ASSEMBLY AND PART DRAWING

ASSEMBLY AND PART DRAWING
KG280 GASOLINE ENGINE
Easy Wearing Part
No.
Description
Part No.
Qty.
Mounted to
A
KG270-04001
The 1st Air Ring
1
(04) Piston Connection Rod Assembly
B
KG270-04002
The 2nd Air Ring
1
(04) Piston Connection Rod Assembly
C
KG270-04100
Oil Ring Part
1
(04) Piston Connection Rod Assembly
D
KG240-01016
Oil Ruler Gasket
2
(01) Cylinder Block Assembly
E
KM168F-10008
Oil Draining Screw Gasket
2
(01) Cylinder Block Assembly
F
KM178F-01021
Oil Seal
2
(01) Cylinder Block Assembly
G
GB/T276-1994
Rolling Bear 6206
1
(01) Cylinder Block Assembly
H
GB/T97.1-2002
Washer
2
(08) Exhaust System
I
KG240-02015
Exhaust Pipe Gasket
1
(02) Cylinder Cover Assembly
J
KG240-02014
Inlet Pipe Gasket
1
(02) Cylinder Cover Assembly
Tighten Torque for Main Bolt and Nut
Code
Description
(Unit: N.m)
Torque
K
KG240-02021
Carburetor Gasket A
1
(02) Cylinder Cover Assembly
L
GB/T276-1994
Rolling Bear 6206
1
(05) Crankshaft Flywheel Assembly
Connection Rod Bolt
M
KG240-07100a
Filter Element Part
1
(07) Inlet System
Flywheel Nut
N
KG240-07004a
Carburetor Washer
1
(07) Inlet System
Crankcase Cover Bolt
20-23
O
QC/T430-1999
Spark Plug WR7DC
1
(14) Ignition System
Cylinder Cover Bolt
42-46
P
KG240-11203
Tighten Gasket
1
(11) Speed Adjusting and Operating System
Rocker-arm Shaft Bolt
20-23
Q
KG160-11202
Saddle Washer
1
(11) Speed Adjusting and Operating System
R
KG160-11204
Friction Sheet
1
(11) Speed Adjusting and Operating System
WUXI KIPOR POWER CO., LTD.
20-22
120-130
Beside Jingyi Rd, Third-stage Development Section of Wangzhuang Industry Area, Wuxi High & New
Technology Industry Development Zone. TEL: 0086-510-85200888
FAX: 0086-510-85200999
KG280-01000 Cylinder Block Assembly
No.
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
GB/T5789-1986
KG240-01016
KG240-01015
KG240-01005
KG160-01011
KM168F-10008
KG240-01007
KM178F-01021
KG270-01001-01
KG280-01004
KG240-01003
KG240-01012
KG280-01001
KG240-01013
KG240-01018
KG240-01006
GB/T276-1994
KG240-01009
Description
Bolt M8X35
Oil Ruler Gasket
Oil Ruler
Crankcase Cover Gashet
Location Pin of Crankcase Cover
Oil Draining Screw Gasket
Oil Draining Screw
Oil Seal
Cylinder Cover
Cylinder Cover Gasket
Cylinder Cove Bolt
Location Pin of Cylinder Cover
Cylinder Block
Electric Wire Conduct
Oil Filling Screw
Crankcase Cover
Rolling Bear 6206
Speed Adjusting Shaft
KG240-02000 Cylinder Cover Assembly
Qty.
No.
7
2
1
1
2
2
2
2
1
1
4
2
1
1
1
1
1
1
1
2
3
4
5
6
7
Part No.
KG240-02017
KG240-02015
KG240-02104
KG240-02103
KG240-02105
KG240-02005
KG240-02004
KG240-12000 Recoil Starter and Conduct Cover Assembly
No.
Part No.
Exhaust Pipe Stud
Exhaust Pipe Gasket
Outer Retain Ring of Exhaust Valve Pipe
Exhaust Valve Seat
Exhaust Valve Pipe
Exhaust Valve
Inlet Valve
Qty.
No.
2
1
1
1
1
1
1
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
KG240-02106
KG240-02102
KG240-02022
GB/T5789-1986
KG240-02014
KG240-02019
KG240-02021
KG240-02016
KG240-02001
KG240-02011
KG160-02007
KG240-02009
KG160-02008
KG160-02016
KG240-02003
KG240-02002
KG240-02006
KG240-02101
KG240-02012
KG240-02013
KG240-12001
KG240-12200
KG240-12006
KG240-12005
KG240-12004
KG240-12007
KG240-12008
KG240-12002
KG240-12003
KG240-12011
KG240-12009
KG240-12100
GB/T5789-1986
GB/T5789-1986
Oil Supplying Pipe Clip Hoop
Air Conducting Cover Weldment
Tighten Bolt
Pallet Guide Plate
Friction Spring
Pallet Spring
Pallet
Starter Scroll
Recpoil Starter Spring
Starting Handle
Starting Pulling Rope
Starter Outer Shell Weldment
Bolt M6X8
Bolt M6X12
1
1
1
1
1
2
2
1
1
1
1
1
3
5
Part No.
1
2
3
4
5
6
7
8
9
GB/T62-1988
KG240-07001a
KG240-07100a
KG240-07002a
KG240-07003a
GB/T5783-1986
KG240-07200a
KG240-07004a
GB/T6177.1-2000
KM186F-05007
GB/T93-1987
KG240-05002
KG240-05003
GB/T1096-2003
KG240D-05001
KG160-05007
GB/T276-1994
KG240-05100
KG240-05005
KG240-05201
KG240-05004
KM178F-05008
1
2
3
4
5
6
7
8
9
10
11
12
13
KG240-07000a Inlet system
No.
Qty.
Inlet Valve Pipe
Inlet Valve Seat
Wind Shield
Bolt M6X12
Inlet Pipe Gasket
Insulation Block of Carburetor
Carburetor Gasket A
Inlet Pipe Stud
Spring Seat of Inlet Valve
Pushing Rod Plate
Rocker-arm Shaft Bolt
Valve Rocker-arm
Rocker-arm Shaft
1
1
1
1
1
1
1
2
1
1
2
2
2
Adjusting Nut of Rocker-arm Shaft 2
Adjusting Gasket of Exhaust Valve 1
Spring Seat of Exhaust Valve
1
Valve Spring
2
Cylinder Cover
1
Oil Seal of Inlet Valve Pipe
1
Lower Seal of Exhaust Valve Spring 1
Description
Part No.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Description
Part No.
KG240-05000 Crankshaft Flywheel Assembly
Qty.
Description
Description
Tighten Bolt of Output End
Washer 10
Crankshaft Timing Gear
Speed Limitation Gear
Key 8X40
Crankshaft
Key
Rolling Bear 6206
Flywheel Part
Impeller
Starting Claw Panel
Flywheel Nut
Output End Washer
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
KG280-04000 Piston Connection Rod Assembly
Description
Butterfly Nut M6
Upper Cover Shell
Filter Element Part
Lower Cover Shell
Seal Gasket
Bolt M6X20
Base Seat Part
Carburetor Washer
Nut M8
Qty.
No.
Part No.
2
1
1
1
1
1
1
1
2
1
2
3
4
5
6
7
8
9
KG270-04001
KG270-04002
KG270-04100
KG240-04005
KG240-04004
KG240-04201
KG240-04202
KG240-04203
KG280-04003
KG240-03000 Cylinder Cover Assembly
Part No.
No.
1
2
3
4
5
KG240-03003
KG240-03004
KG240-03100
KG240-03001
KG240-03002
Description
Part No.
1
2
3
4
5
6
7
8
9
10
KG240-14100
QC/T430-1999
KG240-14300
GB/5789-1986
GB/T6177.1-2000
GB/5789-1986
KG160-14200
KG160-14001
GB/T5789-1986
Tighten Bolt of Cylinder Cover
Tighten Bolt Washer of Cylinder Cover
Cylinder Cover Part
Seal Ring of Cylinder Cover
Breathing Pipe
Qty.
The 1st Air Ring
The 2nd Air Ring
Oil Ring Part
Retain Ring
Piston Pin
Connection Rod
Connection Rod Cover
Connection Rod Bolt
Piston
Qty.
1
1
1
2
1
1
1
2
1
1
1
1
1
1
KG270-08000 Exhaust System
KG240-14000 Ignition System
No.
Description
Description
No.
Part No.
Description
Qty.
Qty.
Igntion Coil
Spark Plug WR7DC
Oil Alarm
Bolt M6X16
Nut M10
Bolt M6X20
Engine Switch
Amplifier
Coil
Bolt M6X12
1
1
1
2
1
2
1
1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
GB/T818-2000
KG270-08200
GB/T818-2000
GB/T93-1987
GB/T97.1-2002
KG270-08100
KG240-08002
KG270-08001
GB/T6170-2000
GB/T93-1987
KG270-08300
GB/T97.1-2002
GB/T97.1-2002
GB/T93-1987
Screw M5X10
Cover Sheel Weldment
Screw M6X10
Washer 6
Washer 6
Muffler Weldment
Muffler Gasket
Exhaust Pipe
Nut M8
Washer 5
Spark Catcher
Washer 5
Washer 8
Washer 8
4
1
1
1
1
1
1
1
5
4
1
4
5
5
KG240-09000 Fuel System
No.
1
2
3
4
5
6
7
8
9
10
11
Part No.
Description
Qty.
KG160-09200 Fuel Tank Cover Part
KG160-09400 Strainer Part
KG240-09100 Fuel Tank Weldment
KG160-09300 Nozzle Subassembly
GB/T5789-1986 Bolt M8X25
GB/T97.1-2002 Washer 8
GB/T93-1987 Washer 8
GB/T6170-2000 Nut M8
KG240-09002 Oil Supplying Pipe
KG240-09004 Oil Supplying Pipe Sheath
KG160-09003 Clip Hoop
1
1
1
1
2
2
2
2
1
1
2
KG270-06000 Camshaft Assembly
No.
1
2
3
4
5
6
7
8
9
10
Part No.
KG240-06002
KG240-06001
KG270-06108
KG240-06106
KG240-06107
KG240-06101
KG240-06105
KG240-06104
KG240-06102
KG160-06103
Description
Qty.
Valve Pushing Rod
Valve Tappet
Camshaft
Shifting Fork Pin
Shifting Fork
Swinging Arm
Centrifugal Block of Reductor
Swinging Arm Pin
Decompression Spring Pin
Pulling Spring
2
2
1
1
1
1
1
1
1
1
KG240-11000 Speed Adjusting and Operating System
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Part No.
GB/T6187.1-2000
KG240-11203
KG240-11206
KG240-11201
KG240-11003
KG240-11210
KG160-11205
GB/T818-2000
KG240-11001
KG240-11002
KG240-11003
KG240-11101
KG240-11102
KG240-11105
KG160-11202
KG160-11204
KG160-11208
GB/T5789-1986
GB/T818-2000
KG240-11004
KG240-11008
KG160-11006
KG160-11009
KG240-11012
KG160-11007
KG240-11011
GB/T6177.1-2000
Description
Qty.
Nut M6
1
Tighten Gasket
1
Speed Adjusting Spring
1
Speed Adjusting Handle
1
Speed Adjusting Spring
1
Supporting Plate Weldment 1
Adjusting Spring
1
Screw M5X30
1
Idle Adjusting Spring
1
Speed Adjusting Pulling Rod 1
Fly Ball Pin
2
Speed Adjusting Gear
1
Fly Ball
2
Speed Limitation Pushing Rod 1
Baddle Washer
1
Friction Sheet
1
Pulling Wire Cover
1
Bolt M6X12
2
Screw M5X15
1
Sliding Bush
1
Pushing Rod Gasket
1
Gasket
1
Retain Ring
1
Clip Spring
1
Square Head Bolt
1
Speed Adjusting Arm
1
Nut M6
1