Amada Band Saw Blade Series ()

Transcription

Blade Pitch Selection
Blade pitch selection table by materials to be cut
Maximum cutting length
Material to be cut
Roll formed section
Structural steel,
Bundled tubes
Bundled small diameter
material, Mild steel
Solid
material
Tool steel,
Prehardened steel
Hot work die steel,
Stainless steel
Super heat resisting alloy
Note 1:
It is recommended for optimum cutting to select a pitch to allow for 20 to 30 teeth to correspond to the cutting width.
Note 2:
When cutting profiles or structurals, it is desirable that at least 2 teeth are in contact with the material being cut at all times.
This will prevent chipping and stripping of the teeth and eliminate premature blade failure.
Note 3:
The above table based on “SGLB” should be used as a guide. Specific applicability vary somewhat depending on the characteristics of
the blades. For example, 3/4P of “PROTECTOR” is capable of cutting materials in the range including 4/6P in the above table.
1
Select the blade which is best suited for the shape and quality of the material to be cut and the work requirements.
Roll formed
section
Structural
steel
A36, 40, 45, 50, 55, 1008, 1012
Thin wall
C-shaped
Bundled small
diameter material
1008, 1095, 5015, 4118, 4320
Thick wall
~4"
Deck plate
Mild steel,
*3
Non-ferrous metal
Small
~4"
Medium
4~16"
Large
16"~
Tool steel,
Prehardened steel
Hot work die steel,
Stainless steel
Super heat
resisting alloy
P-2, S-2, L-6, D-2
H-13, 304, 17-4PH
INCONEL, Ti-6L-4V
Small
~4"
Small
~4"
Small
~4"
Medium
4~16"
Large
16"~
Medium
4~16"
Large
16"~
H-beam Channel
Excluding non-ferrous metal
Non-ferrous metal
Excluding non-ferrous metal
Capable of cutting material with hardness of HRc40 (Hv400) or more
WS type:Rolled large size H-beam
When a roll-formed large-size H-beam is cut,
stress relieving may occur, pinching the blade.
In order to prevent damage to the blade, a "WS" (wide set)
type is available for "PROTECTOR" and "MGLB".
2
Medium
4~16"
Large
16"~
Blade Type Selection
*1: The hardness of the tooth tip represents Amada’s average value. It is adjusted to some extent according to the types and sizes of
the products.
2:
* The minimum requirement for cutting is that the tooth tip is harder than the material to be cut. In order to ensure economical cutting,
however, the tooth tip should be a minimum of twice as hard as the material to be cut. This is a reference guide only.
3:
* Non-ferrous metals referred to on this chart are mainly aluminum, aluminum alloy, copper and copper alloy. These metals may be
equivalent to hard-to-cut materials and even harder in some cases. When using a special alloy, consult AMADA first.
Blade type
Edge material
Hardness of tooth tip
(Hv) *1
Wear resistance
Chipping resistance
Features
PATENT PENDING
BCTB-1
1600
PATENT PENDING
Carbide
BCTB-2
1600
PATENT PENDING
BCTB-3
Carbide + TiN
1600 + 3200
BCTB-4
Carbide
1600
BCTBR
Carbide
1600
CTB
Carbide
1600
M42 + TiN
950 + 2300
PATENT PENDING
Highest grade carbide saw blades with a unique tooth
geometry for the highest-cutting speeds and accuracies
achievable only with AMADAís advanced technology.
Five types are available depending upon on materials
being cut. It is also possible to select pitches and tooth
patterns to accommodate sizes and other requirements.
Carbide tooth tip for cutting extra hard materials that
cannot be cut with conventional HSS bi-metal blades.
Extended blade life in abrasive materials.
PATENTED
AURORA
High-quality "SIGMA" blade with TiN coating added
for extended blade life in hard-to-cut materials.
PATENTED
MAGNUM GT
1000
New high performance edge material with ground tooth
geometry of "MAGNUM HI-LO".
1000
New, high performance edge material with specially
designed set and tooth geometry. Applicable to hard
to cut materials including super heat resisting alloy.
1000
Tooth material with improved wear resistance.
Saw blade intended exclusively for hard-to-cut
material of small or medium diameters.
PATENTED
MAGNUM HILO
AMADA M71 HSS
PATENT PENDING
MAGNUM 71
PATENTED
950
Special set and tooth design reduces chip load while
maintaining penetration rates. For hard-to-cut
materials from tool steel to super heat resisting alloy.
950
High & Low tooth design reduces friction while
cutting for longer blade life. For materials with work
hardening characteristics.
950
Special set and tooth design reduces chip load while
maintaining penetration rates. For material of medium
to large diameters with low machinability rates.
CHIP BREAKER
950
Special tooth design reduces chipload while maintaining
penetration. Suitable for wide variety of steel types
and sizes, from mild steels to hard-to-cut alloys.
SGLB
950
Suitable for wide variety of steel types and sizes, from
mild steels to hard-to-cut alloys.
950
Blade designed for the structural steel industry. The tooth
geometry virtually eliminates tooth chipping plus the M-42
edge provides abrasive resistance for extended blade life.
900
A special blade exclusively for structural steel and
profiles, incorporates a unique chip resisting qualities.
900
Wide range of application from structural steel to solid
material with chip preventing features.
900
Economical blade, applicable for small-size mild steel.
General purpose applications.
900
For thin walled tubes to small size solids of mild steel.
SIGMA
PATENTED
HI-LO
PATENTED
SUPER HI-LO
M42 HSS
PATENT PENDING
PATENT PENDING
PROTECTOR M42
PATENT PENDING
PROTECTOR
PATENTED
EB-II
Matrix HSS
(M42 HSS)
MGLB
PATENT PENDING
DUOS
3
Blade Line-up
Line-up of AMADA’s blades and development concepts
Carbide tipped blade
Triple-chip carbide
BCTB-3
BCTB-1
Set type carbide
Carbide
Carbide+TiN
Carbide
for mild steel
for general purpose
CTB
Carbide
for higher cutting speed, higher
accuracy and longer service life
BCTB-2
BCTB-4
for non-ferrous metal(aluminum, copper)
HSS bi-metal blade
(for hard-to-cut material)
Carbide
M42+TiN
AURORA
for hard-to-cut material
AMADA M71
MAGNUM GT
Improved in wear resistance
without reducing toughness
Improved surface finish and
accuracy by using grinding
for tooth forming.
M42
Improved for straighter cuts
in stainless steel, etc.
M42
SIGMA
AMADA M71
Applicability expanded
partially to mild steel range
HI-LO
M42
SUPER HI-LO
HSS bi-metal blade
(for general steel)
SGLB
M42
MGLB
Improved cutting
performance
AMADA M71
MAGNUM 71
Improved cutting
performance
M42
CHIP BREAKER
Matrix
M42
Improved chip resistance
Matrix
M42
MAGNUM HI-LO
EB-II
PROTECTOR
Added features to prevent
tooth chipping in profiles
small solids.
Matrix
M42
DUOS
4
Matrix
M42
The ultimate protection against
tooth chipping and stripping.
"WS" (wide set) available for
protection against pinching.
Blade Specifications
CTB
CARBIDE TIPPED BAND SAW BLADES
WIDTH
1"
1 1/4"
1 1/2"
2"
2 5/8"
3"
THICKNESS
0.042
0.055
0.055
0.063
0.063
0.063
1.25
2
2.5
4
P
P
P
P
P
P
3
P
1.1/1.5
P
P
P
P
P . . . . .POSITIVE RAKE
BCTBR
V . . . . .VARIABLE POSITIVE RAKE
MULTI FACETED CARBIDE TIPPED BLADE
MG . . . .10 DEGREE POSITIVE RAKE
S . . . . .STANDARD TOOTH
WIDTH
THICKNESS
1"
0.042
1 1/4"
0.042
1 1/2"
0.055
2"
0.063
2 5/8"
0.063
3"
0.063
1.0
1.8/2.3
3.0
PR . . . .7 DEGREE POSITIVE RAKE
AG . . . .POSITIVE RAKE, LARGE GULLET SIZE
WS . . . .WIDE SET
MGG . .12 DEGREE POSITIVE GROUND TOOTH
NS . . . .NARROW SET
BCTB Type1 to 4
MULTI FACETED CARBIDE TIPPED BLADE
TYPE
BCTB 1-2
BCTB 3-1
BCTB 3-2
BCTB 4-1
BCTB 4-2
WIDTH
1 1/2"
1 1/2"
1 1/2"
1 1/2"
1 1/2"
THICKNESS
0.055
0.055
0.055
0.055
0.055
PITCH
1.8/2.3
1.8/2.3
1.8/2.3
1.8/2.3
1.8/2.3
LENGTH
15’6"
15’6"
15’6"
15’6"
15’6"
AURORA
TITANIUM NITRIDE COATED BI-METAL BLADES
WIDTH
1 1/4"
1 1/2"
2"
2 5/8"
THICKNESS
0.042
0.050
0.063
0.063
1.1/1.5
V
V
2/3
V
V
V
3/4
V
V
SIGMA
VARYING TOOTH AND SET DESIGN, M-42 BLADES
WIDTH
1 1/4"
1 1/2"
2"
2"
2 5/8"
3"
THICKNESS
0.042
0.050
0.050
0.063
0.063
0.063
1.1/1.5
V
V
V
V
V
2/3
V
V
V
V
V
V
3/4
V
V
5
MAGNUM HI-LO
MAGNUM 71
WIDTH
1 1/4"
1 1/2"
2"
2 5/8"
THICKNESS
0.042
0.050
0.063
0.063
PATENTED VARYING TOOTH HEIGHT AND SET M-71 BLADE
HIGH PRODUCTION M-71 BI-METAL BLADE
1.1 / 1.5
2/3
V
V
V
V
V
V
3/4
V
V
MAGNUM GT
HARDEST HSS M-71 BI-METAL BLADE
WIDTH
1 1/4"
1 1/2"
2"
2 5/8"
THICKNESS
0.042
0.050
0.063
0.063
1.1/1.5
2/3
V
V
3/4
V
V
V
WS . . . .WIDE SET
HI-LO
VARYING TOOTH HEIGHT DESIGN, M-42 BI-METAL BLADE
WIDTH
1"
1 1/4"
1 1/2"
2"
2 5/8"
3"
THICKNESS
0.035
0.042
0.050
0.063
0.063
0.063
.75/1
1.1/1.5
V
V
V
V
V
V
V
2/3
V
V
V
V
3/4
V
V
V
V
SUPER HI-LO
VARYING TOOTH HEIGHT AND SET WIDTH M-42 WELDED EDGE
WIDTH
1"
1 1/4"
1 1/2"
2"
2 5/8"
THICKNESS
0.035
0.042
0.050
0.063
0.063
1.1 / 1.5
2/3
V
V
V
V
3/4
V
V
V
V
V
6
4/6
V
V
SGLB
VARIED PITCH M-42 BI-METAL BLADES
WIDTH
3/4"
1"
1 1/4"
1 1/2"
2"
2"
2 5/8"
3"
THICKNESS
0.035
0.035
0.042
0.050
0.050
0.063
0.063
0.063
.75/1.1
1.1/1.5
AG
AG
AG
AG
AG
AG
AG
AG
AG
1.5/2
2/3
3/4
AG
AG
AG
AG
MG
AG
AG
AG
AG
AG
MG
MG
WS/MG
MG
MG
8
10
S
4/6
PR
PR
PR
PR
5/7
6/10
8/12
PR
PR
PR
S
S/NS
S
8/12
S
S
S
10/14
S
S
MG
MG
MGLB - STRAIGHT PITCH
STRAIGHT PITCH MATRIX BI-METAL BAND SAW BLADES
WIDTH
1/4"
3/8"
1/2"
THICKNESS
0.035
0.035
0.035
3
4
6
S
S
S
12
S
14
S
S
MGLB - VARIED PITCH
VARIED PITCH MATRIX BI-METAL BLADES
WIDTH
3/4"
1"
1 1/4"
1 1/2"
2"
THICKNESS
0.035
0.035
0.042
0.050
0.063
.75/1.1
1.1/1.5
2/3
AG
AG
AG
AG/WS
AG
3/4
MG
MG
MG
MG/WS
MG
4/6
PR
PR
PR
PR
5/7
PR
PR
PR
PR
6/10
S
S
S
PROTECTOR
EXCLUSIVE USE FOR STRUCTURAL MATERIAL MATRIX BLADE
WIDTH
3/4"
1"
1.25"
1 1/2"
2"
2 5/8"
THICKNESS
0.035
0.035
0.042
0.050
0.063
0.063
3/4
V
V
V
V
V
4/6
V
V
V
V
V
V
WS . . . .WIDE SET
PROTECTOR M-42
EXCLUSIVE USE FOR STRUCTURAL STEEL WITH M-42 EDGE
WIDTH
1"
1 1/4"
1 1/2"
2"
THICKNESS
0.035
0.042
0.050
0.063
3/4
V
V
V
V
4/6
V
V
V
7
EB-II
VARIED PITCH MATRIX BI-METAL BLADES
WIDTH
1"
THICKNESS
0.035
1 1/4"
0.042
1 1/2"
0.050
3/4
4/6
6/8
WS . . . .WIDE SET
CHIPBREAKER
PATENTED GULLET DESIGN FOR FASTER CUT
WIDTH
1"
1 1/4"
1 1/2"
2"
2 5/8"
3"
THICKNESS
0.035
0.042
0.050
0.063
0.063
0.063
1.1/1.5
2/3
V
V
V
2.5/3.5
V
V
3/4
V
V
V
4/6
V
V
V
V
DUOS
PATENTED BI-METAL FOR THIN WALL TO SOLID
WIDTH
1/2"
3/4"
1"
1 1/4"
THICKNESS
0.020
0.025
0.035
0.035
0.035
0.042
9/11
V
V
V
V
V
V
CIRCULAR SAW BLADE
CARBIDE TIPPED CIRCULAR BLADE
PITCH
TYPE
SIZE
KIRF
60
80
280/285
2.00
360
2.60
40
S-TA/3
460
S-TA-TS
TAII/3
TA-TI/3
285
2.00
280/285
2.00
360
2.60
460
285
14849 E. Northam Street
La Mirada, CA 90638
Phone: 800.877.4SAW or 714.670.1704
Fax: 714.670.2017
URL: www.amadabandsaw.com
8
2.00
100
Amada reserves the right to change specifications and/or accessories at any time without prior notice.
Printed in U.S.A. 2.2004

Amada Band Saw Blade Series ()

Transcription

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