2014 MBAA Ueli Schrader Cellar Piping

Transcription

2014 MBAA Ueli Schrader Cellar Piping
2014-­‐02-­‐05
Fermentation
Cellar Design
USING DOUBLE-SEAT VALVES, HOSES OR JUMPER PANELS?
Fermentation Cellar Design
1
Ueli 2014-02-05
What for?
!   Horizontal Tanks
!   Vertical Tanks or Cylindro-conical Tanks
!   Tank Cooling
!   Space / Access
!   Money
!   Brew Size / Brews per Fermentation
!   Microbiology / Technology
!   Connection to the tanks / product lines / utility
lines
Fermentation Cellar Design
Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-­‐
Jan-­‐31
2
Ueli 2014-02-05
1
2014-­‐02-­‐05
What for?
!
Horizontal Tanks
!   Vertical Tanks or Cylindro-conical Tanks
Tank Cooling
!
!   Space / Access
!   Money
!
Brew Size / Brews per Fermentation
!   Microbiology / Technology
!   Connection to the tanks / product lines / utility
lines
Fermentation Cellar Design
3
Ueli 2014-02-05
What Are We Dealing With?
!   Tank Top with Gas Discharge, CIP Supply, Pressure
Relief
!   Diversity at Tank Bottom:
!
Unitanks, or separate Fermentation Tanks, Aging Tanks
!
!
!
!
 
 
 
 
Two or One Lower Outlets
Long or Short Outlet Pipes
Hoses direct to the Tank
Double-Seat Valves or Jumper Panels
!   Cleaning One-Way (Gravity Flow) or Two-Ways (at Times
With Power) of Outlet Pipe
!   Money
Fermentation Cellar Design
Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-­‐
Jan-­‐31
4
Ueli 2014-02-05
2
2014-­‐02-­‐05
PRV,
VRV
!   Diversity at
Tank’s Bottom:
!   One Lower
Outlet
!   Sample Outlet
çWort
èYeast
CIP-Sè
Ventç
CO2 Gasè
Fermentation Cellar Design
èçBeer
ê
Samples
èCIP-R
5
Ueli 2014-02-05
PRV,
VRV
!   Diversity at
Tank’s Bottom:
!   One Lower
Outlet
!   Sample Outlet
!   Level
Indicator
Wort
Yeast
CIP-S
Vent
Beer
CO2 Gas
Fermentation Cellar Design
Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-­‐
Jan-­‐31
CIP-R
6
Ueli 2014-02-05
3
2014-­‐02-­‐05
PRV,
VRV
!   Diversity at
Tank’s Bottom:
!   Two Lower
Outlets
!   Sample Outlet
!   Level
Indicator
Wort
Yeast
CIP-S
Vent
Beer
CO2 Gas
Fermentation Cellar Design
CIP-R
7
Ueli 2014-02-05
PRV,
VRV
!   Gas
Connections:
!   Hoses + Keg
!   Jumper Panel
!   Valve
Manifold
Wort
Yeast
CIP-S
Vent
Beer
CO2 Gas
Fermentation Cellar Design
Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-­‐
Jan-­‐31
CIP-R
8
Ueli 2014-02-05
4
2014-­‐02-­‐05
PRV,
VRV
!   Gas
Connections:
!   Valve
Manifold
Wort
Yeast
Beer
CO2 Gas
Vent
Fermentation Cellar Design
CIP-R
CIP-S
9
Ueli 2014-02-05
Tank’s Top and further down…
Your
Fermentation
Space
Gas Phase
59’800 CAD for 9 tanks
Fermentation Cellar Design
Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-­‐
Jan-­‐31
10
Ueli 2014-02-05
5
2014-­‐02-­‐05
Tank’s Top and further down…
Your
Fermentation
Space
A Bubbling Keg
Fermentation Cellar Design
11
Ueli 2014-02-05
12
Ueli 2014-02-05
Look at the
Tank’s Top
Your Fermentation
Space
Gas Phase
≈ 27’000 CAD for 2 tanks
Fermentation Cellar Design
Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-­‐
Jan-­‐31
6
2014-­‐02-­‐05
Look at the
Tank’s Top
Your Fermentation
Space
Gas Phase
Fermentation Cellar Design
13
Ueli 2014-02-05
14
Ueli 2014-02-05
Look at the
Tank’s Top
Your Fermentation
Space
Gas Phase
Fermentation Cellar Design
Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-­‐
Jan-­‐31
7
2014-­‐02-­‐05
PRV,
VRV
!   Liquid
Connections:
!   Hoses
!   Jumper Panel
!   Valves
Wort
Yeast
Beer
CO2 Gas
Vent
Fermentation Cellar Design
CIP-S
CIP-R
15
Ueli 2014-02-05
16
Ueli 2014-02-05
Your
Fermentation
Space
Liquid Phase
Fermentation Cellar Design
Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-­‐
Jan-­‐31
8
2014-­‐02-­‐05
Look at the Tank’s Outlet Pipe
Your
Fermentation
Space
Liquid Phase
Fermentation Cellar Design
17
Ueli 2014-02-05
Look at the Tank’s Outlet Pipe
Your
Fermentation
Space
Liquid Phase
Fermentation Cellar Design
Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-­‐
Jan-­‐31
18
Ueli 2014-02-05
9
2014-­‐02-­‐05
What are Double-Seats?
!   Double-Seat Valves
!   On-Off Valves
!   Double-Block and
Bleed
Fermentation Cellar Design
19
Ueli 2014-02-05
What are Double-Seats?
!   Double-Seat Valves
!   On-Off Valves
!   Double-Block and
Bleed
Fermentation Cellar Design
Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-­‐
Jan-­‐31
20
Ueli 2014-02-05
10
2014-­‐02-­‐05
PRV,
VRV
!   Liquid
Connections:
!   Hoses
!   Jumper Panel
!   Valves
Wort
Yeast
Beer
CO2 Gas
Vent
Fermentation Cellar Design
CIP-R
CIP-S
21
Ueli 2014-02-05
PRV,
VRV
!   Liquid
Connections:
!   Valve Matrix –
One way but
with CIP-S
Wort
Yeast
Beer
CO2 Gas
Vent
Fermentation Cellar Design
Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-­‐
Jan-­‐31
CIP-R
CIP-S
22
Ueli 2014-02-05
11
2014-­‐02-­‐05
Look at the Tank’s Bottom
Your
Fermentation
Space
Liquid Phase
Fermentation Cellar Design
23
Ueli 2014-02-05
PRV,
VRV
Valve Matrix
– One way –
No CIP-S to
Liquid
Connection
Wort
Yeast
Beer
CO2 Gas
Vent
CIP-R
CIP-S
Fermentation Cellar Design
Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-­‐
Jan-­‐31
24
Ueli 2014-02-05
12
2014-­‐02-­‐05
Valve Matrix
– One way –
No CIP-S to
Liquid
Connection
21’000 CAD
Fermentation Cellar Design
25
Ueli 2014-02-05
PRV,
VRV
Valve Matrix
below tank
Wort
Yeast
CO2 Gas
Vent
Beer
CIP-S
CIP-R
Fermentation Cellar Design
Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-­‐
Jan-­‐31
26
Ueli 2014-02-05
13
2014-­‐02-­‐05
GEA EcoMatrix
Your
Fermentation
Space
Liquid Phase
Fermentation Cellar Design
27
Ueli 2014-02-05
SPX Waukesha
Your
Fermentation
Space
Liquid Phase
Fermentation Cellar Design
Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-­‐
Jan-­‐31
28
Ueli 2014-02-05
14
2014-­‐02-­‐05
PRV,
VRV
Valve
Matrix –
Double Way
Wort
CO2 Gas
Vent
CIP-R
CIP-S
Yeast
Fermentation Cellar Design
29
Beer
CIP-S
Ueli 2014-02-05
Valve
Matrix –
Double Way
34’500 CAD per tank
Fermentation Cellar Design
Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-­‐
Jan-­‐31
30
Ueli 2014-02-05
15
2014-­‐02-­‐05
PRV,
VRV
Jumper
Panel –
Double Way
Wort
Yeast
CO2 Gas
Vent
CIP-R
CIP-S
Fermentation Cellar Design
31
Beer
CIP-S
Ueli 2014-02-05
PRV,
VRV
Jumper
Panel –
Double Way
Wort
Yeast
CO2 Gas
Vent
CIP-R
CIP-S
Fermentation Cellar Design
Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-­‐
Jan-­‐31
32
Beer
CIP-S
Ueli 2014-02-05
16
2014-­‐02-­‐05
Jumper
Panel –
Double Way
31’500 CAD for 2 tanks
Fermentation Cellar Design
33
Ueli 2014-02-05
Fermentation Cellar Design
34
Ueli 2014-02-05
Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-­‐
Jan-­‐31
17
2014-­‐02-­‐05
Fermentation Cellar Design
35
Ueli 2014-02-05
Ueli Schrader
Beverage Engineering Inc.
www.beveng.com
[email protected]
USING DOUBLE-SEAT VALVES, HOSES OR JUMPER PANELS …
Fermentation Cellar Design
Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-­‐
Jan-­‐31
36
Ueli 2014-02-05
18

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