catalogue - Power Tools

CATALOGUE 2006/1
AVANTEC Zerspantechnik GmbH
Gerokstraße 22
D-75428 Illingen
Telefon 0 70 42/82 22-0
Telefax 0 70 42/82 22-33
E-mail: [email protected]
www.avantec.de
CATALOGUE
2006/1
AVANTEC Zerspantechnik GmbH
Gerokstraße 22
D-75428 Illingen
Telefon 0 70 42/82 22-0
Telefax 0 70 42/82 22-33
E-mail: [email protected]
www.avantec.de
AVANTEC Italy S.r.l.
Via Gramsci 157
I-24069 Trescore B. (BG)
Tel. 00 39/35/42 58 369
Fax 00 39/35/42 71 239
E-mail: [email protected]
www.avantec.de
AVANTEC USA, LLC
110 N. Reading Ave.
USA-19512 Boyertown/PA
Phone 0 01/610/4 73 28 72
Fax 0 01/610/4 73 87 21
E-mail: [email protected]
www.avantec.de
CATALOGUE
2006/1
Catalogue 2006/1
Indexable
inserts
General insert information
AVANTEC-grade
page 6
AVANTEC listing of assignment
available insert-tools
page 7
Table of contents
Shoulder
milling cutter
and shank-end
mill
Catalogue 2006/1
Shell-end mill
Copy milling
cutter
Table of contents
Face milling
cutter
Megavant HC90
page 9
Multiring EM90/FM90
page 15-16
Primavant UP90
page 19
Signavant SN75
page 23
Circular milling cutter TZ18
page 33
Shoulder milling cutter
EP90 and EV90
page 10-11
Shell-end mill EW90
page 17
Copy milling cutter RO18
page 20-21
Avantop VC1.1/VC2.2
page 24-25
Side milling cutter TN18
page 34-35
Avantop KC1.1/KC2.2
page 26-27
Detachable side milling
cutter TB18
page 36-37
Shank-end mill
ES90 and TS90
page 12-13
Face milling cutter SE45
page 28
Face milling cutter SX45
page 29
Finavant OF1.1
page 30
Cartridge face milling cutter
MSK45
page 31
Company profile
page 4-5
Circular and
side milling
cutter
Side milling cutter
tangential EN18
page 38
Detachable side milling cutter
tangential EB18
page 39
Triloc
page 40-41
Technical information
page 44-45
page 53-59
Cutting data
page 46-52
2
3
Catalogue 2006/1
Avantec profile
History and structure
of AVANTEC GmbH
Founded as a family owned company in 1989
by Gustav Werthwein, AVANTEC has become
recognized as a pioneer of high metal removal
rates among cutting tool manufacturers. A
young company with many years of experience
in the design and manufacture of milling tools
has made AVANTEC a primary address for cutting solutions in a global market.
Catalogue 2006/1
Avantec profile
AVANTEC – that spells
foreward-looking technology!
An uncompromising focus on the primary tasks
of machining technology has distinguished our
company as a quality minded cutting tool
specialist. AVANTEC can ensure tomorrow’s
success today through an innovative mind set
and a capable customer service network that
can answer questions and offer solutions. Thus
fast response, rapid development and excellent
service will continue to be top priority at
AVANTEC for the future.
Sales organization
Features of our milling tools program:
Europe:
- Austria
- Belgium
- Croatia
- Czech Republic
- Denmark
- Finland
- France
- Germany
- Hungary
- Italy
North America
- Canada
- USA
Middle America
- Mexico
South America
- Brazil
4
Africa:
- South Africa
- Luxembourg
- Netherlands
- Poland
- Romania
- Slovakia
- Spain
- Sweden
- Switzerland
- Turkey
- Ukraine
- United Kingdom
❮
❮
❮
❮
❮
positive cutting tools
large variety of ground inserts
best performance
less vibration
high volume cutting
Advantages of our milling tool program:
❮
❮
❮
❮
❮
❮
smooth cutting
less load for machine, spindle and keyways
higher chip-removal
less machine power required
very suitable for unstable or thin parts
improved chip flow
Asia:
- China
- India
- Indonesia
- Iran
- Japan
- Singapore
- Thailand
5
Catalogue 2006/1
Inserts
❮
❮
❮
❮
Catalogue 2006/1
focus on quality in grade selection
consistent development of substrates
high precision ground indexable inserts
new high-performance coatings
Inserts
AVANTEC-assignment
of available inserts-tools
Advice: ISO-AVANTEC insert designation is described
on page 56-57.
More technical information
from page 43.
Advantages of contour and cutting edge
ground indexable inserts
❮
❮
Indexable inserts
❮
❮
❮
❮
❮
consistent axial and radial run out
consistent dimensional accuracy during
cutting operation
constant machining data
constant surface quality
less machining noise and improved chip flow
less heat build up and better tool life
constant dimensions after indexing
AVANTECgrade
description and
application
SUN 22
Uncoated fine-grained quality in
ISO application range K05-15.
Very good wear properties with
non-ferrous metals and plastics.
ICE 77
FLY 22
AL2O3 coated K20 quality.
Best wear resistance with average
tenacity.
FLY 77
AL2O3 coated K30 quality. Very high
tenacity with solid wear resistance.
Suitable for use with cast iron materials.
SKY 42
ALTIN-coated P25 grade. Especially
suited for processing steel at high
cutting speed and average feed per
insert. Allows the use of coolant.
SKY 45
ALTIN-coated P35 grade. Good strength
with very good wear properties.
Especially suited for processing chrome
steels. Allows the use of coolant.
SKY 77
ALTIN-coated M30 grade. Good strength
with good wear properties. Especially
suited for casting materials at higher
cutting speeds. Allows the use of
coolant.
DELPHINOX
Selected combination of carbide,
coating and geometry. Special grade
for stainless steel, inconel and titanium.
Extremely smooth surface for less friction,
while having excellent wear properties.
NERO
6
TICN-coated M30 quality. Very good
strength with good wear properties.
Suited equally for steel and casting
materials.
New combination of carbide, coating and
geometry for cast iron. The enormous
heat-resistance allows higher cutting
speeds.
type
E/F
L
design
designation size
ENHQ 0603
ENHQ 08T3
ENHQ 0904
ENHQ 1206
ENFQ 08T3
ENFQ 0904
ENFQ 1206
FNHQ 08T3
Shoulder milling cutter EP90
Fine pitch shoulder milling cutter EV90
Shank-end mill ES90
Shell-end mill EW90
Multiring® EM90/FM90
Side milling cutter tangential EN18
Detachable side milling cutter tangential EB18
LNEX 2506
LNEX 2007
Multiring® EM90/FM90
M
Mega®
MOGU 12T3
MOGT 1003
O
Ofensiva ®
OFEW 1505
OFEW 2006
R
S
T
application in tools group
Enduro®
Megavant® HC90
Multiring® EM90/FM90
Triloc-Megavant
Avantop® KC1.1/VC1.1
Finavant® OF1.1
Avantop® KC2.2/VC2.2
Cartridge face milling cutter MSK45
RDGT 10T3
RDGX 10T3
RDGX 1204
RDGX 1605
Copy milling cutter RO18
Triloc-RO18
UEGW 1204
UEGW 1506
Signa
SNHX 1208
SNHX 1608
SEHW 1506
SXMW 1906
Primavant® UP90
Triloc-Primavant
TOGX 1406
TOGX 1606
TOGX 1808
TOGX 2008
TCAW 11T2
TCAW 1102
TCAW 1103
TNAW 16T3
TNAW 1604
TNAW 1606
TCAX 1103
TNAX 1604
TEAX 2208
Signavant® SN75
Face milling cutter SX45
Face milling cutter SE45
Cartridge face milling cutter MSK45
Shank-end mill TS90
Side milling cutter TN18
Detachable side milling cutter TB18
Circular milling cutter TZ18
Cartridge face milling cutter MSK45
7
Catalogue 2006/1
Shoulder milling cutter
Catalogue 2006/1
Shoulder milling cutter
Megavant HC90
Shoulder milling
cutter and
shank-end mill
Megavant HC90
Shoulder milling cutter EP90 and EV90
Shank-end mill ES90 and TS90
❮
❮
high feeds in 90° cutting angle operations
❮
high volume machining with high reliability
suitable for roughing and finishing with
the same insert
article
D
H
dH7
Zeff
ap
Mega®
04M.0540.030
50
40
22
6
5,5
MOGU 12T3 . . .TR
04M.0640.030
63
40
22
7
5,5
MOGU 12T3 . . .TR
04M.0850.030
80
50
27
9
5,5
MOGU 12T3 . . .TR
Mega®
MOGU 12T310.R
12,70
4,00
08B.0309.7991
TX208
MOGU 12T316.R
12,70
4,00
08B.0309.7991
TX208
Technical information from page 43
Cutting data page 46
8
9
Catalogue 2006/1
Shoulder milling cutter
Catalogue 2006/1
Shoulder milling cutter EP90
Shoulder milling cutter
Shoulder milling cutter EV90
❮
❮
❮
tangential design with ENHQ-insert
large chip chambers
❮
suitable for materials that form long
continuous chips
smaller chip chambers utilizing a fine pitch
design
❮
very suitable for unstable or thin parts
❮
❮
❮
tangential design with ENHQ-insert
❮
❮
Zeff
ap
Enduro®
article
D
H
dH7
„genuine“ four cutting edges
ENHQ-insert can be used in other
AVANTEC milling tool systems
„genuine“ four cutting edges
reduction of costs because of reduction
of inserts
Zeff
ap
Enduro®
22
5
7,5
ENHQ 08T306.L
32
16
6
7,5
ENHQ 08T306.L
36
22
7
7,5
ENHQ 08T306.L
63
40
22
7
9,0
ENHQ 090408.L
63
40
22
9
7,5
ENHQ 08T306.L
04E.0850.004
80
50
27
10
9,0
ENHQ 090408.L
04E.0850.016
80
50
27
12
7,5
ENHQ 08T306.L
04E.1050.003
100
50
32
12
9,0
ENHQ 090408.L
04E.1263.003
125
63
40
13
9,0
ENHQ 090408.L
article
D
H
dH7
04E.0332.001
32
32
16
5
6,0
ENHQ 060304.L
04E.0350.001
32
50
04E.0432.001
40
32
16
5
7,5
ENHQ 08T306.L
04E.0432.002
40
04E.0536.001
50
36
22
5
9,0
ENHQ 090408.L
04E.0536.004
50
04E.0640.005
63
40
22
5
12,0
ENHQ 120610.L
04E.0640.001
04E.0850.001
80
50
27
7
12,0
ENHQ 120610.L
04E.0640.006
04E.1050.001
100
50
32
8
12,0
ENHQ 120610.L
04E.1263.001
125
63
40
10
12,0
ENHQ 120610.L
Enduro®
ENHQ 060304.L
6,35
3,18
08B.2506.7991
TX208
ENHQ 08T306.L
8,00
3,97
08B.0309.7991
TX208
Enduro®
ENFQ 08T306FL*
8,00
3,97
08B.0309.7991
TX208
ENHQ 08T306.L
8,00
3,97
08B.0309.7991
TX208
ENHQ 090408.L
9,52
4,76
08B.3509.7991
TX215
ENFQ 08T306FL*
8,00
3,97
08B.0309.7991
TX208
ENFQ 090408FL*
9,52
4,76
08B.3509.7991
TX215
ENHQ 090408.L
9,52
4,76
08B.3509.7991
TX215
ENHQ 120610.L
12,70
6,35
08B.0513.7991
TX220
ENFQ 090408FL*
9,52
4,76
08B.3509.7991
TX215
ENFQ 120610FL*
12,70
6,35
08B.0513.7991
TX220
*Wiper insert, only one insert per tool required. Only in combination with geometry -28W
*Wiper insert, only one insert per tool required. Only in combination with geometry -28W
Technical information from page 43
Cutting data page 46
Assembly instructions page 54
10
Technical information from page 43
Cutting data page 46
Assembly instructions page 54
11
Catalogue 2006/1
Shank-end mill
Catalogue 2006/1
Shank-end mill ES90
Shank-end mill
Shank-end mill TS90
❮
❮ tangential design with ENHQ-insert
❮ enters the cut softly and with ease
❮ minimization of vibrations
❮ slim design for close spaces
both insert and cutter mating surfaces are
precision ground
❮ perfect coupling of the insert and its slot
❮ maximum replacement accuracy
❮ exact 90° groove cutting
Zeff
ap
Enduro®
article
D
I1
dh6
I2
L
Zeff
ap
80
3
6,0
ENHQ 060304.L
11T.1411.002
14
18
20
54
104
3
6,0
TOGX 1406ZZ.R
90
4
6,0
ENHQ 060304.L
11T.1611.002
16
21
20
57
107
3
6,0
TOGX 1606ZZ.R
18
24
25
60
116
3
8,0
TOGX 1808ZZ.R
26
25
63
119
3
8,0
TOGX 2008ZZ.R
article
D
I1
dh6
L
11E.2080.001
20
30
16
11E.2590.001
25
34
25
11E.3210.001
32
42
25
100
5
6,0
ENHQ 060304.L
11T.1811.002
11E.4011.001
40
48
32
110
5
7,5
ENHQ 08T306.L
11T.2012.002
20
Enduro®
ENHQ 060304.L
6,35
3,18
08B.2506.7991
TX208
TOGX 140606.R
14,00
6,00
08B.0513.7991
TX220
ENHQ 08T306.L
8,00
3,97
08B.0309.7991
TX208
TOGX 160608.R
16,00
6,00
08B.0513.7991
TX220
ENFQ 08T306FL*
8,00
3,97
08B.0309.7991
TX208
TOGX 180808.R
18,00
8,00
08B.0516.7991
TX220
TOGX 200810.R
20,00
8,00
08B.0516.7991
TX220
TOGX 200825.R
20,00
8,00
08B.0516.7991
TX220
*Wiper insert, only one insert per tool required. Only in combination with geometry -28W
Technical information from page 43
Cutting data page 47
Assembly instructions page 54
12
Technical information from page 43
Cutting data page 47
13
Catalogue 2006/1
Shell-end mill
Catalogue 2006/1
Shell-end mill
Multiring EM90/FM90
Shell-end mill
Multiring EM90/FM90
Shell-end mill EW90
❮
❮
modular discs allow various gage lengths
❮
❮
sparing of machine spindels
dual right and left hand helix design minimizes
axial tractive and compressive forces
suitable for machines with lower performance
Table 1 available shanks for Multiring EM90/FM90
D
SK50
DIN 69871
A/B
BT50
A = 49 mm
SK40
DIN 69871 A/B
A = 39 mm
BT40
A = 39 mm
HSK-A63
A
HSK-A100
A
shank
DIN 1835 B
32
40
45/50
63
80
100
–
09A.5040.004
09A.5045.001
09A.5063.008
09A.5080.006
09A.5010.002
–
49
39
49
49
49
_
_
–
09A.5063.001
09A.5080.001
09A.5010.003
09A.4032.001
09A.4040.002
09A.4045.001
–
–
–
09A.4032.003
09A.4040.004
–
–
–
–
09E.6332.1050
09E.6340.1060
09E.6345.1060
–
–
–
50
60
60
–
–
–
–
–
–
09E.1063.1080
09E.1080.1080
09E.1010.1100
–
–
–
80
80
100
09A.3232.002
09A.4040.003
–
–
–
–
Highlighted in red
14
= available ex warehouse. All others on request.
15
Catalogue 2006/1
Shell-end mill
Catalogue 2006/1
Shell-end mill EW90
Table 2 rings and VS EM90/FM90 extension
(ZR: intermediate ring, BR: base ring, DR: double cutting ring, VS: extension, Zeff = effective cutting edges)
D
article ZR
H
Zeff
article BR
H
Zeff
32 12E.3210.001 10
2
12E.3211.002 11,5 2
40 12E.4010.001 10
2
12E.4010.002 10
45 12F.4513.021
3
12F.4513.022 13,5 3
50 12F.5015.021 14,2 3
12F.5015.022 15,5 3
63 12E.6317.001 16
3
12E.6317.002 16
3
80 12E.8023.001 22
3
12E.8023.002 22
3
100 12E.1023.003 22
4
12E.1023.004 22
4
13
2
number of Enduro
2
2
2
2
ENHQ 060300.R
ENHQ 060304.L
ENHQ 060300.R
ENHQ 060304.L
3
3
3
3
3
3
FNHQ 08T300.R
FNHQ 08T306.L
FNHQ 08T300.R
FNHQ 08T306.L
ENHQ 090400.R
ENHQ 090408.L
article DR
12E.4018.001
H
18
Zeff
4
12F.5015.024 15,0 3
12E.6322.002
22
3
3 ENHQ 120600.R
3 ENHQ 120610.L
12E.8025.002
25
3
4 ENHQ 120600.R
4 ENHQ 120610.L
12E.1026.001 26,7 4
Shell-end mill
number of inserts
2 ENHQ 060300.R
4 ENHQ 060304.L
2 ENHQ 08T306.L
3 MOGT 100308.R
3 FNHQ 08T300.R
3 ENHQ 090400.R
3 ENHQ 120610.L
3 LNEX 200710.R
3 ENHQ 120600.R
3 ENHQ 120610.L
3 LNEX 200710.R
4 ENHQ 120600.R
4 ENHQ 120610.L
4 LNEX 250625.R
VS25
VS50
H = 25 mm
H = 50 mm
12Z.3225.001
12Z.3250.001
12Z.4025.001
12Z.4050.001
12Z.4525.001
12Z.4550.001
12Z.4525.001
12Z.4550.001
12Z.6325.001
12Z.6350.001
12Z.8025.001
12Z.8050.001
12Z.1025.001
12Z.1050.001
❮
❮
❮
❮
fine pitch design utilizing ENHQ-insert
soft and free cutting tool
less power required
high reliability thanks to the distribution
of the cutting edges
Enduro®
ENHQ 060300.R
6,35
3,18
08B.2506.7991
TX208
ENHQ 060304.L
6,35
3,18
08B.2506.7991
TX208
ENHQ 08T300.R
8,00
3,97
08B.0309.7991
TX208
ENHQ 08T306.L
8,00
3,97
08B.0309.7991
TX208
FNHQ 08T300.R
8,00
3,97
08B.0309.7991
TX208
FNHQ 08T306.L
8,00
3,97
08B.0309.7991
TX208
ENHQ 090400.R
9,52
4,76
08B.3509.7991
TX215
ENHQ 090408.L
9,52
4,76
08B.3509.7991
TX215
ENHQ 120600.R
12,70
6,35
08B.0513.7991
TX220
ENHQ 120610.L
12,70
6,35
08B.0513.7991
TX220
article
D
dh6
L
ZZ
Zeff
ap
Enduro®
LNEX 200710.R
9,52
7,20
08B.3509.7991
TX208
02E.2510.001
25
25
108
10
2
27,0
ENHQ 060304.L
LNEX 250625.R
12,70
6,35
08B.4511.7991
TX220
02E.3210.004
32
25
108
16
2
40,0
ENHQ 060304.L
TX208
02E.4012.001
40
32
120
14
2
43,0
ENHQ 08T306.L
MOGT 100308.R
11,00
3,60
08B.0375.7991
Enduro®
Technical information from page 43
Cutting data page 47-48
Order information page 53
Assembly instructions page 54
16
ENHQ 060304.L
6,35
3,18
08B.2506.7991
TX208
ENHQ 08T306.L
8,00
3,97
08B.0309.7991
TX208
Technical information from page 43
Assembly instructions page 54
17
Catalogue 2006/1
Copy milling cutter
Catalogue 2006/1
Copy milling cutter
Primavant UP90
Copy milling
cutter
Primavant UP90
Copy milling cutter RO18
❮
UEGW insert has 4 cutting edges and
facilitates 90° operations
❮
extreme high feed rates in face milling
are possible
❮
❮
pocket milling and ramping are possible
suitable for mold work
article
D
H
L
dh6/dH7
Zeff
ap
18U.3515.010
35
94
150
25
–
2
1,5
UEGW 120410.R
shank DIN 1835 A
18U.4015.010
40
94
150
25
–
3
1,5
UEGW 120410.R
shank DIN 1835 A
18U.4040.041
40
40
–
M16
4
1,5
UEGW 120410.R
18U.5050.010
50
50
–
–
22
5
1,5
UEGW 120410.R
18U.6350.001
63
50
–
–
22
5
1,8
UEGW 150610.R
18U.8050.001
80
50
–
–
27
6
1,8
UEGW 150610.R
X
article
UEGW 120410 TR
12,70
4,76
3,90
08B.0411.7991
TX215
set wedge UE12
08Z.0000.127
torx driver
TX208
UEGW 150610 TR
15,90
6,35
4,60
08B.4511.7991
TX220
set wedge UE15
08Z.0000.063
torx driver
TX208
Technical information from page 43
Cutting data page 48
18
19
Catalogue 2006/1
Copy milling cutter
Catalogue 2006/1
Copy milling cutter RO18
Copy milling cutter
Copy milling cutter RO18
with thread
❮
RDGX-insert with facets prevents twisting
and defines position while indexing
❮
axial and radial cutting angles guarantee
a soft and free cut
❮
smooth running at high feeds using fine
tooth pitch design
modular design allows change of gage length
❮
positive axial and radial cutting angles
guarantee a soft and free cut
❮
smooth running at high feeds using fine
tooth pitch design
❮
starts at 20mm
RDGX-insert with facets prevents movements
and creates positive location
article
D
DA
H
dH7
Zeff
ap
article
D
H
dg5
M
SW
Zeff
ap
18R.5050.001
38
50
50
22
5
6,0
RDGX 1204MO.N
18R.2028.001
20
28
10,5
10
15
2
5,0
RDGX 10T3MO.N*
18R.5050.002
40
50
50
22
5
5,0
RDGT 10T3MO.N
18R.2433.001
24
33
12,5
12
17
2
6,0
RDGX 1204MO.N*
32
43
17,0
16
22
3
6,0
RDGX 1204MO.N
18R.5250.001
40
52
50
22
5
6,0
RDGX 1204MO.N
18R.3243.003
18R.5250.002
42
52
50
22
6
5,0
RDGT 10T3MO.N
18R.3243.004
32
43
17,0
16
22
4
5,0
RDGX 10T3MO.N
18R.6350.001
47
63
50
27
5
8,0
RDGX 1605MO.N
18R.4043.002
40
43
17,0
16
24
3
6,0
RDGX 1204MO.N
18R.6650.001
50
66
50
27
5
8,0
RDGX 1605MO.N
18R.4043.001
40
43
17,0
16
24
4
6,0
RDGX 1204MO.N
18R.6650.005
56
66
50
27
8
5,0
RDGT 10T3MO.N
18R.8050.002
64
80
50
27
6
8,0
RDGX 1605MO.N
18R.1050.002
84
100
50
32
7
8,0
RDGX 1605MO.N
18R.1263.001
109
125
63
40
8
8,0
RDGX 1605MO.N
RDGX 10T3MO.N
10,00
3,97
08B.0309.7991
TX208
RDGX 10T3MO.N*
10,00
3,97
08B.0363.7991
TX208
RDGX 1204MO.N
12,00
4,76
08B.3509.7991
TX215
RDGX 1204MO.N*
12,00
4,76
08B.3578.7991
TX215
RDGT 10T3MO.N
10,00
3,97
08B.0309.7991
TX208
RDGX 1204MO.N
12,00
4,76
08B.3509.7991
TX215
RDGX 1605MO.N
16,00
5,00
08B.0513.7991
TX220
Technical information from page 43
Cutting data page 49
20
❮
❮
Technical information from page 43
Cutting data page 49
21
Catalogue 2006/1
Face milling cutter
Catalogue 2006/1
Face milling cutter
Signavant SN75
Face milling cutter
Signavant SN75
Avantop VC1.1 und VC2.2
Avantop KC1.1 und KC2.2
Face milling cutter SE45
Face milling cutter SX45
Finavant OF1.1
Cartridge face milling cutter MSK45
❮
for machining cast iron, extreme soft and
free cutting through positive geometry
❮
❮
SNHX-insert utilizes 8 cutting edges for economy
❮
fine pitch design guarantees high feed rates
large depth of cut allows high volumes
of metal removal
article
D
H
dH7
Zeff
ap
Signa
03S.1050.090
100
50
32
11
5,5
SNHX 120808 TL
03S.1263.090
125
63
40
14
5,5
SNHX 120808 TL
03S.1263.080
125
63
40
10
8,8
SNHX 160808 TL
Signa
SNHX 120808TL
12,00
8,00
08B.4512.7991
TX215
SNHX 160808TL
16,00
8,00
08B.0516.7991
TX215
Technical information from page 43
Cutting data page 49
22
23
Catalogue 2006/1
Face milling cutter
Catalogue 2006/1
Avantop VC1.1
Avantop VC2.2
❮
❮
❮
fine pitch design
easy indexing because of a wedge
❮
❮
❮
8-cutting edge Ofensiva 1505 insert
for high feed rates
❮
free and soft cutting
high metal removal rates using fine
pitch design
article
D
DA
H
dH7
Zeff
ap
Ofensiva®
spare parts
03O.5040.080
50
58,6
40
22
6
3,5
OFEW 1505MO.N
set wedge
03O.6340.080
63
71,6
40
22
7
3,5
OFEW 1505MO.N
+ screw
torx driver
article
D
DA
H
dH7
Zeff
03O.6340.040
63
74
40
22
08Z.0000.128
03O.8050.040
80
91
50
TX215
article
wedge clamping system is easy to index
high feeds and larger depths of cut using
Ofensiva 2006 insert
ap
Ofensiva®
spare parts
6
5
OFEW 2006MO.N
set wedge
27
8
5
OFEW 2006MO.N
+ screw
08Z.0000.126
torx driver
TX215
03O.8050.080
80
88,6
50
27
9
3,5
OFEW 1505MO.N
03O.1050.040
100
111
50
32
10
5
OFEW 2006MO.N
03O.1050.080
100
108,6
50
32
11
3,5
OFEW 1505MO.N
03O.1263.040
125
136
63
40
12
5
OFEW 2006MO.N
03O.1263.080
125
133,6
63
40
14
3,5
OFEW 1505MO.N
03O.1663.040
160
171
63
40
15
5
OFEW 2006MO.N
OFEW 1505MO.N
article
Ofensiva®
Ofensiva®
14,70
OFEW 2006MO.N
5,00
Technical information from page 43
Cutting data page 49
Assembly instructions page 55
24
Face milling cutter
19,00
6,00
Technical information from page 43
Cutting data page 50
Assembly instructions page 55
25
Catalogue 2006/1
Face milling cutter
Catalogue 2006/1
Avantop KC1.1
Face milling cutter
Avantop KC2.2
❮
❮
❮
8-cutting edge Ofensiva 1505 insert
double clamping allows extremely
high feed rates
wedge secures insert and prevents movement
article
D
DA
H
dH7
Zeff
03O.6340.010
63
74
40
22
08Z.0000.063
03O.6950.010
69
80
50
TX208
03O.8050.012
80
91
50
OFEW 1505MO.N
03O.1050.010
100
111
OFEW 1505MO.N
03O.1263.010
125
136
OFEW 1505MO.N
03O.1663.010
160
03O.2063.010
200
article
D
DA
H
dH7
Zeff
ap
Ofensiva®
spare parts
03O.5043.020
50
58,6
43
22
6
3,5
OFEW 1505MO.N
set wedge
03O.6340.020
63
71,6
40
22
7
3,5
OFEW 1505MO.N
+ screw
03O.8050.020
80
88,6
50
27
8
3,5
OFEW 1505MO.N
torx driver
03O.1050.020
100
108,6
50
32
9
3,5
03O.1263.020
125
133,6
63
40
11
3,5
03O.1663.020
160
168,6
63
40
13
3,5
article
❮
❮
8-cutting edge Ofensiva 2006 insert
❮
❮
fixing wedge prevents insert movement
double clamping allows extremely
high feed rates
Ofensiva 2006 insert allows for 5 mm depth
of cut
ap
Ofensiva®
spare parts
5
5
OFEW 2006MO.N
set wedge
27
5
5
OFEW 2006MO.N
+ screw
08Z.0000.064
27
6
5
OFEW 2006MO.N
torx driver
TX208
50
32
7
5
OFEW 2006MO.N
63
40
8
5
OFEW 2006MO.N
171
63
40
10
5
OFEW 2006MO.N
211
63
60
12
5
OFEW 2006MO.N
article
Ofensiva®
OFEW 1505MO.N
14,70
5,00
08B.4511.7991
TX220
Ofensiva®
OFEW 2006MO.N
Technical information from page 43
Cutting data page 50
Assembly instructions page 55
26
19,00
6,00
08B.0513.7991
TX220
Technical information from page 43
Cutting data page 50
Assembly instructions page 55
27
Catalogue 2006/1
Face milling cutter
Catalogue 2006/1
Face milling cutter SE45
Face milling cutter SX45
❮
❮
❮
article
D
DA
H
suitable for roughing and finishing with
the same insert
up to 8 mm depth of cut is possible
❮
suitable for roughing and finishing with
the same insert
❮
❮
large depth of the cut < 8,8 mm
❮
fine pitch design
square insert provides stable assembling
dH7
Zeff
double clamping provides stability
and easy indexing
ap
article
D
DA
H
dH7
Zeff
ap
125
144,8
63
40
10
8,8
SXMW 1906 AFTN
set wedge
spare parts
article
03S.8050.005
80
96,8
50
27
6
8,4
SEHW 1506AF.N
03S.1263.030
03S.1050.005
100
116,8
50
32
8
8,4
SEHW 1506AF.N
03S.1663.030
160
179,8
63
40
12
8,8
SXMW 1906 AFTN
+ screw
08Z.0000.126
03S.1663.031
160
179,8
63
40
16
8,8
SXMW 1906 AFTN
torx driver
TX215
03S.1263.008
125
141,8
63
40
8
8,4
SEHW 1506AF.N
03S.1663.007
160
176,8
63
40
12
8,4
SEHW 1506AF.N
03S.2063.008
200
216,8
63
60
14
8,4
SEHW 1506AF.N
SXMW 1906 AFTN
SEHW 1506AF.N
15,88
6,35
08B.4511.7991
Technical information from page 43
Cutting data page 51
28
Face milling cutter
19,00
6,35
TX220
Technical information from page 43
Cutting data page 51
29
Catalogue 2006/1
Finishing cutter
Catalogue 2006/1
Finavant OF1.1
Cartridge face milling
cutter MSK45
❮
❮
❮
❮
❮
new clamping system of the wedge on
the tool body
easy setting
❮
cutter body facilitates different cartridges
accommodating different insert geometries
high precision of radial run out and very
good surface quality
❮
consistent axial and radial run out due the
precision cartridges
new cartridge clamping system
exact fit of the cartridge in the cutter body
article
D
H
dH7
Zeff
ap
spare parts
article
article
D
H
dH7
TK
Zeff
spare parts
article
03O.0868.091
80
68
27
5
0,1
adjusting set
08Z.0000.125
03S.2076.100
200
76
60
101,6
10
screw
08Z.0625.912
03O.1068.091
100
68
32
6
0,1
driver for adjusting set TSK 3-100
03S.2576.100
250
76
60
101,6
12
driver SW5 for M6
TSK 5-100
03O.1268.091
125
68
40
9
0,1
set wedge
08Z.0000.123
03S.3176.100
315
76
60
101,6
14
set wedge
08Z.0000.129
03O.1668.091
160
68
40
10
0,1
set wedge insert
08Z.0000.124
+ torx driver
TX208
+ torx driver
TX208
cartridges
cartridge
OF1.1
OFA15
adjustable
Ofensiva®
x=±1
ap
06O.1505.004
3,5
OFEW 1505MO.N
X1
X2
(DFP = D + X1)
(DA = DFP + X2)
χ
0
10
45°
K-SE15
K-SX19
K-TE22
K-OF20
article
Ofensiva
OFEW 1505MO.N
14,70
5,00
08B.4582.7991
Technical information from page 43
Cutting data page 51
Assembly instructions page 55
30
Face milling cutter
TX220
article
ap
inserts
06S.1506.100
06S.1906.100
06T.2208.100
06O.2006.100
8
9
16
5
SEHW 1506..N
SXMW 1906..N
TEAX 2208..R
OFEW 2006..N
D + X = DFP
0
0
+5
+2
DFP + x = DA
18
21
11
17
χ
45°
45°
75°
45°
ø
S
SEHW 1506..N
15,88
6,35
08B.4511.7991
TX220
SXMW 1906..N
19,00
6,35
08B.0513.7991
TX220
TEAX 2208..R
15,50
8,00
08B.4514.7991
TX220
OFEW 2006..N
19,00
6,00
08B.0513.7991
TX220
Technical information from page 43
31
Catalogue 2006/1
Circular and side milling cutter
Catalogue 2006/1
Circular milling cutter
Circular milling cutter TZ18
Circular milling cutter TZ18
Circular and side
milling cutter
Side milling cutter TN18
❮
❮
standard groove ring (o-ring) dimensions
❮
❮
suitable for high speed cutting
Detachable side milling cutter TB18
Side milling cutter tangential EN18
Detachable side milling cutter tangential EB18
unused cutting edges are protected
by cutter body
precision slotting is possible
article
D
H
dh6
d2
L
Zeff
ap
13T.2510.001
25
44
25
20,5
100
3
1,4 - 2,2
TCAX 1103…R
13T.4011.001
40
40
32
32,5
100
3
2,2 - 3,2
TNAX 1604…R
bH13 ap S
TCAX 110316.R
6,35
1,60 / 1,4 / 3,20
08B.2506.7991
TX208
TCAX 110318.R
6,35
1,85 / 1,7 / 3,20
08B.2506.7991
TX208
TCAX 110321.R
6,35
2,15 / 2,0 / 3,20
08B.2506.7991
TX208
TCAX 110326.R
6,35
2,65 / 2,2 / 3,20
08B.2506.7991
TX208
TNAX 160426.R
9,52
2,65 / 2,2 / 4,76
08B.0375.7991
TX208
TNAX 160431.R
9,52
3,15 / 2,2 / 4,76
08B.0375.7991
TX208
TNAX 160441.R
9,52
4,15 / 3,2 / 4,76
08B.0375.7991
TX208
Technical information from page 43
Cutting data page 52
Assembly instructions page 55
32
33
Catalogue 2006/1
Side milling cutter
Catalogue 2006/1
Side milling cutter TN18
Side milling cutter
Side milling cutter TN18
❮
❮
❮
❮
❮
a balanced smooth cut is provided by using
right and left hand inserts
high precision of radial and axial run out
very precise width of cut
slot ground because of ground T-form insert
triangular housing of the T-form insert
article
D
B(h11)
dH7
d2
ZZ
Zeff
ap
14T.0604.002
63
4
22
34
4x2
4
12,0
TCAW 11T2ZZ.R/L
08B.2535.7991
14T.0605.001
63
5
22
34
4x2
4
12,0
TCAW 1102ZZ.R/L
08B.2538.7991
14T.0606.001
63
6
22
34
4x2
4
12,0
TCAW 1103ZZ.R/L
08B.2505.7991
14T.0804.002
80
4
27
40
5x2
5
18,0
TCAW 11T2ZZ.R/L
08B.2535.7991
14T.0805.001
80
5
27
40
5x2
5
18,0
TCAW 1102ZZ.R/L
08B.2538.7991
14T.0806.001
80
6
27
40
5x2
5
18,0
TCAW 1103ZZ.R/L
08B.2505.7991
14T.0810.001
80
10
27
40
4x2
4
18,0
TNAW 1606ZZ.R/L
08B.3585.7991
14T.1004.002
100
4
32
46
7x2
7
25,0
TCAW 11T2ZZ.R/L
08B.2535.7991
14T.1005.001
100
5
32
46
7x2
7
25,0
TCAW 1102ZZ.R/L
08B.2538.7991
14T.1006.001
100
6
32
46
7x2
7
25,0
TCAW 1103ZZ.R/L
08B.2505.7991
14T.1007.001
100
7
32
46
5x2
5
25,0
TNAW 16T3ZZ.R/L
08B.0358.7991
14T.1008.001
100
8
32
46
5x2
5
25,0
TNAW 1604ZZ.R/L
08B.0364.7991
14T.1009.001
100
9
32
46
5x2
5
25,0
TNAW 1604ZZ.R/L
08B.0375.7991
14T.1010.001
100
10
32
46
5x2
5
25,0
TNAW 1606ZZ.R/L
08B.3585.7991
14T.1012.001
100
12
32
46
5x2
5
25,0
TNAW 1606ZZ.R/L
08B.3509.7991
14T.1204.002
125
4
32
46
9x2
9
37,0
TCAW 11T2ZZ.R/L
08B.2535.7991
14T.1205.001
125
5
32
46
9x2
9
37,0
TCAW 1102ZZ.R/L
08B.2538.7991
14T.1206.001
125
6
32
46
9x2
9
37,0
TCAW 1103ZZ.R/L
08B.2505.7991
14T.1207.001
125
7
32
46
6x2
6
37,0
TNAW 16T3ZZ.R/L
08B.0358.7991
14T.1208.001
125
8
32
46
6x2
6
37,0
TNAW 1604ZZ.R/L
08B.0364.7991
14T.1209.001
125
9
32
46
6x2
6
37,0
TNAW 1604ZZ.R/L
08B.0375.7991
14T.1210.001
125
10
32
46
6x2
6
37,0
TNAW 1606ZZ.R/L
08B.3585.7991
14T.1212.001
125
12
32
46
6x2
6
37,0
TNAW 1606ZZ.R/L
08B.3509.7991
TCAW 11T2ZZ.R/L
6,35
2,10
TX208
14T.1606.001
160
6
40
55
11 x 2
11
50,0
TCAW 1103ZZ.R/L
08B.2505.7991
TCAW 1102ZZ.R/L
6,35
2,60
TX208
14T.1607.001
160
7
40
55
8x2
8
50,0
TNAW 16T3ZZ.R/L
08B.0358.7991
TCAW 1103ZZ.R/L
6,35
3,20
TX208
14T.1608.001
160
8
40
55
8x2
8
50,0
TNAW 1604ZZ.R/L
08B.0364.7991
TNAW 16T3ZZ.R/L
9,52
3,97
TX208
14T.1609.001
160
9
40
55
8x2
8
50,0
TNAW 1604ZZ.R/L
08B.0375.7991
TNAW 1604ZZ.R/L
9,52
4,76
TX208
14T.1610.001
160
10
40
55
8x2
8
50,0
TNAW 1606ZZ.R/L
08B.3585.7991
TNAW 1606ZZ.R/L
9,52
6,40
TX215
14T.1612.001
160
12
40
55
8x2
8
50,0
TNAW 1606ZZ.R/L
08B.3509.7991
14T.2007.001
200
7
40
55
10 x 2
10
70,0
TNAW 16T3ZZ.R/L
08B.0358.7991
14T.2008.001
200
8
40
55
10 x 2
10
70,0
TNAW 1604ZZ.R/L
08B.0364.7991
14T.2009.001
200
9
40
55
10 x 2
10
70,0
TNAW 1604ZZ.R/L
08B.0375.7991
14T.2010.001
200
10
40
55
10 x 2
10
70,0
TNAW 1606ZZ.R/L
08B.3585.7991
14T.2012.001
200
12
40
55
10 x 2
10
70,0
TNAW 1606ZZ.R/L
08B.3509.7991
14T.2508.001
250
8
50
68
12 x 2
12
89,0
TNAW 1604ZZ.R/L
08B.0364.7991
14T.2510.001
250
10
50
68
12 x 2
12
89,0
TNAW 1606ZZ.R/L
08B.3585.7991
14T.2512.001
250
12
50
68
12 x 2
12
89,0
TNAW 1606ZZ.R/L
08B.3509.7991
Technical information from page 43
Cutting data page 52
Assembly instructions page 55
34
35
Catalogue 2006/1
Side milling cutter
Catalogue 2006/1
Detachable side milling
cutter TB18
Side milling cutter
Detachable side milling
cutter TB18
❮
❮
❮
❮
❮
a balanced smooth cut is provided by using
right and left hand inserts
high precision of radial and axial run out
very precise width of cut
slot ground due to ground T-form insert
face milling possible
article
D
H
01T.0604.002
63
32
01T.0605.001
63
01T.0606.001
63
01T.0610.001
01T.0804.002
B(h11)
dH7
d2
ZZ
Zeff
ap
4
16
32
4x2
4
13,0
TCAW 11T2ZZ.R/L
08B.2535.7991
32
5
16
32
4x2
4
13,0
TCAW 1102ZZ.R/L
08B.2538.7991
32
6
16
32
4x2
4
13,0
TCAW 1103ZZ.R/L
08B.2505.7991
63
32
10
16
32
3x2
3
13,0
TNAW 1606ZZ.R/L
08B.3585.7991
80
40
4
22
40
5x2
5
18,0
TCAW 11T2ZZ.R/L
08B.2535.7991
01T.0805.001
80
40
5
22
40
5x2
5
18,0
TCAW 1102ZZ.R/L
08B.2538.7991
01T.0806.001
80
40
6
22
40
5x2
5
18,0
TCAW 1103ZZ.R/L
08B.2505.7991
01T.0808.001
80
40
8
22
40
4x2
4
18,0
TNAW 1604ZZ.R/L
08B.0364.7991
01T.0810.001
80
40
10
22
40
4x2
4
18,0
TNAW 1606ZZ.R/L
08B.3585.7991
01T.0812.001
80
40
12
22
40
4x2
4
18,0
TNAW 1606ZZ.R/L
08B.3509.7991
01T.1004.002
100
45
4
27
45
7x2
7
25,0
TCAW 11T2ZZ.R/L
08B.2535.7991
01T.1005.001
100
45
5
27
45
7x2
7
25,0
TCAW 1102ZZ.R/L
08B.2538.7991
01T.1006.001
100
45
6
27
45
7x2
7
25,0
TCAW 1103ZZ.R/L
08B.2505.7991
01T.1008.001
100
45
8
27
45
5x2
5
25,0
TNAW 1604ZZ.R/L
08B.0364.7991
01T.1010.001
100
45
10
27
45
5x2
5
25,0
TNAW 1606ZZ.R/L
08B.3585.7991
01T.1012.001
100
45
12
27
45
5x2
5
25,0
TNAW 1606ZZ.R/L
08B.3509.7991
01T.1205.001
125
50
5
32
58
9x2
9
32,0
TCAW 1102ZZ.R/L
08B.2538.7991
01T.1206.001
125
50
6
32
58
9x2
9
32,0
TCAW 1103ZZ.R/L
08B.2505.7991
01T.1208.001
125
50
8
32
58
6x2
6
32,0
TNAW 1604ZZ.R/L
08B.0364.7991
01T.1210.001
125
50
10
32
58
6x2
6
32,0
TNAW 1606ZZ.R/L
08B.3585.7991
01T.1212.001
125
50
12
32
58
6x2
6
32,0
TNAW 1606ZZ.R/L
08B.3509.7991
01T.1606.001
160
63
6
40
68
11 x 2
11
44,0
TCAW 1103ZZ.R/L
08B.2505.7991
01T.1607.001
160
63
7
40
68
8x2
8
44,0
TNAW 16T3ZZ.R/L
08B.0358.7991
TCAW 11T2ZZ.R/L
6,35
2,10
TX208
01T.1608.001
160
63
8
40
68
8x2
8
44,0
TNAW 1604ZZ.R/L
08B.0364.7991
TCAW 1102ZZ.R/L
6,35
2,60
TX208
01T.1609.001
160
63
9
40
68
8x2
8
44,0
TNAW 1604ZZ.R/L
08B.0375.7991
TCAW 1103ZZ.R/L
6,35
3,20
TX208
01T.1610.001
160
63
10
40
68
8x2
8
44,0
TNAW 1606ZZ.R/L
08B.3585.7991
TNAW 16T3ZZ.R/L
9,52
3,97
TX208
01T.1612.001
160
63
12
40
68
8x2
8
44,0
TNAW 1606ZZ.R/L
08B.3509.7991
TNAW 1604ZZ.R/L
9,52
4,76
TX208
TNAW 1606ZZ.R/L
9,52
6,40
TX215
Technical information from page 43
Cutting data page 52
assembly instructions page 55
36
37
Catalogue 2006/1
Side milling cutter tangential
Catalogue 2006/1
Side milling cutter
tangential EN18
article
14E.1214.001
D
B(h11)
125
14
Detachable side milling
cutter tangential EB18
❮
Enduro-insert guarantees 4 „genuine“
cutting edges
❮
❮
Enduro-insert guarantees 4 „genuine“
cutting edges
secondary cutting edge is protected outside
the cutting zone
face milling possible
❮
fine tooth pitch through tangential ENHQ
insert style
❮
❮
❮
smooth cutting through cut division
of left- and right handed inserts
❮
smooth cutting achieved by using
left- and right handed inserts
dH7
d2
ZZ
32
46
7x2
Zeff
ap
Enduro®
article
7
37,0
ENHQ 08T306.R/L
fine tooth pitch through tangential
ENHQ insert style
D
H
B(h11)
dH7
d2
ZZ
Zeff
ap
Enduro®
01E.1214.001
125
50
14
32
58
7x2
7
32,0
ENHQ 08T306.R/L
125
50
16
32
58
6x2
6
32,0
ENHQ 090408.R/L
14E.1216.001
125
16
32
46
6x2
6
37,0
ENHQ 090408.R/L
01E.1216.001
14E.1218.001
125
18
32
46
6x2
6
37,0
ENHQ 090408.R/L
01E.1218.001
125
50
18
32
58
6x2
6
32,0
ENHQ 090408.R/L
14E.1614.003
160
14
40
55
9x2
9
50,0
ENHQ 08T306.R/L
01E.1614.001
160
63
14
40
70
9x2
9
43,0
ENHQ 08T306.R/L
14E.1616.001
160
16
40
55
8x2
8
50,0
ENHQ 090408.R/L
01E.1616.001
160
63
16
40
70
8x2
8
43,0
ENHQ 090408.R/L
14E.1618.001
160
18
40
55
8x2
8
50,0
ENHQ 090408.R/L
01E.1618.001
160
63
18
40
70
8x2
8
43,0
ENHQ 090408.R/L
14E.1620.005
160
20
40
55
7x2
7
50,0
ENHQ 120610.R/L
01E.1620.001
160
63
20
40
70
7x2
7
43,0
ENHQ 120610.R/L
14E.1622.001
160
22
40
55
7x2
7
50,0
ENHQ 120610.R/L
01E.1622.001
160
63
22
40
70
7x2
7
43,0
ENHQ 120610.R/L
14E.1624.001
160
24
40
55
7x2
7
50,0
ENHQ 120610.R/L
01E.1624.001
160
63
24
40
70
7x2
7
43,0
ENHQ 120610.R/L
Other dimensions on request
Other dimensions on request
Enduro®
Enduro®
ENHQ 08T306.R/L
8,00
3,97
08B.0309.7991
TX208
ENHQ 08T306.R/L
8,00
3,97
08B.0309.7991
TX208
ENHQ 090408.R/L
9,52
4,76
08B.3509.7991
TX215
ENHQ 090408.R/L
9,52
4,76
08B.3509.7991
TX215
ENHQ 120610.R/L
12,70
6,35
08B.0513.7991
TX220
ENHQ 120610.R/L
12,70
6,35
08B.0513.7991
TX220
Technical information from page 43
Cutting data page 52
Assembly instructions page 54
38
Side milling cutter tangential
Technical information from page 43
Cutting data page 52
Assembly instructions page 54
39
Catalogue 2006/1
Triloc
Catalogue 2006/1
Triloc shanks
Triloc cylinder
Triloc tools
SK
HSK
shank
article
d
SK40
09C.4014.120
22
60
SK40
09C.4018.160
30
90
L
M
RO18-HSC
Primavant-HSC
for milling cutter type
milling cutter
article
D
H
M
Zeff
12
90
RO18/HC90/UP90
RO18-HSC
18R.2520.011
25
20
M12
3
RDGT 10T3MO.N
08B.0375.7991
16
120
mlK*
18R.3230.011
32
30
M16
4
RDGT 10T3MO.N
08B.0375.7991
18R.3535.011
35
35
M16
4
RDGT 10T3MO.N
08B.0375.7991
18R.4035.011
40
35
M16
5
RDGT 10T3MO.N
08B.0375.7991
18U.4040.040
40
40
M16
4
UEGW 120410.TR
08B.0411.7991
Megavant-HSC
04M.0225.150
28
25
M12
3
MOGT 100308.R
08B.0375.7991
mlK*
04M.0325.150
35
25
M16
4
MOGT 100308.R
08B.0375.7991
article
d
L
M
A
SK50
09C.5018.160
30
90
16
120
SK50
09C.5023...*
–
–
20
–
inserts
for milling cutter type
RO18/HC90/UP90
Primavant-HSC
mlK*
shank
article
d
L
M
A
for milling cutter type
HSK63
09C.6314.120
22
60
12
100
RO18/HC90/UP90
HSK63
09C.6318.160
30
90
16
125
article
Megavant-HSC
A
shank
Triloc cylinder
Triloc tools
inserts
dg6
L
M
A
for milling cutter type
09C.2014.120
20
200
12
–
RO18/HC90/UP90
09C.2018...*
–
–
16
–
Ø
S
X
RDGT 10T3MO.N
10,00
3,97
–
UEGW 120410.TR
15,90
6,35
3,90
08B.0411.7991
TX215
MOGT 100308.R
10,00
3,60
–
08B.0375.7991
TX208
08B.0375.7991
TX208
* With internal coolant
* Article on request
Technical information from page 43
40
41
Catalogue 2006/1
Technical information
Catalogue 2006/1
Technical information
Table of contents
Terminology and formulas – milling
44
Machine-diagram/volume of chips
45
Cutting data
Technical information
42
46-52
Order information Multiring EM90/FM90
53
Assembly of the intermediate, base or double cutting rings
54
Installing the Enduro indexable insert
54
Installing the OFEW indexable insert
55
Installing, turning and replacing the TNAW indexable insert
55
Indexable inserts excerpt from ISO-AVANTEC designation
56-57
AVANTEC recommendations
58-59
43
Catalogue 2006/1
Technical information
Catalogue 2006/1
Terminology and formulas –
milling
Size of the chip/thickness of chip (mm)
Machine-diagram/
volume of chips
Chip volume (cm3/min)
Volume of chips cm3/min/kW
Feed per tooth at hmax
ae x Fz
r
hmax =
Technical information
FZ =
hmax
ae
r
Power (kW)
Q = ae x ap x Vf
1000
P=
Q
value of diagram
Rotational speed (rpm)
n=
Vc x 1000
Dxπ
ap
= depth of the cut
mm
ae
= width of the cut
mm
Dxπxn
Vc
= cutting speed
m/min
Vf
= feed rate
mm/min
1000
n
= rotational speed
U/min
D
= cutter diameter
mm
Fz
= feed per tooth
mm
Cutting speed (m/min)
Vc =
aluminium
GG25
GG30 a. GGG40
CK45
16MnCr5
St52
CK60
GG40 a. GGG60
GGG70
stainless
titanium
AVANTEC-cutting class
Zeff = number of effective teeth
Feed rate (mm/min)
Vf = n x Fz x Zeff
44
Q
= chip volume
cm3/min
P
= power
kW
π
= pi (3,14)
hmax = size of the chip
mm
r
mm
= radius
45
Catalogue 2006/1
Technical information
Catalogue 2006/1
Technical information
Cutting data
The following cutting data are based on average conditions!
A complete consideration of all circumstances is not possible!
Therefore, we do not accept liability for these cutting data.
For more detailed information please contact our head office
or ask your appropriate contact person.
Cutting data
The following cutting data are based on average conditions!
A complete consideration of all circumstances is not possible!
Therefore, we do not accept liability for these cutting data.
For more detailed information please contact our head office
or ask your appropriate contact person.
ae = 0,7 x D
material
insert
coating
carbide
Vc (m/min)
common steel
MO12
SKY
45 / 77
200 - 240
Shank-end mill ES90
ae = 0,7 x D
cutter description
page 12
ap (mm)
fz (mm)
material
insert
coating
carbide
Vc (m/min)
ap (mm)
fz (mm)
3
0,20 - 0,40
common steel
EN06/EN08
SKY
45 / 77
200 - 240
2
0,08 - 0,12
alloyed steel 25-35 HRC
MO12
SKY
45 / 77
140 - 180
3
0,20 - 0,40
alloyed steel 25-35 HRC
EN06/EN08
SKY
45 /77
140 - 180
2
0,06 - 0,10
35-45 HRC
MO12
SKY
77
100 - 140
2
0,20 - 0,30
35-45 HRC
EN06/EN08
SKY
77
100 - 140
2
0,06 - 0,10
45-56 HRC
MO12
SKY
77
60 - 100
2
0,10 - 0,30
45-56 HRC
EN06/EN08
SKY
77
60 - 100
1
0,06 - 0,08
GG
MO12
NERO
180 - 320
3
0,30 - 0,50
GG
EN06/EN08
SKY
77
180 - 320
2
0,12 - 0,15
GGG
MO12
NERO
130 - 240
3
0,20 - 0,40
GGG
EN06/EN08
SKY
77
130 - 240
2
0,10 - 0,12
stainless steel
MO12
Delphinox
100 - 150
2
0,20 - 0,40
stainless steel
EN06/EN08
SKY
77
80 - 150
1
0,06 - 0,08
titanium
MO12
Delphinox
30 - 50
2
0,10 - 0,20
titanium
EN06/EN08
SKY
77
30 - 60
1
0,04 - 0,06
Shoulder milling cutter
EP90
ae = 0,7 x D
Shank-end mill TS90
ae = 0,7 x D
material
insert
coating
carbide
Vc (m/min)
common steel
EN08/EN09/EN12
SKY
45 / 77
alloyed steel 25-35 HRC
EN08/EN09/EN12
SKY
35-45 HRC
EN08/EN09/EN12
SKY
45-56 HRC
EN08/EN09/EN12
SKY
77
60 - 100
GG
EN08/EN09/EN12
SKY
77
180 - 320
GGG
EN08/EN09/EN12
SKY
77
130 - 240
3
Shoulder milling cutter
EV90
material
46
cutter description
page 9
Megavant HC90
cutter description
page 10
ap (mm)
fz (mm)
material
insert
coating
carbide
Vc (m/min)
200 - 240
3
0,08 - 0,20
common steel
TO14/TO16/TO18/TO20
SKY
45 / 77
200 - 240
3
0,08 - 0,20
45 /77
140 - 180
3
0,06 - 0,20
alloyed steel 25-35 HRC
TO14/TO16/TO18/TO20
SKY
45 /77
140 - 180
3
0,06 - 0,20
77
100 - 140
3
0,06 - 0,15
35-45 HRC
TO14/TO16/TO18/TO20
SKY
77
100 - 140
3
0,06 - 0,15
3
0,06 - 0,10
45-56 HRC
TO14/TO16/TO18/TO20
SKY
77
60 - 100
3
0,06 - 0,10
3
0,12 - 0,25
GG
TO14/TO16/TO18/TO20
NERO
180 - 320
3
0,12 - 0,25
0,10 - 0,20
GGG
TO14/TO16/TO18/TO20
NERO
130 - 240
3
0,10 - 0,20
stainless steel
TO14/TO16/TO18/TO20
Delphinox
80 - 150
2
0,06 - 0,08
titanium
TO14/TO16/TO18/TO20
Delphinox
30 - 60
2
0,06 - 0,08
ap (mm) fz (mm)
Multiring FM90
Ø45 + Ø50
ae = 0,2 x D
cutter description
page 11
ae = 0,7 x D
insert
cutter description
page 13
coating
carbide
Vc (m/min)
ap (mm)
fz (mm)
cutter description
page 15-16
common steel
EN08
SKY
45 / 77
200 - 240
3
0,12 - 0,15
alloyed steel 25-35 HRC
EN08
SKY
45 / 77
140 - 180
3
0,10 - 0,12
material
insert
coating
carbide
Vc (m/min)
35-45 HRC
EN08
SKY
77
100 - 140
2
0,10 - 0,12
common steel
FN08
SKY
45 / 77
45-56 HRC
EN08
SKY
77
60 - 100
2
0,08 - 0,10
alloyed steel 25-35 HRC
FN08
SKY
GG
EN08
NERO
180 - 320
3
0,12 - 0,15
35-45 HRC
FN08
SKY
GGG
EN08
NERO
130 - 240
3
0,10 - 0,12
45-56 HRC
FN08
SKY
GG
FN08
SKY
ap (mm)
fz (mm)
180 - 240
2xD
0,10 - 0,20
45 / 77
160 - 200
2xD
0,10 - 0,20
77
100 - 140
2xD
0,10 - 0,15
77
60 - 100
2xD
0,08 - 0,12
77
160 - 200
2xD
0,10 - 0,20
GGG
FN08
SKY
77
100 - 150
2xD
0,10 - 0,20
stainless steel
FN08
ICE
77
60 - 120
2xD
0,10 - 0,15
47
Catalogue 2006/1
Technical information
Catalogue 2006/1
Technical information
Cutting data
The following cutting data are based on average conditions!
A complete consideration of all circumstances is not possible!
Therefore, we do not accept liability for these cutting data.
For more detailed information please contact our head office
or ask your appropriate contact person.
Cutting data
The following cutting data are based on average conditions!
A complete consideration of all circumstances is not possible!
Therefore, we do not accept liability for these cutting data.
For more detailed information please contact our head office
or ask your appropriate contact person.
Multiring EM90
Ø32 + Ø40
ae = 0,2 x D
material
insert
coating
carbide
Vc (m/min)
common steel
EN06
SKY
45 / 77
alloyed steel 25-35 HRC
EN06
SKY
35-45 HRC
EN06
SKY
45-56 HRC
EN06
SKY
GG
EN06
SKY
Copy milling cutter RO18
ae = 0,7 x D
cutter description
page 20-21
ap (mm)
fz (mm)
material
insert
coating
carbide
Vc (m/min)
ap (mm)
fz (mm)
180 - 240
2xD
0,10 - 0,15
common steel
RD10/RD12/RD16
SKY
45 / 77
200 - 240
3
0,10 - 0,60
45 / 77
160 - 200
2xD
0,10 - 0,15
alloyed steel 25-35 HRC
RD10/RD12/RD16
SKY
77
100 - 140
2xD
0,10 - 0,15
35-45 HRC
RD10/RD12/RD16
SKY
45 /77
140 - 180
3
0,10 - 0,40
77
100 - 140
3
0,10 - 0,30
77
60 - 100
2xD
0,08 - 0,12
45-56 HRC
RD10/RD12/RD16
SKY
77
160 - 200
2xD
0,10 - 0,15
GG
RD10/RD12/RD16
SKY
77
60 - 100
3
0,10 - 0,30
77
180 - 320
3
0,10 - 0,60
GGG
EN06
SKY
77
100 - 150
2xD
0,10 - 0,15
GGG
RD10/RD12/RD16
SKY
77
130 - 240
3
0,10 - 0,30
stainless steel
EN06
ICE
77
60 - 120
2xD
0,06 - 0,10
stainless steel
RD10
SKY
77
80 - 150
2
0,08 - 0,20
titanium
RD10
SKY
77
30 - 60
2
0,06 - 0,20
Signavant SN75
ae = 0,7 x D
Multiring EM90
cutter description
page 15-16
Ø63 ae = 0,2 x D
cutter description
page 23
material
insert
coating
carbide
Vc (m/min)
ap (mm)
fz (mm)
common steel
EN09
SKY
45 / 77
180 - 240
2xD
0,15 - 0,25
material
insert
coating
alloyed steel 25-35 HRC
EN09
SKY
45 / 77
160 - 200
2xD
0,15 - 0,25
GG
SN12/SN16
NERO
35-45 HRC
EN09
SKY
77
100 - 140
2xD
0,10 - 0,15
GGG
SN12/SN16
NERO
45-56 HRC
EN09
SKY
77
60 - 100
2xD
0,08 - 0,12
GG
EN09
SKY
77
160 - 200
2xD
0,15 - 0,25
Avantop VC1.1
ae = 0,7 x D
material
insert
GGG
EN09
SKY
77
100 - 150
2xD
0,15 - 0,25
stainless steel
EN09
ICE
77
60 - 120
2xD
0,10 - 0,15
Primavant UP90
material
48
cutter description
page 15-16
cutter description
page 19
ae = 0,7 x D
insert
coating
carbide
Vc (m/min)
carbide
ap (mm)
fz (mm)
180 - 320
6
0,10 - 0,20
130 - 240
6
0,10 - 0,20
Vc (m/min)
cutter description
page 24
coating
carbide
Vc (m/min)
ap (mm)
fz (mm)
common steel
OF15
SKY
45 / 77
200 - 240
2,5
0,30 - 0,50
alloyed steel 25-35 HRC
OF15
SKY
45 / 77
140 - 180
2,5
0,25 - 0,40
35-45 HRC
OF15
SKY
77
100 - 140
2
0,20 - 0,35
ap (mm)
fz (mm)
45-56 HRC
OF15
SKY
77
60 - 100
1
0,15 - 0,25
common steel
UE12
SKY
77
160 - 180
1
1,50 - 3,00
GG
OF15
NERO
180 - 320
2,5
0,40 - 0,60
alloyed steel 25-35 HRC
UE12
SKY
77
140 - 160
1
1,50 - 3,00
GGG
OF15
NERO
130 - 240
2,5
0,25 - 0,30
35-45 HRC
UE12
SKY
77
100 - 140
1
1,00 - 2,50
stainless steel
OF15
Delphinox
100 - 150
2
0,20 - 0,30
45-56 HRC
UE12
SKY
77
60 - 100
1
0,50 - 2,00
titanium
OF15
Delphinox
30 - 50
1
0,15 - 0,25
GG
UE12
SKY
77
160 - 180
1
2,00 - 3,00
GG
UE12
SKY
77
120 - 160
1
1,50 - 2,50
stainless steel
UE12
SKY
77
80 - 120
1
0,40 - 0,70
49
Catalogue 2006/1
Technical information
Catalogue 2006/1
Technical information
Cutting data
The following cutting data are based on average conditions!
A complete consideration of all circumstances is not possible!
Therefore, we do not accept liability for these cutting data.
For more detailed information please contact our head office
or ask your appropriate contact person.
Cutting data
The following cutting data are based on average conditions!
A complete consideration of all circumstances is not possible!
Therefore, we do not accept liability for these cutting data.
For more detailed information please contact our head office
or ask your appropriate contact person.
ae = 0,7 x D
material
insert
coating
carbide
Vc (m/min)
common steel
OF20
SKY
45 / 77
200 - 240
Face milling cutter SE45
ae = 0,7 x D
cutter description
page 28
ap (mm)
fz (mm)
material
insert
coating
carbide
Vc (m/min)
4
0,30 - 0,50
common steel
SE15
SKY
45 / 77
200 - 240
ap (mm)
fz (mm)
6
0,40 - 0,70
alloyed steel 25-35 HRC
OF20
SKY
45 / 77
140 - 180
4
0,30 - 0,40
alloyed steel 25-35 HRC
SE15
SKY
45 / 77
140 - 180
6
0,30 - 0,40
35-45 HRC
OF20
SKY
77
100 - 140
3
0,20 - 0,30
35-45 HRC
SE15
SKY
77
100 - 140
4
0,20 - 0,30
45-56 HRC
OF20
SKY
77
60 - 100
2
0,10 - 0,30
45-56 HRC
SE15
SKY
77
60 - 100
2
0,10 - 0,30
GG
OF20
NERO
180 - 320
4
0,40 - 0,60
GG
SE15
NERO
180 - 320
6
0,40 - 0,60
GGG
SE15
NERO
130 - 240
6
0,30 - 0,50
Face milling cutter SX45
ae = 0,7 x D
material
insert
coating
GG
SX19
NERO
GGG
SX19
NERO
Finavant OF1.1
ae = 0,7 x D
material
insert
GGG
OF20
NERO
130 - 240
4
0,30 - 0,50
stainless steel
OF20
Delphinox
100 - 150
3
0,20 - 0,40
titanium
OF20
Delphinox
30 - 50
2
0,10 - 0,20
Avantop KC1.1
cutter description
page 26
ae = 0,7 x D
ap (mm)
fz (mm)
200 - 240
2,5
0,40 - 0,70
45 / 77
140 - 180
2,5
0,30 - 0,40
77
100 - 140
2
0,20 - 0,30
material
insert
coating
carbide
Vc (m/min)
common steel
OF15
SKY
45 / 77
alloyed steel 25-35 HRC
OF15
SKY
35-45 HRC
OF15
SKY
45-56 HRC
OF15
SKY
77
1
0,10 - 0,30
GG
OF15
NERO
180 - 320
2,5
0,40 - 0,60
60 - 100
GGG
OF15
NERO
130 - 240
2,5
0,30 - 0,50
stainless steel
OF15
Delphinox
100 - 150
2
0,20 - 0,40
titanium
OF15
Delphinox
30 - 50
1
0,10 - 0,20
Avantop KC2.2
50
cutter description
page 25
Avantop VC2.2
cutter description
page 27
ae = 0,7 x D
material
insert
coating
carbide
Vc (m/min)
common steel
OF20
SKY
45 / 77
200 - 240
ap (mm)
fz (mm)
4
0,40 - 0,80
alloyed steel 25-35 HRC
OF20
SKY
45 / 77
140 - 180
4
0,30 - 0,60
35-45 HRC
OF20
SKY
77
100 - 140
3
0,30 - 0,50
45-56 HRC
OF20
SKY
77
60 - 100
2
0,10 - 0,30
GG
OF20
NERO
180 - 320
4
0,40 - 0,80
GGG
OF20
NERO
130 - 240
4
0,40 - 0,70
stainless steel
OF20
Delphinox
100 - 150
3
0,20 - 0,40
titanium
OF20
Delphinox
30 - 50
2
0,10 - 0,20
cutter description
page 29
carbide
ap (mm)
fz (mm)
180 - 320
6
0,10 - 0,20
130 - 240
6
0,10 - 0,20
Vc (m/min)
cutter description
page 30
coating
carbide
Vc (m/min)
ap (mm)
fz (mm)
common steel
OF15
SKY
77
180 - 260
0,1 – 0,3
0,20 - 0,80
alloyed steel 25-35 HRC
OF15
SKY
77
160 - 200
0,1 – 0,3
0,15 - 1,07
35-45 HRC
OF15
SKY
77
100 - 140
0,1 – 0,3
0,15 - 0,50
45-56 HRC
OF15
SKY
77
60 - 100
0,1 – 0,3
0,10 - 0,25
GG
OF15
SKY
77
160 - 240
0,1 – 0,3
0,20 - 0,80
GGG
OF15
SKY
77
120 - 160
0,1 - 0,3
0,20 - 0,80
stainless steel
OF15
Delphinox
80 - 120
0,1 – 0,3
0,10 - 0,25
51
Catalogue 2006/1
Technical information
Catalogue 2006/1
Cutting data
The following cutting data are based on average conditions!
A complete consideration of all circumstances is not possible!
Therefore, we do not accept liability for these cutting data.
For more detailed information please contact our head office
or ask your appropriate contact person.
Order information
Multiring EM90/FM90
Circular milling cutter
TZ18
cutter description
page 33
material
insert
coating
carbide
common steel
TN16
SKY
77
Vc (m/min)
200 - 240
ap (mm)
fz (mm)
max
0,06 - 0,08
alloyed steel 25-35 HRC
TN16
SKY
77
140 - 180
max
0,06 - 0,08
35-45 HRC
TN16
SKY
77
100 - 140
max
0,06 - 0,08
45-56 HRC
TN16
SKY
77
60 - 100
max
0,06 - 0,08
GG
TN16
SKY
77
180 - 320
max
0,06 - 0,08
GGG
TN16
SKY
77
130 - 240
max
0,06 - 0,08
stainless steel
TN16
SKY
77
80 - 150
max
0,06 - 0,08
titanium
TN16
SKY
77
30 - 60
max
0,06 - 0,08
Side milling cutter
TN18/TB18
To order a complete Multiring, depending
on your requirements, you need at least the
following components:
–
–
–
–
cutter description
page 34-37
Technical information
shank
center screw
1 intermediate ring
1 base ring or double cutting ring
+
+
1 VS
4 ZR
1 BR
x
x
x
25 mm
14,2 mm
15,5 mm
total H
=
=
=
total
total
total
25 mm
56,8 mm
15,5 mm
=
97,3 mm
X-dimension
=
20 mm
length center screw
=
117,3 mm
corrected length of center screw
(always round off in the
classical way)
=
120 mm
+
You can reach a variable length by adding:
ap (mm)
fz (mm)
200 - 240
max
0,05 - 0,15
45 /77
140 - 180
max
0,05 - 0,12
SKY
77
100 - 140
max
0,04 - 0,10
TC11/TN16
SKY
77
60 - 100
max
0,04 - 0,08
TC11/TN16
NERO
180 - 320
max
0,08 - 0,15
material
insert
coating
carbide
Vc (m/min)
common steel
TC11/TN16
SKY
45 / 77
alloyed steel 25-35 HRC
TC11/TN16
SKY
35-45 HRC
TC11/TN16
45-56 HRC
GG
GGG
TC11/TN16
NERO
130 - 240
max
0,06 - 0,12
stainless steel
TC11/TN16
Delphinox
80 - 150
max
0,04 - 0,08
titanium
TC11/TN16
Delphinox
30 - 60
max
0,04 - 0,06
Side milling cutter
EN18/EB18
52
– intermediate rings
– and / or extension pieces
Determine the overall length of the center screw based on the
individual components you have selected as in the following
example for Multiring D = 50 mm:
The first two digits are „12“ (120 mm). The correct article-no.
in our example would be 08Z.1212.6912 (see table).
1 extension piece (VS) 25 mm
4 intermediate rings (ZR)
1 base ring (BR)
Assignment – D to center screw / X dimension to determine total length / torque
cutter description
page 38-39
material
insert
coating
carbide
Vc (m/min)
ap (mm)
fz (mm)
common steel
EN08/EN09/EN12
SKY
45 / 77
200 - 240
max
0,08 - 0,20
alloyed steel 25-35 HRC
EN08/EN09/EN12
SKY
45 /77
140 - 180
max
0,06 - 0,20
35-45 HRC
EN08/EN09/EN12
SKY
77
100 - 140
max
0,06 - 0,15
45-56 HRC
EN08/EN09/EN12
SKY
77
60 - 100
max
0,06 - 0,10
GG
EN08/EN09/EN12
NERO
180 - 320
max
0,12 - 0,25
GGG
EN08/EN09/EN12
NERO
130 - 240
max
0,10 - 0,20
stainless steel
EN08/EN09/EN12
Delphinox
80 - 150
max
0,06 - 0,08
titanium
EN08/EN09/EN12
Delphinox
30 - 60
max
0,06 - 0,08
D
center screw MS
torque Nm
32
40
45
50
63
08Z.08_ _.6912
08Z.12_ _.6912
08Z.12_ _.6912
08Z.12_ _.6912
08Z.14_ _.6912
50
90
90
90
100
number of cutting rings
article
screw
X-dimension
wrench
up to 12 rings
total H bis 120 mm
12 mm
G6
up to 12 rings
total H bis 120 mm
18 mm
G 10
up to 12 rings
total H bis 160 mm
20 mm
G 10
up to 12 rings
total H bis 180 mm
20 mm
G 10
up to 11 rings
total H bis 176 mm
21 mm
G 12
more than 12 rings total H bis 192 mm
25 mm
80
08Z.16_ _.6912
140
up to 12 rings
total H bis 264 mm
22 mm
G 14
Exception dimension deviation: for M16 calculated length: up to 110 mm round down to 100 mm, from 111 mm round up to 120 mm.
100
08Z.20_ _.6912
160
up to 9 rings
total H bis 198 mm
27 mm
G 17
more than 10 rings total H bis 220 mm
35 mm
53
Catalogue 2006/1
Technical information
Catalogue 2006/1
Technical information
Assembly of the
intermediate, base, or
double cutting rings
Installing the Enduro
indexable insert
(ENHQ/FNHQ)
Installing the OFEW
indexable insert
Installing, turning and
replacing the TNAW
indexable insert
1. The intermediate rings fitted with indexable inserts are
stacked one after another onto the shank. A dowel pin is
used to ensure correct positioning. The intermediate rings
are interchangeable.
1. Place the indexable insert on the insert seat. Ensure that the
left and the right cutting Enduro® inserts are mounted on the
correct seats (see assembly diagram).
1. Turn the double-threaded screw twice to release the wedge.
Installing the indexable insert:
2. Place the insert onto the seat and lock in place over the
octagonal fixture on the tool body.
The three sides of the TNAW insert create a fit in the cutter body.
Observe the following in addition to the items mentioned
above:
2. The base or double ring forms the end of the complete
cutting unit.
2. Screw in the fixing screw. Note that this may cause the insert
to „rise”. To correct this, press the Enduro® insert in place while
screwing in the fixing screw.
3. Tighten the wedge slightly by turning the double-threaded
screw.
3. The appropriate center screw is inserted through the entire
cutting unit and screwed in until the specified torque has
been reached (see page 59/table).
3. Overcome the tightness and screw in the fixing screw until it
is stationary or until the specified torque has been reached
(see table on page 59).
4. Screw down the fixing screw, overcoming the tightness until
the specified torque has been reached (see the table on
page 59).
5. Tighten the double-threaded screw until the wedge
fits snugly on the insert. (These instructions apply equally to
Primavant UP90, face milling cutter SX45, Finavant OF1.1 and
for the cartridge face milling cutter MSK45).
1. When mounting the indexable insert pay attention that
it is not tilt.
2. Exert slight pressure on the indexable insert when installing
it in its set.
3. Screw down the fixing screw, overcoming the tightness
until the specified torque has been reached.
Turning or replacing the indexable insert:
1. First completely unscrew the fixing screw.
2. Tap the side of the cutter with the handle of torx driver
on the side where the insert needs to be changed.
Caution!
Don’t hammer on the side opposite to the indexable insert
to be changed!
3. Due to the “masses’ inertia” effect the insert moves up
leaving its seat and can be replaced or turned.
54
Important!
Assembly must be carried out under contaminant-free conditions.
Important!
Assembly must be carried out under contaminant-free conditions.
To guarantee easy replacement or release of the indexable insert
and screw, we recommend the use of our screw lubricant:
order no. 08F.0050.001
To guarantee easy replacement or release of the indexable insert
and screw, we recommend the use of our screw lubricant:
order no. 08F.0050.001
55
Catalogue 2006/1
Technical information
Catalogue 2006/1
Technical information
Indexable inserts
Excerpt from ISO 1832 – AVANTEC designation
S
F
H
W
19
06
AF
T
N
-28
1
2
3
4
5
6
7
8
9
10
E
N
H
Q
09
04
08
T
L
-28
SKY77
11
s
12
W SKY77
F/E
s
L
R
S
T
O
2 lead angle
C
7°
r
D
E
15°
20°
F
N
25°
s
02
T2
03
T3
04
s = 2,38
s = 2,78
s = 3,18
s = 3,97
s = 4,76
05
06
07
09
09
s = 5,56
s = 6,35
s = 7,94
s = 8,00
s = 9,52
04
08
10
25
r = 0,4
r = 0,8
r = 1,0
r = 2,5
lead angle on the
face cutting edge
00 for diameters with
specified inch dimensions
converted to mm
F = 25°
Z = other lead angles
M0 for diamenters in metric
dimensions
setting angle χ
A = 45°
E = 75°
P = 90°
0°
8 cutting edge form
3 tolerances
T
s
7 corner radius
1 insert shape
M
6 insert thickness
E
F
T
S
allowable deviation in mm for
m
d
m
s
A ± 0,025
± 0,005
± 0,025
E ± 0,025
± 0,025
± 0,025
G ± 0,025
± 0,025
± 0,05-0,13
H ± 0,013
± 0,013
± 0,025
9 cutting direction
d
m
d
s
K ± 0,05-0,15
± 0,013
± 0,025
F ± 0,013
± 0,005
± 0,025
R
β
Q
β=40-60°
W
The ISO code is made up of 9 symbols, with symbols 8 and/or 9 used only if required. The manufacturer may add additional symbols,
separated from ISO code by a hyphen (for the form of lead cutting phase for example).
10 AVANTEC geometries
β
T
β=40-60°
β=40-60°
N
10 / 11 / 12 AVANTEC designation
4 machining and mounting characteristics
β
L
X drawing or detailed description required
5 length of cutting edge
-25
-28
-35
-30
-33
combined geometry for stable and unstable tool and work piece operations
unstable tool and work piece operations. Only in combination with additional identification S for Ofensiva® insert geometry
W for Enduro®
highly positive geometry with minimal protective chamfer
highly positive geometry with sharp cutting edge
11 additional special-purpose geometries
L
O
R
S
T
l
l
l
l
l
S
V
W
finishing (only for -28/-30 Ofensiva® insert; -33 ENFQ)
low-vibration (only for -25 Enduro®)
combination of S and V geometries (additional cutting edge design only for -28 Enduro® insert)
12 AVANTEC grades
SUN 22
ICE 77
FLY 22
FLY 77
56
K10
M30 TICN
K20 AL2O3
M30 AL2O3
SKY 42
SKY 45
SKY77
Delphinox
Nero
P25 ALTIN
P35 ALTIN
M30 ALTIN
57
Catalogue 2006/1
Technical information
Catalogue 2006/1
Technical information
AVANTEC recommendations
Torques
Problem during cutting
AVANTEC recommendations:
Torques for Torx fixing screws:
– flank wear:
– apply more wear resistant grade
– decrease the cutting speed
– increase the feed
– small crack by the cutting edge:
– do not apply cutting fluids
– apply tougher grade
thread
article
torque in Ndm
screw driver
M2,5
08B.25__.7991
12 – 13
TX208
accessories
torque driver
article
08D.0050.001
measuring range 10-50 Ndm
M3,0
08B.03__.7991
17 – 18
TX208
bit insert TX8
M3,5
08B.35__.7991
23 – 25
TX215
bit insert TX15
M4,5
08B.45__.7991
46 – 48
TX220
bit insert TX20
M5,0
08B.05__.7991
48 – 50
TX220
screw lubricant 5g
08D.0008.001
for M 2,5 and M 3,0
08D.0015.001
for M 3,5
– fatique crack by the cutting edge:
58
– apply tougher grade
– change the feed
– apply different geometry
– change the entering and leaving
of the tool
– built-up edge (BUE):
– increase the cutting speed
– apply more positive geometry
– brittle cracks by the cutting edge:
– increase the cutting speed
– apply tougher grade
– apply different geometry
– change the feed while entering into the cut
– change the entering and leaving of the tool
– plastic deformation:
– decrease the speed cutting
– decrease the feed
– apply more wear resistant grade
– vibration:
– select special-purpose geometry – W
– increase the Fz (feed/insert)
– change the cutting speed
– poor surface quality:
– select special-purpose geometry – W/S
– increase the cutting speed
– reduce the Fz (feed/insert)
08D.0020.001
for M 4,5 and M 5,0
08F.0050.001
59
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of AVANTEC Zerspantechnik GmbH.
For further information please consult our web site
www.avantec.de
Technical changes subject to future amendments. No responsibilities for errors or printing errors are accepted.