BOMBARDIER PARTS MANUAL 1966 ALL MODELS - Ski
Transcription
BOMBARDIER PARTS MANUAL 1966 ALL MODELS - Ski
BOMBARDIER ski-doo PARTS MANUAL 1966 ALL MODELS OLYMPIC, SUPER OLYMPIC, ALPINE BOMBARDIER SNO WM OBIL E LTD. VALCOURT, QUE., 1966 OLYHPIQUE SUPER-OLYMPIQUE ALPINE CANADA BOMBARDIER SNO WM OBILE LTD. VALCOURT, QUE., CANADA 1966 OLYMPIQUE SUPER-OLYMPIQUE ALPINE BOMBARDIER PRINTED IN CANADA 5 LTD. - o JUNE -- 1968 IBM CODE 480 1006 CRANKCASE _, 28_ 27 o 21 28_ 27 o 26 l _'_ 26 7® 7_ 14 15 _ g 15_ 6 E 19 I 24 20 8/ 25 11 10 9 _ ll m o12 ITEM No. PART No. QUANTITY REG. A.S. DESCRIPTION 1-2-3 4-5 3 402 0005 402 0007 Crankcase Crankcase complete bolt 4 5 6 402 0009 402 1015 402 0014 Crankcase Crankcase bolt dowel 7 8 402 402 0018 0016 9 10 402 0019 402 0020 11 402 402 12 13 14 0091 0023 402 0025 402 0026 402 0028 tube Crankcase gasket Nut Lock washer Oil Oil drain drain Distance sealing screw sleeve Engine base Lock washer Nut Ignition washer cable collar stud grommet PART No. 1 1 15 16 402 402 0030 0037 2 3 2 2 3 2 17 18 19 402 402 402 0015 0040 0044 1 5 1 5 2O 21 4O2 0030 402 0079 5 1 1 5 1 1 22 23 24 ,402 402 402 4 4 4 4 25 26 402 0018 402 0076 4 4 1 4 4 1 27 28 402 0031 402 0013 BOMBARDIER PRINTED IN CANADA ITEM No. s - 1 0061 0057 0058 QUANTITY REG A.S. DESCRIPTION Cylinder stud Sealing ring Lock washer Screw Fan Stud cowl complete Mass cable, yellow Ignition cable clamp Cable clamp screw Fan cowl shield Nut Stud Washer 4 1 1 4 4 4 4 1 4 1 1 4 1 1 1 1 l 1 1 4 4 4 4 Nut LTD. JUNE -- 1968 IBM CODE 480 1006 CRANKSHAFT 16 15 14 75 13 5 4 lo¢ 9 11 8 7 I ITE1V!_ No. I PART No. I QUANTITY REG. DESCRIPTION 402 1055 Piston with 2 rings 13 402 1050 Piston with 3 rings 13 402 1051 Piston 70, with mm - rec uired 13 402 1052 Piston with required rec uired 13 402 1090 Piston 71. with mmpin bearing 3 402 1012 Crankshaft sleeve 1 1 4 402 1030 Crankshaft as3y. 1 1 5 402 1010 Crankshaft 1 1 6 402 1023 Shim .2 mm as 6 402 1024 Shim .3 mm 6 402 1025 Shim .5 mm as as 6 402 1026 Shim 1.0 7 402 1035 Cam spring 8 402 1036 Breaker cam 9 402 1087 Breaker cam 10 402 1040 Lock 11 402 1043 Nut 12 402 1033 Needle 13 402 1054 Piston with 70.5 required IN CANADA oversize 1 1 1st 3 mm- rings 3rd 1092 Piston spring i 1 15 402 1067 Circlip assN. i 1 16 402 1079 Piston ring 69 I I 16 402 1075 Piston ring 69.5 1 I 16 402 1076 Piston ring 70 i i 16 402 1077 Piston ring 70.5 16 402 1078 Piston ring 71 reg. pin rings oversize 3 rings 4th oversize 402 piston A,S. 1 3 rings 2rid oversize - 14 1 mm mmmmmmmm- 1 1st 2nd 3rc 4th: 1 1 2 2 3 2 3 3 3 3 1 BOMBARDIER PRINTED mm 1 3 - 69.5 i washer washer mm REG. 13 oil Crankshaft cage, _UANTITY DESCRIPTION 2 Crankshaft 1005 as No. 2 1002 ram PART No. 2 402 402 key ITEM 2 1 2 69 seal A.S. 5 - 2 LTD. JUNE -- 1968 IBM CODE 480 1006 CYLINDER 6 I 23 20 22 20 " 15 ITEM No. REGi 402 2011 Cylinder 1 402 2012 Cylinder 2 402 2006 Cylinder flange 3 402 2030 Cylinder head 4 402 2028 Cylinder head 4 402 2029 Cylinder head 5 402 2034 Cylinder head washer 4 6 402 2035 Cylinder head bolt 4 7 402 2043 Exhaust flange gasket 1 8 4O2 2037 Exhaust flange stud 2 8 402 2038 Exhaust flange stud 9 402 0016 Lock 402 0018 Nut washer 11 402 2062 Muffler complete 11 402 2063 Muffler complete 12 402 2049 Exhaust clamp 1 gasket gasket ] A.S. IN CANADA REG. 402 2054 Isolating 13 402 2055 l 14 402 2021 Intake Stud l 14 402 2037 15 402 0015 Intake flange Lock washer 402 0016 Lock 402 2053 Nut 16 402 0018 Nut 17 402 2047 Intake 18 402 2054 Insulating 2 19 402 2021 Intake 2 2O 402 3005 Lock 402 2053 Nut 22 402 205l Intake 23 402 2048 Bracket 1 1 1 1 2 15 1 2 stud 2 washer 2 2 2 manifold 1 2 flange manifold stud 3 washer 5 5 manifold throttle stud 1 cable 1 housing 5 - I A.S. 1 flange gasket 16 i 1 ]QUANTITY DESCRIPTION 13 l 2 No. 1 BOMBARDIER PRINTED PART No. l 10 2 _ITEM [i-_UANT!TY DESCRIPTION 9 10 8 _:_Z_ PART No. " !4 21@ 0_=_ iQ 19 l o 5--o LTD. 3 JUNE -- 1968 IBM CODE 480 1006 INTAKE SILENCER 4 ITEM PART No. No. QUANTITY REG. A.S. DESCRIPTION 1 402 3001 Silencer bottom I 402 3002 Silencer bottom 2 402 3005 Silencer socket 2 402 3006 Silencer socket 3 512 0019 Collar 4 402 3009 Intake 1 1 1 stud silencer ITEM No. 2 ass'y IN CANADA QUANTITY REG. A.S. DESCRIPTION 4 402 3010 Intake 5 402 3013 Retaining silencer ass'y disk 5 402 3014 Retaining disk 1 6 386 6013 Hex. 10/32 4 7 402 3017 Bombardier cover 7 402 3018 Bombardier cover 1 BOMBARDIER PRINTED PART No. 5 - 4 nut 1 1 1 2 4 1 1 LTD. JUNE -- 1968 IBM CODE 480 1006 IGNITION 41 25= 24"e -@ 21 39 20 28-% 35 2_6°23 ( _22 29 _ 31 38 \_ _F 42 36 37 °32 19 33 12 1 14 15 _"8 ITEM PART No. No. 402 4010 16 PART DESCRIPTION Flywheel [I ITEM No. QUANTITY REG. A.S. dynamo magneto complete plate unit 402 4016 Armature 402 4019 Magneto complete 402 4022 Armature plate washer 402 4024 Armature washer plate lock 6 402 5001 Armature plate bolt 7 402 4027 Flywheel 8 402 0015 Lock 9 402 4092 Centrifugal 10 402 4094 Screw, 1 washer weight weight REG.[ 23 402 4050 Contact, set 24 402 7016 Contact 1 1 1 1 1 1 24 402 7016 Shim 3 3 25 26 402 402 7016 7016 Spring Washer 3 3 27 402 7016 Lock 3 3 28 402 7016 8 8 29 402 1 1 30 1 1 1 1 1 breaker point breaker .05 shim mm clip 1 Bolt 1 1 7016 Bolt 1 1 402 7016 Washer 2 2 31 402 4061 1 402 7016 Shorting button Lock washer 1 32 1 1 33 402 7016 Nu_ 1 l 1 34 402 4068 Condenser without 1 1 1 2 1 2 35 36 402 402 4070 4071 Condenser cable 1 1 Lubricating wick 1 1 wick 1 I 1 1 1 1 cable Spring centrifugal 12 402 4091 Spring screw 13 4024105 14 402 4089 Magneto Stud M-6 15 402 4034 Fan 1 1 37 402 4072 Lubricating 16 402 2053 Nut 4 4 38 402 4074 Ignition 17 402 4037 Armature 1 1 39 402 4097 Rubber 18 402 4040 Ignition 1 1 40 402 4076 Spark plug protector 19 402 4084 Lighting 1 1 41 402 4076 Spark plug protector 20 402 4024 Lock 4 4 42 402 4077 Spark plug M-225 T. 1 21 402 4048 Bolt 4 4 42 402 4079 Spark plug M-240 T. 1 22 402 4049 Pivot 1 i plate only coil coil washer pin with cable BOMBARDIER PRINTED IN CANADA requirec 1 1 1 4095 housing x 15 requirec as 1 402 flywheel as 1 washer 11 weight A.S. QUANTITY 1 1 1. mrn bearing centrifugal DESCRIPTION 1 ring bolt No. 5 - 5 cable pivot cable grommet ass'y 1 1 1 1 1 1 LTD. JUNE -- 1968 IBM CODE 480 1006 I REWIND STARTER 23 21 ITEM PART No. No. DESCRIPTION 1 402 5003 Starting 2 402 0015 Lock QUANTITY REG. A.S. 1 Rewind starter 402 2053 Nut 4 402 5005 5 402 5011 Rewind starter Hex. screw 6 402 5035 Starter housing 7 402 5036 Starter stop 8 402 5037 Starter stop 9 402 5038 Spring guide 10 402 5022 Rewind 11 402 5014 Rope 12 4O2 5O26 D complete ass'y screw spring sheave washer complete IN CANADA QUANTITY DESCRIPTION 402 5027 Friction 402 5028 Pivot 3 15 402 5029 Pawl 4 4 16 402 5030 Pawl spring 3 3 17 402 5031 Pawl spring REG. washer 1 arm stop A.S. 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 18 402 5032 4 4 19 402 5033 Friction Washer 1 1 20 402 5034 Circlip 1 1 21 402 5016] 2 2 22 402 5039 Rope Rubber 1 1 23 402 5018 Starter Rope 1 1 1 1 24 402 5019 Starter grip i 1 1 1 25 402 5017 R,ope 1 1 1 1 BOMBARDIER PRINTED No. 14 3 pulley PART No. 13 washer Starting 3 1 pulley ITEM 5 - spring bolt buffer with grip ass'y LTD. 6 JUNE -- 1968 iBM CODE 480 I006 REPAIR TOOLS 11- ITEM PART No. No. ITEM DESCRIPTION 1 402 8020 Fork 2 402 8039 Wrench 3 402 8022 Socket wrench spark 4 402 8021 Socket wrench 14 5 402 8028 Stamp to 6 4O2 8013 Holder 7 402 8011 Sleeve wrench 10/14 pin 8 seal, 402 8010 Sleeve 402 8005 Protection 10 402 8004 Puller for 11 402 8001 12 402 8008 Puller Wrench for bearing to hold 1-2-3-4 402 8018 Tools seal connecting P.T.O. rod IN CANADA for oil seal cap 18 magneto mm side for crankshaft flywheel 402 1005 fan kit side BOMBARDIER PRINTED DESCRIPTION 9 plug for PART No. 8 mm mm oil bolt oil mm 130 mount with for x No. 5 - LTD. 7 JUNE -- 1968 IBM CODE 480 1006 CARBURETOR FOR 250 C,C. - REGULAR ENGINE / I 42 41 BOMBARDIER PRINTED IN CANADA 5 - LTD. 8 JUNE -- 1968 IBM CODE 480 1006 CARBURETOR ITEM FOR 250 C.C. PART No. No. 404 0003 Body 2 404 0010 *Body 3 404 0013 Choke friction 4 404 0014 Choke friction 5 404 0017 Choke shaft 6 404 0024 Choke shutter 7 404 0028 Choke shutter 8 404 0030 Diaphragm 9 404 0032 ' Diaphragm 10 404 0035 Diaphragm 11 404 0038 Flange 12 404 0041 Fuel pump gasket 13 404 0042 *Fuel pump diaphragm 404 0046 Fuel pump body 404 0047 Fuel pump body channel *Idle Speed screw 25 404 0067 *Idle speed screw ball 26 404 0070 *Inlet control lever spring 27 404 0071 *Inlet control lever fulcrum pin 28 404 0073 *Inlet control lever retainer screw fulcrum pin 29 404 0076 *Inlet 30 404 0079 Inlet 404 0081 *Inlet tension 404 0084 *High speed mixture screw 404 0056 *High speed mixture screw spring 34 404 0057 High sPeed mixture screw washer 35 404 0059 High speed mixture screw packing 36 404 0086 Nozzle 37 404 0O99 Throttle shaft and 38 404 0103 Throttle shaft clip 39 404 0027 Throttle shaft clip 40 404 0109 *Throttle shaft return 41 404 0114 Throttle shutter 42 4O4 0028 *Throttle shutter welch and plug lever screw and lockwasher gasket 31 32 cover gasket 33 screw *Fuel strainer screen 404 0050 Fuel strainer cover 404 0051 Fuel strainer cover 404 0052 *Fuel strainer cover 404 0053 *Idle Mixture screw 4O4 0056 *Idle mixture screw spring 404 0057 Idle Mixture screw washer !* indicates conten_ of mixture repair screw parts IN CANADA needle, seat spring seat and gasket gasket spring check valve lever and gasket retainer screw retainer screw spring screw and lockwasher 43 404 0134 *Throttle 44 404 0119 *Gasket and 45 404 0126 Repair parts packing wire retainer packing screw set kit kit. BOMBARDIER PRINTED DESCRIPTION 0064 0049 Idle PART No. 4O4 404 0059 ENGINE 24 lockwasher 404 REGULAR ITEM No. DESCRIPTION 1 - S - LTD. 9 JUNE -- 1968 IBM CODE 480 1006 OPPER CARBURETOR FOR 250 BOMBARDIER PRINTED IN CANADA 5- C.C. - A. $. ENGINE LTD. lO JUNE -- 1968 IBM CODE 480 1006 UPPER ITEM PART No. No. CARBURETOR FOR ITEM No. DESCRIPTION 1 404 0004 Body 2 404 0010 "Body 3 404 0013 Choke friction 4 404 0014 Choke friction 5 404 0018 Choke shaft 6 404 0024 Choke shutter 7 404 0028 Choke shutter 8 404 0030 Diaphragm 9 404 0032 *Diaphragm 10 404 0035 Diaphragm i1 404 0038 Flange 12 404 0041 Fuel pump 13 404 0042 *Fuel 14 404 0046 15 404 16 250 25 C.C. - A. S. ENGINE PART No. 404 DESCRIPTION 0067 "Idle speed screw spring 26 404 0070 *Inlet control lever ball 27 404 0072 *Inlet control lever fulcrum spring 28 404 0073 *Inlet control lever fulc. 29 404 0076 *Inlet needle, seat 30 404 0079 Inlet 31 404 0081 *Inlet 32 404 0140 *Main fuel jet (.036) 33 404 0143 Main fuel jet gasket 34 404 0139 Main fuel jet plug screw 35 404 0142 Main fuel jet plug screw gasket 36 404 0087 Nozzle pump diaphragm 37 404 0136 Throttle lever assembly Fuel pump body 38 404 0137 'Throttle lever ret. lockwasher 0047 Fuel pump body 39 404 0138 *Throttle lever ret. screw 404 0049 *Fuel strainer screen 40 404 0097 Throttle shaft and lever 17 404 0050 Fuel strainer cover 41 404 0103 Throttle shaft clip 18 404 0051 Fuel strainer cover 42 404 0027 Throttle shaft clip 19 404 0052 *Fuel strainer cover 43 404 0109 *Throttle shaft return 20 404 0053 *Idle mixture screw 44 404 0114 Throttle 21 404 0056 *Idle mixture screw 45 404 0028 'Throttle shutter 22 404 0057 Idle 46 404 0134 *Throttle wire 23 404 0059 Idle 47 404 0120 "Gasket 24 404 0064 *Idle 48 404 0128 Repair channel welch and plug lever screw an, d lockwasher gasket cover gasket mixture mixture speed screw screw sc. and loekwasher gasket ret. screw spring washer packing screw "Indicates BOMBARDIER PRINTED IN CANADA 5-11 seat and pin pin ret. scr. gasket gasket tension spring check gasket valve ret. screw spring shutter sc. ret. lockwasher screw and packing parts kit contents and of se_ repair parts kit LTD. JUNE -- 1968 IBM CODE 480 1006 LOWER CARBURETOR FOR 2_50 C.C. - A. S. ENGINE I0 14 BOMBARDIER PRINTED IN CANADA 5-12 LTD, JUNE -- 1968 IBM CODE 480 1006 LOWER ITEM PART No. No. CARBURETOR FOR 250 ITEM DESCRIPTION No. C.C. - A. S. ENGINE PART No. DESCRIPTION Body 17 404 0073 'Inlet control lever *Body 18 404 0076 'Inlet needle, seat 19 404 0079 20 404 0081 'Inlet tension 21 404 0084 '*High speed mixture 22 404 0056 *High speed mixture screw spring gasket 23 404 0057 High speed mixture screw washer pump diaphragm 24 404 0059 High speed mixture screw packing Fuel pump body 25 404 0098 Throttle shaft and 0047 Fuel pump 26 404 0103 Throttle shaft clip 404 0049 *Fuel strainer screen 27 404 0027 Throttle shaft clip 12 404 0050 Fuel strainer cover 28 404 0109 *Throttle return 13 404 0051 Fuel strainer cover 29 404 0115 Throttle shutter 14 404 0052 *Fuel strainer 30 404 0028 *Throttle 31 404 0119 *Gasket and packing 32 404 0129 Repair parts kit 1 404 0005 2 404 0132 3 404 0030 Diaphragm 4 404 0032 * Diaphragm 5 404 0035 Diaphragm 6 404 0038 Flange 7 404 0041 Fuel pump 8 404 0042 *Fuel 9 404 0046 i0 404 Ii channel cup plug gasket cover gasket body cover 15 404 0070 *Inlet control lever 16 404 0072 *Inlet control lever ser. and loekwasher gasket ret. fulcrum screw pin Inlet 'Indicates BOMBARDIER PRINTED IN CANADA 5 - 13 seat fulc. and pin ret. scr. gasket gasket spring screw lever ret. screw spring shutter scr. contents and lockwasher set of repair parts kit 480 1006 LTD. JUNE -- 1968 iBM CODE SUSPENSION '- 35 >I / BOMBARDIER PRINTED IN CANADA 5-14 LTD. JUNE -- 1968 IBM CODE 480 1006 " SUSPENSION ITEM PART No. No. QUANTI'YY DESCRIPTION O. PART ITEM [ S.D. No. 57O OOO2 Track assy 570 0003 Track insert 529 0003 Insert block 1 116 IQUANTITY DESCRIPTION • TRACK j No I 21 300 8043 22 399 8001 1 i " Bolt 6 6 6 1 1 Lockwasher 6 " ! 116 REAR HUB ASS'Y tool DRIVE 3 501 0002 Drive axle 1 1 4 570 0101 Drive sprocket 2 2 5 501 0005 Drive sprocket 2 2 6 320 1062 Bolt 18 18 7 386 6013 Nut 18 18 8 581 1017 Bearing flange 23 503 0002 Rear hub 24 25 ' 502 0012 Rear hub 2 i 2 570 0101 Sprocket 2 _ 2 26 501 0005 Flange 2 2 27 320 i062 Bolt 18 18 28 386 6013 Nut 18 18 29 570 0301 i Seal 2 2 405 4002 2 2 1 1 1 1 2 2 1 1 1 1 2 cap 3O 2 seal 2 Bearing 31 9 405 4002 2 Bearing 2 503_0011 50 00 :::j:si:: 9 j :::: " s p:ate pate RHH L..i ' 32 WHEEL 408 2001 Fitting 503 0025 Link plate spring R,H. 503 0023 Link plate spring L.H. 34 503 0016 Retainer washer 2 35 503 0015 Adjuster sleeve 2 36 503 0006 Adjuster bracket R.H. 503 0010 Adjuster bracket L.H. 300 0047 386 6022 33 10 502 0002 Wheel support 11 502 0005 Wheel flange 12 570 0203 Wheel tire 13 502 0006 Wheel flange 14 405 0002 Wheel bearing 15 320 1061 16 386 6013 6 inner 6 12 12 12 12 12 12 12 I 12 Bolt 72 172 Nut 72 outer I : 2 1 1 1 1 Bolt 2 2 Nut 6 6 i 37 72 [ F 38 17 408 2001 12 Fitting 12 39 18 502 0111 Wheel support cap 12 12 300 0041 Bolt 2 2 391 0023 Washer 2 2 / 41 503 0027 Adjuster 2 2 [ 42 309 8004 Adjusting 2 2 4O 19 502 20 502 0008 0010 Cross Spring shaft 3 6 3 eye bolt i 6 / screw I / BOMBARDIER PRINTED iN CANADA 5 - LTD. 15 JUNE -- 1968 IBM CODE 480 1006 CHAIN CASE 6 3 15 13 14 / / 5 6 X 20 22 l 18 17 ITEM PART No. No. QUANTITY DESCRIPTION O. S.O. 1 1 ITEM PART No. No. 504 0003 Chain case 504 0012 Drive sprocket 26 teeth 504 0013 Drive sprocket 25 teeth 504 0007 Drive sprocket 9 504 0008 Drive sprocket 10 4 412 1003 Driving 5 405 0001 Tensioner bearing cone 2 2 20 507 0012 Hinge 6 405 0002 Tensioner bearing cup 2 2 21 507 0013 Adjuster 7 4O6 0001 Tensioner O 1 1 22 517 0075 8 504 0005 Chain 1 1 380 6022 Pulley Nut teeth tensioner seal 2023 Nut 371 0011 Cotter pin 16 570 0403 Chain case 17 504 0017 Footrest 1 18 5O4 0016 1 19 386 6019 "V" Nut 1 1 ring 381 15 1 teeth chain 14 1 QUANTITY O. S.O. DESCRIPTION insp. and U cover clamp ass'y 1 1 1 1 1 1 1 1 1 clamp 1 3 rod and suppbrt tube guard rod brackef 3 1 1 1 1 1 1 1 1 9 406 3001 Oil 1 1 3OO 0001 Bolt 1 1 10 300 4084 Bolt 1 1 386 6019 Nut 1 1 11 38O 9024 Nut 1 1 386 6022 Nut 1 1 12 391 O025 Fiat 1 1 23 412 6001 Connecting 13 504 0015 Washer 1 1 24 529 0004 Adjuster washer BOMBARDIER PRINTED IN CANADA 5:16 link bar LTD. JUNE -- 1966 IBM CODE 480 1006 DRIVEN ITEM PART No. No. _UANTITY DESCRIPTION 581 1009 Driven pulley ass'y 504 1003 Driven pulley pressure spring 504 1022 Spring seat PULLEY ITEM O. S.O. 1 1 1 1 1 1 I No. IN CANADA QUANTITY DESCRIPTION 4 371 1061 Roll 5 515 0057 Spacer 6 504 1012 Pin O. pin 1 sleeve S.O. 1 1 1 6 6 I I BOMBARDIER PRINTED PART No. 5 - 17 LTD. JUNE -- 1968 IBM CODE 480 1006 DRIVE PULLEY '_ I1 9 ITEM PART No. No. QUANTITY DESCRIPTION O. 504 2008 Drive 2 405 4005 Clutch bearing 3 504 2013 Clutch spring 4 414 0013 Clutch release 5 5O4 2017 Drive 6 504 2022 Centrifugal governor 7 300 0152 Centrifugal governor "I pulley pulley inner half seat spring outer half bolt _S.O.A. IN CANADA PART No. No. QUANTITY DESCRIPTION o.Is.o.la. 1 1 I 8 504 1009 Aligning shim .024 as required 1 1 1 8 504 1010 Aligning shim .048 as required 1 1 1 8 504 1007 Aligning shim .060 as required 1 1 1 9 504 2024 lever, 1 1 1 Pressure and rivet i 1 1 581 1008 Drive pulley 1 1 1 10 5- spacer assy complete BOMBARDIER PRINTED ITEM 18 LTD. JUNE -- 1968 IBM CODE 480 1006 - NOTES - d BOMBARDIER PRINTED IN CANADA S - 19 LTD. JUNE -- 1968 IBM CODE 480 I006 _' CONTROL PARTS 41 _ 42 36 46 60 59 33 s2 _ 47 31' 3O 29 25 22 34 0 -. 21 18 \ 37 \ 58 35 56 28 6 BOMBARDIER PRINTED IN CANADA 5 - 20 LTD. JUNE -- 1968 IBM CODE 480 1006 CONTROL PARTS SKI 'EM PART No. No. 1 580 0011 Leaf Leaf 505 0002 assy Runner 505 0040 Ski 380 6019 570 0502 Rebound 505 0016 Main leaf Nut Auxiliary 0013 and and 8 505 0015 Auxiliary 1 9 505 0011 Spring coupler 10 300 8084 Coupler bolt ski R.H. shoe runner leaf spring spring leaf spring 18" / !QUANTITY DESCRIPTION No. 1 spring PART No. S.O. ski L.H. 0010 505 O. spring assy 580 ITEM QUANTITY DESCRIPTION leaf spring 1 Ii 386 6024 Nut 2 2 12 505 0023 Spring 2 2 13 505 0034 Slider 2 2 14 505 0017 Spring 2 2 15 371 0011 Cotter 2 2 582 1003 Leaf spring ass'y L.H. 2 2 582 1002 Leaf spring ass'y R.H. i S.O. 2 2 2 2 4 4 4 4 2 2 13' 1 slider O. cushion pin 2 2 2 4 4 i 1 1 1 pin 2 pin STEERING PART No. PART DESCRIPTION No. 18 506 0004 Ski leg 19 309 8003 leg 20 386 6022 Ski Nut 21 414 0127 Upper 22 506 0014 23 392 0026 Steering Lockwasher 24 560 6001 Upper 25 408 2001 26 506 0022 Ski leg grease Lower tie rod 506 0018 Tie rod end R.H. 506 0017 Tie rod end L.H. 389 8016 Nut 28 attaching coil bolt spring ski leg 380 6024 Nut 29 506 0043 Steering 30 506 0023 Tie rod swivel 31 414 0109 Tie rod end 32 391 0025 Tie rocl spring 33 371 0031 Cotter 34 5O6 0030 Handle 35 5O6 0029 Steering 36 3OO 0005 Bolt 37 30O 0001 Bolt 38 391 0023 Flat 39 386 6019 Nut CANADA 0002 Handle 506 0040 Hand 390 0047 Rivet 414 0082 Brake bolt fitting rod spring washer pin bar shaft bar sleeve washer 5 - 21 grip throttle and cable BOMBARDIER IN 414 arm 27 PRINTED DESCRIPTION handle throttle protector 414 0063 Throttle cable 510 0003 Throttle cable 510 0005 Throttle cable 414 0008 Throttle return 414 0030 Sleeve 409 0012 Cable clip 510 0011 Cable housing 321 7061 Clip 385 1013 Nut 392 0014 Lockwasher 580 1021 Brake handle 5O7 OOO6 Brake lining 390 5001 Rivet 414 0081 Brake return 510 OO04 Brake cable 507 0019 Brake cable 507 0014 Cable housing 506 0034 Bushing housing 1 spring 1 1 2 2 4 4 1 clip bolt 1 1 1 with l lining only 1 1 1 2 2 spring 1 housing 1 clip 1 LTD. JUNE -- 1968 IBM CODE 480 1006 ELECTRICAL IGNITION Brown SWITCH Red Red with spiral yellow Yello Black 0 0 HEAD J TAIL LAMP I_ LAMP ,--4 t _ : i ENGINE ',: ',....: WIRING DIAGRAM .!3 9 8 14 15 II 2 3 27 36 il 5 7 17 16 10 19 22 BOMBARDIER PRINTED IN CANADA 5 - 22 LTD. JUNE -- 1968 IBM CODE 480 1006 ELECTRICAL ITEM PART No. No. QUANTITY O.'S.O DESCRIPTION 1 410 6001 Head 2 410 6006 Sealed 3 410 9014 Retainer 355 0005 Head 410 9005 Sealed beam brackets lamp ring screw 4O9 6014 Switch to 1 1 1 17 409 9001 Wiring housing 1 1 1 li 1 1 17 409 9002 Wiring housing 1 1 1 21 2 2 18 515 0035 Wiring housing 1 1 1 19 409 0001 Connector 2 2 2 2 2 2 20 409 0003 Snap 4 4 4 21 409 6014 Tail lamp wire 1 1 21 _0_ _ n 6014 Tail lamp wire 22 515 0128 Wiring housing 1 1 1 22 515 0129 Wiring housing 1 I 1 23 410 6005 Tail lamp ass'y 1 1 1 2 2 0007 Screw 4 4 4 399 8005 Lockwasher 4 4 4 8 389 8009 Speed 4 4 S 9 409 6014 Sealed 409 6013 Sealed 1 beam 515 0064 Wiring 12 409 0006 Insulated 1002 Switch 13 410 14 410 9001 Wiring 15 355 0002 Screw 16 409 6014 Switch housing terminal clip 1 clip housing terminal 1 1 1 1 1 24 363 3103 Tail lamp screw 1 i 1 24 355 0001 Tail lamp screw 7 71 !6 25 410 5002 Tail lamp bulb 1 1 1 11 1 1 26 410 9012 Tail lamp lens 1 1 1 1 1 1 27 409 6013 Tail lamp wire 1 1 2 28 409 0007 Insulated 1 1 29 320 1062 Screw 1 1 3O 386 Nut 1 1 2J to 1 wire (negative) 11 wire wire (positive) 0 connector S.O.A. 16 355 beam O. 1 mounting nut QUANTITY DESCRIPTION 1 beam lamp PART No. 1 ass'y ring ITEM No. A. connector wire 2 1 6013 2 (negative) terminal J BOMBARDIER PRINTED IN CANADA 5 - 23 LTD. JUNE -- 1968 IBM CODE 480 1006 BODY 47 46 7 4 10 BOMBARDIER PRINTED IN CANADA 5 - 24 LTD. JUNE -- 1968 18M CODE 480 1006 BODY ITEM No. QUANTITY DESCRIPTION No. PART l 1 571 1701 Hood 2 517 OO38 Aluminum 3 390 4003 Pop 4 399 9OO: Washer 5 414 0025 End 6 336 1064 7 386 8 ITEM O. S.O. PART No. No. QUANTIT3 DESCRIPTION 1 1 29 380 6024 Nut 1 1 30 571 1706 Compt. door 22 22 31 517 0042 Compt, door 24 24 32 390 4001 Pop 2 2 33 517 0036 Compt. Bolt 2 2 34 399 9001 Washer 6013 Nut 2 2 35 390 4002 Pop 517 0039 Bumper 1 1 36 517 0OO4 Windshield 9 414 0014 Fuel 1 1 37 517 0037 Windshield 10 414 0117 Fuel 1 1 38 517 0010 11 571 1707 Head lamp support 1 1 39 363 12 515 0059 Head lamp bracket 1 1 40 13 515 0056 Head lamp bolt 1 1 14 414 0031 Spacer 2 15 515 0004 Head 16 380 9019 Nut 18 570 1702 Head 19 391 0023 20 380 9019 21 515 22 bumper rivet bumper lock O, IS.O. 1 1 1 1 1 I 2 2 1 1 spring rivet door hinge 4 4 8 8 1 1 protector 1 1 Windshield moulding 1 1 0073 Windshield screw 10 10 514 0026 Exhaust pipe 40 514 0028 ExhausL pipe 2 41 402 2049 Exhaust clamp 1 1 42 517 0018 Seat cushion 1 1 43 517 0019 Seat cushion 3 3 44 414 0020 Back rest Washer 3 3 45 414 0032 R.H. back rest side Nut 3 3 46 414 0034 L.H. back rest side 0057 Head lamp leaf spring (off) 1 1 47 386 6019 Nut 515 0058 Head lamp leaf spring (on) 1 1 48 414 0091 Label - 23 515 0005 Adjuster 1 1 49 414 0107 Label 24 414 0028 Light 1 1 49 414 0108 25 414 0029 Cable i 1 5O 414 26 507 0014 Cable 1 1 27 320 1061 Bolt 1 1 28 386 6013 Nut 1 1 protector tank rubber cap tank and gauge gauge lamp lamp spring insulator rubber plate opening device clip rivet 1 1 1 1 1 1 1 1 1 1 plate 1 1 plate 1 1 2 2 Bombardier 2 2 - Olympique 1 Label - Super 0093 Label - Ignition 414 0092 Gas 107 700] Weather leatherette cushion ass'y Olympique mixture 1 switch 1 1 1 1 1 1 sticker strip MISCELLANEOUS I I i 570 1201 Engine 512 0009 Engine 512 0017 309 8012 386 386 J 1 1 513 0035 Fuel line support 2 2 513 0010 Fuel filter 1 Engine bracket 1 1 414 0130 Fuel line as Engine bracket 4 4 408 0002 Fuel tank 6022 Engine bracket nut 4 4 414 0024 Fuel line 6024 Engine support nut 4 4 support insulator bolt ki BOMBARDIER PRINTED iN CANADA 5 - adapter drain at tank plug i . 1 req. 1 1 tee LTD. 25 JUNE -- 1968 IBM CODE 480 1006 -NOTES- BOMBARDIER PRINTED IN CANADA 5 - 26 LTD. JUNE -- 1968 IBM CODE 480 1006 ALPINE SECTION BOMBARDIER PRINTED IN CANADA 5 - 27 LTD. JUNE -- 1968 IBM CODE 480 1006 SUSPENSION BOMBARDIER PRINTED IN CANADA 5 - 28 LTD. JUNE -- 196,3 IBM CODE 480 1006 SUSPENSION PART ITEM t No. No. DESCRIPTION 1 570 0002 Track 2 570 0003 Insert 3 501 0006 Drive axle 4 570 0101 Drive sprocket 5 501 0005 Drive sprocket flange 6 320 1062 Drive sprocket bolt 7 386 6013 Drive sprocket nut 8 581 1017 Bearing 9 405 4002 Drive 10 502 0002 Wheel ITEM QTY. belt 2 Sprocket flange 320 1062 Sprocket bolt 36 2 386 6013 Sprocket nut 36 4 570 0301 Rear bearing 4 405 4002 Rear hub 503 0021 Adjuster ]ink plate RI-I 2 503 0019 Adjuster link plate LH 2 4 408 2001 Adjuster link plate fitting 4 4 503 0025 Link plate spring 12 503 0023 Link plate spring 36 ! 36 seal bearing support , 502 0005 Wheel flange 12 570 0203 Wheel tire 13 5O2 O0O6 Wheel flange 14 4O5 4002 Wheel bearing 15 320 1061 Wheel bolt 144 16 386 6013 Wheel nut 17 408 2001 Wheel flange 18 502 0011 Wheel support 19 502 OOO8 Cross 20 5O2 0010 Suspension 300 8043 Cross shaft 399 8001 Lockwasher 23 503 0002 Rear hub 24 502 0012 Rear hub 570 0101 Sprocket 0016 24 503 0015 Adjuster 24 503 0008 !Adjuster 24 503 0012 37 300 144 38 fitting 24 cap outer spring I I iN CANADA 4 bearing 2 LH ;Spring retainer 4 washer 4 sleeve RH 1 Adjuster bracket LH I 0047 Adjuster bolt 386 6022 Adjuster nut 39 300 0041 Positioning bolt 24 40 391 0023 Positioning bolt 6 41 503 0027 Adjuster 12 42 309 8004 I 12 cap 4 seal bracket t bolt 4 i 503 43 4 12 eye Adjusting 4 4 washer bolt 2 screw 2 i 503 0007 1 12 43 503 0011 I Center Center 2 44 309 8001 Center 4 45 503 0026 Adjuster adjuster adjuster bracket bracket adjuster screw 2 buffer 2 screw RH LH 1 i 4 46 BOMBARDIER PRINTED i 24 shaft 22 25 inner QTY. DESCRIPTION 0005 232 axle I 501 II 21 PART No. No. 5 - 29 1503 4 0028 , Cen_er adjuster eye bolt 2 LTD,, JUNE -- 1968 IBM CODE 480 1006 CHAIN CASE - DRIVEN BOMBARDIER PRINTED IN CANADA 5 - .:30 PULLEY LTD. JUNE -- 1968 IBM CODE 480 1006 CHAIN ITEM PART No. No. CASE DESCRIPTION 417 0001 Chain case 2 570 0407 Chain case gasket 3 386 6022 Chain case nut 5 412 1003 Driven 6 504 0007 Chain drive 7 504 0021 Chain tightener 8 399 8003 Tightener fiber 9 300 0005 Tightener bolt lO 386 6019 Tightener bolt ii 504 0022 Chain 12 405 2001 Tightener sprocket 13 504 0023 Tightener pin 15 380 6019 Tightener adjuster bolt 16 300 0004 Tightener adjuster bolt 17 581 3004 Driven 18 504 1007 Spacer 19 504 1005 Driven chain sprocket pulley pulley DRIVEN QTY. I washer nut tightener - sprocket bearing t nut assy. pressure spring IN CANADA ITEM PART No. No. DESCRIPTION QTY.1 1 20 504 1022 Spring 1 21 371 1061 Cotter 10 22 405 4005 Shaft 1 23 504 1016 Bearing 1 24 504 0015 Shaft washer 1 1 25 381 2028 Shaft nut 1 2 26 371 0011 Shaft nut 1 27 581 1017 Bearing seal 1 28 405 4002 Support plate 1 29 504 1020 Shaft 1 30 300 0001 Support 1 31 386 6019 Support 1 32 507 0025 Shaft 1 33 380 7022 Support plate rod nut 1 34 371 0011 Support plate rod cotter 1 35 570 04O3 Chaincase 1 36 412 6001 Connecting BOMBARDIER PRINTED PULLEY S - 31 seat 1 pin 1 bearing 1 sleeve cotter pin 1 1 bearing 1 plate 1 plate bolt 2 plate bolt support support plate inspection 2 nut rod 1 2 pin 1 1 cover link LTD, JUNE -- ]958 iBM CODE 480 1006 CONTROL PARTS 37 // -'_, /,//_/ 38 39 /" 40 ,._j41 42 BOMBARDIER PRINTED IN CANADA 5 - 32 LTD. JUNE -- 1968 IBM CODE 480 1006 CONTROL PARTS SKI ITEM PART No. DESCRIPTION No. 1 580 3013 Leaf 2 505 0002 Runner 3 505 0004 Ski 4 380 6019 Nut 5 570 0502 Rebound 6 505 0016 Main leaf spring 7 505 0014 First aux. leaf 8 505 0013 Aux. leaf spring 9 505 0015 Aux. leaf spring 10 505 0011 Spring spring and ski assy. shoe runner leaf ITEM No. QTY. PART No. 1 11 300 8084 Coupler I 12 386 6024 Nut bolt 1 13 505 0033 Spring 1 14 505 0034 Slider 1 15 505 0017 Spring 1 16 371 0011 Cotter 1 17 570 0501 Ski 18" 1 18 505 0022 Retaining 13" 1 582 3001 Leaf spring spring QTY. DESCRIPTION slider cushion pin pin pin front retaining cable cable spring union link assy. 1 coupler STEERING ITEM PART No. No. 2O 506 0007 ITEM QTY. DESCRIPTION Ski No. leg 39 309 8003 Ski leg attaching bolt 22 386 6022 Ski leg attaching bolt 23 506 0042 Steering shaft lower 24 506 0039 Steering shaft bracket 25 300 0001 Bracket attaching bolt 26 391 0023 Bracket attaching bolt 27 386 6019 Bracket attaching nut 28 507 0026 Brake cable housing bracket 29 3O0 0001 Brake cable housing bracket Brake and throttle cable 1 6019 Brake nut 31 414 0172 Steering shaft upper spring 32 506 0038 S_eering shaft upper bushing 33 506 0031 Steering handle 34 392 0026 Handle bar bolt 35 300 0126 Handle bar bolt 36 414 0002 Handle bar grip 37 5O6 OO4O Hand throttle handle 38 390 0047 Hand throttle handle housing 510 0004 Throttle cable 41 510 0008 Throttle cable housing 1 42 409 0012 Throttle cable clip 2 43 414 0030 Sleeve 44 580 1021 Brake handle 1 45 507 0006 Brake lining 1 46 390 5001 Lining rivet 2 47 414 008i Brake return spring i 48 300 0046 Brake handle bolt 1 49 386 6022 Brake handle bolt 50 507 0016 Brake cable 51 507 0020 Brake cable housing 52 507 0014 Brake cable housing 53 409 0012 Brake cable ciip 510 0011 Cable housing clip 321 7061 Cable housing clip 385 1013 Clip bolt nut 392 0014 Clip bolt lock 2 washer 386 cable 1 40 sleeve 3O bracket nut l 1 1 clip 1 1 lockwasher 1 1 bolt 1 1 washer rivet BOMBARDIER CANADA 0082 nut bolt IN 414 QTY. DESCRIPTION protector 21 PRINTED PART No. 5 - LTD. 33 JUNE -- 1968 IBM CODE 480 1006 BODY 26 25 24 30 / \ ' 31 I ,! 19 / 34 3_ \ 35 32 _ 27_ 22 I_1 \ 20 • 11 7 6 L 46 / 0 48 47 4 5 I0 9 BOMBARDIER PRINTED IN CANADA 5 - 34 LTD. JUNE -- 1968 iB_i CODE 480 1006 BODY ITEM No. PART ITEM DESCRIPTION No. QTY. _o. 1 571 1702 Hood 2 571 1801 Bottom DESCRIPTION No. I 27 363 0073 Windshield 1 28 402 2049 Exhaust i plate PART QT screw pipe eollet with bolt nut 3 414 0036 Body 1 4 390 4003 Bottom 5 517 0068 Ski - holder 6 300 1006 Ski - holder bolt 7 386 6019 Ski - holder bolt 8 391 0021 Ski - holder flat 9 300 0041 Ski - holder 10 386 6022 Ski - holder 11 414 0014 Fuel tank cap 12 414 0117 Fuel tank cap 14 570 1702 Headlamp 15 391 0023 Washer 3 16 380 9019 Nuts 3 17 571 1721 Head]amp 18 571 1706 Compartment 19 390 4001 Lock 517 0042 Compartment door lock 517 0036 Compartment door hinge 390 4002 Hinge 399 9001 Washers 517 0040 Windshield 517 0005 Windshield 517 0011 Windshield moulding plate pop Pipe coupling 3O 514 0030 Pipe coupling 31 300 0000 Pipe coupling 32 514 0027 Exhaust 33 414 0079 Seat 34 324 8062 Hinge bolt bolt 4 nut washer 4 brace bolt 2 brace bolt nut 35 ]384 9013 Hinge 36 1517 0017 Seat 2 CANADA 1 2 bolt 1 pipe 2 hinge 4 nuts 4 cushion 1 rivet 414 0021 Back - rest cushion 38 517 0026 Back - cushion 39 513 0024 Fuel 4O 513 0025 Retaining strip 41 320 1061 Retaining strip bolt 42 386 6013 Retaining strip bolt 43 513 0011 Fuel adapter 44 571 1719 Pulley guard 45 414 0154 Pulley guard 46 501 0007 End bearing housing 47 300 0000 End bearing housing 0019 End bearing housing 1 leatherette 1 3 rubber tank 1 2 2 1 2 nut 1 door pop 37 1 gauge line 1 2 rivet spring I 1 1 spring 1 2 4 6 bolt 2 protector lockwasher 1 moulding 392 1 49 570 0409 Driving belt 1 BOMBARDIER IN 2 nut 1 48 PRINTED bolt 4 support pop 6019 1 insulator spring 29 26 rivets 2 I 386 5 - 35 LTD. JUNE -- 1968 IBM CODE 480 1006