Untitled - TMC

Extended Height Option
• Compact Size
The JR2000 Series Desktop robots are designed to minimize footprint and maximize efficiencies in assembly line operations.
This design is based on the idea of worker supplementation to increase the efficiency of workers in order to reduce labor
content. With the JR2000 Series robots, assembly line workers stay busy loading and unloading fixtures while the robot is
performing precision assembling tasks.
• Application Specific Software
Janome has gone a step further than their competition by developing application specific
software for The JR2000 Series Robots. Application specific software has been developed for
Screw Fastening, Soldering and Dispensing applications. The application specific software
makes our easy to use software even easier by providing preprogrammed operations that can
be selected or modified from a menu. Example: Screw Tightening Conditions that ask for
Thread Pitch, Driver RPM, Screw Length, etc. This significantly reduces development time
for these tedious processes.
• Teaching Pendant
Teaching the JR2000 Series Desktop robot is easy with the large,
7-line LCD screen. Position of the robot and expanded views of the
point jobs are achieved with the large teaching pendant and prove to be an asset when programming.
JR2000 Series Software has eliminated the need to learn complicated programming languages.
An Interactive dialog based software allows the user to easily walk through setup of a program.
Extended Height Option
• PC Software
JR Points® is an optional PC Software package available for the JR 2000 Series robots. The
PC Software allows the end user to program an infinite number of programs and download
them to the robot as needed. JR Points also includes a compiler to convert .dxf files into .jcs
format, which is the robots resident file. The PC Software also allows you to print all
program data and store programs offline.
• Memory Capacity
The JR2000 Series robot has a memory capacity of 100 programs and/or 6,000 points. This is ten times
the program capacity as the previous generation of Janome robots. The end user has the ability to expand
beyond the 6,000 points with the use of call program and palletizing functions. Janome has also adopted a
flash memory card to save program and operational data for back-up purposes.
• Interface
Janome provides ample I/O for even the most complicated assembly operations. The JR2000 Series Desktop
robot is supplied standard with 16 inputs and 16 outputs and an optional addition of 8 inputs and 8 outputs.
The robot also has two COM ports for communications with the optional PC software and vision systems. In addition the robot
has built-in PLC functions, that can operate independently of the robot, that use portions of the robots I/O. Extended I/O
option is not available on the JR2200 Series robot.
Extended Height Option
• Simultaneous Control of All Axes
The JR2000 Series desktop robots are capable of simultaneous control of up to four axes. The robot performs 3D linear and arc
interpolations to include compound arcs. The proprietary 3D-control system ensures smooth and accurate positioning of the
robot with repeatability of ±0.01mm.
• Concealed Guide Rail Housing
Prevents contamination of the guide rail, which allows the
JR2000 Series robots to operate in the harshest environments.
The concealed guide rail housing is a design feature that
makes the JR Series Robot an
ideal solution for a wide
variety of applications,
such as PCB Routing
and Dispensing.
Ordinary Structure
X table
New Structure
X table
• CE certification
Janome also provides CE certified robots that come with a remote operation start and stop box and a
safety interlock connector.
Dispensing
The JR2000 Series robot is one of the worlds most widely
used platforms for automatic dispensing. The simultaneous
control over all axis provides for 3D linear and arc
interpolations that are required for complicated gasketing
processes. Janome has developed special application
software that simplifies programming of the robot for
dispensing applications. The JR2000 series robot can also be
equipped with an UV spot curing light source to cure
material immediately after dispensing.
Screw Fastening
Janome provides turnkey systems for screw fastening with
either a Hios D/C electric clutch type driver or the K/X
Series Current Controlled Screwdriver with 16
programmable channels. Janome has developed special
software for both the Hios and KX series screwdrivers to
ensure proper torque depth is achieved. Jamac, Inc. can
provide either blow-feed or pick and place configurations on
the screw driving system.
Soldering
Jamac, Inc. offers turnkey soldering solutions for both point
and line soldering applications. Our soldering
software allows you to program 16 different soldering
conditions from easy to understand menus. With the use of a
geyan-feeder, solder balls and spattering have been
eliminated in the soldering process. Options are available for
wet sponge or blow-off cleaning.
The JR 2000 Series robot is capable of being programmed for
nearly any point or line soldering application available.
Vision Inspection
Board Cutting
Janome has incorporated offset algorithms to accept X, Y, Z
and R inputs to adjust work piece orientation before a
program is initiated. This allows the robot to ensure
accurate delivery of payload and placement of tools. The
robot can also be equipped with CCD Cameras to inspect
different areas of circuit boards before dispensing, soldering
or driving screws.
Jamac, Inc. offers a turnkey printed circuit board
depaneling system. Our JR2000 Series Tab Router is designed
to cut printed circuit boards out of panels in a tab-routed
configuration with extreme accuracy. Options include
underside vacuum box for dust removal, ionized blow off and
automatic tool changer. Tab routing of circuit boards is the
only way to depanel without stressing your circuit boards.
• Please see the following page for the PCB routing system
• Routing Robot
The JR2000 Series Routing Robots allow for .dxf file conversion of cutting paths. The Routing System is available on all threeaxis JR2000 Series Robot. The units can be equipped with vacuum boxes, ironizing nozzles and full enclosures as an option.
Maximum cutting speed is 100mm/sec and 800mm/sec.
• Controller Specifications
• Router Spindle
The closed loop D/C motor maintains constant speed even
when under load for the smoothest possible operation. The
motor & spindle assemblies are constructed of SUS416
Stainless Steel to ensure long life and rigidity. Cooling of the
motor and spindle requires as little as 0.35 CFM of air. If the
controller does not sense enough air pressure, the motor and
spindle will not operate. The routing system is also available
with an optional air actuated chuck that allows for automatic
tool changing.
Router spindle
• Applications
The JR 2000 Series Routing Robots are the perfect solution
for thin or densely populated boards that do not tolerate
stress well. The JR system also handles curved boards, small
boards, angled tabs and I/C chip singulation extremely well.
• Motor & Spindle Specifications
JSF 4403
JSF 4404
• PLUG & PLAY Easy As 1, 2, 3
The JSR4400 Series Robots interactive dialog based programming method eliminates the need to learn complicated robot
languages. The system software is preloaded and backed up on a flash memory card. Optional PC software allows you to make
quick changes in programs via a RS232C port.
• Low Cost Operation and Ownership
We have succeeded in building a practical assembly robot that will reduce capitol equipment cost and labor content on your
production lines. The JSR4400 Series Robots use energy efficient motors that keep energy consumption below 200VA.
• Compact Size
Janome has designed the robot to minimize footprint and maximize efficiency. The JSR4400 Series SCARA has the controller
built into the body of the robot. This saves valuable design time and added components needed to mount control boxes. This
design is ideal for lean, semi-automatic assembly cells or for use in fully automated line.
• Application Specific Software
Janome has gone a step further than their competition by developing application specific software for Screw Fastening, Soldering
and Dispensing. The application specific software makes our easy to use software even easier by providing preprogrammed
operations that can be selected or modified from a menu. Example: Screw Tightening Conditions that ask for Thread Pitch,
Driver RPM, Screw Length, etc. to automatically determine where to start driving the Z-motion, how fast the feed rate should
be and when to expect torque signals. This significantly reduces development time for these tedious processes.
• Interface
Janome provides ample I/O for even the most complicated assembly operations. The JSR4400 Series SCARA is supplied with a
standard 25 inputs and 24 outputs and an optional 32 inputs and 32 outputs. The robot also has two COM ports for
communications with the optional PC software and vision systems.
• Programming (Teaching)
Janome has made programming easy by using a large seven line LCD teaching pendant that allows the end user to view multiple
parameters for every point. The optional PC software allows all parameters to be viewed in a single screen for each point. It also
allows you to save an infinite number of programs. There are three methods for teaching position to the robot. You can either
move the arm to the desired location, use jog keys on the teaching pendant to move the arm to the desired location or directly
enter the coordinates of the desired location.
• P LC Functions
The JSR4400 SCARA has built-in PLC functions that can operate independently of the robots standard I/O. This function is
highly desirable when performing multitasking operations in a single cell. The built in PLC allows for (50) 100 line logic
programs.
• Memory Capacity
The JSR4400 has a data capacity of 100 programs and/or 6000points. The programs can be written to a PC file and the Flash
memory card that stores the robot’s operating system. When using with a PC, there are an infinite number of programs which
can be saved to a computer.
• Overview
JP Series presses allow for programmable force, speed, distance and dwell time. Utilizing the
onboard 32bit processor plus feedback from the built-in load cell and encoder, the press is
capable of performing complex assembly and testing operations. Janome has developed user
friendly software for easy set up of pressing operations and comparative analysis to ensure parts
are being assembled according to specifications.
• High Precision
The JP series press is repeatable to ±1% of the maximum load value for a particular
model. The JP053 model would be accurate to .5kg or 1 lb. Janome has selected
high-resolution servomotors and precision ground ball screws to ensure repeat
accuracy of ±0.01mm.
S TAND-ALO N E
MODEL
• Sensor Setting
You can program multiple sensor settings to ensure loads are met at defined points
during the press operation. Sensor settings look at load, position, distance and
differential points to ensure that the press signature is following a well-defined path
throughout the entire cycle. If the signature exceeds the limits in a sensor setting,
the press will alarm the operator of the defect and specify which sensor setting was
violated.
UNIT MODEL
• Multiple Configuration
Janome offers presses in three different configurations and seven load ranges, varying
from 50.0kg – 8,000kg. We can provide a model for nearly any small part assembly
application. If you have a bench-top assembly process that requires more control,
Janome offers a stand-alone type press. If you are building a custom machine with
minimum space constraints, you may require the ultra compact unit type press. A
head type configuration is also offered and can be mounted either on a
bench top or in a fully automatic machine.
OPTIONAL
MONITOR BOX
• Programming
Janome has developed a user-friendly dialog based interface. The software requires
that you select the type of pressing operation wanted and set max load and distance
parameters. This can be done for single-stage or two-stage pressing operations.
• PC Software
The JP Series comes standard with data sampling software to display a pressure
curve at the end of the press cycle and outputs a comma delimited file
containing load and position to a PC. Program parameters can also be sent
out with the data sampling software such as sensor results.
• Interface
Janome provides 17 inputs and 16 outputs of pre-designated I/O. The I/O
allows you to load programs and start cycle as well as several other operations
from an external controller.
OPTIONAL
TEACHING
PENDANT
CONTROL
BOX
Steel Ball / Expander Plug Insertion
Defined pressure/defined position
Example 1:
metal plug
P
P2
P2
P1
P1
Our press is widely used for plugging cross-drilled channels
in ABS valve bodies. The Electro Press can be programmed
to press to a touch load to determine part contact. Then
the press will insert the ball/plug to a specified depth from
contract point while sensing force throughout the stroke.
Multiple judgement areas can be programmed to look for
specific force-distance signatures. Probe limit positions are
also set to ensure part or tooling damage does not occur.
P
PB
P2
PA
D
d1
dA d2 dB
D
Guide roller assembly
Defined pressure/defined position
This application requires an input device to measure the
distance between the bottom side of the upper disk and the
topside of the lower disk. When the disks reach the proper
distance, a measurement device sends an input to the press
to end the cycle and applied force is checked to ensure it
did not exceed preprogrammed limits. P1 represents lower
load limit P2 represents upper load limit.
L
P
P2
P1
Example 2: video cassette guide
roller assembly
D
d1
Heat/UV Cured Conductive Adhesive
Constant pressure/positioning
This application requires a constant pressure to be applied
over time. The press is programmed to maintain a constant
force within a position or distance range for the specified
cured time. Position is checked at end of stroke and
compared to upper and lower limits set in the judgement
area. Probe limit positions are also set to ensure part or
tooling damage does not occur.
P
P2
P1
Example 3: adhesive
Crimping Aluminum Motor Housing
Defined pressure
This application requires the Electro Press to crimp the
housing to a specified load. Differential points are watched
to ensure that the motor is not being damaged or strained.
Position is checked at end of cycle to ensure both lower
and upper limits are met. Probe limit positions are set to
ensure part or tooling damage does not occur.
P
P1
Example 4: motor housing crimping
d1
d2
D
• What does Class 10 rated mean?
In accordance with Federal Standard 209D, class 10 is defined as the following;
10 or less particles less than or equal to 0.5 microns in a cubic foot
30 or less particles less than or equal to 0.3 microns in a cubic foot
Exhaust
P o rt s
Bellow
Covered Ram
Special ESD
Coating
Stainless Steel
Bolster Plate
Anodized
Aluminum
• Features
•
•
•
•
•
•
•
An airtight structure allows for exhausting of the press's internal atmosphere.
Easy connection for exhaust ports
Special ESD coating on press body
Bellow covered ram made of ESD safe material
Low out-gassing non-silicone grease
All aluminum is anodized to prevent oxidization
Stainless steel bolster plate (stand alone type)
• Applications for the Class 10 Clean Room Electro Press
1. IC bonding to substrate using UV/Heat Cured conductive adhesive
2. Press Fit connectors
3. PEM insertion into circuit board
4. HDD Motor Assembly
5. Swaging SUS Dumping plates
6. Component insertion into board sockets
7. General press application in “Class 10” clean room environment
• It s not just another screwdriver!
If you are looking for precise torque and angle control over
screw driving applications, the KX Driver is your solution.
Our current controlled screwdriver provides you peace of
mind for all your screw fastening joints. Systems are available
in hand held or machine mounted configurations. The KX
Driver provides sixteen programmable channels that can be
called remotely via I/O.
The KX Series A/C Current Controlled Driver performs
assembly operations and seat/break tests to determine
optimum torque settings for your application. The optional
PC software provides graphical display of the torque values
and allows you to overlay three consecutive curves.
The KX Series Driver is capable of a maximum speed of 3000
RPM, which can significantly reduce cycle time per screw.
• Features
1. 16 programmable channels
2. Preformatted menus available for two step, tapping, and
re-torquing, with and without height direction
3. Optional PC software eases drive setup
4. Programmable socket release to ensure bit releases from
screw
Desktop Robots
SCARA Robots
Servo Presses
Current Controlled Drivers
AFFORDABLE AUTOMATION SOLUTIONS
JAMAC, Inc. - A division of Janome, 1822 Brummel Drive, Elk Grove Village, IL 60007
Tel: 847-758-0900 Fax: 847-758-0930 E-mail: [email protected]