Performance at a Glance 2015

Transcription

FOREWORD
IFFCO Aonla Unit has completed 28 years of successful plant operation in the year 2015-16. Year 2015-16 has been a landmark year in the history of Aonla unit as ever best
performance has been achieved in this year since commissioning in 1988. Aonla Unit has achieved 31 new records & 14 new milestones in the fields of Production, Dispatch & Energy
and received 13 awards in the fields of Production, Energy, Safety, Environment and Human Resource development during the year.
Aonla Unit has achieved milestones for cumulative Urea production of 43 million MT and Ammonia production of 25 million MT in the year 2015-16. Aonla unit has kept up its
performance in the fiscal year 2015-16 with (a) ever highest yearly urea production of 22.56 Lakh MT (b) ever lowest yearly energy consumption of 5.570 Gcal / MT urea and 5.308
Gcal / MT urea against NUP energy of 5.656 Gcal/MT urea and 5.505 Gcal/MT in Aonla-I and Aonla-II respectively. Ammonia-I & Ammonia-II have achieved ever highest on-stream
days of 365.2 days and 364.3 days respectively in the year 2015-16.
Year 2015-16 has been a glorious year for Aonla unit as we have received 2 Awards in the field of Energy Management, 6 Awards in the field of Safety, 3 Awards in the field of
Environment Management, 1 Award in the field of HR and awards from INSAAN –NIC as per the details given below:
• 16th National Award for Excellence in Energy Management 2015 (Energy Efficient Unit) from Confederation of Indian Industry (CII)
• National Energy Conservation Award (Certificate of Merit) for Aonla-II from Government of India, Ministry of Power
• National Safety Award (Winner) from Directorate General Factory Advice Service & Labour Institutes (DGFASLI), Ministry of Labour & Employment, GOI
• NSCI Safety Awards-2014 (Certificate of Appreciation) from National Safety Council of India, during the assessment period of three years - 2011 to 2013
• FAI Safety Award (Runner up) from The Fertiliser Association of India
• 14th Annual Greentech Safety Award-2015 (Platinum Award) in Fertiliser sector from Greentech Foundation, New Delhi
• Safety Innovation Award-2015 from The Institution of Engineers (India), Delhi State Centre
• NSCI Safety Awards-2015 (Prashansa patra) from National Safety Council of India
• FAI Environment Protection Award-2015 (Joint Winner) in fertilizer sector from The Fertiliser Association of India
• Rashtra Vibhushan Award-2015 (Gold Award) from Foundation for Accelerated Community Empowerment (FACE), New Delhi
• 16th Annual Greentech Environment Award-2015 (Gold Award) in Fertiliser sector from Greentech Foundation, New Delhi
• 5th Annual Greentech HR Award-2015 (Gold Award) from Greentech Foundation, New Delhi
• Various awards from Indian National Suggestion Schemes' Association, Northern India Chapter (INSSAN-NIC)
During the year 2015-16, foundation stones of Energy Saving Project & Liquid Bio-fertiliser Plant have been laid and new Plant Gate, Marketing Gallery, Renovated Indian Overseas
Bank Building & Project on Sustainable Development of Agriculture (PSDA) have been inaugurated by Honourable Dr U. S. Awasthi, Managing Director. Sahkarita Udyan has been
inaugurated by Honourable Smt. Rekha Awasthi.
It gives me immense pleasure to present to you the “Performance at a Glance: 1988-2016” in a booklet form, wherein efforts have been made to highlight major achievements along
with the performance data of Aonla Unit covering all aspects of its performance since beginning of its commercial production in July, ‘88 for Aonla-I and December, ‘96 for Aonla-II.
It is hoped that this booklet will prove to be a valuable document to provide frequently needed information regarding major aspects of Aonla Unit performance.
(A. K. Maheshwari)
Sr. Executive Director
CONTENTS (contd…)
PARTICULARS
PAGE NO.
PERFORMANCE OF AONLA UNIT DURING 2013-14
1
AWARDS WON BY IFFCO AONLA UNIT
13
AONLA-I PLANT PERFORMANCE
PROJECT MILESTONES (AONLA-I)
22
PROJECT STATISTICS (AONLA-I)
23
LIST OF MAIN CONSULTANTS & CONTRACTORS (AONLA-I)
24
MAIN PLANTS & ITS AUXILIARY FACILITIES (AONLA-I)
25
MAJOR EQUIPMENT SUPPLIER (AMMONIA-I)
31
MAJOR EQUIPMENT SUPPLIER (UREA-I)
34
CATALYST DETAILS (AMMONIA-I)
35
ACHIEVEMENTS OF AONLA-I
36
RECORD ACHIEVEMENTS (AONLA-I)
43
AMMONIA PLANT-I PERFORMANCE
48
UREA PLANT-I PERFORMANCE
52
BAGGING AND DESPATCH PERFORMANCE (AONLA-I)
56
MONTHLY B.L. SP.ENERGY CONS. PER MT OF AMMONIA-I
60
MONTHLY OVERALL SP. ENERGY CONS. PER MT OF UREA-I
64
MONTHLY PRODUCTION FIGURES FOR AMMONIA-I
68
Performance at a glance
AONLA
i
CONTENTS (contd…)
PARTICULARS
PAGE NO.
MONTHLY PRODUCTION FIGURES FOR UREA-I
72
AMMONIA PLANT-I SHUT DOWN DETAILS
76
UREA PLANT-I SHUT DOWN DETAILS
80
YEARLY CHEMICAL CONSUMPTION DATA (AONLA-I)
88
CHARTS/GRAPHS SHOWING PLANT PERFORMANCE (AONLA-I)
92
INAUGURATIONS AND FOUNDATIONS STONES
94
AONLA-II PLANT PERFORMANCE
PROJECT MILE STONES (AONLA –II)
98
PROJECT STATISTICS (AONLA-II)
99
LIST OF MAIN CONSULTANTS & CONTRACTORS (AONLA-II)
100
MAIN PLANTS & ITS AUXILIARY FACILITIES (AONLA-II)
101
MAJOR EQUIPMENT SUPPLIER (AMMONIA-II)
103
MAJOR EQUIPMENT SUPPLIER (UREA-II)
105
CATALYST DETAILS (AMMONIA-II)
106
ACHIEVEMENTS OF AONLA-II
108
RECORD ACHIEVEMENTS (AONLA-II)
109
AMMONIA PLANT–II PERFORMANCE
113
AONLA
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CONTENTS (contd…)
PARTICULARS
PAGE NO.
UREA PLANT –II PERFORMANCE
116
BAGGING & DESPATCH PERFORMANCE (AONLA-II)
119
MONTHLY B.L.SP. ENERGY CONS.PER MT OF AMMONIA-II
122
MONTHLY OVERALL SP. ENERGY CONS. PER MT OF UREA-II
124
MONTHLY PRODUCTION FIGURES FOR AMMONIA-II
126
MONTHLY PRODUCTION FIGURES FOR UREA-II
129
AMMONIA PLANT-II SHUT DOWN DETAILS
132
UREA PLANT-II SHUT DOWN DETAILS
135
YEARLY CHEMICAL CONSUMPTION DATA (AONLA-II)
141
CHARTS/GRAPHS SHOWING PLANT PERFORMANCE (AONLA-II)
144
OTHER PERFORMANCE DATA ( AONLA-I &AONLA-II)
RECORD ACHIEVEMENTS
146
POWER PLANT PERFORMANCE
152
SAFETY PERFORMANCE
156
MONTHLY STATEMENT OF NG CONSUMPTION
160
YEARLY WEIGHTED AVERAGE ANALYSIS OF NG
173
MONTHLY WEIGHTED AVERAGE CALORIFIC VALUE OF NG
177
MONTHLY FUEL OIL CONSUMPTION DATA
189
AONLA
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CONTENTS (contd…)
PARTICULARS
PAGE NO.
MONTHLY NAPHTHA CONSUMPTION DATA
192
MONTHLY GENERATED POWER CONSUMPTION DATA
196
MONTHLY PURCHASED POWER CONSUMPTION DATA
200
MONTHLY OVERALL SPECIFIC ENERGY CONSUMPTION PER MT UREA FOR ENTIRE COMPLEX
203
AONLA
iv
Achievements in 2015-16
Completed 28 years of successful plant operation
31 new records, 14 milestones and 13 awards.
2 awards in the field of energy conservation including National Energy Conservation
Award (Certificate of Merit)
6 awards in the field of safety
3 awards in the field of environment
1 award for excellent HR practices
Awards from Indian National Suggestion Schemes' Association, Northern India
Chapter (INSSAN-NIC)
Performance at a glance : Performance for the year 2015-16
AONLA
1
AONLA
2
AONLA
3
AONLA
4
AONLA
5
AONLA
6
AWARDS RECEIVED IN 2015-16
Award-1: 16th National Award for Excellence in Energy Management 2015
16th National Award for Excellence in Energy Management 2015 (Energy Efficient Unit) for Aonla-II from
'Confederation of Indian Industry (CII)'
Award-2: National Energy Conservation Award (Certificate of Merit)
National Energy Conservation Award (Certificate of Merit) for Aonla-II from Government of India, Ministry of
Power, in appreciation of the achievements in Energy Conservation in the Fertiliser Sector, for the year
2015.
Award-3: National Safety Award
National Safety Award for the Performance Year 2013 (Winner) from Directorate General Factory Advice
Service & Labour Institutes (DGFASLI), Ministry of Labour & Employment, Government of India for
outstanding performance in Industrial Safety based on Accident Free Year.
AONLA
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Award-4: NSCI Safety Awards-2014 (Certificate of Appreciation)
NSCI Safety Awards-2014 (Certificate of Appreciation) from National Safety Council of India, in recognition
of appreciable achievement in Occupational Safety & Health during the assessment period of three years 2011 to 2013.
Award-5: FAI Safety Award (Runner up)
FAI Safety Award (Runner up) from The Fertiliser Association of India for excellence in safety for the year
2014-15.
Award-6: 14th Annual Greentech Safety Award-2015 (Platinum Award)
14th Annual Greentech Safety Award-2015 (Platinum Award) in Fertiliser sector by Greentech Foundation,
New Delhi, for outstanding achievements in Safety Management.
Award-7: Safety Innovation Award-2015
Safety Innovation Award 2015 from The Institution of Engineers (India), Delhi State Centre, for
implementing Innovative Safety Management Systems.
AONLA
8
Award-8: NSCI Safety Awards-2015 (Prashansa patra)
NSCI Safety Awards-2015 (Prashansa patra) from National Safety Council of India in recognition of
appreciable achievement in Occupational Safety & Health during the assessment period of three years 2012 to 2014.
Award-9: FAI Environment Protection Award-2015 (Joint Winner)
FAI Environment Protection Award-2015 (Joint Winner) in fertilizer sector from The Fertiliser Association of
India for outstanding achievement in Environment Management.
Award-10: Rashtra Vibhushan Award 2015 (Gold Award)
Rashtra Vibhushan Award 2015 (Gold Award) in Environment Protection by Foundation for Accelerated
Community Empowerment, New Delhi.
AONLA
9
Award-11: 16th Annual Greentech Environment Award-2015 (Gold Award)
16th Annual Greentech Environment Award-2015 (Gold Award) in Fertiliser sector from Greentech
Foundation, New Delhi, for outstanding achievement in Environment Management.
Award-12: 5th Annual Greentech HR Award-2015 (Gold Award)
5th Annual Greentech HR Award-2015 (Gold Award) from Greentech Foundation, New Delhi, for outstanding
achievements in Training Excellence.
Award-13: Various Awards from INSSAN-NIC
IFFCO Aonla Employees has won the following Awards in 17th National creativity summit from Indian
National Suggestion Schemes' Association, Northern India Chapter (INSSAN-NIC).
- Distinguished Award in Suggestion Case Study Presentation (Executive Category) Contest
- Par Excellence Award in Slogan (Hindi) contest
- Distinguished Award in Essay (English) contest.
AONLA
10
OTHER HIGHLIGHTS
•
Physical Verification: Physical Verification of 100% stock items has been completed.
•
Lowest Bag consumption: Lowest Bag consumption of 20.002 bags per MT urea has been achieved.
•
Theft free year : No theft in the year 2015-16.
AONLA
11
OVERALL ENERGY CONSUMPTION TREND OF THE COMPLEX
(GCAL/MT UREA)
AONLA
12
AWARDS WON BY IFFCO AONLA UNIT
Energy Conservation
•
National Energy Conservation Award-1993 (First Prize) in Fertiliser Sector by Ministry of Power, Government of India
•
National Energy Conservation Award-1995 (Certificate of Merit) in the Fertiliser Sector by Ministry of Power, Government of
India
•
National Energy Conservation Award-2002 (Certificate of Merit) in Fertiliser Sector by Ministry of Power, Government of India
•
National Energy Conservation Award-2003 (Certificate of Merit) for Aonla-I in Fertiliser Sector by Ministry of Power, Government
of India
•
National Energy Conservation Award-2006 (Second Prize) for Aonla-I in Fertiliser Sector by Ministry of Power, Government of
India
•
National Award for Excellence in Energy Management-2006 and certification for Excellent Energy Efficient Unit from
Confederation of Indian Industries (CII)
•
National Award for Excellence in Energy Management-2008 and certification Energy Efficient Unit from Confederation of
Indian Industries (CII) CII also awarded Aonla Unit with Innovative Project Award Both Awards have been won by Aonla-I
•
Best Technical Innovation Award (for Aonla-II) from Fertiliser Association of India (FAI) in the Year 2008-09
•
National Energy Conservation Award (Second Prize) for Aonla-II from Government of India, Ministry of Power, in appreciation
of the achievements in Energy Conservation in the Fertilisers Sector, for the year 2013.
•
Excellent Energy Efficient Unit Award for Aonla-II from (CII) under 15th National Award for Excellence in Energy Management
2014.
•
Most Innovative Project Award for Aonla-II from (CII) under 15th National Award for Excellence in Energy Management 2014.
•
Energy Efficient Unit Award for Aonla-I from (CII) under 15th National Award for Excellence in Energy Management 2014.
AONLA
13
AWARDS WON BY IFFCO AONLA UNIT (contd…)
• 16th National Award for Excellence in Energy Management 2015 (Energy Efficient Unit) for Aonla-II from 'Confederation of
Indian Industry (CII)'
• National Energy Conservation Award (Certificate of Merit) for Aonla-II from Government of India, Ministry of Power, in
appreciation of the achievements in Energy Conservation in the Fertiliser Sector, for the year 2015.
Production Performance
•
Certificate of Merit from National Productivity Council in recognition of production performance during the Year 1993-94
•
FAI Award for the Best Overall Performance of an operating Fertiliser Unit for Nitrogen (Ammonia Plant) for Aonla-II for the
Year 2000-2001
•
FAI Award for Best Production Performance for Nitrogenous Fertilizer-2009 for Aonla-II from Fertilizer Association of India in
the Year 2009-10
•
FAI Award for Best Production Performance (Winner) of an operating fertiliser unit for nitrogen (Ammonia and Urea) for Aonla-II
for the year 2012-13 from Fertiliser Association of India.
•
Best Production Performance Award-2014 (Runner up) for a Nitrogenous Fertiliser plant from The Fertiliser Association of
India.
Safety
•
FAI Award for Excellence in Safety for the Year 2001-2002
•
NSCI National Safety Award-2000 (Prashansa Puraskar)
•
NSCI National Safety Award-2002 (Prashansha Patra)
AONLA
14
•
NSCI National Safety Award for Outstanding Performance in Industrial Safety (Runner-Up) during the Year 2004 based on
Longest Accident Free Year
•
Yogyta Pramana Patra for the Year 2004 by National Safety Council of India for developing and implementing effective
Occupational Safety and Health Management System & Procedures
•
ICQESMS-2007 Excellence Award for the papers presented on
Safety & Health in Chemical Industry and Hazard
Identification & Risk Management
•
National Safety Award by Ministry of Labour & Employment, Govt of India, for achieving outstanding performance in Industrial
Safety as Runner Up for the Year 2005
•
FAI Award for Excellence in Safety for the Year 2007
•
National Safety Council Award-2006 (Prashansha Patra) for developing & implementing Effective Management Systems &
Procedures and achieving the Good Performance in Occupational Safety & Health
•
Prestigious National Safety Awards (1) Winner for the Accident Free Year 2006 and (2) Runner Up for the Lowest Average
Frequency Rate of Consecutive Three Years 2004, 2005 & 2006 These awards have been constituted by DGFASLI and Union
Ministry of Labour and Employment
•
NSCI Suraksha Puraskar under NSCI Safety Awards-2008 for Excellent Performance in the field of Safety in the Year 2009-10
•
Greentech Gold Award for outstanding Safety Management
•
National Safety Award-2008 as a Winner
•
National Safety Council Suraksha Puraskar-2009 (Bronze Trophy)
•
National Safety Award-2009 (Runner-Up) under category Manufacture of Chemicals & Chemical Products (including Fertilizers)
from Directorate General, Factory advice Service & Labour Institute (DGFASLI), for its Longest Accident Free Year 2009
AONLA
15
•
National Safety Council Suraksha Puraskar-2010 (Prashansha Patra) for developing and implementing very Effective
Management Systems and Procedures for Occupational Health & Safety and for achieving the very Good Performance in
Occupational Health and Safety for the assessment Period of Three Years from 2007 To 2009
•
Golden Peacock Award for Occupational Health & Safety – 2010
•
Safety innovation Award-2010 from Institute of Engineers for implementing innovative Safety Management System
•
FAI Award Excellence in Safety as Runner Up for the Year 2010
•
Prestigeous IFA Green Leaf Award-2011 from International Fertilizer Association (IFA) for Excellent Performance in the Field of
Safety
•
Safety Innovation Award-2011 from Institute of Engineers (India) for implementing innovative Safety Management Systems
•
10th Annual Greentech Safety Award-2011 for outstanding achievement in Safety Management in Platinum Category in
Fertiliser Sector
•
Golden Peacock Award for Occupational Health & Safety-2011 (Winner) for excellence in Occupational Health and Safety
Management
•
National Safety Award (winner award) under Schemes-I & II from Ministry Labour & Employment, Government of India for
safety performance during years 2008 to 2010. The details of schemes are as given below:
Scheme-I: Lowest average accident frequency rate for the three consecutive years- 2008 to 2010.
Scheme-II: Accident free year-2010 with highest accident free million man hours.
•
NSCI Safety Awards-2011 (Certification of Appreciation) in recognition of appreciable achievement in Occupational health and
safety during the assessment period of three years 2008 to 2010.
•
12th Annual Greentech Safety Award-2013 (Gold Award) in Fertiliser sector from Greentech Foundation, New Delhi, for
outstanding achievements in Safety Management.
AONLA
16
•
NSCI Safety Awards-2012 (Certificate of Appreciation) from National Safety Council of India in recognition of appreciable
achievement in Occupational Safety & Health during the assessment period of three years - 2009 to 2011.
•
NSCI Safety Awards-2013 (Certificate of Appreciation) from National Safety Council of India in recognition of
appreciable achievement in Occupational Safety & Health during the assessment period of three years - 2010 to 2012.
•
Golden Peacock Award for Occupational Health and Safety-2014 in Fertiliser sector from Institute of Directors,
New Delhi, for initiatives and achievements in the field of Occupational Health & Safety.
•
13th Annual Greentech Occupational Health and Safety Award-2014 (Gold Award) from Greentech foundation, New Delhi,
for initiatives and achievements in the field of Occupational Health & Safety
•
National Safety Award (Winner) for the Performance Year 2013 from Directorate General Factory Advice Service & Labour
Institutes (DGFASLI), Ministry of Labour & Employment, Government of India for outstanding performance in Industrial Safety
based on Accident Free Year.
•
NSCI Safety Awards-2014 (Certificate of Appreciation) from National Safety Council of India, in recognition of appreciable
achievements in Occupational Safety & Health during the assessment period of three years - 2011 to 2013
•
FAI Safety Award (Runner up) from The Fertiliser Association of India for excellence in safety for the year 2014-15
•
14th Annual Greentech Safety Award-2015 (Platinum Award) in Fertiliser sector from Greentech Foundation, New Delhi, for
outstanding achievements in Safety Management
•
Safety Innovation Award-2015 from The Institution of Engineers (India), Delhi State Centre, for implementing Innovative Safety
Management Systems
•
IFFCO Aonla unit has been declared winner of NSCI Safety Awards-2015 (Prashansa patra) from National Safety Council of
India in recognition of appreciable achievement in Occupational Safety & Health during the assessment period of three years - 2012
to 2014
AONLA
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Environment
•
Indo- German Greentech Environment Excellence Award ( 1st Position ) for the Year 1999-2000
•
Indo- German Greentech Environment Excellence Award ( 2nd Position ) for the Year 2000-2001
•
TERI Corporate Environmental Award 2002-03 (Certificate of Participation )
•
ICQESMS 2005 Excellence Award for the paper presented in 4th Indian Congress on Quality, Environment, Energy and Safety
Management System 2005 Held in New Delhi organised by Central Board for Workers Education, Ministry of Labour and
Employment, Government of India
•
Golden Peacock Environment Management Award-2005 (Certificate of Commendation)
•
Golden Peacock Environment Management Award-2008 (Winner)
•
TERI Corporate Environmental Award-2009 (2nd Prize) for efforts towards Environmental Management and innovative initiatives
amongst corporations with a turnover above 1000 Crore Rupees
•
National Award for Prevention of Pollution for the Year 2007-08 (under Fertiliser Category) from Ministry of Environment
•
10th Greentech Environment Excellence Gold Award-2009 in Fertiliser Sector for outstanding achievement in Environment
Management in the Year 2009-10
•
11th Global Greentech Environment Excellence Gold Award-2010
•
Most innovative Environmental Project Award from CII under CII Environmental Best Practices Award-2011
•
Most Useful Environmental Project Award from CII under CII Environmental Best Practices Award-2011
•
12th Annual Greentech Environment Award-2011 (Gold Award) for outstanding achievement in Environment Management in
Fertiliser Sector
•
13th Annual Greentech Environment Award-2012 (Gold Award) in Fertiliser Sector, for outstanding achievement in
Environment Management.
AONLA
18
•
Environment Protection Award for a Nitrogenous Fertiliser Plant - 2012 (Runner up) from Fertiliser Association of India
(FAI), New Delhi
•
Most Innovative Environmental Project Award from Confederation of Indian Industry (CIl) under CII Environmental Best
Practices Award-2013, for Utilisation of Offgases from MP Inert Gas Wash Tower of Urea Plant-II in Primary Reformer of Ammonia
Plant-II, as fuel.
•
FAI Environmental Protection Award (Runner-up) in the nitrogenous fertiliser plants category for the year 2012-13 from
The Fertiliser Association of India.
•
14th Annual Greentech Environment Award-2013 (Gold Award) from Greentech Foundation, New Delhi, for outstanding
achievement in Environment Management.
•
Environment Protection Award-2014 (Runner up) for a Nitrogenous Fertiliser plant from The Fertiliser Association of India.
•
15th Annual Greentech Environment Award-2015 (Gold Award) in Fertiliser sector from Greentech Foundation, New Delhi, for
outstanding achievement in Environment Management.
•
FAI Environment Protection Award-2015 (Joint Winner) in fertilizer sector from The Fertiliser Association of India for
outstanding achievements in Environment Management
•
Rashtra Vibhushan Award-2015 (Gold Award) from Foundation for Accelerated Community Empowerment (FACE), New
Delhi
•
16th Annual Greentech Environment Award-2015 (Gold Award) in Fertiliser sector from Greentech Foundation, New Delhi, for
outstanding achievements in Environment Management
AONLA
19
Other fields:
•
Two Prestigious National Awards – one for Best Project Implementation (Second Prize) by Ministry of Programme
Implementation, Govt of India and other for technical film New Horizons - Aonla Project by FAI
•
FAI Best Article Award(III Prize) for the article Maintenance and Inspection of a Modern Fertiliser Plant
•
Best Team Trophy in Sixth Inter Unit Cultural Festival-2005 (IUCF-2005)
•
Rajiv Ratna National Award-2005 for Excellence in Indian industries was awarded to Shri H C Dave, Executive Director (Best
Executive Gold Award) by the Journal Public Sector Today
•
Inter Unit Volleyball Trophy-2006 (Winner) and Inter Unit Cricket Competition (Runner) held at IFFCO Phulpur Unit during
December 2006
•
Best Team Trophy in the seventh Inter Unit Cultural Festival-2007 (IUCF-2007) held at Bangalore
•
Championship Trophy in Inter Unit Sports Meet-2009 held in Paradeep Unit
•
EDGE Award- 2010 as Winner for Software based Product Despatch System
•
Greentech Gold Award for Excellence in HR & Training
•
EDGE Award-2011 for Software based Technical Reporting System
•
Future Strategist Award-2011 to Mrs Seema Gaur, DGM (Systems) from Information Week Magazine
•
2nd Annual Greentech HR Award-2012 (Gold Award) for outstanding achievement in Training Excellence
•
Golden Peacock National Training Award-2012 (Winner Award) from Institute of Directors (IOD), New Delhi, for initiatives and
achievements in the field of training excellence.
•
National Award for Innovative Training Practices 2011-12 (Certificate of Merit) from Indian Society for Training &
Development, New Delhi, for innovative training practices at Aonla Unit.
•
IFFCO Corporate Rajbhasa Shield-2011 (Protsahan Shield) for creating awareness and excellent performance in use of state
language in office related works.
AONLA
20
•
3rd Greentech HR Award-2013 (Gold Award) from Greentech Foundation, New Delhi for outstanding achievement in
Training Excellence.
•
3rd Annual Greentech CSR Award-2013 (Certificate of Appreciation) from Greentech Foundation, New Delhi, in appreciation
of efforts in Corporate Social Responsibility.
•
Champion - Progress Through Participation from the Managing Council of Indian National Suggestion Schemes' Association,
Northern India Chapter (INSSAN-NIC) for continual improvement in employee involvement in Suggestion Scheme.
•
CIO Next 100 Award-2013 to Mrs Seema Gaur, JGM (Systems) from 9 Dot 9 Media Group recognizing future CIOs (Chief
Information Officers) of our country.
•
4th Annual Greentech CSR Award – 2014 (Silver Award) in Fertiliser sector from Greentech Foundation, New Delhi, for
outstanding achievement in Corporate Social Responsibility.
•
Enterprises Driving Growth and Excellence (EDGE) Award-2014 from INTEROP Mumbai, for Global Item Codification
System in the category of Enterprise Application.
•
Women Achiever in IT (Leader Award) has been awarded to Mrs. Seema Gaur, JGM (Systems), from INTEROP Mumbai.
•
5th Annual Greentech HR Award-2015 (Gold Award) from Greentech Foundation, New Delhi, for outstanding achievements in
Training Excellence
•
IFFCO Aonla Employees have won the following Awards in 17th National creativity summit from Indian National Suggestion
Schemes' Association, Northern India Chapter (INSSAN-NIC)
-
Distinguished Award in Suggestion Case Study Presentation (Executive Category) Contest
-
Par Excellence Award in Slogan (Hindi) contest
-
Distinguished Award in Essay (English) contest
AONLA
21
PROJECT MILESTONES (AONLA-I)
1.
Date of submission of feasibility report to the concerned ministry
23.09.1983
2.
Date of approval-LOI
21.03.1984
3.
PIB approval obtained
23.10.1984
4.
Completion of discussions with consultant
23.10.1984
5.
Submission of consultancy agreement to GOI
30.10.1984
6.
Government approval of consultancy agreement
11.12.1984
7.
Signing of consultancy agreement
11.12.1984
8.
Consultancy agreement taken on record by GOI
14.12.1984
9.
Land acquisition (completed)
15.12.1984
10.
Receipt of first down payment by consultant (Snamprogetti)
08.01.1985
11.
Zero date
08.01.1985
12.
Bhoomi Pooja
18.04.1985
13.
Construction started at site
18.07.1985
14.
Water Treatment Plant commissioned
March,1987
15.
132 KV sub-station commissioned
March,1987
16.
Power Plant commissioned
August,1987
17.
Mechanical completion
08.01.1988
18.
Availability of Natural Gas as feed stock
19.03.1988
19.
Commencement of Ammonia production
15.05.1988
20.
Commencement of Urea production
18.05.1988
21.
Start of commercial production
16.07.1988
22.
Plant dedicated to nation by Prime Minister
17.05.1989
AONLA
22
PROJECT STATISTICS (AONLA-I)
S.No.
PARTICULARS
DETAILS
1.
Earth filling
17 Lakh Cubic Meters
2.
Piling
39475 Numbers
3.
Cement
98355 MT
4.
Steel
33353 MT
5.
Equipment
6000 MT
6.
Piping
1022 Inch Kilometers
7.
Man power
27 Million Man hours
8.
Total area including Township
1273 Acres
9.
Nos.of ODC equipment transported
25 Nos 2900 MT.
highest weight of single
equipment Ammonia Converter around 410 MT
Coordinates of IFFCO Aonla Unit
Latitude
28o 13’ North
Longitude
79o 14’ East
AONLA
23
LIST OF MAIN CONSULTANT & CONTRACTORS (AONLA-I)
1.
Indian Consultants
i)
P D I L , Baroda
Ammonia & Urea Plants
ii)
D C P L, Calcutta
Offsites, Steam & Power Plant, Product Handling
iii)
C. P. Kukreja, Delhi
Township
iv)
R I T E S , Delhi
Railway Siding
2.
Foreign Consultants
i)
Snamprogetti, Italy
Urea Plant
ii)
Haldor Topsoe Denmark
Ammonia Plant
3.
Main Supply & Erection Contractors
i)
T E C, Japan
Steam & Power Generation Plant; Ammonia Storage Tanks
ii)
Thermax, India
D. M. Plant
iii)
Enviro Control, India
Effluent Treatment Plant
iv)
B H P V, India
Inert Gas Plant
v)
I C B , India
Product Handling System
vi)
T I C B, India
Carbon Dioxide Recovery (CDR) Plant
AONLA
24
MAIN PLANTS & ITS AUXILIARY FACILITIES (AONLA-I)
S.No.
FACILITIES
CAPACITY
CONSULTANT/CONTRACTOR/DESIGNER/
SUPPLIER
1)
Ammonia Plant
1740 MTPD
M/s Haldor Topsoe, Denmark
2)
Urea Plant
2 X 1515 MTPD
M/s Snamprogetti, Italy
3)
Carbon Dioxide Recovery (CDR) Plant
450 MTPD
M/s Mitsubishi Heavy Industries, Japan
(Common for Aonla-I & Aonla-II)
4)
POWER PLANT
a)
Gas Turbine Generator
2 X 18 MW
M/s Hitachi Limited, Japan
b)
Main Boiler
150 MT/hr
M/s Mitsui Engg Co., Japan
c)
HRSG
2 X 80 MT/hr
M/s Kawasaki Heavy Industries, Japan
5)
PH PLANT
a)
Urea Silo
45000 MT
M/s DCPL/Bridge & Roof, India
b)
Bagging Facilities
8 Bagging Stations (each
-Bagging Machines By M/s Richard Siman, U.K. Double
having 2 Weighing & Filling
Stitching Machines By Gabbar Engg Ahmedabad
---
M/s ICB India
and 1 Stitching Machine)
6)
OFFSITE FACILITIES
a)
Ammonia Storage
2 X 10000 MT
M/s Toyo Engg Co. Ltd, Japan
b)
DM Water Plant
4 X 140 M3/hr
M/s Thermax Pvt Ltd
c)
Condensate Polishing Unit
2 X 120 M3/hr
M/s Thermax Pvt Ltd/DCPL
d)
Cooling Towers
i)
Ammonia Plant C.T.
27,690 M3/hr
M/s Paharpur Cooling Tower
ii)
Urea Plant C.T.
21,600 M3/hr
M/s Paharpur Cooling Tower
e)
I. G. Plant
600 NM3/hr
M/s BHPV, India
AONLA
25
MAIN PLANTS & ITS AUXILIARY FACILITIES (AONLA-I) (contd…)
S.NO.
f)
g)
FACILITIES
Compressed Air System
Raw Water Storage
CAPACITY
CONSULTANT/CONTRACTORS/DESIGNER/
SUPPLIER
5 X 1200 NM3/HR
M/s K. G. Khosla
1 X 6860 NM3/HR
M/s Ingersoll Rand
33696 M3 (78 M X 108 M X 4.5
M/s Wig Brothers
M)
h)
Borewells Pumps
12 X 300 M3/HR
7)
a)
Environment Control
Process Condensate Stripper
95 M3/HR
M/s Haldor Topsoe, PDIL, G.R. Engg. India
b)
Turbine Condensate Polishers
150 M3/HR
M/s Ion Exchange (India)
c)
Disc-oil Separator
15 M3/HR
M/s Brevetti O.C.S., Italy
d)
Urea Hydrolyser
60 M3/HR
M/s Snamprogetti, Italy/ M/s Kaveri Engg., Trichi
e)
Neutralisation Pits
i)
Ammonia Plant
150 M3/HR
M/s Ion Exchange (India)
ii)
Water Treatment Plant
500 M3/HR
M/s D.C.P.L., Calcutta
f)
Centralised Effluent Treatment
M/s D.C.P.L., Calcutta/
Enviro Control Associate, Surat
Plant
i)
Chromate Removal Unit(Changed
480 M3/HR
-Do-
60 M3/HR
-Do-
To Non-Chromate In 1998)
ii)
Air And Steam Stripping Unit
AONLA
26
S.NO.
g)
FACILITIES
CAPACITY
Dedusting System (Urea Prilling
12,50,000
Tower)
NM3/hr air flow
CONSULTANT/CONTRACTORS/DESIGNER/SUPPLIER
M/s E.A. Wiegand, West Germany
8)
Fire Fighting Facilities
M/s DCPL/ Mather & Platt
a)
No. of Hydrants
361 nos Hydrants
b)
Fire Monitors
12 nos.
c)
Fire Water Pumps
5 nos (03 nos. of motor driven and 2 nos of diesel engine driven) pumps of 410 M3/hr capacity each
COMMON FOR AONLA-I & II
d)
Fire Water Pumps
8 nos (05 nos. of motor driven and 3 nos of diesel engine driven) pumps of 410 M3/hr capacity each
e)
Automatic Fire Detectors
439 nos
f)
No of Fire Extinguishers
601 nos
g)
Jockey Pumps
02 Nos. of 200 M3/Hr each
h)
Air Compressors
02 nos.
i)
Foam Tenders
04 nos
j)
Fire Jeep
02 no
k)
Water Tender
01 no (converted from DCP Tender)
l)
Portable Fire Pumps
04 nos
m)
Manual Call Points
196 nos
n)
Automatic Fixed Foam Installations
2 nos (1 no for two old tanks & 1 no for new tank)
For Napththa Tanks
AONLA
27
S.NO.
FACILITIES
CAPACITY
9)
AMF Set
10)
Liquid Fuel Storage Facilities
a)
Naphtha Storage
2 X 6000 Kl , 1 X 10000 Kl
b)
Treated HSD Storage
1 X 230 Kl
M/s DCPL/ATV India , M/s
Technofab
M/s DCPL/ATV India
c)
Fuel Oil Storage
Computer Facilities
Oracle Database Server
2 X 3650 Kl
M/s DCPL/ATV India
11)
a)
b)
SAN Storage (External)
IBM SAN Storage, 2 GB Cache,
10 X 146.8 GB HDD, Windows, Linux, AIX Host kit
c)
i) Oracle 10g Application Servers-1
(PMMS/ LAB/ Material Gate pass /
Inspection Vibration Monitoring/Tel
Complaint/ AB Club Library)
3 nos of IBMx3650 servers each with Intel QUAD Core M/s IBM (Model: IBMX3650)
Processor XEON 5500 Series, 8 GB RAM, HDD 146 GB x
4 with RAID5, OS-Windows Server 2008
ii) PCF Application Server
Intel Xeon 4C E5-2660 2.2GHz, 64 GB of ECC DDR3 IBM X3650 M4
Memory, 1X4 TB storage, Windows 2008 R2 Enterprise
Edition
Intel QUAD Core Processor XEON 5500 Series, 8 GB IBM X3650
RAM, 4X146 GB HDD with RAID5, OS-Windows Server
2008
iii) SQL Database for Solus
Attendance Recording System /
PCF test Server / PCF Database
1.75 MVA
CONSULTANT/CONTRACTORS/D
ESIGNER/SUPPLIER
M/s Diesel Energie, France
Risc Server 16 GB RAM , 2 x 300GB HDD, 36/72 DLT and M/s IBM (Model: IBM P520 Exp)
AIX Operating System connected with 1TB SAN storage
DS 4700
DS 4700 Express Model 70
Server
AONLA
28
CONSULTANT/CONTRACTORS/D
ESIGNER/SUPPLIER
S.NO.
FACILITIES
d)
Lotus Domino Server
Intel Xeon 4C E5-4603 2.0GHz, 64 GB RAM, 4x1 TB HDD M/s IBM (Model: X3750 M4)
with RAID 5, OS Linux 6.4
Lotus Domino Server (Old)
Intel QUAD Core Processor XEON 5500 Series, 8 GB M/s IBM (Model: X3650)
RAM, HDD 146 GB x 4 with RAID, OS-Linux 5.1.19.6
Oracle 9i/ 10g Application Server
(Technical Reporting / Township
Complaint / Computer Complaint)
Document Management Server /
Other Backup / PCF alternate
Server
Intel XEON Processor 3.60GHz/800 MHz FSB. 8 GB RAM, M/s IBM (Model:XSeries 236)
3X146.8 GB. Hot SWAP HDD, Supporting RAID5.
Windows 2003 Server
Intel XEON Processor 2.0GHz, 8 GB RAM, 5X146 GB hot
SWAP HDD, Windows 2003 Server
M/s Hewlett Packard (Model:
Proliant ML 370 G5)
Domain Controller
Each with dual Intel TUALATIN P-III processor at 1.13
GHz, 2 GB ECC RAM, 36.4 GB x 4 ULTRA-III SCSI with
RAID, OS-Windows NT 4.0 service pack 6
M/s Compaq (Model ML 350 G2)
f)
Web Logic Application Server 11g
g)
Antivirus Server
Intel Xeon 4C E5-4603 95W 2.0GHz, 64 GB DDR3 RAM, M/s IBM (Model: X3750 M4)
4X1 TB HDD RAID 5 , OS Windows Server 2012
Intel(R) Core(TM) i3- 2120 CPU @ 3.30 GHz, 4GB RAM, M/s Hewlett Packard (Model: HP
80 GB HDD, Supporting RAID5. OS-Windows 2003 Server 6200)
h)
Development Database Server
Server, 6 GB RAM , 2 x18.2 GB HDD, 35/70 DLT 250 GB M/s IBM (Model: RS 6000 F-80)
External Storage with AIX Operating System
i)
Document Management Server /
Backup Server
Intel XEON Processor 2.0GHz, 8 GB RAM, 5X146 GB HDD M/s HP Proliant (Model: ML 370 G5)
RAID5, Windows Server 2003
j)
No. of PCs as on 31.3.2016
No. of Printers and Scanners as on
31.3.2015
500 Nos.
425 Nos
e)
k)
AONLA
CAPACITY
29
S.NO.
CAPACITY
Facilities
CONSULTANT/CONTRACTORS/DESIGNE
R/SUPPLIER
12)
Communication Facilities
a)
Communication Facilities
8 Mbps MPLS-VPN multi link
from BSNL
It is used to maintain WAN connectivity between IFFCO units and HO.
Applications like ERP, HRMS, Product Dispatch, E-procurement, Video
Conferencing etc are using this line.
Communication Facilities 8 Mbps
MPLS-VPN multi link from BSNL
b)
Airtel 8 Mbps/ RF Link in load
sharing mode
It is used as a backup of existing MPLS link of BSNL
Airtel 8 Mbps/ RF Link in load sharing
mode
c)
It is used for Local Internet Service required at IFFCO Aonla
Sify 8 Mbps 1:1 link taken at Aonla unit
BSNL 4Mbps shared broadband Line
d)
Sify 8Mbps 1:1 link taken at
Aonla unit
BSNL 4Mbps shared
broadband Line
TATA 6 Mbps Line
It is used for WAN connectivity between IFFCO units and HO. Apart from
applications running from centralized server, this link is used for Internet
and Video Conferencing.
TATA 6 Mbps Line
e)
Fax
2 nos
M/s BSNL
Superfax
8 nos of email ID mapped with superfax system
BSNL lines from Bareilly
ISDN PRI line from BSNL having 30 nos DID/DOD channels
M/s Knowlarity Communication
Private Limited
M/s BSNL
BSNL lines from Sainda
16 nos
M/s BSNL
g)
Walkie Talkie sets
117 nos.
M/s Motorola
h)
Plant Communication
System Aonla-I & II
145 points
M/s Laraon Engineers (make
Neumann GMBH)
f)
AONLA
30
MAJOR EQUIPMENT SUPPLIERS (AMMONIA-I)
EQUIPMENT NAME
Reactors
HDS Reactor
ZnO Absorber
Primary Reformer
Secondary Reformer
HT Shift Converter
LTS Guard Reactor
LT Shift Converter
Methanator
Synthesis Converter (Shell)
Synthesis Converter Basket (S-300)
Synthesis Converter (S-50) Shell
Synthesis Converter (S-50) Internals
Absorber/Stripper
GV Absorber
HP GV Regenerator
LP GV Regenerator
Flue Gas Water Cooler (CDR)
CO2 Absorber (CDR)
Regenerator (CDR)
AONLA
EQUIPMENT CODE
NAME OF SUPPLIER
R-1201
R-1202A/B
H-1201
R-1203
R-1204
R-1206
R-1205
R-1311
R-1501 (Shell)
R-1501 (Basket)
R-1502
ISGEC, India
Hyundai Corporation, South Korea
Larsen & Toubro, India
ISGEC, India
Kobe Steel Ltd., Japan
M/s VRV, Italy
M/s Casale, Switzerland
F-1302
F-1301
F-2301
F-1322
F-2101
F-2102
F-2103
G.R. Engg., India
G.R. Engg., India
G.R. Engg., India
G.R. Engg., India
31
MAJOR EQUIPMENT SUPPLIERS (AMMONIA-I) (contd…)
EQUIPMENT NAME
EQUIPMENT CODE
NAME OF SUPPLIER
Compressors & Turbines
Syn Gas Compressor
Syn Gas Compressor Turbine
Process Air Compressor
Absorption
Machine
Mitsubishi Heavy Industries Ltd., Japan
TK-1431
Mitsubishi Heavy Industries Ltd., Japan
K-1421
Process Air Compressor Turbine
Vapour
K-1431
TK-1421
For
Process
Air
Fuji Electric Co. Ltd.,
M/s Voltas India Ltd
Compressor
Refrigeration Compressor
K-1451
Refrigeration Compressor Turbine
TK-1451
Fuji Electric Co. Ltd., Japan
CO2 Blower And Motor
TK-2301
Siemens Delaval Turbomachinery Pvt Ltd
ID Fan
K-1201
ID Fan Motor/Turbine
FD Fan
FD Fan Motor/Turbine
Watanbe Mfg. Co., Japan
MK-1201/TK-1201
Yaskawa Electric, Japan/ Shin Nippon Machinary, Japan
K-1202
Watanbe Mfg. Co. Ltd., Japan (Retrofitted with New Rotor
MK-1202/TK-1202
from M/s Boldrocchi,Italy)
BHEL,India/
Shin Nippon Machinary, Japan (Retrofitted with
Flue Gas Blower (CDR)
K-2101
NewTLT
Motor
fromIndia
M/s Pvt
BHEL)
M/s
Engg.
Ltd
CO2 Compressor (CDR)
K-2102
M/s Boldrocchi SRL, Italy
Pumps & Drives
Semi Lean Solution Main Pump
Turbine For Semi Lean Solution Main Pump
Hydraulic Turbine
AONLA
P-1301A/B
TP-1301A/B
TX-1301
Worthington S.P.A. Milan (Italy)
Triveni-Terry, India
32
MAJOR EQUIPMENT SUPPLIERS (AMMONIA-I) (contd…)
EQUIPMENT NAME
Semilean Solution Booster Pump
EQUIPMENT CODE
P-1307A/B
NAME OF SUPPLIER
Turbine for Semilean Solution Booster Pump
TP-1307A/B
Triveni-Terry, India
Lean Solution Pump
P-2301 A/B
Kirloskar Ebara Pumps
Motor for Lean Solution Pump
MP-2301 A/B
Siemens India
Boilers/Heat Exchangers
RG Boiler (New)
E-1206
Larsen & Toubro Ltd. India
WHB after HTS Converter
E-1207
Hitachi Limited, Japan
Syn Loop Boiler
E-1501
Syn Loop Boiler
E-1550
Auxilliary Steam Super Heater (ASSH)
H-1203
L & T Ltd. India / Airoil Flare Gas Ltd., Uk
AONLA
33
MAJOR EQUIPMENT SUPPLIERS (UREA-I)
EQUIPMENT NAME
EQUIPMENT CODE
NAME OF SUPPLIER
Reactors
Urea Reactor
Hydrolyser
R-1
R-2
Mitsubishi Heavy Ind., Hiroshima, Japan
Precision Equipments, Chennai
E-1
E-53/MV-53/ ME-53
E-2/MV-2/ ME-2
E-3/MV-3/ ME-3
E-5
E-52
E-14/MV-6
E-15/MV-7 / ME-7
L&T, India
GMM Pfauler, Baroda
BHPV, India
BHPV, India
Mitsubishi Heavy Ind., Japan,
Precision Equipments Chennai
BHPV, India/ G.R. Engineering , India
BHPV, India/ G.R. Engineering , India
P-1 A/B
P-1C
P-2 A/B
P-8 A/B
K-1
TK-1
BPCL Naini, Allahabad
Peroni Pompe, Italy
Nikkiso Sundstrand Co.,Japan,
M/s Ochsner, Austria
BHEL, India
BHEL, India
C-1
C-2
C-3
BHPV, India
G.R. Engg. Works Pvt. Ltd., India
BHPV, India
C-4
BHPV, India
Exchangers
HP Stripper
MP Predecomposer/ Separator/ Holder
MP Decomposer/ Separator/ Holder
LP Decomposer/ Separator/ Holder
HP Carbamate Condenser
Vacuum Preconcentrator / Separator
Ist Vacuum Concentrator / Ist Vacuum Separator
IIst Vacuum Concentrator / Iist Vacuum
Separator/Holder
Pumps / Compressors
Ammonia Reactor Feed Pumps
Additional Ammonia Reactor Feed Pump
HP Carbamate Solution Pumps
Urea Melt Pumps
CO2 Compressor
CO2 Compressor Turbine
Distillation/Washing/Absorption Towers
MP Absorber
Distillation Tower
MP Inert Gas Washing Tower/MP Ammonia
Absorber
LP Inert Gas Washing Tower/LP Ammonia Absorber
AONLA
34
CATALYST DETAILS (AMMONIA-I)
EQUIPMENT
CATALYST TYPE
SUPPLIER
QUANTITY OF CHARGE (M3)
Desulphurisation
A) Primary
i) HDS Reactor
C-20-7
M/s Sud Chemie India Ltd
B) Secondary
ii) ZNO Absorber
HTZ-5
M/s Haldor Topsoe A/S
27.60
R-67R-7H
R-67-7H
C-14-2RR
C-14-2LDP
M/s UCIL
M/s UCIL
8.40
35.62
38.95
2.2
Reforming
i)Primary Reformer
ii)Secondry Reformer
9.0
Shift Conversion
i) HTS
ii) LTS Guard
C-12-4
C-18-G & C-18C-7
M/s UCIL
M/s SCIL
81.2
17.0
iii)LTS
C-18-G & C-18C-7
M/s SCIL
114.2
PK-5
29.682
KM1 & KM1R
KM1 & KM1R
102.7
104.130
Methanator
Synthesis Converter (S-300)
Synthesis Converter (S-50)
AONLA
35
ACHIEVEMENTS OF AONLA - I
Project
•
Aonla Project mechanical completion achieved within 36 months from zero date
•
Commissioning of Ammonia Plant within 36 days from the process feed cut –in to Primary Reformer.
•
Commencement of commercial production in just 42 months from zero date in spite of delay in supply of Natural Gas by M/s GAIL and CO2
compressors by M/s BHEL.
•
Implementation of Aonla Project was taken as a model for future projects by Government of India.
•
IFFCO has bagged two prestigious national awards – one for Best Project Implementation (second prize) by ministry of programme
implementation, Government of India and other for Technical Film ‘New Horizons - Aonla Project’ by FAI.
•
ASCI, Hyderabad adopted implementation of Aonla Project as a model case study for their General Management level courses.
•
The Project was implemented with a saving of Rs. 30 Crore from the original estimate of Rs. 696 Crore.
•
Doordarshan, Lucknow and Delhi in its national network presented the story of the Aonla Project highlighting Project completion and its other
social activities.
•
Development of 80-250 meter wide Green Belt on a barren land around the factory to keep the environment clean.
Energy Saving and Capacity Enhancement Projects
•
Purge Gas Recovery Unit (PGR) unit was implemented in the year 1996.
•
NG preheating coil was installed in flue gas Convection Section in the year 2003.
•
Energy Saving Project implemented in the year 2007.
•
Successful implementation of 2-stage GV Modification in Ammonia-I at Aonla unit under phase-I of Energy Saving Project was highlighted in
an article published In Journal ‘Indian Journal of Fertilisers (Seminar Special issue)’.
•
Carbon Dioxide Recovery (CDR) Plant (450 MTPD, common for Aonla-I and Aonla-II) was successfully commissioned on 17th Dec 2006 within
contractual completion date and budgeted cost.
AONLA
36
ACHIEVEMENTS OF AONLA – I (contd…)
•
Capacity Enhancement Project (CEP) implemented sucessfully in the year in 2008
•
Capacity enhancement of PGR Unit was implemented in October, 2010 by providing additional 10 nos of Membranes.
•
Vapour Absorption Machine (VAM) system was implemented for cooling of suction air of Process Air Compressor in Ammonia-I in the year
2010.
•
Vapour Absorption Machine (VAM) systems were implemented for cooling of suction air of Gas Turbines in the year 2010.
•
CO2 Cooler was installed at the common suction of CO2 compressors of 11 & 21 unit of Urea-I for enhancing the capacity of the compressors
in the year 2012.
•
Foundation stone for ESP-III at Aonla unit has been laid by Honourable Managing Director on 23.01.2016.
Major Equipment Replacement/ Revamps
•
Syn loop boiler (E-1501) replaced in Ammonia-I in the year 1995.
•
Provision of dual fuel firing in burners of Auxiliary Steam Superheater (H-1203) implemented in the year 1997 in Ammonia-I.
•
Provision of Mixed fuel firing in burners of Primary Reformer implemented in the year 1999 in Ammonia-I.
•
Revamping of Primary Reformer was carried out in the year 2001. All the 288 nos of Primary Reformer tubes were replaced in the year 2001.
•
Secondary Reformer replaced in Ammonia-I in the year 2004.
•
RG Boiler (E-1206) replaced in Ammonia-I in the year 2007.
•
S-50 Converter put back in operation with Casale internals in Ammonia-I in the year 2012.
•
Additional air compressor of 6860 NM3/hr capacity and Instrument Air Drying Unit of 3000 NM3/hr were commissioned at IG Plant to augment
the existing capacity for instrument air/plant air generation in the year 2012.
•
R. O. Plant based on Reverse Osmosis technology commissioned in IFFCO Paul Pothen Nagar in the year 2012 for providing pure drinking
water to Township Residents.
•
Revamping of Primary Reformer was carried out in the year 2014. All the 288 nos of Primary Reformer tubes were replaced in the year 2014.
AONLA
37
•
Scheme for neem coating of urea has been installed & commissioned on 24.01.2015 both in Aonla-I & Aonla-II within a short span of 2 weeks
time (from arranging of material from internal resources to fabrication, erection & commissioning).
•
Activated Carbon Filter has been installed in Ammonia-I on 29.05.2014 for filtration of turbine condensate.
•
Foundation stone for “Liquid Bio-fertilizer Plant of 2 lakh litre per annum capacity” at Aonla unit has been laid by Honourable Managing Director
on 22.01.2016.
Information Technology
•
Successful implementation of e-Procurement at Aonla unit was highlighted in an article published in Journal ‘DATAQUEST (Nov 05 issue).
•
Aonla unit developed Plant Maintenance Management System (PMMS) jointly with Kalol Unit in the year 2005-06 and the system was
implemented in 4 units. In 2006-07, shutdown module of PMMS, covering shutdown job and material planning was implemented at Aonla
and distributed to other units. In 2007-08, PMMS Phase-II, consisting of electrical, instrumentation, inspection and analytical-reports module,
was developed and implemented at Aonla unit.
•
12 Digit Material Codification System was developed by Aonla unit in the year 2005-06. In the year 2006-07, new 12-digit code implemented
in inventory and all related documents of Stores, purchase and accounts updated. Aonla unit was the first to implement this new system.
•
During the year 2005-06, upgradation of speed of fibre optic network (LAN) at Aonla from 10 mega bits per second to 1000 mega bits per
second was done. Aonla unit is first to upgrade the network.
•
Work flow system for leave application and claiming of FLTE, Magazine & Washing Allowances was implemented in the year 2005-06.
Immovable property return system for officers was developed in 2006-07.
•
During the year 2005-06, system modification and deployment was done for Despatch System of Paradeep Unit to take care of different
products being despatched from there.
AONLA
38
•
During the year 2005-06, system was developed and deployed for MKCO to access production/ despatch figures, ECA/ Deregulated, state/
city wise, for all Urea plants. Similarly On-Line Report was provided to MKCO for accessing transit losses through Rail Despatches at all four
units.
•
2 MBPS MPLS-VPN link was provided from IFFCO Aonla to Gurgaon and other sites on IFFCO’s WAN, in August 2006. 14 nos. VOIP
Phones were provided at Plant to talk to other plants and marketing offices via IFFCO’s WAN. VSAT was upgraded to SKYBLASTERFTDMA for enhanced internet throughput.
•
Hospital Management System implemented in 2006-07 for preparing patients’ prescription and maintaining history of individual patient.
•
Oracle based Technical Reporting System implemented in 2006-07.
•
During the year 2006-07 Material Stocking cum Invoicing System for IFFCO Employees Multipurpose Cooperative Society (IEMPCOS)
developed and implemented.
•
Online Leave Application fully implemented. LTE Application made online during the year 2006-07. Independent local network of computers
for Kendriya Vidyalaya, IFFCO Township carried out.
•
During 2007-08, Material Gate Pass System for issue of returnable and non-returnable material developed and implemented at Aonla unit.
Presently all indenting departments and security personnel are using this system.
•
New Visitors Gate Pass System, with provision for recording and printing of visitor’s photograph and other details, developed and implemented
in 2007-08.
•
In 2007, new WAN connection (of 512 KBPS) through RF Link from Bharti – Airtel, was setup as backup of existing MPLS. It will strengthen the
connectivity of Aonla unit with all other units, ho and marketing offices.
•
In 2007, e-mail facility was extended up to G Grade and young engineers in grade G2 /G1. Separate internet network was setup for young
engineers of G2/G1 grade for access from specific locations in their work area.
AONLA
39
•
Biometric Fingerprint based Attendence Recording System implemented in Aonla unit in the year 2008.Aonla unit was the first to implement the
system.
•
From 2008-09, PMMS is being extensively used for shutdown planning and daily status monitoring. Online paperless report was generated
through PMMS for the Annual Turnaround-2008 for the first time in IFFCO Aonla unit.
•
In the year 2010-11, computerised system for recording and monitoring of IFFCO Employees Suggestion Scheme developed and
implemented.
•
In the year 2010-11, Telephone Complaint Monitoring System developed and implemented.
•
In the year 2010-11, MIS portal on PMMS was developed which provides textual as well as graphical analysis of specifications, breakdown,
and maintenance and inspection history, of major Plant equipments.
•
Development and implementation common web based application Item Codification System (ICS) for querying of existing item codes and
generation of new scheme for item codification in 2011-12. This will be centrally hooked to ERP, when all plants go live on ERP.
•
Development and implementation of Computer Complaint Monitoring System (CCMS) implemented in Aonla unit in the year 2011-12.
•
Development of common web based Employee Suggestion Scheme (ESS) at corporate level in 2011-12, for capturing and evaluating
employee’s suggestions
•
Development and implementation of on-line Vendor Registration Software was implemented for capturing and evaluation of applications, for
registration / updation of AVL (Approved Vendor List) at Aonla unit in the year 2011-12.
•
Oracle based Enterprise Resource Planning (ERP) has been implemented in Aonla unit on May 2012.
•
In the year 2012-13, Software for "IFFCO Employee Suggestion Scheme" has been designed, developed and implemented by Systems
Department of Aonla, in all units of IFFCO.
•
Design and Development of Software - "Business Suite" for UP Cooperative Federation in the year 2013-14, covering all Business activities of
75 Districts and Corporate Office.
AONLA
40
•
Inventory Codification Software which is common for all IFFCO units, has been redesigned in new Application platform in the year 2013-14 and
deployed on centralized HO server. It is seamlessly linked to ERP.
•
New Module for entry of "Daily Diary” developed and implemented in Aonla unit in the year 2013-14. The software has been circulated to other
IFFCO units.
•
IUCF - 2013 (Inter Unit Cultural Festival) Website designed and launched in Jun-2013. Live streaming of closing day ceremony was made
available to outside world through Internet.
•
“Business Suite" of PCF (UP Cooperative Federation) developed by IFFCO Aonla Unit, was jointly inaugurated by Shri Shivpal Singh Yadav,
•
Hon'ble Minister (UP Govt.) and our Hon'ble MD Dr. U S Awasthi, at a function held in Lucknow in the year 2014-15.
Connectivity of Plant DCS Application with "Technical Reporting System" for automatic capturing of Production data in the year 2014-15.
•
Strengthening of Internet Bandwidth at Aonla unit in the year 2014-15 by engaging the services of M/s Sify Technologies Ltd and installation of
new Check Point "Fire Wall" for Aonla unit Internet Network Gateway.
Other achievements
•
IFFCO Aonla unit won the Championship Trophy in Inter Unit Sports Meet-2009 held in Paradeep Unit.
•
9th Inter-Unit Cricket & Volleyball Tournament (CRIVOLLEY-2010) was hosted by Aonla unit with lot of fun-n-fare in Paul Pothen Nagar in the
month of December, 2010.
•
Integrated Management System (IMS) was implemented in Aonla unit in 2011-12 which includes certifications for International Standards ISO
9001:2008, ISO 14001:2004 & OHSAS 18001: 2007 by M/s Qs Zurich Ag, Zurich.
•
IFFCO Aonla unit was certified for International Standard EN 16001: 2009 by M/s Qs Zurich Ag, Zurich, for its Energy Management System in
2011-12.
AONLA
41
•
IFFCO Aonla unit was certified for International Standard CMMI-development version v1.2 maturity level 2 by Software Engineering Institute,
Carnegie Mellon University, USA, in the area of in-house Software Development. in 2011-12
•
Musical Fountain Park in Paul Pothen Nagar was inaugurated by Hon'ble Managing Director by starting Musical Fountain through remote
operation from Head Office on 1.2.13.
•
The book “IFFCO Gallery at Aonla Unit” showcasing the journey of IFFCO from inception to a diversified multi-national company, was released
by Hon'ble Managing Director through video conferencing from Head Office on 01.2.13.
•
Certification for International Standard ISO 26000: 2010 : IFFCO Aonla Unit has been certified on 15th July, 2013 for International Standard
ISO 26000: 2010 for its excellent efforts towards Social Responsibility by Swiss certifying body QS Zurich AG, Zurich.IFFCO Aonla is the first
Unit / Organisation in the Country which has been certified for ISO 26000: 2010.
•
First prize in IUCF-2013 : IFFCO Aonla Unit has won first prize in Inter Unit Cultural Festival (IUCF-2013) held in Aonla Unit.
•
IFFCO Aonla Unit has been certified on 24th November, 2014 for International Standard ISO 50001: 2011 for Energy Management System by
Swiss certifying body QS Zurich AG, Zurich.
•
“IFFCO Marketing Gallery at Aonla Unit” presenting about the role and function of marketing division for distribution of fertilizer as well as their
dedicated efforts towards development of farmers and their families, has been inaugurated by Honourable Managing Director on 23.01.2016.
•
Project on Sustainable Development of Agriculture (PSDA) has been inaugurated by Honourable Managing Director on 22.01.2016.
•
Main Plant Gate at Aonla Unit has been inaugurated by Honourable Managing Director on 23.01.2016.
•
“Sahkarita Udyan at Aonla Unit” has been inaugurated by Honourable Smt. Rekha Awasthi on 23.01.2016.
AONLA
42
RECORD ACHIEVEMENTS (AONLA – I)
TABLE – I
S.NO.
A.
PARTICULARS
Production Milestones
UNIT
QUANTITY
ACHIEVED ON
1.
1 Million Tonne Ammonia Production
MT
1 Million
14.08.90
2.
MT
2 Million
16.08.92
3.
MT
3 Million
08.08.94
4.
MT
4 Million
09.08.96
5.
MT
5 Million
07.09.98
6.
MT
6 Million
30.10.2000
7.
MT
7 Million
23.12.2002
8.
MT
8 Million
24.12.2004
9.
MT
9 Million
04.01.2007
10.
MT
10 Million
26.11.2008
11.
MT
11 Million
10.08.2010
12.
MT
12 Million
12.04.2012
13.
MT
13 Million
15.11.2013
14.
MT
14 Million
16.06.2015
15.
1 Million Tonne Urea Productoin
MT
1 Million
06.10.89
16.
2 Million Tonne Urea Production
MT
2 Million
11.12.90
17.
MT
3 Million
15.02.92
18.
MT
4 Million
05.05.93
19.
MT
5 Million
25.06.94
20.
MT
6 Million
10.09.95
21.
MT
7 Million
28.10.96
AONLA
43
TABLE: I (contd…)
S.NO.
22.
PARTICULARS
UNIT
MT
QUANTITY
8 Million
ACHIEVED ON
11.02.98
23.
MT
9 Million
28.04.99
24.
MT
10 Million
04.08.2000
25.
MT
11 Million
31.12.2001
26.
MT
12 Million
22.01.2003
27.
MT
13 Million
29.04.2004
28.
MT
14 Million
14.07.2005
29.
MT
15 Million
31.07.2006
30.
MT
16 Million
28.09.2007
31.
MT
17 Million
24.10.2008
32.
MT
18 Million
31.10.2009
33.
MT
19 Million
29.10.2010
34.
MT
20 Million
24.10.2011
35.
MT
21 Million
23.09.2012
36.
MT
22 Million
25.08.2013
37.
MT
23 Million
10.08.2014
38.
MT
24 Million
21.06.2015
B.
Urea Despatch Milestones
1.
1 Million Tonne Urea Despatch
MT
1 Million
26.10.89
2.
MT
2 Million
18.12.90
3.
MT
3 Million
17.02.92
4.
MT
4 Million
13.05.93
5.
MT
5 Million
29.06.94
AONLA
44
TABLE: I (contd…)
S.NO.
UNIT
QUANTITY
ACHIEVED ON
6.
MT
6 Million
18.09.95
7.
MT
7 Million
31.10.96
8.
MT
8 Million
12.02.98
9.
MT
9 Million
01.05.99
10. 10 Million Tonne Urea Despatch
MT
10 Million
04.08.2000
MT
11 Million
01.01.2002
MT
12 Million
23.01.2003
MT
13 Million
04.05.2004
MT
14 Million
14.07.2005
MT
15 Million
01.08.2006
MT
16 Million
29.09.2007
MT
17 Million
25.10.2008
MT
18 Million
31.10.2009
MT
19 Million
30.10.2010
MT
20 Million
24.10.2011
MT
21 Million
23.09.2012
MT
22 Million
25.08.2013
MT
23 Million
11.08.2014
24. 24 Million Tonne Urea Production
MT
24 Million
21.06.2015
MT
1915.400
01.02.15
C.
1.
PARTICULARS
Highest Daily Ammonia Production
AONLA
45
TABLE: I (contd…)
S.NO.
UNIT
QUANTITY
ACHIEVED ON
2.
Highest Daily Urea Production
PARTICULARS
MT
3659.614
30.10.2012
3.
Highest Monthly Ammonia Production
MT
58914.200
Jan,2015
4.
Highest Monthly Urea Production
MT
104860.411
July,2013
5.
Highest Yearly Ammonia Production
MT
651533.700
2015-16
6.
Highest Yearly Urea Production
MT
1132809.503
2015-16
Gcal/MT
7.440
Oct, 2014
D.
Energy Efficiency
1.
Lowest Monthly B.L. Sp. Energy Consumption per MT
Ammonia
2.
Lowest Monthly overall Sp. Energy Consumption Per MT Urea
Gcal/MT
5.404
Nov, 2014
3.
Lowest Yearly B.L. Sp. Energy Consumption Per MT Ammonia
Gcal/MT
7.631
2012-13
4.
Lowest Yearly overall Sp. Energy Consumption Per MT Urea
Gcal/MT
5.570
2015-16
E.
On Stream Days
1.
Highest Yearly Onstream Days Of Ammonia Plant
Days
365.2
2015-16
2.
Highest Yearly Onstream Days Of Urea Plant
Urea-I (11 unit)
Days
358.22
2015-16
Days
Days
358.66
358.44
2015-16
2015-16
F.
Urea-I (21 unit)
Urea-I (11+21 unit)
Despatch Performance
1.
Highest Daily Urea Despatch
MT
8810.500
31.10.2014
2.
Highest Daily Urea Despatch by Rail
MT
8003.250
05.12.2009
3.
Highest Daily Urea Despatch by Road
MT
2914.000
13.08.2012
4.
Highest Monthly Urea Despatch
MT
105908.500
Sep,2013
AONLA
46
TABLE: I (contd…)
S.NO.
PARTICULARS
UNIT
QUANTITY
ACHIEVED ON
5.
Highest Monthly Urea Despatch by Rail
MT
90269.250
Nov, 2011
6.
Highest Monthly Urea Despatch by Road
MT
32303.000
July, 2007
7.
Highest Yearly Urea Despatch
MT
1128310.150
2015-16
8.
Highest Yearly Urea Despatch by Rail
MT
927219.750
2015-16
9.
Highest Yearly Urea Despatch by Road
MT
246361.000
2004-05
G.
Urea Bagging performance
1.
Highest Daily Urea Bagging
MT
8880.00
21.11.15
2.
Highest Monthly Urea Bagging
MT
110220.000
Dec, 2012
3.
Highest Yearly Urea Bagging
MT
1119671.000
2012-13
H
Continuous running Days
1.
Ammomia-I
Days
214
2014-15
2.
Urea-11 Unit
Days
228
2013-14
3.
Urea-21 Unit
Days
216
2013-14
4.
Urea-(11+21) Unit
216
2013-14
5.
GTG-I
Days
Days
642
2014-16
AONLA
47
AMMONIA PLANT – I PERFORMANCE
TABLE: II
YEAR (APRIL - MARCH)
PARTICULARS
S.NO
UNIT
1988-89
1989-90
1990-91
1991-92
1992-93
1993-94
1994-95
0.5
PRODUCTION
MT
296827.190
473252.694
519155.502
488543.240
483241.429
527304.739
472576.646
2.
CAP. UTILISATION
%
94.06
106.23
116.53
109.66
108.47
118.36
106.08
3
ONSTREAM DAYS
DAYS
224.21
349.22
347.95
327.84
334.80
360.88
337.93
4.
ON STREAM EFF.
%
86.57
95.68
95.33
89.57
91.73
98.87
92.58
5.
AVG.PRODUCTION PER DAY
MT
1323.88
1355.17
1492.04
1490.19
1443.37
1461.16
1398.45
6.
B.L.SP.ENERGY CONS.
GCAL/MT
8.4831
8.0324
7.8471
7.9348
7.9361
7.8326
7.9210
7.
MT
1519.068
1527.966
1579.776
1609.837
1547.468
1529.989
1531.830
HIGHEST PRODN.IN A DAY
(22.3.89)
(29.5.89)
(21.9.90)
(08.03.92)
(22.7.92)
(5.7.93)
(03.10.94)
8.
MT
45144.502
44071.641
48101.827
47685.930
44979.318
46555.533
46549.579
HIGHEST PRODN.IN A MONTH
(JAN.,89)
(SEPT.,89)
(DEC.,90)
(DEC.,91)
(DEC.,92)
(JULY,93)
(AUG.,94)
9.
N0. OF INTERRUPTIONS
NOS
16
21
04
12
13
05
06
10.
TILL DATE PRODN.
MT
339351.452
812604.146
1331759.648
1820302.888
2303544.317
2830849.056
3303425.702
AONLA
48
TABLE: II (contd…)
PARTICULARS
S.NO
UNIT
1995-96
1996-97
1997-98
1998-99
1999-00
2000-01
2001-02
1.
PRODUCTION
MT
509043.203
470061.633
498419.190
488996.657
430138.812
503525.179
397480.300
2.
CAP. UTILISATION
%
114.26
105.51
111.88
109.76
96.55
100.38 *
79.24*
3.
ONSTREAM DAYS
DAYS
350.90
361.19
338.96
336.39
307.55
347.45
265.05
4.
ONSTREAM EFF.
%
95.87
98.96
92.87
92.16
84.03
95.19
72.62
5.
MT
1450.68
1301.43
1470.44
1453.66
1398.60
1449.20
1499.64
6.
B.L.SP.ENERGY CONS.
GCAL/MT
7.8204
8.1554
8.2819
8.3307
8.2707
8.0449
7.9675
1631.652
1632.461
1596.0
1576.9
1542.9
1653.700
1579.8
7.
MT
(31.03.96)
(1.4.96)
(30.11.97)
(27.12.98)
(01.05.99)
(13.03.01)
(01.04.01)
48943.146
47897.981
48037.675
47503.361
44810.050
50037.480
46900.500
8.
MT
(AUG.,95)
(MAY,96)
(MAR,98)
(JAN.,99)
(JUL,99)
(MAR, 01)
(MAR 02)
9.
NO.OF INTERRUPTIONS
NOS
05
08
19
15
11
07
08
10.
TILL DATE PRODN.
MT
3812468.905
4282530.538
4780949.728
5269946.365
5700085.197
6203610.376
6601090.676
AONLA
49
TABLE – II (contd…)
PARTICULARS
S.NO
1.
2.
3.
4.
5.
6.
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
MT
512713.100
518849.200
512538.600
478692.100
507976.100
510386.500
568586.100
CAP. UTILISATION
%
102.22 *
103.44*
102.18*
95.43*
101.27*
101.75*
113.4*
ONSTREAM DAYS
DAYS
345.42
353.03
337.02
314.93
320.21
313.10
337.9
ONSTREAM EFF.
%
94.64
96.46
92.33
86.28
87.73
85.55
92.58
MT
1484.32
149.70
1520.796
1520.000
1586.384
1630.107
1682.705
GCAL/MT
7.8293
7.8480
7.9707
7.8182
7.8101
7.7560
7.8484
1524.4
1558.500
1633.000
1600.000
1747.600
1800.500
1826.500
(14.01.03)
(10.07.04)
(28.05.04)
(29.10.05)
(27.02.07)
(13.02.08)
(19.01.09)
47091.800
46795.900
48190.100
47731.800
51408.700
52802.000
53757.600
(OCT., 02)
(JUL, 03)
(DEC, 04)
(JAN,06)
(DEC, 06)
(JUL, 07)
(MAR, 09)
NOS
04
05
07
07
07
10
17
MT
7113803.776
7632652.976
8145191.576
8623883.676
9131859.776
9642246.276
10210832.376
B.L.SP.ENERGY CONS.
MT
MT
8.
10.
2002-03
PRODUCTION
7.
9.
UNIT
NO.OF INTERRUPTIONS
TILL DATE PRODN.
AONLA
50
TABLE – II (contd…)
S.NO
PARTICULARS
UNIT
2009-10
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
1.
PRODUCTION
MT
578221.200
585927.800
606134.200
634351.300
634254.600
609060.900
651533.700
2.
CAP. UTILISATION
%
100.7**
102.04**
105.56**
110.48**
110.46*
106.07
113.5
3.
ONSTREAM DAYS
DAYS
346.87
333.25
350.52
354.20
353.39
330.55
365.20
4.
ONSTREAM EFF.
%
95.03
91.30
95.77
97.04
96.82
90.56
99.78
5.
MT
1666.98
1758.22
1729.26
1790.94
1794.77
1842.57
1784.06
6.
B.L.SP.ENERGY
CONSUMPTION
GCAL/MT
7.8117
7.6494
7.7082
7.6307
7.7093
7.6223
7.6581
1808.500
1812.300
1785.300
1890.200
1879.500
1915.400
1894.600
7.
MT
(31.03.10)
(01.03.11)
(11.03.12)
(10.02.13)
(10.01.14)
(01.02.15)
(17.04.15)
HIGHEST PRODN.IN A
MONTH
53986.300
54784.300
54801.7
57995.600
56862.800
58914.200
57647.100
8.
MT
(MAR, 10)
(AUG,10)
(Jan,12)
(Dec,12)
(Jan,2014)
(Jan,15)
(Jul,15)
9.
NO.OF INTERRUPTIONS
NOS
06
08
09
08
07
10
02
10.
TILL DATE PRODN.
MT
10789053.576
11374981.376
11981115.576
12615466.876
13249721.476
13858782.376
14510316.076
Notes : 1. Figures for the year 1988-89 are from the date of commercial production.
2. Avg. production per day = actual production/ on-stream days
* As per reassessed capacity (501600 MT/Annum)
** As per enhanced capacity (574200 MT/Annum)
AONLA
51
UREA PLANT – I PERFORMANCE
TABLE: III
S.NO
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
YEAR ( APRIL - MARCH )
PARTICULARS
PRODUCTION
UREA – I
UREA – II
TOTAL
CAP. UTILISATION
UREA – I
.
UREA – II
AVERAGE
ONSTREAM DAYS
UREA – I
UREA – II
ONSTREAM EFF
UREA-I
UREA-II
AVG.PRODN. PER DAY
UREA-I
UREA-II
OVER ALL SP. ENERGY
CONSUMPTION
HIGHEST PRODN. IN A
DAY (U-I & U-II)
HIGHEST PRODN. IN A
MONTH(U-I & U-II)
NO.OF INTERRUPTIONS
UREA – I
UREA – II
TILL DATE PROD.
AONLA
UNIT
1988-89
1989-90
1990-91
1991-92
1992-93
1993-94
1994-95
MT
MT
MT
255590.2982
47628.00050
3218.298
389167.545
434848.600
824016.145
410137.214
458268.850
868406.064
410861.663
438743.313
849604.976
399581.543
417243.281
816824.824
425813 .575
480616.163
906429.738
384753.915
415953.372
800707.287
%
%
%
99.40
96.31
97.85
107.21
119.79
113.50
112.99
126.24
119.62
113.19
120.87
117.03
110.80
114.94
112.51
117.30
132.40
124.85
105.99
114.59
110 .29
217.04
214.06
324.77
334.56
326.60
328.62
322.42
322.47
322.50
317.76
343.60
356.14
329.44
326.24
83.80
82.65
88.98
91.66
89.48
90.03
88.09
88.11
88.36
87.06
94.14
97.57
90.26
89.38
1177.62
1156.82
6.4683
1198.29
1299.76
5.9495
1255.78
1394.53
5.7176
1274.31
1360.61
5.7517
1239.01
1313.08
5.8255
1239.27
1349.51
5.7179
1167.90
1274.99
5.8721
2583.227
(1.2.89)
78198.283
(JAN,89)
2699.045
(26.1.90)
76745.325
(JAN,90)
2765.519
(20.9.90)
82232.806
(JAN,91)
2856.894
(07.03.92)
82737.288
(OCT,91)
2697.711
(11.2.93)
77895.130
(DEC,92)
2712.711
(5.7.93)
80504.205
(AUG,93)
2669.230
(05.10.94)
78762.431
(AUG,94)
46
38
37
45
26
32
29
32
29
27
26
16
27
28
556069.157
1380085.302
2248491.366
3098096.342
3914921.166
4821350.904
5622058.191
DAYS
DAYS
%
%
MT
MT
GCAL/MT
MT
MT
NOS
NOS
MT
52
TABLE: III (contd…)
S.NO.
PARTICULARS
1.
PRODUCTION
UREA-I
UREA-II
TOTAL
CAP. UTILISATION
UREA-I
UREA-II
AVERAGE
ONSTREAM DAYS
UREA-I
UREA-II
ONSTREAM EFF.
UREA-I
UREA-II
AVG.PRODN.PER DAY
UREA-I
UREA-II
OVERALL SP. ENERGY
CONS.
HIGHEST PRODUCTION
IN A DAY (U-I & U-II)
2.
3.
4.
5.
6.
7.
8.
9.
10.
HIGHEST PROD. IN A
MONTH (U-I & U-II)
NO.OF INTERRUPTIONS
UREA-I
UREA-II
TILL DATE PROD.
AONLA
UNIT
1997-98
1998-99
1999-00
1995-96
1996-97
MT
MT
MT
431676.156
450267.835
881943.991
368505.489
417666.232
786171.721
411318.365
429868.064
841186.429
428094.647
423703.002
851797.649
%
%
%
118.92
124.04
121.48
101.52
115.06
108.29
113.31
118.42
115.87
DAYS
DAYS
352.29
346.16
293.32
328.07
%
%
96.25
94.58
MT
MT
2000-2001
2001-02
375127.009
359399.536
734526.545
384028.070
430115.243
814143.313
361325.844
344750.070
706075.914
117.93
116.72
117.33
103.34
99.01
101.17
88.83 *
99.49 *
94.16 *
83.58 *
79.75 *
81.67 *
321.75
323.57
329.44
320.72
302.46
287.28
323.98
335.07
271.18
255.25
80.36
89.88
88.15
88.65
90.26
87.87
82.64
78.49
88.76
91.80
74.30
69.93
1225.34
1300.75
1256.33
1273.10
1278.38
1328.52
1299.46
1321.10
1240.25
1251.04
1185.34
1283.66
1332.42
1350.64
GCAL/MT
5.8639
6.0353
6.1007
6.1071
6.0960
5.9863
5.8213
MT
2932.154
(31.3.96)
3020.061
(3/2/97)
3080.205
(29/6/97)
3031.292
(23.05.98)
2800.000
(29.08.99)
3179..930
(06.02.2002)
MT
84849.448
(AUG,95)
82597.511
(MAY,96)
85921.271
(MAR.,98)
82817.949
(APR.,98)
77207.417
(AUG.,99)
2987.469
(01.02.2001)
85238.691
(MARCH,200
1)
18
19
35
30
7290173.903
34
34
8131360.332
31
32
8983157.981
12
22
9717684.526
23
19
13
11
10531827.839
11237903.753
NOS
NOS
MT
6504002.182
84368.196
(MAR,2002)
53
TABLE : III (contd…)
PARTICULARS
S NO.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
PRODUCTION
UREA-I
UREA-II
TOTAL
CAP. UTILISATION
UREA-I
UREA-II
AVERAGE
ONSTREAM DAYS
UREA-I
UREA-II
ONSTREAM EFF.
UREA-I
UREA-II
AVG.PRODN.PER DAY
UREA-I
UREA-II
OVERALL SP. ENERGY
CONSUPTION
HIGHEST PRODUCTION
HIGHEST PROD. IN A
MONTH (U-I & U-II)
NO.OF INTERRUPTIONS
UREA-I
UREA-II
TILL DATE PROD.
AONLA
UNIT
2004-05
2005-06
2006-07
2002-03
2003-04
MT
MT
MT
432580.377
433424.104
866004.481
441563.735
423184.209
864747.944
410783.950
453906.831
864690.781
430076.250
432903.868
862980.118
%
%
%
100.06 *
100.26 *
100.16 *
102.14 *
97.89*
100.02*
95.02 *
105.00 *
100.01 *
DAYS
DAYS
335.46
330.64
349.44
332.14
%
%
91.91
90.59
MT
MT
GCAL/MT
MT
MT
NOS
NOS
MT
2007-08
2008-09
436723.525
448377.489
885101.014
427338.317
448241.646
875579.963
476739.416
510482.579
986921.995
99.49*
100.14*
99.81*
101.02*
103.72*
102.37*
98.85*
103.68*
101.27*
110.28*
118.09*
114.15*
322.10
337.36
311.93
314.67
311.03
324.97
285.32
307.28
335.28
343.66
95.48
90.75
88.25
92.42
85.46
86.21
85.21
89.03
77.96
83.96
91.86
94.15
1289.51
1310.86
1263.63
1274.11
1275.33
1345.47
1378.76
1375.74
1404.12
1379.75
1497.751
1458.740
1421.91
1485.43
5.7170
5.7112
5.7381
5.6176
5.6728
5.7060
5.6970
2984.429
(18.04.2002)
81002.132
(JULY, 2002)
2886.678
(29.02.2004)
80585.736
(AUG, 2003)
2930.796
(19.06.04)
82489.656
(JULY, 2004)
2920.052
(30.03.06)
86783.038
(JAN, 2006)
3126.72
(21.12.2006)
90034.486
(DEC,2006)
3260.247
(07.04.07)
89569.121
(JUL, 2007)
3303.573
(18.04.08)
92239.610
(MAR, 2009)
14
11
12103908.234
13
09
12968656.178
13
17
13833346.959
10
10
14696327.077
09
11
15581428.091
18
09
16457008.054
20
11
17443930.049
54
TABLE : III (contd…)
S.NO.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
PARTICULARS
PRODUCTION
UREA-I
UREA-II
TOTAL
CAP. UTILISATION
UREA-I
UREA-II
AVERAGE
ONSTREAM DAYS
UREA-I
UREA-II
ONSTREAM EFF.
UREA-I
UREA-II
AVG.PRODN.PER DAY
UREA-I
UREA-II
OVERALL SP. ENERGY
CONSUPTION
HIGHEST PRODUCTION
HIGHEST PROD. IN A
MONTH (U-I & U-II)
NO.OF INTERRUPTIONS
UREA-I
UREA-II
TILL DATE PROD.
UNIT
2009-10
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
MT
MT
MT
490559.644
509711.553
1000271.197
518865.317
469639.914
988505.231
520060.535
545764.208
1065824.743
545812.506
546139.752
1091952.258
544805.024
558195.058
1103000.082
502814.518
543666.245
1046480.763
568491.573
564317.930
1132809.503
%
%
%
98.12**
101.95**
100.04**
103.78**
93.94**
98.86**
104.02**
109.16**
106.59**
109.17**
109.24**
109.21**
108.97**
111.65**
110.31**
100.57
108.74
104.66
113.71
112.87
113.29
DAYS
DAYS
337.23
343.30
326.95
313.50
346.28
346.25
346.65
348.34
343.73
340.83
318.89
331.87
358.22
358.66
%
%
92.39
94.06
89.58
85.89
94.61
94.60
94.97
95.44
94.17
93.38
87.37
90.92
97.87
97.99
MT
MT
1454.67
1484.74
1586.99
1498.05
1501.85
1576.20
1574.53
1567.82
1584.98
1637.75
1576.76
1638.19
1586.99
1573.41
GCAL/MT
5.6897
5.6763
5.6896
5.6150
5.6640
5.5850
5.5703
3381.968
(26.03.10)
95025.168
(DEC, 2009)
3380.971
(07.03.11)
102209.909
(Jan, 2011)
3378.845
(30.01.12)
99699.973
(Jan,2012)
3659.614
(30.10.12)
99317.410
(Mar, 2013)
3499.198
(23.12.13)
104860.411
(Jul,2013)
3546.985
(04.11.14)
101983.723
(Dec,14)
3573.071
09.09.15
100571.707
(Jul,15)
16
07
18444201.246
16
16
19432706.477
05
08
20498531.220
12
15
21590483.478
4
7
22693483.560
8
8
23739964.323
7
6
24872773.826
MT
MT
NOS
NOS
MT
NOTES: 1. Figures for the year 1988-89 are from the date of commercial production.
2. Avg. production per day = Actual production/On-stream days.
** As per enhanced capacity (999900 MT/Annum)
AONLA
55
BAGGING AND DESPATCH – I PERFORMANCE
TABLE: IV
YEAR ( APRIL – MARCH )
S. NO.
PARTICULARS
1.
UREA DESPATCH
BY ROAD
BY RAIL
TOTAL
HIGHEST UREA
DESPATCH IN A DAY
(ROAD + RAIL)
HIGHEST UREA
DESPATCH IN A MONTH
BY ROAD
2.
3.
4.
5.
1988-89
1989-90
1990-91
1991-92
1992-93
1993-94
1994-95
1995-96
MT
MT
MT
30749.940
494671.0
525420.9
49582.5
766666.4
816248.9
71489.9
794961.9
866451.8
97913.2
762924.5
860837.7
84405.5
729400.7
813806.2
119609.0
784247.3
903856.3
118640.0
690003.4
808643.4
128320.0
737035.95
865355.95
MT
6449.3
(10/01/89)
6602.5
(13/01/90)
5909.75
(31/12/90)
5033.5
(15/2/92)
4496.0
(31/3/93)
5210.0
(26/9/93)
5288.750
(13/7/94)
6964.250
(30/7/95)
9085.0
(JAN.,89)
79257.1
(JAN.,89)
88342.1
(JAN.,89)
12106.0
(JAN.,90)
88081.1
(JAN.,90)
100187.1
(JAN.,90)
22071.0
(AUG.,90)
96912.6
(DEC.,90)
100572.6
(DEC.,90)
20025.0
(FEB.,92)
77173.5
(OCT.,91)
88383.1
(JUNE,91)
15739.5
(JAN.,93)
75679.250
(MAY,92)
78173.250
(MAY,92)
22075.0
(JULY,93)
90107.850
(OCT.,93)
95050.850
(OCT.,93)
21169.0
(JULY,94)
71637.750
(MAY,94)
85520.250
(JULY,94)
30925.0
(AUG.,95)
76972.250
(JULY,95)
103410.250
(JULY,95)
MT
BY RAIL
MT
BY ROAD & RAIL BOTH
MT
TILL DATE UREA
DESPATCH
BY ROAD
BY RAIL
TOTAL
SP. BAGS (50 KG)
CONS. PER MT UREA
MT
MT
MT
42254.9
507707.0
549961.9
91837.4
1274373.4
1366210.8
163327.3
2069335.3
2232662.3
261240.5
2832259.8
3093500.3
345646.0
3561660.5
3907306.5
465255.0
4345907.8
4811162.8
583895.0
5035911.2
5619806.2
712215.0
5772947.2
6485162.2
NO
20.13
20.107
20.1127
20.0991
20.1103
20.1235
20.1054
20.0869
AONLA
UNIT
56
TABLE: IV (contd…)
S.NO.
1.
2.
3.
4.
5.
PARTICULARS
UNIT
1996-97
1997-98
1998-99
1999-00
2000-01
2001-02
UREA DESPATCH
BY ROAD
BY RAIL
TOTAL
HIGHEST UREA
DESPATCH IN A DAY
(ROAD + RAIL)
HIGHEST UREA
DESPATCH IN A MONTH
MT
MT
MT
153416.500
642891.400
796307.900
70473.650
766343.800
836817.450
53922.000
810259.350
864181.350
111691.000
621804.200
733495.200
164434.050
648829.625
813263.675
228589.000
491243.050
719832.050 *
MT
5160.00 (02/7/96)
4878.750
(10/4/97)
4875.750
(18/3/99)
4886.750
(04/03/2000)
4852.250
(19.03.2001)
5438.500
(31.03.2002)
BY ROAD
MT
BY RAIL
MT
BY ROAD & RAIL BOTH
MT
34180.000
(AUG.,96)
81293.275
(JUNE,96)
95396.275
(JUNE,96)
11740.0
(AUG.,97)
80712.500
(AUG.,97)
92452.500
(AUG.,97)
16640.0
(JAN.,99)
78713.500
(APR., 98)
81400.450
(JAN.,99)
24527.0
(JAN.,2000)
71482.150
(AUG.,99)
86589.150
(AUG.,99)
25959.0
(MAR,2001)
68089.750
(MAY,2000)
83215.300
(MAR,2001)
32103.0
(AUG.,2001)
60997.0
(MAY,2001)
83326.250
(MAR.,2002)
TILL DATE UREA
DESPATCH
BY ROAD
BY RAIL
TOTAL
MT
MT
MT
865631.5
6415838.275
7281469.775
936105.150
7182182.075
8118287.225
990027.150
7992441.425
8982468.575
1101718.150
8614245.625
9715963.775
1266152.200
9263075.250
10529227.450
1494741.200
9754318.300
11249059.500 *
NO
20.1024
20.1032
20.1602
20.0795
20.0705
20.0394
SP. BAGS (50KG) CONS.
PER MT UREA
* Includes 12554.598 MT reprocessed Urea received from marketing.
AONLA
57
S.NO.
1.
2.
3.
4.
5.
PARTICULARS
2002-03
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
UREA DESPATCH
BY ROAD
BY RAIL
TOTAL
HIGHEST UREA
DESPATCH IN A DAY
(ROAD + RAIL)
HIGHEST UREA
DESPATCH IN A MONTH
MT
MT
MT
221275.050
645693.000
866968.050
190175.050
674421.050
864596.100
246361.000
618239.200
864600.200
222390.000
640596.750
862986.750
213365.000
671737.350
885102.350
672694.100
203315.000
876009.100
217700.000
768933.000
986633.000
MT
4967.000
(20.02.2003)
4825.950
(25.06.2003)
6271.250
(31.05.04)
4988.250
(23.07.05)
4994.750
(26.06.06)
7480.000
(19.04.07)
8022.000
(14.03.09)
BY ROAD
MT
BY RAIL
MT
BY ROAD & RAIL BOTH
MT
29025
(JAN.,2003)
66719.250
(MAY, 2002)
86817.450
(DEC.,2002)
25985
(JULY, 2003)
67926.050
(MAY, 2003)
82856.100
(JUNE 2003)
30801.000
(Aug, 2004)
67188.300
(May, 2004)
89924
(MAY, 2004)
32253.000
(Jan, 2006)
68350.500
(Nov, 2005)
87389.000
(DEC, 2005)
26957.000
(Dec,2006)
71660.750
(Oct, 2006)
90398.250
(Dec, 2006)
32303.000
(July, 2007)
78529.100
(Sept, 2007)
89914.25
(July, 2007)
27154.000
(SEP,, 2008)
80033.300
(MAY, 2008)
93844.250
(AUG, 2008)
TILL DATE UREA
DESPATCH
BY ROAD
BY RAIL
TOTAL
MT
MT
MT
1716016.250
10400011.300
12116027.550
1906191.300
11074432.350
12980623.650
2152552.300
11692671.550
13845223.850
2374942.300
12333268.300
14708210.600
2588307.300
13005005.650
15593312.950
3261001.400
13208320.650
16469322.050
3478701.400
13977253.65
17455955.05
NO
20.0200
20.0100
20.0100
20.0100
20.008
20.007
20.006
SP. BAGS (50KG)
CONSUMPTION PER MT
UREA
AONLA
UNIT
58
S.NO.
1.
2.
3.
4.
5.
PARTICULARS
UNIT
2009-10
2010-11
2011-12
2012-13
2013-2014
2014-15
2015-16
UREA DESPATCH
BY ROAD
BY RAIL
TOTAL
HIGHEST UREA
DESPATCH IN A DAY
(ROAD + RAIL)
HIGHEST UREA
DESPATCH IN A MONTH
MT
MT
MT
225320.000
775196.750
1000516.750
205726.000
782927.750
988653.750
202262.500
862611.500
1064874.000
196464.000
895387.750
1091851.750
227668.000
875232.000
1102900.000
218679.000
827346.500
201090.400
927219.750
1046025.500
1128310.150
MT
8138.250
(05.12.09)
8795.750
(03.01.11)
6297.000
(18.01.12)
6273.250
(22.11.12)
6591.000
(10.05.13)
8810.500
(31.10.14)
6318.950
(30.07.15)
BY ROAD
MT
BY RAIL
MT
BY ROAD & RAIL BOTH
MT
27468.000
(JUL, 2009)
80086.250
(DEC, 2009)
95689.250
(DEC, 2009)
30303.000
(JAN, 2011)
82532.250
(OCT,2010)
103106.000
(JAN,2011)
28626.000
(Jan, 2012)
90269.250
(Nov, 2011)
103246.250
(Nov, 2011)
26718.000
(Aug, 2012)
85485.250
(Dec, 2012)
101595.250
(Dec, 2012)
30800.000
(Jan,2014)
84106.250
(Nov,2013)
105908.500
(Sep,2013)
30102.000
(Jun,14)
87168.750
(Oct,14)
101397.750
(Jun,14)
25386.15
(Dec,15)
89632.25
(May,15)
103152.25
(May,15)
TILL DATE UREA
DESPATCH
BY ROAD
BY RAIL
TOTAL
MT
MT
MT
3704021.400
14752450.400
18456471.800
3909747.400
15535378.150
19445125.550
4112009.900
16397989.650
20509999.550
4308473.900
17293377.400
21601851.300
4536141.900
18168609.400
22704751.300
4754820.900
18995955.900
23750776.800
4955911.300
19923175.650
24879086.950
NO
20.005
20.004
20.004
20.004
20.003
20.003
20.002
SP. BAGS (50KG) CONS.
PER MT UREA
NOTES: Figures for the year 1988-89 are from the date of commercial production.
AONLA
59
MONTHLY B.L. SPECIFIC ENERGY CONSUMPTION PER MT OF AMMONIA-I
TABLE: V
B.L.SPECIFIC ENERGY CONSUMPTION PER MT OF AMM. DURING THE YEAR (GCAL/MT)
MONTH
1988-89
1989-90
1990-91
1991-92
1992-93
1993-94
1994-95
APRIL
……..
8.8882
8.663
8.378
8.7724
7.6286
8.5035
MAY
…….
7.6055
7.7673
7.8364
7.6865
7.7564
7.8346
JUNE
…….
7.7637
7.6549
7.8681
7.9343
7.7612
7.8501
JULY
10.1058
8.2732
7.805
7.718
7.9659
7.7648
7.8030
AUG.
8.9392
8.0853
7.7403
7.7396
7.9239
7.8375
7.7579
SEPT.
8.5582
7.7498
7.7391
8.7357
8.3127
7.9245
8.0200
OCT.
7.6967
7.7212
7.9315
7.7665
7.7203
7.867
7.8814
NOV.
15.8519
8.6945
7.7688
7.9902
8.2279
7.9131
7.8099
DEC.
7.7017
7.9639
7.8294
7.6626
7.7318
8.1509
7.8131
JAN.
7.7231
7.8628
7.7611
8.4038
8.058
7.8075
7.8291
FEB.
7.8823
8.0596
7.8295
7.8071
7.8926
7.8089
7.9300
MAR.
8.0419
8.1097
8.1041
7.8629
7.5922
7.8153
8.3998
YEARLY
WEIGHTED
AVG.
8.4831
8.0324
7.8471
7.9348
7.9361
7.8326
7.9210
AONLA
60
TABLE: V (contd…)
MONTH
1995-96
1996-97
1997-98
1998-99
1999-00
2000-01
2001-02
APRIL
8.9724
7.8434
9.2529
7.8776
9.6857
8.1799
11.0951
MAY
7.7710
7.7823
9.0384
7.9233
8.1377
8.0077
7.9427
JUNE
7.6927
7.8592
8.1923
8.3101
8.2547
7.8515
7.8701
JULY
7.7587
8.2791
8.1239
8.2144
8.0691
7.9286
7.8210
AUG.
7.7302
7.9273
8.1226
8.4578
7.9996
8.0266
7.9927
SEPT.
7.6554
8.0490
8.2737
8.5539
8.0420
7.9078
7.7798
OCT.
7.7791
8.0598
8.7540
8.5579
8.7920
7.8907
7.7699
NOV.
7.7458
7.9979
8.2062
8.5478
8.1331
7.9157
-
DEC.
7.7621
8.7518
8.0565
9.2720
8.0914
8.2754
14.8048
JAN.
7.7566
9.2630
8.1794
7.9317
8.3335
8.7948
7.8446
FEB.
7.8432
8.5589
8.0373
8.1149
8.1331
8.0143
7.7808
MAR.
7.9428
7.9759
7.9109
8.4891
9.3350
7.9720
8.0694
YEARLY
WEIGHTED
AVG.
7.8204
8.1554
8.2819
8.3307
8.2707
8.0449
7.9675
AONLA
61
TABLE: V (contd...)
MONTH
2002-03
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
APRIL
7.9193
7.7726
8.4498
7.9445
7.7635
7.6072
8.2132
MAY
7.8446
8.0030
7.5785
7.9325
8.1994
0.0000
7.8835
JUNE
7.8013
7.8354
8.4660
12.5701
7.9138
8.0677
7.5978
JULY
7.7067
7.8984
7.8100
7.9771
7.7222
7.6202
7.6318
AUG.
7.9075
7.8539
7.9283
7.6712
8.1665
7.7716
7.8031
SEPT.
7.8324
7.8059
8.2028
7.6412
7.9339
7.6787
7.8588
OCT.
7.7050
7.7346
7.8158
8.1348
7.6585
7.7854
7.9220
NOV.
7.6611
7.8894
7.8176
7.7577
7.7999
7.6561
7.8338
DEC.
7.6860
7.7929
7.8012
7.6651
7.6868
7.8978
7.9179
JAN.
7.7451
7.8600
7.9977
7.6944
7.9145
8.1401
7.9724
FEB.
8.0145
7.7762
8.0827
7.6383
7.6071
7.5549
7.7917
MAR.
8.6329
7.9771
8.0330
7.6675
7.7325
7.5813
7.8555
YEARLY
WEIGHTED
AVG.
7.8293
7.8480
AONLA
7.9707
7.8182
7.8101
7.7560
7.8484
62
TABLE: V (contd...)
MONTH
2009-10
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
APRIL
7.9364
8.0249
9.0890
7.7539
7.7679
7.8997
7.5620
MAY
8.8511
7.7026
7.5871
8.5492
7.6708
11.5311
7.5977
JUNE
8.0419
7.6062
7.6056
7.7028
7.8187
7.5742
7.5339
JULY
7.8645
7.6623
7.9193
7.5579
7.7703
7.5686
7.5961
AUG.
7.7741
7.6114
7.6114
7.5886
8.3653
7.6458
7.7746
SEPT.
7.7658
7.6037
7.6856
7.5964
7.6104
7.5271
7.6629
OCT.
7.7877
7.6051
7.6461
7.5901
7.6257
7.4301
7.7108
NOV.
7.6920
7.6538
7.6633
7.5419
7.6239
7.4752
7.6265
DEC.
7.7060
7.5863
7.6147
7.4984
7.6215
7.5413
7.6168
JAN.
7.6038
7.6667
7.6310
7.5203
7.5958
7.5263
7.6422
FEB.
7.7261
7.6075
7.6210
7.5419
7.6010
7.5277
7.8013
MAR.
7.5287
7.5313
7.6462
7.5786
7.6377
7.7904
7.8185
7.6307
7.7093
7.6633
7.6581
YEARLY
WEIGHTED
AVG.
7.8117
7.6494
7.7082
NOTE: Figures for the year 1988-89 are from the date of commercial production.
AONLA
63
MONTHLY OVERALL SPECIFIC ENERGY CONSUMPTION PER MT OF UREA-I
TABLE: VI
OVERALL SP.ENERGY CONS. PER MT OF UREA DURING THE YEAR (GCAL/MT)
MONTH
1988-89
1989-90
1990-91
1991-92
1992-93
1993-94
1994-95
APRIL
……..
6.5618
6.4044
6.2009
6.5289
5.5693
6.4557
MAY
…….
5.7162
5.6671
5.649
5.6243
5.6518
5.7231
JUNE
…….
5.843
5.5765
5.6795
5.7925
5.6411
5.7257
JULY
7.7143
6.1417
5.705
5.5878
5.8318
5.6528
5.7405
AUG
7.2443
6.0513
5.6347
5.5745
5.7625
5.6777
5.7062
SEPT.
6.9749
5.6887
5.6139
6.4835
6.1307
5.7711
6.1645
OCT.
6.029
5.8916
5.8306
5.5702
5.6617
5.7113
5.7396
NOV.
11.0708
6.5875
5.5971
5.7808
6.1831
5.7968
5.7926
DEC.
5.8801
5.9274
5.6866
5.5502
5.6695
6.0202
5.7705
JAN.
5.7666
5.8018
5.623
6.1277
5.9008
5.7331
5.7626
FEB.
5.9349
5.9399
5.8193
5.6085
5.7548
5.7235
6.0552
MAR.
6.0623
6.05
5.9355
5.7964
5.5732
5.7167
6.4835
YEARLY
WEIGHTED
AVG.
6.4683
5.9495
5.7176
5.7517
5.8255
5.7179
5.8721
AONLA
64
TABLE: VI (contd…)
MONTH
1995-96
1996-97
1997-98
1998-99
1999-00
2000-01
2001-02
APRIL
6.8461
5.8668
6.7854
5.7793
7.2172
6.0070
8.6684
MAY
5.8451
5.6924
6.6736
5.8393
5.9345
5.8938
5.8683
JUNE
6.0411
5.8326
6.1047
5.9676
6.0489
5.8855
5.7607
JULY
5.8433
6.2974
6.1011
6.0338
5.9702
5.9866
5.7293
AUG
5.7062
5.8088
5.9969
6.3522
5.9239
6.0270
5.8138
SEPT.
5.6999
5.9810
6.0699
6.3803
6.0585
6.0182
5.7159
OCT.
5.7537
6.1157
6.4760
6.3585
6.4369
5.8694
5.7964
NOV.
5.7684
6.0357
6.0017
6.1701
6.0125
5.8519
-
DEC.
5.8143
6.3364
5.9341
6.5507
5.9225
6.1406
6.8462
JAN.
5.8660
6.9013
6.0054
5.7795
6.1466
6.5434
5.6786
FEB.
5.8390
6.4788
5.8866
6.0307
5.9793
5.8816
5.6040
MAR.
5.8449
6.2323
5.7282
6.2396
6.9962
5.8363
5.7198
YEARLY
WEIGHTED
AVG.
5.8639
6.0353
6.1007
6.1071
6.0960
5.9863
5.8213
AONLA
65
MONTH
2002-03
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
APRIL
5.7094
5.6572
6.1273
5.7370
5.6027
5.6576
5.9736
MAY
5.7206
5.7961
5.4831
5.8047
5.8879
0.0000
5.7508
JUNE
5.6807
5.6983
6.0626
9.2647
5.7401
5.9086
5.5940
JULY
5.6551
5.7520
5.6060
5.7211
5.5665
5.6056
5.5890
AUG
5.7845
5.7136
5.6719
5.4970
5.8433
5.6797
5.6921
SEPT.
5.7109
5.6893
5.8739
5.4861
5.9527
5.6708
5.6904
OCT.
5.6413
5.6560
5.6323
5.8046
5.5690
5.7160
5.6971
NOV.
5.5967
5.7662
5.6048
5.5575
5.6228
5.5930
5.6142
DEC.
5.6197
5.6729
5.6091
5.4769
5.5785
5.7456
5.7231
JAN.
5.6620
5.7000
5.7462
5.4854
5.7641
6.0298
5.7585
FEB.
5.8550
5.6326
5.8412
5.4659
5.5560
5.5440
5.5933
MAR.
6.6662
5.8382
5.8615
5.5120
5.6206
5.5526
5.7542
YEARLY
WEIGHTED
AVG.
5.7170
5.7112
AONLA
5.7381
5.6176
5.6728
5.7060
5.6971
66
MONTH
2009-10
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
APRIL
5.7798
5.9015
6.6821
5.6994
5.6831
5.8292
5.5046
MAY
6.6380
5.6176
5.6174
5.4095
5.6762
8.6835
5.5318
JUNE
5.8642
5.5716
5.6123
5.6667
6.7782
5.4187
5.5209
JULY
5.6882
5.6483
5.9035
5.5882
5.6856
5.5204
5.5427
AUG
5.6360
5.5771
5.6227
5.5713
6.0063
5.6225
5.7322
SEPT.
5.6804
5.6997
5.6767
5.6111
5.5643
5.5240
5.5842
OCT.
5.6865
5.6195
5.6323
5.5605
5.6005
5.4147
5.6060
NOV.
5.6264
5.7515
5.6606
5.5605
5.6075
5.4045
5.5216
DEC.
5.5683
5.6707
5.6074
5.5164
5.7159
5.4304
5.5141
JAN.
5.5172
5.7125
5.6012
5.5524
5.6904
5.4440
5.5403
FEB.
5.6141
5.6676
5.6170
5.5218
5.536
5.4807
5.6380
MAR.
5.5049
5.7965
5.6453
5.4593
5.535
5.6710
5.6415
5.6637
5.5850
5.5703
YEARLY
WEIGHTED
AVG.
5.6897
5.6763
5.6896
5.6150
2. Thermal energy value of purchased power has been calculated using the conversion factor of 1 KWh= 2860 Kcal.
AONLA
67
TABLE: VII
PRODUCTION (MT) DURING THE YEAR
MONTH
1988-89
1989-90
1990-91
1991-92
1992-93
1993-94
1994-95
APRIL
……..
33308.282
27578.096
29172.385
25766.677
44922.340
24210.706
MAY
…….
43398.702
46853.658
43630.343
44962.677
46040.396
44585.156
JUNE
…….
43249.916
45460.687
42601.621
41896.704
45129.484
44511.659
JULY
13922.307
40735.165
47322.000
43936.059
44748.016
46555.533
44502.086
AUG.
32357.619
39643.252
47419.721
46422.314
44032.968
46068.244
46549.579
SEPT.
27203.184
44071.641
45952.113
27307.923
31194.598
43379.842
28582.235
OCT.
40831.350
41255.414
41122.863
47457.579
44081.229
45859.812
45159.281
NOV.
13880.473
26405.624
46267.312
43192.279
33314.065
42678.200
43711.190
DEC.
44050.693
41190.996
48101.827
47685.930
44979.318
39319.928
44148.882
JAN.
45144.502
43180.125
47893.932
37424.374
41579.516
45289.909
44481.231
FEB.
41837.944
38913.799
41114.129
45638.429
40342.626
40205.341
34167.371
MAR.
37599.118
37899.778
34069.164
34074.004
46343.035
41855.710
27967.270
296827.190
473252.694
519155.502
488543.240
483241.429
527304.739
472576.646
339351.452
812604.146
331759.648
1820302.888
2303544.317
2830849.056
3303425.702
YEARLY TOTAL
PRODUCTION
TILL DATE
PRODUCTION
AONLA
68
TABLE: VII (contd…)
MONTH
1995-96
1996-97
1997-98
1998-99
1999-00
2000-01
2001-02
APRIL
22368.271
45255.532
20961.418
45672.276
14759.600
43184.100
8272.700
MAY
45481.536
47897.981
40459.544
45827.931
43978.100
45648.400
45516.100
JUNE
43732.792
44288.164
42201.807
42279.866
42393.100
42694.800
45186.600
JULY
44817.121
38870.239
46219.845
45160.020
44810.050
43269.100
46469.500
AUG.
48943.146
44423.151
47159.832
30841.745
44726.300
42165.300
46156.700
SEPT.
45113.688
40798.012
42274.675
31899.473
25114.400
42307.400
45536.700
OCT.
43639.281
40759.460
31808.065
40273.684
36960.500
42758.800
26641.500
NOV.
42272.804
42062.149
43212.241
40843.700
42844.900
43277.800
0.000
DEC.
42464.042
32637.378
47568.775
36330.600
43568.910
37324.600
1405.000
JAN.
42296.685
23583.046
45628.525
47503.361
39809.752
27792.500
44394.100
FEB.
40945.705
32457.770
42886.788
39196.405
40039.000
43064.899
41000.900
MAR.
46968.132
37028.751
48037.675
43167.596
11134.200
50037.480
46900.500
509043.203
470061.633
498419.190
488996.657
430138.812
503525.179
397480.300
3812468.905
4282530.538
4780949.728
5269946.385
5700085.197
6203610.376
6601090.676
YEARLY TOTAL
PRODUCTION
TILL DATE
PRODUCTION
AONLA
69
MONTH
2002-03
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
APRIL
44558.700
43841.400
20221.300
45708.200
44114.900
42529.000
34082.500
MAY
45879.600
43788.800
47874.000
27896.300
38624.700
0.000
43524.500
JUNE
45410.200
45473.700
33560.300
5071.400
43420.200
44008.400
47978.200
JULY
47037.700
46795.900
48098.400
42303.900
47874.500
52802.000
49325.100
AUG.
44544.900
46037.200
47567.200
47682.000
10810.900
51997.800
48466.000
SEPT.
44919.700
44540.600
39667.600
46754.800
36323.500
48643.400
46939.000
OCT.
47091.800
46192.000
46810.900
36410.000
49006.200
46353.300
46407.600
NOV.
45237.600
40863.000
46722.100
46880.100
48798.100
48719.500
49702.100
DEC.
46382.400
44743.900
48190.100
47700.500
51408.700
47563.900
52553.200
JAN.
46116.700
44901.500
47363.900
47731.800
40073.200
36858.700
46042.200
FEB.
37692.000
42363.400
42967.000
42915.600
48036.200
49069.800
49808.100
MAR.
17841.800
29307.800
43495.800
41637.500
49485.000
41840.700
53757.600
512713.100
518849.200
512538.600
478692.100
507976.100
510386.500
568586.100
7113803.776
7632652.976
8145191.576
8623883.676
9131859.776
9642246.276
10210832.376
YEARLY TOTAL
PRODUCTION
TILL DATE
PRODUCTION
AONLA
70
MONTH
2009-10
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
APRIL
51688.300
32469.000
25107.100
51608.700
52545.800
41029.400
55797.300
MAY
22854.800
53793.700
54454.500
29667.600
55460.700
12314.500
57315.400
JUNE
48804.500
52548.900
52654.000
54400.200
52970.400
54495.700
55722.300
JULY
50608.100
54469.200
48848.700
56714.900
55001.200
56285.900
57647.100
AUG.
51111.200
54784.300
54225.900
56972.700
34765.000
55276.200
49489.400
SEPT.
48862.600
51523.000
51315.400
51623.500
54343.000
55099.900
53915.600
OCT.
50579.200
53268.800
53473.300
55801.300
53157.700
57915.500
54012.200
NOV.
49649.000
51649.500
51961.400
55624.900
55603.500
56573.000
54844.200
DEC.
50718.400
54120.000
54791.400
57995.600
56531.300
58720.800
56878.100
JAN.
52358.900
53549.800
54801.700
55161.500
56862.800
58914.200
55806.700
FEB.
46999.900
50183.600
50480.100
51981.800
51398.500
52080.500
47626.100
MAR.
YEARLY TOTAL
53986.300
23838.000
54020.700
56798.600
55614.700
50355.300
52479.300
578221.200
585927.800
606134.200
634351.300
634254.600
609060.900
651533.700
10789053.576
11374981.376
11981115.576
12615466.876
13249721.476
13858782.376
PRODUCTION
TILL DATE
PRODUCTION
AONLA
14510316.076
71
TABLE: VIII
MONTH
1988-89
1989-90
1990-91
1991-92
1992-93
1993-94
1994-95
APRIL
……..
60907.377
48119.840
51157.501
41553.421
73060.120
39759.559
MAY
…….
74589.134
78821.469
76844.472
72281.010
77986.196
77040.672
JUNE
……
74416.431
76064.634
75205.685
70315.864
77555.265
76103.272
JULY
24479.821
72734.079
75817.414
77534.085
73813.901
79151.457
76941.775
AUG.
48101.845
71438.976
81873.269
80880.007
77422.910
80504.205
78762.431
SEPT.
47375.808
76710.493
80380.997
46642.987
54142.375
76422.499
48088.818
OCT.
69109.529
65156.516
69628.445
82737.288
76600.625
80002.137
78167.033
NOV.
34544.343
43305.581
81581.079
74107.282
55379.465
75125.539
70359.415
DEC.
69717.612
70994.640
78153.039
82460.847
77895.130
66973.866
75307.967
JAN.
78198.283
76745.325
82232.806
64259.827
71907.022
78656.041
76284.666
FEB.
69057.832
68830.064
56753.965
79296.524
70563.871
70107.615
57863.588
MAR.
62633.225
68187.529
58979.107
58478.471
74949.230
70884.798
46028.091
503218.298
824016.145
868406.064
849604.976
816824.824
906429.738
800707.287
556069.157
1380085.302
2248491.366
3098096.342
3914921.166
4821350.904
5622058.191
YEARLY TOTAL
PRODUCTION
TILL DATE
PRODUCTION
AONLA
72
TABLE: VIII (contd…)
MONTH
1995-96
1996-97
1997-98
1998-99
1999-00
2000-01
2001-02
APRIL
40162.197
57499.462
32409.875
82817.949
22634.011
63468.905
9982.096
MAY
77058.604
82597.511
59203.967
71703.886
76650.474
72792.388
68785.620
JUNE
73767.213
77598.979
74439.026
81331.122
75473.243
70575.257
78718.436
JULY
78083.786
63717.236
74597.357
80100.723
76878.816
68955.019
80399.560
AUG.
84849.448
78615.824
79174.070
48937.189
77207.417
61110.397
82032.898
SEPT.
78265.069
71566.254
68551.861
56999.284
42809.395
64753.165
79632.620
OCT.
75457.839
71997.561
62748.324
66676.027
63567.650
66531.450
45998.209
NOV.
73342.364
66607.484
73455.384
75412.209
72203.625
71730.029
0.000
DEC.
73975.530
52253.343
79306.692
75290.588
74978.435
60845.483
23134.536
JAN.
73360.399
48539.252
76515.086
80663.138
67716.609
55747.209
77716.869
FEB.
71679.129
62724.142
74863.516
62605.788
63354.865
72395.320
75306.874
MAR.
81942.413
52454.673
85921.271
69259.746
21052.005
85238.691
84368.196
881943.991
786171.721
841186.429
851797.649
734526.545
814143.313
706075.914
6504002.182
7290173.903
8131360.332
8983157.981
9717684.526
10531827.839
11237903.753
YEARLY TOTAL
PRODUCTION
TILL DATE
PRODUCTION
AONLA
73
MONTH
2002-03
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
APRIL
77277.015
72303.546
35132.290
73455.102
74316.717
78491.222
58231.187
MAY
76084.231
78346.406
81586.500
47553.518
71977.720
0.000
84820.551
JUNE
79752.596
77768.800
58628.620
9736.215
74288.017
81241.015
84779.989
JULY
81002.132
78443.880
82489.660
77571.722
84266.320
89569.121
89981.481
AUG.
76464.049
80585.736
80146.180
80225.845
41014.884
89040.296
81101.415
SEPT.
79164.615
76001.559
74143.910
81417.212
39445.009
87200.993
82781.696
OCT.
80107.087
74035.595
80816.330
75167.014
86062.666
82783.393
83289.104
NOV.
77584.940
57344.734
78260.440
80760.223
85481.761
78165.778
84435.632
DEC.
78531.372
73667.438
80706.010
86739.826
90034.486
82665.294
87069.530
JAN.
80107.637
72846.519
80147.540
86783.038
77167.246
53900.192
75412.718
FEB.
66203.649
74264.706
70017.120
78397.674
76245.972
80144.860
82779.082
MAR.
13725.158
49139.025
62616.180
85172.729
84800.216
72377.799
92239.610
866004.481
864747.944
864690.781
862980.118
885101.014
875579.963
986921.995
12103908.234
12968656.178
13833346.959
14696327.077
15581428.091
16457008.054
17443930.049
YEARLY TOTAL
PRODUCTION
TILL DATE
PRODUCTION
AONLA
74
MONTH
2009-10
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
APRIL
81942.247
62762.960
41906.847
88832.570
97451.726
55623.262
95489.877
MAY
35273.183
87715.070
94660.586
55194.901
84406.701
23578.897
99207.002
JUNE
82788.448
88541.862
91259.919
91685.559
68723.255
100175.589
97219.153
JULY
89683.815
82791.655
84015.855
96260.194
104860.411
98638.338
100571.707
AUG
90878.215
93576.441
94465.427
98702.279
74722.839
94103.318
85815.487
SEPT.
87364.839
53229.419
90926.179
92024.091
102893.574
94126.443
94133.806
OCT.
91009.747
93628.292
94176.633
92937.826
92720.959
100762.634
94594.160
NOV.
83412.939
87121.165
94595.006
92202.420
96013.093
96985.809
95171.926
DEC.
95025.168
94696.581
99159.234
97726.603
99080.594
101983.723
99280.396
JAN
92546.104
102209.909
99699.973
95264.050
97962.051
101417.034
97701.175
FEB
80720.266
92546.941
87564.313
91804.355
88918.979
84949.160
85583.482
MAR
89626.226
49684.936
93394.771
99317.410
95245.900
94136.556
88041.332
YEARLY TOTAL
PRODUCTION
1000271.197
988505.231
1065824.743
1091952.258
1103000.082
1046480.763
1132809.503
TILL DATE
PRODUCTION
18444201.246
19432706.477
20498531.220
21590483.478
22693483.560
23739964.323
24872773.826
AONLA
75
AMMONIA PLANT – I SHUT DOWN DETAILS
TABLE: IX
SNO.
1.
PARTICULARS
PREVENTIVE
MAINTENANCE
INCLUDING TURNEQUIPMENT
BREAKDOWN
POWER
INTERRUPTION/
ELECTRICAL PROBLEM
2.
3.
HOURS LOST DURING THE YEAR
1988-89
1989-90
1990-91
1991-92
1992-93
1993-94
1994-95
137.75
129.50
395.75
439.50
205.50
61.25
393.25
599.83
122.83
NIL
236.83
459.33
NIL
155.83
NIL
NIL
1.83
NIL
NIL
NIL
NIL
4.
SHORTAGE OF RAW
MATERIAL
NIL
NIL
NIL
212.50
NIL
11.08
90.00
5.
STEAM LIMITATION
79.75
NIL
NIL
NIL
NIL
NIL
9.08
6.
INSTRUMENT
PROBLEM
17.59
37.46
11.70
17.08
56.00
2.00
1.45
7.
PIPE LINE LEAK
NIL
74.33
NIL
NIL
NIL
6.67
NIL
8.
PROCESS UPSET
NIL
14.50
NIL
NIL
4.00
NIL
NIL
9.
FLANGE LEAK
NIL
NIL
NIL
9.92
NIL
18.00
NIL
10.
TOTAL HOURS LOST
834.92
378.62
409.28
915.83
724.83
99.00
649.61
AONLA
76
TABLE: IX (contd…)
S.NO.
PARTICULARS
1995-96
1996-97
1997-1998
1998-99
1999-00
2000-01
2001-02
PREVENTIVE
MAINTENANCE
INCLUDING TURNEQUIPMENT
BREAKDOWN
275.83
NIL
370.5
NIL
1322.25 *
NIL
563.00
66.00
82.5
235.25
426.67
15.58
421.24
1799.08
3.
POWER INTERRUPTION/
ELECTRICAL PROBLEM
18.56
NIL
NIL
13.0
NIL
NIL
NIL
4.
SHORTAGE OF RAW
MATERIAL
NIL
NIL
10.17
190.5
52.50
NIL
NIL
5.
STEAM LIMITATION
NIL
NIL
NIL
16.5
NIL
NIL
NIL
6.
INSTRUMENT PROBLEM
2.00
9
9
22.5
12.50
NIL
13.50
7.
PIPE LINE LEAK
NIL
NIL
NIL
17.42
NIL
NIL
23.52
8.
PROCESS UPSET
NIL
NIL
NIL
NIL
NIL
NIL
NIL
9.
FLANGE LEAK
NIL
NIL
NIL
NIL
NIL
NIL
NIL
10.
TOTAL HOURS LOST
362.39
91.5
624.92
686.59
1402.83
421.24
2398.83
1.
2.
* Out of 1322.25 hrs shutdown, 415.50 hrs are due to ONGC shutdown and 906.75 hrs are due to non-availability of ECA.
AONLA
77
S.NO.
PARTICULARS
2002-03
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
1.
PREVENTIVE MAINTENANCE
INCLUDING TURN-AROUND
405.75
259.83
392.00
935.33
NIL
1050.58
221.25
2.
EQUIPMENT BREAKDOWN
60.00
43.00
1.75
240.75
228.92
88.33
271.22
3.
POWER INTERRUPTION/
ELECTRICAL PROBLEM
NIL
NIL
NIL
NIL
NIL
59.0
24.50
4.
SHORTAGE OF RAW
MATERIAL
NIL
NIL
7.25
NIL
843.83
71.75
123.45
5.
STEAM LIMITATION
NIL
NIL
NIL
NIL
NIL
NIL
NIL
6.
INSTRUMENT PROBLEM
4.17
8.50
73.76
10.25
2.33
NIL
7.00
7.
PIPE LINE LEAK
NIL
NIL
196.75
15.25
NIL
8.
PROCESS UPSET
NIL
NIL
NIL
NIL
NIL
9.
FLANGE LEAK
NIL
NIL
NIL
NIL
NIL
10.
TOTAL HOURS LOST
469.92
311.33
671.51
1201.58
1075.08
AONLA
NIL
NIL
NIL
1269.66
NIL
2.50
NIL
649.92
78
S.NO.
PARTICULARS
2009-10
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
394.25
708.50
282.42
304.00
NIL
671.75
NIL
1.
2.
EQUIPMENT BREAKDOWN
3.25
23.42
44.50
1.50
238.30
125.08
NIL
3.
POWER INTERRUPTION/
ELECTRICAL PROBLEM
26.42
26.37
NIL
NIL
NIL
2.50
NIL
4.
SHORTAGE OF RAW
MATERIAL
NIL
NIL
NIL
12.33
16.00
11.50
17.75
5.
STEAM LIMITATION
NIL
NIL
7.00
NIL
NIL
NIL
NIL
6.
INSTRUMENT PROBLEM
11.25
3.72
3.92
11.52
9.67
15.87
1.50
7.
PIPE LINE LEAK
33.75
25.75
NIL
NIL
NIL
8.
PROCESS UPSET
NIL
NIL
8.58
NIL
NIL
9.
FLANGE LEAK
NIL
NIL
6.00
NIL
NIL
10.
TOTAL HOURS LOST
371.59
355.10
278.55
826.70
19.25
NIL
NIL
NIL
435.17
NIL
NIL
NIL
762.01
AONLA
79
UREA PLANT – I SHUT DOWN DETAILS
TABLE: X
S.NO. PARTICULARS
1.
2.
1990-91
1991-92
1992-93
1988-89
1989-90
1993-94
1994-95
UREA-I
138.50
96.00
458.58
427.75
210.50
230.92
373.00
UREA-II
137.50
80.50
385.92
460.25
210.50
61.75
503.00
UREA-I
184.08
297.57
133.50
101.25
164.91
27.75
304.20
UREA-II
198.11
21.84
278.25
76.24
308.83
6.58
193.16
EQUIPMENT BREAKDOWN
3.
POWER INTERRUPTION
4.
5.
UREA-I
3.34
7.84
NIL
8.92
4.17
6.17
52.91
UREA-II
SHORTAGE OF RAW
MATERIAL
UREA-I
4.25
24.17
NIL
5.84
3.92
4.50
68.79
537.51
442.34
92.67
484.25
574.82
167.92
99.50
UREA-II
644.56
550.82
52.75
464.58
598.07
95.75
135.42
UREA-I
48.00
4.58
1.95
NIL
4.58
20.58
15.08
UREA-II
48.83
17.50
4.53
NIL
2.17
4.91
8.25
UREA-I
22.58
31.50
15.59
NIL
2.08
13.25
2.00
UREA-II
18.16
6.41
6.75
NIL
6.08
36.75
7.42
UREA-I
21.42
70.16
33.67
7.75
53.25
6.50
4.00
UREA-II
0.92
18.83
91.83
5.50
NIL
NIL
12.59
UREA-I
22.00
1.25
NIL
0.50
4.50
2.00
1.92
UREA-II
5.00
10.50
1.08
17.41
3.17
NIL
NIL
STEAM LIMITATION
6.
INSTRUMENT PROBLEM
7.
PIPE LINE LEAK
8.
PROCESS UPSET
AONLA
80
TABLE: X (contd…)
S.NO.
9
PARTICULARS
1988-89
1989-90
1990-91
1991-92
1992-93
1993-94
1994-95
UREA-I
8.50
14.00
165.25
7.00
NIL
37.58
NIL
UREA-II
21.25
NIL
1.33
NIL
NIL
NIL
NIL
UREA-I
1.42
0.33
20.37
8.42
1.25
0.91
0.75
UREA-II
NIL
NIL
22.37
15.00
1.00
2.33
1.58
UREA-I
19.67
NIL
NIL
NIL
NIL
NIL
NIL
UREA-II
NIL
NIL
28.25
NIL
NIL
NIL
NIL
UREA-I
1007.02
965.57
921.58
1045.84
1020.06
513.58
853.36
UREA-II
1078.58
730.57
873.06
1044.82
1133.74
212.57
930.21
FLANGE LEAKAGE
10.
11.
12.
ELECTRICAL PROBLEM
HIGH UREA STOCK
TOTAL HOURS LOST
AONLA
81
TABLE: X (contd…)
S.NO.
PARTICULARS
1995-96
1996-97
1997-98
1998-99
1999-00
2000-01
2001-02
266.33
266.33
NIL
NIL
372.25
349.00
81
NIL
1381.00*
1638.09 **
NIL
NIL
579.08
564.33
NIL
NIL
1.17
109.08
62.91
3.5
230
318.58
2.00
168.83
542.34
284.25
154.99
10.08
34.15
38.49
21.5
13.08
19.05
12.84
25.69
25.04
NIL
NIL
NIL
NIL
4.91
NIL
143.67
1365.68
497.67
460.58
569.50
471.33
579.42
104.66
53.00
423.41
422.17
1510.42
2051.50
19.50
6.26
302
231.54
112.16
47.25
37.58
11.13
33.74
2.83
NIL
NIL
NIL
1.50
2.33
4.49
NIL
NIL
5.01
4.84
3.5
12.42
NIL
14.42
7.69
6.92
2.17
1.17
1.00
14.83
24.75
18.5
NIL
NIL
2.83
31.42
NIL
NIL
3.00
NIL
NIL
NIL
2.75
NIL
5.17
0.58
NIL
NIL
1.50
NIL
NIL
NIL
NIL
NIL
NIL
NIL
1.
UREA-I
UREA-II
EQUIPMENT BREAKDOWN
UREA-I
UREA-II
POWER INTERRUPTION
UREA-I
UREA-II
SHORTAGE OF RAW
MATERIAL
UREA-I
UREA-II
STEAM LIMITATION
UREA-I
UREA-II
INSTRUMENT PROBLEM
UREA-I
UREA-II
PIPE LINE LEAK
UREA-I
UREA-II
PROCESS UPSET
UREA-I
UREA-II
2.
3.
4.
5.
6.
7.
8.
AONLA
5.33
82
TABLE: X (contd…)
S.NO.
PARTICULARS
9
1995-96
1996-97
1997-98
1998-99
1999-00
2000-01
2001-02
UREA-I
NIL
NIL
NIL
NIL
3.50
NIL
NIL
UREA-II
NIL
15.92
7.0
84.75
12.00
NIL
NIL
UREA-I
3.00
NIL
NIL
NIL
NIL
8.16
NIL
UREA-II
2.00
NIL
NIL
NIL
NIL
4.91
NIL
UREA-I
NIL
NIL
NIL
NIL
NIL
NIL
NIL
UREA-II
NIL
NIL
NIL
NIL
NIL
NIL
NIL
UREA-I
329.06
1720.27
1037.96
853.43
1524.90
984.60
2251.57
UREA-II
476.07
886.37
993.93
1062.76
1889.17
718.25
2633.91
FLANGE LEAKAGE
10.
11.
12.
ELECTRICAL PROBLEM
HIGH UREA STOCK
TOTAL HOURS LOST
AONLA
83
TABLE: X (contd…)
S.NO.
PARTICULARS
2002-03
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
502.50
739.50
322.25
258.25
416.67
392.75
951.50
942.00
NIL
63.25
1062.25
1072.83
138.75
225.50
166.34
25.00
20.24
529.75
NIL
27.49
19.75
242.25
23.00
NIL
171.34
NIL
2.25
76.50
4.75
3.75
NIL
NIL
7.67
4.33
4.25
6.00
1.00
1.17
115.33
66.75
51.08
33.75
26.67
51.5
37.92
17.00
287.66
235.34
178.92
0.50
1270.08
888.17
486.16
255.50
387.09
168.25
4.17
1.75
9.83
3.58
8.58
NIL
18.00
16.00
NIL
6.58
16.83
NIL
62.25
8.25
NIL
NIL
1.00
2.25
1.80
2.91
2.00
1.25
NIL
NIL
NIL
NIL
0.92
NIL
2.17
NIL
4.00
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
1.
UREA-I
UREA-II
EQUIPMENT BREAKDOWN
UREA-I
UREA-II
POWER INTERRUPTION
UREA-I
UREA-II
SHORTAGE OF RAW
MATERIAL
UREA-I
UREA-II
STEAM LIMITATION
UREA-I
UREA-II
INSTRUMENT PROBLEM
UREA-I
UREA-II
PIPE LINE LEAK
UREA-I
UREA-II
PROCESS UPSET
UREA-I
UREA-II
2.
3.
4.
5.
6.
7.
8.
AONLA
84
TABLE: X (contd…)
S.NO.
PARTICULARS
9
2002-03
2003-2004
2004-05
2005-06
2006-07
2007-08
2008-09
UREA-I
NIL
NIL
307.17
99.33
NIL
84.50
71.00
UREA-II
NIL
NIL
NIL
NIL
NIL
NIL
NIL
UREA-I
2.25
2.25
NIL
NIL
1.17
NIL
NIL
UREA-II
HIGH UREA STOCK
3.25
1.83
NIL
NIL
1.50
14.25
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
FLANGE LEAKAGE
10.
11.
ELECTRICAL PROBLEM
UREA-I
12.
UREA-II
NIL
NIL
TOTAL HOURS LOST
NIL
NIL
UREA-I
708.85
397.49
1029.55
1273.75
1295.25
1936.41
713.34
UREA-II
824.75
812.66
663.32
1208.00
960.67
1409.33
512.25
AONLA
85
TABLE: X (contd…)
S.NO.
PARTICULARS
2009-10
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
403.20
467.70
488.42
810.75
370.75
377.75
320.25
280.00
NIL
NIL
519.00
687.92
13.08
16.58
NIL
NIL
NIL
25.17
2.00
25.75
64.08
NIL
NIL
NIL
414.67
NIL
72.63
70.25
4.08
15.67
39.37
31.70
8.92
8.17
10.25
8.75
33.72
17.00
3.75
3.75
61.75
76.75
89.33
31.83
364.08
292.67
NIL
53.92
45.83
52.76
476.75
563.08
164.50
96.34
27.75
NIL
166.09
4.58
NIL
2.67
91.58
8.33
NIL
58.25
NIL
NIL
3.33
5.00
NIL
NIL
NIL
1.00
NIL
73.08
NIL
NIL
NIL
NIL
NIL
NIL
1.42
NIL
NIL
NIL
NIL
NIL
21.25
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
11.5
12.5
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
1.
UREA-I
UREA-II
2.
EQUIPMENT BREAKDOWN
UREA-I
UREA-II
POWER INTERRUPTION
UREA-I
UREA-II
SHORTAGE OF RAW
MATERIAL
UREA-I
UREA-II
STEAM LIMITATION
UREA-I
UREA-II
INSTRUMENT PROBLEM
UREA-I
UREA-II
PIPE LINE LEAK
UREA-I
UREA-II
PROCESS UPSET
UREA-I
UREA-II
3.
4.
5.
6.
7.
8.
AONLA
86
TABLE: X (contd…)
S.NO.
PARTICULARS
9
2009-10
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
UREA-I
3.75
NIL
NIL
NIL
NIL
NIL
NIL
UREA-II
NIL
NIL
NIL
NIL
NIL
NIL
NIL
UREA-I
NIL
NIL
NIL
NIL
NIL
NIL
NIL
UREA-II
HIGH UREA STOCK
NIL
NIL
NIL
NIL
NIL
NIL
NIL
UREA-I
NIL
NIL
NIL
NIL
NIL
NIL
NIL
UREA-II
NIL
NIL
NIL
NIL
NIL
NIL
NIL
UREA-I
666.45
913.12
473.25
440.41
510.47
1106.67
186.71
UREA-II
520.78
1236.04
473.92
399.76
580.08
795.01
176.08
FLANGE LEAKAGE
10.
11.
12.
ELECTRICAL PROBLEM
TOTAL HOURS LOST
* Out of 1381 hrs shutdown, 426.25 hrs are due to ONGC shutdown and 954.75 hrs are due to non availability of ECA.
**Out of 1638.09 hrs shutdown, 603.25 hrs are due to ONGC shutdown and 1034.84 hrs are due to non availability of ECA.
AONLA
87
TABLE: XI
S.NO.
PARTICULARS
UNIT
YEAR (APRIL – MARCH)
1988-89
1989-90
1990-91
1991-92
1992-93
1993-94
1994-95
1995-96
1.
HYDROCHLORIC ACID
MT
2136.799
2231.988
2463.040
2012.953
2275.629
1971.456
1887.320
1923.856
2.
CAUSTIC SODA
MT
693.730
792.697
789.618
665.349
792.765
578.293
583.885
651.713
3.
SULPHURIC ACID
MT
828.566
1017.614
909.664
897.246
766.263
809.863
680.426
765.704
4.
CHLORINE
MT
15.395
50.785
61.200
75.580
62.100
67.700
56.670
49.500
5.
POTASSIUM CARBONATE
MT
25.000
44.500
32.000
39.400
34.000
30.000
12.000
51.300
6.
VANADIUM PENTOXIDE
MT
1.812
2.308
1.655
1.524
1.510
1.101
1.010
1.120
7.
DIETHANOL AMINE
MT
11.970
15.750
17.430
17.640
19.000
16.380
14.310
21.630
8.
UCON COMPOUND
KG
220.000
267.600
NIL
210.0 LTR
200 .0 LTR
219.0 LTR
0.000
219.000
9.
POTASSIUM NITRITE
MT
1.350
2.500
1.900
0.800
2.700
1.000
0.000
0.525
10.
TRISODIUM PHOSPHATE
MT
0.850
0.940
1.000
0.660
0.640
0.500
1.200
0.868
11.
HYDRAZINE
MT
0.400
0.660
0.245
0.420
0.805
0.580
1.090
0.800
12.
CYCLOHEXAL-AMINE
KG
1210.00
1260.00
1330.00
710.00
700.00
860.000
1020.00
400.000
AONLA
88
TABLE: XI (contd…)
S.NO.
PARTICULARS
UNIT
1996-97
1997-98
1998-99
1999-00
2000-01
2001-02
2002-03
1.
HYDROCHLORIC ACID
MT
2080.561
2832.067
3081.128
2238.563
1874.434
1414.296
1536.045
2.
CAUSTIC SODA
MT
916.125
963.326
877.798
704.510
624.664
548.639
451.219
3.
SULPHURIC ACID
MT
657.833
679.942
657.743
477.566
582.845
463.931
598.828
4.
CHLORINE
MT
48.600
47.700
54.340
79.520
85.780
76.500
95.4 00
5.
POTASSIUM CARBONATE
MT
17.000
117.640
42.500
53.050
8.000
25.375
6.000
6.
VANADIUM PENTOXIDE
MT
0.370
0.950
0.875
1.000
0.000
0.300
0.200
7.
DIETHANOL AMINE
MT
13.695
9.190
11.128
10.584
6.300
9.450
15.120
8.
UCON COMPOUND
KG
220.000
218.0
219.000 LTR
449.000 LTR
0.000
216.000 LTR
0.000
9.
POTASSIUM NITRITE
MT
0.550
0.500
0.000
0.700
0.000
0.300
0.000
10.
TRISODIUM PHOSPHATE
MT
1.892
1.150
1.550
2.250
0.750
2.050
2.600
11.
HYDRAZINE
MT
0.800
8.000
1.200
1.200
0.600
0.800
0.600
12.
CYCLOHEXAL-AMINE
KG
1000.000
1000.000
0.000
356.840
714.840
1442.160
0.000
AONLA
89
SR.
NO.
PARTICULARS
1.
HYDROCHLORIC ACID
2.
UNIT
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
MT
1316.121
1563.231
1400.196
1466.813
1760.270
2183.808
CAUSTIC SODA
MT
387.187
408.467
396.283
440.434
542.956
652.566
3.
SULPHURIC ACID
MT
714.225
681.840
620.874
672.831
549.750
710.876
4.
CHLORINE
MT
91.740
73.520
79.373
94.304
89.779
93.600
5.
POTASSIUM CARBONATE
MT
27.350
26.500
86.500
75.500
59.750
77.00
6.
VANADIUM PENTOXIDE
MT
0.249
0.100
1.325
0.400
0.606
1.300
7.
DIETHANOL AMINE
MT
14.380
20.305
12.560
14.320
15.905
18.422
8.
UCON COMPOUND
KG
216.900
216.810
216.810 LIR
434.070
216.800
650.420
9.
POTASSIUM NITRITE
MT
0.000
0.000
0.000
0.000
0.000
0.000
10.
TRISODIUM PHOSPHATE
MT
1.750
2.200
2.000
3.100
1.875
1.900
11.
HYDRAZINE
MT
1.000
1.000
0.600
1.200
1.000
0.200
12.
GLYCINE*
KG
6250.000
4500.000
3600.000
6330.000
4450.000
4900.500
13.
SILICA GEL INDICATIVE*
KG
38.000
70.000
30.000
94.000
10.000
0.000
14.
KS1-SOLVENT
MT
-
-
-
-
64.800
37.440
AONLA
90
SR.
PARTICULARS
NO.
UNIT
2009-10
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
1.
HYDROCHLORIC ACID
MT
1890.231
2110.55
1947.388
2151.247
2417.651
1331.422
1193.475
2.
CAUSTIC SODA
MT
614.350
697.60
599.725
343.774
420.016
81.638
208.229
3.
SULPHURIC ACID
MT
796.998
635.79
678.557
675.119
627.689
804.220
926.245
4.
CHLORINE
MT
125.100
150.32
148.365
138.641
150.511
129.039
130.746
5.
POTASSIUM CARBONATE
MT
46.200
35.500
26.000
50.425
33.960
45.000
70.000
6.
VANADIUM PENTOXIDE
MT
0.740
0.240
1.400
1.200
0.900
1.300
2.700
7.
DIETHANOL AMINE
MT
13.955
14.91
18.630
28.665
25.280
20.242
28.585
8.
UCON COMPOUND
KG
216.800
0.00
433.611
433.600
433.640
864.000
433.775
9.
POTASSIUM NITRITE
MT
0.000
0.000
0.000
0.000
0.000
0.000
0.000
10.
TRISODIUM PHOSPHATE
MT
2.175
1.650
1.675
1.200
2.000
1.500
1.200
11.
HYDRAZINE
MT
0.600
0.600
0.600
0.800
0.400
0.600
0.260
12.
GLYCINE*
KG
3250.000
2250.000
0.000
0.000
0.000
0.000
0.000
13.
SILICA GEL INDICATIVE*
KG
0.000
0.000
0.000
0.000
0.000
0.000
0.000
14.
KS1-SOLVENT
MT
81.880
154.800
187.200
64.787
47.747
99.000
51.982
15-
HELAMIN-906H
KG
-
-
-
-
150.000
930.000
720.000
NOTE: 1. Figures for the year 1988-89 are from the date of commercial production.
2. Cooling Tower & ETP chemicals not included.
3. *Consumption of chemicals has been included in the list w. e. f. the year 2003-04.
AONLA
91
AMMONIA PLANT (AONLA-I) OVERALL PERFORMANCE
Ammonia Production
(Lakh MT)
7.0
6.0
5.0
Ammonia Production
4.0
%
3.0
102
96
90
84
78
72
66
Onstream Efficiency
(Gcal/MT)
8.4
8.2
Sp. Energy per MT of ammonia (Gcal/MT)
8.0
7.8
7.6
7.4
YEAR (APRIL- MARCH)
AONLA
92
%
(Lakh MT)
UREA PLANT (AONLA-I) OVERALL PERFORMANCE
12
11
10
9
8
7
6
Urea Production
100
95
90
85
80
75
70
65
60
Onstream Efficiency (Urea-11)
(Gcal/MT)
6.2
Sp. Energy per MT of urea (Gcal/MT)
6.0
5.8
5.6
5.4
YEAR (APRIL- MARCH)
AONLA
93
INAUGURATIONS AND FOUNDATION STONES
S.No.
Plant/Building
1.
Central School, IFFCO-Aonla
2.
IFFCO-Guest House
3.
DM Water Plant & Offsites facilities
4.
Steam & Power Generation Plant
5.
Ammonia-I
6.
Urea-I
7.
IFFCO-Aonla I Plant
dedicated to the Nation
Union Office Building
8.
9.
10.
11.
12.
Community Centre
(Bharat Ghar)
Bal-Vatika (Central Park)
IFFCO-Aonla Expansion Plant
dedication to the Nation
Temple Park
AONLA
Inauguration/Foundation Stone laying by
Shri M. Srinivas Reddy,
Chairman - IFFCO
Chairman - IFFCO
Shri R. Prabhu,
Union Minister of State for Fertiliser & Chemicals
Chairman - IFFCO
Shri Ghanshyam Singh,
Chairman of IFFCO
Shri Ghanshyam Singh,
Chairman - IFFCO
Shri Rajiv Gandhi,
Prime Minister of India
Shri U.S.Awasthi,
Managing Director-IFFCO
Dr. U.S. Awasthi,
Dr. U.S. Awasthi,
Shri I.K.Gujral,
Dr. U.S. Awasthi,
Date
15 July, 1986
20 March, 1987
21 March, 1987
28 August, 1987
19 May, 1988
19 May, 1988
17 May, 1989
20 December, 1993
19 July, 1995
19 July, 1995
29 May, 1997
11 October, 1999
94
INAUGURATIONS AND FOUNDATION STONES (contd…)
S.No.
Plant/Building
10.
Bal-Vatika (Central Park)
11.
12.
IFFCO-Aonla Expansion Plant
dedication to the Nation
Temple Park
13.
Rose Garden
14.
Vermicomposting System (Laying of
Foundation Stone)
Van Aushadhi Udyan
(Inauguration)
Statue of Shri Paul Pothen
(Unveiling)
Renovated Badminton Hall of Anand
Bhawan Club (Dedication)
Latest version of DCS of Ammonia-I,
Ammonia-II, Urea-I, Urea-II and Power
Plants (Dedication)
Smart Card Based Boom Barriers at
Factory Main Gate (Inauguration)
Renovated Community Centre (Barat
Ghar)
15.
16.
17.
18.
19.
20.
AONLA
Date
Dr. U.S. Awasthi,
Shri I.K.Gujral,
Dr. U.S. Awasthi,
Smt. Rekha Awasthi
19 July, 1995
Dr. U.S. Awasthi,
Shri Surendra Kumar Jakhar
Chairman of IFFCO
Dr. U.S. Awasthi,
Dr. U.S. Awasthi,
Dr. U.S. Awasthi,
3 March, 2004
Dr. U.S. Awasthi,
Smt. Rekha Awasthi
25 August, 2010
29 May, 1997
11 October, 1999
2 March, 2004
20 June, 2005
26 June, 2005
25 January, 2010
25 January, 2010
05 September, 2011
95
S.No.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
Plant/Building
Renovated Multipurpose Hall in
Kendriya Vidyalaya
Coaching Centre
Dr. U.S. Awasthi,
Dr. U.S. Awasthi,
IFFCO Gallery
Dr. U.S. Awasthi,
Shelter House in PH Plant
Shri. A.K.Maheshwari,
Executive Director-IFFCO Aonla Unit
VIP Room in Guest House
Dr. U.S. Awasthi,
New open office of Transportation
Dr. U.S. Awasthi,
Department (Dedication)
Musical Fountain Park
Dr. U.S. Awasthi,
Renovated technical building (Front
Dr. U.S. Awasthi,
portion & Gallery)
Renovated IEMCOS cooperative Store Dr. U.S. Awasthi,
Bio- Fertiliser Plant
Dr. U.S. Awasthi,
Project on Sustainable Development
Dr. U.S. Awasthi,
of Agriculture(PSDA)
Energy Saving Project
Dr. U.S. Awasthi,
Neem Coated Urea system
Dr. U.S. Awasthi,
AONLA
Date
05 September, 2011
05 September, 2011
05 September, 2011
01 January, 2012
09 April 2012
09 April 2012
01 February, 2013
29 September,2014
29 September,2014
22 January, 2016
22 January, 2016
23 January, 2016
23 January, 2016
96
S.No.
Plant/Building
34.
Plant Main Gate
35.
36.
Sahakarita Udyaan
Marketing Gallery
AONLA
Dr. U.S. Awasthi,
Smt. Rekha Awasthi
Dr. U.S. Awasthi,
Date
23 January, 2016
23 January, 2016
23 January, 2016
97
PROJECT MILESTONES (AONLA-II)
1.
Date of approval – LOI
30.09.1993
2.
PIB approval obtained
17.06.1993
3.
Completion of discussions with consultant
08.09.1993 (Ammonia)
20.10.1993 (Urea)
28.06.1993 (Offsites)
4.
Submission of consultancy agreement to GOI
30.09.1993
5.
Government approval of consultancy agreement
03.12.1993
6.
Signing of consultancy agreement
30.12.1993
7.
Consultancy agreement taken on record by GOI
03.12.1993
8.
Receipt of first down payment by consultant
30.12.1993
9.
Zero date
30.09.1993
10.
Construction started at site
16.03.1994
11.
Water Treatment Plant commissioned
18.01.1996(Ist)
Oct., 1996(2nd.)
12.
Mechanical completion
30.11.1996
13.
Availability of Natural Gas as feed stock
03.12.1996
14.
Commencement of Ammonia production
13.12.1996
15.
Commencement of Urea production
26.11.1996 (Unit-31)
16.
Start of commercial production
18.12.1996 (Unit-41)
25.12.1996
17.
Plant dedicated to nation by Prime Minister
29.05.1997
AONLA
98
PROJECT STATISTICS (AONLA-II)
S.NO.
PARTICULARS
1.
Piling
26395 Numbers
2.
Cement
32200 MT
3.
Steel
18500 MT
4.
Piping
112 inch Kilometers
AONLA
99
LIST OF MAIN CONSULTANTS & CONTRACTORS (AONLA-II )
1.
Indian Consultants
i)
P D I L , Baroda
Ammonia & Urea Plants
ii)
D C P L, Calcutta
Offsites, Product Handling
2.
Foreign Consultants
i)
Snamprogetti, Italy
Urea Plant
ii)
Haldor Topsoe , Denmark
Ammonia Plant
3.
Main Supply & Erection Contractors
i)
Indocan , Pune
D. M. Plant
ii)
Paramount Pollution Control , Baroda
Effluent Treatment Plant
iii)
I C B, Mumbai
Product Handling System
AONLA
100
MAIN PLANTS & AUXILIARY FACILITIES (AONLA-II)
S.NO.
FACILITIES
CAPACITY
CONSULTANT/CONTRACTOR/DESIGNER/ SUPPLIER
1
Ammonia Plant
1740 MTPD
M/S Haldor Topsoe, Denmark/PDIL
2
Urea Plant
2 x 1515 MTPD
M/S Snamprogetti, Italy/PDIL
3
PH Plant
M/S DCPL/M/S ICB India
a)
Urea Silo
30000 MT
M/S DCPL/Simplex, India
b)
Bagging Facilities
8 Bagging Stations (each having 2
Bagging Machines By M/S Power Build, India & Double
Weighing & Filling and 1 Stitching
Stitching Machines By M/S Gabbar Engg,India
Machine)
4.
Offsite Facilities
a)
DM Water Plant
2 x 140 M3/hr
M/S Indocan, Pune
b)
Condensate Polishing Unit
4 x 120 M3/hr
M/S Indocan, Pune
c)
Cooling Towers
i)
Ammonia Plant C.T.
21,000 M3/hr
M/S Paharpur Cooling Tower
ii)
Urea Plant C.T.
18,400 M3/hr
M/S Paharpur Cooling Tower
d)
Compressed Air System
6000 NM3/hr
M/S K.G. Khosla/Ingersoll Rand
e)
Borewell Pumps
4 x 300 M3/hr
M/S Kalama, India
5.
Environment Control
a)
Process Condensate
88 M3/hr
M/S Haldor Topsoe, PDIL, G.R.Engg. India
20 M3/hr (Ammonia/ Urea)
M/S O.C.S., Italy
Stripper
b)
Disc-oil Separator
AONLA
101
MAIN PLANTS & AUXILIARY FACILITIES (AONLA-II) (contd…)
S.NO.
c)
FACILITIES
Urea Hydrolyser
CAPACITY
150 M3/hr
CONSULTANT/CONTRACTOR/DESIGNER/ SUPPLIER
M/S PDIL, India
M/S Lloyds Steel, Mumbai
d)
Neutralisation Pits in
50 M3/hr
M/S Ion Exchange, India
Ammonia Plant
e)
Centralised Effluent
M/S DCPL/Paramount
Treatment Plant
Pollution Control, Baroda
f)
Steam Stripping Unit
45 M3/hr
6.
Fire Fighting Facilities
a)
No. of Hydrants
151 nos Hydrants
b)
Fire Monitors
10 no
c)
Fire Water Pumps
02 nos of motor driven +01 no of
M/S DCPL, M/S Technofab
Diesel engine driven pumps of 410
M3/hr capacity each
d)
Automatic Fire
596 nos
Detectors
e)
Manual Call Points
4 nos.
7.
AMF Set
1.75 MW
AONLA
M/S BHEL
102
MAJOR EQUIPMENT SUPPLIER (AMMONIA-II)
EQUIPMENT NAME
EQUIPMENT CODE
NAME OF SUPPLIER
Reactors
HDS Reactor
R-3201
M/S BHPV, India
ZnO Absorber
R-3202A/B
M/S BHPV, India
Adiabatic Prereformer
R-3206
M/S Larsen & Toubro,India
Primary Reformer
H-3201
Secondary Reformer
R-3203
HT Shift Converter
R-3204
M/S BHPV, India
LTS Guard Reactor
R-3208
M/S ISGEC, India
LT Shift Converter
R-3205
M/S BHPV, India
Methanator
R-3311
Syn Converter (S-200)
R-3501
S-50 Convertor Shell
S-50 Convertor Internals
R-3502
M/S Larsen & Toubro,India (Converter Shell)
M/S BHPV, India (Converter Basket)
M/S Casale, Switzerland
Absorber / Stripper
CO2 Absorber
F-3303
HP GV Regenerator
F-3301
LP GV Regenrator
F-3302
F-3321
M/S G.R. Engg., India
Syn Gas Compressor
K-3431
M/S Dresser Rand, USA
Syn Gas Compressor Turbine
TK-3431
M/S Mitsubishi Heavy Ind. Ltd. Japan
Process Air Compressor
K-3421
M/S Babcock Borsig, Germany
AONLA
103
MAJOR EQUIPMENT SUPPLIER (AMMONIA-II) (contd…)
EQUIPMENT NAME
EQUIPMENT CODE
NAME OF SUPPLIER
Gas Turbine for Process Air Compressor
Refrigeration Compressor
Refrigeration Compressor Turbine
ID Fan
ID Fan Turbine
FD Fan
FD Fan Turbine
GT-3461
K-3451
TK-3451
K-3201
TK-3201
K-3202
TK-3202
M/S Thomassen International, Netherland
M/S Kobe Steel Ltd., Japan
M/S Bharat Heavy Electrical Ltd., India
M/S Decardenas, Italy
M/S Elliott, Usa
M/S Decardenas, Italy
M/S Elliott, Usa
Pumps & Turbine
GV Semilean Solution Pumps
GV Semilean Solution Turbine
Hydraulic Turbine
GV Lean Solution Pumps
GV Lean Solution Turbine
P-3301A/B/C
TP3301 A/B
TX-3301A/B
P-3302A/B
TP-3302
M/S Worthington S.P.A. Milan (Italy)
Boilers / Heat Exchangers
RG Boiler
WHB after HTS Converter
Syn Loop Boiler (New)
First Waste Heat Boiler & Steam Drum
Heat Recovery Unit (HRU)
Hp Steam Superheater
E-3206
E-3207
E-3501
E-3516 & B-3516
H-3461
E-3208
M/S Babcock-Borsig, Germany
M/S Larsen & Toubro Ltd., Bombay
M/S Larsen & Toubro Ltd., Bombay
M/S BWE, Denmark
AONLA
104
MAJOR EQUIPMENT SUPPLIER (UREA-II)
EQUIPMENT NAME
Reactors
Urea Reactor
EQUIPMENT CODE
R-1
NAME OF SUPPLIER
R-2
M/S BHPV, India (31 R-1)
M/S Larsen & Toubro Ltd., India (41 R-1)
M/S Llyod Steel Industries
E-1
E-2/MV-2/ME-2
E-53/MV-53
E-3/ MV-3/ME-3
E-5
E-52
E-14/MV-6
E-15/MV-7/ME-7
M/S FBM,Italy
M/S BHPV, India
M/S GMM Pfaudler Ltd., Baroda
M/S Huyndai, Korea
M/S Larsen & Toubro, India
M/s. Precision Equipments Chennai Pvt. Ltd.
M/S BHPV, India / Gansons, India
M/S BHPV, India / Gansons, India
P-1 A/B
P-1 C
M/S BPCL Naini, Allahabad (31 P-1B/41 P-1A/B)
M/S Uraca, GERMANY (31 P-1A)
M/S PERONI,ITALY
HP Carbamate Solution Pumps
Urea Melt Pumps
CO2 Compressor
CO2 Compressor Turbine
P-2 A/B
P-8 A/B
K-1
TK-1
M/S Ebara Corporation, Japan
M/S Arai Pump Mfg. Co., Japan
M/S BHEL, India
M/S BHEL, India
Distillation/ Washing/ Absorption Towers
MP Absorber
Distillation Tower
MP Inert Gas Washing Tower/MP Ammonia Absorber
LP Inert Gas Washing Tower/LP Ammonia Absorber
C-1
C-2
C-3/E-11
C-4/E-12
M/S Lloyds Steel Industries Ltd., Bombay
Hydrolyser
Heat Exchangers
HP Stripper
MP Decomposer/ MP Separator/MP Holder
MP Predecomposer/ Predecomposer Separator
LP Decomposer/LP Separator/LP Holder
HP Carbamate Condenser
Vacuum Preconcentrator / Separator
Ist Vacuum Concentrator / Ist Vacuum Separator
IIst Vacuum Concentrator / IIst Vacuum Separator / Holder
Pumps/Compressors
Ammonia Reactor Feed Pumps
AONLA
105
CATALYST DETAILS (AMMONIA-II )
REACTOR
Desulphurisation
i) Naphtha HDS Reactor
CATALYST TYPE
SUPPLIER
TK-550
M/S Haldor Topsoe A/S
9.35
TK-550
9.04
ii) First ZNO Absorber
G 92C
HTZ-5
G-1
M/S Sud Chemie India Ltd
8.00
6.00
16.00
iii)Second ZNO Absorber
Sulphur trap catalyst in Second
ZNO Absorber
HTZ-3
C7-DD
M/S Haldor Topsoe
24.94
4.92
Reforming
i) Pre-Reformer
RKNGR-7H
---
ii)Primary Reformer
Reduced
R-67-R-7H
8.790
Non-Reduced
R-67-7H
35.18
iii)Secondary Reformer
C-14-2 RR
C-14-4-GG
JM-54-8Q
M/S United Catalyst Inc USA
M/S Johnson Matthey
35.10
7.00
3.97
NG HDS Reactor
AONLA
-----
106
CATALYST DETAILS (AMMONIA-II) (contd…)
REACTOR
CATALYST TYPE
SUPPLIER
Shift Conversion
i) HTS
C-12-4-01
91.40
ii) LTS Guard: Top Portion
Bottom Portion
C-18-G
C-18-7
3.60
14.00
iii)LTS
C-18-G
C-18-7
6.10
106.0
Methanator
C-13-4
30.54
KM1R
KM1
31.02
78.76
KM1R
KM1
8.66
117.82
Synthesis Gas Conversion
i) Synthesis Converter (S-200)
Pre-Reduced
Non- Reduced
ii) Synthesis Converter (S-50)
Pre- Reduced
Non- Reduced
AONLA
107
ACHIEVEMENTS OF AONLA –II
Project
•
Aonla Project mechanical completion achieved within 38 months from zero date.
•
Commencement of commercial production in just 39 months from zero date.
Energy Saving and Capacity Enhancement Projects
•
During the year 2006-07, Energy Saving Project has been implemented and commissioned successfully in Aonla-II
•
During the year 2007-08, Capacity Enhancement Project has been implemented and commissioned successfully in Urea-II.
Major Equipment Replacement/ Revamps
•
Syn Loop Boiler was replaced in the year 2009 in Ammonia-II Plant.
•
Latest version of DCS (Yakogawa Centum VP) was provided in the year 2009.
•
Modified S-50 convertor put back into operation with Casale internals in the year 2012.
•
Revamping of Primary Reformer was carried out in the year 2012. All the 288 nos of Primary Reformer tubes were replaced in
record duration.
•
BFW preheater (E-3211 A&B) replaced with new BFW Preheater in the year 2012.
•
Gas turbine control system of Gas turbine drive of Process Air Compressor was upgraded from Mark - V to Mark – VIe.
•
Activated Carbon Filter has been installed in Ammonia-II on 27.11.2014 for filtration of turbine condensate.
•
Scheme for neem coating of urea has been installed & commissioned on 24.01.2015 both in Aonla-I & Aonla-II within a short
span of 2 weeks time (from arranging of material from internal resources to fabrication, erection & commissioning).
AONLA
108
RECORD ACHIEVEMENTS (AONLA-II)
S. NO.
PARTICULARS
UNIT
QUANTITY
ACHIEVED ON
A.
Production Milestones
1.
MT
1 Million
13.01.1999
2.
MT
2 Million
18.01.2001
3.
MT
3 Million
07.01.2003
4.
MT
4 Million
08.12.2004
5.
MT
5 Million
27.11.2006
6.
MT
6 Million
15.08.2008
7.
MT
7 Million
06.05.2010
8.
MT
8 Million
07.01.2012
9.
MT
9 Million
19.08.2013
10.
MT
10 Million
05.04.2015
11.
MT
1 Million
28.03.1998
12.
MT
2 Million
27.05.1999
13.
MT
3 Million
04.08.2000
14.
MT
4 Million
22.09.2001
15.
MT
5 Million
28.11.2002
16.
MT
6 Million
10.01.2004
17.
MT
7 Million
27.03.2005
18.
MT
8 Million
21.05.2006
19.
MT
9 Million
17.07.2007
20.
MT
10 Million
27.06.2008
21.
MT
11 Million
15.07.2009
AONLA
109
RECORD ACHIEVEMENTS (AONLA-II) (contd…)
S. NO.
PARTICULARS
UNIT
QUANTITY
ACHIEVED ON
22.
MT
12 Million
15.06.2010
23.
MT
13 Million
01.06.2011
24.
MT
14 Million
09.06.2012
25.
MT
15 Million
13.04.2013
26.
MT
16 Million
19.03.2014
27.
MT
17 Million
12.03.2015
28.
MT
18 Million
01.02.2016
B.
Urea Despatch Milestones
1.
MT
1 Million
29.03.1998
2.
MT
2 Million
01.06.1999
3.
MT
3 Million
05.08.2000
4.
MT
4 Million
22.09.2001
5.
MT
5 Million
02.12.2002
6.
MT
6 Million
11.01.2004
7.
MT
7 Million
28.03.2005
8.
MT
8 Million
22.05.2006
9.
MT
9 Million
17.07.2007
10.
MT
10 Million
29.06.2008
11.
MT
11 Million
16.07.2009
12.
MT
12 Million
16.06.2010
13.
MT
13 Million
01.06.2011
14.
MT
14 Million
10.06.2012
AONLA
110
RECORD ACHIEVEMENTS (AONLA-II) (contd…)
S. NO.
PARTICULARS
UNIT
QUANTITY
ACHIEVED ON
15.
MT
15 Million
14.04.2013
16.
MT
16 Million
22.03.2014
17.
MT
17 Million
13.03.2015
18.
MT
18 Million
01.02.2016
C.
1.
Highest Daily Ammonia Production
MT
1954.500
26.12.2012
2.
Highest Daily Urea Production
MT
3713.490
10.02.2016
3.
Highest Monthly Ammonia Production
MT
60037.400
Dec, 2012
4.
Highest Monthly Urea Production
MT
106008.017
Dec, 2012
5.
Highest Yearly Ammonia Production
MT
667294.400
2012-13
6.
Highest Yearly Urea Production
MT
1152828.652
2012-13
D.
Energy Efficiency
1.
Lowest Monthly B.L. Sp. Energy Consumption per MT Ammonia
Gcal/ MT
7.208
Dec, 2014
2.
Lowest Monthly Overall Sp. Energy Consumption per MT Urea
Gcal/ MT
5.219
Dec, 2015
3.
4.
Lowest Yearly B.L. Sp. Energy Cons. per MT Ammonia
Lowest Yearly Overall Energy Cons. per MT Urea
Gcal/ MT
Gcal/ MT
7.333
5.308
2015-16
2015-16
E.
Onstream Days Efficiency
1.
Highest Yearly Onstream Days of Ammonia Plant
Days
364.34
2015-16
2.
Highest Yearly Onstream Days of Urea Plant
Urea-31
Urea-41
Days
Days
363.40
363.54
2013-14
2015-16
AONLA
111
S. NO.
F.
PARTICULARS
UNIT
QUANTITY
ACHIEVED ON
Despatch Performance
1.
Highest Daily Urea Despatch
MT
8356.500
07.11.2011
2.
Highest Daily Urea Despatch by Rail
MT
7936.500
07.11.2011
3.
Highest Daily Urea Despatch by Road
MT
2820.000
15.08.2012
4.
Highest Monthly Urea Despatch
MT
112697.000
Dec, 2012
5.
Highest Monthly Urea Despatch by Rail
MT
93806.250
May, 2012
6.
Highest Monthly Urea Despatch by Road
MT
35220.000
Aug, 2003
7.
Highest Yearly Urea Despatch
MT
1147477.250
2012-13
8.
Highest Yearly Urea Despatch by Rail
MT
930248.750
2015-16
9.
Highest Yearly Urea Despatch by Road
MT
243356.400
2003-04
G.
Urea Bagging Performance
1.
Highest Daily Urea Bagging
MT
7112.000
12.02.2015
2.
Highest Monthly Urea Bagging
MT
110151.000
May,2012
3.
Highest Yearly Urea Bagging
MT
1143345.000
2015-16
H.
Continuous Running Days
1-
Ammomia-II
Days
238
2014-15
2-
Urea-31 Unit
Days
263
2015-16
3-
Urea-41 Unit
Days
188
2015-16
4-
Urea-(31+41) Unit
Days
188
2015-16
5-
GTG-II
Days
638
2012-14
AONLA
112
AMMONIA PLANT-II PERFORMANCE
TABLE: I
S.NO.
1.
PARTICULARS
UNIT
1996-97
1997-98
1998-99
1999-00
2000-01
2001-02
2002-03
PRODUCTION
MT
113596.533
469055.872
494938.621
493092.860
519913.944
510360.300
502865.900
2.
CAPACITY UTILISATION
%
94.86
105.29
111.10
110.68
103.65 *
101.75 *
100.25*
3.
ON STREAM DAYS
DAYS
95.23
311.38
316.42
338.92
364.13
340.11
336.09
4.
ON STREAM EFF.
%
98.17
85.31
86.69
92.60
99.76
93.18
92.08
5.
AVG. PRODN PER DAY
MT
1192.86
1506.38
1564.18
1454.89
1427.83
1500.57
1496.22
6.
B.L.SP.ENERGY
GCAL/MT
8.5644
8.0569
7.9056
7.7558
7.6800
7.6679
7.6835
1510.00
1729.00
1739.0
1732.3
1713.500
1686.400
1540.200
(22.02.97)
(29.3.98)
(03.07.98)
(05.04.99)
(29.12.2000)
(03.04.2001)
(10.02.2003)
42058.00
50555.00
51837
48466.800
48078.800
47242.500
47137.300
(MAR,97)
(MAR,98)
(JAN.,99)
(OCT.,99)
(DEC.2000)
(OCT.2001)
(OCT., 2002)
NOS
9
19
19
12
04
05
04
MT
116738.966
585794.838
1080733.459
CONSUMPTION
7.
8.
HIGHEST PRODN. IN A DAY
HIGHEST PRODN. IN A
MONTH
9.
NO. OF INTERRUPTION
10.
TILL DATE PRODN.
AONLA
MT
MT
1573826.319
2093740.263
2604100.563 3106966.463
113
AMMONIA PLANT –II PERFORMANCE
TABLE: I (contd…)
S.NO.
1.
PARTICULARS
UNIT
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
2009-10
PRODUCTION
MT
512330.150
513000.900
548089.400
519931.500
566859.400
590134.200
583550.700
2.
%
102.14*
102.27*
109.27*
103.65*
113.01*
117.65*
101.63**
3.
ON STREAM DAYS
DAYS
349.21
341.07
361.83
326.19
334.13
346.40
322.35
4.
ON STREAM EFF.
%
95.41
93.44
99.13
89.37
91.29
94.90
88.32
5.
AVG. PRODN PER DAY
MT
1467.11
1504.09
1514.77
1593.96
1696.524
1703.621
1810.32
6.
B.L.SP.ENERGY
GCAL/M
CONSUMPTION
T
7.6869
7.7336
7.5839
7.6026
7.5636
7.5975
7.5806
1641.700
1688.400
1595.000
1803.9
1890.0
1863.100
1904.000
(30.05.2003)
(17.04.04)
(30.10.05)
(07.03.07)
(19.02.08)
(26.11.08)
(04.10.2009)
47132.400
48229.500
48057.500
53678.500
54779.8
54081.000
58526.700
(MAY, 2003)
(DEC, 2004)
(OCT, 2005)
(MAR, 07)
(AUG, 07)
(MAY, 2008)
(OCT, 2009)
NOS
04
06
11
11
09
06
14
MT
3619296.613
4132297.513
4680386.913
5200318.413
5767177.813
6357312.013
6940862.713
7.
8.
HIGHEST PRODN. IN A
MONTH
9.
NO. OF INTERRUPTION
10.
TILL DATE PRODN.
AONLA
MT
MT
114
AMMONIA PLANT –II PERFORMANCE
TABLE: I (contd…)
S.NO.
PARTICULARS
UNIT
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
1.
PRODUCTION
MT
589713.500
577787.600
667294.400
623144.700
593082.500
644504.300
2.
%
102.70**
100.62**
116.21**
108.52**
103.29**
112.19**
3.
ON STREAM DAYS
DAYS
343.75
329.63
354.66
348.07
329.67
364.34
4.
ON STREAM EFF.
%
94.18
90.06
97.17
95.36
90.32
99.55
5.
AVG. PRODN PER DAY
MT
1715.53
1752.84
1881.50
1790.29
1799.02
1768.95
6.
B.L.SP.ENERGY CONSUMPTION
GCAL/MT
7.5531
7.6400
7.4000
7.5778
7.3392
7.3333
7.
MT
1765.422
1786.600
1954.500
1912.500
1886.400
1831.300
(31.03.11)
(25.12.11)
(26.12.12)
(02.04.13)
(20.12.14)
(10.04.15)
8.
HIGHEST PRODN. IN A MONTH
MT
54268.700
55015.200
60037.400
56503.100
57782.900
55932.000
(JAN, 2011)
(Dec, 2011)
(Dec, 2012)
(Apr, 2013)
(Dec, 2014)
(Dec, 2015)
9.
NO. OF INTERRUPTION
NOS
07
05
09
10
3
3
MT
7530576.213
8108363.813
8775658.213
9398802.913
9991885.413
10636389.713
10.
TILL DATE PRODN.
2. Avg. production per day = Actual production/on-stream days.
* *As per enhanced capacity (574200 MT/Annum)
AONLA
115
TABLE-II
S.NO
.
PARTICULARS
1.
PRODUCTION
UREA-I
UREA-II
TOTAL
UREA-I
UREA-II
AVERAGE
ON STREAM DAYS
UREA-I
UREA-II
ON STREAM EFF.
UREA-I
UREA-II
AVG PROD PER DAY
UREA-I
UREA-II
OVERALL SP. ENERGY
CONSUMPTION
HIGHEST PRODUCTION IN
A DAY (U-I & U-II)
A MONTH (U-I & U-II)
NO. OF INTERRUPTION
UREA-I
UREA-II
2.
3.
4.
5.
6.
7.
8.
9.
10.
TILL DATE PROD.
AONLA
UNIT
1998-99
1999-00
2000-01
1996-97
1997-98
2001-2002
2002-2003
MT
MT
MT
102558.382
69350.106
171908.488
395769.894
435127.574
830897.468
415977.699
423448.944
839426.643
414067.314
430058.499
844125.813
403097.242
454884.279
857981.521
421005.389
443350.145
864355.534
429036.632
436281.470
865318.102
%
%
%
105.09
71.07
88.08
109.03
119.87
114.45
114.59
116.65
115.62
114.07
118.47
116.27
93.24 *
105.22 *
99.23 *
97.39 *
102.56 *
99.97 *
99.25*
100.92*
100.08*
DAYS
DAYS
79.82
52.25
297.89
319.17
309.17
307.25
334.95
332.67
327.75
354.87
322.79
341.11
329.73
326.23
%
%
82.29
53.87
81.61
87.44
84.70
84.18
91.52
90.89
89.79
97.22
88.44
93.45
90.34
89.38
MT
MT
GCAL/MT
1284.94
1327.27
6.5702
1328.58
1363.31
5.9086
1345.47
1378.19
5.7509
1236.206
1292.748
5.6652
1229.892
1281.834
5.6229
1304.270
1299.728
1301.176
1337.343
5.5474
5.5315
MT
3081.573
(21.3.97)
80661.477
(MAR.,97)
3203.448
(06.11.97)
86475.692
(MAR.,98)
3254
(29.03.99)
92066.728
(JAN.,99)
3029.412
(11.02.2000)
82869.887
(OCT.,99)
3267.751
(21.04.2000)
81255.073
(DEC,2000)
3081.987
(03.01.2002)
80827.514
(OCT.2001)
3150.694
(06.03.2003)
85690.482
(MAY, 2002)
NOS
NOS
10
8
32
43
27
37
21
24
20
22
10
11
05
12
MT
179438.219
1010335.687
1849762.330
2693888.143
3551869.664
54416225.198
5281543.300
MT
116
UREA PLANT –II PERFORMANCE TABLE-II (contd…)
S.N
O.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
PARTICULARS
PRODUCTION
UREA-I
UREA-II
TOTAL
UREA-I
UREA-II
AVERAGE
ON STREAM DAYS
UREA-I
UREA-II
ON STREAM EFF.
UREA-I
UREA-II
AVG PROD PER DAY
UREA-I
UREA-II
OVERALL SP. ENERGY
CONSUMPTION
A DAY (U-I & U-II)
A MONTH (U-I & U-II)
NO. OF INTERRUPTION
UREA-I
UREA-II
TILL DATE PROD.
AONLA
UNIT
2005-06
2006-07
2007-08
2008-09
2009-10
426475.555
448124.844
874600.399
431790.931
453211.182
885002.113
503345.564
485883.011
989228.575
515557.473
502798.585
1018356.058
530603.060
469691.397
1000294.457
97.65*
102.51*
100.08*
98.65*
103.66*
101.16*
99.88*
104.84*
102.36*
116.43*
112.39*
114.41*
119.26*
116.308*
117.78*
106.13**
93.95**
100.04**
336.09
337.59
332.26
339.20
331.69
347.22
312.71
324.82
330.51
321.69
331.52
333.87
317.73
316.13
%
%
91.83
92.24
91.06
92.93
90.87
95.13
85.67
88.99
90.30
87.89
90.83
91.47
87.05
86.61
MT
MT
1282.68
1284.26
1270.500
1306.421
1285.76
1290.61
1380.80
1395.26
1522.936
1510.408
1555.132
1505.971
1669.981
1485.754
GCAL/MT
5.6403
5.5439
5.4944
5.5103
5.5172
3210.951
(27.11.2003)
79393.994
(JULY, 2003)
2970.294
(17.04.04)
83402.761
(Oct, 2004)
2795.848
(19.11.05)
80289.993
(May, 2005)
3421.328
(29.01.07)
91225.040
(Mar, 07)
3502.256
(03.02.08)
96183.372
(Mar, 08)
5.5220
3562.211
(24.12.08)
96797.354
(Dec, 08)
5.5444
3549.919
(28.05.09)
99435.898
(Oct, 09)
12
10
6146192.489
11
14
7011467.851
17
19
7886068.250
14
15
8771070.363
18
09
9760298.938
23
24
23
20
10778654.996
11778949.453
2003-2004
2004-05
MT
MT
MT
431094.996
433554.193
864649.189
422137.425
443137.937
865275.362
%
%
%
99.72*
100.29*
100.01*
DAYS
DAYS
MT
MT
NOS
NOS
MT
117
TABLE-II (contd…)
S.NO.
1.
2.
3.
4.
5.
6.
7.
8.
9.
PARTICULARS
PRODUCTION
UREA-I
UREA-II
TOTAL
UREA-I
UREA-II
AVERAGE
ON STREAM DAYS
UREA-I
UREA-II
ON STREAM EFF.
UREA-I
UREA-II
AVG PROD PER DAY
UREA-I
UREA-II
OVERALL SP. ENERGY
CONSUMPTION
HIGHEST PRODUCTION IN A
DAY (U-I & U-II)
HIGHEST PRODUCTION IN A
MONTH (U-I & U-II)
NO. OF INTERRUPTION
UREA-I
UNIT
2011-12
2014-15
2015-16
MT
MT
MT
502814.728
539812.849
1042627.577
505630.653
481208.201
986838.854
586669.581
566159.071
1152828.652
561584.039
512589.212
1074173.251
512701.327
508154.090
1020855.417
560886.065
561827.069
1122713.134
%
%
%
100.57**
107.97**
104.27**
101.14**
96.25**
98.69**
117.35**
113.24**
115.29**
112.33**
102.53**
107.43**
102.55**
101.64**
102.10**
112.19**
112.38**
112.28**
DAYS
DAYS
344.55
349.94
327.96
328.24
349.42
353.48
363.40
359.60
322.55
325.70
359.51
363.54
%
%
94.40
95.87
89.61
89.68
95.73
96.84
99.56
98.52
88.37
90.06
98.23
99.33
MT
MT
1459.337
1542.587
1541.74
1466.03
1678.98
1601.67
1545.36
1425.44
1445.73
1403.80
1560.14
1545.43
GCAL/MT
5.5220
3541.251
(13.07.10)
96863.314
(Jul, 10)
5.5779
3274.581
(20.07.11)
95584.141
(May,11)
5.3724
3652.334
(09.10.12)
106008.017
(Dec, 2012)
5.499
3395.016
(30.04.13)
97149.373
(Nov, 2013)
5.3591
3650.441
(27.02.15)
100966.039
(Jan, 2015)
5.3082
3713.490
(10.02.16)
97874.619
(Dec, 2015)
15
10
08
03
4
6
MT
MT
NOS
UREA-II
NOS
13
12
10.
TILL DATE PROD.
MT
12821577.030
13808415.884
2. Avg. production per day = Actual production/On stream days.
*As per reassessed capacity (864600 MT/Annum)
**As per enhanced capacity (999900 MT/Annum)
AONLA
2012-13
2013-14
2010-11
10
07
4
5
14961244.536
16035417.787
17056273.204
18178986.338
118
BAGGING AND DESPATCH – II PERFORMANCE
TABLE: III
S.NO.
1.
2.
3.
PARTICULARS
1997-98
1998-99
1999-2000
2000-01
2001-02
2002-03
MT
48343.500
203693.750
122645.000
112420.175
167660.000
215025.000
195903.000
BY RAIL
MT
121146.550
630428.900
717572.500
733300.400
690486.225
643041.400
666044.150
TOTAL
MT
169490.050
834122.650
840217.500
845720.575
858146.225
858066.4000
861947.150
HIGHEST UREA
DESPATCH IN A DAY
(ROAD + RAIL)
HIGHEST UREA
DESPATCH IN A
MONTH
BY ROAD
MT
4923.000
(31.3.97)
4925.500
(2.8.97)
4814.250
(16.1.99)
5243.500
(24.3.2000)
5060.250
(30.10.2000)
4778.000
(02.04.2001)
5269.250
26378.000
(JAN.,97)
37448.050
(AUG.,97)
27512.000
(JULY,98)
27996.000
(JAN.,2000)
25877.000
(JAN, 2001)
30161.000
(DEC.2001)
70506.950
(MAR.,97)
77379.500
(NOV.,97)
74042.000
(MAY,98)
77877.400
(OCT.,99)
72122.750
(APR, 2000)
71273.250
(MAY,2001)
77151.950
(MAR.,97)
87563.800
(AUG.,97)
89980.700
(JAN,99)
84429.450
(AUG.,99)
80496.500
(DEC, 2000)
81310.500
(NOV.2001)
(DEC.,2002)
MT
MT
MT
(14.03.2003)
27676.000
(JAN.,2003)
76651.250
(MAY,2002)
87621.250
TILL DATE UREA
DESPATCH
BY ROAD
MT
49725.500
253419.250
376064.250
488484.425
656144.425
871169.425
1067072.425
BY RAIL
MT
123179.800
753608.700
1471181.200
2204481.600
2894967.825
3538009.225
4204053.375
TOTAL
MT
172905.300
1007027.950
1847245.450
2692966.025
3551112.250
4409178.650
5271125.800
SP. BAGS (50 KG)
CONS. PER MT UREA
NO.
20.1024
20.1026
20.0920
20.0747
20.0717
20.0427
20.0200
AONLA
1996-97
BY ROAD
BY ROAD & RAIL BOTH
5.
UREA DESPATCH
BY RAIL
4.
UNIT
119
TABLE: III (Contd…)
S.NO.
1.
2.
PARTICULARS
UNI
T
2003-04
2004-05
2005-06
2006-07
2007-08
BY ROAD
MT
243356.400
230489.000
225744.000
216171.000
211874.000
BY RAIL
MT
621252.150
644512.600
648855.000
668829.750
777801.300
TOTAL
MT
864608.550
875001.600
874599.000
885000.750
989675.300
HIGHEST UREA
MT
5515.300
7707.50
4943.000
5390.750
6323.250
(10.01.2004)
(25.04.04)
(05.07.05)
(31.01.07)
35220.00
31690.000
30240.000
(AUG, 2003)
(AUG, 2004)
73454.650
2008-09
2009-10
226169.05
208859.000
792327.5
791395.000
1018496.55
1000254.000
(22.04.07)
6593.500
(31.07.08)
7957.500
(07.11.2009)
26707.000
25167.000
24790.000
28036.000
(JUNE, 2005)
(AUG, 2006)
(SEPT, 2007)
(Feb,2009)
(Dec,2009)
69764.400
60738.000
78743.350
83691.500
(MAY,2003)
(OCT, 2004)
(JULY,2005
(MAR, 07)
(MAR, 2008)
80010.500
(Sep, 08)
83237.000
(Mar,2010)
83617.500
86088.400
80712.000
90718.350
989675.300
97230.250
98863.250
(MAY,2003)
(OCT, 2004)
(MAY, 2005)
(MAR, 2007)
(MAR, 2008)
(Dec,08)
(Oct, 2009)
UREA DESPATCH
DESPATCH IN A DAY
(ROAD + RAIL)
3.
HIGHEST UREA
DESPATCH IN A MONTH
BY ROAD
BY RAIL
BY ROAD & RAIL BOTH
4.
5.
MT
MT
TILL DATE UREA
DESPATCH
BY
ROAD
MT
1310428.825
1540917.825
1766661.825
1982832.825
2194706.825
2420875.875
2629734.875
BY RAIL
MT
4825305.525
5469818.125
6118673.125
6787502.875
7565304.175
8357631.675
9149026.675
TOTAL
MT
6135734.350
701735.950
7885334.950
8770335.700
9760011.000
10778507.550
11778761.550
SP. BAGS (50 KG) CONS.
PER MT UREA
NO.
20.01
20.01
20.01
20.008
20.007
20.006
20.005
AONLA
MT
120
TABLE: III (Contd…)
S.NO.
1.
2.
3.
4.
5.
PARTICULARS
UNIT
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
UREA DESPATCH
BY ROAD
MT
201377.000
177450.50
236075.000
197126.000
217355.000
187865.100
BY RAIL
MT
840441.000
810101.250
911402.250
882425.000
803082.750
930248.750
TOTAL
MT
1041818.000
987551.750
1147477.250
6845.000
8356.500
6727.000
1079551.000
6195.000
1020437.750
6626.000
1118113.850
8344.250
(25.07.10)
(07.11.11)
(04.09.12)
(22.03.14)
(02.10.14)
(28.11.15)
HIGHEST UREA DESPATCH IN
A DAY (ROAD + RAIL)
MT
HIGHEST UREA DESPATCH IN
A MONTH
BY ROAD
MT
23626.000
(July, 2010)
21252.000
(Feb, 2012)
28291.000
(July, 2012)
26460.000
(Jan, 2014)
27739.000
(Dec, 2014)
26379.350
(Dec, 2015)
BY RAIL
MT
81139.500
(Oct, 2010)
86291.250
(Nov, 2011)
93806.250
(May, 2012)
82027.000
(Nov, 2013)
81664.500
(Oct, 2014)
90118.000
(May, 2015)
BY ROAD & RAIL BOTH
MT
98024.000
96251.250
112697.000
96864.750
101659.000
100705.100
(May, 2010)
(Nov, 2011)
(Dec, 2012)
(Apr, 2013)
(Dec, 2014)
(Dec, 2015)
TILL DATE UREA DESPATCH
BY ROAD
MT
2831111.875
3008562.375
3244637.375
3441763.375
3659118.375
3846983.475
BY RAIL
MT
9989467.675
10799568.925
11710971.175
12593396.175
13396478.920
14326727.670
TOTAL
MT
12820579.550
13808131.300
14955608.550
16035159.550
17055597.300
18173711.150
SP. BAGS (50 KG) CONS. PER
MT UREA
NO.
20.004
20.004
20.004
20.003
20.003
20.002
AONLA
121
MONTHLY B.L. SPECIFIC ENERGY CONSUMPTION PER MT OF AMMONIA – II
TABLE: IV
MONTH
MONTHLY B.L. SPECIFIC ENERGY CONSUMPTION PER MT OF AMMONIA (GCAL/MT)
2004-05
2005-06
7.6537
7.5993
7.5185
7.6353
7.5327
7.7357
7.6744
7.6950
7.6021
7.6425
7.6388
7.7312
7.7111
7.7127
7.6256
7.7428
7.8026
7.4700
7.7021
7.6622
7.6643
7.6020
7.7231
7.7862
7.7884
8.1153
7.7308
7.6331
7.5787
7.6205
7.7316
7.8301
7.6195
8.3411
7.9752
7.6308
7.6479
7.6529
7.6272
7.6519
7.7863
7.6042
-
7.7322
7.7803
7.6124
7.6208
7.7515
7.6525
7.7255
7.6572
7.6861
DEC.
-
7.8085
7.7808
7.7959
7.6587
7.6642
7.5731
7.6318
7.6297
7.5737
JAN.
8.6399
7.7844
7.5994
8.0396
7.7333
7.5696
7.6438
7.6480
7.7213
7.6124
FEB.
8.5168
7.7155
7.9273
7.8252
7.8981
7.5375
8.3444
7.6331
7.9479
7.6222
MAR.
8.3558
7.7609
9.6128
8.2331
7.8281
7.7044
7.6487
8.6115
8.1091
7.6136
YEARLY
WEIGHTED
AVG.
8.5644
8.0569
7.9056
7.7558
7.6800
7.6679
7.6835
7.6869
7.7336
7.5839
1996-97
1997-98
1998-99
1999-00
2000-01
2001-02
2002-03
2003-04
APRIL
-
-
7.5620
7.7351
7.5338
7.6713
8.3050
MAY
-
7.8349
8.1242
7.6976
7.7366
7.9821
JUNE
-
7.7935
7.7967
7.5957
7.6423
JULY
-
7.7570
7.8332
7.6296
AUG.
-
7.6697
8.3351
SEPT.
-
8.1998
OCT.
-
NOV.
AONLA
122
MONTHLY B.L. SPECIFIC ENERGY CONSUMPTION PER MT OF AMMONIA – II
TABLE: IV (Contd…)
MONTH
MONTHLY B.L. SPECIFIC ENERGY CONSUMPTION PER MT OF AMMONIA (GCAL/MT)
2006-07
2007-08
2008-09
2009-10
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
APRIL
7.5974
7.9791
7.6494
35.6440
7.5251
7.4927
7.7930
7.3883
7.5027
7.2872
MAY
7.7751
7.4615
7.4961
7.7505
7.4923
7.4804
7.2849
7.9999
7.5485
7.4949
JUNE
8.4343
7.5278
7.4136
8.1429
7.5145
7.5751
7.3442
8.0999
11.3577
7.2945
JULY
7.5805
7.5091
7.3729
7.4933
7.5806
7.8438
7.4108
7.6192
7.828
7.3948
AUG.
7.6710
7.4807
7.7401
7.5220
7.5111
8.1447
7.4294
7.5666
7.5426
7.4853
SEPT.
8.9791
7.4358
7.5984
7.3630
8.1341
7.5500
7.4388
7.5658
7.3765
7.4468
OCT.
7.3467
7.5253
7.5571
7.2625
7.5063
7.5302
7.4946
7.5539
7.2553
7.3559
NOV.
7.3756
7.6743
7.5986
7.3062
7.6447
7.5468
7.3820
7.4888
7.2170
7.2380
DEC.
7.4341
7.5881
7.5006
7.3799
7.4071
7.5157
7.2617
7.5970
7.2086
7.2189
JAN.
7.4235
7.6978
7.8498
7.4621
7.5025
8.0309
7.3782
7.5343
7.2322
7.2342
FEB.
7.5366
7.4139
7.8473
7.7710
7.5396
7.5480
7.3676
7.4185
7.3064
7.2956
MAR.
7.3941
7.6075
7.6716
7.4963
7.5950
7.5822
7.3380
7.4322
7.2741
7.2666
7.6026
7.5636
7.5975
7.5806
7.5531
7.6400
7.4000
7.5778
7.3850
7.3333
YEARLY
WIGHTED AVG.
AONLA
123
MONTHLY OVERALL SPECIFIC ENERGY CONSUMPTION PER MT OF UREA-II
TABLE: V
MONTH
OVERALL SP.ENERGY CONSUMPTION PER MT OF UREA DURING THE YEAR (GCAL/MT)
1996-97
1997-98
1998-99
1999-00
2000-01
2001-02
2002-03
2003-04
2004-05
2005-06
APRIL
-
-
5.5729
5.6499
5.4830
5.5813
6.1123
5.5478
5.4744
5.3466
MAY
-
5.8920
5.9002
5.6056
5.6074
5.7787
5.4715
5.4632
5.5703
5.4599
JUNE
-
5.8006
5.6168
5.5567
5.6661
5.5494
5.4619
5.5002
5.5202
5.5499
JULY
-
5.7631
5.6168
5.6230
5.6841
5.5271
5.4683
5.5770
5.6255
5.3894
AUG.
-
5.7005
6.1294
5.6625
5.6585
5.4943
5.4827
5.6110
5.5775
5.5851
SEPT.
-
5.9938
5.8602
5.6725
5.5886
5.4400
5.4486
5.5691
5.5950
5.4967
OCT.
-
6.4482
5.8452
5.5161
5.5938
5.5122
5.4698
5.5434
5.5084
5.5349
NOV.
-
5.6452
5.6428
5.5081
5.5159
5.5814
5.9892
5.5702
5.4911
5.5534
DEC.
7.0548
5.7076
5.6767
5.6180
5.5652
5.6677
5.4269
5.5215
5.4434
5.5029
JAN.
7.3083
5.7192
5.4800
5.8253
5.7186
5.4816
5.4871
5.4899
5.4776
5.4926
FEB.
6.6071
5.6298
5.8474
5.8186
5.8619
5.4704
6.0607
5.5558
5.8164
5.4864
MAR.
6.0506
5.6541
7.0489
6.1320
5.7867
5.6586
5.6184
6.4452
5.8219
5.6192
YEARLY
WEIGHTED AVG
6.5702
5.9086
5.7509
5.6652
5.6229
5.5474
5.5315
5.5693
5.5439
5.4944
AONLA
124
MONTHLY OVERALL SPECIFIC ENERGY CONSUMPTION PER MT OF UREA-II
TABLE: V (contd…)
MONTH
OVERALL SP.ENERGY CONSUMPTION PER MT OF UREA DURING THE YEAR (GCAL/MT)
2006-07
2007-08
2008-09
2009-10
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
APRIL
5.5256
5.7803
5.5693
24.4898
5.5463
5.5120
5.7161
5.3720
5.4347
5.2382
MAY
5.6293
5.4501
5.5354
5.6303
5.4491
5.5105
5.3029
5.8302
5.4575
5.4230
JUNE
6.1427
5.5022
5.4595
5.9723
5.5048
5.5572
5.3371
5.8799
13.2409
5.2955
JULY
5.4502
5.4550
5.4107
5.5287
5.5213
5.7601
5.3669
5.5490
5.6726
5.3442
AUG.
5.6326
5.4441
5.5630
5.5259
5.4934
5.9760
5.3572
5.5804
5.4566
5.4050
SEPT.
6.1713
5.4574
5.4785
5.3887
5.7432
5.5303
5.4016
5.5030
5.3378
5.3972
OCT.
5.2970
5.5317
5.4556
5.3020
5.4659
5.5027
5.4183
5.5300
5.2627
5.3229
NOV.
5.3148
5.5757
5.4650
5.3168
5.6344
5.4540
5.3344
5.3693
5.2628
5.2351
DEC.
5.3903
5.4846
5.4056
5.3738
5.4404
5.4392
5.2545
5.3603
5.2272
5.2185
JAN.
5.4316
5.6487
5.8152
5.5250
5.5259
5.8488
5.3295
5.2907
5.2257
5.2382
FEB.
5.4926
5.4402
5.7225
5.6813
5.4350
5.4786
5.3395
5.372
5.2631
5.316
MAR.
5.3382
5.5805
5.4563
5.4513
5.5307
5.4273
5.4146
5.401
5.2618
5.2902
YEARLY
WEIGHTED AVG
5.5103
5.5172
5.5220
5.5444
5.5220
5.5779
5.3724
5.4990
5.3591
5.3082
AONLA
125
TABLE: VI
MONTH
1996-97
1997-98
1998-99
1999-00
2000-01
2001-02
2002-03
APRIL
-
3389.000
49267.000
46263.746
44600.325
44758.100
20357.000
MAY
-
34685.972
43304.000
45815.600
46114.150
38747.800
46454.000
JUNE
-
44048.000
49363.620
43577.600
43468.000
44539.900
44937.000
JULY
-
44684.000
49350.280
45009.900
43337.900
45920.600
47051.200
AUG.
-
46959.000
32730.200
44043.500
42773.869
46775.900
44701.300
SEPT.
-
38805.000
31829.300
41324.909
42136.700
45507.400
44991.300
OCT.
-
23897.900
43672.976
48466.800
44375.500
47242.500
47137.300
NOV.
.-
45788.000
43674.900
42322.905
46538.980
45883.600
44856.900
DEC.
8458.600
47592.000
49898.000
43141.400
48078.800
47170.300
46509.800
JAN.
30772.933
46056.000
51836.900
38883.400
44755.100
47100.300
46447.500
FEB.
32307.000
42596.000
36472.785
21802.000
32457.500
42544.800
22925.700
MAR.
42058.000
50555.000
13538.660
32441.100
41277.120
14169.100
46496.100
YEARLY
PROD.
TILL DATE
YEARLY
PROD.
113596.533
469055.872
494938.621
493092.860
519913.944
510360.300
502865.900
116738.966
469055.872
1080733.459
1573826.319
2093740.263
2604100.563
3106966.463
AONLA
126
MONTH
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
2009-10
APRIL
44441.700
47500.500
45298.700
42192.000
29163.900
53471.800
1283.300
MAY
47132.400
46726.700
47378.500
43756.900
54583.000
54081.000
53461.100
JUNE
45478.500
46715.900
45558.500
16825.800
30222.700
50851.700
45617.600
JULY
47123.400
47054.500
48028.200
46901.200
53727.200
49868.200
56573.300
AUG.
45549.500
46782.000
45100.400
46999.100
54779.800
48784.100
56979.400
SEPT.
44525.400
43366.000
45762.300
25384.600
50903.700
50897.800
56480.500
OCT.
45819.000
46279.300
48057.500
52240.700
50294.700
53502.600
58526.700
NOV.
40891.000
45205.600
44569.300
51841.800
42891.700
50306.600
55861.700
DEC.
44678.900
48229.500
47549.500
49753.300
50486.900
53475.800
57587.600
JAN.
44674.600
47087.200
47625.200
49102.700
45166.200
43239.000
45930.500
FEB.
42005.100
13162.500
42942.800
41254.900
50899.800
43206.300
41914.800
MAR.
20010.650
34891.200
40218.500
53678.500
53739.800
38449.300
53334.200
YEARLY
PROD.
512330.150
513000.900
548089.400
519931.500
566,859.400
590134.200
583550.700
TILL DATE
YEARLY
PROD.
3619296.613
4132297.513
4680386.913
5200318.413
5767177.813
6357312.013
6940862.713
AONLA
127
MONTH
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
APRIL
49583.200
52768.600
40225.400
56503.100
51746.800
54535.600
MAY
52865.300
54572.500
57614.400
44841.100
49667.700
53362.500
JUNE
50586.400
52730.900
55077.100
34142.100
1559.700
53636.200
JULY
52198.200
46724.500
56588.700
53916.000
45129.500
54297.900
AUG.
52466.700
38053.100
57823.700
55822.500
54903.100
53601.300
SEPT.
26672.500
51783.900
55353.000
54081.900
54688.600
51423.300
OCT.
52090.200
53873.000
56816.700
52859.200
57252.000
53406.900
NOV.
45631.300
52825.100
56739.400
56224.900
55413.500
53371.200
DEC.
54132.700
55015.200
60037.400
53148.700
57782.900
55932.000
JAN.
54268.700
41165.500
58142.400
54710.000
57398.700
55347.300
FEB.
49189.300
51303.100
53659.300
51615.600
50823.800
51484.300
MAR.
50029.000
26972.200
59216.900
55279.600
56716.200
54105.800
YEARLY PROD.
589713.500
577787.600
667294.400
623144.700
593082.500
644503.300
TILL DATE
YEARLY PROD.
7530576.213
8108363.813
8775658.213
9398802.913
9991885.413
10636389.713
AONLA
128
TABLE: VII
MONTH
1996-97
1997-98
1998-99
1999-00
2000-01
2001-02
2002-03
APRIL
-
17570.003
73456.719
81305.246
78766.013
80101.672
29209.347
MAY
-
69371.196
78867.546
79602.202
78649.304
75374.452
85690.482
JUNE
-
73167.181
83828.672
75333.441
67772.430
79188.598
79191.490
JULY
-
80418.804
84476.767
76841.783
72303.348
79583.876
81053.012
AUG.
-
82931.409
61045.700
75391.744
70257.260
79403.084
77107.230
SEPT.
-
73059.542
54871.956
70317.158
72733.555
76864.914
79002.357
OCT.
-
24828.207
72906.557
82869.887
75718.969
80827.514
82067.629
NOV.
-
83814.707
75713.134
72185.945
77787.062
80247.405
77622.180
DEC.
9242.704
85933.519
76526.843
73813.074
81255.073
61603.579
82074.721
JAN.
38763.843
78342.015
92066.728
66033.284
64696.037
80771.672
80651.390
FEB.
43240.464
74985.193
63219.828
38932.218
51845.309
69423.390
35697.562
MAR.
80661.477
86475.692
22446.193
51499.831
66197.161
20965.378
75950.702
YEARLY
PROD.
171908.488
830897.468
839426.643
844125.813
857981.521
864355.534
865318.102
TILL DATE
YEARLY
PROD.
179438.219
1010335.687
1849762.330
2693888.143
3551869.664
4416225.198
5281543.300
AONLA
129
MONTH
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
2009-10
APRIL
76909.274
78213.947
78990.989
72583.999
46260.125
71035.049
4183.191
MAY
79199.462
77885.991
80289.993
66897.919
83913.775
86445.889
90873.425
JUNE
77059.182
77163.155
74237.617
28715.810
51866.702
93286.846
81061.708
JULY
79393.994
76898.083
79614.841
81389.393
92182.070
94932.310
94264.661
AUG.
73373.936
75862.326
77780.218
60525.929
87965.426
85624.275
92820.728
SEPT.
75456.831
73261.876
75538.208
67246.639
94514.567
88456.418
96815.836
OCT.
77151.262
83402.761
67673.779
87866.614
90731.340
88961.597
99435.898
NOV.
79334.949
75216.061
72242.024
86190.009
78395.379
87856.727
97730.096
DEC.
77038.582
79215.570
75344.138
86298.404
81448.410
96797.354
95734.482
JAN.
78083.425
80746.654
77090.133
74898.797
95777.961
75486.209
77903.162
FEB.
68160.067
23704.890
67096.884
81163.560
89989.448
78145.483
72874.358
MAR.
23488.225
63704.048
48701.575
91225.040
96183.372
71327.901
96596.912
YEARLY
PROD.
864649.189
865275.362
874600.399
885002.113
989228.575
1,018,356.058
1000294.457
TILL DATE
YEARLY
PROD.
6146192.489
7011467.851
7886068.250
8771070.363
9760298.938
10778654.996
11778949.453
AONLA
130
MONTH
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
APRIL
77798.319
82430.733
69437.306
95327.707
92157.946
96773.497
MAY
96571.325
95584.141
96535.298
89739.177
83852.792
95627.082
JUNE
90875.254
91354.670
95016.767
82980.457
2719.036
93175.062
JULY
96863.314
81338.902
99289.282
84720.330
72780.834
94884.525
AUG.
92378.022
68596.461
99451.594
81043.000
92436.999
93170.044
SEPT.
89078.138
89531.429
92406.603
84638.145
96376.398
84190.289
OCT.
92010.348
90748.916
95506.227
90924.735
100170.211
94683.657
NOV.
78148.067
87017.897
99073.213
97149.373
92859.697
94470.206
DEC.
89442.445
92780.168
106008.017
91285.637
100839.380
97874.619
JAN.
96048.315
71209.952
103763.697
95194.404
100966.039
96803.119
FEB.
79372.892
89234.164
93097.742
88344.769
93641.202
86008.222
MAR.
74041.138
47011.421
103242.906
92825.517
92054.883
95052.812
YEARLY PROD.
1042627.577
986838.854
1152828.652
1074173.251
1020855.417
1122713.134
TILL DATE
YEARLY PROD.
12821577.030
13808415.884
14961244.536
16035417.787
17056273.204
18178986.338
NOTE: 1. Figures for the year 1996-97 are from the date of commercial production
AONLA
131
AMMONIA PLANT- II SHUT DOWN DETAILS
TABLE: VIII
S.NO.
1.
PARTICULARS
UNIT
HOURS LOST
1996-97
1997-98
1998-99
1999-00
2000-01
2001-02
2002-03
NIL
333.33
484.25
506.83 *
NIL
446.50
296.17
23.83
910.32
408.08
18.22
0.58
75.48
6.87
NIL
9.83
15.33
NIL
NIL
2.00
3.82
NIL
14.00
195.08
62.00
NIL
72.00
384
PREVENTIVE
MAINTENANCE
INCLUDING TURN
AROUND
HOURS
2.
EQUIPMENT BREAKDOWN
HOURS
3.
POWER INTERRUPTION/
ELECTRICAL PROBLEM
HOURS
4.
SHORTAGE OF RAW
MATERIAL
HOURS
5.
STEAM LIMITATION
HOURS
NIL
NIL
2.92
NIL
NIL
NIL
NIL
6.
INSTRUMENT PROBLEM
HOURS
18.09
18.08
59.66
36.17
20.41
1.33
NIL
7.
WELD LEAK
HOURS
NIL
NIL
NIL
26.66
NIL
NIL
NIL
8.
PIPE LINE LEAK
HOURS
NIL
1.25
NIL
NIL
NIL
NIL
NIL
9.
PROCESS UPSET
HOURS
0.67
NIL
0.55
NIL
NIL
NIL
3.00
10.
FLANGE LEAK
HOURS
NIL
NIL
NIL
NIL
NIL
NIL
NIL
11.
TOTAL HOURS LOST
HOURS
42.59
1286.81
1165.87
649.88
20.99
597.31
693.86
AONLA
132
TABLE: VIII ((contd...)
S.NO.
1.
PARTICULARS
UNIT
HOURS LOST
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
2009-10
PREVENTIVE
MAINTENANCE INCLUDING
TURN AROUND
HOURS
395.49
540.33
NIL
448.92
300.63
186.75
666.50
2.
EQUIPMENT BREAKDOWN
HOURS
NIL
1.83
7.25
93.73
459.44
1.42
323.96
3.
POWER INTERRUPTION/
ELECTRICAL PROBLEM
HOURS
NIL
NIL
29.12
NIL
NIL
47.75
NIL
4.
SHORTAGE OF RAW
MATERIAL
HOURS
NIL
7.25
NIL
NIL
NIL
151.55
NIL
5.
STEAM LIMITATION
HOURS
NIL
NIL
NIL
NIL
NIL
NIL
NIL
6.
INSTRUMENT PROBLEM
HOURS
NIL
23.48
39.72
44.84
4.93
59.00
33.25
7.
WELD LEAK
HOURS
NIL
NIL
NIL
344.00
NIL
NIL
NIL
8.
PIPE LINE LEAK
HOURS
NIL
NIL
NIL
NIL
NIL
NIL
NIL
9.
PROCESS UPSET
HOURS
7.38
1.53
NIL
NIL
NIL
NIL
NIL
10.
FLANGE LEAK
HOURS
NIL
NIL
NIL
NIL
NIL
NIL
NIL
11.
TOTAL HOURS LOST
HOURS
402.87
574.42
76.09
931.49
765.00
446.47
1023.71
AONLA
133
TABLE: VIII ((contd...)
S.NO.
PARTICULARS
UNIT
HOURS LOST
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
1.
INCLUDING TURN AROUND
HOURS
NIL
379.50
162.00
77.43
829.25
NIL
2.
EQUIPMENT BREAKDOWN
HOURS
478.75
493.37
NIL
319.82
NIL
NIL
3.
POWER INTERRUPTION/
ELECTRICAL PROBLEM
HOURS
NIL
NIL
10.90
NIL
NIL
NIL
4.
SHORTAGE OF RAW MATERIAL
HOURS
31.17
NIL
24.83
4.25
16.00
NIL
5.
STEAM LIMITATION
HOURS
NIL
NIL
NIL
NIL
NIL
NIL
6.
INSTRUMENT PROBLEM
HOURS
NIL
NIL
50.45
NIL
NIL
39.75
7.
WELD LEAK
HOURS
NIL
NIL
NIL
NIL
NIL
NIL
8.
PIPE LINE LEAK
HOURS
NIL
NIL
NIL
NIL
NIL
NIL
9.
PROCESS UPSET
HOURS
NIL
NIL
NIL
4.75
2.75
NIL
10.
FLANGE LEAK
HOURS
NIL
NIL
NIL
NIL
NIL
NIL
11.
TOTAL HOURS LOST
HOURS
509.92
872.87
248.18
406.25
848.00
39.75
* Shutdown due to non availability of ECA.
AONLA
134
TABLE: IX
S.NO.
1.
2.
3.
4.
5.
6.
PARTICULARS
HOURS LOST
1996-97
1997-98
1998-99
1999-00
2000-01
2001-02
2002-03
HOURS
HOURS
NIL
NIL
333.58
322.75
538.00
560.58
537.50 *
582.58 *
NIL
NIL
466.00
478.00
351.50
301.25
HOURS
HOURS
28.50
1038.83
548.75
11.25
285.58
8.75
56.67
27.75
366.99
20.50
425.00
4.00
81.50
161.91
HOURS
HOURS
4.25
7.67
22.71
31.54
24.29
23.78
2.84
7.34
11.34
18.25
5.42
7.00
0.50
1.00
HOURS
HOURS
363.50
NIL
580.50
628.99
421.68
639.70
69.25
94.50
513.33
195.08
109.67
84.42
387.50
439.25
HOURS
HOURS
3.25
NIL
81.92
80.77
65.95
101.08
75.42
33.07
0.50
NIL
7.00
NIL
22.25
9.25
HOURS
HOURS
8.26
NIL
26.25
5.49
1.38
24.76
NIL
11.75
1.83
7.37
NIL
NIL
1.33
6.67
PREVENTIVE
MAINTENANCE INCLUDING
TURN AROUND
UREA-I
UREA-II
EQUIPMENT BREAKDOWN
UREA-I
UREA-II
POWER INTERRUPTION
UREA-I
UREA-II
SHORT. OF RAW
MATERIAL
UREA-I
UREA-II
STEAM LIMITATION
UREA-I
UREA-II
INSTRUMENT PROBLEM
UREA-I
UREA-II
AONLA
UNIT
135
TABLE: IX (contd...)
S.NO.
7.
8.
9.
10.
11.
12.
PARTICULARS
UNIT
1997-98
1998-99
2000-01
2001-02
2002-03
PIPE LINE LEAK
UREA-I
HOURS
3.00
16.87
2.00
NIL
NIL
NIL
NIL
UREA-II
HOURS
22.50
14.00
25.75
NIL
NIL
NIL
1.42
UREA-I
HOURS
1.67
NIL
0.33
NIL
NIL
NIL
NIL
UREA-II
HOURS
NIL
NIL
NIL
NIL
NIL
NIL
NIL
PROCESS UPSET
FLANGE LEAK
UREA-I
HOURS
NIL
NIL
NIL
NIL
NIL
NIL
NIL
UREA-II
HOURS
2.25
NIL
NIL
37.84
NIL
NIL
NIL
ELECTRICAL
PROBLEM
UREA-I
HOURS
NIL
NIL
0.75
3.58
NIL
NIL
1.92
UREA-II
HOURS
2.75
5.25
1.50
5.17
1.99
NIL
2.33
UREA-I
HOURS
NIL
NIL
NIL
NIL
NIL
NIL
NIL
UREA-II
HOURS
NIL
NIL
NIL
NIL
NIL
NIL
NIL
TOTAL HOURS
LOST
UREA-I
HOURS
412.43
1610.18
1339.16
745.26
893.99
1013.09
846.50
UREA-II
HOURS
1074.00
1100.04
1385.90
800.00
243.19
573.42
930.41
HIGH UREA STOCK
AONLA
1996-97
HOURS LOST
1999-00
136
PARTICULARS
UNIT
HOURS LOST
S.NO.
1.
2.
3.
4.
5.
6.
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
2009-10
HOURS
HOURS
519.67
621.42
547.50
565.75
443.00**
264.67**
469.25
456.50
314.75
334.33
363.00
309.00
668.75
680.00
HOURS
HOURS
169.91
18.50
NIL
6.34
20.33
NIL
NIL
17.92
17.00
23.67
0.50
2.50
63.42
47.08
UREA-I
UREA-II
SHORT. OF RAW
MATERIAL
UREA-I
UREA-II
STEAM LIMITATION
HOURS
HOURS
NIL
NIL
10.58
7.12
11.58
10.66
3.00
15.38
70.01
65.85
48.91
71.50
8.25
19.34
HOURS
HOURS
17.33
8.00
11.33
29.92
263.92
101.51
758.76
462.72
421.00
515.91
331.58
275.84
354.83
361.40
UREA-I
UREA-II
INSTRUMENT
UREA-I
UREA-II
HOURS
HOURS
7.67
23.58
37.08
5.92
28.00
47.83
15.00
11.25
19.00
120.50
41.75
72.25
19.08
48.00
HOURS
HOURS
2.50
10.33
NIL
4.00
2.90
2.00
NIL
NIL
2.25
2.38
15.50
18.25
2.75
NIL
PREVENTIVE
MAINTENANCE
INCLUDING TURN
AROUND
UREA-I
UREA-II
EQUIPMENT
UREA-I
UREA-II
POWER INTERRUPTION
AONLA
137
S.NO.
7.
PARTICULARS
HOURS LOST
2006-07
2007-08
2008-09
29.75
7.5
NIL
1.50
NIL
NIL
NIL
NIL
5.00
17.00
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
HOUR
S
HOUR
S
NIL
179.25
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
8.25
1.83
NIL
0.75
NIL
NIL
1.42
7.83
NIL
NIL
UREA-II
HOUR
S
HOUR
NIL
NIL
NIL
0.50
0.83
S
NIL
NIL
HIGH UREA STOCK
UREA-I
HOUR
S
HOUR
S
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
NIL
HOUR
S
HOUR
717.83
785.74
799.48
1254.93
851.84
802.74
1134.41
681.83
619.05
426.67
964.27
1063.47
747.09
1172.82
2003-04
2004-05
2005-06
HOUR
S
HOUR
S
NIL
NIL
NIL
NIL
NIL
UREA-II
HOUR
S
HOUR
FLANGE LEAK
S
UREA-I
PIPE LINE LEAK
UREA-I
UREA-II
8.
PROCESS UPSET
UREA-I
9.
UREA-II
10.
11.
ELECTRICAL
PROBLEM
UREA-I
UREA-II
12.
UNIT
TOTAL HOURS LOST
UREA-I
UREA-II
2009-10
S
AONLA
138
PARTICULARS
UNIT
HOURS LOST
S.NO.
1.
2.
3.
4.
5.
6.
2011-12
2012-13
2013-14
2014-15
2015-16
INCLUDING TURN AROUND
UREA-I
HOURS
170.67
370.50
162.00
NIL
841.25
NIL
UREA-II
HOURS
216.00
380.00
183.00
NIL
826.67
18.00
UREA-I
HOURS
8.50
6.25
161.25
NIL
160.58
131.0
UREA-II
HOURS
7.75
4.50
9.00
NIL
NIL
11.0
UREA-I
HOURS
64.87
7.75
3.25
21.89
NIL
21.75
UREA-II
HOURS
40.12
9.00
4.00
97.33
NIL
5.50
UREA-I
HOURS
244.76
498.83
44.50
16.50
17.00
NIL
UREA-II
HOURS
93.50
460.50
62.34
29.13
26.50
24.50
UREA-I
HOURS
2.00
29.75
NIL
NIL
NIL
NIL
UREA-II
HOURS
4.00
52.25
NIL
NIL
NIL
NIL
UREA-I
HOURS
NIL
NIL
3.00
NIL
NIL
3.0
UREA-II
HOURS
NIL
NIL
18.17
NIL
NIL
NIL
EQUIPMENT BREAKDOWN
POWER INTERRUPTION
SHORT. OF RAW MATERIAL
STEAM LIMITATION
INSTRUMENT PROBLEM
AONLA
2010-11
139
S.NO.
7.
8.
9.
10.
11.
12.
PARTICULARS
UNIT
2010-11
2011-12
HOURS LOST
2012-13
2013-14
2014-15
2015-16
PIPE LINE LEAK
UREA-I
HOURS
NIL
NIL
NIL
NIL
NIL
NIL
UREA-II
HOURS
NIL
NIL
NIL
NIL
NIL
NIL
UREA-I
HOURS
NIL
NIL
NIL
NIL
NIL
NIL
UREA-II
HOURS
NIL
NIL
NIL
NIL
NIL
NIL
UREA-I
HOURS
NIL
NIL
NIL
NIL
NIL
NIL
UREA-II
HOURS
NIL
NIL
NIL
NIL
NIL
NIL
UREA-I
HOURS
NIL
NIL
NIL
NIL
NIL
NIL
UREA-II
HOURS
NIL
NIL
NIL
3.08
NIL
NIL
UREA-I
HOURS
NIL
NIL
NIL
NIL
NIL
NIL
UREA-II
HOURS
NIL
NIL
NIL
NIL
NIL
NIL
UREA-I
HOURS
490.80
913.08
374.00
38.39
1018.83
155.75
UREA-II
HOURS
361.37
906.25
276.51
129.54
943.17
59.00
PROCESS UPSET
FLANGE LEAK
ELECTRICAL PROBLEM
HIGH UREA STOCK
TOTAL HOURS LOST
* Shut down due to non availability of ECA.
** AS the asking rate for meeting the production target had gone below 1600 MTPD, plants were shutdown one by one for energy efficient operation. Various
maintenance jobs were carried out during the shutdown.
AONLA
140
TABLE: X
S.NO.
PARTICULARS
UNIT
YEAR ( APRIL-MARCH)
1996-97
1997-98
1998-99
1999-00
2000-01
2001-02
2002-03
1.
HYDROCHLORIC
MT
366.919
1847.781
1877.586
1763.033
1901.742
1625.531
1536.011
2.
CAUSTIC SODA
MT
148.299
690.256
735.494
682.382
778.919
669.748
649.744
3.
SULPHURIC ACID
MT
143.030
615.588
656.315
562.649
610.488
661.152
646.964
4.
CHLORINE
MT
7.200
47.980
51.82
88.140
99.260
88.200
75.600
5.
MT
-
132.650
20
19
0.000
9.625
17.500
MT
-
1.650
0.15
0.000
0.000
0.000
0.300
7.
POTASSIUM
CARBONATE
VANADIUM
PENTOXIDE
DIETHANOLAMINE
MT
-
10.200
8.35
5.390
3.050
3.150
8.820
8.
UCON COMPOUND
KG
219.000
219.000
438
219.000
0.000
219 (LTR)
435.900
9.
MT
-
0.640
0.66
0.800
0.350
1.000
1.200
10.
TRISODIUM
PHOSPHATE
HYDRAZINE
MT
-
0.400
0.400
0.600
0.400
0.750
0.800
11.
GLYCINE
MT
-
7.000
12
9.000
2.000
0.000
1.500
12.
SILICA GEL
INDICATIVE
KG
-
40.000
0
20.000
0.000
0.000
10.000
13.
LIQUID NITROGEN
KG
-
86.368
18.902
0.000
0.000
149423.9
4588.000
6.
AONLA
141
TABLE: X (contd…)
S.NO.
PARTICULARS
UNIT
YEAR ( APRIL-MARCH)
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
2009-10
1.
HYDROCHLORIC ACID
MT
1483.678
1641.570
1612.708
1420.276
1542.181
1775.622
1579.738
2.
CAUSTIC SODA
MT
612.232
606.831
570.768
495.730
566.720
664.48
648.550
3.
SULPHURIC ACID
MT
696.744
658.873
632.245
668.545
637.823
691.828
711.390
4.
CHLORINE
MT
70.500
84.380
76.902
76.381
87.337
84..543
105.719
5.
POTASSIUM CARBONATE
MT
8.500
14.000
13.060
4.000
15.500
19.000
29.080
6.
VANADIUM PENTOXIDE
MT
0.550
0.000
0.000
0.200
0.000
0.100
1.320
7.
DIETHANOLAMINE
MT
8.400
5.350
10.430
3.200
26.845
10.190
14.640
8.
UCON COMPOUND
KG
433.800
432.810 Lit.
216.810 Lit
217.26 Lit
216.810 Lit
433.640
433.620
9.
TRISODIUM PHOSPHATE
MT
1.000
1.000
0.600
0.300
0.900
1.300
0.650
10.
HYDRAZINE
MT
0.600
0.800
0.600
0.200
0.600
0.800
0.600
2.500
3.220
1.250
2.000
1.800
2.200
11.
GLYCINE
MT
4.500
12.
SILICA GEL INDICATIVE
KG
20.000
0.000
0.000
0.000
0.000
0.000
0.000
13.
LIQUID NITROGEN
KG
13905.000
0.000
0.000
0.000
25887 Lit
0.000
0.000
AONLA
142
TABLE: X (contd…)
S.NO.
PARTICULARS
UNIT
YEAR ( APRIL-MARCH)
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
1.
HYDROCHLORIC ACID
MT
1621.56
1760.452
1860.720
1647.270
1152.483
1010.591
2.
CAUSTIC SODA
MT
689.79
701.680
304.034
287.044
184.655
137.491
3.
SULPHURIC ACID
MT
626.81
571.411
632.405
513.137
661.932
838.890
4.
CHLORINE
MT
131.47
119.377
136.056
201.735
114.672
127.180
5.
POTASSIUM CARBONATE
MT
39.000
44.000
25.000
36.000
13.000
7.000
6.
VANADIUM PENTOXIDE
MT
1.000
0.700
0.500
0.600
1.000
0.600
7.
DIETHANOLAMINE
MT
6.810
9.115
10.635
9.605
7.425
9.470
8.
UCON COMPOUND
KG
650.420
0.000
433.640
433.640
216.820
433.640
9.
TRISODIUM PHOSPHATE
MT
0.800
1.000
0.500
0.600
0.400
0.500
10.
HYDRAZINE
MT
0.800
0.600
0.400
0.600
0.200
0.580
11.
GLYCINE
MT
1.000
0.500
0.900
0.000
0.000
0.000
12.
SILICA GEL INDICATIVE
KG
0.000
0.000
0.000
0.000
0.000
0.000
13.
LIQUID NITROGEN
KL
0.000
0.000
18858
92.479
47.418
0.000
14.
HELAMIN-906 H
KG
-
-
-
120.000
510.000
570.000
2. Cooling Tower and ETP chemicals are not included.
AONLA
143
(Lakh MT)
7.0
6.5
6.0
5.5
5.0
4.5
4.0
3.5
3.0
%
AMMONIA PLANT (AONLA-II) OVERALL PERFORMANCE
102
100
98
96
94
92
90
88
86
84
Ammonia Production
Onstream Efficiency
8.20
(Gcal/MT)
8.00
Sp. Energy per MT of ammonia (Gcal/MT)
7.80
7.60
7.40
7.20
YEAR (APRIL- MARCH)
AONLA
144
(Lakh MT)
12.0
11.0
10.0
9.0
8.0
7.0
6.0
%
UREA PLANT (AONLA-II) OVERALL PERFORMANCE
102
97
92
87
82
77
72
Urea Production
6
Sp. Energy per MT of urea (Gcal/MT)
(Gcal/MT)
5.8
5.6
5.4
5.2
YEAR (APRIL- MARCH)
AONLA
145
RECORD ACHIEVEMENTS (AONLA-I & II)
S. NO.
A.
PARTICULARS
UNIT
QUANTITY
ACHIEVED ON
PRODUCTION MILESTONES
1.
5 MILLION TONNE AMMONIA PRODUCTION
MT
5 MILLION
02.12.97
2.
MT
6 MILLION
19.11.98
3.
MT
7 MILLION
29.11.99
4.
MT
8 MILLION
11.12.2000
5.
MT
9 MILLION
12.01.2002
6.
MT
10 MILLION
30.12.2002
7.
MT
11 MILLION
21.12.2003
8.
MT
12 MILLION
16.12.2004
9.
MT
13 MILLION
19.12.2005
10.
MT
14 MILLION
17.12.2005
11.
MT
15 MILLION
19.11.2007
12.
MT
16 MILLION
09.10.2008
13.
MT
17 MILLION
29.08.2009
14.
MT
18 MILLION
24.06.2010
15.
MT
19 MILLION
05.05.2011
16.
MT
20 MILLION
27.02.2012
17.
MT
21 MILLION
17.12.2012
18.
MT
22 MILLION
02.10.2013
19.
23 MILLION
11.08.2014
20.
MT
MT
24 MILLION
11.05.2015
21.
MT
25 MILLION
17.02.2016
22.
8 MILLION TONNE UREA PRODUCTION
MT
8 MILLION
10.08.97
AONLA
146
RECORD ACHIEVEMENTS (AONLA-I & II) (contd…)
S. NO.
PARTICULARS
UNIT
QUANTITY
ACHIEVED ON
23.
MT
9 MILLION
07.03.98
24.
MT
10 MILLION
30.09.98
25.
MT
11 MILLION
13.05.99
26.
MT
12 MILLION
10.12.99
27.
MT
13 MILLION
04.08.2000
28.
MT
14 MILLION
15.03.2001
29.
MT
15 MILLION
09.10.2001
30.
MT
16 MILLION
15.06.2002
31.
MT
17 MILLION
25.12.2002
32.
MT
18 MILLION
31.07.2003
33.
MT
19 MILLION
20.02.2004
34.
MT
20 MILLION
03.10.2004
35.
MT
21 MILLION
01.05.2005
36.
MT
22 MILLION
05.12.2005
37.
MT
23 MILLION
06.07.2006
38.
MT
24 MILLION
28.01.2007
39.
MT
25 MILLION
23.08.2007
40.
MT
26 MILLION
22.02.2008
41.
MT
27 MILLION
23.08.2008
42.
MT
28 MILLION
17.02.2009
43.
MT
29 MILLION
06.09.2009
44.
MT
30 MILLION
22.02.2010
45.
MT
31 MILLION
16.08.2010
AONLA
147
S. NO.
PARTICULARS
UNIT
QUANTITY
ACHIEVED ON
46.
MT
32 MILLION
07.02.2011
47.
MT
33 MILLION
18.08.2011
48.
MT
34 MILLION
02.02.2012
49.
MT
35 MILLION
01.08.2012
50.
MT
36 MILLION
06.01.2013
51.
MT
37 MILLION
19.06.2013
52.
MT
38 MILLION
04.12.2013
53.
MT
39 MILLION
05.06.2014
54.
MT
40 MILLION
26.11.2014
55.
MT
41 MILLION
02.05.2015
56.
MT
42 MILLION
13.10.2015
57.
MT
43 MILLION
23.03.2016
B.
DESPATCH MILESTONE
1.
8 MILLION TONNE UREA DESPATCH
MT
8 MILLION
13.08.97
2.
MT
9 MILLION
09.03.98
3.
MT
10 MILLION
04.10.98
4.
MT
11 MILLION
17.05.99
5.
MT
12 MILLION
12.12.1999
6.
MT
13 MILLION
04.08.2000
7.
MT
14 MILLION
16.03.2001
8.
MT
15 MILLION
10.10.2001
9.
MT
16 MILLION
15.06.2002
10.
MT
17 MILLION
27.12.2002
11.
MT
18 MILLION
01.08.2003
AONLA
148
S. NO.
PARTICULARS
UNIT
QUANTITY
ACHIEVED ON
12.
MT
19 MILLION
22.02.2004
13.
MT
20 MILLION
04.10.2004
14.
MT
21 MILLION
01.05.2005
15.
MT
22 MILLION
05.12.2005
16.
MT
23 MILLION
06.07.2006
17.
MT
24 MILLION
28.01.2007
18.
MT
25 MILLION
23.08.2007
19.
MT
26 MILLION
23.02.2008
20.
MT
27 MILLION
25.08.2008
21.
MT
28 MILLION
17.02.2009
22.
MT
29 MILLION
06.09.2009
23.
MT
30 MILLION
23.02.2010
24.
MT
31 MILLION
17.08.2010
25.
MT
32 MILLION
08.02.2011
26.
MT
33 MILLION
18.08.2011
27.
MT
34 MILLION
03.02.2012
28.
MT
35 MILLION
02.08.2012
29.
MT
36 MILLION
06.01.2013
30.
MT
38 MILLION
20.06.2013
31.
MT
38 MILLION
04.12.2013
32.
MT
39 MILLION
07.06.2014
33.
MT
40 MILLION
27.11.2014
34.
MT
41 MILLION
04.05.2015
AONLA
149
S. NO.
PARTICULARS
UNIT
QUANTITY
ACHIEVED ON
35.
MT
42 MILLION
14.10.2015
36.
MT
43 MILLION
27.03.2016
C.
PRODUCTION PERFORMANCE
1.
HIGHEST DAILY AMMONIA (I & II) PRODUCTION
MT
3834.700
26.12.2012
2.
HIGHEST DAILY UREA (I & II) PRODUCTION
MT
6745.706
02.01.2013
3.
HIGHEST MONTHLY AMMONIA (I & II) PRODUCTION
MT
118033.000
Dec, 2012
4.
HIGHEST MONTHLY UREA (I & II) PRODUCTION
MT
203734.620
Dec, 2012
5.
HIGHEST YEARLY AMMONIA (I&II) PRODUCTION
MT
1301645.700
2012-13
6.
HIGHEST YEARLY UREA (I&II) PRODUCTION
MT
2244780.910
2012-13
D.
DESPATCH PERFORMANCE
1.
HIGHEST DAILY UREA (I & II) DESPATCH
MT
14988.750
03.01.2011
2.
3.
HIGHEST DAILY UREA (I & II) DESPATCH BY RAIL
MT
HIGHEST DAILY UREA (I & II) DESPATCH BY ROAD
MT
13173.750
3565.000
03.01.2011
15.08.2012
4.
HIGHEST MONTHLY UREA (I & II) DESPATCH
MT
214292.250
Dec, 2012
5.
HIGHEST MONTHLY UREA (I & II) DESPATCH BY RAIL
MT
176560.500
Nov, 2011
6.
HIGHEST MONTHLY UREA (I & II) DESPATCH BY ROAD
MT
62491.000
Aug, 2004
7.
HIGHEST YEARLY UREA (I&II) DESPATCH
MT
2246424.000
2015-16
8.
9.
HIGHEST YEARLY UREA (I&II) DESPATCH BY RAIL
MT
1857468.500
2015-16
HIGHEST YEARLY UREA (I&II) DESPATCH BY ROAD
MT
476850.000
2004-05
AONLA
150
S. NO.
PARTICULARS
UNIT
QUANTITY
ACHIEVED ON
E.
BAGGING PERFORMANCE
1.
HIGHEST DAILY UREA BAGGING
MT
13431.000
21.11.2015
2.
HIGHEST MONTHLY UREA BAGGING
MT
214815.000
Dec, 2012
3.
HIGHEST YEARLY UREA BAGGING
MT
2243542.000
2012-13
F
ENERGY CONSUMPTION
1.
LOWEST MONTHLY ENERGY CONSUMPTION PER MT
UREA
GCAL/MT
UREA
5.330
Dec, 2014
2.
LOWEST YEARLY ENERGY CONSUMPTION PER MT
UREA
GCAL/MT
UREA
5.473
2014-15
G.
SAFETY PERFORMANCE
1.
HIGHEST CONT. ACCIDENT-FREE MANHOURS OF
OPERATION
HOURS
24.165 MILLION
17.08.2007 to 15.10.2011
2.
HIGHEST CONTINOUS RUNNING ACCIDENT FREE
DAYS
DAYS
1529
23.01.2012 to 31.03.2016
3.
LOWEST YEARLY FREQUENCY RATE
--------
0.0
2001-02, 2003-04, 2005-06, 2006-07, 2008-09,
2009-10, 2010-11, 2012-13, 2013-14, 2014-15
& 2015-16
4.
LOWEST YEARLY SEVERITY RATE
--------
0.0
2001-02, 2003-04, 2005-06, 2006-07, 2008-09,
2009-10, 2010-11, 2012-13, 2013-14, 2014-15
& 2015-16
5.
LOWEST YEARLY REPORTABLE ACCIDENTS
NOS
NIL
2001-02, 2003-04, 2005-06, 2006-07, 2008-09,
2009-10, 2010-11, 2012-13, 2013-14, 2014-15
& 2015-16
AONLA
151
POWER PLANT PERFORMANCE (AONLA-I & II)
TABLE: I
S. NO.
PARTICULARS
UNIT
1988-89
1989-90
1990-91
1991-92
1992-93
1993-94
1994-95
STEAM GENERATION
1
GENERATION
i) S.G.
MT
536540
614885
565801
520946
515947
546795
633531
Ii) HRSG
MT
368394
586288
561623
598751
603606
645318
548167
Iii) TOTAL
MT
904934
1201173
1127424
1119697
1119553
1192113
1181698
DAYS
252.7
361.9
352.27
342.85
346.31
362.54
343.08
2.
ONSTREAM DAYS (SG)
3.
ONSTREAM EFFICIENCY (SG)
%
97.57
99.15
96.51
93.67
94.88
99.33
93.99
4.
AVG. PROD. PER DAY (SG)
MT
2123.2
1699.0
1606.2
1519.46
1489.84
1508.23
1846.60
5.
AVG. PLANT LOAD (SG)
%
58.98
47.19
44.62
42.21
41.38
41.90
51.29
MWH
64020.2
93467.4
96133.1
94301.1
97545.0
101067.3
96936.010
POWER GENERATION (GTG)
1.
GENERATION
2.
GTG –I IN OPERATION
DAYS
145.14
178.85
182.57
126.09
229.16
230.49
58.86
3.
GTG-2 IN OPERATION
DAYS
130.29
187.14
182.84
237.93
136.82
135.43
310.39
4.
AVG.GENERATION PER DAY
MWH
247.18
256.32
263.47
259.05
266.53
276.90
265.58
5.
AVG. PLANT LOAD
%
57.06
59.17
60.82
59.80
61.53
63.92
61.31
AONLA
152
TABLE: I (contd…)
S. NO.
PARTICULARS
UNIT
1995-96
1996-97
1997-98
1998-99
1999-00
2000-01
2001-02
STEAM GENERATION
1.
GENERATION
i) S.G.
MT
733025
837232
897133
684030
526996
626376
371687
Ii) HRSG
MT
556402
857143
1131384
1205440
998271
946745
868591
iii) TOTAL
MT
1289427
1704375
2028517
1889470
1525267
1573121
1240278
DAYS
356.98
357.04
350.37
352.27
321.92
358.53
278.59
%
97.54
97.82
95.99
96.51
87.96
98.23
76.33
4.
MT
2053.41
2344.92
2560.53
1941.76
1637.04
1747.07
1334.17
5.
%
57.04
65.14
71.13
53.94
45.47
48.53
37.06
134825.6
162038.10
171461.70
157964.20
168131.80
161412.10
2.
ONSTREAM DAYS (SG)
3.
1.
GENERATION
MWH
104081.10
2.
DAYS
219.64
307.53
317.84
359.03
315.54
273.27
336.73
3.
GTG-2 IN OPERATION
DAYS
203.24
235.18
354.31
328.90
315.63
318.31
240.86
4.
MWH
284.37
369.39
443.94
469.76
431.596
460.635
442.22
5.
AVG. PLANT LOAD
%
65.64
85.27
51.24
54.22
49.81
53.17
51.04
AONLA
153
TABLE: I (contd…)
S. NO.
PARTICULARS
UNIT
2002-03
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
STEAM GENERATION
1.
GENERATION
i) S.G.
MT
377281
507870
383189
308243
419653
555187
707107
Ii) HRSG
MT
1218538
1145470
1275350
1188563
1214203
1197736
1289209
iii) TOTAL
MT
1595819
1653340
1658539
1496806
1633856
1752923
1996316
DAYS
349.40
354.14
345.33
324.14
357.61
327.43
358.28
2.
ONSTREAM DAYS (SG)
3.
%
95.73
96.75
94.52
88.80
97.98
89.46
98.16
4.
MT
1079.80
1434.09
1109.63
950.96
1173.49
1695.59
1973.6
5.
%
29.99
39.84
30.82
26.41
32.60
47.10
54.82
1.
GENERATION
MWH
175683.0
171292.2
178701.4
214181.2
207549.8
209621.9
226240.2
2.
DAYS
336.78
295.61
346.96
334.76
330.47
352.98
350.93
3.
GTG-2 IN OPERATION
DAYS
342.54
326.72
345.35
356.44
336.65
315.33
351.73
4.
MWH
481.32
468.01
489.59
586.80
568.63
572.74
619.84
5.
AVG. PLANT LOAD
%
55.55
54.02
56.51
67.72
65.63
66.11
71.54
AONLA
154
TABLE: I (contd…)
S. NO.
PARTICULARS
UNIT
2009-10
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
STEAM GENERATION
1.
GENERATION
i) S.G.
MT
498682
477280
549762
539485
605822
446366
418419
Ii) HRSG
MT
1300998
1345592
1359318
1372417
1386039
1288772
1400076
iii) TOTAL
MT
1799680
1822872
1909080
1911902
1991861
1735138
1818495
DAYS
346.67
339.21
350.89
357.50
365.00
345.26
366.00
2.
ONSTREAM DAYS (SG)
3.
%
94.98
92.93
95.87
97.95
100.00
94.59
100.00
4.
ONSTREAM EFFICIENCY
(SG)
MT
1438.49
1407.03
1566.76
1509.05
1659.79
1292.84
1143.22
5.
%
39.96
39.08
43.52
41.92
46.11
35.91
31.76
1.
POWER GENERATION
(GTG)
GENERATION
MWH
232789.28
232779.4
246793.3
265161.6
266150.2
266083.7
288291.60
2.
DAYS
352.52
353.63
349.44
359.43
359.14
344.69
366.00
3.
GTG-2 IN OPERATION
DAYS
347.52
353.35
366.00
355.44
364.30
344.43
363.01
4.
AVG.GENERATION PER
DAY
MWH
637.78
637.75
674.30
726.47
729.18
729.00
787.68
5.
AVG. PLANT LOAD
73.61
73.61
77.83
83.85
84.16
84.14
90.91
%
2. Avg. generation per day = Actual generation/Available onstream days.
3. After 1997-98 both GTGs were kept in operation.
AONLA
155
SAFETY PERFORMANCE (AONLA-I & AONLA-II)
TABLE: II
S.NO
PARTICULARS
UNIT
YEAR (MARCH-APRIL)
1988-89
1989-90
1990-91
1991-92
1992-93
1993-94
1994-95
2351619.0
3234990.0
2875061.5
2538800.6
2724853
2660000
2923291
1.
MAN HOURS WORKED
MAN-HR
2.
NO. OF FATAL
ACCIDENTS
NOS.
NIL
NIL
NIL
NIL
NIL
NIL
NIL
3.
NO. OF NON FATAL
ACCIDENTS
NOS.
09
07
05
12
01
8
7
4.
LONGEST CONTINOUS
RUNNNG ACCIDENT
FREE DAYS
DAYS
134 + 194
(18.11.88) to
(11.10.89)
=328
78
337
119
161
(20.7.92) to
(9.11.93) to
(22.10.94) to
(23.6.93)
(9.2.94)
(31.3.95)
5.
MILLION MAN HOURS
WORKED
CONTINUOUSLY
WITHOUT ANY
REPORTABLE
ACCIDENT
MILLION
MANHOURS
6.
TOTAL MAN DAYS LOST
7.
8.
1.18 + 1.71
(18.11.88) to
(11.10.89)
=2.89
1.14
0.66
2.68
0.87
1.16
MANDAY
272
75
203
294
41
132
106
FREQUENCY RATE *
-----
3.83
2.16
1.74
4.73
0.36
2.63
2.39
SEVERITY RATE **
-----
115.67
23.18
70.61
115.80
15.0
49.5
56.7
AONLA
135
156
S.NO
PARTICULARS
UNIT
YEAR (APRIL-MARCH)
1995-96
1996-97
1997-98
1998-99
1999-00
2000-01
2001-02
MAN-HR
2660716
2978631
3351895
3124856
3275139
3245246
5990045
1.
MAN HOURS WORKED
2.
NO. OF FATAL
ACCIDENTS
NOS.
NIL
NIL
NIL
NIL
NIL
NIL
NIL
3.
NO. OF NON FATAL
ACCIDENTS
NOS.
4
02
01
NIL
NIL
01
NIL
4.
LONGEST CONTINOUS
RUNNNG ACCIDENT FREE
DAYS
DAYS
273
(21.9.94) to
(23.7.95)
261
(14.07.96) to
(31.3.97)
470
(14.7.96) to
(26.10.97)
520
(27.10.97) to
(31.03.99)
886
(27.10.97) to
(31.03.00)
947
(27.10.97) to
(31.5.00)
668
(02.06.00) to
(31.03.02)
5.
MILLION MAN HOURS
WORKED CONTINUOUSLY
WITHOUT ANY
REPORTABLE ACCIDENT
MILLION
MANHOURS
2.293
3.12
4.13
4.54
7.82
8.37
10.96
6.
TOTAL MAN DAYS LOST
MANDAY
91
28
140
NIL
NIL
10
NIL
7.
FREQUENCY RATE *
-----
1.5
0.67
0.2893
0.00
0.00
0.308
0.00
8.
SEVERITY RATE **
-----
34.2
9.43
41.69
0.00
0.00
3.08
0.00
AONLA
157
S.NO
PARTICULARS
UNIT
YEAR (APRIL-MARCH)
2002-03
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
1.
MAN HOURS WORKED
MANHR
5763124
4621124
4873537
4758685
5490934
5516610
5675764
2.
NO. OF FATAL
ACCIDENTS
NOS.
03
NIL
NIL
NIL
NIL
NIL
NIL
3.
NO. OF NON FATAL
ACCIDENTS
NOS.
04
NIL
02
NIL
NIL
02
NIL
4.
LONGEST CONTINOUS
RUNNNG ACCIDENT
FREE DAYS
DAYS
212
(01.09.02 to
31.03.03)
578
(01.09.02 to
31.03.04)
216
(28.08.04 to
31.03.05)
581
(28.08.04 to
31.03.06)
946
(28.08.04 to
31.03.07)
228
(17.08.07 to
31.03.08)
593
(17.08.07 to
31.03.09)
5.
MILLION MAN HOURS
WORKED
CONTINUOUSLY
WITHOUT ANY
REPORTABLE
ACCIDENT
MILLIO
N MANHOURS
3.69
7.31
2.86
7.62
13.11
3.44
9.12
6.
TOTAL MAN DAYS LOST
MANDAYS
18030
NIL
20
NIL
NIL
113
NIL
7.
FREQUENCY RATE*
-----
5.899
0.00
0.410
0.00
0.00
0.3625
0.00
8.
SEVERITY RATE **
-----
3128.512
0.00
4.103
0.00
0.00
20.4836
0.00
AONLA
158
S.N
O
PARTICULARS
UNIT
YEAR (APRIL-MARCH)
2009-10
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
5830000
5796709
5709578
NIL
NIL
NIL
NIL
NIL
NIL
1.
MAN HOURS WORKED
MANHRs
5936162
5795707
5972450
5978888
2.
NO. OF FATAL
ACCIDENTS
NOS.
NIL
NIL
01
NIL
3.
NO. OF NON FATAL
ACCIDENTS
NOS.
NIL
NIL
01
NIL
4.
LONGEST
CONTINOUS RUNNNG
ACCIDENT FREE
DAYS
DAYS
958
(17.08.07 to
(31.03.10)
1323
(17.08.07 to
(31.03.11)
1521
(17.08.07 to
(15.10.11)
433
(23.01.12 to
31.03.13)
798
(23.01.12 to
31.03.14)
1163
(23.01.12 to
31.03.15)
1529
(23.01.12 to
31.03.16)
5.
MILLION MAN HOURS
WORKED
CONTINUOUSLY
WITHOUT ANY
REPORTABLE
ACCIDENT
15.05
20.845
24.165
7.081
12.911
15.492
21.201
MANDAYS
NIL
NIL
6069
NIL
NIL
NIL
NIL
MILLION
MANHOURS
6.
TOTAL MAN DAYS
LOST
7.
FREQUENCY RATE*
-----
0.00
0.00
1.842
0.00
0.00
0.00
0.00
8.
SEVERITY RATE **
-----
0.00
0.00
1016
0.00
0.00
0.00
0.00
* Frequency Rate = [(No. of Fatal Accidents + Permanent Disability) X 10 + Nonfatal Accidents] X 1000000/ (Man hours worked)
** Severity Rate = (Man days lost X 1000000) / (Man hours worked)
AONLA
159
MONTHLY STATEMENT OF NATURAL GAS CONSUMPTION (AONLA-I & II)
TABLE: III
MONTH
CONSUMPTION (SM3) DURING THE YEAR
1988-89
1989-90
1990-91
1991-92
1992-93
1993-94
1994-95
1995-96
APRIL
15021525
41032478
33059673
34589568
33299184
50198716
29270806
28853700
MAY
31629171
46084633
49727922
48187890
50671420
52658989
46296939
51234659
JUNE
25131781
46522520
47192826
47688283
48200350
51385236
43485516
48345687
JULY
39843457
46761001
50193422
48633118
52424005
53021313
44448366
47249202
AUG.
40450994
44759450
50501581
51660955
51023612
52956202
48208592
52115567
SEPT.
33627189
47469082
48993383
34687503
38664421
50607790
31965242
47284592
OCT.
45306643
44843799
45087444
52619204
50714899
52985300
46937328
42972767
NOV.
30040257
32330420
49038676
50233307
41317348
48653212
42470229
42042879
DEC.
47741147
45868846
51212168
53519825
51445028
43523051
43180030
41637988
JAN.
49189873
47486199
50908050
45734212
49612640
51185352
43230212
44314262
FEB.
45584038
43775474
43584480
51660088
46932408
44328454
32822098
44863494
MARCH
42126968
42881368
39195212
39705798
51959045
47869103
28868146
51354424
YEARLY TOTAL
445693043
529815270
558694837
558919751
566264360
599372718
481183504
542269221
NOTE: NG consumption from beginning till 31.3.88 is 1925564 SM3.
AONLA
160
MONTH
1996-97
1997-98
1998-99
1999-00
2000-01
2001-02
2002-03
APRIL
49612731
44565348
89262015
64724216
101970739
65972760
73890410
MAY
53223208
74571442
92250419
97989152
106360277
93626938
97412269
JUNE
45854754
80630402
98520695
95380275
102003772
93354407
91154814
JULY
42381671
89252635
100870992
99778449
101242372
95704895
94951754
AUG
44536971
90303200
75056469
98184270
98395992
100706783
100255499
SEPT
43645937
81889205
71989071
74227838
98901091
95326196
94487650
OCT
45753611
62142300
97098903
96467565
100141319
79222463
95953091
NOV
45843880
84195564
93221370
95406486
100786156
53088120
90404577
DEC
60168141
89579359
97054830
97600621
98188880
57303268
91210929
JAN
61567129
86495190
102129820
94056588
85879255
94399421
87825091
FEB
68629255
80597593
77134962
73171612
88770648
84663070
66600282
MARCH
77822365
92562137
69437605
56134832
108256266
69316313
72874115
YEARLY
TOTAL
639039653
956784375
1064027151
1043121904
1190896767
982684634
1057020481
AONLA
161
MONTH
2003-2004
2004-05
2005-06
APMG
RLNG
TOTAL
APMG
RLNG
RLNG
FALLBACK
PMTG
TOTAL
APRIL
91697626
71597418
0
71597418
48820000
24888961
617803
25686944
100013708
MAY
96281080
92986441
0
92986441
45850000
18877559
2070005
14934182
81731746
JUNE
94176388
83450172
0
83450172
41965933
14565182
399596
3004360
59935071
JULY
96757571
91332343
3373816
94706159
46260000
22165587
3795040
19067084
91287711
AUG
92357000
90004198
6116575
96120773
42330000
24551132
2955304
18920000
88756436
SEPT
88696178
83400256
1981803
85382059
44540000
21796113
2951738
18110000
87397851
OCT
91187347
89420000
5644617
95064617
43950000
18013495
1540081
17497829
81001405
NOV
81113537
97834629
5392928
103227557
44250000
21276698
1482041
17710000
84718739
DEC
80757698
96790000
9193661
105983661
42920000
22812073
2663742
20130000
88525815
JAN
81414352
92550000
10826841
103376841
43240000
24461896
471799
21440000
89613695
FEB
75007720
50180000
13705129
63885129
38510000
22929328
498723
20695946
82633997
MARCH
58657581
72267072
15258962
87526034
44640000
16150360
568909
24768181
86127450
YEARLY
TOTAL
1028104078
1011812529
71494332
1083306861
527275933
252488384
20014781
221964526
1021743624
AONLA
162
MONTH
2006-07
APMG
PMTG
RLNG
SPOT RLNG
(GAIL)
SPOT RLNG
(IOC)
SWAP RLNG
OVER-DRAWN
TOTAL
APRIL
43830000
18633846
13336899
0
0
0
1557011
77357756
MAY
51660000
17168046
25648272
0
0
0
970466
95446784
JUNE
43462969
14458965
6002562
0
0
0
1517787
65442283
JULY
46550000
17649159
22620029
8397347
0
0
286234
95502769
AUG
9500000
7559806
31697669
1653496
0
0
195679
50606650
SEPT
35746000
16137417
11879886
0
5226418
0
172158
69161879
OCT
47230000
19424366
24072156
0
8414620
0
191383
99332525
NOV
40960000
21930730
21276734
0
4170807
4357334
294899
92990504
DEC
36150000
20515638
22682237
0
8718370
1673627
117965
89857837
JAN
34290000
22027068
11233941
0
11519273
3720348
163456
82954086
FEB
41230000
17033766
19151015
0
9915191
0
181378
87511350
MARCH
47550000
21943162
16609050
0
17425685
0
195914
103723811
YEARLY
TOTAL
478158969
214481969
226210450
10050843
65390364
9751309
5844330
1009888234
AONLA
163
MONTH
2007-08
APMG
PMTG
GSPCL Gas
RLNG
SPOT
RLNG
(GAIL)
SPOT
RLNG
(IOC)
SWAP
RLNG
Spot
PMTG
IOC
Fallback
OVERDRAWN
TOTAL
APRIL
42980000
20399262
0
11035912
0
847073
7486403
0
0
52852
82801502
MAY
40720000
17483150
0
2973956
0
0
0
0
0
26642
61203748
JUNE
39700000
17656875
0
22273117
0
0
5527911
0
0
145698
85303601
JULY
43010000
18763168
0
19548976
0
27959575
11549487
0
0
47880
120879086
AUG
39980000
18677443
0
20937309
0
37320324
0
0
0
145897
117060973
SEPT
38100000
16781974
0
23556268
25340763
0
0
0
0
113952
103892957
OCT
40280000
18928289
2522594
22139075
10263895
0
0
0
4177647
114309
98425809
NOV
32730000
15265725
14905542
18627339
0
0
0
0
0
173015
81701621
DEC
35630000
17425977
3678510
19448359
0
0
11642847
1781961
0
243630
89851284
JAN
22520000
18059643
0
18943498
0
0
11552956
3893165
0
201940
75171202
FEB
35610000
15443879
6167729
17467636
24489748
0
0
3028258
0
141029
102348279
MARCH
27749879
17050496
8435092
20714279
23309852
0
8647208
1976389
0
0
107883195
439009879
211935881
35709467
217665724
83404258
66126972
56406812
10679773
4177647
1406844
1126523257
YEARLY
TOTAL
AONLA
164
MONTH
2008-09
APMG
PMTG
PMT AT
PSC PRICE
RLNG
SWAP
RLNG
GSPCL
GAS
SPOT
RLNG
(GAIL)
FALLBACK
OVERDRAWN
RLNG
GAS
APRIL
38330000
18841994
5705711
9644091
8897951
17473878
0
0
0
98893625
MAY
37320000
18162503
18993000
7447372
20048692
5445606
3335436
2708689
51171
113512469
JUNE
33560000
14193533
6866383
23119514
18048189
4221706
4536399
0
152972
104698696
JULY
29370000
16957756
6477469
24155997
8142795
7949286
3090805
0
548654
96692762
AUG
33130000
17086485
6343657
23467135
1535517
17423425
3649578
0
631911
103267708
SEPT
30700000
17127840
6530037
22392673
156795
16924705
1883848
0
382584
96098482
OCT
33710000
17392306
6660154
22792850
9510355
805169
4571706
0
163212
95605752
NOV
38970000
17541630
6697500
22016374
9867598
0
233109
0
55517
95381728
DEC
41710000
17135293
6499815
23001182
11159123
0
0
0
85143
99590556
JAN
37890000
14560078
3682160
20156776
5612587
0
5594765
0
38546
87534912
FEB
31720000
14056856
3560647
21555929
18836705
0
0
0
6691
89736828
MARCH
47390000
15290691
3155065
18981286
3930426
0
6059709
0
13981
94821158
433800000
198346965
81171598
238731179
115746733
70243775
32955355
2708689
2130382
1175834676
YEARLY
TOTAL
AONLA
TOTAL
165
MONTH
2009-10
APMG
PMTG
PMT AT PSC
PRICE
RIL GAS
RLNG
OVERDRAWN
GAS
TOTAL
APRIL
41260000
16518830
3163278
0
5888501
0
66830609
MAY
41690000
15025167
3249741
17616606
12490006
45537
90117057
JUNE
36550000
14674548
3837356
37303667
20257053
20029
112642653
JULY
40440000
14607880
3599369
46498670
17327515
3566
122477000
AUG
42480000
12881662
3229858
45869382
18361043
0
122821945
SEPT
38310000
14199541
3856701
34256572
29013892
101786
119738492
OCT
46200000
14369678
3977648
39231355
19365719
40375
123184775
NOV
47150000
13305967
3601781
46589936
5651042
6228
116304954
DEC
46000000
13294067
3849811
51062686
8463938
104865
122775367
JAN
41310000
14161994
4028588
39313383
11388835
330446
110533246
FEB
40490000
12472480
4317501
40361199
5775852
0
103417032
MARCH
45420000
13991894
5207979
49654186
7243570
132866
121650495
507300000
169503708
45919611
447757642
161226966
785698
1332493625
YEARLY TOTAL
AONLA
166
MONTH
2010-11
APMG
PMTG
PMT AT PSC
PRICE
RIL GAS
RLNG
APRIL
43420176
15685636
2523521
30384821
4783178
84190
96881522
MAY
44080000
15179525
4613224
49871648
7443248
0
121187645
JUNE
43260000
14451364
4006022
48683315
8221318
0
118622019
JULY
46660000
12142474
3437101
50273303
10109087
22985
122644950
AUG
42740000
7937790
2016053
51457839
18215447
279205
122646334
SEPT
47220000
7177206
2023522
30727046
6116526
197874
93462174
OCT
46890000
8078002
2120748
49186530
14118303
372827
120766410
NOV
43470000
12709047
3499487
46657597
7726409
222241
114284781
DEC
44380000
12955723
3501099
48668699
14210726
218681
123934928
JAN
41650000
12722505
3278259
48721910
18439311
181951
124993936
FEB
36880000
11422228
3152141
43912448
17466791
164499
MARCH
27287203
6152533
2390760
41762226
7227923
55798
112998107
84876443
YEARLY TOTAL
507937379
136614033
36561937
540307382
134078267
1800251
1357299249
AONLA
OVERDRAWN
GAS
TOTAL
167
MONTH
2011-12
APM Gas
PMT
PMT at PSC
Price
RILG
Non APM
RLNG
Swap RLNG
GAIL Spot
RLNG
APRIL
32380000.000
6098945.000
1450635.000
44734938.000
0.000
8508914.000
310005.000
0.000
148292.000
93631729
MAY
38970000.000
12049828.000
3070046.000
50138806.000
0.000
16913217.000
1177395.000
584954.000
201071.000
123105317
JUNE
43350000.000
11582113.969
3332803.530
50318027.525
0.000
11157614.202
0.000
0.000
283788.774
120024348
JULY
36200000.000
12001964.290
3198689.475
48520741.294
0.000
12494349.826
0.000
0.000
162444.115
112578189
AUG
31860000.000
11748480.157
3422218.039
50811229.252
0.000
10331085.801
0.000
0.000
109041.751
108282055
SEPT
45930000.000
11150710.074
3306402.127
49998586.425
0.000
6651261.235
0.000
0.000
127745.139
117164705
OCT
37560000.000
11526760.087
2963832.172
51993659.079
0.000
15867662.704
0.000
0.000
343216.958
120255131
NOV
34150000.000
10758523.240
2841646.871
50277168.362
0.000
18111645.726
0.000
0.000
456110.801
116595095
DEC
33760000.000
10568012.672
2683036.914
51763467.035
0.000
19303146.481
0.000
3070076.853
264241.045
121411981
JAN
38180000.000
10995634.010
2707108.817
44109601.614
2580906.969
11487315.268
0.000
0.000
202656.322
110263223
FEB
40700000.000
10173372.666
2654318.238
46555425.606
7531056.410
4524404.819
0.000
0.000
214179.261
112352757
MARCH
26270000.000
10959590.146
3541576.360
48270580.680
1083872.689
89176.125
0.000
0.000
0.000
90214796
YEARLY
TOTAL
439310000.000
129613934.311
35172313.543
587492230.872
11195836.068
135439793.187
1487400.000
3655030.853
2512787.166
1345879326
AONLA
OVERDRAWN
COMPOSITE
GAS
168
MONTH
2012-13
APM Gas
PMT
PMT at PSC
Price
RILG
Non APM
RLNG
GAIL Spot
RLNG
Over Drawn
COMPOSITE
APRIL
42440000.000
11901112.685
3717173.293
37274287.229
5670403.207
5933484.732
0.000
156037.854
107092499.000
MAY
25870000.000
10111175.520
2776403.474
49206526.784
4752000.000
8153358.200
0.000
294051.022
101163515.000
JUNE
34070000.000
9634005.604
2639188.584
49906023.667
5868000.000
17566094.206
0.000
380426.939
120063739.000
JULY
38400000.000
9287849.716
2358567.996
50421602.799
7689958.612
14471508.313
0.000
370875.564
123000363.000
AUG
38700000.000
9539824.297
2389657.532
51192555.105
8664000.000
13894927.420
0.000
236395.646
124617360.000
SEPT
36250000.000
8979615.583
2280200.746
48746794.661
8628726.255
11285746.851
0.000
349863.285
116520947.381
OCT
38700000.000
9112967.918
2325287.268
49761619.356
10440000.000
12691371.857
0.000
368387.601
123399634.000
NOV
38040000.000
8799803.371
2234036.989
45313613.900
10669000.000
15785540.113
0.000
447843.627
121289838.000
DEC
34050000.000
8834023.520
2242808.490
51077355.875
6924000.000
20926993.347
1627213.229
299103.539
125981498.000
JAN
32430000.000
7122625.977
1808500.753
51556173.314
7074000.000
21932590.183
1268375.373
650304.400
123842570.000
FEB
30230000.000
7073066.166
1810619.381
44761138.709
9744000.000
19578312.990
852136.405
96154.349
114145428.000
MARCH
39290000.000
8188387.470
2189029.661
51254588.114
11160000.000
14182712.818
0.000
241951.937
126506670.000
428470000.000 108584457.827 28771474.167
580472279.513
97284088.074
176402641.030
YEARLY
TOTAL
AONLA
3747725.007 3891395.763 1427624061.381
169
MONTH
2013-14
APM Gas
PMT
PMT at PSC
Price
RILG
Non APM
RLNG
GAIL Spot
RLNG
Over Drawn
COMPOSITE
APRIL
44190000.000
8187515.484
2568150.220
47888318.131
10082340.664
9244438.451
0.000
165651.050
122326414.000
MAY
35350000.000
7513332.385
2199851.017
50561092.720
9781865.406
11440720.894
0.000
454954.578
117301817.000
JUNE
29860000.000
7872307.440
2291445.570
44851309.345
6379244.487
11836025.582
0.000
92177.576
103182510.000
JULY
34770000.000
7522678.324
1982916.014
45524379.976
10376000.000
20298160.445
1411898.107
248686.134
122134719.000
AUG
22650000.000
6004955.422
1949223.974
45736357.486
10825983.297
15580859.350
0.000
275782.471
103023162.000
SEPT
27700000.000
6872514.931
1744846.370
42399411.553
10800000.000
29417724.902
0.000
255709.244
119190207.000
OCT
31520000.000
6990094.543
1774834.769
41783760.999
11160000.000
19745877.927
3250663.790
431404.972
116656637.000
NOV
38130000.000
6826773.838
1809037.863
38773044.974
10800000.000
20098988.329
4905519.996
0.000
121343365.000
DEC
32420000.000
7219352.164
1901428.839
38247720.517
11160000.000
19758437.324
9291495.378
72861.778
120071296.000
JAN
29280000.000
6971179.449
1816203.343
43858470.300
11160000.000
22948534.863
4763025.191
34602.854
120832016.000
FEB
28150000.000
6464609.572
1952472.656
40339172.504
10080000.000
20734418.135
4600197.133
0.000
112320870.000
MARCH
38100000.000
4620532.129
1946240.409
45932432.303
18143338.899
11460595.199
0.000
74282.061
120277421.000
YEARLY
TOTAL
392120000.000
83065845.681
23936651.044
525895470.808
130748772.753
212564781.401
28222799.595
2106112.718
1398660434.000
AONLA
170
MONTH
2014-15
APM Gas
PMT
PMT at PSC
Price
RILG
Non APM
RLNG
Swap RLNG
GAIL Spot
RLNG
OVERDRAWN
GAS
COMPOSITE
APRIL
17150000.000
6763763.892
2133133.803
43056124.921
20615478.796
11848975.552
0.000
0.000
88711.036
101656188.000
MAY
12109800.000
7097724.749
2683336.278
43711113.819
3899812.441
6615546.713
0.000
0.000
0.000
76117334.000
JUNE
11588300.000
6736539.516
1901064.018
42221309.183
1801785.209
171645.074
0.000
0.000
0.000
64420643.000
JULY
12007557.000
5549317.831
1634800.712
47369542.511
7347598.222
38151576.128
0.000
0.000
16523.596
112076916.000
AUG
18630000.000
6398483.579
1892809.458
44014344.507
7523129.000
42031744.221
0.000
0.000
127523.235
120618034.000
SEPT
22740000.000
6432979.909
1959749.498
39195886.952
4972536.000
29768232.923
0.000
13856817.718
0.000
118926203.000
OCT
19070000.000
6701869.752
1981934.181
36424767.908
9430674.000
28279736.857
0.000
19413599.028
4747.274
121307329.000
NOV
19430000.000
6377967.058
2006052.055
37458500.742
10603524.000
27928199.022
13411056.123
0.000
0.000
117215299.000
DEC
13680000.000
6421977.602
2132439.886
38946508.902
9056577.000
13018721.702
40722768.908
0.000
0.000
123978994.000
JAN
21710000.000
6471453.982
1914501.722
38236816.665
13119106.000
22110280.975
1621654.400
18549753.256
0.000
123733567.000
FEB
12110000.000
5694251.566
1796654.082
34092421.329
24052854.000
20928904.405
11166739.618
0.000
0.000
109841825.000
MARCH
19130000.000
7708694.240
2641643.066
38010780.180
26174203.295
17881424.292
7626390.927
0.000
0.000
119173136.000
YEARLY
TOTAL
199355657.000
78355023.676
24678118.759
482738117.619
138597277.963
258734987.864
74548609.976
51820170.002
237505.141
1309065468.000
AONLA
171
MONTH
2015-16
APM Gas
PMT
PMT at
PSC Price
RILG
Non APM
RLNG
Swap
RLNG
Pooled
RLNG
GAIL Spot
RLNG
OVERDRAWN
GAS
COMPOSITE
APRIL
15730000.000
5841635.092
2137717.142
36720210.852
25643126.000
10757184.835
6493414.622
0.000
15080546.718
31047.739
118434883.000
MAY
22000000.000
5909484.447
2004756.080
37248290.435
27046201.581
10969917.330
3287390.990
0.000
9867655.137
0.000
118333696.000
JUNE
18040000.000
5632777.598
1590818.499
34920773.921
24608778.000
21409620.520
0.000
0.000
11222173.462
0.000
117424942.000
JULY
6740000.000
4649286.612
1180588.768
36473440.367
17775105.000
27157221.997
4348990.275
3290665.845
20388420.333
67639.803
122071359.000
AUG
22930000.000
5810646.796
1482202.977
36693272.998
18963035.000
17426474.422
3168829.216
8524446.244
0.000
117729.347
115116637.000
SEPT
16938462.399
6302182.172
1599535.222
33160367.401
22303159.000
20839952.718
827822.271
13969222.213
0.000
128964.604
116069668.000
OCT
13538872.583
6054177.566
1536668.244
32279660.383
17240046.000
22213038.137
0.000
23990705.844
0.000
81037.243
116934206.000
NOV
18280000.000
6825988.793
1790561.568
30755075.780
18733859.000
18671896.714
0.000
22784192.145
0.000
0.000
117841574.000
DEC
9830000.000
6217338.745
1578041.971
30867528.451
17713470.000
31933350.701
0.000
24866251.712
0.000
18199.420
123024181.000
JAN
610000.000
6738701.245
1710379.068
29423562.884
14121816.000
25051015.465
0.000
28196632.307
15415276.031
0.000
121267383.000
FEB
8980000.000
6612955.013
1692144.201
26844961.032
13770672.000
23287594.363
0.000
26986578.391
0.000
0.000
108174905.000
MARCH
5020000.000
6594377.538
1722264.538
28573763.264
10934775.000
45185781.077
0.000
17623634.489
0.000
30966.094
115685562.000
YEARLY
TOTAL
158637334.982
73189551.617
20025678.278
393960907.768
228854042.581
274903048.279
18126447.374
170232329.190
71974071.681
475584.250
1410378996.000
AONLA
172
YEARLY WEIGHTED AVERAGE ANALYSIS OF NG (AONLA-I & II)
TABLE: IV
COMPONENT
WEIGHTED AVERAGE ANALYSIS (VOL. %) DURING THE YEAR
1988-89
1989-90
1990-91
1991-92
1992-93
1993-94
1994-95
METHANE
84.35453
83.68128
83.43634
85.45781
85.13603
84.72810
85.84160
ETHANE
7.52044
7.45782
7.47514
7.32291
7.53494
7.66696
6.92998
PROPANE
4.11846
3.90316
3.73672
1.95093
1.41499
1.53853
1.46833
I-BUTANE
0.18282
0.45015
0.58041
0.13407
0.05133
0.05676
0.06040
N-BUTANE
0.84395
0.77779
0.69801
0.17714
0.06588
0.04976
0.04341
I-PENTANE
0.02733
0.10095
0.12373
0.16773
0.17589
0.18393
0.15021
N-PENTANE
0.14082
0.12811
0.10810
0.16905
0.18803
0.19105
0.13873
HEXANE
0.09282
0.09740
0.05589
0.16147
0.16737
0.12117
0.07229
CO2
2.54226
3.28974
3.66846
4.34376
5.15956
5.35456
5.22846
NITROGEN
0.17657
0.11360
0.11720
0.11513
0.10598
0.10918
0.06659
SP. GR.
0.68120
0.68400
0.68684
0.66750
0.66900
0.66820
0.66310
MOL. WT.
19.5200
19.783
19.8870
19.2786
19.3233
19.4009
19.1540
CARBON NO.
1.1983
1.2024
1.1987
1.1419
1.1290
1.1306
1.1162
HYDR. NO.
4.2918
4.2710
4.2484
4.1077
4.0495
4.0448
4.0221
9131.652
9153.077
9085.258
8671.475
8523.922
8518.277
8438.633
YEARLY WT.
AVG. LHV
AONLA
173
TABLE: IV
(contd…)
COMPONENT
1995-96
1996-97
1997-98
1998-99
1999-00
2000-01
2001-02
METHANE
85.47010
85.55414
85.91068
87.01234
91.28796
92.77397
93.08043
ETHANE
7.15694
7.44970
6.89034
6.48065
4.76304
3.70716
3.88512
PROPANE
1.45021
1.42603
1.66018
1.66466
1.12241
1.12169
0.99329
I-BUTANE
0.05710
0.07393
0.17322
0.21047
0.15234
0.17974
0.16140
N-BUTANE
0.06703
0.08295
0.21001
0.23626
0.16322
0.19913
0.18218
I-PENTANE
0.10381
0.06697
0.16704
0.05370
0.03920
0.04313
0.04027
N-PENTANE
0.09385
0.07960
0.22216
0.05121
0.03795
0.03917
0.03599
HEXANE
0.05487
0.02455
0.07353
0.02386
0.03561
0.04690
0.03546
CO2
5.46882
5.13256
4.60387
4.19345
2.30057
1.79385
1.49966
NITROGEN
0.07727
0.10957
0.08897
0.07340
0.09770
0.09526
0.08620
SP. GR.
0.66443
0.66074
0.66534
0.65170
0.61360
0.60929
0.60454
MOL. WT.
19.1938
19.1027
19.1800
18.8656
17.8829
17.6299
17.5092
CARBON NO.
1.1141
1.1137
1.1319
1.1161
1.0834
1.0755
1.0273
HYDR. NO.
4.008
4.0199
4.0779
4.0631
4.0728
4.0774
4.0842
8405.837
8429.200
8587.315
8520.667
8466.325
8454.315
8465.273
YEARLY WT. AVG.
LHV
AONLA
174
(contd…)
TABLE: IV
COMPONENT
2002-03
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
METHANE
93.22876
93.38597
94.37102
95.50221
93.19588
92.01240
92.98419
ETHANE
3.89239
4.41760
3.87176
3.38701
3.93060
4.46217
4.09140
PROPANE
0.90847
0.78060
0.51447
0.37387
0.75927
1.03321
0.92433
I-BUTANE
0.13397
0.10500
0.07378
0.03586
0.09927
0.13332
0.10854
N-BUTANE
0.16514
0.12986
0.08331
0.04259
0.14861
0.16682
0.14783
I-PENTANE
0.02978
0.03138
0.01885
0.00939
0.00970
0.02375
0.02049
N-PENTANE
0.03022
0.03913
0.01685
0.01429
0.01522
0.02595
0.01721
HEXANE
0.0284
0.02385
0.05183
0.02427
0.00541
0.03410
0.04446
CO2
1.5107
1.00109
0.77305
0.40174
1.59388
1.91476
1.48670
NITROGEN
0.07477
0.08920
0.12879
0.21072
0.24216
0.19353
0.17488
SP. GR.
0.60171
0.59490
0.59170
0.58171
0.60179
0.58825
0.60471
MOL. WT.
17.4551
17.32805
17.11320
16.82424
17.40423
17.69557
17.47318
CARBON NO.
1.0691
1.0699
1.0584
1.0437
1.0607
1.0760
1.0690
HYDR. NO.
4.0763
4.0980
4.0834
4.0672
4.0529
4.0716
4.0751
8440.521
8485.852
8428.926
8365.631
8377.716
8446.694
8432.987
YEARLY WT.
AVG. LHV
AONLA
175
(contd…)
TABLE: IV
COMPONENT
2009-10
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
METHANE
96.26978
92.76331
93.77941
92.67940
92.15110
92.58619
92.49924
ETHANE
4.27538
3.97799
4.30594
4.83732
5.16210
5.22638
5.42517
PROPANE
0.99766
0.86260
0.99272
1.25855
1.30026
1.15774
1.11971
I-BUTANE
0.13108
0.11331
0.16948
0.21610
0.22037
0.20082
0.20263
N-BUTANE
016983
0.14187
0.23533
0.30517
0.32603
0.29525
0.27253
I-PENTANE
0.01609
0.00898
0.01036
0.02065
0.02219
0.02322
0.02112
N-PENTANE
0.01182
0.00603
0.00492
0.01195
0.01290
0.01655
0.01477
HEXANE
0.01766
0.01121
0.00460
0.01082
0.01171
0.01875
0.01915
CO2
1.93342
1.90037
0.23709
0.38166
0.46096
0.15224
0.14161
NITROGEN
0.17782
0.21432
0.26015
0.27381
0.32753
0.32284
0.28321
SP. GR.
0.59944
0.60337
0.59256
0.60173
0.59756
0.59926
0.60280
MOL. WT.
17.63908
17.52382
17.20173
17.45867
17.55708
17.42638
17.42504
CARBON NO.
1.0719
1.0637
1.0733
1.0882
1.0926
1.0894
1.0904
HYDR. NO.
4.0630
4.0471
4.1319
4.1558
4.1604
4.1661
4.1695
8420.371
8363.675
8548.744
8645.437
8670.482
8674.922
8681.490
YEARLY WT.
AVG. LHV
NOTE: 1. Weighted Average figure for the year 1988-89 is from June, 88 to March, 89.
AONLA
176
MONTHLY WEIGHTED AVERAGE CALORIFIC VALUE OF NG (AONLA-I & II)
TABLE: V
LCV (KCAL/SM3) DURING THE YEAR
MONTH
1988-89
1989-90
1990-91
1991-92
1992-93
1993-94
1994-95
1995-96
1996-97
1997-98
1998-99
APRIL
-
9200.849
9140.507
8985.232
8556.769
8496.527
8471.955
8373.404
8478.514
8604.576
8670.37
MAY
-
9196.179
9124.042
8839.151
8495.144
8495.596
8465.238
8366.096
8395.413
8603.690
8622.023
JUNE
9428.972
9228.139
9165.066
8766.606
8575.887
8548.358
8495.840
8374.911
8381.856
8543.114
8656.443
JULY
9378.249
9190.707
9092.157
8721.340
8505.931
8518.345
8493.997
8399.372
8398.872
8581.815
8555.739
AUG.
9350.478
9289.330
9085.090
8651.438
8558.189
8528.188
8451.100
8403.111
8434.493
8586.873
8538.26
SEPT.
9427.424
9059.490
9071.597
8687.787
8521.049
8566.630
8471.087
8371.467
8471.919
8643.271.
8495.033
OCT.
9230.640
9104.148
9090.396
8678.034
8510.216
8551.970
8445.550
8362.679
8430.273
8628.216
8496.957
NOV.
9052.375
9086.440
9104.319
8562.010
8464.571
8511.647
8416.855
8347.750
8442.014
8571.963
8495.085
DEC.
8920.396
9100.867
9089.866
8529.519
8537.551
8505.551
8355.419
8430.000
8418.931
8555.036
8441.715
JAN.
8895.531
9087.350
9182.731
8610.542
8526.626
8514.598
8351.769
8487.567
8449.315
8545.987
8467.786
FEB.
8901.280
9094.083
9040.527
8555.168
8566.292
8488.526
8429.408
8470.184
8413.019
8559.672
8467.912
MARCH
9188.413
9173.580
8895.261
8573.778
8475.595
8484.089
8419.842
8470.522
8435.783
8640.975
8271.762
YEARLY
WTD. AVG.
9131.652
9153.077
9085.258
8671.475
8523.922
8518.277
8438.633
8405.837
8429.200
8587.315
8520.667
AONLA
177
TABLE: V (contd…)
MONTH
2005-06
2004-2005
NG
RLNG
COMINGLE
D
Gas
8416.828
8847.173
-
8847.173
8480.639
8475.440
8450.650
8486.159
8480.578
8513.761
9165.902
8433.519
-
8433.519
8383.453
8391.168
8438.968
8404.755
8390.533
8394.319
8427.574
8726.444
8309.124
-
8309.124
8388.056
8395.657
8702.677
8639.845
8404.622
8434.540
8291.442
8403.496
8355.263
8385.315
8353.810
8384.193
8828.939
8790.542
8831.094
8800.339
8813.732
8347.053
8479.421
8789.917
8414.850
8438.797
8412.899
8361.194
8409.609
8310.708
8308.402
8291.514
8310.660
8309.420
SEPT
8353.161
8430.878
8641.055
8508.171
8684.071
8343.871
8285.716
8342.521
8398.527
8387.844
8373.336
8393.241
8393.917
OCT
8375.021
8500.034
8405.013
8412.516
8414.922
8444.759
8404.235
8442.353
8265.885
8256.638
8238.929
8262.210
8262.522
NOV
8375.863
8653.637
8434.958
8431.474
8287.333
8409.373
8361.868
8406.892
8512.110
8500.141
8513.726
8505.044
8507.655
DEC
8516.999
8637.290
8518.428
8511.417
8288.558
8548.419
8516.378
8545.640
8227.272
8225.444
8241.605
8229.821
8227.812
JAN
8562.950
8570.535
8524.019
8447.133
8312.883
8405.276
8373.991
8402.000
8182.109
8181.915
8186.129
8182.337
8182.132
FEB
8547.143
8326.634
8493.813
8386.600
8263.767
8282.969
8220.897
8369.653
8192.925
8193.647
8183.218
8193.778
8193.280
MARCH
8412.774
8267.460
8425.500
8458.901
8261.488
8367.847
8369.726
8368.896
8191.268
8190.502
8193.449
8190.346
8190.874
8466.325
8454.315
8465.273
8440.521
8485.852
8433.865
8359.023
8428.926
8368.922
8360.026
8432.058
8358.198
8365.631
1999-00
2000-01
2001-02
2002-03
2003-04
APRIL
8476.188
8407.102
8286.242
8338.378
MAY
8563.771
8483.188
8291.748
JUNE
8556.414
8283.162
JULY
8484.647
AUG
YEARLY
WTD
AVG.
AONLA
NG
RLNG
RLNG
FALLBACK
PMTG
COMINGLED
Gas
178
TABLE: V (contd…)
MONTH
2006-07
APMG
PMTG
RLNG
SPOT RLNG
(GAIL)
SPOT RLNG
(IOC)
SWAP RLNG
OVER-DRAWN
COMINGLED GAS
APRIL
8270.892
8268.825
8303.917
0.000
0.000
0.000
8294.237
8276.558
MAY
8362.413
8315.752
8309.041
0.000
0.000
0.000
8277.702
8338.817
JUNE
8320.798
8325.490
8342.286
0.000
0.000
0.000
8331.359
8324.051
JULY
8417.195
8419.098
8415.052
8424.892
0.000
0.000
8385.671
8417.621
AUG
8400.898
8321.642
8534.125
8401.205
0.000
0.000
8824.618
8474.154
SEPT
8374.472
8319.010
8236.541
0.000
8354.315
0.000
8331.170
8336.208
OCT
8306.414
8307.606
8305.222
0.000
8313.520
0.000
8320.162
8306.987
NOV
8391.451
8392.333
8389.864
0.000
8441.952
8320.078
8409.006
8390.272
DEC
8389.087
8396.522
8392.081
0.000
8384.160
8426.218
8386.057
8391.750
JAN
8389.765
8385.356
8408.993
0.000
8378.643
8400.124
8415.298
8390.169
FEB
8452.366
8452.436
8453.596
0.000
8452.273
0.000
8470.604
8452.676
MARCH
8437.081
8436.798
8436.383
0.000
8442.270
0.000
8453.505
8437.812
YEARLY
8373.356
8366.494
8390.028
8420.995
8401.212
8368.834
8347.148
8377.716
AONLA
179
TABLE: V (contd…)
MONTH
2007-08
APMG
PMTG
GSPCL Gas
RLNG
SPOT
RLNG
(GAIL)
SPOT
RLNG (IOC)
SWAP
RLNG
Spot PMTG
IOC
Fallback
OVERDRAWN
APRIL
8233.603
8210.972
0.000
8220.094
0.000
8419.974
8174.666
0.000
0.000
8180.216
8222.770
MAY
8275.802
8278.809
0.000
8402.245
0.000
0.000
0.000
0.000
0.000
8218.418
8282.780
JUNE
8438.382
8439.342
0.000
8443.452
0.000
0.000
8471.593
0.000
0.000
8431.785
8442.045
JULY
8380.457
8379.714
0.000
8380.346
0.000
8367.554
8400.352
0.000
0.000
8283.120
8379.202
AUG
8394.510
8394.082
0.000
8392.006
0.000
8394.274
0.000
0.000
0.000
8365.362
8393.882
SEPT
8436.171
8435.836
0.000
8434.985
8420.233
0.000
0.000
0.000
0.000
8535.078
8432.069
OCT
8545.921
8553.864
8562.613
8539.421
8637.562
0.000
0.000
0.000
8405.691
8647.765
8550.137
NOV
8598.135
8595.726
8573.990
8598.492
0.000
0.000
0.000
0.000
0.000
8579.189
8593.321
DEC
8616.026
8610.994
8563.252
8615.732
0.000
0.000
8640.786
8686.144
0.000
8614.686
8617.421
JAN
8482.747
8379.734
0.000
8385.336
0.000
0.000
8287.148
8380.128
0.000
8350.576
8397.719
FEB
8494.216
8493.657
8469.168
8492.983
8511.358
0.000
0.000
8503.765
0.000
8476.883
8496.772
MARCH
8461.634
8495.682
8535.769
8511.253
8537.591
0.000
8475.184
8538.306
0.000
0.000
8501.241
YEARLY
8437.861
8433.590
8544.947
8463.823
8506.534
8383.306
8415.294
8495.518
8405.691
8474.927
8446.694
AONLA
COMINGLED
GAS
180
TABLE: V (contd…)
MONTH
2008-09
APMG
PMTG
PMT AT
PSC PRICE
RLNG
SWAP
RLNG
GSPCL
GAS
SPOT RNG
(GAIL)
FALLBACK
APRIL
8436.544
8435.413
8530.403
8473.629
8461.880
8485.381
0.000
0.000
0.000
8456.269
MAY
8384.624
8390.125
8420.470
8401.057
8380.224
8504.499
8356.242
8381.615
8449.220
8396.677
JUNE
8363.938
8357.962
8349.377
8366.538
8346.192
8357.769
8379.346
0.000
8355.580
8360.094
JULY
8387.127
8377.583
8378.271
8377.726
8331.266
8452.954
8484.364
0.000
8363.564
8386.193
AUG
8500.076
8498.562
8498.251
8500.126
8521.510
8493.468
8494.953
0.000
8491.693
8498.696
SEPT
8531.498
8531.372
8531.346
8531.245
8530.270
8525.375
8519.278
0.000
8534.066
8530.097
OCT
8477.593
8472.541
8472.779
8471.662
8368.644
8498.860
8527.259
0.000
8469.796
8466.628
NOV
8424.737
8425.558
8425.534
8425.548
8364.158
0.000
8448.619
0.000
8472.018
8418.949
DEC
8478.375
8474.089
8474.085
8475.188
8463.565
0.000
0.000
0.000
8474.727
8474.959
JAN
8419.659
8408.143
8405.658
8409.096
8392.955
0.000
8426.133
0.000
8384.761
8413.409
FEB
8387.059
8368.799
8368.995
8372.301
8365.978
0.000
0.000
0.000
8482.958
8375.519
MARCH
8412.364
8418.852
8426.445
8429.818
8380.246
0.000
8458.200
0.000
8435.383
8418.975
YEARLY
8433.103
8432.232
8440.120
8436.746
8383.842
8487.321
8451.110
8381.615
8450.311
8432.987
AONLA
RLNG
OVERDRAWN COMINGLED
GAS
GAS
181
TABLE: V (contd…)
MONTH
2009-10
APMG
PMTG
PMT AT PSC
PRICE
RIL GAS
RLNG
OVERDRAWN
COMINGLED
GAS
GAS
APRIL
8355.000
8363.583
8454.726
0.000
8518.461
0.000
8376.244
MAY
8495.565
8493.733
8522.419
8615.724
8600.131
8608.928
8534.267
JUNE
8579.497
8574.643
8584.024
8541.971
8534.077
8475.442
8558.405
JULY
8449.539
8451.122
8451.477
8450.618
8451.080
8419.751
8450.412
AUG
8426.931
8426.631
8426.377
8428.904
8426.376
0.000
8427.539
SEPT
8416.213
8417.173
8417.300
8419.978
8415.225
8414.814
8417.199
OCT
8403.629
8403.948
8403.458
8405.774
8402.615
8396.873
8404.182
NOV
8481.664
8481.910
8485.796
8478.615
8486.070
8554.030
8480.817
DEC
8331.918
8331.762
8331.841
8331.386
8328.853
8316.292
8331.453
JAN
8353.245
8353.059
8350.683
8341.891
8349.510
8351.133
8348.698
FEB
8371.145
8371.149
8371.825
8375.806
8374.672
0.000
8373.190
MARCH
8351.796
8351.694
8351.993
8351.648
8350.612
8332.517
8351.641
YEARLY
8415.876
8419.128
8424.049
8418.278
8440.813
8373.965
8420.371
AONLA
182
TABLE: V (contd…)
MONTH
2010-11
APMG
PMTG
PMT AT PSC
PRICE
RIL GAS
RLNG
OVERDRAWN
GAS
COMINGLED GAS
APRIL
8342.232
8335.618
8313.381
8314.484
8354.131
8335.104
8332.288
MAY
8409.226
8408.564
8408.436
8409.224
8405.504
0.000
8408.883
JUNE
8310.889
8310.981
8310.236
8311.683
8308.839
0.000
8311.062
JULY
8345.765
8342.946
8342.494
8345.933
8351.491
8349.906
8345.936
AUG
8330.375
8330.154
8330.139
8330.087
8329.554
8322.902
8330.097
SEPT
8329.740
8327.613
8330.520
8330.808
8340.437
8336.813
8330.660
OCT
8385.246
8381.654
8381.475
8384.232
8386.022
8378.060
8384.595
NOV
8341.553
8341.380
8342.938
8344.370
8343.262
8350.472
8342.859
DEC
8362.335
8362.481
8362.225
8362.632
8362.071
8350.724
8362.413
JAN
8389.189
8389.149
8389.822
8389.703
8387.489
8370.665
8389.125
FEB
8429.367
8426.201
8428.548
8425.689
8420.208
8452.975
8426.214
MARCH
8407.924
8422.872
8402.343
8381.366
8438.521
8349.928
8398.351
YEARLY
8362.917
8363.324
8363.696
8362.574
8371.361
8361.103
8363.675
AONLA
183
TABLE: V (contd…)
MONTH
2011-12
APMG
PMTG
PMT AT
PSC PRICE
RILG
NON APMG
RLNG
SWAP
RLNG
GAIL Spot
RLNG
OVER
DRAWN
COMINGLED
GAS
APRIL
8325.563
8322.748
8325.995
8314.025
0.000
8337.696
8402.340
0.000
8302.725
8321.194
MAY
8511.738
8513.149
8513.224
8511.950
0.000
8523.846
8620.813
8692.431
8538.979
8515.609
JUNE
8453.551
8454.816
8450.745
8455.446
0.000
8468.213
0.000
0.000
8380.561
8455.580
JULY
8540.113
8542.725
8543.070
8540.687
0.000
8533.398
0.000
0.000
8500.372
8539.921
AUG
8506.015
8521.533
8522.683
8521.841
0.000
8505.193
0.000
0.000
8468.849
8515.536
SEPT
8525.795
8526.414
8527.020
8526.350
0.000
8526.427
0.000
0.000
8461.103
8526.091
OCT
8562.090
8562.560
8563.299
8561.552
0.000
8560.583
0.000
0.000
8531.307
8561.646
NOV
8568.564
8570.699
8569.685
8570.036
0.000
8572.065
0.000
0.000
8556.772
8569.921
DEC
8603.330
8603.949
8603.949
8603.991
0.000
8597.586
0.000
8646.057
8566.278
8603.766
JAN
8634.199
8633.235
8632.166
8632.955
8640.326
8627.400
0.000
0.000
8636.255
8632.994
FEB
8698.258
8692.628
8694.667
8692.733
8704.282
8651.848
0.000
0.000
8613.638
8693.748
MARCH
8659.018
8617.803
8618.762
8620.256
8695.290
8722.518
0.000
0.000
0.000
8632.189
YEARLY
8548.158
8553.315
8553.689
8546.274
8688.668
8541.605
8575.279
8653.479
8516.908
8548.744
AONLA
184
TABLE: V (contd…)
MONTH
2012-13
APMG
PMTG
PMT AT PSC
PRICE
RILG
NON APMG
RLNG
GAIL Spot
RLNG
OVER
DRAWN
COMINGLED
GAS
APRIL
8451.287
8445.530
8450.996
8423.747
8406.774
8447.191
0.000
8362.564
8438.339
MAY
8508.424
8487.076
8480.438
8484.309
8479.442
8513.090
0.000
8517.023
8492.832
JUNE
8639.079
8635.690
8634.322
8636.187
8635.979
8631.784
0.000
8619.225
8636.219
JULY
8716.439
8715.412
8715.412
8715.611
8716.126
8710.099
0.000
8690.084
8715.157
AUG
8694.015
8693.896
8693.875
8693.874
8694.058
8693.449
0.000
8668.599
8693.837
SEPT
8730.239
8729.592
8729.594
8729.648
8728.314
8722.884
0.000
8702.127
8728.990
OCT
8633.952
8635.420
8634.783
8632.119
8638.381
8663.138
0.000
8630.558
8636.703
NOV
8685.206
8685.059
8685.058
8688.991
8685.315
8668.163
0.000
8618.640
8684.153
DEC
8712.877
8711.206
8711.203
8712.364
8715.234
8711.164
8713.301
8677.321
8712.288
JAN
8625.147
8613.701
8613.700
8624.683
8624.881
8621.636
8669.482
8617.046
8623.903
FEB
8701.373
8703.948
8702.299
8708.052
8703.768
8705.103
8779.501
8608.364
8705.515
MARCH
8634.558
8630.438
8630.278
8630.235
8632.664
8621.223
0.000
8639.409
8630.813
YEARLY
8644.620
8633.437
8627.575
8643.977
8651.582
8658.154
8713.523
8624.510
8645.437
AONLA
185
TABLE: V (contd…)
MONTH
2013-14
APMG
PMTG
PMT AT PSC
PRICE
RILG
NON APMG
RLNG
GAIL Spot
RLNG
OVER
DRAWN
COMINGLED
GAS
APRIL
8541.405
8543.115
8540.318
8541.951
8541.813
8542.655
0.000
8545.844
8541.845
MAY
8504.515
8486.788
8496.755
8500.162
8509.935
8507.942
0.000
8525.453
8502.225
JUNE
8530.673
8508.925
8509.697
8506.987
8520.811
8534.422
0.000
8501.814
8518.046
JULY
8671.274
8672.045
8670.667
8674.373
8683.000
8674.088
8767.656
8616.501
8674.934
AUG
8778.456
8776.044
8790.673
8791.432
8791.065
8774.843
0.000
8805.475
8785.158
SEPT
8702.192
8700.902
8700.904
8701.858
8702.626
8691.225
0.000
8682.911
8699.271
OCT
8745.204
8740.316
8740.316
8740.188
8740.945
8743.356
8737.496
8756.808
8742.148
NOV
8737.853
8736.609
8735.260
8737.345
8737.514
8737.025
8733.041
0.000
8737.220
DEC
8757.900
8757.053
8755.456
8757.909
8758.058
8756.587
8768.545
8777.218
8758.448
JAN
8763.278
8763.092
8764.483
8763.072
8765.706
8764.466
8776.705
8568.641
8764.134
FEB
8634.891
8632.681
8634.073
8632.023
8633.444
8633.661
8617.039
0.000
8632.631
MARCH
8694.072
8634.424
8664.052
8681.263
8653.398
8707.124
0.000
8699.042
8681.515
YEARLY
8665.326
8657.951
8657.643
8664.384
8676.807
8689.059
8735.436
8655.489
8670.482
NOTE: 1. Weighted Average figure for the year 1988-89 is from June, 88 to March, 89.
AONLA
186
TABLE: V (contd…)
MONTH
2014-15
APMG
PMTG
PMT AT
PSC PRICE
RILG
NON APMG
RLNG
SWAP
RLNG
GAIL Spot
RLNG
OVER
DRAWN
COMINGLED
GAS
APRIL
8690.651
8678.879
8678.274
8682.918
8698.049
8694.729
0.000
0.000
8545.331
8688.181
MAY
8538.104
8601.458
8601.017
8600.656
8563.798
8601.089
0.000
0.000
0.000
8588.941
JUNE
8507.849
8516.027
8510.314
8513.284
8502.956
8427.196
0.000
0.000
0.000
8511.987
JULY
8677.476
8680.355
8680.492
8688.411
8689.633
8697.152
0.000
0.000
8664.801
8689.777
AUG
8721.916
8714.650
8714.779
8717.316
8716.936
8713.247
0.000
0.000
8700.137
8716.386
SEPT
8672.453
8679.278
8676.980
8677.186
8680.498
8677.874
0.000
8684.714
0.000
8677.579
OCT
8785.929
8782.420
8782.911
8783.485
8778.962
8782.983
0.000
8781.253
8815.211
8782.976
NOV
8780.652
8780.929
8780.327
8780.698
8781.551
8789.936
8764.914
0.000
0.000
8781.169
DEC
8674.213
8675.548
8674.835
8674.035
8682.087
8663.110
8675.604
0.000
0.000
8674.103
JAN
8692.421
8686.751
8683.692
8685.577
8722.712
8681.185
8802.498
8655.277
0.000
8686.953
FEB
8721.460
8709.858
8709.630
8709.498
8709.703
8710.013
8705.334
0.000
0.000
8710.557
MARCH
8482.478
8480.599
8477.673
8473.501
8492.466
8514.129
8524.829
0.000
0.000
8489.039
YEARLY
8669.657
8661.207
8657.411
8663.900
8668.068
8699.513
8683.460
8710.343
8642.157
8674.922
AONLA
187
TABLE: V (contd…)
MONTH
2015-16
APMG
PMTG
PMT AT
PSC PRICE
RILG
NON APMG
RLNG
SWAP
RLNG
Pooled
RLNG
GAIL Spot
RLNG
OVER
DRAWN
COMINGLED
GAS
APRIL
8721.109
8692.257
8693.618
8701.087
8705.447
8705.160
8607.718
0.000
8750.712
8655.049
8705.678
MAY
8818.953
8819.277
8819.062
8817.600
8818.029
8816.300
8822.478
0.000
8805.793
0.000
8817.089
JUNE
8748.027
8747.962
8747.029
8747.707
8750.253
8748.731
0.000
0.000
8753.204
0.000
8749.004
JULY
8717.406
8691.160
8691.158
8686.405
8694.668
8674.579
8662.344
8781.318
8680.636
8546.896
8687.576
AUG
8656.703
8656.690
8656.596
8658.198
8654.322
8659.157
8688.439
8651.819
0.000
8623.252
8657.635
SEPT
8608.380
8619.014
8619.014
8619.265
8619.292
8623.024
8592.834
8643.931
0.000
8676.288
8621.183
OCT
8757.149
8748.606
8748.600
8750.091
8753.207
8752.189
0.000
8754.950
0.000
8769.130
8752.680
NOV
8612.291
8600.465
8599.090
8603.212
8606.935
8600.360
0.000
8601.266
0.000
0.000
8604.162
DEC
8567.772
8557.238
8557.232
8565.948
8567.435
8569.431
0.000
8567.177
0.000
8588.667
8566.912
JAN
8550.858
8600.578
8600.578
8600.697
8600.046
8602.964
0.000
8600.701
8598.226
0.000
8600.518
FEB
8698.089
8699.070
8699.365
8699.221
8699.172
8706.565
0.000
8698.626
0.000
0.000
8700.546
MARCH
8755.786
8724.418
8724.416
8718.213
8736.184
8731.179
0.000
8691.445
0.000
8948.661
8723.037
YEARLY
8696.410
8677.303
8681.782
8683.398
8689.539
8676.823
8673.205
8652.135
8706.142
8673.571
8681.490
AONLA
188
MONTHLY FUEL OIL CONSUMPTION DATA (AONLA-I & II)
TABLE: VI
MONTH
CONSUMPTION (KL) DURING THE YEAR
1988-89
1989-90
1990-91
1991-92
1992-93
1993-94
1994-95
1995-96
APRIL
-
-
-
-
-
-
1817.600
1267.470
MAY
-
-
-
-
-
-
2791.470
1762.010
JUNE
-
-
-
-
284.790
-
3705.070
2255.120
JULY
-
-
-
-
21.620
107.484
2783.930
3006.420
AUG.
-
-
-
-
163.455
130.760
1843.830
1481.400
SEPT.
-
-
-
-
3.309
67.045
1359.150
3026.600
OCT.
-
-
63.450
-
-
-
2682.190
4189.840
NOV.
-
-
-
-
200.770
1548.102
4088.860
4029.250
DEC.
-
-
-
-
166.380
3752.713
4966.500
4492.300
JAN.
-
-
-
3.530
-
1312.440
4607.760
4278.890
FEB.
-
-
-
-
-
2252.790
5015.360
3135.130
MARCH
-
-
-
0.312
449.800
4599.040
1488.470
YEARLY
TOTAL
-
63.450
3.530
840.636
9621.134
40260.760
34413.700
AONLA
-
189
MONTH
1996-97
1997-98
1998-99
1999-2000
2000-01
2001-02
2002-03
2003-04
APRIL
1110.300
863.920
1359.780
1217
0.000
162.620
0.000
0.000
MAY
1882.240
5899.180
912.390
0.000
0.000
0.000
0.000
0.000
JUNE
3060.590
6427.540
1088.940
3.100
0.000
0.000
0.000
0.000
JULY
4137.640
5784.180
1587.490
456.160
252.580
0.000
0.000
0.000
AUG.
5376.370
3934.410
588.200
643.560
0.000
0.000
0.000
0.000
SEPT.
3250.660
3854.050
1011.790
0.000
0.000
0.000
0.000
0.000
OCT.
4615.060
1908.300
0.000
390.980
0.000
0.000
0.000
0.000
NOV.
4939.670
3984.270
242.200
460.180
0.000
0.000
0.000
1089.970
DEC.
5554.460
3343.180
439.420
0.000
0.000
0.000
0.000
4916.950
JAN.
5774.270
3306.260
27.680
238.740
1424.320
0.000
0.000
4225.260
FEB.
5282.430
2755.430
1011.890
0.000
1896.170
0.000
0.000
1927.660
MARCH
5739.280
2384.280
1249.060
0.000
1411.680
0.000
0.000
177.530
YEARLY
TOTAL
50722.970
44445.000
9518.840
3410.640
4984.750
162.620
0.000
123337.370
AONLA
190
MONTH
2004-05
2005-12
2006-07
2007-16
APRIL
0.000
0.000
0.000
0.000
MAY
0.000
0.000
0.000
0.000
JUNE
68.414
0.000
0.000
0.000
JULY
0.000
0.000
0.000
0.000
AUG.
0.000
0.000
0.000
0.000
SEPT.
0.000
0.000
0.000
0.000
OCT.
144.628
0.000
0.000
0.000
NOV.
0.000
0.000
0.000
0.000
DEC.
0.000
0.000
0.000
0.000
JAN.
0.000
0.000
492.358
0.000
FEB.
761.892
0.000
20.068
0.000
MARCH
677.468
0.000
43.942
0.000
YEARLY
TOTAL
1652.402
0.000
556.368
0.000
AONLA
191
MONTHLY NAPHTHA CONSUMPTION DATA (AONLA-I & II)
TABLE: VII
MONTH
CONSUMPTION (MT) DURING THE YEAR
1988-89
1989-90
1990-91
1991-92
1992-93
1993-94
1994-95
APRIL
-
-
-
-
-
-
-
MAY
-
-
-
-
-
-
1969.259
JUNE
-
-
-
-
-
-
3113.595
JULY
-
-
-
-
-
-
3188.425
AUG
-
-
-
-
-
-
2632.041
SEPT
-
-
-
-
-
-
1496.543
OCT
-
-
-
-
-
-
2348.698
NOV
-
-
-
-
-
-
3203.939
DEC
-
-
-
-
-
-
2898.105
JAN
-
-
-
-
-
-
3481.742
FEB
-
-
-
-
-
-
2953.212
MARCH
-
-
-
-
-
-
2133.467
YEARLY
TOTAL
-
-
-
-
-
-
29419.026
AONLA
192
MONTH
1995-96
1996-97
1997-98
1998-99
1999-00
2000-01
2001-02
APRIL
1056.358
0.0
1023.766
12669.669
6681.367
0.0
0.0
MAY
1072.312
725.829
10064.114
8973.61
5384.203
0.0
6392.614
JUNE
2534.094
3612.377
12544.952
5838.858
4485.519
0.0
9086.827
JULY
2541.040
2448.711
10019.548
6906.518
4411.809
497.929
9994.414
AUG
2761.642
3106.493
12820.795
3340.983
5889.587
0.0
2236.789
SEPT
1793.305
4001.677
9647.565
5086.645
4272.961
0.0
4973.587
OCT
3287.745
4726.330
4409.143
4722.759
5601.093
0.0
4666.183
NOV
3161.284
4651.978
13062.468
6830.016
3856.478
0.0
0.0
DEC
3351.780
6236.221
15087.299
8268.470
2911.547
0.0
0.0
JAN
1300.983
5637.354
14447.745
9514.303
36.359
0.0
7226.190
FEB
606.002
6855.400
12990.504
1047.145
0.0
0.0
7324.965
MARCH
2527.551
9670.958
14183.004
3036.287
0.0
0.0
1780.147
YEARLY
TOTAL
25994.096
51673.328
130300.903
85235.263
43530.923
497.929
53681.716
AONLA
193
MONTH
2002-03
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
APRIL
2772.585
7344.614
2317.822
1589.972
17640.589
2292.919
0.000
MAY
6190.192
77.670
10790.953
3582.029
1761.172
540.983
0.000
JUNE
9903.850
5193.003
9295.920
806.885
5802.997
2114.239
7244.065
JULY
9895.066
9888.029
11667.669
5819.267
9456.393
32.198
13929.828
AUG
2260.069
10426.418
9520.110
13980.386
13512.554
3205.693
6246.185
SEPT
6204.139
8792.435
10683.079
13355.639
6646.148
8619.201
11865.404
OCT
9110.813
10738.417
9052.254
14226.698
11674.577
9927.579
14353.943
NOV
9485.437
10557.089
725.253
14386.139
15891.310
16879.859
14538.771
DEC
10401.734
13477.161
719.709
16268.352
19536.502
16074.594
16519.067
JAN
14237.595
13369.892
4213.198
16101.336
14955.199
18656.786
14173.410
FEB
5421.269
16170.792
2434.967
12492.568
10694.124
7120.983
14948.403
MARCH
529.672
1066.620
3698.071
6619.685
9120.445
561.292
9680.585
YEARLY
TOTAL
86412.421
107102.140
75108.148
119228.956
136692.017
86026.326
123500.002
AONLA
194
MONTH
2009-10
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
APRIL
276.376
0.000
0.000
0.000
0.000
0.000
0.000
MAY
354.627
0.000
0.000
0.000
0.000
0.000
1266.337
JUNE
178.767
91.504
49.917
62.415
2.090
12.898
154.948
JULY
109.512
0.000
0.000
0.000
0.000
0.000
0.000
AUG
266.396
443.830
0.000
0.000
0.000
0.000
0.000
SEPT
0.000
76.564
23.270
17.965
0.000
0.276
0.000
OCT
0.000
0.000
160.451
0.000
0.000
0.000
0.000
NOV
749.012
0.000
752.994
0.000
0.000
0.000
0.000
DEC
349.838
0.014
512.783
10.466
0.000
0.000
0.000
JAN
1393.322
0.000
0.000
0.000
0.000
0.000
0.000
FEB
0.000
186.945
0.000
0.000
0.000
0.000
0.000
MARCH
0.323
12.540
9.328
5.099
1.427
0.000
0.000
YEARLY
TOTAL
3678.173
811.397
1508.743
95.945
3.517
13.174
1421.285
AONLA
195
MONTHLY GENERATED POWER CONSUMPTION DATA ( AONLA-I & II)
TABLE: VIII
MONTH
GENERATED POWER CONSUMPTION (MWH) DURING THE YEAR
1988-89
1989-90
1990-91
1991-92
1992-93
1993-94
1994-95
-
7405.3
6384.1
6540.7
6928.0
8051.4
6199.5
MAY
7608.4 *
8090.2
8345.6
8476.2
8507.5
8859.6
8819.5
JUNE
5898.8
7968.6
8335.7
8268.9
8236.6
8548.9
8524.9
JULY
7411.9
8346.0
8575.2
8769.3
8576.7
8863.3
8297.5
AUG.
7861.1
8094.1
8768.5
8703.4
8781.4
8937.2
8347.3
SEPT.
7791.7
8148.3
8535.7
6756.3
7690.6
8498.1
6954.6
OCT.
10839.6
7981.6
8322.6
8452.9
8472.3
8707.5
8973.6
NOV.
5681.9
6759.4
8153.8
7835.9
7455.6
8079.0
8241.3
DEC.
6896.0
7857.3
8305.9
8177.6
85332
8196.3
8790.4
JAN.
7341.0
8044.5
8210.4
7828.5
8534.2
8661.4
8890.2
FEB.
6833.6
7263.9
7065.7
7935.9
7669.1
7659.5
7595.5
MARCH
7000.4
7508.2
7129.9
6555.5
8159.8
8005.1
7301.7
YEARLY
TOTAL
67657.2
93467.4
91633.1
94301.1
97545.0
101067.3
96936.0
APRIL
AONLA
196
MONTH
1995-96
1996-97
1997-98
1998-99
1999-00
2000-01
2001-02
APRIL
6802.7
7891.500
9588.800
15181.400
10430.400
14431.600
10802.400
MAY
9200.2
9327.8
12860.100
14887.900
14278.400
16010.800
15790.500
JUNE
8960.5
9656.0
14109.600
15406.900
13746.000
15060.000
16052.800
JULY
9167.1
9402.6
15376.100
15478.500
14215.500
15891.400
16736.000
AUG.
9123.9
10120.1
15312.700
12798.200
15033.600
15038.000
16772.500
SEPT.
8777.4
10208.0
14218.700
12682.000
13052.200
15400.300
16136.000
OCT.
8808.5
11281.2
10330.800
14274.600
15095.400
15216.200
12933.000
NOV.
8381.5
11867.6
12728.500
14892.100
14764.900
13422.600
8793.900
DEC.
8603.9
15359.0
14110.400
15501.500
13746.300
12190.800
10282.800
JAN.
8841.4
12569.7
14712.700
16141.400
13284.100
11747.800
15542.100
FEB.
8422.0
12382.0
13464.000
13602.700
10944.500
11058.100
11221.400
MARCH
8992.0
14760.1
15225.700
10614.500
9372.900
12664.200
10348.700
YEARLY
TOTAL
904081.1
134825.6
162038.100
171461.700
157964.200
168131.800
161412.100
AONLA
197
MONTH
2002-03
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
APRIL
13216.700
14604.700
11931.700
17469.300
17453.600
15723.200
13871.800
MAY
15915.000
15376.900
16191.000
15563.700
18436.400
9894.800
19152.800
JUNE
15473.000
15604.400
13810.900
12383.600
15731.300
16575.200
19614.800
JULY
16176.700
15747.000
16331.600
19606.900
20401.600
20974.700
21154.300
AUG.
16021.500
15709.600
16230.500
20027.600
12950.800
19029.100
20492.400
SEPT.
15227.700
15094.000
14940.900
19872.800
14020.600
18963.300
19534.800
OCT.
15692.300
15187.000
15870.200
18809.300
18838.200
19402.900
19249.200
NOV.
14969.600
13827.100
15081.400
18651.900
17164.800
17950.400
18954.700
DEC.
15366.300
13475.300
15765.100
19729.700
18396.400
18147.300
19564.400
JAN.
15656.000
13564.300
16134.200
19882.100
17059.500
17729.700
17958.800
FEB.
11246.300
12848.600
10771.400
16549.500
16854.100
18052.000
17165.800
MARCH
10721.900
10253.300
15642.500
15634.800
20242.500
17179.300
19526.400
YEARLY
TOTAL
175683.000
171292.200
178701.400
214181.200
207549.800
209621.900
226240.200
AONLA
198
MONTH
2009-10
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
APRIL
14059.500
17003.600
17122.100
20773.000
22357.500
20,222.100
23,760.400
MAY
15861.500
21476.800
21481.900
19398.400
22989.700
16,799.100
24,886.400
JUNE
20449.380
21038.200
20953.300
23184.300
21025.900
14,211.100
24,528.500
JULY
21198.600
21758.200
21026.200
23720.800
23440.900
23,552.600
25,306.100
AUG.
20869.300
21688.800
20194.800
23372.300
20431.400
25,075.100
24,817.900
SEPT.
20335.500
19019.800
20931.300
22644.200
22671.200
24,305.700
24,110.400
OCT.
21466.600
20539.100
22117.900
22849.900
22815.600
24,663.600
24,309.500
NOV.
19784.100
19069.100
21197.300
21681.000
22227.500
23,349.400
23,490.900
DEC.
20556.200
19822.600
21956.800
22505.300
22618.800
24,843.900
24,102.700
JAN.
20112.000
19354.800
21713.000
22464.900
22447.600
24,254.300
23,981.000
FEB.
17703.000
17713.300
20894.300
20091.600
20298.100
21,353.300
21,854.300
MARCH
20393.600
14295.100
17204.400
22475.900
22826.000
23,453.500
23,143.500
YEARLY
TOTAL
232789.280
232779.400
246793.300
265161.600
266150.200
266,083.700
288291.600
* Figures indicate total generated power from beginning to 31st MAY, 1988
AONLA
199
MONTHLY PURCHASED POWER CONSUMPTION DATA ( AONLA-I & II)
TABLE: IX
MONTH
PURCHASED POWER CONSUMPTION (MWH) DURING THE YEAR
1988-89
1989-90
1990-91
1991-92
1992-93
1993-94
1994-95
1995-96
1996-97
1997-98
APRIL
-
754.0
748.8
767.2
280.0
352.0
512.0
553.2
518.40
928.920
MAY
-
910.0
715.6
683.2
210.0
211.6
311.2
292.8
463.60
1633.440
JUNE
-
850.0
730.0
756.8
340.0
214.8
372.0
352.4
328.80
895.368
JULY
392.0
675.0
758.8
522.4
392.8
243.6
958.8
467.6
1006.4
804.144
AUG.
461.0
798.0
725.2
482.8
246.8
209.2
922.0
536.8
805.752
874.224
SEPT.
401.0
651.0
745.6
572.8
261.6
193.6
480.0
499.6
674.20
775.904
OCT.
179.0
570.8
522.0
484.0
203.2
267.2
284.0
544.8
1053.136
2034.968
NOV.
640.0
600.4
602.4
411.2
161.2
395.2
369.6
460.5
1145.776
1181.271
DEC.
693.0
574.4
566.4
474.8
163.6
213.2
272.8
476.0
394.56
691.384
JAN.
799.0
663.6
661.2
528.4
206.4
160.0
324.8
619.6
860.864
821.120
FEB.
782.0
512.4
486.4
432.8
156.8
224.8
352.0
365.6
485.752
874.224
MARCH
661.0
510.8
472.2
196.0
291.2
278.4
438.4
524.4
773.040
775.904
YEARLY
TOTAL
5008.0
8070.4
7789.6
6312.4
2914.0
2963.6
5597.6
5703.3
8510.28
11460.088
AONLA
200
MONTH
1998-99
1999-2000
2000-2001
2001-2002
2002-2003
2003-2004
2004-05
2005-06
2006-07
APRIL
417.856
534.400
568.000
564.000
305.600
458.400
373.600
383.200
601.600
MAY
553.040
315.200
323.200
554.400
337.600
513.600
441.600
461.600
497.600
JUNE
410.120
537.600
494.400
436.800
476.800
401.600
458.400
638.400
650.400
JULY
697.616
392.000
420.800
267.200
458.400
542.400
397.600
289.600
432.800
AUG.
602.712
360.800
500.000
340.800
425.600
494.400
436.800
440.800
506.400
SEPT.
314.400
393.600
472.800
428.800
518.400
406.800
423.200
460.800
410.400
OCT.
674.400
310.400
523.200
436.000
350.400
379.200
300.800
444.000
445.600
NOV.
426.400
386.400
717.600
256.000
225.600
569.600
308.800
382.400
496.000
DEC.
458.400
740.800
776.000
432.800
399.200
1860.000
344.800
428.800
466.400
JAN.
596.000
900.800
488.800
544.000
470.400
1746.400
419.200
416.800
986.400
FEB.
259.200
528.000
469.600
996.800
536.800
1191.200
570.400
432.800
1003.200
MARCH
1297.600
245.600
712.000
483.200
368.000
522.400
735.200
494.400
556.800
YEARLY
TOTAL
6707.744
5645.600
6466.400
5740.800
4872.800
9086.000
5210.400
5273.600
7053.600
AONLA
201
MONTH
2007-08
2008-09
2009-10
2010-11
2011-2012
2012-13
2013-14
2014-15
2015-16
APRIL
949.600
1232.800
757.600
741.280
752.000
809.920
594.000
637.120
68.960
MAY
572.800
520.000
576.000
486.480
1073.600
414.960
675.840
664.480
176.480
JUNE
465.600
502.400
457.600
623.200
1112.640
350.800
556.880
1,423.040
83.360
JULY
662.667
543.200
407.200
484.320
951.040
384.200
563.440
718.240
235.760
AUG.
665.600
511.200
464.000
479.440
1048.720
432.960
584.400
74.240
78.640
SEPT.
698.400
526.400
391.200
471.840
937.840
246.960
575.680
54.080
132.320
OCT.
446.400
439.200
400.000
495.360
796.160
273.040
510.720
49.120
48.960
NOV.
573.600
403.200
353.600
515.680
512.960
245.840
420.000
51.280
53.600
DEC.
675.200
444.800
496.800
475.360
671.280
289.360
445.440
48.960
50.320
JAN.
608.000
611.200
653.600
1012.080
421.680
377.360
554.240
44.960
77.360
FEB.
411.200
334.400
678.400
717.520
302.400
336.240
485.600
44.240
153.280
MARCH
490.400
464.000
532.224
933.200
805.760
446.720
313.120
48.880
393.440
YEARLY
TOTAL
7219.467
6,532.800
6168.224
7435.760
9386.080
4608.360
6279.360
3,858.640
1552.480
AONLA
202
MONTHLY OVERALL SPECIFIC ENERGY CONSUMPTION PER MT OF UREA (AONLA-I&II)
TABLE: X
MONTH
1996-97
1997-98
1998-99
1999-00
2000-01
2001-02
2002-03
2003-04
2004-05
2005-06
APRIL
-
-
5.6823
5.9912
5.7168
5.9234
5.8200
5.6008
5.6767
5.5347
MAY
-
6.2519
5.8712
5.7669
5.7451
5.8214
5.5887
5.6287
5.5255
5.5881
JUNE
-
5.9540
5.7895
5.8030
5.7780
5.6547
5.5717
5.5997
5.7539
5.9805
JULY
-
5.9258
5.8198
5.7966
5.8318
5.6287
5.5617
5.6640
5.6149
5.5531
AUG.
-
5.8453
6.2285
5.7948
5.8299
5.6566
5.6330
5.6647
5.6251
5.5401
SEPT.
-
6.0306
6.1252
5.8186
5.7909
5.5804
5.5799
5.6294
5.7326
5.4912
OCT.
-
6.4681
6.0904
5.9158
5.7227
5.6153
5.5545
5.5985
5.5691
5.6500
NOV.
-
5.8117
5.9059
5.7603
5.6771
5.5814
5.5430
5.6524
5.5491
5.5554
DEC.
6.4444
5.8163
6.1101
5.7714
5.8115
5.9894
5.5212
5.5955
5.5270
5.4900
JAN.
7.0820
5.8606
5.6199
5.9880
6.1003
5.5782
5.5743
5.5913
5.6114
5.4888
FEB.
6.5312
5.7581
5.9386
5.9181
5.8734
5.5399
5.9270
5.5958
5.8348
5.4753
MARCH
6.1222
5.6910
6.4377
6.3828
5.8146
5.7076
5.7788
6.0345
5.8415
5.5510
YEARLY
WEIGHTE
D AVG
6.1313
6.0052
5.9303
5.8657
5.7998
5.6705
5.6243
5.6402
5.6410
5.5556
AONLA
203
MONTHLY OVERALL SPECIFIC ENERGY CONSUMPTION PER MT OF UREA (AONLA-I&II)
TABLE: X (contd…)
MONTH
2006-07
2007-08
2008-09
2009-10
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
APRIL
5.5646
5.7030
5.7515
6.6886
5.7048
5.9064
5.7067
5.5293
5.5832
5.3705
MAY
5.7633
5.4501
5.6421
5.9121
5.5292
5.5637
5.7054
5.7556
6.1655
5.4784
JUNE
5.8523
5.7502
5.5235
5.9177
5.5377
5.5848
5.4990
5.8339
5.6254
5.4106
JULY
5.5094
5.5292
5.4974
5.6065
5.5798
5.8329
5.4758
5.6246
5.5850
5.4463
AUG.
5.7177
5.5626
5.6258
5.5804
5.5355
5.7713
5.4639
5.7848
5.5403
5.5619
SEPT.
6.0905
5.5598
5.5809
5.5271
5.7269
5.6040
5.5062
5.5366
5.4298
5.4959
OCT.
5.4316
5.6197
5.5724
5.4858
5.5434
5.5687
5.5101
5.5669
5.3389
5.4644
NOV.
5.4682
5.5843
5.5382
5.4594
5.6960
5.5616
5.4378
5.4877
5.3352
5.3789
DEC.
5.4864
5.6161
5.5560
5.4707
5.5588
5.5261
5.3801
5.5454
5.3294
5.3674
JAN.
5.6003
5.7859
5.7869
5.5208
5.6272
5.7044
5.4362
5.4934
5.3351
5.3899
FEB.
5.5233
5.4891
5.6560
5.6460
5.5602
5.5472
5.4300
5.4544
5.3666
5.4739
MARCH
5.4743
5.5685
5.6243
5.4771
5.6375
5.5723
5.4365
5.4691
5.4687
5.4592
YEARLY
WEIGHTED
AVG
5.5916
5.6058
5.6081
5.6170
5.5971
5.6359
5.4904
5.5822
5.4735
5.4398
AONLA
204

Performance at a Glance 2015

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