PARKER CALZONI Radial Piston Motor Type MRT, MRTE, MRTF
Transcription
PARKER CALZONI Radial Piston Motor Type MRT, MRTE, MRTF
PARKER CALZONI Radial Piston Motor Type MRT, MRTE, MRTF RCOe 2301/10.04 TABLE OF CONTENS - MOTOR TYPE MRT - MRTE - MRTF CONTENS PAG. TABLE OF CONTENS 2 GENERAL CHARATERISTICS 3 FUNCTIONAL DESCRIPTION 4 TECHINICAL DATA 5 FLUID SELECTION 6 FLUSHING PROCEDURE 7 OPERATING DIAGRAM MOTOR TYPE MRT 7100 MRTF 8100 MRTE 8500 8 OPERATING DIAGRAM MOTOR TYPE MRT 9000 MRTF 9900 MRTE 10800 9 OPERATING DIAGRAM MOTOR TYPE MRT 14000 MRTF 15500 MRTE 16500 10 OPERATING DIAGRAM MOTOR TYPE MRT 17000 MRTF 18000 MRT 19500 11 OPERATING DIAGRAM MOTOR TYPE MRTE 20000 MRTF 21500 MRTE 23000 12 2 RCOe 2301/10.04 OPERATING DIAGRAM (RUNNING PRESSURE DIFFERENCE AT NO LOAD) 13-14 OPERATING DIAGRAM (MOTOR /PUMP: BOOST PRESSURE) 14-15 MOTOR DIMENSIONS 16-19 COMPONENTS FOR SPEED CONTROL 20-21 INSTALLATION NOTES 22 ORDERING CODE 23 SALES AND SERVICE LOCATIONS WORLDWIDE 24 The specified data are for product description purposes only and must not be interpreted as warranted characteristic in a legal sense. All rights reserved. Subject to revision. GENERAL CHARATERISTICS - MOTOR TYPE MRT - MRTE - MRTF GENERAL CHARACTERISTICS 14 PISTONS MOTOR VERSION 10 PISTONS MOTOR VERSION CONTRUCTION Fixed displacement radial piston motor TYPE MRT, MRTE, MRTF MOUNTING Front flange mounting CONNECTION Connection flange MOUNTING POSITION Any (please note the installation notes on page 22) DIRECTION OF ROTATION Clockwise, anti-clockwise -reversible FLUID HLP mineral oils to DIN 51 524 part 2; Fluid type HFB, HFC and Bio-fluids on enquiry. FPM seals are required with phosphorous acid-Ester (HFD) FLUID TEMPERATURE RANGE t °C – 30° a + 80° VISCOSITY RANGE 1) ν mm2/s 18 to 1000: Recommended operating range 30 to 50 mm2/s (see fliud selection on page 6) FLUID CLEANLINESS Maximum permissible degree of contamination of fluid NAS 1638 Class 9. We therefore recommend a filter with a minimum retention rate of ß10 > 75. To ensure a long life we recommend class 8 to NAS 1638. This can be achieved with a filter, with a minimum retention rate of ß5 >100. 1) For different valves of viscosity please contact PARKER Calzoni 3 RCOe 2301/10.04 The specified data are for product description purposes only and must not be interpreted as warranted characteristic in a legal sense. All rights reserved. Subject to revision. FUNCTIONAL DESCRIPTION - MOTOR TYPE MRT - MRTE - MRTF 4 A 1 7 5 6 8 2 3 A 4 FUNCTIONAL DESCRIPTION TIMING SYSTEM EFFICIENCY The outstanding performance, which is already known in our MR - MRE series motors, is the result of an original and patented design. The principle is to transmit the effort from the stator to the rotating shaft (1) by means of a pressurized column of oil (A) instead of the more common connecting rods, pistons, pads and pins. This oil column is contained by a telescopic cylinder (2) with a mechanical connection at the lips at each end which seal against the spherical surfaces (3) of the cylinder-heads (4) and the spherical surface of the rotating shaft (1). These lips retain their circular cross section when stressed by the pressure so there is no alteration in the sealing geometry. The particular selection of materials and optimisation of design has minimized both the friction and the leakage. Another advantage of this design stems from the elimination of any connecting rods, the cylinder can only expand and retract linearly so there are no transverse components of the thrust. This means no oval wear on the moving parts and no side forces on the cylinder joints. A consequence of this novel design as a 10 piston motor is the significant reduction in dimensions. Especially the diameter is limitated to a value of motors with half of its capacity. Performances reached by this motor type are improved with reference to other motors of same diplacement. Another advantage stems from the geometrical arrangement of the 10 - 14 pistons, that results in a static balance of the motor shaft and in a great reduction of the reaction forces on the bearings with consequent large extension of their life time. The timing system is realized by means of a rotary valve (5) driven by the rotary valve driving shaft (8) that it is connected to the rotating shaft. The rotary valve rotates between the rotary valve plate (6) and the reaction ring (7) which are fixed with the motor's housing. This timing system is also of a patented design being pressure balanced and self compensating for thermal expansion. The motor sizes from MRTE 16500 to MRTE 23000 are available with large timing system option that allows higher motor power performances as well as the possibility to have a throughhollow shaft (see pages 5, 18-19). The advantages of this type of valve coupled with a revolutionary cylinder arrangement produce a motor with extremly high values of mechanical and volumetric efficiency. The torque output is smooth even at very low speed and the motor gives a high performance starting under load. 4 RCOe 2301/10.04 The specified data are for product description purposes only and must not be interpreted as warranted characteristic in a legal sense. All rights reserved. Subject to revision. TECHINICAL DATA - MOTOR TYPE MRT - MRTE - MRTF STANDARD TIMING TECHINICAL DATA Size Motor version Displace- Moment TheoreMin. Maximun Pressure ment inertia of tical start. rotating specific torque parts torque % input Theoretical int. peak A+B * Drain torque cont. V J cm3 kg m2 Nm/bar % MRT 7100 7104,4 0,82 113,1 MRTF 7800 7808,4 0,82 MRTE 8500 8517,3 MRT 9000 Speed range Maximum output power flushing flushing without with without Weight with p p p p p n n P P m bar bar bar bar bar rpm rpm kW kW kg 91 250 300 420 400 0,5-75 0,5-150 226 330 920 124,3 91 210 250 350 400 0,5-70 0,5-130 191 280 920 0,82 135,6 91 210 250 350 400 0,5-60 0,5-120 198 290 920 9005,5 1,32 143,4 91 250 300 420 400 0,5-70 0,5-130 253 370 920 MRTF 9900 9903,9 1,32 157,7 91 210 250 350 400 0,5-60 0,5-120 205 300 920 MRTE 10800 10802,4 1,32 172,0 91 210 250 350 400 0,5-65 0,5-110 212 310 920 MRT 14000 14010 126 223,0 91 250 300 420 400 0,5-80 238 355 3100 MRTF 15500 15277 126 243,1 91 210 250 350 400 0,5-75 204 305 3115 MRTE 16500 16543 126 263,3 91 210 250 350 400 0,5-50 5 (15 bar with 0,5-40 "F1" shaft seal) 0,5-40 0,5-70 206 308 3130 MRT 17000 16759 126 266,7 91 250 300 420 400 0,5-40 0,5-70 248 371 3100 MRTF 18000 18025 126 286,8 91 210 250 350 400 0,5-40 0,5-65 215 320 3115 MRT 19500 19508 126 310,5 91 250 300 420 400 0,5-35 0,5-60 248 371 3100 MRTE 20000 19788 126 314,9 91 210 250 350 400 0,5-35 0,5-60 212 316 3130 MRTF 21500 21271 126 338,5 91 210 250 350 400 0,5-30 0,5-55 209 311 3115 MRTE 23000 23034 126 366,6 91 210 250 350 400 0,5-30 0,5-50 205 306 3100 SPECIAL TIMING TECHINICAL DATA (please contact PARKER Calzoni) Size Motor version Displace- Moment TheoreMin. Maximun Pressure start. ment inertia of tical rotating specific torque % parts torque input Theoretical int. peak A+B * Drain torque cont. V J % cm3 kg m2 Nm/bar MRTE 16500 16543 126 263,3 MRT 17000 16759 126 MRTF 18000 18025 MRT 19500 Speed range Maximum output power flushing flushing without with without with Weight p p p p p n n P P m bar bar bar bar bar rpm rpm kW kW kg 91 210 250 350 400 0,5-50 0,5-80 236 352 3130 266,7 91 250 300 420 400 0,5-50 0,5-80 284 425 3100 126 286,8 91 210 250 350 400 0,5-80 248 370 3115 19508 126 310,5 91 250 300 420 400 0,5-80 331 494 3100 MRTE 20000 19788 126 314,9 91 210 250 350 400 0,5-50 5 (15 bar with 0,5-50 "F1" shaft seal) 0,5-45 0,5-75 265 395 3130 MRTF 21500 21271 126 338,5 91 210 250 350 400 0,5-45 0,5-75 284 425 3115 MRTE 23000 23034 126 366,6 91 210 250 350 400 0,5-45 0,5-75 308 460 3100 (*) Please consult PARKER Calzoni 5 RCOe 2301/10.04 The specified data are for product description purposes only and must not be interpreted as warranted characteristic in a legal sense. All rights reserved. Subject to revision. OIL SELECTION - MOTOR TYPE MRT - MRTE - MRTF EXAMPLE: At a certain ambient temperature, the operating temperature in the circuit is 50°C. In the optimum operating viscosity range (vrec; shaded section), this corresponds to viscosity grades VG 46 or VG 68; VG 68 should be selected. IMPORTANT: The drain oil temperature is If the optimum conditions cannot be met due to the extreme operating parameters or high ambient temperature, we always recommend flushing the motor case in order to operate within the viscosity limits. ν REC viscosity ν (mm2/s) influenced by pressure and speed and is usually higher than the circuit temperature or the tank temperature. At no point in the system, however, may the temperature be higher than 80°C. Should it be absolutely necessary to use a viscosity beyond the recommended range, you should first contact PARKER Calzoni for confirmation. Temperature t in °C Oil temperature range GENERAL NOTES More detailed information regarding the choice of the fluid can be requested to PARKER Calzoni. Further notes on installation and commissioning can be found on page 34 of this data sheet. When operating with HF pressure fluids or bio-degradable pressure fluids possible limitations of the technical data must be taken into consideration, please see information sheet TCS 85, or consult PARKER Calzoni. The viscosity, quality and cleanliness of operating fluids are decisive factors in determining the reliability, performance and life-time of an hydraulic component. The maximum life-time and performance are achieved within the recommended viscosity range. For applications that go beyond this range, we recommend to contact PARKER Calzoni. OPERATING VISCOSITY RANGE νrec. = recommended operating viscosity 30...50 mm2/s This viscosity refers to the temperature of the fluid entering the motor, and at the same time to the temperature inside the motor housing (case temperature). We recommend to select the viscosity of the fluid based on the maximum operating temperature, to remain within the recommended viscosity range. To reach the value of maximum continuous power the operating viscosity should be within the recommended viscosity range of 30 - 50 cSt. LIMITS OF VISCOSITY RANGE For limit conditions the following is valid: CHOOSING THE TYPE OF FLUID ACCORDING TO THE OPERATING TEMPERATURE FILTRATION νmin.abs. = 10 mm2/s in emergency, short term ν m i n . = 18 mm2/s for continuous operation at reduced performances ν m a x . = 1000 mm2/s short term upon cold start The operating temperature of the motor is defined as the greater temperature between that of the incoming fluid and that of the fluid inside the motor housing (case temperature).We recommend that you choose the viscosity of the fluid based on the maximum operating temperature, to remain within the recommended viscosity range (see diagram). We recommend that the higher viscosity grade must be selected in each case. The motor life also depends on the fluid filtration. At least it must correspond to one of the following cleanliness. class 9 according to NAS 1638 class 6 according to SAE, ASTM, AIA class 18/15 according to ISO/DIS 4406 In order to assure a longer life a cleanliness class 8 to NAS 1638 is recommended, achieved with a filter of β5=100. In case the above mentioned classes can not be achieved, please consult us. CASE DRAIN PRESSURE The lower the speed and the case drain pressure, the longer the life of the shaft seal. The maximum permissible housing pressure is pmax = 5 bar If the case drain pressure is higher than 5 bar it is possible to use a special 15 bar shaft seal (see page 23, Seals, Code"F1"). "FPM" SEALS In case of operating conditions with high oil temperature or high ambient temperature, we recommend to use "FPM" seals (see page 23, Seals, Code "V1"). These "FPM" seals should be used with HFD fluids. 6 RCOe 2301/10.04 The specified data are for product description purposes only and must not be interpreted as warranted characteristic in a legal sense. All rights reserved. Subject to revision. FLUSHING PROCEDURE - MOTOR TYPE MRT - MRTE - MRTF Orifice M10 "A" B A "A" Temperature t A FLUSHING CIRCUIT FLUSHING PROCEDURE In order to achieve the maximum continuous performance values the flushing of the housing is necessary (see diagrams pages 8 to 12). Under special conditions, in order to achieve the recommended operating viscosity of 30 - 50 mm2/s in the motor housing, the flushing of the motor may be necessary also in the "operating area without flushing" see page 6 and the "operating diagram" page 7 to12. NOTE1: The oil temperature inside the motor housing is obtainable by adding 3° C to the motor housing surface temperature, measured between two cylinders (tA , see figures). FUNCTION: The flushing valve takes the flushing flow always from the low pressure line of the motor. The diameter of the orifice has to be chosen in order to supply the recommended quantity of flushing flow of 23 l/min. NOTE2: BACK PRESSURE (bar) ORIFICE DIAMETER (mm) 3 4,8 6 4,0 9 3,6 15 3,2 20 3,0 25 2,9 30 2,8 The flushing valve is delivered with a "closed" orifice. Caution: Flushing does not work until the "closed" orifice is replaced by the proper one. 7 RCOe 2301/10.04 The specified data are for product description purposes only and must not be interpreted as warranted characteristic in a legal sense. All rights reserved. Subject to revision. OPERATING DIAGRAM - MOTOR TYPE MRT - MRTE - MRTF (average values) measured at ν = 36 mm2/s; t = 45° C; p outlet = 0 bar OPERATING DIAGRAM 1 Output power 2 Intermittent operating area 4 Continuous operating area ηt Total efficiency 5 Inlet pressure ηv Volumeter efficiency 33 0 30 0 0 0 26 23 1 Kw Kw Kw Kw w 0K 20 Kw w 0K 16 120 w 80 K 35000 MRT 7100 3 Continuous operating area with flushing 30000 25000 Torque in Nm 2 300 bar 250 bar 20000 15000 10000 200 bar 3 150 bar 4 100 bar 5 5000 240 L/min 100 L/min 380 L/min 25 800 L/min 660 L/min 75 100 Speed in rpm 28 24 8 5 3 21 18 0K w K Kw Kw w 0K 15 w 0K w 90 K 30000 12 33000 50 60 Kw MRTF 7800 520 L/min 950 L/min 125 150 1 w 2 250 bar 24000 Torque in Nm 93% 210 bar 95% 18000 97% 12000 % ht=89,5 89% 8% hv=9 4 100 bar 88% 87% 6000 100 L/min 230 L/min 10 360 L/min 30 490 L/min 50 85% 83% 5 80% 620 L/min 70 750 L/min 25 5 0 22 K w Kw Kw Kw 210 bar 2 95% 3 150 bar =9 1 90% % Torque in Nm 94% ht 97% 4 89% hv=98% 100 bar 88% 86% 6000 100 L/min 230 L/min 20 8 1 250 bar 18000 12000 RCOe 2301/10.04 130 29 0K w 30000 24000 900 L/min 110 90 Speed in rpm 5 18 0 15 w 0K 12 w 90 K 60 Kw 36000 MRTE 8500 3 150 bar 360 L/min 40 490 L/min 60 84% 5 82% 620 L/min Speed in rpm 750 L/min 80 900 L/min 100 120 The specified data are for product description purposes only and must not be interpreted as warranted characteristic in a legal sense. All rights reserved. Subject to revision. OPERATING DIAGRAM - MOTOR TYPE MRT - MRTE - MRTF (average values) measured at ν = 36 mm2/s; t = 45° C; p outlet = 0 bar OPERATING DIAGRAM 1 Output power 2 Intermittent operating area 4 Continuous operating area ηv Volumeter efficiency 37 0 34 0 0 30 Kw Kw w Kw 0K 0 27 24 Kw w 0K 19 140 w 42000 Torque in Nm ηt Total efficiency 5 Inlet pressure 90 K MRT 9000 3 Continuous operating area with flushing 1 Kw 2 36000 300 bar 30000 250 bar 24000 200 bar 3 18000 150 bar 4 12000 100 bar 5 6000 100 L/min 260 L/min 10 30 580 L/min 50 740 L/min 70 900 L/min 1050 L/min 90 Speed in rpm 110 130 30 26 23 Kw Kw Kw 1 0 5 0 w 5K 19 w Kw w 0K 16 128 96 K 64 Kw 42000 MRTF 9900 420 L/min 36000 2 250 bar 30000 95 24000 3 150 bar 96 Torque in Nm 210 bar 18000 4 97 h t = 90 8 hv = 9 12000 100 bar 88 87 85 6000 100 L/min 260 L/min 20 740 L/min 60 0 0 28 0 25 22 Kw Kw w Kw 0K Torque in Nm 78 900 L/min 31 0 1050 L/min 100 80 Speed in rpm w 0K 19 16 Kw 130 Kw 42000 5 80 580 L/min 40 100 MRTE 10800 420 L/min 83 120 1 Kw 36000 250 bar 30000 210 bar 2 3 24000 150 bar 18000 4 100 bar 12000 5 6000 100 L/min 5 9 RCOe 2301/10.04 260 L/min 20 420 L/min 35 580 L/min 740 L/min 50 65 Speed in rpm 900 L/min 80 1050 L/min 95 110 The specified data are for product description purposes only and must not be interpreted as warranted characteristic in a legal sense. All rights reserved. Subject to revision. OPERATING DIAGRAM - MOTOR TYPE MRT - MRTE - MRTF (average values) measured at ν = 36 mm2/s; t = 45° C; p outlet = 0 bar OPERATING DIAGRAM 1 Output power 2 Intermittent operating area 4 Continuous operating area ηt Total efficiency 5 Inlet pressure ηv Volumeter efficiency 355 326 Kw Kw Kw 297 267 Kw 238 Kw 190 w 143 K 95 Kw 70000 MRT 14000 3 Continuous operating area with flushing 1 Kw 2 60000 300 bar 250 bar 40000 =94 % 200 bar 96% 100 bar 90% 224 l/min 10 448 l/min 560 l/min 30 673 l/min 40 Speed in rpm 785 l/min 50 897 l/min 60 1009 l/min 70 80 280 kW kW 1 305 kW 255 kW 229 kW 204 W kW 122 k 163 70000 336 l/min 20 82 kW MRTF 15500 5 89% 10000 11 2 l / m i n 82% 87% 20000 4 150 bar 98% 85% 30000 3 h t=91% hv Torque in Nm 50000 2 60000 250 bar 40000 3 150bar 4 =9 96% 98% 115 l/min 229 l/min 10 458 l/min 20 30 573 l/min 687 l/min 802 l/min 40 50 Speed in rpm 283 kW kW kW kW 257 232 206 kW 165 W 124 k 82 kW 70000 344 l/min 308 917 l/min 5 82% 89% 10000 85% 100 bar 90% 87% 30000 20000 MRTE 16500 210 bar 6% ht=91% hv Torque in Nm 50000 1031 l/min 60 70 75 1 kW 2 60000 250 bar 40000 210 bar % ht=91% 150bar 98% 90% 116 l/min 232 l/min 10 10 347 l/min 20 100 bar 463 l/min 30 579 l/min 5 85% 89% 10000 4 82% 96% 8 7% 30000 20000 RCOe 2301/10.04 3 hv= 94 Torque in Nm 50000 695/min 40 Speed in rpm 811 l/min 50 926 l/min 1042 l/min 60 70 The specified data are for product description purposes only and must not be interpreted as warranted characteristic in a legal sense. All rights reserved. Subject to revision. OPERATING DIAGRAM - MOTOR TYPE MRT - MRTE - MRTF (average values) measured at ν = 36 mm2/s; t = 45° C; p outlet = 0 bar OPERATING DIAGRAM 1 Output power 2 Intermittent operating area 4 Continuous operating area ηt Total efficiency 5 Inlet pressure Kw Kw 340 300 Kw Kw w Kw 260 220 180 140 K 100 Kw 40 Kw 70 Kw 90000 MRT 17000 3 Continuous operating area with flushing ηv Volumeter efficiency 371 Kw 1 80000 250 bar 50000 4 5 82% 90% 100 bar 50 bar 10000 170 l/min 341 l/min 512 l/min 10 20 30 685 l/min 852 l/min 1022 l/min 40 50 60 Speed in rpm 70 W kW kW kW kW 1 k 312 286 261 235 209 kW 167 W 125 k 80000 84 kW MRTF 18000 150 bar 87% 96% h v= % 8 h v=9 3 85% 20000 ht=91% 200 bar 89% 30000 hv =94 % Torque in Nm 60000 40000 2 300 bar 70000 70000 2 250 bar 50000 210 bar ht=91% 40000 hv =94 % 30000 96% 150bar 98% 4 100 bar 90% 89% 87% 10000 117 l/min 234 l/min 351 l/min 10 586 l/min 20 703 l/min 30 820 l/min 40 937 l/min 50 Speed in rpm 310 kW kW kW kW kW 340 279 250 200 W 150 k 100 kW 95000 90000 469 l/min 5 82% 20000 MRT 19500 3 85% Torque in Nm 60000 371 1054 l/min 60 65 1 kW 2 80000 300 bar 250 bar 60000 90% 234 l/min 10 11 351 l/min 20 5 89% 10000 117 l/min 100 bar 82% 98% 20000 RCOe 2301/10.04 4 150 bar 96% 85% 30000 3 200 bar 87% 40000 ht=91% =94 % 50000 hv Torque in Nm 70000 468 l/min 585 l/min 30 702 l/min Speed in rpm 819 l/min 40 936 l/min 50 1053 l/min 60 The specified data are for product description purposes only and must not be interpreted as warranted characteristic in a legal sense. All rights reserved. Subject to revision. OPERATING DIAGRAM - MOTOR TYPE MRT - MRTE - MRTF (average values) measured at ν = 36 mm2/s; t = 45° C; p outlet = 0 bar OPERATING DIAGRAM 1 Output power 2 Intermittent operating area 4 Continuous operating area ηt Total efficiency 5 Inlet pressure ηv Volumeter efficiency kW W 1 316 kW kW 290 264 k 238 kW kW 212 170 85 kW 80000 W 127 k MRTE 20000 3 Continuous operating area with flushing 2 60000 250 bar 50000 210 bar 3 ht=91% 94% 150bar 4 30000 98% 90% 100 bar 8 9% 5 85 % 20000 82% 96% 87% 40000 hv= Torque in Nm 70000 10000 116 l/min 232 l/min 347 l/min 10 20 579 l/min 695/min 811 l/min 30 926 l/min 40 Speed in rpm 1042 l/min 50 60 kW kW 1 311 kW 285 260 kW 235 kW kW 209 167 W 125 k 84 kW 90000 MRTF 21500 463 l/min 80000 2 70000 250 bar Torque in Nm 60000 210 bar 50000 3 98% 100 bar 20000 90% 89% 117 l/min 234 l/min 351 l/min 10 20 585 l/min 702 l/min 30 kW kW kW kW 281 256 230 306 819 l/min 936 l/min 40 Speed in rpm 205 W kW 164 123 k 82 kW 100000 468 l/min 5 87% 10000 MRTE 23000 4 82% 30000 150bar 96% 85% 40000 h v= 94% ht=91% 1053 l/min 50 55 1 kW 90000 2 80000 250 bar 60000 150bar 98% 100 bar 90% 20000 10000 115 l/min 230 l/min 346 l/min 10 12 RCOe 2301/10.04 4 82% 96% 8 9% 5 461 l/min 20 576 l/min 85% 30000 3 87% 40000 9 4% 50000 210 bar ht=91% hv= Torque in Nm 70000 691/min 30 Speed in rpm 806 l/min 921 l/min 40 1037 l/min 50 The specified data are for product description purposes only and must not be interpreted as warranted characteristic in a legal sense. All rights reserved. Subject to revision. OPERATING DIAGRAM - MOTOR TYPE MRT - MRTE - MRTF OPERATING DIAGRAM (average values) measured at ν = 36 mm2/s; t = 45° C; p outlet = 0 bar Min. required pressure difference ∆p with idling speed (shaft unloaded) 30 pressure drop in bar MRT - MRTE - MRTF 7100 - 8500 25 M 85 00 0 10 00 78 F RT M T7 MR 20 15 10 5 10 MRT - MRTE - MRTF 9000 - 10800 E RT 30 50 70 90 Speed in rpm 150 130 110 pressure drop in bar 30 25 E RT 0 00 00 80 99 90 F T T R MR M 10 M 20 15 10 5 13 110 0 0 50 50 15 16 RT F RT E M M 30 20 10 50 0 00 20 M RT F MR TE 50 80 70 60 17 00 0 40 Speed in rpm M RT 30 18 00 0 20 60 pressure drop in bar 130 14 00 0 90 40 40 30 20 10 10 RCOe 2301/10.04 70 Speed in rpm 50 10 MRT - MRTE - MRTF 17000 - 20000 50 60 pressure drop in bar MRT - MRTE - MRTF 14000 - 16500 30 M RT 10 20 30 40 Speed in rpm 50 60 70 The specified data are for product description purposes only and must not be interpreted as warranted characteristic in a legal sense. All rights reserved. Subject to revision. OPERATING DIAGRAM - MOTOR TYPE MRT - MRTE - MRTF OPERATING DIAGRAM (average values) measured at ν = 36 mm2/s; t = 45° C; p outlet = 0 bar Min. required pressure difference ∆p with idling speed (shaft unloaded) 0 50 19 RT M M 50 M RT F RT F 20 23 50 00 0 0 60 pressure drop in bar MRT - MRTE - MRTF 19500 - 23000 40 30 20 10 10 20 30 Speed in rpm 40 50 60 Minimum boost pressure during pump operation 35 Min. boost pressure in bar MRT - MRTE - MRTF 7100 - 8500 F RT 00 M 30 E RT 00 78 85 T MR 00 71 M 25 20 15 10 5 10 30 50 70 90 130 110 150 Speed in rpm 35 Min. boost pressure in bar MRT - MRTE - MRTF 9000 -10800 30 E RT M 25 00 00 0 99 90 F T RT MR M 80 10 20 15 10 5 10 30 50 70 90 110 130 Speed in rpm 14 RCOe 2301/10.04 The specified data are for product description purposes only and must not be interpreted as warranted characteristic in a legal sense. All rights reserved. Subject to revision. OPERATING DIAGRAM - MOTOR TYPE MRT - MRTE - MRTF OPERATING DIAGRAM (average values) measured at ν = 36 mm2/s; t = 45° C; p outlet = 0 bar Minimum boost pressure during pump operation M RT E 16 50 M 0 RT F 15 50 M 0 RT 14 00 0 70 Min. boost pressure in bar MRT - MRTE - MRTF 14000 - 16500 60 50 40 30 20 10 15 50 60 80 40 30 20 10 20 30 40 50 Speed in rpm 60 70 MR TE 23 00 0 MR TF 21 50 0 M RT 19 50 0 70 Min. boost pressure in bar 70 50 60 50 40 30 20 10 10 RCOe 2301/10.04 40 Speed in rpm 60 10 MRT - MRTE - MRTF 19500 - 23000 30 70 Min. boost pressure in bar MRT - MRTE - MRTF 17000 - 20000 20 MR TE 20 00 0 MR TF 18 00 0 M RT 17 00 0 10 20 30 Speed in rpm 40 50 60 The specified data are for product description purposes only and must not be interpreted as warranted characteristic in a legal sense. All rights reserved. Subject to revision. All rights reserved. Subject to revision. L13 L13 *) 1 L9 L9 4 x SAE 2" 6000 psi "B" A B L8 L9 Ø D10 On request port flange can be rotated by 72° B3 A D6/T1 "A" T T 2 MRT 9000P, MRTF 9900P, MRTE 10800P, MRT 14000Q, MTRF15500Q, MRTE16500, MRT 17000Q, MRTF 18000Q, MRT 19500Q, MRTE 20000Q, MRTF 21500Q e MRTE 23000Q These SAE ports are present only in the *) "B" B B3 B3 D5 B1 B2 *) D6/T1 16 D6/T1 RCOe 2301/10.04 L1 L2 L3 L14 L17 T L15 L7 4 3 Ø D4h7 D8 N° 5 HOLES Ø D3 Ø D2 3 Port 1/4“ BSP threads to ISO 228/1 for pressure reading. See dimensions at page 17 BSP threads to ISO 228/1 L5 L19 L6 2 Case drain port L4 T L16 Ø 60 2 2xD7 B4 L1 2 B B A clockwise anti-clockwise A Por t inlet L11 b1 anti-clockwise clockwise Dir. of Rotation (Viewed on shaft end) b2 L12 b2 4 "S" "N" ordering code (see page23) 1 2 2xD7 a B5 "A" MOTOR DIMENSIONS - MOTOR TYPE MRT - MRTE - MRTF The specified data are for product description purposes only and must not be interpreted as warranted characteristic in a legal sense. L10 Ø D9 Ø D1 RCOe 2301/10.04 17 All rights reserved. Subject to revision. 95 MRT 9000 MRT F 9900 MRT E 10800 14 14 L21 676 Ø D3 L4 L4 450 35 L7 L7 M12 140 L8 L8 M20 86 76 L22 F1 F1 40 SAE 6000 psi N 120x4x28 - 9H N 110x3x35 - 9H Ø D13 DIN 5480 28 96,8 T1 T1 SAE 3000 psi 77,77 SAE 6000 psi L9 L9 SAE 3000 psi SAE 6000 psi D6 D6 SAE 3000 psi 30 L6 L6 Code F 1 - DIN 5480 266 Ø D5 448,5 Ø D4h7 h7 618,5 L3 L3 G1" D7 D7 270 L10 33 (x5) Ø D8 180 L11 25 L14 L15 Ø D9 250 -- L5 L5 50 Ø D10 205 -- L21 90° a 133 541,5 130 L13 325 L12 L17 18° b2 44 L19 240 B1 B1 120 B2 B2 167 -- L22 42,88 M12 -- D12 44,4 SAE 6000 psi B3 B3 SAE 3000 psi W 140x5x26 - 8f -- Ø D13 DIN 5480 D1 D1 Code D 1 - DIN 5480 36° b1 300 503,5 L16 300 B5 B5 25 -- T 10 212 B4 B4 NOTE: the threaded holes (D12/T10) for the shaft versions ""D1"" must be considered as service holes. In case the holes dimensions required by the application are different from the ones listed here above, plese contact PARKER Calzoni. 50 L5 L5 MRT 7100 MRT F 7800 MRT E 8500 MOT OR T YPE 766 MRT 7100 MRT F 7800 MRT E 8500 MRT 9000 MRT F 9900 MRT E 10800 600 Ø D2 Ø D1 MOT OR T YPE L2 L2 681,5 L1 L1 688,5 MRT 7100 MRT F 7800 MRT E 8500 MRT 9000 MRT F 9900 MRT E 10800 MOT OR T YPE MOTOR DIMENSIONS - MOTOR TYPE MRT - MRTE - MRTF The specified data are for product description purposes only and must not be interpreted as warranted characteristic in a legal sense. L13 L9 *) "B" L13 D6/T1 A B3 B3 B3 B Ø D10 D6/T1 4 x SAE 2" 6000 psi B1 B2 "A" D5 B2 L9 B1 D5 All rights reserved. Subject to revision. B3 18 B B A A L9 L8 D6/T1 D6/T1 RCOe 2301/10.04 B2 "B" B A L1 L8 L9 Ø D10 "A" L2 L1 L14 L3 L14 L3 4 x SAE 2" 6000 psi L4 T3 - T5 SPECIAL TIMING T2 T1 2 L17 D11 L16 L11 T5 - T6 L15 L7 L6 L5 3 T6 B4 T1 L11 T4 T5 L12 2 3xD7 2 3xD7 1 4 B5 anti-clockwise clockwise anti-clockwise clockwise A B B A Por t inlet "S" "N" ordering code (see page23) Port 1/4“ BSP threads to ISO 228/1 for pressure reading. 4 Dir. of Rotation (Viewed on shaft end) See dimensions at page 19 3 2 Case drain port BSP threads to ISO 228/1 MRT 14000Q, MTRF15500Q, MRTE16500, MRT 17000Q, MRTF 18000Q, MRT 19500Q, MRTE 20000Q, MRTF 21500Q e MRTE 23000Q These SAE ports are present only in the b2 *) 8 On request port flange can be rotated by 72° L1 1 L12 T2 T3 b1 9 B2 L1 B5 a Ø D2 Ø D3 Ø D4h8 D8 N° 7 HOLES *) MOTOR DIMENSIONS - MOTOR TYPE MRT - MRTE - MRTF The specified data are for product description purposes only and must not be interpreted as warranted characteristic in a legal sense. Ø D1 Ø D9 L1 L1 L2 L2 L3 L3 L4 L4 RCOe 2301/10.04 19 All rights reserved. Subject to revision. D6 D6 58 L7 L7 140 L8 L8 T1 T1 77,77 96,8 SAE SAE 3000 psi 6000 psi L9 L9 M12 M20 28 40 SAE SAE SAE SAE 3000 psi 6000 psi 3000 psi 6000 psi 39,5 L6 L6 L1 L1 L3 L3 L5 L5 L8 L8 L9 L9 968 SAE SAE 3000 psi 6000 psi MRTE 16500 MRT 17000 MRTF 18000 MRT 19500 1177 1077 82 140 77,77 MRTE 20000 MRTF 21500 MRTE 23000 Tipo e MOT OR TYPE 44,4 SAE SAE 3000 psi 6000 psi 273 960,5 480 120 42,88 L11 L14 B1 B1 B2 B2 B3 B3 446 B5 B5 SPECIAL TIMING DIMENSIONS (please contact DENISON Calzoni) 266 Ø D3 MRT 14000 MRT F 15500 MRT E 16500 MRT 17000 MRT F 18000 1014 856 930,5 450 MRT 19500 MRT E 20000 MRT F 21500 MRT E 23000 Ø D2 Ø D5 Ø D1 80 L5 L5 Ø D4h7 h7 MOT OR T YPE MRT 14000 MRT F 15500 MRT E 16500 MRT 17000 MRT F 18000 1135,5 1128,5 1065,5 788 MRT 19500 MRT E 20000 MRT F 21500 MRT E 23000 MOT OR T YPE D6 D6 34 (x7) Ø D8 47 L14 L15 666,6 Ø D9 T1 T1 50 Ø D10 M12 M20 28 40 904 L17 289 L18 270 L19 240 B1 B1 80 Ø Ø Ø D9 D10 D11 120 B2 B2 80 L5 L5 42,88 14 L21 270 B4 B4 F1 F1 82 14 155 25°41' b1 Ø D13 DIN 5480 90° a F1 F1 N 150x4x36 - 9H Ø D13 DIN 5480 N 150x4x36 - 9H 300 B5 B5 L5 L5 L21 L22 155 L22 44,4 SAE SAE 3000 psi 6000 psi B3 B3 Code F 1 - DIN 5480 Code F 1 - DIN 5480 530 L16 G1" 666,6 50 D7 D7 133 988,5 165 L13 SAE SAE SAE SAE 3000 psi 6000 psi 3000 psi 6000 psi G1" D7 D7 180 L11 L12 20° b2 MOTOR DIMENSIONS - MOTOR TYPE MRT - MRTE - MRTF The specified data are for product description purposes only and must not be interpreted as warranted characteristic in a legal sense. COMPONENTS FOR SPEED CONTROL - MOTOR TYPE MRT - MRTE - MRTF TACHOGENERATOR DRIVE MECHANICAL TACHOMETER DRIVE ENCODER DRIVE Code "T1" Code "C1" 2 x M8 x 45 Code "Q1" 2 x M8 x 30 2 x M8 x 45 25,5 25,5 60,5 25,5 40,5 Timing standard INCREMENTAL ENCODER DIMENSIONS encoder drive flange protection encoder α (see page 16-19) Female connector included in the supply α = 45° Timing standard 20 RCOe 2301/10.04 The specified data are for product description purposes only and must not be interpreted as warranted characteristic in a legal sense. All rights reserved. Subject to revision. COMPONENTS FOR SPEED CONTROL - MOTOR TYPE MRT - MRTE - MRTF INCREMENTAL ENCODER CONNECTION DIAGRAMS Monodirectional Bidirectional Female connector Male connector 4 3 Female connector 4 3 Male connector 1 1 1 1 4 4 3 4 3 3 4 1 2 2 1 3 1 1 4 4 2 2 3 3 Color wires and function 1 Brown Power Supply (8 to 24 Vdc) 2 White Output B phase (MAX 10 mA - 24 Vcc) 3 Blue Power Supply (0 Vdc) 4 Black Output A phase (MAX 10 mA - 24 Vcc) INCREMENTAL ENCODER TECHNICAL DATA Encoder type: ELCIS mod. 478 Supply voltage: 8 to 24 Vcc Current consumption: 120 mA max Current output: 10 mA max Output signal: A phase- MONODIRECTIONAL A and B phase BIDIRECTIONAL Response frequency: 100 KHz max Number of pulses: 500 (others on request - max 2540) Slew speed: Always compatible with maximum motor speed Operating temperature range: from 0 to 70 °C Storage temperature range: from -30 to +85 °C Ball bearing life: 1.5x109 rpm Weigth: 100 gr Protection degree: IP 67 (with protection and connector assembled) Connectors: MONODIRECTIONAL RSF3/0.5 M (Lumberg) RKT3-06/5m (Lumberg) male female BIDIRECTIONAL RSF4/0.5 M (Lumberg) RKT4-07/5m (Lumberg) male female Note: Female connectors cable length equal to 5 m. 21 RCOe 2301/10.04 The specified data are for product description purposes only and must not be interpreted as warranted characteristic in a legal sense. All rights reserved. Subject to revision. INSTALLATION NOTES - MOTOR TYPE MRT - MRTE - MRTF Mounting Coupling Mounting with screws Any mounting position - Note the position of the case drain port (see below) Use thread bore in the drive shaft Install the motor properly - Mounting surface must be flat and resistant to bending Take apart with extractor Min. tensile strength of mounting screws to DIN 267 Part 3 class 10.9 - Note the prescribed fastening torque Curved tooth coupling hub Pipes, pipe connections Screw to remove the coupling hub Use suitable screws! - Depending on type of motor use either threaded or flange connection Choose pipes and hoses suitable for the installation - Please note manufacturing data! Before operation fill with hydraulic fluid - Use the prescribed filter! Note:Two of the mounting screws must be precisely located/fitted if operation is started and stopped frequently or if high reversible frequencies exist. DRAIN AND FLUSHING LINK INSTALLATION EXAMPLES T Y = Seal = Motor housing feeding point = Bleed Note: Install leakage line in such a way that motor cannot run empty. Note: Install leakage line in such a way that motor cannot run empty. Low pressure case drain returns to tank Cooling circuits for heavy duty continuous operation Bleed point *) N° 2 Bleed screws for bleeding (on request) Flushing p max = 5 bar with standard shaft seal 2 alternative case drain ports in the first cilinder row at 120° one from another Overhead tank *) Bleed screw (on enquiry) (release for bleeding) Bleed point Choose drain port in order to allow the complete filling of the housing with hydraulic fluid. *) Special designs for applications, where the equipment needs to be filled with oil.(e.g. in a salty atmosphere) 22 RCOe 2301/10.04 The specified data are for product description purposes only and must not be interpreted as warranted characteristic in a legal sense. All rights reserved. Subject to revision. ORDERING CODE - MOTOR TYPE MRT - MRTE - MRTF CODE Example: MRT 7100P - D1 M1 F1 S1 N ** 1. MRT 7100P - D1 M1 F1 S1 N ** SERIES MRT standard 250 bar max. continuous MRTF - MRTE expanded 210 bar max. continuous 2. MRT 7100P - D1 M1 F1 S1 N ** code MRT 7100 P 3 P SIZE & DISPLACEMENT Q 3. MRT 7100P - D1 M1 F1 S1 N ** SHAFT 4. MRT 7100P - D1 M1 F1 S1 N ** SPEED SENSOR OPTION SEALS 6. MRT 7100P - D1 M1 F1 S1 N ** CONNECTION FLANGE 7. MRT - 7100P - D1 M1 F1 S1 N ** ROTATION 8. MRT 7100P - D1 M1 F1 S1 N ** MRTE 8500 P Cm 7100,4 7808,8 8517,3 code MRT 9000 P MRTF 9900 P MRTE 10800 P Cm3 9005,5 9903,9 10802,4 code MRT 14000 Q MRTF 15500 Q MRTE 16500 Q Cm3 14010 15277 16543 code MRT 17000 Q MRTF 18000 Q MRT 19500 Q Cm3 16759 18025 19508 code MRTE 20000 Q MRTF 21500 Q MRTE 23000 Q Cm3 19788 21271 23034 D1 D1 spline DIN 5480 (see page 17) F1 F1 female spline DIN 5480 (see page 17-19) N1 N1 none Q1 Q1 encoder drive (see page 20) C1 C1 mechanical tachometer drive (see page 20) T1 T1 tachogenerator drive (see page 20) M1 M1 incremental Elcis encoder ( 500 pulse/rev) (see page 20) B1 B1 5. MRT 7100P - D1 M1 F1 S1 N ** MRTF 7800 P N1 N1 NBR mineral oil F1 F1 NBR,15 bar shaft seal V1 V1 FPM seals U1 U1 no shaft seal (for brake) S1 S1 SAE metric (see page 16-19) Uni-directional Bi-directional G1 G1 standard SAE 6000 psi metric (see page 16-19) M1 M1 SAE 6000 psi metric special timing (see page 18-19) N standard rotation (CW: inlet in A, CCW: inlet in B) S reversed rotation (CW: inlet in B, CCW: inlet in A) ** ** space reserved to PARKER Calzoni SPECIAL 23 RCOe 2301/10.04 The specified data are for product description purposes only and must not be interpreted as warranted characteristic in a legal sense. All rights reserved. Subject to revision. SALES AND SERVICE LOCATIONS WORLDWIDE - MOTOR TYPE MRT - MRTE - MRTF FOR INFORMATION ABOUT SALES AND SERVICE LOCATIONS PLEASE CONTACT: Parker Calzoni S.r.l. Via caduti di sabbiuno 15/17 40011 Anzola dell’Emilia Bologna – Italy Tel. +39.051.6501611 Fax. +39.051.736221 e-mail: [email protected] or visit the websites: www.parker.com www.denisonhydraulics.com YOUR LOCAL PARKER CALZONI REPRESENTATIVE 24 RCOe 2301/10.04 The specified data are for product description purposes only and must not be interpreted as warranted characteristic in a legal sense. All rights reserved. Subject to revision.
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