Solar Lighting Systems Module - Ministry of New and Renewable
Transcription
Solar Lighting Systems Module - Ministry of New and Renewable
Solar Lighting Systems Module Trainers Textbook Study materials in Renewable Energy Areas for ITI students Ministry of New and Renewable Energy Government of India Content Development, Editing, Design and Layout New Concept Information Systems Pvt. Ltd E-mail: [email protected] www.newconceptinfo.com Study materials in Renewable Energy Areas for ITI students Trainers Textbook Module: Solar Lighting Systems Ministry of New and Renewable Energy Government of India Study materials in Renewable Energy Areas for ITI students 1 Contents Unit 1: Solar energy and Photovoltaic 1.1 Solar Energy 1.1.1 Energy from the Sun 1.2 Applications of solar energy technology 1.3 Photovoltaic Basics 1.4 Difference between Photovoltaic effect and Photoelectric effect 1.5 Working of Photovoltaic cell 1.5.1 Lights and the PV Cell 1.5.2 Direct and Diffuse Light 1.5.3 Insolation 5 5 5 6 6 7 7 8 8 9 Unit 2: Solar Cell Materials and Structures 2.1 PV Devices 2.2 Solar Cell Materials 2.2.1 Crystallinity 2.2.2 Absorption 2.2.3 Band gap 2.2.4 Complexity of Manufacturing 2.3 Solar Cell Structures 2.3.1 Homojunction Device 2.3.2 Heterojunction Device 2.3.3 Multijunction Devices 10 10 10 11 11 11 11 12 12 12 12 Unit 3: Solar Chargers, Batteries and Inverters Introduction 3.1 What is a solar charge controller? 3.1.1 Blocking Reverse Current 3.1.2 Preventing Overcharge 3.1.3 Control Set Points v/s Temperature 3.1.4 Control Set Points v/s Battery Type 3.1.5 Low Voltage Disconnect (LVD) 3.1.6 Overload Protection 3.1.7 Displays and Metering 3.1.8 Charge Controller Types 3.2 What is Equalization? 3.3 What is Pulse Width Modulation (PWM)? 3.4 Inverters and Storage Battery 3.4.1 Sine Waves 3.5 Ampere Hour 3.6 Cell & Batteries: 14 14 14 14 15 16 16 17 17 17 18 18 18 19 20 21 22 Study materials in Renewable Energy Areas for ITI students 3 4 3.7 Breadboard 3.7.1 Typical specifications 3.7.2 Bus and terminal strips 3.7.3 Terminal strips 3.7.4 Bus strips 3.7.5 Diagram 3.7.6 Terminal Strip 3.7.7 Bus Strip 3.8 Series Parallel Connection of Solar Panel and the Effect of Shading: 23 23 24 24 24 25 25 25 26 Unit 4: PV Devices in India 4.1 Introduction 4.1.1 Standard Capacity/Ratings and Specifications 4.2 Compact Fluorescent Lamps 4.2.1 How They Work 4.2.2 Types of Compact Fluorescent Lamps 4.3 Specifications for Solar Photovoltaic Systems (CFL Based) 4.3.1 Solar Home Lighting Systems 4.3.2 Solar Street Lighting System 4.4 Specifications for LED based solar lighting systems 4.4.1 White LED Based Solar Home Lighting Systems 4.4.2 White LED Based Solar Lantern System 4.4.3 White LED Based Solar Street Lighting Systems 27 27 27 28 28 29 29 29 33 36 36 38 41 Unit 5: Maintenance and Troubleshooting 5.1 Routine Maintenance 5.1.1 Battery maintenance 5.1.2 Cleaning (once a month) 5.1.3 Checking and Topping up Electrolyte level (monthly) 5.1.4 Checking the state of Charge 5.1.5 Equalising Charge 5.1.6 Module Maintenance 5.1.7 Checking Connections 5.1.8 Wiring and control 5.1.9 Inspecting wiring, fuses, indicator lamps and switches (annual) 5.1.10 Lamps and Other Loads 5.2 Troubleshooting 45 45 45 45 46 46 46 46 46 46 47 47 47 Unit 6: Practicals 6.1 Tilt angle 6.2 Latitude 6.2.1 Optimum Tilt for winter 6.3 Square Wave 6.4 Sine wave 6.5 Schematic Diagram 6.6 Inspection of batteries 6.6.1 Safety 6.6.2 Battery Testing 6.3.3 Battery Capacity 6.7 Table showing the cable selection 50 50 50 51 51 52 52 53 53 53 54 55 Trainers textbook for Solar Lighting Systems Unit 1: Solar energy and Photovoltaic Time: 1 hour Method: Presentation 1.1 Solar Energy Solar energy is energy from the Sun in the form of radiated heat and light. It drives the climate and weather and supports life on Earth. Solar energy technologies make controlled use of this energy resource. Solar power is a synonym of solar energy or refers specifically to the conversion of sunlight into electricity by photovoltaic cells, concentrating solar thermal devices or various experimental technologies. 1.1.1 Energy from the Sun About half the incoming solar energy is absorbed by water and land; the rest is reradiated back into space. Earth continuously receives 340 Wm-2 of incoming solar radiation (insolation) at the upper atmosphere. Approximately 30% is reflected back to space while the rest is absorbed by the atmosphere, oceans and land masses. After passing through the atmosphere, the insolation spectrum is split between the visible and infrared ranges with a small part in the ultraviolet. The absorption of solar energy by atmospheric convection (sensible heat transport) and evaporation and condensation of water vapor (latent heat transport) powers the water cycle and drives the winds. Sunlight absorbed by the oceans and land masses keeps the surface at an average temperature of 14 °C. The conversion of solar energy into chemical energy via photosynthesis produces food, wood and the biomass from which fossil fuels are derived. Solar radiation, along with secondary solar resources such as wind and wave power, hydroelectricity and biomass, account for over 99.9% of the available flow of renewable energy on Earth. The flows and stores of solar energy in the environment are vast in comparison to human energy needs. The total solar energy absorbed by Earth's atmosphere, oceans and land masses is approximately 3850 zettajoules (ZJ) per year. Study materials in Renewable Energy Areas for ITI students 5 Global wind energy at 80 m is estimated at 2.25 ZJ per year. Photosynthesis captures approximately 3 ZJ per year in biomass. Worldwide electricity consumption was approximately 0.0567 ZJ in 2005. Worldwide energy consumption was 0.487 ZJ in 2005. # 1 zettajoule = 1021 joules. 1.2 Applications of solar energy technology Solar energy technologies use solar radiation for practical ends. Solar technologies such as photo-voltaics and water heaters increase the supply of energy and may be characterized as supply side technologies. Technologies such as passive design and shading devices reduce the need for alternate resources and may be characterized as demand side. Optimizing the performance of solar technologies is often a matter of controlling the resource rather than simply maximizing its collection. 1.3 Photovoltaic Basics What do we mean by photovoltaics? First used in about 1890, the word has two parts: photo, derived from the Greek word for light, and volt, relating to the electricity pioneer Alessandro Volta. So, photovoltaics could literally be translated as light-electricity. And that's what photovoltaic (PV) materials and devices do — they convert light energy into electrical energy (Photoelectric Effect), as discovered by renowned physicist Albert Einstein. Commonly known as solar cells, individual PV cells are electricity-producing devices made of semiconductor materials. PV cells come in many sizes and shapes — from smaller than a postage stamp to several inches across. They are often connected together to form PV modules that may be up to several feet long and a few feet wide. Modules, in turn, can be combined and connected to form PV arrays of different sizes and power output. The size of an array depends on several factors, such as the amount of sunlight available in a particular location and the needs of the consumer. The modules of the array make up the major part of a PV system, which can also include electrical connections, mounting hardware, power-conditioning equipment, and batteries that store solar energy for use when the sun isn't shining. Simple PV systems provide power for many small consumer items, such as calculators and wristwatches. More complicated systems provide power for communications satellites, water pumps, and the lights, appliances, and machines in some people's homes and workplaces. Many road and traffic signs along highways are now powered by PV. In many cases, PV power is the least expensive form of electricity for performing these tasks. 6 Trainers textbook for Solar Lighting Systems 1.4 Difference between Photovoltaic effect and Photoelectric effect The photovoltaic effect involves the creation of a voltage (or a corresponding electric current) in a material upon exposure to electro-magnetic radiation. Though the process is directly related to the photoelectric effect, the two processes are different and should be distinguished. In the photoelectric effect electrons are ejected from a materials surface upon exposure to radiation of sufficient energy. The photovoltaic effect is different in that the generated electrons are transferred from one material to another resulting in the buildup of a voltage between two electrodes. In most photovoltaic applications the radiation is sunlight and for this reason the devices making use of the photovoltaic effect to convert solar energy into electrical energy are known as solar cells. In the case of a p-n junction solar cell, illumination of the material results in the creation of an electric current as excited electrons and the remaining holes are swept in different directions by the built in electric field of the depletion region. 1.5 Working of Photovoltaic cell The energy of the absorbed light is transferred to electrons in the atoms of the PV cell. With their newfound energy, these electrons escape from their normal positions in the atoms of the semiconductor PV material and become part of the electrical flow, or current, in an electrical circuit. A special electrical property of the PV cell—what we call a "builtin electric field"—provides the force, or voltage, needed to drive the current through an external "load," such as a light bulb. To induce the built-in electric field within a PV cell, two layers of somewhat differing semiconductor materials are placed in contact with one another. One layer is an "ntype" semiconductor with an abundance of electrons, which have a negative electrical charge. The other layer is a "p-type" semiconductor with an abundance of "holes," which have a positive electrical charge. Although both materials are electrically neutral, n-type silicon has excess electrons and p-type silicon has excess holes. Sandwiching these together creates a p/n junction at their interface, thereby creating an electric field. Study materials in Renewable Energy Areas for ITI students 7 When n- and p-type silicon come in contact with each other, excess electrons move from the n-type side to the p-type side. The result is a buildup of positive charge along the ntype side of the interface and a buildup of negative charge along the p-type side. How do we make the p-type ("positive") and n-type ("negative") silicon materials that will eventually become the photovoltaic (PV) cells that produce solar electricity? Most commonly, we add an element to the silicon that either has an extra electron or lacks an electron. This process of adding another element is called doping. 1.5.1 Lights and the PV Cell We've looked at how to construct a solar cell using crystalline silicon. And we've used this basic type of cell to explain the photoelectric effect, which is the phenomenon operating at the heart of a solar cell. Here, we want to take a look at sunlight, the energy source actually used by solar cells. A brief discussion of several terms will help us better understand aspects of light's interaction with solar cells. 1.5.2 Direct and Diffuse Light As we have noted, the Earth's atmosphere and cloud cover absorb, reflect, and scatter some of the solar radiation entering the atmosphere. Nonetheless, an enormous amount of the sun's energy reaches the Earth's surface and can therefore be used to produce PV electricity. Some of this radiation is direct and some is diffuse, and the distinction is important because some PV systems (flat-plate systems) can use both forms of light, but concentrator systems can only use direct light. Flat-plate collectors, which typically contain a large number of solar cells mounted on a rigid, flat surface, can make use of both direct sunlight and the diffuse sunlight reflected from clouds, the ground, and nearby objects. 8 Direct light consists of radiation that comes straight from the sun, without reflecting off the clouds, dust, the ground, or other objects. Scientists also talk about directnormal radiation, referring to the portion of sunlight that comes directly from the sun and strikes the plane of a PV module at a 90-degree angle. Diffuse light is sunlight that is reflected off clouds, the ground, or other objects. It obviously takes a longer path than a direct light ray to reach a module. Diffuse light cannot be focused by the optics of a concentrator PV system. Global radiation refers to the total radiation that strikes a horizontal surface. Global sunlight is composed of direct-normal and diffuses components of sunlight. Additionally, diffuse and direct-normal sunlight generally have different energy spectra or distributions of color. Trainers textbook for Solar Lighting Systems 1.5.3 Insolation The actual amount of sunlight falling on a specific geographical location is known as insolation—or "incident solar radiation." When sunlight reaches the Earth, it is distributed unevenly in different regions. Not surprisingly, the areas near the Equator receive more solar radiation than anywhere else on the Earth. Sunlight varies with the seasons, as the rotational axis of the Earth shifts to lengthen and shorten days with the changing seasons Study materials in Renewable Energy Areas for ITI students 9 Unit 2: Solar Cell Materials and Structures Time: 2 hours Method: Demonstration of the devices, presentation 2.1 PV Devices Photovoltaic devices can be made from various types of semiconductor materials, deposited or arranged in various structures, to produce solar cells that have optimal performance. In this section, we first review the three main types of materials used for solar cells. The first type is silicon, which can be used in various forms, including single-crystalline, multicrystalline, and amorphous. The second type is polycrystalline thin films, with specific discussion of copper indium di selenide (CIS) cadmium telluride (CdTe), and thin-film silicon. The third type of material is single-crystalline thin film, focusing especially on cells made with gallium arsenide. We then discuss the various ways that these materials are arranged to make complete solar devices. The four basic structures we describe include homojunction, heterojunction, and multijunction devices. 2.2 Solar Cell Materials Solar cells can be made from a wide range of semiconductor materials. In the following sections, we will discuss: Silicon (Si)—including single-crystalline Si, multicrystalline Si, and amorphous Si Polycrystalline thin films—including copper indium diselenide (CIS), cadmium telluride (CdTe), and thin-film silicon Single-crystalline thin films—including high-efficiency material such as gallium arsenide (GaAs) First, though, we provide an overview of aspects that relate to all materials. The aspects we will cover are crystallinity, absorption, bandgap, and complexity of manufacturing. 10 Trainers textbook for Solar Lighting Systems 2.2.1 Crystallinity The crystallinity of a material indicates how perfectly ordered the atoms are in the crystal structure. Silicon, as well as other solar cell semiconductor materials, can come in various forms: single-crystalline, multicrystalline, polycrystalline, or amorphous. In a single-crystal material, the atoms making up the framework of the crystal are repeated in a very regular, orderly manner from layer to layer. In contrast, in a material composed of numerous smaller crystals, the orderly arrangement is disrupted moving from one crystal to another. 2.2.2 Absorption The absorption coefficient of a material indicates how far light having a specific wavelength (or energy) can penetrate the material before being absorbed. A small absorption coefficient means that light is not readily absorbed by the material. Again, the absorption coefficient of a solar cell depends on two factors: the material making up the cell, and the wavelength or energy of the light being absorbed. Solar cell material has an abrupt edge in its absorption coefficient. The reason is that light whose energy is below the material's band gap cannot free an electron. And so, it isn't absorbed. 2.2.3 Band gap The band gap of a semiconductor material is an amount of energy. Specifically, it's the minimum energy needed to move an electron from its bound state within an atom to a free state. This free state is where the electron can be involved in conduction. The lower energy level of a semiconductor is called the "valence band." And the higher energy level where an electron is free to roam is called the "conduction band." The bandgap (often symbolized by Eg) is the energy difference between the conduction band and valence band. 2.2.4 Complexity of Manufacturing The most important parts of a solar cell are the semiconductor layers, because this is where electrons are freed and the electric current is created—it's the active layer "where the action is," so to speak. Several different semiconductor materials are used to make the layers in different types of solar cells, and each material has its benefits and drawbacks. The cost and complexity of manufacturing may vary across these materials and device structures based on many factors, including deposition in a vacuum environment, amount and type of material utilized, number of steps involved, need to move cells into different deposition chambers or processing processes, and others. Sunlight Antireflection coating Transparent adhesive Cover glass n-Type semiconductor p-Type semiconductor Front Contact Current Substrate Back contact Study materials in Renewable Energy Areas for ITI students 11 A typical solar cell consists of a glass or plastic cover or other encapsulants, an antireflective layer, a front contact to allow electrons to enter a circuit, a back contact to allow them to complete the circuit, and the semiconductor layers where the electrons begin and complete their journey. 2.3 Solar Cell Structures 2.3.1 Homojunction Device Crystalline silicon is the primary example of this kind of cell. A single material—crystalline silicon—is altered so that one side is p-type, dominated by positive holes, and the other side is n-type, dominated by negative electrons. The p/n junction is located so that the maximum amount of light is absorbed near it. The free electrons and holes generated by light deep in the silicon diffuse to the p/n junction, and then separate to produce a current if the silicon is of sufficient high quality. 2.3.2 Heterojunction Device An example of this type of device structure is a CIS cell, where the junction is formed by contacting two different semiconductors—CdS and CuInSe2. This structure is often chosen for producing cells made of thin-film materials that absorb light much better than silicon. The top and bottom layers in a heterojunction device have different roles. The top layer, or "window" layer, is a material with a high bandgap selected for its transparency to light. The window allows almost all incident light to reach the bottom layer, which is a material with low bandgap that readily absorbs light. This light then generates electrons and holes very near the junction, which helps to effectively separate the electrons and holes before they can recombine. 2.3.3 Multijunction Devices This structure, also called a cascade or tandem cell, can achieve higher total conversion efficiency by capturing a larger portion of the solar spectrum. In the typical multijunction cell, individual cells with different band gaps are stacked on top of one another. The individual cells are stacked in such a way that sunlight falls first on the material having the largest bandgap. Photons not absorbed in the first cell are transmitted to the second cell, which then absorbs the higher-energy portion of the remaining solar radiation while remaining transparent to the lower-energy photons. These selective absorption processes continue through to the final cell, which has the smallest bandgap. A multijunction device is a stack of individual single-junction cells in descending order of band gap (Eg). The top cell 12 Trainers textbook for Solar Lighting Systems Eg1 > Eg2 > Eg3 Cell 1 (Eg1) Cell 2 (Eg2) Cell 3 (Eg3) captures the high-energy photons and passes the rest of the photons on to be absorbed by lower-bandgap cells. A multijunction cell can be made in two different ways. In the mechanical stack approach, two individual solar cells are made independently, one with a high bandgap and one with a lower bandgap. Then the two cells are mechanically stacked, one on top of the other. In the monolithic approach, one complete solar cell is made first, and then the layers for the second cell are grown or deposited directly on the first. Antireflection coating Au grid n-AllnP2 n-GalnP2 Top cell p-GalnP2 p+-GalAs n+-GalAs Tunnel diode n-AlGalAs n-GalAs Bottom cell p-GaAs p+-GaAs Substrate Study materials in Renewable Energy Areas for ITI students 13 Unit 3: Solar Chargers, Batteries and Inverters Time: 1 hour Method: Demonstration, presentation Introduction A standard solar lighting system consists of following components: Charge controller Photo-voltaic module Battery Inverter Light output 3.1 What is a solar charge controller? A charge controller, or charge regulator is similar to the voltage regulator in your car. It regulates the voltage and current coming from the solar panels going to the battery. Most "12 volt" panels put out about 16 to 20 volts, so if there is no regulation the batteries will be damaged from overcharging. Most batteries need around 14 to 14.5 volts to get fully charged. Solar charge controllers are an essential element to any solar electric panel system. At a most basic level charge controllers prevent batteries from being overcharged and prevent the batteries from discharging through the solar panel array at night. The basic functions of a controller are quite simple. Charge Controllers block reverse current and prevent battery overcharge. Some controllers also prevent battery overdischarge, protect from electrical overload, and/or display battery status and the flow of power. Let's examine each function individually. 3.1.1 Blocking Reverse Current Photovoltaic panels work by pumping current through your battery in one direction. At night, the panels may pass a bit of current in the reverse direction, causing a slight discharge from the battery. (Our term "battery" represents either a single battery or bank of batteries.) The potential loss is minor, but it is easy to prevent. 14 Trainers textbook for Solar Lighting Systems In most controllers, charge current passes through a semiconductor (a transistor) which acts like a valve to control the current. It is called a "semiconductor" because it passes current only in one direction. It prevents reverse current without any extra effort or cost. In some controllers, an electromagnetic coil opens and closes a mechanical switch. This is called a relay. (You can hear it click on and off.) The relay switches off at night, to block reverse current. If you are using a PV array only to trickle-charge a battery (a very small array relative to the size of the battery), then you may not need a charge controller. This is a rare application. An example is a tiny maintenance module that prevents battery discharge in a parked vehicle but will not support significant loads. You can install a simple diode in that case, to block reverse current. A diode used for this purpose is called a "blocking diode." 3.1.2 Preventing Overcharge When a battery reaches full charge, it can no longer store incoming energy. If energy continues to be applied at the full rate, the battery voltage gets too high. Water separates into hydrogen and oxygen and bubbles out rapidly. (It looks like it's boiling so we sometimes call it that, although it's not actually hot.) There is excessive loss of water, and a chance that the gasses can ignite and cause a small explosion. The battery will also degrade rapidly and may possibly overheat. Excessive voltage can also stress your loads (lights, appliances, etc.) or cause your inverter to shut off. Preventing overcharge is simply a matter of reducing the flow of energy to the battery when the battery reaches a specific voltage. When the voltage drops due to lower sun intensity or an increase in electrical usage, the controller again allows the maximum possible charge. This is called "voltage regulating." It is the most essential function of all Charge Controllers. The controller "looks at" the voltage, and regulates the battery charging in response. Some controllers regulate the flow of energy to the battery by switching the current fully on or fully off. This is called "on/off control." Others reduce the current gradually. This is called "Pulse Width Modulation" (PWM). Both methods work well when set properly for your type of battery. A PWM Type Solar Charge Controllers holds the voltage more constant. If it has twostage regulation, it will first hold the voltage to a safe maximum for the battery to reach full charge. Then, it will drop the voltage lower, to sustain a "finish" or "trickle" charge. Two-stage regulating is important for a system that may experience many days or weeks of excess energy (or little use of energy). It maintains a full charge but minimizes water loss and stress. The voltages at which the controller changes the charge rate are called set points. When determining the ideal set points, there is some compromise between charging quickly Study materials in Renewable Energy Areas for ITI students 15 before the sun goes down, and mildly overcharging the battery. The determination of set points depends on the anticipated patterns of usage, the type of battery, and to some extent, the experience and philosophy of the system designer or operator. Some controllers have adjustable set points, while others do not. 3.1.3 Control Set Points v/s Temperature The ideal set points for charge control vary with a battery's temperature. Some controllers have a feature called "temperature compensation." When the controller senses a low battery temperature, it will raise the set points. Otherwise when the battery is cold, it will reduce the charge too soon. If your batteries are exposed to temperature swings greater than about 30° F (17° C), compensation is essential. Some controllers have a temperature sensor built in. Such a controller must be mounted in a place where the temperature is close to that of the batteries. Better controllers have a remote temperature probe, on a small cable. The probe should be attached directly to a battery in order to report its temperature to the controller. An alternative to automatic temperature compensation is to manually adjust the set points (if possible) according to the seasons. It may be sufficient to do this only twice a year, in spring and fall. 3.1.4 Control Set Points v/s Battery Type The ideal set points for charge controlling depend on the design of the battery. The vast majority of RE systems use deep-cycle lead-acid batteries of either the flooded type or the sealed type. Flooded batteries are filled with liquid. These are the standard, economical deep cycle batteries. Sealed batteries use saturated pads between the plates. They are also called "valveregulated" or "absorbed glass mat," or simply "maintenance-free." They need to be regulated to a slightly lower voltage than flooded batteries or they will dry out and be ruined. Some controllers have a means to select the type of battery. Never use a controller that is not intended for your type of battery. Typical set points for 12 V lead-acid batteries at 77° F (25° C) (These are typical, presented here only for example.) High limit (flooded battery): 14.4 V High limit (sealed battery): 14.0 V Resume full charge: 13.0 V Low voltage disconnect: 10.8 V Reconnect: 12.5 V 16 Trainers textbook for Solar Lighting Systems Temperature compensation for 12V battery: -.03 V per ° C deviation from standard 25° C 3.1.5 Low Voltage Disconnect (LVD) The deep-cycle batteries used in renewable energy systems are designed to be discharged by about 80 percent. If they are discharged 100 percent, they are immediately damaged. Imagine a pot of water boiling on your kitchen stove. The moment it runs dry, the pot overheats. If you wait until the steaming stops, it is already too late! Similarly, if you wait until your lights look dim, some battery damage will have already occurred. Every time this happens, both the capacity and the life of the battery will be reduced by a small amount. If the battery sits in this over discharged state for days or weeks at a time, it can be ruined quickly. The only way to prevent over-discharge when all else fails, is to disconnect loads (appliances, lights, etc.), and then to reconnect them only when the voltage has recovered due to some substantial charging. When over discharge is approaching, a 12 volt battery drops below 11 volts (a 24 V battery drops below 22 V). A low voltage disconnect circuit will disconnect loads at that set point. It will reconnect the loads only when the battery voltage has substantially recovered due to the accumulation of some charge. A typical LVD reset point is 13 volts (26 V on a 24 V system). All modern inverters have LVD built in. The inverter will turn off to protect itself and your loads as well as your battery. Normally, an inverter is connected directly to the batteries, not through the charge controller, because its current draw can be very high, and because it does not require external LVD. 3.1.6 Overload Protection A circuit is overloaded when the current flowing in it is higher than it can safely handle. This can cause overheating and can even be a fire hazard. Overload can be caused by a fault (short circuit) in the wiring, or by a faulty appliance (like a frozen water pump). Some Charge Controllers have overload protection built in, usually with a push-button reset. Built-in overload protection can be useful, but most systems require additional protection in the form of fuses or circuit breakers. If you have a circuit with a wire size for which the safe carrying capacity (ampacity) is less than the overload limit of the controller, then you must protect that circuit with a fuse or breaker of a suitably lower amp rating. 3.1.7 Displays and Metering Charge controllers include a variety of possible displays, ranging from a single red light to digital displays of voltage and current. These indicators are important and useful. Imagine driving across the country with no instrument panel in your car! A display Study materials in Renewable Energy Areas for ITI students 17 system can indicate the flow of power into and out of the system, the approximate state of charge of your battery, and when various limits are reached. 3.1.8 Charge Controller Types Charge controls come in all shapes, sizes, features, and price ranges. They range from the small 4.5 amp control, up to the 60 to 80 amp MPPT programmable controllers with computer interface. Often, if currents over 60 amps are required, two or more 40 to 80 amp units are wired in parallel. The most common controls used for all battery based systems are in the 4 to 60 amp range, but some of the new MPPT controls go up to 80 amps. Charge controllers come in 3 general types (with some overlap): Simple 1 or 2 stage controls which rely on relays or shunt transistors to control the voltage in one or two steps. These essentially just short or disconnect the solar panel when a certain voltage is reached. For all practical purposes these are dinosaurs, but you still see a few on old systems. Their only real claim to fame is their reliability they have so few components, there is not much to break. 3-stage and/or PWM: These are pretty much the industry standard now, but you will occasionally still see some of the older shunt/relay types around, such as in the very cheap systems offered by discounters and mass marketers. Maximum power point tracking (MPPT). These are the ultimate in controllers, with prices to match - but with efficiencies in the 94% to 98% range, they can save considerable money on larger systems since they provide 15 to 30% more power to the battery. 3.2 What is Equalization? Equalization does somewhat what the name implies - it attempts to equalize - or make all cells in the battery or battery bank of exactly equal charge. Essentially it is a period of overcharge, usually in the 15 to 15.5 volt range. If you have some cells in the string lower than others, it will bring them all up to full capacity. In flooded batteries, it also serves the important function of stirring up the liquid in the batteries by causing gas bubbles. Of course, in an RV or boat, this does not usually do much for you unless you have been parked for months, as normal movement will accomplish the same thing. Also, in systems with small panels you may not get enough current to really do much bubbling. 3.3 What is Pulse Width Modulation (PWM)? Quite a few charge controls have a "PWM" mode. PWM stands for Pulse Width Modulation. PWM is often used as one method of float charging. Instead of a steady output from the controller, it sends out a series of short charging pulses to the battery - a very rapid "onoff" switch. The controller constantly checks the state of the battery to determine how fast to send pulses, and how long (wide) the pulses will be. In a fully charged battery 18 Trainers textbook for Solar Lighting Systems with no load, it may just "tick" every few seconds and send a short pulse to the battery. In a discharged battery, the pulses would be very long and almost continuous, or the controller may go into "full on" mode. The controller checks the state of charge on the battery between pulses and adjusts itself each time. Power Tools Compressors Computers Pumps Appliances Light Expend CHARGER An inverter is a device that converts battery power (DC) into alternating current (AC) of a higher voltage. This means that most inverters are installed and used in conjunction with a battery bank of some sort - a common set up in off grid solar installations. INVERTER 3.4 Inverters and Storage Battery Generator Power Grid Shore Power Solar Wind Hydro Replenish Batteries are the heart of an inverterpowered electrical system, storing power for use on demand. The most Power Holding Battery Bank (Size determines how much you can run for how long.) basic way to draw electrical power from a battery is direct current (DC) at the nominal voltage of the battery. For example, your car radio uses 12 volts DC (12V DC), the same voltage as your car battery. A solar inverter is a piece of the solar energy puzzle. Its purpose is to change the direct current (DC) electricity that is generated from a photovoltaic panel into an alternating current (AC) that can be used by in-home appliances and the community electricity grid. Because all photovoltaic panels produce electricity in DC, an inverter is required for all solar power systems to make the electricity usable. The solar inverter is often one of the most expensive parts in an alternative energy system. Because of this, many people fall into the trap of underestimating the structure's needs for a solar inverter and purchase one that handles a smaller capacity than necessary in order to save money. One of the recommendations to avoid making this mistake and keep the up-front costs of a solar energy system down is to initially purchase fewer solar cells and add more later rather than skimping on the inverter. One of the biggest issues of a solar power system is efficiency. The cost of building and installing a system is often expensive, and those who are willing to make the financial investment in solar energy want to be sure to get their money's worth. Not only do the solar cells need to convert the sun's energy to electricity efficiently, but the solar inverter has a responsibility in efficiency as well. To explain how solar inverters work, we must start from the basics. The sun shines down onto photovoltaic PV cells. These cells are made of semiconductor layers of crystalline silicon or gallium arsenide, and they are arranged into panels. Study materials in Renewable Energy Areas for ITI students 19 The semiconductor layers are a combination of both positive and negative layers, and they are connected through a junction. Grid Tie Inverter Load Center Basically, as the sun shines down, the semiconductor material absorbs the Utility light, transferring the light’s energy Grid to the PV cell. This energy knocks Solar Utility electrons loose, and they move Array Meter from one layer to the other, thereby producing an electric current. This is a direct current (DC). The energy created is then generally either stored in a battery bank for later use or sent directly to an inverter, depending on the set up and type of system. For regular consumer use, and alternating current (AC) is needed –230 volt AC powered home appliances require AC electricity. This is where an inverter comes in. The inverter takes the direct current and, in simplified terms, runs it through a transformer. It is almost as though the inverter is tricking the transformer into thinking it is getting AC by forcing the DC to act in a way similar to AC – the inverter runs the DC through two or more transistors that are rapidly turned on and off and feeding two different sides of the transformer. 3.4.1 Sine Waves The DC electricity produced in the PV cells does not have a wave form, but is rather a direct line (hence its name, direct current.) Basically, to become AC, it must become a sine wave (on an x-y graph, the sine wave rises from 0 to a positive point, then back down through zero to a negative point and back up to 0. This known as one cycle or a hertz – a regular sine wave has 60 hertz per second [the sine wave continues to repeat itself 60 cycles per second.]) The alternating current used by a city electric grid is a true sine wave. It runs smoothly up and down in an arced, wave-like motion. Of course, an inverter that produces a pure sine wave often costs more than other inverters – only higher quality solar inverters produce true sine waves. A modified sine wave, on the other hand, rises up to the positive point and down to the negative point in steps – it looks like a stepped square wave. While many appliances will run on this type of sine wave, they may not run as well (e.g. while computers and TV’s will run, certain bread makers, microwaves, washer and dryers, etc. may have problems with the modified sine wave.) Also, items with motors will end up using more power when using a modified sine wave versus a true sine wave. Note that the effectiveness of modified sine wave inverters (also known as quasi-sine wave inverters and modified square wave inverters) can vary between different inverters 20 Trainers textbook for Solar Lighting Systems and can vary depending on the load. The least effective modified sine wave inverters are only useful for very basic appliances like toasters and appliances that use only a heating element. Solar photovoltaic modules generate direct current (DC) electricity (they take the sun’s energy and convert it into DC electricity). However, the vast majority of electric current used in households is alternating current (AC). This is why an inverter is necessary: it inverts DC into AC. Direct current is an electric current that has a constant direction and a constant magnitude. An example of a source of direct current is batteries. With direct current, it is difficult to raise the voltage high enough for energy transfer and then lower it so that it is once again safe for domestic use. This makes it difficult to use for long-distance power transmission. Alternating current, on the other hand, reverses direction and has a varying magnitude. By using transformers, it is easy to raise and also lower the voltage of alternating current. This means it can be kept at lower levels for both industrial and domestic use, but raised to high levels for transmission. 3.5 Ampere Hour An ampere-hour or amp-hour (symbol Ah, A·h, A h) is a unit of electric charge, with sub-units milliampere-hour (mAh) and milliampere second (mAs). One ampere-hour is equal to 3,600 coulombs (ampere-seconds), the electric charge transferred by a steady current of one ampere for one hour. The ampere-hour is frequently used in measurements of electrochemical systems such as electroplating and electrical batteries. The commonly seen milliampere-hour (mAh or mA·h) is one-thousandth of an amperehour (i.e., 3.6 coulombs), and is a technical term for how much electrical charge a particular battery will hold. Small batteries, such as those in laptops and digital cameras, are often rated in milliampere-hours. As an example, digital camera batteries with higher mAh values theoretically last longer without requiring a recharge, allowing one to take more photographs before having to replace the batteries. A milliampere second (mAs or mA·s) is a unit of measure used in X-ray diagnostic imaging and radiation therapy. This quantity is proportional to the total X-ray energy produced by a given X-ray tube operated at a particular voltage. The same total dose can be delivered in different time periods depending on the X-ray tube current. The Faraday constant is the charge on one mole of electrons and is approximately equal to 26.8 ampere-hours, and is used in electrochemical calculations. Study materials in Renewable Energy Areas for ITI students 21 3.6 Cell & Batteries: An electrical battery is a combination of one or more electrochemical cells, used to convert stored chemical energy into electrical energy. Since the invention of the first Voltaic pile in 1800 by Alessandro Volta, the battery has become a common power source for many household and industrial applications, and is now a multi-billion dollar industry. A battery is a device that converts chemical energy directly to electrical energy. It consists of a number of voltaic cells; each voltaic cell consists of two half cells connected in series by a conductive electrolyte containing anions and cations. One half-cell includes electrolyte and the electrode to which anions (negatively-charged ions) migrate, i.e. the anode or negative electrode; the other half-cell includes electrolyte and the electrode to which cations (positively-charged ions) migrate, i.e. the cathode or positive electrode. In the redox reaction that powers the battery, reduction (addition of electrons) occurs to cations at the cathode, while oxidation (removal of electrons) occurs to anions at the anode. The electrodes do not touch each other but are electrically connected by the electrolyte. Many cells use two half-cells with different electrolytes. In that case each half-cell is enclosed in a container, and a separator that is porous to ions but not the bulk of the electrolytes prevents mixing. Each half cell has an electromotive force (or emf ), determined by its ability to drive electric current from the interior to the exterior of the cell. The net emf of the cell is the difference between the emfs of its half-cells, as first recognized by Volta. In other words, if the electrodes have emfs, the net emf is the difference between the reduction potentials of the half-reactions. The electrical driving force or across the terminals of a cell is known as the terminal voltage (difference) and is measured in volts. The terminal voltage of a cell that is neither charging nor discharging is called the open-circuit voltage and equals the emf of the cell. Because of internal resistance, the terminal voltage of a cell that is discharging is smaller in magnitude than the open-circuit voltage and the terminal voltage of a cell that is charging exceeds the open-circuit voltage. An ideal cell has negligible internal resistance, so it would maintain a constant terminal voltage of until exhausted, then dropping to zero. If such a cell maintained 1.5 volts and stored a charge of one Coulomb then on complete discharge it would perform 1.5 Joule of work. In actual cells, the internal resistance increases under discharge, and the open circuit voltage also decreases under 22 Trainers textbook for Solar Lighting Systems discharge. If the voltage and resistance are plotted against time, the resulting graphs typically are a curve; the shape of the curve varies according to the chemistry and internal arrangement employed. As stated above, the voltage developed across a cell's terminals depends on the energy release of the chemical reactions of its electrodes and electrolyte. Alkaline and carbonzinc cells have different chemistries but approximately the same emf of 1.5 volts; likewise NiCd and NiMH cells have different chemistries, but approximately the same emf of 1.2 volts. On the other hand the high electrochemical potential changes in the reactions of lithium compounds give lithium cells emfs of 3 volts or more. 3.7 Breadboard A breadboard (protoboard) is a construction base for a one-of-a-kind electronic circuit, a prototype. In modern times the term is commonly used to refer to a particular type of breadboard, the solderless breadboard (plug board). Because the solderless breadboard does not require soldering, it is reusable, and thus can be used for temporary prototypes and experimenting with circuit design more easily. Other, often historic, breadboard types don't have this property. This is also in contrast to stripboard (veroboard) and similar prototyping printed circuit boards, which are used to build more permanent soldered prototypes or one-offs, and cannot easily be reused. A variety of electronic systems may be prototyped by using breadboards, from small analog and digital circuits to complete central processing units (CPUs). 3.7.1 Typical specifications A modern solderless breadboard consists of a perforated block of plastic with numerous tin plated phosphor bronze or nickel silver alloy spring clips under the perforations. The spacing between the clips (lead pitch) is typically 0.1" (2.54 mm). Integrated circuits (ICs) in dual in-line packages (DIPs) can be inserted to straddle the centerline of the block. Interconnecting wires and the leads of discrete components (such as capacitors, resistors, inductors, etc.) can be inserted into the remaining free holes to complete the circuit. Where ICs are not used, discrete components and connecting wires may use any of the holes. Typically the spring clips are rated for 1 Ampere at 5 Volts and 0.333 Amperes at 15 Volts (5 Watts). Study materials in Renewable Energy Areas for ITI students 23 3.7.2 Bus and terminal strips Logical 4-bits adder where sums are linked to LEDs on a typical breadboard Example breadboard drawing. Two bus strips and one terminal strip in one block. 25 consecutive terminals in a bus strip connected (indicated by gaps in the red and blue lines). Four binding posts depicted at the top. Close-up of a solderless breadboard. (An IC straddling the centerline is probed with an oscilloscope.) Solderless breadboards are available from several different manufacturers, but most of them share a similar layout. The layout of a typical solderless breadboard is made up from two types of areas, called strips. Strips consist of interconnected electrical terminals. 3.7.3 Terminal strips This is the main area, which is used to hold most of the electronic components. In the middle of a terminal strip of a breadboard, one typically finds a notch running in parallel to the long side. The notch is to mark the centerline of the terminal strip and provides limited airflow (cooling) to DIP ICs straddling the centerline. The clips on the right and left of the notch are each connected in a radial way; typically five clips (i.e., beneath five holes) in a row on each side of the notch are electrically connected. The five clip columns on the left of the notch are often marked as A, B, C, D, and E, while the ones on the right are marked F, G, H, I and J. When a "skinny" Dual Inline Pin package (DIP) integrated circuit (such as a typical DIP-14 or DIP-16, which have a 0.3 inch separation between the pin rows) is plugged into a breadboard, the pins of one side of the chip are supposed to go into column E while the pins of the other side go into column F on the other side of the notch. 3.7.4 Bus strips This is used to provide power to the electronic components. A bus strip usually contains two columns, one for ground, and one for a supply voltage. But some breadboards only provide a single-column power distributions bus strip on each long side. Typically the column intended for a supply voltage is marked in red, while the column for ground is marked in blue or black. Some manufacturers connect all terminals in a column. Others just connect groups of e.g. 25 consecutive terminals 24 Trainers textbook for Solar Lighting Systems in a column. The latter design provides a circuit designer with some more control over crosstalk (inductively coupled noise) on the power supply bus. Often the groups in a bus strip are indicated by gaps in the color marking. Bus strips typically run down one or both sides of a terminal strip or between terminal strips. On large breadboards additional bus strips can often be found on the top and bottom of terminal strips. Some manufacturers provide separate bus and terminal strips. Others just provide breadboard blocks which contain both in one block. Often breadboard strips or blocks of one brand can be clipped together to make a larger breadboard. In a more robust and slightly easier to handle variant, one or more breadboard strips are mounted on a sheet of metal. Typically, that backing sheet also holds a number of binding posts. These posts provide a clean way to connect an external power supply. Several images in this article show such solderless breadboards. 3.7.5 Diagram A "full size" terminal breadboard strip typically consists of around 56 to 65 rows of connectors, each row containing the above mentioned two sets of connected clips (A to E and F to J). "Small size" strips typically come with around 30 rows. 3.7.6 Terminal Strip ABCDE FGHIJ 1 o-o-o-o-o v o-o-o-o-o 2 o-o-o-o-o o-o-o-o-o 3 o-o-o-o-o o-o-o-o-o ~ ~ 61 o-o-o-o-o o-o-o-o-o 62 o-o-o-o-o o-o-o-o-o 63 o-o-o-o-o ^ o-o-o-o-o 3.7.7 Bus Strip VG oo || oo || oo || oo Study materials in Renewable Energy Areas for ITI students 25 || oo || || oo || oo || oo || oo || oo || || ~ ~ oo || oo 3.8 Series Parallel Connection of Solar Panel and the Effect of Shading: In electrical circuits series and parallel are two basic ways of wiring components. The naming comes after the method of attaching components, i.e. one after the other, or next to each other. As a demonstration, we have shown both series and parallel connections of the panels. A Solar Panel Solar Panel V Solar Panel Solar Panel Series A A Solar Panel Solar Panel V Solar Panel Solar Panel Solar Panel Solar Panel Solar Panel V Solar Panel Parallel 26 Trainers textbook for Solar Lighting Systems Two in series & two in parallel Unit 4: PV Devices in India Time: 3 hours Method: Demonstration, presentation 4.1 Introduction PV modules in India PV modules are usually made from strings of crystalline silicon solar cells. These cells are made of extremely thin silicon wafers (about 300 µm) and hence are extremely fragile. To protect the cells from damage, a string of cells is hermetically sealed between a layer of toughened glass and layers of ethyl vinyl acetate (EVA). An insulating tedlar sheet is placed beneath the EVA layers to give further protection to the cell string. An outer frame is attached to give strength to the module and to enable easy mounting on structures. A terminal box is attached to the back of a module; here, the two ends (positive and negative) of the solar string are welded or soldered to the terminals. This entire assembly constitutes a PV module. When the PV module is in use, the terminals are connected either directly to a load, or to another module to form an array. Single PV modules of capacities ranging from 3 Wattpeak (Wp) to 240 Wattpeak (Wp) can provide power for different loads. For large power applications, a PV array consisting of a number of modules connected in parallel and/or series is used. 4.1.1 Standard Capacity/Ratings and Specifications The wattage output of a PV module is rated in terms of wattpeak (Wp) units. The peak watt output power from a module is defined as the maximum power output that the module could deliver under standard test conditions (STC). The STC conditions used in a laboratory are 1000 watts per square metre solar radiation intensity Air-mass 1.5 reference spectral distribution 25 °C ambient temperature. SPV modules of various capacities are available, and are being used for a variety of applications. Theoretically, a PV module of any capacity (voltage and current) rating can be fabricated. However, the standard capacities available in the country range from 3 Wattpeak (Wp) to 240 Wattpeak (Wp). The voltage output of a PV module depends on the number of solar cells connected in series inside the module. In India, a crystalline silicon module generally contains 36 solar cells connected in series. The module provides Study materials in Renewable Energy Areas for ITI students 27 a usable direct current (DC) voltage of about 16.5 V, which is normally used to charge a 12-V battery. In an SPV system, the components other than the PV module are collectively known as ‘balance of system’ (BoS), which includes batteries for storage of electricity, electronic charge controller, inverter, etc. These batteries are charged during the daytime using the DC power generated by the SPV module. The battery/battery bank supplies power to loads during the night or non-sunny hours. An inverter is required to convert the DC power from the PV module or battery to AC power for operating the load. Some loads such as DC pumps do not require an inverter or even a battery bank. 4.2 Compact Fluorescent Lamps Compact fluorescent lamps (CFLs) combine the energy efficiency of fluorescent lighting with the convenience and popularity of incandescent fixtures. CFLs can replace incandescents that are roughly 3–4 times their wattage, saving up to 75% of the initial lighting energy. Although CFLs cost 3–10 times more than comparable incandescent bulbs, they last 6–15 times as long (6,000–15,000 hours). See How CFLs Compare with Incandescents for more information. 4.2.1 How They Work CFLs work much like standard fluorescent lamps. They consist of two parts: a gas-filled tube, and magnetic or electronic ballast. The gas in the tube glows with ultraviolet light when electricity from the ballast flows through it. This in turn excites a white phosphor coating on the inside of the tube, which emits visible light throughout the surface of the tube. CFLs with magnetic ballasts flicker slightly when they start. They are also heavier than those with electronic ballasts. This may make them too heavy for some light fixtures. Electronic ballasts are more expensive, but light immediately (especially at low temperatures). They are also more efficient than magnetic ballasts. The tubes will last about 10,000 hours and the ballast about 50,000 hours. Most currently available CFLs have electronic ballasts. CFLs are designed to operate within a specific temperature range. Temperatures below the range cause reduced output. Most are for indoor use, but there are models available for outdoor use. You can find a CFL's temperature range on most lamp packages. You should install outdoor CFLs in enclosed fixtures to minimize the adverse effects of colder temperatures. CFLs are most cost effective and efficient in areas where lights are on for long periods of time. You'll experience a slower payback in areas where lights are turned on for short periods of time, such as in closets and pantries. Because CFLs do not need to be changed often, they are ideal for hard-to-reach areas. 28 Trainers textbook for Solar Lighting Systems 4.2.2 Types of Compact Fluorescent Lamps CFLs are available in a variety of styles or shapes. Some have two, four, or six tubes. Others have circular or spiral-shaped tubes. The size or total surface area of the tube(s) determines how much light it produces. Some CFLs have the tubes and ballast permanently connected. Other CFLs have separate tubes and ballasts. This allows you to change the tubes without changing the ballast. There are also types enclosed in a glass globe. These look somewhat similar to conventional incandescent light bulbs, except they're larger. Sub-CFLs fit most fixtures designed for incandescent lamps. Although most CFLs fit into existing 3-way light sockets, only a few special CFL models can be dimmed. Compact fluorescent lamps (CFLs) come in a variety of sizes and shapes including (a) twintube integral, (b and c) triple-tube integral, (d) integral model with casing that reduces glare, (e) modular circline and ballast, and (f ) modular quad-tube and ballast. CFLs can be installed in regular incandescent fixtures, and they consume less than one-third as much electricity as incandescent lamps do. Compact Fluorescent Lamps d a b e c f 4.3 Specifications for Solar Photovoltaic Systems (CFL Based) # The following specifications have been issued by Ministry of New and Renewable Energy. 4.3.1 Solar Home Lighting Systems I. Definition A solar home lighting system aims at providing solar electricity for operating lights and/or fan or energizing a DC operated portable TV set for specified hours of operation per day. II. Models MODEL – 1 (1 Light Point) Component Specifications PV Module 1X 18 W under STC Lamps 1X CFL (9W /11W) Battery 1X 12V, 20 AH Tubular plate Lead Acid or VRLA Gel Type Study materials in Renewable Energy Areas for ITI students 29 Other components: control electronics, module mounting hardware, and battery box, inter-connecting wires / cables, switches, Operation, instruction and maintenance manual. MODEL - 2 (2 Lights) Component Specifications PV Module 1X 37 W under STC Lamps 2X CFLs (9W /11W) Battery 1X 12V, 40 AH Tubular plate Lead Acid or VRLA Gel Type Other components: control electronics, module mounting hardware, and battery box, inter-connecting wires / cables, switches, Operation, instruction and maintenance manual. MODEL - 3 (2 lights and 1 fan) Component Specifications PV Module(s) 2X 37 W or 1 X 74 W under STC Lamps 2X CFLs (9W /11W) Fan 1X DC Fan (with wattage less than 20 W) Battery 1X 12V, 75 AH Tubular Plate Lead Acid or VRLA GEL Type Other components: control electronics, module mounting hardware, and battery box, inter-connecting wires / cables, switches, Operation, instruction and maintenance manual. MODEL - 4 (4 lights) Component Specifications PV Module(s) 2X 37 W or 1 X 74 W under STC Lamps 4 X CFLs (9W /11W) Battery 1X 12V, 75 AH Tubular Plate Lead Acid or VRLA Gel Type Other components: control electronics, module mounting hardware, and battery box, inter-connecting wires / cables, switches, Operation, instruction and maintenance manual. Notes: i) ii) 30 All models will have a socket to provide power for a 12V DC TV set which can be purchased separately. A small white LED may be provided as an optional feature, with an independent switch. Trainers textbook for Solar Lighting Systems III. DUTY CYCLE The system should be designed under average daily insolation of 5.5 kWh/ sq.m. on a horizontal surface. MODELS AVERAGE HOURS OF OPERATION / DAY Model 1: 1 Light, (3-4 Hours) Model 2: 2 Lights, (3-4 Hours) Model 3: 2 Lights, (2-3 hours), 1 Fan (2-3 hours) Model 4: 4 Lights, (3-4 Hours) IV. LAMPS (i) The lamps will be of compact fluorescent (CFL) type, 4 - Pin type, with ratings of 9W or 11W with a suitable pre-heating circuit. (ii) The light output from the lamps should be around 550 +/- 5 % lumens (for 9 W CFL) and 850 +/- 5 % lumens (for 11 W CFL). Also please see (iii) of VI given below. (iii) The lamps should be housed in an assembly suitable for indoor use, with a reflector on its back. While fixing the assembly, the lamp should be held in a base up configuration. V. BATTERY (i) The battery will be of flooded electrolyte, positive tubular plate type, low maintenance lead acid or gel type VRLA. (ii) The battery will have a minimum rating of 12V, 20 or 40 or 75 Ah (at C/10) discharge rate depending on Model. (iii) 75 % of the rated capacity of the battery should be between fully charged & load cut off conditions. VI. ELECTRONICS (i) The inverter should be of quasi sine wave/sine wave type; with frequency in the range of 20 - 30 KHz. Half-wave operation is not acceptable. (ii) The total electronic efficiency should be not less than 80 %. (iii) No blackening or reduction in the lumen output by more than 10% should be observed after 1000 ON/OFF cycles (two minutes ON followed by four minutes OFF is one cycle). (iv) The idle current consumption should not be more than 10 mA VII. PV MODULE (S) (a) The PV module (s) shall contain mono/ multi crystalline silicon solar cells. It is preferable to have certificate for the supplied PV module as per IEC 61215(revised) specifications or equivalent National or International Standards. In case if the supplied PV module is not a regular PV module of the manufacturer and does not have certificate as per IEC 61215(revised) specifications ,then the manufacturer should have the required certification for at least one of their regular modules. Further, the manufacturer should certify that the supplied module is also manufactured using same material design and process similar to that of certified PV module. Study materials in Renewable Energy Areas for ITI students 31 (b) The power output of the module(s) under STC should be a minimum of 18 W or 37 W or 74 W. In case of Model 4 & 5 either two modules of 37 W each or one module of 74 W should be used. (c) The operating voltage corresponding to the power output mentioned above should be 16.4 V. (d) The open circuit voltage of the PV modules under STC should be at least 21.0 Volts. (e) The terminal box on the module should have a provision for opening for replacing the cable, if required. (f) A strip containing the following details should be laminated inside the module so as to be clearly visible from the front side: g) Name of the Manufacturer or distinctive Logo h) Model or Type No. i) Serial No. j) Year of make VIII. DC FAN The wattage of the fan should not be more than 20 Watts and it should operate at 12V DC. IX. ELECTRONIC PROTECTIONS (i) Adequate protection is to be incorporated under no load conditions, e.g. when the lamps are removed and the system is switched ON. (ii) The system should have protection against battery overcharge and deep discharge conditions. (iii) Fuses should be provided to protect against short circuit conditions. (iv) A blocking diode should be provided as part of the electronics, to prevent reverse flow of current through the PV module(s), in case such a diode is not provided with the PV module(s). (v) Full protection against open circuit, accidental short circuit and reverse polarity should be provided. (vi) Electronics should operate at 12 V and should have temperature compensation for proper charging of the battery throughout the year. X. MECHANICAL COMPONENTS (i) Metallic frame structure (with corrosion resistance paint) to be fixed on the roof of the house to hold the SPV module(s). The frame structure should have provision to adjust its angle of inclination to the horizontal between 0 and 45, so that it can be installed at the specified tilt angle. (ii) A vented metallic/ plastic box with acid proof corrosion resistance paint for housing the storage battery indoors should be provided. XI OTHER FEATURES (i) The system should be provided with 2 LED indicators: a green light to indicate charging in progress and a red LED to indicate deep discharge condition of the battery. The green LED should glow only when the battery is actually being charged. 32 Trainers textbook for Solar Lighting Systems (ii) There will be a Name Plate on the system which will give: (a) Name of the Manufacturer or Distinctive Logo. (b) Serial Number. (iii) Components and parts used in solar home systems should conform to the latest BIS specifications, wherever such specifications are available and applicable. (iv) PV module(s) will be warranted for a minimum period of 15 years from the date of supply and the solar home system (including the battery) will be warranted for a period of two years from the date of supply. The Warranty Card to be supplied with the system must contain the details of the system supplied, as given in the Annexure-12. The manufacturers can also provide additional information about the system and conditions of warranty as necessary. 4.3.2 Solar Street Lighting System I. DEFINITION A stand alone solar photovoltaic street lighting system comprises a compact fluorescent lamp, lead acid battery, PV module(s), control electronics, inter-connecting wires/cables, module mounting hardware, battery box, Operation, instruction and maintenance manual. II. DUTY CYCLE The system should be designed to automatically switch ON at dusk, operate throughout the night and automatically switch OFF at the down, under average daily insolation of 5.5 kWh/ sq.m. on a horizontal surface. III. LAMP (i) The lamp will be of compact fluorescent (CFL) of 11W, 4 - Pin type with adequate pre-heating circuit. (ii) The light output from the lamp should be around 850 +/- 5 % lumens. Also please see (iii) of V given below. (iii) The lamp should be housed in a weather proof assembly suitable for outdoor use, with a reflector on its back. While fixing the assembly, the lamp should be held in a base up configuration. IV. BATTERY (i) Flooded electrolyte type, positive tubular plate, low maintenance lead acid or gel type VRLA (ii) The battery will have a minimum rating of 12V, 75 Ah (at C/10) discharge rate. (iii) 75 % of the rated capacity of the battery should be between fully charged & load cut off conditions. V. ELECTRONICS (i) The inverter should be of quasi sine wave/ sine wave type, with frequency in the range of 20 - 30 KHz. Half-wave operation is not acceptable. (ii) The total electronic efficiency should be not less than 80 %. Study materials in Renewable Energy Areas for ITI students 33 (iii) No blackening or reduction in the lumen output by more than 10% should be observed after 1000 ON/OFF cycles (two minutes ON followed by four minutes OFF is one cycle). (iv) The idle current consumption should not be more than 10 mA. (v) The PV module itself will be used to sense the ambient light level for switching ON and OFF the lamp. VI. PV MODULE (S) (i) The PV module (s) shall contain mono/ multi crystalline silicon solar cells. It is preferable to have certificate for the supplied PV module as per IEC 61215(revised) specifications or equivalent National or International Standards. In case if the supplied PV module is not a regular PV module of the manufacturer and does not have certificate as per IEC 61215(revised) specifications ,then the manufacturer should have the required certification for at least one of their regular modules. Further, the manufacturer should certify that the supplied module is also manufactured using same material design and process similar to that of certified PV module (ii) The power output of the module(s) under STC should be a minimum of 74 W. Either two modules of minimum 37 W output each or one module of 74 W output should be used. (iii) The operating voltage corresponding to the power output mentioned above should be 16.4 V. (iv) The open circuit voltage of the PV modules under STC should be at least 21.0 Volts. (v) The terminal box on the module should have a provision for opening for replacing the cable, if required. (vi) A strip containing the following details should be laminated inside the module so as to be clearly visible from the front side: a) Name of the Manufacturer or distinctive Logo b) Model or Type No. c) Serial No. d) Year of make VII. ELECTRONIC PROTECTIONS (i) Adequate protection is to be incorporated under no load conditions e.g. when the lamp is removed and the system is switched ON. (ii) The system should have protection against battery overcharge and deep discharge conditions. (iii) Fuses should be provided to protect against short circuit conditions. (iv) A blocking diode should be provided as part of the electronics, to prevent reverse flow of current through the PV module(s), in case such a diode is not provided with the solar module(s). (v) Full protection against open circuit, accidental short circuit and reverse polarity should be provided. (vi) Electronics should operate at 12 V and should have temperature compensation for proper charging of the battery throughout the year. 34 Trainers textbook for Solar Lighting Systems VIII MECHANICAL HARDWARE (i) A metallic frame structure (with corrosion resistance paint) to be fixed on the pole to hold the SPV module(s). The frame structure should have provision to adjust its angle of inclination to the horizontal between 0 and 45, so that the module(s) can be oriented at the specified tilt angle. (ii) The pole should be made of mild steel pipe with a height of 4 metres above the ground level, after grouting and final installation. The pole should have the provision to hold the weather proof lamp housing. It should be painted with a corrosion resistant paint. (iii) A vented, acid proof and corrosion resistant painted metallic box for outdoor use should be provided for housing the battery. IX. OTHER FEATURES (i) The system should be provided with 2 LED indicators: a green light to indicate charging in progress and a red LED to indicate deep discharge condition of the battery. The green LED should glow only when the battery is actually being charged. (ii) There will be a Name Plate on the system, which will give: (a) Name of the Manufacturer or Distinctive Logo. (b) Serial Number. (iii) Components and parts used in the solar street lighting systems should conform to the latest BIS specifications, wherever such specifications are available and applicable. (iv) The PV module(s) will be warranted for a minimum period of 15 years from the date of supply and the street lighting system (including the battery) will be warranted for a period of two years from the date of supply. The Warranty Card to be supplied with the system must contain the details of the system. The manufacturers can also provide additional information about the system and conditions of warranty as necessary. (v) Necessary lengths of wires/cables and fuses should be provided (vi) An Operation, Instruction and Maintenance Manual, in English and the local language, should be provided with the solar street lighting system. The following minimum details must be provided in the Manual: (a) (b) (c) (d) (e) (f) (g) (h) (i) (j) (h) About Photovoltaic About solar home system - its components and expected performance About PV module. About CFL. About battery. Clear instructions about mounting of PV module(s). About electronics. About charging and significance of indicators. DO's and DONT's, Clear instructions on regular maintenance and trouble shooting of solar home system. Name and address of the person or service center to be contacted in case of failure or complaint. Study materials in Renewable Energy Areas for ITI students 35 4.4 Specifications for LED based solar lighting systems 4.4.1 White LED Based Solar Home Lighting Systems DEFINITION Light Emitting Diode (LED) is a device which emits light when an electric current passes through it. A LED based solar home lighting system aims at providing solar electricity for operating LED lights and / or other small DC loads for specified hours of operation per day. The broad performance specifications of a Light Emitting Diode (LED) light source based solar home lighting system are given below. BROAD PERFORMANCE PARAMETERS Light Source: White Light Emitting Diode (W-LED) Light Out put: White colour, minimum 15 lux when measured from a height of about 2.5 metre and illuminated over an area of at least 2.5 metre diameter. Higher light output will be referred. Soothing to eyes Negative electrode n doped silicon Mounting of light: Wall or ceiling Electronics: Min 80% total efficiency Average duty cycle: 4 hours a day Autonomy: 3 days (Minimum 12 operating hours per permissible discharge) Positive electrode Boundary layer p doped silicon There will be two models of home lighting systems. The Model-I will have one WLED light source and the Model-II will have two light sources. Each light source providing above stated light output of 15 lux. The requirement of PV module and battery will be as per the following details. MODELS Model I PV Module: 8 Wp under STC, measured at 16.4 V as Vload Module Voc minimum of 21 V Battery Sealed maintenance free, 12 V- 7 AH @ C/20, Max DoD 75% Model II PV Module: 12 Wp under STC, measured at 16.4 V as Vload Module Voc minimum of 21 V 36 Trainers textbook for Solar Lighting Systems Battery: Lead acid flooded or VRLA, 12 V- 20 AH @ C/10, Max DoD 75% Other Details DUTY CYCLE The LED solar home lighting system should be designed to operate for average 4 hours a day, under average daily insolation of 5.5 kWh /sq.m. on a horizontal surface. LIGHT SOURCE (i) The light source will be of white LED type. Single lamp or multiple lamps can be used. View angles of a minimum of 1200 and above will be referred. The luminous performance of LEDs used should not be less than 55 lumen/watt. The colour temperature of white LEDs used in the system should be in the range of 5500o K – 6500o K. Use of LEDs which emit ultraviolet light is not permitted. (ii) The light output from the white LED light source should be constant through out the duty cycle. (iii) The lamps should be housed in an assembly suitable for indoor use. (iv) The make, model number, country of origin and technical characteristics of white LEDs used in the lighting system must be furnished to the test centers and to the buyers. In absence of this data the solar lantern may not be tested by the test center. BATTERY (i) Battery should conform to latest BIS standards or international standards. A copy of the test certificate for the battery (including its make, country of origin and model number) used in the system should be provided to the test center. (ii) At least 75 % of the rated capacity of the battery should be between fully charged & load cut off conditions. ELECTRONICS (i) The total electronic efficiency should be at least 80 %. (ii) Electronics should operate at 12 V and should have temperature compensation for proper charging of the battery through out the year. (iii) The light output should remain constant with variations in the battery voltages. (iv) Necessary lengths of wires / cables, switches suitable for DC use and fuses should be provided. PV MODULE (a) The PV module based on crystalline (single or multi) silicon solar cells or thin films may be used. In all cases a test report is required from authorized test center. The PV module must be manufactured by a company, which has obtained a valid test certificate for module qualification as per prevailing IEC 62125 or BIS standards for any of the modules manufactured by that company. A copy of the IEC certificate must be submitted to the test agency at the time of submission of the samples for testing, failing which the sample may not be tested. Study materials in Renewable Energy Areas for ITI students 37 (b) The power out put of the PV module must be reported under standard test conditions (STC) at 16.4 Volt loading voltage. I_V curve of the sample module should be submitted to the test center at the time of system qualification testing. (c) The open circuit voltage of the PV modules under STC should be at least 21.0 Volts. (d) The terminal box on the module should have a provision for opening for replacing the cable, if required. (e) A strip containing the following details should be laminated inside the module so as to be clearly visible from the front side: a) Name of the Manufacturer or distinctive Logo b) Model or Type No. c) Serial No. d) Year of make QUALITY AND WARRANTY (i) Components and parts used in White LED based solar home lighting systems should conform to the latest BIS / international specifications, wherever such specifications are available and applicable. A copy of the test report / certificate stating conformity of BIS / international standards must be submitted to the test centre. (ii) The PV module will be warranted for a minimum period of 15 years from the date of supply and the White LED solar home system (excluding the battery) will be warranted for a period of at least 5 years from the date of supply. The sealed maintenance free battery should be warranted for a period of at least two year. The lead acid flooded type battery or VRLA battery should be warranted for a period of 5 years. 4.4.2 White LED Based Solar Lantern System DEFINITION Light Emitting Diode (LED) is a device which emits light when an electric current passes through it. A Solar lantern) is a lighting system consisting of a lamp, battery and electronics, all placed in a suitable housing, made of metal, plastic or fiber glass, and a PV module. The battery is charged by electricity generated through the PV module. The lantern is basically a portable lighting device suitable for either indoor or outdoor lighting, covering a full range of 360 degrees. A LED based solar lantern system aims at providing solar electricity for operating LED lights for specified hours of operation per day. The broad performance specifications of a white Light Emitting Diode (LED) light source based solar lantern system are given below. BROAD PERFORMANCE PARAMETERS Light Source: White Light Emitting Diode (W-LED), dispersed, soothing to eyes 38 Trainers textbook for Solar Lighting Systems Light Out put: Minimum level of illuminance from WLED lantern S.No Distance When detector is in horizontal to center point of bottom of light source When detector is at right angle to the center point of bottom of light source 1 1 feet 32 Lux 105 Lux 2 2 feet 6.5 Lux 32 Lux 3 3 feet 3 Lux 16 Lux 4 4 feet 2 Lux 9.5 Lux 5 5 feet 1.5 Lux 6.5 Lux Mounting of light: Top or base mounted PV Module: between 2.5 to 5 Wp under STC Battery: Lead acid Sealed maintenance free or Ni MH or Lithium Ion, with a capacity upto - 7 AH, at voltages up to 12 V @ C/20, Max DoD 75% or equivalent capacity Electronics: Min 80% total efficiency Average duty cycle: 4 hours a day Autonomy: Minimum of 3 days (Minimum 14 operating hours per permissible discharge) It should be possible to charge the WLED solar lanterns through a central charging station also. For central charging the battery capacity may be for a maximum of 8 hours and the design battery voltage may be specified. Other Details DUTY CYCLE The LED solar lantern system should be designed to operate for average 4 hours a day, under average daily insolation of 5.5 kWh /sq.m. on a horizontal surface. LIGHT SOURCE The light source will be of white LED type. Single lamp or multiple lamps can be used. Wider view angles preferred. The luminous performance of LEDs used should not be less than 55 lumen/watt. White colour, higher light output will be preferred. The colour temperature of white LEDs used in the system should be in the range of 5500o K – 6500o K. Use of LEDs which emit ultraviolet light is not permitted. The light output from the white LED light source should be constant though out the ty cycle. Study materials in Renewable Energy Areas for ITI students 39 The lamps should be housed in an assembly suitable for indoor and outdoor use. The make, model number, country of origin and technical characteristics of white LEDs used in the lighting system must be furnished to the test centers and to the buyers. In absence of this data the solar lantern may not be tested by the test center. BATTERY (i) Sealed maintenance free battery. Battery should conform to latest BIS standards or international standards. A copy of the test certificate for the battery (including its make, country of origin and model number) used in the system should be provided to the test center and buyer. (ii) At least 75 % of the rated capacity of the battery should be between fully charged & load cut off conditions. ELECTRONICS (i) The total electronic efficiency should be at least 80 %. (ii) Electronics should operate at 4.5/6/12 V and should have temperature compensation for proper charging of the battery through out the year. (iv) The light output should remain constant with variations in the battery voltages. (v) Necessary lengths of wires / cables, switches suitable for DC use and fuses should be provided. PV MODULE The PV modules based on crystalline silicon solar cells or thin films may be used. In all cases a test report is required from authorized test center. The power out put of the PV module must be reported under standard test conditions (STC) at loading voltage. I_V curve of the sample module should be submitted to the test center at the time of system qualification testing. The open circuit voltage of the PV modules under STC should be at least ….. Volts. The terminal box on the module should have a provision for opening for replacing the cable, if required. A strip containing the following details should be laminated inside the module so as to be clearly visible from the front side: a) Name of the Manufacturer or distinctive Logo b) Model or Type No. c) Serial No. d) Year of make ELECTRONIC PROTECTIONS Adequate protection is to be incorporated under no load conditions, e.g. when the lamps are removed and the system is switched ON. The system should have protection against battery overcharge and deep discharge conditions. The numerical values of the cut off limits must be specified, while submitting the samples for the testing purposes. Fuses should be provided to protect against short circuit conditions. 40 Trainers textbook for Solar Lighting Systems A blocking diode should be provided as part of the electronics, to prevent reverse flow of current through the PV module(s), in case such a diode is not provided with the PV module. Full protection against open circuit, accidental short circuit and reverse polarity should be provided. OTHER FEATURES (i) The system should be provided with 2 LED indicators: a green light to indicate charging in progress and a red LED to indicate deep discharge condition of the battery. The green LED should glow only when the battery is actually being charged. (ii) There will be a Name Plate on the system body which will give: Name of the Manufacturer or Distinctive Logo. Model Number Serial Number Year of manufacture QUALITY AND WARRANTY (ii) Components and parts used in White LED solar home lighting systems should conform to the latest BIS / international specifications, wherever such specifications are available and applicable. A copy of the test report / certificate stating conformity of BIS / international standards must be submitted to the test centre. (iii) The PV module will be warranted for a minimum period of 15 years from the date of supply and the White LED solar lantern system (excluding the battery) will be warranted for a period of at least 5 years from the date of supply. The battery should be warranted for a period of at least two years. 4.4.3 White LED Based Solar Street Lighting Systems DEFINITION Light Emitting Diode (LED) is a device which emits light when an electric current passes through it. An LED based solar street lighting system aims at providing solar electricity for operating LED lights for specified hours of operation per day. The broad performance specifications of a White Light Emitting Diode (LED) light source based solar street lighting system are given below. BROAD PERFORMANCE PARAMETERS Light Source: White Light Emitting Diode (W-LED) Light Out put: White colour, minimum 15 lux when measured from a height of about 4 metre and illuminated over an area of at least 4 metre diameter. Higher light output will be preferred. Study materials in Renewable Energy Areas for ITI students 41 Mounting of light: Minimum 4 metre pole Mounted PV Module: 40 Wp under STC, measured at 16.4 V - Vload Module Voc minimum of 21 V Battery: Tubular Lead acid, 12 V- 40 AH @ C/10, Max DoD 75% Electronics: Min 80% total efficiency Average duty cycle: Dusk to dawn Autonomy: 3 days (Minimum 42 operating hours per permissible discharge) Other Details DUTY CYCLE The LED solar street lighting system should be designed to operate for dust to dawn, under average daily insolation of 5.5 kWh /sq.m. on a horizontal surface. LIGHT SOURCE 1. The light source will be of white LED type. Single lamp or multiple lamps can be used. Wider view angles of a minimum of 120o and above preferred. The luminous performance of LEDs used should not be less than 55 lumen/watt. The colour temperature of white LEDs used in the system should be in the range of 5500o K – 6500o K. Use of LEDs which emit ultraviolet light is not permitted. 2. The light output from the white LED light source should be constant through out the duty cycle. 3. The lamps should be housed in an assembly suitable for outdoor use. 4. The make, model number, country of origin and technical characteristics of white LEDs used in the lighting system must be furnished to the test centers and to the buyers. In absence of this data the solar lantern may not be tested by the test center. BATTERY (i) Tubular Lead acid battery. Battery should conform to latest BIS standards or international standards. A copy of the test certificate for the battery (including its make, country of origin and model number) used in the system should be provided to the test centre. (ii) At least 75 % of the rated capacity of the battery should be between fully charged & load cut off conditions. ELECTRONICS (i) The total electronic efficiency should be at least 80 %. (ii) Electronics should operate at 12 V and should have temperature compensation for proper charging of the battery through out the year. (iii) The light output should remain constant with variations in the battery voltages. (iv) Necessary lengths of wires / cables, switches suitable for DC use and fuses should be provided. 42 Trainers textbook for Solar Lighting Systems PV MODULE 1. The PV modules based on crystalline silicon (single or multi) solar cells or thin films may be used. In all cases a test report is required from authorized test center. The module must be manufactured by a company, which has obtained a valid test certificate for module qualification as per prevailing IEC or BIS standards for any of the modules manufactured by that company. A copy of the IEC certificate must be submitted to the test agency at the time of submission of the samples for testing of the system, failing which the sample may not be tested. 2. The power out put of the PV module must be reported under standard test conditions (STC) at 16.4 Volt loading voltage. I_V curve of the sample module should be submitted to the test center at the time of system qualification testing. 3. The open circuit voltage of the PV modules under STC should be at least 21.0 Volts. 4. The terminal box on the module should have a provision for opening for replacing the cable, if required. 5. A strip containing the following details should be laminated inside the module so as to be clearly visible from the front side: a) Name of the Manufacturer or distinctive Logo b) Model or Type No. c) Serial No. d) Year of make ELECTRONIC PROTECTIONS 1. The system should have protection against battery overcharge and deep discharge conditions. The numerical values of the cut off limits must be specified, while submitting the samples for the testing purposes. 2. Fuses should be provided to protect against short circuit conditions. 3. A blocking diode should be provided as part of the electronics, to prevent reverse flow of current through the PV module(s), in case such a diode is not provided with the PV module. 4. Full protection against open circuit, accidental short circuit and reverse polarity should be provided. MECHANICAL COMPONENTS (i) Metallic frame structure (with corrosion resistance paint) to be fixed on the roof of the house to hold the SPV module. The frame structure should have provision to adjust its angle of inclination to the horizontal between 0 and 45, so that it can be installed at the specified tilt angle. (ii) It should be possible to mount the light source on a metallic arm attached to the pole. The metallic arm for holding the light assembly should be extended at least 1.5 metres from the pole and set at a suitable angle to maximize uniform illumination of desired level over the specified area. (Iii) A vented metallic / plastic box with acid proof corrosion resistance paint for housing the storage battery outdoors should be provided. Study materials in Renewable Energy Areas for ITI students 43 OTHER FEATURES (i) The system should be provided with 2 LED indicators: a green light to indicate charging in progress and a red LED to indicate deep discharge condition of the battery. The green LED should glow only when the battery is actually being charged. (ii) There will be a Name Plate on the system body which will give: (a) Name of the Manufacturer or Distinctive Logo. (b) Model Number (c) Serial Number (d) Year of manufacture QUALITY AND WARRANTY (i) Components and parts used in White LED solar street lighting systems should conform to the latest BIS / international specifications, wherever such specifications are available and applicable. A copy of the test report / certificate stating conformity of BIS /international standards must be submitted to the test centre. (ii) The PV module will be warranted for a minimum period of 15 years from the date of supply and the complete White LED solar street lighting system (including the battery) will be warranted for a period of at least 5 years from the date of supply. (iii) The original manufacturers of white LED based solar home lighting system are required to provide to the test center a detailed report on the tests performance by them and the actually measured values of PV module, electronics, LEDs and battery and other related parameters, as per MNRE specifications. Mere mention of compliance to MNRE specifications is not acceptable and such samples may not be tested by the Test center. The test center will refer to the measured values provided by the manufacturer in the test report issued by the test center. 44 Trainers textbook for Solar Lighting Systems Unit 5: Maintenance and Troubleshooting Time: 1 hour Method: demonstration, presentation 5.1 Routine Maintenance A solar electric system that is properly maintained requires very little maintenance. In fact the work involved in maintaining a solar electric system is much less than that required to maintain a diesel or petrol powered generator. The best maintenance practice is to make regular inspections of the equipment (especially the batteries and modules), to make sure that things are kept clean and all electrical contacts are tight. 5.1.1 Battery maintenance Batteries require regular and careful maintenance. For a longer life batteries should: Be cleaned monthly Have their electrolyte level checked Be kept in a high state of charge 5.1.2 Cleaning (once a month) Carry the battery outside when cleaning to avoid spilling of acid. Keep water nearby to rinse spills. Turn off or disconnect the solar charge Disconnect the battery from the leads and remove the terminals from the posts. Clean the top and outside of the battery with water (do not allow water to enter the cells) Clean the terminals and the posts until they are shiny. If the terminals are corroded (i.e. they are covered with a white power) clean them carefully with a solution of baking powder and water. If the terminals are badly corroded then replace them. Replace the cleaned terminals and tighten the bolts. Apply petroleum jelly or grease to the connected terminals. If unable to open the tight bolts, place wet cloth over it for 2-3 hours and then open it. Study materials in Renewable Energy Areas for ITI students 45 5.1.3 Checking and Topping up Electrolyte level (monthly) Remove caps of each of the cells one at a time and check the level of electrolyte. Acid level should be within two centimeters of the top battery. If you can look inside the battery, check the plates to see their condition If the electrolyte level is down, add ionized distilled water till it is about two centimeters below the top of the battery. DO NOT ADD RAINWATER COLLECTED IN METAL CONTAINERS DO NOT ADD ACID, TAP WATER OR TONICS TO THE BATTERY 5.1.4 Checking the state of Charge BE CAREFUL NOT TO USE LOW CHARGED BATTERIES If the battery is in the state of low charge, reduce the use of load and allow the battery to be charged by a module With large systems (schools, hospitals) keep records of the battery, state of charge, age and performance. This allows users to judge more easily whether a battery needs replacement. 5.1.5 Equalising Charge An equalizing charge is a hard charge from a grid or generator powered battery charger that takes a battery a bit above its normal full state. It causes bubbling which mixes up the acid inside the battery, it also helps remove accumulated sulphate from the battery during the cloudiest months of the year. 5.1.6 Module Maintenance Modules require minimum maintenance as they do not have any moving parts. Keeping the glass surface clean is the most important task. Dust and shade will reduce the electric output. Clean the module with water and if necessary a mild soap. Do not allow a plant or a tree to shade the panel 5.1.7 Checking Connections Inspect the junction box on the back of each panel to make sure that the wiring is tight. Make sure those wires have not been chewed by rats and that there are no insects etc, living in the junction boxes ELECTRONIC CHARGE CONTROLLER 5.1.8 Wiring and control If the wiring is installed properly, there should be no wiring problems for the life of the system. However, it is useful to check the wiring of the system at least once a year, especially in places where it might be damaged by animals, tampered with or accidently pulled. 46 Trainers textbook for Solar Lighting Systems 5.1.9 Inspecting wiring, fuses, indicator lamps and switches (annual) Check the tightness of al connector strips. Make sure that no bare wire is visible Inspect system wire runs for breaks, cracks in the insulation or places it has been chewed up. This is especially important for old or exposed wire Inspect junction boxes to make sure that they have not become homes for insects. If they are in an exposed location, make sure that they are watertight. Check the switch. It should not spark while turning ON or OFF. Check the indicator lamps on the control. The solar charge comes ON when the sun is up. If it is not On, check to see if the batteries are being charged. Check whether other LED indicators are working. Check the grounding wires to make sure that they are all intact. 5.1.10 Lamps and Other Loads 5.2 On a daily basis one should operate the loads as efficiently as possible. Maintenance of loads includes turning off lights and appliances when not in use. Clean lamps, reflectors and fixtures once every few months. Dust and dirt will reduce lamp output by as much as 20% Check for blackening of tubes in fluorescent fixtures and replace them Replace burnt out bulbs Troubleshooting Troubleshooting means facing problems as they occur. Although if the equipment is properly installed, systems are unlikely to fail, some problems that need attending to may arise. The battery is the most likely source of problem in a small solar electric system Basic problems: What was the weather like in the days preceding the problem? Has the weather been cloudy? Is it likely that the load has been using more energy than the modules generate? If the latter is the case, then the problem may be due to the misuse of the system or due to failure of a component Is the system new? Do the users know about daily maintenance? What is the condition, type and age of the battery? Can it still hold a charge? If it is old and corroded change it. Whether the battery box is properly ventilated and preventing the battery from high temperature? Locate all the fuses in the system and see if they have blown. Check and see what caused the fuse to blow (i.e. short circuit, overload) before replacing it. Are all the wires connected securely? Are they corroded? Is there any place where a wire is likely to have broken? Study materials in Renewable Energy Areas for ITI students 47 Are the modules shaded or dusty? Lamps or appliances do not work One or more lamp or appliance fails to come On when connected 48 Lamps Switch is off Bad tube or globe Bad ballast inverter Bad connection in wire Tubes or globes have very short lifetimes Lamps Turn switch on Replace with new Replace inverter Repair connection Check if system voltage is too high or low Appliances Switch is OFF Bad connection in wire Bad socket Broken appliance Appliances Turn switch On Repair Replace socket Try appliance where there is good power supply, repair or replace Blown Fuse When the fuse is removed the wire inside is broken Short circuit along were in module Fuse too small Lighting/power surge Repair short circuit Use fuse 20% larger than combined power of load Replace fuse Battery Charge is low “Battery low” indicator comes on Low voltage disconnect turns off load Battery state of charge is constantly below 1.5 V There is no solar charge Battery acid I low Bad connection to control terminal Defective battery or cell Loose or corroded battery terminal Dusty modules Blown fuse Overuse of system Battery will not accept charge Voltage drop between module and battery high Defective controller Check and fix connection Add dist water to cells Check for broken wire or loose contact Clean and tighten battery terminals Clean Blown fuse section above Leave appliances Off for a week to recharging Find out age and history of battery Check voltage drop replace cable wire if required Check operation of charge controller and repair if required Trainers textbook for Solar Lighting Systems No Solar Charge Solar charge indicator does not light up during day There is no current from wires to module Short circuit along wires to module Loose connection in wires connecting battery to terminal Blown fuse Dust or damage to module Locate and repair short circuits Repair loose connections Blown fuse section above Clean module with water and soft cloth Check PV module is facing south and angle of inclination is equal to latitude. Ensure the module is in shadow free location Study materials in Renewable Energy Areas for ITI students 49 Unit 6: Practicals 6.1 Tilt angle To get the most from solar panels, you need to point them in the direction that captures the most sun. But there are a number of variables in figuring out the best direction. This page is designed to help you find the best placement for your solar panels in your situation. This advice applies to any type of panel that gets energy from the sun; photovoltaic, solar hot water, etc. We assume that the panel is fixed, or has a tilt that can be adjusted seasonally. (Panels that track the movement of the sun throughout the day can receive 10% (in winter) to 40% (in summer) more energy than fixed panels. This page doesn't discuss tracking panels.) Solar panels should always face true south. (If you are in the southern hemisphere, they should face north.) The question is, “At what angle from horizontal should the panels be tilted?” Books and articles on solar energy often give the advice that the tilt should be equal to your latitude, plus 15 degrees in winter or minus 15 degrees in summer. It turns out that you can do better than this - about 4% better. Angle of latitude Winter Angle of latitude Summer Solar panels should face due north, Sydney angle of latitude is 34°. 6.2 Latitude Latitude, usually denoted by the Greek letter phi (φ) gives the location of a place on Earth (or other planetary body) north or south of the equator. Lines of Latitude are the imaginary horizontal lines shown running east-to-west (or west to east) on maps (particularly so in the Mercator projection) that run either north or south of the equator. 50 Trainers textbook for Solar Lighting Systems Pole star 30 deg Pole star = 30 deg elevation. Your latitide = 30 deg Technically, latitude is an angular measurement in degrees (marked with °) ranging from 0° at the equator (low latitude) to 90° at the poles (90° N or +90° for the North Pole and 90° S or −90° for the South Pole). The latitude is approximately the angle between straight up at the surface (the zenith) and the sun at an equinox. The complementary angle of latitude is called the colatitude. North Pole 90°N 60°N 60°N 30°N 30°N 90° 30° 0° 90° 0°Equator 60° 30°S 30°S 60°S 60°S 6.2.1 Optimum Tilt for winter 90°S South Pole The winter season has the least sun, so you want to make the most of it. To calculate the best angle of tilt in the winter, take your latitude, multiply by 0.9, and add 29 degrees. The result is the angle from the horizontal at which the panel should be tilted. This table gives the angle for some latitudes: Latitude Angle 25° (Key West, Taipei) 30° (Houston, Cairo) 35° (Albuquerque, Tokyo) 40° (Denver, Madrid) 45° (Minneapolis, Milano) 50° (Winnipeg, Prague) % of optimum 51.5° 85% 56° 86% 60.5° 88% 65° 89% 69.5° 91% 74° 93% These angles are about 10° steeper than what is commonly recommended. The reason is that in the winter, most of the solar energy comes at midday, so the panel should be pointed almost directly at the sun at noon. The third column of the table shows how well this orientation will do compared with the best possible tracker that always keeps the panel pointed directly at the sun. 6.3 Square Wave A square wave is a kind of non-sinusoidal waveform, most typically encountered in electronics and signal processing. An ideal square wave alternates regularly and instantaneously between two levels. Square waves are universally encountered in digital switching circuits and are naturally generated by binary (two-level) logic devices. They are used as timing references or "clock signals", because their fast transitions are suitable for triggering synchronous logic circuits at Volts a –a Study materials in Renewable Energy Areas for ITI students 51 precisely determined intervals. However, as the frequency-domain graph shows, square waves contain a wide range of harmonics; these can generate electromagnetic radiation or pulses of current that interfere with other nearby circuits, causing noise or errors. To avoid this problem in very sensitive circuits such as precision analog-to-digital converters, sine waves are used instead of square waves as timing references. 6.4 Sine wave Practically everything in reality oscillates. All electromagnetic energy, including visible light, microwaves, radio waves, and x-rays, can be represented by a sine wave. At the lowest level, even matter oscillates like a wave, but for macroscopic objects, these oscillations are so minimal are to be impossible to measure. Sound waves can be represented as sine waves, and the up-and-down waves on an oscilloscope may be the most widely known representation of a sine wave. The study of sine waves and related functions is the most basic kind of higher (post-algebra) mathematics. Besides appearing in sound waves, light waves, and ocean waves, the sine wave is also very important in electronics, as the intensity of an alternating current can be modeled by a sine wave. The current of a direct current full-wave rectification system, used to convert AC into DC, can be modeled using an absolute value sine wave, where the wave is similar to a normal sine wave because the value always stays above the x-axis, with twice as many peaks as a normal sine wave function. Along with the sine wave is its cousin, the cosine wave, which is exactly the same except displaced to the right by half a cycle. In 1822, French mathematician Joseph Fourier discovered that any wave could be modeled as a combination of different types of sine waves. Solar Irradiance Module 6.5 Schematic Diagram Charge Controller Inverter Battery AC Loads DC Loads 52 Trainers textbook for Solar Lighting Systems 6.6 Inspection of batteries 6.6.1 Safety We must think safety when we are working around and with batteries. Remove all jewelry. After all you don't want to melt your watchband while you are wearing the watch. The hydrogen gas that batteries make when charging is very explosive. We have seen several instances of batteries blowing up and drenching everything in sulfuric acid. That is no fun, and would have been a good time to use those safety goggles that are hanging on the wall. Heck, just break out your disco outfit. Polyester is not affected by Sulfuric Acid, but anything with cotton will be eaten up. If you do not feel the need to make a fashion statement, just wear junk clothes, after all Polyester is still out of style. When doing electrical work on vehicles it is best to disconnect the ground cable. Just remember you are messing with corrosive acid, explosive gases and 100's amps of electrical current. 6.6.2 Battery Testing Battery Testing can be done in more than one way. The most accurate method is measurement of specific gravity and battery voltage. To measure specific gravity buy a temperature compensating hydrometer, to measure voltage use a digital D.C. Voltmeter. A quality load tester may be a good purchase if you need to test sealed batteries. For any of these methods, you must first fully charge the battery and then remove the surface charge. If the battery has been sitting at least several hours (I prefer at least 12 hours) you may begin testing. To remove surface charge the battery must be discharged for several minutes. Using a headlight (high beam) will do the trick. After turning off the light you are ready to test the battery. State of Charge Specific Gravity Voltage 12V 6V 100% 1.265 12.7 6.3 *75% 1.225 12.4 6.2 50% 1.190 12.2 6.1 25% 1.155 12.0 6.0 Discharged 1.120 11.9 6.0 Sulfation of Batteries starts when specific gravity falls below 1.225 or voltage measures less than 12.4 for a 12v battery, or 6.2 for a 6 volt battery. Sulfation hardens on the battery plates reducing and eventually destroying the ability of the battery to generate Volts and Amps. Load testing is yet another way of testing a battery. Load test removes amps from a battery much like starting an engine would. A load tester can be purchased at most auto parts stores. Some battery companies label their battery with the amp load for testing. This number is usually 1/2 of the CCA rating. For instance, a 500CCA battery would load Study materials in Renewable Energy Areas for ITI students 53 test at 250 amps for 15 seconds. A load test can only be performed if the battery is near or at full charge. The results of your testing should be as follows: Hydrometer readings should not vary more than .05 differences between cells. Digital Voltmeters should read as the voltage is shown in this document. The sealed AGM and Gel-Cell battery voltage (full charged) will be slightly higher in the 12.8 to 12.9 ranges. If you have voltage readings in the 10.5 volts range on a charged battery that typically indicates a shorted cell. If you have a maintenance free wet cell, the only ways to test are voltmeter and load test. Any of the maintenance free type batteries that have a built in hydrometer (black/green window) will tell you the condition of 1 cell of 6. You may get a good reading from 1 cell but have a problem with other cells in the battery. When in doubt about battery testing, call the battery manufacturer. Many batteries sold today have a toll free number to call for help. 6.3.3 Battery Capacity "Battery capacity" is a measure (Amp-hr) of the charge stored by the battery, and is determined by the mass of active material contained in the battery. The battery capacity represents the maximum amount of energy that can be extracted from the battery under certain specified conditions. Solar Lighting System Load X Hrs = Watt Hrs Load 4 8 16 32 Use=Hrs/Day 12 12 12 12 Battery Size Watt Hrs Per Day/DC Sys Volt=Avg AH/Day Avg AH Per Day/Discharge Limit=Battery AH Autonomy Discharge Watt hrs DC sys Avg AH per day per day days limit volt 32 12 2.67 1 0.5 48 12 4.00 1 0.5 64 12 5.33 1 0.5 96 12 8.00 1 0.5 128 12 10.67 1 0.5 192 12 16.00 1 0.5 256 12 21.33 1 0.5 384 12 32.00 1 0.5 54 Trainers textbook for Solar Lighting Systems Watt Hrs 48 96 192 384 Battery AH 5.33 8.00 10.67 16.00 21.33 32.00 42.67 64.00 Battery available 7 Ah 14 AH 14 AH 18 AH 26 AH 40 AH 48 AH 64 AH 6.7 Table showing the cable selection System Voltagel 48V Voltage Drop: 5.00% 0.245 0.194 Temperature (oC): 75 R 3.14 1.98 1.24 0.778 0.491 0.308 0.154 0.122 0.0967 0.0766 0.0608 0.0515 Amps #14 #12 #10 #8 #6 #4 #1 #1/0 #2/0 #3/0 #4/0 250MCM 1.00 382.17 606.06 967.74 1542.42 2443.99 3896.10 4897.96 6185.57 7792.21 9836.07 12409.51 15665.80 19736.84 23300.97 2.00 191.08 303.03 483.87 771.21 1222.00 1948.05 2448.98 3092.78 3896.10 4918.03 6204.76 7832.90 9868.42 11650.49 4.00 95.54 151.52 241.94 385.60 611.00 974.03 1224.49 1546.39 1948.05 2459.02 3102.38 3916.45 4934.21 5825.24 6.00 63.69 101.01 161.29 257.07 407.33 649.35 816.33 1030.93 1298.70 1639.34 2068.25 2610.97 3289.47 3883.50 8.00 47.77 75.76 120.97 192.80 305.50 487.01 612.24 773.20 974.03 1229.51 1551.19 1958.22 2467.11 2912.62 10.00 38.22 60.61 96.77 154.24 244.40 389.61 489.80 618.56 779.22 983.61 1240.95 1566.58 1973.68 2330.10 12.00 31.85 50.51 80.65 128.53 203.67 324.68 408.16 515.46 649.35 819.67 1034.13 1305.48 1644.74 1941.75 14.00 27.30 43.29 69.12 110.17 174.57 278.29 349.85 441.83 556.59 702.58 886.39 1118.99 1409.77 1664.36 16.00 23.89 37.88 60.48 96.40 152.75 243.51 306.12 386.60 487.01 614.75 775.59 979.11 1233.55 1456.31 18.00 21.23 33.67 53.76 85.69 135.78 216.45 272.11 343.64 432.90 546.45 689.42 870.32 1096.49 1294.50 20.00 19.11 30.30 48.39 77.12 122.20 194.81 244.90 309.28 389.61 491.80 620.48 783.29 986.84 1165.00 25.00 15.29 24.24 38.71 61.70 97.76 155.84 195.92 247.42 311.69 393.44 496.38 626.63 789.47 932.04 30.00 12.74 20.20 32.26 51.41 81.47 129.87 163.27 206.19 259.74 327.87 413.65 522.19 657.89 776.70 35.00 10.92 17.32 27.65 44.07 69.83 111.32 139.94 176.73 222.63 281.03 354.56 447.59 563.91 665.74 40.00 9.55 15.15 24.19 38.56 61.10 97.40 122.45 154.64 194.81 245.90 310.24 391.64 493.42 582.52 45.00 8.49 13.47 21.51 34.28 54.31 86.58 108.84 137.46 173.16 218.58 275.77 348.13 438.60 517.80 50.00 7.64 12.12 19.35 30.85 48.88 77.92 97.96 123.71 155.84 196.72 248.19 313.32 394.74 466.02 55.00 6.95 11.02 17.60 28.04 44.44 70.84 89.05 112.46 141.68 178.84 225.63 284.83 358.85 423.65 60.00 6.37 10.10 16.13 25.71 40.73 64.94 81.63 103.09 129.87 163.93 206.83 261.10 328.95 388.35 65.00 5.88 9.32 14.89 23.73 37.60 59.94 75.35 95.16 119.88 151.32 190.92 241.01 303.64 358.48 70.00 5.46 8.66 13.82 22.03 34.91 55.66 69.97 88.37 111.32 140.52 177.28 223.80 281.95 332.87 75.00 5.10 8.08 12.90 20.57 32.59 51.95 65.31 82.47 103.90 131.15 165.46 208.88 263.16 310.68 80.00 4.78 7.58 12.10 19.28 30.55 48.70 61.22 77.32 97.40 122.95 155.12 195.82 246.71 291.26 85.00 4.50 7.13 11.39 18.15 28.75 45.84 57.62 72.77 91.67 115.72 145.99 184.30 232.20 274.13 90.00 4.25 6.73 10.75 17.14 27.16 43.29 54.42 68.73 86.58 109.29 137.88 174.06 219.30 258.90 95.00 4.02 6.38 10.19 16.24 25.73 41.01 51.56 65.11 82.02 103.54 130.63 164.90 207.76 245.27 100.00 3.82 6.06 9.68 15.42 24.44 38.96 48.98 64.86 77.92 98.36 124.10 156.66 197.37 233.01 125.00 3.06 4.85 7.74 12.34 19.55 31.17 39.18 49.48 62.34 78.69 99.28 125.33 157.89 186.41 150.00 2.55 4.04 6.45 10.28 16.29 25.97 32.65 41.24 51.95 65.57 82.73 104.44 131.58 155.34 175.00 2.18 3.46 5.53 8.81 13.97 22.26 27.99 35.35 44.53 56.21 70.91 89.52 112.78 133.15 200.00 1.91 3.03 4.84 7.71 12.22 19.48 24.49 30.93 38.96 49.18 62.05 78.33 98.68 116.50 225.00 1.70 2.69 4.30 6.86 10.86 17.32 21.77 27.49 34.63 43.72 55.15 69.63 87.72 103.56 250.00 1.53 2.42 3.87 6.17 9.78 15.58 19.59 24.74 31.17 39.34 49.64 62.66 78.95 93.20 275.00 1.39 2.20 3.52 5.61 8.89 14.17 17.81 22.49 28.34 35.77 45.13 56.97 71.77 84.73 300.00 1.27 2.02 3.23 5.14 8.15 12.99 16.33 20.62 25.97 32.79 41.37 52.22 65.79 77.67 400.00 0.96 1.52 2.42 3.86 6.11 9.74 12.24 15.46 19.48 24.59 31.02 39.16 49.34 58.25 Wire Gauge #3 #2 Study materials in Renewable Energy Areas for ITI students 55 System Voltagel 24V R 3.14 1.98 Voltage Drop: 4.00% 1.24 0.778 0.491 0.308 0.245 0.194 Temperature (oC): 75 0.154 0.122 0.0967 0.0766 0.0608 0.0515 #1 #1/0 #2/0 #3/0 #4/0 250MCM Wire Gauge 56 Amps #14 #12 #10 1.00 152.87 242.42 387.10 616.97 977.60 1558.44 1959.18 2474.23 3116.88 3934.43 4963.81 6266.32 7894.74 9320.39 2.00 76.43 121.21 193.55 308.48 488.80 779.22 979.59 1237.11 1558.44 1967.21 2481.90 3133.16 3947.37 4660.19 4.00 38.22 60.61 96.77 154.24 244.40 389.61 489.80 618.56 779.22 983.61 1240.95 1566.58 1973.68 2330.10 6.00 25.48 40.40 64.52 102.83 162.93 259.74 326.53 412.37 519.48 655.74 827.30 1044.39 1315.79 1553.40 8.00 19.11 30.30 48.39 77.12 122.20 194.81 244.90 309.28 389.61 491.80 620.48 783.29 986.84 1165.05 10.00 15.29 24.24 38.71 61.70 97.76 155.84 195.92 247.42 311.69 393.44 496.38 626.63 789.47 932.04 12.00 12.74 20.20 32.26 51.41 81.47 129.87 163.27 206.19 259.74 327.87 413.65 522.19 657.89 776.70 14.00 10.92 17.32 27.65 44.07 69.83 111.32 139.94 176.73 222.63 281.03 354.56 447.59 563.91 665.74 16.00 9.55 15.15 24.19 38.56 61.10 97.40 122.45 154.64 194.81 245.90 310.24 391.64 493.42 582.52 18.00 8.49 13.47 21.51 34.28 54.31 86.58 108.84 137.46 173.16 218.58 275.77 348.13 438.60 517.80 20.00 7.64 12.12 19.35 30.85 48.88 77.92 97.96 123.71 155.84 196.72 248.19 313.32 394.74 466.02 25.00 6.11 9.70 15.48 24.68 39.10 62.34 78.37 98.97 124.68 157.38 198.55 250.65 315.79 372.82 30.00 5.10 8.08 12.90 20.57 32.59 51.95 65.31 82.47 103.90 131.15 165.46 208.88 263.16 310.68 35.00 4.37 6.93 11.06 17.63 27.93 44.53 55.98 70.69 89.05 112.41 141.82 179.04 255.56 266.30 40.00 3.82 6.06 9.68 15.42 24.44 38.96 48.98 61.86 77.92 98.36 124.10 156.66 197.37 233.01 45.00 3.40 5.39 8.60 13.71 21.72 34.63 43.54 54.98 69.26 87.43 110.31 139.25 175.44 207.12 50.00 3.06 4.85 7.74 12.34 19.55 31.17 39.18 49.48 62.34 78.69 99.28 125.33 157.89 186.41 55.00 2.78 4.41 7.04 11.22 17.77 28.34 35.62 44.99 56.67 71.54 90.25 113.93 143.54 169.46 60.00 2.55 4.04 6.45 10.28 16.29 25.97 32.65 41.24 51.95 65.57 82.73 104.44 131.58 155.34 65.00 2.35 3.73 5.96 9.49 15.04 23.98 30.14 38.07 47.95 60.53 76.37 96.40 121.46 143.39 70.00 2.18 3.46 5.53 8.81 13.97 22.26 27.99 35.35 44.53 56.21 70.91 89.52 112.78 133.15 75.00 2.04 3.23 5.16 8.23 13.03 20.78 26.12 32.99 41.56 52.46 66.18 83.55 105.26 124.27 80.00 1.91 3.03 4.84 7.71 12.22 19.48 24.49 30.93 38.96 49.18 62.05 78.33 98.68 116.50 85.00 1.80 2.85 4.55 7.26 11.50 18.33 23.05 29.11 36.67 46.29 58.40 73.72 92.88 109.65 90.00 1.70 2.69 4.30 6.86 10.86 17.32 21.77 27.49 34.63 43.72 55.15 69.63 87.72 103.56 95.00 1.61 2.55 4.07 6.49 10.29 16.40 20.62 26.04 32.81 41.42 52.25 65.96 83.10 98.11 100.00 1.53 2.42 3.87 6.17 9.78 15.58 19.59 24.74 31.17 39.34 49.64 62.66 78.95 93.20 125.00 1.22 1.94 3.10 4.94 7.82 12.47 15.67 19.79 24.94 31.48 39.71 50.13 63.16 74.56 150.00 1.02 1.62 2.58 4.11 6.52 10.36 13.06 16.49 20.78 26.23 33.09 41.78 52.63 62.14 175.00 0.87 1.39 2.21 3.53 5.59 8.91 11.20 14.14 17.81 22.48 28.36 35.81 45.11 53.26 200.00 0.76 1.21 1.94 3.08 4.89 7.79 9.80 12.37 15.58 19.67 24.82 31.33 39.47 46.60 225.00 0.68 1.08 1.72 2.74 4.34 6.93 8.71 11.00 13.85 17.49 22.06 27.85 35.09 41.41 250.00 0.61 0.97 1.55 2.47 3.91 6.23 7.84 9.90 12.47 15.74 19.86 25.07 31.58 37.28 275.00 0.56 0.88 1.41 2.24 3.55 5.67 7.12 9.00 11.33 14.31 18.05 22.79 28.71 33.89 300.00 0.51 0.81 1.29 2.06 3.26 5.19 6.53 8.25 10.39 13.11 16.55 20.89 26.32 31.07 400.00 0.38 0.61 0.97 1.54 2.44 3.90 4.90 6.19 7.79 9.84 12.41 15.67 19.74 23.30 Trainers textbook for Solar Lighting Systems #8 #6 #4 #3 #2