JFOLD: Simulation based airbag folding
Transcription
JFOLD: Simulation based airbag folding
Oasys LS-DYNA UK Users' Meeting 2014 JFOLD Introducing A New Simulation-Based Airbag Folding System for LS-DYNA Oasys Update Meeting January 2014 Airbag folding methods • Pre-processor method can fold simple patterns very quickly but can’t create the complex folded shapes often used in modern airbag designs. • Simulation-based approach requires preparation and calculation time but can be applied to almost any kind of folding pattern thanks to the physical, realistic nature of the folding process. Copyright © 2014 JSOL Corporation All Rights Reserved 16th January 2014 2 Simulation-based airbag folding Copyright © 2014 JSOL Corporation All Rights Reserved 16th January 2014 3 JFOLD development concept JFOLD: Simulation-based airbag folding system for LS-DYNA • • • • Intuitive and interactive operation Management of folding steps using flow-chart graphics Reusability of tools Pre-post processor that runs inside Oasys Primer – – – – JFOLD has been developed by JSOL Corporation. JFOLD license is needed. JFOLD cost doesn’t include LS-DYNA solver. Also uses Oasys D3Plot Copyright © 2014 JSOL Corporation All Rights Reserved 16th January 2014 4 Operation panels of JFOLD system Model graphics panel JFOLD operation panel (Process Management Panel) Copyright © 2014 JSOL Corporation All Rights Reserved 16th January 2014 5 Process Management Panel (PMP) Folding pattern A “Root” “Parent step” “Child step” Folding pattern B Folding pattern C LS-DYNA analysis LS-DYNA analysis Copyright © 2014 JSOL Corporation All Rights Reserved 16th January 2014 6 Operation panels of JFOLD system Process Management Panel Tool Management Panel Tool Setting Panel Copyright © 2014 JSOL Corporation All Rights Reserved 16th January 2014 7 Operation panels of JFOLD system Process Management Panel Add from library Event viewer Tool Management Panel Tools Tool Setting Panel Copyright © 2014 JSOL Corporation All Rights Reserved 16th January 2014 8 Operation panels of JFOLD system Process Management Panel Tool Management Panel Contact Positioning Tied nodes Loading Tool Setting Panel Motion control Copyright © 2014 JSOL Corporation All Rights Reserved 16th January 2014 9 Tool mesh Tool mesh Local coordinate system Action mark “M” means “Move”. Copyright © 2014 JSOL Corporation All Rights Reserved 16th January 2014 10 Action types of tool mesh finalGeom Move Stationary Initial Rigid Final Rigid *BOUNDARY_PRESCRIBED_MOTION_RIGID Roll *BOUNDARY_PRESCRIBED_FINAL_GEOMETRY Dependent Fold Rotator Rigid X Rigid *BOUNDARY_PRESCRIBED_MOTION_RIGID Rigid (master) *BOUNDARY_PRESCRIBED_MOTION_RIGID Deformable Rigid Z Z *LOAD_RIGID_BODY Copyright © 2014 JSOL Corporation All Rights Reserved *CONSTRAINED_RIGID_BODIES Press Load 16th January 2014 11 Rigid (slave) Pressure Fabric tool and Components Fabric tool Pressure Components Stitching Inflator, module case, etc *AIRBAG_LOAD_CURVE *MAT_CABLE_DISCRETE_BEAM *BOUNDARY_PRESCRIBED_FINAL_GEOMETRY Fix Rigidify *BOUNDARY_SPC *CONSTRAINED_NODAL_RIGID_BODY Copyright © 2014 JSOL Corporation All Rights Reserved 16th January 2014 12 Inserting an inflator part Copyright © 2014 JSOL Corporation All Rights Reserved 16th January 2014 13 Driver airbag folding Copyright © 2014 JSOL Corporation All Rights Reserved 16th January 2014 14 Passenger airbag folding Copyright © 2014 JSOL Corporation All Rights Reserved 16th January 2014 15 Stitching tool to make 3D shaped airbag Copyright © 2014 JSOL Corporation All Rights Reserved 16th January 2014 16 Release plan • JFOLD v1.0 has been released in Japan since June 2013. • Folding example models will be included in the JFOLD install package. • Worldwide release is planned for February 2014. JFOLD v1.2 – OS: Windows, Red Hat Linux – License: floating, node locked – Only rental license is avaiable. • JFOLD v2.0 planned worldwide release: July 2014. Copyright © 2014 JSOL Corporation All Rights Reserved 16th January 2014 17