Study of an Alkaline Electrolyzer Powered by Renewable
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Study of an Alkaline Electrolyzer Powered by Renewable
Study of an Alkaline Electrolyzer Powered by Renewable Energy E. Amores Vera(*),(1), J. Rodríguez Ruiz(*),(2), C. Merino Rodríguez(*), P. García Escribano(*) (*) Centro Nacional del Hidrógeno. Prolongación Fernando El Santo s/n. 13500 Puertollano (Ciudad Real) - SPAIN (1) [email protected], (2) [email protected]. Tel: +34 926 420 682 INTRODUCTION RESULTS AND DISCUSSIONS 1000 3 800 5 600 400 200 6 2 01 8:00 10:00 6 5 3 4 5 3 2 2 1 0 1 8:00 12:00 14:00 16:00 18:00 20:00 Hour (hh:mm) 4 6 10:00 a 12:00 14:00 16:00 18:00 20:00 b Hour (hh:mm) Fig 4. Irradiation solar and current density profile 0.06 Hydrogen void fraction (1) 3 2.5 E (V) This work reports the model of an alkaline electrolysis cell powered by the profile of a PV-module (Fig 1). Special attention was paid to variations in generation of gas due to changes in the power supply. Energy that powered the alkaline electrolysis cell 7 4 Current Density (kA m-2) The alkaline electrolysis is a highly developed technology in the industry and the main way of obtaining hydrogen by electrolysis. Nowadays, commercial alkaline electrolyzers are designed for a constant power supply. However, renewable energies are very fluctuating because of their strong dependence on weather conditions. These fluctuations in power supplies to the electrolyzer can cause problems such as generation of explosive mixtures, corrosion of materials, reduced efficiency, pressure drops, changes of temperature, etc. The design of alkaline electrolyzers powered by renewable energy is a critical issue to avoid these problems. For these reasons, the model is presented as an important design tool. SOLAR ENERGY PV-MODULE 2 1.5 1 ELECTROLYZER Hydrogen Overpotential Oxygen Overpotential Ohmic Loss Erev 0.5 Fig 1. Electrolyzer powered by a PV module 0 5 1. Cathode 2. Cathodic Compartment 3. Membrane 4. Anodic Compartment 5. Anode 2 4 b a 500 1000 1500 2000 2500 3000 3500 4000 4500 I (A/m2) MODEL SET-UP 3 5000 0.04 0.03 0.02 0.01 0 0.05 0.15 0.1 0.2 x-Coordinate (cm) T = 348K Fig 5. Polarization curve Taking as reference a commercial electrolysis cell, the geometry of the model was built following fluid dynamic requirements (Fig 2). In this way, simplifications were made in order to reduce the model complexity. As result, a good approximation can be made just by 2D geometry, which allows an optimal study of the main involved variables. 1/7 H 3/7 H 5/7 H H electrode surface 0.05 0 0 1 Taking a real solar irradiation profile as reference, current density profile of PV-module was implemented on COMSOL (Fig 4). From the typical alkaline electrolysis polarization curve (Fig 5), it can be observed that the effect of Ohmic losses becomes important at high current densities [4, 5]. Current density profile from a PV module Solar irradiance profile Puertollano, SPAIN (38° N, 4° W) - June 2011 1200 Solar Irradiance (W m-2) The production of hydrogen from renewable energy surplus is seen as a key strategy for energy storage. The Centro Nacional del Hidrógeno works actively in this direction by considering a strategic line in order to achieve a sustainable energy future. 0.25 0.3 I = 6300 A/m2 Fig.6. H2 void fraction at 4 locations of the electrode Next to the electrode surface, the volume fraction reaches the highest value, and decreases towards the membrane (Fig 6), according with dynamic evolution of gas profiles on cathode, when the cell is powered with PV module profile (Fig 7). In Fig 8, higher values of current in the PV profile correspond with higher applied potential on the cell. Current draws a particular distribution in the cell, being more intense in electrodes extremes [6]. Surface: H2 Volume Fraction (1) Max. Void Fraction 4.88 % 5.88 % 3.81 % Surface: Potencial Distribution (V) Arrows: Current Density (proportional) Vmax 0.0 V 1.93 % 2.0 V 3.1 V 3.4 V 2.7 V 2.0 V 0.05 3 0.04 2.5 0.03 2 1.5 0.02 control volume 1 Gas and electrolyte out H dy H 1 0.5 4 2 dy 0.01 cell 5 δ Electrolyte in δ c 4 5 6 11:00 14:00 17:00 18:30 0 1 2 3 4 8:00 8:30 11:00 14:00 Fig 7. Gas generation profiles 3 dz W 3 e d Fig 2. Geometry of a commercial electrolysis cell implemented on COMSOL Multiphysics® 5 6 17:00 0 18:30 Fig 8. I-V distributions Figure 9 shows a model of coalescence between two bubbles of hydrogen using COMSOL Multiphysics®. During electrolysis of water, the bubbles rise by buoyancy and join in the upper regions of the cell. The study of coalescence lets us know how the gas is accumulated in the output channels of the electrolysis cell. FORMULATION OF THE PROBLEM IN COMSOL® MATHEMATICAL MODEL ELECTRIC CURRENTS (I-V distribution) TWO PHASE FLOW, BUBBLY FLOW (model gas generation) TWO PHASE FLOW, PHASE FIELD (motion of bubbles and coalescence) r r r é r 2 r r öù r r ¶u æ r fl × rl × l + fl × rl × ul × Ñul = -Ñp + Ñ × êfl × (hl + hT )× ç Ñul + ÑulT - × (Ñul )× I ÷ú + fl × rl × g + F ¶t 3 è øû ë r r ¶ Ñ × J = -Ñ × d ((e oe r ÑV ) - Ñ × (s ÑV - J e ) = dQ j ¶t ¶ (fl × rl + fg × r g ) + Ñ × (fl × rl × url + fg × r g × urg ) = 0 ¶t ¶fg × r g ¶t DESCRIPTION Faraday’s law of electrolysis linking current supply (i) with &H2) hydrogen produced ( m i ×M i z×F Bruggemann’s correlation linking void fraction (f) with electrolyte conductivity (σ) s = s o × (1 - f ) 1.5 )] ( ) æ e 2 ö ¶f ext ÷ ÷ è l ø ¶f y = -Ñ × e 2Ñf + f 2 - 1 f + çç SUBDOMAIN & BOUNDARY SETTINGS æ i ö Tafel equation relates the rate of R ·T h = 2.3 · · logçç ÷÷ an electrochemical reaction (i) to a ·F è io ø the overpotential (η) m& i = [ ( r + Ñ(fg × r g × u g ) = -mgl AUXILIARY EQUATIONS EXPRESSION r r r r r r ¶u r r r r r + r (u × Ñ )u = Ñ × - pI + m Ñu + Ñu T + Fg + Fst + Fext + F ¶t r Ñ×u = 0 ¶f r gl + u × Ñf = Ñ × 2 Ñy ¶t e SYMBOL VALUE p 1 bar Pressure DESCRIPTION Temperature T 348 K io_cathode 0.02 A m-2 Exchange current density, cathode [1] io_anode 0.016 A m-2 Exchange current density, anode [1] s_membrane 67 S m -1 s_0 vo 130 S m -1 0.1 m s-1 Membrane conductivity (PTFE) [2] F Archim. F Horizontal F Friction a F Pump b Fig 3. Motion of bubbles in an electrolysis cell 0.0 s 0.2 s 0.4 s 0.6 s 0.8 s 1.0 s 1.4 s 1.8 s 2.0 s 2.5 s Fig 9. Detail of coalescence phenomena between hydrogen bubbles CONCLUSION • COMSOL Multiphysics® 4.1 was used to model the behavior of a commercial electrolysis cell for hydrogen production. • It has obtained the distribution of O2 and H2 gas when the cell is powered by a PV module. • Using the model developed in COMSOL Multiphysics® 4.1, we have determined the current and potential distribution along the electrolysis cell. • COMSOL Multiphysics® 4.1 can model phenomena of localized coalescence. Electrolyte conductivity (30% KOH) REFERENCES Inlet velocity COALESCENCE PHENOMENA IN MOTION OF BUBBLES H2 bubble cell To determine the motion of a bubble, it is necessary to establish the forces acting on it and put a balance on the amount of movement as in Fig 3b [3]. In commercial electrolyzers, the residence time of bubbles is small due to the forces of Archimedes and the void fraction is small. During the rise of gas inside the electrolyzer the coalescence of bubbles happen frequently. These phenomena can be modeled in COMSOL® by laminar two-phase flow, phase field. [1] Roy A., Watson S., Infield D., Int. J. Hydrogen Energy 31 (2006) 164-179 [2] Rosa V.M., Santos B.F., Da Silva E.P., Int. J. Hydrogen Energy 20 (1995) 697-700 [3] Mandin Ph, Ait A, Roustan H, Hamburger J, Picard G, Chem Eng Process 47 (2008) 1926-1932 [4] Djafour A. et alt., Int. J. Hydrogen Energy 36 (2011) 4117-4124 [5] Nagai N., Takeuchi M., Kimura T., Oka T., Int. J. Hydrogen Energy 28 (2003) 35-41 [6] Katukota S.P., Nie J., Chen Y., Boehm R. F., Numerical investigation for hydrogen production using exchange water electroysis cell, COMSOL Users Conference 2006, Las Vegas PSE-120000-2009-3 This project was financed by: Study of an Alkaline Electrolyzer Powered by Renewable Energy E. Amores Vera1,*, J. Rodríguez Ruiz 1, C. Merino Rodríguez1, P. García Escribano1 1 Centro Nacional del Hidrógeno. Prolongación Fernando el Santo, s/n - 13500 Puertollano (SPAIN) *Corresponding author: [email protected]. Tel: +34 926 420 682 Abstract: Modeling of water electrolyzers can be considered a fundamental optimization tool for production of hydrogen by renewable energy. This work reports the model developed in COMSOL of an alkaline water electrolysis cell powered by a PV-module. The geometry model was created taking as reference a commercial electrolysis cell. The model involves transport equations for both liquid and gas phases, charge conservation and forces balances for the study of coalescence phenomena. Results showed changes on gas profiles with the evolution of solar irradiation during the day, as well as changes on void fraction and potential distribution. Keywords: Water electrolysis, renewable energy, hydrogen, void fraction, coalescence 1. Introduction The production of H2 from renewable energy surplus is seen as a key strategy for energy storage. Centro acional del Hidrógeno (CNH2) works actively in this direction, which is considered a strategic line in order to achieve a sustainable future energy. Alkaline electrolysis is a highly developed technology in the industry and the main way to obtain sustainable hydrogen. Nowadays, commercial alkaline electrolyzers are designed for a constant power supply. However, renewable energies are nondispatchable because of their strong dependence on weather conditions. The fluctuations in power supplies to the electrolyzer could cause problems such as generation of explosive mixtures, corrosion of materials, lower efficiency, pressure drops, changes of temperature, etc. The design of alkaline electrolyzers powered by renewable energy is a critical issue to avoid these problems. For these reasons, the CFD simulation is an important design tool. a Solar irradiance profile Puertollano, SPAIN - June 2009 SOLAR EERGY b Current density profile normalized from a PV module PV-MODULE ELECTROLYZER Figure 1: Electrolyzer powered by a PV-module: a) irradiation profile; b) current density profile. This work reports the model of an alkaline electrolysis cell powered by a PV-module (Fig 1). Fig 1a is a typical solar irradiance profile for a sunny day in Southern Spain. Fig. 1b shows a current density profile implemented in COMSOL® from a PV-module that powered the electrolyzer. To this aim, Interpolation Function tool was used. Maximum value of solar radiation occurs at 14:00. 2. Model Set-Up 2.1. Alkaline electrolysis water During alkaline water electrolysis following reactions take place: - the On cathode, the evolution of H2 gas take place: 4 H 2 O + 4e − → 2 H 2 ( gas ) + 4OH − - On anode, O2 gas is generated according with: 4OH − → O2 ( gas ) + 2 H 2 O + 4e − the bottom inlets. Over the active surface of electrodes, water splits following the electrochemical reactions described above, evolving oxygen and hydrogen, respectively for anode and cathode. The mixture of generated gases and electrolyte leaves the compartment through the upper outlets (Fig 2). 2.2. Model Geometry Taking as reference a modified commercial electrolysis cell (Fig 2a), the geometry of the model was built following fluid dynamic requirements. In this way, simplifications were made in order to reduce the model complexity (Fig 2c). As result, a good approximation can be made just by 2D geometry, which allows an optimal study of the main involved variables (Fig 2e). 3. Formulation of the problem in COMSOL Multiphysics® Depending of studied phenomena, the model can be divided into: - Water electrolysis by renewable energies, with Electric Currents and Two phase-flow bubbly flow modules. In a typical operation, electrolyte (KOH) enters in the anodic and cathodic compartments by 1. Cathode 2. Cathodic compartment (hydrogen generation) 3. Membrane 4. Anodic compartment (oxygen generation) 5. Anode Figure 2: Geometry of a commercial electrolysis cell implemented on COMSOL Multiphysics®. - Motion of bubbles next to electrode surface with Two phase-flow phase field module of COMSOL®. Table 1 shows the boundary settings and initial conditions used in the model (see Appendix). 3.1 H2 generation by Renewable Energy Charge transport was studied using Electric Currents module of COMSOL®, which solves a current conservation problem for the scalar electric potential V [1]. For time dependent studies, the continuity equation takes the form (1): r ∂ ∇ ⋅ J = −∇ ⋅ d ((ε oε r ∇V ) ∂t r − ∇ ⋅ (σ ∇ V − J e ) = dQ j (1) In this case, electric transport charges on electrodes is not considered, and only ionic transport is studied inside the electrolysis cell. On the other hand, movement of gases and liquid was modeled applying Laminar Bubbly Flow module of COMSOL®. This application mode describes the two-phase flow using a Euler-Euler model. The module solves for the volume fraction occupied by each of two phases, without defining each bubble in detail. It is a macroscopic model for two-phase fluid flow. It treats the two phases as interpenetrating media, tracking the averaged concentration of the phases. One velocity field is associated with each phase, and the dynamics of each of the phases are described by a momentum balance equation and a continuity equation. Following simplifications are considered when this module is used [2]: - The gas density is negligible compared to the liquid density. - The motion of the gas bubbles relative to the liquid is determined by a balance between viscous drag and pressure forces. - The two phases share the same pressure field. For this simulation, high level of bubble definition was not required, and this approach allows reducing the computational cost doing a good approximation to our system. For Laminar Bubbly Flow, sum of the momentum equations for the two phases gives: a momentum equation for liquid (2): r ∂u l r r + φ l ⋅ ρ l ⋅ u l ⋅ ∇ u l = −∇ p + ∂t 2 r r r r ∇ ⋅ φ l ⋅ (η l + η T ) ⋅ ∇ u l + ∇ u lT − ⋅ (∇ u l ) ⋅ I 3 r r + φl ⋅ ρ l ⋅ g + F (2) φl ⋅ ρ l ⋅ A continuity equation (3), ∂ (φl ⋅ ρl + φg ⋅ ρ g ) + ∂t r r ∇ ⋅ (φl ⋅ ρl ⋅ ul + φ g ⋅ ρ g ⋅ u g ) = 0 (3) And a transport equation (4) for the volume fraction of gas, ∂φ g ⋅ ρ g ∂t r + ∇(φ g ⋅ ρ g ⋅ u g ) = −mgl (4) Where (mgl) is the mass transfer rate from gas to liquid. In order to complete the system, auxiliary equations were used: - Activation overpotentials (η) were defined for cathode and anode by ButlerVolmer equations form (Tafel equation): η = 2.3 · - R ·T α ·F i · log io Bruggeman equation (6) relates the variation of conductivity of electrolyte (σ) with the volume fraction of gases (f), for each section. σ = σ o ⋅ (1 − f )1.5 - (5) (6) Gases generated fluxes on active surfaces of electrodes are defined by Faraday equation, for H2 (7) and O2 (8): m& H2 = i ⋅M H2 2⋅F (7) m& O2 = i ⋅M O2 4⋅F (8) 3.2. Motion of bubbles 4. Mesh During the rise of gas inside the electrolyzer the coalescence of bubbles happens frequently. To determine the motion of a bubble it is necessary to determine the forces acting on it and put a balance on the amount of movement as in Fig 2d [3, 4]: For electrolysis cell model, a triangular mesh was generated (Fig 3a). Mesh elements were coarse predefined on the electrolyte domain, but normal on the membrane and electrodes boundaries. - Archimedes’ principle to determine the buoyancy. In commercial electrolyzers, the residence time of bubbles is small due to the forces of Archimedes and the void fraction is small. - Friction force according to the drag coefficient - Horizontal force of the bubbleelectrode and bubble-bubble interactions - Pump force. These phenomena can be modeled in COMSOL® by laminar two-phase flow, phase field. This application mode describes the two-phase flow dynamics using a CahnHilliard equation. The equation describes the process of phase separation, by which the two components of a binary fluid spontaneously separate and form domains pure in each component. In the case of motion of bubbles, a physicscontrolled mesh was used (Fig 3b). The mesh is finer on the bubble domain. (a) 10 mm (b) 2 mm Figure 3: Mesh generation for the used geometry: a) mesh for hydrogen generation model; b) mesh for bubbles motion model. COMSOL Multiphysics® solves the CahnHilliard equation by two equations (9), (10): 5. Results ∂φ r γλ + u ⋅ ∇φ = ∇ ⋅ 2 ∇ψ ∂t ε In Fig 4, a typical polarization curve is shown [6, 7]. According with other authors [8], oxygen and hydrogen overpotentials are the main source of reaction resistances, and at high current densities, it is very significant the effect of Ohmic losses. ( (9) ) ε 2 ∂f ext λ ∂φ ψ = −∇ ⋅ ε 2∇φ + φ 2 − 1 ·φ + (10) 5.1. Polarization Curve Where (u) is the fluid velocity, (γ) is the mobility, (λ) is the mixing energy density, and (ε) is the interface thickness parameter. The (ψ) variable is referred to as the phase field help variable [5]. The transport of mass (3) and momentum (11) is governed by the incompressible NavierStokes equations including surface tension (st): r r ∂u r r r r + ρ (u ⋅ ∇ )u = ∇ ⋅ − pI + µ ∇u + ∇u T + ∂t r r r r (11) Fg + Fst + Fext + F ρ [ ( )] Figure 4: Polarization curve, including overpotentials and ohmic losses contributions. 5.2. I-V Distributions On Fig 5 it is possible to follow the dynamic evolution of potential distribution over the electrolysis cell during operation. Applied potential increases with increasing of current density. Attending current vector arrows, it can be seen higher values of current next to electrodes extremes, which is in agreement with observed for electrochemical models by other authors [9]. Figure 5: Potential distribution of electrolysis cell when it is powered by a PV-module. 5.3. Gas generation profile Evolution of hydrogen profile can be evaluated from picture on Fig 6. Hydrogen void fraction (occupied space by hydrogen bubbles) draws a typical profile next to electrode surface [10, 11]: void fraction progressively increases on vertical direction of electrode. Figure 6: Hydrogen volume fraction evolution for electrolysis cell during a day operation. The predicted void fraction of hydrogen at 4 different points along the electrode surface is reported on Fig 7. H is the height of the electrode and point x=0 corresponds with the surface of electrode. As can be seen, next to the electrode surface volume fraction reaches the highest value, and decreases towards the membrane. Void fraction also increases from bottom to top of electrode due to accumulated generation of gas, and effect of forced convection [12], as observed in Fig 6. Figure 7: Void fraction distribution at four locations. Influence of current density on generated gas is reported on Fig 8. As expected, hydrogen void fraction increases at higher current density values. From this plot it can be also deduced that higher the current density, higher the gas penetration at lateral direction, because of increasing of lateral velocity of gas [13]. Figure 8: Void fraction of gas for different values of current density. Figure 9: Detail of coalescence phenomena between hydrogen bubbles 5.4. Coalescence phenomena Fig 9 shows a model of coalescence between two bubbles of hydrogen using COMSOL Multiphysics®. During electrolysis of water, the bubbles rise by buoyancy and join in the upper regions of the cell. The study of coalescence lets us know the dynamic of the gas: generation, distribution, evolution, etc. 6. Conclusions • • • • COMSOL® was used to model the behavior of an electrolysis cell for hydrogen production. The distribution of oxygen and hydrogen gas when the cell is powered by a PV module was obtained. Using the model developed in COMSOL®, we determined the current and potential distribution along the electrolysis cell. COMSOL® can model phenomena of localized coalescence. 7. References [1] COMSOL Multiphysics - User’s Guide. Electric Currents AC/DC Module. Burlington, MA: COMSOL, Inc.; 2007 [2] COMSOL Multiphysics - User’s Guide. Bubbly Flow Model, Chemical Engineering Module. Burlington, MA: COMSOL, Inc; 2007 [3] Mandin Ph., Ait A., Roustan H., Hamburger J., Picard G. Two-phase electrolysis process: From the bubble to the electrochemical cell properties, Chem Eng Process 47 (2008) 1926-1932. [4] Mandin Ph., Hamburger J., Bessou S., Picard G. Modelling and calculation of the current density distribution evolution at vertical gas-evolving electrodes, Electrochimica Acta 51 (2005) 1140-1156 [5] COMSOL. Multiphysics 3.5 - Chemical Engineering Module Model Library. Burlington, MA: COMSOL, Inc.; 2008 [6] Djafour A., Matoug M., Bouras H, Bouchekima B, Aida M.S., Azoui B., Photovoltaic-assisted alkaline water electrolysis: Basic principles, Int. J. Hydrogen Energy, 36, 4117-4124, 2011. [7] Ðukic A., Firak M., Hydrogen production using alkaline electrolyzer and photovoltaic (PV) module, Int. J. Hydrogen Energy, 36, 7799-7806, 2011. [8] Zeng K., Zhang D., Recent progress in alkaline water electrolysis for hydrogen production andapplications, Prog. Energ. Combust., 36, 307-326 (2010) [9] Katukota S.P., Nie J., Chen Y., Boehm R. F. Numerical investigation for hydrogen production using exchange water electroysis cell, COMSOL Users Conference 2006 Las Vegas [10] Sasaki T., Nagai N., Murai Y., Yamamoto F., Particle Image Velocimetry measurement of bubbly flow induced by alkaline water electrolysis, Proceedings of PSFVIP-4 , Chamonix, France, 2003. [11] Aldas K., Pehlivanoglu N., Mat M.D., Numerical and experimental investigation of two-phase flow in an electrochemical cell, Int. J. Hydrogen Energy , 33, 3668–3675 (2008) [12] Mat M.D., Aldas K., Olusegun J. I., A two phase flow model for hydrogen evolution in a electrochemical cell, Int. J. Hydrogen Energy, 29 (2004) 1015-1023 [13] Aldas K. Application of a two phase flow model for hydrogen evolution in a electrochemical cell, Appl. Mathematics and Computation, 154 (2004) 507-519 9. Acknowledgements The authors acknowledge financial support from Ministerio de Ciencia e Innovación (MICINN, Spain), Junta de Comunidades Castilla-La Mancha (JCCM) and Fondos Europeos de Desarrollo Regional (FEDER). Project PSE 120000-2009-3. 10. Appendix Table 1: Constants, Sub-domain and Boundary Settings Symbol Value Description p 1 bar Pressure operation T 348 K Temperature operation io,c 0.02 A/m2 Exchange current density (cathode) io,a 0.016 A/m2 Exchange current density (anode) σ0 130 S/m Electrolyte (30% KOH) conductivity σ 67 S/m Membrane (PTFE) conductivity v0 0.1 m/s Inlet velocity R 8.31 J K-1 mol-1 Ideal gas constant F 96485 C Faraday constant α 0.5 Charge transfer coefficient