DEMO - 1970 Colorized Mustang Wiring and
Transcription
DEMO - 1970 Colorized Mustang Wiring and
,!~~~~ 0 : i~ Colorized • 1 J • < OOC" • '< • f •• , (with Electrical L lustrations) A consolidated collection of original Ford electrical & vacuum diagrams with illustrations Color diagrams for: Automatic Transmission Convenience System Exterior and Interior Lights H eating and Air Conditioning Horns and Convertible Top Ignition, Starting and Charging Instrument Panel, Tachometer Radio, Stereo and Speakers Windshield Wiper and Washer Warning Lights and Console Warning Buzzer >or ..... , .-".--.. -~.,~gi~~~, --...--""' --....-----; :: , .......... ,"..... .. -".... '''''-'''' .•• j ... --- . . . . ... . .-.-.-.- ' ~ . ,,. :':~';;'r'" ... and much more!! All Rights Reserved. Copyright 2008 ForeI PubllshIng Company, LLC D .. Here Click • .. n .. " .. Mustang l" '. :': I •• &V www.FordManuals.com ~"I W l IrIng acuum .. IDiagrams • ~J Example of colorized dia grams "'-_'n '<"", .... ..... -¢<. D Copyright © 2008, Forel Publishing Company, LLC, Woodbridge, Virginia All Rights Reserved. No part of this book may be used or reproduced in any manner whatsoever without written permission of Forel Publishing Company, LLC. For information write to Forel Publishing Company, LLC, 3999 Peregrine Ridge Ct., Woodbridge, VA 22192 1970 Colorized Mustang Wiring and Vacuum Diagrams (Extracted from Form 7098-70-3, Form FD-7795P-70, FP-7635B, and FD-7943-G) EAN: 978-1-60371-029-9 ISBN: 1-60371-029-9 Forel Publishing Company, LLC 3999 Peregrine Ridge Ct. Woodbridge, VA 22192 Email address: [email protected] Website: http://www.ForelPublishing.com This publication contains material that is reproduced and distributed under a license from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company. Note from the Editor This product was compiled using several original Ford Motor Company publications. In some cases, there are slight differences between publications, so it is important to compare between diagrams, schematics, or illustrations. The contents of this product were extracted from: 1970 Car Shop Manual (Form 7098-70-3, September 1969), 1965/1972 Ford Car Master Parts and Accessory Catalog (Form FP-7635B, May 1975, and 1970 Wiring Diagrams (Form FD-7795P-70) and How to Read Wiring Diagrams (FD-7943-G). Disclaimer Although every effort was made to ensure the accuracy of this book, no representations or warranties of any kind are made concerning the accuracy, completeness or suitability of the information, either expressed or implied. As a result, the information contained within this book should be used as general information only. The author and Forel Publishing Company, LLC shall have neither liability nor responsibility to any person or entity with respect to any loss or damage caused, or alleged to be caused, directly or indirectly by the information contained in this book. Further, the publisher and author are not engaged in rendering legal or other professional services. If legal, mechanical, electrical, or other expert assistance is required, the services of a competent professional should be sought. ATTENTION Please Read This It is important to note that differences exist between similar or like wiring diagrams even though they are original Ford publications. It is for this reason there may be multiple versions of what appears to be the same wiring diagram. If your vehicle has a color coded wire that does not match a diagram you should consult the other diagrams contained in the manual for a possible match. Example of differences In the wiring diagrams from the Ford publication Form 7795P-70F, the Mustang Exterior Lights Wiring Color Code shows: 297 Yellow-Green However, in the Wiring Color Code section of the Mustang Warning Lights it has: 297 Black-Green Then, in the Wiring Color Code section The color coded wiring diagrams are provided for of the Automatic Transmission, it has: illustration purposes only. Only the wire number 297 Blue-Green Stripe should be used for the identification of the wire itself. The color coding of the wires in the product may not match the actual colors of the wires in the vehicle. In some cases, the colors have been altered to provide a visual contrast (i.e. the color white has been shaded to make it more visible). As stated in the paragraph above, there are some variation and/or differences between the original Ford wiring diagrams. If your vehicle has a color coded wire that does not match a diagram you should consult the other diagrams contained in the manual for a possible match. Disclaimer: Although every effort was made to ensure the accuracy of this book, no representations or warranties of any kind are made concerning the accuracy, completeness or suitability of the information, either expressed or implied. As a result, the information contained within this book should be used as general information only. The author and Forel Publishing Company, LLC shall have neither liability nor responsibility to any person or entity with respect to any loss or damage caused, or alleged to be caused, directly or indirectly by the information contained in this book. Further, the publisher and author are not engaged in rendering legal or other professional services. If legal, mechanical, electrical, or other expert assistance is required, the services of a competent professional should be sought. 1970 Color Wiring Codes Number Wire Description Source Number 2 WHITE-BLUE STRIPE Form 7795P-70F 37A 3 GREEN-WHITE STRIPE Form 7795P-70F 4 WHITE-BLACK STRIPE 5 Wire Description Source BLACK-YELLOW STRIPE Form 7795P-70F 38 BLACK Form 7795P-70F Form 7795P-70F 38A BLACK Form 7795P-70F ORANGE-BLUE STRIPE Form 7795P-70F 38B BLACK Form 7795P-70F 8 ORANGE-YELLOW STRIPE Form 7795P-70F 39 RED-WHITE STRIPE Form 7795P-70F 9 GREEN-ORANGE STRIPE Form 7795P-70F 40 BLUE-WHITE STRIPE Form 7795P-70F 10 GREEN-RED STRIPE Form 7795P-70F 44 BLUE Form 7795P-70F 11 GREEN-YELLOW STRIPE Form 7795P-70F 48 Not Listed Form 7795P-70F 11 BLACK-YELLOW STRIPE Form 7795P-70F 49 WHITE-BLUE STRIPE Form 7795P-70F BLACK-YELLOW STRIPE FORM 7795P-69 50 GREEN-WHITE STRIPE Form 7795P-70F 12 GREEN-BLACK STRIPE Form 7795P-70F 53A BLACK-BLUE STRIPE Form 7795P-70F 13 RED-BLACK STRIPE Form 7795P-70F 53B BLACK-BLUE STRIPE Form 7795P-70F 14 BLACK Form 7795P-70F 53C BLACK-BLUE STRIPE Form 7795P-70F 15 RED-YELLOW STRIPE Form 7795P-70F 53D BLACK-BLUE STRIPE Form 7795P-70F 16 RED-GREEN STRIPE Form 7795P-70F 53E BLACK-BLUE STRIPE Form 7795P-70F BLACK-BLUE STRIPE Form 7795P-70F 11A 16 PINK Form 7795P-70F 53F 16A PINK Form 7795P-70F 54 GREEN-YELLOW STRIPE Form 7795P-70F 19 BLUE-RED STRIPE Form 7795P-70F 54A GREEN-YELLOW STRIPE Form 7795P-70F 19A BLUE-RED STRIPE Form 7795P-70F 54B GREEN-YELLOW STRIPE Form 7795P-70F 19B BLUE-RED STRIPE Form 7795P-70F 54C GREEN-YELLOW STRIPE Form 7795P-70F 19C BLUE-RED STRIPE Form 7795P-70F 54D GREEN-YELLOW STRIPE Form 7795P-70F 19D BLUE-RED STRIPE Form 7795P-70F 56 BLUE Form 7795P-70F 19E BLUE-RED STRIPE Form 7795P-70F 57 BLACK Form 7795P-70F 21 YELLOW Form 7795P-70F 57A BLACK Form 7795P-70F 22 BLUE-BLACK STRIPE Form 7795P-70F 57B BLACK Form 7795P-70F 25 BLACK-ORANGE STRIPE Form 7795P-70F 57C BLACK Form 7795P-70F 26 BLACK-RED STRIPE Form 7795P-70F 57H BLACK Form 7795P-70F 26A BLACK-RED STRIPE Form 7795P-70F 58 WHITE Form 7795P-70F 28 BLACK Form 7795P-70F 63 RED Form 7795P-70F 29 YELLOW-WHITE STRIPE Form 7795P-70F 122 YELLOW Form 7795P-70F 30 BLACK-GREEN STRIPE Form 7795P-70F 123 RED Form 7795P-70F 30 VIOLET Form 7795P-70F 137 YELLOW-BLACK STRIPE Form 7795P-70F VIOLET (Resistance Wire) Form 7795P-70F 140 BLACK-RED STRIPE Form 7795P-70F 31 WHITE-RED STRIPE Form 7795P-70F 140A BLACK-RED STRIPE Form 7795P-70F 32 RED-BLUE STRIPE Form 7795P-70F 152 YELLOW Form 7795P-70F 32A RED-BLUE STRIPE Form 7795P-70F 152 GREEN-BLACK STRIPE Form 7795P-70F 30A 32B Not Listed Form 7795P-70F 159 Not Listed Form 7795P-70F 34 GREEN-BLACK STRIPE Form 7795P-70F 161 GREEN Form 7795P-70F 35 ORANGE Form 7795P-70F 162 GREEN-RED STRIPE Form 7795P-70F 37 BLACK-YELLOW STRIPE Form 7795P-70F 175 BLACK Form 7795P-70F 37 GREEN-YELLOW STRIPE Form 7795P-70F 215 YELLOW-BLACK STRIPE Form 7795P-70F Number Wire Description Source 257 YELLOW Form 7795P-70F 262 BROWN 268 Wire Description Source 951 GREEN Form 7795P-70F Form 7795P-70F 977 VIOLET Form 7795P-70F RED Form 7795P-70F 984 BROWN Form 7795P-70F 269 BLUE Form 7795P-70F 270 BLACK Form 7795P-70F 296 RED Form 7795P-70F 297 BLACK-GREEN STRIPE Form 7795P-70F 297 BLUE-GREEN STRIPE Form 7795P-70F 297 YELLOW-GREEN STRIPE Form 7795P-70F 297A BLACK-GREEN STRIPE Form 7795P-70F 297A BLUE-GREEN STRIPE Form 7795P-70F 348A GREEN Form 7795P-70F 348B GREEN Form 7795P-70F 365 BLUE-RED STRIPE Form 7795P-70F 366 Not Listed Form 7795P-70F 367 GREEN-WHITE STRIPE Form 7795P-70F 383 RED-WHITE STRIPE Form 7795P-70F 450 Not Listed Form 7795P-70F 460 YELLOW Form 7795P-70F 469 GREEN Form 7795P-70F 478 GRAY Form 7795P-70F 482 BLUE-YELLOW STRIPE Form 7795P-70F 482A BLUE-YELLOW STRIPE Form 7795P-70F 490 BLACK-RED STRIPE Form 7795P-70F 511 GREEN Form 7795P-70F 520 VIOLET Form 7795P-70F 627 BLACK-VIOLET STRIPE Form 7795P-70F 640 RED-YELLOW STRIPE Form 7795P-70F 643 YELLOW-BLACK STRIPE Form 7795P-70F 654 YELLOW Form 7795P-70F 655 RED Form 7795P-70F 70 GRAY Form 7795P-70F 708 BLACK Form 7795P-70F 709 BLACK-GREEN STRIPE Form 7795P-70F 763 ORANGE-WHITE STRIPE Form 7795P-70F 806 807 WHITE ORANGE Form 7795P-70F 904 VIOLET Form 7795P-70F 904 VIOLET (Resistance Wire) Form 7795P-70F 904 GREEN-RED STRIPE Form 7795P-70F 950 WHITE-BLACK STRIPE Form 7795P-70F Form 7795P-70F Number Note – wire color codes highlighted in RED designate a difference either between the original Ford wiring publications or within the same publication. Those highlighted have the same wire number but have different color codes. Source Document Ford Publication Form 7795P-70 COURSE 13003 and 1703 WIRING and VACUUM SERVICE TRAINING FORM 7795P- 70 HOW TO USE THE WIRING DIAGRAMS THE INDEX PAGE IS THE FIRST PAGE IN EACH SECTION. EACH ELECTRICAL SCHEMATIC WILL HAVE A NOTATION AS TO THE SOURCE OF POWER FOR THAT SYSTEM. ALL W IRES WILL BE SHOWN AS SINGLE LINES TO PROVIDE A CLEAR UNDERSTANDING OF THE DIAGRAMS. TO TRACE A CIRCUIT, IT IS RECOMMENDED TO START AT THE GROUND CIRCUIT OF THE INOPERATIVE COMPONENT, TRACE IT THROUGH ALL CONNECTORS TO THE SOURCE, AND NOTE THE POSSIBLE TROUBLE AREAS AND POINTS OF MOST CON· VENIENT ACCESS. WIRE CONNECTORS WILL BE IDENTIFIED ON THE SCHEMATIC AND THE PICTORIAL DRAWINGS, THIS WILL SHOW THE TECH· NICIAN THE LOCATION OF THE CONNECTORS. MOST WIRE CONNECTORS . . ARE SHOWN IN OPEN BOOK FASHION. A WIRE ON THE TOP RIGHT OF A CONNECTOR (OPEN SIDE BY SIDE) WILL BE ON THE TOP LEFT SIDE OF THE OTHER HALF OF THE CONNECTOR. SEE FIGURE 1 (WIRE # 140 TO # 140A, ETC.). WIRE DISCONNECTS AND CONNECTORS WILL ALL BE BLACK UNLESS A COLOR CODE IS NOTED ON THE DIAGRAM. THE COLORED DISCONNECTS AND CONNECTORS ARE TO AID THE TECHNICIAN IN FINDING THE PROPER CIRCUIT TO BE TESTED OR TRACED. THE ELECTRICAL SYMBOLS AND THEIR MEANINGS ARE NOTED ON EACH DIVIDER PAGE TO PROVIDE A CLEARER UNDERSTANDING OF THE DIAGRAMS. PICTORIAL DRAWINGS OF A COM· PONENT WILL INCLUDE THE SPECIFIC LOCATION OF SOME COMPONENTS IN CASES WHERE IT IS DIFFICULT TO DETERMINE IF THE COMPONENT IS UNDER THE INSTRUMENT PANEL OR IN THE ENGINE COMPARTMENT. RELAYS AND SWITCHES ARE SHOWN IN THE " SYSTEM OFF" POSITION. IF A VEHICLE SPECIFIC WIRE COLOR IN A CONNECTOR DOES NOT MATCH THE DIAGRAM SHOWN, IT CAN USUALLY BE IDENTIFIED BY COMPARING THE OTHER COLORS SHOWN AT THE WIRE CONNECTORS. SPECIFIC WIRE COLOR DEVIATIONS IN THE MANUFACTURING OF A WIRE HARNESS ARE USUALLY FOR A SHORT DURATION. I L 14 OA-+6i;-;;®~ e® ®e 460 o ® r 250 # Fi gure 1 I~I:I o oe eo 140 roli}- 250 ~ SWITCHES CIRCUIT SYMBOLS -'-~ JlIUl. -'Wv- HEATER RESISTOR OR RESISTANC E WIRE ----" 6<l PUSH TYPE N.D. ~tto. (SPST) HORN ~ CIRCUIT BREAKER H,C. (SPST) FUSE RHEOSTAT (VARIABLE RESISTAt{CE ) --i+- ...l.. cJ\..O ~ SPEAKER PUSH TY PE ItO. MUl TlPL.E POLE GROUND --1(-CAPACITOR OR ~ -00- PUSH TYPE N,C. DIODE CO~DENSER -if>THER MIS TOR SPLICE, WEL D OR SOLDER POINT SPLICED WIR ES --" MOMENTARY CONTACT ~ JUNCTION BLOCK + + CROSSOVER WIRE BUSS BAR BUSS BAR & SPLICE ROTARY SWITCH (SPOT) CHnER OFF (NO CONNECTION) -1 1111111f- DISTRIBUTOR n N.C. PRESSURE OR VACUUM OPERATED N.C. MERCURY SWITCH HART BATTERY " BUSS BAR :' , , ,-' -. • ,' ....... ...... --T ( POTEN TI OMETER .~ ', ", , /' TRANSISTOR /'\70~jo'~ <2-.@. _~Ch [email protected] BREAKER POINTS () 10 01 BUSS BAR THERMAL SWITCH EXTERNAL HEATER N.C. TURN SIGNAL SWITCH N.O. _ NOR MALLY OPEN N.C. - NORMALLY CLOSED S.P.S.T. - SINGLE POLE. SINGLE THROW D. P.S. T. - DOUBLE POLE, SINGLE THROW S.P.D.T. _ SINGLE POLE , DOUBLE TH ROW D.P.D.T. - DOUBLE POLE, DOUB LE THR OW < o "r ;. -o-?- + --0 MAINTA INED CON TAC T ---,,>'4 SPARK PLUG THERMAL. SWITCH INTERNAL HEATER N.C. 9~ ---.. ....... THERMAL SWITCH INTERNAL HEATER H.C. , i . . ." \"" coc. IGNITION SWITCH O-E1 9·1·69 RELAYS CONNECTORS SPADE HOT USED ~ N.O. (OPST) 1\',-- -- lie NOT USED PLUG PLUG ® N.O. (SPST) (SPOT) ~ 0 =~ BULLET CONNECTOR SOLENOID II~ SOLENOID E N.C. (SPST) r::~ 01 01 ,0 D. '0 0' ,, D 0,, ~ 'T:.'.7t MALE FEMALE n SPADE CONNECTOR ® 'D D: '0 '0 ~AlE FEMALE MALE 00 00 MULTIPLE PLUG COVER FOR CONNECTOR PINS MALE MOTORS ~ IGN ITION COIL BASIC SERIES DPOl --<P- PERIUHENl MAGHE·... LAMPS MAP LAMP REL AY N.O. _ NORMALL Y OPEN N.C. _ NORMALL Y CLOSED S.P.S.T. _ SINGLE POLE, SINGLE THROW C.P.S.T. - COUBLE POLE, SINGLE THROW S.P.D.T. - SINGLE POLE, DOUBLE THROW D.P.D. T. _ COUBLE POLE, DOUBLE THROW FEMALE SPADE CONHECTOR , D D, FEMALE I I~ N.C. (DPST) 0=: •• •• •• •• • • ~t--~ -- ~ I-- COIL AIR CORE SINGLE FILAMENT STARTER 1oI0TDR SPLIT SERIES GAUGES DOUBLE FILAMENT O-E2 9 . 1·69 MUSTANG AND COUGAR ELECTRICAL DRAWINGS SECTION ~ICTO."''' "~ . · 2-E5 .... .. 2-E28 BRAKE LIGHTS · 2-E:? .•. . 2-E25 . 2-E:?! 2-E3 ••. Mustang . Cougar CHARGING 2-E2 •. 2-El0& 11 · 2·E3 ., 2-EIO& 11 2-E3 . · 2-E12 &. 13 Mustang Cougar Cougar XR7 2-E2 . .. 2-E34 2-E3 · 2-E22 &. 34 MuSllng .. Cougar CIRCUIT PROTECTION Mustang &. COugar 2-E37 a. 38 .. ' ... 2-E37 CLOCK Mustang Cougar 2·E5 ...... 2-E22 2-EI4 .. 2-E22 &. 23 CONVENIENCE SYSTEMS Cougar Cougar XR7 (Prove Out) . 2·E9 _,_ .. 2-EIS 779SP-70 F MlIltlng & Couglr 2·E2&3 . 2-E28 HORNS KEY WARNING BUZZER 2- E2 & 3 ..... 2-Et9 IGNITION MUllang Collgar XA7 Cougar 2-E2 . 2-EIO& II ... 2-E3 . 2-E12 & 13 2·E3 .... 2-E14 ... 2-E2&3 . . 2·E19&25 ......... 2-EZ9 Mustang . Cougar .. Cougar XA7 2-E6 2-E7 · 2-E22 & 23 . 2-E8 ..... 2·E23 . • 2·E2 · .. , · 2·E22 2-E3 .. . .. 2-E22 • 2-E3 .... 2-E25 NEUTRAL SWITCH ... 2-E2 . . 2·E I 6& 17 • .•• 2-E3 · 2-EtS &. 20 Mu stang Cougar IC ~ ' MA TIC 2-E9 & t5 POWER WINDOWS Cougar 2-E4 .•.•. 2-E32 RADIO AND STEREO TAPE Mustang & Cougar 2·E4 & 5 , 2-E30 & 3t SEAT BACK LATCH ... . •.....•...• 2-E9 SEAT BELT REMINDER LIGHTS 2·E2 & 3 . .. 2-E34 STARTING MUltang Cougar Cougar XA-7 2-E2 . . 2-EII 2-E3 2-E12 2-E3 •••• . 2-EI3 TACHOMETER INSTRU MENT PANEL Muatang Cougar Cougar XA7 PARKING BRAKE WARN ING LIGHT ........... .2-E35 INTERIOR LIGHTS EXTERIOR LIGHTS Cougar . HEADLAMP " ON " WARNING BUZZER .. . . . . . . . . , ......... 2-E36 HEATER AND DEFROSTER . ....... 2-E!2 &. 15 CONVERTIBLE TOP Mustang Mustan g ...........•.•....• 2-E5 ..... 2-E t l COligar .............. 2-E5 . 2'Et 2 & 13 Cougar XA7 .. ." •....... 2-E5 ..... 2·E14 Mliitang & COllgar CIGAR LIGHTER Couga r ~ICTO ~ IA~ GAUGES Mustang & Cougar Mustang &. Cougar . INDEX ... tlC AIR CONDITIONER DEFOGGER 2 •. 2-E33 2-EIO Musta ng & Cougar 2-ES .... 2·EII TURN SIGNALS Mustang Cougar 2-E2 . 2-Et6 & 17 . 2-E3 2·E20 & 2t VACUUM SySTEMS ..... , .. 2-E39 WINDSHIELD WIPERS AND WASHERS Mustang & Cougar .. 2·E2 & 3 ..... 2-E26 Mustang & Cougar ('nlermittenl) . 2·E27 2-E1 ,"0, WI.", .. ''''. , · ... . • I..' .••.,UIoO' 'Ulvt "'. ... ~O. IU I""'''' .,.. UC. ul • • n &1.1 ...., TUO' , ...... ...... . 'no ,- :::::::------1970 MUSTANG OVERALL VIEW 2-E2 -- 18... 900 WIRING "'SSY. - - /' ~- - /: ~ :Y --------- --; AAOIO S TEREO "" 'L"" . ___ ) . ~ ~. ~ ~-----::'''~:~:'''// ~ ./ ~ - - - - - - : ;;-;;:; UO rI I "WI::NG "'S SY. r.;-----_____ _.' \ W E "''''''' ~~ (r """""u: {A·:,Lf'-~ Ji ..-:-J' :_ A.H. OOO R SPEA KER • 1'''''b9 WIR1NG ASSY . ." " ..: L- .. 13A7&9 WlR1NG "'SSV. MIJST ....~ C-COUC ... R RAOIO RECEIVER 000 RE'" R SE ... T SP(.lXER 2-E4 MIJSI"'N~1~~~~~ T"'PE PLAV£R R"'DIO RECEIVEA (,1,1, 1970 MUSTANG PICTORIALS 2-E5 , , BI.OWU -li RUIST O~ , UC><OU£I(~ I"~I "'~IOC '.ny. , , ICl'lno. COIL >7-::=J { _ ----- i-. ...... , , I ,-J , , "U jl~ ", ·rouC AA r----------__ _ _ - ~~y /~ IACHO .. E!E" OOWI C' .6 > "IIOtl~ 6~A. CLOCK ASSV. ..... pLl/.. p ) , .' ~ / f USE ~AIIE L IUO I WIRIIiG ASSY . MUS rA NG-COUCMt CLOC ~·"'API..A}.''' CI RCUITS 1970 MUSTANG PICTORIALS 2-E5 Q . 1'"IW.. Q -1370'1- . . q f;, ~.>oj\ i~l in .\".(n " " ~ .~ ~_. l.1li' _ . ( L ',) <..- _ . (I.. a.) = . f >JOl~. 1(>. vu.ou-.. __ ,_. om.u .sST. ( - nlSO- ' Wl!a - 0)"'" ~-. . 111'" ~ -110.<099- AIJ:Ul )766,.,. ... CU. cw Ir""'" ,sW/'" cw 0 · """,, ) -1).1»- Il.I!!tU Asn. SSW1-sJ6 sc_ (J .Jti>.II . ) ,e".n... cu, 3&lm-s ." JAIII 00921 ... 2 SO""', ." lIMOS \/IIIIJI:I 6) • '16, """'!II;T ......-oo ) (....... I lGULl ~ \.'0 to >III COIIIl. TO IIP.TPI .so." )6J01"'~ ..,'" -~~ I IoO¢!. ...... "" NIl PIJIEL I\!SIMQ~ 1'0 ""'.""'" S.tm:ll , TO \IlPCII S1ItTCI • Clc;o." UGIII'&A TO 1Gn'!!..- . 1200 an. =,- JS1~1 !I\Ia TO Il1010 """"IVU, © . _ " '''''318 llISY . 1'1) (2 _ ~. ) ~IOICS . to III:tttlt IW<'n SIma CJ.C<:l • ....,,.,... , on ..... =t . MOJI rm.L SUI'I'OII7 .1.\1.726 ........ _Y . (loSII lOEC") ~""'71'" """"'. 1Ji£ TIIRi:II ( .15 • 6.(0) PncIS ",.".. . Ie m l(>6-S16 sc_ !ICS'!'RJHI:It' CWSTIlt !'<II\n.<nIO TO 'fCfI<O Q "",00 SII~ CO<Pr . .Il"" IS IOcr snc~ TO GIllIa WD'S TQ 131712 ASS •. ~ 1.""1', 11\lC7-a)6 !CN'' ' (~..,."..,.) VIIIIlIO , ~ 1970 MUSTANG INSTRUMENT PANEL 2-E6 9-1-69 ·" TlU",,' ............. ......... ..----.,•.. [email protected] ~•. , ..... It ;]11 ~-... --"' • .. . ... f -- " ......... _(\.01<0 ..... 1.O,,_.U .........•., r..,.,, • ..1... , .( ":'I~~~f3© I . \ . ntl ,,,y. ' ..... ., .h.• • • " • . -,.-.. :~ '.-::: ' - ' lOOn, ~~ •••. ~. 16. . . • +--70'......''''. ·' ••1»· .. .......... ,rooo' ......« , .... " .. ) ...., -.- (~-:"; ";~·"~·~~~'-;'~~lw~~~~~I~~~I~f~~~~ ....: . ..n .11 . ... ...• . ~ ~~n'. . . . . ..... """"'1 ",... , '''''' .,......... . " ~ ••• .......r... "'L_". __________ =<B1 *= ..IIO, _ _ .to ...,... ,.001 • '._ .. .::==~ _..,....... _.JO¢ "'.... ",•• ....... :~1:' ...... " .... • M "''':C",,,,,_ ....... . Y( ....... " . . . . "'..... .......... . . ~~:''' ''''''' I'''''' - ..... -" IO"U "0. 1970 MUSTANG CONVENIENCE SYSTEM 2-E9 9-1-69 II AI: ' "'______ ... ' ~~ ::: n 11 rr ., a~· w" , ""11 : f '"'" o '--------i~---=::-J "'''''''. ,t .. ,,". Sw"ao ,9" I~ .,'"IU "[sp,,, ...n ,..;, .... co""", ..". ''''''''''''[11 1'0.11.... ... I I ,,,,,. , ~ '1'014· 'u" "' ..... . AI: . 01'..<1' .... n · 11111 ~.' ..... 4 I ~j · b S,,···..nv· r @ "''''OO.,X ... ,.~ Uf" ." ,".E .. O"'E..... " ,p[CIF,(O ••• CO"( C'OU AI:( I ... " .--, '0. . . : . .0"'''''''' tr:. '-0 ...... o I I I 1.-'''''''01 I • ",lCt o "'''a- .." .H't. ll.OWI:' ~"t1Hh ).0 11 ....... £0 ·... n· ~u .un, . a ' Clll> AS __ .. "'" n. '" lOl> """'~ Y_UI.ofll[...,'[ ,"CIFI(O Oll CO.>;f.croo, .. ( I<.>( ~ VI ••"'" ",~ "'. • ...c. •• uE I<.>(.""(U <0.[[" • s' uee ~ C'O<I"" 0 .'" ""_tA•• ..,.,. ....."" '" •...c.".!!. ,,"'" >1 ....... 'w, I ... C. '.U 'E*SClOCU:I" _ _ '''''''' ' _ ",eTO", _ All( ~_ 'IOtA'( CO_U'O,S .... _ _ ,e..... 1970 MUSTANG AND COUGAR HEATER AND AIR CONDITIONING 2-E28 Source Document Ford Publication Form 7795P-70 COURSE 13003 and 1703 WIRING and VACUUM SERVICE TRAINING FORM 7795P- 70 HOW TO USE THE VACUUM DIAGRAMS IF IT IS A FORD CAR LINE VACUUM SYSTEM, THE TECHNICIAN WILL FIND A PAGE FOR THE TOTAL SCHEMATIC SYSTEM AS WELL AS A LISTING FOR A SCHEMATIC AND PICTORIAL OF EACH SUBSYSTEM ON EACH SECTION INDEX PAGE. IT IS RECOMMENDED THAT THE TECHNICIAN FIRST TURN TO THE TOTAL SYSTEMS SCHEMATIC TO DETERMINE IF THERE ARE ANY BRANCH SYSTEMS OPERATING FROM THE SAME SOURCE. THIS WILL ASSIST IN LOCATING SYSTEM TROUBLES. HE WILL THEN BE ABLE TO TURN TO A PAGE TO FIND DETAILED INFORMATION ON A PARTICULAR SYSTEM. IN TRACING VACUUM SYSTEMS, IT IS RECOMMENDED THAT A CIRCUIT BE TRACED FROM ITS CONTROL UNIT TO ITS SOURCE OF VACUUM, AND THEN FROM THE CONTROL UNIT TO THE OPERATING UNIT, NOTING POINTS OF POSSIBLE MALFUNCTION AND ACCESSIBILITY. THE VACUUM SYMBOLS AND THEIR MEANINGS ARE NOTED ON EACH DIVIDER PAGE TO PROVIDE A CLEAR UNDERSTANDING OF THE DIAGRAMS. VACUUM CIRCUIT SYMBOLS ~ U VACUUM MO TOR OR RESERVOIR Q INTAKE MAN IFOLD FITT ING VACUUM CONTRO L ~ 4 OR Q T OR 0 MO TOR 1F 9l= 4 - WAY TEE CONNECTOR {] VACUUM DISTRIBU TOR + OR §) ~,~ ~ -- ~ NIPP LE ON A MO TOR CAP (NO T OPEN) DUAL VACUU M TEE CONNECTOR 0 U RESERVO IR AND CHECK VA LVE GROUP CONNECTOR HOSE CLAMP ~ --DASH PANEL GROMMET VACUUM LIN E CROSSOVER CONNECTOR o CHECK VALVE 00 - WT5IOE R~CIRC. • • • • IRf5T'£TOR I ... I' AIR OOOfl I WHITE • • _PlE SWITOl P.usEMGU YH.lOl COMPARTIOEIH I'UIIPLE , , , 'I • o HEHER ..... TER VALVE CHECK WHIT( i$1~- WlllTE ~"'LVE l ,... .o.UTO. WHITE BLACK . ,. I/~ , M , L.f.c iJ:, ~ It05E ilZE C , , ....." :9, , ORANGE .... ~~ WHITE POWER! IlRAXE 1I0000TH , I BY· ...... ~""~ :e p.us VALVE (HCllU'A.L P0511~) GREEH .OP£M ' ----l -- , -:---1 'I'- ' ~~-----=~~------~ lEl.lOW· CLOSE 1970 MUSTANG AND COUGAR TOTAL VACUUM SCHEMATIC J "I .. nau ..... ..... .... . IDIIITIfICA'QIII • • . • • • . • • •• ,. . 11 . Il • IJ GROUP INDEX I NDEX and IDENTIFICATION CHARGING SYSTEM • •DUTlFICA_...... .. ... . 11 . 22 EXTERIOR LI GHTS, HEADLIGHT DIMMER, TURN SIGNALS, HORNS INTERIOR LIGHTS, INSTRUMENTS, INSTRUMENT PANEL CONTROLS and CLOCK, VENTILATING, HEATING, AIR CONDITIONING 11011 ... 100mFICAnOil . . • • • • . . • • . . • IEAII .. •. . • .• • • •••• . •.• ••..• .. •..• _ _ .......... " , R• . . .. .. . .. _ ... HDDDI, ......E DOD'" r •••lAm • • .. 41 4Z AUXILIARY EQUIPMENT: RADIO, STEREO , WINDSHIELD WIPER and WASHER, LIGHTERS, ASH RECEPTACLES, MIRRORS, ETC. a neFPMlL • • • • COYER. IIOOD eMIl TlWllFEI. vrlYL IIOOFS. , ..., .•. .. maRlOIl TRIM .. . . . . . ... ..... ... ... ., WIRING, CIRCUIT PROTECTION, BULB CHARTS lID' "ELL. EXTERIOR ~ FMIIES. UfII.OERIODY • • • • • • • • • • • • • .. IIHI ... ID(lnFICATIOI . . • . . PRUtlUVEIlY IIAIIITEIIMCE •. .. •• II • . • II in...'CE...... .. · ... .. .. ............ . Q SERVICE PUBLICATIONS VACUUM SYSTEMS SPEED CONTROL, ANTI-SKID CONTROL F IRST PRINTING - SEPTEMBER'. 1969 @ 1969 FORO MOTOR COMPANY . DEARBORN, MICHIGAN FOREWORD ThiJ manual iJ divided into five volumes: 1 - Chassis, 2 - Engine, 3 - ElectriCllI, 4 - Body, 5 - MainteTUl1lce and Lubrication. These volumes should provide Service Technicians with complete information covering normal service repairs on all 19 70 model passenger cars built by Ford Motor Company in the U.S. and Canada. As changes in the product occur, this information will be updated by Technical Service Bulletins. When issued, 1'$B information always supersedes that published here. Within each volume, information iJ grouped by system or component plus "General Service" parts which contain information which iJ common to several similar.components. The table of contents on the first page of elJCh volume indicates the general content of the book and provides a handy tab locater to make it easy to find the first page-of each ''group.'' That page wiU contain an index to "parts" and the first page of each "ptl11" contains a detailed index which gives page location for each service operation covered. Page numbers are consecutive in each "part. " Those who have previously used Ford Shop Manuals will find a major change this yelll' in the division of information into "groups" and "parts. " To make teference f!IISier, information has been broken down into smaller units so that essentially there iJ now one ''part'' for each component or system. Group numbers have been c1urnged so tMt the first digit of the number indicates the volume in which the group may be found. Example: 36 - 05 - 13 Volume 3 - Group 6 - Part 5 - Page 13 We hope tMt this c1urnge in indexing will make it easier and quicker to locate desiTed information within these manuals. The descriptions and specifications in this manUQ/ were in effect at the time this manual was approved for printing Ford Motor Company reserves the right to diJcontinue models at any time, or cMnge speCifications or design, without notice and without incurring obligation. ~~ SERVICE PUBLICATIONS 30-01-01 30-01-01 GROUP Identification w1002·8 100001 MANUFACTURED BY FORD MOT OR COMPANY 09/69 THIS VEHIC LE CON fORMS TO ALL APPLICA B LE FE DE RAL MOTOR VE HI CLE SAfETY STAN- WI LL V,",I!T .... ITH VEHICLE LINE DARDS IN EFFECT ON DATE Of l--+==MANUFACTURE SHOWN ABOVE . 5 30 Warranty identificatioo of the vehicle. The first number indicates the model yea r. The leiter following the model year number indicates the manufacturing assembly plant, The next Iwo numbers designate the Body Serial Code followed by a leiter expressiog the Engine Code. The last six digits of the Vehicle Idelllification Num· ber indicale the Consecutive Un il Number. The remaioing information on the V.C. Label consists of pertineot vehicle idenlification codes. The BODY code is IWO num erals and a letter identifying the body Style. The COL (color) code is a number or letter (or both) indica ting the exterior paint color code. The TR IM code con· sists . of a number·letter combination des· ignlling the io terior trim. The Axle code is a number or leiter indicatinS the rear axle ratio and standard or locking type axles. The TRNS. code is a number or letter indicating the type of transmission, numerals for manual and leiterS for auto· matic or semi·automatic. The DSO code consining 01 two numbers designates the distriCt in whi ch the car wu ordered and may appear in conj uncti on with a Dom· estic Special Order or Foreign S~cial Order number when applicable. Ford 01 Canada DSO codes consist of a letter and a number except for export codes which are designated by two numbers. MODEL YEAR CO DE The number 0 designates 1970. MADE IN G) CONSEC'.'TIVE UN;T NO CD o o o CD 1l00T SUhA l CODE MCVEL HAil (OOE ,l, SS EMBL ~ <'LA NT coo£ ENG INE COOt TRIM (OOf OffiCIAL VEH ICLE IDENT IFICATIO N NUMBE R The official Vehicle Identification Number (VIN) for ti tle and registrati on pu rposes is stamped on an aluminum tab thaI is riveted 10 Inc instrument pancl close to the windsllield on Ihe driver's side of the tar a nd is visible from outside (Fig. I). u.s ..... CD o o ® ® ASSEMBLY PLANT CODES !IUd? .>,XlE (DOE c... Letler (OLOil CODE Atlanta SOOT HPt: Coo{ A...•••••.•..••••••..•••• O:STRICT C........................ Ontario t ruck SPEC EQUIP CODE B..•••........... Oabille (Canida) o Dallas G............. Dearborn Chicago H.• lo ra in E f .................... .. TII ANSMI SS:ON CODE w 100'1 ... VEHICLE CE RTIFICATION LABEL The Vehicle Ce rtifica tion Label (V ,C. Label) is attached to the rear fa ce of the driver' s door. The uppe r half of the label contains the name of the manufacturer, the month and year of manufacture and the certificatio n statement. The V.C. label also contains the Vehicle Identifi calion Number. This number is also used lor I ................. . Mahwah Los Angtles II ....................... KanSlrs City l ....................... Michie.n truck N ........................ Norfolk P........................ . Twin Cities San JoSt S......................... Allen Park T....................... .. Metuchen louisyille U .• lIenhlcky Truck V.......... W....................... . Wayne X......................... SI. Thomas R.......... . y ......................... Wixom St.louis Z........ .. C1I24Ss.A 30-01-02 Identification 30-01-02 DATE CODES A number signifying the date preceeds the month code letter. A second-year code letter will be used if the model exceeds 12 months. Month Code First Year January .................. February ............... . March .................... April ...................... May ....................... June ....................... July ........................ August ................... September ........... .. October ................. November .............. December ............ .. Code Second Year A.................... N B .................... P C .................... Q 0 .................. . R E .................... S F .................... T G .................... U H ................... V J .................... W K.................... X l .................... Y M ................... Z DISTRICT CODES (DSO) Units built on a Domestic Special Order, Foreign Special Order, or other Spe· cial orders will have the completc order .number in this space. Also to appear in this space is the two-digit code number of the District which ordered the unit. If the unit is a regular production unit, only the District code number will appear. CONSECUTIVE UNIT NUMBER Starting Serial Numbers-1970 Passenger Cars 100,001 - Ford, Fairlane, Falcon, Mustang, Thunderbird, Maverick 500,001 - Mercury. Meteor, Montego. Cougar 800,001 - Lincoln Continental & Mark LlNCOlN·MERCURY FORD Code Code District 11...................... 13...................... 15...................... 16...................... 17...................... 21 ....................... 22...................... 24...................... 25...................... 28...................... 32...................... 33 ........ ;;............ 35...................... 37...................... 38...................... 41 ................. h... 43...................... 44...................... 46...................... 47...................... 51...................... 53...................... 54...................... 55...................... 56...................... 61...................... 62...................... 63...................... 64...................... 65...................... 71 ...................... 72 ...................... 73...................... 74...................... 75...................... 83...................... 84...................... 85...................... 89...................... 90·99................. Boston New York Newark Philadelphia Washington Atlanta Charlotte Jacksonville Richmond louisville Cleveland Detroit lansing Buffalo Pittsburgh Chicago Milwaukee Twin Cities Indianapolis Cincinnati Denver Kansas City Omaha St.louis Davenport Dallas Houston Memphis New Orleans Oklahoma City los Angeles San Jose Salt lake City Seattle Phoenix Government Home Office Reserve American Red Cross Transportation Services Export District 11....................... Boston 15...................... New York 16...................... Philadelphia 17 ...................... Washington 21...................... Altanta 22...................... Dallas 23...................... Jacksonville 26...................... Memphis 31...................... Buffalo 32...................... Cincinnati 33..................... Cleveland 34...................... Detroit 41 ...................... Chicago 42...................... St.louis 46...................... Twin Cities 51....................... Denver 52 ......~............... los Angeles 53....................... Oakland 54...................... Seattle 84 ......................Home Office Reserve 90...................... Export FORD OF CANADA Code District Bl ..................... B2...................... B3....................... II th ru I7 .......... B4 .................;.... B6...................... B7...................... Central Eastern Atlantic Export Midwestern Western Pacific Note: Canadian lincoln·Mercury units use prefix "A" in place of "B" III RADIO IDENTI FICATION SAMPLE NUMBER DODA 1 Year -. Car line MANUFACTURER CODE NUMBER 125 185 1260 Bendix Motorola Philco BASIC NUMBER AND TYPE RADIO 18806 1911241 1911242 1911243 1911244 1911237 AM RadiO AM/FM Multiplex AM Radio/Stereo Tape Player AM-Oual Channel Stereo AM Signal Seeking Radio Stereo Tape Player Deck 18806 t Type B o 260 t Design level ~ t Manuf act ur'er Year 11 -. Week IDENTIFICATION NUMBER Number Car Line ~ C9M C9ZA DOM DODA DOGA DOlA DOMA DOOA DOSA DOVA DOWA DOYA DOZA Ford and Meteor Mustang and Cougar For d and Meteor Maverick Cougar Continental Mark III Mercury Fairlane and Montego Thunderbird lincoln Continental Cougar Meteor Mustang CK2456·A 31-01 -0 1 31-01 -01 GROUP stem 31 PAGE PART 31 -01 General Charging System Service ......31 ~ O 1-01 PART 31 -02 Autolite Alternators ....................... .... 31 -02-01 PART 31 -03 Autolite Alternator Regulators ...... .... . 31-03-01 PAGE PART 31 -04 leece·Nevi lle Alternators ........... ....... 31 -04-01 PART 31 -05 leece-Nevi lle Alternator Regulators .. 31-05-01 PART 31 -06 Batteries ....... ........................... ..........31 -06-01 PART 31-01 General Charging System Service The alternator and alternator regulator are precision built un its, and the equipment to make tests in the charging system must be accurate . Volt· meters must be accurate with in 0, 1 (one tenth) volt within the range or 12 to 16 volts and am meters within one ampere at 30 to 65 a mperes to perm it correct measurement of the alternator and regulator. The meters on Rotunda equipment should be calibrated once a year a nd the date of calibration stamped o n the me ter face . 11 is recommended that this practice be fo llowed by technicia ns with other than approved equ ipme nt in order to maintain their me ters at accepta ble accuracy. Certain tests o utlined in this section are illustrated in schematic a nd in pictoria l form . The schematic illustra tes the internal connections of the Rotunda equipme nt so that these connections can be duplica ted when this equipme nt is not avai la ble. The Rotunda test units a re a combinati on of accepted instruments incorpora ted into a si ngle unit. The vario us circuits involved in the tests can be se lected by means of switches without t he necessity of changing connections. As a result. the time requi red to test units and circ uits on the vehicle is reduced. Where a pplicable. the tests a re divided in to On The Vehicle and On The Test Bench procedures. Either procedure ca n be followed depending on the equipment available fo r the tests. Trouble shooting o r diagnosis is re- quired before actual repairs a re made in the electrical system . Even where an obvious fau lt makes the replaceme nt of a unit necessary. yo u must still find out wh y the unit fai led. The trouble Shooting proced ures given in th e Electrical System s Di ag nosis Ma nual will aid you in mak ing a correct diagnosis. When a trouble is diagnosed correctl y. unnecessary repairs a re prevented . the time the vehicle is out of service will be dec reased. and the re pai rs that are made will be permanent . Schematic wiring diagra ms (Figs. 1.2 and 3 Parts 31-02 a nd 03) of the chargi ne circuits show the internal connections a nd windings of the va rio us uni ts. Color codes a re shown to aid in traci ng the circuit. 31-02-01 31-02-01 Autolite Alternators PART 31-02 Autolite Alternatflrs COMPONENT INDEX Applies to Models As Indicated ADJUSTMENT-BELT, ALL MODELS DESCRIPTION AND OPERATION All Alternators Fuse Link DISASSEMBLY ANDOVERHAUL 38-Ampere Alternator 42-Ampere Alternator 55-Ampere Alternator 55-Ampere Alternator With Integral Voltage Regulator 65-Ampere Alternator REMOVAL AND INSTALLATION All Alternators Fuse Link SPECIFICATIONS TESTING Fuse Link With Rotunda (ARE 20-22) Tester With Rotunda (ARE 27-38) Tester Diode Test Field Open or Short Circuit Test Stator Open or Grounded Circuit Tests Stator Neutral Voltage Test Output Test . . ,. .. . . .; III 'ii ~ 1 ~ ~ "a CI ;( "'" ~ G/ ~ G/ I: CI ~ G/ ~ ~ "C CI U "'" .. ... .III .. "'" I: CI ~ ~ ·cG/ CI DII I: c: III ~ ~ .: G/ •ell CI ~ ~ DII ~ _ .... c: = c: II: CI .:: CI ...lU .. ... -"f .:: - "a :s ..!. I: ~ G/ "a I: ~ .c: ~ I: .. ~~ 02-10. . 02-01 02-16 N/A N/A N/A N/A 02-11 02-11 02-11 02-11 02-11 02-11 02-11 02-11 02-11 02-11 02-11 02-11 02-11 02-11 02-11 02-11 02-11 02-11 02-11 N/A N/A 02-11 02-11 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 02-11 02-11 02-11 N/A N/A N/A N/A N/A N/A N/A 02-14 02-14 02-14 02-14 02-14 02-10 02-16 02-17 02-16 02-02 02-03 02-09 02-08 02-09 02-07 02-03 A page number indicates that the item is for the vehicle listed at the head of the column. N / A indicates that the item is not applicable to the vehicle li,sted. 1 ACCESSORY TERMINAl DESCRIP'nON AND OPERATION The alternator charging system is a negative (-) ground system, and consists of an alternator, a regulator, a charge indicator, a storage battery and associated wiring. Refer to Wiring Diagram Manual Form 7795-P-70 for schematics and locations of wiring harnesses. ALTERNATOR The alternator is belt driven from the engine. CUrrent is supplied from. the alternator-regulator system to the \' rotating field of the alternator through two brushes to two slip rings .. The alternator produces power in the form of alternating current. The alternating current is rectified to direct current by six diodes for use in charging the battery and supplying power to the electrical system. The alternator is self current limiting. Figs. I, 2 and 3 show the alternator . system schematics. GRE~RED STRJPE AlTERNATOR OUTPUT TERMINAl DIODE RECTIFIERS s F ":' 5 LI PRINGS FIG. l-Autolite Alternator System-Indicator Light J1210-H 31-02-02 ,------, BATTERY TERMINAL OF STARTER RELAY .rl---I ~ 31';02-02 Autolite Alternators NOT USED WIT H AMMETER IAnERY ~ USED WITH SHUNT TYPE A~EnR I I 004 OHMS I I I I I I I A+ I S I I I I I I GREEN-RED STRIPE F I I I I -=- I L REGULATOR ------ J JI20S,G FIG. 2-Autolite Alternator System-Ammeter SHUNT r------- A~ETER IGNITION SWITCH TO OTHER CIRCUITS +--......~,... . - - - , + NEGA TIVE DIODE FIELD COIL -=-12.VOLT -=-BATTERY ~ GREEN· RED STRIPE RADIO SUPPRESSION CAPACITOR SLlP.RINGS BLACK· RED STRIPE ALTERNATOR JI«I9·B FIG. 3-Autolite Alternator System-With Integral Regulator 2 AUTOLITE ALTERNATOR TESTING \ Refer to the Ford Car and Truck Diagnosis Manual for diagnosjs of the Autolite alternator system. Check the alternator drive belt and adjust it to specification (Section 7 in this part), before proceeding witll any tests. Check and tighten all COMectors at the starter relay and battery. 31-02-03 Autolite Alternators 31-02-03 ,. [ IGN·]t 'AT. J["ATO'] [ 'IElD ][ REGJ GREEN GREEN . [ GREEN GREEN GREEN r 0100, ] ] SHORT ] RED INDICATOR LAMP RED ~ REG. J o RED CIRCUIT SELECTOR.:..;Hi-:=:---------_f{! SWITCH o AMMETER CONNECT TO REGULATOR CONNECT TO REGULATOR MOUNTING SCREW FOR USE WITH AMMETER TYPE CIRCUITS J 1398·" FIG. 4-ARE 20-22 Tester TESTS USING THE ROTUNDA ARE 20~22 ALTERNATOR REGULATOR TESTER The general procedure is to connect the tester (Fig. 4), to the charging system, start the engine, make two tests, and then compare the pattern of lights that appear on the· tester to each set of patterns shown on two charts (Figs. 5 and 6). Follow the instructions. given with the ARE 20-22 tester. The ARE 20-22 tester cannot be used to test the alternator with the integral regulator. TESTS USING THE ROTUNDA ARE 27-38 VOLT-AMPALTERNATOR TESTER The following test procedures make use o'f the Rotunda Volt AmpAlternatoJ Te'ster ARE 27-38. Refer to Wiring Diagram Manual Form 7795-P-70 for schematics and locations of wiring harnesses. Use care when connecting any test equipment to the alternator system, as the alternator output terminal. is connected to the battery at all times. ALTERNATOR OUTPUT TEST ON ENGINE When the alternator output test is conducted orf the car, a test bench must be used. Follow the procedure given by. the test bench equipment manufacturer. When the alternator is removed from the vehicle for this purpose always disconnect the battery ground cable as the alternator output connector is connected to the battery at all times. To test the output of the alternator on the vehicle, proceed as follows: Alternators Without An Integral Regulator I. Check the alternator drive belt tension. Place the transmission in neutral or park and apply the parking brake. Make the connections and tester knob adjustments as shown in Fig. 7 Output Test. Be sure that the field rheostat knob is at the OFF position at the start of this test. 2. Close the battery adapter switch. Start the engine, then open the bat" tery adapter switch. 3. Increase the engine speed to approximately 2000 rpm (use a tachom- 1965/72 FORD CAR FINAL ISSUE B 5 t 3 n and nd d Ac A Acc Acce Accessories cce ces esso essorie sso s s sori sori m P u F c o m D CATALOG C CA CAT AT A TALOG AL ALOG L LOG OG G c n r u io o S cat li Form orm b u P d r Fo S 5236 FINAL ISSUE May, 1975 COPYRIGHT 1975 -- FORD MOTOR COMPANY -- DEARBORN, MICHIGAN of:>. 34903-5 (X-96) 51764-5 (U-366) 44716-5 IX-15) 10A340 _ >-'l '2 t:rJ t:rJ ( t:rJ t:rJ ;S 371693-5 (XX-154) "';: ... ,.. "- nc ~0347 - ... -t", 068·5 71 (MM.1 IIi4 .~. \ ~ c-- 1 O. Z~ ... ::! &--34052-5(M-1 34802-5 (X-59) 351 $::: .--...J 00 Oz 34053-S(M-156)~ l.~'/) J 1 *10121~ 34903-5 (X-96) ('") Z 374933-5 (WW-116) 264805 1 0 3 5 1 - a U-168) ." t:rJ ~ ~ '* l~ . rr3~71 -.J > t"" . /' ('~ / .... '~ 55736-5 (M.96.FI . 10A381 ' ~ 10A381 ~ I 10334X"*8701 t"" f; ~ R ........ ,j) '"~ C11 < '.0 ~~ ;:: ~ , C11 '" ~,~ a> o a> C11 ~ 43250·5 (U.701 >-'l >< :g ~ t" ~ "QD)'''!Si~'''''-S 10A~81 ~ I /53 AMP.I 10344 (X-68) I (BB-645-C) .23 26-5 \60,65 AMP.) B'y P-5741 '" i;l ,~,-~30 ~, ~- > t"' ~ S! > g 379201_5 (UU-S2-E) ~ ~ ... t:l ~ Q 10A310 en :.;~ =! =;:: "'t"' ~>-l ~I ..., co ".. 1<1 ".. en en en .g... '" ~ ~ ... --- Ill,. ,. nc -ttll z.... -O. -::! • SERVICED ONLY IN ASSY. - GROUP 10304 t ALSO SUPPLIED IN 10304 RECTIFIER ASSEMBLY % ALSO SUPPLIED IN 10334 REAR HOUSING ASSEMBLY 00 Oz P-450B '" ~4) *10370 34801.-5 (X-60) %.103.4 7 10351 \ 351l!56-5 (XX- / \ 10Jl!9 ,.fr1. . . ,";" ~ t"l !:tI Z ;;j ' / ( 10349 .\ I· ~~:r. JIG, '03" ~ ~!:tI I (M-'156/ ." ".",) o 40917 ~ ~t;) a> .... -0'" '::>< N~ -:l ~'n'Dfr4. V--..,..... 10A310 108372 -s .1 08367 10344 *'/~lf.) 34055., '"'" .%10J47 Y~ *10350 . 34053-5 10333 351496-5 (XX-306) (M.158!lOL 34805-5 ~ (X-~~~483~~) T~!\ 'u / (XX-85-734053-5 (M-156) 34803-5 (X-60) 10329 351256-5 (XX-54) f1 I , ... / ~ , t ALSO SUPPLIED IN 10304 RECTIFIER A5SEM8L Y -SUPPLIED ONLY IN 10304 RECTIFIER A55EM8L Y %AI-SO SUPPLIED IN 10347 BRUSH REPAIR KIT • AI_SO SUPPlIED IN 108363 COVER & BRUSH ASSEMBLY P-5394 HOW TO READ WIRING DIAGRAMS VOL 68 S7 L2A HOW TO READ WIRING DIAGRAMS COURSE 13001 • VOL. 68 57 L2A TABLE OF CONTENTS Page INTRODUCTION 1 A LOGICAL APPROACH TO ELECTRICAL DIAGNOSIS. 2 Like reading a road map . . . . . . . . . . . . . . . . How wires are numbered and color - coded. . . . . . 2 5 CIRCUIT - A COMPLETE ELECTRICAL PATH BETWEEN TWO POINTS 2 - wire circuit. . . . . Single wire circuit . . Ground connections. 6 6 7 OPEN CIRCUITS 8 Shorts .. Grounded circuit. . Series and parallel open circuits 9 9 10 BREAKS IN PARALLEL CIRCUITS . 11 Common points . . . . . . . Splices . . . . . . . . . . . . . . Fuses and circuit breakers. . . Quick disconnects . . . . . . Male and female elements . Types of quick disconnects. 14 15 17 18 20 22 23 HINTS FOR TRACING WIRES THROUGH A DRAWING Curve directions .. . . . . . . . Common points Switches .. Relays . . . . . . Assemblies . . . Locating the assembly Finding the wire . 23 24 25 26 28 29 30 31 SUMMARY . . . . . . . . . The descriptions, testing procedures, and specifications in this handbook were in effect at the time the handbook was approved for printing. Ford Motor Com- NATIONAL SERVICE OFFICE FORD DIVISION eM. pony reserves the right to discontinue models at any time, or change specifications, deSign, or testing procedures without notice and without incurring obligations. FIRST PRINTING - JANUARY, 1968 © 1968 FORD MOTOR COMPANY DEARBORN. MICHIGAN INTRODUCTION The Why and Wherefore of Wiring Diagrams To the uninformed, a wiring diagram looks like it might take a genius to figure out. or a wiring assembly- Not so - as you'll find out when you get better acquainted with these subjects. There're as understandable and logical as a road map and road markers, when you're finding your way on a cross-country drive. The ability to read a wiring diagram and relate it to a vehicle's wiring system is, of course, an essential part of a modern service technician's skill. And it's growing in relative importance, too, due to owner's increasing demands for the comforts and conveniences supplied by electrically - operated options and accessories. This opens up greater opportunities, for the forward-looking technician. The Purpose of this Booklet . .. . . . is to acquaint you with the systems by which electrical circuits are traced on vehicles. Specifically, it is designed to help you acquire the ability to make your own power checks, quickly and accurately. Scope of the Booklet Basically, this is a printed version of the film, "How to Read a Wiring Diagram." It is in no sense a manual of the shop methods by which electrical repairs are made. It can be a helpful guide that can introduce you to the principles of wiring diagrams and vehicle wiring. As you gain experience in reading wiring diagrams, you'll accumulate your own know-how in this important skill. When it becomes" second nature" to you, these pages will have served their purpose - and yours. To show how to read wiring diagrams - and to explain how they can be used to h elp you troubleshoot problems in the electrical system is what this booklet is all about. Obviously, these are important subjects. A LOGICAL APPROACH TO ELECTRICAL DIAGNOSIS I~- -. -~- 0~-- • When you go to a doctor, for example, he tries to find out what' s really wrong with you. He looks beyond the aches and pains you fee l, to see wh at' s causing the trouble. We call this, diagnosis. . IT a customer comes in because his beadlights a ren' t working, you can't just make a snap decision. That's not the professional way. 1~ Putting in a new sealed- beam u nit may be the answer . . . b u t then again, it may not. Snap decisions are out. They're not professional. Troub leshooting an electrical system calls for diagnosis, too - Your diagnosis. You're the doctor. You must find out what's causing the trouble, and fix it. I LOGICAL APPROACH The easiest way is to begin with a logical ap proach - you check things out. You find out what parts of the electrical system are still work ing okay. You Darrow it down to one part - ODe wire - one switch. -) Sure, you may feel a little confused when you face a jumble of wires for the first time. But there's a way to make sense out of this. There is a logical approach. .. ..... " .....~ , I~ :)' r.;'j' ~tt I • if ( 111 p o. LIKE READING A ROAD MAP , .. ,./ '~. • ,. " '-# l 1 .,;.. "-'¥r 1. - .•,;~ • ..... . rtl-" ~ ••J •• Reading a wiring diagram is something like reading a road map. The map shows routes that connect one place with another . .. and a diagram shows routes, too. The lines represent actual wires, a nd these wires are identified by numbers . . . much like highways are identified by number. HOW WIRES ARE NUMBERED AND COLOR - CODED 12 UA' " ~ I "" .......,"(>' ..,u_ lilt ~ US It s tarts with a diagram that shows all elec- trical parts - switches, wires, splices, connections, the battery - everything you need to know. 2 \\Then you want to locate a specific highway, you check the number on the map with a number on a highw ay sign. U's almost that easy with wires a nd wiring numbers. ~[ "~ }'WIT"" tltlC eR~ ,, ~~ Y ~* J 1 "... ".- - OJ. ~ ee l IHl You find the number you want o n the wiring diagram. Here's the wire you're looking for. This wire is an electrical path, a path that goes from one specific place to another. WIRING COLOR CODE BASIC COLOR STRIPE ORANGE GREEN BLACK GREEN RED RED YELLOW BLACK RED ORANGE BLACK BLAC K YELLOW VIOLET BLACK RED WIRE NUMBER 8, 447 10,10A,443 1l,llA 12, 12A, 12B, 12C 13, 13A I 8 14,57 THRU 57H, 48, 48A 77 ,44 1,441A 140,140A, 140B Then you find the number o n the wiring color code. It tells you what color the w ire should be. You try to follow the wire, but it soon disappears into a bundle of wires that's tightly bound with black tape. How do you find out where it goes from here? 3