Dynea Impregnation Resins And Metadynea Production

Dynea Impregnation Resins And Metadynea Production

Dynea Impregnation Resins
and Metadynea production
Dynea today=
Metadynea background
• A Finnish company with
operations in 22 countries
• An international leader creating
high value adhesion and
surfacing solutions for diverse
end markets including the wood
processing and construction
industry
• Operating revenues 879 M€ /’08
• Production at 39 sites
• Employs 2,200 persons
Facts about Dynea
April 2009
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Responsible leaders
We develop environmentally
preferred and safe products,
services and operations with
consistent quality.
Dynea and Metadynea are leaders
of low emission resins
in their industries.
Facts about Dynea
April 2009
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Solutions for the
construction industry
A full range of resins for high
performance interior and exterior
plywood as well as OSB
boards.
Phenolic surface films for
concrete forming, as well as other
building and transportation
applications.
Facts about Dynea
April 2009
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Solutions for the
construction industry
Adhesives for engineered wood
products such as glulam and I-beams,
LVL, finger-jointing and other structural
elements.
Binders for non-wovens insulation wools and
glass-fibre tissues.
Phenolic foam resins.
Facts about Dynea
April 2009
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Solutions for the
interior and furniture industries
Adhesives for interior wood
applications such as parquet, and
furniture parts such as form-bent
elements and veneers as well as
furniture and tabletops.
Resins for particleboard
and MDF mainly for the
furniture and flooring industries.
Impregnation resins to saturate
papers for decorative, industrial and
technical laminates.
Facts about Dynea
April 2009
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Dynea resins for various
surfacing technologies
HPL: High Pressure
Laminates
CPL: Continuously
Pressed Laminates
Surface: MF- Decor paper
Core: PF- Kraftpaper
glued on wooden substrates
CL: Compact
Laminates
Surface: MF- Decor paper
Core: PF- Kraftpaper
Thickness 4-15mm
LPL: Low Pressure
Laminates
Surface: MF/UF- Decor paper
directly pressed on wooden
substrates
Paper Foils
Surface: UF- Decor paper
glued on wooden substrates
Edgebanding
Decor paper
(UF/Etherified MF /Acrylics)
Facts about Dynea
April 2009
sealing edges
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Impregnation resins
For furniture
For laminate
flooring
For compact
boards
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April 2009
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Impregnation resins
Resin types
• MF, UF and PF
and their combinations
• Specialties
– Transparent/scratch resistant MF for overlay
– MF backing for laminate flooring
– High gloss MF
– UF with low FH emission
– Resins for edge banding, for pre-impregnated paper
etc.
Facts about Dynea
April 2009
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AUSTRIA
Resins
366 000 t/a
Formaldehyde* 115 000 t/a
BELGIUM
Resins
110 000 t/a
Formaldehyde* 34 000 t/a
DENMARK
Resins
75 000 t/a
Formaldehyde* 30 000 t/a
FINLAND
Resins
333 000 t/a
Formaldehyde* 34 000 t/a
Overlays
62 Mm2
FRANCE
Resins
33 000 t/a
GERMANY
Resins
85 000 t/a
Formaldehyde* 16 000 t/a
HUNGARY
Resins
42 000 t/a
Formaldehyde* 45 000 t/a
IRELAND
Resins
130 000 t/a
Formaldehyde* 26 000 t/a
NORWAY
Resins
134 000 t/a
Formaldehyde* 45 000 t/a
THE NETHERLANDS
Resins
200 000 t/a
Formaldehyde* 70 000 t/a
POLAND
Resins
16 000 t/a
Dynea sites in Europe
RUSSIA
Resins
FH*
Dynea resin site
Dynea overlay site
Dynea j.v. and associated companies
U.K.
Resins
Metadynea sites
400 000 t/a
37 000 t/a
128 000 t/a
* = Formaldehyde 100%
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April 2009
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Metadynea
Production capacities 2009
Gubakha
Totals / year
UF
UF
150.000 tns/year
Completed -05
PF
PF
Orekhovo
Zuevo
UF
UF
UF
PF
UF/PF
Particle Board / UF 250 kT
Insulation / PF
48 kT
Plywood / PF
115 kT
FH 55%
67kT
24.000 tns/year (Ins.)
Completed-06
45.000 tns/year (Plw.)
Started Feb -09
100.000 tns/year
Completed -06
Investments to be made in 2010
In OZ equipment to start
Impregnation resins
24.000 tns/year (Ins)
Completed -07
70.000 tns/year (Plw)
Start-up End 09
FH
67.000 tns/year
55 %
Start-up in 2009
Facts about Dynea
April 2009
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Impregnation resins
Dynea in Europe and Metadynea offer to Russia
• 2009 sales of Impregnation resins about 120 000 tons = >30%
market share of all chemistries combined
• Dynea number 1 in European markets
• Metadynea’s strengths and offering in Russia in 2010 and
onwards
– State of the art products and production, also in Russia
– Strong experience from global customers and markets
– Wide portfolio of standard and speciality products
– Competitive products due to size and year-long
production optimization
Facts about Dynea
April 2009
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Impregnation resins
Technical Service and Product Development
• Product development and Technical Service at three sites; Finland ,
Austria and Germany
• Dynea the only Impregnation Resins producer with its own pilot line
for customer trials and product development
• Dynea Product Development and pilot line at use for Russian
customers when so agreed
Facts about Dynea
April 2009
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Pilot Impregnation Line
Technical Data
• Length: 15 m
• Width:
2m
• Line speed: 2,5-30 m/min
• Web width: < 70 cm
• Paper grades: Dekor
50-300 g/m²
Overlay
15-65
g/m²
Kraft
120-250 g/m²
• Other substrates possible (GFT, etc)
• Resins: Melamine-, Urea – and PhenolFormaldehyde Resins
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April 2009
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Metadynea basics
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50/50 Joint Venture between Metafrax/Russia and
Dynea/Finland
Technology; FH-based resins
Geography; Russia, Belo-Russia and Kazakhstan
Metafrax provides local presence, raw-materials, equity
Dynea provides technology, international customer relations,
equity
Main application areas are construction industry and forestry
Russian market leader in chosen businesses; Composite
boards (>40% market share), Insulation binders (>40% market
share), now fast growing in Plywood resins after February ´09
start-up
A western quality company in Russia combining Global
technology and European customer service with Russian
presence and operations
Facts about Dynea
April 2009
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