Dywidag Tie Rod - Formwork Direct International

1
FORMWORK ACCESSORIES
Dywidag Tie Rod
A standard tie rod specifically
designed for use with formwork.
For all types of concrete
structures.
Weldable Tie Rod
A continuous all round threaded tie
rod, which is weldable and can also
be used to form pigtails, hooks,
loops etc.
Wing Nut
A „knock on‟ wing nut used in
conjunction with waler plates for
securing tie rods in formwork
applications.
Waler Wing Nut
A combined waler plate and wing nut
for 15mm tie rod.
Ideal for use with steel soldiers.
Finish: anti-rust.
Waler Plate Pressed
Used with the knock on wing nut.
Ideal with timber and steel soldiers.
Waler Plater - Plain
A plain flat mild steel plate washer.
For use on Formwork applications
Hexagon Nut
Suitable for all 15mm tie bars and for
use in situations where access is
restricted. Ideal for use by precasters and mould makers.
Ribbed Connector –
Water Barrier
An economical cast dual purpose
water barrier/connection nut.
Item
Failing
Load
Weight kg
Dywidag
15
Dywidag
20
Dywidag
26.5
195 kn
1.55
Stock
lengths
(m)
6.0
345 kn
2.50
12.0
568 kn
4.50
12.0
Item
Failing
Load
Weight kg
15
20
26
165 kn
300 kn
510 kn
1.55
2.60
4.60
Stock
lengths
(m)
6.10
6.35
6.30
Item
Wing Nut 15 mm
Weight Kg
Wing Nut 20 mm
Wing Nut 26 mm
0.40
0.90
0.36
Item
Mm
Weight Kg
Waler Wing Nut
70
Waler Wing Nut
100
70
0.58
100
0.70
Item
Pressed Waler Plate
120 x 120 x 10
Weight Kg
1.30
Item
Plain Waler Plate
120 x 120 x 12
Waler Plate
120 x 120 x 20
Waler Plater
150 x 150 x 30
Item
Weight Kg
1.30
15 x 25 mm
0.10
15 x 50 mm
0.21
20 x 60 mm
26 x 85 mm
5.00
8.00
Item
Weight Kg
Ribbed Water
Barrier/Connection Nut
0.5
2.30
5.38
Weight Kg
2
Connection Nut
Used for joining tie rods. Complete
with centre stop to ensure equal
spacing of tie bar inside the
connector.
Water Barrier – Flanged
Used in water retaining structures.
Cast into the concrete wall between
two separate tie bars. After pouring,
tie rods are removed, the water
barrier remains in situ. Allow two
reducers per water barrier.
Item
Connection Nut 15
Weight Kg
0.46
Connection Nut 20
0.65
Connection Nut 26.5
1.40
Item
Water Barrier
Weight Kg
Item
Reducer
Pack Size
250
0.55
Water Barrier – Plated
Item
Size mm
Weight Kg
Cast into the concrete wall between
two tie bars, they allow „thru tie
systems‟ to be used in water
retaining structures.
Available with a 120mm x 120mm
indented plate for maximum
efficiency or as a plain metal sleeve,
where access between
reinforcement bars may be difficult.
Water Barrier
15
Water Barrier
20
120 x 120
0.60
Plate
120 x 120
1.15
MKK Cone
Item
Used when heavy duty tie rods or
anchors have to be left in the
concrete and for climbing
applications. Cones are removed
with a special spanner.
MKK
Cone
15
MKK
Cone
20
MKK
Cone
26.5
Dim
A
mm
95
Dim
B
mm
50
D
mm
C
mm
A/F
mm
Wt
Kg
61
40
27
0.50
126
65
42
70
32
0.77
135
70
57
103
46
1.70
SKK Cone
Item
Weight Kg
The SKK steel climbing cone can be
used in conjunction with 15mm tie bar
and a M 24 bolt. It can be used
wher ever the MKK 15 was used as the
leading cone. The SKK 15 is tightened
and released with the special SKK
spanner.
SKK Cone
1.27
Spanner
2.50
Spring Clamp
Item
Weight Kg
A fast and effective method for
securing wire tie rods in light
formwork applications. The
tension tool is used to pull the
wire tie bar through the clamp.
Spring Clamp
0.47
Tension Tool
3.43
Steel Cone
Item
Re-Usable Steel Cone
15
Re-Usable Steel Cone
20
Weight Kg
0.65
Re-usable steel cone for use when
the tie rod or anchors are to be left
embedded in the concrete.
0.95
3
FORMWORK – ANCHORS
Weldable Anchor - Fitsch
Item
Fitsch
Weight Kg
0.40
Drop in Anchor 15mm
Item
Weight Kg
A drop in Anchor specifically
designed for the use with 15mm
Formwork Tie Rod Bars. It is ideal
for low load applications, such as
fixings for hand rails into existing
concrete.
Drop in Anchor 15 mm
0.2
Drop in Anchor Punch
0.3
A metal anchor which can be welded
to RSJ‟s, sheet piling and other
metal structures to accept 15mm tie
rod.
Anchors must be welded
continuously all the way round – load
tests should be conducted before
use.
For safety reasons we state that
admissible loads for a low concrete
strength of 15 N/mm.
Load
Direction
Axial
Tension
Diagonal
Pull 45
Shearing
90
This means in practice that the
anchors are often installed the next
day after concreting and are already
loaded.
APT Anchors
The new APT anchor range of fixings
provide the construction professional
with a single fixing anchor for the
majority of fixing needs.
A fixing for all substrates. No plugs
or inserts needed.






Single thread design to give
maximum grip with minimum
insertion torque.
Balancing thread designed to
ensure correct alignment of anchor
with drilled hole.
One piece fixing for ease of
installation and reduced cost.
Uses standard drill sizes.
Threading system allows for total
removal of anchor from substrates.
Self tapping multi-substrate anchor.
Mechanical Anchor
For securing single sided formwork
to rock or concrete walls. Hole
diameter required: 35mm–37mm.
Conduct tensile tests before applying
final load. A rock anchor for 20mm
tie rod is available. Technical details
on request.
Size mm
Areas of Application
Concrete – Brick – Wood –
Stone – Block – Marble.
Thread designed to provide
positive anchorage into the
substrate.
Thread provides safe anchorage
over full embedment of anchor.
Threaded anchorage is not
subject to expansion pressure
and maintains its fix without
preload.
No expansion gives close edge
fixing ability.
8 x 60
8 x 75
8 x 100
10 x 75
10 x 100
10 x 150
12 x 75
12 x 100
12 x 130
12 x 150
12 x 200
Concrete Strength
15 N/mm
25 N/mm
35 N/mm
17.0
21.9
26.0
21.5
27.8
32.8
27.5
35.5
42.0
Drill Bit Size
mm
8
8
8
10
10
10
12
12
12
12
12
Hole Depth
mm
75
90
115
95
120
170
95
125
155
175
225
Bar Diameter
Weight Kg
15 mm
20 mm
0.30
0.69
4
Uni - Sleeve Anchor
Item
Pack Size
The Uni-Sleeve has a 65mm long
internal thread for 15mm tie rods and
is ideal for:
 single-faced formwork
 edge formwork
 scaffolding brackets
 general guard rails
Safe working load: 27 kn.
Assembly
1 The cone is nailed to the formwork
with preassembled nail.
2 Push on Uni-Sleeve
3 Concrete and then remove
formwork
4 Screw in tie rod as required
With the special sealing groove, the
sleeve closes tightly preventing
concrete from entering the sleeve.
Uni – Sleeve & Cone
100
Form Anchor
O/A Length
Thread
Length
Failing
Load
130 mm
65 mm
100 Kn
The Form-Anchor is versatile,
noncorrosive and used mainly for
securing single-sided and climbing
formwork.
Easily fixed using the plastic cone
locator enabling quick formwork
erection, with no drilling of plywood.
Can also be used for securing slab
edge formwork, guard rails, etc. For
use with 15mm Dywidag Thru Tie
Rods.
Recoverable Anchor
Screws
Applications
 anchoring single-sided
formwork, etc.
 clamping tunnel formwork
 lifting and positioning of precast elements
 anchoring scaffolding
 anchoring tower
cranes/hoists
 anchoring cantilevers and
drawer-forms
Economy
Reusable over 50 times with costs
recovered with as few as six re-uses
Easy extraction
Lightly oiled or greased anchors
unscrew from the concrete with a
single blow to the extractor.
Recomend
ed Safe
Working
Load
50 Kn
5
PVC SPACER TUBES AND CONES
Spacer Tubes
Used as a distance spacer between
formwork faces, they allow tie rods to
be withdrawn for re-use. Available in
2m and 3m lengths.
Flexible Spacer Tube
Recommended for use when spacer
tube needs to be recovered after
concrete has been placed.
Internal
Diameter
mm
22
26
32
34
40
50
106
External
Diameter
mm
26
30
36
40
46
54
110
Internal
Diameter
mm
19
26
Weight kg
0.184
0.214
0.285
0.350
0.470
0.410
1.200
Number
In
Pack
50
25
25
25
25
25
25
External
Diameter
mm
25
31
Supplied in 30 metre coils.
Cones - Expendible
A wide range of single use plastic
cones, for use with spacer tubes
22mm to 32mm diameter giving
required concrete covers of 10mm,
12mm and 15mm.
Cones – Re-Usable
Manufactured from a rigid PVC, this
range of cones can be extracted
easily for re-use with the aid of
a cone key. For use with spacer
tubes 22mm to 40mm in diameter,
giving concrete covers from 20mm
to 50mm.
For Spacer
Tube
K22
Concrete
Cover
10 mm
Number
In Pack
500
Weight
Kg/1000
4.40
K22
15 mm
500
8.26
K26
12 mm
500
17.10
K 32
12 mm
500
12.30
For Spacer
Tube
K22/26
Concrete
Cover
25 mm
Number
In Pack
500
Weight
Kg/1000
16.60
K22/26
35 mm
250
21.48
K22/26
50 mm
250
29.75
K22/26
50 mm
125
25.00
K26/30
25 mm
250
15.84
K26/30
50 mm
125
26.00
K32/36
30 mm
250
28.52
K40/46
20 mm
125
20.00
Cone Key
0.34
6
Plugs
An easy cost effective way of
plugging the end of spacer tubes
prior to making good.
Item
No. In Pack
Weight Kg/1000
Plug 20
Plug 22
1000
1000
1.85
2.37
Plug 26
1000
5.00
Plus 32
500
4.45
Plug 40
250
12.00
Item
Pack Quantity
Weight Kg/1000
Flupp 20
Flupp 22
1000
1000
8.50
9.50
Flupp 26
500
14.40
Flupp 32
500
25.00
Item
Pack Quantity
Weight Kg/1000
WARO
100
3.0
WATER SEALING FOR TIES RODS
Flupp
A flexible, tight fitting plug for
the internal water sealing of PVC
spacer tubes prior to filling with a
recommended grout.
Water Barrier for
Spacer Tube
The waro is slipped onto K22 spacer
tube to prevent water seepage. It is
recommended that because of the
tight fit, the sealing ring is moistened
before fitting.
Not suitable for high pressure water.
Adoplug
A specially developed cement for
plugging and waterproofing tie
holes in concrete walls, becoming
waterproof within hours and
withstanding a hydrostatic pressure
of 10 bar after full curing. Trowel
applied. Water Council approved.
Item
Keg Weight Kg
Adoplug
8.0
Coverage approximately 220 holes per 8kg Keg.
TAPES
Formwork Tape
A tough, high matt PVC tape used
for covering joints in formwork
shutters.
Excellent adhesive qualities even
when residual oil and dust are
present.
Supplied in single rolls or boxes of
18.
Length
Width
33 mm
50 mm
7
Formwork Foam Tape
Width
Thickness
Length
A cross linked closed cell
polyethylene foam combined with
high pressure adhesive. Used for
sealing joints in formwork to prevent
grout loss.
12 mm
24 mm
6 mm
12 mm
10 m
5m
FORMWORK REPAIR AND PROTECTION
Formwork Repair
Compound
Keg Size Kg
7.0
A two part pre-mixed resin paste
which, with the addition of a reactive
hardener, produces a fast setting
compound for the repair of holes and
damaged areas of timber formwork.
Trowel applied.
Formwax
Keg Size Kg
A wax based formwork sealer with a
non-stain fugitive dye, which
waterproofs and protects timber
shutters. When used on steel
formwork it will considerably reduce
staining and scabbing. Brush
applied.
20.0
Silicone Sealant
Cartridge Pack Size
HMA Multi Purpose Silicone is a high
performance Acetoxy Curing Silicone
which provides a permanent water
tight flexible seal and offers excellent
adhesive properties, making it
suitable for use on glass, aluminium,
painted surfaces, sanitary ware,
ceramics and non-porous surfaces.
310 ml
Gun Foam - Adofoam
Item
Size
Gap filling, fast setting adhesive
foam. A single pack, aerosol,
expanding foam. Fills irregularly
shaped holes in formwork, cut-outs,
etc. Fixing door and window frames.
Sealing gaps around pipes and
ducts. Approx. 50 litres per 750ml
canister. 12 canisters to a carton.
Aerosol
Canister
Foam Gun
Cleaner
750 ml
750 ml
Each
0.5 Litre
Plugs
Item
No. In Pack
Weight Kg/1000
Plug 20
Plug 22
Plug 26
Plug 32
Plug 40
1000
1000
1000
500
250
1.85
2.37
5.00
4.45
12.00
Plastic tapered plugs for the sealing
of drilled holes in plywood. Flush
fitting.
8
REINFORCEMENTS - ACCESSORIES
Tying Wire
Item
Pack
16 gauge black annealed wire for
tying of reinforcement.
16 Gauge
18 Gauge
15 Kg
Various
18 gauge stainless steel wire
Reelfix
Item
The world‟s first disposable tying
wiredispensing reel.
Refill Spool
Dispensing Wheel
By far the simplest and most efficient
method of delivering wire on
demand.
Tyling Tools
Item
Tying/Cutting Nips 7 inch.
Tying/Cutting Nips 7 Inch
Puller for Looped Tying Wires
Puller for Looped Tying Wires.
Looped Tying Wires.
Length mm
Pack Quantity
150
1000
Stainless Steel Loop Tie Wires
available.
250
1000
300
1000
Protection Caps
Bar Size mm
Pack
A strong high visibility plastic cap,
which fits securely onto the ends of
exposed reinforcing bars ensuring
the safety of site personnel.
Coloured red.
Re-usable.
8 – 18
16 - 32
250
125
Chemical Anchor Fixings
Item
A two part, nozzle mixed, polyester
resin injection anchor. Provides an
economical expansion, stress free
fixing. Suitable for anchoring dowel
bars, starter bars and studding into
concrete.
Cartridge Gun
Resin Cartridge
9
DOWEL BARS
Dowel Bars
High yield or mild steel round bars,
supplied with either cropped or sawn
ends. Any size of bar is available
upon request.
Stainless steel dowel bars available
Dowel Bar Caps
A rigid length of tube, with a 25mm
compressible filler in one end which,
when slipped over a dowel bar, will
allow for movement in expansion
joints.
Dowel Bar Sleeves
Made from flexible PVC and used as
a quick method of debonding dowel
bars. Compressible foam plugs can
be supplied separately.
Diameter mm
Length mm
12
450
12
600
12
900
16
400
16
600
20
500
20
550
20
600
20
900
25
600
Bar Diameter
mm
12
16
20
25
32
Length
mm
100
100
100
100
100
Pack
Quantity
100
100
100
100
100
Bar Diameter
mm
12
16
20
25
32
Length
mm
450
200
300
300
375
Pack
Quantity
100
100
100
100
100
Debonding Compound
Pack
A bituminous solution applied
to dowel bars to allow movement
in contraction joints after casting.
5 Litre
25 Litre
Brush
Dowel Bar Cradles
Slab Depth mm
150-180
190-230
240-300
150-180
190-230
240-300
Dowel bar cradles used for the
support
of dowel bars in floor slabs. Allows
for
ease of positioning of the bars before
concrete is poured. Available for
expansion and contraction joints.
Dim to u/s Dowel mm
75
95
125
65
90
115
10
KICKERS
Kik Anchor (With
Thread Adjustment)
Item
Size mm
Kik Anchor
200
Kik Anchor
400
An ideal method for accurately siting
formwork prior to forming a wall or
upstand, thus replacing the need to
form a full concrete kicker. The
anchor is pushed into the fresh
concrete along the approximate
centre line of the wall to be
concreted. Concrete end caps (cover
50mm) are used to cover the ends of
the threaded rod. Each rod can be
accurately adjusted against the line
of formwork.
Threaded Bar
150
Threaded Bar
200
Concrete End Cap
N/A
M 16 Bar
N/A
Kik Lok Anchor
A high-quality, robust alternative to
the threaded bar kicker. Simple and
easy to adjust with fingers. The
anchor is pushed into the wet
concrete or tied to the reinforcement.
The spacer rod can then be easily
adjusted by thumb and finger only.
Bar Length mm
Includes End Caps
150
175
200
250
300
We can provide
Kik Lok anchors for any wall width
from stock.
PROFILE FORMERS
Angle Fillets
Manufactured from impact resistant
PVC. Used to form chamfered edges
to beams, columns and walls.
Supplied with or without tails for
nailing.
2.5 metre lengths.
Size Plain mm
Pack Size (Meters)
10 x 10
100
15 x 15
100
20 x 20
100
25 x 25
100
Size with Tail mm
10 x 10
Pack Size (Meters)
100
15 x 15
100
20 x 20
100
25 x 25
100
GEOTEXTILES
Geolay
A geotextile fabric, manufactured
from extruded polypropylene tapes
which are resistant to all naturally
occurring soil acids and alkalis. Used
for the ground stabilisation to stop
inter-mixing of the top granular layer
with soft sub-grade.
Size
4.5 x 100m
11
BEAM-FORM
Disposable Formwork for
Ground Beams and Pile
Caps
Polypropylene sheets provide contractors with a
fast and effective means of forming ground
beams and pile caps.
Sheets are light-weight and can be shaped by
scoring and bending to form any ground beams
on pile cap profile.
Advantages
 easily handled – light and rigid
 generally requires less excavation than
other formwork methods
 can be scored and bent, or cut to form
any profile
 can be supplied „made-to-measure‟,
ready to install
 can be installed by unskilled labour
 a sharp knife is the only tool required
 less concrete wastage
 no striking – beam formwork is left in
position
 no conventional formwork to strip, clean
and oil
Installation
1 Forming Beam Sides only
The foundation trench is excavated a little
oversized and a suitable base is formed onto
which the reinforcement is placed using track or
concrete block spacers.
The beam formwork is cut into strips of the
required size and is placed either side of the
reinforcement with spacers fixed as shown to
give the required concrete coverage. The sides
can have a small bent return at the base to aid
stability. Then, uniformly backfill to within about
50mm of the top of the beam form.
2 Using a Preformed U-Section
A U-section can easily be formed by scoring and
bending the polypropylene sheet to the required
dimensions. Erection is similar to Method 1
except the preformed U-section is placed in the
excavated trench first, followed by the
reinforcement. Spacers, depending upon the
type used, can be fitted to either the beam
formwork or the reinforcement as convenient.
To form a continuous beam, the ends of each
section of the formwork can either be overlapped
or butted together and taped using a PVC tape.
Note: Spacers for both sides and base should be at a
maximum of
400mm c/c.
Item
Unit
Disposable Formwork
4.5m x 2.4m x 8mm
Beam Form Tape
33mm Roll
Cutting Knife
Each
Beam formwork can be supplied as follows:
1 In 4.5 x 2.4 sheets, which can be cut or scored andbent on site by
contractors
2 When using sides only Beamform can be cut into strips to the
contractors dimensions and delivered to site ready for use
3 Formed into U-sections to suit site requirements and delivered „flat
packed‟.
Accessories
 Continuous plastic spacer is an ideal spacer for ground beam
form work and is highly recommended.
 Mesh Fix spacers are a good alternative.
 Square bar spacers provide a sound support on the base of a
ground beam. Recommeded for heavy beam cages.
.
One of our sales engineers will be pleased to visit your
site to determine your requirements and be on-hand to
advise on installation.
12
GROUND HEAVE
Claylite
A compressible fill, low density
expanded polystyrene. Used to
reduce the pressure exerted on
reinforced concrete ground
beams or on the vertical face of
concrete foundations, caused by the
expansion of clay soils (clay heave)
during the life of the structure.
Claylite for standard applications
with ground beams and in even
sided trenches.
Claylite Castellated for fitting under
lightweight ground beams.
Claylite Super for extra strength in
uneven sided trenches.
Claylite Super Castellated gives
added strength and stability over
Claylite Castellated.
Item
Size
50 mm Claylite
75 mm Claylite
1.2 x 2.4 m
1.2 x 2.4 m
100 mm Claylite
1.2 x 2.4 m
Length
Width
Thickness
2m
0.445m
0.575mm
Weight
Sheet
4.272
3m
0.445m
0.575mm
6.408
PERMANENT FORMWORK
Formrib (Expamet
Hy-Rib)
An expanded zinc coated steel mesh
sheet, used during concrete pours to
form construction joints and stop
ends.
Can also be used in the construction
of in situ horizontal floor slabs. Easily
cut and bent into required shape
POLYTHENE
Damp Proof Membrane
Thickness mμ
Size Sq. Metres
Pack
Supplied in 4 metre widths (folded)
for use as a damp proof membrane.
125
200.0
Roll
250
100.0
Roll
300
100.0
Roll
500
50.0
Roll
Grade
Size Sq. Metres
Pack
Medium
200.0
Roll
Heavy
100.0
Roll
Manufactured to BBA Standards.
Polythene Sheeting
An economical general purpose
sheet for a variety of site uses.
Supplied in 4 metre widths (folded).
13
CONCRETE SPACERS
Single Cover
Cover mm
Pack Quantity
A flat based single cover concrete
spacer block giving maximum
stability in horizontal applications
20
500
25
500
30
250
35
250
40
250
50
250
60
200
75
100
Double/Triple Cover
Cover mm
Pack Quantity
Used for supporting heavy duty
reinforcement, vertical and
horizontal.
Double cover spacers provide a flat
base for use on membranes.
Triple cover spacers give minimum
contact with formwork and can be
wired, to space vertical
reinforcement.
25 & 30
500
30 & 40
250
35, 45 & 50
200
40 & 50
200
50 & 60
100
65 & 70
50
35, 40 & 50
200
Mesh Blocks
Cover mm
Weight Kg
A heavy duty spacer with a large
base.
Ideal for spacing fabric and bar off
soft blindings and membranes.
40 & 50
100
Square Bar Spacers
Cover
Length
An ideal way of supporting the large
reinforcement of heavy duty slabs.
Supplied in 1 metre lengths.
30 mm
Metre
40 mm
Metre
50 mm
Metre
60 mm
Metre
75 mm
Metre
100 mm
Metre
Plastic Meshfix Spacer
Cover mm
Pack Quantity
A spacer with a large base, designed
to support reinforcement without
puncturing membranes. For rebar
diameters 6mm to 20mm.
25 & 30
250
40 & 50
200
65 & 75
200
90 & 100
100
PLASTIC SPACERS
Meshfix spacers with gripper head
also available.
14
Continuous Plastic
Spacer
An extremely versatile and stable
plastic spacer for the support of
reinforcement in horizontal and
vertical applications. It is easily and
quickly positioned with no wiring
required. Ideal for use on hollow
ribbed decks. Can easily be cut
or sawn.
Plastic Wheel Spacer
An economical and popular general
purpose spacer providing
multidirectional cover mainly to wall
reinforcements.
The wheels have a small bearing
area onto the shutter thus reducing
the variable footprint on the finished
concrete surface.
Cover
mm
15
20
25
30
35
40
50
Length
m
2.50
2.50
2.50
2.50
2.50
2.50
2.50
Pack
Metre
100
100
100
50
50
50
50
Cover
mm
20
25
30
40
50
Bar
Diameter
4 - 12
8 – 20
8 – 20
8 – 20
8 - 20
Pack
Size
1000
500
500
250
250
Fix Spacer
Cover mm
Bar Diameter
A spacer with a large base, designed
to support reinforcement without
puncturing membranes. For rebar
diameters 6mm to 20mm.
15
20
25
30
35
40
50
4 to 16
4 to 16
4 to 16
4 to 16
4 to 16
4 to 16
4 to 16
Wire Deckchairs
Height mm
Pack Quantity
Used for supporting top
reinforcement or bottom fabric.
Will not damage polythene
membranes. Also suitable for
supporting dowel bars. Supplied
in 2 metre lengths.
50
60
75
90
105
120
135
150
165
180
200
Height mm
25
25
25
25
25
25
25
25
25
25
25
Pack Quantity
50
60
75
90
105
120
135
150
165
180
200
25
25
25
25
25
25
25
25
25
25
25
Meshfix spacers with gripper head
also available.
WIRE SPACERS
Wire Hoop Spacers
A circular spacer for the supporting
of reinforcement in slabs. Supplied in
straight lengths, they are easily bent
on site to form a large diameter
hoop.
Recommended usage 4–5 per mesh
sheet.
15
FROST PROTECTION
Frost Curing Blanket
Size
Curing blankets are made from a
high insulation material. Protects
freshly poured concrete from the
effects of freezing or high
temperatures.
Polyethylene or Hession blankets
are available
75m x 2m x 10mm
45m x 1.67m
CRACK INDUCERS
Top Type Two Part
Size
Two Part Crack Inducer is designed
to be inserted into wet concrete in a
slab, to enable a controlled straight
line crack to be formed. The two part
profile allows the top section to be
removed after the concrete has
cured ready to accept a joint sealing
compound.
5m x 50mm
Bottom Type
Size
For use on the underside of slabs
generally thicker than 300mm.
Induces a vertical crack and used
in conjunction with Two Part Crack
Inducers. Supplied in 5 metre
lengths.
5m x 40mm
Aluminium T Bar
Size
The T bar is used to form a straight
void into the wet concrete in
preparation to accept the Two Part
Crack Inducer.
50mm
5m x 75mm
5m x 75mm
75mm
JOINT FILLERS
Fibreboard
Sheet Size
A compressed wood fibreboard
impregnated with bitumen emulsion
for use as an expansion joint filler.
Available in sheet form or cut to size.
Manufactured to BS1142.
2.44 x 1.2m x 12mm
Void Formers
A re-usable PVC void former for
forming grooves in concrete, prior
to sealing with joint sealant.
Manufactured in 3 metre lengths.
Available in full or half sections.
2.44 x 1.2m x 20mm
2.44 x 1.2m x 25mm
Slab Depth
Joint Thickness
Metre
12mm 20mm 25mm
Metre
12mm 20mm 25mm
Metre
12mm 20mm 25mm
Metre
12mm 20mm 25mm
Size
3m x 20mm x 10mm
3m x 20mm x 20mm
3m x 25mm x 12mm
3m x 25mm x 25mm
16
Polyfoam Joint Filler (30
kg Density)
A closed cell expanded polyethylene
foam used for expansion joint in
concrete slab construction and
brickwork joints. Available in sheet
form or cut to size with an option for
25mm rip-off strip for subsequent
sealing.
Size mm
12 x 2000 x 1600
12 x 2000 x 1600
12 x 2000 x 1600
Slab Depth
Joint Thickness
Metre
12mm 20mm 25mm
Metre
12mm 20mm 25mm
Metre
12mm 20mm 25mm
Heavy Density 70kg also available
Metre
12mm 20mm 25mm
Bitumen Bonded Cork
Sheet
Size
Bitumen Bonded Cork joint filler
board consists of granulated cork,
premixed and securely bonded
together with a hot bituminous
mixture, evenly formed
between two sheets of heavy asphalt
– saturated paper. Recommended
for use in concrete paved areas
where heavy trafficking is expected.
0.914m x 2.134m
12mm 20mm 25mm
Length
Size
2.13m
12mm 20mm 25mm
2.13m
12mm 20mm 25mm
2.13m
12mm 20mm 25mm
2.13m
12mm 20mm 25mm
2.13m
12mm 20mm 25mm
JOINT SEALANTS
Two Part Polysulphide
Sealant
A high grade two part cold poured
polysulphide sealant. Conforms to
BS4254. Supplied in a composite
pack containing two separate
components which, when mixed
together, cure to form an elastic
rubber. The material is supplied in
either pouring grade for horizontal
applications, or pouring grade for
vertical applications.
Joint Sealant
(Pitch/Polyurethane)
A cold poured expansion joint
sealant for roads and runways.
Item
Unit Litres
Pouring Grade
5.0
Gun Grade
2.5
Primer
1.0
Unit SizeLitres
4.50
1.00 Primer
5.00 Primer
Conforms to BS 5212.
Hot Pour Sealant
Size
A hot poured Rubber Bitumen Joint
Sealant manufactured from a blend
of special bitumens, crumb rubber,
SBS polymers, mineral fillers and
extenders. Specifically developed for
use as a joint sealant in concrete
and asphalt pavements.
20 kg
17
Polyurethane Sealant One Part
A high movement elastomeric
sealant supplied in 600cc foil
containers ready for immediate use.
It has been tested for use in contact
with drinking water and has excellent
adhesion properties when used in
conjunction with Primer P.U. Should
be used to seal expansion,
contraction and construction joints in
concrete reservoirs, water treatment
works, pumping stations, sewage
treatment works, canals and joints in
brick/block construction.
Foam Backer Rod
Foam Backer Rod is a closed-cell
cylindrical polyethylene cord for use
as a back-up material for joint
sealants. It is easily compressible
with high recoverability and the cell
structure also ensures that the
material is nonabsorbant.
Item
Size
One Part
600cc
Barrel/Gun
Each
Tool Cleaner
2.5 Ltrs
Primer P
1 Ltr
Item
(dia in mm)
10
12
15
20
25
30
40
50
JOINT SEALANT ACCESSORIES
Barrel Gun
Size
Used for the easy and controlled
application of joint sealants in both
horizontal and vertical plains.
Will accept Gun grade material and
polyurethane sausages. Supplied
complete with applicator nozzles.
600cc
Mixing Paddle
Unit
A mixing paddle for use with all two
part joint sealant. The paddle
ensures that the sealant components
are correctly mixed together
ensuring the correct consistency and
two part reactions required to cure.
Each
Follower Plate
Unit
A metal Follower Plate used to aid
the extraction of sealant from the tins
into the Barrel Gun. After the sealant
has been mixed using the paddle,
the Follower Plate is placed on top of
the sealant in the tin and the Barrel
Gun on top of the plate. By pushing
down on the plate the sealant is
forced to the gun.
Each
Pack Size
(Meters per Box)
1100
900
500
300
200
150
80
50
18
Turks Head Brush
Item
Unit
A course bristled brush that is ideal
for helping in the application of Hot
Poured Sealants. Can also be used
for the application of Liquid
membranes.
Brush Short
Each
Brush Long
Each
Available with a short or long handle.
Tool Cleaner
Size
A solvent based cleaner for the
removal of sealant from tools used. It
should be especially used for
cleaning out Barrel Guns in order to
keep them operating correctly..
5 Litre
BOLT BOXES AND ACCESSORIES
Bolt Boxes – Waxed
Cardboard
Manufactured from waxed cardboard
and used for positioning Holding
Down Bolts in concrete bases, to
allow a wide adjustment of the bolts
for easy location of steel frames.
Bolt Boxes – Polystyrene
As above, but manufactured from
expanded polystyrene.
They can be easily dissolved with
the use of Polysolve PY25.
Bolt Boxes – Expanded
Metal
An expanded metal tube used for
positioning holding down bolts in
applications where the bolt box is to
remain in the concrete.
Holding Down Bolts
A comprehensive range of holding
down bolts inclusive of a nut, washer
and square plate washer. Any sizes
not listed can be specially
manufactured. Galvanised bolts also
available.
Non-Shrink Grout
A high strength non-shrink
multipurpose cementitious grout that,
with the addition of water, produces
a free flowing grout. Ideal for the
grouting of holding down bolts.
Length
mm
225
305
375
460
535
610
760
Taper
70 x 70
92 x 20
108 x 25
114 x 25
118 x 30
133 x 30
133 x 30
Length
mm
150
225
300
375
450
525
610
Length
mm
150
225
300
375
450
600
Diameter
mm
75
75
75
100
100
100
Size mm
16 x 200
16 x 250
16 x 300
16 x 350
16 x 400
20 x 200
20 x 250
20 x 300
20 x 350
Item
Size mm
20 x 400
20 x 450
20 x 500
24 x 250
24 x 300
24 x 350
24 x 400
24 x 450
24 x 500
Non-shrink Grout
Grout Additive
19
SCREEDING
Concrete Screed Rails
Size
mm
3000 x 50
3000 x 100
3000 x 150
Developed to improve and speed the
placing of concrete to floor slabs by
allowing the continuous pouring of
adjacent bays, enabling full slab
areas to be poured in the same day.
Steel & Plastic Screed Rails are also
available. Details on application.
For Slabs up
To mm
110
160
200
Plastic Screed Chairs
Item
A lightweight corrosion free screed
chair, comprising of 4 easily
assembled components. Suitable for
use with timber rails or scaffold tubes
for slabs 150–350mm in height. The
shafts are cut to size from 22mm
rough spacer tubes.
Recommended spacings of 50cm will
give a stable support.
Base
Collar
Saddle
Shaft
Steel Screed Chairs
Saddle mm
Pack Quantity
A stable two-part adjustable screed
chair which, with a combination of
different base and saddle sizes can
accommodate slabs from 100mm–
500mm.
60
100
90
100
140
100
Base mm
Pack Quantity
Combinations mm
65
100
90
100
140
100
240
100
315
100
390
100
115 – 150
140 – 205
190 x 305
290 – 405
365 x 480
440 x 555
Heavy Duty Steel Screed
Chairs
Rails per
Pack
45
33
22
Pack
Quantity
100
100
100
50 cm
Slab Thickness mm
0 - 500
A sturdy heavy duty screed chair,
reusable and fully adjustable for slab
heights up to 500mm. Fast accurate
adjustment. Wash and lightly oil after
use for long life.
Larger sizes can be manufactured to cope with slabs in excess of
500mm thickness. Details on application.
WATERSTOPS – PVC
PVC Waterstop - Internal
Item
Size mm
Flat Dumbell and Centrebulb Internal
Waterstops have been specifically
developed, with their unique rib and
end bulb profiles to provide a totally
effective water barrier when cast
centrally within concrete wall and
floor joints.
Dumbell
Construction
Dumbell
Construction
Dumbell
Construction
Centrebulb
Expansion
Centrebulb
Expansion
Centrebulb
Expansion
150
Roll Size
Metre
15.0
200
15.0
250
12.0
150
15.0
200
15.0
250
12.0
Flat Dumbell
Centrebulb
20
PVC Waterstop-External
Item
Size mm
Extaseal External PVC Waterstop is
a high performance, heavy duty
profile waterstop specifically
developed to seal joints in concrete
structures at the external surface
thus protecting the reinforcing steel
against corrosion attack, in addition
to providing a totally watertight seal.
Extraseal
Construction
Extraseal
Construction
Extraseal
Expansion
Extraseal
Expansion
200
Roll Size
Metre
15.0
250
12.0
200
15.0
250
12.0
Note: A full range of prefabricated junctions to suit all
PVC Waterstops are available.
Extraseal Construction
Type
Extraseal Expansion Type
Waterstop Jig
Used for joining PVC waterstops.
Jigs available for each profile.
Hot Knife
110v Hot knife for use on site when
welding the PVC waterstop together.
Item
Waterbar Jig
Item
Hot Knife
WATERSTOPS – HYDROPHILIC
Dual Seal
Item
Dual Seal is manufactured from
Sodium Bentonite which swells up to
20 times its dry volume in contact
with water to provide a totally
watertight joint. It can be applied
directly onto scabbled surfaces even
in damp conditions prior to the next
concrete pour. It requires no welding,
adhesives or special junctions.
Jointing and change of direction is
simply achieved by overlapping by
50mm.
Dual Seal
(Standard)
Dual Seal
(Saltwater Grade)
Bentorub
Item
Size
Bentorub Hydroswelling Waterstop
consists of bentonite clay and butyl
rubber and is used for the sealing of
construction joints in concrete. The
system is ecological, user friendly
and will remain permanently active
within the joint for the expected life of
the structure. As concrete cures,
shrinkage will occur, with voids and
small cracks appearing in the
construction. When in contact with
water Bentorub expands and will fill
these voids or cracks thereby
maintaining a watertight seal of the
joint. Held in place by shot firing or
with a bento-cage.
Bentorub
Bentorub Cage
5 Metres
1 Metre
Roll Size
Metre
8.00
8.00
21
Swelltite
Swelltite Hydrophilic Waterstop is
manufactured from a Neoprene
Polymer based hydrophilic
compound and high water absorbent
resins. Swelltite has been specifically
designed for use in sealing
construction joints between pre-cast
concrete units, steel and in-situ
concrete. Unlike traditional
waterstops, Swelltite is centrally
placed and bonded flat in the joint
prior to making the second pour.
Activated by water, Swelltite will
swell up to five times its volume
and seals the passage of water by
exerting pressure across the joint.
Size Metre
15 Metre Roll
1 Litre Primer
WATERPROOFING – MEMBRANES
Bitusheet XL
Item
Unit Size
Cross laminated Heavy Duty
H.D.P.E. membrane coated with self
bonding polymer modified bitumen.
For use in below ground structures
as external tanking and as a roofing
membrane in covered concrete
reservoirs.
Bitusheet XL
1.05 x 19.05m
Dual Seal Membrane
Item
Unit Size
Dual Seal is a high performance self
swelling, self healing waterproofing
membrane comprising of a thick,
tough, high density polyethylene
sheet laminated Bentonite granules.
It provides a totally watertight barrier
in below ground concrete
construction, including basements,
underground car parks, plant rooms,
access tunnels etc.
Dual Seal Membrane
1.22 x 7.32m
Bitusheet Primer
Item
Unit Size
Bitusheet Primer is a high tack
primer for use on vertical walls prior
to the fixing of Bitusheet XL.
It is not required on horizontal
surfaces. It is applied directly to the
concrete by brush.
Bitusheet Primer
Bitusheet Primer
Bitusheet Mastic
48/48mm Fillet
5 ltr
25 ltr
25 ltr
Metre
Bitusheet Tapes
Item
Reinforcing Tape
Reinforcing Tape
Reinforcing Tape
Double Sided Tape
Double Sided Tape
Double Sided Tape
Double Sided Tape
Double Sided Tape
A range of tapes are available for
the joining of the waterproof
membranes. Single sided tapes are
generally used for joint sealing of
membranes, whilst double sided
tapes are used on the over-laps
where extra sealing is required.
Unit Size
100mm x 20m
150mm x 20m
300mm x 20m
50mm x 15m
75mm x 15m
100mm x 10m
150mm x 15m
300mm x 15m
22
Protection Boards
Item
Unit Size
Protection Boards in the main are
used for the protection of
membranes from site trafficking and
on back filling against vertical
surfaces. The different types of
boards provide varying levels of
protection to suit site conditions.
Our sales office will be able to
recommend the correct board for
your type of application.
3mm Bituminous
6mm Bituminous
3mm Bitcoat
1.5mm Bitusheet HD
3mm Bitusheet HD
2mm Polypropylene
2.13m x 1.22m
2.13m x 1.22m
1.85m x 1.25m
1m x 2m
1m x 2m
1m x 2m
WATERPROOFING – LIQUIDS
Liquid Asphaltic
Compound
Liquid Asphaltic Compound is a
damp-proof solution, used in two
coats to provide a damp-proof
membrane on solid floors or for
protecting foundations, retaining
walls, abutments, beams, lintels
and similar structures against
moisture and attack from sulphates
contained within the soil.
Water Plug
Single component, rapid setting,
polymer modified mortar for arresting
severe water infiltration under
pressure through cracks and joints in
concrete and masonry in basements,
underground tanks and below
surface structures. It is ideally
suited for sealing around pipework
and forming fillets in tanking
situations.
Bitumen Emulsion
A special blend of rubber latex and
bitumen emulsion suitable for use as
a waterproofer, multi-purpose
adhesive and crack sealer. Brush
applied.
Drum Litres
25







Benefits
Barrier to water and water vapour
Forms a highly flexible membrane
Easy to apply
Application accommodates awkward details
Once dry – resistant to frost
Resistant to sulphates
Size kg
8.0
25.0
Yield Litres
4.25
13.25
Advantage

Material only requires mixing with water to give a mortar
which sets in 2 minutes to arrest infiltration.

Portland cement based mortar free from chlorides.

Polymer modified to enhance bond and prevent washout.

Non-shrink properties ensure a water tight seal.

Cement base is less hazardous than traditional
caustic additives.
Size
25 Litres
200 Litres
Coverage approximately 0.6-0.9 sq. metres per litre.
CONSTRUCTION CHEMICALS AND COMPOUNDS
Release Agents
A universally accepted release agent
of high specification, giving excellent
release characteristics and
substantial reductions of blowholes
and surface blemishes. Resistant to
weathering.
Various grades are available
depending on application.
Drum Litres
205
25
205
Coverage approximately 25 - 60 sq. metres per litre.
23
Mould Oil
A versatile, high quality neat oil with
surfactant which is ideal for use on
metal, timber, other formwork
materials and coatings. Formulated
to give optimum release and quality
of finish to concrete over a wide
range of mix designs. Spray applied.
Curing Agents
A large range of highly specified
curing membranes to suit every
situation. Resin based giving 75% or
90% water retention while concrete
cures. Available with aluminium flake
for reflection of light and fugitive dye
for visible application. A silicate
based membrane is available for use
when a further surface treatment is
required. Spray applied.
Surface Retarders
Used for exposed aggregate
finishes, and surface keying of
construction joints. Mould face gel
applied to shuttering with brush. Top
face applied to fresh concrete with
spray.
Drum Litres
205
25
Coverage approximately 13 - 30 sq. metres per litre.
Item
Resin 75%
210
Resin 75%
25
Resin 90%
210
Resin 90%
25
Resin 90%
210
Aluminised
25
Silicate
250
Silicate
25
Resin Cleaning Fluid
25
Coverage Approximately 5 sq. metres per litre
Size
25 Litres
25 Litres
210 Litres
Coverage 12–15 m2 per litre (gel type)
5 m2 per litre (spray type)
Dustproof and Hardener
Drum Litres
A concentrated silicate solution for
treatment of new or old concrete
giving a superior surface resistance
to abrasion and chemical attack with
the added bonus of dust reduction.
Applied in 2-3 coats depending on
the type of concrete. Spray applied.
25
Matchpatch
A specialised „structural‟ grade
cementitious repair cement, ideal for
the repair of in-situ or precast
concrete, masonry, screeds, renders,
brickwork and blockwork. It can be
used horizontally, vertically or over
head without any need for primers or
support. Trowel applied. 1kg yields
500cm.
Coverage Approximately 5 –20 m2 per litre.
Keg kg
25.0 (White)
25.0 (Grey)
ECO FRIENDLY CONSTRUCTION CHEMICALS
Safelease
A formwork release agent using the
latest soluble polymer technology to
produce an environmentally friendly
and highly efficient release material
for concrete formwork on site.
Coverage 20-30m2 per litre
Drum Litres
Size Litre
25
210
24
Safecure Standard &
Super
Item
Size ltr
Standard
Standard
Super
Super
25
210
25
210
Safecure WW & WT
Item
Size ltr
A water based curing compound
comprising of an Aqueous silicate
solution that reacts to deposit an
integral layer of high strength crystals
into the pore structure of the
concrete. Also available with a tinted
fugitive dye to assist in the
identification during application
Standard
Standard
Tinted
Tinted
25
210
25
210
Safetard Gel
Item
Size ltr
A transparent water based gel type
concrete retarder with a colour tint to
assist application. Ideally suited for
the production of exposed aggregate
finishes or „keyed‟ surfaces for
construction joint.
Gel
25
Safetard Liquid
Item
Size ltr
A water based spray applied liquid
that retards the setting of the top
surface of freshly placed concrete.
The surface laitance can be
brush/washed away the following
day to produce an exposed
aggregate finish.
Liquid
Liquid
25
210
Sprayers
Item
Size ltr
A full range of high performance
sprayers for construction chemicals.
Suitable for use with mould oils,
release agents and curing
membranes.
Metal Spray
Plastic Sprayer
Knapsack Sprayer
Cleaning Fluid
11 Litre
10 Litre
15 Litre
25 Litre
A water based spray on temporary
membrane to retain moisture in
freshly placed concrete. Degrades
when exposed to ultra-violet light
over a period of time. Supplied as
Standard grade (medium curing
efficiency) or Super grade (High
curing efficency). Coverage 5.5 m 2
per litre
Coverage 3-5m2 per litre
Coverage 5m2 per litre
We recommend that all sprayers are
cleaned through after use with
Cleaning Fluid (RCF25)
25
COLUMN FORMWORK
Cardboard Disposable
An economical, single use spiral
wound, cardboard column former.
Manufactured to a high standard and
complete with a PVC liner, to give a
smooth finish to concrete surfaces.
Supplied with a built-in rip cord for
ease of stripping.
Columns are made to order and can
be supplied in any required height up
to the maximum recommended.
Used mainly for in-situ concrete pour
application.
Plastic Disposable
A disposable single use, fully
waterproof column shutter providing
a smooth concrete finish. The
column shutter can be manufactured
in virtually any diameter from 2001200mm. The columns can be stored
openly on site without any
detrimental effect.
Steel Re-usable
For re-use applications, column
shutters can be manufactured to
order from Steel. Supplied with
propping points and grout check
seals. Prices on application.
Internal
Diameter
mm
Wall
Thickness
mm
Weight
Per metre
kg
Max.
Recom.
Height of
continuous
pour metre
200
5.0
2.09
12
250
5.0
2.59
12
300
5.0
3.11
10
350
5.0
3.68
10
400
6.0
4.99
9
450
6.0
5.67
8
500
7.0
7.36
8
550
7.0
8.04
8
600
7.5
9.51
8
635
7.5
9.94
7
Item
Plastic Column Shutter
Available 200mm – 1200mm Diameter
Item
Steel Column Shutter
Polystyrene Re-usable
Item
Manufactured from high density
polystyrene with a proplex liner to
give a smooth finish. Can be re-used
up to four times. Further information
and prices on application
Polystyrene Column Shutter
GENERAL PRODUCTS
Standard and Flexible
Road Forms
Manufactured in 3 metre lengths. All
standard road forms are square
edged and have holes at 300mm c/c
for dowel bars. Available for both
sale and hire.
Item
Standard
Standard
Standard
Flexible
Flexible
Flexible
Road Form Stakes
Size mm
Smooth finish with forged points.
450 x 22
600 x 22
Size
M x mm
3 x 100
3 x 150
3 x 200
3 x 100
3 x 150
3 x 200
26
Fencing Pins
Size m x mm
A mild steel pin, pointed at one end,
and with a curled lamp hook on the
other. Ideal for supporting safety
barrier fencing.
1.35 x 12.00
Adjustable Steel Props
Standard
Prop
No 0
Closed
(m)
1.041
Open
(m)
1.829
Weight
(Kg)
11.28
No 1
1.753
3.124
16.34
No 2
1.981
3.352
17.48
No 3
2.590
3.962
20.20
No 4
3.200
4.876
23.84
Trench Struts
Size
Safe, simple adjustable steel struts
for bracing trench linings and for
shoring low level, single faced
formwork setups. Inner remains
captive in the outer.
No 0
Closed
(m)
0.32
Open
(m)
0.47
Weight
(Kg)
5.0
No 1
0.49
0.73
7.0
No 2
0.69
1.09
9.0
No 3
1.03
1.73
13.0
Steel Manhole Shutters
Item
The adjustable steel manhole shutter
that gives a full 150mm of concrete
cover on all size manhole rings using
a combination of only two widths of
panels.
Two heights: 900mm and 1800mm.
Rapid positive fixing with tie rods and
hexagon nuts.
The two different size sections will
accommodate any size manhole ring
from 675mm to 2700mm and give a
minimum concrete cover of 150mm.
900mm High Large Panel
900mm High Small Panel
1800mm High Large Panel
1800mm High Small Panel
Threaded portion is friction-welded to
the outer tube to produce a lighterweight prop.
Head and base plates are specially
profiled to ensure safe and secure
stacking.
Outer tube: 60.3 mm diameter
Inner tube: 48.3 mm diameter
PIN is manufactured from 080M40
(EN8) to BS970.
Manufactured to BS4047 and tested
to BS5507
Internal manole shutters
also available.
LIFTING LOOPS AND SOCKETS
Cast-In Lifting Socket
Cast-in lifting sockets provide a safe
means of lifting concrete beams,
mainly in precast applications.
The sockets are cast into wet
concrete, in preparation for the
acceptance of the lifting loop after
curing.
Safe Working
Load Tonne
0.5
1.2
2.0
2.5
4.0
Lifting Loops
DxE
Lifting loops with a pressed on
socket with thread. For use with
lifting sockets.
12 x 22
16 x 27
20 x 35
24 x 37
30 x 50
Complete with test certificates.
Model
DxH
RD 12 x 60
RD 16 x 80
RD 20 x 95
RD 24 x 100
RD 30 x 150
H
mm
155
155
215
255
300
Load
Tonne
0.5
1.2
2.0
2.5
4.0
Pack
500
250
150
100
50
Pack
50
50
25
25
10
27
CHANNEL SYSTEMS
21/19 Apex Channel
Item
A self anchoring stainless steel cast
in channel, used for casting into
concrete walls for the later fixing of
brick ties for outer face cladding. The
channel is supplied with a
polystyrene infill to prevent the
ingress of concrete and also has nail
holes to aid fixing to the formwork.
Apex Channel
Apex Channel
25/15 Frame Fix Ultra
Channel
Item
Frame Fix Ultra
Length
mm
100
3000
Length
mm
2700
A stainless steel channel specifically
designed to accommodate brickwork
cladding back to steel framed
structures.
Supplied in 2700mm lengths, the
channel system is pre-drilled at
112.5mm centres and is also
complemented by a range of channel
ties to suit.
Channel Ties
Item
A full range of channel ties are
available to suit both the Apex and
Frame Fix Channels, with various
solutions to meet most design
requirements.
Channel Tie 100
Channel Tie 150
Channel Tie 200
Please contact our sales office for
full details.
SYSTEMS
Steel Mesh Barrier Mk II
(Registered Design)
Steel Mesh Barrier has been the forerunner in edge
protection for over a decade, inspiring a completely
new way of looking at temporary fall prevention
systems within the construction industry.
This new design of Steel Mesh Barrier incorporates
all of its previous benefits whilst being stronger,
more durable, adjustable and lighter! It has also
been designed 10 cm
shorter for ease of transport and handling.
The Steel Mesh Barrier is now available in 2
standard sizes, 2.6m and 1.3m.
Length
mm
100
150
200
28
Preguard
PREGUARD™ is an advanced guardrail system,
enabling scaffolders, using either tube and fitting or
system scaffold, to install collective edge protection
on the lift above prior to commencement of work on
the next level.
Using telescopic guardrails attached to
an innovative vertical post, PREGUARD™ removes
the need to work at height without guardrail
protection.
Alsipercha
Safety system designed to prevent falls from height
during the decking for horizontal formwork operation.
This is a “0” factor fall arrest system that is
particulary useful on PERIMETERS. It provides total
safety when placing: decking
panels, edge protection, slab edges, stop ends and
generally all situations that may arise during the
formworking process, where there is a risk of a fall
from height.
It is easy to assemble and use. No external
accessories are required
SCAFFSTEP
The SCAFFSTEP™ is a step-up device, designed to
enable a scaffolder to reach up to erect and dismantle
scaffolding in a safe manner. The scaffolder is prevented
from falling by a guardrail that is already in place, and the
SCAFFSTEP™ utilises a ledger above which eliminates
the need for additional components to be used.
SCAFFSTEP™ can be used in any position along the
guardrail, not just at the standard; giving the user the
flexibility to attach the SCAFFSTEP™ at the optimum
position along the platform.
The feet at the bottom of the SCAFFSTEP™ are
adjustable to accommodate different guardrail heights, and
together with a nonslip working surface, provides the
scaffolder with a safe working platform when working with
tube and fitting, as well as all systems using tubular
ledgers.
The SCAFFSTEP™ is often used in pairs, with two
operatives working together, particular on longer facades
Net Barrier System
The increasing bay sizes, greater eave heights, and a
movement towards curved standing seam roofs on steel
framed structures, when combined with the generally
accepted improvisation culture within edge protection,
have raised serious questions about the performance of
existing edge protection solutions. Two events have
produced dramatic change in this area of work: The
publication of a European Performance Standard for
Temporary Edge Protection, and the launch of the Net
Barrier System.
29
SMB STAIRS
Temporarily protecting the edges of stairways during
construction has previously been complicated and
expensive. The varied nature of the stairs, landings, and
returns, often required many cut tubes, sharp ends, and
much purpose built protection. The new Steel Mesh Barrier
Stair (SMB Stair) has be designed to solve these
problems, offering a systemised solution that can
stand alone or integrate with either SMB system.
The SMB Stair provides continuous edge protection along
staircases, and at returns the Gap Closer ensures
continuity and protects any sharp edges. The landings are
protected using the
SMB system, linking seamlessly to the SMB Stair. The
SMB Stair is supported on the adjustable posts, and can
be fitted to any angle of permanent or temporary stairway.
It can also be raised
to allow access to work on the outside edge of the stair
unit. The SMB Stair is a single component, and can be
fitted to either side of the staircase
Needle Propping
Alongside the major Façade Retention schemes,
Formwork Direct provides the same proactive
approach to smaller needling, propping and general
shoring requirements within existing structures.
Works carried out include projects from major multistorey back-propping through to needling to allow the
removal of load bearing walls and the formation of
new openings.
Formwork Direct can tailor a bespoke solution for
your project. Depending on the size of the project,
our needling schemes most commonly make use of
our 200 kln ranges or, 100 kln props for smaller
jobs, Formwork Direct proprietary needling system
can provide temporary support whilst permanent
lintels are installed.
Facade Retention
Formwork Direct has provided solutions to a wide
variety of Façade Retention requirements throughout
the UK. We regularly produce and execute schemes
in tight city centre situations where both space for
construction and accurate information regarding the
existing structure are restricted.
Solutions are engineered to be least intrusive to both
the public and the reconstruction of the building,
external cantilever systems can be portalised to
allow pedestrian access through the frame, site
cabins can be built into the structure saving space on
site.
30
Push-pull props
The Formwork Direct push-pull prop is a versatile, well engineered
and complete system. It replaces the traditional prop (shore) and
tensioning chain arrangement with a single prop that works in both
tension and compression to provide a versatile and economic
solution for a wide variety of applications.
Acrow Propping
Prop Head: 150 x 150mm plates with holes for securing to timber
beams or facilitating the use of accessories.
Prop Inner Tube: 48.3mm O.D. tube (standard scaffolding tube size)
with holes at 152.5mm centres. Tube diameter enables standard
scaffold tube and couplers to be used for bracing purposes.
Size
Prop Size 0
Prop Size 1
Prop Size 2
Prop Size 3
Prop Size 4
Height Closed m
1.041
1.753
1.981
2.590
3.200
Height Open M
1.829
3.124
3.352
3.962
4.876
Weight kg
12.95
18.64
19.55
22.27
26.36
Height open m
0.475
0.686
1.092
1.676
Weight kg
4.99
6.58
8.62
11.79
Trench Struts
Size
Strut size 0
Strut size 1
Strut size 2
Strut size 3
Height Closed m
0.305
0.475
0.685
1.016
Formwork Soldier Props
Superslim Soldiers can be used in conjunction with Aluminium or Timber
Beams and Rapid Bar Tie in the construction of straight, curved and conical
walls.
Nine standard lengths allow almost unlimited scope for assembling
wall formwork of virtually any height / width, and shape.
Robustness to cope with the demands of frequent re-use means
easier assembly and consistently accurate fabrication on site
Formwork ties can be fixed virtually anywhere along the Superslim
Soldier length, allowing complete freedom to create the optimum
design
Consistently produces high quality concrete finish
Shoring Products
FWD can provide various shoring solutions with an enviable range of shoring
products, and a determination to provide an added value service, FWD can
provide a tailor made solution to virtually any shoring application
requirement.
FWD can provide modular galvanised steel shoring systems. We can also
supply lightweight aluminium systems to suit your needs.
31
SCAFFOLD TUBE
Galvanised Scaffold Tube
We stock large volumes of galvanised scaffold tube. We also
offer a capping service and tube can be cut to required lengths.
Our Scaffold tube is readily available, pre-cut
in the following lengths: 21' -18'-16'-13'-10'-8'-6'- & 5'. All other
lengths can be cut to required size upon request.
The outside diameter of our scaffold tube is 48.3mm with a wall
thickness of 4mm or 3.2mm (high yield)
Our scaffold tube is fully galvanised and conforms to BS
EN39:2001
Aluminium Scaffold Tube
Our Alloy Scaffold Tube has a 4mm wall thickness and
an outside diameter of 48.3mm and conforms to BS
1139. Our alloy scaffold tube is available in 6.0m
lengths, can be cut to required length.
High Yield Scaffold Tube
High Yield scaffold tube is 20% lighter (3.2mm), with the
same structural capabilities as standard 4mm thick
scaffold tube.
Many clients show a preference towards high yield tube
due to its lightweight.
For more information regarding high yield tube, contact
our team now.
STAIR TOWERS
Stair Towers
Safe access to working platforms is of
the utmost importance. This is why we
supply modular access stair
towers built to HD1004 standard, with
rest platforms at every level that make
carrying items safe and practical.
When installed with our Combisafe
System, Formwork Systems, Scaffolding
Systems, the stair tower dictates where
workers can safely access the work area.
We supply a wide range of stair Towers
one of which is our own in house
design (We Carry Layer, HAKI, Uni Scaff,
Kwik Stage, Cup Lock, and also a wide
range of Aluminum Towers) For more
information please contact us.
What are the benefits?
Removes risks associated with ladder access
Can be quickly constructed and dismantled
Flexible in application
Can be moved around the site as your project
develops
Workers able to raise materials to their working
platform safely
Smooth handrails for ease of use
Non-skid solid working surface for safety
Maintenance free and durable aluminium
Suitable for all inside or outside environments
Customized to meet your application
Modular system that is flexible for your needs and
provides fast, easy installation
32
SYSTEM SCAFFOLD
System Scaffold
General Application for System
Scaffold
In all applications, system scaffolds in
general they have several advantages
over traditional tube and fitting scaffolds.
This is illustrated by the ever-increasing
use of this type of scaffold in the
construction environment, and the trend
within the scaffolding industry away from
tube and fittings when replacing or
increase stocks of materials.
Formwork direct is aware of this situation
and offers a comprehensive supplier
service based on various systems. System
scaffolding has a wide variety of
applications, and major benefits to the
customer include:
Speed - The in-built joints, clearly
identifiable components and the strong,
simple wedge connections, guarantee a
faster erection time.
Safety - In the very earliest stages of the
erection process, the wedge connections
ensure that ledgers and braces are
secured to the standards, and there is no
risk of materials falling. The wedge lock
system guarantees that all ledgers and
diagonal braces are secured immediately
they are placed. This allows immediate,
safe erection by just one person at any
height. The system scaffold enables a
reduction in material usage as compared
to traditional scaffolding, for instance it
dispenses with the need for ledger bracing
in many applications.
FORMWORK PANEL SYSTEM
Panel System
We can offer great rates on various panel
systems for hire and for sale.
If you would like to discuss your needs
with our sales team please contact us
Industrial Applications
In the Industrial field, system scaffold has
proved its advantages in many locations. It
allows working platforms, whether in the
form of towers, birdcages or hanging
scaffolds, to be quickly formed to facilitate
all maintenance and installation of
insulation, and construction projects.
Our Sales Team can offer you the best
scaffolding solutions for your job.
Cuplock Scaffold Systems
K-Stage System Scaffold
Shoring Scaffold Systems
Tube & Fitting Scaffold Systems
Aluminium Scaffold Systems
Various Ring Systems
In power stations and chemical plants,
where installations and pipelines require
regular checks and maintenance, the
significantly faster erection times result in a
great benefit in terms of reduced shutdown
times. In these cases, and particularly when
an unforeseen disruption occurs, system
scaffolds help to minimise downtime, their
inherent safety and fast construction are a
great advantage.
Where scaffolds are required for access
inside tanks and ovens system scaffolding
offers several significant advantages over
traditional tube and fitting scaffold:
Where access is restricted by the
need to pass materials through
manholes or other such small
openings, the compact size of
system components makes
handling easier.
When working in conditions of poor
lighting or extremes of
temperature, the built in fixings and
simple erection procedure makes
for faster and safer erection.
Due to its fixed length components
and built-in node points, system
scaffolding is particularly well
suited for use in circular or
spherical tanks and vessels.
33
SCAFFOLD FITTINGS AND ACCESSORIES
Doubles
We can supply drop forged
and pressed steel options.
All being fully certificated to
B.S EN 39 complete with
test certification and
covered by our worldwide
Product liability insurance
audit trail.
Swivels
We can supply drop forged
and pressed steel options.
All being fully certificated
to B.S EN 39 complete
with test certification and
covered by our worldwide
Product liability insurance
audit trail.
Ladder Clamps
Our ladder clamps are high
quality, robust and ensure
safe attachment of
traditional wooden or
steel pole ladders
Singles
We can supply drop forged
and pressed steel options.
All being fully certificated
to B.S EN 39 complete
with test certification and
covered by our worldwide
Product liability insurance
audit trail.
Joints
We can supply drop forged
and pressed steel options.
All being fully certificated to
B.S EN 39 complete with
test certification and
covered by our worldwide
Product liability insurance
audit trail.
Girder Couplers
Our Girder Couplers are
always used in pairs.
Roofing Coupler
Our roofing coupler
encapsulates the CI Sheet.
This fitting comes with our
worldwide product liability
insurance audit trail.
Left Right Board
Retainer
The left right board
retainers adheres the toe
board on traditional
tubular scaffolding.
Pressed Sleeve
We can supply pressed steel
sleeves. All being fully
certificated to B.S EN 39
complete with test
certification and covered by
our worldwide Product
liability insurance audit trail.
Tube Clamps
We stock a full range of
tube clamps in the size
48.3mm. Other sizes
including 26.9mm,
33.7mm, 42.4mm and
60.3mm are also available.
We can supply drop forged. All
being fully certified to B.S EN
39 complete with test
certification and covered by
our worldwide product liability
insurance audit trail.
Tube clamps, also referred
to as pipe clamps can be
used in many applications
such as modular children’s
playgrounds, pedestrian
handrail systems and
display structures etc.
34
TIMBER AND ALUMINIUM BEAMS
H2O Timber Beams
Used for concrete formwork
construction. H20 timber beam
widely applied in slab formwork
system, wall formwork system,
column formwork system, timber
structures, and other temporary
bearing structures
Characteristics:
A)Solid flange: Sawed-Pine or
Spruce imported from Finland
,High quality spruce; High stability
B)Web: Birch or poplar or larch
plywood; High durability; High
load bearing capacity
C) Treated by KONY BOND glue
exterior used weather & waterproof
D) Beam ends sealed: Protect
from moisture and UV; Reduce
damage; Increase service life
E) With high standardization,
universal property, fast operation.
F) High stiffness, light weight,
strong load-carrying capability.
G) Low cost, recycle resource.
Technical Information:
Standard Size
Standard Length (M)
Average Weight
Bending moment
Cutting action
Bending
Live load
Moisture content
200mm(height)*80mm
(width)*40mm
(flange thickness)*
27mm(web thickness)
2.45,2.65,2.90,3.30,3.60,
3.90,4.50,4.90,5.90
Other beam lengths or web
thickness upon request
4.6kg/m
max.5 KN/m
max 11.2KN
max 1/500
max 1.5 KN/m2
12%-14%