Innovation from PFERD

Transcription

Innovation from PFERD
■New PFERD products and 2008-2009 additions to the tool range
New tools, new solutions.
This brochure presents you with the highlights of our new
PFERD Tool Manual 21, including many new tools and
drive solutions.
Our PFERD range 2009 now comprises over 7,500 products for
surface finishing and material cutting applications.
Benefit from this unique system range, available from a single
source.
Table of Contents:
The most important tool is made of paper
Page
4-5
Highlights from our catalogues
201 – Files
6-7
202 – Burrs
8-11
203 – Mounted Points
12-13
204 – Fine Grinding and Polishing Tools
14-17
205 – Diamond and CBN Tools
18-19
206 – Grinding and Cut-Off Wheels
20-23
207 – Stationary Cut-Off Wheels
24-25
208 – Industrial Power Brushes
26-29
209 – Tool Drives 30-33
Overview: “Innovation from PFERD 2006-2009“
34-35
2
Unsurpassed versatility – made by PFERD.
3
The most important tool is made of paper.
Across all industries, our PFERD Tool Manual is recognized as the
key reference work for cutting, grinding, milling, filing, brushing
and polishing. More than 800 tools have now been added to our
range. The new Tool Manual is the 21st edition in our company‘s
history.
What is new in the PFERD Tool Manual 21?
■■ Our “The fast way to the best tool“ navigation aid has been
added to facilitate your search for the right tool. The first pages
of our Tool Manual 21, in combination with the tabs, will first
take you to the appropriate catalogue.
■■ At the start of each catalogue, revised introductory pages will
guide you further - straight to the tool optimal for your needs.
■■ Abrasive cut-off wheels for use in stationary machines appear
as an independent product group in our new Catalogue 207.
■■ In Catalogue 209, a more clear-cut presentation structure has
been adopted for tool drives and power units. You will find
PFERD tools and accessories clearly allocated to each drive
system.
■■ The key-word index has been expanded to include many terms
and synonyms employed in practice. You will find this index
section in the appendix of our Tool Manual 21.
PFERD
The Tool Manual 21 has been revised and improved throughout.
It constitutes a genuine PFERD brand product.
The Fast Way to the Best Tool
Applications and their Solutions
Deburring
Chamfering
Cutting out holes
Chamfering
Cleaning
Order No.
EAN
4007220
Stainless steel (INOX)
Rust and
acid-resistant
steels
Examples/brands/
industries
Construction steels,
carbon steels,
tool steels,
non-alloyed steels,
case-hardened steels
Tool steels,
tempering steels,
alloyed steels
Properties
Non-hardening and hardening wrought alloy, soft
■■Very good heat
■■Reduction of the cutting speed PFERD PRAXIS
conductor
and the grinding pressure almost
■■Lubricates very
always increases the service life Tools suitable
for work on
quickly
and efficiency.
aluminium
■■Caution! A special ■■Burrs and rotary cutters (202):
extraction system is
The maximum cutting speed is
required for grindideal.
See also aluminium keys
ing aluminium. Risk ■■If possible, try to use tools
of explosion!
named ALU or COOL.
■■If possible, always use tools
named STEEL, STRONG or ST.
■■Difficult to machine
■■Catalogue page 206:
■■Good heat
Colour code: black
conductor
■■Catalogue page 208:
Colour code: grey
Non-alloyed cast steels,
■■Easy to machine
low-alloyed cast steels
■■ Good heat conductor
Austenitic and ferritic
■■Tough material =
■■Reduction of the cutting speed
stainless steels
difficult to machine
and the grinding pressure
e.g.
■■Poor heat
increases the service life and
Names
EN
AISI
conductor
efficiency.
V2A
1.4301 304
■■Discolours at a
■■If possible, try to use tools
V2A
1.4310 301
temperature of
named INOX, COOL, INOXV4A
1.4401 316
over > 300°C
TOTAL.
V4A
1.4571 316Ti ■■Risk of overheating ■■Discoloration must always be
during processing
removed to avoid corrosion.
=> corrosion
■■To avoid corrosion, do not use
tools alternately on steel and
INOX. Any adhered particles
must be removed.
PFERD PRAXIS
PFERD Tools for the Use on Stainless Steel
Tools for
processing rust
and acid resistant steel
PFERD PRAXIS
Apparatus Engineering and Tank Construction
Tank and process equipment
construction
See also steel keys
Non-ferrous metals
Aluminium
Alu-alloys
SOFT
Alu-alloys
TOUGH
Alu-cast alloys with a low
percentage of silicon
Alu-alloys
HARD
Alu-cast alloys
without silicon
Cast iron
Grey cast iron
White cast iron
Medium-hard
Hard
Plastics and
other materials
Stone
PFERD Tools
for Use on Aluminium
Soft non-ferrous
Brass, copper, zinc
■■Very good heat
metals
conductor
Hard non-ferrous Bronze, titanium,
■■Poor heat
metals
titanium alloys
conductor
High-temperature Nickel-based alloys,
■■Poor heat
resistant materials cobalt based alloys
conductor
(aircraft engine and turbine
construction), titanium,
Inconel®, Hasteloy®
Soft, abrasive
■■See aluminium
See also
relevant standards
■■See aluminium
■■Reduction of the cutting speed
and the grinding pressure almost
always increases the service life
and efficiency.
■■If possible use tools with
abrasive CO, diamond or tools
named COOL.
■■Relatively hard
Cast iron with flake graphmaterial
ite EN-GJL, with nodular
■■Short-chipping,
graphite cast iron EN-GJS
does not lubricate
■■Good heat
conductor
■■Maximum cutting speeds lead to EN 1561
economic results.
EN 1562
■■High machine output almost al- EN 1563
ways raises economic efficiency.
White annealed cast iron
EN-GJMW, black cast iron
EN-GJMB
Cotto, pumice, light concrete, sandstone
■■Poor heat
■■Observe rotational direction.
conductor
■■Diamond cutting tool.
Concrete, concrete block, ■■Creates lots of dust ■■Dust mask required.
during processing ■■Use abrasive SiC.
roofing tiles
Reinforced concrete, granite, clinker brick, exposed
aggregate concrete, tile,
ceramic tile, slate
Rubber, glas and fibre rein- ■■Poor heat
■■If possible, use thin cut-off
forced plastics (GRP/CRP)
conductor
wheels.
■■If possible use tools with the
cut FVK.
■■Use diamond tools.
Please refer to
catalogue 206
for more
information
and ordering
data on
diamond
cut-off wheels.
PFERD PRAXIS
Electroplated
diamond and
CBN tools
Creating surfaces
Grinding and Cut-Off Wheels
206
Electroplated Diamond and CBN Tools
Levelling
Speed n
Cutting Speed
Air grinders
Single workplace, stationary use
Straight grinders
Angle grinders
Belt grinders
Special drives
Machine size and shape suitable
for many applications
3.500 - 100.000
Single rotation speed
Compressed air (6,3 bar)
75 - 1.000
Safe energy form,
no sparking
Grinding sections
V=nxdxπ
Electric grinders
Applications and economic efficiency
Single workplace,
stationary use or on assembly sites
High power output,
low wear ensures maximum service life
Type of drive
Straight grinders
Angle grinders
Belt grinders
Roller drives
Ergonomics/handling
Ergonomic machine shapes,
easy-handling
Speed range [RPM]
750 - 33.000
Speed variation
Stepless, electronic
Energy
1-phase AC
Power range [W]
500 - 1.530
Safety
Safeguard to prevent
unintentional re-starting
Flexible shaft drives
Single workplace, stationary,
with a variety of tool uses
Very sturdy and durable,
low wear ensures maximum service life
Straight grinders
Angle grinders
Belt grinders
Roller drives
Special drives
Light, easy-to-handle handpiece,
for low-fatigue work
0 - 40.000
1-phase AC
3-phase AC
500 - 2.700
42 volt version suitable
for protected use
PFERD I
Cutting
5
Cutting large cross-sections
Deburring
Weld cleaning
Cleaning/rust removal
Weld cleaning
Cleaning/rust removal
Air grinders
Electric grinders
4
I PFERD
1,2
6
for shank dia.
Order No.
EAN
4007220
SDD 1016
348444
TC burrs
cut 3, 3 PLUS, 4, 5,
ALU PLUS
head ø 8 up to
16 mm
Please observe the
different cutting
speed recommendations in catalogue
202.
Air grinders
Electric grinders
Connect. set
EAN
4007220
Air supply hose
inner dia.
[mm]
351123
Width
across flats
9
Quantity
EAN
4007220
1
1
206836
204542
14 mm
17 mm
1,600
Tool mounting
[mm]
ø 10 x 16
0,140
3
207 I
1
ABRACLEAN®
206
31
204
33-38,
44-47
Abrasive caps and
abrasive cap holders
204
53-57
Abrasive disc holders
204
Abrasive discs
204 18-23, 28
Abrasive files
- electric
- pneumatic
209
209
63
45-47
Abrasive flap discs
- see Mini-POLIFAN®
- see POLIFAN®
- see POLIVLIES®
204
206
204
25
19-32
80
Abrasive mop discs
- see POLIFAN®
206
19-32
Catalogue 204*
Poliflex® fine
grinding points
bond:
GR and PUR
head ø up to 15 mm
TX and GHR
head ø up to 25 mm
Abrasive spiral
bands
head ø up to 30 mm
POLICAP®
head ø up to 29 mm
Fan grinders
head ø up to 25 mm
Catalogue 205
Electroplated bond
diamond cut-off
wheels
ø up to 50 mm
Diamond
grinding points
head ø up to 20 mm
CBN
grinding points
head ø up to 20 mm
Catalogue 206
Cut-off Wheels EHT
ø 50 mm
matching
arbor
BO 6/6 0-4 or
BO 6/10 0-4 or
BO 8/10 0-4
Abrasive segments
203
204
39
Abrasive spiral bands and
rubber drum holders
204
44-48
209
209
204
202
208
209
51-52
92
64
60-61
43-44
92-97
204
202
208
28
61
43
Adapters for
- ATADISC® tools
- LSA
- wheel brushes with
arbor hole
Catalogue 208
Wheel brushes
knotted type
RBG ø 70 mm
Ring wheels ER
ø 50 mm
matching
arbor
BO 6/6 3-10 or
BO 8/10 6-20
POLISTAR
ø up to 20 mm
209 I 25
201
43
Term
Arbors for
- abrasive spiral bands
- ATADISC® grinding tools
- ATADISC® tools
- cloth rings
- COMBIDISC® brush
- COMBIDISC®
grinding tools
- COMBIDISC®
Mini-POLIFAN®
- COMBIDISC® tools
- COMBIDISC®
track grinders
- diamond cut-off wheels
- disc brushes
- economy roll holders
- felt wheels
- flap wheels
- HSS aluminium cutters
with female thread
- overlap slotted discs
- POLICAP® tools
- POLICLEAN® wheels
- Poliflex®
fine grinding wheels
- Poliflex® marbling tools
- POLINOX® cross buffs
- POLINOX®
foamed ring wheels
- POLINOX® ring wheels
- POLIROLL® and
POLICO® grinding tools
- POLISTAR
- POLIVLIES® discs
- POLIVLIES®
self-adhesive discs
- ring wheels/dics
- small cut-off wheels
- tools with 12 mm shank
- tools with
centre hole dia. 10 mm
- tools with
centre hole dia. 22,23 mm
- wheel brushes
Catalogue
Page
204
204
209
204
204
204
48
28-29
33, 40
108
25
17
204
25
209
204
33
27
205
208
204
204
204
202
27
44
42
107
67
51
204
204
204
204
204
204
204
67
53-57
83
90, 94,
95, 100
91
74
78
204
204
76
51
204
204
204
68
79
80
206
206
209
209
18
44
91
27-29
209
208
23, 25,
26, 31
44
16
Assortments
- see sets
13
ATADISC®
- abrasive disc holders
- abrasive discs
- adapters
- arbors
- backing pads
- grinding tools
- hubs
204
204
204
204
204
204
204
29
28
29
28-29
29
28-29
29
Axial grinder
- electric
- pneumatic
209
209
55-60
7-31,
48-49
204
10, 14,
17, 29
Air grinder support
209
Air grinders
209
7-50
Air-power
- angle grinders
- belt grinders
- filing machine
- fittings
- hose
- motors
- safety coupling system
- straight grinders
209
209
209
209
209
209
209
209
32-44
45-47
50
51-52
52
48-49
52
7-31
Allround wheel brushes
- see wheel brushes for
stationary use
208
19
Aluminium cutters HSS
202
51
Angle drives
209
93
Angle grinders
- electric
- pneumatic
*Catalogues 203/204: The information given here refers to an open shank length of 10 mm and
the max. specified mounted point dimensions.
17, 29
Abrasive sheets
(cloth-backed/paper-backed)
Accessories for
- air grinders
- belt sanders
- flap wheels
- HSS hole saws
- industrial power brushes
- tool drives
The arbor replaces the collet and is used for
direct adaptation of tools with a bore dia. of
10 mm.
Felt points
head ø up to 10 mm
Note: Where no shank diameter is indicated,
the shank diameter specification is 6 mm.
PFERD I
Page
Abrasive belts
Adjustable holders for
car body files
Catalogue 203*
Mounted points
head ø up to 50 mm
width up to 50 mm
cut 1, ALU, FVK
head ø 16 mm
HSS rotary cutters
cut ALU, 1, 2, 3, 5
head ø 2,3 up to
6 mm
Cutting rails
Deburring
lever
Incl.
collet
dia. [mm]
Keys
Catalogue 202
Cutting to size
Cutting large cross-sections
Cutting rails
Cutting to size
Air
consumption
[m³/min]
Suitable PFERD tools
Grinding
209
If you have any questions about
choosing the optimum tool or the
right combination of application,
material and drive type, please do
not hesitate to contact your PFERD
sales advisor. We will be happy to
help.
Roughing
rear
Throttle
type
Arbors
Cutting
Roughing
Grinding
Stepless, electronic, alternatively using gears
777282
Group 8
Precision filing
The cutting speed is the
speed with which a tool
bit is fed through the
production material in
the direction of the cut
to produce chips.
The cutting speed V is stated in metres per
minute [m/min] or in metres per second [m/s].
It is stated, depending on the speed of the
drive n, in revolutions per minute [RPM] and
the diameter of the tool d in [mm] x π (3,14).
206
V
dxπ
Comparison of the drive systems
High power output, efficient use of air, rugged,
durable elements and turbine motors
Internal grinding
Cutting speed V
The speed n is stated in
Speed
revolutions per minute
[RPM]. The required
speed is determined
from the cutting speed
V in [m/min] or [m/s] and
the diameter of the tool d x π (3,14).
Note:
The information relating to the speed of the
tool refers to when the tool is under load.
n=
t=€
207
Time is money.
Time
The efficiency of a
process is determined
by the output of the
tool and the required
time. The faster the
grinding process, the greater the efficiency.
The best results are achieved with tools that
have a constantly high level of aggressiveness
throughout the processing period. PFERD
quality drives also contribute to efficiency.
They are high-performing, durable and less
prone to faults.
Exhaust
direction
6
8
10
3/8
1/4
mm
mm
mm
inch
inch
EAN
213674 213704 213711 213728 213681
4007220
For dimensions see table page 94.
207
Tool Drive Types and their Benefits
PFERD warranty
We will repair any faults connected to the air
and electric grinders and flexible shaft drives
and accessories by repairing or replacing those
parts which are defective at our discretion
free of charge. We grant a warranty on these
faults for a maximum of 12 months. This
does not apply if the statutory time limits are
longer. We undertake no liability for damages
occurring within this time due to unprofessional handling, use of other non-approved
replacement parts or maintenance in other
workshops.
Economic efficiency
2
PG 10/160 V-HV
Internal grinding
Grinding sections
Precision filing
205
PFERD
On page 5 there is a
comparison of the
“Tool drive types
and their benefits”
with respect to
economic efficiency,
ergonomics and
safety. More
detailed information about the use
of the machines is provided in
catalogue 209.
PFERD product range
Our range of powered machines designed
for grinding, milling, brushing, polishing and
cutting are in catalogue 209. They cover all
relevant RPM and output ranges and meet the
latest ergonomics and safety requirements.
PFERD also has an extensive range of tools
to solve your application problems. There is
a drive to meet all RPM, power, construction
shape and size, and holder requirements of all
PFERD tools.
44
Collets
Polishing
I PFERD
208
4
Creating surfaces
Levelling
Polishing
Information
Other
about tool selection
information
■■Maximum cutting speeds lead to ■■Standards
economic results.
■■Steel keys
■■High machine output almost al- ■■Steel-iron list
ways raises economic efficiency.
■■Easy to machine
■■Good heat
conductor
204
Steel, cast steel
Subgroup
differentiation
Non-hardened,
non-heat treated
steels up to
1200 N/mm²
(< 38 HRC)
Hardened, heattreated steels exceeding 1200 N/
mm² (> 38 HRC)
Cast steels
340
120
26
If required, please order separately:
■■Complete connecting set no. 3
(see page 52).
■■In-line fine filter SFI 3/8-9
EAN 4007220809044.
Shaping and refining geometries
Chamfering
Cleaning
Catalogue
A
■■Consistent power due to centrifugal
governor.
■■Comes with air supply and exhaust hose.
■■Safety lever throttle.
■■Robust, slim, medium-heavy machine.
■■Stable torque.
■■Suitable for tungsten carbide burrs,
head dia. 8 - 16 mm and
mounted points, head dia. 20 - 50 mm.
Materials and their Machining Characteristics
Material
groups
Keywords and Synonyms
Term
PG 10/160 V-HV
B
Backing pads
209
209
61
32-44
Angle handpieces for
flexible shaft drives
209
68-89
Antenna cutter HSS
202
50
Arbor extension for hole saws
202
61
Ball bearing grease
209
97
Band saw files
201
22
Belt grinder
- attachment arms
209
209
204
45-47,
63, 96
96
36
209
209
63-64
45-47
- attachment holders
- set
Belt grinders
- electric
- pneumatic
Catalogue
Page
Belt sanders
209
45-47,
63-64, 92
Bevel brushes
- see flaring cup brushes
with threaded hole
Term
208
33-34
Bolts
- see arbors
Bottom roll
- see drive roll
209
Breathing protection
209
99
208
208
201
208
208
208
208
208
208
208
29-32
35
51
42
33-34
38-39
22-25
40-42
42-44
10-37
Brushes
- cup brushes
- disc brushes
- file brush
- flaring cup brushes
- interior brushes
- pencil brushes
- scratch brushes
- sets and accessories
- wheel brushes
92
Bubble grain mounted points
203
42
Bulk pack GSB,
abrasive spiral bands
204
46-47
Burnishing machines
- see drum grinders
Burrs
- high-performance,
high-speed steel (HSS)
- tungsten carbide (TC)
Burrs TC
- for ALU/non-ferrous metals
- for GRP/CRP, plastics
- for tough applications
- HICOAT® -coatings
- micro burrs X
- sets
- shank dia. 3, 6 and 8 mm
- with long shank 75 mm
- with long shank 150 mm
209
62
202
43-54
202
6-42
202
202
202
202
202
202
202
202
202
35-38
39-40
30-34
24-29
41-42
17-18
6-17
19-22
19-22
C
Cabinet
- files
- rasps
201
201
27
28
Cantsaw file
201
22
Car body files
- adjustable holders
- blades
- tanged type
201
201
201
CBN
- grinding points
- grinding tools
- special range
- special shapes
- standard range
205
22-25
205
22-25
205
32-36
205
22-25
205 22-25, 31
Ceramic fibre files
204
Ceramic oxide tools
203
204
16
16
17
103
28-29
8-9, 1213, 22,
35,
47, 50,61
206 16, 28, 31
Index I 1
Index
Sharpening
Deburring
Chamfering
Cutting out holes
Shaping and refining geometries
Page 4 contains
information about
“Materials and their
machining
characteristics”. Also
there are
recommendations
about the use of PFERD tools with
different materials.
Fine finishing
Air Grinders
Straight Grinder, Speed: 16.000 RPM / Output: 900 Watts
Use only with oil.
6-7 drops per minute.
209
201
Chamfering
202
There is a summary “Applications
and their solutions” on pages 2-3.
Please also refer to the catalogues
201 - 209 which contain more
information, detailed descriptions
and technical data about PFERD
tools.
Stationary Cut-Off Wheels
207
Chamfering
Fine finishing
Sharpening
203
The key to the successful use
of PFERD tools lies in the right
combination of tool, application,
material and drive type. Pages 2-5
contain important information and
advice relating to “The fast way to
the best tool”.
The PFERD Tool Manual 21.
5
Catalogue 201 – Files
Files are the oldest tools in the PFERD range. Nevertheless, our Catalogue 201 - Files
has been thoroughly revised. It now features many new products and an improved,
clearer presentation style.
Files
201
The entire range of files has been structured into seven main groups:
■■ Files for the workshop
■■ Milled tooth files
■■ Sharpening files
■■ Wood files and rasps
■■ Precision files
■■ File handles, file sleeves, file brush
■■ Hand deburrers
Innovation from PFERD.
Machinist‘s files in roll-up pouches with packing box
Our machinist‘s files in roll-up pouches, popular in industry and crafts, are
now additionally available in a sales-promoting packing box for the
most common sizes. The individual files of the set are clearly presented.
This configuration is ideal for display in a PFERD TOOL CENTER.
Detailed information: Catalogue 201, page 10.
Horse shoe file
The new horse shoe file, unlike a rasp, has teeth with milled cutting edges on both sides with chipbreaker. It ensures exceptional stock
removal while also permitting uniform, gentle filing work on hooves and
horseshoes.
Hand deburrer
In its hand deburrer line, PFERD offers a practical system of replaceable
blades and countersinkers for removing burrs from bores, interior and
exterior radii, threads and grooves. This hand deburrer gives particularly
good results in hard-to-reach spots.
6
The new Catalogue 201.
7
Catalogue 202 – Burrs
Catalogue 202 – Burrs has likewise been
given a more user-friendly layout.
Burrs
202
Among the new poducts in Catalogue 202,
two merit particular attention. The specialpurpose cut patterns
■■ 3R, 3RS and
■■ ALU
deliver outstanding performance and costefficiency.
Cuts 3R and 3RS
These cuts were developed specifically for heavy-duty work in which
the tool is subject to shock or impact loads. They are being successfully
employed in foundries, shipyards and steel construction environments
– wherever tough operating conditions are typically encountered. Tooth
breakage, chipping and burr head failures are minimized.
ALU Cut
Our ALU cut has been purpose-developed for use on aluminium workpieces. Outstanding stock removal is its hallmark. Tool loading is effectively prevented by the special tooth geometry. This cut is preferable for
coarse grinding work on non-ferrous metals.
8
9
Highlights in Catalogue 202.
The new Catalogue 202 comprises three main product groups:
■■ Tungsten carbide burrs
■■ High-speed steel (HSS) rotary cutters
■■ HSS step drills, HSS hole saws, TC hole cutters
Within each of these main groups you will find tools arranged by shank diameter
and application type. Specific information is provided on the introductory pages.
Burrs
Burrs
- standard applications
- professional applications
- high-performance applications
- problem applications
➊ Processing tasks
gives you an overview of suitable
burrs, rotary cutters, hole saws,
hole cutters and step drills from
the PFERD-program and facilitates
the selection of the right tool.
Application examples
➋ Material group
Steel,
cast steel,
stainless steel (INOX),
cast iron
Deburring,
milling out in preparation
for build-up welding,
➌ Professional applications
➌ Standard applications
Non-ferrous metals,
brass,
copper,
bronze,
titanium
➌ High-performance
➌ Problem applications
applications
Page
Hard to access areas
Page
Page
6-18 TC burrs HICOAT®-coatings
24-29
Page
TC burrs
with long shank
HSS rotary cutters
43-54
TC burrs
Combination burrs
with extensions
TC burrs
HSS rotary cutters
43-54
TC burrs
35-38
TC burrs
6-18
35-38 TC burrs
with long shank
TC burrs HICOAT®-coatings
machining of welded joints,
Tooth chipping / failure
24-29 Combination burrs
with extensions
Page
19-22
TC burrs for tough
applications
30-34
TC burrs for tough
applications
30-34
TC burrs for tough
applications
30-34
23
19-22
23
machining of contours,
chamfering, sinking,
cleaning cast material
High-temperature resistant
materials,
nickel based alloys,
cobalt based alloys
TC burrs
6-18 TC burrs with long shank
19-22
TC burrs HICOAT®-coatings
with extensions
23
with extensions
23
Aluminium of the machinability
classifications SOFT, TOUGH, HARD
For more information, please refer HSS rotary cutters
to the PRAXIS “PFERD Tools for Use
on Aluminium“.
43-54
Trimming,
contour milling,
Fibre-reinforced plastics
(GRP/CRP)
TC burrs
TC burrs for GRP/CRP
HSS rotary cutters
39-40 TC burrs for GRP/CRP
39-40
TC burrs
24-29
TC micro burrs X
41-42
43-54
Combination burrs
with extensions
cutting out
Mounted Points
Mounted Points
203
stationary inner concentric milling
Steel,
cast steel,
stainless steel (INOX),
cast iron
203
Fine machining,
203 I
Cutting out round openings
Steel, cast steel, stainless steel
(INOX), cast iron,
non-ferrous metals,
aluminium of the machinability
class SOFT, TOUGH, HARD,
fibre-reinforced plastics (GRP/CRP)
1
For detailed information concerning
mounted points please
refer to catalogue
203.
HSS step drill HICOAT®
HSS hole saws
4
55
Diamond / CBN Tools
205
For detailed information and ordering data
on diamond and CBN Combination burrs
with extensions
tools, please refer to
catalogue 205.
55
HSS hole saws
56-61 TC hole cutters
TC hole cutters
62-64
56-61
62-64 Combination HSS hole saws
with shank extensions
I 202
23
For applications with high impact
23 loads and tooth chipping problems,
our sales consultants will be happy
to advise you on an individual
basis. Just call our sales consultant.
Our specialist team for productionrelated custom tools will be happy
to help!
61
202 I
202
Working from
➊ Application
➋ Material group
➌ Application variants
Starting from the Table of Contents or
the new “The fast way to the best tool“,
you will be able to navigate quickly from
a given machining task to the relevant
workpiece material group, then continue to
the tool recommendations for professional,
maximum performance or problematic tasks
(Catalogue 202, pages 4-5).
Tungsten Carbide Burrs
PFERD-Cuts and their Applications
Cut 1
(conforms to DIN C)
Suitable for coarse machining of
light metals, plastics, non-ferrous
metals, steel and cast iron.
Cut ALU PLUS
Suitable for coarse machining of
hard aluminium alloys with an Sicontent of > 12% and non-ferrous
metals.
High machining performance
thanks to specially developed tooth
geometry.
Cut 3
(conforms to DIN MY)
Suitable for high coarse stock
removal and good surface finish on
cast iron, steel < 60 HRC, stainless
steel (INOX), nickel-based alloys
and titanium alloys.
Cut FVK
Suitable for trimming and contour
milling of fibre-reinforced plastics
GRP and CRP, hard rubber and
thermoplastics.
Thanks to the high level of concentric accuracy, suitable for use
in stationary machines as well as
manual applications. These burrs
with an end cut allow both drilling
and cutting tasks to be performed.
Cut 3 PLUS
(conforms to DIN MX)
Similar to cut 3, but with cross cut.
Suitable for high coarse stock removal on cast iron, steel < 60 HRC,
stainless steel (INOX), nickel-based
alloys and titanium alloys.
Cut FVKS
Similar to cut FVK.
Due to the special tooth design,
suitable for smooth milling on
machines and robots with high
feed rates.
These burrs with an end cut allow
both drilling and cutting tasks to
be performed.
Cut 4
(conforms to DIN MX)
Suitable for machining when a
high stock removal is required.
Creates short chips and good
surface quality on stainless steels
(INOX), steel < 60 HRC, high heatresistant materials such as e.g.
nickel-based alloys, cobalt-based
alloys.
Cut 3R
With extreme impact resistance,
these burs also provide a high
wrap angle >1/3. Suitable for machining with high stock removal on
cast iron, steel <55 HRC, stainless
steel (INOX), nickel-based alloys
and titanium alloys.
Cut 3RS
Similar to cut 3R, but with smooth
milling behaviour, creates shorter
chips. Due to the extreme impact
resistance, can also be used with a
high wrap angle > 1/3 and under
impacting loads.
Suitable for coarse machining with
high stock removal on cast iron,
steel < 55 HRC, stainless steel
(INOX), nickel-based alloys and
titanium alloys.
Cut MZ
Suitable for fine smooth milling of
boreholes up to dia. 12 mm and
for very fine machining with high
surface quality of material hardnesses < 60 HRC.
Cut 5
(conforms to DIN F)
Suitable for fine deburring of stainless steel (INOX), high heat-resistant materials such as e.g. nickel
based, cobalt based alloys.
Cut ALU
Suitable for coarse machining with
high stock removal of aluminium
and aluminium alloys, light metals,
non-ferrous metals and plastics.
5
The table “PFERD cuts and their
applications“ provides an additional
overview of PFERD‘s extensive product lineup (Catalogue 202, page 6).
6
I 202
Tungsten carbide miniature burrs, 75 mm shank length
Our broad range of TC burrs with 3 mm shank dia. has been further
expanded. These PFERD tools are now available in 75 mm shank length
versions for problem solving in hard-to-reach areas.
Tungsten carbide burr sets
Our existing sets are supplied in a new, highly resistant plastic packaging.
Each burr is firmly secured and protected in the new pack. New, too, are
two PFERD burr sets comprising the most common head shapes, mainly
for workshop use.
10
Tungsten carbide burrs for heavy-duty use
Designed for tough machining tasks in shipyards, foundries and steel construction, our cut 3R and 3RS tungsten carbide burrs provide exceptional shock resistance and performance. Tooth breakage, chipping and
burr head failure are minimized and/or prevented altogether. The PFERD
range includes the most important head shapes and dimensions.
Tungsten carbide miniature burrs – ALU cut
Our new tungsten carbide miniature burrs with ALU cut are suitable
for delicate work on aluminium and non-ferrous metals. Compared to
their counterparts with former-style cut patterns, these miniature burrs
provide greatly enhanced stock removal and last almost twice as long in
service.
Tungsten carbide burrs for glass or carbon-fibre reinforced plastics
For machining glass and carbon-fibre reinforced plastics (GRP/CRP),
PFERD now offers TC burrs with an improved special FVKS cut. Delivering
clearly improved stock removal rates, these tools also feature a drill end
cut for combined drilling/milling work.
HSS step drill, HICOAT® coated
The PFERD range of high-speed steel (HSS) hole saws has been supplemented with a line of HICOAT® coated step drills. Workpieces measuring up to 4 mm in thickness can thus be drilled and deburred in a single
operation. The high-quality coating is wear resistant and supports work
on many materials.
11
Catalogue 203 – Mounted Points
Mounted Points
Mounted Points
203
203
In the new Catalogue 203, PFERD offers an expanded range of mounted points in
vitrified and resinoid bonds, which have been adapted to new and modified materials.
Mounted Points
Mounted Points
Designed to meet individual application needs,
these products come in a broad range of grain
types, grit sizes, hardness levels and shapes.
The mounted points are manufactured on
advanced production lines to high standards of
dimensional accuracy and stability, consistent
quality, and close tolerances.
To select the correct group mounted point, the
material, main fields of application and specific
operating requirements have to be taken into
consideration. This overview shows which
different types (abrasives, bonds and hardness grades) are recommended for the various
materials and the tasks at hand.
How do I find the best mounted point?
➊ Material
groups are colour-coded and shown on the
left-hand side of the chart below.
➋ Application
The application must then be selected according to the type of work on the material. We
make the following differentiation:
■ General use,
■ surface grinding and
■ edge grinding applications.
Normally it is necessary to determine the
material to be machined. The various material
➊ Material groups
Bond
➌ Hardness grade
Steel,
cast steel
Non-hardened,
non-heat-treated
steels up to
1200 N/mm²
(< 38 HRC)
carbon steels,
tool steels,
non-alloyed steels,
case-hardened steels
Hardened,
heat-treated steels
exceeding
1200 N/mm²
(> 38 HRC)
Tool steels,
tempering steels,
alloyed steels
Cast steels
Non-alloyed cast steels,
low-alloyed cast steels
Rust and
acid-resistant steels
Austenitic and ferritic stainless steels
Soft non-ferrous
metals
Alu-alloys, brass, copper, zinc
Non-ferrous metals
Hard non-ferrous
metals
High-temperature
resistant materials
Nickel based alloys, cobalt based
alloys (aircraft engine and turbine
construction)
Cast iron
Grey cast iron,
white cast iron
Cast iron with flake graphite ENGJL, with nodular graphite cast iron
EN-GJS, white annealed cast iron ENGJMW, black cast iron EN-GJMB
Bronze, titanium, titanium alloys, hard
aluminium alloys


It is necessary to differentiate the selection
criteria into material, application and required
surface finish to find the optimum mounted
point and correct bond type. The mounted
point bond and the grain mix have an impact
on the grinding output, tool life and aggressiveness of the tools.
■ For general use, the emphasis is on the
balance between grinding output and tool
life.
■ In surface grinding, the mounted points
are subject to fewer loads. This is why the
mounted point bond is comparatively soft
and designed to give high stock removal.
■ If edge grinding, the mounted points must
be dimensionally stable. This is why the
mounted point bond is comparably hard
and designed for a long tool life.
➌ Mounted point hardness
Hardness N
➍ Refer to the catalogue page
for more information about the hardnesses,
mounted point shapes, dimensions and grit
sizes, the corresponding catalogue pages are
stated in the table.
After determining the application (see column ➋), the hardness can be selected in the
horizontal row. The “highly suitable” bond
is shown with a black dot (•). The hardness
Resinoid bond
Hardness L
grades within the bonds are arranged from
“soft” to “hard”.
Vitrified bond
Hardness D Hardness F-Alu Hardness H
Hardness I
Hardness J
Hardness K Hardness M Hardness O
Hardness R
Hardness T
Abrasive grit type

ADW
AN
AH
CN
AWN
AW
AWCO
ARN
ADW
AR
CU
AW
Recommended
cutting speed

35-50 m/s
35-50 m/s
5-20 m/s
20-40 m/s
30-50 m/s
30-50 m/s
30-50 m/s
30-50 m/s
30-50 m/s
25-40 m/s
30-50 m/s
15-20 m/s
➋ Application

❍
❍
●
●
General use
on edge and surface
●
Surface grinding
with high stock removal
❍
Edge grinding
with high form stability
●
❍
❍
General use
on edge and surface
Edge grinding
●
●
❍
❍
❍
Surface grinding
❍
Edge grinding
❍
❍
❍
●
❍*
●*
❍
❍
Surface grinding
●
❍
❍
Edge grinding
❍
●
❍
❍
Edge grinding and grinding
of burning-in
❍
❍
❍
●
❍
FRP, thermoplastics, rubber, wood
General use
on edge and surface
● = highly suitable
❍ = suitable
* = extra models for foundries

30-31
Both will take you to the tool your
application demands.
●
●
Surface grinding
Plastics and other
materials
●
❍
32-34
●
❍
42
41
22-23
24-25
❍
●
28-29
❍
●
❍*
❍*
❍
❍*
●*
11-21
37-40
35-36
7-10
To find the right product for your needs,
start from
■■ the table of contents and/or
■■ the “The fast way to the best tool“
selection table
❍
❍
❍
General use
on edge and surface
➍ Catalogue page
❍
●
Surface grinding
203
PFERD offers a very extensive line of vitrified
and resinoid-bonded mounted points.
26-27
203 I
4
I 203
203 I
1
5
New tools for use in foundries
Special mounted points in the new hardness grade O for use in foundries are suitable for machining alloyed and unalloyed steel and nodular
iron castings. Aside from their rapid and aggressive abrasive performance
and high stock removal, these tools achieve very good tool life.
Special mounted points in hardness grade R for use in foundries have
been developed for use on grey and nodular cast iron. They are excellent
for grinding out metal contaminations or for removing sharp burrs.
Wedge-shaped abrasive segments can be used to remove over laps in
sand moulds and cores. The tool is used with linear movements, much
like a file. Its wedged shape allows work in difficult-to-reach areas.
Mounted points for use in turbine/jet engine fabrication, tool and
die making
Difficult-to-machine materials such as titanium and its alloys and nickel
or cobalt based alloys can be ground with the new hardness grade J
mounted points. This series combines high stock removal with a very long
tool life; the aggressive abrasive performance is achieved with a cool grind.
12
13
Catalogue 204 – Fine Grinding and Polishing Tools
In our new Catalogue 204, the tools have
been consequently rearranged in order of
their surface finishing results - from coarse
to mirror-finish. Many new tools have been
added. One of the highlights is the new
COMBICLICK® system.
Fine Grinding and Polishing Tools
COMBICLICK® cooling and quick-mounting system
COMBICLICK® is a newly developed, patented cooling and
quick-mounting system for fibre discs which provides convincing
advantages in grinding practice.
Outstanding benefits of this PFERD innovation include:
■■ up to 30% lower workpiece temperature
■■ up to 25% increased stock removal
■■ up to 30% better utilization of the abrasive grit,
■■ up to 30% less tool wear
GERMAN
FEDERAL AWARD
2008
FOR
OUTSTANDING INNOVATION
PRESENTED ON THE OCCASION OF THE
INTERNATIONAL CRAFTS FAIR, MUNICH
14
204
15
Catalogue 204 – Fine Grinding and Polishing Tools forms one of the most
comprehensive sections in the PFERD Tool Manual 21. Orientation is facilitated by
■ the revised table of contents;
Table of Contents
Tool drives
Contents
Page
■■Coated abrasives,
General information
■■The fast way to the best tool
3
4-5
COMBICLICK®
fibre discs and
backing pads
Fibre discs and
backing pads
Self-adhesive discs
and holders
Tool drives
Contents
Page
POLIROLL®,
POLICO®
49-51
POLICAP®
52-57
6-10
11-14
15
Fan grinders
Flap discs
Flap wheels
Flap wheel set
Drum set
POLIFLAP®
ginding wheels and accessories
66-67
67
POLIFLAP® set
Overlap slotted discs 67
COMBIDISC
®
grinding tools
COMBIDISC® set
16-27
27
ATADISC®
grinding tools
28-29
POLISTAR
Short belts
Belt grinder set
Long belts
Abrasive sheets
58-61
62-65
64
65
30-36
36
37-38
39
Hand pads
POLIVLIES®
hand pads
40
Diamond hand pads 40
■ the ”The fast way to the best tool“
navigation aid;
■ detailed information preceding each
product group; and
Type of operation
Processing step
Modification of workpiece
geometry
Multi-step fine grinding,
reducing roughness
68
Non-woven tools
71-78
POLINOX® tools
73
POLINOX® set
79-80
POLIVLIES® disc
Marbling tools
81
Masking tape
81
POLICLEAN® tools 82-84
■ the allocation of tool holders and sets to
the individual product groups.
Poliflex® fine grinding
tools
85-102
Fine grinding
Ultra fine grinding
Cleaning
Creation of visual surface
effects
Polishing tools 104-108
Face-down grinding
Tools for use with backing pad
Velcro-Backed
abrasive discs
43
Abrasive spiral bands
GSB, KSB
44-47
Rubber drum holders 48
2
Belt grinding
Tools for belt grinders
Page
Page
COMBIDISC®
■ abrasive discs
18-22
■ diamond abrasive discs 23
ATADISC
abrasive discs
COMBIDISC®
midget fibre discs
22
Self-adhesive discs
COMBIDISC®mini-POLIFAN®
25
®
Fibre discs
COMBICLICK®
fibre discs
COMBIDISC®
■ abrasive discs
18-22
■ diamond abrasive discs 23
Self-adhesive discs
ATADISC®
abrasive discs
Velcro-backed
abrasive discs
28-29
Poliflex® discs
90
Fibre discs
COMBICLICK®
fibre discs
Grinding oils
110
Poliflex® discs
COMBIDISC®
abrasive discs
18-22
ATADISC®
abrasive discs
28-29
COMBIDISC®
non-woven discs
24
COMBIDISC®POLICLEAN® discs
26
COMBIDISC®
track grinder
27
COMBIDISC®
non-woven discs
24
POLIVLIES® flap discs
80
POLIVLIES® self-adhesive
discs
80
Fibre disc
COMBICLICK®
fibre discs
COMBIDISC® brushes
28-29
15
Ceramic fibre files
Peripheral grinding
Mounted/unmounted tools
Page
Short abrasive belts 33-36
Abrasive
spiral bands
Long abrasive belts
POLIROLL®
50-51
POLICAP®
53-57
37-38
15
43
Abrasive
spiral bands
Long abrasive belts
POLIROLL®
POLICAP®
37-38
12-13
8-10
90
12-13
8-10
23
Grinding oils
110
81, 91
PURstructuring tools
89-91
26
26
103
4
67
Flap drums
Page
Page
91
Economy rolls
(cloth/paper-backed) 41-42
65
Poliflex® blocks
POLISTAR
68
Ceramic
fibre files
Overlap slotted discs
67
Abrasive sheets
(cloth/paper-backed)
39
POLICO®
50-51
Poliflex®
fine grinding wheels
90
Poliflex® blocks
91
110
Poliflex®
fine grinding wheels
94
Abrasive sheets
39
POLINOX®
grinding drums
78
Abrasive sheets
POLICLEAN® wheels
83
POLIVLIES® hand pads 40
POLICLEAN®
mounted tools
84
Economy rolls
45-47
50-51
53-57
Grinding oils
Short abrasive belts,
non-woven
36
Poliflex®fine grinding
points 89, 93, 94, 96-99
non-woven
36
POLINOX®
mounted points
71-73
POLINOX®
ring wheels
75-77
POLINOX® cross buffs
non-woven
36
POLINOX®
mounted points
POLINOX®■ ring wheels
■ grinding drums
POLIVLIES® discs
Felt points/
Felt points with
metal-insert
Felt discs/
Felt discs with
metal-insert
Grinding and polishing
pastes
109-110
Overlap slotted discs
Fan grinders/
flap wheels
59-64
FR for angle grinders 65
and
Long abrasive belts 37-38
84
Marbling tools
and discs
COMBIDISC® TX discs
45-47
Manual grinding
Page
8-10
POLIVLIES® self-adhesive
discs
80
POLICLEAN® discs
Page
12-13
Polishing
COMBIDISC® felt discs
Economy rolls
Cloth/Paper
41-42
Non-woven
42
Economy roll holder 42
74
71-73
75-77
78
79
105-106
107
103
Diamond hand pads
40
Economy rolls
(Non-woven backed)
42
204
Economy rolls
POLIFLAP®
grinding wheel
66
39
POLIVLIES hand pads 40
®
PUR structuring tools 102
Economy rolls
(Non-woven backed)
Flap drums
65
Masking tape
Cloth rings
108
42
81
Diamond
polishing pastes
109
Polishing
paste bars
110
Grinding compounds 109
I 204
204 I
5
Tool sets
with drives are allocated to
the respective tools.
I 204
Cool grind
Tools suitable for use on poorly heat-conducting materials are characterized by an important feature: they prevent heat development in the
grinding process, therefore minimize the thermal load on the workpiece.
For ease of identification, such tools are uniformly marked with the suffix
”COOL“ in our product designation system.
For COOL products please refer to Catalogues 204 und 206.
New ceramic grain tools
For use on poorly heat-conducting materials, many new tools based on
ceramic grain, a high-performance abrasive, have been included in
our range:
■■ short belts CO-COOL (Catalogue 204, page 35)
■■ abrasive spiral bands CO-COOL (Catalogue 204, page 47)
■■ POLIROLL® cartridge rolls CO-COOL (Catalogue 204, page 50)
■■ fan grinders CO-COOL (Catalogue 204, page 61).
Together with the existing articles PFERD has a very varying range of tools
with ceramic grit on offer.
For ceramic grain tools please refer to Catalogues 204 and 206.
16
Flexible diamond tools
The new flexible diamond tools launched by PFERD are perfectly suited
for machining hardfacings, built-up welds and coatings, titanium and its
alloys, fibre-reinforced plastics, hard metals, or glass. PFERD offers these
products in many different versions and grit sizes.
Detailed information: Catalogue 204, pages 40, 43 and 45.
More diamond tools are shown in our Catalogue 205 – Diamond and CBN Tools.
Patented cooling and quick-mounting system
The COMBICLICK® system for fibre discs is truly innovative. Its patented
cooling and quick-mounting features are unique in the market.
The special geometry of the cooling slots in the backing pad reduces thermal loads on the workpiece and the abrasive tool at the same time.
COMBICLICK® saves costs through
■■ increased productivity,
■■ faster tool changes requiring no spanner wrench.
Abrasive drum kit in hard case
This abrasive drum kit comprises a powerful electric drum grinder
and an assortment of abrasive drums, neatly arranged in a hard case for
mobile use.
The kit supplements the PFERD range of flap drums, POLINOX® grinding drums, Poliflex® texturing rollers (Catalogue 204) and roller brushes
(Catalogue 208).
For power tools refer to Catalogue 209, page 62.
17
Catalogue 205 – Diamond and CBN Tools.
The application support value of our Catalogue 205 has been expanded and
enhanced. Selection parameters are more accurately described and many new
recommendations have been included, e.g. concerning
The recommended cutting speed ranges are
dependent on each application and always lie
below the maximum cutting speed of the tool.
The recommended RPM gives optimum cost/
benefit.
The wide range of tasks and applications
makes it very difficult to define generally applicable technical parameters for electroplatedbond tools. The rates given below should be
considered as a guideline only.
Cutting Speeds and Safety Recommendations
The recommended cutting speeds serve
only as guideline values.
Conversion table
PFERD offers individual advice on
questions referring to processing with
diamond and CBN tools. Our experienced
technical advisors are always happy to
help. You can find our global sales addresses at www.pferd.com
Application
8
12
15
18
20
➊ Cutting speed [m/s]
25
30
40
50
1
2
3
Wet grinding
Dry grinding
Dry grinding
119.370
50
80
100
125
25.470
143.240
190.990
95.490
114.590
152.790
95.490
127.320
32.740
40.930
49.110
54.570
68.210
81.850
109.140
136.420
218.270
28.650
35.810
42.970
47.750
59.680
71.620
95.490
119.370
190.990
84.880
106.100
16.980
15.280
12.730
10.190
25.470
22.920
19.100
15.280
31.830
28.650
23.870
19.100
38.200
34.380
28.650
22.920
95.490
169.770
152.790
212.210
190.990
127.320
101.860
127.320
84.880
106.100
132.630
95.490
119.370
198.940
14.320
19.100
23.870
38.200
47.750
59.680
9.550
11.460
15.280
19.100
30.560
38.200
47.750
7.640
10.190
12.730
2.040
1.530
125
1.220
150
1.020
3.060
2.290
1.830
1.530
3.820
2.870
2.290
1.910
4.580
3.440
2.750
2.290
5.090
3.820
3.060
2.550
6.370
4.780
3.820
3.180
5.730
4.580
3.820
7.640
6.110
5.090
9.550
20.370
15.280
25.470
19.100
12.730
8.730
10.910
13.640
9.550
11.940
1.090
1.360
1.640
2.180
2.730
4.370
5.460
960
1.200
1.430
1.910
2.390
3.820
4.780
850
340
510
640
2.390
1.910
1.600
2.870
2.290
1.910
3.820
3.060
2.550
9.550
7.960
6.820
5.970
1.060
1.270
460
570
690
760
960
1.150
1.530
1.910
3.060
3.820
4.780
380
480
570
640
800
960
1.270
1.590
2.550
3.180
3.980
= Wear eye protection!
= Wear hearing protection!
= Read the instructions!
4.240
19.100
15.920
310
Safety recommendations:
3.400
7.640
6.370
260
PFERD manufactures all its tools in accordance with the specified safety regulations. The
oparator is responsible for the grinding application; correct tool drive use, correct handling
and use of the abrasive tool.
2.120
7.640
6.110
5.090
500
Safety note
1.700
4.780
3.820
3.180
600
PFERD diamond and CBN grinding tools
comply with the highest quality and safety requirements and are manufactured and labelled
according to the European safety standard
EN 13236.
760
1.910
5.460
15.280
1.280
980
860
1.530
31.830
12.220
10.190
1.150
1.720
23.870
7.640
1.380
960
■ applications.
95.490
79.580
6.370
1.430
820
4.370
76.400
63.660
1.150
720
3.270
76.390
61.120
50.930
920
660
2.730
47.750
38.200
31.830
1.310
570
2.180
38.200
30.560
25.470
1.150
440
380
1.960
28.650
22.920
19.100
870
760
1.640
23.870
760
610
510
350
400
■ bond types and
159.160
11.940
19.100
53.050
159.160
238.730
79.580
15.920
9.550
7.640
19.100
42.440
63.660
12.730
8.590
6.880
450
76.390
63.660
15.280
11.460
17.190
31.830
50.930
13.750
9.550
7.160
75
63.660
57.300
47.750
38.200
11.460
5.730
100
53.050
47.750
39.790
31.830
14.320
9.170
5.730
4.580
26.530
238.730
12.730
3.820
3.060
175
42.440
38.200
31.830
25.470
159.160
11.460
40
50
21.220
79.580
8.490
7.640
19.100
63.660
7.640
6.110
5.090
15.920
57.300
190.990
21.830
12
47.750
190.990
19.100
15
38.200
238.730
7
300
8
40
159.160
95.490
76.390
8
200
7
30
127.320
85.940
250
In order to benefit most from the advantages
of the CBN cutting material, the tools should
not be used below the cutting speeds listed
above.
25
190.990
114.590
68.760
25
CBN can generally be used at higher cutting
speeds than diamond as it has a superior
temperature stability.
20
171.890
95.490
71.620
30
If diamond tools are used in wet grinding, the
pressure and amount of coolant must be adjusted to match any increase in cutting speed.
If the cooling proves insufficient, the tool and/
or the workpiece may be destroyed.
205 I
18
143.240
57.300
20
Diamond tools should generally not be used at
high speeds when dry grinding, as diamonds
are heat sensitive.
An exception to this rule are materials which
do not generate such high process heat when
being worked on, and/or the generated heat
is carried out of the grinding zone in the chips
due to the high stock removal rate (e.g. FRP
materials). It is often not possible to use very
small mounted points with the recommended
minimum RPM. Diamond tools can always be
used below the limits given. Please observe
however that other operating parameters
such as feed rate and infeed must be adapted
accordingly.
76.390
57.300
18
Wet grinding
Wet grinding
Please select as large a tool diameter as possible, as the number of cutting grit increaseswith a larger tool circumference; more cutting
edges are utilised.
114.590
45.840
9
Dry grinding
229.180
76.390
50.930
38.200
30.560
10
Wet grinding
Recommendations for use
15
➋ Rotational speed [RPM]
152.790
4
5
6
Wet grinding
The specified operating values listed above result from the physical qualities of the hard materials and their respective bonds. If possible,
wet grinding should be carried out in preference to dry grinding. A bond system produced
for wet grinding has a longer productivity and
tool life if it is not used for dry grinding.
12
Tool dia.
[mm]
80
FVK (GRP + CRP)
Dry grinding
205
Ceramic
bond tools
CBN
CBN
Resinoid
bond tools
Diamond
CBN
Diamond
Bond type
8
➌
Recommended cutting speed [m/s] for diamond and CBN tools
Electroplated
bond tools
Example:
Diamond grinding point
Diameter: 20 mm,
Cutting speed: 25 m/s
Rotational speed: 23.870 RPM
from
➊ cutting speed [m/s]
➋ in rotational speed [RPM]
➌ per tool diameter
205
■ cutting speeds,
Diamond / CBN Tools
Diamond / CBN Tools
Cutting Speeds and Recommendations for Use
Recommended cutting speeds
Diamond and CBN Tools
5.310
A clearly structured table for conversion
of cutting speed to r.p.m. has likewise
been included.
I 205
New diamond needle files
The existing range of diamond needle files has been expanded to include
extra slim ”S“ versions in diverse profiles and grit sizes. These products
are particularly well suited for use in deep or recessed contours.
Flexible and adaptable: diamond sheets
These new diamond sheets are genuine problem solvers. The flexible
diamond sheet adapts to the workpiece surface where rigid diamond
tools can no longer be used.
New dimensions: diamond grinding points, shape SK
Our existing line of SK-shape diamond grinding points has been
expanded to include a number of new, larger sized versions. These tools
provide additional application versatility, e.g. in grinding larger diameter
centring holes.
18
19
Catalogue 206 – Grinding and Cut-Off Wheels
In the new Catalogue 206, two PFERD
innovations - POLIFAN®-STRONG and
POLIFAN®-CURVE - stand out prominently
among a total of over 100 new grinding and
abrasive cut-off tools.
206
Aggressive, extremely durable,
cost-efficient: POLIFAN® -STRONG
With the new POLIFAN® -STRONG flap disc, PFERD sets a milestone in
steel grinding technology. This extremely durable tool provides aggressive stock removal down to the last grain while delivering maximum stock
removal per unit time. The result is outstanding cost efficiency.
Unique for dressing fillet welds:
POLIFAN® -CURVE
POLIFAN® -CURVE constitutes a genuine revolution. Its unique radial PFR
shape, based on a special flap arrangement, offers compelling advantages
in the laborious and demanding task of finishing fillet welds.
Detailed information: Catalogue 206, pages 29 and 32.
20
21
Maximizing ease of use was again an overriding objective in revising Catalogue 206.
No effort has been spared to make navigation through the product range as simple
as possible so that users can find the right tool at once.
+
➊ Application
A pre-requisite for the efficient manual use of
grinding and cut-off wheels is choosing the
right tool for the available tool drive.
➊ Application
➋ Material
+
➌ Tool drive
201
Best tool
In our application recommendations for
grinding and cut-off wheels we have taken
into account the power output (watts) of the
most common angle grinders in relation to
Tools Reinforced Reinforced Flexible
grinding
grinding
grinding
wheels
wheels
discs
PIPELINE
Cup
wheels
the material and machining task at hand. This
distinction is reflected in the following table.
Ring
wheels
POLIFAN®
flap discs
Cut-off
wheels
Diamond
cut-off
wheels
Grinding
General Information
page 6
–
page 16
–
–
page 20
–
–
Weld dressing
page 6
–
page 16
–
–
page 20
–
–
Chamfering
page 6
–
page 17
Deburring
page 6
–
–
page 20
–
–
–
page 17
–
page 20
–
–
–
page 6
–
–
page 18
–
–
–
page 6
–
page 16
–
–
page 20
–
–
–
–
–
–
–
page 35
–
–
–
–
–
–
page 35
–
–
–
–
–
–
–
page 35
page 51
Grouting
Fillet grinding
Cutting of sheet metal and
thin-walled profiles > 3 mm
Cutting of solid material,
profiles and pipes
Cutting of mineral materials
Product lines
For the wide variety of abrasive grinding applications in industry and crafts PFERD now offers
three types of reinforced grinding wheels with their proven colour coding system:
The PFERD range of reinforced grinding wheels
meets state-of-the-art requirements, providing
outstanding stock removal, handling convenience, and high cost-efficiency.
Universal line PS-FORTE
General use in industry and crafts.
Performance line SG-ELASTIC
Widest range of tools for professional use in
industry and crafts.
Reinforced grinding wheels made by PFERD
are manufactured to the most stringent quality
standards. Operator health risks are reduced
through minimized vibration levels and high
dimensional stability.
■ reinforced grinding wheels,
■ POLIFAN flap discs,
Special line SG-PLUS
Starting with the application ➊ and material ➋, the overview shows the various types of tools in the PFERD range and helps you to find the best tool.
■
➊
➋ Material
Application
Steel, cast steel
Type
PS-FORTE
Hardness K
Hardness L
Surface grinding Hardness P
SG-ELASTIC
Hardness H
Hardness R
PS-FORTE
Hardness K
Hardness L
Hardness P
Weld dressing
SG-ELASTIC
Hardness H
Hardness R
SG-PLUS
Hardness R
PS-FORTE
Hardness L
Hardness P
Chamfering
SG-ELASTIC
Hardness R
SG-PLUS
Hardness R
PS-FORTE
Hardness P
SG-ELASTIC
Deburring
Hardness R
SG-PLUS
Hardness R
PS-FORTE
Hardness K
Hardness L
Fillet grinding
Hardness P
SG-ELASTIC
Hardness H
Hardness R
Grouting
(Pipeline)
6
SG-ELASTIC
Hardness R
Hardness S (ZA)
Stainless steel (INOX) Scale, cast iron
page Type
PS-FORTE
8
9 Hardness M
8 Hardness L
SG-ELASTIC
16 Hardness H
11 Hardness N (INOX)
8 PS-FORTE
9 Hardness M
8 Hardness L
SG-ELASTIC
page Type
Cast iron, stone
page Type
SG-ELASTIC
9 Hardness S (ZA)
9 Hardness S (AC)
SG-PLUS
16 Hardness T
12
12
13 SG-ELASTIC
Hardness Q
15
Aluminium, non-ferrous metals
page Type
page
SG-ELASTIC
Hardness H
13 Hardness N
16
14
■ abrasive cut-off wheels,
n diamond cut-off wheels.
–
Non-hardened, non-heat treated steels
up to 1.200 N/mm² (< 38 HRC)
carbon steels,
tool steels,
non-alloyed steels,
case-hardened steels,
cast steels
Hardened, heat-treated steels
exceeding 1.200 N/mm² (> 38 HRC)
Tool steels,
tempering steels,
alloyed steels,
cast steels
Rust and
acid-resistant steels
Austenitic and ferritic stainless steels
Soft non-ferrous metals
Aluminium alloys,
brass,
Hard non-ferrous metals
Bronze
Non-ferrous metals
Plastics and other materials
Wheel/disc diameter [mm]
copper,
zinc
Fibre-reinforced plastics (GRP/CRP),
thermoplastics
–
Ø 100
Ø 115
Ø 125
Ø 178
Ø 230
Power
Performance classes
Watts
Watts
Watts
Watts
Watts
Air-powered, speed controlled
–
< 1.000
< 2.000
< 4.500
< 4.500
High-frequency (300 Hz)
–
–
< 1.700
< 3.700
< 3.700
Air-powered
–
< 800
< 1.000
< 1.900
< 2.200
Electrical, speed controlled
–
< 1.400
< 1.500
< 2.500
< 2.800
Electrical
< 700
< 1.000
< 1.200
< 2.200
< 2.500
Air-powered
< 400
< 600
< 800
< 1.500
< 1.800
Electrical
< 500
< 700
< 900
< 1.800
Type of machine
Air-powered/turbine,
high-frequency
High power
Low power
< 2.000
Should the machine watts output be in doubt we recommend that you focus on output level ”Low power“.
206 I
9
9 SG-ELASTIC
Hardness S (ZA)
16 Hardness S (AC)
12
12
13
9 PS-FORTE
8 Hardness M
Hardness L
11 SG-ELASTIC
Hardness N (INOX)
15
SG-ELASTIC
9 Hardness S (ZA)
9 Hardness S (AC)
SG-PLUS
12 Hardness T
12
13 SG-ELASTIC
Hardness Q
8 PS-FORTE
Hardness M
11 Hardness P (DUO)
SG-ELASTIC
SG-ELASTIC
9 Hardness S (ZA)
10 Hardness S (AC)
SG-PLUS
12 Hardness T
12 SG-ELASTIC
13 Hardness Q
PS-FORTE
8 Hardness M
9 Hardness L
8 SG-ELASTIC
Hardness H
11
PS-FORTE
Hardness M
11
12 SG-ELASTIC
Hardness N (INOX)
12
16 Hardness H
Steel,
cast steel
➌ Tool drives
For special industrial applications.
The fast way to the best tool
–
➋ Material/material group
®
–
Cutting
206
Navigation pages precede each of the tool groups, i.e.,
Reinforced Grinding Wheels
Surface grinding
–
SG-ELASTIC
Hardness H
Hardness N
Hardness O
3
16
14
14
15
9
9
SG-ELASTIC
13 Hardness O 14
–
–
SG-ELASTIC
Hardness H
Hardness N
–
–
–
16
12
9
SG-ELASTIC
13 Hardness O 14
15
15
16
14
I 206
Reinforced grinding wheels for aluminium / non-ferrous metals
New hardness grade O (medium-hard) versions have been added for
machining hard and tough aluminium and non-ferrous metals. Hardness
O products deliver exceptional high cutting action and are not susceptible
to tool loading, even on soft and smearing materials.
Flexible „FD“ grinding wheels
Another novelty added to the range of flexible grinding wheels in the very
soft hardness grade H. These products provide comfortable, soft grinding at low contact pressures and are suitable for use on steel, stainless
steel (INOX), aluminium and non-ferrous metals.
DUODISC® combi abrasive wheels
The new DUODISC® combi abrasive wheels are suitable for quick and
comfortable abrasive cutting but are rugged enough for light deburring
work due to their high lateral stability. These products conform to
EN 12413:2007 (form 27).
22
New POLIFAN® flap discs
Performance Line SG-ELASTIC
High-grade ceramic grain makes POLIFAN® SG CO the problem solver
of choice when it comes to grinding high-alloyed steel, nickel based and
titanium alloys.
Special-Line SGP
The patented design of our POLIFAN® -STRONG product opens up an
entirely new dimension in grinding on steel. Their constant aggressive
grinding action, down to the last grain, ensures unsurpassed stock
removal.
POLIFAN® -CURVE is a unique abrasive tool for dressing fillet welds. Due
to its PFR radial design, the entire fillet weld geometry will be reliably
ground out. Thanks to their highly aggressive performance and exceptionally long tool life, tangible process cost savings can be achieved.
New abrasive cut-off wheels for use on aluminium
In its Performance Line - SG, PFERD has expanded the range of abrasive
cut-off wheels for use on aluminium / non-ferrous metals by including
new, thin hardness grade N versions. The elimination of tool loading problems in the abrasive process is a prime feature of these product
types.
New diamond cut-off wheels
Virtually the entire Performance Line portfolio in the PFERD range of
diamond cut-off wheels has been upgraded. New problem solvers
include SGP-FAST types (for ultra-rapid cutting) and SGP-WHISPER-PLUS
with clearly reduced noise and vibration emissions.
23
Catalogue 207 – Stationary Cut-Off Wheels
Abrasive cut-off wheels for stationary use
were formerly part of our Catalogue 206.
Since this range has continually grown and
stationary cutting is very much a specific
application of its own, stationary cut-off
wheels have now been given a separate
presentation platform in our new Catalogue
207.
207
207
Expanded CHOP and HEAVY DUTY lines
207 I
Our CHOP and HEAVY DUTY product
groups have been supplemented to include
new, previously unavailable dimensions. Market requirements are
thus more effectively addressed by both product lines.
1
New LABORATORY version
The LABORATORY version is altogether new in the PFERD range. It has
been purpose-developed for cutting operations in the preparation of
metallographic samples. These products are intended exclusively for
use on special precision-type stationary cut-off machines.
Steel core cut-off wheel
These patented steel core cut-off wheels are characterized by a solid steel
main body containing no abrasive grain. This tool design yields multiple
benefits:
■■ The steel core permits the use of smaller clamping flanges.
■■ Due to the steel core, the abrasive cut-off wheel exhibits superior
lateral stability.
■■ Wheel residue disposal costs are avoided as the steel core contains no
abrasive media.
For details see Catalogue 207.
Contents
Page
■Table of contents, cutting processes
■General information
Tool drive
General Information
Optimum clamping
of cut-off wheels
Product labels and packaging are marked
“Silver” in accordance to the colour coding
system catalogue 206 “Grinding and Cut-Off
Wheels”.
Contents
Tool drive
Contents
Page
2
3-5
RAIL
Special cut-off wheels
for rail cutting
HEAVY DUTY
10
High-performance cut-off
wheels for cutting solid material, profiles and pipes with
stationary high-performance
machines
Page
CHOPSAW
Cut-off wheels
for cutting solid material,
profiles and pipes
6
LABORATORY
11
High-performance cut-off
wheels for cutting of laboratory samples
< 3 KW
TABLECUT
Cut-off wheels
profiles and pipes
9
7
The prerequisite for optimum cut-off wheel
performance is correct clamping. This is vital
for protecting the user‘s safety. The adjacent
figure shows the things to be observed:
➊ Machine spindle with high concentricity,
➋ flanges of equal size and
➌ intermediate paper layers if required for
secure clamping and safe usage.
Our recommendations:
- Replace the intermediate paper layers
after every second wheel change.
- Always use intermediate paper layers with
a disc diameter of > 400 mm.
■Universal cutting process for all steels, cast
iron, non-ferrous metal alloys and special
alloys.
■Smooth cutting surfaces and blank cuts during cold cutting-off.
■Short cutting times, independent of the
material quality e.g.
material dia. 100 mm
cold cut-off in approx. 7 s/cut
hot cut-off in approx. 4 s/cut.
■Easy cutting of steels which cannot be sawn
or flame cut.
■Consistent cutting quality over entire cut-off
wheel lifetime until it is completely used
up, due to the continuous self-sharpening
process.
➋ Flange
➊ Machine spindle
➌ Intermediate paper layer
Please observe!
The use of flanges with two unequal diameters is not permitted. The clamping system
must be regularly inspected. Both flanges,
between which the grinding tool is mounted,
must have the same diameter and the same
contact surfaces (acc. to EN 60745-2-3:2007,
AS 1788.1:1987, ANSI B7.1:2000).
8
206
UNIVERSAL
Cut-off wheels
profiles and pipes
> 5 KW
Maximum operating speed
Max. operating
speed
Colour bar
80 m/s
red
100 m/s
green
PFERD is an oSa founding member
PFERD cut-off wheels conform to the highest quality and safety requirements and are
marked according to EN 12413:2007 for
grinding tools made of bonded abrasives.
Together with other manufacturers, PFERD
has undertaken voluntarily to produce quality
tools conforming to the most exacting safety
standards.
oSa member companies manufacture to
the most stringent specifications worldwide
and are committed to continuous product safety and quality
monitoring.
PFERD tools carry the oSa mark.
= Wear hearing protection!
= Wear gloves!
= Do not use if damaged!
= Not permitted for hand-held or
manually guided grinding!
= Read the instructions!
= Wear a respirator!
Chop stroke
Horizontal
Oscillation
2
I 207
24
Dimensions,
manufactured to customer orders
Dia. D
[mm]
Type
Bores H
(Standard)
T
PT CT
[mm]
●
25,4/30/32
250
●
300
25,4/32/40
●
350
25,4/32/40
●
400
25,4/32/40
●
450
25,4/32/40
●
●
500
40/60/76,2
●
●
600
40/60/76,2
●
660
40/60/80
●
●
700
60/80/100
●
●
●
800
80/100/152,4
●
1.000
100/127/152,4
●
1.250
127/152,4/230
Special bores are available on request!
PT
CT
D
U
H
T
H
Flat type T
Depressed centre type PT
Tapered type CT
■Suitable for general use.
Particularly suitable for foundries.
Advantages:
■The clamping flange does not project over
the side surfaces of the cut-off wheel.
■Flush separation of risers on cast pieces
possible.
■No subsequent finishing necessary.
Particularly suitable for hot cutting.
Advantages:
■Low side friction.
■Particularly advantageous for deep cuts and
when used in traverse cutting (cut-off wheel
traverses along the workpiece, which has
already been cut).
Synthetic, resin bonded, fibre material reinforced cut-off wheels are used for stationary
cutting, they basically consist of five components:
➊ Abrasive
➋ Bond, which holds the abrasive grit in the
cut-off wheel
➌ Fabric layers which ensure that the cut-off
wheel remains secure and stable
➍ Active grinding filler materials
➎ Label with all important data
➌ Flange fabric
➎ Label
➌ Flange fabric
Centre
hole
H
D
1. Maximum operating speed
2. Designation and shape of the tool
T = Straight type
PT = Depressed centre type
CT = Tapered type
3. Outer diameter
Outer dia. D in [mm]
4. Wheel thickness
Thickness T/U in [mm]
5. Abrasive
A = Aluminium oxide
C = Silicon carbide
ZA = Zirconia alumina,
aluminium oxide
6. Grit size
Grit size according to ISO 8486
7. Hardness grade (wheel characteristics)
Hardness
grade
Wheel
Material groups
characteristics
Performance line SG-ELASTIC (SG)
H
Very soft
Steel, stainless steel (INOX)
K
Very soft
Steel, stainless steel (INOX)
L
Soft
Steel, cast iron, stone,
plastics, non-ferrous
metals
N
Soft
Steel
P
Medium-hard Steel
O
Medium-hard Steel, cast iron
Q
Medium-hard Steel
R
Hard
Steel, cast iron
S
Hard
Steel
T
Very hard
Steel, cast iron
8. PFERD product line
Performance line SG-ELASTIC
9. Product group
CHOPSAW
= for tool drives < 3 KW
TABLECUT
= for tool drives 3-5 KW
UNIVERSAL = for tool drives > 5 KW
RAIL
= for rails
HEAVY DUTY = for high output tool drives
LABOR
= for laboratory samples
10.Material group
See also point 7.
11.Centre hole diameter
Centre hole dia. H in [mm]
Organisation for
the Safety of Abrasives (oSa) standard
Safety recommendations
pictogram
Product line
colour code
Colour bar
according
to EN
Europ.
standard
Outer dia.
Designation
acc. to EN
Width
Centre hole
dia.
Max. operating
speed [m/s]
EAN
bar code
Max. permissible [RPM]
U.S. safety
standard
Materials group
colour code
Australian safety
standard
Power source
PFERD product line
PFERD order no.
Mounting note
Manufactured without addition of
ferrous, chlorinated or sulphurous fillers.
Designation according to EN 12413
41 A 36 K BF 80
1 2 3 4 5 6
1. Type and shape of the wheel
41
= Cut-off wheel, flat type
42
= Cut-off wheel, depressed centre
type
2. Abrasive
A
= Aluminium oxide
C
= Silicon carbide
ZA
= Zirconia alumina, aluminium oxide
3. Grit size
Grit size according to ISO 8486
4. Hardness grade (wheel characteristics)
The hardness grades are indicated using
letters in alphabetical order starting with
extremely soft through to the extremely
hard (A to Z).
5. Bond
BF
= Fibre-reinforced fabric in resinoid
bond
6. Max. operating speed in [m/s]
Material group
Colour coding
for the recommended
materials to be ground
Performance line SG-ELASTIC (SG)
Material = Colour
Page
Steel
black
6-10,
12
Steel/cast iron
black/red
11
blue
6, 11
Stone
green
7
PFERD Advice and Service
Tapered
area
➌ Fabric layers
➊ + ➋ + ➍ Abrasive bond
Intermediate paper layer
PFERD order no.
80 T 350-2,8 A 36 K SG-CHOP-INOX/25,4
1 2 3 4 5 6 7 8
9
10 11
D
Pore spaces in the cut-off wheel, not visible
from outside, promote chip removal.
Storage of cut-off wheels
Please always store cut-off wheels horizontally
in dry rooms.
An even load on a flat support is necessary to
stop the cut-off wheels distorting.
Guideline on
storing tapered wheels (CT)
Tapered cut-off wheels must always be stacked
with intermediate paper layers. Wheels must
be subject to uniform loads and placed on a
flat surface to prevent warping.
D
T
Construction of a cut-off wheel
Safety recommendations
= Wear eye protection!
T
D
H
Incorrect
Safety standards
Cutting processes
Basically we differentiate between four cutting processes.
Each of which have developed through special application demands.
■A method of cutting cooled rolled or forged
parts in hot cut lines.
■Low thermal load on parts being cold cut.
■Cost-effective cutting procedure.
■Far less burr formation with hot cutting
compared to hot sawing.
■Lower noise level than hot sawing, e.g. hot
cut 85-95 dBA in comparison to hot sawing
105-110 dBA.
Types
Correct
For detailed information and
ordering data on grinding and
cut-off wheels for manual use
please refer to catalogue 206.
206
General Information
Advantages of stationary cut-off grinding
3-5 KW
General Information
207
Cut-off wheels for stationary machines are
allocated to the PFERD performance line SGELASTC.
Table of Contents, Cutting Processes
T
The large number of cutting problems requires
detailed advice. PFERD provides this service
upon request, free of charge and without any
obligation on the part of the customer.
Our advice does not only extend to the selection of the right PFERD cut-off wheel, but also
addresses equipment improvement aspects,
e.g. with relation to extractor systems, workpiece feeding devices, clamping, etc.
Years of experience gathered by our technical
customer service and our research department
ensure quick and professional advice when
solving cutting problems.
Due to the excellent contacts formed by our
development department to cut-off wheel
machine manufacturers both in this country
and abroad, we are also able to advise you on
the layout of appropriate automatic equipment.
Rotary
207 I
3
4
I 207
207 I
5
207
25
Catalogue 208 – Industrial Power Brushes
The entire portfolio of PFERD brushes has
been reclassified across the following lines:
■■ Performance Line - SG
■■ Special Line - SGP
This will make it even easier for you to select
the optimal tool.
Industrial Power Brushes
Accessories
208
Platzhalter
für Titel
208
Our Catalogue 208 range has been completed by the addition of over 100 new brushes.
New products have been launched across
all types and designs, from pencil brushes to
wheel brushes and from cup and flared cup
types to manual scratch brushes.
208 I
1
INOX-TOTAL brushes
The new INOX-TOTAL product group stands out among the many
innovations featured in Catalogue 208. These tools are the solution to the
corrosion issue. Unlike ”normal“ stainless steel brushes, our INOX-TOTAL
product is made entirely of grade 1.4310 (V2A) stainless steel, down to
the last component. As a result, these brushes can be employed even in
exceptionally critical environments such as chemical and process equipment manufacturing, foodstuff processing or nuclear industry applications.
INOX-TOTAL type brushes are available as pencil brushes (individual
filament or knotted type), mounted wheel brushes (individual filament or
knotted type), and pipeline brushes (COMBITWIST®-knotted).
Detailed information: Catalogue 208.
26
27
➊ Selection of trim material
From the processing to the trimming material
➋ Selection of trim type
Workpiece
material
Fields of application

Trim
material

Advantages/
characteristics


Construction
Steel wire ■ Tough, high
■ Light surface finishing
(ST)
steels,
tensile strength ■ Removal of burr on
contours, break throughs
carbon steels,
■ Long service
Colour
and pipes, removal of rust,
alloyed steels,
life
code:
paint, scale and insulating
non-alloyed steels, grey
■ Suitable for
materials
plastics
high RPM
■ General purpose tool
■ Weld dressing
■ Low cost
■ Removal of rust, slag, scale,
etc.

Individual
filament,
crimped
Knotted
■ Precise, localized rust remov- Crimped, plastical, deburring and cleaning
impregnated
Information about Processing Stainless Steel (INOX)
Due to its particularly good forming and welding qualities, its resistance against corrosion
and its attractive appearance, stainless steel
(INOX) is becoming increasingly popular for
various products. These properties also place
special requirements and demands on the
tools used to machine it.
PFERD wire qualities
In order to fulfil the particular requirements for
machining INOX, PFERD uses a wire quality of
1.4310 (V2A) on all its INOX brushes. Practical
experience gained from industrial use confirm
that this wire quality achieves excellent corrosion resistance with optimum tool life.
The wire quality of 1.4310 in INOX brushes
tends to become ferromagnetic after
cold processing (can be attracted using magnets). The reason for this is a change in the
microstructure caused through deformation
(e.g. in wire drawing process). This change in
microstructure and the resulting ferromagnetic
qualities have no influence on the quality and
corrosion resistance of the INOX wire. It retains
its corrosion-resistant properties.
Standard INOX wire qualities
Short no.
acc. to
EN 10027-1
AISI
304
301
302
X5CrNi18-10
X10CrNi18-8
(current standard)
X12CrNi 17-7
(previous standard)
316
X5CrNiMo17-12-2
316
X3CrNiMo17-13-3
316Ti X6CrNiMoTi17-12-2
Material no.
acc. to
EN 10027-2
1.4301 (V2A)
PFERD brushes INOX-TOTAL type
We offer a range of PFERD “INOX-TOTAL”
type brushes for the most demanding of
operating conditions. These brushes have been
specially developed for stainless steel work and
are characterised by the fact that, all brush
parts are made from stainless steel, quality
1.4310 (V2A), ensuring optimum corrosion
protection.
Please refer to pages 36-37 for detailed information and ordering data.
Stainless Steel (INOX) processing
competence
PFERD provides a comprehensive range of
tools which meet the demands for work on
stainless steel. We are happy to help in finding
solutions to your application
problems. The PRAXIS “PFERD
Tools for the Use on Stainless
Steel” contains many valuable
recommendations for use.
Our experienced sales advisors
are happy to answer your
questions. Please contact us.
PFERD Tools for the Use on Stainless Steel
Avoiding corrosion
when brushing INOX components
Cause of corrosion
Solution
Structure changes through toothing heat
build-up.
Avoid the heat build-up through:
■■Use of a lower speed.
■■Reduction in brushing pressure.
■■Oscillating brushing.
Apart from the trim all other brush parts are
generally made of steel, (exception: INOXTOTAL brush types), corrosion can occur
through contact between these parts with the
workpiece.
■■Use INOX-TOTAL type brushes.
■■Avoid contact between the side discs
and workpiece.
■■Use pencil brushes with plastic coatings.
Using the same tool for work on steel and
INOX.
■■Do not use brushes which have already been
used on steel, copper or other metals.
■■Do not process steel near INOX.
1.4310 (V2A)
1.4310 (V2A)
1.4401 (V4A)
1.4436 (V4A)
1.4571 (V4A)
Note
To avoid possible problems, it makes sense to
run preliminary tests to check the corrosionresistance of the workpiece.
Finishing
General cleaning of the workpieces after
brushing is recommended to prevent loose
particles sticking to the workpiece.
For workpieces that are used in a heavily corrosive environment, processing with grinding
tools or etching or passivation is recommended. This also applies when not only stainless
steels but also non-alloyed steels are processed
and it cannot be completely ruled out that
particles will land on the stainless steel. For
detailed information and ordering data on
grinding and polishing tools please refer to
catalogue 204.
8
All PFERD brushes with INOX wire are marked
blue and are suitable for use on all stainless
steels (INOX), such as V4A.
Special notes answer questions regarding
processing of stainless steel, e.g.:
Brass,
copper,
other non-ferrous
metals
■ What needs to be observed to prevent
corrosion through brushing applications?
■ Which tools are suitable for work on stainless steel
(INOX)?
■ Which wire qualities are available from PFERD?
Non-ferrous
metals,
wood,
plastics,
steel,
castings
4
INOX
wire
Colour
code:
blue
■ Corrosion■ Light surface finishing
resistant
■ Removal of burrs on
■ Resistant to
contours, break throughs
high thermal
and pipes, removal of rust,
loads
paint, scale and insulating
■ Does not
materials from stainless steel
leave behind
surfaces
any corrosive
residues on the
workpiece
■ Can be used
at lower RPM
■ Weld dressing
in contrast to
■ Removal of rust, slag,
steel wire
scale, etc. on stainless steel
■ Brushes with
surfaces
INOX trims
are usually
degreased
Individual
filament,
crimped
Knotted
COMBITWIST®
■ Easy surface finishing
■ Removal of corrosion paint,
scale and insulating material
■ Cleaning of CU solder joints
Plastic
(SiC)
■ High flexibility permits work Individual
in hard-to-reach areas
filament,
■ Deburring, cleaning and
crimped
grinding
■ Matt finishing, texturing and
satin finishing of surfaces
■ High level of
elasticity and
flexibility,
■ Even abrasive
effect
■ Sensitive to heat,
may therefore
require the use
of grinding oil for
cooling
Deburring
Surface
Edge
Page
Cleaning
Inside
Individual
filament,
crimped
Page
Page
HBU
40
WBU
HBK
40
RBU
RBG
28
21
10-11
RBU T
19
KBU
33
RBU
KBG
Page
RBU
26
RBU
10-11, 14,
18-19
18-19
TBU
29-30
33
RBG
12
RBG PIPE
15-16
KBG CT
34
RBG CT
13
RBG PIPE CT
17
RBG T
20
RBG T
20
TBG
TBG CT
31
32
RBV
28
RBV
28
RBV PIPE
16
RBV PIPE
16
HBU
40
WBU
HBK
40
RBU
RBG
21
10-11
28
RBG PIPE
15-16
Brass wire ■ Works without
(MES)
sparking
■ Flexible
Colour
■ Fine surface
code:
finish on aluyellow
minium
Colour
code:
red
Surface
texturing
Weld seam
Surface
Inside
Trim type
COMBITWIST®
Stainless steels
(INOX),
aluminium,
other non-ferrous
metals
➌ Selection of tools
➌ Selection of tools
From the application to the trim type
RBU T
19
RBU
KBU
33
RBUIT
RBU
18-19
KBG
33
KBG CT
34
TBU
29-30
RBG
RBG CT
12
13
RBGIT PIPE 37
TBG
TBG CT
31
32
HBU
RBU
27
21
RBU
10, 18
PBG
PBU
PBUIT
37
10
38-39
PBGS
IBU
33
34
WBU
IBU
26
10-11, 14,
18-19
RBGIT CT
RBU
24
37
RBU
KBG
KBG CT
40
22
PBUR
PBV
37
RBGIT
Page
PBU
Page
RBU
26
RBU
10-11, 14,
18-19
TBU
29-30
22
PBUR
24
IBU
38-39
24
RBG
28
PBGS
24
25
RBG
RBG CT
12
13
PBG
25
KBG
KBG CT
33
34
TBG
TBG CT
31
32
23
22
36
38-39
PBV
RBU
RBUIT
26
37
RBU
10-11, 14,
18-19
TBU
29-30
KBU
33
RBG
28
PBUR
24
PBGS
PBGSIT
24
36
25
RBG/RBG CT 12, 13
RBGIT CT
37
PBG
Page
PBU
PBU
22
IBU
38-39
KBG
KBG CT
33
34
TBG
TBG CT
31
32
RBU
27
23
PBU
PBUIT
22
36
IBU
38-39
PBUR
24
PBGS
PBGSIT
24
36
PBG
25
PBU
22
IBU
38-39
RBU
10, 18, 27
PBU
22
RBU
10, 18, 27
PBU
22
TBU
29-30
IBU
38-39
TBU
29-30
IBU
38-39
DBU
35
DBU
35
208 I
I 208
208
Catalogue 208 is preceded by the ”The fast way to the best tool“
navigation aid. Starting out from a given workpiece material and fill type,
the user will be easily guided to the ideal brush for a given requirement.
5
Well Packed and Presented
Wire particle residues in the surface
(crack corrosion).
■■Avoid a high brushing pressure.
■■Select a low speed.
Material removal rate is too low
Complete removal of structural changes by:
■■Extending brushing times.
■■Using grinding tools.
I 208
Point-of-sale brushes, formerly presented in a separate
section, have been integrated into the brush range. All
items remain available in the sales-promoting one-piece
pack. Only mounted brushes are supplied in 10-piece
packs.
Industrial packaging
PFERD provides industrial power brushes as
part of their standard range, in robust industrial packaging.
All brushes produced in packaging units of
or 10 pieces each are delivered in this
5
industrial packaging.
Individual packaging
PFERD also provides a selection of the most
common industrial power brushes in individual sales promotion packaging.
All brushes listed in packaging units of
piece are supplied in sales-promoting
1
individual packages.
Advantages:
■■Robust packaging suited to the product.
■■Order number and EAN-code on the packaging label.
■■Guidelines for safe use in each brush package.
Advantages:
■■Useful European standard holepattern for
optimum product presentation on your sales
wall.
■■Order number and EAN-code on the packaging label.
■■Guidelines for safe use on each brush package.
■■Popular types can be positioned effectively
at a point-of-sale.
Brush sets
Order instructions
PFERD provides three brush sets in salespromoting display boxes for shop counters.
They can also be effectively positioned in very
small spaces.
When ordering, please state the EAN or the
complete order number.
Ordering example
EAN 4007220153017
RBU 3006/6 ST 0,20 SG
Explanation of order example
RBU
= Wheel brush, single filament type
30
= Brush dia. d1 [mm]
06
= Trim width b [mm]
/6
= Shank dia. d3 [mm]
ST
= Trim material steel
0,20
= Wire dia. d6 [mm]
SG
= Performance line
PFERD TOOL CENTER
208
All individually-packed brushes can be presented highly effectively using a PFERD TOOL
CENTER.
The information and symbol card system can
be used to communicate all important information on PFERD brushes at the point-of-sale.
PFERD also offers a counter display as an attractive sales promotion.
Are you planning to present PFERD brushes in
a special way or to a particular target group,
perhaps you are planning a sales promotion?
Our sales advisers will be happy to help with
recommendations for an appropriate brush
selection.
208 I
9
New Performance Line - SG items
New to our range are wheel brushes for use on angle grinders
(threaded, individual filament type). These tools are designed for mediumduty brushing work, e.g. to remove scale or rust.
Deburring brushes (with arbor, individual filament type) for use on stationary grinding equipment are also available in „LIT“ versions featuring
stranded and brassed corded wire. This design provides ideal heavy-duty
brushing, e.g. deburring of cut edges.
The PFERD range of mounted wheel brushes (individual filament type)
has been expanded by the addition of extra-slim versions designed specifically for use in confined, difficult to reach areas also where pinpoint
control is desired.
28
New Special Line - SGP items
New to our Special Line - SGP are brushes of the INOX-TOTAL type. On
these brushes, not only the fill wire consists of stainless steel - all other
components of the tool are likewise made of this material.
The steel grade used for these brushes is 1.4310 (V2A), so workpiece
corrosion is no longer an issue. INOX-TOTAL brushes are available in all
common designs and versions.
Disc brushes carry SiC filaments and are used for surface finishing and
deburring jobs using stationary equipment. PFERD offers disc brushes in a
variety of grit sizes.
Cup Brushes with Threaded Hole
Cup Brushes with Threaded Hole, Knotted Type
Excellent for difficult brushing work, mainly
on large surfaces. Suitable for deburring,
cleaning and rust removal.
TBG CT = Cup brushes, knotted type,
COMBITWIST®
l2
d1
Highly aggressive brush.
d2
Advantages of the COMBITWIST® knot
style:
■■Smooth operation, even on corners and
edges.
■■No “recoiling” of the brush on edges.
■■Enhanced tool life.
■■Increased stock removal rate.
■■Prevention of the knotting becoming
“unravelled” in use.
Recommendation for use:
Optimal use with high power output angle
grinders.
Ordering example:
EAN 4007220806692
TBG 65/M14 CT ST 0,35 SGP
Steel wire – COMBITWIST® knot style, special line SGP
Order No.
Without support ring
EAN
4007220
Wire
dia.
d6
[mm]
No. of
knots
Brush
dia.
d1
[mm]
Trim
length
l2
[mm]
806692
806708
806715
806722
0,35
0,50
0,50
0,50
18
18
20
24
65
65
80
100
22
22
20
25
Thread
d2
Recom.
speed
[RPM]
Max.
speed
[RPM]
M14x2 6.300 - 12.500
M14x2 6.300 - 12.500
M14x2 5.000 - 10.000
M14x2
4.500 - 9.000
12.500
12.500
10.000
9.000
Thread
d2
Recom.
speed
[RPM]
Max.
speed
[RPM]
M14x2 5.000 - 12.500
M14x2 5.000 - 12.500
M14x2 4.000 - 10.000
M14x2
3.600 - 9.000
12.500
12.500
10.000
9.000
1
1
1
1
0,289
0,289
0,425
0,720
1
1
1
1
0,289
0,289
0,425
0,720
The COMBITWIST® knot style is now also
available on threaded cup brushes (knotted
type) without support ring. These aggressiveaction brushes are perfect for heavy-duty
surface brushing work, e.g. to remove rust or
dirt.
Stainless steel (INOX) wire – COMBITWIST® knot style, special line SGP
All stainless steel (INOX) brushes are degreased.
Order No.
Without support ring
TBG 65/M14 CT INOX 0,35 SGP
EAN
4007220
Wire
dia.
d6
[mm]
No. of
knots
Brush
dia.
d1
[mm]
Trim
length
l2
[mm]
806739
806746
806753
806760
0,35
0,50
0,35
0,35
18
18
20
24
65
65
80
100
22
22
20
25
32 I 208
29
Catalogue 209 – Tool Drives
The fully redesigned layout shows each
tool drive, its accessories and suitable tools
clearly arranged on a single page.
Tool Drives
Tool Drives
209
Platzhalter
für Titel
209
Thoroughly revised, the Catalogue 209
contains numerous new air powered
and electric machines as well as flexible
shaft drives. A new section with personal
protective equipment (PPE) has likewise
been added.
209 I
1
Power midget
An exceptional highlight is the new Mini-Mammoth Electronic
MMEW 11/120, the “little sister“ of the proven Mammoth Electronic
machine. Aside from its versatility, this unit convinces through its compact
dimensions and good speed-to-power ratio. Ideal for milling, grinding and
polishing tasks, preferably with smaller tools, e.g. in tool, die and
pattern making shops.
30
31
“Cost-efficient work is contingent, first of all, on the choice of the optimum tool.
Next, a suitable power source is determined.“ Such reads the introductory text on
the ”The fast way to the best tool“ page. The preface section of Catalogue 209
provides decision-making aids intended to make the following pages as userfriendly as possible. A comparison of the various power units and flexible shaft
systems will facilitate your selection of the ideal drive solution.
Tool Drives
Comparison of the Drive Systems
The PFERD program contains three drive types:
Air-powered machines
Electric machines
Applications and economic efficiency
Single workplace, for mobile use
Single workplace, stationary, with a variety of
tool applications
High-power output, efficient use of air, rugged, High-power output, low wear, maximum service Very sturdy, low wear, maximum service life
durable slide vane and turbine motors
life
Single workplace, stationary use
Straight grinders
Angle grinders
Belt grinders
Special drives
No risk of overloading, resistant until motor
cuts off
Optimal RPM/power ratio
Drive types
Straight grinders
Angle grinders
Belt grinders
Drum grinders
Special drives
Machine characteristics
Overload protection, can briefly withstand up to Overload protection, can briefly withstand up to
four times the nominal output
six times the nominal output
Optimal fine tuning for use of tools possible
Optimal fine tuning for use of tools possible
Straight grinders
Angle grinders
Belt grinders
Drum grinders
Good construction size to power output ratio
Higher power output compared to air-powered
machines of the same speed
High motor outputs, compact handpieces, efficient power transmission to the tool
Higher RPM‘s available
Very speed-stable, ideal for tools that require
constant speeds
Ergonomics/handling
Ergonomic machine shapes, easy-handling
Coverage of large speed ranges
Machine size and shape suitable for many applications
Light, easy-to-handle arbor, for
low-fatigue work
Speed range [RPM]
3.500 - 100.000
Air Grinders
Straight Grinder, Speed: 80.000 RPM / Output: 75 Watts
Use only with oil.
1 drop per minute.
PG 1/800
PGAS 1/800
■■For fine milling, grinding and engraving
work.
■■Light, easy to handle.
■■Spindle bearing ensures high concentricity.
■■Holds like a pen.
165
18,5
12,5
20
PG 1/800
■■Front exhaust deflects chips away from
working area.
165
PGAS 1/800
■■Rear exhaust.
■■Low-noise due to integrated silencer.
■■Comes with air suppply and exhaust hose.
18,5
12,5
20
If required, please order separately:
■■Complete connecting set no. 1
(see page 52).
■■In-line fine filter SFI 1/4-5
EAN 4007220809013.
Order No.
EAN
4007220
Exhaust
direction
Throttle
type
PG 1/800
PGAS 1/800
176658
176689
front
rear
push-pull
ring
Air
consumption
[m³/min]
Incl.
collet
dia. [mm]
Connect. set
EAN
4007220
Air supply hose
inner dia.
[mm]
0,17
0,18
3
3
351109
351109
5
5
Our power units and flexible shaft drives are shown
in a thoroughly revised arrangement that makes key
information much easier to find and digest. Not only the
machines are presented in this new, clear-cut layout - the
same holds true for accessories and suitable PFERD tools.
750 - 33.000
0 - 40.000
Compressed air (6.3 bar)
Speed variation
Stepless, electronic
Energy
1-phase AC
75 - 1.000
500 - 1.530
500 - 2.700
Safe energy form, no sparking
Safety
Safeguard to prevent unintentional re-starting
42 volt version suitable for protected use
Simple exchange of worn parts
Maintenance
Simple exchange of carbon brushes
Single rotation speed
Stepless, electronic, alternatively using gears
1-phase AC
3-phase AC
Output range [W]
PFERD repair service
PFERD provides a quick maintenance service
so that downtimes for defective machines are
kept as short as possible. Please contact your
local PFERD sales service. You will receive a
detailed quotation to aid you in making your
decision. If the maintenance costs exceed
70 % of the reinstatement value, you will also
receive a quotation for a new machine.
Technical changes
Further technical developments and ergonomic
improvements are consistently included in
our design and manufacture. We therefore
reserve the right to make technical changes to
our products. If we change our constructional
designs, we generally guarantee that spare
parts will remain available for four years after
the change.
Guarantee
Within the scope of the PFERD guarantee, we
take liability for deficiencies in air-power,
4
Maintenance can be performed by qualified
technicians
electric and flexible shaft drives as well as for
accessories by repairing or replacing those
parts which are defective at our discretion
free of charge. We guarantee this entitlement
to replacement and repair for a maximum of
12 months unless the law states that the time
limits should be longer.
We undertake no liability for damages occurring within this time due to unprofessional
handling, use of other replacement parts or
maintenance in other workshops.
I 209
0,180
0,180
Keys
Collets
Group 1
for shank dia.
2,34
3
1/8
mm
mm
inch
EAN
196342 196359 196366
4007220
For dimensions see table page 94.
Width
across flats
8 mm
ø 2,5 mm
Quantity
EAN
4007220
1
1
206867
205013
Suitable PFERD tools
Catalogue 202
Catalogue 203*
Catalogue 204*
Catalogue 205
TC burrs
cut 3, 3 PLUS, 4, 5,
ALU PLUS
head ø up to 3 mm
Mounted points
head ø up to 6 mm
width up to13 mm
shank ø 3 mm
Poliflex® fine grinding points
shank ø 3 mm
bond:
GHR
head ø up to 4 mm
LR and TX
head ø up to 6 mm
Diamond grinding points
head ø up to 4,5 mm
shank ø 3 mm
cut 1, ALU, FVK
head ø 3 mm
CBN grinding points
head ø up to 5,5 mm
shank ø 3 mm
Please observe the recommendations on different cutting speeds
in catalogue 202.
*Catalogues 203/204: The information given here refers to an open shank length of 10 mm and
the max. specified mounted point dimensions.
8
I 209
New air grinders
The straight grinder PGAS 1/600 (60,000 r.p.m., 110 watts) is light and
easy to handle. Its precise spindle bearing ensures perfect concentricity,
ideal for fine milling, grinding and engraving tasks. These should preferably be carried out with smaller-diameter tools.
Our straight grinder PG 3/210 DH (21,000 r.p.m., 220 watts) is a
handy, easy-to-control machine for light milling and grinding work. Its low
vibration level minimizes strain on the operator, tool and machine.
The belt grinder PBS 3/200 DH 99 (21 m/s) is a lightweight, one-hand,
ergonomically shaped unit. Thanks to its slim replaceable attachment
arms, it is perfect for use in cutouts, recesses and fillet welds.
32
New electric grinders
The electric straight grinder UGER 11/330 SI (33,000 r.p.m., 1,050 watts)
is a high power output machine with stepless adjustable speed control.
It is particularly well suited for use with tungsten carbide burrs and TC
mounted points. Its long spindle housing provides exceptional control.
The electric straight grinder UWER 15/100 SI (10,000 r.p.m.,
1,530 watts) convinces through its high torque transmission as well as
very good r.p.m. stability ensured by its digital electronic. Its stepless
adjustable speed makes this unit highly versatile.
The new electric drum grinder UWER 15/40 SI D19 (3,500 r.p.m.,
1,530 watts) is designed specifically for use with drum and roller-type
abrasive tools. Thanks to a digital electronic, the speed of this low r.p.m.
angle grinder/polishing machine remains constant even at elevated loads.
The unit is also available as part of the FR-W 100100 UWER 15/40 230 V
abrasive drum kit supplied in a practical hard case.
Detailed information: Catalogue 209, page 62. Abrasive drum kit: Catalogue 204, page 65.
Mini-Mammoth
The new multi-speed machine Mini-Mammoth Electronic
MMEW 11/120 (850 -12,000 r.p.m., 1,100 watts) supplements the
successful Mammoth Electronic ME 22/150. Its compact dimensions
and low weight make it highly versatile in use. The unit is particularly
well suited for milling, grinding and polishing, especially in tool, die and
pattern making shops.
Personal protective equipment
Under the heading “Personal protective equipment“, PFERD offers highquality products for safety and health protection. One innovation is the
SensoGrip protective glove: Their visco-elastic padding in grip contact
areas reduce vibrations by 30%, allowing the wearer to work longer.
Detailed information: Catalogue 209, pages 98-99.
33
Innovation in the PFERD range 2006-2009
Catalogue
201
202
203
204
205
206
34
Roll-up pouches with machinist‘s files, in packing box
Hose shoe file Quick-mounting handle Hand deburrer Tungsten carbide burr sets
Tungsten carbide miniature burrs, 75 mm shank length
HICOAT® tungsten carbide burrs – ALU Cut
Tungsten carbide burrs for tough applications
Tungsten carbide miniature burrs – ALU Cut
Tungsten carbide burrs, standard shapes – ALU Cut
Tungsten carbide burrs for GRP/CRP
HSS hole saw
Hole saw arbors
Repair set for hole saw arbors
Mounted points for foundries Mounted points for use on turbine and jet engine materials
Abrasive segments
COMBICLICK® fibre discs
COMBIDISC® grinding tools
COMBIDISC® diamond abrasive discs
COMBIDISC® brush
Short belts CO-COOL
Flexible diamond tools
Abrasive spiral bands Z
Abrasive spiral bands CO-COOL POLIROLL® CO-COOL
Fan grinders CO-COOL
Flap wheels for angle grinders
Flap drums Roller set with drive
POLIFLAP® tools
POLIFLAP® set with drive POLINOX® mounted points
POLIVLIES® flap discs
Masking tape
Poliflex® texturing tools
Cloth rings Diamond needle files
Diamond sheets
Diamond grinding points, shape SK
Reinforced grinding wheels – Universal Line PS-Forte
DUODISC® combi abrasive wheels
Reinforced grinding wheels – Performance Line SG-ELASTIC
Type O SG-ALU
Flexible grinding wheel FD
POLIFAN® flap discs – Performance Line SG-ELASTIC
Type SG-ZIRKON-COMPACT
Type SG-ZA
Type SG-CO
POLIFAN® flap discs – Special Line SGP
Type SGP ZIRKON-STRONG
Type SGP ZIRKON-POWER
Type SGP CO-COOL
Type SGP ZIRKON-CURVE
Abrasive cut-off wheels for handheld use – Performance Line SG
Type N SG-ALU
New diamond cut-off wheels Tool Manual 21
Page
Price List 2009
Page
10
29
50
52
17-18
20-22
28-29
31-34
36-37
36-38
40
55
57-58
60
61
21, 39-40
28-29
43
8-9
17-27
23
23
35
40, 43, 45
46
47
50
61
65
65
65
66
67
71-73
80
81
101-102
108
13
17
21
23
28
36
37
46-47
47
48
48-49
49-50
49-50
50
53
53-54
54
55
67, 71
69
72
78-79
82-87
85
86
93-94
98, 100-101
102-103
103
104
111
113
113
113
113
114
114-115
118
118
123
125
130-131
132
134
10
142
14
16
143
143
25
26
28
146
146
146
29
30
31
32
146
147
147
147
43
52-55
150
152-153
PFERD MAKES THE DIFFERENCE.
Catalogue
07
2
208
209
Tool Manual 21
Page
Abrasive cut-off wheels for stationary use – Performance line SG-ELASTIC
CHOPSAW
TABLECUT
UNIVERSAL
LABOR
Performance Line SG
Wheel brushes for angle grinders, with thread, individual filament type
Wheel brushes pipeline, with arbor/threaded hole, knotted type
Wheel brushes pipeline, with arbor/threaded hole, encapsulated Deburring brushes with arbor hole, individual filament type Wheel brushes for stationary use, with arbor hole, individual filament type
Wheel brushes for burnishing machines, individual filament type
Mounted wheel brushes, individual filament type
Cup brushes with threaded hole, individual filament type
Cup brushes without support ring, with threaded hole, knotted type
Flaring cup brushes, with threaded hole, individual filament type Disc brushes, with arbor hole, individual filament type
Interior brushes, individual filament type, with and without thread
Scratch brushes in bulk pack
Special Line SGP
Wheel brushes COMBITWIST® with arbor/threaded hole, knotted
Wheel brushes, Pipeline, COMBITWIST®, with arbor/threaded hole, knotted
Mounted pencil brushes SINGLETWIST®, knotted type
Cup brushes without support ring, COMBITWIST®, with threaded hole, knotted Brushes INOX-TOTAL
Accessories
Extensions for interior brushes
Quick change handles for interior brushes
Arbors
Air grinders
Straight grinder PGAS 1/750 (75,000 RPM)
Straight grinder PGAS 1/600 (60,000 RPM)
Straight grinder PG 3/210 DH (21,000 RPM)
Straight grinder PG 10/40 V-HV (9,000 RPM)
Angle grinder PWSA 1/250 (25,000 RPM)
Belt grinder PBS 3/200 DH 99 (21 m/s)
Belt grinder PBSA 5/210 HV 925 (31 m/s)
Belt grinder PBSA 5/160 HV 925 (20–25 m/s)
Electric grinders
Straight grinder UGER 11/330 SI (15,000-33,000 RPM)
Straight grinder UGER 15/30 SI (750-3,000 RPM)
Angle grinder UWER 15/100 SI (4,200-10,000 RPM)
Drum grinder UWER 15/40 SI D19 (900-3,500 RPM)
Pipe belt grinder UBS 11/90 SI-R (4,000-9,000 RPM)
Mini-Mammoth Electronic MMEW 11/120 (850-12,000 RPM)
Mammoth Electronic ME 22/150 400 V (0-15,000 RPM)
Accessories
Compressed air safety couplings
Drive rollers (soft-type) for belt sanders BSG 10/35 and BSG 10/50
Personal protection equipment
Price List 2009
Page
6
7
8
11
158
158
158
159
14
15-16 16
18
19
21
26-27
30
31
33
35
38-39
40 165
165-166
166
166-167
167
167-168
169-170
171
171
172
173
174-175
175-176
13
17
24
32
36-37
165
166
169
172
173
38
39
44
175
174
177-178
9
11
20
31
33
45
46
46
46
46
182
182
182
183
183
185
185
185
185
185
55
57
59
60
61
62
64
187
188
188
188
188
188
189
71
75
189
190
52
92
98-99
186-187
194
198
35
PFERD worldwide. And locally.
Germany
Australia
France
South Africa
August Rüggeberg
GmbH & Co. KG
PFERD-Werkzeuge
Hauptstraße 13
51709 Marienheide
Phone + 49 (0) 22 64 - 90
Fax
+ 49 (0) 22 64 - 9400
www.pferd.com
PFERD-Australia (Pty.) Ltd.
1-3 Conifer Crescent
Dingley, Vic. 3172
Phone + 61 - 3 - 95 58 11 77
Fax
+ 61 - 3 - 95 58 15 07
www.pferd.com.au
PFERD-Rüggeberg France S.A.R.L.
Zone d’Activités Economiques
2, Avenue de la Concorde
Ernolsheim-sur-Bruche
67129 Molsheim Cédex
Phone + 33 - 3 88 - 49 72 50
Fax
+ 33 - 3 88 - 38 70 17
www.pferd.fr
PFERD-South Africa (Pty.) Ltd.
32 Derrick Road
P.O. Box 588
Kempton Park, 1620
Spartan, Kempton Park
Phone + 27 - 11 - 2 30 40 00
Fax
+ 27 - 11 - 3 94 12 32
www.pferd.co.za
Italy
Spain
PFERD-Giolo s.r.l.
Via G. Di Vittorio 33/7-9
20068 Peschiera Borromeo (MI)
Phone + 39 - 02 - 55 30 24 86
Fax
+ 39 - 02 - 55 30 25 18
www.pferd.it
PFERD-Rüggeberg S.A.
C/Júndiz, 18
Pol. Ind. Júndiz
01015 Vitoria-Gasteiz
Phone + 34 - 9 45 - 18 44 00
Fax
+ 34 - 9 45 - 18 44 18
www.pferd.es
Brazil
PFERD-Rüggeberg do Brasil Ltda.
BR 277 no. 4.654 km 2 - CIC
82305-200 Curitiba - PR
Phone + 55 - 41 - 30 71 82 22
Fax
+ 55 - 41 - 30 71 82 00
www.pferd.com.br
Canada
PFERD of Canada
5570 McAdam Rd.
Mississauga, Ontario L4Z 1P1
Phone + 1 - 905 - 501 - 1555
Fax
+ 1 - 905 - 501 - 1554
www.pferdcanada.ca
China
PFERD-Tools – Shanghai Office
Kong Jiang Road No. 1688
Wei Bai Xin Bldg
# 6th, Floor, Room 608
Yang Pu District
200092 Shanghai/China
Phone + 86 - 21 - 51 15 70 88
Fax
+ 86 - 21 - 51 15 70 66
www.pferd.cn
Mexico
PFERD-FANDELI S.A. de C.V.
Edo. de México
Av. Presidente Juárez, 225
Col. San Jerónimo Tepetlacalco
54090 Tlalnepantla
Phone + 52 - 55 - 53 66 - 14 00
Fax
+ 52 - 55 - 53 66 - 14 44
www.fandeli.com.mx
Sweden
PFERD-VSM AB
Dalénum 37
Dalénum Hus 224
181 70 Lidingö
Phone + 46 - 8 - 564 72 300
Fax
+ 46 - 8 - 564 72 301
www.pferd-vsm.se
Netherlands
Switzerland
PFERD-Rüggeberg B.V.
Hekven 15 bis., Postbus 2070
4824 AD/4800 CB Breda
Phone + 31 - 76 - 5 93 70 90
Fax
+ 31 - 76 - 5 42 10 33
www.pferd.nl
PFERD-VITEX (Schweiz) AG
Werkzeuge und Schleifmittel
Zürichstrasse 38b
Postfach 22
8306 Brüttisellen
Phone + 41 - 44 - 805 28 28
Fax
+ 41 - 44 - 805 28 00
www.pferd-vitex.ch
Poland
PFERD-VSM Sp.z o.o.
ul. Polna 1A
62-025 Kostrzyn Wlkp.
Phone + 48 - 61 - 8 97 04 80
Fax
+ 48 - 61 - 8 97 04 90
www.pferdvsm.pl
Singapore
PFERD-Asia Pacific Pte. Ltd.
808, French Road
#03-179, Kitchener Complex
Singapur 200808
Phone + 65 - 62 96 53 93
Fax
+ 65 - 62 96 43 83
www.pferd.com
www.pferd.com · [email protected]
U.K.
PFERD LTD.
4 Westleigh Hall, Wakefield Road
Denby Dale
West Yorkshire HD8 8QJ
Phone + 44 - 14 84 - 86 61 49
Fax
+ 44 - 14 84 - 86 59 38
www.pferd.ltd.uk
USA
Subject to technical modifications.
bvba PFERD-Rüggeberg sprl
Waterranonkelstraat 2 a
Rue de la Grenouillette
1130 Brussel - Bruxelles
Phone + 32 - 2 - 2 47 05 90
Fax
+ 32 - 2 - 2 16 30 54
www.pferd.be
03/2009 Belgium
816 116
Export Sales
[email protected]
PFERD-Rüggeberg GmbH
Prinz-Eugen-Straße 17
4020 Linz
Phone + 43 - 7 32 - 79 64 11-0
Fax
+ 43 - 7 32 - 79 64 22
www.pferd-rueggeberg.at
PFERD INC.
PFERD Milwaukee Brush Co.
30 Jytek Drive
Leominster, MA 01453
Phone + 1 - 978 - 8 40 - 64 20
Fax
+ 1 - 978 - 8 40 - 64 21
www.pferdusa.com
4 007220 816226
Sales Europe
[email protected]
Austria
Mat. Nr. 816116
Neuheiten 2009, englisch
Domestic Sales
[email protected]

Innovation from PFERD

Transcription

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