3-car carrier parts manual - Jerr-Dan

Transcription

3-CAR CARRIER
PARTS MANUAL
1080 Hykes Road
Greencastle, PA 17225
Phone (717) 597-7111
www.jerr-dan.com
5-376-000092
Rev 4 - February 01, 2009
© 2009 Jerr-Dan Corporation. All Rights Reserved.
3-Car Carrier Parts Manual - Page 2
5-376-000092 Rev 4
This manual covers the following Jerr-Dan Models:
28ALA3CB - 28’ Aluminum / Aluminum 3 Car Pioneer
28ST3CB - 28’ Steel / Steel 3 Car B.I.C.
28AL3CB - 28’ Steel / Aluminum 3 Car BIC
30ALA3CB - 30’ Aluminum / Aluminum 3 Car B.I.C.
22ALA3CB - 22’ Aluminum / Aluminum 3 Car B.I.C.
Jerr-Dan Corporation strives to provide information that is accurate, complete and useful. Descriptions and illustrative material contained
within this manual are as accurate as known at the time of publication and are subject to change, without notice, as a result of continuous
product improvements. Jerr-Dan reserves the right to amend the information in this document at any time without prior notice.
Information contained in this manual reflects how this vehicle was built at the factory. Modifications or additions by the distributor or owner are
not reflected in this manual.
This parts manual does not include service parts information for the commercial chassis (IHC, Ford, GM, etc.).
That information is provided by the chassis manufacturer.
When ordering parts, please refer to your unit’s Sales Order Number, Serial Number and Model Number. This information is found on the
aluminum tag riveted to the free spool control mounting base plate located on the under side of the main deck.
MANUFACTURED BY
An Oshkosh Corporation Company
SERIAL NO.
MODEL NO.
VEHICLE
IDENT. NO.
167
Additional or replacement manuals can be ordered by calling Jerr-Dan Parts at 717-597-7111.
Price and availability will be quoted at time of the request.
Please report comments and/or errors by contacting Jerr-Dan Corporation’s Technical Publications Department by e-mail at
[email protected] or by FAX on 717-593-2362.
Manufactured under one or more of the following patents: 5,133,633; 5,575,606; 5,697,741; 5,951,235; 6,231,294 B1; 6,315,515 B1;
6,336,783 B1; 6,447,239 B2 and 7,264,305 B2 with other Patents Pending.
Jerr-Dan and the Jerr-Dan logo are registered trademarks and Run Hard is a service mark of Jerr-Dan Corporation, Greencastle, PA USA.
The material in this document is confidential and the property of Jerr-Dan Corporation. No part of this document may be photocopied,
reproduced or translated to another language without the express written consent of Jerr-Dan Corporation.
INDEX
DESCRIPTION
PAGE
Main Deck - Aluminum Pioneer ................................................................................................ 4 - 5
Steel Bolt-In Keyslots ............................................................................................................... 6 - 7
Main Deck - Steel B.I.C. ............................................................................................................ 8 - 9
Adjustable Roll Cylinder Bracket - Main Deck .................................................................... 10 - 11
Upper Deck - Aluminum ........................................................................................................ 12 - 13
Upper Deck - Steel ................................................................ ............................................14 - 15
Worm Gear Winches (8,000 lb - Dual) Main Deck ........................................................... ..16 - 17
Worm Gear Winch (8,000 lb) with Air Free Spool - Upper Deck ....................................... 18 - 19
Dual Winch Free Spool (8,000 lb Worm Gear Winches - Main Deck) ............................... 20 - 21
Single Winch Free Spool (8,000 lb / 10,000 lb Worm Gear Winch - Main Deck)...............22 - 23
Single / Dual Winch Tensioner Plates - Main Deck ..........................................................24 - 25
Winch Tensioner Plate - Upper Deck...............................................................................26 - 27
Dual Winch Cover Plates - Main Deck..............................................................................28 - 29
Single Winch Cover Plates - Main Deck ........................................................................ .....30 - 31
Subframe - 28’ & 30’ Main Deck ....................................................................................... ...32 - 33
Subframe - 22’ Main Deck...............................................................................................34 - 35
Hold Down -28’ & 30’ Main Deck ......................................................................................... 36 - 37
Hold Down -22’ Main Deck .............. ...............................................................................38 - 39
Subframe and Support - Upper Deck (Weldment) ............................................................. 40 - 41
Subframe and Support - Upper Deck (Bolt On) ................................................................. 42 - 43
Slide Pad
......................................................................................................................... 44 -45
Mud Flap
........................................................................................................................ 46 - 47
Final Assembly ..................................................................................................................... 48 - 49
Hydraulic Reservoir and Toolbox / Basket ......................................................................... 50 - 53
Toolbox
........................................................................................................................ 54 - 55
78” Toolbox and Marker Lights ............................................................................................ 56 - 57
Toolbox Shelf ........................................................................................................................ 58 - 59
Toolbox Light ........................................................................................................................ 60 - 61
Dual Controls - 6 Bank ......................................................................................................... 62 - 63
Hydraulic Components - Standard (28’ & 30’ Main Deck) .................................................. 68 - 69
Hydraulic Components - Standard (22’ Main Deck) ........................................................... 70 - 71
Hydraulic Components - Standard (Hose Track) ............................................................... 72 - 73
Hydraulic Components - Hose Routing / Mounting (Main Deck) ........................................ 74 - 75
Hydraulic Components - Standard (Upper Deck) ................................................................ 76 -77
Hydraulic Components - Hose Routing / Mounting (Upper Deck) ..................................... 78 - 79
Hydraulic Components - IRL Wheel Lift w/ Man Grids or IRL Ball / Pintle Hitch Mtg Plt ... 80 - 81
Hydraulic Components - Hydraulic Rear Dock Stabilizer ................................................... 82 - 83
Hydraulic Components - Stabilizer w/ Reese Hitch Receiver or Pintle Hitch Mtg Plate ... 84 - 85
Hydraulic Components - Stabilizer w/ Hydraulic Extend Pintle Hitch Mounting Plate ....... 86 - 87
Hydraulic Components - Stabilizer w/ IRL Wheel Lift ........................................................ 88 - 89
Hydraulic Components - IRL Towbar .................................................................................. 90 - 91
Hydraulic Components - Hydraulic Extend Tow Option ..................................................... 92 - 93
Electrical Components - Standard ....................................................................................... 94 - 95
DESCRIPTION
PAGE
Deck Marker Lights .............................................................................................................. 96 - 97
Additional Deck Marker Lights ............................................................................................. 98 - 99
Electrical Components - Optional ................................................................................... 100 - 101
IRL Wheel Lift .................................................................................................................. 102 - 103
Manual L-Arm Wheel Lift Grid ....................................................................................... .104 - 105
Manual T37 Pivoting Wheel Lift Grid .............................................................................. 106- 107
Hydraulic Rear Dock Stabilizer ....................................................................................... 108 - 109
Hydraulic Rear Dock Stabilizer w/ Reese Hitch Receiver .............................................. 110 - 111
Hydraulic Rear Dock Stabilizer w/ Manual Extend Pintle Hitch Mounting Plate ............. 112 - 113
Hydraulic Rear Dock Stabilizer w/ Hydraulic Extend Pintle Hitch Mounting Plate ......... 114 - 115
Hydraulic Rear Dock Stabilizer w/ Hydraulic Extend Wheel Lift ................................... 116 - 117
Ball Hitch Mounting Plate - IRL ......................................................................................... 118 - 119
Ball Hitch Mounting Plate - Hydraulic Extend ................................................................. 120 - 121
Ball Hitch Mounting Plate - Manual Extend ..................................................................... 122 - 123
Pintle Hitch Mounting Plate - IRL ..................................................................................... 124 - 125
Pintle Hitch Mounting Plate - Hydraulic Extend .............................................................. 126 - 127
Pintle Hitch Mounting Plate - Manual Extend .................................................................. 128 - 129
Towbar - IRL ................................................................................................................... 130 - 131
Towbar - Hydraulic Extend ............................................................................................ 132 - 133
Roll Cylinder Assembly ................................................................................................... 134 - 135
Tilt Cylinder Assembly- 28’ & 30’ Main Deck ................................................................. 136 - 137
Tilt Cylinder Assembly- 22’ Main Deck ........................................................................... 138 - 139
Tilt Cylinder Assembly- Top Deck.................................................................................140 - 141
Wheel Lift Extend Cylinder Assembly ............................................................................ 142 - 143
IRL Cylinder Assembly .................................................................................................... 144 - 145
Stabilizer Cylinder Assembly .......................................................................................... 146 - 147
Tow Option Hydraulic Extend Cyl Assembly ................................................................. 148 - 149
Stabilizer Cylinder Assembly .......................................................................................... 150 - 151
Switch Panels ................................................................................................................. 152 - 153
Work Lights ................................................................................................................... 154 - 155
Bolt-On D-Rings .............................................................................................................. 156 - 157
Remote Control Operation(s) ......................................................................................... 158 - 161
Remote Throttle Control .................................................................................................. 162 - 163
Glad Hands and 7- Way Connector ............................................................................... 164 - 165
Air Supply Disconnect .................................................................................................... 166 - 167
Jump Start Kit ................................................................................................................... 168 - 169
Folding Deck Ladder ....................................................................................................... 170 - 171
Chain and Straps ............................................................................................................ 172 - 173
Towing Safety Tools ....................................................................................................... 174 - 175
Decals
................................................................................................................... 176 - 177
Accessory Equipment .................................................................................................... 178 - 179
Hydraulic Schematic ....................................................................................................... 180 - 183
Electrical Schematic .................................................................................................................. 184
5-376-000092 Rev 4
MAIN DECK - ALUMINUM PIONEER
ITEM
1
PART NO.
3097000693
3097000422
3097000646
DESCRIPTION
22’ Deck - 96” wide, aluminum
QTY
1
1
1
5-376-000092 Rev 4
MAIN DECK - ALUMINUM PIONEER
1
5-376-000092 Rev 4
STEEL BOLT-IN KEYSLOTS
ITEM
1
2
3
4
5
6
7
8
PART NO.
4706005551
7115181223
7660182601
7950180153
4706005929
7114181218
7660182601
7950180153
DESCRIPTION
Keyslot Plate
Screw, 0.50”-13NC x 1.5” Flat Head
Locknut, 0.50”-13NC
Flatwasher, 0.50” ID
Keyslot Plate - Front
Capscrew, 0.50-13 NC x 1.50
* Quantities are per Item Keyslot Plates (Items #1 & #5)
QTY
1
4*
4*
4*
1*
6*
6*
6*
5-376-000092 Rev 4
STEEL BOLT-IN KEYSLOTS
2
2
6
5
1
4
8
1
4
7
3
3
5-376-000092 Rev 4
MAIN DECK - STEEL B.I.C.
ITEM
1
2
3
4
5
6
7
PART NO.
3097000626
3017000076
3017000077
3017000078
3017000079
7661000055
7115181650
DESCRIPTION
28’ Deck - 96” wide, 12” X-mem spacing
Aluminum Rail, LH Front
Aluminum Rail, RH Front
Aluminum Rail, LH Rear
Aluminum Rail, RH Rear
U-Nut, 0.50”-13NC
Capscrew, 0.50”-13NC x 2.00”
QTY
1
1
1
1
1
14
14
5-376-000092 Rev 4
MAIN DECK - STEEL B.I.C.
3
5
1
2
4
6
7
7
6
5-376-000092 Rev 4
ADJUSTABLE ROLL CYLINDER BRACKET - DECK
ITEM
1
2
3
PART NO.
3017000104
7115221650
7660222601
DESCRIPTION
Roll Cylinder Angle
Capscrew, 0.75”-10NC x 2.00”
Nut, 0.75-10NC, Nyloc
QTY
1
4
4
5-376-000092 Rev 4
ADJUSTABLE ROLL CYLINDER BRACKET - DECK
2
1
3
5-376-000092 Rev 4
UPPER DECK - ALUMINUM
ITEM
1
PART NO.
3097000402
3097000512
3097000509
3097000695
2
3
4
5
6
7
8
9
10
4706003218
7114160618
3754000002
7115181450
7950180143
7660182601
7894000047
7894000048
7115181250
DESCRIPTION
14’ Upper Deck - 96” wide (IHC 4400/
4900, Ford F750 & Freightliner M2)
14’ Upper Deck - 96” wide
(Peterbilt P330)
14’ Upper Desk - 96” wide
(Peterbilt P335 & Kenworth T300)
14’ Upper Desk - 96” wide
(Extended Cab)
Plate
Capscrew, 0.38”-16NC x 0.75”
D Ring Weld
Capscrew, 0.50”-13NC x 1.75”
Tie Down Winch LH
Tie Down Winch RH
Capscrew, 0.50”-13NC x 1.50”
QTY
1
1
1
1
2
6
2
4
12
8
1
1
4
5-376-000092 Rev 4
UPPER DECK - ALUMINUM
9
6
10
7
5
6
8
4
6
7
1
3
2
5-376-000092 Rev 4
UPPER DECK - STEEL
ITEM
PART NO.
1
3097000593
2
3
4
5
6
7
8
9
10
3097000582
3754000002
7115181250
7660182601
7894000047
7894000048
7950180143
7950180141
4017000985
4017000986
DESCRIPTION
14’ Upper Deck - 96” wide (IHC4400/
4900, Ford F750 & Freightliner M2)
14’ Upper Deck - 96” wide (Pete 335)
D Ring Weld
Capscrew, 0.50”-13NC x 1.50”
Tie Down Winch LH
Tie Down Winch RH
Aluminum Rail LH
Aluminum Rail RH
QTY
1
2
24
24
1
1
20
4
1
1
5-376-000092 Rev 4
UPPER DECK - STEEL
3
7
10
6
4
8
3
3
3
7
7
2
5
3
7
4
4
9
1
4
5-376-000092 Rev 4
WORM GEAR WINCHES (8,000 LB - DUAL) MAIN DECK
ITEM
1
2
3
4
5
6
7
8
9
PART NO.
7970000121
7626000014
7115181250
7950180400
7115181864
7950180153
7660182601
4706003217
7248000063
DESCRIPTION
Winch - 8,000 lb Worm Gear
Orbit Motor
Capscrew, 0.50”-13NC x 1.50”
Lockwasher, 0.50” ID
Carriage Bolt, 0.50”-13NC x 2.25”
Plate (steel deck)
Cable, 0.38 x 56’
Refer to manufacturer’s manual for winch parts list
QTY
2
2
4
4
8
8
8
2
1
5-376-000092 Rev 4
WORM GEAR WINCHES (8,000 LB - DUAL) MAIN DECK
7
7
6
6
1
2
7
4
3
6
8
1
2
4
8
3
5
Item #9, Winch Cable not shown
5
5
8,000 lb winch shown on steel deck
5-376-000092 Rev 4
WORM GEAR WINCH (8,000 LB) WITH AIR FREE SPOOL - UPPER DECK
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
7970000122
7626000014
7950180400
7115181450
4706003219
7660182601
7248000069
Winch - 8,000 lb Worm Gear
Orbit Motor
Capscrew, 0.50”-13NC x 1.75”
Plate
Cable, 0.38” dia x 75’
8
9
10
11
12
13
14
15
16
17
18
7935000182
7565000016
7443000177
7640000002
7443000154
7443000155
7443000156
7935000120
7443000152
7443000139
7894000004
Air Free Spool:
Air Valve
Nylon Tubing
Fitting
Exhaust Muffler
Bushing
Fitting
Nipple
Pressure Valve
Plug
Fitting
Tie Strap
Refer to manufacturer’s manual for winch parts list
QTY
1
1
2
4
2
4
1
1
A/R
2
1
1
1
1
1
1
1
5
5-376-000092 Rev 4
WORM GEAR WINCH (8,000 LB) WITH AIR FREE SPOOL - UPPER DECK
4
16
15
4
4
14
13
12
17
AIR SUPPLY
2
3
9
1
1
10
1
5
18
5
6
8
11
6
10
9
Item #7, Winch Cable, not shown
8,000 lb winch shown on aluminum deck
5-376-000092 Rev 4
DUAL WINCH FREE SPOOL (8,000 LB WORM GEAR WINCH - MAIN DECK)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
PART NO.
3606000028
7660180234
4763000413
7309000002
4587000003
7660182631
7105181250
7950180161
7082000010
4209000328
4178000752
4178000757
7115151050
7950150161
7660152601
7950180143
7843000027
7949000030
4209000147
4178000673
7690051274
4763000414
7254000016
7691000046
DESCRIPTION
Lug Weld
Jam Nut, 0.50”-20NF
Rod
Coupling
Lever
Locknut, 0.50”-20NF
Capscrew, 0.50”-20NF x 1.50”
Nylon Washer, 1.00 ID
Bushing
Bracket (Steel Deck)
Bracket (Aluminum Deck)
Capscrew, 0.31”-18NC x 1.25”
Compression Spring
Nylon Washer, 0.525” ID
Bushing
Bracket
Spring Pin
Rod
Cap
Spring Clevis
QTY
2
8
2
4
2
6
2
2
4
2
2
8
16
8
2
2
2
2
2
4
2
2
2
5-376-000092 Rev 4
DUAL WINCH FREE SPOOL (8,000 LB WORM GEAR WINCH - MAIN DECK)
23
23
1
7
4
2
3
2
8
9
10
2
6
5
4
9
13
12
11
17
16
22
9
13
8
2
9
3
10
2
6
13
4
6
14
20
5
6
4
14
19 13 12
13
20
2
16
15
17
21
22
2
1
2
12
18
11
20
21
6
15
6
20
14
14
7
18
19
13 12
Steel Deck shown
5-376-000092 Rev 4
SINGLE WINCH FREE SPOOL (8,000 / 10,000 LB WORM GEAR WINCH - MAIN DECK)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PART NO.
3606000028
7660180234
4763000413
7309000002
4587000003
7660182631
7105181250
7950180161
7082000010
4209000328
4178000757
7115151050
7950150161
7660152601
7950180143
7843000027
7949000030
4209000147
4178000673
7690051274
4763000414
7254000016
7691000046
7118151424
DESCRIPTION
Lug Weld
Jam Nut, 0.50”-20NF
Rod
Coupling
Lever
Capscrew, 0.50”-20NF x 1.50”
Nylon Washer, 1.00 ID
Bushing
Bracket (Alum. Deck)
Capscrew, 0.31”-18NC x 1.25”
Compression Spring
Bushing
Bracket
Spring Pin
Rod
Cap
Spring Clevis
Capscrew, 0.31”-18NC x 1.75”
QTY
1
4
1
2
1
3
1
1
2
2
1
2
6
4
1
1
1
1
1
2
1
1
1
2
5-376-000092 Rev 4
SINGLE WINCH FREE SPOOL (8,000 /10,000 LB WORM GEAR WINCH - MAIN DECK)
23
4
1
2
3
2
7
6
2
5
4
14
17
20
9
6
2
16
13
20
21
15
19 13 24
18
8
10
9
12
13
14
11
6
22
Steel Deck shown
5-376-000092 Rev 4
SINGLE / DUAL WINCH TENSIONER PLATES - MAIN DECK
ITEM
1
2
3
4
PART NO.
3706000213
3706000213
3706000214
3706000214
3706000215
3706000215
7115161250
7115161250
5
7115162650
7115162650
6
7
8
9
7950160161
7950160161
7950160141
7950160141
7660162601
7660162601
7843000034
7843000034
DESCRIPTION
Plate Weld (Dual Winches)
Plate Weld (Single Winch)
Plate Weld LH (Dual Winches)
Plate Weld LH (Single Winch)
Plate Weld RH (Dual Winches)
Plate Weld RH (Single Winch)
Capscrew, 0.38”-16NC x 1.50”
(Dual Winches)
Capscrew, 0.38”-16NC x 1.50”
(Single Winch)
Capscrew, 0.38”-16NC x 3.25”
(Dual Winches)
Capscrew, 0.38”-16NC x 3.25”
(Single Winch)
Flatwasher, 0.38” ID (Dual Winches)
Flatwasher, 0.38” ID (Single Winch)
Flatwasher, 0.38” ID (Dual Winches)
Flatwasher, 0.38” ID (Single Winch)
Locknut, 0.38”-16NC (Dual Winches)
Locknut, 0.38”-16NC (Single Winch)
Compression Spring (Dual Winches)
Compression Spring (Single Winch)
QTY
2
1
2
1
2
1
4
2
6
3
16
8
16
8
10
5
6
3
5-376-000092 Rev 4
SINGLE / DUAL WINCH TENSIONER PLATES - MAIN DECK
5
6
4
7
5
3
5
5
5
4
6
7
5
4
1
7
6
3
6
4
7
2
2
1
9
6
8
8
6
6
8
9
6
8
5-376-000092 Rev 4
WINCH TENSIONER PLATE - UPPER DECK
ITEM
1
2
3
4
5
6
7
8
PART NO.
3706000279
3706000214
3706000215
7115161250
7115162650
7950160161
7660162601
7843000034
DESCRIPTION
Plate Weld
Plate Weld LH
Plate Weld RH
Capscrew, 0.38”-16NC x 1.50”
Capscrew, 0.38”-16NC x 3.25”
Compression Spring
QTY
1
1
1
2
3
8
8
3
5-376-000092 Rev 4
WINCH TENSIONER PLATE - UPPER DECK
6
5
4
5
5
6
3
4
1
8
2
6
7
7
7
6
7
5-376-000092 Rev 4
DUAL WINCH COVER PLATES - MAIN DECK
ITEM
1
2
3
4
5
6
PART NO.
3314000029
4812000061
4812000061
7114161218
7950150161
7660162601
7701000049
DESCRIPTION
Coverplate Weld
Shim (Steel Deck)
Shim (Aluminum Deck)
Capscrew, 0.38”-16NC x 1.50”
Nylon Plug
QTY
2
4
2
12
12
12
8
5-376-000092 Rev 4
DUAL WINCH COVER PLATES - MAIN DECK
3
6
4
3
4
6
3
1
3
3
4
3
2
4
2
1
5
5
5
5-376-000092 Rev 4
SINGLE WINCH COVER PLATES - MAIN DECK
ITEM
1
2
3
4
5
PART NO.
DESCRIPTION
3314000055
7114161218
7950150161
7660162601
7701000049
Coverplate Weld
Capscrew, 0.38”-16NC x 1.50”
Nylon Plug
QTY
2
12
12
12
4
5-376-000092 Rev 4
SINGLE WINCH COVER PLATES - MAIN DECK
2
5
3
2
3
5
2
2
1
2
2
3
3
1
4
4
4
5-376-000092 Rev 4
5-376-000092 Rev 4
SUBFRAME - 28’ & 30’ MAIN DECK
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PART NO.
3868000272
3905000013
4497000358
7082000017+
4691000573
7949000008
7118162250
7660162601
3178000288
3178000289
3320000129
3062000015
3062000014
4831000079
4831000083
4831000084
4017001093
3691000164
3691000184
4209000204
7105202250
7105201650
7660202347
7115160850
7660162301
7115161050
7105181650
7950180153
7660182333
3320000121
DESCRIPTION
Subframe Weld
Trunnion Weld
Gusset
Bearing
Pin
Washer, 2.25” ID
Capscrew, 0.38”-16NC x 2.75”
Bracket Weld LH
Bracket Weld RH
Tilt Cylinder Assembly
Bar Weld LH
Bar Weld RH
Spacer, 0.50”
Spacer, 0.25”
Spacer, 0.12”
Angle
Pin Weld
Pin Weld
Bushing
Capscrew, 0.63”-18NF x 2.75”
Capscrew, 0.63”-18NF x 2.00”
Capscrew, 0.38”-16NC x 1.00”
Capscrew, 0.38”-16NC x 1.25”
Capscrew, 0.50”-20NF x 2.00”
Roll Cylinder Assembly
* included in Subframe Weld, P/N 3868000238
QTY
1
1
2
4
2
2
2
2
1
1
2
1
1
2
2
2
2
2
2
4
4
4
8
2
4
2
4
4
4
1
ITEM
31
32
33
34
35
36
37
38
39
40
41
PART NO.
4691000268
7754000006
4679000166
4178000308
7115181450
7660182601
7701000050*
3178000234*
3178000233*
4017001294*
4017001293*
DESCRIPTION
Pin
Retaining Ring
Pad
Bracket
Capscrew, 0.50”-13NC x 1.75”
Plug
Light Box, RH
Light Box, LH
Mud Flap Angle, RH
Mud Flap Angle, LH
QTY
1
2
1
1
2
2
2
1
1
1
1
SUBFRAME - 28 & 30’ MAIN DECK
35
32
34
31
30
33
32
40
4
23
13
10
14
4
37
11
16
9
12
20
24
2
11
26
19
25
18
7
5
6
17
28
29
37
39
20
25
21
22
38
36
27
15
1
41
3
17
5
6
3
8
5-376-000092 Rev 4
5-376-000092 Rev 4
SUBFRAME - 22’ MAIN DECK
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PART NO.
3868000271
3905000013
4497000358
7082000017*
4691000573
7949000008
7118162250
7660162601
4178000739
3320000122
3691000166
3691000092
4209000337
7115161050
3320000121
4691000268
7754000006
4679000166
4178000308
7660182631
7701000050*
7105181650
7105201850
7950200242
7660202347
3178000234*
3178000233*
DESCRIPTION
Subframe Weld
Trunnion Weld
Gusset
Bearing
Pin
Washer, 2.25” ID
Capscrew, 0.38”-16NC x 2.75”
Bracket
Pin Weld
Pin Weld
Bushing
Capscrew, 0.38”-16NC x 1.25”
Roll Cylinder Assembly
Pin
Retaining Ring
Pad
Bracket
Plug
Capscrew, 0.50:-20NF x 2.00”
Capscrew, 0.63”-18NF x 2.25”
Light Box, RH
Light Box, LH
* included in Subframe Weld, P/N 3868000271
QTY
1
1
2
4
2
2
2
6
2
2
2
2
4
4
1
1
2
1
1
2
4
2
8
8
8
1
1
ITEM
28
29
PART NO.
4017001294*
4017001293*
DESCRIPTION
QTY
Mud Flap Angle, RH
Mud Flap Angle, LH
1
1
SUBFRAME - 22’ MAIN DECK
15
22
17
19
16
17
18
28
4
21
1
29
25
26
14
9
10
4
21
9
2
24
14
23
20
7
27
13
21
6
5
8
12
10
8
11
3
8
3
6
5
5-376-000092 Rev 4
HOLD DOWN - 28’ & 30’ MAIN DECK
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
3558000008
4017001271
7105181650
7660182333
7950180153
7660182631
4679000194
4679000194
7790152056
7790152056
7105201250
7259000015
7259000016
4706003025
4706003026
4706003027
7105202050
7660202347
3558000018
3558000018
7105201650
Hold Down Weld - Primary
Angle
Capscrew, 0.50”-20NF x 2.00”
Flatwasher, 0.50 ID
Pad (28’ decks)
Pad (30’ decks)
Screw, 0.31”-18NC x 1.25” (28’ deck)
Screw, 0.31”-18NC x 1.25” (30’ deck)
Capscrew, 0.63”-18NF x 1.50”
Hold Down Shoe LH
Hold Down Shoe RH
Rub Plate LH
Rub Plate RH
Plate
Capscrew, 0.63”-18NF x 2.50”
Hold Down Secondary Support (28’ deck)
Hold Down Secondary Support (30’ deck)
Capscrew, 0.63” - 18NF x 2.00” Hex Head
(28’ deck)
Capscrew, 0.63” - 18NF x 2.00” Hex Head
(30’ deck)
Flatwasher, 0.63” Nom Nar Hardened “B”
(28’ deck)
Flatwasher, 0.63” Nom Nar Hardened “B”
(30’ deck)
8
9
10
11
12
13
14
15
16
17
18
7105201650
19
7950200242
7950200242
QTY
1
4
14
8
20
6
4
6
16
24
2
1
1
1
1
2
4
8
2
4
4
8
4
8
5-376-000092 Rev 4
HOLD DOWN - 28’ & 30’ MAIN DECK
3
9
15
10
12
5
14
3
5
7
7
14
15
11
13
3
5
16
8
9
8 5
3
1
7
7
17
17
8
4
5
3
2
8
18
19
2
5
6
3
5
6
16
5-376-000092 Rev 4
HOLD DOWN - 22’ MAIN DECK
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
3558000013*
4017001271
7105181650
7950180153
7660182631
7274000046
7105201850
7660202347
7701000063
4679000153*
7118161026*
7660162601*
4679000221*
4812000071*
4812000072*
7114151218*
7660152601*
7660182333
Hold Down Weld
Angle
Capscrew, 0.50”-20NF x 2.00”
Locknut, 0.50-20NF
Retaining Clamp
Capscrew, 0.63”-18NF x 2.25”
Plug
Wear Pad
Flathead Screw, 0.38”-16NC x 1.25”
Locknut, 0.38-16NC
Wear Pad
Shim - 0.12”
Shim - 0.06”
Capscrew, 0.31”-18NC x 1.50”
Locknut, 0.50-20NF
* also available in Hold Down Assembly, P/N 3558000014
QTY
1
2
8
12
4
2
4
4
4
2
6
6
2
2
2
4
4
4
5-376-000092 Rev 4
HOLD DOWN - 22’ MAIN DECK
11
9
9
10
3
17
4
15
3
7
4
1
14
13
10
6
7
12
8
16
2
18
2
3
4
4
5
6
5-376-000092 Rev 4
5-376-000092 Rev 4
SUBFRAME AND SUPPORT - UPPER DECK (WELDMENT)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
See Note 1
See Note 1
See Note 1
See Note 1
4913000137
4913000409
4705000594
3002000013
7691000045
4706003222
7105201650
7660202347
7105223250
See Note 1
4679000193
4679000244
16
4090000003
7118161026
7115161223
17
7660162601
7660162601
DESCRIPTION
Bumper Bracket Weld
Headboard Weld
Front Support Weld
Subframe Weld
Tube
Tube
Plate
Access Ladder Weld
Pin
Plate
Capscrew, 0.62”-18NF x 2.00”
Capscrew, 0.75”-16NF x 4.00”
Hood Stop Pad
Pad (aluminum upper deck)
(IHC 4400/4900, Ford F-750,
Freightliner M2, Peterbilt P335 &
Kenworth T300)
(Peterbilt P330)
Pad (steel upper deck)
Capscrew, 0.38”-16NC x 1.25”
(IHC 4400/4900, Ford F-750,
Kenworth T300) (aluminum upper deck)
Capscrew, 0.38”-16NC x 1.50”
(Peterbilt P330) (aluminum upper deck)
(IHC 4400/4900, Ford F-750,
QTY
1
1
1
1
2
6
4
1
4
A/R
8
8
4
2
2
ITEM
18
PART NO.
19
20
21
3178000297
4178000355
3017000071
3017000072
7115181250
22
7950180143
23
7660182301
24
25
26
27
28
29
3691000188
7118162250
3320000127
4209000337
3691000092
3691000073
3691000092
7115160850
7660162301
30
31
DESCRIPTION
Bracket Weld (aluminum upper deck)
Bracket (steel upper deck)
Angle Weld LH (aluminum upper deck)
Angle Weld RH (aluminum upper deck)
Capscrew, 0.50”-13NC x 1.50”
(aluminum upper deck)
Pin Weld
Capscrew, 0.38”-16NC x 2.75”
Bushing
Pin Weld
Pin Weld (aluminum upper deck)
Pin Weld (steel upper deck)
Capscrew, 0.38”-16NC x 1.00”
QTY
2
2
2
26
26
26
2
2
2
4
2
2
4
4
6
4
6
4
Note 1: Parts vary depending on chassis. Consult factory for part numbers.
SUBFRAME AND SUPPORT - UPPER DECK (WELDMENT)
23
22
22
23
22
23
22
23
22
21
16
18 29
30
31
21 15
15
9
26
8
7
25
14
9
31
29
27
7
19
30
26 31
28
5
17
13
21
21
17
6
20
21
24
13
20
17
19
28
6
4
3
24
25
2
21
11
6
10
1
10
11
12
Aluminum Deck shown
5-376-000092 Rev 4
5-376-000092 Rev 4
SUBFRAME AND SUPPORT - UPPER DECK (BOLT ON)
ITEM
PART NO.
1
2
3
See Note 1
3241000198
3190000043
3190000055
4
3868000292
3868000280
3868000281
3868000308
5
6
7
8
9
10
11
12
13
14
4812000082
3002000013
7691000045
4706003222
7105201650
7660202347
7105223250
See Note 1
See Note 1
4679000193
4679000244
15
4090000003
7118161026
7115161223
DESCRIPTION
Bumper Bracket Weld
Headboard Weld Rear Support
Bumper Weld Front Support
Bumper Weld Front Support
(Extended Cab Chassis)
Subframe Weld Upper Deck
(IHC, Ford, Freightliner, Peterbilt P335)
(Kenworth T300)
(Peterbilt 330)
(F750 Extended Cab)
Shim
Access Ladder Weld
Pin
Plate
Capscrew, 0.62”-18NF x 2.00”
Capscrew, 0.75”-16NF x 4.00”
Hood Stop Pad
Screw, Tapping
(IHC 4400/4900, Ford F-750,
Kenworth T300)
(Peterbilt P330)
Pad (steel upper deck)
Capscrew, 0.38”-16NC x 1.25”
(IHC 4400/4900, Ford F-750,
Capscrew, 0.38”-16NC x 1.50”
QTY
ITEM
PART NO.
1
1
1
1
16
1
17
1
1
18
19
20
7660162601
3178000503
4178000355
3017000100
3017000101
7115181250
1
21
7950180143
1
1
4
A/R
8
8
4
2
4
2
22
7660182301
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
7115181450
7950180143
7660182301
7950180252
7115181223
7790141056
3691000188
7082000019
7118162250
3320000127
4209000337
3691000092
7115160850
7660162301
3691000073
6
7660162601
DESCRIPTION
(IHC 4400/4900, Ford F-750,
Locknut, 0.38”-16NC (steel deck)
Bracket Weld (aluminum upper deck)
Bracket (steel upper deck)
Angle Weld LH (aluminum upper deck)
Angle Weld RH (aluminum upper deck)
Capscrew, 0.50”-13NC x 1.50”
Capscrew, 0.50”-13NC x 1.75”
Capscrew, 0.50”-13NC x 1.50”
Screw, 0.25”-20NC x .63”
Pin Weld
Bearing
Capscrew, 0.38”-16NC x 2.75”
Bushing
Pin Weld
Capscrew, 0.38”-16NC x 1.00”
Pin Weld
QTY
8
6
2
2
2
26
26
26
26
22
36
4
10
2
2
4
2
2
4
2
4
4
2
4
Note 1: Parts vary depending on chassis. Consult factory for part numbers.
SUBFRAME AND SUPPORT - UPPER DECK (BOLT ON)
22
21
22
21
22
21
22
21
17
20
7
26
25
27
6
14
25
7
37
23
26
29
15
14
11
12
34
36
11
16
31
18
23
13
23
5
3
35 36
19
31
35
33
32
16
20
18
16
19
4
30
29
24
30 25
20
28
24
20
2
25
1
20
9
9
8
10
Aluminum Deck shown
5-376-000092 Rev 4
SLIDE PAD
ITEM
1
2
3
PART NO.
4679000145
4679000145*
7118161026
7118161026*
7660162601
7660162601*
DESCRIPTION
Wear Pad (28’ & 30’ Deck)
Wear Pad (22’ Deck)
Capscrew, 0.38”-16NC x 1.25”
(28’ & 30’ Deck)
Capscrew, 0.38”-16NC x 1.25” (22’ Deck)
Locknut, 0.38”-16NC (28’ & 30’ Deck)
Locknut, 0.38”-16NC (22’ Deck)
* included in Slide Pad Kit, P/N 9577000228
QTY
16
14
48
42
48
42
5-376-000092 Rev 4
SLIDE PAD
2
2
2
1
2
2
1
1
2
1
1
2
3
1
1
3
2
3
1
1
2
2
1
5-376-000092 Rev 4
MUD FLAP
ITEM
1
2
3
4
PART NO.
7638000013
4706000233
7111150864
7660152601
DESCRIPTION
Mud Flap - High Frame, 36” long
Plate
QTY
2
2
8
8
5-376-000092 Rev 4
MUD FLAP
1
2
4
3
4
2
1
3
5-376-000092 Rev 4
FINAL ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
PART NO.
3190000037
3190000034
7115181064
7660182601
4314000043
7661000042
7949000023
7114140529
7493000002
7590000113
7590000341
7493000009
7590000343
7493000023
7590000340
7493000010
7590000251
7011000007
7114140528
7660142601
7701000049
7701000055
Not Required
7330000428
4314000086
7790161253
7679000020
DESCRIPTION
Bumper Tube Weld - Short
Bumper Tube Weld - Long
Light Box Cover
U-Nut, 0.25”-20NC
Screw, 0.25”-20NC x 0.63”
Grommet
Back-Up Light - White (Std)
Stop/Tail/Turn Light - Red (LED)
Grommet
Marker Light - Red (LED)
Grommet
Grommet
License Plate Light
Back-Up Alarm
Screw, 0.25”-20NC x 0.63”
Locknut, 0.25-20NC
Plug
Plug
Reflective Tape
Cover Plate
Screw, 0.38”-16NC x 0.75”
Non-Skid Pad
QTY
2
8
8
2
8
10
8
4
2
2
4
4
3
3
1
1
1
2
2
1
2
2
2
8
2
5-376-000092 Rev 4
FINAL ASSEMBLY
7
6
5
6
4
5
19
7
6
7
6
12
7
11
6
25
25
11
12
13
8
4
24
10
9
8
11
1
20
12
26
21
15
17
14
18
3
16
2
1
23
5-376-000092 Rev 4
5-376-000092 Rev 4
HYDRAULIC RESERVOIR AND TOOLBOX / BASKET
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NO.
4178000331
4178000291
4178000339
4178000330
4178000290
4178000338
3750000018
7183000004+
7470000009+
7430000014+
7105181650
7950180153
7660182333
7115150850
7950150161
7660152601
3899000130
3899000131
3899000132
3899000133
4679000256^
4679000257^
4679000258^
7118181216
7660182301
4706002361
4017000777
3899000053
3899000075
4632000015
4632000048
7002000410
DESCRIPTION
QTY*
Mounting Bracket - Short
Mounting Bracket - Std
Mounting Bracket - Long
Mounting Bracket - Short
Mounting Bracket - Std
Mounting Bracket - Long
Hydraulic Reservoir Assembly
Breather Filler Cap Assembly
Level / Temperature Gauge
Strainer
Capscrew, 0.50”-20NF x 2.00”
Flat Washer, 0.50” ID
Capscrew, 0.31”-18NC x 1.00”
Toolbox Assembly - 36” x 18” x 18”
Rubber Pad (36” Toolbox)
Capscrew, 0.50”-13NC x 1.50”
Plate
High Mount Angle
Basket - 15” deep
Basket - 24” deep
Moulding - 15” deep basket
Moulding - 24” deep basket
Stainless Steel Cover Plate for Basket
includes rivets
+ also available in Hydraulic Reservoir Assembly, P/N 3750000018
^ included in Toolbox Assembly
* Quantities vary depending on Hydraulic Tank / Toolbox / Basket
mounting configuration.
HYDRAULIC TANK ONLY
9
36" TOOLBOX
w/ HYDRAULIC RESERVOIR
12
9
12
11
1
11
1
8
15
7
4
6
11
10
2
8
16
3
7
11
2
10
15
5
3
13
Item #14, Toolbox Rubber Pad, not shown
5-376-000092 Rev 4
5-376-000092 Rev 4
FRONT
60" TOOLBOX
MOUNTED ON PASSENGER SIDE
12
17
9
2
9
8
1
11
10
60" TOOLBOX
MOUNTED ON DRIVER SIDE
9
1
12
11
15
15
9
8
8
7
7
11
10
16
1
3
7
1
13
16
11
7
10
8
3
13
Item #14, Toolbox Rubber Pad, not shown
2
FRONT
36" BASKET
20
10
19
36" HIGH MOUNT TOOLBOX
18
11
12
2
9
3
12
11
9
1
15
18
8
1
13
7
11
7
2
10
8
12
10
11
Items #14, Toolbox Rubber Pad and #21, Stainless Cover for Basket, not shown
5-376-000092 Rev 4
TOOLBOX
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
4679000256
4679000257
4679000258
4679000259
4796000009
4796000010
4796000011
9899000014
9899000015
9899000016
7585000019^
7555000016^
7555000015^
7555000016^
7759000020^
7759000020^
7759000020^
4178000599^
7114140465^
7660142604^
7592000005^
7248000114^
DESCRIPTION
Rubber Pad (36” toolbox)
Rubber Pad (36” narrow toolbox)
Gasket (36” toolbox)
Toolbox Door Assembly (36” toolbox)
Latch
Hinge (36” toolbox)
Hinge (48” toolbox)
Hinge (60 “ toolbox)
Rivet (36” toolbox)
Bracket
Locknut, 0.25” -20NC
S Link
Cable
* Quanities listed are for one toolbox
^ also included in Toolbox Door Assembly
QTY*
1
1
1
1
1
1
1
1
1
1
1
1
2
2
9
14
18
2
4
4
4
2
5-376-000092 Rev 4
TOOLBOX
2
11
6
9
7
10
5
8
3
1
4
36” Toolbox shown
5-376-000092 Rev 4
78” TOOLBOX AND MARKER LIGHTS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
7899000015
7899000010
7899000011
7178000046^
7178000047^
3178000522
7105181650
7950180153
7660182333
7118181216
7660182301
Not Required
7493000026
7590000300
7590000333
7552000361
7552000362
7552000363
DESCRIPTION
QTY*
78” Toolbox - Universal
78” Toolbox - LH w/ Tool Mtg Brackets
78” Toolbox - RH w/ Tool Mtg Brackets
Mounting Bracket - LH
Mounting Bracket - RH
Mounting Bracket - Special 144” CA
Capscrew, 0.50”-20NF x 2.00”
Locknut, 0.50”-20 NF
Capscrew, 0.50”-13NC x 1.50”
1
1
2
4
4
4
4
4
Grommet
Marker Light - Amber (LED)
Harness Adapter
Harness - Stop/Tail/Turn Light
Harness - Marker Light
2
2
2
1
2
2
* Quanities listed are for one toolbox
^ also included in P/N 3178000521, Bracket Assembly
1
5-376-000092 Rev 4
78” TOOLBOX AND MARKER LIGHTS
6
2
5
4
11
10
3
1
8
10
9
7
14
A
B
B
A
12
A
B A
A
B
A B C D E
B A
B A
A B C D E
B A
A
A B C D E
B
B
15
A B C D E
15
B
A
B
A
A
B
13
14
5-376-000092 Rev 4
TOOLBOX SHELF
ITEM
1
2
3
4
5
PART NO.
4017001403
4811000841
4811000843
4811000868
7115150850
7950150161
7660152601
DESCRIPTION
Angle
Shelf (36” toolbox)
Capscrew, 0.31”-18NC x 1.00”
QTY
2
1
4
8
4
5-376-000092 Rev 4
TOOLBOX SHELF
3
4
4
5
1
4
3
1
2
5
4
36” Toolbox shown
5-376-000092 Rev 4
TOOLBOX LIGHT
ITEM
1
2
3
4
5
6
7
8
PART NO.
4178000578*
7590000273*
7870000115*
7280000007*
7661000047*
7790100856*
7443000377
7552000297
DESCRIPTION
Bracket
Dome Lamp
Switch
Wire Mount Clip
Panel Nut
Screw, #10 x 0.50”
Fitting
Toolbox Light Harness
* included in Toolbox Light Bracket Assembly
QTY
1
1
1
3
4
4
1
1
5-376-000092 Rev 4
TOOLBOX LIGHT
7
6
1
5
6
2
5
3
4
Item #8, Toolbox Light Harness, not shown
48” Toolbox Shown
5-376-000092 Rev 4
5-376-000092 Rev 4
DUAL CONTROLS - 6 BANK
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PART NO.
4263000463
7950180161
7660182601
4263000464
7790151253
3935000125
7111161050
7950160161
7660162601
4763000280
4763000279
7690101200
7691000056
7115150850
7949000011
4831000069
7660152601
Not Required
7115150664
7950150000
4691000066
7754000009
7551000019
7551000020
7551000021
7551000022
7950220141
4211000001
3560000008
7949000054
DESCRIPTION
Channel
Flatwasher, 0.50 ID
Locknut, 0.50-13NC
Channel
Screw, 0.31-18NC x 0.75
Control Valve
Capscrew, 0.38-16NC x 1.25”
Control Rod
Control Rod
Clevis Pin
Cotter Pin
Capscrew, 0.31”-18NC x 1.00”
Spacer
Washer, 0.31” ID
Pin
Retaining Ring
Control Handle
Control Handle
Control Handle
Control Handle
Bushing
Control Hood, LH
Washer, 0.34” ID
QTY
1
6
6
1
12
1
4
4
4
6
6
6
6
18
18
18
26
8
8
2
4
4
4
2
2
2
4
1
8
ITEM
31
32
33
34
35
36
37
38
39
40
PART NO.
7330000464
7330000465
7759000004
7590000087
7790101276
7280000007
4606000217
7560000007
7470000023
7661000057
DESCRIPTION
Control Panel, LH
Control Panel, RH
Pop Rivet
Lamp
Screw, #6 x 0.50”
Wire Clip
Lug
Control Hood, RH
Gauge
Jam Nut, M5
QTY
1
1
8
2
4
11
4
1
1
2
37
28 5
38
30
FRONT
5
31
32
27
33
1
36
17
34
29
17
31
8
20
7
3
2
11
16
4
35
6
26
17
9
10
19
21
25
24
23
23
35
25
22
15
15
14
14
17
19
13
24
16
A
16
12
15
14
11
22
A
5-376-000092 Rev 4
5-376-000092 Rev 4
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PART NO.
4263000463
7950180161
7660182601
4263000464
7790151253
3935000123
7111161050
7950160161
7660162601
4763000280
4763000279
7690101200
7691000056
7115150850
7949000011
4831000069
7660152601
Not Required
7115150664
7950150000
4691000066
7754000009
7551000019
7551000020
7551000021
7551000022
7950220141
4211000001
3560000008
7949000054
DESCRIPTION
Channel
Flatwasher, 0.50 ID
Locknut, 0.50-13NC
Channel
Screw, 0.31-18NC x 0.75
Control Valve
Control Rod
Control Rod
Clevis Pin
Cotter Pin
Capscrew, 0.31”-18NC x 1.00”
Spacer
Washer, 0.31” ID
Pin
Retaining Ring
Control Handle
Control Handle
Control Handle
Control Handle
Bushing
Control Hood, LH
Washer, 0.34” ID
QTY
1
6
6
1
12
1
4
4
4
7
7
7
7
21
21
21
29
8
8
2
4
4
4
4
2
2
2
1
8
ITEM
31
PART NO.
7330000464
7330000778
32
7330000465
7330000779
33
34
35
36
37
38
39
40
7759000004
7590000087
7790101276
7280000007
4606000217
7560000007
7470000023
7661000057
DESCRIPTION
Control Panel, LH
(Dual Main Deck Winches)
Control Panel, LH
(Single Main Deck Winch)
Control Panel, RH
(Dual Main Deck Winches)
Control Panel, RH
(Single Main Deck Winch)
Pop Rivet
Lamp
Screw, #6 x 0.50”
Wire Clip
Lug
Control Hood, RH
Gauge
Jam Nut, M5
QTY
1
1
1
1
8
2
4
11
4
1
1
2
FRONT
40
29
39
32
5
30 5
33
34
17
35
36
1
33
20
31
7
8
4
6
27
28
19
25
24
23
24
26
17
10
A
16
15
13
37
22
15
14
17
19
25
3
9
21
23
16
2
17
37
11
38
12
14
16
15
14
22
11
A
5-376-000092 Rev 4
5-376-000092 Rev 4
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PART NO.
4263000463
7950180161
7660182601
4263000464
7790151253
3935000124
7111161050
7950160161
7660162601
4763000280
4763000279
7690101200
7691000056
7115150850
7949000011
4831000069
7660152601
Not Required
7115150664
7950150000
4691000066
7754000009
7551000019
7551000020
7551000021
7551000022
7950220141
7280000007
3560000008
7949000054
DESCRIPTION
QTY
Channel
Flatwasher, 0.50 ID
Locknut, 0.50-13NC
Channel
Screw, 0.31-18NC x 0.75
Control Valve
Control Rod
Control Rod
Clevis Pin
Cotter Pin
Capscrew, 0.31”-18NC x 1.00”
Spacer
1
6
6
1
12
1
4
4
4
8
8
8
8
24
24
24
32
Washer, 0.31” ID
Pin
Retaining Ring
Control Handle
Control Handle
Control Handle
Control Handle
Wire Clip
Control Hood, LH
Washer, 0.34” ID
8
8
2
4
4
4
4
4
2
11
1
8
ITEM
31
32
33
34
35
36
37
38
40
PART NO.
7330000464
7330000465
7759000004
7590000087
7790101276
4606000217
7560000007
7470000023
7661000057
DESCRIPTION
Control Panel, LH
Control Panel, RH
Pop Rivet
Lamp
Screw, #6 x 0.50”
Lug
Control Hood, RH
Gauge
Jam Nut, M5
QTY
1
1
8
2
4
4
1
1
2
FRONT
40
38
32
5
5
33
30
34
35
29
17
28
1
33
2
17
31
20
36
7
8
4
27
6
9
19
26
25
24
23
23
19
24
25
36
16
3
15
17
10
14
16
15
14
17
21
11
37
13
16
12
A
15
14
26
11
22
22
A
5-376-000092 Rev 4
5-376-000092 Rev 4
HYDRAULIC COMPONENTS - STANDARD (28’ & 30’ MAIN DECK)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
PART NO.
See Note 1
7724000126
7115181050
7950180000
7443000101
7445081643
7443000023
See Note 1
7443000013
7274000002
7430000003
7470000002
7443000319
7274000080
See Note 1
See Note 1
7443000168
7445081045
7431000001*
7445080843
7445060843
4567123030
4567122047
7445060645
7445060643
4567122139
4567123139
7935000306
4570000199
4570000201
4570000200
DESCRIPTION
PTO
Pump
Capscrew, 0.50”-13NC x 1.25”
Adapter
Adapter
Elbow
Supply Hose
Nipple
Clamp
Filter Assembly
Gauge
Fitting
Clamp
Return Hose
Pressure Hose Assembly
Adapter
Elbow
Filter Element
Adapter
Adapter
Hose Assembly
Hose Assembly
Elbow
Adapter
Hose Assembly
Hose Assembly
Dual Counterbalance Valve
Hose Assembly
Hose Assembly
Hose Assembly
* also available in Filter Assembly, P/N 7430000003
QTY
1
1
2
2
1
1
1
1
1
2
1
1
1
2
1
1
1
5
1
4
4
1
1
3
5
1
1
1
1
1
1
ITEM
32
33
34
35
36
37
38
39
40
41
PART NO.
4570000202
4567430199
4567430223
4569433124
4569432124
7445040643
4567112039
7274000063
7115140650
7950140141
7660142601
DESCRIPTION
Hose Assembly
Hose Assembly (28’ deck)
Hose Assembly
Hose Assembly
Adapter
Hose Assembly
P-Clamp
Capscrew, 0.25”-20NC x 0.75”
Locknut, .025”-20NC
QTY
1
4
4
2
2
1
1
1
1
1
1
Note 1: Varies depending on chassis, transmission , PTO type & deck length.
Consult factory for part numbers.
HYDRAULIC COMPONENTS - STANDARD (28’ & 30’ MAIN DECK)
ROLL CYLINDER
23
24
5
15
35
25
34
22
33
21
21
20
20
33
33
18
TILT CYLINDER - RH
18
32
28
30
8
A1
A2
B2
25
12
25
24
TILT CYLINDER - LH
TOP
WINCH
TOP
TILT
21
20 20
21
36
27
29
11
B PORTS
18
DUAL
C/B
BLOCK
B1
P
C
26
V1
25
WINCH
WINCH
17
24
31
25
WINCH
A PORTS
R
18
18
34
TILT
33
WINCH
7
35
ROLL
6
V2
1
3
4 2
37
40
HYD
TANK
9
10
13
19
14
16
39
38
41
CLAMP FOR PRESSURE GAUGE HOSE, ITEM #37
5-376-000092 Rev 4
5-376-000092 Rev 4
HYDRAULIC COMPONENTS - STANDARD (22’ MAIN DECK)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PART NO.
See Note 1
7724000126
7115181050
7950180000
7443000101
7445081643
7443000023
See Note 1
7443000013
7274000002
7430000003
7470000002
7443000319
7274000080
See Note 1
See Note 1
7443000168
7445081045
Not Required
7445080843
7445060843
4567123047
4567122047
7445060645
7445060643
4567123118
4567122114
7935000306
4570000195
4569433122
DESCRIPTION
QTY
PTO
Pump
Capscrew, 0.50”-13NC x 1.25”
Adapter
Adapter
Elbow
Supply Hose
Nipple
Clamp
Filter Assembly
Gauge
Fitting
Clamp
Return Hose
Pressure Hose Assembly
Adapter
Elbow
1
1
2
2
1
1
1
1
1
2
1
1
1
2
1
1
1
3
Adapter
Adapter
Hose Assembly
Hose Assembly
Elbow
Adapter
Hose Assembly
Hose Assembly
Dual Counterbalance Valve
Hose Assembly
Hose Assembly
2
4
1
1
5
3
1
1
1
1
1
* also available in Filter Assembly, P/N 7430000003
ITEM
31
32
33
34
35
36
37
38
39
PART NO.
4569432122
4567430133
7431000001*
7445040643
4567112039
7274000063
7115140650
7950140141
7660142601
DESCRIPTION
Hose Assembly
Hose Assembly
Filter Element
Adapter
Hose Assembly
P-Clamp
Capscrew, 0.25”-20NC x 0.75”
QTY
1
2
1
1
1
1
1
1
1
Note 1: Varies depending on chassis, transmission , PTO type & deck length.
Consult factory for part numbers.
HYDRAULIC COMPONENTS - STANDARD (22’ MAIN DECK)
ROLL CYLINDER
23
24
3
4
2
5
15
25
22
21
21
20
A PORTS
31
R
7
TILT CYLINDER - RH
24
29
25
29
WINCH
B2
P
C
B PORTS
20
26
21
DUAL
C/B
BLOCK
28
29
B1
V2
24
17
TILT
18
18
30
WINCH
32
ROLL
32
6
A2
24
A1
V1
1
18
25
27
29
8
21
34
35
24
12
11
TILT CYLINDER - LH
38
HYD
TANK
13 14
9 10
16
37
36
39
33
CLAMP FOR PRESSURE GAUGE HOSE, ITEM #35
5-376-000092 Rev 4
5-376-000092 Rev 4
HYDRAULIC COMPONENTS - STANDARD (HOSE TRACK)
ITEM
1
2
3
4
5
6
7
PART NO.
7904000001
7904000001
4706003038
4706003038
7114101618
7114101618
7660102604
7660102604
7274000038
7274000038
7274000039
7274000039
7115151650
14
15
16
7115151650
7950150161
7950150161
7660152601
7660152601
7894000004
7894000004
7935000197
7115151850
7274000066
7274000066
7280000013
7274000041
7115160950
17
18
19
20
7660162601
7274000011
4090000001
7274000040
8
9
10
11
12
13
DESCRIPTION
Hose Track (28’ & 30’ Deck)
Hose Track (22’ Deck)
Plate (28’ & 30’ Deck)
Plate (22’ Deck)
Capscrew #10-24NC x 2.00”
(28’ & 30’ Deck)
Capscrew #10-24NC x 2.00” (22’ Deck)
Locknut, #10-24NC (28’ & 30’ Deck)
Locknut, #10-24NC (22’ Deck)
Clamp (28’ & 30’ Deck)
Clamp (22’ Deck)
Clamp Cover (28’ & 30’ Deck)
Clamp Cover (22’ Deck)
Capscrew, 0.31”-18NC x 2.00”
(28’ & 30’ Deck)
Capscrew, 0.31”-18NC x 2.00” (22’ Deck)
Flatwasher, 0.31” ID (28’ & 30” Decks)
Flatwasher, 0.31” ID (22” Decks)
Locknut, 0.31”-13NC (28’ & 30” Decks)
Locknut, 0.31”-13NC (22” Decks)
Tie Strap (28’ & 30’ Deck)
Tie Strap (22’ Deck)
Counterbalance Valve
Capscrew, 0.31”-18NC x 2.25”
Double Clamp (28’ & 30’ Deck)
Double Clamp (22’ Deck)
Clip
Capscrew, 0.38”-16NC x 1.12”
(28’ & 30’ Deck)
Locknut, 0.38”-16NC (28’ & 30’ Deck)
Belt, Protective (28’ & 30’ Deck)
* Quantity varies depending on deck length and deck type.
QTY
2
1
2
1
8
4
8
4
10
4
5
2
4
2
6
4
20
9
5
8
1
2
15
5
*
6
1
1
4
4
11
ITEM
21
PART NO.
7274000042
DESCRIPTION
QTY
1
HYDRAULIC COMPONENTS - STANDARD (HOSE TRACK)
B
A
B
11
A
B A
SUBFRAME FRONT
CROSSMEMBER
A B
12
9
7
1
3
2
10 3
9
4
7
2
6
6
5
1
5
5
6
8
9
6
1
5
8
9
4
8
9
10
4
10
7
3
4
8
9
SECTION A-A
17
14
7
3
13
SECTION B-B
14
8
16
15
STEEL DECK
MAIN BEAM
ROLL HOSE
ROUTING
ALUMINUM DECK
EXTRUSION
Items #18, #20, #21 Clamps, not shown
Item #19 Protective Belt, not shown
5-376-000092 Rev 4
HYDRAULIC COMPONENTS - HOSE ROUTING / MOUNTING (MAIN DECK)
ITEM
1
2
3
4
5
6
7
8
PART NO.
7274000076
7785152420
7660152601
7115151050
7950150161
7274000040
7274000041
7274000042
DESCRIPTION
Cast Frame Clamp
Set Screw, 0.31”-18NC x 1.50”
Capscrew, 0.31”-18NC x 1.25”
Clamp
Clamp
Clamp
* Quantity varies depending on deck type
QTY
15
15
15
15
15
*
*
*
5-376-000092 Rev 4
HYDRAULIC COMPONENTS - HOSE ROUTING / MOUNTING (MAIN DECK)
TO PUMP
3
8
2
4
1
3
5
3
6
7
2
4
1
3
5
3
6
2
3
5
4
1
6
TYPICAL HOSE ROUTING / MOUNTING
5-376-000092 Rev 4
HYDRAULIC COMPONENTS - STANDARD (UPPER DECK)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NO.
7445080843
4567133280*
4567133304^
4567133230#
4567132280*
4567132304^
4567133230#
7445080825
4567132113*^#
4569432119*^#
7445081045
4567132133*^#
7445060837
4567120118*^
4567120143#
7445060645
7443000023
DESCRIPTION
Adapter
Balkhead Union
Hose Assembly
Hose Assembly
Elbow
Hose Assembly
Tee
Hose Assembly (28’ & 30’ deck)
Elbow
Elbow
* Also included in Hose Kit, 4577000010, 28’ Main Deck
^ Also included in Hose Kit, 4577000011, 30’ Main Deck
# Also included in Hose Kit, 4577000012, 22’ Main Deck
QTY
4
2
2
2
2
2
2
4
2
2
2
2
2
4
4
4
4
5-376-000092 Rev 4
HYDRAULIC COMPONENTS - STANDARD (UPPER DECK)
12
6
5
5
3
3
1
6
1
4
12
TOP TILT CYLINDER - RH
TOP TILT
TOP WINCH
WINCH #2
P
11
TILT
ROLL
R
10
9
A PORTS
4
10
WINCH #1
11
B PORTS
12
9
1
7
7
TOP WINCH
10
11
12
4
10
8
11
1
8
2
2
4
TOP TILT CYLINDER - LH
5-376-000092 Rev 4
HYDRAULIC COMPONENTS - HOSE ROUTING / MOUNTING (UPPER DECK)
ITEM
1
2
3
4
5
6
7
8
9
PART NO.
7274000076
7274000076
7785152420
7785152420
7660152601
7660152601
7115151050
7115151050
7950150161
7950150161
7660152601
7660152601
7274000041
7274000042
4706003844
DESCRIPTION
Cast Frame Clamp (22’ & 28’ deck)
Cast Frame Clamp (30’ deck)
Set Screw, 0.31”-18NC x 1.50”
(22’ & 28’ deck)
Set Screw, 0.31”-18NC x 1.50” (30’ deck)
Locknut, 0.31”-18NC (22’ & 28’ deck)
Locknut, 0.31”-18NC (30’ deck)
Capscrew, 0.31”-18NC x 1.25”
(22’ & 28’ deck)
Capscrew, 0.31”-18NC x 1.25” (30’ deck)
Flatwasher, 0.31” ID (22’ & 28’ deck)
Flatwasher, 0.31” ID (30’ deck)
Locknut, 0.31”-18NC(22’ & 28’ deck)
Locknut, 0.31”-18NC (30’ deck)
Clamp
Clamp
Plate
* Quantity varies depending on deck type
QTY
14
15
14
15
14
15
15
16
15
16
15
16
*
*
1
5-376-000092 Rev 4
HYDRAULIC COMPONENTS - HOSE ROUTING / MOUNTING (UPPER DECK)
TO UPPER DECK
REAR MUFFLER
SUPPORT BRACKET
8
1
4
6
5
2
1
7
3
6
5
2
4
3
2
4
5
6
9
7
7
4
5
6
7
7
2
3
7
1
3
4
6
5
1
TYPICAL HOSE ROUTING / MOUNTING
5-376-000092 Rev 4
5-376-000092 Rev 4
HYDRAULIC COMPONENTS - IRL WHL LIFT WITH MAN GRIDS OR IRL BALL / PINTLE HITCH MTG PLT
ITEM
1
2
3
4
5
6
7
8
9
10
PART NO.
7443000129
7445060648
4567123045
4567122043
7935000305
7445060645
4567122014
7443040643
4567110034
7445040446
DESCRIPTION
QTY
Reducer
Tee
Hose Assembly
Hose Assembly
Elbow
Hose Assembly
Adapter
Hose Assembly
Elbow
2
4
2
2
2
4
2
2
2
2
HYDRAULIC COMPONENTS - IRL WHL LIFT WITH MAN GRIDS OR IRL BALL / PINTLE HITCH MTG PLT
8
2
1
4
P
IRL
BOOM
TOP
WINCH
TOP TILT
WINCH
ROLL
TILT
R
WINCH
4
A PORTS
8-SECTION
CONTROL VALVE
B PORTS
1
3
3
9
6
7
2
2
8
WHEEL LIFT
RAISE / LOWER
CYLINDER - RH
P
10
V
WHEEL LIFT
EXTEND / RETRACT
CYLINDER
5
6
6
7
WHEEL LIFT
RAISE / LOWER
CYLINDER - LH
9
10
V
P
2
6
5
5-376-000092 Rev 4
HYDRAULIC COMPONENTS - HYDRAULIC REAR DOCK STABILIZER
ITEM
1
2
3
4
5
PART NO.
7445060843
4567122035
7445060637
4567120019
7445060645
DESCRIPTION
Adapter
Hose Assembly
Tee
Hose Assembly
Elbow
QTY
2
2
2
4
4
5-376-000092 Rev 4
HYDRAULIC COMPONENTS - HYDRAULIC REAR DOCK STABILIZER
1
STAB
TOP
WINCH
WINCH
TOP TILT
P
WINCH
ROLL
R
TILT
A PORTS
SECTION
TROL VALVE
B PORTS
1
2
2
STABILIZER
RAISE / LOWER
CYLINDER (RH)
5
4
3
4
5
4
3
4
5
5
STABILIZER
RAISE / LOWER
CYLINDER (LH)
5-376-000092 Rev 4
5-376-000092 Rev 4
HYDRAULIC COMPONENTS - STABILIZER W/ REESE HITCH RECEIVER OR PINTLE HITCH MTG PLATE
ITEM
1
2
3
4
5
6
7
8
PART NO.
7445060845
7443000030
4567123050
4567122046
7935000305
7445060648
7445060645
4567122014
DESCRIPTION
QTY
Elbow
Tee
Hose Assembly
Hose Assembly
Tee
Elbow
Hose Assembly
2
2
2
2
2
2
4
2
HYDRAULIC COMPONENTS - STABILIZER W/ REESE HITCH RECEIVER OR PINTLE HITCH MTG PLATE
2
1
STAB
TOP
WINCH
WINCH
P
TOP TILT
WINCH
R
TILT
7-SECTION
CONTROL VALVE
ROLL
A PORTS
B PORTS
4
1
3
2
3
8
7
STABILIZER
RAISE / LOWER
CYLINDER - RH
V
P
6
5
7
7
8
6
4
V
P
STABILIZER
RAISE / LOWER
CYLINDER - LH
5
7
5-376-000092 Rev 4
5-376-000092 Rev 4
HYDRAULIC COMPONENTS - STABILIZER W/ HYDRAULIC EXTEND PINTLE HITCH MOUNTING PLATE
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
7445060843
7445060845
7443000030
4567123050
4567122046
7935000305
7445060645
7445060648
4567122014
4567120034
7445060646
DESCRIPTION
QTY
Adapter
Elbow
Tee
Hose Assembly
Hose Assembly
Elbow
Tee
Hose Assembly
Hose Assembly
Elbow
2
2
2
2
2
2
4
2
2
2
2
HYDRAULIC COMPONENTS - STABILIZER W/ HYDRAULIC EXTEND PINTLE HITCH MOUNTING PLATE
3
2
1
STAB
BOOM
TOP
WINCH
WINCH
P
TOP TILT
TILT
R
WINCH
5
ROLL
A PORTS
8-SECTION
CONTROL VALVE
10
B PORTS
1
4
2
3
4
7
9
8
STABILIZER
RAISE / LOWER
CYLINDER - RH
V
P
11
TOW OPTION
EXTEND /RETRACT
CYLINDER
6
7
9
7
8
STABILIZER
RAISE / LOWER
CYLINDER - LH
10
11
V
P
5
6
7
5-376-000092 Rev 4
HYDRAULIC COMPONENTS - STABILIZER W/ IRL WHEEL LIFT
ITEM
1
2
3
4
5
6
7
8
9
10
PART NO.
7443000129
7445060648
4567123050
4567122046
7935000305
7445060645
4567122014
7445040843
4567110034
7445040445
DESCRIPTION
QTY
Reducer
Tee
Hose Assembly
Hose Assembly
Elbow
Hose Assembly
Adapter
Hose Assembly
Elbow
2
4
2
2
2
4
2
2
2
2
5-376-000092 Rev 4
HYDRAULIC COMPONENTS - STABILIZER W/ IRL WHEEL LIFT
8
2
P
4
BOOM
TOP
WINCH
TOP TILT
WINCH
WINCH
ROLL
R
TILT
4
8-SECTION
CONTROL VALVE
STAB
WHL LIFT
1
A PORTS
B PORTS
1
3
3
9
6
7
2
2
8
STABILIZER / WHEEL LIFT
RAISE / LOWER
CYLINDER - RH
P
10
V
WHEEL LIFT
EXTEND / RETRACT
CYLINDER
5
6
6
7
STABILIZER / WHEEL LIFT
RAISE / LOWER
CYLINDER - LH
9
10
V
P
2
6
5
5-376-000092 Rev 4
HYDRAULIC COMPONENTS - IRL TOWBAR
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
7445060845
7443000030
4567123050
4567122046
7935000305
7445060645
4567122014
7445060843
4567122042
7445060643
7445060648
DESCRIPTION
QTY
Elbow
Tee
Hose Assembly
Hose Assembly
Elbow
Hose Assembly
Adapter
Hose Assembly
Adapter
Tee
2
2
2
2
2
4
2
2
2
2
2
5-376-000092 Rev 4
HYDRAULIC COMPONENTS - IRL TOWBAR
2
8
1
4
P
IRL
BOOM
TOP
WINCH
WINCH
TOP TILT
WINCH
ROLL
R
TILT
A PORTS
8-SECTION
CONTROL VALVE
B PORTS
4
1
3
3
9
6
7
11
2
8
TOW OPTION
RAISE / LOWER
CYLINDER - RH
V
P
10
TOW OPTION
EXTEND / RETRACT
CYLINDER
5
6
6
7
TOW OPTION
RAISE / LOWER
CYLINDER - LH
9
10
V
P
11
6
5
5-376-000092 Rev 4
HYDRAULIC COMPONENTS - HYDRAULIC EXTEND TOW OPTION
ITEM
1
2
3
PART NO.
7445060843
4567122042
7445060643
DESCRIPTION
Adapter
Hose Assembly
Adapter
QTY
2
2
2
5-376-000092 Rev 4
HYDRAULIC COMPONENTS - HYDRAULIC EXTEND TOW OPTION
1
P
BOOM
TOP
WINCH
TOP TILT
TILT
WINCH
ROLL
R
WINCH
A PORTS
7-SECTION
CONTROL VALVE
B PORTS
1
2
2
3
TOW OPTION
EXTEND / RETRACT
CYLINDER
3
5-376-000092 Rev 4
ELECTRICAL COMPONENTS - STANDARD
ITEM
1
2
3
4
PART NO.
7552000192
8977010103
7552000135
7552000198
7552000181
5
6
7
8
9
10
11
12
13
7552000179
7552000196
7552000223
7552000190
7346000126
7457000015
7346000087
7346000099
7346000037
7577000194
14
15
7280000013
7552000374
DESCRIPTION
Deck to Winch Harness
Subframe to Cab Harness
Subframe Harness
Main Deck Harness
(28’ & 30’ Aluminum Deck)
Main Deck Harness
(28’ & 30’ Steel Deck)
Main Deck Harness (22’ Steel Deck)
Upper Deck Harness
Upper Deck - Headboard Lights - Harness
Subframe to Main Deck Harness
Fuse Holder
Fuse, 20 Amp
Connector
Terminal
Wire Seal
Wiring Connector Kit
(Ford & GMC chassis)
Clip
3-Bar Marker Light Harness
* Quantity varies depending on deck construction.
QTY
1
1
1
1
1
1
1
1
1
2
2
1
2
2
1
*
1
5-376-000092 Rev 4
ELECTRICAL COMPONENTS - STANDARD
HEADBOARD
WORKLIGHTS
UPPER DECK
WINCH WORKLIGHTS
15
9
8
5
6
9
8
4
2
1
7
12
11
10
13
3
CHASSIS
HARNESS
Item #14, Clip, not shown.
5-376-000092 Rev 4
DECK MARKER LIGHTS
ITEM
PART NO.
1
2
3
4
7493000009
7590000342
7590000343
7590000207
5
7114100818
6
7660102604
7
8
9
10
11
12
7590000339
7636000020
7115141450
7950100151
7660142601
7493000010
DESCRIPTION
Grommet
Marker Light Adapter
(aluminum upper deck only)
Capscrew, #10-24NC x 1.00”
Locknut, #10-24NC
ID Marker - Amber (LED)
Capscrew, 0.25”-20NC x 1.75”
Grommet
(steel upper deck only)
QTY
8
6
2
2
4
4
2
1
2
2
2
2
5-376-000092 Rev 4
DECK MARKER LIGHTS
STEEL UPPER DECK
10
9
ALUMINUM UPPER DECK
1
8
11
2
12
7
8
1
1
9
10
3
2
11
MAIN DECK
6
7
5
4
1
1
2
2
5-376-000092 Rev 4
ADDITIONAL DECK MARKER LIGHTS
ITEM
1
2
3
4
5
PART NO.
7493000009
7590000342
7552000212
4017001059
7280000013
7280000018
DESCRIPTION
Grommet
Additional Markers Deck Harness
Angle
Clip ( Aluminum Deck)
Wire Clip (Steel Deck)
QTY
4
4
1
4
16
16
5-376-000092 Rev 4
ADDITIONAL DECK MARKER LIGHTS
2
1
2
1
2
1
1
2
2
1
2
1
1
2
ALUMINUM DECK
1
2
REPLACEMENT FOR
STANDARD DECK 3
HARNESS
1
2
1
2
1
2
4
4
STEEL DECK
1
2
Item #5, Wire Clip, not shown.
5-376-000092 Rev 4
ELECTRICAL COMPONENTS - OPTIONAL (TAIL LIGHT CONVERTER)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO.
7297000008
4706002990
7661000007
7104100613
7790151253
7345001714
4346000005
7345221902
7345241902
7346000126
7457000017
7345001914
7346000209
7346000220
DESCRIPTION
Taillight Converter
Plate
Wellnut
Screw, #10-32NF x 0.75”
Screw, 0.31”-18NC x 1.50”
Terminal
Heat Shrink Tubing - 1.50”
Terminal
Terminal
Fuse Holder
Fuse - 30 amp
Terminal
Resistor (UD chassis w/ std lights)
Resistor (UD chassis w/ LED lights)
QTY
1
1
4
4
2
5
5
1
1
1
1
1
1
1
5-376-000092 Rev 4
ELECTRICAL COMPONENTS - OPTIONAL (TAIL LIGHT CONVERTER)
1
1
2
20 A
20 A
20 A
20 A
5
9
4
3
8
10
11
7
12
13
14
6
7
1
5-376-000092 Rev 4
5-376-000092 Rev 4
IRL WHEEL LIFT
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NO.
3170000162
3170000163
3911000056
3170000304
3320000115
4691000296
4691000268
7754000006
7082000020*
7082000021<
4679000046
4017000739
7118140418
7950100151
4679000211
3320000123
3320000124
3691000164
7115160950
7660162601
3691000073
3020000101
3020000102
7082000017+
7082000018+
3592000039
3592000040
3691000069
DESCRIPTION
QTY
Outer Boom Weld (3,000 lb wheel lift)
Outer Boom Weld (4,000 lb wheel lift)
Inner Boom Weld (3,000 lb wheel lift)
Inner Boom Weld (4,000 lb wheel lift)
Cylinder Assembly
Pin
Pin
Retaining Ring
Bushing (3,000 lb wheel lift)
Bushing (4,000 lb wheel lift)
Wear Pad
Angle
Capscrew, 0.25”-20NC x 0.50”
Washer, 0.19” ID
Wear Pad
Cylinder Assembly (3,000 lb wheel lift)
Cylinder Assembly (4,000 lb wheel lift)
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Pin Weld
Arm Weld (3,000 lb wheel lift)
Arm Weld (4,000 lb wheel lift)
Bearing
Bearing
Link Assembly (3,000 lb wheel lift)
Link Assembly (4,000 lb wheel lift)
Pin Weld
+ included in Arm Weld, P/Ns 3020000101 & 3020000102
^ included in Link Weld, P/Ns 359 2000034, 3592000041 & 3592000042
1
1
1
1
1
4
1
ITEM
23
24
25
26
27
PART NO.
7082000016^
7291000010
7796000048
7114140528
7660142601
DESCRIPTION
Bearing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
1
2
4
4
1
2
2
6
6
3
2
4
4
1
1
< included in Inner Boom Weld, P/N 3911000304
* included in Inner Boom Weld, P/N 3911000056
QTY
4
1
1
2
2
IRL WHEEL LIFT
19
19
16
18
15
15
16
14
17
13
20
20
27
25 24
26
23
16
23
17
15
21
23
6
16
10
11
12
22
15
3
4
6
1
9
8
6
2
7
6
5
3,000 lb wheel lift shown
5-376-000092 Rev 4
MANUAL L-ARM WHEEL LIFT GRID
ITEM
1
PART NO.
3913000093
3913000097
3913000098
3913000100
3913000101
2
3
4
5
6
7
8
9
10
11
12
13
14
15
3484000035
3484000031
3484000034
3484000030
4691000447
4691000427
4949000047
7754000024
3551000036
3020000072
3020000037
7701000062
3551000011
7440030000
7330000419
7330000417
7330000418
3020000072
3020000038
DESCRIPTION
Pivot Tube Weld
(3,000 lb IRL wheel lift w/ ball plate)
Pivot Tube Weld
(4,000 lb IRL wheel lift w/ ball plate)
Pivot Tube Weld
(3,000 lb IRL wheel lift w/ 2” Reese Rcvr)
Pivot Tube Weld
Pivot Tube Weld
(4,000 lb IRL wheel lift w/ 2.5” Reese Rcvr)
Grid Weld - LH (3,000 lb wheel lift)
Grid Weld - RH (3,000 lb wheel lift)
Pivot Pin (3,000 lb wheel lift)
Washer
Retaining Ring
T-Handle
L-Arm Weld (3,000 lb wheel lift)
L-Arm Weld LH (4,000 lb wheel lift)
Plug (3,000 lb wheel lift)
Cam Lock Assembly
Grease Fitting
Reflective Tape
Reflective Tape - LH
Reflective Tape - RH
L-Arm Weld (3,000 lb wheel lift)
L-Arm Weld RH (4,000 lb wheel lift)
QTY
1
1
1
1
2
1
2
1
2
2
2
2
1
1
1
5-376-000092 Rev 4
MANUAL L-ARM WHEEL LIFT GRID
12
5
4
1
12
11
10
5
14
15
7
9
7
6
2
3
8
13
9
3,000 lb wheel lift grid shown
5-376-000092 Rev 4
5-376-000092 Rev 4
MANUAL T37 PIVOTING WHEEL LIFT GRID
ITEM
1
PART NO.
3913000093
3913000097
3913000098
3913000100
3913000101
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
3484000051*
3484000017^
3484000050+
3484000016>
4259000002*^
4259000001+>
4691000354~
4691000357~
7754000037~
3551000036^>
4691000186~
7843000006~
4763000184~
4254000005~
7786000006~
7843000016~
4691000183~
4691000447
4691000427
4949000047
7754000024
DESCRIPTION
Pivot Tube Weld
(3,000 lb ILR wheel lift w/ ball plate)
Pivot Tube Weld
(4,000 lb ILR wheel lift w/ ball plate)
Pivot Tube Weld
Pivot Tube Weld
Pivot Tube Weld
(4,000 lb IRL wheel lift w/ 2.5” Reese Rcvr)
Pivot Casting, LH
Pivot Casting, RH
Pin
Pin
Retaining Ring
T-Handle
Pin
Spring
Rod
Cap
Screw
Spring
Pin
Washer
Retaining Ring
QTY
1
ITEM
20
21
22
23
24
25
26
PART NO.
DESCRIPTION
QTY
7440030000~
3020000029
3020000030
7330000419
7330000420
7330000432
7950200000~
Grease Fitting
L-Arm Weld - LH
L-Arm Weld - RH
Reflective Tape
Reflective Tape
Reflective Tape
6
1
1
2
1
1
2
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
1
2
1
^ also available in Grid Assembly, LH, P/N 3484000047
* also available in Grid Assembly, LH, P/N 3484000053
+ also available in Grid Assembly, RH, P/N 3484000052
> also available in Grid Assembly, RH, P/N 3484000046
~ also available in Grid Assembly, P/N’s 3484000046, 3484000047, 3484000052 & 3484000053
MANUAL T37 PIVOTING WHEEL LIFT GRID
7
18
3
9
23
17
8
14
15
23
9
11
10
16
20
18
25
7
22
12
19
13
20 5
4
1
20
26
6
2
8
21
24
3,000 lb wheel lift grid shown
5-376-000092 Rev 4
HYDRAULIC REAR DOCK STABILIZER
ITEM
1
2
3
4
5
6
7
PART NO.
3849000027
3320000126
3691000165
3691000073
7115160950
7660162601
7082000017*
DESCRIPTION
Stabilizer Weld
Cylinder Assembly
Pin Weld
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Bearing
* included in Stabilizer Weld, P/N 3849000027
QTY
1
2
2
2
4
4
4
5-376-000092 Rev 4
HYDRAULIC REAR DOCK STABILIZER
6
5
7
4
2
7
3
5
6
5
6
4
2
1
5
6
3
5-376-000092 Rev 4
HYDRAULIC REAR DOCK STABILIZER WITH REESE HITCH RECEIVER
ITEM
1
PART NO.
3849000029
3849000042
2
3
4
5
6
7
8
9
10
11
3320000123
3691000165
3691000073
7115160950
7660162601
7082000017*^
7291000010
7796000048
7114140528
7660142601
DESCRIPTION
Stabilizer Weld
(with 2.00” Reese Hitch Receiver)
Stabilizer Weld
(with 2.50” Reese Hitch Receiver)
Cylinder Assembly
Pin Weld
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Bearing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x .63”
^ included in Stabilizer Weld, P/N 3849000042
QTY
1
2
2
2
4
4
4
1
1
2
2
5-376-000092 Rev 4
HYDRAULIC REAR DOCK STABILIZER WITH REESE HITCH RECEIVER
11
9
8
10
7
5
6
4
7
2
3
5
6
5
6
4
2
1
5
6
3
5-376-000092 Rev 4
5-376-000092 Rev 4
HYDRAULIC REAR DOCK STABILIZER WITH MANUAL EXTEND PINTLE HITCH MOUNTING PLATE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO.
3849000028
3320000123
3691000165
3691000073
7115160950
7660162601
3170000203
3691000064
7691000001
7082000017*
7291000010
7796000048
7114140528
7660142601
DESCRIPTION
Stabilizer Weld w/ Manual Pintle Plate
Cylinder Assembly
Pin Weld
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Inner Boom Weld
Pin Weld
Hair Pin
Bearing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
QTY
1
2
2
2
4
4
1
1
1
4
1
1
2
2
HYDRAULIC REAR DOCK STABILIZER WITH MANUAL EXTEND PINTLE HITCH MOUNTING PLATE
14
11
13
6
5
12
10
4
8
2
10
9
5
3
6
6
5
4
6
2
5
3
1
7
5-376-000092 Rev 4
5-376-000092 Rev 4
HYDRAULIC REAR DOCK STABILIZER WITH HYDRAULIC EXTEND PINTLE HITCH MOUNTING PLATE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
3849000028
3320000123
3691000165
3691000073
7115160950
7660162601
3170000203
3691000064
7691000001
3320000117
4691000430
4691000429
7754000006
7082000017*
7291000010
7796000048
7114140528
7660142601
DESCRIPTION
Stabilizer Weld w/ Man Pintle Plate
Cylinder Assembly
Pin Weld
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Inner Boom Weld
Pin Weld
Hair Pin
Cylinder Assembly
Pin
Pin
Retaining Ring
Bearing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
QTY
1
2
2
2
4
4
1
1
1
1
1
1
4
4
1
1
2
2
HYDRAULIC REAR DOCK STABILIZER WITH HYDRAULIC EXTEND PINTLE HITCH MOUNTING PLATE
18
15 17
6
5
14
16
4
2
8
14
13
9
5
11
3
13
6
6
10
5
4
6
2
5
3
1
13
7
12
13
5-376-000092 Rev 4
HYDRAULIC REAR DOCK STABILIZER WITH HYDRAULIC EXTEND WHEEL LIFT
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
PART NO.
3849000030
3170000304
3320000115
4691000296
4691000268
7754000006
7082000021*
4679000046
4017000739
7118140418
7950100151
4679000211
3073000010
7691000071
7082000017+
3320000132
3691000184
7115160950
7660162601
7291000010
7796000048
7114140528
7660142601
DESCRIPTION
Stabilizer Weld
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Bushing
Wear Pad
Angle
Capscrew, 0.25”-20NC x 0.50”
Washer, 0.19” ID
Wear Pad
Stabilizer Base Weld
Hitch Pin
Bearing
Cylinder assembly
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
* included in Inner Boom Weld, P/N 3170000304
+ included in Stabilizer Weld, P/N 3849000030
QTY
1
1
1
1
1
4
1
1
2
4
4
1
2
2
4
2
4
4
4
1
1
2
2
5-376-000092 Rev 4
HYDRAULIC REAR DOCK STABILIZER WITH HYDRAULIC EXTEND WHEEL LIFT
19
16
17
18
17
19
18
15
20
14
22
23
15
13
21
10
6
4
11
12
6
3
1
9
8
6
14
13
2
7
6
5
5-376-000092 Rev 4
BALL HITCH MOUNTING PLATE - IRL
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NO.
3170000313
3911000062
3320000116
4691000430
4691000429
7754000006
3691000064
7691000001
3320000124
3691000164
7115160950
7660162601
3691000073
3020000102
7082000017*
7082000018*
7082000016+
7291000010
7796000048
7114140528
7660142601
4330000002
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Pin Weld
Hair Pin
Cylinder Assembly
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Pin Weld
Arm Weld
Bushing
Bushing
Bushing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
Reflective Tape
* included in Arm Weld, P/N 3020000102
+ included in Outer Boom Weld, P/N 3170000313
QTY
1
1
1
1
1
4
1
1
2
2
5
5
3
2
4
4
2
1
1
2
2
2
5-376-000092 Rev 4
BALL HITCH MOUNTING PLATE - IRL
15
15
14
12
12
11
9
13
11
10
16
16
19
18
21
20
17
17
12
6
11
3
13
6
4
1
6
8
7
22
2
6
5
22
5-376-000092 Rev 4
BALL HITCH MOUNTING PLATE - HYDRAULIC EXTEND
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
3170000314
3911000062
3320000116
4691000430
4691000429
7754000006
3691000073
3691000064
7115160950
7660162601
3691000097
7691000001
7082000016*
7291000010
7796000048
7114140528
7660142601
4330000002
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Pin Weld
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Pin Weld
Hair Pin
Bushing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
Reflective Tape
* included in Outer Boom Weld, P/N 3170000314
QTY
1
1
1
1
1
4
1
1
1
1
1
2
2
1
1
2
2
2
5-376-000092 Rev 4
BALL HITCH MOUNTING PLATE - HYDRAULIC EXTEND
15
17
14
13
13
16
6
10
12
9
11
7
6
4
3
1
8
6
12
18
2
6
5
18
5-376-000092 Rev 4
BALL HITCH MOUNTING PLATE - MANUAL EXTEND
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO.
3170000314
3911000062
3691000064
7691000001
3691000073
7115160950
7660162601
3691000097
7082000016*
7291000010
7796000048
7114140528
7660142601
4330000002
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Pin Weld
Hair Pin
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Pin Weld
Bushing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
Reflective Tape
QTY
1
1
1
2
1
1
1
1
2
1
1
2
2
2
5-376-000092 Rev 4
BALL HITCH MOUNTING PLATE - MANUAL EXTEND
11
13
10
9
12
7
9
4
6
8
5
1
14
3
4
2
14
5-376-000092 Rev 4
PINTLE HITCH MOUNTING PLATE - IRL
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PART NO.
3170000313
3170000208
3320000116
4691000430
4691000429
7754000006
3691000064
7691000001
3320000124
3691000164
7115160950
7660162601
3691000073
3020000102
7082000017*
7082000018*
7082000016+
7291000010
7796000048
7114140528
7660142601
4330000002
4330000645
4330000646
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Pin Weld
Hair Pin
Cylinder Assembly
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Pin Weld
Arm Weld
Bushing
Bushing
Bushing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
Reflective Tape
Reflective Tape, LH
Reflective Tape, RH
QTY
1
1
1
1
1
4
1
1
1
2
5
5
3
2
4
4
2
1
1
2
2
1
1
1
5-376-000092 Rev 4
PINTLE HITCH MOUNTING PLATE - IRL
15
14
15
12
12
11
10
11
9
13
16
16
19
21
18
20
17
17
12
6
11
13
3
6
4
1
7
6
8
24
2
6
5
23
22
5-376-000092 Rev 4
PINTLE HITCH MOUNTING PLATE - HYDRAULIC EXTEND
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
3170000314
3170000208
3320000116
4691000430
4691000429
7754000006
3691000073
3691000064
7115160950
7660162601
3691000097
7691000001
7082000016*
7291000010
7796000048
7114140528
7660142601
4330000002
4330000645
4330000646
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Pin Weld
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Pin Weld
Hair Pin
Bushing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
Reflective Tape
Reflective Tape LH
Reflective Tape RH
QTY
1
1
1
1
1
4
1
1
1
1
1
2
2
1
1
2
2
1
1
1
5-376-000092 Rev 4
PINTLE HITCH MOUNTING PLATE - HYDRAULIC EXTEND
15
17
14
13
16
10
13
6
12
9
11
7
6
3
4
1
8
12
6
20
2
18
6
5
19
5-376-000092 Rev 4
PINTLE HITCH MOUNTING PLATE - MANUAL EXTEND
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
3170000314
3170000208
3691000064
7691000001
3691000073
7115160950
7660162601
3691000097
7082000016*
7291000010
7796000048
7114140528
7660142601
4330000002
4330000645
4330000646
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Pin Weld
Hair Pin
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Pin Weld
Bushing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
Reflective Tape
Reflective Tape LH
Reflective Tape RH
QTY
1
1
1
2
1
1
1
1
2
1
1
2
2
1
1
1
5-376-000092 Rev 4
PINTLE HITCH MOUNTING PLATE - MANUAL EXTEND
11
13
10
9
12
7
9
6
4
8
5
1
16
3
4
2
14
15
5-376-000092 Rev 4
TOWBAR - IRL
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NO.
3170000313
3170000078
3320000116
4691000430
4691000429
7754000006
7440030000
3320000114
3691000164
7115160950
7660162601
3691000073
3020000102
7082000017*
7082000018*
7082000016+
3556000026
3556000028
4120000008
7912000011
7291000010
7796000048
7114140528
7660142601
7330000419
4330000001
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Grease Fitting
Cylinder Assembly
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Pin Weld
Arm Weld
Bushing
Bushing
Bushing
Tow Hitch Weld (rubber tubes)
Tow Hitch Weld (keyslots)
Capscrew, 1.50”-12NF x 6.38”
Tube Rubber
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
Reflective Tape
Reflective Tape
QTY
1
1
1
1
1
4
1
2
2
5
5
3
2
4
4
2
1
1
2
1
1
2
2
2
1
5-376-000092 Rev 4
TOWBAR - IRL
14
11
13
11
14
10
10
8
9
12
15
15
21
20
23
22
16
16
6
11
10
24
3
12
6
4
1
6
18
24
2
19
6
5
7
25
19
17
IRL towbar with rubber tubes shown
5-376-000092 Rev 4
TOWBAR - HYDRAULIC EXTEND
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NO.
3170000314
3170000048
3320000116
4691000430
4691000429
7754000006
7440030000
3691000073
7115160950
7660162601
3691000097
7691000001
7082000016*
3556000023
4120000008
7912000011
7291000010
7796000048
7114140528
7660142601
7330000419
4330000001
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Grease Fitting
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Pin Weld
Hair Pin
Bushing
Tow Hitch Weld
Capscrew, 1.50”-12NF x 6.38”
Tube Rubber
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
Reflective Tape
Reflective Tape
QTY
1
1
1
1
1
4
1
1
1
1
1
1
2
1
1
2
1
1
2
2
2
1
5-376-000092 Rev 4
TOWBAR - HYDRAULIC EXTEND
20
18
17
19
13
10
13
12
6
9
11
8
21
6
4
3
1
21
6
15
2
16
6
5
14
7
16
22
5-376-000092 Rev 4
ROLL CYLINDER ASSEMBLY - P/N 3320000121
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
3071000116
4763000093
4698000009*
7796000013* #
7796000064* #
7755226609* #
7755226000* #
4553000010^
7755338000^ #
7755338609^ #
7754000012^ #
7796000025^ #
7796000011^ #
7754000016 #
7754000027 #
7661000035
DESCRIPTION
Barrel Weld
Rod
Piston
Wear Ring
Piston Locking “T” Seal
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
* included in Piston Assembly, P/N 3698000004
^ included in Head Assembly, P/N 3553000014
# available only in Service Kit #7577250025
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
2
5-376-000092 Rev 4
ROLL CYLINDER ASSEMBLY - P/N 3320000121
1
16
3
4
5
4
7
6
14
11 9 10 8 12 13 15
2
16
5-376-000092 Rev 4
TILT CYLINDER ASSEMBLY - P/N 3320000129 (28’ & 30’ MAIN DECK)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
3071000122
3763000132
4698000009*
7754000013* #
7796000064* #
7755226609* #
7755226000* #
4553000010^
7755338000^ #
7755338609^ #
7754000012^ #
7796000025^ #
7796000011^ #
7754000016#
7754000027#
7661000035
7082000018
DESCRIPTION
Barrel Weld
Rod Weld
Piston
Wear Ring
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
Bearing
^ included Head Assembly, P/N 3553000014
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
4
5-376-000092 Rev 4
TILT CYLINDER ASSEMBLY - P/N 3320000129 (28’ & 30’ MAIN DECK)
17
1
16
3
4
5
4 7
6
14
11 9 10
12 8 13
15
2
17
5-376-000092 Rev 4
TILT CYLINDER ASSEMBLY - P/N 3320000122 (22’ MAIN DECK)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
3071000117
3763000127
4698000007*
7754000003* #
7796000063* #
7755224609* #
7755224000* #
4553000008^
7755330008^ #
7755334609^ #
7754000004^ #
7796000045^ #
7796000024^ #
7754000002#
7754000026#
7661000034
7082000016
DESCRIPTION
Barrel Weld
Rod Weld
Piston
Wear Ring
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
Bearing
^ included Head Assembly, P/N 3553000011
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
4
5-376-000092 Rev 4
TILT CYLINDER ASSEMBLY - P/N 3320000122 (22’ MAIN DECK)
17
1
16
3
4
5
4
7
6
14
11 9 10
12 8 13
15
2
17
5-376-000092 Rev 4
TILT CYLINDER ASSEMBLY - P/N 3320000127
(TOP DECK)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
3071000121
3763000131
4698000007*
7754000003* #
7796000063* #
7755224609* #
7755224000* #
4553000008^
7755334000^ #
7755334609^ #
7754000004^ #
7796000024^ #
7796000008^ #
7754000002 #
7754000026 #
7661000034
7082000016
DESCRIPTION
Barrel Weld
Rod Weld
Piston
Wear Ring
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
Bearing
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
4
5-376-000092 Rev 4
TILT CYLINDER ASSEMBLY - P/N 3320000127
(TOP DECK)
17
1
16
4
5
4
7
6
3
14
11
9 10 8
13
12
15
2
17
5-376-000092 Rev 4
WHEEL LIFT EXTEND CYLINDER ASSEMBLY - P/N 3320000115
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
3071000106
3763000119
4698000015*
7754000053* #
7796000067* #
7755222609* #
7755222000* #
4553000016^
7755330000^ #
7755330609^ #
7754000054^ #
7796000045^ #
7796000046^ #
7754000051#
7661000034
DESCRIPTION
Barrel Weld
Rod Weld
Piston
Wear Ring
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Locknut
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
2
1
5-376-000092 Rev 4
WHEEL LIFT EXTEND CYLINDER ASSEMBLY - P/N 3320000115
1
15
3
4
5
4
7
6
14
11 9 10 12 8 13 14
2
5-376-000092 Rev 4
IRL CYLINDER ASSEMBLY - P/N 3320000114, P/N 3320000123 & P/N 3320000124
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
3071000105
3071000118
3071000119
3763000118
3763000128
3763000129
4698000007*
7754000003* #
7796000063* #
7755224609* #
7755224000* #
4553000008^
7755334000^ #
7755334609^ #
7754000004^ #
7796000024^ #
7796000008^ #
7754000002 #
7754000026 #
7661000034
7082000016
7082000018
DESCRIPTION
Barrel Weld (P/N 3320000114)
Rod Weld (P/N 3320000114)
Rod Weld (P/N 3320000123)
Rod Weld (P/N 3320000124)
Piston
Wear Ring
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
Bearing
Bearing
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
2
2
5-376-000092 Rev 4
IRL CYLINDER ASSEMBLY - P/N 3320000114, P/N 3320000123 & P/N 3320000124
17
1
16
3
4
5
4
7
6
14 11 9 10 12 8 13
15
2
18
5-376-000092 Rev 4
STABILIZER CYLINDER ASSEMBLY - P/N 3320000126
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
3071000121
3763000128
4698000007*
7754000003* #
7796000063* #
7755224609* #
7755224000* #
4553000008^
7755334000^ #
7755334609^ #
7754000004^ #
7796000024^ #
7796000008^ #
7754000002 #
7754000026 #
7661000034
7082000016
7082000018
DESCRIPTION
Barrel Weld
Rod Weld
Piston
Wear Ring
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
Bearing
Bearing
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
2
2
5-376-000092 Rev 4
1
16
4
5
4
7
6
3
14
11
17
9
10
8
12
15
13
2
18
5-376-000092 Rev 4
5-376-000092 Rev 4
TOW OPTION HYDRAULIC EXTEND CYLINDER ASSEMBLY - P/N 3320000116 & P/N 3320000117
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
3071000107
3071000108
3763000120
3763000121
4698000007*
7754000003* #
7796000063* #
7755224609* #
7755224000* #
4553000008^
7755334000^ #
7755334609^ #
7754000004^ #
7796000024^ #
7796000008^ #
7754000002 #
7754000026 #
7661000034
DESCRIPTION
Rod Weld (P/N 3320000116)
Rod Weld (P/N 3320000117)
Piston
Wear Ring
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
TOW OPTION HYDRAULIC EXTEND CYLINDER ASSEMBLY - P/N 3320000116 & P/N 3320000117
1
16
3
4
5
4
7
6
14 11 9
10 8 12 13
15
2
5-376-000092 Rev 4
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
3071000124
3763000133
4698000009*
7796000013* #
7796000064* #
7755226609* #
7755226000* #
4553000010^
7755338000^ #
7755338609^ #
7754000012^ #
7796000025^ #
7796000011^ #
7754000016 #
7754000027 #
7661000035
7082222218
DESCRIPTION
Barrel Weld
Rod Weld
Piston
Wear Ring
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
Bearing
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
4
5-376-000092 Rev 4
17
1
16
3
4
5
4
7
6
14 11 9 10 12 8 13
15
2
17
5-376-000092 Rev 4
SWITCH PANELS
ITEM
PART NO.
1
2
3
4
5
6
7
4178000403
4178000427
7870000083
7870000113
7870000100
7870000106
7870000076
8
9
10
11
12
7870000053
7870000063
7870000089
7870000134
7870000137
DESCRIPTION
Bracket - 1 Function Switch Panel
Bracket - 2 Function Switch Panel
Switch
Switch Panel - 3 Function, Mini In-Dash
Switch Panel - 3 Function, In-Dash
for IHC4300/4400
Switch Panel - 3 Function, Under Dash
Switch Panel - 5 Function
QTY
1
1
2
1
1
1
1
1
1
1
1
1
5-376-000092 Rev 4
SWITCH PANELS
BEACON
FLOOD
AUX.
PTO
ENGAGED
1
3
BEACON
FLOOD
3
2
4
3
BEACON
AUX.
FLOOD
AUX.
AUX.
BEACON
FLOOD
AUX.
O
O
O
AUX.
PTO
ENGAGED
PTO
ENGAGED
7
6
5
BEACON
FLOOD
AUX.
BEACON
FLOOD
AUX.
AUX.
AUX.
O
O
O
O
O
O
O
O
BEACON 1
BEACON 2
WORK
UP
WORK
DN
CONTROL
PTO
ENGAGED
PTO
ENGAGED
8
BEACON
FLOOD
PTO
ENGAGED
9
AUX.
1
BEACON
FLOOD
10
AUX.
AUX.
AUX.
PTO
ENGAGED
11
12
5-376-000092 Rev 4
WORK LIGHTS
ITEM
1
2
3
PART NO.
7590000223
7590000185
7552000223
DESCRIPTION
Work Light
Work Light
Harness - Rear Support/ Upperdeck
QTY
2
4
1
5-376-000092 Rev 4
WORK LIGHTS
2
2
1
UPPER DECK
WORK LIGHTS
1
REAR SUPPORT
WORK LIGHTS
2
MOUNTING HARDWARE
SUPPLIED WITH LIGHTS
2
REAR SUBFRAME
WORK LIGHTS
Item #3, Harness, not shown
5-376-000092 Rev 4
BOLT-ON D-RINGS
ITEM
1
2
3
4
PART NO.
3556000019
7115182050
7950180161
7660182601
DESCRIPTION
D-Ring
Capscrew, 0.50”-13NC x 2.50”
Flatwasher, 0.50” ID (aluminum decks only)
QTY
1
2
2
2
5-376-000092 Rev 4
BOLT-ON D-RINGS
2
1
2
3
1
4
4
ALUMINUM DECK
STEEL DECK
5-376-000092 Rev 4
5-376-000092 Rev 4
1, 2, 3, 4 OR 5 REMOTE CONTROL OPERATIONS
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
7005000003
4706005361
7115150864
7950150161
7660152601
4178000664
4178000665
7115150864
7660152601
4691000141
4691000373
4691000374
4211000001
7950220141
7754000009
7295000106
7295000108
7295000109
7295000111
7114100810
Linear Actuator 12V
Plate
Bracket
Bracket
Pin (3, 4 or 5 section control valve)
Pin (6 section control valve)
Pin (7 section control valve)
Bushing
Retaining Ring
Controller (1 remote operation)
Controller (2 remote operations)
Controller (4 or 5 remote operations)
Screw, #10-24NC x 1.00”
(1 remote operation)
Screw, #10-24NC x 1.00”
(2, 3, 4, or 5 remote operations)
Locknut, #10-18NC
Locknut, #10-18NC
11
12
13
14
15
7114100810
16
7950140151
7950140151
17
7660102604
7660102604
QTY
ITEM
PART NO.
DESCRIPTION
1*
2
4
4
4
1*
1*
2*
2*
1
18
19
4706005595
7330000696
20
9295310032#
9295310033#
9295310034#
9295310036#
9295310030#
9295310042#
9295310029#
9295310037#
9295310038#
9295310039#
9295310050#
7552000391
7552000392
7552000393
7552000426
Plate (2, 3, 4, or 5 remote operations)
Decal - Controller Functions
(3, 4, or 5 remote operations)
Transmitter (1 remote operation)
Transmitter (2 remote operations)
Transmitter (3 remote operations)
Transmitter (4 or 5 remote operations)
Belt Clip
Rubber Boot (1 or 2 remote operations)
Rubber Boot (3, 4, or 5 remote operations)
Receiver (1 remote operation)
Receiver (2 remote operations)
Receiver (3 remote operations)
Receiver (4 or 5 remote operations)
Harness (1 remote operation)
Harness (2 remote operations)
Harness (3 remote operations)
Harness (4 or 5 remote operations)
21
22
23
4*
4
2
1
24
2
6
2
8
2
6
* quantities are for 1 remote operation, adjust quantities for 2, 3, 4, or 5 remote operations
# included with Controller, item #14
QTY
1
1
1
1
1
1
1
1, 2, 3, 4 OR 5 REMOTE CONTROL OPERATIONS
14
20
21
22
www.jerr-dan.com
20
21
22
14
14
BED
BE D
BE D
BED
23
15 14
20
21
22
www.jerr-dan.com
www. jerr -dan .com
5
1
4
2
2
3
4 OR 5
REMOTE OPERATION
16
17
24
3
1 REMOTE OPERATION
19
23
14
15
13
16
12
15
5
4
24
14
18
16
17
2, 3, 4, OR 5 REMOTE OPERATIONS
11
9
1
7
6
8
2
10
3
11
One Remote Operaton shown
13
12
Items #19, Decal - Controller Functions, not shown
5-376-000092 Rev 4
6, 7 OR 8 REMOTE CONTROL OPERATIONS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NO.
7005000003
4706005361
7115150864
7950150161
7660152601
4178000664
4178000665
7115150864
7660152601
4691000374
4211000001
7950220141
7754000009
7295000102
7295000103
7295000104
4706005396
4706003650
7115140650
7950140141
7660142601
7114080618
7660082604
7104100613
7661000007
9295310026#
7330000612
DESCRIPTION
Linear Actuator 12V
Plate
Bracket
Bracket
Pin
Bushing
Retaining Ring
Plate
Plate
Capscrew, 0.25”-20NC x 0.75”
Capscrew, #8-32NC x 0.75”
Locknut, #8-32NC
Screw, #10-32NF x 0.34”
Wellnut, #10-32NF
Transmitter (6, 7 or 8 remote operations)
Decal - Controller Functions
QTY
1*
2
4
4
4
1*
1*
2*
2*
1
7*
4
2
1
1
1
5
5
5
4
4
4
4
1
1
* quantities are for 1 remote operation, adjust quantities for 6, 7 or 8 remote operations
# included with Controller, item #14
5-376-000092 Rev 4
6, 7 OR 8 REMOTE CONTROL OPERATIONS
14
24
STOP
5
15
20
21
16
18
17
15
19
14
4
14
(TRANSMITTER)
2
18
17
22
3
14
19 23
20
21
14
16
6, 7 OR 8 REMOTE OPERATIONS
13
12
5
4
11
9
1
7
6
8
2
10
3
11
13
12
One Remote Operaton shown
Item #25, Decal- Controller Functions, not shown
5-376-000092 Rev 4
REMOTE THROTTLE CONTROL
ITEM
1
2
3
4
5
6
PART NO.
7346000156
7552000241
7443000427*
7445060643*
7443000432
7443000440
DESCRIPTION
Pressure Switch
Harness
Check Valve
Adapter
Tee
Fitting
* also available in Check Valve w/ Adapter, P/N 7443000428.
QTY
1
1
1
1
1
1
5-376-000092 Rev 4
REMOTE THROTTLE CONTROL
4
3
PRESSURE
CHECK PORT
0060AJE
BATTERY
-GND
TERMINAL
ROLL
FUNCTION
SECTION
TRUCK
BATTERY
B
0060AJA
BATTERY
+12V
TERMINAL
6
A
5
INLET/OUTLET
SECTION
RED
WIRE
1
BLACK
WIRE
INPUT 6
INPUT 5
INPUT 4
INPUT 3
INPUT 2
INPUT 1
2
PRESSURE
SWITCH
INPUT PLUG
REM MODULE
NGV CHASSIS
5-376-000092 Rev 4
GLAD HANDS AND 7- WAY CONNECTOR
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
4178000666*
7115181464*
7660182601*
7346000055+
7346000078+
7111150813+
7660152601+
7346000132
7346000157
7312000015^
7312000016^
7446502518^
7446382506^
7577000145^
7565000014^
7312000013^
DESCRIPTION
Bracket
Electrical Receptacle 7-way Connect
Electrical Boot
Capscrew, 0.31”-18NC x 1.00”
Electrical Adapter 7 to 4 way
Electrical Adapter 7 to 6 way
Gladhand
Gladhand
Bulkhead Fitting
Connector
Seal Kit Gladhand
Airline Tubing
Union
QTY
1
2
2
1
1
2
2
1
1
1
1
2
2
1
50 ft
2
* also available in Bracket Install Glad Hands and 7 Way, P/N 2178000037
+ also available in Electrical Install 7 Way Connector, P/N 2346000008
^ also available in Glad Hand Install, P/N 2002000016
5-376-000092 Rev 4
GLAD HANDS AND 7- WAY CONNECTOR
3
2
7
5
4
6
13
10
1
12
2
11
Item #8 Electrical Adapter 7 to 4 Way not shown
Item #9 Electrical Adapter 7 to 6 Way not shown
Item #14, Seal Kit Gladhand; #15, Airline Tubing; & #16, Union not shown
5-376-000092 Rev 4
AIR SUPPLY DISCONNECT
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
7312000017
7445080853
7446502518
7443000111
7446382506
7565000014
7935000120
7443000154
7443000156
7894000031
7443000366
DESCRIPTION
Coupling
Elbow
Bulkhead Fitting
Elbow
Connector
Airline Tubing
Air Valve
Bushing
Nipple
Cable Tie
Fitting
QTY
1
1
1
1
1
32 ft
1
1
1
6
1
5-376-000092 Rev 4
AIR SUPPLY DISCONNECT
8
4
9
SECONDARY
AIR SUPPLY
6
7
6
10
11
7
5
3
1
1
11
2
LEFT HAND SIDE - REAR
TAIL LIGHT HOUSING
10
3
6
1
2
5-376-000092 Rev 4
JUMP START KIT
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
7002000386
7002000385
4178000372
4178000202
4178000203
4706003210
7110140605
7950140161
7950140161
7950140161
7660142600
7660142600
7115151064
7950150161
7660152601
7115141450
7115141650
7660140000
7660140000
7111140850
7115181050
7950180153
7660180000
DESCRIPTION
Jump Start Plug (IHC & Other)
Jump Start Plug (Ford & Chevy)
Bracket (Ford & Other)
Bracket (Chevy)
Bracket (Chevy)
Plate (Other)
Capscrew, 0.25”-20NC x 0.75”
(Ford, Chevy & Other)
Flatwasher, 0.25” ID (Ford & Other)
Flatwasher, 0.25” ID (IHC)
Flatwasher, 0.25” ID (Chevy)
Locknut, 0.25”-20NC (Ford, Chevy & Other)
Locknut, 0.25”-20NC (IHC)
Carriage Bolt, 0.31”-18NC x 1.25” (Other)
Flatwasher, 0.31” ID (Other)
Locknut, 0.31”-18NC (Other)
Capscrew, 0.25”-20NC x 1.75” (IHC)
CapScrew, 0.25”-20NC x 2.00” (IHC)
Hex Nut, 0.25”-20NC (IHC)
Hex Nut, 0.25”-20NC (Chevy)
Capscrew, 0.25”-20NC x 1.00” (Chevy)
Capscrew, 0.50”-13NC x 1.25” (Chevy)
Flatwasher, 0.50” ID (Chevy)
Hex Nut, 0.50”-13NC (Chevy)
QTY
1
1
1
1
1
2
3
1
2
2
2
2
1
1
1
2
2
1
1
1
5-376-000092 Rev 4
JUMP START KIT
1
6
5
11
6
5
4
6
5
10
1
EXISTING BUMPER
MOUNTING HARDWARE
2
1
12
IHC FRONT BUMPER
FORD FRONT BUMPER
1
6
5
4
6
5
4
12
5
13
3
2
14
15
16
1
9
8
7
1
1
CHEVY FRONT BUMPER
3
2
ALL OTHER FRONT BUMPERS
5-376-000092 Rev 4
FOLDING DECK LADDER
ITEM
1
2
3
4
5
6
7
8
9
PART NO.
3178000321
3002000009
3002000008
7114181418
7950180141
7660182601
7115180606
7950160141
7660162601
DESCRIPTION
Bracket Weld
Ladder Top Weld
Ladder Bottom Weld
Capscrew, 0.50”-13NC x 1.75”
Shoulder Bolt, 0.50”-13NC x 0.75”
QTY
1
1
1
4
12
4
2
2
2
5-376-000092 Rev 4
FOLDING DECK LADDER
6
5
5
4
6
5
4
7
5
1
5
2
5
5
7
9
8
3
5-376-000092 Rev 4
CHAIN AND STRAPS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
7894000022*+
7894000022*+
7262000056*
7262000056*
7894000019*
7894000019*
7894000020*+
7894000020*+
7262000040
7894000034^
7262000010
7262000011
7262000014
7894000046+
7262000041+
7115181664
7660180001
7660182601
5525000752
7894000073
DESCRIPTION
Winch V-Chain (28’ & 30’ Deck)
Winch V-Chain (22’ Deck)
Front Tie-Down Chain (28’ & 30’ Deck)
Front Tie-Down Chain (22’ Deck)
Rear Tie-Down Strap (28’ & 30’ Deck)
Rear Tie-Down Strap (22’ Deck)
Rear Tie-down Ratchet (28’ & 30’ Deck)
Rear Tie-down Ratchet (22’ Deck)
Wheel Lift Chain
Wheel Lift Tire Strap
Towbar Chain (3,500 lb towbar)
Rear Tie-Down Strap
Front Tie-Down Chain
Nut, 0.50”-13NC
Magnetic Tow Lights
8 Point Tie-Down Kit
QTY
3
2
4
2
4
2
6
4
2
2
2
2
2
2
2
2
2
2
1
1
* also available in Deck Chain / Tie-Down Kit, P/N 7577000208
+ also available in Upper Deck Tie-Down Kit, P/N 7577000301
^ also available in Wheel Lift Tie-Down Strap & Ratchet Kit, P/N 7577000242
5-376-000092 Rev 4
CHAIN AND STRAPS
1
3
10
4
2
8
9
6
5
11
7
15
16
5
12
13
14
CHAIN BOX AT REAR OF SUBFRAME
5-376-000092 Rev 4
TOWING SAFETY TOOLS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART NO.
9002000141*
9900000001*
9900000006*
9900000004*
9900000005*
9900000007*
9900000008*
9900000002*
9900000003*
9900000009*
9611000001*
9611000002*
9002000142*
9890000002*
9002000143*
9900000010*
9002000144*
9002000145*
9900000008*
DESCRIPTION
Wheel Chock
Shovel
Maul Axe
Floor Jack -2.5 Ton
Floor Jack Handle
Lug Wrench -Metric
Lug Wrench -SAE
Broom Head
Broom Handle
Pry Bar
Wood Crossbeam -4’
Wood Crossbeam -5’
Trash Can -4 Gallon
Air Tank -5 Gallon
Flare -30 Minute
Bolt Cutters -24”
Triangle Flare Kit
First Aid Kit -25 Person
Snatch Block w/ Hook
* also available in Towing Safety Tools Kit, P/N 3577000120
QTY
1
1
1
1
1
1
1
1
1
1
1
1
2
1
6
1
1
1
1
5-376-000092 Rev 4
TOWING SAFETY TOOLS
2
1
3
5
4
6
7
8
9
10
12
11
13
14
16
15
18
17
19
+
5-376-000092 Rev 4
DECALS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART NO.
7330000167
7330000338
7330000502
7330000376
7330000275
7330000381
7330000489
7330000012
7330000408
7330000433
7330000408
7330000433
7330000143
7330000045
7330000272
7759000004
7330000139
7330000429
7330000330
7330000510
7736000001
7330000684
7330000683
7330000060
7330000391
7330000274
7330000599
7330000390
9330740009
7330000176
7330000385
7330000384
DESCRIPTION
Serial Number Tag
Subframe / Patent Tag
Decal - Slide Pad / Pivot Joint
Structural Rating Placard
Decal - Operator’s Pre-Checklist
Decal - Free Spool
Decal - Lubrication Chart
Decal - Winch
Jerr-Dan Nameplate (alum / alum deck)
Jerr-Dan Nameplate (steel / steel deck)
Jerr-Dan Nameplate (steel / alum deck)
Jerr-Dan Nameplate (steel / alum deck)
Decal - Made In The USA
Decal - Align Arrow, White
Decal - Oil Level
Pop Rivet
Decal - Checklist Reminder
Decal - Hood / Access Ladder
Decal - Cable Track
Decal - Free Spool Upper Deck
Reflector - Amber
Decal - Safety
Decal - Safety
Decal - Wheel Lift Hitch
Decal - Tow Boom Configuration
Decal - Overloading Tow Option
Decal - Pinch Point
Decal - Stabilizer W/ 4,000 lb W/L
Decal Kit - Muncie PTO
Decal - Air Suspension
Decal - T37 Grids (3,000 lb wheel lift)
Decal - T37 Grids (4,000 lb wheel lift)
QTY
2
1
1
1
1
1
1
1
3
3
2
1
1
2
1
16
1
2
1
1
2
1
2
1
1
1
3
2
1
1
2
5-376-000092 Rev 4
DECALS
9 (aluminum upper deck)
9
(Located on under side of upper
deck near the rear on frame)
(steel
upper
deck)
10
11
9
7
27
6 A
17
18
(Located on under side of
1 main deck,
13 front edge - aluminum deck
4
13
8
5
18
CAB SIDE - STANDARD
HEADBOARD
1
13
A
L H SIDE - MAIN DECK
REAR OF DECK
DECK SUPPORT AND
HEADBOARD
near front - steel deck)
13
2
3
(Both Sides)
24
14
13
19
20
12
HYDRAULIC TANK
L H SIDE SUBFRAME
CAB DASHBOARD
SECTION A-A
25
20
23
UP
WHEEL LIFT
POSITION
21
T-37
T37 GRIDS
GRIDS
L-AR
-ARM
M GRIDS
G
MANUAL GRID WHEEL LIFT
24
UP
STABILIZER
POSITION
28
390
STABILIZER
WITH HYD WHEEL LIFT
BASE TUBE SHOWN IN
W/L POSITION
19
22
BALL HITCH MOUNTING
PLATE or PINTLE HITCH
MOUNTING PLATE TOW
OPTION
STATIONARY TOW
HITCH or PINTLE / REESE
ON STABILIZER
Rear of Subframe
Item #15, Decal-Hood and Ladder, not shown
Item #26, Decal Kit, not shown
5-376-000092 Rev 4
ACCESSORY EQUIPMENT
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
7002000449
7002000404
7002000448
7002000285
7002000451
Not Required
7002000521
7002000447
7002000503
7443000111
7115161050
7950150161
7660162601
7115181050
7950180153
7660182601
DESCRIPTION
QTY
Magnetic Tow Lights
Fire Extinguisher
Wheel Chock
Reflective Triangles
Load Binder - 0.38” Chain
1
1
1
1
1
Remote Control Transmitter Holder
Valve Stem Extension Kit
Air Compressor with Hose Reel
Elbow
Capscrew, 0.38”-16NC x 1.25”
Capscrew, 0.50”-13NC x 1.25”
1
1
1
1
4
4
4
4
8
4
5-376-000092 Rev 4
ACCESSORY EQUIPMENT
1
4
3
2
5
6
10
13
12
11
9
16
15
14
8
7
LOCATED INSIDE CAB
SHOWN MOUNTED INSIDE 48" TOOLBOX
5-376-000092 Rev 4
5-376-000092 Rev 4
HYDRAULIC SCHEMATIC
LOWER
TILT CYLINDER
V2
B2
B1
UPPER
TILT CYLINDER
ROLL
CYLINDER
A2
A1
V1
MAIN
WINCH 1
UPPER
TILT CYLINDER
MAIN
WINCH 2
LOWER
TILT CYLINDER
B
PRESSURE
GAUGE
B
A
B
A
B
A
UPPER
WINCH 3
B
A
B
A
A
X
ROLL
6 Bank Control Valve - No Tow Option
LOWER
TILT
1500 PSI
RELIEF
MAIN
WINCH 1
MAIN
WINCH 2
UPPER
TILT
UPPER
WINCH 3
HYDRAULIC SCHEMATIC
LOWER
TILT CYLINDER
UPPER
TILT CYLINDER
V2
B2
B1
STABILIZER
CYLINDER
ROLL
CYLINDER
A2
A1
V1
MAIN
WINCH 1
UPPER
TILT CYLINDER
MAIN
WINCH 2
UPPER
WINCH 3
LOWER
TILT CYLINDER
STABILIZER
CYLINDER
B
PRESSURE
GAUGE
B
A
B
A
B
A
B
A
B
A
A
B
A
X
ROLL
LOWER
TILT
1500 PSI
RELIEF
MAIN
WINCH 1
MAIN
WINCH 2
UPPER
TILT
UPPER
WINCH 3
STABILIZER
UP/DOWN
7 Bank Control Valve - Stabilizer
5-376-000092 Rev 4
5-376-000092 Rev 4
HYDRAULIC SCHEMATIC
BOOM OR
STABILIZER
CYLINDER
LOWER
TILT CYLINDER
V2
B2
B1
UPPER
TILT CYL
ROLL
CYLINDER
A2
A1
V1
MAIN
WINCH 1
UPPER
TILT CYL
MAIN
WINCH 2
UPPER
WINCH 3
LOWER
TILT CYLINDER
BOOM OR
STABILIZER
CYLINDER
B
PRESSURE
GAUGE
B
A
B
A
B
A
B
A
B
A
B
A
A
X
ROLL
7 Bank Control Valve - Stabilizer with Tow Option
LOWER
TILT
1500 PSI
RELIEF
MAIN
WINCH 1
MAIN
WINCH 2
UPPER
TILT
UPPER
WINCH 3
BOOM
UP/DOWN
HYDRAULIC SCHEMATIC
BOOM OR
STABILIZER
CYLINDER
LOWER
TILT CYLINDER
V2
B2
B1
UPPER
TILT CYLINDER
ROLL
CYLINDER
A2
A1
V1
MAIN
WINCH 1
UPPER
TILT CYLINDER
MAIN
WINCH 2
LOWER
TILT CYLINDER
UPPER
WINCH 3
TOW OPTION
CYLINDER
BOOM OR
STABILIZER
CYLINDER
B
PRESSURE
GAUGE
B
A
B
A
B
A
B
A
B
A
B
A
B
A
A
X
ROLL
LOWER
TILT
1500 PSI
RELIEF
MAIN
WINCH 1
MAIN
WINCH 2
UPPER
TILT
UPPER
WINCH 3
BOOM
UP/DOWN
BOOM
IN/OUT
8 Bank Control Valve - IRL Tow Option
5-376-000092 Rev 4
5-376-000092 Rev 4
ELECTRICAL SCHEMATIC
UPPER DECK WORK LIGHTS
CONTROL HOOD LT.
(0.28 Amps)
RIGHT MID CLEARANCE LT. (0.10 Amps)
2 BRN (16AWG)
1 WHT (16AWG)
RIGHT REAR CLEARANCE LT. (0.10 Amps)
2 BRN (16AWG)
AUX. WORK LT.
(3.90 Amps)
UPPER DECK CLEARANCE LIGHTS
RIGHT FRONT CLEARANCE LT. (0.10 Amps)
2 BRN (16AWG)
IND
LT
IND
LT
FRONT DOT CLEARANCE LT. (0.05 Amps)
2 BRN (16AWG)
2 BRN (16AWG)
1 WHT (16AWG)
2 BRN (16AWG)
1 WHT (16AWG)
(WORK LIGHTS REAR SUBFRAME)
20A
1 WHT (16AWG)
DOT LT. (0.05 Amps)
1 WHT (16AWG)
2 BRN (16AWG)
MAIN DECK
WIRING HARNESS
SUBFRAME
WIRING
HARNESS
GND
DOT LT. (0.05 Amps)
RIGHT TURN 3 GRN (14AWG)
LEFT TURN
CLEARANCE
GROUND
HINGE
4 YEL (14AWG)
G
BK
2 BRN (14AWG)
1 WHT (14AWG)
W
R
MAGNETIC
TOW LTS.
CAB TO SUBFRAME
WIRING HARNESS
5 BLK (16AWG)
1 WHT (16AWG)
LEFT BACK-UP LT. (1.97 Amps)
LEFT TAIL LT. (0.03 Amps)
2 BRN (16AWG)
1 WHT (16AWG)
BATTERY
LEFT REAR CLEARANCE LT. (0.10 Amps)
2 BRN (16AWG)
1 WHT (16AWG)
LEFT MID CLEARANCE LT. (0.10 Amps)
2 BRN (16AWG)
1 WHT (16AWG)
LEFT FRONT CLEARANCE LT. (0.10 Amps)
2 BRN (16AWG)
1 WHT (16AWG)
GND
1 WHT (16AWG)
TRUCK WIRING
HARNESS.
WIRING FOR
CHASSIS STOP/
TURN/TAIL/BACKUP
SUPPLIED LIGHTS.
+
BLACK
BROWN
BLUE
GREEN
RED
YELLOW
LIGHT
ORANGE
VIOLET
WHITE
DOT LT. (0.05 Amps)
1 WHT (16AWG)
2 BRN (16AWG)
2 BRN (16AWG)
50 AMP
CIRCUIT
BREAKER
GND
CODE
BLK =
BRN =
BLU =
GRN =
RED =
YEL =
LT =
ORG =
VLT =
WHT =
BACK UP
ALARM
(0.30 Amps)
1 WHT (16AWG)
2 BRN (16AWG)
AUX. WORK LT.
(2.75 Amps)
3 YEL (16AWG)
LEFT STOP LT. (0.38 Amps)
2 BRN (16AWG)
1 WHT (16AWG)
FUNCTION
GROUND
CLEARANCE
RH STOP/TURN
LH STOP/TURN
BACK-UP
WORK LIGHTS (SUBFR)
WORK LIGHTS (LT-BAR)
BEACON (ROTATORS)
AUX 1 (FLASHER)
OPTION
AUX 2
AUX. WORK LT.
(2.75 Amps)
1 WHT (16AWG)
RIGHT BACK-UP LT.
(1.97 Amps)
SUB TO DECK
WIRING HARNESS
TO SWITCH PANEL
IN TRUCK CAB
2 BRN (16AWG)
1 WHT (16AWG)
CIRCUIT
COLOR
1
WHITE
2
BROWN
3
GREEN
4
YELLOW
5
BLACK
6
BLUE
7
VIOLET
8
GRAY
9
ORANGE
10
LT BLUE/BLACK
11
LT BLUE
5 BLK (16AWG)
20A
2 BRN (16AWG)
1 WHT (16AWG)
RIGHT MARKER LT. (0.10 Amps)
RIGHT TAIL LT. (0.03 Amps)
2 BRN (16AWG)
1 WHT (16AWG)
3 GRN (16AWG)
RIGHT STOP LT. (0.38 Amps)
(WORK LIGHTS UPPER DECK/REAR SUPPORT)
GND
1 WHT (16AWG)
1 WHT (16AWG)
1 WHT (16AWG)
2 BRN (16AWG)
6 BLU (16AWG)
AUX. WORK LT.
(3.90 Amps)
1 WHT (16AWG)
OUTBOARD RIGHT MARKER LT. (0.10 Amps)
1 WHT (10AWG)
AUX. WORK LT.
(2.75 Amps)
2 BRN (16AWG)
1 WHT (16AWG)
1 WHT (16AWG)
REAR SUPPORT/HEADBOARD
WORK LIGHTS
2 BRN (16AWG)
AUX. WORK LT.
(2.75 Amps)
6 BLU (16AWG)
2 BRN (16AWG)
TRUCK
HARNESS
INTERFACE.
ADD WEATHER
PACK
CONNECTOR
TO TRUCK
WIRING.
CONTROL HOOD LT.
(0.28 Amps)
2 BRN (16AWG)
LEFT MARKER LT. (0.10 Amps)
2 BRN (16AWG)
LICENSE
PLATE LT.
(0.28 Amps)
1 WHT (16AWG)
2 BRN (16AWG)
1 WHT (16AWG)
OUTBOARD LEFT MARKER LT. (0.10 Amps)
GND

3-car carrier parts manual - Jerr-Dan

Transcription

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