Tube Scarfing
Transcription
Tube Scarfing
TUBESCARFI NG EXTERNAL SCARFING Our Inserts The BRISLOY insert’s line allows several solutions for external tube scarfing. We supply items sizes 15-19-25, with negative and positive cutting edge. The new cheapbreaker allows better welding bead control so achieving a very good chip management. Radius availability Items Code SNMX150608-01 SNMX190712-01 30-40-50-60-70-80- 90-100 SNMX250924-01 50-75-100-120-140-160-180-200 (*) Items Code SNMX150705-02 7-9-11-13-15-18-20-22-25-27-30-35-40-45-50-60-70-75-80-90-100 (*) Radius availability 7-9-11-13-15-18-20-22-25-27-30-35-40-45-50-60-70-75-80-90-100 SNMX190912-02 30-40-50-60-70-80- 90-100 SNMX251224-02 (*) 50-75-100-120-140-160-180-200 (*) Items Code Radius availability SNMX190808-04 10-12-17-20-35-40-50-55-60-70-80-90-100 (*) * different radius on demand GEOMETRY GEOMETRY APPLICATION The positive insert SNMX has an excellent performance at high pipe speed and medium-small diameters with medium-low thickness. SNMX (positive) The negative insert SNMX has an excellent performance at low pipe speed and medium-big diameters with medium-high thickness. SNMX (negative) 1 EXTERNAL SCARFING Radius R di C Choice In the following table can be found the correct choice of the insert radius depending on the range of diameters to be worked. Due to the failure parallelism between the insert’s surface and the tube, there is not a linear correspondence between them. Tube diameter Min 8,5 Max 11 Radius r 7 11 13,5 9 13,5 23,5 11 16,9 23,2 27,5 30,2 13 15 26,6 28,5 34,5 37,2 18 20 31,1 40,5 22 33,4 35,4 43,4 44,2 25 27 40,5 46,2 30 41,2 50 65 53,6 65 90 35 40 45 90 120 50 120 150 150 180 75 100 Our Tools BRISLOY design and supply Tools Holders for External Scarfing Inserts with a screw, stirrup and hard metal support plate fffixfing system. Every finsert has fits own fffixfing system as showed fin the schedule below. Standard tool holder Tool dimens. Insert Size Spare parts Tool’s code size DMPN /N/R/L 202015-90 DMPN /N/R/L 202015-75 DMPN /N/R/L 252515-90 DMPN /N/R/L 252515-75 DMPN /N/R/L BXH L 20 125 SNMX 150608 01 SNMX 150705 02 25 150 252519-90 25 150 SNMX 190712-01 SNMX 190912 02 DMP /N/R/L 323219-75 32 170 SNMX190808-04 DMPN /N/R/L 323225-75 32 170 SNMX 250924 01 SNMX 251224 02 2 15 PL113 V03 PL114 19 V04 PL115 25 PL116 PSX-315.10 PSX-315.11 PSX-315.10 PSX-319.10 PSX-319.11 CH 3 CH 4 PSX-319-03 V05 PSX-355.11 CH 5 EXTERNAL SCARFING Special Shapes BRISLOY supplies special solution designed to satisfy particular customer needs.Every tool is supplied with its own fixing system. In the following drawing and table you will find the main dimension to be specified in case of order. Table of dimensions Shank width B Shank height H Shank lenght L Dimensions of insert 15 – 19 – 25 Degree top rake β° Inclination of head α° Direction R–N–L 3 INTERNAL SCARFI NG Cutting rings BRISLOY feature the complete line of hard metal ring for internal scarfing.The table below shows the codes of different insert which are available in version ALU and without ALU. Depending on the customer’s needs, they can be supplied indifferent degrees, PVD or CVD coated, or without coating. Cutting ring type Working range Recommended range SR0 AR4,5 SR0 AR5,5 SR0 AR6,5 SR1 AR7 SR1 AR8 SR1 AR9 SR2 AR10 SR2 AR11 SR2 AR12 SR3 AR14 SR3 AR17 SR4 AR23 SR5 AR25 SR5 AR28 SR6 AR34 SR7 AR39 SR8 AR46 14 - 17 16 – 17 17 - 20 14 - 17 16 - 17 17 - 20 20-22 22-24 24-26 26 - 28 28 - 30 30 - 34 32 - 41 41 - 50 48 - 72 70 - 85 85 - 100 100 - 130 125 - 160 150 - 260 20 – 26 26 - 34 32 - 50 48 - 72 70 - 100 100 - 130 125 - 160 150 - 260 4 D 8 10 13 19 22 30 35 45 50 55 D1 Working radius 4 5 6 6 7 8 9 10 11 12 15 20 22 25 30 35 40 4,5 5,5 6,5 6,8 7,9 9,1 10,2 11,4 12,5 13,7 17,1 22,8 25,3 28,5 34,2 39,5 45,6 INTERNAL SCARFING Internal Scarfing fing Tools BRISLOY supplies inside deburring tools and cutting ring holders, using tungsten carbide for wear parts (wheels and pins). BRISLOY provides both the assembled and individual parts. 5