QSL9G TA - Gas/Electric Partnership

Transcription

QSL9G TA - Gas/Electric Partnership
QSL9G TA
Gas / Electric Partnership Conference
February 2010
Rusty Downey
Gas Compression Segment Leader
Introducing the QSL9G
175 hp @ 1800 rpm
Rich Burn w/ 3 way
Catalyst
Exceeds 2011 NSPS
0.5 gr/hp hr NOx
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Cummins Confidential
QSL9G Heritage
QSL9
Diesel
GTA8.3SLB
Stroked 8.3
QSL9G
G8.3E
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GTA855E
What’s New with the QSL9G
High temperature
exhaust valves with
rotators
New gallery cooled
piston
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What’s New with the QSL9G
New head gasket for
improved coolant flow
and balance
High flow water pump
Water cooled exhaust
manifold
Increased oil cooler
capacity
High volume oil pump
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Cummins Confidential
Computer Aided Engineering to
balance coolant flow
What’s NOT New with the QSL9G
Exhaust Gas
Whole-System
approach to emissions
2
Catalyst
Fuel Inlet
NG Engine
– Dithering strategy
– Inner & Outer Loop
Control Strategy
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System
Emissions
3
4
1
AFR Control Algorithm
Silencer
Gas
Compressor
Cooler
Scrubber
Ignition
System
Engine
Controls
HUEGO
Sensors
Temp, Pressure
Speed Sensors
Inlet
Scrubber
Well
To Processing
Plant or
Gathering Hub
What’s NOT New with the QSL9G
KTA38GCE
Cummins PCIM Ignition
Cummins CM558
KTA19GCE
G/GTA855E
Cummins AFR
635 – 760 hp
QSL9G
G8.3E
265 – 380 hp
G5.9 E
188 – 256 hp
175 hp
118 hp
84 hp
Electronic Integral Throttle Body
Cummins Electronic Display
Factory-matched catalyst
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Flow model on QSL9G catalyst
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Catalyst Field Test
G8.3E
8000 hours
Objectives:
– Reliability & durability
– Catalyst conversion
efficiency over time
– Temperature
dependency
– Effective area
– Loading / masking
– Cumulative effects
– Catalyst reactivation
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Develop a system that is
compliant 100% of the time
Know Your Catalyst ……. Intimately
Core Samples
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Test Results
GMRC Oct 2009
Catalyst Effective Area
110.00
100.00
2
SSA (m /g)
90.00
80.00
70.00
SSA
Linear (SSA)
60.00
50.00
0
1000
2000
3000
4000
5000
6000
7000
Hours
Conversion Efficiency at 450C & 93.8K/hr
100
90
80
Conversion (%)
70
60
50
40
30
CO
NOx
Min req'd to meet EPA NOx Limit
Min req'd to meet EPA CO Limit
THC
20
10
0
0
1000
2000
3000
4000
Hours
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5000
6000
7000
8000
8000
Questions?
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