Control Of Rotating Machinery

Transcription

Control Of Rotating Machinery
Control Of Rotating Machinery
Name – Graham Copley
Title – Principal TurboMachinery Controls Engineer
Date – June 24th 2015
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PUBLIC - 5058-CO900H
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
Agenda
Rockwell Automation TurboMachinery Control
RA TurboMachinery Control History
RA TurboMachinery Control Projects
Any Questions?
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
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Rockwell Automation TurboMachinery Control
RA TurboMachinery Control History
RA TurboMachinery Control Projects
Any Questions?
PUBLIC
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
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Rockwell Automation
TurboMachinery Control
Compressor Control =
Anti-Surge Control, Capacity Control, Loadsharing, Reciprocating
Steam Turbine Control =
Speed, Load, Extraction, Admission, Induction, Inlet Pressure and
Back Pressure Control, Start Sequencing
Gas Turbine Control =
Speed Control, Load Control, Start Sequencing, Temperature
Monitoring
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Rockwell Automation TurboMachinery Control
RA TurboMachinery Control History
RA TurboMachinery Control Projects
Any Questions?
PUBLIC
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
5
RA TurboMachinery Control History
1991 Triplex Regent Controls a TB5000 Ruston Gas Turbine
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
RA TurboMachinery Control History
1991 Triplex Regent Controls a TB5000 Ruston Gas Turbine
2003 ICS Triplex buys Micon, who bring with them the S32, U200 and
SurgeGard (T6050)
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
RA TurboMachinery Control History
1991 Triplex Regent Controls a TB5000 Ruston Gas Turbine
2003 ICS Triplex buys Micon, who bring with them the S32, U200 and
SurgeGard (T6050)
ICS Triplex develop the T6100 and T6200
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
RA TurboMachinery Control History
1991 Triplex Regent Controls a TB5000 Ruston Gas Turbine
2003 ICS Triplex buys Micon, who bring with them the S32, U200 and
SurgeGard (T6050)
ICS Triplex develop the T6100 and T6200
The T6100 was rebadged for sale through Original Equipment
Manufacturers and System Integrators as the TS160 (Tri-Sen &
TRICONEX) and DR2000 (Dresser Rand).
PUBLIC
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
RA TurboMachinery Control History
1991 Triplex Regent Controls a TB5000 Ruston Gas Turbine
2003 ICS Triplex buys Micon, who bring with them the S32, U200 and
SurgeGard (T6050)
ICS Triplex develop the T6100 and T6200
The T6100 was rebadged for sale through Original Equipment
Manufacturers and System Integrators as the TS160 (Tri-Sen &
TRICONEX) and DR2000 (Dresser Rand).
ICS Triplex engineered TMC Projects on the Trusted TMR platform
together with a range of third party Programmable Logical Controllers and
Distributed Control Systems
PUBLIC
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
RA TurboMachinery Control History
1991 Triplex Regent Controls a TB5000 Ruston Gas Turbine
2003 ICS Triplex buys Micon, who bring with them the S32, U200 and
SurgeGard (T6050)
ICS Triplex develop the T6100 and T6200
The T6100 was rebadged for sale through Original Equipment
Manufacturers and System Integrators as the TS160 (Tri-Sen &
TRICONEX) and DR2000 (Dresser Rand).
ICS Triplex engineered TMC Projects on the Trusted TMR platform
together with a range of third party Programmable Logical Controllers and
Distributed Control Systems
2006 ICS Triplex buys Silvertech, who bring with them a number of TMC
related installed systems
PUBLIC
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
RA TurboMachinery Control History
1991 Triplex Regent Controls a TB5000 Ruston Gas Turbine
2003 ICS Triplex buys Micon, who bring with them the S32, U200 and
SurgeGard (T6050)
ICS Triplex develop the T6100 and T6200
The T6100 was rebadged for sale through Original Equipment
Manufacturers and System Integrators as the TS160 (Tri-Sen &
TRICONEX) and DR2000 (Dresser Rand).
ICS Triplex engineered TMC Projects on the Trusted TMR platform
together with a range of third party Programmable Logical Controllers and
Distributed Control Systems
2006 ICS Triplex buys Silvertech, who bring with them a number of TMC
related installed systems
2007 Rockwell Automation buy ICS Triplex
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
RA TurboMachinery Control History
Rockwell Automation TurboMachinery Control concentrate on the in house
Rockwell Automation range of hardware:
ControlLogix
CompactLogix
Trusted
AADvance
XM Intelligent I/O Modules
PanelView
as well as continuing to engineer and support systems based on third party
PLCs and DCSs.
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
RA TurboMachinery Control History
Rockwell Automation TurboMachinery Control bring out a range of
Configurable pre-Engineered, Packaged Solution, products based on
industry standard Allen-Bradley hardware:
2011 Single Valve Steam Turbine Governor
2012 Single Stage Compressor Controller
2013 Two Valve Steam Turbine Governor
2015 Reciprocating Compressor Controller
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
RA TurboMachinery Control History
Rockwell Automation TurboMachinery Control bring out a range of
Configurable pre-Engineered, Packaged Solution, products based on
industry standard Allen-Bradley hardware:
2011 Single Valve Steam Turbine Governor
2012 Single Stage Compressor Controller
2013 Two Valve Steam Turbine Governor
2015 Recip. Compressor Controller
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
RA TurboMachinery Control History
Rotating Machinery Monitoring
2014 Rockwell Automation have introduced the Dynamix range of
modules to replace the XMs Intelligent I/O Modules
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RA TurboMachinery Control History
2015 Rockwell Automation have introduced the OptiSIS SIL3 Configurable
Self-Documenting Process Safety Instrumented System which is suitable
for TMC related ESD and Fire & Gas applications
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
Rockwell Automation TurboMachinery Control
RA TurboMachinery Control History
RA TurboMachinery Control Projects
Any Questions?
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
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RA TurboMachinery Control Projects
Rockwell Automation have executed hundreds of TurboMachinery Control
Turnkey Projects Globally with End Users, System Integrators and Original
Equipment Manufacture, including:
ControlLogix Complete Rolls Royce RB211 Gas Turbine Compressor
Train Control
PUBLIC
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
RA TurboMachinery Control Projects
Rockwell Automation have executed hundreds of TurboMachinery Control
Turnkey Projects Globally with End Users, System Integrators and Original
Equipment Manufacture, including:
ControlLogix Complete Rolls Royce RB211 Gas Turbine Compressor
Train Control
ControlLogix Parallel Loadsharing between 1 Variable Speed Drive
Motor, 3 Rolls Royce RB211 Gas Turbine Driven Compressors
PUBLIC
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
RA TurboMachinery Control Projects
Rockwell Automation have executed hundreds of TurboMachinery Control
Turnkey Projects Globally with End Users, System Integrators and Original
Equipment Manufacture, including:
ControlLogix Complete Rolls Royce RB211 Gas Turbine Compressor
Train Control
ControlLogix Parallel Loadsharing between 1 Variable Speed Drive
Motor, 3 Rolls Royce RB211 Gas Turbine Driven Compressors
Siemens S7 Parallel Loadsharing between 2 Variable Speed Drive
Motor, 5 Rolls Royce Avon Gas Turbine and 2 Rolls Royce RB211
Gas Turbine Driven Compressors
PUBLIC
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
RA TurboMachinery Control Projects
Rockwell Automation have executed hundreds of TurboMachinery Control
Turnkey Projects Globally with End Users, System Integrators and Original
Equipment Manufacture, including:
ControlLogix Complete Rolls Royce RB211 Gas Turbine Compressor
Train Control
ControlLogix Parallel Loadsharing between 1 Variable Speed Drive
Motor, 3 Rolls Royce RB211 Gas Turbine Driven Compressors
Siemens S7 Parallel Loadsharing between 2 Variable Speed Drive
Motor, 5 Rolls Royce Avon Gas Turbine and 2 Rolls Royce RB211
Gas Turbine Driven Compressors
SIL3 2oo3 TMR Trusted 2 off 3 Valve Extraction Steam Turbine and 1
off 2 Valve Admission Siemens Steam Turbine Control Systems
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
RA TurboMachinery Control Projects
Customers benefit from using Rockwell Automation TurboMachinery
Control Project Engineering through:
Cost Effective Engineering Philosophies (configurability)
PUBLIC
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
RA TurboMachinery Control Projects
Customers benefit from using Rockwell Automation TurboMachinery
Control Project Engineering through:
Cost Effective Engineering Philosophies
Open Architecture
PUBLIC
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
RA TurboMachinery Control Projects
Customers benefit from using Rockwell Automation TurboMachinery
Control Project Engineering through:
Cost Effective Engineering Philosophies
Open Architecture
Industry Standard Hardware
PUBLIC
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
RA TurboMachinery Control Projects
Customers benefit from using Rockwell Automation TurboMachinery
Control Project Engineering through:
Cost Effective Engineering Philosophies
Open Architecture
Industry Standard Hardware
Flexibility (from a part to a station and beyond, have it your way)
PUBLIC
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
RA TurboMachinery Control Projects
Customers benefit from using Rockwell Automation TurboMachinery
Control Project Engineering through:
Cost Effective Engineering Philosophies
Open Architecture
Industry Standard Hardware
Flexibility
Access to Wealth of Reusable Engineering and Expertise
PUBLIC
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
RA TurboMachinery Control Projects
Customers benefit from using Rockwell Automation TurboMachinery
Control Project Engineering through:
Cost Effective Engineering Philosophies
Open Architecture
Industry Standard Hardware
Flexibility
Access to Wealth of Reusable Engineering and Expertise
Single Sourcing the Application Engineering, Hardware Platform and
Programming Software (there can be no figure pointing should issues
occur)
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
Summary
Rockwell Automation Centres of Excellence
Houston (Package/Algorithm Design)
EMEA
Offerings
Package Solutions for:
Steam Turbines
Compressors (with Anti Surge improvements using SurgeGard)
Gas Turbines
Bespoke Solutions
Plant Solutions
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Integration of control algorithms into turnkey solutions
Station Control and other centralized ICSS solutions
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
Rockwell Automation TurboMachinery Control
RA TurboMachinery Control History
RA TurboMachinery Control Projects
Any Questions?
PUBLIC
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
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