Control Of Rotating Machinery
Transcription
Control Of Rotating Machinery
Control Of Rotating Machinery Name – Graham Copley Title – Principal TurboMachinery Controls Engineer Date – June 24th 2015 PUBLIC PUBLIC - 5058-CO900H Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Agenda Rockwell Automation TurboMachinery Control RA TurboMachinery Control History RA TurboMachinery Control Projects Any Questions? PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 2 Rockwell Automation TurboMachinery Control RA TurboMachinery Control History RA TurboMachinery Control Projects Any Questions? PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 3 Rockwell Automation TurboMachinery Control Compressor Control = Anti-Surge Control, Capacity Control, Loadsharing, Reciprocating Steam Turbine Control = Speed, Load, Extraction, Admission, Induction, Inlet Pressure and Back Pressure Control, Start Sequencing Gas Turbine Control = Speed Control, Load Control, Start Sequencing, Temperature Monitoring PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 4 Rockwell Automation TurboMachinery Control RA TurboMachinery Control History RA TurboMachinery Control Projects Any Questions? PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 5 RA TurboMachinery Control History 1991 Triplex Regent Controls a TB5000 Ruston Gas Turbine PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA TurboMachinery Control History 1991 Triplex Regent Controls a TB5000 Ruston Gas Turbine 2003 ICS Triplex buys Micon, who bring with them the S32, U200 and SurgeGard (T6050) PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA TurboMachinery Control History 1991 Triplex Regent Controls a TB5000 Ruston Gas Turbine 2003 ICS Triplex buys Micon, who bring with them the S32, U200 and SurgeGard (T6050) ICS Triplex develop the T6100 and T6200 PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA TurboMachinery Control History 1991 Triplex Regent Controls a TB5000 Ruston Gas Turbine 2003 ICS Triplex buys Micon, who bring with them the S32, U200 and SurgeGard (T6050) ICS Triplex develop the T6100 and T6200 The T6100 was rebadged for sale through Original Equipment Manufacturers and System Integrators as the TS160 (Tri-Sen & TRICONEX) and DR2000 (Dresser Rand). PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA TurboMachinery Control History 1991 Triplex Regent Controls a TB5000 Ruston Gas Turbine 2003 ICS Triplex buys Micon, who bring with them the S32, U200 and SurgeGard (T6050) ICS Triplex develop the T6100 and T6200 The T6100 was rebadged for sale through Original Equipment Manufacturers and System Integrators as the TS160 (Tri-Sen & TRICONEX) and DR2000 (Dresser Rand). ICS Triplex engineered TMC Projects on the Trusted TMR platform together with a range of third party Programmable Logical Controllers and Distributed Control Systems PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA TurboMachinery Control History 1991 Triplex Regent Controls a TB5000 Ruston Gas Turbine 2003 ICS Triplex buys Micon, who bring with them the S32, U200 and SurgeGard (T6050) ICS Triplex develop the T6100 and T6200 The T6100 was rebadged for sale through Original Equipment Manufacturers and System Integrators as the TS160 (Tri-Sen & TRICONEX) and DR2000 (Dresser Rand). ICS Triplex engineered TMC Projects on the Trusted TMR platform together with a range of third party Programmable Logical Controllers and Distributed Control Systems 2006 ICS Triplex buys Silvertech, who bring with them a number of TMC related installed systems PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA TurboMachinery Control History 1991 Triplex Regent Controls a TB5000 Ruston Gas Turbine 2003 ICS Triplex buys Micon, who bring with them the S32, U200 and SurgeGard (T6050) ICS Triplex develop the T6100 and T6200 The T6100 was rebadged for sale through Original Equipment Manufacturers and System Integrators as the TS160 (Tri-Sen & TRICONEX) and DR2000 (Dresser Rand). ICS Triplex engineered TMC Projects on the Trusted TMR platform together with a range of third party Programmable Logical Controllers and Distributed Control Systems 2006 ICS Triplex buys Silvertech, who bring with them a number of TMC related installed systems 2007 Rockwell Automation buy ICS Triplex PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA TurboMachinery Control History Rockwell Automation TurboMachinery Control concentrate on the in house Rockwell Automation range of hardware: ControlLogix CompactLogix Trusted AADvance XM Intelligent I/O Modules PanelView as well as continuing to engineer and support systems based on third party PLCs and DCSs. PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA TurboMachinery Control History Rockwell Automation TurboMachinery Control bring out a range of Configurable pre-Engineered, Packaged Solution, products based on industry standard Allen-Bradley hardware: 2011 Single Valve Steam Turbine Governor 2012 Single Stage Compressor Controller 2013 Two Valve Steam Turbine Governor 2015 Reciprocating Compressor Controller PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA TurboMachinery Control History Rockwell Automation TurboMachinery Control bring out a range of Configurable pre-Engineered, Packaged Solution, products based on industry standard Allen-Bradley hardware: 2011 Single Valve Steam Turbine Governor 2012 Single Stage Compressor Controller 2013 Two Valve Steam Turbine Governor 2015 Recip. Compressor Controller PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA TurboMachinery Control History Rotating Machinery Monitoring 2014 Rockwell Automation have introduced the Dynamix range of modules to replace the XMs Intelligent I/O Modules PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA TurboMachinery Control History 2015 Rockwell Automation have introduced the OptiSIS SIL3 Configurable Self-Documenting Process Safety Instrumented System which is suitable for TMC related ESD and Fire & Gas applications PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Rockwell Automation TurboMachinery Control RA TurboMachinery Control History RA TurboMachinery Control Projects Any Questions? PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 18 RA TurboMachinery Control Projects Rockwell Automation have executed hundreds of TurboMachinery Control Turnkey Projects Globally with End Users, System Integrators and Original Equipment Manufacture, including: ControlLogix Complete Rolls Royce RB211 Gas Turbine Compressor Train Control PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA TurboMachinery Control Projects Rockwell Automation have executed hundreds of TurboMachinery Control Turnkey Projects Globally with End Users, System Integrators and Original Equipment Manufacture, including: ControlLogix Complete Rolls Royce RB211 Gas Turbine Compressor Train Control ControlLogix Parallel Loadsharing between 1 Variable Speed Drive Motor, 3 Rolls Royce RB211 Gas Turbine Driven Compressors PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA TurboMachinery Control Projects Rockwell Automation have executed hundreds of TurboMachinery Control Turnkey Projects Globally with End Users, System Integrators and Original Equipment Manufacture, including: ControlLogix Complete Rolls Royce RB211 Gas Turbine Compressor Train Control ControlLogix Parallel Loadsharing between 1 Variable Speed Drive Motor, 3 Rolls Royce RB211 Gas Turbine Driven Compressors Siemens S7 Parallel Loadsharing between 2 Variable Speed Drive Motor, 5 Rolls Royce Avon Gas Turbine and 2 Rolls Royce RB211 Gas Turbine Driven Compressors PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA TurboMachinery Control Projects Rockwell Automation have executed hundreds of TurboMachinery Control Turnkey Projects Globally with End Users, System Integrators and Original Equipment Manufacture, including: ControlLogix Complete Rolls Royce RB211 Gas Turbine Compressor Train Control ControlLogix Parallel Loadsharing between 1 Variable Speed Drive Motor, 3 Rolls Royce RB211 Gas Turbine Driven Compressors Siemens S7 Parallel Loadsharing between 2 Variable Speed Drive Motor, 5 Rolls Royce Avon Gas Turbine and 2 Rolls Royce RB211 Gas Turbine Driven Compressors SIL3 2oo3 TMR Trusted 2 off 3 Valve Extraction Steam Turbine and 1 off 2 Valve Admission Siemens Steam Turbine Control Systems PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA TurboMachinery Control Projects Customers benefit from using Rockwell Automation TurboMachinery Control Project Engineering through: Cost Effective Engineering Philosophies (configurability) PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA TurboMachinery Control Projects Customers benefit from using Rockwell Automation TurboMachinery Control Project Engineering through: Cost Effective Engineering Philosophies Open Architecture PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA TurboMachinery Control Projects Customers benefit from using Rockwell Automation TurboMachinery Control Project Engineering through: Cost Effective Engineering Philosophies Open Architecture Industry Standard Hardware PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA TurboMachinery Control Projects Customers benefit from using Rockwell Automation TurboMachinery Control Project Engineering through: Cost Effective Engineering Philosophies Open Architecture Industry Standard Hardware Flexibility (from a part to a station and beyond, have it your way) PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA TurboMachinery Control Projects Customers benefit from using Rockwell Automation TurboMachinery Control Project Engineering through: Cost Effective Engineering Philosophies Open Architecture Industry Standard Hardware Flexibility Access to Wealth of Reusable Engineering and Expertise PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA TurboMachinery Control Projects Customers benefit from using Rockwell Automation TurboMachinery Control Project Engineering through: Cost Effective Engineering Philosophies Open Architecture Industry Standard Hardware Flexibility Access to Wealth of Reusable Engineering and Expertise Single Sourcing the Application Engineering, Hardware Platform and Programming Software (there can be no figure pointing should issues occur) PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Summary Rockwell Automation Centres of Excellence Houston (Package/Algorithm Design) EMEA Offerings Package Solutions for: Steam Turbines Compressors (with Anti Surge improvements using SurgeGard) Gas Turbines Bespoke Solutions Plant Solutions PUBLIC Integration of control algorithms into turnkey solutions Station Control and other centralized ICSS solutions Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Rockwell Automation TurboMachinery Control RA TurboMachinery Control History RA TurboMachinery Control Projects Any Questions? PUBLIC Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 30