www.yncc.co.kr YEOCHUN NCC Co.,Ltd.
Transcription
www.yncc.co.kr YEOCHUN NCC Co.,Ltd.
WE MAKE ONE YEOCHUN NCC Co.,Ltd. WE MAKE w w w. y n cc . co . k r NE YEOCHUN NCC Co.,Ltd Yeochun NCC’s Petrochemicals? ONE We make Values Highest CONTENTS 06 Vision_ 07 Corporate History_ 08 CEO’s Message_ 10 Our Ability_ 20 Our Products_ 28 Our Culture_ 36 Network_ OUR COMPANY We make a basis Corporate History Vision CEO’s Message Chemicals make life more convenient and help people to realize their aspirations. The petrochemical feedstock from Yeochun NCC provides the platform for driving numerous industries, allowing them to grow and flourish. We are the wellspring that opens up possibilities for a better world through chemistry. VISION THE WORLD BEST COMPANY, YEOCHUN NCC Our goal at Yeochun NCC is to be ranked among the world’s best. We continue to Corporate History evolve and rise on the global stage by producing top quality petrochemicals and pursuing R&D vigorously and constantly. Our efforts are opening new horizons for the chemical industry and helping to improve the quality of people’s lives. We, Yeochun NCC, are on our way to the top of the industry. Oct. 1979 Daelim Industrial Co., Ltd. starts up the first naphtha cracking center (NCC 1); Hanwha Chemical Corp. completes its new plants at Yeochun. Jul. 1986 Daelim Industrial starts up a styrene monomer plant. Nov. 1989 Daelim Industrial completes NCC 2. Mission To Improve The Quality Of People’s Lives Apr. 1991 Daelim Industrial starts up an MTBE plant. Oct. 1992 Hanwha Chemical completes a naphtha cracking center at Yeochun. Daelim Industrial completes C4 and butadiene plants. Apr. 1994 Operations receive KSA/ISO 9001 quality certification. Mar. 1996 Operations receive KSA/ISO 14001 environmental certification. Dec. 1999 Daelim and Hanwha merge naphtha cracking centers, and Yeochun NCC is founded. Oct. 2004 Yeochun NCC receives KGS/OHSAS 18001 safety certification. Dec. 2004 Yeochun NCC signs a voluntary agreement to cut emissions of chemical substances. Jul. 2005 Yeochun NCC receives a Environment-friendly Management Grand Prize Yeochun NCC. Dec. 2005 Capacity of the SM plant is expanded (by 145,000 tons a year). Dec. 2005 Yeochun NCC receives the Korea Idea Management Grand Prize. Vision To Be The World’s Most Competitive Petrochemical Company Oct. 2006 Yeochun NCC receives Value Creation Enterprise Grand Prize. Nov. 2006 Yeochun NCC receives the Korea Idea Management Grand Prize for the second year in a row. Dec. 2006 Capacity of NCC 1 is expanded (by 347,000 tons a year). Dec. 2006 Capacity of Aromatics Plant 1 is expanded (by 43,000 tons of benzene a year). Dec. 2006 Capacity of butadiene plant is expanded (by 50,000 tons a year). Business Ideology Come Together In Solidarity Employ Advanced Management Methods Shape The Future Dec. 2006 Yeochun NCC Community Service Corps receives the Prime Minister’s Prize. Dec. 2007 Yeochun NCC receives a Beautiful Partner of Customs Prize Mar. 2008 Yeochun NCC receives a Prime Minister’s Prize of Tax Payer’s Day Core Values 06 Yeochun NCC Enthusiasm And Innovation Openness And Results Orientation Training And Professionalism Nov. 2008 Yeochun NCC receives the 2008 TRI Awards Nov. 2009 Yeochun NCC receives the 2009 TRI Awards for the second year in a row Jun. 2010 Capacity of NCC 3 is expanded(by 50,000 tons a year) We make ONE 07 CEO’s Message We will make a world-class company “Sustaining focus on performance” We launched Yeochun NCC as the new millennium dawned, restructuring to promote specialization “Making Yeochun NCC full of strength” and economy of scale. Our global competitiveness was boosted as we emerged as the largest naphtha cracking center in Korea, and we are leveraging our new-found strength to emerge as a major global player. All the people at Yeochun NCC are united in taking on the challenge of being the best in the world. We are earning customers’trust by pursuing a transparent and open management style, based on sound corporate structure and solid ethical awareness. We are shaping a promising future by sustaining profitability and building trust in the value we generate. In addition, our people-oriented policy puts the highest priorities on human needs and environmental protection. Of course, we are also committed to fulfilling our social obligations to be a respected company and to provide our customers with the very best products and services. Our efforts are allowing us to progress along with our customers and society as a whole. We will remain committed to building a better future for all. Hong, Dong Ok President & Co-CEO 08 Yeochun NCC Back, Nam Il We make ONE 09 OUR ABILITY Competitiveness Management We make the highest values Infrastructures Research & Developments One of the first things a newborn baby will encounter is a milk bottle made possible by the petrochemical industry. Likewise, Yeochun NCC is with you all the way, helping to usher in the future. Our range of support spans basic materials for everyday applications as well as high-tech industries. With advanced technology and core competitiveness, Yeochun NCC has reached the forefront of value maximization for industry, society and your everyday life. Competitiveness Yeochun NCC boasts Korea’s largest naphtha cracking operation and produces basic petrochemicals of unsurpassed quality. Daelim Industrial and Hanwha Chemical Corp., two heavyweights in the domestic industry, have joined forces to secure global competitiveness through specialization, economy of scale and supply reliability. Complex, Site 3 Complex, Site 1 Complex, Site 2 25.1% Ethylene Equity Ownership Annual Sales Total Annual Output Production Facilities Domestic Market Share 6,010 4.69 4.07 4.71 4.52 3,320 Daelim Industrial 50% Hanwha Chemical Corp. 50% 2005 2006 *Unit : M tons 12 Yeochun NCC 2007 2008 4,830 4,470 3.82 2009 2005 Korea Petrochemical Industry Assn., Jun. 2010 3,490 2006 *Unit : KRW bn 2007 2008 2009 Complex, site 1 six plants on 600,000 m Complex, site 2 two plants on 460,000 m2 Complex, site 3 two plants on 260,000 m2 Total ten plants on 1,320,000m2 2 16.8% Propylene 19.9% Butadiene Employees : 886 8.6% SM We make ONE 13 Advanced Management CREATION OF THE FAR BETTER FUTURE With consistently high quality, we have been able to secure a large share of the market for each product category. Our price competitiveness has also made us a strategic partner for clients. We have combined the technology and marketing strengths of the Daelim and Hanwha organizations to continue strengthening our growth platform as we work for an even more prosperous future. Complex, Site 1 Ethical Management Complex, Site 2 Complex, Site 3 We have ethical guidelines in place that are strictly followed. Our people are trained to think and do business transparently, fairly and efficiently so that all stakeholders can grow. Integrated EQSH Program Our dedication to providing products and services that exceed customer expectations has earned their loyalty and trust and allowed us to emerge as an industry leader. Our quality management program qualified us for KSA/ISO 9001 certification in 1994. We now operate an EQSH system that integrates environmental protection, product quality, worker safety and occupational health in a closely coordinated manner. Our competitiveness has been raised significantly as a result. Knowledge Management We have developed unique knowledge management approaches that include sub-groups, employee suggestion program and the Community of Practice (CoP). Such knowledge management activities spur growth as they improve employee competencies and raise productivity. 14 Yeochun NCC We make ONE 15 Advanced Facilities OPTIMIZED FACILITIES AND UTILITIES All Yeochun NCC facilities including Korea’s largest ethylene production system and every process from production to loading are linked to an online network for optimal efficiency. The company continues to invest in order to stay ahead of the competition. Production Facilities Distributed Control System (DCS) Advanced Process Control (APC) Utility Optimizer Loading Facilities Pipelines The latest oil gauge meters are used to supply plants within the Yeosu National Industrial Complex. Piers Raw materials are received at Sapo Pier. Jungheung and Petrochemical Piers are used for supplying other domestic regions and for shipping overseas. Tank Truck Loading The latest bottom loading equipment is available for tank trucks that serve other parts of Korea. Storage Tanks A total of 220 tanks are available for storing feedstocks, semi-processed products and finished products. IT Infrastructure Information-sharing System Total Management Information System, e-MIS, Knowledge Management, Process Management, A~ha Portal Work Process System Budgets, production costs, process sharing, production, logistics, shipment, facilities, marketing, testing, safety, health, energy, procurement, expenditures, etc. Decision-making Support System SCP(raw material purchase/production plans), LAN links to wired/wireless optical communications 16 Yeochun NCC We make ONE 17 Research & Developments INNOVATION AT WORK, EVERYDAY Yeochun NCC operates‘ the Quality Assurance/R&D Team ’in order to develop technology needed at production sites. Their R&D results are quickly applied in the workplace, improving processes, raising productivity, enhancing operational stability and elevating product quality. Our annual budget for R&D is a top priority to ensure that the company can research heaters and catalysts, turn byproducts into value-added commercial items, and devise new processes. We focus on developing proprietary technology while breaking new ground on the technology frontier that will shape the future of the petrochemical industry. R&D Activities & Results Research on olefin conversion using C4 and C5 Research on separating value added components from PFO. Patents pended on ethylene oligomerization reaction methods and components of catalysts used in ethylene oligomerization reactions Development of online NIR system Research on BTX desulfurization and hydrogenation Research on catalysts for SM PAR UNIT Patents pended on method to prevent 1.3-butadiene polymerization 18 Yeochun NCC We make ONE 19 Quality Overview Customer Satisfaction OUR PRODUCTS We make a day Our products are found in materials for everyday items as well as in cutting-edge industries. As such we are close to the lives of many people and we are at the forefront in making those lives better. Production Capacity Productive Area ▶ Ethylene ▶ 1,910,000 DEVELOPING OUR RESOURCES Plant 1. 860,000 Plant 2. 580,000 Plant 3. 470,000 ▶ HDPE 380,000 LDPE 413,000 ▶ LLDPE 355,000 Yeochun NCC operates a total of ten vertically integrated plants of three sites inside ▶ the Yeosu National Industrial Complex. All processes are automated, using the ▶ VCM 597,000 latest technologies and state-of-the-art facilities, and annual output totals 5.2 million tons, including 1.91 million tons of ethylene, 960,000 tons of propylene, and 2.33 ▶ Propylene ▶ 960,000 million tons of other olefins and olefin derivatives. As such, Yeochun NCC leads the Plant 1. 440,000 Plant 2. 280,000 Plant 3. 240,000 future of the Korean petrochemical industry. In addition, the company has vertically ▶ ▶ integrated the distribution and supply structure and can provide reliable product ▶ ▶ delivery, providing a platform for steady growth. Aggressive investment is also being made to ensure an economy of scale and to raise competitiveness still further. EDC 651,000 Naphtha Cracking Center (UNIT: MTA) Butadiene 630,000 220,000 ECH 25,000 K-Resin 45,000 ▶ ▶ ▶ ▶ Industrial-use film, Agricultural-use film Polyolefins, Solvents, Pharmaceuticals Pipe, Film, Synthetic leather Film, Molded products, Synthetic textiles Plasticizers, Solvents Epoxyresin, Coatings, Adhesives Transparent resins Tires, Footwear, Industrial products, Adhesives, Paper, Textile processing Polybutene 130,000 MTBE Electric cable insulation, Adhesives Gasoline additives 170,000 ▶ Agricultural-use film, Wire and Cable jackets Electrical appliances and Automobiles, Cases, Sundries ▶ ▶ 123,000 SM Mixed-C4 Plant 1. 270,000 Plant 2. 180,000 Plant 3. 180,000 Octanol(2-EH) 290,000 ▶ ▶ ▶ PP 700,000 Molded products, Film, Pipe Butene-1 L-LDPE copolymer, Pipe & Ink raw materials 40,000 Iso-Butene IIR(Base materials for automotive parts), MMA raw materials 60,000 Iso-Butane HDPE feedstock 10,000 C4LPG Fuel for industry, automobiles, cooking Benzene Solvents, Dyestuffs, Fragrances 390,000 Plant 1. 160,000 Plant 2. 120,000 Plant 3. 110,000 ▶ Toluene Gunpowder, Pharmaceuticals, Fragrances 230,000 Plant 1. 100,000 Plant 2. 70,000 Plant 3. 60,000 ▶ Xylene Solvents, Dyestuffs 160,000 Plant 1. 80,000 Plant 2. 50,000 Plant 3. 30,000 COLOR CODE ▶ 22 Yeochun NCC Pentane C9/C10 Hydrogen Yeochun NCC Daelim Hanwha We make ONE 23 Quality Control THE BEST QUALITY FROM MAKING TO PROVISION Our chemical products are used in everyday household items as well as the agriculture, packaging, textiles, construction, electric products, automobiles, communications, material engineering, and advanced digital electronics. Altogether, they play a very important role in making life more enjoyable and comfortable for people everywhere. Yeochun NCC is firmly committed to providing customers with the products they want. A rigorous quality control system and company-wide quality management program ensure that quality remains consistently superior in every aspect of operation, from production to shipment. Yeochun NCC is with you all day long After getting up in the morning, you drink water or juice from a PET bottle kept in your refrigerator. Then you got to work in an automobile. In the office you look through document folders, work on the computer and photograph things you need with a digital camera. After work, you join your children in playing with plastic building blocks. You watch digital TV and go to sleep listening to music on an MP3 player. Behind the scenes, Yeochun NCC has played a part in each of these activities. 24 Yeochun NCC We make ONE 25 Customer Satisfaction WE MAKE THE MOST TRUSTED PARTNERSHIP As Korea’s leading petrochemical maker, we make the customer our top priority, and we build trust by remaining at the forefront of our industry. Best Partnerships from Putting the Customer First Our leading technology and quality allow us to deliver the products that satisfy customers, and we work constantly to ensure our deliveries are fast and steady. We seek to grow together with the customer by setting reasonable price, engaging in customer-centric marketing and providing services that surpass customer expectations. Importantly, we are ready to address any customer complaint in real time. 26 Yeochun NCC We make ONE 27 OUR CULTURE We make a big tomorrow Yeochun NCC is opening up a new world of chemistry for people and for the planet. Our performance-based corporate culture stimulates employees to work with passion, innovation, a challenging spirit and creativity. Our people are trained to be globally effective, with specialized knowledge and outstanding capabilities. We seek to be the best, and our open corporate culture stresses the need to preserve the environment and help people in need in the community. Environmental Policy Network Human Resource Developments Social Contributions Human Resources Developments Yeochun NCC management believes that human resources are key drivers of corporate growth, and the company is committed to cultivating globally competent personnel with world-class professionalism. To this end, the in-house training system provides diverse programs for employees to develop themselves and hone job-related skills. Our people are passionate about improvement and know how to think innovatively, enabling Yeochun NCC to lead the domestic petrochemical market and to rise on the global stage. WE MAKE PROFESSIONALS Philosophy of Human Resources OF EXCELLENCE People who achieve results People with the highest professionalism Performance-based Personnel System People who constantly get better Employees are trained to acquire the core competencies needed for each organizational level and job position. Their performance is assessed fairly and scientifically in the belief that individual development improves organizational and corporate achievements. Advanced Training System A mid-/long-term training system is in place for all employees. The curricula includes an online MBA program specialized skills and other subjects that enable management to identify and cultivate the next generation of leaders. 30 Yeochun NCC We make ONE 31 Environment, Safety and Health Major Environmental Activities The KSA/ISO 14001 certification is received for environmental management (1996). The company joins the Responsible Care (RC) program. *RC is a voluntary international ESH program for chemical producers, covering all business activities: product development, production, sale, distribution, use, and disposal. An advanced environmental management system is adapted, and strict pollution prevention regulations are followed voluntarily. The life cycle assessment (LCA) program is adopted. A telemetric system(TMS) is installed to monitor pollution emissions and help prevent accidents. The latest wastewater treatment system is started up. WE MAKE A GREEN WORLD Our top priorities remain environmental preservation as well as human safety and health. Our integrated EQSH management program systematically implements activities for preventing accidents. A strict and scientific environmental, safety and health policy is also in effect, and every effort is made to ensure that the workplace stays safe and the world remains clean. Major Safety Activities The KGS18001/OHSAS 18001 certification is received for worker safety and health (2004). The process safety management system and risk-based inspections are adopted as part of a determined effort to eliminate life and property losses. Preventative safety is enhances with the installation of an advanced accident prevention system. A worker health management system is adopted that classifies employees by work risk level and age; the work environment is assessed regularly. Noise levels are managed according to a new noise map. 32 Yeochun NCC We make ONE 33 Social Contributions The ultimate goal at Yeochun NCC is to ensure human wellbeing, and we are engaged in various activities inside and outside the company to achieve this end. Our community service programs are in line with the special characteristics of the chemical industry and the reality of local environments. Our efforts are helping to make a better society in which people care for and share with one another. WE ALL LOVE TO MAKE A BEAUTIFUL SOCIETY Support is provided for employees community service volunteers and the in-house volunteer organization. Community service is carried out in close coordination with local organizations: - The sole rehabilitation program for the disabled in the Yeosu area - Environmental cleanup drives - A Chemistry Classroom for elementary students living on remote islands and for disabled children Various matching grant programs (employee donations are matched by the company). Big brother, big sister program. Interactive environmental management through open communication with local NGOs. Awards - Yeosu Mayor’s Prize (Yeochun NCC‘Together’Team) - Minister of Health & Welfare Prize (Yeochun NCC‘Hansarang Club’ ) - Prime Minister’s Prize (Yeochun NCC Community Service Corps) 34 Yeochun NCC We make ONE 35 Network WE MAKE VAST OPPORTUNITIES & SYNERGIES NORTH AMERICA EUROPE ASIA AFRICA SOUTH AMERICA Yeochun NCC AUSTRALIA ● Hanwha overseas network ● Daelim overseas network Daelim Group Hanwha Group Seoul Head Office ■ ■ Seoul Head Office ● Korea Chamber of Commerce & Industry Building 8F, 2 Chilpae-gil (Namdaemunno 4-ga 45), Jung-gu, Seoul, 100-743 , Korea Yeosu Complex Tel: 82-2-6050-2400 36 Yeochun NCC Construction/Development Daelim Industrial/Construction Division┃Samho International┃ Korea Development Corp.┃Daelim C&S Hanwha Engineering & Construction┃Hanwha Station Development┃ Daedeok Techno Valley┃Asan Techno Valley┃Seosan Techno Valley┃ Dangjin Technopolis┃Gimhae Techno Valley┃Gyeonggi Hwaseong Bio Valley Chemicals Chemicals/Machinery Daelim Industrial/Petrochemical Division┃Polymirae┃ KR Copolymer Hanwha Corp./Explosives Division┃Hanwha Chemical┃Hanwha Living & Creative┃ Hanwha Polydreamer┃Dreampharma┃Hanwha TechM┃Yeosu Cogeneration┃ Gunjang Cogeneration Fax: 82-2-6050-0888 ● Yeosu Complex, Site1 118 Yeosusandan-3 no, (Pyeongyeo-dong), Yeosu, Jeollanam-Do, 555-210, Korea ● Yeosu Complex, Site2 46-20 Yeosusandan-2 no, (Wolha-dong), Yeosu, Jeollanam-Do, 555-290, Korea ● Yeosu Complex, Site3 220-62 Yeosusandan-2 no, (Wolha-dong), Yeosu, Jeollanam-Do, 555-290, Korea Tel: 82-61-688-6114 Construction/Development Fax: 82-61-685-6196 Services Services Ora Resort┃Daelim I&S┃Daelim Contemporary Art Museum┃ Daelim Educational Foundation┃Daelim Corporation Hanwha Corp./Trade Division┃Hanwha Galleria┃Hanwha Timeworld┃Hanwha Hotels&Resorts┃ Hanwha 63City┃Hancomm┃Hanwha S&C┃ Hanwha Eagles Professional Baseball Club Manufacturing Finance Daelim Motor Korea Life Insurance┃Hanwha Securities┃Hanwha Non-Life Insurance┃ Hanwha Investment Trust Management┃Hanwha Venture Capital┃ Saenuri Savings Bank We make ONE 37 WORLD BEST Yeochun NCC Highest Values ONE We make