Nexus 300 NGS4000U03 SPARE PARTS CATALOGUE Nexus 300
Transcription
Nexus 300 NGS4000U03 SPARE PARTS CATALOGUE Nexus 300
SPARE PARTS CATALOGUE Nexus 300 ie E3 2009 Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Chassis prefix: ZAPM35600 Engine prefix: M356M Index Products..........................................................................................................................................................................................4 Part reference.................................................................................................................................................................................5 Engine........................................................................................................................................................................................... 10 Drawing 01.02 - Engine, assembly......................................................................................................................................... 10 Drawing 01.05 - Crankcase.....................................................................................................................................................11 Drawing 01.06 - Crankshaft....................................................................................................................................................12 Drawing 01.07 - Cylinder-pistston-wrist pin unit................................................................................................................... 13 Drawing 01.10 - Head unit - Valve.........................................................................................................................................14 Drawing 01.11 - Rocking levers support unit.........................................................................................................................15 Drawing 01.12 - Cylinder head cover.....................................................................................................................................16 Drawing 01.13 - Driving pulley...............................................................................................................................................17 Drawing 01.14 - Driven pulley................................................................................................................................................18 Drawing 01.15 - Crankcase cover - Crankcase cooling...........................................................................................................19 Drawing 01.18 - Oil pump......................................................................................................................................................20 Drawing 01.19 - Cooler pump................................................................................................................................................21 Drawing 01.20 - Stater - Electric starter................................................................................................................................ 22 Drawing 01.21 - Flywheel magneto....................................................................................................................................... 23 Drawing 01.23 - Flywheel magneto cover - Oil filter.............................................................................................................24 Drawing 01.25 - Reduction unit............................................................................................................................................. 25 Drawing 01.36 - Throttle body - Injector - Union pipe..........................................................................................................26 Drawing 01.42 - Silencer........................................................................................................................................................ 27 Drawing 01.45 - Air filter....................................................................................................................................................... 28 Frame - Plastic parts - Coachwork...............................................................................................................................................29 Drawing 02.01 - Frame/bodywork......................................................................................................................................... 29 Drawing 02.25 - Stand/s.........................................................................................................................................................30 Drawing 02.26 - Front shield..................................................................................................................................................31 Drawing 02.27 - Windshield - Glass....................................................................................................................................... 33 Drawing 02.30 - Front glove-box - Knee-guard panel............................................................................................................34 Drawing 02.31 - Central cover - Footrests............................................................................................................................. 35 Drawing 02.32 - Side cover - Spoiler..................................................................................................................................... 39 Drawing 02.33 - Wheel huosing - Mudguard.........................................................................................................................42 Drawing 02.34 - Helmet huosing - Undersaddle....................................................................................................................43 Drawing 02.37 - Rear cover - Splash guard........................................................................................................................... 44 Drawing 02.38 - Plates - Emblems......................................................................................................................................... 45 Drawing 02.39 - Saddle/seats - Tool roll................................................................................................................................ 46 Drawing 02.45 - Driving mirror/s........................................................................................................................................... 47 Drawing 02.46 - Locks............................................................................................................................................................ 48 Drawing 02.47 - Fuel tank...................................................................................................................................................... 49 Drawing 02.55 - Cooling system.............................................................................................................................................50 Handlebars/Steering.....................................................................................................................................................................51 Drawing 03.01 - Handlebars coverages..................................................................................................................................51 Drawing 03.02 - Meter combination - Cruscotto...................................................................................................................53 Drawing 03.06 - Handlebars - Master cil............................................................................................................................... 54 14/10/2010 Page 2 / 70 Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Chassis prefix: ZAPM35600 Engine prefix: M356M Suspensions - Wheels.................................................................................................................................................................. 55 Drawing 04.01 - Swinging arm............................................................................................................................................... 55 Drawing 04.02 - Fork/steering tube - Steering bearing unit..................................................................................................56 Drawing 04.10 - Rear suspension - Shock absorber/s........................................................................................................... 57 Drawing 04.11 - Front wheel................................................................................................................................................. 58 Drawing 04.12 - Rear wheel...................................................................................................................................................59 Braking system - Transmissions................................................................................................................................................... 60 Drawing 05.01 - Brakes pipes - Calipers................................................................................................................................ 60 Drawing 05.03 - Transmissions...............................................................................................................................................62 Electrical system........................................................................................................................................................................... 63 Drawing 06.01 - Selectors - Switches - Buttons..................................................................................................................... 63 Drawing 06.03 - Front headlamps - Turn signal lamps.......................................................................................................... 64 Drawing 06.04 - Rear headlamps - Turn signal lamps........................................................................................................... 66 Drawing 06.05 - Remote control switches - Battery - Horn...................................................................................................67 Drawing 06.06 - Voltage Regulators - Electronic Control Units (ecu) - H.T. Coil.....................................................................68 Drawing 06.08 - Main cable harness..................................................................................................................................... 69 14/10/2010 Page 3 / 70 Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Products Code NGS4000U03 NGS4000U05 NGS4BR1U05 NGS4BRGU03 NGS4RXGU03 NGS4XNGU03 14/10/2010 Validity Color:Centenary[Centenario] Color:NGS4BRGU03[NGS4BRGU03] Color:Dragon Red[894] Color:Competition Black[98/A] Page 4 / 70 Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Code 000097 000674 002440 002440 002440 002440 002440 002440 003038 003054 003055 003056 003056 003058 003058 006125 006416 006635 006966 006976 006976 006976 008375 008423 012528 012528 012528 012532 012533 012533 012533 012543 012554 012789 013092 013092 013763 013763 013763 013776 013950 013963 015014 015330 015727 015727 015728 015792 015804 015911 015935 015996 016404 016408 016604 016627 016670 018538 018555 018575 018575 018591 018623 018623 018629 018639 018639 14/10/2010 Drawing Nr. 01.21 01.05 02.25 02.25 02.25 04.01 04.10 04.10 06.06 06.04 02.31 01.45 01.45 02.31 02.31 06.06 04.01 01.15 05.01 02.33 02.33 02.37 01.20 02.31 02.47 06.08 06.08 06.01 01.45 01.45 02.01 03.06 06.06 04.12 02.34 02.55 02.31 02.37 06.08 04.10 02.01 02.32 06.06 03.06 02.46 02.46 06.08 01.42 02.33 06.01 02.47 02.31 02.37 06.06 05.01 04.10 02.34 01.11 02.39 01.05 01.21 02.37 02.34 06.04 05.01 01.36 02.37 Pos. 10 7 10 13 3 8 14 7 21 17 41 17 20 16 24 7 14 3 19 3 9 3 7 40 23 24 28 6 16 19 4 4 5 15 23 16 6 14 8 10 5 3 13 5 4 8 9 16 8 3 24 46 15 20 5 6 10 18 5 16 3 13 2 2 15 3 2 Code 018639 018640 020003 020008 020104 020104 020206 020206 020206 020210 020210 030115 031089 031117 031153 063435 071633 071671 078307 078307 078307 080341 122637 122675 125647 127927 140435 145298 145298 145298 145298 145298 145298 164245 164634 164634 168077 178790 178790 180859 182302 182302 191189 191962 194423 195482 199190 199190 227983 229343 230636 239388 239388 239388 241936 241936 241936 241936 241936 241936 246976 252099 252945 257134 257134 257134 257134 Drawing Nr. 06.08 01.45 06.06 04.10 02.31 02.37 02.26 02.26 02.27 02.31 02.31 02.25 06.08 06.06 02.25 01.10 02.34 06.06 02.37 02.47 06.05 06.06 01.21 05.01 06.08 05.01 05.03 01.23 01.42 04.11 06.05 06.08 06.08 02.25 03.02 03.02 02.55 03.06 04.10 02.33 03.01 03.01 02.25 02.34 04.12 02.47 02.26 06.03 02.37 05.01 05.01 01.05 01.05 01.15 01.45 03.02 03.02 06.04 06.04 06.06 04.12 02.34 06.08 02.55 05.01 05.03 06.08 Page 5 / 70 Pos. 10 18 6 16 48 16 19 21 6 28 32 2 15 19 9 16 14 15 8 8 5 11 2 18 25 13 2 15 15 10 12 11 3 15 3 5 21 3 3 16 5 7 14 5 14 9 25 19 5 31 20 10 4 2 14 8 9 12 3 8 5 9 4 25 33 3 13 Code 257301 257302 258146 258146 258249 258249 258249 258249 258249 258249 258249 258249 258249 258249 258249 258249 258249 258249 258904 258904 259166 259349 259349 259349 259349 259372 259830 259830 259830 259830 259933 259933 260918 260918 265451 267115 267115 267958 267958 268158 268304 268596 269134 269273 269755 270723 270793 270793 270793 270793 270793 270793 270793 271147 271434 271740 271779 271891 272426 272750 272836 272836 272836 272836 272836 272836 272836 Drawing Nr. 02.34 02.34 01.15 01.45 02.26 02.31 02.31 02.31 02.31 02.32 02.32 02.32 02.32 02.32 02.33 02.33 03.01 06.04 02.55 02.55 01.45 02.26 02.31 03.01 03.01 02.30 02.26 02.27 02.32 02.55 02.31 02.31 01.36 01.45 05.01 03.01 06.04 02.31 06.03 04.10 02.47 02.37 02.26 05.01 01.25 02.34 01.15 02.30 02.32 02.34 02.34 02.55 03.01 04.11 03.06 04.11 04.01 02.34 02.25 04.01 02.32 02.33 02.34 02.37 02.46 05.01 06.03 Pos. 24 25 11 4 11 2 43 51 9 11 17 22 26 8 20 23 20 4 10 19 15 6 5 13 19 4 5 12 28 15 14 21 7 12 12 18 16 58 18 12 7 18 27 17 13 16 6 7 2 21 8 9 12 12 23 17 9 22 6 13 5 24 6 7 6 32 13 Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Code 272836 272836 273288 273460 273754 273779 274246 274350 274370 277916 277916 277916 285536 285846 287223 287223 287913 288245 288474 289731 289731 290860 291017 292022 292022 292022 292507 292823 292889 293154 293717 293717 293845 294353 294353 294770 295590 295590 295591 295591 295788 295789 296170 296456 297027 297027 297498 297498 297498 297498 297498 297498 297498 298729 307166 315092 315092 319165 327187 351782 411296 411311 414837 414837 414838 414838 414838 14/10/2010 Drawing Nr. 06.05 06.08 02.55 04.01 02.25 02.47 01.14 05.01 04.12 01.05 01.07 01.18 01.23 01.10 02.26 02.26 01.18 02.37 01.23 01.15 01.18 06.08 06.08 06.03 06.03 06.04 06.08 02.31 06.01 02.34 02.26 02.26 06.06 06.03 06.03 02.34 02.31 02.31 02.31 02.31 02.25 02.25 06.04 02.39 01.10 01.10 02.26 02.26 02.31 02.31 03.02 03.02 06.03 06.08 05.01 02.31 02.31 05.01 04.11 02.55 01.10 01.05 01.18 01.20 01.11 01.15 01.23 Pos. 4 27 17 12 5 22 18 11 7 21 9 25 17 10 17 20 4 11 19 17 23 4 12 2 9 14 4 4 5 13 23 29 12 10 3 12 13 20 17 22 16 17 11 2 18 22 14 24 26 30 6 7 20 26 14 15 23 3 2 18 12 3 13 2 19 15 11 Code 414838 430264 430585 431065 431089 432142 432142 433232 434541 434541 434541 434541 434885 435629 436438 436695 436698 436698 436947 463195 478115 478115 478184 478985 479515 479882 479986 479986 480853 482282 483226 483711 483767 483785 483914 483918 484034 484123 484123 484739 484740 484819 484819 485047 485080 485655 485703 485868 485912 485912 486075 486081 486324 486324 486331 486343 486974 487211 487665 487832 487833 487936 487989 497005 497006 497011 497017 Drawing Nr. 02.33 01.15 01.14 01.05 01.14 01.05 02.01 01.14 01.18 05.01 06.05 06.06 01.13 01.10 01.10 01.18 02.31 02.31 01.42 02.47 01.05 01.07 01.07 01.15 01.21 02.33 01.18 01.23 01.10 01.42 01.14 01.10 01.05 01.05 01.10 01.18 01.05 01.11 06.08 01.11 01.11 01.11 01.11 01.05 01.19 01.05 01.25 01.18 01.05 01.25 01.23 01.05 01.13 01.14 01.11 01.11 01.11 01.25 01.42 01.11 01.11 01.14 01.12 04.02 04.02 04.02 04.02 Page 6 / 70 Pos. 12 8 9 26 8 27 3 16 20 21 2 17 9 2 7 6 27 31 19 18 6 10 11 4 7 15 27 8 3 4 3 6 19 14 9 10 11 10 29 1 4 2 5 24 3 18 14 14 5 5 14 13 10 19 13 7 15 7 6 11 14 13 7 14 13 8 3 Code 497131 497132 497545 497546 560136 560173 56334R 563728 56393R 564014 56436R 564446 564447 564448 564489 564491 56450R 56458R 564611 564629 56475R 564761 564761 564836 564878 564974 57311R 575249 575249 575249 575249 575249 575249 575249 575249 575268 575268 575551 576542 576546 576668 577107 577237 577492 577594 58099R 58115R 58120R 581424 58142R 581440 58170R 581900 581904 581904 582034 582153 582172 582298 582469 582787 582850 582851 582922 583094 583158 583236 Drawing Nr. 04.02 04.02 01.02 01.02 04.11 02.27 04.01 04.12 04.11 05.01 04.11 04.11 04.11 04.11 04.11 04.11 04.11 04.12 04.01 01.18 04.01 05.01 06.08 05.01 04.01 04.12 02.55 02.26 02.26 02.27 02.30 02.31 02.31 02.33 02.34 02.31 02.32 02.34 02.47 02.47 02.37 02.27 02.27 02.39 06.08 06.05 06.05 06.06 06.08 01.20 06.08 02.55 03.06 06.03 06.03 03.06 06.05 06.08 02.25 04.11 04.02 02.25 02.25 02.33 03.06 06.05 06.06 Pos. 10 11 2 3 9 5 3 13 11 16 8 15 3 4 16 5 1 1 6 22 1 34 23 22 17 2 14 2 9 8 2 43 52 2 4 38 15 11 4 3 10 14 7 3 16 6 8 9 14 1 4 11 21 15 17 22 11 21 4 7 20 7 8 14 16 9 10 Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Code 583332 583921 584002 584002 584305 584332 584332 584486 584520 584747 584772 584826 584877 584884 584906 584907 597079 597080 597081 597230 597374 597374 597528 597565 597679 597679 598838 598921 599262 599269 599270 599284 599421 599735 599931 600270 600475 600475 600478 600478 600921 601307 601308 601309 601310 601312 601870 601874 601893 620365 620737 621365 621369 621370 621618 621940 622156 623673 623743 624002 624098 624167000G 624168000G 62436900R7 62436900XN2 624376000G 624377000G 14/10/2010 Drawing Nr. 06.04 06.05 06.03 06.03 06.05 06.04 06.04 06.03 06.08 06.03 06.06 06.01 02.37 02.37 06.03 06.03 04.01 04.01 04.01 04.01 04.01 04.01 04.12 04.12 04.11 04.12 04.10 05.01 04.02 04.02 04.02 02.26 04.02 02.37 04.02 04.02 03.06 03.06 03.06 03.06 04.02 04.02 04.02 04.02 04.02 04.02 04.11 04.12 02.25 02.26 02.55 02.55 02.31 02.31 02.31 02.27 02.37 02.55 02.47 02.47 02.34 03.01 03.01 02.26 02.26 06.03 06.03 Pos. 13 10 11 4 7 6 9 1 31 8 16 2 17 12 5 12 5 7 18 16 2 4 12 9 14 10 2 25 17 15 16 18 5 4 18 4 11 8 12 9 19 9 7 6 12 2 4 2 1 26 3 20 29 25 56 4 6 2 21 19 15 1 11 8 8 21 7 Code 624503 62450300BR 62450300R7 62450300XN2 624504000G 624505000G 624512 624514 624515 624516 624517 624518000G 624519000G 624609 624640 624824 624834 638534 638696 638697 638698 638699 638792 638848 639110 639338 639338 639477 639478 639542 639632 639663 639669 639670 639687 639764 639806 639843 640012 640485 640519 640591 640615 640709 640727 640963 641219 641487 641507 641541 641551 641553 647078 647078 647438 647473 647524 647595 647610 647621 647695 647789 647799 647872 647885 648068 649162 Drawing Nr. 02.26 02.26 02.26 02.26 02.32 02.32 02.26 02.33 02.33 02.46 02.46 02.30 02.32 02.38 02.33 02.34 02.37 02.46 06.03 06.03 06.03 06.03 06.08 01.21 06.06 06.04 06.04 06.03 06.03 06.01 01.42 03.02 06.04 06.04 01.12 06.08 01.42 06.08 01.20 01.10 02.47 06.06 06.06 06.08 03.06 06.08 06.06 03.02 06.04 01.23 01.23 03.02 05.01 05.01 04.02 02.25 04.10 02.25 04.10 04.10 05.01 04.12 05.01 04.01 04.11 02.39 05.01 Page 7 / 70 Pos. 1 1 1 1 7 16 13 11 13 3 7 1 29 3 7 7 1 9 1 8 5 12 22 1 1 10 7 14 16 4 14 4 5 8 8 20 13 30 3 14 2 4 3 1 14 2 14 1 1 13 9 2 2 24 1 11 1 12 11 13 30 8 29 19 6 4 28 Code 649163 649553 649554 649606 649607 649661 649662 650226 65022600BR 65022600R7 65022600XN2 650253 650254 650467 650469 650598 650599 650755 650904 651027 652631000G 652632000G 652802 652848 65284800BR 65284800R7 65284800XN2 652849 65284900BR 65284900R7 65284900XN2 652976 653372 653756 653905 653906 654131000C 654132000C 654149 654154 654163 654171 654840 655251 655252 655253 655357 655358 655537 655539 655554 656435 656513 656527 656665000G 656666000G 656910 656911 656912 656913 656914 656920 665547 709047 709047 709047 709047 Drawing Nr. 04.12 05.01 05.01 03.06 03.06 03.06 03.06 02.33 02.33 02.33 02.33 04.11 04.11 02.33 02.33 04.11 04.12 04.01 04.01 04.01 03.01 03.01 01.15 02.26 02.26 02.26 02.26 02.26 02.26 02.26 02.26 02.33 02.45 02.38 02.34 02.34 02.31 02.31 02.45 02.55 03.06 02.45 02.37 02.39 02.38 02.38 02.47 02.47 02.47 02.47 03.06 02.55 02.38 02.27 02.31 02.31 02.26 02.26 02.32 02.32 02.39 02.38 02.33 02.39 04.10 04.12 05.01 Pos. 6 6 7 13 19 17 18 1 1 1 1 13 13 5 26 13 2 21 11 15 2 3 13 22 22 22 22 28 28 28 28 17 5 2 1 18 11 18 6 23 1 4 9 1 5 4 10 13 15 11 2 22 1 1 36 35 8 1 19 10 1 6 1 6 9 4 26 Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Code 709047 709099 709110 709532 709646 709674 82518R 82545R 825758 825952 826165 826298 82635R 826388 826396 82649R 82650R 82659R 827085 82723R 82737R 827526 82753R 82782R 827831 82783R 82789R 828021 82817R 82817R 828217 82831R 828421 828480 828662 828717 82878R 828863 828961 82897R 829040 829139 829206 829258 829259 82948R 829534 829536 829543 829593 829661 830015 830056 830056 830056 830057 830061 830249 832130 833308 833669 833673 833674 833701 833722 833989 834044 14/10/2010 Drawing Nr. 05.01 02.33 05.01 01.36 05.01 02.46 01.14 04.10 04.12 01.18 01.23 04.10 01.23 01.42 01.11 01.18 01.18 01.25 01.05 01.18 01.20 01.42 01.14 01.18 01.45 01.18 01.42 02.47 01.11 01.11 01.13 01.10 01.12 01.10 01.19 01.14 01.05 06.06 05.01 01.23 01.23 01.11 01.25 01.45 01.45 01.18 01.12 01.12 01.45 01.18 01.05 01.45 01.15 01.45 04.01 01.45 01.05 01.12 01.05 01.11 01.14 01.14 01.14 01.05 01.18 01.13 01.14 Pos. 4 6 9 4 8 10 4 5 3 9 16 8 20 7 17 15 18 3 23 7 4 5 5 11 8 8 8 14 3 6 12 20 5 8 2 6 9 2 27 5 7 16 2 3 2 1 1 4 9 3 17 10 14 6 20 5 20 3 22 9 2 12 11 8 5 11 10 Code 834187 834266 834951 840193 840344 840504 840507 840533 8410015 8410035 841130 841379 841774 842090 842093 842204 842360 842385 842388 842389 842390 842419 842420 842595 842703 842908 843028 843364 843568 843963 844049 844094 844160 844160 844483 844582 844669 844730 8447595 844964 845605 845753 845861 846096 846098 847116 847516 847645 847679 847718 847928 847929 847931 848039 848168 8481875 8483785 848452 848724 848864 849125 849480 8494905 871458 8714725 871533 871805 Drawing Nr. 01.42 01.15 01.42 01.13 01.18 01.23 01.23 01.13 01.25 01.25 01.19 01.13 01.14 01.15 01.15 01.13 01.10 01.21 01.21 01.23 01.19 01.42 01.42 01.23 01.20 01.42 01.13 01.18 01.23 01.13 01.14 01.12 01.10 01.23 04.10 01.05 01.25 01.23 01.23 01.15 01.10 01.10 01.05 01.18 01.18 01.18 01.18 02.47 01.21 01.19 01.18 01.18 01.25 04.12 01.10 01.25 01.23 01.42 01.20 01.45 04.10 01.13 01.21 01.15 01.15 01.42 01.45 Page 8 / 70 Pos. 17 7 12 6 12 12 21 8 11 10 4 7 7 9 10 3 11 9 8 6 9 10 11 3 5 3 4 26 18 5 17 9 13 10 15 12 8 2 4 16 17 19 25 21 24 17 16 6 6 7 19 2 9 11 21 1 1 18 6 11 4 2 5 5 1 9 1 Code 872269 872635 872864 8729755001 8729755002 872999 873009 873034 8732885 873351 8738755 873980 874958 874960 8749625001 8749625002 875005 875096 875111 875112 875113 875114 8751155 875694 8759585 876153 876367 876457 8764580001 8764580002 8764580003 8764580004 876943 877076 877136 877285 877308 877309 877528 949606 959263 959465 969224 975031 9750395 975043 97504300BR 97504300R7 97504300XN2 975044 97504400BR 97504400R7 97504400XN2 975051000G 975056 97505600BR 97505600R7 97505600XN2 975057 97505700BR 97505700R7 97505700XN2 975059000G 975061 97506100BR 97506100R7 97506100XN2 Drawing Nr. 01.36 01.12 01.10 01.06 01.06 01.10 01.10 01.21 01.36 01.25 01.25 01.25 01.07 01.07 01.05 01.05 01.07 01.07 01.05 01.07 01.07 01.07 01.42 01.36 01.11 01.14 01.07 01.07 01.07 01.07 01.07 01.07 01.10 01.42 01.12 01.05 01.11 01.11 01.19 02.46 02.47 02.46 02.01 02.55 02.01 02.32 02.32 02.32 02.32 02.32 02.32 02.32 02.32 02.26 02.32 02.32 02.32 02.32 02.32 02.32 02.32 02.32 02.31 02.32 02.32 02.32 02.32 Pos. 6 2 1 1 1 5 4 4 5 4 12 6 3 4 1 1 7 6 15 8 8 8 1 2 8 14 5 1 2 2 2 2 15 2 6 2 12 9 1 2 12 11 6 1 2 13 13 13 13 20 20 20 20 4 10 10 10 10 19 19 19 19 1 21 21 21 21 Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Code 975062000G 975063000G 975064000G 975067 975068 975072 975072000G 975077 975077000G 975153 975176000G 975177000G 975495000C 975496000C 975500000G 975501000G 975502000G 975503000G 975506000G 975508000G 975508000G 975509000G 975558 975559 975587 975592 975633 975662 975674000G 975683 975685 975686 975693 975696 975715 975725 975726 975747 975749 975750 975760000G 975826 975832 975840 975841 975850 975855 975856 975858500G 975859500G AP8127305 AP8152302 CM001904 CM001904 CM001904 CM001904 CM001910 CM001914 CM001915 CM001920 CM001921 CM001922 CM001922 CM002910 CM006902 CM006903 CM006903 14/10/2010 Drawing Nr. 02.31 02.31 02.32 02.31 02.31 03.01 03.01 03.01 03.01 02.47 02.32 02.32 02.31 02.31 02.31 02.31 02.31 02.31 02.30 02.26 02.27 02.27 02.31 02.31 02.34 02.55 03.06 02.31 02.30 04.02 03.01 03.01 05.01 02.55 03.01 02.26 02.26 02.34 06.05 02.27 02.27 02.31 03.01 02.32 02.32 02.31 02.31 02.27 03.01 03.01 06.01 02.33 01.12 01.12 01.19 01.19 02.47 02.55 02.55 02.47 02.55 01.19 02.55 01.45 06.08 02.55 06.08 Pos. 57 49 1 59 54 17 17 15 15 1 24 25 34 33 7 8 45 42 6 10 10 11 12 19 20 8 15 55 8 22 9 10 10 6 16 15 16 19 3 13 2 47 8 14 4 39 37 3 6 4 1 4 10 11 6 8 17 5 24 16 7 5 27 7 17 28 18 Code CM006904 CM006904 CM006905 CM006906 CM006908 CM007007 CM012827 CM017405 CM017409 CM017410 CM017410 CM017410 CM017410 CM017410 CM017410 CM017410 CM017410 CM017410 CM017410 CM017410 CM017410 CM017410 CM017410 CM017410 CM017410 CM017410 CM023701 CM067805 CM067806 CM068301 CM068304 CM071801 CM081202 CM081203 CM081702 CM144130 CM144408 CM155102 CM1583025 CM175005 CM175006 CM175101 CM179301 D9004468231 Drawing Nr. 01.12 06.08 02.47 06.08 06.08 02.55 05.03 06.08 02.34 02.26 02.26 02.30 02.31 02.31 02.31 02.31 02.32 02.32 02.32 02.32 02.32 02.33 02.33 02.34 03.01 03.01 02.46 04.01 04.01 05.01 05.01 06.05 03.06 03.06 01.36 01.14 01.13 01.15 01.02 02.45 02.45 02.33 02.55 02.27 Page 9 / 70 Pos. 12 19 20 6 5 4 1 7 3 12 7 5 10 3 44 50 12 18 23 27 9 21 22 17 14 21 5 10 21 1 23 1 7 10 1 1 1 12 1 3 2 18 12 9 Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 Code CM1583025 497545 497546 14/10/2010 Engine 01.02 Engine, assembly 1 Description ENG.300 4T/4V E3 NEXUS Cylinder gasket kit Engine set gasket Q.ty 1 1 1 Page 10 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Code 8749625001 8749625002 877285 411311 239388 485912 478115 000674 833701 82878R 239388 484034 844582 486081 483785 875111 018575 829661 485655 483767 830061 277916 832130 827085 485047 845861 431065 432142 14/10/2010 Engine 01.05 Crankcase 1 Description Crankcase assembly Crankcase assembly Stud bolt Plug Pin 6,5x9,5x15 Radial bearing 15x42x13 Locating dowel 11x8,1x10 Snap ring Radial bearing 20x47x14 Gasket ring Pin 6,5x9,5x15 Nozzle Nozzle Silent-block Springs fixing pin Gasket Screw Oil pressure valve Spring Paratia olio inferiore Screw w/ flange Locating dowel Astina livello olio completa Gasket ring 14,43x9,19x2,62 Paratia olio superiore Inserto porta filtro Gasket Screw M6x60 Q.ty 1 1 4 2 2 2 2 1 1 1 2 1 1 2 1 1 1 1 1 1 4 2 1 1 1 1 1 10 Page 11 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 1 Code 8729755001 8729755002 14/10/2010 Engine 01.06 Crankshaft 1 Description Q.ty 1 1 Crankshaft cpl.,cat.1 Crankshaft cpl.,cat.2 Page 12 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 2 2 2 3 4 5 6 7 8 8 8 9 10 11 Code 876457 8764580001 8764580002 8764580003 8764580004 874958 874960 876367 875096 875005 875112 875113 875114 277916 478115 478184 14/10/2010 Engine 01.07 Cylinder-pistston-wrist pin unit 1 Description Cylinder with piston Piston assy cat.1 Piston assy cat.2 Piston assy cat.3 Piston assy cat.4 Compression ring d.72x1,5 Oil scraper ring d.72x1,5 Oil scraper ring d.72x2,5 Snap ring Piston pin Cylinder base gasket 0,4 Cylinder base gasket 0,6 Cylinder base gasket 0,8 Locating dowel Locating dowel 11x8,1x10 O-ring Q.ty 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 4 Page 13 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Code 872864 435629 480853 873009 872999 483711 436438 828480 483914 285846 842360 411296 844160 640485 876943 063435 845605 297027 845753 82831R 848168 297027 14/10/2010 Engine 01.10 Head unit - Valve 1 Description Cylinder head assy. Stud bolt Exhaust pipe gasket Exhaust valve Intake valve Scodellino inferiore Valve gasket ring Spring Scodellino superiore Valve half-cone Plug Nut Screw Temperature gauge Thermostat cover Bleed valve cap Screw Gasket Hex socket screw Thermostat Cylinder head gasket 0,3mm Gasket Q.ty 1 2 1 2 2 4 4 4 4 8 1 4 2 1 1 1 1 1 2 1 1 1 Page 14 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 Code 484739 484819 82817R 484740 484819 82817R 486343 8759585 833308 877309 484123 487832 877308 486331 487833 486974 829139 826396 018538 414838 14/10/2010 Engine 01.11 Rocking levers support unit 1 Description Bilanciere cpl. aspirazione Nut Adjuster screw Bilanciere cpl. scarico Nut Adjuster screw Rocker arms axis Camshaft Plate Plate Screw w/ flange Washer Timing system gear Contrappeso decompressore Gasket Spring Decompression counterweight Decompression bell Screw w/ flange Screw M6x35 Q.ty 1 2 2 1 2 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 Page 15 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 8 9 10 11 12 Code 829534 872635 830249 829536 828421 877136 487989 639687 844094 CM001904 CM001904 CM006904 14/10/2010 Engine 01.12 Cylinder head cover 1 Description Q.ty 1 5 5 1 1 4 1 1 1 1 1 1 Head cover Special screw Damper drift Head cover gasket Oil breather valve Screw Gasket Spark plug CR8EKB Pipe Hose clamp Hose clamp Non return spring Page 16 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 8 9 10 11 12 Code CM144408 849480 842204 843028 843963 840193 841379 840533 434885 486324 833989 828217 14/10/2010 Engine 01.13 Driving pulley 1 Description Contenitore rulli completo Pin roller Roller contrast Sliding block V-belt Fixed pulley Washer 0,5x35x17 Washer 2x35x17 Plain washer Nut Toothed pulley Special screw Q.ty 1 6 1 3 1 1 1 1 1 1 1 1 Page 17 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 Code CM144130 833669 483226 82518R 82753R 828717 841774 431089 430585 834044 833674 833673 487936 876153 433232 844049 274246 486324 14/10/2010 Engine 01.14 Driven pulley 1 Description DRIVEN PULLEY WITH CLUTCH Sec. fixed sheave, complete Snap ring Roller cage 20x29x18 Bearing 17x30x7 Guide pin L=12,5 Sec. sliding sheave, complete Gasket ring Gasket O-ring Cup Variator spring Scodellino lato frizione COMPLETE CLUTCH GROUP Ring nut Drum Washer Nut Q.ty 1 1 1 1 1 4 1 2 1 1 1 1 1 1 1 1 1 1 Page 18 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Code 8714725 239388 006635 478985 871458 270793 834266 430264 842090 842093 258146 CM155102 652802 830056 414838 844964 289731 14/10/2010 Engine 01.15 Crankcase cover - Crankcase cooling 1 Description Variator cover Pin 6,5x9,5x15 Snap ring Bearing Drift Vite TBCIC Air deflector Self-tapping screw Cover Filtering element Self-tap screw M3x20 Transmission cover NEUTRAL AIR FILTER PANEL Bush Screw M6x35 Plate Screw w/ flange M6x30 Q.ty 1 2 1 1 3 3 1 1 1 1 2 1 1 3 2 1 7 Page 19 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Code 82948R 847929 829593 287913 833722 436695 82723R 82783R 825952 483918 82782R 840344 414837 485868 82649R 847516 847116 82650R 847928 434541 846096 564629 289731 846098 277916 843364 479986 14/10/2010 Engine 01.18 Oil pump 1 Description Oil pump assembly Carter-oil pump gasket Screw w/ flange Oil pump gear Screw w/ flange Belleville spring Camshaft chain Oil pump control pinion Gasket ring Oil seal washer Pignone catena distribuzione Chain tensioner rod Screw w/ flange Spacer Oil pump chain Chain tensioner sliding block Timing system cover Tendicatena completo Gasket Screw w/ flange M6x16 Motor oil cup Hose clamp Screw w/ flange M6x30 Gasket Locating dowel Oil filler plug O-ring Q.ty 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 7 1 3 1 1 Page 20 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 8 9 Code 877528 828662 485080 841130 CM001922 CM001904 847718 CM001904 842390 14/10/2010 Engine 01.19 Cooler pump 1 Description Q.ty 1 3 1 1 2 1 1 1 1 Water pump cover Screw O-ring Pump-cylinder hose Hose clamp Hose clamp By-pass pipe Hose clamp Drive key Page 21 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 Code 58142R 414837 640012 82737R 842703 848724 008375 14/10/2010 Engine 01.20 Stater - Electric starter 1 Description Starter motor Screw w/ flange STARTING MOTOR WIRE Chain ring Pinion, assy Plate Screw M6x14 Q.ty 1 2 1 1 1 1 1 Page 22 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 8 9 10 Code 638848 122637 018575 873034 8494905 847679 479515 842388 842385 000097 14/10/2010 Engine 01.21 Flywheel magneto 1 Description Stator cpl. Low head socket screw M6x30 Screw Rotor cpl. Ruota libera completa Hex socket screw M6x24 Break washer Nut Plain washer Transmission key Q.ty 1 3 2 1 1 6 6 1 1 1 Page 23 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Code 8483785 844730 842595 8447595 82897R 842389 829040 479986 641551 844160 414838 840504 641541 486075 145298 826165 285536 843568 288474 82635R 840507 14/10/2010 Engine 01.23 Flywheel magneto cover - Oil filter 1 Description Flywheel cover cpl. Fan Gasket ring Water pump shaft assy. Gasket ring 20x30x5 Pump impeller drive key Timing plug assembly O-ring Piastrina sonda lambda Screw Screw M6x35 Flywheel housing cover gasket Sensore pressione olio Washer 16X10.5X2.5 Fascetta a strappo Oil filter plug O-ring 31,47x1,78 Intake oil filter O-ring 20,35x1,78 Oil filter Vite speciale filtro olio Q.ty 1 1 1 1 1 1 1 1 1 1 9 1 1 1 1 1 1 1 1 1 1 Page 24 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Code 8481875 829206 82659R 873351 485912 873980 487211 844669 847931 8410035 8410015 8738755 269755 485703 14/10/2010 Engine 01.25 Reduction unit 1 Description Side cover Circlip Bearing d30x55x13 Oil seal 38x50x7 Radial bearing 15x42x13 Screw m8x40 Hex screw M8x45 Breather pipe Gasket Rear wheel axis cpl. Transmission shaft Driven pulley shaft Hex socket screw M8x12 Washer Q.ty 1 1 1 1 1 1 6 1 1 1 1 1 1 1 Page 25 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 Code CM081702 875694 018639 709532 8732885 872269 260918 14/10/2010 Engine 01.36 Throttle body - Injector - Union pipe 1 Description THROTTLE BODY WITH E.C.U. Union pipe Hex screw M6x20 Hose clamp Injector kit complete Screw w/ flange Hose clamp Q.ty 1 1 3 1 1 1 1 Page 26 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Code 8751155 877076 842908 482282 827526 487665 826388 82789R 871533 842419 842420 834951 639806 639632 145298 015792 834187 848452 436947 14/10/2010 Engine 01.42 Silencer 1 Description SILENCER ASSY Protection Vite Bowl Washer Rubber spacer Boccola in graffite Hose clamp MANIFOLD WITH PROTECTION Protection Screw Conical washer Lamda sensor Instrument support Fascetta a strappo Screw Spring washer Flat washer Nut Q.ty 1 1 3 3 3 3 1 1 1 1 2 2 1 1 1 3 3 3 2 Page 27 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 Code 871805 829259 829258 258146 830057 830056 CM002910 827831 829543 830015 848864 260918 241936 259166 012533 003056 018640 012533 003056 14/10/2010 Engine 01.45 Air filter 1 Description Air box cpl. Gasket Air filter Self-tap screw M3x20 Bush Bush Hose clamp Cap Air intake hose Hose clip 35-33 Throttle body hose Hose clamp Self locking nut Screw Notched washer 6,6x11x0 Washer 6,4x12x1 Screw Notched washer 6,6x11x0 Washer 6,4x12x1 Q.ty 1 1 1 9 2 4 2 2 1 1 1 1 1 1 1 1 2 2 2 Page 28 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 2 3 4 5 6 Code 9750395 432142 012533 013950 969224 14/10/2010 Frame - Plastic parts - Coachwork 02.01 Frame/bodywork 1 Description Frame Screw M6x60 Notched washer 6,6x11x0 Washer 6,2x18x2 Nut Q.ty 1 2 2 4 2 Page 29 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Code 601893 030115 002440 582298 273754 272426 582850 582851 031153 002440 647473 647595 002440 191189 164245 295788 295789 14/10/2010 Frame - Plastic parts - Coachwork 02.25 Stand/s 1 Description CENTRAL STAND X9 Screw Self locking nut M10 Spacer O-ring Drift Internal lateral stand spring Lateral stand spring Bolt Self locking nut M10 SIDE STAND WITH I.P. Special screw Self locking nut M10 Gasket Stop buffer Spring Spring Q.ty 1 1 1 1 2 1 1 1 4 4 1 1 1 2 1 1 1 Page 30 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. Frame - Plastic parts - Coachwork 02.26 Front shield 1 1 1 1 1 1 2 4 Code 624503 62450300BR 62450300R7 62450300XN2 656911 575249 975051000G Description FF SHIELD UNPAINTED FF SHIELD PAINTED FF SHIELD UNPAINTED FF SHIELD PAINTED SHIELD Screw Lower windscreen Q.ty 1 1 1 1 1 3 1 5 6 7 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 259830 259349 CM017410 62436900R7 62436900XN2 656910 575249 975508000G 258249 CM017410 624512 297498 975725 975726 287223 599284 020206 287223 020206 Screw m6x22 Screw M4,2x13 Spring plate HORN COVER HORN COVER FRONTAL RIM(LOWER PART) Screw Boom Screw 4,2x19 Spring plate HORN COVER RACK Self tapping screw M3,5x13 Grid Grid Ring Washer Nut Ring Nut 2 2 2 1 1 1 1 1 2 2 1 4 1 1 3 3 3 4 4 14/10/2010 Page 31 / 70 Variants Color:NGS4BRGU03[NGS4BRGU03] Color:Dragon Red[894] Color:Competition Black[98/A] Color:Centenary[Centenario] Color: Centenary[Centenario] Color: NGS4BRGU03[NGS4BRGU03] Color: Dragon Red[894] Color:Competition Black[98/A] Color:Dragon Red[894] Color:Competition Black[98/A] Color:Centenary[Centenario] Color:Dragon Red[894] Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Frame - Plastic parts - Coachwork 02.26 Front shield 1 Pos. 22 22 22 Code 652848 65284800BR 65284800R7 Description LEFT COVER HAND PROTECTION LEFT COVER HAND PROTECTION LH COVER HAND PROTECTION 22 23 24 25 26 27 28 28 28 65284800XN2 293717 297498 199190 620365 269134 652849 65284900BR 65284900R7 LEFT COVER HAND PROTECTION Plug Self tapping screw M3,5x13 Slide piece SCREW WASHER RIGHT COVER HAND PROTECTION RIGHT COVER HAND PROTECTION RH COVER HAND PROTECTION 28 29 65284900XN2 293717 RIGHT COVER HAND PROTECTION Plug 14/10/2010 Chassis prefix: ZAPM35600 Engine prefix: M356M Q.ty Variants 1 1 Color:NGS4BRGU03[NGS4BRGU03] 1 Color: Centenary[Centenario] Color:Dragon Red[894] 1 Color:Competition Black[98/A] 1 2 2 4 4 1 1 Color:NGS4BRGU03[NGS4BRGU03] 1 Color: Centenary[Centenario] Color:Dragon Red[894] 1 Color:Competition Black[98/A] 1 Page 32 / 70 Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. Frame - Plastic parts - Coachwork 02.27 Windshield - Glass 1 1 2 Code 656527 975760000G Description WINDSHIELD KIT WIND SHIELD ASSY 3 4 5 6 7 8 9 10 975856 621940 560173 020206 577237 575249 D9004468231 975508000G Screw Rubber packing Rubber spacer Nut Plug Screw Clip Boom 11 975509000G Boom 12 13 14 259830 975750 577107 Screw m6x22 Gaskets set Strip gasket 14/10/2010 Chassis prefix: ZAPM35600 Engine prefix: M356M Q.ty Variants 1 1 Color: Centenary[Centenario] Color: Competition Black[98/A] Color: NGS4BRGU03[NGS4BRGU03] Color:Dragon Red[894] 3 3 3 2 4 2 2 1 Color: Centenary[Centenario] Color: Competition Black[98/A] Color:Dragon Red[894] 1 Color: Centenary[Centenario] Color: Dragon Red[894] Color:Competition Black[98/A] 4 1 1 Page 33 / 70 Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. Frame - Plastic parts - Coachwork 02.30 Front glove-box - Knee-guard panel 1 1 Code 624518000G Description FRONT BACK - SHIELD 2 4 5 6 575249 259372 CM017410 975506000G Screw Screw Spring plate Dashboard box 7 8 270793 975674000G Vite TBCIC Plug 14/10/2010 Chassis prefix: ZAPM35600 Engine prefix: M356M Q.ty Variants 1 Color: Centenary[Centenario] Color: Competition Black[98/A] Color: NGS4BRGU03[NGS4BRGU03] Color:Dragon Red[894] 2 6 6 1 Color: Centenary[Centenario] Color: Dragon Red[894] Color: Competition Black[98/A] Color:NGS4BRGU03[NGS4BRGU03] 2 1 Color: Centenary[Centenario] Color: Dragon Red[894] Color: Competition Black[98/A] Color:NGS4BRGU03[NGS4BRGU03] Page 34 / 70 Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. Frame - Plastic parts - Coachwork 02.31 Central cover - Footrests 1 1 Code 975059000G Tyre 2 3 4 5 6 7 258249 CM017410 292823 259349 013763 975500000G Screw 4,2x19 Spring plate Self tapping screw d4x30 Screw M4,2x13 Washer 4,2x12x1 Grid 8 975501000G Grid 9 10 11 258249 CM017410 654131000C Screw 4,2x19 Spring plate LEFT COMPLETE PASSENGER FOOTREST 12 13 14 15 16 17 18 975558 295590 259933 315092 003058 295591 654132000C Gasket Spring Spring Screw Washer Ball D6 RIGHT COMPLETE PASSENGER FOOTREST 14/10/2010 Chassis prefix: ZAPM35600 Engine prefix: M356M Description Page 35 / 70 Q.ty Variants 1 Color: Centenary[Centenario] Color: NGS4BRGU03[NGS4BRGU03] Color: Dragon Red[894] Color:Competition Black[98/A] 1 3 4 2 2 1 Color: Centenary[Centenario] Color: Dragon Red[894] Color: Competition Black[98/A] Color:NGS4BRGU03[NGS4BRGU03] 1 Color: Centenary[Centenario] Color: NGS4BRGU03[NGS4BRGU03] Color: Dragon Red[894] Color:Competition Black[98/A] 2 2 1 Color: Centenary[Centenario] Color: Dragon Red[894] Color: Competition Black[98/A] Color:NGS4BRGU03[NGS4BRGU03] 1 1 1 2 1 1 1 Color: Centenary[Centenario] Color: Dragon Red[894] Color: Competition Black[98/A] Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. Frame - Plastic parts - Coachwork 02.31 Central cover - Footrests 1 Code Description Q.ty 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 975559 295590 259933 295591 315092 003058 621370 297498 436698 020210 621369 297498 436698 020210 975496000C Gasket Spring Spring Ball D6 Screw Washer Protection Self tapping screw M3,5x13 Belleville spring Nut Protection Self tapping screw M3,5x13 Belleville spring Nut RH SIDE COVER 1 1 1 1 2 1 1 2 1 1 1 2 1 1 1 34 975495000C LH SIDE COVER 1 35 656666000G SIDE FRAME RIGHT 1 36 656665000G SIDE FRAME LEFT 1 14/10/2010 Page 36 / 70 Variants Color:NGS4BRGU03[NGS4BRGU03] Color: Centenary[Centenario] Color: Competition Black[98/A] Color: NGS4BRGU03[NGS4BRGU03] Color:Dragon Red[894] Color: Centenary[Centenario] Color: Dragon Red[894] Color: Competition Black[98/A] Color:NGS4BRGU03[NGS4BRGU03] Color: Centenary[Centenario] Color: Dragon Red[894] Color: Competition Black[98/A] Color:NGS4BRGU03[NGS4BRGU03] Color: Centenary[Centenario] Color: Competition Black[98/A] Color: NGS4BRGU03[NGS4BRGU03] Color:Dragon Red[894] Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Frame - Plastic parts - Coachwork 02.31 Central cover - Footrests 1 Pos. 37 38 39 40 41 42 Code 975855 575268 975850 008423 003055 975503000G Description Screw Spring plate COVER SCREW Plain washer 5,4x10x0,8 Footrest 43 43 44 45 258249 575249 CM017410 975502000G Screw 4,2x19 Screw Spring plate Footrest 46 47 48 49 015996 975826 020104 975063000G Screw Plate Nut Footrest 50 51 52 54 55 56 57 CM017410 258249 575249 975068 975662 621618 975062000G Spring plate Screw 4,2x19 Screw Mat Pin KNOB Footrest 14/10/2010 Chassis prefix: ZAPM35600 Engine prefix: M356M Q.ty Variants 6 4 1 4 4 1 Color: Centenary[Centenario] Color: Dragon Red[894] Color: Competition Black[98/A] Color:NGS4BRGU03[NGS4BRGU03] 2 2 2 1 Color: Centenary[Centenario] Color: NGS4BRGU03[NGS4BRGU03] Color: Dragon Red[894] Color:Competition Black[98/A] 2 2 2 1 Color: Centenary[Centenario] Color: Dragon Red[894] Color: Competition Black[98/A] Color:NGS4BRGU03[NGS4BRGU03] 4 4 4 1 8 2 1 Color: Centenary[Centenario] Color: NGS4BRGU03[NGS4BRGU03] Page 37 / 70 Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 58 59 Frame - Plastic parts - Coachwork 02.31 Central cover - Footrests 1 Code 267958 975067 14/10/2010 Description Q.ty Self tapping screw Mat 4 1 Page 38 / 70 Variants Color: Dragon Red[894] Color:Competition Black[98/A] Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. Frame - Plastic parts - Coachwork 02.32 Side cover - Spoiler 1 1 Code 975064000G BELLYPAN 2 3 4 5 7 270793 013963 975841 272836 624504000G Vite TBCIC Washer BUSH Screw M6x16 BOTTOM BACK SIDE - LEFT 8 9 10 10 10 10 10 11 12 13 13 258249 CM017410 656913 975056 97505600BR 97505600R7 97505600XN2 258249 CM017410 975043 97504300BR Screw 4,2x19 Spring plate LEFT UPPER REAR COVER RR LH SIDE COVER RR LH SIDE COVER Upper side panel RR LH SIDE COVER Screw 4,2x19 Spring plate GRIP LH GRIP 13 13 14 15 16 97504300R7 97504300XN2 975840 575268 624505000G Battery handle LH GRIP HEXAGONAL SCREW Spring plate BOTTOM BACK SIDE - RH 14/10/2010 Chassis prefix: ZAPM35600 Engine prefix: M356M Description Q.ty Variants 1 Color: Centenary[Centenario] Color: Dragon Red[894] Color: Competition Black[98/A] Color:NGS4BRGU03[NGS4BRGU03] 2 2 2 2 1 Color: Centenary[Centenario] Color: Dragon Red[894] Color: Competition Black[98/A] Color:NGS4BRGU03[NGS4BRGU03] 8 8 1 Color:Centenary[Centenario] 1 1 Color:NGS4BRGU03[NGS4BRGU03] 1 Color:Dragon Red[894] 1 Color:Competition Black[98/A] 6 6 1 1 Color: Centenary[Centenario] Color:NGS4BRGU03[NGS4BRGU03] 1 Color:Dragon Red[894] 1 Color:Competition Black[98/A] 4 2 1 Color: Centenary[Centenario] Color: Dragon Red[894] Page 39 / 70 Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. Frame - Plastic parts - Coachwork 02.32 Side cover - Spoiler 1 Code Description Q.ty 17 18 19 19 19 19 19 20 20 258249 CM017410 656912 975057 97505700BR 97505700R7 97505700XN2 975044 97504400BR Screw 4,2x19 Spring plate RIGHT UPPER REAR COVER RH SIDE COVER RH SIDE COVER Upper side panel RH SIDE COVER GRIP RH GRIP 12 12 1 1 1 1 1 1 1 20 20 21 21 97504400R7 97504400XN2 975061 97506100BR Battery handle RH GRIP CLOSING PANEL UNPAINTED CLOSING PANEL PAINTED 1 1 1 1 21 21 22 23 24 97506100R7 97506100XN2 258249 CM017410 975176000G Cover CLOSING PANEL PAINTED Screw 4,2x19 Spring plate Tyre 1 1 2 2 1 25 975177000G Tyre 1 26 258249 Screw 4,2x19 4 14/10/2010 Page 40 / 70 Variants Color: Competition Black[98/A] Color:NGS4BRGU03[NGS4BRGU03] Color:Centenary[Centenario] Color:NGS4BRGU03[NGS4BRGU03] Color:Dragon Red[894] Color:Competition Black[98/A] Color: Centenary[Centenario] Color:NGS4BRGU03[NGS4BRGU03] Color:Dragon Red[894] Color:Competition Black[98/A] Color: Centenary[Centenario] Color:NGS4BRGU03[NGS4BRGU03] Color:Dragon Red[894] Color:Competition Black[98/A] Color: Centenary[Centenario] Color: Dragon Red[894] Color: Competition Black[98/A] Color:NGS4BRGU03[NGS4BRGU03] Color: Centenary[Centenario] Color: Competition Black[98/A] Color: NGS4BRGU03[NGS4BRGU03] Color:Dragon Red[894] Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 27 28 29 Code CM017410 259830 624519000G 14/10/2010 Chassis prefix: ZAPM35600 Engine prefix: M356M Frame - Plastic parts - Coachwork 02.32 Side cover - Spoiler 1 Description Spring plate Screw m6x22 R.LOWER SIDE PANNELS COV. Q.ty Variants 4 2 1 Color: Centenary[Centenario] Color: Competition Black[98/A] Color: NGS4BRGU03[NGS4BRGU03] Color:Dragon Red[894] Page 41 / 70 Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 1 1 1 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 20 21 22 23 24 26 Code 650226 65022600BR 65022600R7 65022600XN2 665547 575249 006976 AP8152302 650467 709099 624640 015804 006976 624514 414838 624515 582922 479882 180859 652976 CM175101 258249 CM017410 CM017410 258249 272836 650469 14/10/2010 Frame - Plastic parts - Coachwork 02.33 Wheel huosing - Mudguard 1 Description FRONT MUDGUARD WITH I.P. FRONT MUDGUARD WITH I.P. FRONT MUDGUARD FRONT MUDGUARD WITH I.P. FRONT MUDGUARD WITH I.P. Screw Spring washer Screw w/ flange FENDER ATT.BRACKET WITH I.P. Hex socket screw RR MUDGUARD Screw Spring washer BRACKET Screw M6x35 BRACKET Reflector Spacer Plate REAR PLASH GUARD GASKET Screw 4,2x19 Spring plate Spring plate Screw 4,2x19 Screw M6x16 FENDER ATT.BRACKET WITH I.P. Q.ty 1 1 1 1 1 2 2 2 1 2 1 1 1 1 2 1 1 1 1 1 1 4 4 2 2 1 1 Page 42 / 70 Variants Color:NGS4BRGU03[NGS4BRGU03] Color:Dragon Red[894] Color:Competition Black[98/A] Color:Centenary[Centenario] Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Code 653905 018623 CM017409 575249 191962 272836 624824 270793 252099 016670 575551 294770 293154 071633 624098 270723 CM017410 653906 975747 975587 270793 271891 013092 257301 257302 14/10/2010 Frame - Plastic parts - Coachwork 02.34 Helmet huosing - Undersaddle 1 Description HEMRTY-HELMET Self-tapping screw Spring plate Screw Nut Screw M6x16 ENGINE PROTECTION CHASE Vite TBCIC Rivet Washer 4,5x12x1 Insp. door Presa b.t. 12V Ceiling bowl Torpedo shaped lamp 12v-5w Coperchio accesso carburatore Self tapping screw Spring plate BATTERY COVER CLIP Plate Vite TBCIC Screw m6x30 Washer d6,2x20x1 Drift Spacer Q.ty 1 1 2 4 2 2 1 2 4 4 1 1 1 1 1 2 2 1 1 1 1 2 2 2 2 Page 43 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Code 624834 018639 006976 599735 227983 622156 272836 078307 654840 576668 288245 584884 018591 013763 016404 020104 584877 268596 14/10/2010 Frame - Plastic parts - Coachwork 02.37 Rear cover - Splash guard 1 Description MUD COVER Hex screw M6x20 Spring washer Covers Screw d4x20 Number plate holder support Screw M6x16 Washer NUMBER PLATE SUPPORT Screw Self locking nut Number plate support Screw Washer 4,2x12x1 Washer Nut Extension Screw Q.ty 1 6 4 1 2 1 4 4 1 3 3 1 3 3 3 3 2 4 Page 44 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 Code 656513 653756 624609 655253 655252 656920 14/10/2010 Frame - Plastic parts - Coachwork 02.38 Plates - Emblems 1 Description Gilera shield "Gilera" name plate "Nexus" name plate Targhetta 300ie Sx Targhetta 300ie Dx Targhetta "Gilera" Spoiler Dx-Sx Q.ty 1 1 2 1 1 2 Page 45 / 70 Variants Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. Frame - Plastic parts - Coachwork 02.39 Saddle/seats - Tool roll 1 1 Code 655251 SADDLE, ASSY. 1 2 3 4 5 6 656914 296456 577492 648068 018555 709047 COMPLETE SADDLE Drift Drift TOOL ROLL Screw Washer 14/10/2010 Chassis prefix: ZAPM35600 Engine prefix: M356M Description Q.ty Variants 1 Color: Dragon Red[894] Color:Competition Black[98/A] 1 Color:Centenary[Centenario] 2 4 1 2 2 Page 46 / 70 Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 2 3 4 5 6 Code CM175006 CM175005 654171 653372 654149 14/10/2010 Frame - Plastic parts - Coachwork 02.45 Driving mirror/s 1 Description RIGHT REAR-VIEW MIRROR LEFT REAR-VIEW MIRROR CLAMP FASTERING REAR-VIEW MIRROR DRIVING MIRROR BRACKET Nut Page 47 / 70 Q.ty 1 1 2 1 1 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 2 3 4 5 6 7 8 9 10 11 Code 949606 624516 015727 CM023701 272836 624517 015727 638534 709674 959465 14/10/2010 Frame - Plastic parts - Coachwork 02.46 Locks 1 Description Sbozzato chiave AERIAL ADAPTER Self tapping screw Lock body Screw M6x16 KEY SWITCH PRINTED COVER Self tapping screw Immobilizer antenna Hex socket screw M6x20 Fuel tank filler cap Q.ty 1 1 2 1 2 1 2 1 2 1 Page 48 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Code 975153 640519 576546 576542 847645 268304 078307 195482 655357 655539 959263 655358 828021 655537 CM001920 CM001910 463195 624002 CM006905 623743 273779 012528 015935 14/10/2010 Frame - Plastic parts - Coachwork 02.47 Fuel tank 1 Description Fuel tank COMPLETE GROUP PUMP AND FUEL LEVEL Ring nut Gasket Screw w/ flange Washer Washer Self locking nut TANK CAP NUT Hex socket screw M4x30 Scheibe DOORS Screw MANIFOLD TANK Hose clamp Hose clamp Elastic drift COMPLETE CONNECTION PIPE Non return spring Hose clamp Hose clamp Washer Vite TBCIC M5x12 Page 49 / 70 Q.ty 1 1 1 1 2 2 1 1 1 6 3 1 4 1 1 1 1 1 1 1 2 1 1 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 22 23 24 25 27 28 Code 975031 623673 620737 CM007007 CM001914 975696 CM001921 975592 270793 258904 58170R CM179301 57311R 259830 013092 273288 351782 258904 621365 168077 656435 654154 CM001915 257134 CM001922 CM006903 14/10/2010 Frame - Plastic parts - Coachwork 02.55 Cooling system 1 Description Tank Expansion tank plug Filler cap rubber DELIVERY RADIATOR/COOLING TANK PIPE Hose clamp Cooler-tank return pipe Hose clamp Clamp Vite TBCIC Lower rubber Electric fan Screw Water cooler Screw m6x22 Washer d6,2x20x1 Spacer Upper rubber Lower rubber Plug Copper gasket PUMP RADIATOR JOINT PIPE CYLINDER-HEAD RADIATOR JOINT PIPE Hose clamp Fascetta a strappo Hose clamp Fairlead Page 50 / 70 Q.ty 1 1 1 1 3 1 1 1 2 2 1 3 1 2 2 2 2 2 1 1 1 1 2 4 2 2 Variants Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. Handlebars/Steering 03.01 Handlebars coverages 1 1 Code 624167000G Description FRONT HANDLEBARS COVER 2 652631000G RIGHT BRAKE PUMP PLUG 3 652632000G LEFT BRAKE PUMP PLUG 4 975859500G RH FLAP 5 6 182302 975858500G Rivet LH FLAP 7 8 9 10 11 182302 975832 975685 975686 624168000G Rivet Plate Spring Pin REAR HANDLEBARS COVER 12 13 14 15 15 270793 259349 CM017410 975077 975077000G Vite TBCIC Screw M4,2x13 Spring plate H/BAR COVER H/BAR COVER 14/10/2010 Chassis prefix: ZAPM35600 Engine prefix: M356M Q.ty Variants 1 Color: Centenary[Centenario] Color: Competition Black[98/A] Color: NGS4BRGU03[NGS4BRGU03] Color:Dragon Red[894] 1 Color: Centenary[Centenario] Color: NGS4BRGU03[NGS4BRGU03] Color: Dragon Red[894] Color:Competition Black[98/A] 1 Color: Centenary[Centenario] Color: NGS4BRGU03[NGS4BRGU03] Color: Dragon Red[894] Color:Competition Black[98/A] 1 Color: Centenary[Centenario] Color: Competition Black[98/A] Color:Dragon Red[894] 1 1 Color: Centenary[Centenario] Color: Dragon Red[894] Color:Competition Black[98/A] 1 2 2 2 1 Color: Centenary[Centenario] Color: Dragon Red[894] Color: Competition Black[98/A] Color:NGS4BRGU03[NGS4BRGU03] 8 1 1 1 1 Color: Centenary[Centenario] Page 51 / 70 Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. Code Handlebars/Steering 03.01 Handlebars coverages 1 Description Q.ty 16 17 17 975715 975072 975072000G Rubber Grommet Guides throt. calbe Handl DASHBOARD TOP COVER Tyre 1 1 1 18 19 20 21 267115 259349 258249 CM017410 Self tapping screw M4x16 Screw M4,2x13 Screw 4,2x19 Spring plate 2 2 2 4 14/10/2010 Page 52 / 70 Variants Color: Dragon Red[894] Color: Competition Black[98/A] Color:NGS4BRGU03[NGS4BRGU03] Color: Centenary[Centenario] Color: Dragon Red[894] Color: Competition Black[98/A] Color:NGS4BRGU03[NGS4BRGU03] Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 8 9 Code 641487 641553 164634 639663 164634 297498 297498 241936 241936 14/10/2010 Handlebars/Steering 03.02 Meter combination - Cruscotto 1 Description SPEEDOMETER ANALOGIC REVOLUTION COUNTER Lamp WARNING LAMP Lamp Self tapping screw M3,5x13 Self tapping screw M3,5x13 Self locking nut Self locking nut Q.ty 1 1 4 1 2 3 3 3 2 Page 53 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision 1 2 3 4 Pos. Code 654163 655554 178790 012543 5 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 015330 CM081202 600475 600478 CM081203 600475 600478 649606 640727 975633 583094 649661 649662 649607 581900 582034 271434 14/10/2010 Handlebars/Steering 03.06 Handlebars - Master cil. 1 Description HANDLEBARS WITH P.I. Hex socket screw M10x65 Flat washer 22x10,3x2,5 Rosetta elastica piana con dentatura interna 17x10,3x2 Nut RIGHT HYDRAULIC BRAKE PUMP Brake lever U-bolt LEFT HIDRAULIC BRAKE PUMP (HENG-TONG) Brake lever U-bolt COMPLETE RIGHT SWITCH THROTTLE CONTROL RIGHT HANDLE SWITCH Hose Grip GAS OPENING CONTR. TRASNM. ASSY GAS CLOSING CONTROL TRASNM. ASSY LEFT CONTROL SWITCH Grip Anti.v weight, chr. Vite M6x55 Page 54 / 70 Q.ty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 Code 56475R 597374 56334R 597374 597079 564611 597080 002440 271779 CM067805 650904 273460 272750 006416 651027 597230 564878 597081 647872 830056 650755 CM067806 14/10/2010 Suspensions - Wheels 04.01 Swinging arm 1 Description COMPLETE SIDE FRAME WISHBONE Needle bearing COMPLETE WISHBONE ENGINE SIDE Needle bearing Bush Nut m22x2 h=8 Hex socket screw Self locking nut M10 Screw M10x202 Spacer STAND ATTACHMENT PLATE ASSY Bush Drift Circlip SPRING Washer Nut Screw COVER Bush SPACER Distanziale attacco telaio Q.ty 1 2 1 2 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 4 1 Page 55 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 Code 647438 601312 497017 600270 599421 601309 601308 497011 601307 497131 497132 601310 497006 497005 599269 599270 599262 599931 600921 582787 975683 14/10/2010 Suspensions - Wheels 04.02 Fork/steering tube - Steering bearing unit 1 Description FF FORK ASSEMBLY NEXUS 250 Screw plug O-ring Screw Spring FORK LEG SPRING FORK CYLINDER Oil plug Fork stem Kabaya Dust cover Gasket ring Paraolio forcella RH sleeve LH sleeve Screw Washer Screw Cover ROLLER BEARINGS ASSEMBLY Steering security plate Collar Q.ty 1 2 2 4 2 2 2 2 2 2 2 2 1 1 2 2 2 1 1 1 1 Page 56 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Code 647524 598838 178790 849125 82545R 016627 002440 826298 709047 013776 647610 268158 647621 002440 844483 020008 14/10/2010 Suspensions - Wheels 04.10 Rear suspension - Shock absorber/s 1 Description REAR SHOCK ABSORBER Screw w/ flange Flat washer 22x10,3x2,5 RH ENGINE SUSPENSION BRACKET Ball bearing Washer Self locking nut M10 Hex socket screw Washer Washer BRACKET Screw BUSH Self locking nut M10 Screw Nut Q.ty 2 2 2 1 1 1 1 2 2 2 1 1 1 1 2 2 Page 57 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 17 Code 56450R 327187 564447 564448 601870 564491 647885 582469 56436R 560136 145298 56393R 271147 650253 650254 650598 597679 564446 564489 271740 14/10/2010 Suspensions - Wheels 04.11 Front wheel 1 Description Front wheel complete Bearing Spacer Short spacer Distanziale completo Bearing 15x42x13 Wheel hub cap Screw Speedometer encoder Fairlead Fascetta a strappo Brake disc Hex socket screw M6x20 Pneumatico anteriore (Pirelli) 120/70-15" Pneumatico anteriore (Michelin) 120/70-15" Pneumatico anteriore (Maxxis) 120/70-15" Tubeless valve Front wheel axle RH spacer Nut Page 58 / 70 Q.ty 1 2 1 1 1 1 1 5 1 1 2 1 5 1 1 1 1 1 1 1 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Code 56458R 564974 601874 650599 825758 709047 246976 649163 274370 647789 597565 597679 848039 597528 563728 194423 012789 14/10/2010 Suspensions - Wheels 04.12 Rear wheel 1 Description REAR WHEEL Tyre TYRE 140/60-14"( PIRELLI) Pneumatico posteriore 140/60-14" Screw M8x40 Washer Washer Brake disc Bolt Rear wheel hub Self locking nut Tubeless valve Distanziale ruota Spacer Nut M16x13 Cap Split pin Q.ty 1 1 1 1 5 5 5 1 5 1 5 1 1 1 1 1 1 Page 59 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Code CM068301 647078 319165 709047 016604 649553 649554 709646 709110 975693 274350 265451 127927 307166 018629 564014 269273 122675 006966 230636 434541 564836 CM068304 647078 598921 709047 828961 649162 14/10/2010 Braking system - Transmissions 05.01 Brakes pipes - Calipers 1 Description Front brake caliper Pads pair Screw Washer Washer CALIPER SUPPORT PLATE Vite Washer Washer Tubazione freno Fairlead Oil pipe screw Gasket Hose clamp Screw Hose clamp Hose clamp Hex socket screw Spring washer 6,4x11x0,5 Fairlead Screw w/ flange M6x16 Hose clamp Pinza freno SX (Heng Tong) Pads pair Screw Washer Flat washer CALIPER SUPPORT PLATE Q.ty 1 1 2 2 2 1 2 2 2 1 1 4 8 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 Page 60 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 29 30 31 32 33 34 Code 647799 647695 229343 272836 257134 564761 14/10/2010 Braking system - Transmissions 05.01 Brakes pipes - Calipers 1 Description Q.ty 2 1 1 1 5 2 Vite REAR BRAKE PIPE Hose clamp Screw M6x16 Fascetta a strappo Hose clamp Page 61 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 Code CM012827 140435 257134 14/10/2010 Braking system - Transmissions 05.03 Transmissions 1 Description Trasmissione chiusura sella Spring Fascetta a strappo Q.ty 1 1 4 Page 62 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 Code AP8127305 584826 015911 639542 292889 012532 14/10/2010 Electrical system 06.01 Selectors - Switches - Buttons 1 Description Brake light switch Button Screw Lateral stand switch Hex socket screw M5x16 Washer 5,3x10x0 Q.ty 2 1 1 1 2 2 Page 63 / 70 Variants Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. Electrical system 06.03 Front headlamps - Turn signal lamps 1 1 1 2 3 4 5 5 7 Code 584486 638696 292022 294353 584002 584906 638698 624377000G Description Headlamp Headlamp Lamp WY5W Lamp H7 55W 12V Molletta per connettore Cable harn. WIRING LOOM INDICATOR SUPPORT RIGHT 8 8 9 10 11 12 12 13 14 15 16 17 18 19 20 21 584747 638697 292022 294353 584002 584907 638699 272836 639477 581904 639478 581904 267958 199190 297498 624376000G Headlamp Headlamp Lamp WY5W Lamp H7 55W 12V Molletta per connettore Cable harn. WIRING LOOM Screw M6x16 FRONT RIGHT TURN SIGNAL Lamp FRONT LEFT TURN SIGNAL Lamp Self tapping screw Slide piece Self tapping screw M3,5x13 INDICATOR SUPPORT LEFT 14/10/2010 Chassis prefix: ZAPM35600 Engine prefix: M356M Q.ty Variants 1 1 1 1 1 1 1 1 Color: Centenary[Centenario] Color: Dragon Red[894] Color: Competition Black[98/A] Color:NGS4BRGU03[NGS4BRGU03] 1 1 1 1 1 1 1 6 1 2 1 2 6 6 6 1 Color: Centenary[Centenario] Color: Competition Black[98/A] Color: Dragon Red[894] Color:NGS4BRGU03[NGS4BRGU03] Page 64 / 70 Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 14/10/2010 Code Electrical system 06.03 Front headlamps - Turn signal lamps 1 Description Q.ty Page 65 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 Code 641507 018623 241936 258249 639669 584332 639338 639670 584332 639338 296170 241936 583332 292022 267115 003054 14/10/2010 Electrical system 06.04 Rear headlamps - Turn signal lamps 1 Description TAIL LAMP Self-tapping screw Self locking nut Screw 4,2x19 L/H REAR INDICATOR Lamp, orange Trasparente indicatore posizione posteriore sx TURN SIGNAL FRONT LEFT-BACK RIGHT Lamp, orange Trasparente indicatore posizione posteriore sx Screw Self locking nut Rear licence plate light Lamp WY5W Self tapping screw M4x16 Washer 4,3x8x0,5 Page 66 / 70 Q.ty 1 1 2 2 1 1 1 1 1 1 2 2 1 1 1 1 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 8 9 10 11 12 Code CM071801 434541 975749 272836 078307 58099R 584305 58115R 583158 583921 582153 145298 14/10/2010 Electrical system 06.05 Remote control switches - Battery - Horn 1 Description Horn Screw w/ flange M6x16 Clamp Screw M6x16 Washer Rem. control switch Bracket Starter relay 12V-80A Battery 12V-10Ah Strip Strip Fascetta a strappo Q.ty 1 1 1 2 2 3 1 1 1 1 1 1 Page 67 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 Code 639110 828863 640615 640591 012554 020003 006125 241936 58120R 583236 080341 293845 015014 641219 071671 584772 434541 031117 016408 003038 14/10/2010 Electrical system 06.06 Voltage Regulators - Electronic Control Units (ecu) - H.T. Coil 1 Description Voltage regulator (SHIND.) Screw w/ flange REGULATOR BRACKET H.T COIL BRACKET Washer Nut m3 Washer Self locking nut Coil Screw M3x20 HT wire Scr. sparkplug cap End cap Spark.plug protection clamp Insulating cap Clamp Screw w/ flange M6x16 Screw m8x18 zn Spring washer 13,75x8,15x4,5 Flat washer 8,4x18x2 Q.ty 1 2 1 1 4 4 2 2 1 4 1 1 1 1 1 1 2 2 2 2 Page 68 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 1 2 3 4 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Code 640709 640963 145298 252945 290860 292507 581440 CM006908 CM006906 CM017405 013763 015728 018639 145298 291017 257134 581424 031089 577594 CM006902 CM006903 CM006904 639764 582172 638792 564761 012528 125647 14/10/2010 Electrical system 06.08 Main cable harness 1 Description WIRING HARNESS CONTROL DEVICE SWITCHES Fascetta a strappo Fuse 7,5A Fuse 15A Fuse 10A Fusibile 30A Non return spring Non return spring Spring plate Washer 4,2x12x1 Screw Hex screw M6x20 Fascetta a strappo Flexible support Fascetta a strappo Ground cable Hex screw Spring clamp Non return spring Fairlead Non return spring WIRING LOOM Cap Hose clamp Hose clamp Washer Screw Q.ty 1 1 1 6 3 1 1 1 2 1 1 1 1 9 1 8 1 1 3 1 2 1 1 1 1 2 1 1 Page 69 / 70 Variants Chassis prefix: ZAPM35600 Engine prefix: M356M Nexus 300 NGS4000U03 - Nexus 300 ie E3 2009 Assembly Code Description Revision Pos. 26 27 28 29 30 31 Code 298729 272836 012528 484123 639843 584520 14/10/2010 Electrical system 06.08 Main cable harness 1 Description Q.ty 1 2 1 1 1 1 Hose clamp Screw M6x16 Washer Screw w/ flange Clamp Molla connettore Page 70 / 70 Variants
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