Top of Pole System Manual - 1-2 PV

TP Series - Single or Dual PV
Top of Pole Solar LED Lighting System
Installation Manual
MKTG-IM-TP-02-EN-1112
74929RevA - MANUAL TP1-2
Installation Manual | TP Series
Important Notes and Warnings
This installation and instruction manual provides installation instructions for the Sol
TP Series solar LED lighting systems. The entire contents of this manual should be
thoroughly reviewed and understood prior to installing this equipment. Do not discard this
manual, as it contains complete installation instructions.
To insure proper operation of this equipment, it is important that the equipment be utilized
for its intended use. Any use of this equipment for purposes other than those intended will
void all warranties.
Installation and/or troubleshooting should be performed only by qualified
personnel. Follow local codes at all times during installation of the Sol TP
Series. Consult a contractor for proper installation of poles.
Be very careful when working with batteries.
Do not allow bare ends of the wires to touch each other or grounded metal
parts while connected to the controller. This will damage the controller.
This product must be installed in accordance with the applicable installation
code by a person familiar with the construction and operation of the product
and the hazards involved.
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Installation Manual | TP Series
Parts Provided
Fixture Assembly
Cobrahead or
Shoebox
Solar Panels (1 or 2)
Battery Enclosure
Tenon Adaptor
Battery Enclosure
Channel (bracket)
Top of Pole
Mount Bracket
Light Fixture Harness (1 or more)
TPM Mount
Fastener Set A (4-8)
Controller
Tenon Fastener
Set B (3)
Tenon Fastener
Set C (3)
Battery Harness
Battery Enclosure Channel
Fastener Set D (2)
PV Panel Harness
Batteries (1, 2 or 3)
Battery Cables
(1 per battery)
Battery Enclosure Channel
Fastener Set E (4)
Fastener Set F (2)
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Installation Manual | TP Series
1.0 Positioning the Light
2.0 Assembling
2.1 PV Panel Assembly - Single or Dual Panels (Lay PV panels side
by side on cardboard packaging to protect surface)
a
Flat end faces up
Orientation of
PV J-boxes
should be at
top end of
panel
Fastener Set A
(4-8)
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Installation Manual | TP Series
2.2 PV Panel Assembly - If provided with panel pan
a
Flat end of
mount faces up
Secure screw in
mounting hole (only 4X
screws required)
2.3 Connect PV Harness
a
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Installation Manual | TP Series
2.4 Attach the Tenon Adaptor, Tilted to Your Latitude
a
Helpful Hint
Tilt angle for the PV panel is: Latitude + 15 degrees, i.e. if installed at
32nd latitude the tilt angle is 32+15=47 Therefore set to 45 degrees.
Fastener Set B
(2)
b
15°
30°
45°
60°
If possible route PV Harness down tenon adaptor
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Installation Manual | TP Series
2.5 Place Solar Panel Assembly on the Pole
a
Do Not Exceed
Working Load
Limit
b
PV Modules always
face EQUATOR
(South in Northern
Hemisphere)
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Installation Manual | TP Series
2.6 Match Drill Hole in Tenon with Tenon Adaptor and Secure
a
b
Fastener Set C
3x 3/8-16 x 1/2” cup
point set screws
9 MKTG-IM-TP12-03-EN-1112
Fastener Set B
(1)
Installation Manual | TP Series
2.7 Drill Battery Mounting & Access Holes; Route PV Harness
6” Min. from top of pole
4.25” below
Access hole for PV
Harness. Drill thru
one side @ 1.25” Dia. 28”
For dual Battery
Enclosures drill thru
pole.
Battery Enclosure Channel holes:
Drill thru @.87 Dia.
Note: Battery enclosure may be mounted lower than shown.
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Installation Manual | TP Series
2.8 Drill Arm Mounting & Access Holes; Route Fixture Harness
Arm Mounting Hole.
Drill thru 2x @.75”Dia.
Access hole
for Luminaire
harness. Drill
thru one side
@ 1.25” Dia.
Note: If mounting two arm mounts, connect both using the same
bolts.
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Installation Manual | TP Series
2.9 Secure Battery Enclosure Channel to Pole
PV Harness
Fastener Set D
2x 3/4-10 x 12” bolts
Fastener Set E
4x 1/4”–20 x 1/2” hex
head bolts/washers
Luminaire Harness
Note: Before attaching Battery Enclosure Channel, fish Luminaire
Harness down pole through access hole for arm.
2.10 Mount Battery Enclosure
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Installation Manual | TP Series
2.11 Mount Arm on the Pole
a
Note: Fish Luminaire Harness through arm before attaching.
2.12 Mount the Light Fixture on the Arm-Cobrahead
a
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Installation Manual | TP Series
2.12 Mount the Light Fixture on the Arm-Shoebox
b
Hex key and
screws
2.13 Install the Controller
Note: Controller mounting screws are supplied with controller
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Installation Manual | TP Series
2.14 Install the Battery Cables and Battery(s)
a
b
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Installation Manual | TP Series
2.15 Connect the Cables
Solar Panels
Light Fixture(s) 1-2
Green Wire
(to Ground)
Wiring Harness
EternO 4
Controller
Fuse
Battery Harness
Batteries (1-3)
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Installation Manual | TP Series
2.16 Test
a
2.17 Close Battery Enclosure Cover
a
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Installation Manual | TP Series
In-Warranty Service Instructions
A Returned Merchandise Authorization (RMA) number must be obtained from Sol Inc. before equipment can be
returned for repair or replacement under warranty.
We require the following information before we can issue an RMA number:
•
•
•
•
•
Controller Number for the product being returned
Serial Number of the product being returned
Work Order Number (located inside the battery box)
A description of the problem
The address to which the repaired or replaced product is to be shipped Equipment being returned must be properly packaged to protect it from damage during shipment. Shipping
costs and insurance to Sol Inc. are the responsibility of customer.
Upon verification of failure due to defects in materials or workmanship, we will either repair or replace the
product at our discretion. The customer will be responsible for all shipping and handling charges for any
equipment that is sent to Sol Inc. in error (no definable problems).
18 MKTG-IM-TP12-03-EN-1112
Sol Inc. | 3210 SW 42nd Avenue | Palm City, Florida 34990
www.solarlighting.com
E-mail support: [email protected]
Phone: +1.772.286.9461 | Toll: 800.959.1329 (USA & Canada)
Fax: +1.772.286.9616
Office Hours: Monday - Friday: 8:30 am to 5:00 pm (EST)
© 2012 Sol Inc. All rights reserved