Water Leakage Manager

Transcription

Water Leakage
Manager
Anand Kumar D
© ABB Utilities GmbH
9/23/2008
Product Manager WLMS
Introduction – Product Overview
WLMS Project
© ABBSG upd_13Jun06 2
Water Business & ABB Products
“ABB” Water Leakage Manager (WLM)
WLM
Estimation of NRW & leakage analysis in the distribution system.
Analyze leakage information based on the IWA* and BABE methodology
Optimization & Integration of Water Utilities in the Distribution system
WLM does,…
…managing data acquisition and storage.
…evaluating Non-Revenue water & water losses in network components.
…handling alarms, data browsing, map navigation.
…analysis of loss components and trends.
…performance indicators .
…customized user access privileges.
Higher revenue and bottom line
Water Leakage Manager – Features :
PGIM
WLMS
DB
DMA RTUs /
Loggers
Features :
IWA standards & BABE methodology.
Integrated data management for optimization of
water networks operations.
Estimation of Non-Revenue Water (NRW) for
reduction of Water Leakage in the distribution
system.
Online monitoring and analysis of water flow and
pressure.
HMI covering Graphical Map navigation, Alarm
setting, Trends, History Log access, Reports & other
User Interfaces for periodic operation & monitoring.
KPI’s & Trending analysis for decision making.
On-line repair monitoring & Economic Leakage
Level of repair job quality, repair strategy and
network condition.
Supports input from Controllers, RTU’s, Data
loggers (Primeware, ABB AquaMaster, Radcom,
XiLog and Techno Log).
Historical data storage for 5-10 years.
Native language support.
Water Leakage Manager – Benefits:
Benefits :
Online monitoring of Flow & Pressure
component in the distribution system helps to,
PGIM
WLMS
DB
DMA RTUs /
Loggers
Analyze different types of leaks.
Reduction of Water Losses and Demand
Management by varying pressures in the field &
by Leak Repairs.
Usage of Alarms for Corrective Actions &
efficiency improvement in the distribution system.
Reduces Costs on administration, maintenance &
field service activities (Men & Materials).
Reduction on Capital expenditure through better
asset Management.
Plant personnel real-time opportunities improves
efficiency & enhances Utility Profitability.
Improves Customer Service & perception.
Optionally can be integrated with GIS [e.g.
ESRI GIS), 3rd party SCADA software’s,
CMMS & Pressure Management system.
Integrated with PGIM.
Benefits: Reduces Non-Revenue Water/Leakage
Non-Revenue Water (NRW) consists of
three components
Physical losses caused by bursts - Not
all can be detected, but they can be
controlled by pressure management
Business Case I:
Apparent losses caused by inaccurate
metering and unauthorized use
System Input Volume: 1500 Mi. m3/yr
Unbilled authorized consumption
Revenue Water:
930 Mi. m3/yr
NRW:
38%
Water Price:
0.14 USD/m3
NRW reduction needs a clear strategy
Continuously active leakage control
Target:
To reduce NRW by 25% of Today’s
level!
Leakage control greatly
affects the bottom line of
your business.
Pressure management
Speed and quality of repairs
Pipe materials
Benefits: Pressure Management Economic Impact
Pressure management is the most effective
way to control leakage.
For large systems with mixed pipes, a linear
relationship between leakage and pressure
can be assumed.
Business Case II :
A utility covering 24 km2 and
serving 0.5 Mi. people is supplied
via two mains.
Water input = 22 Mi. m3/yr
at AZP = 80 m
After using pressure management:
Water input = 13 Mi. m3/yr
at AZP of about 50 m
Payback time: < 0.5 yr
(Source: WRP, South Africa)
Pressure management can be optimized by
using the most appropriate PRV.
Good continuous pressure monitoring
prevents leakage, reduces amount of new
bursts and prolongs lifespan of pipes.
Economic Benefits of NRW Reduction
Maximize the existing water
production capacity to satisfy
fast growing demand.
Reduce need for finding/
building new water sources.
Business Case :
System Input Volume: 1500 Mi. m3/yr
Revenue Water:
930 Mi. m3/yr
NRW:
38%
Water Price:
0.14 USD/m3
Target:
To reduce NRW by 25% of Today’s level!
Reduce repair costs of bursts.
Saving in Administrative &
Operational costs, e.g..
Pumping, Treatment, Site
management etc.
Water Leakage Manager - Architecture
Water Leakage
Manager Solution
Pressure
Management Option
800xA
SCADA
Portal OPC
SCADA
RT DB
3rd Party
SCADA
Communication
Data logger
/Transmitter
/Modem
Flow-meters
Historian
Leakage
control
greatly
affects the
bottom
line
of your
business
Protocol
Driver
ABB’s
WLM
helps!
Receiver
/Transmitter
Pumping station
Water quality monitoring
Water gate ....
PRV
(incl. Controller)
Valve
positioner
Communication between Field Devices and SCADA
800xA
WLM
PCU 400 as protocol
driver and data
concentrator
PGIM
TCP/IP
LAN/WAN
TCP/IP and OPC based
for communication
between PCU 400 and
PGIM
PCU
400
PCU
400
PCU
400
Flow and pressure
meters via RTU or Data
logger
M ... M
M
RTU
F
P
Easy communication
integration
GSM
GSM
M
D&L
D&L
RTU
F
P
Pumping Station
(F = Flow meter, P = Pressure meter, D&L = Data logger, M = Modem)
Water Leakage Detection Methodologies
With the WLM online results &
analysis, field engineers can identify
the leakages in the distribution
system using some of the below
techniques :
Focus on methods, techniques &
SOTA technologies
Noise loggers and sounding
techniques
Non-metallic pipe correlation
technology
Best method selection criteria
NRW Reduction: Business Process
Install Technical System
Design DMAs
Consulting
Service
Repair Bursts
Locate Bursts
WLM System & Integration
Functional
Description
Faceplate
Product
Documentation
Warehouse
Status
Alarms
Cost of
operation
Control Logic
Network
graphs
Maintenance Record
Live Video
WLMS Project
Q&A
WLM Projects
Projects Implemented
PABW, Malaysia.
MWA, Bangkok (Thailand).
On Pursuits
Neptune, Yorkshire - Yorkshire Water Utilities & United
Water Utilities.
PABW – WLM Project Implementation Details
WLM with 800xA
PABW is the water distribution - NRW company in Kualumpur.
PABW offices setup in Kualalumpur, [HQ – 1; District Office - 5].
ABBSG provided PABW, Water Leakage Manager System.
Implementation Architecture as shown
No. of DMA’s 450
Thin Client – Citrix [20 User License]
Aspect Server
– 1 No.
Connectivity Server– 3 No.
Domain Server
– 1 No.
PABW – WLM Project: System Architecture
Printer
Printer
Printer
Citrix Server
EC
Laser
Printer
Tape Drive
Plant Network
EC
Remote Location 1
EC
EC
Remote Location 2
EC
Remote Location 3
External Clients
UPS
Domain
CS 2
EC
CS1
CS3
Red. AS +
Db Server
WLM System
Data
Server
Data Loggers
Field Devices
LAN / WAN / PSTN
Data Signal
Red. AS
CS
Domain
Db Server
EC
EC
– Redundant Aspect Server
–Connectivity Server
– Domain Server
– Database Server(SQL)
– Enterprise (Thin) Client
WLM – MWA (Bangkok) : Project Scope
Customer Name : Metropolitan Waterworks Authority ( MWA )
Location : Bangkok, Thailand
Scope of Delivery
15 SCADA Software (PGIM)
15 Water Leakage Management Software (WLMS)
395 DMA RTUs (CTU800-CPE)
395 Magnetic Flow Meters (ABB)
Additional DCC 55 Trunk main RTUs (AC800M)
Engineering work for SCADA & WLMS
DCC Trunk main SCADA System expansion
(Existing 81 AC800Ms installed)
Project Geographical Details & Requirements
Population – 13 Mi
Network Coverage( pipeline) – 35 K Km
Water Requirement – 5 Mi Cu. Me
Contract Awarded : Dec 20,2005
Completion date : July 31,2007
WLM-MWA (Bangkok): System Architecture
WLM – MWA (Bangkok) DMA RTUs (Periodic)
Regio
n
1
2
3
4
Branch
Zone
DMA
RTU
Remote Type
Model
Brand
Protocol
Sukhumvit
8
86
130
Data Logger
Primayer 2Mi
Primayer
ftp
Prakanong *
7
75
115
RTU
DCX-II
Draco
Draco-Connex
Samutprakarn *
6
75
115
RTU
DCX-II
Draco
Draco-Connex
Mansri *
5
75
115
RTU
AC800M
ABB
IEC60870-5-104
Phayathai *
6
70
105
RTU
AC800M
ABB
IEC60870-5-104
Thungmahamek *
5
55
85
RTU
AC800M
ABB
IEC60870-5-104
Ladpraw *
10
60
90
RTU
AC800M
ABB
IEC60870-5-104
Nonthaburi
9
56
84
Data Logger
Primayer 2Mi
Primayer
ftp
Prachachuen *
8
40
60
RTU
FCJ Stardom
Yokogawa
Modbus-TCP
Bangkhen *
12
85
130
RTU
FCJ Stardom
Yokogawa
Modbus-TCP
Minburi *
8
40
60
RTU
FCJ Stardom
Yokogawa
Modbus-TCP
Bangkoknoi *
4
45
70
RTU
DCX-II
Draco
Draco-Connex
Taksin *
9
120
180
RTU
DCX-II
Draco
Draco-Connex
Phasicharoen
5
73
110
Data Logger
RADCOM
RADCOM
ftp
Bangbuathong
4
40
60
Data Logger
Primayer 2Mi
Primayer
ftp
106
995
1,509
Total
* Plus with MPS (Mobile Pressure Sensor), are installed at local Fire-hydrant
4 Regions (Service Area)
995 DMA ; 1500 DMA RTU; 201 Trunk Main RTU
WLM – MWA (Bangkok) – DCC SCADA Graphic Displays 1
WLM – MWA (Bangkok) – DCC SCADA Graphic Displays 2
WLM – MWA (Bangkok) PGIM Functional Displays
WLM’s: Structural Implementation - Example
WLM’s: DMA Level Overview - Example
WLM – MWA (Bangkok) WLM Functionalities
District Overview
Flow-Pressure-Trend
DMA Overview
Pressure Step Test
WLM – MWA (Bangkok) WLM Functionalities
Water Balance
Night Day Factor
Infrastructure Leakage Index
Step Test
WLM’s: Key Performance Indicators - Examples
KPI’s can be analyzed in different levels, i.e.
Utility/ District/DMA levels
Examples
Non-Revenue Water (m³/$)
Real Loss Components (m³/$)
Apparent Loss Components (m³/$)
Infrastructure Leakage Index
Unavoidable Annual Real Loss (m³/$)
Water Leakage Management
WLM Projects
ABB Product’s for Water Utilities
ABB has range of products to meet Water Business
needs.
Scada System
Water Leakage Management System
Controllers
Remote Terminal Units
Field Devices & Instrumentations
Motors etc
ABB DMA RTU : CTU800-CPE
Reference ABB Products : Remote Terminal Unit (RTU)
CTU800-CPE :
Small dimensions compact RTU,
Real time operating systems,
SCADA communication through
IEC870-5-101, 104 protocols,
PSTN & GPRS Modem support when
using IEC 870-5-101, 104 protocol
Fully integrated with PGP
Log file saving
Easily connectible to third-party SCADA’s
ABB Trunk Main RTU : AC 800M
Reference ABB Products : Remote Terminal Unit (RTU)
AC800M Controller :
Scalable CPU and Memory Models,
Local / remote Input Output Modules,
Fully Redundant supports,
CPU, Memory, Power Supply, Ethernet,
I/O Modules, Profibus, etc.
Built in RS232, Ethernet Ports,
Optional communication modules,
PROFIBUS, FF-H1, INSUM, Master Bus 300,
RS232C, Serial Protocols,
Hot-swappable of I/O modules
Electromagnetic Flowmeter
AquaMaster
Aqua Probe
Battery or line powered
Low cost alternative to full bore EMF
IP68 submersible sensor & electronic
Hot tap capability
Wide flow range with lowest night
flows
Permanent or temporary installation
GSM technology
DN 40 – DN 600
DN 200 – DN 8000
2600T Pressure Transmitter Family
Accuracy: 0,04% or 0.075% or 0.15%
with turndown ratios up to 100:1
Communications: HART / 4-20 mA,
PROFIBUS PA, FOUNDATION Fieldbus
or MODBUS
Measurements: Gauge, Absolute,
Differential, Level, Flow, Multi-Variable
and Remote Seals
Applications: Control Monitoring and
Safety Shutdown (TÜV Approved for
SIL2)
Solution software: build the optimal
2600T model number, convert an installed
old model number
IndustrialIT enabled
Water Analysers
Product Groups
Water Analysers
Large case, on-line, ion-selective and colorimetric analysers for
application primarily in the power and water industries and
waste water discharges.

Water Leakage Manager

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