Threadmill - Scandinavian Tool Systems
Transcription
Threadmill - Scandinavian Tool Systems
Threadmill For Thread Milling ® 2010 Table of Contents Solid thread-milling cutters Metric (ISO) ...................................................................................................................... 4 Unified (UN) ...................................................................................................................... 5 Pipe thread: BSPT, Whitworth ........................................................................................ 6 Pipe thread: NPT, NPTF .................................................................................................. 7 Indexable thread-milling cutters Thread milling inserts Metric (ISO) ..............................................................................8-9 Thread milling inserts Unified (UN) ........................................................................10-11 Thread milling inserts BSPT, Whitworth ..................................................................... 12 Thread milling inserts NPT, NPTF ................................................................................ 13 Thread milling inserts NPSM ........................................................................................ 14 Thread milling inserts UNJ ........................................................................................... 15 Toolholders with one insert seat .................................................................................. 16 Toolholders with two insert seats ................................................................................ 16 Toolholders with four insert seats ............................................................................... 17 Screws and keys ............................................................................................................. 18 Technical Information Code Keys ........................................................................................................................ 3 Technical Information ................................................................................................................ 19-21 Producing a Thread ................................................................................................................ 22-24 Programming Request .............................................................................................. 25 Page 2 Code Keys SOLID THREAD-MILLING CUTTERS TM N STS thread milling system H 5/16 X 5/16 External or Internal N = internal E = external X = neutral Shank Dimensions 3/16 = 0.1875" 1/4 = 0.250" 5/16 = 0.3125" 3/8 = 0.375" 1/2 = 0.500" 5/8 = 0.625" 3/4 = 0.750" 04 = 4mm 06 = 6mm 08 = 8mm 10 = 10mm 12 = 12mm 28 UN Cutting Diameter 1/16 = 0.063" 3/32 = 0.094" 1/4 = 0.250" 5/16 = 0.312' 3/8 = 0.375" 1/2 = 0.500" 5/8 = 0.625" 013 = 1.3mm 059 = 5.9mm 119 = 11.9mm 159 = 15.9mm 199 = 19.9mm Pitch mm TPI K20R Profile ISO UN W BSPT PG NPT NPTF Grade K20R THREAD MILLING INSERTS 21 X TM Insert Size 14 21 30 40 External or Internal N = internal E = external X = neutral 12 UN STS thread milling system K20C Pitch mm TPI Profile ISO UN W BSPT PG NPT NPTF Grade K20C K20R THREAD MILLING CUTTERS TMX 0100 STS thread milling system Shank or hole dimensions 0075 = 0.75" 0100 = 1.00" 0125 = 1.25" 0150 = 1.50" - 118 Cutting diameter 50 = 0.50" 67 = 0.67" 79 = 0.79" 118 = 1.18" 158 = 1.58" 197 = 1.97" 248 = 2.48" 315 = 3.15" 394 = 3.94" - 2 - No. of inserts Blank = 1 insert 2 = 2 inserts 4 = 4 inserts 21 Insert size 14 = ThreadMill 21 = ThreadMill 30 = ThreadMill 40 = ThreadMill Page 3 Solid thread-milling cutters l D d Metric (ISO) L Pitch mm 0.70 0.75 0.80 1.00 0.75 1.00 1.25 1.25 1.50 1.00 1.25 1.75 1.50 2.00 2.50 3.00 Thread Size M4 - 0.70ISO M4.5 - 0.75ISO M5 - 0.80ISO M6 - 1.00ISO M8 - 0.75ISO M8 - 1.00ISO M8 - 1.25ISO M10 - 1.25ISO M10 - 1.50ISO M12 - 1.00ISO M12 - 1.25ISO M12 - 1.75ISO M14 - 1.50ISO M16 - 2.00ISO M18 - 2.50ISO M20 - 3.00ISO Catalogue number TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH 1/8 0.7ISO K20R 1/8 0.75ISO K20R 3/16 0.8ISO K20R 3/16 1.0ISO K20R 1/4 0.75ISO K20R 1/4 1.0ISO K20R 1/4 1.25ISO K20R 5/16 1.25ISO K20R 5/16 1.5ISO K20R 3/8 1.0ISO K20R 3/8 1.25ISO K20R 3/8 1.75ISO K20R 3/8 1.5ISO K20R 1/2 2.0ISO K20R 1/2 2.5ISO K20R 5/8 3.0ISO K20R d 1/8 1/8 3/16 3/16 1/4 1/4 1/4 5/16 5/16 3/8 3/8 3/8 3/8 1/2 1/2 5/8 D 0.120 0.120 0.120 0.170 0.235 0.235 0.235 0.300 0.300 0.360 0.360 0.360 0.360 0.470 0.470 0.470 l 0.250 0.250 0.312 0.500 0.625 0.625 0.625 0.750 0.750 0.875 0.875 0.875 0.875 1.250 1.250 1.250 2 2 2 2 3 3 3 3 3 3 3 L 2 2 2 1/2 1/2 1/2 1/2 3 3 1/2 1/2 1/2 1/2 1/2 1/2 1/2 Number of flutes 3 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 Part No. 6063 6064 6065 6066 6067 6027 6068 6069 6028 6046 6034 6012 6032 6070 6044 6033 Page 4 Solid thread-milling cutters l D d Unified (UN) L Pitch tpi Thread Size 56 40 32 32 36 24 32 20 28 18 24 16 24 14 20 13 20 12 18 11 18 10 16 9 14 8 12 2-56 4-40 6-32 8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 5/8-11 5/8-18 3/4-10 3/4-16 7/8-9 7/8-14 1-8 1-12 Catalogue Number d TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH 1/8 56UN K20R 1/8 40UN K20R 1/8 32UN K20R 1/8 32UN K20R 1/8 36UN K20R 3/16 24UN K20R 3/16 32UN K20R 3/16 20UN K20R 3/16 28UN K20R 1/4 18UN K20R 1/4 24UN K20R 5/16 16UN K20R 5/16 24UN K20R 3/8 14UN K20R 3/8 20UN K20R 3/8 13UN K20R 3/8 20UN K20R 1/2 12UN K20R 1/2 18UN K20R 1/2 11UN K20R 1/2 18UN K20R 1/2 10UN K20R 1/2 16UN K20R 5/8 9UN K20R 5/8 14UN K20R 3/4 8UN K20R 3/4 12UN K20R 1/8 1/8 1/8 1/8 1/8 3/16 3/16 3/16 3/16 1/4 1/4 5/16 5/16 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 3/4 3/4 Dimensions mm D l 0.065 0.085 0.100 0.115 0.115 0.120 0.120 0.180 0.180 0.240 0.240 0.290 0.290 0.340 0.340 0.350 0.350 0.370 0.370 0.470 0.470 0.495 0.495 0.620 0.620 0.620 0.620 0.125 0.180 0.218 0.250 0.250 0.312 0.312 0.500 0.500 0.625 0.625 0.750 0.750 0.875 0.875 0.875 0.875 0.875 0.875 1.250 1.250 1.250 1.250 1.250 1.250 1.375 1.375 L 2 2 2 2 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 1/2 1/2 1/2 1/2 3 3 3 3 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 4 4 Number of flutes Part No. 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 6057 6071 6048 6072 6073 6074 6049 6011 6045 6075 6025 6010 6076 6077 6078 6043 6036 6079 6019 6001 6080 6002 6081 6031 6017 6026 6006 Page 5 Solid thread-milling cutters Pipe thread, British Standard Tapered (BSTP) l D d L Pitch mm Thread Size 28 28 19 19 14 14 11 11 1/16-28 1/8-28 1/4-19 3/8-19 1/2-14 3/4-14 1-11 2-11 Catalogue Number d TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH 1/4 28BSTP K20R 1/4 28BSTP K20R 7/16 19BSTP K20R 7/16 19BSTP K20R 5/8 14BSTP K20R 5/8 14BSTP K20R 3/4 11BSTP K20R 3/4 11BSTP K20R 1/4 1/4 7/16 7/16 5/8 5/8 3/4 3/4 Dimensions mm D l 0.240 0.240 0.430 0.430 0.620 0.620 0.745 0.745 0.570 0.570 0.737 0.737 1.150 1.150 1.365 1.365 L Number of flutes Part No. 2 1/2 2 1/2 3 3 3 1/2 3 1/2 4 4 3 4 4 4 4 4 5 5 6082 6083 6084 6085 6086 6087 6088 6089 Pipe thread, Whitworth (BSPP) Pitch mm Thread Size 28 28 19 19 14 14 11 11 1/16-28 1/8-28 1/4-19 3/8-19 1/2-14 3/4-14 1-11 2-11 Catalogue Number d TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH 1/4 28BSPP K20R 1/4 28BSPP K20R 7/16 19BSPP K20R 7/16 19BSPP K20R 5/8 14BSPP K20R 5/8 14BSPP K20R 3/4 11BSPP K20R 3/4 11BSPP K20R 1/4 1/4 7/16 7/16 5/8 5/8 3/4 3/4 Dimensions mm D l 0.240 0.240 0.430 0.430 0.620 0.620 0.745 0.745 0.570 0.570 0.737 0.737 1.150 1.150 1.365 1.365 L Number of flutes Part No. 2 1/2 2 1/2 3 3 3 1/2 3 1/2 4 4 3 4 4 4 5 5 5 5 6090 6091 6092 6093 6094 6058 6059 6095 Page 6 Solid thread-milling cutters l D d Pipe thread, NPT (NPT) L Pitch mm Thread Size 27 27 18 18 14 14 11 8 1/16-27 NPT 1/8-27 NPT 1/4-18 NPT 3/8-18 NPT 1/2-14NPT 3/4-14 NPT 1-11 1/2 NPT 2.5-6"-8 NPT Catalogue Number d TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH 1/4 27NPT K20R 5/16 27NPT K20R 3/8 18NPT K20R 3/8 18NPT K20R 1/2 14NPT K20R 1/2 14NPT K20R 3/4 11NPT K20R 1 8NPT K20R 1/4 5/16 3/8 3/8 1/2 1/2 3/4 1 Dimensions mm D l 0.245 0.310 0.370 0.370 0.495 0.495 0.620 0.995 0.437 0.437 0.625 0.625 0.875 0.875 1.125 1.500 L Number of flutes Part No. 2 1/2 2 1/2 3 3 3 1/2 3 1/2 4 5 3 4 4 4 4 4 5 5 6035 6007 6096 6021 6018 6097 6013 6098 Pipe thread, NPTF Dryseal (NPTF) Pitch mm Thread Size 27 27 18 18 14 14 11 8 1/16-27 NPTF 1/8-27 NPTF 1/4-18 NPTF 3/8-18 NPTF 1/2-14 NPTF 3/4-14 NPTF 1-11 1/2 NPTF 2.5-6"-8 NPTF Catalogue Number d TMNH TMNH TMNH TMNH TMNH TMNH TMNH TMNH 1/4 27NPTF K20R 5/16 27NPTF K20R 3/8 18NPTF K20R 3/8 18NPTF K20R 1/2 14NPTF K20R 1/2 14NPTF K20R 3/4 11NPTF K20R 1 8NPTF K20R 1/4 5/16 3/8 3/8 1/2 1/2 3/4 1 Dimensions mm D l 0.245 0.310 0.370 0.370 0.495 0.495 0.620 0.995 0.437 0.437 0.625 0.625 0.875 0.875 1.125 1.500 L Number of flutes Part No. 2 1/2 2 1/2 3 3 3 1/2 3 1/2 4 5 3 4 4 4 4 4 5 5 6099 6100 6024 6101 6020 6102 6103 6104 Page 7 Thread milling inserts s L h Metric (ISO) H External threading Pitch mm 1.00 1.50 2.00 1.00 1.50 2.00 2.50 3.00 3.50 1.50 2.00 2.50 3.00 3.50 4.00 4.00 5.00 6.00 Catalogue Number L 14ETM 14ETM 14ETM 21ETM 21ETM 21ETM 21ETM 21ETM 21ETM 30ETM 30ETM 30ETM 30ETM 30ETM 30ETM 40ETM 40ETM 40ETM 1.0ISO 1.5ISO 2.0ISO 1.0ISO 1.5ISO 2.0ISO 2.5ISO 3.0ISO 3.5ISO 1.5ISO 2.0ISO 2.5ISO 3.0ISO 3.5ISO 4.0ISO 4.0ISO 5.0ISO 6.0ISO 0.551 0.551 0.551 0.827 0.827 0.827 0.827 0.827 0.827 1.181 1.181 1.181 1.181 1.181 1.181 1.575 1.575 1.575 Dimensions mm s H 0.125 0.125 0.125 0.187 0.187 0.187 0.187 0.187 0.187 0.219 0.219 0.219 0.219 0.219 0.219 0.250 0.250 0.250 0.295 0.295 0.295 0.472 0.472 0.472 0.472 0.472 0.472 0.630 0.630 0.630 0.630 0.630 0.630 0.787 0.787 0.787 h 0.025 0.037 0.049 0.037 0.049 0.074 0.099 0.123 0.148 Part No. 70000163 70000164 70000165 70000166 70000167 70000168 70000169 70000170 70000171 70000172 70000173 70000174 70000175 70000176 70000177 70000178 70000179 70000180 Page 8 Thread milling inserts s L h Metric (ISO) H Internal threading Pitch mm 1.00 1.50 2.00 1.00 1.25 1.50 2.00 2.50 3.00 3.50 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 Catalogue Number L 14NTM 14NTM 14NTM 21NTM 21NTM 21NTM 21NTM 21NTM 21NTM 21NTM 30NTM 30NTM 30NTM 30NTM 30NTM 30NTM 30NTM 30NTM 30NTM 40NTM 40NTM 40NTM 40NTM 40NTM 40NTM 40NTM 40NTM 40NTM 1.0ISO 1.5ISO 2.0ISO 1.0ISO 1.25ISO 1.5ISO 2.0ISO 2.5ISO 3.0ISO 3.5ISO 1.5ISO 2.0ISO 2.5ISO 3.0ISO 3.5ISO 4.0ISO 4.5ISO 5.0ISO 5.5ISO 2.0ISO 2.5ISO 3.0ISO 3.5ISO 4.0ISO 4.5ISO 5.0ISO 5.5ISO 6.0ISO 0.551 0.551 0.551 0.827 0.827 0.827 0.827 0.827 0.827 0.827 1.181 1.181 1.181 1.181 1.181 1.181 1.181 1.181 1.181 1.575 1.575 1.575 1.575 1.575 1.575 1.575 1.575 1.575 Dimensions mm s H 0.125 0.125 0.125 0.187 0.187 0.187 0.187 0.187 0.187 0.187 0.219 0.219 0.219 0.219 0.219 0.219 0.219 0.219 0.219 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.295 0.295 0.295 0.472 0.472 0.472 0.472 0.472 0.472 0.472 0.630 0.630 0.630 0.630 0.630 0.630 0.630 0.630 0.630 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 h 0.023 0.035 0.046 0.023 0.035 0.046 0.057 0.069 0.081 0.035 0.046 0.069 0.092 0.104 0.115 0.046 0.069 0.092 0.115 0.127 0.138 Part No. 70000021 70000116 70000181 70000182 70000183 70000026 70000011 70000067 70000031 70000107 70000044 70000109 70000184 70000185 70000186 70000139 70000187 70000035 70000142 70000100 70000188 70000161 70000189 70000190 70000191 70000063 70000140 70000073 Page 9 Thread milling inserts s L h Unified (UN) H External threading Pitch tpi 48 40 32 28 27 24 20 18 16 14 12 20 18 16 14 12 10 9 8 18 16 14 12 10 8 7 6 5 18 16 14 12 10 8 7 6 5 4.5 4 3 Catalogue Number L 14ETM 14ETM 14ETM 14ETM 14ETM 14ETM 14ETM 14ETM 14ETM 14ETM 14ETM 21ETM 21ETM 21ETM 21ETM 21ETM 21ETM 21ETM 21ETM 30ETM 30ETM 30ETM 30ETM 30ETM 30ETM 30ETM 30ETM 30ETM 40ETM 40ETM 40ETM 40ETM 40ETM 40ETM 40ETM 40ETM 40ETM 40ETM 40ETM 40ETM 48UN 40UN 32UN 28UN 27UN 24UN 20UN 18UN 16UN 14UN 12UN 20UN 18UN 16UN 14UN 12UN 10UN 9UN 8UN 18UN 16UN 14UN 12UN 10UN 8UN 7UN 6UN 5UN 18UN 16UN 14UN 12UN 10UN 8UN 7UN 6UN 5UN 4.5UN 4UN 3UN 0.551 0.551 0.551 0.551 0.551 0.551 0.551 0.551 0.551 0.551 0.551 0.827 0.827 0.827 0.827 0.827 0.827 0.827 0.827 1.181 1.181 1.181 1.181 1.181 1.181 1.181 1.181 1.181 1.575 1.575 1.575 1.575 1.575 1.575 1.575 1.575 1.575 1.575 1.575 1.575 Dimensions mm s H 0.125 0.125 0.125 0.125 0.125 0.125 0.125 0.125 0.125 0.125 0.125 0.187 0.187 0.187 0.187 0.187 0.187 0.187 0.187 0.219 0.219 0.219 0.219 0.219 0.219 0.219 0.219 0.219 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.295 0.295 0.295 0.295 0.295 0.295 0.295 0.295 0.295 0.295 0.295 0.472 0.472 0.472 0.472 0.472 0.472 0.472 0.472 0.630 0.630 0.630 0.630 0.630 0.630 0.630 0.630 0.630 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 h 0.018 0.021 0.022 0.024 0.029 0.033 0.037 0.042 0.049 0.029 0.033 0.037 0.042 0.049 0.059 0.079 0.033 0.037 0.042 0.049 0.059 0.073 0.098 0.117 0.033 0.037 0.049 0.059 0.073 0.083 0.098 0.117 0.130 0.146 0.195 Part No. 70000192 70000193 70000194 70000068 70000195 70000196 70000009 70000097 70000082 70000099 70000197 70000198 70000066 70000094 70000046 70000070 70000199 70000200 70000201 70000202 70000203 70000204 70000205 70000206 70000102 70000207 70000208 70000209 70000210 70000211 70000212 70000213 70000214 70000215 70000075 70000216 70000217 70000218 70000219 70000220 Page 10 Thread milling inserts s L h Unified (UN) H Internal threading Pitch tpi Catalogue Number 48 40 32 28 27 24 20 18 16 14 12 32 20 18 16 14 12 10 8 18 16 14 12 10 8 7 6 5 18 16 12 10 8 7 6 5 4.5 4 3 14NTM 48UN 14NTM 40UN 14NTM 32UN 14NTM 28UN 14NTM 27UN 14NTM 24UN 14NTM 20UN 14NTM 18UN 14NTM 16UN 14NTM 14UN 14NTM 12UN 21NTM 32UN 21NTM 20UN 21NTM 18UN 21NTM 16UN 21NTM 14UN 21NTM 12UN 21NTM 10UN 21NTM 8UN 30NTM 18UN 30NTM 16UN 30NTM 14UN 30NTM 12UN 30NTM 10UN 30NTM 8UN 30NTM 7UN 30NTM 6UN 30NTM 5UN 40NTM 18UN 40NTM 16UN 40NTM 12UN 40NTM 10UN 40NTM 8UN 40NTM 7UN 40NTM 6UN 40NTM 5UN 40NTM 4.5UN 40NTM 4UN 40NTM 3UN L 0.551 0.551 0.551 0.551 0.551 0.551 0.551 0.551 0.551 0.551 0.551 0.827 0.827 0.827 0.827 0.827 0.827 0.827 0.827 1.181 1.181 1.181 1.181 1.181 1.181 1.181 1.181 1.181 1.575 1.575 1.575 1.575 1.575 1.575 1.575 1.575 1.575 1.575 1.575 Dimensions mm s H 0.125 0.125 0.125 0.125 0.125 0.125 0.125 0.125 0.125 0.125 0.125 0.187 0.187 0.187 0.187 0.187 0.187 0.187 0.187 0.219 0.219 0.219 0.219 0.219 0.219 0.219 0.219 0.219 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.295 0.295 0.295 0.295 0.295 0.295 0.295 0.295 0.295 0.295 0.295 0.472 0.472 0.472 0.472 0.472 0.472 0.472 0.472 0.630 0.630 0.630 0.630 0.630 0.630 0.630 0.630 0.630 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 h 0.015 0.018 0.021 0.022 0.024 0.029 0.033 0.037 0.042 0.049 0.029 0.033 0.037 0.042 0.049 0.059 0.079 0.033 0.037 0.042 0.049 0.059 0.073 0.098 0.117 0.033 0.037 0.049 0.059 0.073 0.083 0.098 0.117 0.130 0.146 0.195 Part No. 70000115 70000145 70000042 70000114 70000221 70000074 70000025 70000032 70000023 70000038 70000022 70000143 70000085 70000041 70000028 70000043 70000027 70000131 70000018 70000083 70000092 70000222 70000034 70000223 70000069 70000224 70000061 70000225 70000226 70000086 70000056 70000227 70000096 70000228 70000229 70000162 70000122 70000230 70000231 Page 11 Thread milling inserts s L British Standard Pipe Taper (BSPT) h H External or Internal threading Pitch tpi 14 14 11 11 11 Catalogue Number L 14XTM 21XTM 21XTM 30XTM 40XTM 14BSPT 14BSPT 11BSPT 11BSPT 11BSPT 0.551 0.827 0.827 1.181 1.575 Dimensions mm s H 0.125 0.187 0.187 0.219 0.250 0.295 0.472 0.472 0.630 0.787 h Part No. 0.048 0.148 0.061 0.061 0.061 70000138 70000232 70000049 70000060 70000233 British Straight Pipe Parallel (Whitworth) External or Internal threading Pitch tpi 19 14 11 14 11 14 11 11 Catalogue Number L 14XTM 14XTM 14XTM 21XTM 21XTM 30XTM 30XTM 40XTM 19W 14W 11W 14W 11W 14W 11W 11W 0.551 0.551 0.551 0.827 0.827 1.181 1.181 1.575 Dimensions mm s H 0.125 0.125 0.125 0.187 0.187 0.219 0.219 0.250 0.295 0.295 0.295 0.472 0.472 0.630 0.630 0.787 h 0.034 0.046 0.059 0.046 0.059 0.059 0.059 Part No. 70000234 70000039 70000235 70000093 70000105 70000236 70000040 70000237 Page 12 Thread milling inserts s L National Pipe Taper (NPT) h H External or Internal threading Pitch tpi 18 14 18 14 11.5 11.5 8 11.5 8 Catalogue Number L 14XTM 14XTM 21XTM 21XTM 21XTM 30XTM 30XTM 40XTM 40XTM 18NPT 14NPT 18NPT 14NPT 11.5NPT 11.5NPT 8NPT 11.5NPT 8NPT 0.551 0.551 0.827 0.827 0.827 1.181 1.181 1.575 1.575 Dimensions mm s H 0.125 0.125 0.187 0.187 0.187 0.219 0.219 0.250 0.250 0.295 0.295 0.472 0.472 0.472 0.630 0.630 0.787 0.787 h Part No. 0.041 0.054 0.041 0.054 0.066 0.066 0.096 0.066 0.096 70000033 70000010 70000118 70000045 70000029 70000037 70000036 70000079 70000051 NPTF, Dryseal (NPTF) External or Internal threading Pitch tpi Catalogue Number 18 14 18 14 11.5 11.5 8 11.5 8 14XTM 14XTM 21XTM 21XTM 21XTM 30XTM 30XTM 40XTM 40XTM L 18NPTF 14NPTF 18NPTF 14NPTF 11.5NPTF 11.5NPTF 8NPTF 11.5NPTF 8NPTF 0.551 0.551 0.827 0.827 0.827 1.181 1.181 1.575 1.575 Dimensions mm s H 0.125 0.125 0.187 0.187 0.187 0.219 0.219 0.250 0.250 0.295 0.295 0.472 0.472 0.472 0.630 0.630 0.787 0.787 h Part No. 0.040 0.054 0.040 0.054 0.065 0.065 0.095 0.065 0.095 70000101 70000081 70000238 70000141 70000055 70000111 70000239 70000240 70000078 WARNING! Always check if you need NPT or NPTF thread profiles before selecting the insert. NPT, Line Pipe NPT and NPT Line Pipe have clearance on the top and bottom of the thread. ThreadMill NPT inserts are manufactured to produce both thread standards. NPTF Dryseal NPTF-Dryseal gives an interference fit. This is achieved when the two components are fitted together, as the top of the thread is deformed by the opposing thread root. Page 13 Thread milling inserts s L National Straight Pipe Mechanical (NPSM) h H Internal threading Pitch tpi Catalogue Number 18 14 14 11.5 11.5 8 14NTM 14NTM 21NTM 21NTM 30NTM 30NTM L 18NPSM 14NPSM 14NPSM 11.5NPSM 11.5NPSM 8NPSM 0.551 0.551 0.827 0.827 1.181 1.181 Dimensions mm s H 0.125 0.125 0.187 0.187 0.219 0.219 h 0.295 0.295 0.472 0.472 0.630 0.630 Part No. 70000241 70000242 70000132 70000243 70000130 70000095 National Straight Pipe Mechanical (NPSM) External threading Pitch tpi Catalogue Number 18 14 18 14 11.5 11.5 8 14ETM 14ETM 21ETM 21ETM 21ETM 30ETM 30ETM L 18NPSM 14NPSM 18NPSM 14NPSM 11.5NPSM 11.5NPSM 8NPSM 0.551 0.551 0.827 0.827 0.827 1.181 1.181 Dimensions mm s H 0.125 0.125 0.187 0.187 0.187 0.219 0.219 0.295 0.295 0.472 0.472 0.472 0.630 0.630 h Part No. 70000244 70000245 70000246 70000247 70000064 70000248 70000249 Page 14 Thread milling inserts s L h Aerospace (UNJ) H External threading Pitch tpi 20 18 16 14 12 20 18 16 14 12 10 8 18 16 14 12 10 8 Catalogue Number L 14ETM 14ETM 14ETM 14ETM 14ETM 21ETM 21ETM 21ETM 21ETM 21ETM 21ETM 21ETM 30ETM 30ETM 30ETM 30ETM 30ETM 30ETM 20UNJ 18UNJ 16UNJ 14UNJ 12UNJ 20UNJ 18UNJ 16UNJ 14UNJ 12UNJ 10UNJ 8UNJ 18UNJ 16UNJ 14UNJ 12UNJ 10UNJ 8UNJ 0.551 0.551 0.551 0.551 0.551 0.827 0.827 0.827 0.827 0.827 0.827 0.827 1.181 1.181 1.181 1.181 1.181 1.181 Dimensions mm s H 0.125 0.125 0.125 0.125 0.125 0.187 0.187 0.187 0.187 0.187 0.187 0.187 0.219 0.219 0.219 0.219 0.219 0.219 0.295 0.295 0.295 0.295 0.295 0.472 0.472 0.472 0.472 0.472 0.472 0.472 0.630 0.630 0.630 0.630 0.630 0.630 h Part No. 70000250 70000251 70000252 70000133 70000253 70000254 70000255 70000256 70000257 70000258 70000259 70000260 70000261 70000262 70000263 70000264 70000265 70000266 Page 15 Cutter shanks l2 d D l L With one insert pocket Insert size Catalogue Number 14 14 14 14 21 21 30 30 40 TMX0075-50-14 TMX0075-54-14 TMX0075-57-14 TMX0075-67-14 TMX0075-75-21 TMX0075-88-21 TMX0100-114-30 TMX0125-153-30 TMX0150-173-40 D 0.47 0.54 0.57 0.67 0.75 0.88 1.14 1.57 1.73 Dimensions mm l l2 L 0.551 0.551 0.551 0.551 0.827 0.827 1.181 1.181 1.575 0.79 0.73 1.00 1.18 1.57 1.77 1.97 2.75 3.07 2.95 2.95 3.19 3.35 3.66 3.83 4.25 5.12 6.02 d 0.75 0.75 0.75 0.75 0.75 0.75 1.00 1.25 1.50 Part No. see see see see see see see see see cat# cat# cat# cat# cat# cat# cat# cat# cat# l2 d D l L With two insert pockets Insert size Catalogue Number 14 21 30 40 TMX0075-79-2-14 TMX0100-118-2-21 TMX0125-158-2-30 TMX0150-197-2-40 D 0.79 1.18 1.58 1.97 Dimensions mm l l2 L 0.551 0.827 1.181 1.575 1.57 2.36 3.48 3.75 3.66 4.66 5.50 6.02 d 0.75 1.00 1.25 1.50 Part No. see see see see cat# cat# cat# cat# Page 16 Cutter shanks d L l D With four insert pockets Insert size Catalogue Number 30 30 40 40 TMX0075-248-4-30 TMX0100-315-4-30 TMX0075-275-4-40 TMX0075-315-4-40 D 2.48 3.15 2.75 3.15 Dimensions mm l L d 1.181 1.181 1.575 1.575 1.97 2.16 2.58 2.56 0.75 1.00 0.75 1.00 Part No. see see see see cat# cat# cat# cat# Page 17 Screws and Keys Screws Insert size Catalogue Number 14 21 30 40 STS-T7xM2.5 STS-T20xM4 STS-T20xM5 STS-T20xM5 Part No. see see see see cat# cat# cat# cat# Keys Screw size T7xM2.5 T20xM4 T20xM5 Catalogue Number TORX T/7 TORX T/20 TORX T/20 Part No. see cat# see cat# see cat# Page 18 Technical Information ADVANTAGES OF THREADMILLING Modern centershave have made made itit possible possible ModernCNC-machining CNC-macining centers to generate threads by threadmilling with the helical interpolation function in the control. It is possible, therefore, to complete a revolution around the component providing the following advantages. -Threading can be accomplished in the same set-up as other operations. -The same Thread Milling Cutter can be used for both right and left-hand thread, as well as internal and external operations, regardless of the thread diameter. -The same Thread Milling Cutter can be used for various thread pitches and profiles by changing the insert. -Substantial cost savings can be made on large diameter threads, because large taps are very expensive and most CNC machines are limited on the size of tap they can use. Larger machines must invest in expensive and heavy tapping heads to produce even average quality threads. -A superior quality thread can be produced by Thread Milling, especially in softer materials where taps often produce torn threads. Page 19 Technical Information SOLID CARBIDE MILLS Solid carbide ThreadMills are primarily designed for the internal thread-milling of small diameters. Modern high-speed CNC-machining centers can offer the ideal cutting conditions for the economical application of carbide tools for even the smallest sizes. As the solid carbide ThreadMills have 3 flutes, feed rates can be much higher than that of a single pocket indexable thread milling cutter. THREADMILLS WITH INDEXABLE INSERTS ThreadMills with indexable inserts are for both external and internal applications on modern CNC machining centers with helical interpolation. Cutters with coolant channels direct the coolant onto the cutting edge. The high precision pocket accuracy of the cutter, together with the very close tolerance of the insert, allow insert changes without costly and time consuming program re-setting. When using cutters with 2 or 4 pockets, it is possible to increase production by 2 to 4 times. 15º Most inserts have 2 cutting edges which are precision ground and can be used on both sides. 15º - 20º During heavy cutting conditions, the insert has a tendency to tip. With the patented ThreadMill design, this is prevented by the 15 degree dovetail undercut at the rear of the pocket. This also helps absorb cutting forces which tend to cause vibrations. Higher feed rates can be employed with this design without risk of movement or damage to the insert. Page 20 Technical Information THREAD MILL DIAMETER The smallest hole you can thread mill is dependent on three factors: clearance, helix angle and the thread profile. If the thread diameter is too small in relation to the cutter diameter, the thread profile could be incorrect. The table opposite gives the maximum diameter permissible for a thread milling cutter without causing an incorrect profile. The table is based on thread forms with 55 and 60 degree profile angles. The values in the parenthesis are applicable when dthread<1.125". Dthread dmill Inch Inch 4.000 (1.000) 4.500 (1.125) 3.750 (.937) 4.250 (1.062) 3.500 (.875) 4.000 (1.000) 3.250 (.812) 3.750 (.937) 3.000 (.750) 3.500 (.875) Example 2.1/2.6 UN gives dmill=2.04" Select TMX0150-197-2-40 where dmill=1.97". .2750 (.687) 3.250 (.812) 2.500 (.625) 3.000 (.750) .2750 (.687) dmill dmill Dthread 2.250 (.562) 2.000 (.500) 2.500 (.625) Dthread 1.750 (.434) 2.250 (.562) 1.500 (.375) 2.000 (.500) 1.250 (.312) C 1.750 (.434) A B A-A B-B C-C 1.000 (.250) 1.500 (.375) .750 (.187) 1.250 (.312) .500 (.125) 1.000 (.250) .250 (.062) .750 (.187) Maximum productivity will always be achieved by using a multi flute cutter and inserts of sufficient size to produce the thread length in one rotation. Once these parameters are realized, the smallest diameter thread mill holder should be selected, as this will give the shortest possible cycle time. 0 .500 (.125) Pitch TPI 5 4 3 3.5 6 8 12 24 (12) (14) (16) (20) (24) (36) (48) (96) Feed rate and distance of traverse dictate cutting time and although a smaller cutter must traverse aa greater greater distance, distance, mus traverse the higher rpm will equal a faster traverse speed in inches per minute and a shorter cycle time will result. Page 21 Producing a Thread INTERNAL THREADING EXTERNAL THREADING Right-hand thread Left-hand thread Left-hand thread Right-hand thread CUTTING SPEED START UP When thread milling, the surface speed should be 30-50% higher than single point threading, since the insert is "in cut" for a very short period. To avoid start up marks and achieve a smoother entrance into the workpiece, the "arcing-in" technique is recommended. It is important that the tool is compensated in the Z axis in order to avoid an incorrect thread profile. FEED In most cases, the feed is between .002" .006"/tooth. Factors influencing the feed are: stability, surface finish requirements, profile depth and material. FEED RATE In most systems, the feed rate at the center of the tool is programmed, which means that the actual feed rate for internal thread milling is higher than the programmed feed. For external thread milling, the opposite is true. It is necessary to correct this according to the example on the following page. LONG THREADS In certain cases the thread length required on the component is longer than the insert or cutter length, therefore, the following procedure should be adopted: 1. Make the complete revolution of the part in the normal way and exit the thread to the start position. Move the cutter in the Z axis the required number of pitches to complete the thread length. 2. Make a second revolution as per step number 1. COARSE THREADS When a thread profile is very deep, it may be necessary to mill the thread in two passes. We recommend that 2/3 of the depth be taken on the first pass, and the remainder on the final pass. Page 22 Producing a Thread 1. CHOICE OF INSERT DRAWING Since the thread length is 1 3/8", a 40... insert should be chosen, so that the complete thread can be made. Opt. 1 Choose 40NTM 6UN K20C Opt. 2 Choose 40ETM 6UN K20C 3 1/2-6 UN 1 3/8 2 1/2-6 UN 2. CHOICE OF THREAD MILL 2 1/2-6 UN gives Dmill = 2.04" To reduce inventory, select TMX0150-197-2-40 3. CHOICE OF CUTTING DATA The material is stainless steel 316L and the carbide grade is K20C. Choose V = 620ft/min and Stooth = .004"/tooth THREAD MILLING OPERATIONS 4. PROGRAMMING N = spindle speed, rpm V = surface speed, ft/min V x 12 620 x 12 N= = = 1202 rpm B x Dmill B x 1.97 Op. 2 Op. 1 Fthread = feed rate at the diameter of the thread, "/min Stooth = feed rate per tooth, "/tooth Z = number of teeth (flutes) Fthread = N x Stooth x Z = 1202 x 2 = 9.6"/min Op. 1 Fmill = feed rate at the center of the thread mill, "/min Dthread - dmill 2.5 - 1.97 Fmill = Fthread x = 9.6 x = 2.0"/min Dthread 2.5 H = height movement in the start block, inch H= P 8 = 1/6 8 = 0.021" S1210 M13 G01 G41 G91 X0.133 Y-0.133 F10 G03 X0.133 Y0.133 Z0.021 I0J0.133 F2.0 G03 X0 Y0 Z0.167 I-0.266 J0 G03 X-0.133 Y0.133 Z0.021 I-0.133 J0 G01 G40 X-0.133 T-0.133 F10 Op. 2 Fmill = feed rate at the center of the thread mill, "/min Fmill = Fthread x Dthread - dmill Dthread = 9.6 x 3.5 - 1.97 3.5 H = height movement in the start block, inch H= P 2B = 1/6 2B EXTERNAL THREADING = 15.0"/min INTERNAL THREADING = 0.027" S1210 M13 G01 G41 G91Y-4.387 Z-0.027 F15.0 G02 X0 Y0 Y-0.167 I-3.402 J0 G01 G40 Y-4.387 Z-0.027 Page 23 Speeds & Feeds Formula To Determine RPM: RPM = Formula To Determine Surface Feet Per Minute: 3.82 X SFPM Tool Cutter Diameter SFRPM = .262 X RMP X Cutter Diameter Material To Be Thread Milled Material Group Classification Typical Grades 1. - Steel Tool Shank Diameter & Number of Flutes Starting SFPM & Suggested Feed In Inches Per Flute 1/8" 3/16" 1/4" 5/16" 3/8" 1/2" 3/4" 5 5 5 5 3 3 6 Plain Carbon & Low Carbon up to 22Rc AISI/SAE Types: 10051020, 1108-1119, 12131215, 1513-1518, 4012, 5015, 9310 600 .0003" 600 .0003" 600 .0005" 600 .0006" 600 .0007" 600 600 .001" .0015" 2. - Medium Carbon & Alloy Steels Heat Treatable Carbon & Alloys From 22 to 32Rc AISI/SAE Types: 10251095, 1130-1151, 13301345, 1520-1572, 4023-4063, 4120-4161, 4320-4340, 4620-4640, 8620-8660, 8720-8750, 6150, 51000, 52100 575 .0003" 575 .0003" 575 .0005" 575 .0006" 575 .0007" 575 575 .001" .0015" 3. - Medium Carbon & Alloy Steels Heat Treatable Carbon & Alloys From 32 to 42Rc AISI/SAE Types: 10401095, 1140-1151, 13301345, 1520-1572, 4023-4063, 4120-4161, 4330-4340, 4620-4640, 8620-8660, 8740-8750, 6150, 51000, 52100 525 .0003" 525 .0003" 525 .0005" 525 .0006" 525 .0007" 525 525 .001" .0015" 4. - Stainless Steels Austenitic Stainless Steels Types: 301-304, 310, 316, 321, 347 525 .0003" 525 .0003" 525 .0005" 525 .0006" 525 .0007" 525 525 .001" .0015" 5. - Stainless Steels Martenistic Stainless Steels Types: 403, 410, 416, 420, 430, 431, 440C 550 .0003" 550 .0003" 550 .0005" 550 .0006" 550 550 550 .0007" .0008" .0015" 6. - Stainless Steels Precipitation Hardening Stainless Steels Types: 15-5PH, 17-4PH, AM350, AM355, AM363, PH13-8Mo, PH14-8Mo 300 .0003" 300 .0003" 300 .0005" 300 .0006" 300 300 300 .0007" .0008" .001" 7. - Nickel Nickel & Nickel Base Alloys Inconel 700, 713C, 718, Inconel X, Monel 400, 401, 404, & K, Rene 41, Rene 95, Waspaloy, Udimet 500 & 700 120 .0003" 120 .0003" 120 .0005" 120 .0006" 120 120 120 .0007" .0008" .001" 8. - Titanium Titanium & Titanium Alloys Commercially Pure Ti, Ti-6Al-4V, Ti-8Al-1Mo, Ti-7Al-4Mo 100 .0003" 100 .0003" 100 .0005" 100 .0006" 100 100 100 .0007" .0007" .0007" 9. - Cast Iron Gray, Malleable, Ductile (nodular) ASTM A48, A220, A436, A319, A536, A602, SAE, J158, SAE J434 600 .0003" 600 .0003" 600 .0006" 600 .0007" 600 .0008" 600 600 .001" .0015" 6061, Free Machining Brass 1,700 .0003" 1,700 .0003" 1,700 .0006" 1,700 .0007" 1,700 .0008" 1,700 1,700 .001" .0015" 10. - Non Ferrous Wrought & Low Si Cast Aluminum Page 24 Programming Request Fax: (740) 775-2314 Tel: (740) 775-6300 Print this form, fill in the information, then return to Scandinavian Tool Systems via email or fax Programming Request Form Company Name Date Contact Telephone Email Fax Number Thread Details Form / Profile Size TPI Diameter inch mm Internal External Length mm inch Post Processor Fanuc (I & J) Heidenhain Mazatrol (parallel) Material Group Options Fanuc (R) Cincinnati Sinumerik 840/810 Right Hand Left Hand Carbide Grade K20C K20R Steel - Carbon & Alloy Steel - Stainless High Temperature Alloys Cast Iron Non Ferrous Programming Options Absolute Incremental Metric Inch Climb Conventional Tool Center Workpiece Notes NOTE: This information may be shared with one or more third-parties in order to best assist you with your programming needs. Page 25 Scandinavian Tool Systems Inc. 640 Lakeview Plaza Blvd. • Suite C • Worthington, OH 43085 Phone +1 614-231-3051 • Fax +1 614-436-4898 • [email protected] www.scandinaviantoolsystems.com
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