HDD Servo Motors AB
Transcription
HDD Servo Motors AB
HDD Servo Motors AB MANUAL HDD Servo Motors AB Motor Manual 1/58 13/04/15 Table of contents ....................................................................................................................................................................1 Table of contents........................................................................................................................................2 Safety Advices...........................................................................................................................................4 Installation / Start-up..................................................................................................................................4 ...................................................................................................................................................................5 Motor series................................................................................................................................................6 HDD – 20 pole shaft motors..................................................................................................................6 ICM – 20 pole internal coupling motors................................................................................................6 HSM – 20 pole hollow shaft motors......................................................................................................6 HDT – 10 pole shaft motors...................................................................................................................6 Insulation system........................................................................................................................................7 Overtemperature protection and thermistors .............................................................................................7 Couplings for ICM motors.........................................................................................................................7 Holding brake.............................................................................................................................................8 Motor name structure.................................................................................................................................9 Motor type..............................................................................................................................................9 Flange size .............................................................................................................................................9 Stator length ..........................................................................................................................................9 Winding .................................................................................................................................................9 Feedback type.........................................................................................................................................9 ..............................................................................................................................................................10 Connector ............................................................................................................................................10 Pin-out suffix........................................................................................................................................10 Brake ...................................................................................................................................................11 Shaft key/sealed...................................................................................................................................11 Options ................................................................................................................................................11 HDD 09E ................................................................................................................................................12 HDD 09J .................................................................................................................................................15 HDD 09N ...............................................................................................................................................17 HDD 09Q ...............................................................................................................................................19 HDD 09S ................................................................................................................................................21 ICM 09J ..................................................................................................................................................23 ICM 09N.................................................................................................................................................25 HSM 09J..................................................................................................................................................27 HSM 09N................................................................................................................................................29 HSM 09Q................................................................................................................................................31 HDD 14J..................................................................................................................................................33 HDD 14N................................................................................................................................................35 ICM 14J....................................................................................................................................................37 ICM 14N..................................................................................................................................................39 Connector pin-outs...................................................................................................................................41 HDD Standard pin–out.........................................................................................................................42 z: HDD Standard pin–out with thermistor in feedback connector.......................................................43 t: HDD Standard pin–out with both trip and measurement thermistor (KTY) in power connector....44 b: Infranor pin–out 1............................................................................................................................45 b: Infranor pin–out 2............................................................................................................................46 c: Control Techniques pin–out.............................................................................................................47 e: Elau pinout.......................................................................................................................................48 f: Ferrocontrol pin–out.........................................................................................................................49 h: AMK pin–out...................................................................................................................................50 i: Bosch-Rexroth-Indramat pin–out 1..................................................................................................51 i2: Bosch-Rexroth-Indramat pin–out 2................................................................................................52 k: Kollmorgen–Seidel pin–out.............................................................................................................53 o: KEB pin–out....................................................................................................................................54 p: Parker pin–out..................................................................................................................................55 s: Siemens pin–out...............................................................................................................................56 u: Baumüller pin–out............................................................................................................................57 HDD Servo Motors AB Motor Manual 2/58 13/04/15 n: Baldor pin–out..................................................................................................................................58 v: YTec pin–out....................................................................................................................................59 HDD Servo Motors AB Motor Manual 3/58 13/04/15 Safety Advices All operations on transport, assembly, start-up and maintenance must be done by skilled and qualified personnel only. The qualified personnel must know and observe the following standards and guidelines: DIN VDE 0105, IEC 364, accident prevention regulations. Deviant behaviour may cause serious injury to persons and may lead to damages. Before mounting and start-up carefully read the documents on hand. Follow the instructions for power supply (motor label and manual) and go by the rules of the technical data. Ensure a proper, low-impedance grounding of the motor housing with the PE-reference potential inside the switch cabinet, as otherwise personal safety is not assured. Take suitable steps, that unexpected false move will not lead to injury or damage. Power connection can also lead current, when motor is not rotating. Do not remove or pull off plugs during operation or power supply. This can lead to electric arcs which may hurt people or damage contacts. Surface temperatures of more than 100°C can arise on the motors. Take care do not stick or fasten any temperature sensitive parts to it. Possibly make provisions for precautions against touch. Installation / Start-up Important notes Check the assignment between inverter and motor. Compare rated voltage and rated current of the devices. The wiring has to be carried out in accordance to the circuit diagram shown in the installation/operation manual of the inverter. Pay attention to proper grounding of inverter and motor. Place power and signal cables separately from each other. When using motor power cables with integrated brake wires, the brake wires should be shielded. The shielding braid has to be applied bothsided. Lay all circuits with sufficient cross section. Shields to be applied in great circle (low-resistance) via metalized connector housings resp. EMV - approved cable glands. Assure sufficient heat removal in the surroundings and at the flange of the motor to not exceed the maximum permitted flange temperature of 650C in S1-operation. If necessary reduce the motor rating. Caution! Never remove the electric connections of the motor during power supply. Residual charges inside the compacitor of the inverter can still exist up to 5 minutes after the disconnection of the main supply. Power and signal connections can lead voltage even if the motor stands idle. Before start-up respectively before mounting check the motors regarding damage in transit. Damages of any part of the motor as well as corrosion at the shaft or flange have to be reported immediately to us. The rotor should be easily rotating by hand. Existing brakes to be electrically let off in advance. Environmental conditions With regard to the installation site of the motor please take into consideration the environmental conditions like ambient temperature: -20...+40°C, maximum mounting height: 1000m above sea level, relative humidity: 15...85%, non-condensing. HDD Servo Motors AB Motor Manual 4/58 13/04/15 A power reduction might possibly be necessary in case of tolerances to the a.m. environmental conditions. The motors are not suitable for outdoor installation or installation within aggressive or foreign substance afflicted atmosphere. Drive elements The rotor of the motor has been electronically counterbalanced during production. Before fitting your drive elements onto the shaft end, please remove the corrosion prevention (if existing). Strictly use suitable tools for fitting or removing the drive elements and follow the advices of the drive element manufacturer to avoid damages. Our recommendation: Use double conical tensioning devices. Absolutely avoid strong pushes to the motor flange and the motor shaft during fitting or removing. This might lead to damages of the ball bearing or shaft Power connections The power connections have to be carried out by skilled electricians only. Before starting work make sure that the systems actually is and remains without current during the installation time. Follow the safety rules according to DIN VDE 0105. The cross-sectional area of the cable has to be layed out in accordance to the rated power of the motor. The environmental conditions, the way of laying and the local legal requirements have to be taken into consideration. Strictly follow the advices of the inverter manufacturer to fulfil EMV-wiring conditions. When using shielded cables take care of a great circle metallic shield connection on both sides of the cable. HDD Servo Motors AB Motor Manual 5/58 13/04/15 Motor series HDD Servo Motors AB offers four series of brushless, permanent-magnet servo motors, based on the same patented ultra-compact technology. HSM – 20 pole hollow shaft motors HDD – 20 pole shaft motors HSM motors allow cables, hoses, rotating shafts, etc. to pass through the servomotor’s own shaft. They have 20 poles = 10 pole pairs. HDD and ICM motors can be equipped with a range of different feedback systems (resolver, SICK/Stegmann Hiperface or Heidenhain Endat). These motors can optionally be equipped with a holding brake. The HSM motors are only available with Hiperface feedback and no brake. HDD motors are equipped with a conventional shaft for easy assembly. They have 20 poles = 10 pole pairs. ICM – 20 pole internal coupling motors HDT – 10 pole shaft motors ICM motors are even more compact because the coupling is integrated within the motor. They have 20 poles = 10 pole pairs. HDD motors are equipped with a conventional shaft for easy assembly. They have 10 poles = 5 pole pairs. HDD Servo Motors AB Motor Manual 6/58 13/04/15 Insulation system The insulation system complies with the requirements of EEC LV Directive 73/23/EEC and 93/68/EEC. Test report E9911111E01. Overtemperature protection and thermistors As a standard, HDD motors are equipped with overtemperature protection. The protection consists of three PTC thermistors in series, one for each phase. The PTC thermistors are manufactured according to norms DIN 44081 and DIN 44082. According to these norms, the resistance for a single thermistor at room temperature is in the range 20 Ohms - 250 Ohms. For three thermistors in series, the total room temperature resistance is typically between 150 Ohms - 300 Ohms (50 Ohms - 100 Ohms per thermistor), but can be as high as 750 Ohm without indicating malfunction. The PTC thermistors have a switch temperature of 150 C. When T < 145 C, R < 550 Ohm for each thermistor (R < 1650 Ohms for the whole triplet), and when T > 155 C, R > 1330 Ohm for each thermistor (R < 4990 Ohms for the whole triplet). The resistance should be measured with a d.c. voltage no greater than 2.5V. As an option, HDD motors can be equipped with a temperature measurement device of type KTY84130. Couplings for ICM motors Three types of couplings are presently available, all using metal bellows. There are two bellow lengths that can accommodate run-outs of 0.2 and 0.3 mm respectively. Both lengths have a stiffness of approx. 9 kNm/rad. The CBE models shown in the top row uses an expanding shaft. The standard diameter of the expanding shaft is 16f7; other shafts are available on request. The CBC model shown in the center row uses a single screw to clamp around the machine shaft. It can be delivered to fit shafts from 5 to 20mm. The CBS model shown in the bottom row uses two clamping screws. It can be delivered to fit shafts from 6 to 28mm. HDD Servo Motors AB Motor Manual 7/58 13/04/15 Holding brake HDD, ICM and HDTmotors (but not HSM motors) have the option of an installed brake. The permanent-magnet brake is operated by 24 VDC and blocks the rotor when being without voltage. The brake is to be understood as a holding brake and it is not to be used for permanent slow downs during production. When the brake is detached the rotor can operate without residual torque, the functioning is free from backlash. The brakes can be operated directly by the inverter . In this case the reset of the brake winding is effected without additional external wiring. If the brake is not directly operated by the inverter and additional wiring (for example varistor) has to be carried out. A personnel-safe application of the brake needs an additional contact within the brake circuit and then also a release device for the brake (for example varistor). The brake has the following characteristics: Holding torque Inertia J Operating voltage Power dissipation 9 0.4 24 12 Nm kgcm^2 V DC W HDD Servo Motors AB Motor Manual 8/58 13/04/15 Motor name structure The different fields in a motor type name, e.g. HDD 09J– Pa– Az– Az– A– A– AAA, contain the following information: Motor type HDD 09J– Pa– Az– Az– A– A– AAA HDD ICM HSM HDT 20 pole shaft motor 20 pole internal coupling motor 20 pole hollow shaft motor 10 pole shaft motor Flange size HDD 09J–Pa– Az– Az– A– A– AAA Approximate flange size in cm: 09 series 92 mm 14 series 140 mm 20 series 200 mm Stator length HDD 09J– Pa– Az– Az– A– A– AAA A single letter indicates the stator length; the later the letter’s position in the alphabeth, the longer the stator. Currently the following lengths are available: For 09 series: E (shortest), J, N, Q, S (longest). For 14 series J (shortest), N, R (longest). For 20 series: J (shortest), N (longest). Other stator lengths may be available on request. Winding HDD 09J– Pa– Az– Az– A– A– AAA Pa suitable for 3000 rpm at rail voltage 560V Ma suitable for 3000 rpm at rail voltage 320V Kb suitable for 3000 rpm at rail voltage 180V More generally, the first, uppercase, letter (P, M, K) roughly indicates the voltage constant; the later the letter in the alphabeth, the higher is the counter EMF. The second, lowercase, letter is used to distinguish between different windings that give roughly the same voltage constants. Feedback type HDD 09– Pa– Az– Az– A– A– AAA HDD motors are available with a large range of feedback options: A B D Resolver Resolver Resolver 7 V input, 1 pole pair, 0.5 transf. ratio 7 V input, 2 pole pairs, 0.5 transf. ratio 9 V input, 1 pole pair, 0.3 transf. ratio ES EM ET EN Endat singleturn 512 lines per rev. Electrically equivalent to ECN1313 Endat multiturn 512 lines per rev. Electrically equivalent to EQN1325 Endat singleturn 2048 lines per rev. Electrically equivalent to ECN1313 Endat multiturn 2048 lines per rev. Electrically equivalent to EQN1325 HDD Servo Motors AB Motor Manual 9/58 13/04/15 EA EB Endat singleturn 32 periods (17 bit) per rev. Electrically equivalent to ECI1317 Endat multiturn 32 periods (17 bit) per rev. Electrically equivalent to EQI1329 SS SM ST SN Sincos singleturn 1024 lines per rev. Electrically equivalent to SRS50 Sincos multiturn 1024 lines per rev. Electrically equivalent to SRM50 Sincos kit singleturn 1024 lines per rev. Electrically equivalent to SRS50 Sincos kit multiturn 1024 lines per rev. Electrically equivalent to SRM50 The physical size of the motors depend on the choice of feedback, du to the size of the different transducers, cf the figure below: Connector HDD 09– Pa– Az– Az– A– A– AAA A B1 B2 C D E F1 F2 G H K L M N X Y1 Y2 Y3 Pin arrangement Mount Sizes Intercontec 4+3+PE (or 5+PE ) straight top mount 09 Intercontec 4+3+PE (or 5+PE ) angled top mount, pointing forward 09 Intercontec 4+3+PE (or 5+PE ) angled top mount, pointing back 09 Intercontec 4+3+PE (or 5+PE ) straight rear mount 14 and 20 Intercontec 4+3+PE (or 5+PE ) angled rear mount 14 and 20 Intercontec 5+PE straight top mount 09 Intercontec 5+PE angled top mount, pointing forward 09 Intercontec 5+PE angled top mount, pointing back 09 Intercontec 5+PE straight rear mount 14 and 20 Intercontec 5+PE angled rear mount 14 and 20 Intercontec 4+3+PE (or 5+PE ) straight forward mount 14 and 20 Intercontec 4+3+PE (or 5+PE ) angled forward mount 14 and 20 Intercontec 5+PE straight forward mount 14 and 20 Intercontec 5+PE angled forward mount 14 and 20 Special connectors available on request. Contact HDD for details. Speed Tech 12 pole angled top mount shaft direction Speed Tech 12 pole angled top mount counter shaft direction Speed Tech 12 pole angled top mount pointing right seen from rear side The letters A, B, C, D, K and L are used for 4+3+PE power connectors, whereas E, F, G, H, M and N are used for 5+PE power connectors. However, for legacy reasons motors with pinnings suitable for Parker and Siemens drives use the first series of letters, despite their six-pole connectors. Pin-out suffix HDD 09– Pa– Az– Az– A– A– AAA HDD motors are designed to work with a large range of electronic drive systems. The pinnings of the power and feedback connectors are adapted to fit the standard cables from different drive manufacturers. Mechanical and electrical adjustment of the feedback are also made differently HDD Servo Motors AB Motor Manual 10/58 13/04/15 depending on the target drive. Currently pin-outs suitable for use with the following manufactures are available. a z t b c e f h k n p s u y HDD standard with thermistor in power connector. HDD standard with thermistor in feedback connector. HDD standard with both trip and KTY thermistors in power connector (no brake possible). Infranor Control Techniques Elau Ferrocontrol AMK Kollmorgen-Seidel Baldor Parker Siemens Baumüller Y-Tec Not all feedback types are presently available with all pin-out suffices. Brake HDD 09– Pa– Az– Az– A– A– AAA A = no brake, D = holding brake. Shaft key/sealed HDD 09– Pa– Az– Az– A– A– AAA A = shaft with keyway (standard), B = shaft without keyway. C = sealed motor, shaft with keyway D = sealed motor, shaft without keyway X = special. Contact HDD for details. Options HDD 09– Pa– Az– Az– A– A– AAA AAA = standard. For other options please contact HDD. HDD Servo Motors AB Motor Manual 11/58 13/04/15 HDD 09E Mechanical data Unit Rotor inertia Mass (resolver version) Flange height Flange width Length “L” Length with resolver Length with Hiperface transducer Length with Endat transducer kgcm^2 kg mm mm mm mm mm mm without brake 1.3 1.8 92 92 47.3 57.8 86.3 88.3 with brake 1.7 2.4 92 92 72.7 83.2 111.7 113.7 Electrical data Unit Number of poles Number of pole pairs Inductance/phase Resistance/phase Resistance/phase–phase Back EMF/phase–phase RMS Back EMF @ 1000 rpm Torque constant (RMS) Max rail voltage Recommended max current Torque at rec. max current Continuous torque at 30 rpm Continuous current at 30 rpm Continuous torque at 3000 rpm Continuous current at 3000 rpm HDD Servo Motors AB Motor Manual mH Ohm Ohm Vs/rad V Nm/A V A Nm Nm A Nm A 09E – Pa 20 10 19 15 30 0.71 74 1.22 750 3 3.1 1.3 1.2 1.2 1.1 12/58 09E – Ma 20 10 3.4 2.5 5.0 0.30 31 0.52 750 7 3.1 1.3 2.8 1.2 2.7 09E – Fa 20 10 0.094 0.075 0.13 0.043 4.55 0.074 750 49.5 3.1 1.3 19.8 1.2 18.2 13/04/15 Torque versus speed Data were measured on an HDD 09E–Pa series motor mounted on a vertical 260 x 200 x 12 mm aluminum plate in free air, with a winding temperature rise of 90ºC and driven by a commercially available inverter. Continuous torque and 25% duty cycle (1 minute on, 3 minutes off): 2.5 2 1.5 100% 25% 1 0.5 0 0 1000 2000 3000 Short term torque kT derating factor HDD 09E–Pa at 560V rail voltage Low speed, HDD09E–Pa Relative kT vs commanded current 1.5 4 3 2 1 0 kT relative Torque Nm Short term torque vs speed 0 900 Speed rpm 1800 2700 2.5A 3600 1 0.5 0 0 4.2A 1 2 3 Torque (Nm) Maximum load on shaft at life expectancy 20,000 h Maximal axial load (push): 350 N at 500 rpm, 100 N at 3000 rpm. Maximal axial load (pull): 50 N at all speeds. Maximal radial load at zero axial load is given by the curves below. For special cases please contact HDD for calculations. HDD Servo Motors AB Motor Manual 13/58 13/04/15 4 HDD 09J Mechanical data Unit Rotor inertia Mass (resolver version) Flange height Flange width Length “L” Length with resolver Length with Hiperface transducer Length with Endat transducer kgcm^2 kg mm mm mm mm mm mm without brake 2.8 2.4 92 92 59.6 70.1 98.6 100.6 with brake 3.2 3.0 92 92 85.1 95.6 124.1 126.1 Electrical data Unit Number of poles Number of pole pairs Inductance/phase Resistance/phase Resistance/phase–phase Back EMF/phase–phase RMS Back EMF @ 1000 rpm Torque constant (RMS) Max rail voltage Recommended max current Torque at rec. max current Continuous torque at 80 rpm Continuous current at 80 rpm Continuous torque at 3000 rpm Continuous current at 3000 rpm HDD Servo Motors AB Motor Manual mH Ohm Ohm Vs/rad V Nm/A V A Nm Nm A Nm A 09J – Pa 20 10 7.6 3.7 7.4 0.69 72 1.20 750 7 7.35 2.9 2.5 2.6 2.3 14/58 09J –Ma 20 10 2.2 1.16 2.32 0.38 39 0.65 750 14 7.35 2.9 4.3 2.6 4.0 09J–Kb 20 10 0.62 0.29 0.58 0.19 20 0.33 750 24 7.35 2.9 8.6 2.6 8.0 13/04/15 Torque vs speed Data were measured on an HDD 09J–Pa series motor mounted on a vertical 260 x 200 x 12 mm aluminum plate in free air, with a winding temperature rise of 90ºC and driven by a commercially available inverter. Continuous torque and 25% duty cycle (1 minute on, 3 minutes off): 6 5 4 100% 3 25% 2 1 0 0 1000 2000 3000 Short term torque kT derating factor HDD 09J–Pa at 560V rail voltage Low speed, HDD09J–Pa Relative kT vs commanded current 1.2 1 kT relative Torque Nm Short term torque vs speed 14 12 10 8 6 4 2 0 0 900 Speed rpm 1800 7.5A 2700 10A 3600 0.8 0.6 0.4 0.2 0 0 15A 2 4 6 8 10 Torque (Nm) Maximum load on shaft at life expectancy 20,000 h Maximal axial load (push): 350 N at 500 rpm, 100 N at 3000 rpm. Maximal axial load (pull): 50 N at all speeds. Maximal radial load at zero axial load is given by the curves below. For special cases please contact HDD for calculations. HDD Servo Motors AB Motor Manual 15/58 13/04/15 HDD 09N Mechanical data Unit Rotor inertia Mass (resolver version) Flange height Flange width Length “L” Length with resolver Length with Hiperface transducer Length with Endat transducer kgcm^2 kg mm mm mm mm mm mm without brake 6.1 3.6 92 92 87.3 97.8 126.3 128.3 with brake 6.5 4.2 92 92 112.7 123.2 151.7 153.7 Electrical data Unit Number of poles Number of pole pairs Inductance/phase Resistance/phase Resistance/phase–phase Back EMF/phase–phase RMS Back EMF @ 1000 rpm Torque constant (RMS) Max rail voltage Recommended max current Torque at rec. max current Continuous torque at 120 rpm Continuous current at 120 rpm Continuous torque at 3000 rpm Continuous current at 3000 rpm HDD Servo Motors AB Motor Manual mH Ohm Ohm Vs/rad V Nm/A V A Nm Nm A Nm A 09N – Pa 20 10 4.9 1.9 3.9 0.84 88 1.46 750 13 16.4 5.2 3.4 3.6 3.3 16/58 09N –Ma 20 10 1.23 0.47 0.94 0.42 44 0.73 750 26 16.4 5.2 6.3 7.7 6.3 13/04/15 Torque vs speed Data were measured on an HDD 09N–Pa series motor mounted on a vertical 260 x 200 x 12 mm aluminum plate in free air, with a winding temperature rise of 90ºC and driven by a commercially available inverter. Continuous torque and 25% duty cycle (1 minute on, 3 minutes off): 12 10 8 100% 6 25% 4 2 0 0 1000 2000 3000 Short term torque kT derating factor HDD 09N–Pa at 560V rail voltage Low speed, HDD09N–Pa Relative kT vs commanded current 25 1.2 20 1 15 0.8 kT relative Torque Nm Short term torque vs speed 0.6 10 0.4 5 0.2 0 0 900 Speed rpm 1800 10A 2700 15A 3600 20A 0 0 5 10 15 Torque (Nm) Maximum load on shaft at life expectancy 20,000 h Maximal axial load (push): 350 N at 500 rpm, 100 N at 3000 rpm. Maximal axial load (pull): 50 N at all speeds. Maximal radial load at zero axial load is given by the curves below. For special cases please contact HDD for calculations. HDD Servo Motors AB Motor Manual 17/58 13/04/15 20 HDD 09Q Mechanical data Unit Rotor inertia Mass (resolver version) Flange height Flange width Length “L” Length with resolver Length with Hiperface transducer Length with Endat transducer kgcm^2 kg mm mm mm mm mm mm without brake 8.8 4.7 92 92 109.7 120.2 148.7 150.7 with brake 9.2 5.3 92 92 137.3 147.8 176.3 178.3 Electrical data Unit Number of poles Number of pole pairs Inductance/phase Resistance/phase Resistance/phase–phase Back EMF/phase–phase RMS Back EMF @ 1000 rpm Torque constant (RMS) Max rail voltage Recommended max current Torque at rec. max current Continuous torque at 165 rpm Continuous current at 165 rpm Continuous torque at 3000 rpm Continuous current at 3000 rpm HDD Servo Motors AB Motor Manual mH Ohm Ohm Vs/rad V Nm/A V A Nm Nm A Nm A 09Q – Pa 20 10 2.7 1.0 2.0 0.76 80 1.32 750 18 18 6.5 5.3 3.7 3.0 18/58 13/04/15 Torque vs speed Data were measured on an HDD 09Q–Pa series motor mounted on a vertical 260 x 200 x 12 mm aluminum plate in free air, with a winding temperature rise of 90ºC and driven by a commercially available inverter. Continuous torque and 25% duty cycle (1 minute on, 3 minutes off): 14 Torque Nm 12 10 8 6 4 2 0 0 1000 Speed rpm 2000 100% 3000 25% Short term torque kT derating factor HDD 09Q–Pa at 560V rail voltage Low speed, HDD 09Q–Pa Relative kT vs commanded current 1.2 30 25 20 15 10 5 0 1 kT relative Torque Nm Short term torque vs speed 0 900 Speed rpm 1800 10A 2700 20A 3600 25A 0.8 0.6 0.4 0.2 0 0 5 10 15 Torque (Nm) Maximum load on shaft at life expectancy 20,000 h Maximal axial load (push): 350 N at 500 rpm, 100 N at 3000 rpm. Maximal axial load (pull): 50 N at all speeds. Maximal radial load at zero axial load is given by the curves below. For special cases please contact HDD for calculations. HDD Servo Motors AB Motor Manual 19/58 13/04/15 20 HDD 09S Mechanical data Unit Rotor inertia Mass (resolver version) Flange height Flange width Length “L” Length with resolver Length with Hiperface transducer Length with Endat transducer kgcm^2 kg mm mm mm mm mm mm without brake 12.0 5.7 92 92 137.3 147.8 176.3 178.3 with brake Electrical data Unit Number of poles Number of pole pairs Inductance/phase Resistance/phase Resistance/phase–phase Back EMF/phase–phase RMS Back EMF @ 1000 rpm Torque constant (RMS) Max rail voltage Recommended max current Torque at rec. max current Continuous torque at 200 rpm Continuous current at 200 rpm Continuous torque at 3000 rpm Continuous current at 3000 rpm HDD Servo Motors AB Motor Manual mH Ohm Ohm Vs/rad V Nm/A V A Nm Nm A Nm A 09S – Pa 20 10 2.45 1.0 1.9 0.76 80 1.46 750 26 33 7.5 5.6 3.8 3.2 20/58 13/04/15 Torque vs speed Data were measured on an HDD 09S–Pa series motor mounted on a vertical 260 x 200 x 12 mm aluminum plate in free air, with a winding temperature rise of 90ºC and driven by a commercially available inverter. Only continuous torque has been measured 8 7 6 5 100% 4 25% 3 2 1 0 0 1000 2000 3000 Short term torque kT derating factor HDD 09S–Pa at 560V rail voltage Low speed, HDD 09S–Pa Short term torque vs speed Relative kT vs commanded current 40 1.25 20 kT relative Torque Nm 1.5 30 10 0 1 0.75 0.5 0.25 0 900 1800 Speed rpm 10A 2700 3600 0 0 20A 30A 40A 5 10 15 20 25 30 Torque (Nm) Maximum load on shaft at life expectancy 20,000 h Maximal axial load (push): 350 N at 500 rpm, 100 N at 3000 rpm. Maximal axial load (pull): 50 N at all speeds. Maximal radial load at zero axial load is given by the curves below. For special cases please contact HDD for calculations. HDD Servo Motors AB Motor Manual 21/58 13/04/15 35 40 ICM 09J Mechanical data Unit Rotor inertia Mass (resolver version) Flange height Flange width Length “L” Length with resolver Length with Hiperface transducer Length with Endat transducer kgcm^2 kg mm mm mm mm mm mm without brake 2.6 2.1 92 92 59.6 70.1 98.6 100.6 with brake 3.0 2.7 92 92 85.1 95.6 124.1 126.1 Electrical data Unit Number of poles Number of pole pairs Inductance/phase Resistance/phase Resistance/phase–phase Back EMF/phase–phase RMS Back EMF @ 1000 rpm Torque constant (RMS) Max rail voltage Recommended max current Torque at rec. max current Continuous torque at 80 rpm Continuous current at 80 rpm Continuous torque at 3000 rpm Continuous current at 3000 rpm HDD Servo Motors AB Motor Manual mH Ohm Ohm Vs/rad V Nm/A V A Nm Nm A Nm A 09J – Pa 20 10 7.6 3.7 7.4 0.69 72 1.20 750 7 7.35 2.9 2.5 2.6 2.3 22/58 09J –Ma 20 10 2.2 1.16 2.32 0.38 39 0.65 750 14 7.35 2.9 4.3 2.6 4.0 09J–Kb 20 10 0.62 0.29 0.58 0.19 20 0.33 750 24 7.35 2.9 8.6 2.6 8.0 13/04/15 Torque vs speed Data were measured on an ICM 09J–Pa series motor mounted on a vertical 260 x 200 x 12 mm aluminum plate in free air, with a winding temperature rise of 90ºC and driven by a commercially available inverter. Continuous torque and 25% duty cycle (1 minute on, 3 minutes off): 6 5 4 100% 3 25% 2 1 0 0 1000 2000 3000 Short term torque kT derating factor ICM 09J–Pa at 560V rail voltage Low speed, ICM 09J–Pa Relative kT vs commanded current 1.2 1 kT relative Torque Nm Short term torque vs speed 14 12 10 8 6 4 2 0 0 900 Speed rpm 1800 7.5A 2700 10A 3600 0.8 0.6 0.4 0.2 0 0 15A 2 4 6 8 10 Torque (Nm) HDD Servo Motors AB Motor Manual 23/58 13/04/15 ICM 09N Mechanical data Unit Rotor inertia Mass (resolver version) Flange height Flange width Length “L” Length with resolver Length with Hiperface transducer Length with Endat transducer kgcm^2 kg mm mm mm mm mm mm without brake 5.5 3.0 92 92 87.3 97.8 126.3 128.3 with brake 5.9 3.6 92 92 112.7 123.2 151.7 153.7 Electrical data Unit Number of poles Number of pole pairs Inductance/phase Resistance/phase Resistance/phase–phase Back EMF/phase–phase RMS Back EMF @ 1000 rpm Torque constant (RMS) Max rail voltage Recommended max current Torque at rec. max current Continuous torque at 120 rpm Continuous current at 120 rpm Continuous torque at 3000 rpm Continuous current at 3000 rpm HDD Servo Motors AB Motor Manual mH Ohm Ohm Vs/rad V Nm/A V A Nm Nm A Nm A 09N – Pa 20 10 4.9 1.9 3.9 0.84 88 1.46 750 13 16.4 5.2 3.4 3.6 3.3 24/58 09N –Ma 20 10 1.23 0.47 0.94 0.42 44 0.73 750 26 16.4 5.2 6.3 7.7 6.3 13/04/15 Torque vs speed Data were measured on an ICM 09N–Pa series motor mounted on a vertical 260 x 200 x 12 mm aluminum plate in free air, with a winding temperature rise of 90ºC and driven by a commercially available inverter. Continuous torque and 25% duty cycle (1 minute on, 3 minutes off): 12 10 8 100% 6 25% 4 2 0 0 1000 2000 3000 Short term torque kT derating factor ICM 09N–Pa at 560V rail voltage Low speed, ICM 09N–Pa Relative kT vs commanded current Short term torque vs speed 1.2 25 1 0.8 kT relative Torque Nm 20 15 0.6 10 0.4 5 0.2 0 0 0 900 Speed rpm 1800 10A 2700 15A HDD Servo Motors AB Motor Manual 3600 0 5 10 15 Torque (Nm) 20A 25/58 13/04/15 20 HSM 09J Mechanical data Unit Rotor inertia Mass Flange height Flange width Length “L” with Hiperface transducer kgcm^2 kg mm mm mm singleturn w/o brake 5.1 3.3 92 92 100.2 multiturn w/o brake 5.5 3.6 92 92 100.2 Electrical data Unit Number of poles Number of pole pairs Inductance/phase Resistance/phase Resistance/phase–phase Back EMF/phase–phase RMS Back EMF @ 1000 rpm Torque constant (RMS) Max rail voltage Recommended max current Torque at rec. max current Continuous torque at 80 rpm Continuous current at 80 rpm Continuous torque at 3000 rpm Continuous current at 3000 rpm mH Ohm Ohm Vs/rad V Nm/A V A Nm Nm A Nm A 09J – Pa 20 10 7.6 3.7 7.4 0.67 71 1.17 750 7 7.35 2.9 2.5 2.6 2.3 09J –Ma 20 10 2.2 1.16 2.32 0.34 36 0.60 750 14 7.35 2.9 4.3 2.6 4.0 09J–Kb 20 10 0.62 0.29 0.58 0.19 20 0.32 750 24 7.35 2.9 8.6 2.6 8.0 Note: Only available with Hiperface feedback and without brake. HDD Servo Motors AB Motor Manual 26/58 13/04/15 Torque vs speed Data were measured on an HSM 09J–Pa series motor mounted on a vertical 260 x 200 x 12 mm aluminum plate in free air, with a winding temperature rise of 90ºC and driven by a commercially available inverter. Continuous torque and 25% duty cycle (1 minute on, 3 minutes off): 6 5 4 100% 3 25% 2 1 0 0 1000 2000 3000 Short term torque kT derating factor HSM 09J–Pa at 560V rail voltage Low speed, HSM09J–Pa Relative kT vs commanded current 1.2 1 kT relative Torque Nm Short term torque vs speed 14 12 10 8 6 4 2 0 0 900 Speed rpm 1800 7.5A 2700 10A 3600 0.8 0.6 0.4 0.2 0 0 15A 2 4 6 8 10 Torque (Nm) Maximum load on shaft at life expectancy 20,000 h Maximal axial load (push): 1600 N at 500 rpm, 650 N at 3000 rpm. Maximal axial load (pull): 50 N at all speeds. Maximal radial load is given by the curves below. HDD Servo Motors AB Motor Manual 27/58 13/04/15 HSM 09N Mechanical data Unit Rotor inertia Mass Flange height Flange width Length “L” with Hiperface transducer kgcm^2 kg mm mm mm singleturn w/o brake 7.8 3.8 92 92 127.9 multiturn w/o brake 8.2 4.1 92 92 127.9 Electrical data Unit Number of poles Number of pole pairs Inductance/phase Resistance/phase Resistance/phase–phase Back EMF/phase–phase RMS Back EMF @ 1000 rpm Torque constant (RMS) Max rail voltage Recommended max current Torque at rec. max current Continuous torque at 120 rpm Continuous current at 120 rpm Continuous torque at 3000 rpm Continuous current at 3000 rpm mH Ohm Ohm Vs/rad V Nm/A V A Nm Nm A Nm A 09N – Pa 20 10 4.9 1.9 3.9 0.82 86 1.42 750 13 16.4 5.2 3.4 3.6 3.3 09N –Ma 20 10 1.12 0.47 0.94 0.41 43 0.71 750 26 16.4 5.2 6.3 7.7 6.3 Note: Only available with Hiperface feedback and without brake. HDD Servo Motors AB Motor Manual 28/58 13/04/15 Torque vs speed Data were measured on an HSM 09N–Pa series motor mounted on a vertical 260 x 200 x 12 mm aluminum plate in free air, with a winding temperature rise of 90ºC and driven by a commercially available inverter. Continuous torque and 25% duty cycle (1 minute on, 3 minutes off): 12 10 8 100% 6 25% 4 2 0 0 1000 2000 3000 Short term torque kT derating factor HSM 09N–Pa at 560V rail voltage Low speed, HSM 09N–Pa Relative kT vs commanded current 25 1.2 20 1 15 0.8 kT relative Torque Nm Short term torque vs speed 0.6 10 0.4 5 0.2 0 0 900 Speed rpm 1800 10A 2700 15A 3600 20A 0 0 5 10 15 Torque (Nm) Maximum load on shaft at life expectancy 20,000 h Maximal axial load (push): 1600 N at 500 rpm, 650 N at 3000 rpm. Maximal axial load (pull): 50 N at all speeds. Maximal radial load is given by the curves below. HDD Servo Motors AB Motor Manual 29/58 13/04/15 20 HSM 09Q Mechanical data Unit Rotor inertia Mass Flange height Flange width Length “L” with Hiperface transducer kgcm^2 kg mm mm mm singleturn w/o brake 10.0 4.6 92 92 150.3 multiturn w/o brake 10.5 4.9 92 92 150.3 Electrical data Unit Number of poles Number of pole pairs Inductance/phase Resistance/phase Resistance/phase–phase Back EMF/phase–phase RMS Back EMF @ 1000 rpm Torque constant (RMS) Max rail voltage Recommended max current Torque at rec. max current Continuous torque at 30 rpm Continuous current at 30 rpm Continuous torque at 3000 rpm Continuous current at 3000 rpm mH Ohm Ohm Vs/rad V Nm/A V A Nm Nm A Nm A 09Q – Pa 20 10 2.7 1.0 2.0 0.69 72 1.19 750 18 18 6.5 5.3 3.7 3.0 Note: Only available with Hiperface feedback and without brake. HDD Servo Motors AB Motor Manual 30/58 13/04/15 Torque vs speed Data were measured on an HSM 09Q–Pa series motor mounted on a vertical 260 x 200 x 12 mm aluminum plate in free air, with a winding temperature rise of 90ºC and driven by a commercially available inverter. Continuous torque and 25% duty cycle (1 minute on, 3 minutes off): 14 Torque Nm 12 10 8 6 4 2 0 0 1000 Speed rpm 2000 100% 3000 25% Short term torque kT derating factor HSM 09Q–Pa at 560V rail voltage Low speed, HSM 09Q–Pa Relative kT vs commanded current 1.2 30 25 20 15 10 5 0 1 kT relative Torque Nm Short term torque vs speed 0 900 Speed rpm 1800 10A 2700 20A 3600 25A 0.8 0.6 0.4 0.2 0 0 5 10 15 Torque (Nm) Maximum load on shaft at life expectancy 20,000 h Maximal axial load (push): 1600 N at 500 rpm, 650 N at 3000 rpm. Maximal axial load (pull): 50 N at all speeds. Maximal radial load is given by the curves below. HDD Servo Motors AB Motor Manual 31/58 13/04/15 20 HDD 14J Mechanical data Unit Rotor inertia Mass (resolver version) Flange height Flange width Length “L” Length with resolver Length with Hiperface transducer kgcm^2 kg mm mm mm mm mm without brake 13.3 6.0 140 140 80.9 91.9 121.9 with brake 13.7 6.5 140 140 80.9 91.9 121.9 Electrical data Unit Number of poles Number of pole pairs Inductance/phase Resistance/phase Resistance/phase–phase Back EMF/phase–phase RMS Back EMF @ 1000 rpm Torque constant (RMS) Max rail voltage Recommended max current Torque at rec. max current Continuous torque at 120 rpm Continuous current at 120 rpm Continuous torque at 3000 rpm Continuous current at 3000 rpm HDD Servo Motors AB Motor Manual mH Ohm Ohm Vs/rad V Nm/A V A Nm Nm A Nm A 14J – Pa 20 10 4.4 0.77 1.5 0.90 94 1.56 750 30 40 10.0 7.0 7.0 5.3 32/58 13/04/15 Torque vs speed Torque Nm Data were measured on an HDD 14J–Pa series motor mounted on a vertical 260 x 200 x 12 mm aluminum plate in free air, with a winding temperature rise of 90ºC and driven by a commercially 20 18 16 14 12 10 8 6 4 2 0 0 1000 2000 Speed rpm 100% 3000 25% available inverter. Continuous torque and 25% duty cycle (1 minute on, 3 minutes off): Short term torque Short term torque vs speed 50 Torque Nm 40 30 20 10 0 0 800 speed 15A 1600 30A 2400 3200 40A HDD 14J–Pa at 560V rail voltage Maximum load on shaft at life expectancy 20,000 h Maximal axial load (push): 1000 N at 500 rpm, 300 at 3000 rpm. Maximal axial load (pull): 100 N at all speeds. Maximal radial load is given by the curves below. For special cases please contact HDD for calculations. HDD Servo Motors AB Motor Manual 33/58 13/04/15 HDD 14N Mechanical data Unit Rotor inertia Mass (resolver version) Flange height Flange width Length “L” Length with resolver Length with Hiperface transducer kgcm^2 kg mm mm mm mm mm without brake 32.6 10.0 140 140 114.1 125.1 155.1 with brake 33.0 10.5 140 140 114.1 125.1 155.1 Electrical data Unit Number of poles Number of pole pairs Inductance/phase Resistance/phase Resistance/phase–phase Back EMF/phase–phase RMS Back EMF @ 1000 rpm Torque constant (RMS) Max rail voltage Recommended max current Torque at rec. max current Continuous torque at 100 rpm Continuous current at 100 rpm Continuous torque at 3000 rpm Continuous current at 3000 rpm HDD Servo Motors AB Motor Manual mH Ohm Ohm Vs/rad V Nm/A V A Nm Nm A Nm A 14N – Pa 20 10 2.25 0.32 0.64 0.90 95 1.57 750 13 16.4 18.0 12.5 10.0 7.7 34/58 14N – Ma 20 10 0.89 0.14 0.29 0.55 58 0.96 750 21 16.4 18.0 20.5 10.0 12.6 13/04/15 Torque vs speed Data were measured on an HDD 14N–Pa series motor mounted on a vertical 260 x 200 x 12 mm aluminum plate in free air, with a winding temperature rise of 90ºC and driven by a commercially available inverter. Continuous torque and 25% duty cycle (1 minute on, 3 minutes off): 35 Torque Nm 30 25 20 15 10 5 0 0 1000 2000 Speed rpm 100% 3000 25% Short term torque HDD 14N–Pa at 560V rail voltage Torque Nm Short term torque vs speed 100 90 80 70 60 50 40 30 20 10 0 0 speed 800 1600 30A 2400 60A 3200 80A Maximum load on shaft at life expectancy 20,000 h Maximal axial load (push): 1000 N at 500 rpm, 300 at 3000 rpm. Maximal axial load (pull): 100 N at all speeds. Maximal radial load is given by the curves below. For special cases please contact HDD for calculations. HDD Servo Motors AB Motor Manual 35/58 13/04/15 ICM 14J Mechanical data Unit Rotor inertia Mass (resolver version) Flange height Flange width Length “L” Length with resolver Length with Hiperface transducer kgcm^2 kg mm mm mm mm mm without brake 13.3 6.0 140 140 80.9 91.9 121.9 with brake 13.7 6.5 140 140 80.9 91.9 121.9 Electrical data Unit Number of poles Number of pole pairs Inductance/phase Resistance/phase Resistance/phase–phase Back EMF/phase–phase RMS Back EMF @ 1000 rpm Torque constant (RMS) Max rail voltage Recommended max current Torque at rec. max current Continuous torque at 120 rpm Continuous current at 120 rpm Continuous torque at 3000 rpm Continuous current at 3000 rpm HDD Servo Motors AB Motor Manual mH Ohm Ohm Vs/rad V Nm/A V A Nm Nm A Nm A 14J – Pa 20 10 4.4 0.77 1.5 0.90 94 1.56 750 30 40 10.0 7.0 7.0 5.3 36/58 13/04/15 Torque vs speed Torque Nm Data were measured on an ICM 14J–Pa series motor mounted on a vertical 260 x 200 x 12 mm aluminum plate in free air, with a winding temperature rise of 90ºC and driven by a commercially 20 18 16 14 12 10 8 6 4 2 0 0 1000 2000 Speed rpm 100% 3000 25% available inverter. Continuous torque and 25% duty cycle (1 minute on, 3 minutes off): Short term torque Short term torque vs speed 50 Torque Nm 40 30 20 10 0 0 800 speed 15A 1600 30A 2400 3200 40A ICM 14J–Pa at 560V rail voltage HDD Servo Motors AB Motor Manual 37/58 13/04/15 ICM 14N Mechanical data Unit Rotor inertia Mass (resolver version) Flange height Flange width Length “L” Length with resolver Length with Hiperface transducer kgcm^2 kg mm mm mm mm mm without brake 32.6 10.0 140 140 114.1 125.1 155.1 with brake 33.0 10.5 140 140 114.1 125.1 155.1 Electrical data Unit Number of poles Number of pole pairs Inductance/phase Resistance/phase Resistance/phase–phase Back EMF/phase–phase RMS Back EMF @ 1000 rpm Torque constant (RMS) Max rail voltage Recommended max current Torque at rec. max current Continuous torque at 100 rpm Continuous current at 100 rpm Continuous torque at 3000 rpm Continuous current at 3000 rpm HDD Servo Motors AB Motor Manual mH Ohm Ohm Vs/rad V Nm/A V A Nm Nm A Nm A 14N – Pa 20 10 2.25 0.32 0.64 0.90 95 1.57 750 13 16.4 18.0 12.5 10.0 7.7 38/58 14N – Ma 20 10 0.89 0.14 0.29 0.55 58 0.96 750 21 16.4 18.0 20.5 10.0 12.6 13/04/15 Torque vs speed Data were measured on an ICM 14N–Pa series motor mounted on a vertical 260 x 200 x 12 mm aluminum plate in free air, with a winding temperature rise of 90ºC and driven by a commercially available inverter. Continuous torque and 25% duty cycle (1 minute on, 3 minutes off): 35 Torque Nm 30 25 20 15 10 5 0 0 1000 2000 Speed rpm 100% 3000 25% Short term torque ICM 14N–Pa at 560V rail voltage Torque Nm Short term torque vs speed 100 90 80 70 60 50 40 30 20 10 0 0 speed 800 1600 30A 2400 60A HDD Servo Motors AB Motor Manual 3200 80A 39/58 13/04/15 Connector pin-outs HDD does not manufacture power electronics itself. Instead, the motors can be equipped with different connectors with pinnings that fit standard cables of many major manufacturers of electronic drives. Currently connector pin-out suitable for power electronics from the following manufacturers are supported: a z t b b2 c e f h i i2 k o p s u y HDD default with thermistor in power connector HDD default with thermistor in feedback connector HDD default with trip thermistor and temperature measuring device Infranor 1 (12-pole resolver connector) Infranor 2 (17-pole resolver connector) Control-Techniques Elau Ferrocontrol AMK Bosch-Rexroth-Indramat 1 (8-pole power connector) Bosch-Rexroth-Indramat 2 (9-pole power connector) Kollmorgen-Seidel KEB Parker Siemens Baumüller Y-Tec Connector type Power recepacle 3+4+gnd straight Power receptacle 3+4+gnd angled Power receptacle 5+gnd straigth Power receptacle 5+gnd angled Signal receptacle 12–pole straight Signal receptacle 12–pole angled Signal receptacle 17–pole straight Signal receptacle 17–pole angled HDD Servo Motors AB Motor Manual Intercontec article number B EG A 125 MR 13 00 0006 000 B ED C 089 MR 13 00 0005 000 B EG A 127 MR 10 00 0006 000 B ED C 088 MR 10 00 0005 000 A EG A 052 MR 04 00 0012 000 A ED C 052 MR 04 00 0012 000 A EG A 113 MR 04 00 0012 000 A ED C 113 MR 04 00 0012 000 40/58 13/04/15 HDD Standard pin–out Power HDD09J-Pa-A-A-A-AAAA Resolver Hiperface HDD09J-Pa-A-A-A-A-AAA Endat A Straight top A B Angled top B C Straight rear D D Angled rear EN K Straight front EA L Straight rear EB X Special EF Pin 1 2 3 4 A B C D Phase U Ground Phase W Phase V Brake +24V Brake 0V Trip thermistor Trip thermistor Pin 1 2 3 4 5 6 7 8 9 10 11 12 2 poles, 0.5 transf. ratio 4 poles, 0.5 transf. ratio 2 poles, 0.3 transf. ratio Single turn ES SM Multi turn EM SC Hollow shaft single turn ET Pin 1 2 3 4 5 6 7 8 9 10 11 12 Exc hi R1 Exc lo R2 – Cos hi S1 Cos lo S3 Sin lo S4 Sin hi S2 – – – – – HDD Servo Motors AB Motor Manual SS 41/58 – – Gnd Cos RefCos RefSin Sin +VCC +RS485 –RS485 – – Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Single turn, 512 lines/rev Multi turn, 512 lines/rev Single turn, 2048 lines/rev Multi turn, 2048 lines/rev Single turn, 32 ppr (17 bit) Multi turn, 32 ppr (17 bit) Multi turn, 23 bits/rev, SIL2, no incr signals Sensor (U_P) – – Sensor (0V) – – U_P Clock Clock’ 0V (U_N) Shield B+ (if incr) B– (if incr) Data A+ (if incr) A– (if incr) Data’ 13/04/15 z: HDD Standard pin–out with thermistor in feedback connector Power HDD09J-Pa-Az-Az-AA-AAA Resolver Hiperface HDD09J-Pa-Az-Az-A-A-AAA Endat Az Straight top Az Bz Angled top Bz Cz Straight rear Dz Dz Angled rear ENz Kz Straight front EAz Lz Straight rear EBz Xz Special EFz Pin 1 2 3 4 A B C D Phase U Ground Phase W Phase V Brake +24V Brake 0V – – Pin 1 2 3 4 5 6 7 8 9 10 11 12 2 poles, 0.5 transf. ratio 4 poles, 0.5 transf. ratio 2 poles, 0.3 transf. ratio Exc hi R1 Exc lo R2 – Cos hi S1 Cos lo S3 Sin lo S4 Sin hi S2 – – – Trip thermistor Trip thermistor HDD Servo Motors AB Motor Manual 42/58 SSz Single turn ESz SMz Multi turn EMz SCz Hollow shaft single turn ETz Pin 1 2 3 4 5 6 7 8 9 10 11 12 – – Gnd Cos RefCos RefSin Sin +VCC +RS485 –RS485 Trip thermistor Trip thermistor Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Single turn, 512 lines/rev Multi turn, 512 lines/rev Single turn, 2048 lines/rev Multi turn, 2048 lines/rev Single turn, 32 ppr (17 bit) Multi turn, 32 ppr (17 bit) Multi turn, 23 bits/rev, SIL2, no incr signals Sensor (U_P) – – Sensor (0V) Trip thermistor Trip thermistor U_P Clock Clock’ 0V (U_N) Shield B+ (if incr) B– (if incr) Data A+ (if incr) A– (if incr) Data’ 13/04/15 t: HDD Standard pin–out with both trip and measurement thermistor (KTY) in power connector Power HDD09J-Pa-At-At-A-AAAA Resolver Hiperface HDD09J-Pa-At-At-A-A-AAA Endat At Straight top At Bt Angled top Bt Ct Straight rear Dt Dt Angled rear ENt Kt Straight front EAt Lt Straight rear EBt Xt Special EFt Pin 1 2 3 4 A B C D Phase U Ground Phase W Phase V KTY + KTY – Trip thermistor Trip thermistor Pin 1 2 3 4 5 6 7 8 9 10 11 12 2 poles, 0.5 transf. ratio 4 poles, 0.5 transf. ratio 2 poles, 0.3 transf. ratio SSt Single turn ESt SMt Multi turn EMt SCt Hollow shaft single turn ETt Pin 1 2 3 4 5 6 7 8 9 10 11 12 Exc hi R1 Exc lo R2 – Cos hi S1 Cos lo S3 Sin lo S4 Sin hi S2 – – – – – – – Gnd Cos RefCos RefSin Sin +VCC +RS485 –RS485 – – Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Single turn, 512 lines/rev Multi turn, 512 lines/rev Single turn, 2048 lines/rev Multi turn, 2048 lines/rev Single turn, 32 ppr (17 bit) Multi turn, 32 ppr (17 bit) Multi turn, 23 bits/rev, SIL2, no incr signals Sensor (U_P) – – Sensor (0V) – – U_P Clock Clock’ 0V (U_N) Shield B+ (if incr) B– (if incr) Data A+ (if incr) A– (if incr) Data’ Note: The measurement thermistor is KTY–84 temperature measuring device. HDD Servo Motors AB Motor Manual 43/58 13/04/15 b: Infranor pin–out 1 Power HDD09J-Pa-Ab-Eb-AA-AAA Resolver Hiperface HDD09J-Pa-Ab-Eb-A-A-AAA Endat May be available on request. Please contact HDD. Eb Straight top Ab Fb Angled top Bb Gb Straight rear Db Hb Mb Nb Angled rear Straight front Straight rear Pin 1 2 3 4 5 6 Phase W Phase U Ground Phase V Brake +24V Brake 0V Pin 1 2 3 4 5 6 7 8 9 10 11 12 2 poles, 0.5 transf. ratio 4 poles, 0.5 transf. ratio 2 poles, 0.3 transf. ratio Sin– S4 Sin+ S2 Cos– S1 Cos+ S3 Trip thermistor Trip thermistor Ref– R2 Ref+ R1 – – – – HDD Servo Motors AB Motor Manual 44/58 SSb Single turn SMb Multi turn SCb Hollow shaft single turn Pin 1 2 3 4 5 6 7 8 9 10 11 12 VCC Gnd RefSin RefCos +RS485 –RS485 Sin + Cos + Trip thermistor Trip thermistor – – 13/04/15 b: Infranor pin–out 2 Power HDD09J-Pa-Ab2-Eb2A-A-AAA Resolver Hiperface HDD09J-Pa-Ab2-Eb2-A-A-AAA Eb2 Straight top Ab2 Fb2 Angled top Bb2 Gb2 Straight rear Db2 Hb2 Angled rear ENb2 Mb2 Straight front EAb2 Nb2 Straight rear EBb2 2 poles, 0.5 transf. ratio 4 poles, 0.5 transf. ratio 2 poles, 0.3 transf. ratio Endat SSb2 Single turn ESb2 SMb2 Multi turn EMb2 SCb2 Hollow shaft single turn ETb2 EFb2 Pin 1 2 3 4 5 6 Phase W Phase U Ground Phase V Brake +24V Brake 0V Pin 1 2 3 4 5 6 7 8 9 10 11 12 Sin+ S2 Sin– S4 Cos+ S3 Cos– S1 Ref+ R1 Ref– R2 – – – – – Trip thermistor Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 Trip thermistor 13 14 15 16 17 – – – – 14 15 16 17 HDD Servo Motors AB Motor Manual 45/58 Sin+ Sin– Cos+ Cos– Data+ Data– – – – 0V +12V Trip thermistor Trip thermistor – – – – Single turn, 512 lines/rev Multi turn, 512 lines/rev Single turn, 2048 lines/rev Multi turn, 2048 lines/rev Single turn, 32 ppr (17 bit) Multi turn, 32 ppr (17 bit) Multi turn, 23 bits/rev, SIL2, no incr signals Pin 1 2 3 4 5 6 7 8 9 10 11 12 A+ A– B+ B– Clock Clock’ Data Data’ – 0V +5V Trip thermistor 13 Trip thermistor 14 15 16 17 – – – – 13/04/15 c: Control Techniques pin–out Power HDD09J-Pa-Ac-Ec-AA-AAA Resolver Hiperface HDD09J-Pa-Ac-Ec-A-A-AAA Endat Ec Straight top Ac Fc Angled top Bc Gc Straight rear Dc Hc Angled rear ENc Mc Straight front EAc Nc Straight rear EBc 2 poles, 0.5 transf. ratio 4 poles, 0.5 transf. ratio 2 poles, 0.3 transf. ratio SSc Single turn ESc SMc Multi turn EMc SCc Hollow shaft single turn ETc EFc Pin 1 2 3 4 5 6 Phase U Phase V Ground Phase W Brake +24V Brake 0V Pin 1 2 3 4 5 6 7 8 9 10 11 12 Exc hi Exc lo Cos hi Cos lo Sin hi Sin lo Trip thermistor Trip thermistor – – – – Pin 1 2 3 4 5 6 7 8 9 10 11 12 REF Cos + Data – Data + Cos + Sin REF Sin Trip thermistor Trip thermistor Screen 0V – +Volts Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Single turn, 512 lines/rev Multi turn, 512 lines/rev Single turn, 2048 lines/rev Multi turn, 2048 lines/rev Single turn, 32 ppr (17 bit) Multi turn, 32 ppr (17 bit) Multi turn, 23 bits/rev, SIL2, no incr signals Trip thermistor Trip thermistor – – – – + Clock – Clock + Cos (if incr) + Data – Data – Cos (if incr) + Sin (if incr) – Sin (if incr) + 8V 0 Volts Screen Note: Location of connector key in resolver and hiperface connectors. HDD Servo Motors AB Motor Manual 46/58 13/04/15 e: Elau pinout Power HDD09J-Pa-SSe-Ae-AA-AAA Ae Be Ce Straight top Angled top Straight rear De Ke Le Xe Angled rear Straight front Straight rear Special Pin 1 2 3 4 A B C D Phase W Ground Phase U Phase V Brake +24V Brake 0V Trip thermistor Trip thermistor Resolver Hiperface HDD09J-Pa-SSe-Ae-A-A-AAA Endat May be available on request. Please contact HDD. May be available on request. Please contact HDD. HDD Servo Motors AB Motor Manual SSe SMe SCe Pin 1 2 3 4 5 6 7 8 9 10 11 12 47/58 Single turn Multi turn Hollow shaft single turn RefCos + RS485 – – Sin RefSin – RS485 Cos – Gnd (0V) – +VCC (7–11V) 13/04/15 f: Ferrocontrol pin–out Power HDD09J-Pa-SSf-Af-AA-AAA Af Bf Cf Straight top Angled top Straight rear Df Kf Lf Angled rear Straight front Straight rear Pin 1 2 3 4 A B C D Phase U Ground Phase V Phase W Trip thermistor Trip thermistor Brake +24V Brake 0V Resolver Hiperface HDD09J-Pa-SSf-Af-A-A-AAA Endat May be available on request. Please contact HDD. May be available on request. Please contact HDD. HDD Servo Motors AB Motor Manual SSf SMf SCf Pin 1 2 3 4 5 6 7 8 9 10 11 12 48/58 Single turn Multi turn Hollow shaft single turn RefCos + RS485 – – Sin RefSin – RS485 Cos – Gnd (0V) – +VCC (7–11V) 13/04/15 h: AMK pin–out Power HDD09J-Pa-Ah-Ah-AA-AAA Resolver Hiperface HDD09J-Pa-Ah-Ah-A-A-AAA Endat May be available on request. Please contact HDD. Ah Straight top Ah Bh Angled top Bh Ch Straight rear Dh Dh Kh Lh Angled rear Straight front Straight rear Pin 1 2 3 4 A B C D Phase U Ground Phase V Phase W Trip thermistor Trip thermistor Brake +24V Brake 0V Pin 1 2 3 4 5 6 7 8 9 10 11 12 2 poles, 0.5 transf. ratio 4 poles, 0.5 transf. ratio 2 poles, 0.3 transf. ratio Single turn SMh Multi turn SCh Hollow shaft single turn Pin 1 2 3 4 5 6 7 8 9 10 11 12 Sin + Sin – Cos + Cos – – – – Screen Exc + Exc – – – HDD Servo Motors AB Motor Manual SSh 49/58 Sin + RefSin Cos + RefCos – Gnd – Screen +RS485 –RS485 Us (7–12V) – 13/04/15 i: Bosch-Rexroth-Indramat pin–out 1 Power HDD09J-Pa-SSi-Ai-AA-AAA Resolver Hiperface HDD09J-Pa-SSi-Ai-A-A-AAA Endat May be available on request. Please contact HDD. Ai Straight top SSi Single turn ESi Bi Angled top SMi Multi turn EMi Ci Straight rear SCi Hollow shaft single turn ETi Di Angled rear ENi Ki Straight front EAi Li Straight rear EBi EFi Pin 1 2 3 4 A B C D Pin 1 2 3 4 5 6 7 8 9 10 11 12 Phase U Ground Phase W Phase V Brake +24V Brake 0V Trip thermistor Trip thermistor HDD Servo Motors AB Motor Manual 50/58 +VCC (7–11V) Gnd (0V) Ref Sin Ref Cos Data + Data – Sin + Cos + – – – – Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Single turn, 512 lines/rev Multi turn, 512 lines/rev Single turn, 2048 lines/rev Multi turn, 2048 lines/rev Single turn, 32 ppr (17 bit) Multi turn, 32 ppr (17 bit) Multi turn, 23 bits/rev, SIL2, no incr signals A+ (if incr) A– (if incr) Data+ – Clock+ – 0V KTY+ KTY– +5V B+ (if incr) B– (if incr) Data– Clock– 0V sense +5V sense Shield 13/04/15 i2: Bosch-Rexroth-Indramat pin–out 2 Power HDD09J-Pa-SSi2-Pi2-AA-AAA Resolver Hiperface HDD09J-Pa-SSi2-Pi2-A-A-AAA Endat May be available on request. Please contact HDD. Pi2 Straight top SSi2 Single turn ESi2 Qi2 Angled top SMi2 Multi turn EMi2 Si2 Straight rear SCi2 Hollow shaft single turn ETi2 Ti2 Angled rear ENi2 Ui2 Straight front EAi2 Vi2 Straight rear EBi2 EFi2 Pin 1 2 3 4 5 6 7 8 9 Pin 1 2 3 4 5 6 7 8 9 10 Phase U Ground Phase W Phase V KTY84 + KTY84 – Brake +24V Brake 0V – HDD Servo Motors AB Motor Manual 51/58 +VCC Encoder GND A+ (if incr) A– (if incr) B+ (if incr) B– (if incr) Data+ Data– – – Pin 1 2 3 4 5 6 7 8 9 10 Single turn, 512 lines/rev Multi turn, 512 lines/rev Single turn, 2048 lines/rev Multi turn, 2048 lines/rev Single turn, 32 ppr (17 bit) Multi turn, 32 ppr (17 bit) Multi turn, 23 bits/rev, SIL2, no incr signals +VCC Encoder GND A+ (if incr) A– (if incr) B+ (if incr) B– (if incr) Data+ Data– Clock+ Clock– 13/04/15 k: Kollmorgen–Seidel pin–out Power HDD09J-Pa-Ak-Ak-AA-AAA Resolver Hiperface HDD09J-Pa-Ak-Ak-A-A-AAA Endat May be available on request. Please contact HDD. Ak Straight top Ak Bk Angled top Bk Ck Straight rear Dk Dk Kk Lk Angled rear Straight front Straight rear Pin 1 2 3 4 A B C D Phase U Ground Phase W Phase V Brake +24V Brake 0V – – Pin 1 2 3 4 5 6 7 8 9 10 11 12 2 poles, 0.5 transf. ratio 4 poles, 0.5 transf. ratio 2 poles, 0.3 transf. ratio – Trip thermistor Sin S3 Cos S4 Exc R2 Trip thermistor Sin S1 Cos S2 Exc R1 – – – HDD Servo Motors AB Motor Manual 52/58 SSk Single turn SMk Multi turn SCk Hollow shaft single turn Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 RefSin Gnd RefCos Up +8V +RS485 – Trip thermistor – Sin – Cos – –Rs485 Trip thermistor – – – 13/04/15 o: KEB pin–out Power HDD09J-Pa-Ao-Ao-AA-AAA Resolver Hiperface HDD09J-Pa-Ao-Ao-A-A-AAA Endat Ao Straight top Ao Bo Angled top Bo Co Straight rear Do Do Angled rear ENo Ko Straight front EAo Lo Straight rear EBo Xo Special EFo Pin 1 2 3 4 A B C D Phase U Ground Phase W Phase V Brake +24V Brake 0V Temp+ Temp– Pin 1 2 3 4 5 6 7 8 9 10 11 12 2 poles, 0.5 transf. ratio 4 poles, 0.5 transf. ratio 2 poles, 0.3 transf. ratio Single turn ESo SMo Multi turn EMo SCo Hollow shaft single turn ETo Pin 1 2 3 4 5 6 7 8 9 10 11 12 SIN– COS+ – – REF+ – REF– – – SIN+ COS– – HDD Servo Motors AB Motor Manual SSo 53/58 – – – REF_SIN– REF_COS– Data+ Data– SIN+ COS+ + 7.5V COM – Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Single turn, 512 lines/rev Multi turn, 512 lines/rev Single turn, 2048 lines/rev Multi turn, 2048 lines/rev Single turn, 32 ppr (17 bit) Multi turn, 32 ppr (17 bit) Multi turn, 23 bits/rev, SIL2, no incr signals Sensor (U_P) – – Sensor (0V) – – +5V Clock+ Clock– COM Shield B+ (if incr) B– (if incr) Data+ A+ (if incr) A– (if incr) Data– 13/04/15 p: Parker pin–out Power HDD09J-Pa-Ap-Ap-AA-AAA Resolver Hiperface HDD09J-Pa-Ap-Ap-A-A-AAA Endat May be available on request. Please contact HDD. Ap Straight top Ap 2 poles, 0.5 transf. ratio 4 poles, 0.5 transf. ratio 2 poles, 0.3 transf. ratio ESp Bp Angled top Bp Gp Straight rear Dp Hp Angled rear ENp Mp Straight front EAp Np Straight rear EBp EMp ETp EFp Pin 1 2 3 4 5 6 Phase U Phase V Shield Brake +24V Brake 0V Phase W Pin 1 2 3 4 5 6 7 8 9 10 11 12 Pin Sin hi S2 Sin lo S4 – – – – Exc lo R2 Trip thermistor Trip thermistor Exc hi R1 Cos hi S1 Cos lo S3 Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Single turn, 512 lines/rev Multi turn, 512 lines/rev Single turn, 2048 lines/rev Multi turn, 2048 lines/rev Single turn, 32 ppr (17 bit) Multi turn, 32 ppr (17 bit) Multi turn, 23 bits/rev, SIL2, no incr signals A+ (if incr) A– (if incr) D+ – C+ – 0V Trip thermistor Trip thermistor +5V B+ (if incr) B– (if incr) D– C– 0V sense +5V sense shield Note: Location of connector key in resolver connectors. HDD Servo Motors AB Motor Manual 54/58 13/04/15 s: Siemens pin–out Power HDD09J-Pa-As-As-A-AAAA Resolver Endat SIL2 HDD09J-Pa-As-As-A-A-AAA Endat May be available on request. Please contact HDD. As Straight top As 2 poles, 0.5 transf. ratio 4 poles, 0.5 transf. ratio 2 poles, 0.3 transf. ratio ESs Bs Angled top Bs Gs Straight rear Ds Hs Angled rear ENs Ms Straight front EAs Ns Straight rear EBs EMs ETs EFs Pin 1 2 3 4 5 6 Phase U Phase V Shield Brake +24V Brake 0V Phase W Pin 1 2 3 4 5 6 7 8 9 10 11 12 Pin Sin hi S2 Sin lo S4 – – – – Exc lo R2 KTY+ KTY – Exc hi R1 Cos hi S1 Cos lo S3 Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Single turn, 512 lines/rev Multi turn, 512 lines/rev Single turn, 2048 lines/rev Multi turn, 2048 lines/rev Single turn, 32 ppr (17 bit) Multi turn, 32 ppr (17 bit) Multi turn, 23 bits/rev, SIL2, no incr signals A+ (if incr) A– (if incr) D+ – C+ – 0V KTY+ KTY – +5V B+ (if incr) B– (if incr) D– C– 0V sense +5V sense shield Note: The thermistor is a Siemens–compatible KTY–84 temperature measuring device. For motors with the same pinout but with standard PTC protection thermistor, please refer to the “p” pinout. Note: Location of connector key in resolver connectors. HDD Servo Motors AB Motor Manual 55/58 13/04/15 u: Baumüller pin–out Power HDD09J-Pa-Au-Au-AA-AAA Resolver Hiperface HDD09J-Pa-Au-Au-A-A-AAA May be available on request. Please contact HDD. Au Straight top Au Bu Angled top Bu Cu Straight rear Du Du Ku Lu Angled rear Straight front Straight rear Pin 1 2 3 4 A B C D Phase V Ground Phase U Phase W Brake +24V Brake 0V – – Pin 1 2 3 4 5 6 7 8 9 10 11 12 Endat May be available on request. Please contact HDD. 2 poles, 0.5 transf. ratio 4 poles, 0.5 transf. ratio 2 poles, 0.3 transf. ratio Cos+ S3 – – – Sin– S4 Sin+ S2 KTY+ Cos– S1 KTY – Ref– R2 – Ref+ R1 Note: The thermistor is KTY–84 temperature measuring device HDD Servo Motors AB Motor Manual 56/58 13/04/15 n: Baldor pin–out Power HDD09J-Pa-An-An-AA-AAA Resolver Hiperface HDD09J-Pa-An-An-A-A-AAA May be available on request. Please contact HDD. An Straight top An Bn Angled top Bn Cn Straight rear Dn Dn Kn Ln Angled rear Straight front Straight rear Pin 1 2 3 4 A B C D Phase U Ground Phase W Phase V Trip thermistor Trip thermistor Brake +24V Brake 0V Pin 1 2 3 4 5 6 7 8 9 10 11 12 Endat May be available on request. Please contact HDD. 2 poles, 0.5 transf. ratio 4 poles, 0.5 transf. ratio 2 poles, 0.3 transf. ratio Exc+ R1 Exc– R2 Cos+ S1 Cos– S3 Sin+ S2 Sin– S4 – – – – – – HDD Servo Motors AB Motor Manual 57/58 13/04/15 v: YTec pin–out Power HDD09J-Pa-Av-Y2v-AA-AAA Resolver Hiperface HDD09J-Pa-Av-Y2v-A-A-AAA May be available on request. Please contact HDD. Y1v Y2v Y3v Pin A B C gnd 1 2 3 4 5 Angled top mount pointing forward Angled top mount pointing back Angled top mount pointing right Phase U Phase W Phase V Ground Brake +24V Brake 0V – – – Av Bv Dv Pin 1 2 3 4 5 6 7 8 9 10 11 12 Endat May be available on request. Please contact HDD. 2 poles, 0.5 transf. ratio 4 poles, 0.5 transf. ratio 2 poles, 0.3 transf. ratio – KTY84-130+ S4 Cos– S3 Sin– R2 Exc– KTY84-130– S2 Cos+ S1 Sin+ R1 Exc+ – – – HDD Servo Motors AB Motor Manual 58/58 13/04/15