I” (or Became International) By Kim Biggar 20Who Wants to Work in a Warehouse? By Robert J. Bowman 21IWLA Events Calendar 22Future Issues of 3PL Americas 24The Years in Pictures 30The New SOLAS Container Weight Verification Requirement By John Dimitry 32John McKenna — 2015 Mississauga Business Person of the Year 36Will Emerging Tech Drive the Next Generation of Supply Chain Success? By Kristi Montgomery 38Advertiser Index 39Diversity and Inclusiveness: The Path to Innovation, Collaboration & Growth By Rob Doyle 41IWLA Partner Member Helps Member Gain Essential Visibility By Peter Yost 43The Business of Moving Stuff: A Short History of Commercial Warehousing in North America PM 42128520 12 ANNIVERSARY Founded 1891 w w w. I WL A .c om I A W N L N A’ IV S E 12 R 5 S t A h R Y Cover photo: IWLA archives By Ken Ackerman 12 ANNIVERSARY Founded 1891 Full contact information for authors can be seen on the IWLA website at www.iwla.com/ library/publications. ™ PRESIDENT’S MESSAGE Year End Brings Much to Love T • You and your warehouse staff have HE END OF THE YEAR brings new and expanded opportunities for busy times. IWLA member com3PL-specific education and informapanies generally handle more materials tion. IWLA councils have their fingers in the last quarter than at other times of on the pulse of developments in rail and the year, as the holiday season means trucking, food safety and regulations, more activity for their customers. At chemical handling and global harmonithe same time, corporations, and even zation, and more. IWLA, are closing out their fiscal years. • With all of this progress, we don’t This adds more to that already-fastwant to lose site of the association’s paced mix. And, of course, the holidays path: I am happy to report the assobring their own stressors to our perciation is growing in membership. And sonal lives. we’re coming off of two good years of However, I like the end of the year needed financial performance. with its hustle and bustle. That activity You have a great set of leaders in reflects productivity and, I hope in most the fellow warehousemen and partners cases, progress. The close of the year, you’ve placed on the board of directors. while really just an arbitrary measure, It is rare to find so many individuals brings a chance to reflect and to look who are able to put aside their personal forward. And I see a year of progress for We can celebrate our interests to focus on the greater good IWLA and great things on the horizon. 125 years of warehouse of an industry. Because of this, I think As I review 2015, I see many great IWLA is poised for even stronger years things in our industry – and in your innovation, but we really ahead. association: are “Just Getting Started.” The tagline for IWLA’s 125th anni• Our members will be better able to versary is accurate. We can celebrate our 125 years of wareserve their customers because of the new U.S. infrastruchouse innovation, but we really are “Just Getting Started.” ture funding bill. IWLA members actively worked to get I look forward to giving you more details about how I this bill passed. Perhaps with this, our highways, bridges, view the state of the association on March 15 at the annual and rails will be able to handle ever-increasing demands. IWLA business meeting during the 2016 IWLA Convention • The regulators and lawmakers whose actions affect & Expo. Please register at www.IWLA.com. our businesses every day are coming to understand exactly If you have specific questions about IWLA, please conwhat 3PL warehouses do and how much we differ from the tact me directly, at [email protected]. manufacturers, retailers, and other shippers we serve – the true owners of the materials we handle. • This evolution in Washington comes, in part, from our always increasing presence in the capital. We had record Steve DeHaan, CAE attendance during the fall 2015 IWLA Council Summit & President & CEO Regulatory Fly-in, where many of your peers met personInternational Warehouse Logistics Association ally with congressmen and regulators. 6 3PL Americas — Winter 2016 CHAIRMAN’S MESSAGE Celebrate Our History — and Shape Warehousing’s Future I about the creation of the IWLA Trans’M A HISTORY BUFF. I enjoy portation Advisory Council. This group learning about how we got where of members with similar concerns has we are. U.S. history is my passion, but parallels in the IWLA Food Council, reviewing ancient and modern world the IWLA Chemical Council, and other history also allows great insights. If it’s councils. true that history repeats itself, I want to • IWLA still educates members about be ready. topics and issues that affect their ability Looking back also gives me an appreto serve customers, create safe working ciation for how the more things change, environments, and maximize margins. the more they stay the same. We’ve • Never has the spirit of “cooperative always had conflicts. But great leadcompetition” been more evident than ers – in industry, in government, in during IWLA events. Members share life – have always worked to overcome ideas and stories – and refer customers. adversity. • The association works more closely For the warehousing industry, leadthan ever with regulatory agencies, to ers late in the 19th century saw a need to make sure the Surface Transportation create a unified voice for their evolving Board, the Food & Drug Administraprofession. There was adversity to overtion, OSHA, congressional staff, state come – even then, records show early IWLA’s ability to adapt leaders, and other people and agencies discussions about how to effectively to changes in the understand the 3PL perspective and work with railroads – but they also saw business. the promise that shared knowledge and marketplace helped it As you can see, we are spending some “cooperative competition” held. stay relevant. time reflecting on the past century-andThe founding fathers created what a-quarter. This issue of 3PL Americas devotes many pages would one day be called the International Warehouse to AWA/IWLA’s history. We’ve already asked for – and Logistics Association. The association’s (and its leaders’) received – input and historical documents and items from ability to adapt to changes in the marketplace helped it stay you. You have stepped up. IWLA will have a great museum relevant, as simple public warehousing grew into “wareon display during the Annual Convention. house logistics,” with all that implies – from pick-packI feel very fortunate to lead the association as we reflect ship to manufacturing and other value adds. on the past, and look forward to the great things ahead for For some reason, we mark significant passage of time in our industry and our trade association. We are building on five-year increments. 2016 is the IWLA’s quasquicentenour strong history. nial: It’s been 125 years since those early warehousemen I cannot wait to see where it takes us next. created predecessor association, the American Warehousemen’s Association (AWA). And throughout those 125 years, our aims and goals have stayed true to those addressed by the original founders: Rob Doyle • IWLA still helps warehouses work more efficiently and Chairman economically with the railroads. This, coupled with the International Warehouse Logistics Association trucking issues that were not yet an issue in 1891, brought 3PL Americas — Winter 2016 7 Puzzled over Workstation Productivity and Efficiency? Let Dehnco Help You Evaluate and Integrate Workstations, Supply Storage and Equipment Needs with Your Automation, Technology and Material Handling Systems . . . AT A PRICE YOU CAN AFFORD W. I. S. E. Workstation Integration System Evaluation Dehnco offers a simple 4 step evaluation process that: • Promotes Ergonomics • Creates Efficiency • Increases Productivity STEP : 1 STEP : 2 Identifying the Process Evaluating Flow Defined as the movement of materials/ products into and out of the work area. Detailing the Step-by-Step Sequence of tasks required to complete the specific work being done in the area. NEW STEP : 3 Integrating the Supplies and Equipment Required to Complete a Task into the work area. STEP : 4 Integrate the Work Area Design with the Process to Maximize the Efficiency of the Operation. Your Workstation Solution Partner • Product Literature • Storage Ideas IMPROVED WORKSTATION DESIGN • Components • Easier to • Expanded Website Assemble • Products • New Color Pallet SCAN TO SEE NEW COMPONENTS Contact Us: Call: 847•382•1579 www.dehnco.com Let Us HEL P • SPACE • STORAG You Define and Res olve These Iss E • HAN ue s DLING / D 300 Lageschulte St ESIGN • ERG ONOMICS • WORKFLOW • SPACE P.O. Box 866 Barrington, IL 60010 • Ph: 847•382•1579 • Fax: 847•382•1615 2016 IWLA CONVENTION + EXPO Leadership, Innovation and Your Personal Brand By Kaplan Mobray T The key to unlocking the opportunities that come from innovation lies in understanding that innovation starts with people, not technology. KEYNOTE SPEAKER ODAY, the world’s most profitable companies, entrepreneurs, and forward-looking organizations understand the need for innovation as a tool for growth and competitive advantage. Despite this agreement, organizations and individuals often struggle to maintain innovation, given the hurdles involved in gaining the resources, time and capital necessary to innovate, along with market acceptance of new ideas. One of the main reasons for these hurdles is that innovation, while acknowledged as necessary for business growth, is regularly seen as something you implement as opposed to a mindset you embrace. The key to unlocking the opportunities that come from innovation lies in understanding that innovation starts with people, not technology. In any organization, people tend to mirror the behavior and mindset of their leaders. So, to increase innovation in their operations, leaders must, for example, align the trends that emerge for warehouse-based 3PLs, including big data analytics, mobile warehouse management, the internet of things, and real-time traceability and custody, with how warehouse and supply chain professionals embrace innovation as part of their personal brand, what they become known for through their work. When you lead with an innovation mindset, you focus on: 1. Helping others to see innovation as a way of life, such that it becomes normal behavior and not just for “creative or technology types.” 2. Teaching others how to innovate, enabling them to reorient their thinking to unleash their creativity, allowing everyone to feel like an inventor. 3. Making innovation a strategic priority that is measured and establishes personal accountability for continuous improvement for everyone who touches the supply chain. At its core, innovation is about redesigning the “how” you do “what” you do to grow the business, and using resources to implement your forward thinking. For leaders looking to make innovation a strategic component in efforts to catapult their organizations to growth and instill an innovation mindset in their workforce, I offer these considerations. ■ Innovation Starts with Inspired Thinking Time studies have shown that most people spend about 80 percent of their day on “non-inspired actions.” This includes everything from responding to emails, sending emails to avoid being exposed, sitting in meetings and taking notes, all of which create a backlog of work. Work output stemming from what I call a “response mentality” becomes a way to establish a sense of responsibility for work to be done and cements one’s value to the organization. On the flip side, the quantity of time spent on “inspired actions,” things such as taking a pause to think of new ideas for business growth, reassessing the need for redundancies, benchmarking, re-evaluating processes to create more efficiency, collaborating, and investing in how people feel while they are working to produce results – the time spent using what I call a “create mentality” – is for many 20 percent or less. But companies want innovation and, as a leader, you want your employees to be inventive, to think of the next big thing or how 3PL Americas — Winter 2016 9 to do the current thing better. The reality is that organizations want innovation, but don’t often devote time to promoting the inspired thinking in their workforce that allows people to innovate. When this happens, organizations decline, and the “next thing” that could catapult your company to exponential growth disappears. So, leaders who are focused on growth and embrace innovation as part of their personal brand look first at transforming the culture of their organizations’ workforce from a “response mentality” to a “create mentality.” This shift makes everyone an active participant in the systems, collaborative processes and idea generation that drive continuous improvement to deliver a competitive advantage. Innovation starts by taking something we do every day – that is, work to create value – and injecting an element of inspired thinking, such that our actions and behaviors are self-directed toward continuous improvement and provide an unex- 125 Congratulations on 125 years, IWLA! Thank you for your service to the warehouse logistics industry. sclogistics.com | 888-878-1177 WAREHOUSING • TRANSPORTATION • PACKAGING • FULFILLMENT 10 3PL Americas — Winter 2016 pected benefit to the business. ■ Innovation Occurs When You Give Your Physical Environment a Purpose “The first step toward success is taken when you refuse to be a captive of the environment in which you first find yourself.” – Mark Caine It is a long-known fact that we are the product of our environment. We all have innate capabilities and skills that can be fostered, or not, to operate at maximum capacity. Our physical environment is the catalyst to our thoughts; it shapes how we see ourselves in the context of our skills and allows us the freedom to move beyond our capabilities to create something new. There is a strong connection between innovation and physical environment. Often overlooked, one’s physical environment has a direct impact on his or her ability to think and invent the new. This includes space vs. clutter, light vs. dark, sun vs. clouds, color vs. monotone, patterns vs. plain, open vs. closed, and elevated vs. lower. This impact extends to customers in how they make purchase decisions and value the experience in a brick-and-mortar location. To encourage greater levels of innovation in their workforce, leaders should give careful consideration to the physical environments where people work, creating places conducive to the type of innovation they seek. For example, if the goal is to get workers to be more efficient and to increase their workload, then a tight space that forces efficiency is optimal. If your focus is on warehouse automation, then an environment that celebrates technology and do-it-yourself applications over physical labor should direct your space and internal messaging. If the goal is to expand new ideas for growth, then a physical environment that allows people to see beyond a wall, have open space and increased lighting will inspire more creativity and new possibilities. Aligning your physical environment to your strategic innovation goals allows your workforce to visibly be a part of the effort to make your organization more innovative. It also allows your physical environment to have a purpose that connects to your company mission and business goals. ■ Innovation Survives 2016 Education Calendar on a Diet of “What If” Have you ever stopped to analyze May 11-13, 2016 - IWLA Economics of Warehousing & 3PL Sales Course how many times a day you ask, “What Austin, Texas if…?” Have you ever stopped to count Learn more at Sept. 7 & 8, 2016 - IWLA Safety & Risk Conference www.IWLA.com. how many “What ifs…” you hear from Palm Beach Gardens, Fla. your employees? Think back to early Sept. 29 & 30, 2016 - IWLA Technology & Operations Solutions Conference childhood curiosity and how often Pittsburgh, Pa. the words “What if” were a part of Oct. 4-7, 2016 - IWLA Essentials of Warehousing Course how you experienced and learned the Tempe, Ariz. world. Successful innovation thrives Nov. 3 & 4, 2016 - IWLA Warehouse Legal Practice Symposium in a culture where people are asking [email protected] Rosemont, Ill. “What if” as a part of how they work, spectives, courageous curiosity, and a workforce to start and end work proexperience, learn and complete obhunger for continuous improvement. cesses with a “What if?” reflection. jectives. If your people are not asking These simple words help your organi“What if?,” they are not creating the ■ Innovation and Failure zation to embed innovative thinking “What’s next.” And if they are not crePlay on the Same Team as the norm, and inspire employees ating the “What’s next,” then you end The most powerful element of any to dream, to create the future, and to up asking, “What happened?” as your restructure their work habits to focus effort to drive innovation is failure. competition moves past you. activities. From Failure delivers frequent learning Leaders gain a competitive advan- 9:53onAMgrowth-producing 1976.IWLAadMikeMullane 4/7/15 Page 1 “What if” comes new ideas, new perthat creates successful innovation, tage when they impress upon their Get up and running in days, not months. Cloud-Based | Mobile Applications Real-time Web Visibility & Reports Unlimited Personal Support Contact us today to learn how you can do it. [email protected] SphereWMS.com +1.214.382.2680 IDS CONGRATULATES IWLA ON ITS TH 125 ANNIVERSARY! IWLA has played a tremendous role in IDS becoming a premier provider of fulfillment services. 3100 REEVES ROAD | PLAINFIELD, IN 46168 | 866-232-6533 IDSFULFILLMENT.COM 3PL Americas — Winter 2016 11 because it elevates the opportunity that comes from Plan B. There is a strong correlation between organizational risk, failure, and innovation. Organizations that have a high risk tolerance have a high learning tolerance and thus are able to course-correct and become more innovative over time. Organizations that have institutional risk avoidance tend to be slower to respond to market conditions and end up less innovative and less flexible to capitalize on market opportunities. When leaders celebrate failure, they create an open forum for innovation that allows employees to accept the opportunity to fail as a part of the process to improve. When this happens, bold, big, transformational, game-changing ideas are born. So leaders who make innovation a priority also make failure a priority. In fact, they track failure as part of their reward system. Consider the following: 1. What opportunities and assignments do you give your employees with the collective expectation that they will fail? 2. How often do you track and reward failure? 3. What performance management systems connect inventive failure as part of your employees’ career development plans? 4. Do you have an internal failure lab where process and continuous improvement ideas can be tested and experiments can occur with minimal risk to business operations? Creating a destination for failure allows people to play, experiment, think, and create. It shifts your culture from a “response mentality” to a “create mentality.” The key to a successful innovation-failure strategy is to fail fast, learn quickly, correct accurately, redirect with focus, and invent for success. ■ Innovation Allows Technology to Have a Voice Innovation and technology have long shared a codependent relationship; in fact, there are many who believe they are one and the same. For example, some say you need technology to innovate, while others believe that technology is an enabler of innovation. We often make the mistake of looking for technology to “fix” the problem as opposed to using technology to address the root of why you need to innovate. Innovation actually starts well before a technology solution is offered. In fact, innovation, when executed well, gives technology a voice to demonstrate the impact of your innovation strategy. Technology allows for greater collaboration and sharing of ideas with customers, and allows for efficiency of information sharing with colleagues. But technology itself is not innovation. Many leaders fail in their efforts to innovate because they introduce technology too late or too early in the process of getting people first to adapt to change. A successful innovation strategy, however, will allow people to adapt to technology and to change separately, before they adopt both collectively. Kaplan Mobray is a speaker, consultant and best-selling author of The 10Ks of Personal Branding. 12 3PL Americas — Winter 2016 IWLA’S QUASQUICENTENNIAL 125 Years…and “We’re Just Getting Started!” By Morgan Zenner T The war marked a milestone for warehousing as an HE GOALS EMBRACED in the earliest days of industry. The rapid rise in the volume of defense materithe American Warehousemen’s Association (AWA) als and the influx of government resources translated into still hold true: Cooperation builds a stronger future for research, increased hiring, and a focus on new warehouse warehousing, profitability, and the advancement of the buildings designed for efficiency. The effort forced the industry. industry to experiment and invent new ways to organize The earliest association records and documents are the warehouse and to create new mechanical labor mechaeerily familiar and relevant: AWA members came together nisms. At the same rate, rail trans– as IWLA members continue to do portation became more reliable and – to fight adversity and overcome the use of trucks started to become challenges. These warehousing promore widespread. fessionals have always represented ANNIVERSARY The AWA’s experience in conductthe industry to the federal and reguing analysis related to warehousing latory communities, communicating operations and finding new ways to the value of warehousing as part of improve efficiency differentiated the the fabric of North American ecoWe Believe…that cooperative association as a supply chain leader nomic prosperity. competition is better than and strategic resource. This research One early AWA victory was stanantagonistic competition and and the association’s educational dardizing warehouse receipts. These documents established the value of that by its aid we can give better offerings became essential member benefits. AWA produced many the goods being stored, a process service to our customers at less groundbreaking publications on opthat was up to that time inconsistent, cost to them and greater profit erations, materials-handling equipwithout a recognized standard. This to ourselves. ment, inventory management, and was a critical step toward establishing “3PLs” and “warehouse logistics” Credo published by the Merchandise modern distribution models. This information did not exist anywhere – terms that were decades from being Warehousemen Division of the else at that time. coined – as recognized components American Warehousemen’s AWA members quickly realized in the supply chain. Association, May 1925 that pooling resources and participatAnother path toward legitimizaing in the association’s education and research improved tion was through the creation of a glossary of terms. To this their warehouses. And their customers began to notice the day, IWLA members – and the broader industry – use the difference: The AWA-member seal became a mark of disStandard Contract Terms and Conditions for Merchandise tinction in the warehousing industry – and manufacturers Warehouses, first put into effect by the AWA in 1968, as a started to seek out AWA warehouses. Members also saw standard for use in establishing legality in their warehouse that customers needed more than storage and pallet-in, documentation. pallet-out service. They now add value to their customers: Another step came when Japan attacked Pearl Harbor: They pick and pack. They assemble. They conduct light The U.S. government looked to the AWA for help. The manufacturing projects. country and allies needed access to warehousing for storAs AWA evolved, it joined with its Canadian counterpart, ing surplus defense materials and agricultural products the Canadian Association of Warehousing and Distribution being shipped to soldiers overseas, and to optimize the Services (CAWDS). The resulting association, the IWLA, limited transportation network. In this way, AWA played continues to produce educational opportunities for mema critical role in the World War II defense effort. The asbers that are specific to the warehouse logistics industry. sociation and its members worked closely with the governThe IWLA Essentials Course is the only warehouse-basedment to provide research on space, locations, and other 3PL-specific overview course Continued on page 22 attributes related to warehousing during that time of need. 12 Founded 1891 3PL Americas — Winter 2016 13 BUILDING ON THE PAST 12 ◆ ◆ ◆ MEETING THE CHALLENGES OF THE PRESENT ANNIVERSARY Founded 1891 ◆ ◆ ◆ PREPARING FOR THE FUTURE S N O I T Chairmen of the International Warehouse Logistics Association – past, present and future A L TU ! A L W I ROB DOYLE, CWLP – 2015-16 TOM HERCHE – 2014-15 PA U L V E R S T, C W L P – 2 0 1 3 - 1 4 A RT H U R B A R R E T T, C W L P – 2 0 1 2 - 1 3 LINDA HOTHEM, CWLP – 2011-12 G A RY M AY F I E L D , C W L P – 2 0 1 0 - 1 1 J E R E VA N P U F F E L E N , E W L P - 2 0 0 9 - 1 0 BRUCE ABELS, CWLP – 2008-09 J O H N Z E VA L K I N K , C W L P – 2 0 0 7 - 0 8 A R NG CO gary paul linda & arthur arthur & sons Jere Iwla chairmen - past, present & future tom It’s all about year-round governance, but our photos are from conventions where we meet with members to exchange ideas, monitor the progress of IWLA’s initiatives and to ensure continuance of leadership. A D S U P P O R T E D B Y: MANAGING PARTNERSHIPS RFQ: Request for Quality — Attaining a Mutually Successful Outsourcing Relationship By Will Morgan ■Abstract Outsourcing to logistics service providers (LSPs) continues to be a popular option, with 81 percent of shippers reporting some outsourcing of domestic transportation activity.1 The decision on which LSP to select is managed through an RFQ bid process in which of shippers report both parties place considerable time outsourcing domestic and emphasis on the price associated transportation activity1 with outsourcing. By continuing to engage in an RFQ process that focuses too heavily on the price tag and not the quality, outsourcers are limiting the benefits of outsourcing to an LSP. This white paper presents ways in which businesses that are considering outsourcing can improve the quality of the LSP responses. In doing so, the businesses will make a more informed decision when looking at the price of each response, which will lead to a relationship where outsourcer and LSP are aligned. 81% This white paper presents ways in which businesses that are considering outsourcing can improve the quality of the LSP responses. ■Introduction In To Sell is Human, Daniel Pink argues that buyers have moved from the dark ages of the used-car lot, where they were wholly dependent on salespeople and price when making buying decisions, and can now bask in the glow of the information age and have access to information that frees them from being “the hapless victims of asymmetrical information they once were.”2 In the former, salespeople were perceived as untrustworthy, and the only protection against poor quality a buyer could invoke was to put downward pressure on the price. In the latter, buyers expect a hassle-free buying experience in which the playing field is level between themselves and the salesperson. From buying used cars to homes, the internet and the information age have given potential buyers a wealth of information that allows them to evaluate the quality of a product before ever engaging with a seller to discuss the price of the item. Once a buyer engages with a potential seller, the discussion can focus on actual information and not get bogged down in price negotiations. So how has the relationship between outsourcers and LSPs changed? Are today’s companies supply chain savvy enough to engage with potential LSP partners and conduct an RFQ that will reap quality responses? Or do companies still feel like they have walked onto a used-car lot circa 1985 when dealing with potential LSP partners? If companies still approach supply chain outsourcing with trepidation due to the asymmetrical information, then it is no wonder outsourcers and LSPs dig in and lock horns over the price of a response without considering the quality of the response. 3PL Americas — Winter 2016 15 ■ Current State An RFQ is by definition a forwardlooking document. The outsourcer spells out what it wants in a future state, and LSPs make projections on how they would help to achieve that state and how much doing so would cost. Then an outsourcer makes a decision on which LSP to award the business by weighing the cost and quality of the response. Therefore, we can assume the following applies: A potential outsourcer will select an LSP when the perceived quality of an RFQ response exceeds the price. An LSP will provide a response to an RFQ where price exceeds the quality.3 To put it another way, buyers in the LSP market are looking for value and suppliers in the LSP market are looking for profit.4 Due to the lack of attention paid to quality, however, when evaluating RFQ responses, both outsourcers and LSPs tend to spend an inordinate amount of time and energy on the price associated with a response but very little time evaluating the quality of the response. Ask yourself this: The last time you selected a hotel for a trip, did you go with the Figure 1 16 3PL Americas — Winter 2016 lowest-cost hotel, or did you look into which hotel chains offer you points or perhaps map which locations would suit your needs best for the trip and then select a hotel? What about when selecting a health insurance plan: Was your decision based solely on the lowest-cost monthly premium, or did you look at which plans offered coverage and cost savings in areas you felt would best serve you? As individual consumers, we regularly evaluate the quality of an option in addition to the cost of a particular option before making a buying decision. More often than not, though, outsourcers are left to use cost as the primary metric for selection because the RFQ process is not currently designed to provide information that lets outsourcers evaluate the quality of the response. (See Figure 1.) This paper posits three ways in which a potential outsourcer can increase the quality of the responses to an RFQ and select a provider based on quality and price, rather than price alone: 1. Include failures and issues outsourcers are aware of in the current network. 2. Offer detailed cost information or illuminate major cost drivers in the network. 3. Provide change management and continuous improvement project (CIP) information to the LSPs. The benefits to outsourcers go beyond just getting an increase in the quality of responses to RFQs by soliciting quality responses; both the outsourcer and LSP align on what success will look like in the future state. ■ 1. Past Failures Help Define Future Success Of all the information outsourcers can provide in an RFQ, some of the most important relates, perhaps surprisingly, to network failures. No company wants to broadcast its failures, but answer this: Why would a potential outsourcer with a consistently poor on-time-delivery performance ever consider outsourcing if the LSP responding did not have an improvement plan in place from the start? Outsourcers are content to fill pages of the RFQ document with instructions on how LSPs can submit questions for clarification, but they spend very little time covering what is broken that is causing them to look to LSPs in the first place. Some RFQs will make references to growth in a new market, product, or distribution channel as a reason for outsourcing, but outsourcers rarely discuss current network problems in the RFQ materials provided to LSPs. How disclosing challenges adds to the quality: An LSP responding with a transparent plan on how to achieve improvement with regard to a challenge an outsourcer faces is looking at more than just the final price; the LSP is attempting to improve the network, even if it means the LSP will not be the lowest-cost respondent to the RFQ. How an LSP presents its plan should make it clear whether the LSP has demonstrated experience overcoming the sort of challenge faced by the outsourcer. A quality RFQ response by the LSP should include a cost estimate to remedy the outsourcer’s issue (and it will be up to the outsourcer to decide whether it is worth the cost). An LSP that cannot provide a clear plan for success may have little to no experience with the issue presented by the outsourcer, so, regardless of that LSP’s final price, the network may continue to experience the same challenges as before, only now the outsourcer is paying a third-party to handle that issue. Or, in an even-worse-case scenario, performance could drop below where it was before outsourcing to an LSP, as was the case with Armstrong World Industries. After selecting an LSP to manage transportation in 2007, Armstrong began to experience an increase in late deliveries and complaints surrounding the new provider’s service, causing Armstrong to end the relationship with the LSP and pursue an in-house solution that they completed two years later.5 ■ 2. Shine a Light on Your Costs As stated earlier, outsourcers are looking for a reduction in supply chain costs as a result of their partnership with an LSP, and LSPs are in the business of maximizing profitability.6 Yet cost information is often omitted in the RFQ, even though price is ultimately the deciding factor in selecting the LSP. How can an LSP provide reliable and achievable savings projections in the RFQ response if the LSP does not know the cost of one single activity in the outsourcer’s current network? How an outsourcer disclosing cost information improves the quality: RFQ responses that focus on cost details should allow the outsourcer to evaluate which LSP respondents have cost savings that can be passed along from the outset, rather than just savings achieved through continuous improvement projects (a topic we will discuss a little later). However, if outsourcers do not disclose costs in the RFQ, they run the risk of compounding their cost overages, because now the outsourcer is continuing to overpay for a certain service and paying an LSP to correct the problem. If an LSP analyzes a potential outsourcer’s cost details and cannot buy better, provide any economies of scale, or leverage its core competency in an area, then that LSP is lacking a quality response to the RFQ, regardless of the price it associates with the response. There may be situations in which disclosing cost is not possible or is deemed too much of a risk, but even then, the outsourcer can provide qualitative information about the major cost drivers of its network, so that LSPs can baseline the current costs and review them with the outsourcer. If, after receiving good qualitative information, the LSP cannot accurately estimate costs of the current state, then the response to the RFQ will be virtually unusable. In this case, the lowest price makes no difference, as the lack of quality determines that the LSP and outsourcer are not aligned. ■ 3. Talk About Change As discussed earlier, an RFQ is designed to allow an outsourcer and LSPs to collaborate on what the future may look like for an operation, with the outsourcer disclosing information that the LSPs will use to project a future state and costs. To increase the level of quality in responses, however, outsourcers should also include historical information on how their organization has managed change and improvements to the network. This is a bit of a role reversal – usually the LSPs come armed with a stockpile of case studies and white papers that demonstrate how they have saved their customers money through a variety of supply chain optimization techniques, but rarely does the outsourcer provide the same. How an outsourcer discussing change management adds to the quality: An outsourcer involved in an RFQ is broadcasting its intent to change – whether that means its vendors, processes, locations or providers – but does not, typically, provide information about its change management process and CIP history. If an outsourcer has a successful track record identifying and implementing positive changes to its network, then that demonstrates to the LSPs in the RFQ that this outsourcer may be able to take on some of the morecomplex, collaborative projects required to achieve savings in today’s supply chain environment.7 An outsourcer, however, that has struggled to identify and implement changes will need an LSP with a strong CIP and project management structure to assist it with a plan to work on the low-hanging fruit before continuing onto the more complex projects more advanced supply chains have undergone. An outsourcer that illustrates its supply chain aptitude should avoid the problem of LSPs recommending A Game of Thrones when the outsourcer is having trouble finishing Harry Potter and the Sorcerer’s Stone. Just because an outsourcer does not have a great track record with CIP and change management does not mean it cannot benefit from outsourcing, but the LSPs with strong startup and implementation teams need to be identified in the RFQ phase. This holds especially true for startup and high-growth outsourcers that are seeking an LSP to help logistic the growth of the network. If the outsourcer relies only on the final cost, it may select a provider that did not account for the effort required to bring the outsourcer to the level of complexity required to take advan3PL Americas — Winter 2016 17 tage of the savings opportunities in the RFQ response. When the project launches, the lift will be heavier than expected and the chance of success will drop. By openly sharing some past experiences with CIP and change management, outsourcers can evaluate whether the responses from LSPs include the costs and resources required to successfully implement the changes that both the outsourcer and LSP agree are vital to the relationship. relationship aligned on what success for the relationship looks like and what the real costs to achieve that will be. This prevents the finger pointing and fire-fighting six months into the partnership that often results from an RFQ process in which the low-cost LSP was selected and the outsourcer did not promote quality responses by framing the RFQ correctly. ■ A New Approach for a New World Deregulation by way of the Mo■ Quality is the First Stop on tor Carrier Act of 1980 set off a prethe Roadmap to Success cipitous drop in the cost of logistics as compared with GDP that continThe benefits of increased quality ued for 30 years, but in recent years in RFQ responses extend beyond the that percentage has stabilized. Add evaluation phase. Outsourcers that to that the rise of e-commerce and provide information that allows for globalization in the past 10 years and a higher-quality response from LSPs today’s supply chain landscape has also plant the seeds for success in changed drastically. 8 For outsourcers the relationship. In a buyer-seller relationship that adheres to the old and LSPs to continue to achieve mumethod of information asymmetry, tually beneficial relationships, they price will be the primary criterion an will need to change the way they do outsourcer will use to select an LSP. business – starting with how they But would a relationship be successconduct RFQs. For instance, when ful if network failures persist, costs Procter & Gamble (P&G) sought to continue to rise, and neither side is outsource facilities management able to effect change to alleviate these for its global operations, it invited issues? If the price is right, many potential providers to tour sites at outsourcers are award busimultiple locations onkeen 125toyears of achievement, eh! and, rather than ness to an LSP based solely on which asking the providers for only a price, respondent offers the lowest price. P&G requested a five-year action plan However, if buyers and sellers in the on how providers would manage its LSP market have more-equal access business. P&G shifted some of the to information, then the playing field focus away from price and on to what TORONTO – VANCOUVER will become level and the responses the company desired in an outcome, SE THE 1/6 SIZE. www.mckennalogistics.ca can be evaluated on the quality and and the results speak for themselves: the price. If an outsourcer1-800-561-4997 selects a 33-percent reduction in cost as a an LSP based on the price and the percentage of sales and service levels quality, then both parties enter the for the facilities have increased 17 Bravo IWLA Bravo IWLA on 125 years of achievement, eh! points.9 In order to find a quality provider that aligned with its business objectives, P&G approached the RFQ process in a different manner. The gains an outsourcer can achieve from shorter contracts and constant rebidding to leverage competing LSPs is coming to a close. For outsourcers to avoid the costs and risks associated with these shortterm price-based decisions, a new way of looking at the RFQ process needs to be developed.10 If outsourcers want to create mutually beneficial relationships with LSPs and see longterm growth and improvement, they need to start by revisiting how they conduct RFQs, and focus on quality, not just price. Will Morgan is Solutions Manager, Transportation Management for OHL/Geodis. ■Bibliography Akerlof, G. A. (1970, August). The Market for “Lemons”: Quality Uncertainty and the Market Mechanism. The Quarterly Journal of Economics, Vol. 84, No. 3., 488-500. Holcomb, M. C., Manrodt, K. B., & Clum, J. (2014, September). The New Tenets of Transportation. 23rd Annual Trends and Issues in Transportation and Logistics, 1-18. Langley, J. C., & Capgemini. (2014). 2014 Third-Party Logistics Study: The State of Logistics Outsourcing. Capgemini Consulting. Pink, D. H. (2012). To Sell is Human. New York: Riverhead Books. Schulz, J. D. (2010, October). Armstong Brings it Back. Logistics Managment, 20-23. Stifel. (2015, July 30). Takeaways from CSCMP’s 26th “State of Logistics Report”; Presented by Penske;. Baltimore, MD: Stifel. Vitasek, K., & Manrodt, K. (2012). Vested: How P&G, McDonalds and Microsoft are Redefining Winning in Business Relationships. New York, NY: Palgrave Macmillan. ■Endnotes 1. (Langley & Capgemini, 2014) 2. (Pink, 2012, p. 49) 3. (Akerlof, 1970) 4. (Holcomb, Manrodt, & Clum, 2014) 5. (Schulz, 2010) TORONTO – VANCOUVER www.mckennalogistics.ca 1-800-561-4997 6. (Holcomb, Manrodt, & Clum, 2014) 7. (Holcomb, Manrodt, & Clum, 2014) 8. (Stifel, 2015) 9. (Vitasek & Manrodt, 2012) 10. (Langley & Capgemini, 2014) 18 3PL Americas — Winter 2016 IWLA COUNCIL UPDATE IWLA’s Canadian Council: How the IWLA Got Its “I” (or Became International) By Kim Biggar I erational success and training in family-owned businesses. N 1997, the American Warehousemen’s Association The Canadian Council gained its own executive di(AWA) and the Canadian Association of Warehousrector, David Long, in 2009 to manage Canada-specific ing and Distribution Services (CAWDS) merged to form education and networking events and the International Warehouse Logisother requirements. The team decidtics Association (IWLA). At that time, ed to begin publishing a magazine for CAWDS, together with its predecesCanadian members. After three issues sors, was nearly 80 years old. of 3PL Canada were circulated, the In the late 1960s, movers and magazine had been so well-received warehousemen in Canada, until then IWLA in Canada negotiated that IWLA asked the Canadian group part of the same organization, split to with the Workplace Safety to rethink it as a publication for the form two new associations. Key drivand Insurance Board in full association. 3PL Americas was ers in the Canadian Warehouse AsOntario to differentiate launched in 2011; the quarterly prosociation (CWA), one of the two new vides news and views on warehousing, groups, were Central Warehouses, warehouse workers from logistics, technology, economics, HR, Howell Warehousing, JD Smith, Kuethose employed in trucking. general management, IWLA member hne & Nagel, Livingston Industries, companies and more. MacCosham Warehousing, MacPherson Warehousing, In addition to the magazine, Canadian members receive McKenna Warehousing, Seaway Midwest, and Sherway. a monthly electronic newsletter that provides a roundup The CWA made several important contributions to the of industry and association news. In some cases, this news industry in Canada, including establishing a code of ethis critical in helping members remain in compliance with ics, a warehouse accreditation program known as P.A.S.S., evolving government regulations. and standard terms and conditions for both warehousemen and manufacturers. Membership in the association ■ Activities of the Canadian Council flourished during the 1970s and 1980s, with more than Networking and education are the primary benefits of 100 warehouse member companies from all provinces and membership in the Canadian Council of IWLA, says John international members in the U.S., England, Greece, Japan Levi, executive director of the Canadian Council since and Brazil. 2012. He emphasizes that these benefits have value only to The CWA changed its name to CAWDS to better reflect those companies, and their employees, that actively particthe broad nature of its business members. ipate. The exchange of ideas, sharing of best practices and The merger agreement between CAWDS and AWA stippassing on of business leads that result from networking ulated that Canadian members in the new IWLA would alcan be invaluable contributors to business success. ways be represented on the board with two directors. That, Chief among the Canadian Council’s events are spring and the overall increased interaction between Canadian and fall one-day conferences, an annual golf tournament and U.S. members, has led to more international business and dinner, and a December holiday get-together. ties on both sides of the border, very important given the Like members throughout the U.S., Canadian members magnitude of trade between the two countries. The interalso benefit from the advocacy and championing efforts national nature of the association also provides a different of the association. IWLA in Canada negotiated with the perspective on industry-relevant issues related to taxation, Workplace Safety and Insurance Board in Ontario to differlabor, insurance and workers’ compensation, for example. entiate warehouse workers from those employed in truckIn 2002, Bob Carwell, then of MTE Logistix, became the ing, making lower premium rates possible for warehouse first Canadian to serve as chairman of the IWLA board. In Continued on page 44 that role, he helped to establish a program for multigen3PL Americas — Winter 2016 19 EMPLOYMENT Who Wants to Work in a Warehouse? By Robert J. Bowman S Make employees an important part of the overall mission of the operation. Photo from istockphoto 20 3PL Americas — Winter 2016 TART WITH THE FACT that the national warehouse workforce is growing older. Many of its members are approaching retirement, and there aren’t enough younger workers lining up to take their places, says Peter Schnorbach, senior director of product management with Manhattan Associates. By its nature, warehouse work involves tasks that are numbingly repetitive. The productivity of employees is measured down to the minute. Working conditions can be brutal. So it’s not surprising that many young people “are frankly not interested in those jobs,” Schnorbach says. The high-school graduate who might previously have sought work in a distribution center today has a number of options, such as home healthcare and customer-service positions. Those who do choose work within the walls of the warehouse aren’t especially happy about it. The latest Gallup survey of U.S. employment engagement revealed that transportation, distribution and production personnel ranked well below the national average in that sentiment, with only 23 to 25 percent of employees declaring themselves “engaged” in their jobs. What’s more, millennials were the least-engaged generation in the survey, at 28.9 percent. Together, those numbers paint a portrait of aging, alienated workers and younger individuals who aren’t especially interested in performing one of the most vital tasks in the supply chain. Clearly, warehouse employers need to find better ways of attracting and engaging workers. The most obvious step would be to pay them more, but most distribution operations are low-margin in nature, with wages reflecting the lack of higher education credentials among job candidates. Some operations are launching incentive programs that reward the highest performers. But others continue to keep overall wages low, or depend heavily on temporary workers that are even less productive than their full-time counterparts. “Industry still seems to be throwing labor at the problem, as opposed to figuring out how to optimize that labor,” says Schnorbach. One step that employers can take is to make sure that the full-time labor force is operating at peak efficiency. Workers need to understand the goals of management, which should provide both training opportunities and clear performance metrics. Only then should the employer be thinking about bringing in temps or pushing permanent staff for overtime. Relentless measuring, of course, can be a big factor in employee disengagement, especially if workers feel they’re being treated like programmed robots. According to Schnorbach, though, they needn’t know they’re being measured. Or if they do, the information should be used to incentivize behavior, not browbeat workers for missing arbitrary performance targets. “The most successful programs are the ones that are engaging the employees,” says Schnorbach. “Make them an important part of the overall mission of the operation.” Then there’s the concept of gamification – applying the elements of gaming to the workplace in order to drive desired behavior. Examples include competitions based on posted results, awarding prizes or other kinds of recognition as incentives. Schnorbach cites the example of workers at the end of a shift writing down the number of units picked, as a challenge to the next shift. The ongoing competition could serve as a means of ramping up productivity. At the same time, management gets valuable data on the efficiency of the operation. “I don’t think you can ever collect too much information,” says Schnorbach. “It’s what you do with the information that counts.” The right kind of program will be driven by the workers, not management. Beyond any incentives that might be offered, workers get the benefit of knowing how they’re doing. “People are starved for feedback,” says Schnorbach. But the information in question shouldn’t be limited to the strict number of units picked, without taking into account individual workers’ abilities and the difficulty of various tasks. The concept of gamification is still young. Schnorbach says Manhattan considered building a module into its warehouse-management application, but ultimately decided that “it was a little too early to do that.” Most of the company’s warehouse customers “are still at the point where they’re trying to figure out how to expose information to employees in the most meaningful manner.” Options include bulletin boards and flatscreen TVs, but most current tools don’t go beyond merely displaying the statistics. The future might look something like the social performance platform originally known as Rypple, acquired by Salesforce.com, Inc. at the end of 2011. It morphed into a tool that provides real-time feedback on job performance, recognizes high achievers and aids in the recruitment of talent. “That’s a great concept,” says Schnorbach, “but I think it’s a little early for warehouses.” In the end, the key to attracting and motivating warehouse workers will likely center on more traditional techniques: offering fair pay, varying work assignments, providing adequate training and getting buy-in from labor unions. Schnorbach says unions are open to performance measurements if they’re applied objectively and can serve as the arbiter in disputes. 100 FREIGHT INTERMEDIARIES CAN’T BE WRONG IWLA Events Calendar ★IWLA Live Webinar: Getting the Most Out of Your Staffing Provider January 28 – Webinar ★Leading for Your Warehouse’s Future: An Interactive Webinar Case Study February 25 – Webinar Over the years, Benesch has provided legal consultation and pragmatic business advice to well over 100 Transportation Brokers, Surface Freight Forwarders, Ocean Freight Forwarders, NVOCC’s, Air Freight Forwarders, Warehousemen, 3PLs, 4PLs, and other Freight Intermediaries of all kinds. They know that when it comes to corporate structuring, mergers and acquisitions, transportation and logistics contracts, best practices, regulatory challenges, insurance and risk management, freight loss and damage or freight charge disputes, catastrophic personal injuries, and independent contractor relationships — Benesch knows Intermediaries. Benesch is proud to be serving as Outside General Counsel for IANA. ★2016 IWLA Convention & Expo March 13 to 15 – ChampionsGate, Fla. ★IWLA 2016 Legislative Fly‑in April 25 and 26 – Washington, D.C. MEMBER MEMBER Counsel for the Road Ahead sm www.beneschlaw.com 3PL Americas — Winter 2016 21 The problem of attracting young people to an aging industry might be tougher to solve. The Gallup results suggest that employers need to focus on the issue of engagement. “Companies that want to hire these workers need to promote the cultural aspects of the job,” says Schnorbach. “They need to show how they’re going to provide value in these people’s lives.” Robert J. Bowman is managing editor of SupplyChainBrain. This article is republished with permission. 125 YEARS from page 13 in the industry – and many industry leaders who took the course three or four decades ago are still sending promising staffers to the event. Ever-evolving technology also shapes the modern warehouse and its offerings. Over the years, software developers began designing programs with specific applications in the warehouse. These systems would automatically track products Future Issues of 3PL Americas 3PL Americas is the magazine of IWLA and provides members and non-members with news and information on concepts and best practices in warehouse and logistics management. The lead articles for upcoming issues are set well in advance. We welcome reader input on themes and articles for future issues. Lead article themes and deadlines: 3PL Americas •Spring 2016 – The future of 3PLs (April 8, 2016) ™ NORTH AMERICA’S WAREHOUSE & LOGISTICS MAGAZINE • FALL 2015 • Capital and Lease Management • Labor Relations • Cautionary Tales – Contractor Relationships PM 42128520 w w w.IWL A .com •Summer 2016 – Legal challenges for warehouse operators (June 24, 2016) •Fall 2016 – A customer’s view of supply chain operations (September 16, 2016) •Winter 2017 – Addressing the worker shortage (December 2, 2016) Suggestions for authors, articles and themes can be submitted to [email protected]. and maintain an accurate inventory through a barcode system. Today’s WMS systems not only manage most warehouses, but they also speak directly with the manufacturer’s management systems as one, through an integrated data exchange. This makes communication from one person to another less frequently required; real-time information is shared automatically between systems. This automation drives efficiency to unparalleled heights. And it gives warehouses the ability to use metrics to measure and improve their operations. Metrics also have new applications for manufacturers, in terms of sales trends and inventory management on the production side. New technologies, such as drones, GPS systems, wearable technology, robots, and driverless vehicles, continue to push the boundaries, enabling warehouse optimization and increasing the velocity of throughput. And now, in our 125th year, we begin the next chapter in the warehouse logistics industry. Active participation from warehouse leaders will help to ensure a resilient, proactive, and responsive industry. IWLA has grown because of members’ ability to unite as one, share new ideas, and foster a culture of constant innovation. We’re just getting started. To the founding fathers of IWLA, we say: Thank you. Congratulations IWLA On Your 125th Anniversary! 22 3PL Americas — Winter 2016 12 ANNIVERSARY Founded 1891 Celebrating 125 Years of Warehousing Innovation and We’re Just Getting March 13-15, 2016 | Omni Orlando Resort at ChampionsGate | Orlando, Fla. Early-bird rates expire Jan. 15, 2016. Register at www.IWLA.com. Keynote Speakers Announced Branding Expert Kaplan Mobray Wharton-educated, Mobray draws from more than 15 years of experience leading corporate marketing, advertising and brand development initiatives for Fortune 500 companies. As the best-selling author of The 10Ks of Personal Branding, Mobray teaches organizations how to develop inspired leaders, increase employee engagement and productivity, and unify diverse workforces for greater teamwork and company growth. Back by Popular Demand: Economist Brian Beaulieu One of the country’s most informed economists, Brian Beaulieu researches the use of business cycle analysis and economic forecasts to increase profitability. Beaulieu returns with a new data about the current business climate and planning strategies for growth in the warehouse logistics industry. Industry Veteran Herb Shear Herb Shear, former Executive Chairman and CEO of GENCO, shares his story of how he took GENCO from a $300,000 business to a $1.6 billion company. Register online and learn more at www.IWLA.com. 12 T H E Y E A ANNIVERSARY Founded 1891 1891 Warehousing industry leaders form American Warehousemen’s Association and conduct the first AWA convention. 1895 AWA drafts the Uniform Warehouse Receipts Act. 1912 AWA is a founding member of the U.S. Chamber of Commerce, the definitive voice for U.S. business interests. pr ware incre publ lar de R S I N P I C T U R E S 1926 The AWA Household Goods Division breaks off and becomes part of the National Furniture Warehouse Association. 1945 AWA receives citation from President Truman for distinguished service in the war/transportation field. 1940s Federal highway growth recipitates a decline in public ehousing in small towns, but an ease in the number and size of lic merchandise warehousing in rger cities. AWA membership emographics reflect this shift. 1947 AWA and the National Materials Handling Association introduce the forklift truck and pallet – a revolution that provides the basis for the public warehouseman’s flexibility and economy of operations. IWLA — THE YEARS IN PICTURES 1952 AWA leads the charge for adoption of the Uniform Commercial Code. Early 1960s AWA introduces the Warehousemen’s Legal Liability Program. 1976 IWLA creates an intensive, weeklong course in public warehouse management. This would become the IWLA Essentials Course. 1978 The U.S. Supreme Court upholds the warehousemen’s lien. 1991 Public warehousing’s share of market climbs to 16 percent, up from 8 percent in 1977. It is a $10 billion subset of a $62 billion industry. 1997 The American Warehouse Association and the Canadian Association of Warehousing & Distribution Services (CAWDS) merge to form the International Warehouse Logistics Association. 2004 IWLA works with members to create the IWLA Insurance Company, an insurance resource. 12 ANNIVERSARY Founded 1891 IWLA — THE YEARS IN PICTURES 2011 Linda Hothem, Matson Global Distribution, is elected the association’s first woman chairman. 2011 IWLA is at the forefront to fight demurrage for warehouse operators. The U.S. Supreme Court sends the case to the Surface Transportation Board for consideration. 2012 IWLA introduces the IWLA Rail Council (now titled Transportation Advisory Council) and re-establishes the IWLA Chemical Council. 2013 IWLA recognizes the true nature of warehouse/vendor relationships by dubbing suppliers as IWLA Partner Members. 2014 IWLA study plays a key role in repealing warehouse services tax from the Minnesota statewide budget. 2014 IWLA introduces a new tagline that reflects its place in the industry: The Resource for Warehouse Logistics. 12 ANNIVERSARY Founded 1891 REGULATORY UPDATE The New SOLAS Container Weight Verification Requirement By John Dimitry T SOLAS requires that each packed container’s gross mass be verified prior to stowage aboard any ship. 30 3PL Americas — Winter 2016 HE INTERNATIONAL CONVENTION for the Safety of Life at Sea (SOLAS) was established to ensure the safety of ships, workers aboard ships and ashore, and cargo. SOLAS allows for self-executing treaty amendments through the International Maritime Organization (IMO). SOLAS was amended by the IMO in November 2014 to require that each packed container’s gross mass be verified prior to stowage aboard any ship subject to SOLAS. The amended regulation makes the shipper responsible for both verifying the gross mass of a container carrying cargo and providing this information to the representatives of the ship’s master and terminal operator sufficiently in advance for use in preparing the ship stowage plan. This container weight verification requirement is effective July 1, 2016. The text of the new amended regulation is as follows: (4) In the case of cargo carried in a container, except for containers carried on a chassis or a trailer when such containers are driven on or off a ro-ro ship engaged in short international voyages as defined in regulation III/3, the gross mass according to paragraph 2.1 of this regulation shall be verified by the shipper, either by: 4.1 weighing the packed container using calibrated and certified equipment; or 4.2 weighing all packages and cargo items, including the mass of pallets, dunnage and other securing material to be packed in the container and adding the tare mass of the container to the sum of the single masses, using a certified method approved by the competent authority of the State in which packing of the container was completed. (5) The shipper of a container shall ensure the verified gross mass is stated in the shipping document. The shipping document shall be: 5.1 signed by a person duly authorized by the shipper; 5.2 submitted to the master or his representative and to the terminal representative sufficiently in advance, as required by the master or his representative, to be used in the preparation of the ship stowage plan. The term “container” essentially has the same meaning as the term has in the International Convention for Safe Containers (CSC), 1972, as amended. The IMO’s Maritime Safety Committee (MSC)1 approved the IMO Guidelines regarding the verified gross mass of a container carrying cargo (“IMO Guidelines”) proposed by the Sub-Committee on Dangerous Goods, Solid Cargoes, and Containers (DSC).2 The IMO Guidelines provide interpretations on how to apply the new SOLAS requirements. The IMO Guidelines also anticipate some issues that are likely to arise from application of these regulations and provide guidance on how those should be resolved. Some of the key points in the IMO Guidelines include: • The definition of “shipper” 3, which includes NVOCCs when they are named on the master bill of lading or sea waybill as the shipper (or the party in whose name the contact of carriage was made). The importance of this definition is that the NVOCC becomes responsible for verifying the gross mass of the container and providing this information to the vessel and the terminal before the cut-off deadlines. Estimates and unverified declared weights will no longer be compliant under SOLAS, which means that cargo is more likely to be at risk of getting bumped once the requirements go into full effect, notwithstanding the U.S. regulatory requirements for weighing all containers before loading under OSHA.4 It is important to reiterate that the new regulation requires not only the verification of the gross mass5, but also that verification must be communicated to the vessel and the terminal in advance so that it can be used in the ship stowage plan.6 Timing will be important for compliance. • Responsibility for obtaining and documenting the verified gross mass of a packed container is with the shipper.7 The shipper is permitted to have a third party do the verification on its behalf, but the shipper remains responsible for acts or omissions of that third party. • The terminal is responsible for not loading a packed container unless its representative or the representative of the master of the vessel has obtained the verification in advance.8 The ship is responsible for not includ- ing a packed container in its stowage plan unless it has obtained the verification in advance.9 • The IMO Guidelines set forth the only two permissible methods for obtaining the verified gross mass of a packed container.10 Method 1 is simple: After packing and sealing the container, weigh the packed container.11 Method 2 includes a number of compromises that were made in order to address industry concerns. Method 2 allows the shipper to take the sum of the mass of packages, cargo items, pallets, dunnage, packing/securing materials, and the container’s tare mass.12 The use of Method 2 is subject to certification and approval by the SOLAS member state responsible for 3PL Americas — Winter 2016 31 enforcement of the port of loading.13 The shipper will need to document that it, or the third party weighing containers for it, is using calibrated and certified equipment.14 • Individual cargo items that are in original sealed packages that have clear and permanently marked accurate weights on their surfaces do not need to be weighed again under Meth- John McKenna — 2015 Mississauga Business Person of the Year J OHN MCKENNA, president of McKenna Logistics Centres, a 3PL and IWLA member with warehouse facilities in the Greater Toronto Area (GTA) and Vancouver, Canada, was recently named Business Person of the Year by the Mississauga Board of Trade. (Mississauga is part of the GTA.) McKenna was recognized for his business leadership, vision and community involvement, in IWLA, Armagh House – a second-stage shelter for women and children – and Scouts Canada. In accepting the award, John reminisced about his history with McKenna Logistics Centres, which goes back to learning about forklift operations as a toddler. He recounted learning from his parents about customer service and the value of personal commitment and involvement. John stressed the importance of mentors and mentoring in his education about business and life. He credited his team and team work for his success and the success of his business. But it was his family to whom he attributed the most credit for his success in life. The love and support of his wife Kim and his children have been the guiding lights in his life. He challenged the business people at the awards event to share their enthusiasm and experience with the next generation, inviting youth into their businesses and their conversations to learn about exciting careers available to them. Passing on hopes and dreams will help prepare young people to take on the future. L to R: Son Jack, John, daughter Carli, wife Kim, father-in-law Bob Barrett. 32 3PL Americas — Winter 2016 od 2.15 However, the party stuffing the container should probably obtain a representation and warranty that the clear and permanently marked weight is accurate before relying on it under Method 2. It might also be prudent to conduct some spot checks if weighing equipment is available. • If a container is packed by multiple parties (e.g., co-loading) or if it contains cargo from multiple parties (e.g., LCL loads) the shipper, which is likely to be the NVOCC, is responsible for obtaining and documenting the verified gross mass of the packed containers.16 Estimates and unverified declared weights are not sufficient under the new regulations. With that being said, we have already seen one major industry association recommend inserting new SOLAS weight verification clauses into bills of lading and general terms and conditions of service documents.17 • Documentation and timely communication of the verified gross mass is critical. The verification needs to be in a “shipping document18” that can be part of the shipper’s instruction or it can be in a separate document.19 Shippers using a third party’s weighing equipment can fulfill this obligation by providing a weight certificate from the weigh station.20 The document used needs to clearly indicate that it is a “verified gross mass” or “verified gross weight” in order to avoid confusion and delays. The shipping document containing the verification must also be signed. 21 Electronic signatures and EDI/EDP transmittals are acceptable.22 • SOLAS has no prescribed deadline for a shipper to provide the verification other than it must arrive in time to be used in the ship stow plan.23 This means that the carrier should be advising its shippers of any specific time deadlines that they have for submitting the verified information.24 • Packed containers that are delivered in one port for transshipment to another port do not have to be reweighed; the first ship can simply give the second ship the verifications that it originally received from the shipper.25 Empty containers are not subject to these new requirements.26 • Terminals and vessels may, but are not obligated to, obtain verified weights on behalf of the shipper at the terminal.27 Since the United States already requires mandatory weighing at the terminal for OSHA purposes, this may be a common method of obtaining verifications. However, the timing of the weighing will need to be sufficient for the master of the ship to use it in the ship’s stowage plan. As mentioned previously, SOLAS already requires shippers to provide a container weight declaration under Regulation VI/2, but that declaration does not need to be based on an actual weighing of the container or its contents. Therefore, it is not uncommon for a container’s declared weight to be incorrect. The official UK report on the investigation of the structural failure of MSC Napoli concluded that the weights of 137 (20 percent) of the containers on board that ship were more than 3 tonnes different from their declared weights. The larg- est difference was 20 tonnes, and the total differential was 312 tonnes. Other studies, like The Maritime Research Institute of the Netherlands (MARIN) Lashing@Sea executive summary report,28 have found similar abuses across different time periods and geographical locations. The Intermodal Safe Container Transportation Act (49 USC Ch. 59) already imposes a notification obligation on persons tendering any loaded container having a projected gross cargo weight of more than 29,000 pounds. The person tendering such a container is obligated to provide the first carrier for intermodal transportation a certification of the actual gross cargo weight, a reasonable description of the contents, the identity of the certifying party, and the date of certification. The new requirements will go well beyond those contained in that Act. These changes to the SOLAS treaty are certain to affect the shipping community by changing the level of communication and coordination among shippers, carriers, terminal operators, and their respective agents and intermediaries that are tasked with the smooth and compliant transportation of goods through the supply chain. These changes will affect some ports and countries more than others, and it will be important for all parties involved to begin the dialogue on how to address these changes early so as to avoid issues and delays in July. John Dimitry is Of Counsel with Scopelitis, Garvin, Light, Hanson & Feary, P.C. in Fort Worth, Texas. ■Endnotes 1. MSC 93 (i.e., the ninety-third session of the Maritime Safety Committee) approved the IMO Guidelines in MSC.1/ Circ. 1475 (9 June 2014). 2. DSC 18 (i.e., the eighteenth session of the Sub-Committee) drafted and proposed the Annex in MSC.1/Circ. 1475, which were adopted as the final IMO Guidelines. 3. IMO Guidelines 2.1.12. 4. OSHA regulations require that containers at U.S. ports are weighed prior to loading. 29 C.F.R. § 1917.71 5. IMO Guidelines 4.1. CONGRATULATIONS IWLA Success cannot be found in a box. OLD ON YOUR 125 TH ANNIVERSARY NEW Work with an executive coach and look in the right places. My clients are: • Clear on what’s important to them • Focused on results • Paying Attention to new opportunities • Intentionally creating the future, not just letting it happen Is your business where you want it to be? Are you where you want to be? If not, call Head Coach Chip Scholz or check us out on the web to learn more about taking your success to the next level. WHEN IT COMES TO OUTSOURCE LABOR, PAY F O R P E R F O R M A N C E , N O T H O U R S Call 704-827-4474 www.scholzandassociates.com 3PL Americas — Winter 2016 33 6. IMO Guidelines 4.2. 7. IMO Guidelines 4.1. 8. IMO Guidelines 4.2. 9.Ibid. 10. IMO Guidelines 5.1. 11. IMO Guidelines 5.1.1. 12. IMO Guidelines 5.1.2. 13. IMO Guidelines 5.1.2.4. 14. IMO Guidelines 6.1. 15. IMO Guidelines 5.1.2.1. 16. IMO Guidelines 5.1.3. 17. In October 2015, the National Customs Brokers & Freight Forwarders Association of America published a revised draft of its standard terms and conditions of service and combined transport bill of lading documents. The new standard terms and conditions of service document contains the following new clause: 6(c) Customer acknowledges that it is required to provide verified weights obtained on calibrated, certified equipment of all cargo that is to be tendered to steamship lines and represents that Company is entitled to rely on the accuracy of such weights and to countersign or endorse it as agent of Customer in order to provide the certified weight to the steamship lines. The Customer agrees that it shall indemnify and hold the Company harmless from any and all claims, losses, penalties or other costs resulting from any incorrect or questionable statements of the weight provided by the Customer or its agent or contractor on which the Company relies. The combined transport bill of lading contains this new clause: (13) Solas Weight Certification: Merchant acknowledges that it is required to provide verified weights obtained on calibrated, certified equipment of all cargo that is to be tendered to steamship lines. Shipper agrees that Carrier is entitled to rely on the accuracy of such weights and to counter-sign or endorse it as Carrier’s own certified weight to the steamship line carrying the cargo. The Merchant agrees that it shall indemnify and hold the Carrier harmless from any and all claims, losses, penalties or other costs resulting from any incorrect or questionable verification of the weight provided by Merchant or its agent or contractor on which the Carrier relies. 18. The term “shipping document” is defined in IMO Guidelines 2.1.13 and means “a document used by the shipper to com- municate the verified gross mass of the packed container.” Warehouse operators will likely want to ensure that they have an alternative “separate document” to record weight verifications that they do on behalf of their customers, who are the shippers and should be designated as such on the shipping documents. 19. IMO Guidelines 6.1 and 2.1.13. 20.IMO Guidelines 6.1. 21. IMO Guidelines 6.2. The signatory must be a natural person and that person must sign his or her own name, even though they are acting on behalf of another entity. It is worth remembering that 18 U.S.C. § 1001 would make it a crime to knowingly and willfully falsify these verifications. 22. IMO Guidelines 6.2 and 6.3. 23. IMO Guidelines 6.3.2. 24.Ibid. 25. IMO Guidelines 8.1.2. 26. IMO Guidelines 12.1. 27. IMO Guidelines 13.1. 28.The Maritime Research Institute of the Netherlands (MARIN) Lashing@Sea executive summary report is available at www.marin.nl/web/JIPs-Networks/ Archived-JIPs-Public/Lashingsea.htm. Happy 125th, IWLA! The Wilhelm family logistics legacy goes back to a 1960 AWA membership. We help consumer brands successfully deliver their products to retail... PACKAGE DESIGN MATERIAL SOURCING CONTRACT PACKAGING 3PL WAREHOUSING / LOGISTICS TRANSPORTATION / LAST MILE + www.coregistics.com 34 3PL Americas — Winter 2016 7 Locations 2 Million Sq. Ft. 60 Production Lines 300 Dock Doors Unlimited Capacity & Speed to Market Find your next great third-party warehouse provider. IWLA members are the industry’s most successful warehouse logistics organizations in North America. Find the solution to your business challenges. IWLA members are experts in third-party warehousing; fulfillment; reverse logistics; transportation; freight forwarding and brokerage services; inventory and supply chain management capabilities; and broad range of manufacturing and value-added services. Begin your search at www.IWLA.com/find-a-warehouse/. TECHNOLOGY Will Emerging Tech Drive the Next Generation of Supply Chain Success? By Kristi Montgomery E MERGING TECHNOLOGY is presenting us with some exciting options for supply chain management that will enhance the power of what people are now doing in the warehouse and on the road. While some of these ideas may seem to be straight from the fiction of Star Wars or The Matrix, they are either already available or in advanced development. The look and operation of warehouses will be changing dramatically during the coming years. New technologies promise great improvements in productivity, visibility and reliability. These changes will challenge everyone in the supply chain sector to innovate smartly and successfully. While some jobs may be lost, others will be created. The opportunities for those who are successful in this environment will be tremendous. That is why it’s important to stay up to date on what is available, and to carefully evaluate each new technology in light of your business model. Here is a look at what’s coming down the road or already at our doorstep. The look and operation of warehouses will be changing dramatically during the coming years. ■ Augmented Reality Imagine walking around the warehouse with a smartphone in hand, stopping in front of a pallet, and having the correct, detailed picking information pop up on your screen based on an image captured by the camera. In addition, there would be a detailed layout of how to pick the product into your shipping container, with a Tetris-like overlay shown on the screen. Alternatively, you could put on a special pair of glasses or contact lenses that would project the steps necessary to repair an out-of-service forklift. The reduction of time to perform a task, with the addition of specific instructions for cubing containers or repairing equipment, would add efficiency gains and productivity increases not considered in the past. This use of head-up display (HUD) could assist workers with everything from proper pallet and truck loading to a wide variety of training procedures. It could help supervisors instruct new employees and supplement quality assurance with virtual displays of product information for picking and put-aways. Use cases tested in Europe have had strong results for the addition of augmented reality devices such as Microsoft HoloLens, when used in combination with voice-picking technology. At complex distribution centers, this combination can be used to drive improvements in picking accuracy (head-up display of exact information and immediate verification), travel optimization (head-up display of the most efficient route to travel to perform the next task) and pallet layout (head-up display of how to stack cases) that improves stability and decreases in-transit damage. ■Drones Unmanned aerial vehicles are currently being tested for various applications in logistics. Some of the potential uses in supply chain management are: 36 3PL Americas — Winter 2016 significant efficiency enhancement in lights-out to clean warehouses. • RFID yard management using auwarehouse operations. The automated storage and retomated flights to scan the yard and Automated forklifts are used for trieval systems that have been in use read RFID tags mounted to trailers; directed loading, unloading and stagfor years are quickly getting smaller • building/property inspection by ing at the end of aisles for putmanned or unmanned Fostering innovation and facilitating change aways and pick-ups. There are flights to scan racks, buildis never easy, but it is worth it when we conversion units for existing ing ceiling/roof, and tops of lifts that can be run in autodock doors, for example, for see cutting-edge solutions developed for mated mode when needed to any damage or maintenance our complex supply chain challenges. speed up the staging of prodneeds; and uct. This can provide a huge cost savand smarter. There are already col• activity observations that use video ing when updating fleets. laborative robots on the market with capture to create work measureAutomated tuggers do the work artificial intelligence components ments and engineered standards of transporting empty and full conthat help them adjust to real-life situfor warehouse tasks. tainers and pallets without pickers ations and adapt their behavior ac■Robotics and replenishment staff ever leaving cordingly. their assigned area, thus improving The next phase that is quickly Using automated devices to manproductivity. evolving is the combination of robotage routine and repetitive tasks is ics with automated guided vehicles, not new in our industry, but the ■ 3D Printing marrying the best of both technoloways we use robotics are constantly Advances in 3D printing have been gies to further propel warehouse prochanging. Some of the newest trends explosive, and we’re just beginning to ductivity to new heights. include the use of self-propelled explore what it can do for the supply stretch wrappers that can wrap any ■ Automated Guided chain industry. pallet anywhere, rather than movVehicles Using this technology, we are able ing the pallet to a central wrapping to print customized robotic “arms,” Automated guided vehicles location. Automation is also be“claws” and “grabbers” – known as (AGVs) have been around since the ing explored for maintenance, with end affecters – to facilitate better pick1950s, but are gaining ground as a sweeper-scrubbers that can be run MAKE QR CODES WORK FOR YOU! If you are looking for the most versatile packaging bench, your ship has come in. 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Scan the QR code for information on our e-commerce & contract packaging solutions! www.industrialworkbenches.com TM i tape with 800-474-8273 1proline.com www.itape.com | [email protected] (800) 739-9067 3PL Americas — Winter 2016 37 ADVERTISER INDEX ASW Global...................................... 31 Ancra International LLC.....................IBC Benesch, Friedlander, Coplan & Aronoff LLP................................... 21 Coregistics....................................... 34 Dehnco.............................................. 8 Foreverlamp..................................... 38 Impact Logistics................................ 33 Integrated Distribution Services.......... 11 Intertape Polymer Group.................... 37 IWLA Chairmen................................. 14 IWLA 2016 Conference...................... 23 IWLA Find a Warehouse..................... 35 Konstant Storage Systems................ IFC McCloud Services.............................IBC McKenna Logistics Centres................. 18 MercuryGate International.................... 3 Palmer Logistics................................ 45 Parke Warehouses............................. 46 Pro-Line........................................... 37 Redirack Storage Systems................. IFC Saddle Creek Logistics Services.......... 10 Scholz Leadership Development.......... 33 SleepSafe Driver.............................OBC Sonwil Distribution Center.................... 4 Southeast Solutions Inc..................... 12 SphereWMS..................................... 11 Tighe Logistics Group........................ 22 ing. We can even print and customize accessories, such as scanner caddies, tape containers or ruggedized tablet holders, for our current inventory of material-handling equipment. Prototypes of specific parts can be printed and assessed before spending considerable time and money perfecting the actual component needed. ■ Smart Sensors and Self‑Monitoring Wearable technology and mobile applications have been revolutionizing supply chain management. Smart tags – worn as a bracelet like a FitBit – can be programmed to monitor activity and safety concerns, such as improper lifting. Wearable RF allows for hands-free operation inside the warehouse, and voice and wearable devices can be combined for even higher efficiency. There are mobile apps being developed that provide immediate visibility to dashContinued on page 46 Editorial and Advertising Disclaimers The editorial contents of this publication are educational and informational in nature, and not intended as minimum standards, or legal or other professional advice. The International Warehouse Logistics Association has endeavored to include appropriate and accurate statements, but disclaims any and all warranties and/or responsibility for the statements or their application. Users should confer with their professional advisers for specific input and assistance concerning their respective projects. Any expressions of opinion or perspective by authors of articles included in this publication are not necessarily those of the IWLA. The inclusion of commercial advertisements in this publication constitutes neither a recommendation nor an endorsement of the product or service advertised. Although the International Warehouse Logistics Association will not knowingly publish a false or misleading ad vertisement, no attempt has been made to verify the contents of advertisements included in this publication unless other than as set forth in writing by IWLA. 38 3PL Americas — Winter 2016 A new LED replacement for old metal halide lamps X CUTTING YOUR LIGHT BILL IN HALF IS AS EASY AS CHANGING A LIGHT BULB Foreverlux lamps work with most existing ballast so no re-wiring is needed. Typical payback is under 18 months. Better light quality. Instant on/off. 5 year warranty. Saving operating costs has never been easier with no money down financing and free 30 day trial. For information contact 844.533.8811 [email protected] www.foreverlamp.com forever lamp® MANAGEMENT RESPONSIBITY Diversity and Inclusiveness: The Path to Innovation, Collaboration & Growth By Rob Doyle T HE TOPIC OF DIVERSITY may bring to mind affirmative action from the ’90s or Equal Employment Opportunity Commission (EEOC)-related issues. But these policies and regulations really have little to do with how diversity and inclusion can play a powerful role in today’s business environment. When I think about these topics, and look at my company and our association, I see diversity as an opportunity for growth and development. I see that diversity can increase our competitive advantage. I write this article as a disabled veteran, married to a person of visible minority, and father to a son who has a hearing disability. It is true that our life experiences affect our views, but if everyone viewed diversity as an opportunity to improve our businesses while enriching the lives of our employees, we would be more diverse and have deeper appreciation for the value that it brings. If everyone viewed diversity as an opportunity to improve our businesses, we would be more diverse and have deeper appreciation for the value that it brings. ■ Diversity in the Workplace U.S. workplaces overall are becoming more diverse. According to Forbes, by 2020, women will outnumber men in the workplace for the first time in our country’s history. And between 2020 and 2050, 83 percent of workplace growth will be from immigrants and their children. So, what is diversity in the workplace anyway? I view it as a workplace that reflects the community where our warehouses reside and our society at large. If we think logically, a workplace that matches society at large also matches the society in which it serves. Furthermore, diversity itself has no boundaries: gender, race, veteran status, sexual orientation, age, and disabled individuals all contribute to a diverse workplace. This makes the most diverse workplaces better equipped to serve a diversified society. Research is now showing that the definition of diversity is changing, as younger generations are expanding the definition well beyond traditional demographics to include life experiences, such as where someone was born or went to school, or the subjects he or she studied. The digital age of social media has hyper-intensified our concepts of diversity, as each characteristic leads to a person’s individualism. As our countries, cities, and workplaces become increasingly diverse, it is more important to look at all of the great talent around us, embrace our differences, and surround ourselves with the best and brightest. Building teams with diversity in mind will increase collaboration and make companies more resilient to outside factors. So how do we create a diverse workplace? It’s not about checking a box: It’s more of a front-end effort, whereby companies deliberately cast a wider net and consciously develop a workplace that is welcoming and accommodating to a diverse community. These diversity-minded companies build departments and teams with a mix of people from veterans groups, colleges, the local labor de3PL Americas — Winter 2016 39 partment, disabled training co-ops, women, and minority groups. The process requires adapting to different qualifying methods that do not rely on socio-economic factors. Once the net is wider, the choices will be more plentiful in our recruiting process and, at that point, the best person will rise to the top. ■ Benefits of a Diverse Workplace According to a January 2015 report, Diversity Matters by McKinsey & Company, companies in the top quartile for racial and ethnic diversity are 35 percent more likely to have financial returns above their respective national industry medians. The question is, why? In bringing the diverse groups together, we tap in to a potentially powerful cross-section of life experiences that can lead to successful innovation. Teams made up of unique backgrounds are much more likely to enhance their roles and challenge each other to develop unconventional thinking. The more unique the group, the more unique the concept becomes, because there is no box to step out of. This optimal collaboration is what leads to enhanced revenue and profit. The statistics clearly indicate that having diversity at all levels, from warehouse workers to managers, can grow our businesses and bottom lines. I view this in more simple terms, in that most good ideas in our companies come from those who are doing the work, and it is our job as executives to ensure that our boardrooms and warehouse floors have the diversity of thought that we need to challenge the status quo and continually strive to improve. Diversity without a culture of inclusiveness would be missing the main point: It is only through inclusiveness that real change, innovation, and growth can occur. Inclusion is what makes a diverse workforce come together as one. Companies must promote inclusion in an honest, open manner to foster creativity and equality. 40 3PL Americas — Winter 2016 In bringing the diverse groups together, we tap in to a potentially powerful cross-section of life experiences that can lead to successful innovation. ■ Diversity as an Access Point to the Global Economy Beyond how a more diverse and inclusive workforce will help us internally, it will become critical to our standing with our customers and suppliers. Just as we cast a wider net in recruiting talent, that talent also casts a wider net in retaining new customers. This diverse workforce and diverse perspective will enhance our ability to communicate and interact with a diverse culture. It will create more depth and knowledge within our approach to attracting a company that is as unique as we are. A recent RFP from a Fortune 100 company asked – as the first question – if our company was a minority-owned, woman-owned, veteran-owned, or LGBT-owned business. When I visited the company’s office weeks later, I was met with a very diverse group of decision makers, from an age, gender, and ethnicity standpoint. It was clear that this company valued its diversity and was looking for a partner with similar values. ■ The Bottom Line Companies must constantly adapt to market fluctuations, regulations, competition, and economies. Why should changes in society be any different? As societal diversity increases, companies must account for these changes, too, in their workforces. These changes are valuable not only internally, to harness intellect and experiences, but also to a company’s ability to attract new customers and suppliers and maintain a competitive advantage to increase growth and profit goals. These efforts can be large or small: • They may mean a louder voice for employees in day-to-day operations. • They may include a wide-scale strategic recruitment effort. • They may also entail a new inclusion policy or managerial training program. It is only when it identifies a path toward diversity and inclusion that a company can truly improve top- and bottom-line growth while enriching the work experience of all of its employees. When we look at IWLA member companies, what drives our success and sustainability is the active engagement of all of our members: from the smallest warehouses to the regional players and up to the large national and international corporations. IWLA members also represent a diverse industry of value-added services, products, sizes, and backgrounds. These collective experiences and resources of the entire membership allow the association to become more relevant – and it is this corporate diversity that will sustain us well into the future. As IWLA Chairman, I am proud to see the IWLA taking a deeper dive into this area in the coming weeks and months. I look forward to applying the lessons learned to my company. Rob Doyle, CWLP, is president of Coregistics in Atlanta, Ga. He is the 2015-2016 IWLA Chairman of the Board. He can be reached at Rob. [email protected]. Note: The IWLA Diversity Council, led by co-chairmen Andre Thornton, ASW Global, and Scott McWilliams, OHL, is working to build a diversity perspective into all of IWLA’s offerings. In addition, the group is seeking success stories from IWLA members whose companies make diversity a priority in their businesses. To learn more or share your story, contact IWLA at [email protected]. You should have recently received a letter from IWLA President & CEO Steve DeHaan. It outlines the steps IWLA and the IWLA Diversity Council are taking – and how you can tap in. If you want to discuss diversity with Steve, call 847.813.4699 or email [email protected]. CASE STUDY: MEMBER COLLABORATION IWLA Partner Member Helps Member Gain Essential Visibility By Peter Yost A S ONE OF THE TOP 30 largest 3PL companies in the world (number 27 in 2015, according to Armstrong & Associates), Ozburn-Hessey Logistics, LLC (OHL) offers integrated global supply chain management and transportation services to a diverse group of clients and industries. Visibility to data is central to all that the company does. Jeff McDermott, senior vice president of OHL’s Transportation Management group, says OHL uses a cloud-based transportation management system (TMS) from MercuryGate, an IWLA Partner Member, to provide complete visibility and quickly implement cost-saving solutions for customers. The success of an inbound management program goes back to execution. ■ Driving Down Inbound Costs Two years ago, Brentwood, Tenn.-based OHL began managing outbound distribution for a large restaurant supplier in the United States. The 3PL also implemented a new vendor management program for the client. The restaurant supplier had been issuing purchase orders (POs) to vendors, but did not have a system to properly manage its inbound freight. Without a system, the company was missing savings opportunities available through consolidating inbound shipments, lacked visibility, and was making uninformed choices regarding mode and carrier usage. To optimize the client’s inbound logistics, OHL needed to see the POs ready to be shipped, in order to create more-economical truckload movements where possible. The required visibility came through implementing a vendor-management portal from MercuryGate. The client had more than 1,000 vendors and, within a few weeks, hundreds had started using the portal to enter and update shipment information. OHL’s client gained visibility and control of its inbound planning by using the portal to drive vendor compliance. McDermott shared that results of the inbound program included better inventory control and management of PO dates, optimal carrier and mode selection for transportation, and cost savings from the consolidation of freight. Overall, the client saw a reduction in its transportation costs of between five and seven percent. “The success of an inbound management program goes back to execution. You have to have the right tools that are user-friendly for vendors, easy to implement to quickly realize savings, and provide visibility in order to make critical business decisions. Some transportation management systems are good at this, while others are not,” says McDermott. ■ Leveraging the Tools Besides helping customers achieve cost savings through vendor compliance, OHL serves clients who are vendors for large retailers. These customers often need assistance meeting demanding shipment schedules, strict routing rules, 3PL Americas — Winter 2016 41 and tight delivery windows. OHL has many clients that do business with retail giants that charge fees for missing tight time windows for delivery. OHL uses the planning and execution tools of MercuryGate’s TMS to successfully meet appointments. According to McDermott, rules set up in the planning process ensure that certain conditions are met, such as automatically assigning loads to specific carriers and allowing adequate transit time to meet the requested date. The TMS also identifies daily Jeff McDermott cost-saving opportunities for OHL. The 3PL uses an advanced tool called Mojo to run various what-if scenarios to assess the impact of consolidating freight at different locations. OHL operates more than 120 value-added distribution centers and has the ability to quickly adapt these 42 3PL Americas — Winter 2016 locations to fit customers’ networks. For what-if scenarios, data from an existing network can be used to hypothetically route orders to a new distribution center and determine the impact on transportation. “We are always evaluating our clients’ networks,” McDermott says. “‘Should we move a warehouse from Memphis to Indianapolis or take three distribution centers and add a fourth? What will that do to transportation? Will our consolidations go up or down?’ Mojo lets us rapidly answer those questions.” The modeling and planning functions of Mojo are integrated with execution functions to realize the cost-saving opportunities. “By using Mojo as both a modeling tool and for execution, you can ensure that the savings you expected come true and you are using the same optimization parameters in both scenarios. This makes the implementation a lot easier and drives the expected results,” he says. Similarly, by using other business intelligence and reporting tools in the TMS platform, OHL can identify cost drivers and trends in transportation to keep customers informed. For example, are costs going up due to shipment characteristics, market pressure from carriers or changes in the network? ■ The SaaS Advantage As a software-as-a-service (SaaS) platform, the MercuryGate TMS is updated continuously with new features and enhancements. McDermott credits the SaaS model for OHL’s ability to implement new functions and value-added services for customers at a fast pace and before its customers can come up with solutions themselves using their own IT resources. Carrier management tools are some of the latest updates that OHL is putting to use. The tools are used to ensure that all carrier-qualification information, from insurance to safety records, is kept up-to-date to minimize risk for OHL’s customers. OHL also leverages Mercury Gate’s Continued on page 45 EVOLUTION OF WAREHOUSING The Business of Moving Stuff: A Short History of Commercial Warehousing in North America By Ken Ackerman A FTER A STRENUOUS ENCOUNTER with a journalist who insisted on knowing the difference between physical distribution, logistics and supply chain management, he heard my explanation and then said, “So, you are just talking about moving stuff.” This journalist’s inelegant description comes close to the mark in describing what we do. AWA was only six years old when it filed a complaint against 52 railroads to eliminate the free use of space in freight depots. The Hepburn Act, passed in 1906, prohibited free warehousing by the railroads. ■ Ancient History Very few business activities are described in the Scripture that is honored by the three Abrahamic religions (Judaism, Christianity and Islam). While the storage of food has been understood since primeval times, the book of Genesis explains how Joseph became a national hero by showing the king of Egypt how to warehouse agricultural surpluses to provide sources of food during crop failures. Chapter 14 tells of Joseph’s Egyptian enterprise: .... And during the seven years of plenty, when the earth bore ample crops, he collected all the produce of the rich years over Egypt and stored the grain within the towns... There was a famine in every country, but there was food everywhere in Egypt. And when all Egypt itself grew famished.... Joseph opened all the granaries and sold grain. In case your bible school teacher told you that this was a charitable project, the last sentence confirms that Joseph was founder of a commercial enterprise. There are similar traditions in at least one of the oriental religions, Taoism. Tao temples frequently contain bags of rice. The tradition is called “way of the five pecks,” describing the requirement that converts to the Tao faith were expected to donate five pecks of rice to the temple. As centuries passed and transportation systems improved, warehouses were established at the terminal points for major trade routes. By the Middle Ages, terminal warehousing was well-established in such trade centers as Venice. Venetian warehouses were operated for profit by trade guilds, or groups of local merchants. In northern Italy, the bankers of the neighboring province of Lombardy were the first to employ negotiable warehouse receipts called Lombards, and to use the paper receipts as collateral for loans. ■ Warehousing in North America Water transportation was the dominant mode for cargo transport in the early years of North American settlement. Therefore, the first warehouses were transit sheds located at the docks. As the rail industry developed, depot warehouses were established to consolidate and distribute rail freight. In the United States, the emergence of general merchandise warehousing occurred before the Civil War. An 1840 business directory for New York City showed 17 entries under “storage.” Directories for other large cities show similar entries. Some of the first general merchandise warehouse operators were former forwarding merchants who had been driven out of business by the railroads. 3PL Americas — Winter 2016 43 ■ The Rise of the Independent Warehouse Operator Early railroad practices favored large shippers. The history of American railroading is filled with examples of such favoritism. One was the offering of warehousing as a free service for major customers. In the U.S., the decade of the 1880s saw a social and legislative revolution. The Populist Party was formed in the 1880s and its efforts bore fruit in 1887, when Congress passed the Interstate Commerce Act. The act created the Interstate Commerce Commission, designed to watch over the practices of the railroads. It was the first such interventionist act in American history. Some call it the first consumerist law in America, designed to protect the public from the abuses of major corporations. It is no accident that the American Warehousemen’s Association (AWA) was established just four years after the Interstate Commerce Act. This trade association, one of the oldest in the U.S., was organized by independent warehousemen. They were small-business operators who needed to protect themselves against free warehousing offered by the rail carriers. AWA was only six years old when it filed a complaint against 52 railroads to eliminate the free use of space in freight depots. The Hepburn Act, passed in 1906, prohibited free warehousing by the railroads. This legislation defined “storage and handling of property transported” as part of the transportation function, and required the application of published tariff rates for every service furnished by railroads. Scholars consider the Hepburn Act the most important piece of legislation regarding railroads in the first half of the 20th century. While AWA was influential, the Hepburn Act was also endorsed by another consumerist, Theodore Roosevelt. While the industry would have grown without the ICC and the Hepburn Act, the independent warehouse operators grew more rapidly after railroad activity was brought under government control. AWA frequently sought legal review when transportation companies were discovered using warehousing as a “loss leader” in order to attract new business. COUNCIL from page 19 operators. It also consulted with the Canada Border Services Agency to help the agency define when the ownership of goods shipped into Canada transfers from the exporter to the importer, and at what point duties are to be applied. Canadian members learn about changes to international regulations through IWLA’s efforts in the regulatory arena. While it is one of IWLA’s six coun- cils, the Canadian Council is different from the others; it has an executive director and its own steering committee, and is representative of all members within Canada. Like the other five councils, though, the Canadian Council focuses on the needs of its constituents under the overall umbrella of the association, and shares its concerns and accomplishments with the full membership. The use of freight cars as rolling warehouses was a common practice in the early days of this industry. During grain harvest, every available freight car was used to store the crop. As the railroads experienced shortages of freight cars, a separation of the functions of transportation from storage became necessary. To discourage past practices, railroads began to charge their customers when freight cars were used for storage. In the middle of the 19th century in the U.S., customs bonded warehouses were established to store goods before paying customs duty. The U.S. Congress tried to abolish customs bonded warehousing in 1861. That attempt failed, and bonded warehousing has continued to the present day. The bonding of warehouses was extended to include other commodities, like alcohol and tobacco, that carried special taxes. 44 3PL Americas — Winter 2016 ■ The Role of Warehousing in the Industrial and Agricultural Revolutions The industrial revolution brought about a conversion of craft shops into factories, and one result was mass production. When production exceeds demand, warehousing is used as the safety valve. When goods are produced to meet a sales forecast, sometimes they are held in storage to meet peak demand. When the forecast is wrong, the warehouse can provide first aid. At first, warehousing to handle production overflow was handled at the factory. As distribution patterns developed, overflow warehousing moved to public warehouses located closer to market areas. Similar developments happened in agriculture. There was a time when the great majority of the North American population was engaged in farming. Today, huge farms produce agricultural surpluses with a tiny fraction of the labor used a century ago. Like mass production, warehousing provides the surge tank to hold the surplus when it occurs. As in Egypt in Joseph’s time, warehousing in the fat years (or months) ensures an adequate supply at a later time. ■ From Terminal to Distribution Center In the early years of commercial warehousing in North America, nearly all companies in the industry were family-owned and -managed. As recently as 1970, a report compiled by McKinsey showed that the average company in the industry had an annual revenue of $235,000 and a total storage space of approximately 100,000 square feet. About three quarters of the companies that used public warehousing services were firms that distributed their products nationally. There were very few multicity warehouse operations, and no service providers with national coverage. Very few were large companies or subsidiaries of major manufacturers. Two notable exceptions were Gulf Atlantic, a Houston-based subsidiary of Anderson Clayton, and a Canadian subsidiary of Molson Brewery. Many warehousing businesses started as an outgrowth of trucking companies. Warehousing was offered as a supplemental service to transportation, and the warehouse was part of the drayage terminal. The word “terminal” still exists in the company names of some warehouse firms. The terminal warehouses were typically located in the center of the city, close to the railroad depot and the wholesale market district. As demands increased and property values rose, multistory warehouses were put up to provide more space on the same amount of land. Until World War II, the most common material-handling methods involve the use of hand trucks. Cases of merchandise were stacked using pyramid piles for heights of more than 8 feet. However, most warehouse buildings were designed to allow stacking of only 8 to 12 feet high. The first forklift trucks were developed early in the twentieth century. However, their use did not become common until the World War II mobilization effort. A principal factor in war production was use of forklift trucks and pallets. This equipment allowed the pile heights of merchandise to be greatly increased. The forklift also allowed merchandise to be efficiently hauled over a much wider area of floor space. Two factors made multistory warehousing obsolete: the substantial increase in cost of warehouse labor, and the increased availability of forklift trucks. Multistory warehouses were replaced by single-story ones on large land areas. Since those large tracts were not available downtown, warehousing moved from terminal and market areas to the outskirts of each city. Ceiling heights increased from 12 feet up to the capacity of the forklift truck, generally from 20 to 30 feet. While the forklift truck played a major part in the warehousing revolution after World War II, other material-handling improvements included specialized lift trucks, unitized loads, and conveyors. An even greater change occurred in the handling of information. Until the 1970s, computer data processing was exotic and expensive. The development of the desktop computer allowed data processing procedures to be affordable for even the smallest of warehouses. While the cost of material handling has risen, the cost of information handling has gone down. Therefore, warehouse operators sought ways to use information to reduce or avoid material handling. Throughout the 19th and most of the 20th centuries, the terminal warehouse was an operation dedicated to storage. At some point, the flow of goods became more important than storage. The warehouse was re- placed by the distribution center. The functions of the two were similar, but in business vocabulary, the DC was a value-adding tool where merchandise moved quickly from receiving dock to shipping dock. Efficient material handling became more important than effective storage. VISIBILITY from page 42 connectivity with a very large carrier community to make electronic data interchange (EDI) a fast and efficient process. The connectivity tools save time and money that otherwise would be spent on EDI setup and ongoing maintenance. One of the most important features of the software, McDermott says, is the continuous enhancements that improve workflow for the end user. OHL is migrating more processes to an “easy click” model, he says. “The user interface allows you to configure easy-to-use screens in order to create efficient workflow processes to meet the needs of the business,” he says. With the MercuryGate TMS platform, OHL has a complete picture of visibility to manage entire supply chains for customers, no matter the size or complexity. Palmer Logistics congratulates IWLA on 125 years of serving and bettering our industry! ■ The Evolution from Physical Distribution to Logistics to Supply Chain Management In 1963, 13 executives met in a hotel bar in upstate New York to discuss the establishment of the National Council of Physical Distribution Management (NCPDM). Most were transportation managers, but the group included two professors and a journalist. Their goal was to spread the word that the process of moving stuff required collaboration between transportation, warehousing, inventory management and customer service. Their desire was to create an umbrella organization that would recognize the several stages of moving product from pro- Peter Yost is Vice President of Marketing at MercuryGate International, Inc. Palmer Logistics congratulates IWLA on 125 years of serving and bettering our industry! 3PL Americas — Winter 2016 45 duction line to consumer. They also sought increased recognition of their occupations and, from the beginning, they sought to attract the attention of journalists and corporate strategists who were exploring similar processes. The group emphasized education and idea exchange, and its membership policy was designed to embrace any individual with a sincere interest in the field. In the 1980s, the group changed its name to the Council of Logistics Management. Logistics is a military term that includes the process of moving stuff, from its earliest origins through the manufacturing process to the final user. In the 2000s, the name was again changed to the Council of Supply Chain Management Professionals (CSCMP). This name change recognized that supply chain was quickly replacing logistics as a description of the field. Some would argue that there is little difference, but supply chain is readily understood, while logistics has never been part of the broader business vocabulary. In 1977, a similar professional society was established for warehousing. The Warehousing Education and Research Council (WERC) was formed to provide a professional society for those who have a primary interest in warehousing. Unlike the trade associations that require corporate membership, WERC is open to any individual with an interest in warehousing. Other transportation trade associations, such as the National Industrial Transportation League (NITL) admit warehousing executives as members and provide an interface between warehousing and transportation. Countless other trade associations for a variety of manufacturers include warehousing as part of their committee functions. In the middle of the last century, those warehouse companies that specialized in temperature control broke away from AWA to form a trade association for their business. The International Association of Refrigerated Warehouses (IARW) has international membership. It provides shared knowledge in several languages to help its members. ■ From Single-City Warehouses to Providers Who Span the Globe While publicly owned multi-city warehousing firms were rare in the 1970s, freight deregulation in the 1980s encouraged major carriers to get involved in warehousing. Improvements in communication TECH from page 38 boards to facilitate data-driven decision-making. Virtual digital assistants, such as Apple’s Siri, that use voice recognition and artificial intelligence can research needed information and carry out electronic tasks. Imagine sitting at your desk and querying any information you need from your supply chain execution systems (WMS, TMS, OMS and YMS, for example) or your supply chain intelligence systems, and receiving that information immediately, rather than asking a customer service representative or combing through spreadsheets to find the right and transportation made control of multicity and multinational operations far easier than it had been in the past. Today, multinational warehouse service providers include railroad companies in Europe, at least two national post offices, ocean shipping companies, and multinational air express carriers. While the multinationals have developed high profiles, the great majority of warehouse service providers are smaller organizations, many of which are still familyowned and family-managed. As IWLA celebrates a major anniversary, recognizing its role as one of North America’s oldest trade associations, its members include representatives of the largest multinationals, as well as the many smaller firms that are the backbone of the warehousing industry. Kenneth B. Ackerman is President of K. B. Ackerman Company. piece of data. While these technologies seem limitless, there are still many questions to be answered about practicality, cost and regulatory issues. Fostering innovation and facilitating change is never easy, but it is worth it when we see cutting-edge solutions developed for our complex supply chain challenges. Kristi Montgomery is Vice President, Innovation, Research & Development at Kenco Management Services, LLC. This article was originally published on SupplyChainBrain.com. It is republished with permission. Congratulations IWLA on 125 years of service to the warehousing industry! 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Get your drivers the treatment they need and back to work making money for their families and your business. The Comfort of Knowing — Take comfort in knowing we Call 855.723.3378 today! provide compliance support for your workers in safety-sensitive positions and you the data needed to address any exception concerns. Driver and Organizational Well-being — We’ve seen improvements in on-time service, customer relations, decreases in accidents & injuries and steep reductions in subsequent healthcare costs. www.sleepsafedrivers.com We keep the wheels rolling, safely!® ® LOGISTICS
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