Emco phd virtausmittarit
Transcription
Emco phd virtausmittarit
Model Vortex PhD™ Inline Vortex Flowmeter EMCO’s Vortex PhD™ inline vortex flow meters measure a wide variety of fluids and pipe sizes. The fully welded construction with no internal gaskets eliminates leak paths. Since the sensor is not in the flow, it can be removed without process shut down. Features • Reliable–no moving parts, no fluid to sensor contact • In-process removable sensor, below 750 psig (52 barg) pressure • Simple, rugged, all welded construction, no internal gaskets, no leak paths • High accuracy with wide rangeability • Line sizes from 1 to 12" (25 to 300 mm) • High temperature operation up to 750°F (400°C) • EZ Logic™ menu-driven user interface • ‘Smart’ electronics provide excellent noise immunity Superior Flow Measurement Capability The EMCO Vortex PhD™ vortex shedding flowmeter measures process fluid flow by detecting the frequency at which vortices are shed from an obstruction in the process fluid line (the bluff body). A piezo-electric sensor mounted outside the flow line acts as the transducer, converting vortex pulses into electrical signals. The ‘Smart’ electronics provide excellent noise immunity while the wide range of wetted materials provides outstanding compatibility with most process fluids. The transmitter provides a frequency output, scaled frequency output, totalizer pulse or a 4 to 20 mA DC signal proportional to the flow rate. emco fl o w s y s t e m s Performance Specifications Accuracy (Linear Ranges) Liquid ±0.7% of flow rate Gas and Steam ±1.0% of flow rate Analog Output Version Add ±0.1% of full scale Repeatability ±0.15% of flow rate Response Time Adjustable from 1 to 100 seconds (analog version output) K-factor - Temperature Correction The K-factor of the flowmeter decreases by 0.29% for each 100°F (39°C) increase in temperature above 70°F (21°C). The converse is true below 70°F (21°C). By programming the operating fluid temperature in the electronics, the change in the K-Factor is automatically corrected for. Operating Specifications Fluid Types Liquid, gas, or steam Line Sizes 1 to 12" (25 to 300 mm) Process Temperature Limit -40 to 750°F (-40 to 400°C) Process Pressure Flange ANSI Class 150, 300, or 600 PN16, 40, 64 Wafer All water bodies are rated based on appropriate flange rating to a maximum of ANSI Class 600 Enclosure Specifications Approved for NEMA 4X watertight and dust tight requirements Ambient Temperature Limit Normal -20 to 140°F (-29 to 60°C) Display Option 32 to 140°F (0 to 60°C) Ambient humidity 5 to 100% RH non-condensing Power Requirements 18 to 40 VDC; max power consumed: 1 watt Output 2 Analog 4 to 20 mA, loop powered 2-wire system, digitally adjusted span Frequency Voltage pulses, 3 wire system, 1 to 10 kHz square wave, open collector FET output with selectable pull-up resistors. The pulse output can be scaled so that 1 pulse represents a specific quantity of fluid passing through the flowmeter. For typical applications, the amplitude of the square wave can be determined by: Vpulse =Vs - (I • Rload) For other options refer to the Vortex PhD manual. Cable Conduit Connection ANSI 3/4" female NPT. See Dimensions (Figure 4) DIN PG 13.5. See Dimensions (Figure 4) Signal Cable 18, 20, or 22 gauge, shielded instrumentation cable. Belden #9939 double-shielded cable or equivalent required for European CE rating. g e n e r a l s p e c i f i c a t ions Span Setting For analog outputs the span setting can be adjusted without the use of electronic test equipment by programming the full scale rate using the EZ Logic™ keypad. Measurable Flow Velocities Liquid 1.5 to 32 ft/sec (0.5 to 9 m/sec) 74 to 79 m/sec ρ 50 to 260 ft/sec ρ Gas/Steam Where ρ = density in lb kg ft3 m3 Process Viscosity Reynolds number must be > 20,000. Figure 1 shows the minimum linear flow velocity versus kinematic viscosity. Linear range Reynolds number of 20,000 to 7,000,000. Ambient Temperature ˚F (˚C) 180 (82) 150 (66) 140 (60) 110 (43) 70 (22) 32 (0) -100 (-73) -20 (-29) 100 (38) 300 (149) 500 (260) Process Temperature ˚F (˚C) Figure 1. Minimum Linear Flow Velocity vs. Kinematic Viscosity. 3 emco fl o w s y s t e m s Flowmeter Sizing Pressure Loss Selecting the appropriate size flowmeter can be critical. If the flowmeter is over- If a differential pressure transducer sized, the signal strength could be weak – limiting rangeability. If the flowmeter is were connected between pressure undersized, excessive pressure drop or cavitation may occur – affecting accuracy. taps up and downstream of a vortex Use the minimum linear flow velocity curves and Tables 3 through 8 (minimum and flowmeter, the measured differential maximum flow rates for various types of applications) for general sizing. For more pressure would be the pressure detailed information, contact your EMCO representative or go to www.emcoflow. loss for the device. This value can com for the EMCO computerized sizing program. be calculated using the following Nominal Size Inch Nominal Pulse Rate mm Hz/ft/s 1 25 1.5 38 equations: Nominal Meter Factor Hz/m/s pulses/gal pulses/L pulses/ft3 pulses/m3 12.0 39.4 321.2 84.9 2,403 7.5 24.6 81.7 21.6 611 English ΔP = 2.67 x 10 -4 · p · V2 84,864 or ΔP = 2.50 x 10 -3 · p · (Q 1)2 / D4 21,578 or ΔP = 4.47 x 10 -5 · p · (Q 2)2 / D4 Metric ΔP = 1.24 x 10-5 · p · V2 or ΔP = 5572 · p · (Q 1)2 / D4 or ΔP = 20.1 · p · (Q 2)2 / D4 2 50 6.0 19.7 39.1 10.3 293 10,349 3 80 4.0 13.1 11.7 3.1 87.2 3,080 4 100 3.0 13.1 11.7 3.1 87.2 3,080 6 150 2.0 6.6 1.5 0.4 11.0 388 8 200 1.3 4.3 0.6 0.2 4.2 148 10 250 1.2 3.9 0.3 0.1 2.2 78 12 300 1.0 3.3 0.2 0.1 1.3 46 Table 1. Nominal Pulse Rate and Flowmeter Factor. Nominal Size Flow Range in GPM Flow Range in L/s Inch mm Hz/ft/s Hz/m/s min max 1 25 3.4 72 0.2 4.5 1.5 40 8.3 176 0.5 11.1 2 50 13.8 295 0.9 18.6 3 80 30.9 659 1.9 41.6 4 100 53.8 1,147 3.4 72.3 6 150 121.9 2,600 7.7 163.9 8 200 213.5 4,555 13.5 287.2 10 250 358.7 7,653 22.6 482.5 12 300 508.3 10,843 32.0 683.7 Table 2. Water Flow Rates. Notes: 1 Water values are determined at standard conditions of 60°F (15°C). 2 The minimum flow rate for the 1” (25 mm), and 1.5” (40 mm) flowmeters are below the linear range - the Reynolds number < 20,000. 3 The velocities used to calculate the minimum and maximum flow rates were 1.5 ft/sec and 32 ft/sec (0.5 m/sec and 9 m/sec) respectively. 4 Where: ΔP = Pressure loss psi (bar) p = Density at operating conditions V = Flow velocity in ft/s (m/s) Q1 = Volumetric flow rate in ACFM lb/ft3 (kg/m3) (Actual m3/min) Q2 = D = Volumetric flow rate in U.S. GPM (L/s) Flowmeter internal diameter in inches (mm) g e n e r a l Physical Specifications Minimum Back Pressure (Liquid Service Only) The line pressure must be sufficiently high so that no cavitation occurs. The minimum required line pressure can be obtained from the equation: Materials Wetted Parts Wing and Shedder Bar Stainless steel and Carbon steel Models 316L or the cast equivalent, CF3M Body Stainless steel Model (all sizes) 316L or the cast equivalent, CF3M PG≥(1 · 3 · Po) + (2.7 · ΔP) - PATM Where: PG = Line pressure required psig (barg) ΔP = Maximum pressure loss psig (barg) Po = Saturation liquid vapor pressure at operating temperature psia (bara) PATM = s p e c i f i c a t ions Atmospheric pressure psia (bara) Carbon Steel Model (flanged), 6” (150 mm) and larger; ASTM A105, A06 Grade C, and A108 Grade 1018 Electronics Enclosure 383 Aluminum All Other Parts Stainless Steel Flowmeter Classification Standard Designed to meet NEMA 4X watertight and dust tight specifications Explosion Proof Version FM and CSA approved Explosion Proof and Intrinsically-Safe Version CENELEC approved European CE Mark Approved Example: Water flow rate: 0 to 200 US GPM Remote Mount Electronics (RMT Option) Operating temperature: 100°F Signal cable is provided to mount the electronics enclosure up to 30 ft (optional 50 Operating pressure: 10 psig ft) from the flowmeter body, and must be installed within proper electrical conduit. Atmospheric pressure: 14.7 psia Flowmeter size: 1.939” I.D. Local Indicator and Totalizer (LOC-TOT Option) Specific weight: 61.96 lb/ft3 The indicator displays flow rate and total in user-selectable, engineering units. It is a two line, 8 characters per line, LCD display. The totalizer enables a pulse output Solution: ΔP = 4.47 x 10 · 61.96 · (200) -5 2 providing a 5 to 999 msec pulse each time the totalizer increments. /(1.939) = 7.84 4 PG = [(1.3) · (0.951)] + [(2.7) · (7.84)] PG = 7.70 psig - 14.7 Since the operating pressure of 10 psig This option changes the lower, ambient temperature limit to 32°F (0°C). Below 32°F, the display intensity begins to fade but does not affect the transmitter output. is higher than 7.70 psig, no cavitation occurs. Material of Construction All models are available in stainless steel; some models can be ordered in carbon steel. 5 emco fl o w s y s t e m s FM Approval (Explosion Proof) Straight Run Piping Requirements Class I, Div. I, Groups B, C, D Class II, Div. I, Groups E, F, G Class I, Div. II, Groups A, B, C, D Class II, III, Div. 2, Groups F, G CSA Approval (Explosion Proof) Class I, Div. I, Groups B, C, D Upstream Downstream One 90° elbow before the meter 10 D 5D Two 90° elbows before the meter 15 D 5D Two 90° elbows out of plane before the meter 30 D 5D Reduction before the meter 10 D 5D Regulator or valve partially closed before the meter 30 D 5D Recommendation: typically 10 diameters upstream, 5 diameters downstream. In certain applications where multiple bends or butterfly valves are present, more Dust-ignition Proof for Class II, Div. 1 straight run may be required. Groups E, F, G Other Installation Considerations Class III Hazardous locations Installation Flowmeter can be installed vertically, horizontally, or at any angle. For liquid CENELEC Approval service, the flow line must be full during flowmeter operation – flow up in vertical (Explosion Proof and Intrinsically lines is recommended. Safe) Site Selection EEX d [ib] IIC T6 and/or EEX d IIC The flow measurement location should be selected to minimize turbulence and swirl. T6. The extent of these flow disturbances depends upon the piping configuration. Valves, elbows, pumps and other piping components may add disturbances to the flow. Accessories Flow Processor Serviceability A microprocessor-based flow The sensor element can be removed, and replaced, without removing the flowmeter processor can be used to significantly body from the process line, and without process shut down - for process pressures increase the accuracy and below 750 psig (52 bar). The flowmeter K-factor is not affected by sensor or functionality of any flowmetering electronics servicing. application. See the FP-93 General Specifications for complete details. Pressure and Temperature Taps Pressure tap should be mounted 3.5 to 7 pipe diameters downstream from the flowmeter. The temperature tap should be mounted an additional 3.5 to 7 pipe diameters downstream of the pressure tap. See Figure 2. 6 g e n e r a l s p e c i f i c a t ions 3.5 to 7 3.5 to 7 internal diameters internal diameters 112.4 gal/min FLOW Pressure Transmitter Temperature Transmitter Figure 2. Pressure and Temperature Tap Dimensions. 7 emco fl o w 1" s y s t e m s 1.5" 2" 3" 4" 6" 8" 10" 12" Pres PSIG min max min max min max min max min max min max min max min max min max 10 15 20 30 40 50 60 70 80 90 100 120 140 160 180 200 220 250 300 350 400 450 500 600 31 34 37 41 45 49 53 56 59 62 64 70 74 79 83 87 91 96 105 113 120 127 134 147 283 337 390 494 597 699 801 901 1002 1102 1201 1399 1597 1794 1991 2188 2385 2680 3175 3672 4173 4679 5189 6225 77 84 90 102 112 121 129 137 145 152 158 171 183 194 204 214 223 237 257 277 295 313 329 361 697 828 958 1214 1468 1719 1968 2215 2462 2707 2952 3439 3925 4409 4893 5377 5861 6588 7803 9025 10256 11498 12751 15299 129 140 151 170 187 202 216 229 242 253 265 286 305 323 341 357 373 395 430 463 493 522 550 602 1164 1383 1600 2029 2453 2872 3289 3702 4114 4524 4933 5747 6559 7369 8177 8986 9795 11009 13040 15082 17140 19215 21310 25568 288 313 337 380 417 452 483 513 541 567 592 639 683 723 762 799 834 884 962 1035 1103 1168 1230 1348 2604 3094 3580 4539 5486 6424 7356 8281 9202 10120 11034 12855 14670 16482 18291 20099 21908 24624 29166 33734 38337 42978 47665 57016 501 546 587 661 727 786 841 893 941 987 1031 1112 1188 1260 1327 1391 1452 1540 1676 1802 1921 2034 2142 2346 4534 5387 6233 7903 9552 11186 12807 14419 16022 17619 19211 22382 25543 28697 31846 34994 38143 42873 50781 58735 66748 72657 73548 75244 1135 1237 1331 1498 1647 1783 1908 2024 2134 2237 2336 2522 2694 2855 3008 3153 3292 3490 3798 4085 4355 4611 4856 5523 10277 12213 14129 17915 21655 25357 29033 32686 36321 39942 43550 50740 57904 65054 72193 79330 86469 97191 104535 106259 107855 109388 110729 117628 1988 2167 2331 2624 2885 3122 3341 3545 3737 3919 4092 4417 4718 5001 5268 5523 5766 6113 6653 7155 7627 8076 8505 9316 18000 21390 24746 31377 37927 44412 50849 57248 63614 69956 76275 88868 101416 113938 126441 132583 133935 135625 138329 140610 142723 144751 146525 149906 3341 3642 3918 4412 4850 5249 5616 5959 6282 6587 6878 7424 7931 8407 8856 9283 9692 10275 11183 12027 12821 13575 14296 15659 30258 35955 41597 52742 63753 74654 85474 96231 106932 117593 128214 149382 166214 168295 170158 171911 173664 175855 179362 182320 185059 187689 189990 194372 4733 5160 5550 6249 6870 7435 7955 8441 8898 9331 9743 10517 11235 11908 12545 13150 13729 14555 15841 17036 18161 19229 20251 22182 42860 50930 58923 74710 90307 105748 121075 136312 151470 166572 181617 195065 197804 200281 202498 204584 206670 209278 213450 216971 220231 223360 226098 231314 For EMCO Flowmeter Sizing download sizing program “emcosize” at www.emcoflow.com Table 3. Saturated Steam Flow Rates at Selected Process Pressures (English).1,2 (Minimum and Maximum Operating Flow Rates in lb/hr) 25mm 40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm Pres BARG min max min max min max min max min max min max min max min max min max 0.7 1.0 1.4 2.1 2.8 3.4 4.1 4.8 5.5 6.2 6.9 8.3 9.7 11.0 12.4 13.8 15.2 17.2 20.7 24.1 27.6 31.0 34.5 41.4 14 15 17 19 21 22 24 25 27 28 29 32 34 36 38 39 41 44 48 51 54 58 61 67 129 153 177 224 271 317 363 409 454 500 545 635 724 814 903 992 1082 1216 1440 1666 1893 2122 2354 2824 35 38 41 46 51 55 59 62 66 69 72 78 83 88 92 97 101 107 117 126 134 142 149 164 316 375 434 551 666 780 893 1005 1117 1228 1339 1560 1780 2000 2220 2439 2658 2988 3539 4094 4652 5215 5784 6940 58 64 68 77 85 92 98 104 110 115 120 130 138 147 155 162 169 179 195 210 224 237 249 273 528 627 726 920 1113 1303 1492 1679 1866 2052 2238 2607 2975 3342 3709 4076 4443 4994 5915 6841 7774 8716 9666 11597 130 142 153 172 189 205 219 233 245 257 268 290 310 328 346 362 378 401 437 469 500 530 558 611 1181 1403 1624 2059 2489 2914 3336 3756 4174 4590 5005 5831 6654 7476 8296 9117 9937 11169 13229 15302 17389 19495 21620 25862 227 248 266 300 330 357 382 405 427 448 467 505 539 571 602 631 659 698 760 817 871 923 972 1064 2056 2444 2827 3585 4333 5074 5809 6540 7267 7992 8714 10152 11586 13017 14445 15873 17302 19447 23034 26642 30276 32957 33361 34130 515 561 604 680 747 809 865 918 968 1015 1060 1144 1222 1295 1364 1430 1493 1583 1723 1853 1975 2092 2203 2505 4662 5540 6409 8126 9822 11502 13169 14826 16475 18117 19754 23015 26265 29508 32746 35984 39222 44085 47416 48198 48922 49617 50226 53355 902 983 1057 1190 1309 1416 1515 1608 1695 1778 1856 2003 2140 2268 2390 2505 2615 2773 3018 3245 3460 3663 3858 4226 8165 9702 11225 14232 17203 20145 23065 25967 28855 31732 34598 40310 46002 51681 57353 60139 60752 61518 62745 63780 64738 65658 66463 67996 1516 1652 1777 2001 2200 2381 2547 2703 2849 2988 3120 3368 3598 3813 4017 4211 4396 4661 5073 5455 5816 6158 6485 7103 13725 16309 18868 23924 28918 33862 38771 43649 48503 53339 58157 67759 75393 76337 77182 77978 78773 79767 81357 82699 83941 85134 86178 88166 2147 2340 2517 2835 3116 3372 3608 3829 4036 4232 4419 4770 5096 5401 5690 5965 6227 6602 7185 7728 8238 8722 9186 10061 19441 23102 26727 33888 40962 47966 54919 61830 68706 75556 82380 88480 89722 90846 91851 92798 93744 94927 96820 98416 99895 101314 102557 104922 For EMCO Flowmeter Sizing download sizing program “emcosize” at www.emcoflow.com Table 4. Saturated Steam Flow Rates at Selected Process Pressures (Metric).1,2 (Minimum and Maximum Operating Flow Rates in kg/hr) 1 Maximum flow velocity is 260 ft/sec (79 m/sec) or Reynolds number limit or 7,000,000 whichever is less. 2 Minimum flow velocity is whichever is greater. 8 lb 50 ft/sec where ρ = density in ft3 ρ kg 74 ρ m/sec where ρ = density in m3 or Reynolds number limit of 20,000 g e n e r a l 1" 1.5" 2" 3" 4" s p e c i f i c a t ions 6" 8" 10" 12" Pres PSIG min max min max min max min max min max min max min max min max min max 0 10 20 30 40 50 60 70 80 90 100 120 140 160 180 200 220 250 300 350 400 450 500 600 711 711 711 802 888 966 1038 1105 1169 1229 1287 1395 1495 1589 1678 1762 1843 1958 2136 2301 2454 2599 2737 2993 4675 7858 11043 14229 17417 20606 23798 26990 30185 33381 36578 42978 49384 55795 62213 68635 75063 84715 100825 116963 133125 149310 165512 197961 1130 1465 1737 1971 2181 2372 2550 2715 2871 3020 3161 3426 3673 3904 4122 4330 4528 4810 5248 5652 6030 6386 6724 7353 11486 19306 27129 34957 42789 50624 58464 66308 74156 82008 89863 105586 121323 137075 152840 168619 184411 208123 247701 287347 327054 366814 389852 389852 1888 2448 2902 3294 3645 3964 4260 4537 4798 5046 5282 5725 6137 6523 6888 7235 7566 8038 8769 9445 10076 10671 11235 12287 19194 32260 45332 58412 71499 84593 97693 110800 123914 137034 150160 176433 202729 229050 255394 281760 308148 347770 413905 480154 503949 503949 503949 503949 4224 5476 6491 7369 8152 8868 9529 10149 10732 11286 11814 12806 13728 14592 15408 16184 16925 17980 19615 21127 22539 23870 25132 27485 42934 72160 101403 130661 159934 189223 218527 247845 277179 306527 335889 394656 453478 512354 571282 630260 689287 753714 753714 753714 753714 753714 753714 753714 7352 9531 11299 12826 14190 15435 16587 17665 18681 19645 20564 22291 23894 25398 26819 28169 29459 31295 34141 36772 39231 41547 43743 47840 74730 125601 176499 227425 278378 329357 380363 431394 482452 533534 584642 686931 789315 891794 994362 994383 994383 994383 994383 994383 994383 994383 994383 994383 16669 21611 25618 29080 32173 34995 37607 40050 42354 44540 46625 50539 54175 57584 60805 63867 66791 70955 77408 83373 88947 94199 99179 108466 169433 284772 400174 515637 631161 746746 862390 978094 1093855 1209674 1325549 1497292 1497292 1497292 1497292 1497292 1497292 1497292 1497292 1497292 1497292 1497292 1497292 1497292 29201 37857 44877 50942 56360 61304 65880 70160 74196 78025 81677 88534 94903 100876 106519 111882 117004 124299 135604 146053 155818 165018 173741 190010 296813 498864 701024 903292 1105667 1308148 1510734 1713422 1916212 1981748 1981748 1981748 1981748 1981748 1981748 1981748 1981748 1981748 1981748 1981748 1981748 1981748 1981748 1981748 49087 63722 75490 85473 94572 102870 110546 117723 124487 130782 136902 148387 158946 168847 177936 187249 195325 207975 226127 243566 259241 274584 288580 315201 498888 838268 1177647 1517027 1856406 2195786 2535166 2576801 2577147 2572706 2573347 2574344 2571893 2570006 2560955 2571876 2560024 2573422 2558874 2561760 2552194 2555165 2548126 2545390 69532 90263 106933 121073 133962 145716 156590 166756 176337 185254 193923 210192 225149 239173 252048 265241 276680 294599 320311 345014 367217 388951 408777 446486 706680 1187415 1668149 2148884 2629619 3065336 3066018 3066539 3066950 3061665 3062428 3063615 3060698 3058452 3047681 3060678 3046573 3062517 3045204 3048639 3037255 3040791 3032414 3029158 For EMCO Flowmeter Sizing download sizing program “emcosize” at www.emcoflow.com Table 5. Air Flow Rate at Selected Process Pressures (Metric).1,2,3 (Minimum and Maximum Operating Flow Rates in SCFH) 25mm 40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm Pres BARG min max min max min max min max min max min max min max min max min max 0.0 0.7 1.4 2.1 2.8 3.4 4.1 4.8 5.5 6.2 6.9 8.3 9.7 11.0 12.4 13.8 15.2 17.2 20.7 24.1 27.6 31.0 34.5 41.4 19 19 19 21 24 26 28 30 31 33 34 37 40 43 45 47 49 52 57 62 66 70 73 80 125 210 296 381 466 552 637 723 808 894 980 1151 1323 1494 1666 1838 2011 2269 2701 3133 3566 3999 4433 5302 30 39 47 53 58 64 68 73 77 81 85 92 98 105 110 116 121 129 141 151 162 171 180 197 308 517 727 936 1146 1356 1566 1776 1986 2197 2407 2828 3250 3671 4094 4516 4939 5574 6634 7696 8760 9825 10442 10442 51 66 78 88 98 106 114 122 129 135 141 153 164 175 184 194 203 215 235 253 270 286 301 329 514 864 1214 1565 1915 2266 2617 2968 3319 3670 4022 4726 5430 6135 6840 7547 8253 9315 11086 12860 13498 13498 13498 13498 113 147 174 197 218 238 255 272 287 302 316 343 368 391 413 433 453 482 525 566 604 639 673 736 1150 1933 2716 3500 4284 5068 5853 6638 7424 8210 8996 10571 12146 13723 15301 16881 18462 20188 20188 20188 20188 20188 20188 20188 197 255 303 344 380 413 444 473 500 526 551 597 640 680 718 754 789 838 914 985 1051 1113 1172 1281 2002 3364 4727 6091 7456 8822 10188 11555 12922 14290 15659 18399 21141 23886 26633 26634 26634 26634 26634 26634 26634 26634 26634 26634 446 579 686 779 862 937 1007 1073 1134 1193 1249 1354 1451 1542 1629 1711 1789 1900 2073 2233 2382 2523 2656 2905 4538 7627 10718 13811 16905 20001 23098 26197 29298 32400 35504 40104 40104 40104 40104 40104 40104 40104 40104 40104 40104 40104 40104 40104 782 1014 1202 1364 1510 1642 1765 1879 1987 2090 2188 2371 2542 2702 2853 2997 3134 3329 3632 3912 4173 4420 4653 5089 7950 13362 18776 24194 29614 35038 40464 45892 51324 53079 53079 53079 53079 53079 53079 53079 53079 53079 53079 53079 53079 53079 53079 53079 1313 1705 2020 2287 2531 2753 2958 3150 3331 3500 3663 3971 4253 4518 4762 5011 5227 5566 6051 6518 6937 7348 7723 8435 13344 22426 31508 40591 49673 58755 67837 68952 68962 68844 68861 68889 68824 68774 68532 68824 68507 68866 68477 68555 68299 68378 68190 68117 1860 2415 2861 3240 3584 3899 4190 4462 4719 4957 5189 5625 6025 6400 6745 7098 7404 7884 8572 9233 9827 10409 10939 11948 18902 31767 44632 57497 70362 82023 82042 82057 82069 81928 81949 81982 81904 81845 81557 81905 81528 81954 81492 81584 81279 81374 81150 81063 For EMCO Flowmeter Sizing download sizing program “emcosize” at www.emcoflow.com Table 6. Air Flow Rate at Selected Process Pressures (Metric).1,2,3 (Minimum and Maximum Operating Flow Rates in NCMH) 1 2 3 At standard conditions of 60°F and 14.7 psia, SCFH: standard cubic feet per hour (0°C and 1.013 bar, NCMH: Normal cubic meters per hour). Process temperature is 60°F (16°C). Maximum flow velocity is 260 ft/sec (79 m/s) or Reynolds number limit or 7,000,000 whichever is less. Minimum flow velocity is whichever is greater. lb 50 ft/sec where ρ = density in ft3 ρ kg 74 ρ m/sec where ρ = density in m3 or Reynolds number limit of 20,000 9 emco fl o w 1" s y s t e m s 1.5" 2" 3" 4" 6" 8" 10" 12" Pres PSIG min max min max min max min max min max min max min max min max min max 0 10 20 30 40 50 60 70 80 90 100 120 140 160 180 200 220 250 300 350 400 450 500 600 772 772 905 1028 1138 1238 1332 1419 1502 1580 1655 1797 1929 2053 2171 2283 2391 2546 2787 3013 3226 3430 3625 3995 4665 7851 11048 14255 17472 20700 23938 27187 30446 33715 36995 43587 50222 56900 63622 70388 77198 87496 104888 122567 140539 158808 177379 215439 1444 1873 2222 2524 2795 3042 3271 3486 3689 3882 4067 4414 4738 5043 5333 5609 5874 6254 6847 7402 7926 8426 8905 9814 11460 19289 27142 35021 42925 50855 58810 66791 74797 82829 90887 107082 123382 139789 156302 172924 189654 214956 257682 301115 345267 390150 423533 423533 2413 3130 3713 4218 4670 5083 5466 5825 6165 6487 6795 7376 7917 8427 8911 9373 9816 10450 11442 12369 13245 14079 14880 16398 19149 32231 45354 58520 71728 84978 98271 111606 124985 138407 151872 178933 206171 233585 261179 288953 316909 359188 430583 503159 547487 547487 547487 547487 5397 7002 8307 9436 10446 11370 12227 13030 13789 14511 15200 16499 17710 18851 19933 20967 21957 23376 25594 27667 29626 31493 33284 36681 42834 72096 101452 130901 160445 190084 219818 249648 279575 309597 339717 400250 461176 522500 584223 646350 708885 803456 818830 818830 818830 818830 818830 818830 9395 12188 14458 16423 18182 19791 21282 22680 24001 25257 26457 28718 30826 32812 34696 36494 38219 40688 44549 48157 51567 54816 57933 63846 74557 125490 176585 227844 279268 330857 382611 434533 486622 538879 591305 696667 802714 909452 1016887 1080291 1080291 1080291 1080291 1080291 1080291 1080291 1080291 1080291 21300 27634 32781 37236 41225 44871 48253 51423 54418 57265 59986 65112 69892 74394 78665 82742 86652 92252 101005 109186 116917 124284 131350 144757 169041 284520 400368 516588 633180 750146 867489 985209 1103309 1221791 1340656 1579542 1626648 1626648 1626648 1626648 1626648 1626648 1626648 1626648 1626648 1626648 1626648 1626648 37314 48410 57426 65230 72217 78605 84530 90083 95329 100317 105084 114062 122436 130323 137805 144947 151797 161606 176940 191271 204815 217720 230098 253585 296126 498422 701364 904957 1109202 1314104 1519664 1725887 1932775 2140331 2152958 2152958 2152958 2152958 2152958 2152958 2152958 2152958 2152958 2152958 2152958 2152958 2152958 2152958 64968 84286 99983 113570 125733 136853 147166 156833 165965 174647 182943 198569 213142 226866 239886 252312 264230 281293 307963 332885 356431 378865 400376 441178 511367 860683 1211101 1562626 1915261 2269014 2623888 2890521 2890521 2890521 2890521 2890521 2890521 2890521 2890521 2890521 2890521 2890521 2890521 2890521 2890521 2890521 2890521 2890521 93181 120888 143401 162889 180334 196283 211075 224938 238036 250488 262387 284500 305701 325384 344058 361881 378973 403446 441698 477442 511214 543389 574242 632763 733432 123441 1737031 2241207 2746978 2746978 3254350 3461702 3461702 3461702 3461702 3461702 3461702 3461702 3461702 3461702 3461702 3461702 3461702 3461702 3461702 3461702 3461702 3461702 For EMCO Flowmeter Sizing download sizing program “emcosize” at www.emcoflow.com Table 7. Natural Gas Flow Rates at Selected Process Pressures (English).1,2,3,4 (Minimum and Maximum Operating Flow Rates in SCFH) 25mm 40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm Pres BARG min max min max min max min max min max min max min max min max min max 0.0 0.7 1.4 2.1 2.8 3.4 4.1 4.8 5.5 6.2 6.9 8.3 9.7 11.0 12.4 13.8 15.2 17.2 20.7 24.1 27.6 31.0 34.5 41.4 21 21 24 28 30 33 36 38 40 42 44 48 52 55 58 61 64 68 75 81 86 92 97 107 125 210 296 382 468 554 641 728 815 903 991 1167 1345 1524 1704 1885 2068 2344 2809 3283 3764 4254 4751 5770 39 50 60 68 75 81 88 93 99 104 109 118 127 135 143 150 157 168 183 198 212 226 239 263 307 517 727 938 1150 1362 1575 1789 2003 2219 2434 2868 3305 3744 4186 4632 5080 5757 6902 8065 9248 10450 11344 11344 65 84 99 113 125 136 146 156 165 174 182 198 212 226 239 251 263 280 306 331 355 377 399 439 513 863 1215 1567 1921 2276 2632 2989 3348 3707 4068 4793 5522 6256 6995 7739 8488 9621 11533 13477 14664 14664 14664 14664 145 188 222 253 280 305 327 349 369 389 407 442 474 505 534 562 588 626 686 741 794 844 891 982 1147 1931 2717 3506 4297 5091 5888 6687 7488 8292 9099 10720 12352 13995 15648 17312 18987 21520 21932 21932 21932 21932 21932 21932 252 326 387 440 487 530 570 607 643 676 709 769 826 879 929 977 1024 1090 1193 1290 1381 1468 1552 1710 1997 3361 4730 6103 7480 8862 10248 11639 13034 14433 15838 18660 21500 24359 27236 28935 28935 28935 28935 28935 28935 28935 28935 28935 571 740 878 997 1104 1202 1292 1377 1458 1534 1607 1744 1872 1993 2107 2216 2321 2471 2705 2924 3132 3329 3518 3877 4528 7621 10724 13836 16959 20092 23235 26388 29551 32725 35908 42307 43568 43568 43568 43568 43568 43568 43568 43568 43568 43568 43568 43568 999 1297 1538 1747 1934 2105 2264 2413 2553 2687 2815 3055 3279 3491 3691 3882 4066 4328 4739 5123 5486 5831 6163 6792 7931 13350 18785 24238 29709 35197 40703 46226 51768 57327 57665 57665 57665 57665 57665 57665 57665 57665 57665 57665 57665 57665 57665 57665 1743 2269 2695 3063 3393 3652 3934 4199 4448 4684 4910 5336 5732 6079 6434 6772 7097 7539 8266 8925 9566 10154 10745 11839 13711 23220 32759 42328 51929 60182 69839 77710 77710 77710 77710 77710 77710 77710 77710 77710 77710 77710 77710 77710 77710 77710 77710 77710 2500 3254 3865 4393 4866 5238 5643 6022 6379 6719 7043 7653 8221 8719 9228 9713 10178 10813 11855 12801 13720 14571 15411 16981 19655 33303 46985 60710 74479 86316 93066 93066 93066 93066 93066 93066 93066 93066 93066 93066 93066 93066 93066 93066 93066 93066 93066 93066 For EMCO Flowmeter Sizing download sizing program “emcosize” at www.emcoflow.com Table 8. Natural Gas Flow Rates at Selected Process Pressures (Metric).1,2,3,4 (Minimum and Maximum Operating Flow Rates in NCMH) 1 2 3 4 10 At standard conditions of 60°F and 14.7 psia, SCFH: standard cubic feet per hour (0°C and 1.013 bar, NCMH: Normal cubic meters per hour). Process temperature is 60°F (16°C). Maximum flow velocity is 260 ft/sec (79 m/s) or Reynolds number limit or 7,000,000 whichever is less. Specific Gravity of natural gas = 0.61 and 0.8% N2. Minimum flow velocity is whichever is greater. lb 50 ft/sec where ρ = density in ft3 ρ kg 74 ρ m/sec where ρ = density in m3 or Reynolds number limit of 20,000 g e n e r a l Dimensions and Weights 1.00" (25 mm) 4.50" (114 mm) 3.12" (79 mm) s p e c i f i c a t ions 3.62" (92 mm) 4.90" (124 mm) A ¾" NPT (PG 13.5) MAX. B D C Figure 3. Dimensions and Weights: Wafer Connection Type, Integral Mounting. Wafer Connection Wafer connection is available in stainless steel (sizes 1 to 4" only). The schedule of the mating pipe’s internal diameter ≥ dimension “D”. Size 1" (25 mm) 1.5" (40 mm) 2" (50 mm) 3" (80 mm) 4" (100 mm) A 10.8" (274 mm) 10.5" (267 mm) 10.8" (274 mm) 11.5" (292 mm) 12.2" (310 mm) B 2.2" (55.9 mm) 3.1" (78.5 mm) 3.6" (91.9 mm) 5.0" (127 mm) 6.2" (157.2 mm) C 4.1" (104.6 mm) 4.1" (104.6 mm) 5.0" (127.0 mm) 7.0" (177.8 mm) 9.5" (241.3 mm) D 0.957" (24.3 mm) 1.500" (38.1 mm) 1.939" (49.3 mm) 2.900" (73.7 mm) 3.826" (97.2 mm) Approximate Weight 14 lb (6.4 kg) 14 lb (6.4 kg) 19 lb (8.6 kg) 35 lb (15.9 kg) 51 lb (23.2 kg) 11 emco 3.12" (79 mm) fl o w 3.62" (92 mm) s y s t e m s 4.50" (114 mm) 1.00" (25 mm) 4.90" (124 mm) A 3/4" NPT MAX. (PG 13.5) Display (Optional) C B Figure 4. Dimensions and Weights: Flange Connection, Integral Mounting. Size (in) 1 1.5 2 3 4 6 8 10 12 A 10.7 10.7 13.2 13.8 14.3 15.3 16.3 17.4 18.4 B 7.6 8.1 8.5 9.0 9.5 13.6 18.5 18.5 18.5 150# 300# 0.957 1.500 1.939 2.900 3.826 5.761 7.625 10.020 12.000 600# 0.957 1.500 1.939 2.900 3.826 5.761 7.625 9.750 11.750 150#, 300# N/A N/A N/A N/A N/A 5.761 7.625 10.020 11.938 600# N/A N/A N/A N/A N/A 5.761 7.625 9.750 11.750 150# 18 22 31 51 55 92 144 180 265 300# 20 28 36 60 72 116 182 260 365 600# 20 28 36 60 99 140 220 440 535 Size (mm) 25 40 50 80 100 150 200 250 300 A 272 272 335 350 363 389 414 442 467 B 192.0 206.2 215.9 228.6 241.3 346.2 469.6 469.9 469.9 PN 16, PN 40 24.3 38.1 49.3 73.7 97.2 146.3 193.7 254.4 304.8 PN 64 N/A N/A 49.3 73.7 97.2 146.3 193.7 247.7 298.5 PN 16, PN 40 N/A N/A N/A N/A N/A 146.3 193.7 245.5 303.2 PN 64 N/A N/A N/A N/A N/A 146.3 193.7 247.7 288.9 PN 16 8.2 10.0 14.1 23.1 25.0 41.7 65.3 81.6 120.2 PN 40 9.1 12.7 16.3 27.2 32.7 53.6 82.6 117.9 165.6 PN 64 N/A N/A 16.3 27.2 44.9 63.5 99.8 199.6 242.7 Stainless Steel C Carbon Steel Approzimate Weight (lb) Stainless Steel C Carbon Steel Approzimate Weight (kg) 1 2 12 The schedule of the mating pipe’s internal diameter ≥ dimension ‘C’. N/A = Not Available. g e n e r a l Pipe Mount Electronics s p e c i f i c a t ions OR Wall Mount Electronics Note: For best results mount remote transmitter below horizontal pipe. 5" (127 mm) Dia. 0.281" (7.14 mm) 4.20" (106.7 mm) 0.4" (10.2 mm) 6.5" (165.1 mm) 8.5" (215.9 mm) 8.5" (215.9 mm) 8.5" (215.9 mm) 5" (127 mm) 30' Cable (9.144 m) and U-bolts supplied. Note: Cable must be run in conduit (not supplied). Conduit connection is ¾" NPT (PG 13.5). 7.70" (195.6 mm) 5" (127 mm) 5" 0.4" (10.2 mm) Figure 5. Dimensions and Weights: Remote Mounting. Size 1" 1.5" 2" 3" 4" 6" 8" 10" 12" 150# Flange 24 lb 28 lb 37 lb 57 lb 72 lb 98 lb 150 lb 186 lb 271 lb 300# Flange 26 lb 34 lb 42 lb 66 lb 89 lb 122 lb 188 lb 266 lb 371 lb 600# Flange 26 lb 34 lb 42 lb 66 lb 105 lb 146 lb 226 lb 556 lb 541 lb Wafer 19 lb 20 lb 23 lb 38 lb 57 lb N/A N/A N/A N/A Size 25 mm 40 mm 50 mm 80 mm 100 mm 150 mm 200 mm 250 mm 300 mm PN 16 Flange 10.9 kg 2.7 kg 16.8 kg 25.9 kg 32.7 kg 44.5 kg 68.5 kg 91.6 kg 130.2 kg PN 40 Flange 211.8 kg 15.5 kg 19.1 kg 30.0 kg 40.5 kg 55.5 kg 85.5 kg 127.9 kg 175.5 kg PN 64 Flange 211.8 kg 15.5 kg 19.1 kg 30.0 kg 47.7 kg 66.4 kg 102.7 kg 209.6 kg 252.7 kg Wafer 8.6 kg 9.1 kg 10.4 kg 17.2 kg 25.9 kg N/A N/A N/A N/A 13 emco fl o w s y s t e m s Wiring Pulse Output Figures 6 through 8 represent typical field wiring applications for the Vortex PhD. This is an open collector pulse output using a high Analog Output The Vortex PhD may be operated using a 24 VDC power supply. The 4 to 20 mA impedance electronic counter. Vpulse output is scalable (2 wire principle). The load resistor may be installed on supply will vary from: or return line. Permissible load resistance values are shown in Figure 6. Without LOC–TOT Option With LOC–TOT Option 1250 Max. Load Resistance (Ω) 1100 RC 0 − 1V to Vpulse = VS R C + R pulse RC 0 − 1V to Vpulse = VS S V Rpulse Note : R ≥ pulse C +R 0.16 V Note : R pulse ≥ S 0.16 1000 Where: 750 LOAD = 50 (Vs – 18) 500 Vpulse = pulse output amplitude RC = counter impedance VS = power supply voltage VC = minimum required voltage to trip counter 250 Permissable Load Resistance Range 0 0 5 10 12 15 18 25 30 35 40 P – Power Supply Voltage (VDC) Rpulse + – Vpulse 123456789 Figure 7. Pulse Output. + P – Rload – Figure 6. 4 to 20 mA Output. 14 Vs (18-40 VDC) + – Vs (18-40 VDC) g e n e r a l s p e c i f i c a t ions Cenelec Approved– Power & Signal Wiring The Vortex PhD flowmeter may be operated using a 24 VDC power supply. The wiring schematic shown is for the areas defined by the Cenelec approval (see approval description in options section). I. S. zener barriers must have the following specifications: Vmax = 29 VDC = Maximum voltage which may be connected to barrier terminals Jmax = 110 mA = Maximum current which may be connected to barrier terminals Cint = 1.5 nF = Maximum equivalent internal capacitance across barrier terminals L int = 0H = Maximum equivalent internal inductance across barrier terminals The 4 to 20 mA output is scalable (2 wire principle.) The 4 to 20 mA loop resistor should be 250 Ω; and the pulse output is to be connected to a high impedance, electronic counter. Vpulse varies from: 0 -1 VDC to Vpulse = Vs Rpulse ≥ ( Rc Rc+Rpulse ) Vs 0.16 Where: Vpulse = Pulse output amplitude Vs = Power supply voltage (18 to 29 VDC) R load = Load resistance Rc = Counter impedance Rpulse = Pull–up resistance Max. Load Resistance (Ohms) 600 Hazardous Area 550 500 Rload 400 + Rpulse LOAD = 50 (Vs – 18) 300 P 200 – Permissable Load Resistance Range 100 0 Safe Area or Zone 2 0 18 20 24 + Vpulse – 123456789 + – VS (18-28.5 VDC) Zener Barrier 29 Power Supply Voltage (VDC) Figure 8. CENELEC Approved (Intrinsically Safe). 15 emco fl o w s y s t e m s 110/220 VAC– Power & Signal Wiring The Vortex PhD flowmeter may be operated using a 110/220 VAC power supply. The power supply board converts the 110/220 VAC to 24 VDC. The 4 to 20 mA output is scalable (2 wire principle.) The 4 to 20 mA loop resistor should be 250Ω; and the pulse output is to be connected to a high impedance, electronic counter. (Figure 9) Vpulse varies from 0–1 VDC to Vpulse = 24 VDC – (I · R load) Where: Vpulse = Pulse output amplitude R load = Load resistance (250Ω) I Current (4 to 20 mA) = L AC PULSE + 123456789 Vpulse N ACC Analog (–) GND Analog (+) GND – Rload Figure 9. Frequency/4 to 20 mA Output using 110/220 VAC power. 16 Transit Puls unt ft3 Per puls 10.0000 Pulse + Puls unt ft3 Per puls 10.0000 Puls wth 50 mSec Pulse – Puls unt ft3 Per puls 10.0000 Puls wth 50 mSec Freq TC 05 Sec 10 kHz Freq TC 05 Sec 1.5 Viscos 1 cP Temp 0100˚F Direct Off Total Reset N Defaults No menu C Pipe ID 1 in. Meter K 2400.00 000000 – 000 WO# Tag # 00000000 Reset menu D Sensor Fluid Density 62.4000 Ref Den 0.000000 Dens Rng To alter data HART Factory programmed to fit specific application. EZ Map Version # Scan On ScanTime TotReset Yes Dsply TC 05 Sec 05 Sec Show Err Code Show Show Total Show BarGraph FlowRate menu P Display Flow Res 8 digits HART On menu P No Yes Error code 1 0000 Set Pass menu P Password Exit SavChng? Vor Ampl 0% Vor Freq 0 Hz 4 mA Cnt 1270 20mA Cnt 7150 Version 3.00 00000 Hz 0.000% Freq Out Sub Freq 0000 Hz 4-20 Out menu D Service To alter data press ENTER key within selected block Use up/down arrows to alter value Use right arrow to move cursor position To store data press ENTER menu C 1. 2. 3. 4. Vor freq 0 sec Freq out Vor freq On 4-20 TC 05 sec Zero TM 4-20 mA Output menu C Password 0000 To Move Through Map 1. Use up/down and right arrows as shown in map 2. While in display menu hold down right arrow key for 2 sec. to go to programming menus 3. While in column headings press ENTER key to go to display menu. You will be prompted by "Exit?" and then "Sav Chg?". Scl freq Customer P.O. # 003 % 37.4025 Min flow 1.87013 M-factor 0150 Noise Lv Flw unit gal/min Tot unit x1 gal Max flow 2 SEC Freq max Error code 4 10% 103.42 x1 gal 30.421 gal/min Display Menu Basic menu C FLUID: g e n e r a l s p e c i f i c a t ions EZ Logic Programming Map Customer Name Work Order # 17 emco fl o w s y s t e m s Model and Suffix Codes Category Model Suffix Codes Stainless Steel (sizes 1 to 12") PhD-90 Carbon Steel - Stainless steel wing PhD-92 (sizes 6 to 12") Fluid Type Steam or gas S Liquid L Line Size 1" 1.5" 2" 10 15 20 3" 30 4" 40 6" 60 8" 80 10" 100 12" 120 25 mm DN25 40 mm DN40 50 mm DN50 80 mm DN80 100 mm DN100 150 mm DN150 200 mm DN200 250 mm DN250 300 mm DN300 Connection Type Wafer6 W Flange F Connection Rating ANSI Class 150 150 ANSI Class 300 300 ANSI Class 600 600 DIN, PN 16 PN 16 DIN, PN 40 PN 40 DIN, PN 64 PN 64 Options No indicator/totalizer option1 STD FM FM approved 2 CSA approved CENELEC approved2 Local Indicator and Totalizer3 Remote Mount Electronics 4 Integral 110 VAC input5 Integral 220 VAC input5 Sensor Wires (Internal) Teflon, –40° to 400°F (–40° to 204°C) Fiberglass, 150° to 750°F (65° to 400°C) Example 18 CSA CEN LOC-TOT RMT 110 220 T F PhD-90 S- 60- F- 300- LOC-TOT- T g e n e r a l 1 s p e c i f i c a t ions Has 4 to 20 mA and/or 50% duty cycle frequency output. A 50% duty cycle frequency can be scaled. 2 FM, CSA and CENELEC approved with LOC-TOT option meters come with a magnet wand. For all other meters the wand can be ordered as an option. 3 At least one local indicator is recommended at each site. If one display will be used on many meters, it should be purchased separately. 4 Remote mount electronics are required for high process temperatures (refer to the EUROPEAN CE MARK CARBON STEEL 110/220 RMT LOC-TOT CENELEC CSA Wafer style meters available in stainless steel (sizes 1 to 4" only). FM Not available with European CE Mark or FM, CSA and CENELEC approvals. 6 STD 5 STAINLESS STEEL general specification). The standard remote mount option comes with 30' of cable. STD FM CSA CENELEC LOC-TOT RMT 110/220 CARBON STEEL STAINLESS STEEL EUROPEAN CE MARK Compatible Incompatible Figure 10. Compatibility Chart 19 emco fl o w s y s t e m s For information on EMCO industrial flow products, contact: EMCO Flow Systems • 2150 Miller Drive • Longmont, CO 80501 T: 800.356.9362 or 303.682.7060 • F: 303.682.7069 • [email protected] • www.emcoflow.com