PRODUCT CATALOGUE - Kormax Engineering Supplies

Transcription

0800 789 987
kormax.co.nz
PRODUCT CATALOGUE
Delivered on-time. To the right spec. Every time.
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0800 789 987
kormax.co.nz
Kiwi to the core since 1947
Our business is based
on one simple question.
How can
we help?
About Us
Bronze
LG2 Bronze (Leaded Gunmetal)
954 Aluminium Bronze
11/13
15/17
863 Manganese Bronze
18
AB2 Aluminium Bronze
19/20
PB1 Phosphor Bronze
21/22
Imperial Bronze Bushes
23/25
Metric Bronze Bushes
26
Sintered Bronze Products
27/28
Brass
385 Brass
464 Naval Brass (Tobin Bronze)
31/32
33
Copper
110 Copper
37/38
Cast Iron & Silver Steel
4E & 3D Cast Iron
41
Silver Steel
43/44
Aluminium
6061 Aluminium
47/48
Technical Information
Additional Info
Typical Mechanical Properties (Bronze & Brass)
0800 789 987
7/8
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kormax.co.nz
Free cutting to any length. Next-day delivery nationwide.
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0800 789 987
kormax.co.nz
Kiwi to the core
since 1947
Late 1950’s
The next generation starts
work at the foundry,
gaining his apprenticeship
in moulding.
1947
After perfecting the
castings in the garage,
this is where it all began.
2012
Milson Metals changes
name to Milsons (2012) Ltd
and moves to their current
17,000m2 warehouse in
Kaimanawa Street.
1980
Milson Foundry Ltd buys the first
Bobcat in New Zealand. After
many years of faithful service this
machine was bought back by the
Bobcat dealer for historical value.
1953
E.N. Davis Ltd becomes
a legal entity making
foundry castings.
1951
ANZUS treaty is signed
between United States,
Australia and New Zealand.
Mid 1970’s
E.N. Davis Ltd
buys metals such
as bronze and brass
to sell alongside the
foundry products.
1964
Cook Strait power
cables are laid.
1976
E.N. Davis Ltd
changes name to
Milson Foundry Ltd.
1976
The metric system of
weights and measures
is introduced.
Late 1980’s
Milson Metals starts
into the fastening
industry by securing
the Unbrako agency
for New Zealand.
Late 1980’s
The old coke fired
cupola furnace is
decommissioned and
replaced with a state
of the art electric
furnace.
1981
Milson Metals
brand born.
2004
Ajax (large wholesaler)
leaves the New Zealand
fastening industry.
2016
Kormax brand is created
to represent the metals
and engineering supplies
side of the business.
1995
Milson Metals starts
to import its own key
steel, grease nipples,
silver steel etc.
1995
Team New Zealand
wins America’s Cup.
1985
The Rainbow Warrior
is sunk by French
agents in Auckland.
1990
Commonwealth Games
held in Auckland.
1953
Edmund Hillary and
Sherpa Tenzing are first
to conquer Mt Everest.
2
1966
NZ labour force
reaches one million.
2016
New Zealand
flags it.
2010-2011
Earthquakes across
Canterbury cause
widespread damage
and 184 deaths.
1979
Air New Zealand Flight
901 crashes on Mount
Erebus. 257 people die.
3
2011
All Blacks win
Rugby World Cup
against France.
2015
All Blacks win Rugby World
Cup against Australia, the
only team ever to win the
tournament twice in a row.
0800 789 987
kormax.co.nz
About us
After 70 years in the metal business you learn
a thing or two.
Kormax has the largest stock range of specialty metals in New Zealand
supported by strong technical know-how.
Our customers demand product delivered on time, to the right specification and
dimension, every time, to avoid costly downtime. That’s why Kormax is a trusted
supplier of engineering supplies to the manufacturing, hydro, forestry and marine
sectors in New Zealand.
We pay attention to detail at every level of our business. A strict code of continual
improvement, from sourcing stock to taking orders, to getting the product to the
customer with speed and accuracy underpins our service to you.
Kormax is a division of Milsons and is 100% New Zealand owned and operated.
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kormax.co.nz
QUALITY THROUGHOUT ALL ASPECTS OF MANUFACTURE
Principle of the Extrusion Process
(Brass, Copper and Aluminium)
Manufactured to ISO 9001
The extrusion process uses continuous cast billet which has had
All Kormax bronze products are manufactured using continuous or centrifugal casting methods. Bronze produced
marks. These billets are pre-heated to approximately
by either of these methods has significant advantages over sand-cast material. Some of these advantages are:
• Increased tensile strength and wearing qualities – by up to 35%
• Higher hardness and ductility
• Freedom from porosity
• Fine grain structure
• Improved machining properties and longer tool life
• Less ‘clean-up’ allowance needed for machining
All Kormax brass, copper and aluminium products are extruded. This manufacturing process is also well known for
the high quality material produced. A brief explanation of these manufacturing processes is given below.
the outside diameter machined to remove oxides and other casting
650-700°C before loading into the extrusion press. Once heated,
the billet is positioned on top of the die and the extrusion press
container lowered down over it. At this point 1000 tonnes of
pressure is applied by the extrusion press causing the metal to be
extruded through the die. The size and shape of the die determines
the size and shape of the extruded rod.
Broad Range of Lengths Available
Kormax clients value the flexibility offered by our user-friendly cutting service. Meeting customer specific
requirements is our specialty, that’s why we cut material to suit almost any length requirement – at no extra cost.
The following table gives information about the standard lengths that our products are manufactured in.
MANUFACTURING PROCESSES
Principle of Continuous Casting
(Bronze up to 12” diameter, all Cast Iron)
Molten metal is poured from a furnace into a crucible which is
cemented to the neck of a graphite die. The lower half of the die
is water cooled so that the metal then sets in this section and is
withdrawn through two sets of rollers. A flying saw mounted below
the roller cuts the bar to the required length. Continuous cast bar
has greatly improved physical properties when compared with
normal sand-cast material. Because of the bottom pouring
conditions and rapid cooling that the metal receives in the cooling
zone, inclusions are completely eliminated, grain structure is tight
and even, giving excellent pressure tightness qualities.
Principle of Centrifugal Casting
(Bronze approx. 8” to 48” diameter)
Molten bronze is poured from a furnace into a pilot ladle which
directs the stream of metal into a horizontal spinning die. This die
determines the OD of the casting produced, and the amount of
molten bronze fed to the die determines the wall thickness.
When the die is fully charged with the correct amount of metal it
continues spinning for a predetermined period. On completion
of the spinning process the die is removed, then the casting is
withdrawn, proof machined and inspected.
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Material
Standard Bar Length
Tolerance
LG2 Leaded Gunmetal
3100mm (1)
+/- 100mm
3700mm (1)
+/- 100mm
PB1 Phosphor Bronze
3100mm (1)
+/- 100mm
3700mm (1)
+/- 100mm
385 Brass
3600mm (2)
+/- 10mm
3600mm (2)
+/- 10mm
Copper Round
3600mm (2)
+/- 10mm
Copper Flat and Square
4000mm (2)
+/- 10mm
Cast Iron
Please enquire
-
Silver Steel
1000mm
+/- 1.0mm
Aluminium
Please enquire
-
1. This information applies to bronze up to 10” diameter – all larger diameters have a maximum length of 1000mm.
2. Large diameters may be available in full lengths, check by calling Kormax on 0800 789 987.
While some applications may call for multiple long lengths of material to maximise the bar-feed capacity of a CNC
machine, others may require only a short piece for one-off repair work. Either way we’ll be able to help.
We also carry a wide range of LG2 and 954 product in 15” (381mm) lengths – these are particularly useful in
jobbing, small-run manufacture and repair type applications. They also facilitate ease of handling and shipping, and
are a practical size to hold in a lathe chuck.
Analysis of Sample Material
If you remove a worn bronze or brass component and are unable to identify what type of material it is, Kormax offers
a free metallurgical analysis service (when you purchase the replacement material from us.)
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Bronze
0800 789 987
kormax.co.nz
11/13
15/17
18
19/20
PB1 Phosphor Bronze
21/22
23/25
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27/28
Bronze is the name for metal usually consisting of
80 - 95% copper
with the balance made up of one or more
other metals, such as tin, silicon, nickel,
aluminium, iron, zinc or manganese.
3000 BC
ancient man discovered
that adding a small
percentage of tin to
copper greatly increased it’s
strength, hence the beginning
of the
‘Bronze Age’.
Bronze is a
favoured material
when strength
corrosion
resistance are
and
called for.
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LG2
LG2 Bronze
LG2 Bronze
Solid Round
(Diameter)
Approx.
Kg/Mtr
Hollow Round
(OD x ID)
Approx.
Kg/Mtr
Hollow Round
(OD x ID)
Approx.
Kg/Mtr
1/2
1.42
1 x 1/2
4.48
3-1/4 x 1-1/2
41.39
3/4
3.03
1-1/8 x 1/2
5.74
3-1/4 x 2
33.66
5.18
1-1/4 x 1/2
Overview
5/8
LG2 Bronze is one of the most commonly used grades of bronze in the New Zealand industry. It has medium
7/8
strength, excellent machining properties, and is suitable for bearings, gears and other components used in
relatively light duty applications. Although LG2 is often referred to as phosphor bronze, it is in fact a leaded
gunmetal. Only the ‘PB’ group of bronzes (PB1, PB2 etc.) can truly be called phosphor bronze. All Kormax LG2
bronze is manufactured using finely controlled continuous or centrifugal casting techniques to ensure that hardness
and strength is superior to sand-casting methods. This also means that the material has a fine grain structure and
is free from porosity.
1-1/8
1-1/4
1-3/8
Range (%)
Nominal (%)
Tin
Sn
4.0-6.0
4.4
Lead
Pb
4.0-6.0
5.5
Zinc
Zn
4.0-6.0
5.5
Nickel
Ni
1.0 maximum
Iron
Fe
0.30 maximum
Aluminium
Al
0.005 maximum
Antimony
Sb
0.25 maximum
Cu
1-3/8 x 1
2
2-3/4
3
3-1/4
4
4-1/4
1-3/8 x 3/4
3-1/2 x 2-1/4
27.65
1-1/2 x 1
7.45
3-1/2 x 2-3/4
24.86
1-1/2 x 3/4
30.58
1-1/2 x 1-1/4
43.19
1-5/8 x 1
36.38
Inside Diameter - ID
(OD allowances are the same for both solid
and hollow bar).
11
4.99
1-5/8 x 3/4
11.14
50.58
1-5/8 x 1-1/4
6.91
66.48
1-3/4 x 3/4
58.56
76.67
96.66
117.82
14.44
3-3/4 x 1-3/4
1-3/4 x 1
11.33
3-3/4 x 2-1/4
5.91
3-3/4 x 2-3/4
1-3/4 x 1-1/2
2 x 3/4
231.63
2 x 1-3/4
13.18
2 x 1-1/2
8.97
6.83
4 x 1-3/4
10.49
2-1/4 x 1-1/4
18.56
672.05
2-1/4 x 1-3/4
4 x 2-3/4
11.90
2-3/4 x 1-1/4
2-3/4 x 1-1/2
2-3/4 x 1-3/4
2-3/4 x 2-1/4
3x1
Size Range
Allowance
Size Range
Allowance
3 x 1-1/4
up to 3-3/4”
+0.040”
up to 3-3/4”
-0.060”
3 x 1-3/4
4” to 5”
+0.070”
4” to 5”
-0.090”
5-1/4” to 6”
+0.094”
5-1/4” to 6”
-0.108”
6-1/4” to 18”
+0.109”
6-1/4” to 18”
-0.120”
3 x 1-1/2
3x2
3 x 2-1/4
3 x 2-1/2
3-1/4 x 1
3-1/4 x 1-1/4
4 x 2-1/2
4x3
8.40
4 x 3-1/4
28.58
4-1/4 x 1-1/2
24.29
4-1/4 x 2-1/4
17.63
4-1/4 x 2-3/4
26.73
2-3/4 x 1
4x2
15.53
2-1/2 x 1
2-1/2 x 2
4 x 1-1/2
4 x 2-1/4
29.83
2-1/2 x 1-3/4
4x1
21.00
2-1/2 x 1/2
2-1/2 x 1-1/2
3-3/4 x 3
4 x 1-1/4
468.38
2-1/4 x 2
3-3/4 x 2-1/2
13.43
22.85
2-1/4 x 1-1/2
3-3/4 x 2
3-3/4 x 3-1/4
2-1/4 x 3/4
2-1/4 x 1
3-3/4 x 1-1/2
17.72
301.38
560.00
3-3/4 x 1
1-3/4 x 1/2
2 x 1-1/4
375.00
3-1/2 x 3
3-3/4 x 1-1/4
170.21
200.20
3-1/2 x 2-1/2
9.37
2-3/4 x 2
Outside Diameter - OD
9.32
15.87
12
3-1/2 x 2
10.59
2-1/2 x 1-1/4
ID
5.69
1-1/2 x 1/2
2-1/2 x 3/4
OD
3-1/2 x 1-3/4
3-1/2 x 1-1/2
19.73
*Size may not always be in stock, please check availability.
4-1/2” x 2-1/2” hollow bar. Machining allowances are as follows:
7.55
8.82
2x1
11 *
3-1/2 x 1
3-1/2 x 1-1/4
143.43
10
3-1/4 x 2-1/2
4.07
5-1/2
9*
Therefore this allows finished components measuring 4-1/2” OD x 2-1/2” ID to be easily manufactured from
5.94
18.98
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as an example, this material would measure approximately 4.570” OD x 2.440” ID as supplied (see table below).
3-1/4 x 2-3/4
2 x 1/2
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All Kormax LG2 Bronze bar has machining allowances added to the sizes quoted. To use 4-1/2” x 2-1/2” hollow bar
6.64
7.20
106.48
6-1/2
Machining Allowances
3-1/4 x 2-1/4
4-3/4
6
3-1/4 x 1-3/4
4.53
1-3/4 x 1-1/4
5
available so that wastage can be minimised. Larger diameters (up to 48”) are available on request.
13.14
3.19
86.38
4-1/2
Kormax stock a comprehensive range of LG2 from 1/2” to 15” diameter, with many 'intermediate' sizes also
1-1/4 x 1
15.19
3-3/4
Size Availability
9.58
1-1/4 x 3/4
1-3/4
1-5/8
3-1/2
Balance
7.96
1-1/4 x 5/8
1-3/8 x 1/2
2-1/2
Symbol
6.50
1-1/8 x 3/4
11.24
2-3/8
Element
4.06
1 x 3/4
1-1/2
2-1/4
Chemical Composition
Copper
1
2.15
21.25
13.41
4 x 3-1/2
4-1/4 x 2
4-1/4 x 2-1/2
4-1/4 x 3
32.58
4-1/4 x 3-1/4
27.57
4-1/4 x 3-3/4
30.61
23.95
19.73
4-1/4 x 3-1/2
4-1/2 x 1-1/2
4-1/2 x 2
14.92
4-1/2 x 2-1/4
36.99
4-1/2 x 2-3/4
39.39
34.00
4-1/2 x 2-1/2
4-1/2 x 3
30.85
4-1/2 x 3-1/4
21.82
4-1/2 x 3-3/4
26.64
17.30
46.79
44.38
4-1/2 x 3-1/2
4-1/2 x 4
4-3/4 x 2
4-3/4 x 2-1/4
37.82
29.33
23.92
18.85
54.77
52.36
49.37
45.80
41.64
36.90
32.02
26.02
20.26
62.73
60.93
57.94
54.36
50.21
45.46
40.14
34.23
28.12
21.96
72.91
70.53
67.57
64.03
60.49
55.75
50.42
44.51
38.02
31.37
24.14
77.28
69.62
64.93
60.22
54.31
47.82
40.74
33.08
25.17
87.56
79.91
75.21
69.94
64.09
58.21
51.13
43.47
35.22
27.12
90.77
86.08
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0800 789 987
kormax.co.nz
LG2 Bronze
Hollow Round
(OD x ID)
Approx.
Kg/Mtr
Hollow Round
(OD x ID)
Approx.
Kg/Mtr
Hollow Round
(OD x ID)
Approx.
Kg/Mtr
4-3/4 x 2-1/2
80.80
4-3/4 x 3
68.52
7 x 5-1/2
7x6
7 x 6-1/2
7-1/2 x 4
7-1/2 x 4-1/2
7-1/2 x 5
7-1/2 x 5-1/2
7-1/2 x 6
7-1/2 x 6-1/2
8x3
8x4
8 x 4-1/2
8x5
8 x 5-1/2
8x6
8 x 6-1/2
8x7
8-1/2 x 5
8-1/2 x 5-1/2
8-1/2 x 6
8-1/2 x 6-1/2
8-1/2 x 7
9x5
9x6
9x7
9 x 7-1/2
9x8
10 x 6
10 x 6-1/2
10 x 7
10 x 8
10 x 8-1/2
10 x 9
10-1/2 x 7-1/2
10-1/2 x 8-1/2
11 x 6 *
11 x 7 *
11 x 8
11 x 9 *
11 x 10 *
12 x 6
12 x 7 *
12 x 8
12 x 9 *
12 x 10 *
13 x 6 *
13 x 7 *
13 x 8 *
13 x 9 *
13 x 10 *
13 x 11
14 x 7 *
14 x 8
14 x 9 *
14 x 10 *
14 x 11
14 x 12
100.48
74.47
48.12
195.91
176.91
155.63
133.25
107.49
81.74
262.77
232.65
213.75
192.55
169.27
143.51
116.99
87.59
229.96
207.58
181.82
155.30
125.08
271.47
222.43
165.68
133.17
99.30
311.27
283.99
253.77
186.45
149.35
109.96
268.73
196.83
411.81
351.97
283.70
206.04
119.16
514.94
459.58
390.11
313.39
226.77
620.00
565.00
500.00
420.00
338.00
248.75
685.00
630.45
545.00
460.00
365.00
265.00
15 x 7 *
15 x 8 *
15 x 9 *
15 x 10
15 x 11 *
15 x 12 *
15 x 13 *
16 x 8 *
16 x 9 *
16 x 10 *
16 x 11 *
16 x 12 *
16 x 13 *
16 x 14 *
17 x 8 *
17 x 9 *
17 x 10 *
17 x 11 *
17 x 12 *
17 x 13 *
17 x 14 *
17 x 15 *
18 x 9 *
18 x 10 *
18 x 11 *
18 x 12 *
18 x 13 *
18 x 14 *
18 x 15 *
18 x 16 *
19 x 10 *
19 x 11 *
19 x 12 *
19 x 13 *
19 x 14 *
19 x 15 *
19 x 16 *
19 x 17 *
20 x 12 *
20 x 13 *
20 x 14 *
20 x 15 *
20 x 16 *
20 x 17 *
20 x 18 *
820.00
750.00
675.00
602.23
500.00
395.00
285.00
895.00
820.00
735.00
640.00
540.00
425.00
305.00
1045.00
970.00
885.00
790.00
690.00
580.00
455.00
325.00
1130.00
1045.00
950.00
850.00
735.00
615.00
485.00
345.00
1220.00
1115.00
1020.00
910.00
785.00
655.00
515.00
370.00
1195.00
1080.00
960.00
830.00
690.00
545.00
390.00
4-3/4 x 2-3/4
4-3/4 x 3-1/4
4-3/4 x 3-1/2
4-3/4 x 3-3/4
4-3/4 x 4
74.95
62.10
54.44
46.19
37.73
5 x 1-1/2
108.81
5 x 2-1/4
97.52
5x2
5 x 2-1/2
5 x 2-3/4
5x3
5 x 3-1/2
5x4
5 x 4-1/4
5 x 4-1/2
5-1/4 x 3
5-1/4 x 3-1/2
5-1/4 x 3-3/4
5-1/4 x 4
5-1/4 x 4-1/4
5-1/4 x 4-1/2
5-1/4 x 4-3/4
102.22
92.25
86.40
79.96
65.37
49.28
39.89
30.32
93.17
78.57
70.41
62.62
53.22
43.25
33.14
5-1/2 x 2
126.84
5-1/2 x 3
104.81
5-1/2 x 2-1/2
5-1/2 x 3-1/2
5-1/2 x 4
5-1/2 x 4-1/2
5-1/2 x 5
116.97
91.23
74.68
56.03
34.32
6x2
153.63
6 x 2-1/2
143.76
6 x 2-1/4
6x3
6 x 3-1/2
6x4
6 x 4-1/4
6 x 4-1/2
6x5
6 x 5-1/2
148.98
131.60
117.14
101.73
92.43
82.55
61.63
38.81
6-1/4 x 4-1/4 *
110.76
6-1/2 x 3
161.58
6-1/2 x 3-1/2
147.13
6-1/4 x 5-1/2
6-1/2 x 3-1/4
6-1/2 x 4
6-1/2 x 4-1/2
6-1/2 x 5
6-1/2 x 5-1/2
6-3/4 x 5
6-3/4 x 5-1/2
54.23
154.64
130.74
111.75
91.34
68.73
105.90
84.31
7x3
193.02
7 x 4-1/4
152.97
7x4
7 x 4-1/2
7x5
162.18
143.19
121.90
Larger sizes available, please call us for details.
Flat Bar
(T x W)
Approx.
Kg/Mtr
1/2 x 5
17.50
25 x 50 mm
38 x 50 mm
15.30
21.00
17 x 75 mm
15.00
Square Bar
(T x W)
Approx.
Kg/Mtr
50 x 50 mm
26.00
13
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0800 789 987
kormax.co.nz
954
Alloy 954 is a high strength aluminium bronze that is widely used in heavy duty applications such as forestry,
mining, construction & marine. It is a very hard material which has excellent strength and wear resistance, yet still
retains good machining properties. Alloy 954 also has good resistance to impact loading, but it should be noted that
proper lubrication is necessary to prevent metal to metal contact. Inadequate lubrication is likely to cause scoring
or ‘galling’, and consequent damage to the bronze component and/or other moving parts. General corrosion
resistance is good but de-luminification may occur under some circumstances. All Kormax 954 Aluminium Bronze
is manufactured using finely controlled continuous or centrifugal casting techniques to ensure that hardness and
strength is superior to sand-casting methods. This also means that the material has a fine grain structure
and is free from porosity.
5/8 *
1.98
7/8
3.92
1-1/2
Range (%)
Nominal (%)
Aluminium
Al
10.0-11.5
10.5
Iron
Fe
3.0-5.0
4.0
Nickel
Ni
1.5 maximum
0.5 maximum
Manganese
Mn
0.5 maximum
Copper
Cu
Balance
48”)available to order. Many of the ‘intermediate’ sizes that are often considered unavailable are held in stock at
Kormax, thus minimising machining time and material wastage for our customers.
All Kormax 954 Aluminium Bronze bar has machining allowances added to the sizes quoted. To use 4-1/2” x 2-1/2”
hollow bar as an example, this material would measure approximately 4.650” OD x 2.375” ID as supplied (see table
below). Therefore this allows finished components measuring 4-1/2” OD x 2-1/2” ID to be easily manufactured from
OD
Size Range
ID
Allowance
Size Range
Allowance
up to 2-3/4”
+0.072”
up to 2-3/4”
-0.125”
3” to 4”
+0.110”
3” to 4”
-0.125”
4-1/4” to 6-1/2”
+0.150”
4-1/4” to 6-1/2”
-0.145”
7” to 8”
+0.190”
7” to 8”
-0.200”
8-1/2” to 20”
+0.125”
8-1/2” to 18”
-0.125”
Hollow Round
(OD x ID)
Approx.
Kg/Mtr
3-1/4 x 1-1/2
37.40
8 x 3-1/2 *
216.40
3-1/4 x 2
31.63
8x5
169.18
2.75
3-1/4 x 1-3/4 *
4.99
3-1/4 x 2-1/4
9.94
3-1/2 x 1
7.03
3-1/4 x 2-1/2
3-1/2 x 1-1/2
2-1/4
21.47
3-1/2 x 2-1/4
31.27
3-1/2 x 2-3/4
2
2-1/2
2-3/4
3
3-1/2
4
17.10
26.35
37.97
51.16
65.68
12 *
12-1/2
3-3/4 x 2
3-3/4 x 2-1/4
3-3/4 x 3
145.63
9*
3-1/2 x 3
122.92
6
8
3-1/2 x 2-1/2
3-3/4 x 2-1/2 *
102.12
7
3-1/2 x 2
84.07
5
11 *
Kormax stock of 954 Aluminium Bronze covers diameters from 5/8” through to 14”, with larger diameters (up to
Approx.
Kg/Mtr
13.22
10
Size Availability
Hollow Round
(OD x ID)
1-3/4
6-1/2 *
Symbol
1-1/4
5-1/2
Element
1
4-1/2
15
Approx.
Kg/Mtr
3/4
Overview
and hollow bar).
954954
Aluminium
Bronze
Aluminium
Bronze
Solid Round
(Diameter)
3-3/4 x 2-3/4
4x1
185.64
4 x 1-1/2
258.28
4 x 2-1/2
394.73
4 x 3-1/4
583.18
613.73
4-1/4 x 3-1/4
199.06
315.96
473.33
Hollow Round
(OD x ID)
Approx.
Kg/Mtr
1-1/4 x 3/4
1-1/2 x 3/4
1-1/2 x 1
1-3/4 x 1
1-3/4 x 1-1/4
2 x 3/4
2x1
2 x 1-1/4
2 x 1-1/2
2-1/4 x 1-1/4
2-1/4 x 1-1/2
2-1/4 x 1-3/4
2-1/2 x 1
2-1/2 x 1-1/4
2-1/2 x 1-1/2
2-1/2 x 1-3/4
2-1/2 x 2
2-3/4 x 1-1/4
2-3/4 x 1-1/2
2-3/4 x 1-3/4
3x1
3 x 1-1/2
3x2
3 x 2-1/4
3 x 2-1/2
3-1/4 x 1-1/4
5.71
8.61
7.19
10.60
8.67
15.79
14.38
12.47
10.16
16.85
14.44
11.54
23.63
21.72
19.32
16.41
13.01
27.09
24.69
21.78
35.30
31.49
25.19
21.29
16.89
39.77
4x2
4x3
4 x 3-1/2
4-1/2 x 1-1/2
4-1/2 x 2
4-1/2 x 2-1/2
4-1/2 x 3
4-1/2 x 3-1/2
5x2
5 x 2-1/2
5x3
5 x 3-1/2
5x4
34.99
8 x 5-1/2 *
48.49
8 x 6-1/2
38.03
9x4*
264.44
9x6
190.61
23.33
44.24
34.19
30.27
25.38
6x5
27.42
10 x 8
63.04
59.40
89.21
235.72
29.47
11 x 10 *
34.87
23.08
11 x 7
11 x 9
297.95
181.38
99.82
12 x 6 *
430.13
77.22
12 x 8 *
324.65
62.97
12 x 10 *
41.34
12-1/2 x 9
82.03
14 x 8
38.75
71.07
53.44
90.12
71.99
60.57
46.51
103.02
81.00
67.07
52.37
12 x 7
12 x 9 *
12 x 11 *
13 x 10
387.48
244.15
191.40
188.82
318.55
296.84
533.32
Remember!
Centrifugally cast material will always have
superior hardness, strength and ductility
when compared to an equivalent sand
casting. Kormax supply centrifugally cast
bronze up to 48” (1220mm) diameter.
124.75
103.94
90.01
74.82
57.62
168.23
109.96
89.62
68.74
7-1/2 x 5
138.61
8x3*
229.00
7-1/2 x 5-1/2
168.00
11 x 8 *
142.57
7x6*
259.84
45.01
53.18
7x4
7 x 5-1/2 *
80.76
341.18
113.79
7x5
10 x 9 *
117.92
11 x 6 *
6-1/2 x 4
7x3
137.30
210.94
10 x 6 *
32.36
114.81
6 x 4-1/2
227.38
10 x 7 *
9x8*
36.98
6x3
6x4
71.18
305.64
132.76
6 x 3-1/2
9x7*
104.94
10 x 5
6x2
6 x 2-1/2
9x5*
128.28
41.52
45.36
92.98
5-1/2 x 4-1/2
8x7*
141.73
9 x 7-1/2
5-1/2 x 3
5-1/2 x 4
8x6
19.98
110.05
5-1/2 x 3-1/2
201.79
27.73
5-1/2 x 2
5-1/2 x 2-1/2
8x4
119.12
16
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954
954Aluminium
AluminiumBronze
Bronze
Flat Bar
(T x W)
Approx.
Kg/Mtr
Flat Bar
(T x W)
Approx.
Kg/Mtr
1/4 x 1
2.02
3/4 x 4
17.20
1/4 x 2-1/2
4.48
1 x 1-1/4
6.94
1 x 2-1/2
9.40
1x4
1/4 x 2
1/4 x 3
1/4 x 4
3.66
5.30
1/4 x 6
10.22
1/2 x 1-1/2
5.00
3/8 x 4
1/2 x 2
3/4 x 6
1x2
11.50
2-1/2 x 2-1/2
34.00
1x3
17.20
1x6
12.00
1-1/4 x 5
5/8 x 6
21.90
1-1/4 x 2
18.00
3/4 x 1
1-1/2 x 3
1-1/2 x 4
5.00
3/4 x 2
3/4 x 2-1/2
3/4 x 3
2 x 2-1/2
9.10
2x3
11.10
2x4
13.00
6.20
12.50
1/2 x 4
1/2 x 6
1x1
1-1/2 x 1-1/2
1-1/4 x 1-1/2
9.00
Approx.
Kg/Mtr
26.20
6.00
1/2 x 3
Square Bar
(T x W)
3x4
7.80
2x2
14.60
23.20
3x3
47.30
22.60
34.10
12.20
15.50
32.20
25.30
34.70
29.00
34.40
45.50
68.30
863
Overview
863 is a high strength manganese bronze or high tensile brass (HTB3). It is an exceptionally strong material that has
higher hardness and strength ratings than even 304/316 stainless steel. 863 also has good wearing properties and
good ductility, making it suitable for extra heavy duty slow speed bearings and for hydraulic cylinder components.
Good lubrication is required for components made from 863. This material has reasonable corrosion resistance but
de-zincification can occur under certain conditions.
Element
Chemical
composition
Symbol
Range (%)
Nominal (%)
Copper
Cu
60.0-66.0
63.0
Aluminium
Al
5.0-7.5
6.0
Iron
Fe
2.0-4.0
3.0
Manganese
Mn
2.5-5.0
3.5
Nickel
Ni
1.0 maximum
Tin
Sn
0.2 maximum
Lead
Pb
0.2 maximum
Zinc
Zn
Balance
17
18
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AB2
Overview
Alloy AB2 is a nickel aluminium bronze that is widely used in marine applications. The nickel content in this material
means that it has superior corrosion resistance to marine conditions. AB2 also has high strength and good wear
resistance, making it suitable for bearings, gears and other components with heavy loads and slow speeds.
Good lubrication and alignment are required to ensure optimum performance.
Element
Symbol
Range (%)
Nominal (%)
Aluminium
Al
8.8-10.0
9.5
Iron
Fe
4.0-5.5
4.8
Nickel
Ni
4.0-5.5
5.0
Manganese
Mn
3.0 maximum
Tin
Sn
0.1 maximum
Lead
Pb
0.03 maximum
Zinc
Zn
0.5 maximum
Copper
Cu
Balance
AB2
Aluminium
Bronze
AB2
Aluminium
Bronze
Solid Round
(Diameter)
Approx.
Kg/Mtr
Hollow Round
(OD x ID)
Approx.
Kg/Mtr
Hollow Round
(OD x ID)
Approx.
Kg/Mtr
5/8
1
1-1/2
2
2-1/2
2-3/4
3
3-1/2
4
4-1/2
5
6
8*
9*
10 *
2.30
4.99
10.19
17.53
27.02
32.06
38.94
52.47
67.36
86.22
104.73
149.35
252.39
315.96
406.56
1-3/8 x 3/4
1-3/4 x 1
2-1/2 x 1-1/2
3x1
3x2
3-1/2 x 2
4x2
4x3
4-1/2 x 1-1/4
4-1/2 x 2-1/2
5 x 2-1/2
5x3
5 x 3-1/2
5x4
5-1/2 x 2-1/2
7.27
10.86
19.80
36.19
25.45
38.98
54.52
35.73
81.59
64.56
84.10
73.80
62.09
47.66
104.61
6x2
136.13
6x3
6x4
117.71
92.27
7x3
172.49
8x5
173.45
7x4
146.17
Remember!
Centrifugally cast material will always have
superior hardness, strength and ductility
when compared to an equivalent sand
casting. Kormax supply centrifugally cast
bronze up to 48” (1220mm) diameter.
Size Availability
Kormax stock of AB2 Aluminium Bronze covers diameters from 5/8” through to 10”, with larger diameters (up to 48”)
available to order. Although Kormax is committed to having New Zealand’s largest range of stock of AB2,
it is a somewhat specialised material and certain sizes may only be available by special order.
All Kormax AB2 Aluminium Bronze bar has machining allowances added to the sizes quoted. To use 4-1/2” x 2-1/2”
hollow bar as an example, this material would measure approximately 4.650” OD x 2.375” ID as supplied (see table
below). Therefore this allows finished components measuring 4-1/2” OD x 2-1/2” ID to be easily manufactured from
OD
and hollow bar).
19
ID
Size Range
Allowance
Size Range
Allowance
up to 2-3/4”
+0.072”
up to 2-3/4”
-0.125”
3” to 4”
+0.110”
3” to 4”
-0.125”
4-1/4” to 6-1/2”
+0.150”
4-1/4” to 6-1/2”
-0.145”
7” to 8”
+0.190”
7” to 8”
-0.200”
8-1/2” to 20”
+0.125”
8-1/2” to 18”
-0.125”
20
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PB1 Phosphor Bronze
PB1
Overview
PB1 Phosphor Bronze is a high strength material that is often referred to as ‘gear bronze’. Components that are
machined from PB1 are particularly durable in applications where high working loads and speeds are encountered,
provided that there is good alignment and adequate lubrication. PB1 has good machining properties and good
corrosion resistance to seawater and brine, making it suitable for pump and valve components. All Kormax PB1
Phosphor Bronze is manufactured using finely controlled continuous or centrifugal casting techniques to ensure
that hardness and strength is superior to sand-casting methods. This also means that the material has a fine grain
structure and is free from porosity.
Element
Symbol
Range (%)
Nominal (%)
Tin
Sn
10.0-11.0
10.5
PB1Phosphor
PhosphorBronze
Bronze
PB1
Solid Round
(Diameter)
Approx.
Kg/Mtr
Hollow Round
(OD x ID)
Approx.
Kg/Mtr
Hollow Round
(OD x ID)
Approx.
Kg/Mtr
1/2
3/4
1
1-1/4
1-1/2
1-5/8
1-3/4
2
2-1/4
2-1/2
3
3-1/2
4
4-1/2
5
6
7
7-1/2
8
10
1.64
2.89
5.25
7.87
11.02
13.00
14.96
19.42
24.41
29.92
48.83
58.79
77.17
97.11
118.11
170.60
230.97
272.00
308.00
479.00
1-1/2 x 3/4 *
9.19
1-3/4 x 3/4 *
13.12
2x1
15.75
4-1/2 x 2-1/2
4-1/2 x 3-1/2
115mm x 73mm (PB2)
5x2
5x3
5x4
133mm x 71mm (PB2)
5-1/2 x 2 *
5-1/2 x 3-1/2 *
6x2
6x3
6x4*
6x5*
6-1/2 x 5
7-1/2 x 4
7-1/2 x 5
7-1/2 x 6
8x6
71.13
44.89
63.00
104.20
80.84
50.39
97.00
132.28
93.44
158.27
131.50
100.79
61.42
91.86
196.85
156.69
107.61
143.57
1-1/2 x 1
1-3/4 x 1
2 x 1-1/4
2 x 1-1/2
2-1/4 x 1
2-1/4 x 1-1/4
2-1/4 x 1-1/2
2-1/2 x 1
2-1/2 x 1-1/2
2-1/2 x 1-3/4
3x1
3 x 1-1/2
3x2
3-1/4 x 2-1/2
3-1/2 x 2
3-1/2 x 2-1/2
Lead
Pb
0.25 maximum
Zinc
Zn
0.05 maximum
Nickel
Ni
0.10 maximum
4 x 1-1/2
Iron
Fe
0.10 maximum
4 x 2-1/2
Aluminium
Al
0.01 maximum
Phosphorus
P
0.50-1.0
Copper
Cu
Balance
3-1/2 x 2-3/4
4x1
4x2
4x3
4-1/2 x 2
0.7
7.09
11.02
13.39
10.76
26.51
18.64
21.26
26.51
21.26
17.85
40.16
35.17
28.08
25.72
43.04
33.60
28.08
Larger sizes available, please call us for details.
74.98
Flat Bar
(T x W)
Approx.
Kg/Mtr
61.15
18mm x 250mm
44.00
68.77
50.92
39.11
80.05
50mm x 100mm
49.80
Size Availability
Kormax standard stock of PB1 Phosphor Bronze covers most requirements from 1/2” through to 10” in diameter,
with larger sizes (up to 48”) available to order. Although Kormax is committed to having New Zealand’s largest range
of stock of PB1, it is a somewhat specialised material and certain sizes may only be available by special order.
All Kormax PB1 Bronze bar has machining allowances added to the sizes quoted. To use 4-1/2” x 2-1/2” hollow bar
as an example, this material would measure approximately 4.570” OD x 2.440” ID as supplied (see table below).
Therefore this allows finished components measuring 4-1/2” OD x 2-1/2” ID to be easily manufactured from
and hollow bar).
21
OD
ID
Size Range
Allowance
Size Range
Allowance
up to 3-3/4”
+0.040”
up to 3-3/4”
-0.060”
4” to 5”
+0.070”
4” to 5”
-0.090”
5-1/4” to 6”
+0.094”
5-1/4” to 6”
-0.108”
6-1/4” to 20”
+0.109”
6-1/4” to 18”
-0.120”
22
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Inner
Diameter
5/8
5/8
Overview
5/8
Kormax stock the complete range of FB and FBM Bronze Bushes. The ready-to-use nature of these bushes allows
significant time savings and lower overall costs in a wide variety of applications. All FB and FBM Bushes are
manufactured from standard LG2 Bronze – refer to page 10 for more information on this material type.
Tolerances
Imperial
Metric
Inside Diameter
-0.0005
-0.01
+0.0015
+0.04
+0.002
+0.06
+0.004
+0.10
+0.010
+0.25
-0.010
-0.25
Outside Diameter
Length
5/8
5/8
5/8
3/4
3/4
3/4
3/4
13/16
Length
2
2-1/4
2-1/2
3
1
Code
FB309
FB310
FB311
FB312
FB313
13/16
1-1/2
5/8
13/16
2-1/2
FB319
5/8
7/8
1
FB322
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
13/16
7/8
7/8
7/8
7/8
7/8
7/8
2
3/4
1-1/4
1-1/2
1-3/4
2
2-1/4
FB337
13/16
1-1/2
FB401
2
2-1/4 *
7/8
2
15/16
1-1/4 *
15/16
2
Outer
Diameter
Length
Code
11/16
5/16
5/16
5/16
5/16
3/8
3/8
3/8
3/8
7/16
7/16
7/16
7/16
7/16
7/16
7/16
7/16
7/16
7/16
7/16
7/16
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
7/16
7/16
7/16
7/16
1/2
1/2
1/2
1/2
9/16
9/16
9/16
9/16
5/8
5/8
5/8
5/8
5/8
11/16
11/16
11/16
9/16
5/8
5/8
5/8
5/8
5/8
11/16
11/16
11/16
3/4
3/4
3/4
1/2
3/4
1
1-1/2
3/4
1
1-1/2
2
3/4
1
1-1/2
2
3/4 *
1
1-1/4 *
1-1/2
2
1
1-1/2
2
1-1/2
3/4
1
1-1/4
1-1/2
2
1
1-1/2
2
3/4
1
1-1/2
FB1
FB3
FB4
FB2
FB10
FB11
FB13
FB12
FB19
FB20
FB22
FB25
FB35
FB36
FB26
FB27
FB29
FB39
FB30
FB32
FB100
FB101
FB102
FB103
FB104
FB106
FB107
FB110
FB112
FB99
FB113
FB115
1/2
1/2
1/2
1/2
1/2
1/2
9/16
9/16
9/16
9/16
9/16
9/16
9/16
9/16
9/16
9/16
9/16
9/16
9/16
9/16
9/16
9/16
9/16
9/16
9/16
5/8
5/8
5/8
5/8
5/8
5/8
5/8
3/4
3/4
3/4
7/8
7/8
1
11/16
11/16
11/16
11/16
11/16
3/4
3/4
3/4
3/4
3/4
3/4
13/16
13/16
13/16
7/8
7/8
7/8
1
1
11/16
11/16
3/4
3/4
3/4
3/4
3/4
1-3/4
2
2-1/2
1-1/2
2
2
1
1-1/2
1-3/4
2
2-1/4 *
1
1-1/2
1-3/4
2
2-1/4
2-1/2
1
1-1/2
2
1
1-1/2
2
1-1/2
2
1-1/2
2
3/4
1
1-1/4
1-1/2
1-3/4
FB116
FB117
FB119
FB120
FB121
FB122
FB200
FB203
FB206
FB207
FB208
FB210
FB214
FB216
FB217
FB219
FB220
FB236
FB222
FB224
FB237
FB227
FB228
FB231
FB232
FB301
FB302
FB303
FB304
FB305
FB307
FB308
11/16
11/16
11/16
13/16
7/8
11/16
15/16
11/16
15/16
11/16
11/16
11/16
FB329
2-1/2
1
13/16
Inner
Diameter
FB326
FB328
1
3
1-3/4 *
Code
FB324
FB325
1-1/4
13/16
Length
FB321
1
7/8
11/16
Outer
Diameter
FB317
2-1/2
13/16
Inner
Diameter
FB315
7/8
11/16
11/16
Outer
Diameter
1
1
2
1
1
1-1/2
2
FB330
FB331
FB334
FB335
FB400
FB402
FB403
FB404
FB406
FB409
FB412
FB399
FB413
FB415
FB418
3/4
13/16
1-1/2
FB500
3/4
7/8
1
FB502
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
7/8
7/8
1-1/2
7/8
2-1/2
15/16
1-1/2
15/16
2-1/4
7/8
15/16
15/16
15/16
1
1
1
1
2
1
2
2-1/2
3/4
1
1-1/4
1-1/2
1
1-3/4
1
2-1/4
1
1
1
1-1/16
3/4
1-1/8
3/4
1-1/4
7/8
3/4
3/4
3/4
1-1/16
1-1/8
2
2-1/2
3
2
2-1/2
1-1/2
2
FB501
FB504
FB505
FB507
FB510
FB511
FB515
FB518
FB519
FB520
FB490
FB522
FB523
FB524
FB525
FB526
FB528
FB529
FB530
FB531
FB532
FB533
FB534
Inner
Diameter
Outer
Diameter
Length
Code
3/4
3/4
3/4
13/16
13/16
13/16
13/16
13/16
13/16
13/16
13/16
13/16
7/8
7/8
7/8
7/8
7/8
7/8
7/8
7/8
7/8
7/8
7/8
7/8
7/8
7/8
7/8
7/8
7/8
7/8
7/8
7/8
7/8
15/16
15/16
15/16
15/16
15/16
15/16
15/16
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1-1/8
1-1/8
1-1/4
15/16
15/16
15/16
1
1
1
1-1/16
1-1/16
1-1/16
1
1
1
1
1
1
1-1/16
1-1/16
1-1/16
1-1/16
1-1/8
1-1/8
1-1/8
1-1/8
1-1/8
1-1/8
1-1/4
1-1/4
1-1/4
1-1/4
1-3/8
1-1/16
1-1/16
1-1/16
1-1/8
1-1/8
1-1/8
1-3/16
1-1/16
1-1/8
1-1/8
1-1/8
1-1/8
1-1/8
1-1/8
1-3/16
1-3/16
1-3/16
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
2-1/2
3
2-1/2
1
1-1/2
2
1-1/2
2
2-1/2
2
2-1/2
3
1
1-1/4
1-1/2
2
2-1/2
3
1
1-1/2
2
2-1/2
1-1/4
1-1/2
2
2-1/4
2-1/2
3
1-1/2
2
2-1/2
3
3
1-1/2
2
2-1/2
1-1/4
2-1/4
3
2
1-1/2
1
1-1/4
1-1/2
2
2-1/2
3
1-1/2
2
2-1/2
1
1-1/8
1-1/4
1-1/2
1-3/4
2
2-1/2
FB536
FB537
FB538
FB600
FB602
FB603
FB605
FB606
FB607
FB608
FB610
FB612
FB700
FB702
FB703
FB705
FB707
FB708
FB709
FB711
FB713
FB715
FB717
FB718
FB720
FB721
FB722
FB723
FB725
FB726
FB728
FB729
FB730
FB731
FB732
FB733
FB734
FB735
FB736
FB738
FB800
FB801
FB802
FB803
FB805
FB806
FB807
FB808
FB809
FB810
FB811
FB812
FB813
FB814
FB815
FB816
FB818
*Denotes items to be discontinued when stocks are depleted.
23
24
0800 789 987
kormax.co.nz
Inner
Diameter
Outer
Diameter
1
1-1/4
1
1-1/4
1
1
1
1
1
1-1/8
1-1/8
1-1/8
1-1/8
1-1/8
1-1/8
1-1/8
1-1/8
1-1/8
1-1/4
3
FB820
4
FB822
3-1/2
1-1/2
1-3/8
2-1/2
1-1/4
1-1/2
1-1/4
2-1/2
1-3/8
2
1-3/8
1-3/8
1-1/4
1-1/4
1-3/8
2
3
2
3
3
1-3/8
3-1/2
1-1/2
3
1-3/8
4
FB821
FB827
FB823
FB824
FB825
FB900
FB901
FB902
FB903
FB904
FB906
FB907
FB908
FB909
1-3/8
1-1/2
FB1000
1-1/2
1
FB912
1-3/8
1-1/4
1-1/2
1-1/4
Code
1-3/8
1-1/4
1-1/4
1-1/2
FB1001
FB914
FB1002
1-1/2
2-1/4
FB1003C
1-1/4
1-1/2
3
FB1005
1-1/4
1-1/2
1-1/4
1-1/4
1-1/4
1-1/2
3
1-3/4
1-1/4
1-1/2
1-1/2
2
2-1/2
1-1/2
3-1/2
1-5/8
1-3/4
1-3/8
1-5/8
3
1-3/8
1-3/4
1-1/4
1-3/8
1-3/8
1-1/2
1-1/2
25
1-1/4
Length
1-5/8
1-5/8
1-5/8
1-3/4
FB1003
FB1004
FB1007
4
FB1008
2
FB1010
4
FB1009
FB1011
FB910
4
FB1012
1-1/2
FB996
2
FB1013
Inner
Diameter
Outer
Diameter
Length
Code
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-3/4
1-3/4
1-3/4
1-3/4
1-3/4
1-3/4
1-3/4
1-3/4
1-3/4
2
2
2
2
2
2
2
2-1/4
2-1/4
2-1/4
2-1/4
2-1/2
2-1/2
2-1/2
2-1/2
1-3/4
1-3/4
1-3/4
1-3/4
1-3/4
2
2
2
2
2
2
2
2
2-1/8
2-1/4
2-1/4
2-1/4
2-1/2
2-1/4
2-1/4
2-1/4
2-1/2
2-1/2
2-1/2
2-1/2
2-3/4
2-3/4
2-3/4
2-3/4
3
3
3
3
2
2-1/2
3
3-1/2
4
2-1/2
3
3-1/2
4
2-1/2
3
3-1/2
4
4
2-1/4
3
3-1/2
4
2-1/2
3
3-1/2
2-1/2
3
3-1/2
4
2-1/2
3
3-1/2
4
2-1/2
3
3-1/2
4
FB998
FB1014
FB1015
FB1016
FB1017
FB1020
FB1021
FB1022
FB1023
FB1030
FB1031
FB1032
FB1033
FB1018
FB1036
FB1037
FB1038
FB1039
FB1040
FB1041
FB1019
FB1050
FB1051
FB1052
FB1053
FB1060
FB1061
FB1062
FB1063
FB1070
FB1071
FB1072
FB1073
Tolerances
Imperial
Metric
Inside Diameter
-0.0005
-0.01
+0.0015
+0.04
+0.002
+0.06
+0.004
+0.10
+0.010
+0.25
-0.010
-0.25
Outside Diameter
Length
Inner
Diameter
Outer
Diameter
Length
Code
8
8
8
8
8
8
8
8
10
10
10
10
10
10
10
12
12
12
12
12
12
12
12
16
16
16
16
16
16
16
16
16
16
20
20
20
20
20
20
20
20
10
10
10
10
12
12
12
12
12
12
12
16
16
16
16
16
16
16
16
20
20
20
20
20
20
20
20
20
24
24
24
24
24
24
24
24
24
24
30
30
30
10
20
30
40
10
20
30
40
20
30
40
20
30
40
50
20
30
40
50
20
30
40
50
20
30
40
50
60
30
40
50
60
80
30
40
50
60
80
30
40
50
FBM81010
FBM81020
FBM81030
FBM81040
FBM81210
FBM81220
FBM81230
FBM81240
FBM101220
FBM101230
FBM101240
FBM101620
FBM101630
FBM101640
FBM101650
FBM121620
FBM121630
FBM121640
FBM121650
FBM122020
FBM122030
FBM122040
FBM122050
FBM162020
FBM162030
FBM162040
FBM162050
FBM162060
FBM162430
FBM162440
FBM162450
FBM162460
FBM162480
FBM202430
FBM202440
FBM202450
FBM202460
FBM202480
FBM203030
FBM203040
FBM203050
Inner
Diameter
Outer
Diameter
Length
Code
20
20
25
25
25
25
25
25
25
25
25
25
25
25
30
30
30
30
30
30
30
30
30
30
30
30
35
35
35
35
35
35
35
35
35
35
40
40
40
40
40
40
40
40
40
40
45
45
45
45
50
50
50
50
30
30
30
30
30
30
30
30
35
35
35
35
35
35
35
35
35
35
35
35
40
40
40
40
40
40
40
40
40
40
40
45
45
45
45
45
45
45
45
45
45
50
50
50
50
50
55
55
55
55
60
60
60
60
60
80
30
40
50
60
80
100
30
40
50
60
80
100
30
40
50
60
80
100
30
40
50
60
80
100
40
50
60
80
100
40
50
60
80
100
40
50
60
80
100
40
50
60
80
100
50
60
80
100
50
60
80
100
FBM203060
FBM203080
FBM253030
FBM253040
FBM253050
FBM253060
FBM253080
FBM2530100
FBM253530
FBM253540
FBM253550
FBM253560
FBM253580
FBM2535100
FBM303530
FBM303540
FBM303550
FBM303560
FBM303580
FBM3035100
FBM304030
FBM304040
FBM304050
FBM304060
FBM304080
FBM3040100
FBM354040
FBM354050
FBM354060
FBM354080
FBM3540100
FBM354540
FBM354550
FBM354560
FBM354580
FBM3545100
FBM404540
FBM404550
FBM404560
FBM404580
FBM4045100
FBM405040
FBM405050
FBM405060
FBM405080
FBM4050100
FBM455550
FBM455560
FBM455580
FBM4555100
FBM506050
FBM506060
FBM506080
FBM5060100
26
0800 789 987
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Overview
Kormax carries a comprehensive range of sintered bronze bushes in both metric and imperial sizes, as well as
solid and hollow bars. Other shapes such as thrust washers, flanged bushes and flat plates are available by indent,
and also solid and hollow round bar up to 8” diameter.
Sintered Bronze Manufacturing Process
Sintered bronze is manufactured using the ‘powder metallurgy’ process which involves fine bronze powder being
blended with other additives then compacted in a die under high pressure. Following this, the component is
heated to a high temperature so that the powder particles bond together to form a sintered part, then it is sized to
obtain the exact dimensions and close tolerances desired. The final step in the manufacturing process is vacuum
impregnation, which fills the pores with lubricant.
The Principle of Self Lubrication
Sintered bronze is in effect a ‘metallic sponge’ with the lubricant being stored in the interconnected pores of the
metal. The oil storage capacity of standard sintered bronze is usually 19 – 22% of its total volume. When a
component is in use it is inevitable that there is some friction, which in turn creates an increase in temperature.
With this rise in temperature, oil is forced out of the pores due to the volumetric expansion of oil being much higher
than that of bronze. The flow of oil out of the pores to the bearing surface ensures constant lubrication while a
machine is in use. When shaft rotation stops, cooling of the bearing occurs and the oil is drawn back into the pores
Inner
Diameter
Outer
Diameter
Length
Code
Inner
Diameter
Outer
Diameter
Length
Code
6mm
6mm
8mm
8mm
8mm
10mm
10mm
10mm
10mm
12mm
12mm
14mm
14mm
16mm
16mm
18mm
20mm
20mm
22mm
22mm
25mm
25mm
25mm
25mm
30mm
35mm
40mm
50mm
55mm
10mm
10mm
11mm
12mm
14mm
13mm
13mm
14mm
16mm
16mm
18mm
18mm
20mm
20mm
22mm
22mm
25mm
26mm
28mm
29mm
30mm
30mm
32mm
35mm
40mm
45mm
50mm
60mm
70mm
6mm
16mm
12mm
20mm
20mm
10mm
16mm
20mm
20mm
20mm
20mm
20mm
30mm
25mm
25mm
30mm
25mm
20mm
30mm
18mm
25mm
50mm
25mm
50mm
50mm
50mm
80mm
100mm
70mm
OM061006
OM061016
OM081112
OM081220
OM081420
OM101310
OM101316
OM101420
OM101620
OM121620
OM121820
OM141820
OM142030
OM162025
OM162225
OM182230
OM202525
OM202620
OM222830
OM222918
OM253025
OM253050
OM253225
OM253550
OM304050
OM354550
OM405080
OM5060100
OM557070
1/4
1/4
1/4
5/16
5/16
3/8
3/8
7/16
1/2
1/2
1/2
1/2
9/16
5/8
5/8
5/8
3/4
3/4
3/4
3/4
7/8
1
1
1
1
1-1/4
1-3/8
1-1/2
1-1/2
3/8
7/16
1/2
7/16
1/2
1/2
5/8
9/16
5/8
11/16
3/4
3/4
11/16
3/4
13/16
7/8
7/8
1
1
1
1
1-1/8
1-1/4
1-3/8
1-1/2
1-1/2
1-3/4
2
2
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
1
2
1
1
1
1
1
1
1-1/2
1-3/4
1
1
1
1
2
2
1-1/2
2
3
OI10
OI15
OI20
OI25
OI30
OI35
OI40
OI45
OI50
OI55
OI60
OI65
OI70
OI75
OI80
OI85
OI90
OI95
OI100
OI105
OI110
OI115
OI120
OI125
OI130
OI135
OI140
OI144
OI145
Code
again. Due to this manner of operation the quantity of oil used is infinitesimal, which means that the oil contained in
a sintered bronze bush is sufficient to give good lubrication over a period of many years.
Solid Bars
Outer
Diameter
Hollow Bars
Code
Inner
Diameter
Outer
Diameter
Length
SOB1970
16mm
44mm
165mm
165mm
SOB225165
38mm
76mm
165mm
25mm
165mm
SOB25165
31mm
165mm
SOB31165
44mm
165mm
SOB44165
19mm
Length
70mm
19mm
165mm
25mm
70mm
22mm
31mm
38mm
50mm
50mm
70mm
165mm
76mm
165mm
SOB19165
SOB2570
25mm
50mm
165mm
HOB1644165
HOB2550165
HOB3876165
SOB3170
SOB38165
SOB5076
SOB50165
Note:
All sintered bronze bars sold in full pieces only.
27
28
Brass
0800 789 987
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385 Brass
31/32
33
Brass is a bright yellowy gold metal
consisting mainly of copper and zinc.
The copper content is
usually in the range of
55 -70%
The addition of zinc to copper results
in a metal of increased strength
and hardness when compared to
unalloyed copper.
Brass is a highly machinable,
form-able and corrosion
resistant metal. Commonly
used for plumbing fittings,
architectural hardware,
fasteners and many more
machined parts.
The earliest brass, called calamine brass,
dates to Neolithic times. It was probably made
by reduction of mixtures of zinc ores and copper ores.
The malleability and
traditionally attributed
acoustic properties of
brass have made it
the metal of choice for musical instruments.
29
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0800 789 987
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385 Brass
385
Overview
385 Brass is a free-machining brass that was developed with maximised output rates and long tooling life in mind.
The exceptional machining characteristics of this material mean that a good surface finish is easily achievable on
any finished component. The processes used to manufacture 385 Brass are strictly controlled to ensure that the
material is uniform and within specification.
385 Brass
Solid Round
(Diameter)
Approx.
Kg/Mtr
1/8
0.07
5mm
3/16
1/4
5/16
3/8
10mm
7/16
12mm
1/2
Element
9/16
5/8
Symbol
Range (%)
Nominal (%)
Copper
Cu
56.0-60.0
58.0
Lead
Pb
2.5-4.5
3.5
Zinc
Zn
Balance
Balance
11/16
3/4
13/16
7/8
15/16
1
1-1/8
1-3/16
1-1/4
Size Availability
1-3/8
1-1/2
Kormax stock a wide range of 385 Brass including round, hex, flat, square and half round sections.
Tolerance (mm)
Tolerance (inch)
up to 15/16”
+/-0.08
+/-0.003
1-1/2” to 1-3/4”
+/-0.13
+/-0.005
1” to 1-3/8”
2” to 2-3/4”
3” +
31
+/-0.10
+/-0.15
+/-0.30
Tolerance (inch)
up to 7/8”
+0.00/-0.13
+0.000/-0.005
1-3/8” to 1-1/2”
+0.00/-0.30
+0.000/-0.012
+/-0.004
15/16” to 1-1/4”
+/-0.006
1-3/4” +
+/-0.012
+0.00/-0.20
+0.00/-0.38
(Tolerance data for other section shapes is N/A).
+0.000/-0.008
+0.000/-0.015
1-1/4 x 1/16
1.31
0.42
2 x 1/16
0.67
Hex Bar
(A/F)
Approx.
Kg/Mtr
5/16
0.46
7/16
0.91
6.15
12.30
2.73
4.10
5.46
6.83
8.19
10.92
16.38
4.27
6.83
12.30
16.38
21.84
4.73
Square Bar
(T x W)
Approx.
Kg/Mtr
7.42
1/4
5/16
3/8
1/2
5/8
3/4
1
1-1/4
1-1/2
2
0.34
0.53
0.77
1.37
2.13
3.07
5.46
8.54
12.29
21.86
Half Round
(T x W)
Approx.
Kg/Mtr
3/16 x 1/2
3/16 x 1
3/16 x 1-1/4
1/4 x 1-1/4
5/16 x 2
0.34
0.75
0.90
1.18
2.40
Angle Bar
(T x W x W)
Approx.
Kg/Mtr
1/16 x 1/2 x 1/2
0.32
1/8 x 3/4 x 3/4
0.94
0.27
1-1/2 x 1/16
0.60
0.82
0.96
1.07
1.36
1.68
2.03
2.41
2.83
3.29
3.77
4.29
5.43
6.05
6.71
8.11
9.66
3/8
1/2
5/8
3/4
7/8
1
1-1/8
1-1/4
1-3/8
1.59
2.42
0.67
1.18
1.85
2.66
3.62
5.99
8.95
1-1/2
10.65
2
18.93
1-3/4
2-1/2
14.52
10.65
1/8 x 1/2
1/8 x 3/4
1/8 x 1
1/8 x 1-1/4
1/8 x 1-1/2
1/8 x 2
1/8 x 4
3/16 x 1/2
3/16 x 3/4
3/16 x 1
3/16 x 1-1/4
3/16 x 1-1/2
3/16 x 2
1/4 x 1/2
1/4 x 3/4
1/4 x 1
1/4 x 1-1/4
1/4 x 1-1/2
1/4 x 2
1/4 x 2-1/2
1/4 x 3
1/4 x 4
1/4 x 6
3/8 x 3/4
3/8 x 1
3/8 x 1-1/2
3/8 x 2
0.34
0.51
0.68
0.85
1.02
1.37
2.73
0.51
0.77
1.02
1.28
1.54
2.05
0.68
1.02
1.36
1.70
2.04
2.72
3.40
4.09
5.45
8.18
1.54
2.05
3.07
4.10
6
Tolerance (mm)
0.17
3/8 x 3
3/8 x 6
1/2 x 1
1/2 x 1-1/2
1/2 x 2
1/2 x 2-1/2
1/2 x 3
1/2 x 4
1/2 x 6
5/8 x 1-1/4
5/8 x 2
3/4 x 3
1x3
1x4
1.18
17.17
4
Size Range
1.04
1-1/8 x 1/16
2
3-1/2
Size Range
1 x 1/16
0.15
Approx.
Kg/Mtr
3
Hex
Approx.
Kg/Mtr
Flat Bar
(T x W)
2-1/2
Round
Flat Bar
(T x W)
11.33
2-1/4
Dimensional Tolerances
Approx.
Kg/Mtr
1-5/8
1-3/4
Kormax can also cut any size or shape of brass to length at no extra cost.
Round Tube
(OD x WT)
13.17
21.73
26.85
38.66
52.62
68.72
159.53
1/16 x 1 x 1
1/8 x 1 x 1
1/8 x 1-1/4 x 1-1/4
1/8 x 1-1/2 x 1-1/2
1/4 x 2 x 2
0.65
1.28
1.63
1.97
5.12
32
0800 789 987
kormax.co.nz
464
500
500
Overview
de-zincification, particularly in salt water. This material also has reasonable machining properties, and is typically
used for manufacture of bolts, shafts, spindles, fittings and other marine components. The processes used to
manufacture 464 Naval Brass are strictly controlled to ensure that the material is uniform and within specification.
450450
Element
Symbol
Range (%)
Nominal (%)
Copper
Cu
59.0-62.0
61.0
Tin
Sn
0.8-1.0
0.8
Lead
Pb
0.2 max
0.1
Iron
Fe
0.1 max
0.1
Zinc
Zn
Balance
Balance
Size Availability
Kormax stock of 464 covers a range of round bars,
Round
Size Range
Tolerance (mm)
Tolerance (inch)
up to 15/16”
+/-0.08
+/-0.003
500
500
300
300
1” to 1-3/8”
+/-0.10
+/-0.004
1-1/2” to 1-3/4”
+/-0.13
+/-0.005
2” to 2-3/4”
+/-0.15
+/-0.006
3” +
+/-0.30
+/-0.012
(Tolerance data for other section shapes is N/A).
200
200
0 0
Approx.
Kg/Mtr
1/4 (486 grade)
0.27
3/4
2.41
1
4.26
1-1/4
6.66
1-1/2
9.59
2
17.05
200200
600
600
300
300
170170
140140
300300
280280
650650
170170
140464
140 863
LG2 954954 PB1
PB1 385385 464
863 AB2
AB2
LG2
120120
700700
380380
300300
500
500
200
200
400400
400
400
100
100
200200
360360
400400
300
300
0 0
200
200
360360
380380
300300
LG2 954954 PB1
PB1 385385 464464 863863 AB2
AB2
LG2
100
100
0 0
LG2 954954 PB1
PB1 385385 464464 863863 AB2
AB2
LG2
Elongation (%)
LG2
LG2 954954 PB1
PB1 385385 464464 863863 AB2
AB2
HARDNESS
( BHN
HARDNESS
( BHN
) )
25%
25%
25 25
0 0
Hardness (BHN)
ELONGATION
ELONGATION
( %( %
) )
200200
200
200
190190
170170
20 20
20%
20%
20%
20%
HARDNESS
HARDNESS
( BHN
( BHN
) )
150
150
ELONGATION
ELONGATION
( %( %
) )
25%
25%
25 25
15 15
20 20
10 10
14%
14%
20%
20%
14%
14%
10%
10%
15%
15%
130130
200
200
200200
120120
190190
105105
100
100
20%
20%
150
150
170170
75 75
130130
15 15
5 5
0 0
Solid Round
(Diameter)
280280
100
100
10 10
450450
800800
800
800
500
500
700
700
400
400
120120
700700
ULTIMATE
ULTIMATE
TENSILE
TENSILE
STRENGTH
STRENGTH
( MPA
( MPA
) )
600
600
300300
400
400
200
200
with other sizes and shapes available to order.
464 can also be cut to any length at no extra cost.
700
700
Ultimate
tensile
650650 strength (MPA)
400
400
YIELD
YIELD
( MPA
( MPA
) )
300
300
100
100
800800
800
800
Yield (MPA)
464 Naval Brass is widely used in the marine industry because of its improved resistance to corrosion and
33
ULTIMATE
TENSILE
STRENGTH
( MPA
ULTIMATE
TENSILE
STRENGTH
( MPA
) )
Typical Mechanical Properties
(Bronze
& Brass)
YIELD
( MPA
YIELD
( MPA
) )
14%
14%
14%
14%
15%
15%
120120
5050
105105
100
100
10%
10%
LG2 954954 PB1
PB1 385385 464464 863863 AB2
AB2
LG2
5 5
0 0
5050
75 75
LG2 954954 PB1
PB1 385385 464464 863863 AB2
AB2
LG2
(All values are typical and should be used as a guide only).
0 0
LG2
LG2 954954 PB1
PB1 385385 464464 863863 AB2
AB2
0 0
LG2
LG2 954954 PB1
PB1 385385 464464 863863 AB2
AB2
34
Copper
0800 789 987
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110 Copper
29
Cu
Copper
63.546
37/38
Copper is a naturally
occurring soft,
malleable metal.
Copper has a reddish,
orange lustre.
Gold is the only other
naturally occurring metal
that has a colour other than white or grey.
Copper was the first metal to
be used widely by man, over
5,000
years ago.
Today Copper is the third
most
commonly used metal
in the world, following Iron and Aluminium.
Copper was favoured in early times for it’s
formability and corrosion resistance.
These attributes are still valued, but
thermal and
electrical conductivity
it is copper’s
that makes it so widely used today.
35
36
0800 789 987
kormax.co.nz
110 Copper
110
Overview
110 Copper is a high purity material consisting of no less than 99.9% copper. Sometimes C11000 is also referred
to as electrolytic tough pitch or ETP Copper. All Kormax C11000 Copper is manufactured by a closely controlled
extrusion process to ensure maximum electrical conductivity and formability.
110 CopperCopper
Solid Round
(Diameter)
Approx.
Kg/Mtr
1/4
0.28
3/8
0.64
5/16
1/2
5/8
3/4
1
1-1/4
Element
Symbol
Range (%)
Copper
Cu
99.9
Other
0.10 max
Approx.
Kg/Mtr
1/8 x 1
0.72
10mm x 10mm
0.90
1/8 x 1-1/2
1.08
1.13
1/8 x 2
1.77
3/16 x 1
2.55
3/16 x 1-1/4
7.08
3/16 x 2
4.53
2-1/2
28.47
4
Square Bar
(T x W)
1/8 x 1-1/4
10.19
3
Approx.
Kg/Mtr
0.44
1-1/2
2
Flat Bar (Radius
Corners) (T x W)
3/16 x 1-1/2
1/4 x 1
18.12
1/4 x 1-1/4
40.78
1/4 x 2
72.88
1/4 x 1-1/2
1/4 x 3
1/4 x 4
10mm x 20mm
10mm x 30mm
10mm x 40mm
Size Availability
10mm x 50mm
10mm x 60mm
Kormax stock a wide range of copper including round, flat and square sections. Kormax can also cut any size or
shape of copper to length at no extra cost.
10mm x 80mm
10mm x 100mm
1/2 x 6
3/4 x 4
0.90
1.44
1.08
1.35
Note:
All standard flat bar and square bar supplied
with radius corners.
1.62
2.05
1.44
1.80
2.16
2.88
4.32
5.76
1.79
2.68
3.57
4.47
5.36
7.15
8.94
17.28
17.28
Round
37
Flat/Square
Size Range
Tolerance (mm)
Tolerance (inch)
Size Range
Tolerance (mm)
Tolerance (inch)
1/4” to 1/2”
+/-0.038
+/-0.0015
Thickness
5/8” to 1”
+/-0.051
+/-0.002
1/8” to 3/16”
+/-0.076
+/-0.003
1-1/4” to 2”
+/-0.064
+/-0.0025
1/4” to 1/2”
+/-0.102
+/-0.004
2-1/2”
+/-0.102
+/-0.004
3/4”
+/-0.114
+/-0.0045
3”
+/-0.127
+/-0.005
Width
4”
+/-0.152
+/-0.006
1” to 2”
+/-0.203
+/-0.008
2-1/4” to 4”
+/-0.305
+/-0.012
4-1/2”+
+/-0.457
+/-0.018
38
Cast Iron & Silver Steel
0800 789 987
kormax.co.nz
4E & 3D
41
Silver Steel
43/44
Cast iron was first
used in Asia circa
600bc
then about 2000 years later its use gradually
spread to Europe, England and the USA.
Used widely in architectural and
structural applications until steel
began to take over in late 1800’s.
Ironbridge
in Shropshire,
England was
the first
major bridge
in the world to be constructed wholly of
cast iron, built between 1777-1780.
Built from
almost
385
tonnes
of metal with nearly
1700 individual components
the bridge is still open to pedestrians today.
Silver steel is sometimes referred to
as Tool Steel (UK) or Drill Rod (USA).
Supplied as a centreless round bar
in annealed (soft) form. It is easily
worked into shape then hardened
for uses such as punches,
shafts, pins and more.
40
0800 789 987
kormax.co.nz
Cast Iron
3D
4E
Overview
Kormax 4E Continuous Cast Iron bars consist of a uniform pearlitic structure from surface to core. As a continuous
cast iron bar it has a fine grain structure combined with the fine graphite flake size and dense homogeneous
structure. The material is well suited for high speed machining and is suitable in applications that demand the ability
to withstand high pressures without leaking.
Kormax cast iron is also available in a ductile iron that has a stock grade of 3D and is otherwise known as spheroidal
graphite or nodular iron. The material is high strength, ductile and more readily machined than other styles of cast iron.
Its properties include being highly elastic and resistant to impact and is suitable for applications involving thermal and
mechanical shock. 3D Ductile Iron is also the preferred choice for making hydraulic cylinder components.
Element
Symbol
4E Range (%)
3D Range (%)
Carbon
C
3.35
3.55
Manganese
Mn
0.45
0.30
Silicon
Si
2.60
2.50
Nickel
Ni
0.08
0.03
Chromium
Cr
0.08
0.02
Molybdenum
Mo
0.01
0.01
Phosphorus
P
0.10
0.10
Sulfur
S
0.08
0.01
Magnesium
Mg
0.01
0.04
Copper
Cu
0.30
0.05
Iron
Fe
Balance
Balance
Size Availability
Kormax standard stock of cast iron covers a range of sizes
from 30mm through to 410mm in the 3D Ductile range and
from 80mm through to 310mm in the 4E range. Kormax
can also cut any size or shape of cast iron to length at
no extra cost.
4E Cast Iron
41
Solid Round
(Diameter)
Machines
to:
Approx.
Kg/Mtr
80mm
100mm
110mm
130mm
160mm
220mm
310mm
77mm
97mm
108mm
128mm
156mm
213mm
305mm
38.60
59.90
72.90
101.30
154.10
290.70
570.20
3D Ductile Cast Iron
Solid Round
(Diameter)
Machines
to:
Approx.
Kg/Mtr
30mm
40mm
55mm
65mm
80mm
90mm
105mm
115mm
130mm
155mm
180mm
210mm
240mm
260mm
310mm
410mm
27mm
37mm
52mm
62mm
77mm
87mm
103mm
113mm
128mm
151mm
172mm
203mm
233mm
253mm
305mm
405mm
5.50
9.70
18.50
25.60
38.60
48.70
66.50
79.50
101.30
144.90
194.80
265.20
345.80
399.90
570.20
993.50
42
0800 789 987
kormax.co.nz
Heat treatment
Silver Steel
Tempering
Minimum 1 hour soak, immediately after hardening.
Overview
Hardening
Kormax supply only genuine english made silver steel of the highest quality. Silver steel is a versatile high carbon
For maximum hardness, (66 Rockwell ‘C’ or 850 DPN),
tool steel that is ground to very close tolerances. It is so called because of its highly polished appearance created
Temp. Range
Hardness
150°C (302°F)
63/65 Rc
heat to 770°C – 790°C (1420°F – 1450°F). Soak till
200°C (392°F)
60/62 Rc
by the extremely fine surface finish. The high carbon content of this BS1407 Silver Steel means that it can be
uniform then quench in clean water or preferably 10%
250°C (482°F)
59/61 Rc
hardened to give considerable wear resistance and the chromium content increases strength and hardenability.
brine solution. The most satisfactory and efficient
300°C (572°F)
55/57 Rc
It is readily machinable as supplied in the spheroidised annealed condition.
method is to heat in a salt bath and it is advisable that
the temperature should be carefully controlled. The use
Dimensional Tolarances
Annealing
the atmosphere should be slightly reducing to minimise
Heat slowly to 760°C – 780°C (1400°F – 1436°F).
Size Range
Tolerance
Element
Range (%)
Nominal (%)
up to 7/8”
+/-0.00025
Carbon (C)
0.95-1.25
1.13
1” to 2”
+/-0.0005
Silicon (Si)
0.40 max
0.22
up to 24mm
+0.0/-0.015mm
Chromium (Cr)
0.35-0.45
0.43
25mm to 50mm
+0.0/-0.025mm
Sulphur (S)
0.045 max
0.018
Imperial Silver Steel
Manganese (Mn)
0.25-0.45
0.37
Length
Code
Phosphorus (P)
0.045 max
0.014
Solid Round
(Diameter)
Iron (Fe)
Balance
Balance
1/16
3/32
1/8
5/32
3/16
7/32
1/4
9/32
5/16
11/32
3/8
7/16
1/2
9/16
5/8
11/16
3/4
13/16
7/8
1
1-1/8
1-1/4
1-1/2
1-3/4
2
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
SISTI1/16
SISTI3/32
SISTI1/8
SISTI5/32
SISTI3/16
SISTI7/32
SISTI1/4
SISTI9/32
SISTI5/16
SISTI11/32
SISTI3/8
SISTI7/16
SISTI1/2
SISTI9/16
SISTI5/8
SISTI11/16
SISTI3/4
SISTI13/16
SISTI7/8
SISTI1
SISTI1-1/8
SISTI1-1/4
SISTI1-1/2
SISTI1-3/4
SISTI2
Quality All The Way
All Kormax silver steel is manufactured according to
BS1407 with the addition of 0.35% to 0.45% chromium
for uniformity of machining and consistency of
microstructure in hardening and tempering. Our silver
steel manufacturer is Europe’s largest and one of the
oldest established, with experience in tools and tool
steels dating back 200 years.
Extensive Range of Diameters
Reduces machining costs considerably.
Technical Information
preliminary machining can be eliminated.
Figures for guidance only, not part of a specification.
By choosing the right size for a particular job, much
Exceptional Surface Finish
Eliminates grinding or polishing.
The exceptionally high surface finish of genuine
STUBS Silver Steel can be utilised without the need for
further expensive grinding or polishing.
Controlled Annealing
Maximum degree of spheroidisation.
Easier, more uniform machining is possible giving
greatly improved machined surface.
43
of a pyrometer is suggested. If a muffle furnance is used
Technical Properties as Supplied
Approximate hardness (Brinell)
180-285
Approximate UTS (tons/in²)
40-60
Approximate yield point (tons/in²)
35-50
Approximate torsional stress (tons/in²)
22-33
Approximate shear stress (tons/in²)
24-36
Approximate elongation % (2” GL)
35-20
Approximate reduction of area %
45-30
Approximate density (g/cc)
7.83
scaling and to avoid soft spots.
Soak for 1 hour per inch of section and cool slowly
in the furnace.
Metric Silver Steel
Solid Round
(Diameter)
Length
Code
2mm
3mm
4mm
5mm
6mm
7mm
8mm
9mm
10mm
11mm
12mm
13mm
14mm
15mm
16mm
17mm
18mm
19mm
20mm
21mm
22mm
23mm
24mm
25mm
26mm
27mm
28mm
30mm
31mm
32mm
35mm
38mm
40mm
45mm
50mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
1000mm
SISTM2
SISTM3
SISTM4
SISTM5
SISTM6
SISTM7
SISTM8
SISTM9
SISTM10
SISTM11
SISTM12
SISTM13
SISTM14
SISTM15
SISTM16
SISTM17
SISTM18
SISTM19
SISTM20
SISTM21
SISTM22
SISTM23
SISTM24
SISTM25
SISTM26
SISTM27
SISTM28
SISTM30
SISTM31
SISTM32
SISTM35
SISTM38
SISTM40
SISTM45
SISTM50
44
Aluminium
0800 789 987
kormax.co.nz
6061 Aluminium
13
Al
Aluminium
26.982
47/48
Aluminium is a silvery white,
non-magnetic, ductile,
soft, metal. It is a chemical
element in the boron group.
Aluminium is the most
abundant metal in
the world. It is the third
most common element in the
earth’s crust, making up around 8% of it.
Pure aluminium is extremely rare. It is so
chemically reactive that native specimens are
limited to extreme reducing environments.
Instead, it is found combined in over 270
different minerals.
Aluminium was first produced in an impure
form by Danish physicist
Hans Christian Orsted in
1825
Structural components made from aluminium
are vital to the transportation, aerospace and
construction sectors due to its
low density and corrosion
resistant properties.
46
0800 789 987
kormax.co.nz
6061 Aluminium
6061
Overview
Aluminium Alloy 6061 is a medium to high strength heat-treatable alloy. It has very good corrosion resistance
to atmospheric conditions and very good weldability although reduced strength in the weld zone. It has medium
fatigue strength and is widely available.
Chemical composition
Element
Symbol
Range (%)
Manganese
Mn
0.15 max
Iron
Fe
0.7 max
Magnesium
Mg
0.8-1.20
Silicon
Si
0.4-0.8
Copper
Cu
0.15-0.40
Zinc
Zn
0.25 max
Titanium
Ti
0.15 max
Chromium
Cr
0.04-0.35
Aluminum
Al
Balance
Dimensional tolerances
Round
Aluminium
Size Range
Tolerance (mm)
Tolerance (inch)
up to 5/8”
+/-0.22
+/-0.009
6061 Solid Round
(Diameter)
Temper
Approx.
Kg/Mtr
1/2” (12.7mm)
0.34
+/-0.30
+/-0.012
5/8” (15.88mm)
T6
1” to 1-1/2”
0.77
+/-0.016
1” (25.4mm)
T6
+/-0.40
+/-0.014
3/4” (19.05mm)
+/-0.55
+/-0.018
1-1/4” (31.75mm)
+/-0.022
1-1/2” (38.10mm)
+/-0.026
1-3/4” (44.45mm)
+/-0.031
2” (50.8mm)
+/-0.040
2-1/2” (63.5mm)
T6511
3” (76.2mm)
12.35
+/-0.051
3-1/2” (88.9mm)
T6511
T6511
21.89
3/4”
1-3/4”
2” to 2-1/2”
3”
3-1/2”
4” to 4-1/2”
5”
+/-0.25
+/-0.35
+/-0.45
+/-0.65
+/-0.80
6” to 7”
+/-1.00
9” to 10”
+/-1.30
8”
+/-1.15
+/-0.010
+/-0.045
Size availability
Kormax standard stock of 6061 alloy covers a broad
range of sizes from 1/2 inch through to 10 inch.
Kormax can also cut any size or shape of aluminium
to length at no extra cost.
47
4” (101.6mm)
4-1/2” (114.3mm)
5” (127.0mm)
6” (152.4mm)
6-1/2” (165.1mm)
7” (177.8mm)
8” (203.2mm)
9” (228.6mm)
10” (254mm)
T6
T6
T6
T6
T6
T6511
T6511
T6
T6
T6
T6
T6
T6
T6
T6
0.54
1.37
2.15
3.09
4.18
5.47
8.58
16.82
28.74
34.21
49.25
59.97
67.04
87.56
111.23
137.40
48
0800 789 987
kormax.co.nz
[email protected] P 06 355 1600 F 06 354 5753
PO Box 672, 20 Kaimanawa Street, Palmerston North 4414, New Zealand.

PRODUCT CATALOGUE - Kormax Engineering Supplies

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