The Cutting Edge - Premier Machinery

Transcription

The Cutting Edge - Premier Machinery
The Cutting Edge
ACCESSORIES AND TOOLING CATALOG SG7 – SG8 – SG9 SG9A AND SG80A MODELS ROTTLER MANUFACTURING COMPANY 8029 South 200th Street ~ Kent, Washington 98032 USA Phone: (253) 872‐7050 ~ Fax: (253) 395‐0230 Web Site: www.rottlermfg.com th
Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 1
The Cutting Edge
Spindle Adapters – SG7 / SG8 / SG8A / SG80A Models and others
RBHA01
RBHAR1
New Rottler Spring Free Spherical Self
aligning Tool Holder adapter (patent
pending) for Tobin Arp & Sunnen Spindle
Taper
New Rottler Spring Free Spherical Self
aligning Tool Holder adapter (patent
pending) for Rottler R1 and Serdi Spindle
Taper
RBHAR40
RBHAR40STD
SAD750R40
Spherical Self Aligning Spindle Adapter
Patented for Rottler ISO 40 Spindle Taper
for large 1.500: Dia. Ball heads) SG80A
only
Spindle Adapter Patented for Rottler ISO
40 Spindle Taper for 1.000: Dia. For .375"
and 6.00MM Toll holders tooling) SG80A
only
Spindle Adapter for Rottler R40 Spindle
Taper for 3/4" (19.05mm) Shank
Diameter Tools, reamers, drills, etc incl. 2
locking set screws SG80A Model Only
SAD375R1
SAD500R1
R1MT3
Spindle Adapter for Rottler R1 Spindle
Taper (Serdi Taper) for 3/8" (9.525mm)
Shank Diameter Tools, reamers, drills,
etc include 2 locking set screws
Spindle Adapter for Rottler R1 Spindle
Taper (Serdi Taper) for 1/2" (12.70mm)
Shank Diameter Tools, reamers, drills,
etc include 2 locking set screws
th
RBHA375
New Rottler Spring Free Spherical Self
aligning Tool Holder adapter (patent
pending) with .750" 3/4" Straight Shank
Adapter for Morse #3 to Rottler R1 taper
For multiple application where mores
taper tooling is use (Injector Tubes
Tooling)
Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 2
The Cutting Edge
R1MT2
R40MT2
Adapter for Morse #2 to Rottler R1 taper
R40MT4
Adapter for Morse #2 to Rottler ISO 40
Spindle Taper SG80A Machine only
R40MT3
Adapter for Morse #3 to Rottler ISO 40
Spindle Taper SG80A Machine only
R40MT3
Adapter for Morse #4 to Rottler ISO 40
Spindle Taper SG80A Machine only
R5300S
Adapter for Morse #3 to Rottler ISO 40
Spindle Taper SG80A Machine only
R5100S
Rottler tool holder Live Style Taper.
Range 18.00 - 60.00mm (0.709" - 2.360")
It fit Serdi Spindle cone.
RS105
Rottler tool holder Live Style Taper.
Range 40.00 - 120.00mm (1.575" 3.125") It fit Serdi Spindle cone.
Rottler Live Milling Head Driver for Fixed
and adjustable replaceable milling head
cutters for .625" ID milling head body.
th
RUP5100
Rottler (Patent Pending) Unipilot
Toolholder, range 0.787" - 2.360" (20.0 60.00mm) (for live and fixed centering
system) SG9 and SG9A models only
Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 3
The Cutting Edge
UNIPILOT Tool Holders (SG9 models only)
UPT600
UPT5100
UPT5300
Rottler (Patent Pending) UNIPILOT
Toolholder, range: .570" - .1.250"
(14.48mm-33.52mm) 1.00" 25.4mm Long
(for 6.00mm Shank UNIPILOT system)
SG9 and SG9A models only
Rottler (Patent Pending) UNIPILOT
Toolholder, range 0.787" - 2.360" (20.0 60.00mm) (for live and fixed centering
system) SG9 and SG9A models only
Rottler (Patent Pending) UNIPILOT
Toolholder, range 2.280" - 3.150" (58mm
- 80mm) (for live and fixed centering
system) SG9 and SG9A models only
th
Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 4
The Cutting Edge
UNIPILOT Spindle Adapters and Tool Holders for SG80A/M
RBHAR40UPT RBHAR40UPT2 Rottler UNIPILOT Spindle Adapter for SG80A for use with UPTSH375R and UPTSH375WR spindle adapters UPTSH375R Rottler UNIPILOT Spindle Adapter for SG80M for use with UPTSH375R and UPTSH375WR spindle adapters UNIPILOT Tool holder, for .375” UNIPILOTs and TH2000, TH2001, or TH2002 tip holders. Seat diameter range 0.570” ‐ 2.3600" (SG80 ONLY) UPTSH375WR UNIPILOT Tool holder, for .375" UNIPILOTs and TH2003, TH2004, or TH2005 tip holders. Seat diameter range 1.27" ‐ 4.724" (SG80 ONLY) th
Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 5
The Cutting Edge
Spherical Tool Holders – SG7 / SG8 / SG8A / SG80A Models
BH375WR1
Rottler Spherical Self aligning Tool Holder
for large diameter - Diesel Applications,
For TH2003 & TH2004 Tip Holders from
1.570" - 3.150" (40mm-80mm)
BH375R1
Toll Holder for Small and Mid Size Dia.
for Insert holders TH2000, TH2001,
TH2002 Automotive Applications From
.750" - 2.400" (20mm - 60mm)
BH600R1
Tool Holder (no Spring) Mini Spherical
Tool Holder, Small, for TH1999 from
.551" - .984" (14mm-25mm) for 6.00mm
Shank Carbide Pilots
BH20-R
BH20-RW
Tool Holder for 20.00MM shank Pilots For
TH3005 & TH3006 Tip Holders from
2.362" - 4.330" (60mm-110mm) diameter
seats SG80A Only
Tool Holder for 20.00MM shank Pilots For
TH3007 & TH3008 Tip Holders from
3.740" - 5.905" (95mm-150mm) diameter
seats SG80A Only
BD105
BD560
BH375R1-7.5EL
Spherical Milling Head Driver for Fixed
and adjustable replaceable milling head
cutters for .625" ID milling head body. (To
be used with RBHAR1)
Spherical Milling Head Driver for 9/16" ID
Diameter Milling Heads (.562") (To be
used with RBHAR1)
Rottler Spherical Self aligning Tool Holder
For AIRCRAFT Cylinder Applications
only, to use with TH2000, TH2001,
TH2002 Tip Holders From .750" - 2.400"
(20mm - 60mm) (To be used with
RBHAR1)
th
BH385R1
Toll Holder For .385" Pilot Shank Pilot.
For Insert Holders TH2000, TH2001,
TH2002 Automotive Applications From
.750" - 2.400" (20mm - 60mm) (Sunnen
shank Pilot size)
Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 6
The Cutting Edge
BH375WR1-7.5EL
FIXED MILLING HEADS FOR COUNTERBORING VALVE SEAT POCKETS
Diameter
1.0000”
1.0625”
1.1250”
1.1875”
1.2500”
1.3125”
1.3750”
1.4375”
1.5000”
1.5625"
1.6250"
1.6875"
1.7500"
1.8125"
Rottler Spherical Self aligning Tool Holder
Fixed Double Replaceable Insert Milling
1.8750"
For AIRCRAFT Cylinder Applications only, to Heads - Bore diameters available from 1” 1.9375"
use with TH2003 & TH2004 Tip Holders from to 2.25” in increments of 1/16" (Requires
2.0000"
1.570" - 3.150" (40mm-80mm) (To be used
Milling Head driver) specify size. See Part
2.0625"
with RBHAR1) SG8 and SG8A only
numbers and descriptions to right.
2.1250"
2.2500"
BD105 Driver
FMH10000
FMH10625
FMH11250
FMH11875
FMH12500
FMH13125
FMH13750
FMH14375
FMH15000
FMH15625
FMH16250
FMH16875
FMH17500
FMH18125
FMH18750
FMH19375
FMH20000
FMH20625
FMH21250
FMH22500
BD560 Driver
FMH10000R1
FMH10625R1
FMH11250R1
FMH11875R1
N/A
FMH13125R1
FMH13750R1
FMH14375R1
FMH15000R1
FMH15625R1
FMH16250R1
FMH16875R1
FMH17500R1
FMH18125R1
FMH18750R1
FMH19375R1
FMH20000R1
N/A
N/A
N/A
Additional Fixed Double Replaceable Insert Milling Heads
FMH10000
1.0000" Fixed Double Replaceable Insert Milling Head with .625" Driver ID (Require RS105
or BD105 .625" ID. Ball Head Milling head Driver)
FMH10000R1
1.0000" Fixed Double Replaceable Insert Milling Head with .562" Driver (Require RS560 or
BD560 .562" ID Milling head Driver)
FMH10625
1.0625" Fixed Double Replaceable Insert Milling Head with .625" Driver ID (Require RS105
or BD105 .625" ID. Ball Head Milling head Driver)
FMH10625R1
1.0625" Fixed Double Replaceable Insert Milling Head with .562" Driver (Require RS560 or
BD560 .562" ID Milling head Driver)
FMH11250
1.1250" Fixed Double Replaceable Insert Milling Head with .625" Driver ID (Require RS105
or BD105 .625" ID. Ball Head Milling head Driver)
FMH11250R1
1.1250" Fixed Double Replaceable Insert Milling Head with .562" Driver ID (Require RS560
or BD560 .562" ID Milling head Driver)
FMH11875R1
1.1875" Fixed Double Replaceable Insert Milling Head with .562" Driver ID (Require RS560
or BD560 .562" ID Milling head Driver)
FMH11875
1.1875" Fixed Double Replaceable Insert Milling Head with .625" Driver ID (Require RS105
or BD105 .625" ID. Ball Head Milling head Driver)
FMH12500
1.2500" Fixed Double Replaceable Insert Milling Head with .625" Driver ID (Require RS105
or BD105 .625" ID. Ball Head Milling head Driver)
FMH13125
1.3125" Fixed Double Replaceable Insert Milling Head with .625" Driver ID (Require RS105
or BD105 .625" ID. Ball Head Milling head Driver)
FMH13125R1
1.3125" Fixed Double Replaceable Insert Milling Head with .562" Driver ID (Require RS560
or BD560 .562" ID Milling head Driver)
FMH13750
1.3750" Fixed Double Replaceable Insert Milling Head with .625" Driver ID (Require RS105
or BD105 .625" ID. Ball Head Milling head Driver)
FMH13750R1
1.3750" Fixed Double Replaceable Insert Milling Head with .562" Driver ID (Require RS560
or BD560 .562" ID Milling head Driver)
FMH14375
1.4375" Fixed Double Replaceable Insert Milling Head with .625" Driver ID (Require RS105
or BD105 .625" ID. Ball Head Milling head Driver)
th
Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 7
The Cutting Edge
FMH14375R1
1.4375" Fixed Double Replaceable Insert Milling Head with .562" Driver ID (Require RS560
or BD560 .562" ID Milling head Driver)
FMH15000
1.5000" Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105
or BD105 .625" ID. Ball Head Milling head Driver)
FMH15000R1
1.5000" Fixed Double Replaceable Insert Milling Head With .562" Driver ID (Require RS560
or BD560 .562" ID Milling head Driver)
FMH15625
1.5625"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105
or BD105 .625" ID. Ball Head Milling head Driver)
FMH15625R1
1.5625"Fixed Double Replaceable Insert Milling Head With .562" Driver ID (Require RS560
or BD560 .562" ID Milling head Driver)
FMH16250
1.6250"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105
or BD105 .625" ID. Ball Head Milling head Driver)
FMH16250R1
1.6250"Fixed Double Replaceable Insert Milling Head With .562" Driver ID (Require RS560
or BD560 .562" ID Milling head Driver)
FMH16875
1.6875"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105
or BD105 .625" ID. Ball Head Milling head Driver)
FMH16875R1
1.6875"Fixed Double Replaceable Insert Milling Head With .562" Driver ID (Require RS560
or BD560 .562" ID Milling head Driver)
FMH17500
1.7500"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105
or BD105 .625" ID. Ball Head Milling head Driver)
FMH17500R1
1.7500"Fixed Double Replaceable Insert Milling Head With .562" Driver ID (Require RS560
or BD560 .562" ID Milling head Driver)
FMH18125
1.8125"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105
or BD105 .625" ID. Ball Head Milling head Driver)
FMH18125R1
1.8125"Fixed Double Replaceable Insert Milling Head With .562" Driver ID (Require RS560
or BD560 .562" ID Milling head Driver)
FMH18750
1.8750"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105
or BD105 .625" ID. Ball Head Milling head Driver)
FMH18750R1
1.8750"Fixed Double Replaceable Insert Milling Head With .562" Driver ID (Require RS560
or BD560 .562" ID Milling head Driver)
FMH19375
1.9375"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105
or BD105 .625" ID. Ball Head Milling head Driver)
FMH20000
2.0000"Fixed Double Replaceable Insert Milling Head With .562" Driver ID (Require RS105
or BD105 .625" ID. Ball Head Milling head Driver)
FMH20000R1
2.0000"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS560
or BD560 .562" ID Milling head Driver)
FMH20625
2.0625"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105
or BD105 .625" ID. Ball Head Milling head Driver)
FMH21250
2.1250"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require BD105
.625" ID. Ball Head Milling head Driver)
FMH22500
2.2500"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105
or BD105 .625" ID. Ball Head Milling head Driver)
th
Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 8
The Cutting Edge
Insert Holders – SG7 / SG8 / SG8A / SG80A Models
TH1999
TH2000
Tip Holder, Range using the BH600-R1:
.570" - .1.250" (14.48mm-33.52mm)
(Using RCA630 Cutting Insert for
minimum range) Range with BH375R1:
.800" -1.320" (20.32mm - 33.52mm
Using RCA630 Cutting Insert for
minimum range)
TH2001
Tip Holder, Range using the BH600-R1:
.597" - 1.180" (15.16mm - 30mm) (Using
RCA630 Cutting Insert for minimum
range) Range with BH375R1: .800" 1.395" (20.32mm - 35.43mm Using
RCA630 Cutting Insert for minimum
range)
TH2000-00
00 Degree Using the RT211 - 1/4"
Triangular style Insert to be use with
BH375R1, UPT5100 Unipilot or
R5100CL1 Toolholder adapter (FOR
COUNTERBORING ONLY)
TH2001-00
Tip Holder, Range using the BH600-R1:
.850" - 1.625" (21.6mm - 41.3mm) (Using
RCA630 Cutting Insert for minimum
range) Range with UPT5100 Unipilot ,
R5000CL1 or BH375R1 Toolholder: 1.00"
-1.800" (25.4mm - 35.4mm Using
RCA630 Cutting Insert for minimum
range)
TH2002
00 Degree Using the RT211 - 1/4"
Triangular style Insert to be use with
BH375R1, UPT5100 Unipilot or
R5100CL1 Toolholder adapter (FOR
COUNTERBORING ONLY)
TH2002-00
Tip Holder, Range: 1.200" - 2.360"
(30.48mm - 60.0mm) Using RCA630
Cutting Insert for minimum range and
1.00" -1.800" (25.4mm - 35.4mm Using
RCA026 Cutting Insert for maximum
range) for BH375R1, UPT5100 Unipilot
or 5100CL1 Toolholder range)
00 Degree Triangular Tip Holder For
Valve Seat Installation Counterboring.
Uses RT211 (1/4" I.C.) Triangular Insert.
Range 1.055"-1.400” Requires UPT5100
Unipilot or R5000CL1 Toolholder.
th
TH2002-10
10 Degree Using the RT211 - 1/4"
Triangular style Insert holder to be use
with BH375R1, UPT5100 Unipilot or
R5100CL1 toolholder adapter (for
counterboring seats)
Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 9
The Cutting Edge
TH2002-20
20 Degree Using the RT211 - 1/4"
Triangular style Insert holder to be use
with BH375R1, UPT5100 Unipilot or
R5100CL1 Toolholder adapter (for
Counterboring seats)
TH2003
TH2002-30
30 Degree Using the RT211 - 1/4"
Triangular style Insert holder to be use
with BH375R1, UPT5100 Unipilot or
R5100CL1 Toolholder adapter (for
Counterboring seats)
TH2002-45
45 Degree Using the RT211 - 1/4"
Triangular style Insert holder to be use
with BH375R1, UPT5100 Unipilot or
R5100CL1 Toolholder adapter (for
Counterboring seats)
TH2003-00
Tip Holder, Range: 1.270’’ - 2.360’’
(32.26mm - 60mm) (Using RCA630
Cutting Insert for minimum and maximum
range) For BH375-WR1, UPT5300
Unipilot or R5300CL1 Pilot Toolholder
Only.
TH2003-20
20 Degree Using the RT211 - 1/4"
Triangular style Insert to be use with
BH375WR1, UPT5300 Unipilot or
R5300CL1 Pilot Toolholder Only. (FOR
HARD SEAT APPLICATIONS)
00 Degree Triangular Tip Holder For
Valve Seat Installation Counterboring.
Uses RT211 (1/4" I.C.) Triangular Insert.
Range: 1.640" - 2.200" (41.65mm 55.88mm) Requires BH375-WR1,
UPT5300 Unipilot or R5300CL1 Pilot
Toolholder Only.
TH2003-10
10 Degree Using the RT211 - 1/4"
Triangular style Insert to be use with
BH375WR1, UPT5300 Unipilot or
R5300CL1 Pilot Toolholder Only. (FOR
HARD SEAT APPLICATIONS)
TH2003-30
30 Degree Using the RT211 - 1/4"
Triangular style Insert to be use with
BH375WR1, UPT5300 Unipilot or
R5300CL1 Pilot Toolholder Only. (FOR
HARD SEAT APPLICATIONS)
th
TH2003-45
45 Degree Using the RT211 - 1/4"
Triangular style Insert to be use with
BH375WR1, UPT5300 Unipilot or
R5300CL1 Pilot Toolholder Only. (FOR
HARD SEAT APPLICATIONS)
Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 10
The Cutting Edge
TH2004
TH2004-00
Tip Holder, Range: 1.850" - 3.150"
(47mm - 80mm) (Using RCA630 Cutting
Insert for minimum and maximum range)
For BH375-WR1, UPT5300 Unipilot or
R5300CL1 Pilot Toolholder Only.
TH2004-20
20 Degree Using the RT211 - 1/4"
Triangular style Insert to be use with
BH375WR1, UPT5300 Unipilot or
R5300CL1 Pilot Toolholder Only. (FOR
HARD SEAT APPLICATIONS)
TH2005
00 Degree Triangular Tip Holder For
Valve Seat Installation Counterboring.
Uses RT211 (1/4" I.C.) Triangular Insert.
Range: 2.220" - 2.850" (56.38mm 72.40mm) Requires BH375-WWR1,
UPT5300 Unipilot or R5300CL1 Pilot
Toolholder Only.
TH2004-10
10 Degree Using the RT211 - 1/4"
Triangular style Insert to be use with
BH375WR1, , UPT5300 Unipilot or
R5300CL1 Pilot Toolholder Only.
TH2004-30
30 Degree Using the RT211 - 1/4"
Triangular style Insert to be use with
BH375WR1, UPT5300 Unipilot or
R5300CL1 Pilot Toolholder Only. (FOR
HARD SEAT APPLICATIONS)
TH2004-45
45 Degree Using the RT211 - 1/4"
Triangular style Insert to be use with
BH375WR1, UPT5300 Unipilot or
R5300CL1 Pilot Toolholder Only. (FOR
HARD SEAT APPLICATIONS)
TH2005-00
Tip Holder, Range: 2.625" - 4.724"
(66.7mm - 120mm) (Using RCA630
Cutting Insert for minimum range) for:
BH375-W-R1, UPT5300 Unipilot or
R5300CL1 Pilot Toolholder Only. FOR
LARGE SEAT USING THE .375: SHANK
PILOTS
00 Degree Using the RT211 - 1/4"
Triangular style Insert to be use with
BH375WR1, UPT5300 Unipilot or
R5300CL1 Pilot Toolholder Only. (for
counterboring seats)
th
TH2005-20
20 Degree Using the RT211 - 1/4"
Triangular style Insert to be use with
BH375WR1, UPT5300 Unipilot or
R5300CL1 Pilot Toolholder Only. (FOR
HARD SEAT APPLICATIONS)
Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 11
The Cutting Edge
TH2500-30
30 Degree Using the RT211 - 1/4"
Triangular style Insert to be use with
BH375WR1, UPT5300 Unipilot or
R5300CL1 Pilot Toolholder Only. (FOR
HARD SEAT APPLICATIONS)
TH2005-45
45 Degree Using the RT211 - 1/4"
Triangular style Insert to be use with
BH375WR1, UPT5300 Unipilot or
R5300CL1 Pilot Toolholder Only. (FOR
HARD SEAT APPLICATIONS)
Large Insert Holders Std. Profile for (SG80A Model Only)
TH3005
TH3006
For RCC Style Insert only using RBH20RW Large Toolholder. Range 3.543" 5.905" (90.00 - 150.00mm) SG80A model
only
For RCC style Insert only using RBH20RW Large Toolholder. Range 3.700" 4.606" (94.00 - 117.00mm) Req. two
SG80A model only
TH3007
For RCC style Insert only using RBH20RW Large Toolholder. Range 4.370" 5.236" (111.00 - 133.00mm) Req. two
SG80A model only
TH3008
For RCC style Insert only using RBH20RW Large Toolholder. Range diameter
5.039" - 5.905" (128.00 - 150.00mm)
Req. two, SG80A Model only
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Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 12
The Cutting Edge
Triangle insert Holder (SG80A model Only)
TH3005-00
TH3005-10
TH3005-20
00 Degree Insert Holder using triangular
Rottler style insert RT322 on the RBH20RW Toolholder. Range 3.543" - 5.905"
(90.00 - 150.00mm) (for Counterboring
large diameter seats) SG80A only
10 Degree Insert Holder using triangular
Rottler style insert RT322 on the RBH20RW Toolholder. Range 3.543" - 5.905"
(90.00 - 150.00mm) (FOR HARD SEAT
APPLICATIONS) SG80A only
20 Degree Insert Holder using triangular
Rottler style insert RT322 on the RBH20RW Toolholder. Range 3.543" - 5.905"
(90.00 - 150.00mm) (FOR HARD SEAT
APPLICATIONS) SG80A only
TH3005-30
TH3005-30.125
TH3005-35
30 Degree Insert Holder using triangular
Rottler style insert RT322 on the RBH20RW Toolholder. Range 3.543" - 5.905"
(90.00 - 150.00mm) (FOR HARD SEAT
APPLICATIONS) SG80A only
30.125 Degree Insert Holder using
triangular Rottler style insert RT322 on
the RBH20-RW Toolholder. Range 3.543"
- 5.905" (90.00 - 150.00mm) (FOR HARD
SEAT APPLICATIONS) SG80A only
35 Degree Insert Holder using triangular
Rottler style insert RT322 on the RBH20RW Toolholder. Range 3.543" - 5.905"
(90.00 - 150.00mm) (FOR HARD SEAT
APPLICATIONS) SG80A only
TH3005-45
TH3005-60
45 Degree Insert Holder using triangular
Rottler style insert RT322 on the RBH20RW Toolholder. Range 3.543" - 5.905"
(90.00 - 150.00mm) (FOR HARD SEAT
APPLICATIONS) SG80A only
60 Degree Insert Holder using triangular
Rottler style insert RT322 on the RBH20RW Toolholder. Range 3.543" - 5.905"
(90.00 - 150.00mm) (FOR HARD SEAT
APPLICATIONS) SG80A only
th
Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 13
The Cutting Edge
Collets and Drill chucks System – SG7 / SG8 / SG8A / SG80A Models
COLLET-KITR40
ER40-COLLET
CCWSETST
Collet chuck set of 10 collets Including:
(1/4, 5/16, 11/32, 3/8, 7/16, 1/2, 9/16, 3/4,
7/8, 1.00" Spring Collets) Collet Chuck
Spindle Adapter with Collet Nut for Rottler
R40 Spindle, SG80A only
ER40 Spring Collets For Collet Chuck
Spindle Adapter (ER40 / ISO40) for
Rottler R40 Spindle Taper SG80A model
only
Collet Chuck Spindle Adapter with Collet
Nut for Tobin Arp & Sunnen Spindle
Taper
ER32-COLLET
ER32SW
PC375R1
ER32 Spring Collets For Collet Chuck
Spindle Adapter (ER32) for Rottler R32
Spindle Taper
ER32 Spanner Wrench for Collet Chuck
Precision Chuck including Spindle
Adapter for Rottler R1 Spindle Taper
PC375ST
Universal 3-Jaw Chuck including Spindle
Adapter for Tobin Arp & Sunnen Spindle
Taper
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Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 14
The Cutting Edge
Suggested Basic Tooling and Drivers – SG7 / SG8 / SG8A / SG80A
T8D
511-29-12F
T8 Torx Tip Holding Screw Driver
PRW375
T7 Torx driver for 1/4" insert (straight
angle insert holders only)
T15D
T15 Torx Tip Holding Screw Driver (Large
tool bit inserts) SG80A only
PRW600
PRW20
Pilot Removal Wrench for .375" shank
pilot
Pilot Removal Wrench for 6.00mm shank
pilot
Pilot removal wrench for 20.00MM shack
Pilots (SG80A only)
PRW375PIN – Replacement pin for
above
PRW600PIN – Replacement pin for
above
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Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 15
The Cutting Edge
Micrometers Setting fixtures & Measuring Tools – SG7 / SG8 / SG8A /
SG80A Models
6-1SETTINGFIX
BM
BM20
Six in 1 measuring Fixture (Pilot OD,
Valve Stem OD, Set Dia. On profile
inserts, Setting 90 degree Counterboring,
Set adjustable milling head cutters,
Check alignment on valve
Boring Micrometer, Digital Reading Inch
and Metric (.800" - 2.80") with setting
standard for .375" (9.52mm) and 6.00mm
(152.40mm) shank diameter
Counterboring Micrometer Assembly with
Digital Reading inch and metric (2.200" 5.400") For 20mm shank diameter tooling,
including Setting Standard
DSP20
DSP
GROOVING TOOL
Table mount tool setting device with
Interchangeable Point for 20.00mm
Shank pilots
Diameter Setting Pointer with
Interchangeable Point
Volvo grooving tool with large tool Holder
for SG80A model only
CALFIXT20
Calibration fixture for dual Insert RCC
Style on 20mm shank holders Including
502-9-9A Indicator (.001" Resolution)
SG80A machine only
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Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 16
The Cutting Edge
Tool Bit Sharpener & and Fixtures - SG7 / SG8 / SG8A / SG80A
BWS02
Diamond Wheel Cutting Bit Sharpener Single Wheel
BSW003
Diamond Wheel Cutting Bit Sharpener
replacement Wheel (Fine Grit) (3.000"
Dia. OD by .375" ID)
DUALHEFIXT
Center Cradle support system assembly
for dual cylinder head clamping (SG8
Only)
BSW002
BWSHD20
Heavy Duty Diamond Wheel Insert
Sharpener with edge honing brush for
20.00mm and 9.52mm Shank Tooling
Diamond Wheel Cutting Bit Sharpener
replacement Wheel (3.000" Dia. OD by
.375" ID)
DIESELFIX
502-1-30
Diesel Fixture for large in line cylinder
heads, includes 1 pair Parallels 12" X 6"
(304.80mm X 152.40mm), (1) Jack screw
Clamp Arm Assembly, Set of 2 (also
requires (2) 7619 T-nut plate - no charge)
7618
2DEGREE-TILT
Large Cylinder Head Clamping Fixture
only (for CAT. 3406E Heads) (For SG8
Only)
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Tilt Fixtures for large cylinder heads Incl.
adjustable base plate, Set of two 1.875"
and 4" parallels; required one set of Clamp
Towers (7242N) (For SG80A Only)
Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 17
The Cutting Edge
CANTEDFIX
Canted Fixture for leveling Canted
cylinder heads on Any fixed pilot Seat
and Guide Machine
7242N
7242T
Set of 2 Clamp Tower assembly including
lower plates ( for SG80A Only)
Set of 2 Clamp Tower assembly including
T-Nuts ( for SG8 Machine only)
Valve Seat Concentricity Gage - 6.00mm / .375” / 20mm
VSG102-375
VSG102-6mm
Precision Valve Seat Concentricity Gage .0001" for .375" Pilot
Shank. Dial indicator is NOT included and must be ordered
separately: Part number 502-11-39D (inch in .0001”
increments), 502-11-32L (metric).
Precision Valve Seat Concentricity Gage .0001" for 6.00mm
Pilot Shank. Dial indicator is NOT included and must be
ordered separately: Part number 502-11-39D (inch in .0001”
increments), 502-11-32L (metric).
VSG2000
DIAL INDICATORS
Precision Valve Seat Concentricity Gage Base Only for
20.00mm Pilot Shank Range 2.362" - 5.905" (60.00 150.00mm). Dial indicator is NOT included and must be
ordered separately: Part number 502-11-39D (inch in .0001”
increments), 502-11-32L (metric).
Dial Indicators are not included with Concentricity Gages and
must be ordered separately. Available in inch or metric options:
Part number 502-11-39D (inch in .0001” increments), 502-1132L (metric).
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Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 18
The Cutting Edge
Accessories
VGTC-KIT3
CDR312
CDR343
Valve Guide top cutter Kit with 1/2"
straight Shank Kit include 5/16", 11/32" &
3/8" pilot for guide top cutter)
Combo Core drill / Reamer .312" Pilot to
bore for standard 1/2" OD valve guide
insert with .375" diameter Shank, required
SAD375R1 spindle adapter
Combo Core drill / Reamer .343" Pilot to
bore for standard 1/2" OD valve guide
insert with .375" diameter Shank, required
SAD375R1 spindle adapter
CDR375
VALVE GUIDE DRIVERS
Combo Core drill / Reamer .375" Pilot to
bore for standard 1/2" OD valve guide
insert with .375" diameter Shank, required
SAD375R1 spindle adapter
Valve Guide Drivers available individually in four sizes or together in a kit.
VGD275A - .275” (7.00 mm) Valve Guide Driver
VGD312A - .312” (7.925 mm) Valve Guide Driver
VGD343A - .343” (8.712 mm) Valve Guide Driver
VGD372A - .372” (9.449 mm) Valve Guide Driver
VGD-KIT includes all four drivers above in a single kit
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Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 19
The Cutting Edge
Consumable Parts for SG Models
SLEEVE R1
Spindle adapter replacement sleeve
VT-FP25X22
Replacement Foam Pad for Square
Vacuum Pad 2.500" x 2.250" square
VT-FP1875
Replacement Foam Pad for Round
Vacuum Pad 1.875" diameter
VT-FP33X27
VT-FP31X20
Replacement Foam Pad for Square
Vacuum Pad 3.375"x 2.750" square
Replacement Foam Pad for Square
Vacuum Pad 3.125" x 2.000" square
VT-FP3125
Replacement Foam Pad for Round
Vacuum Pad 3.125" diameter
VT-FP2125
Replacement Foam Pad for
Round Vacuum Pad 2.125" diameter
VT-FP1562
Replacement Foam Pad for Round
Vacuum Pad 1.562" diameter
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Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 20
The Cutting Edge
BSW002
Diamond Wheel Cutting Bit Sharpener
replacement Wheel (3.000" Dia. OD by
.375" ID)
BSW003
Diamond Wheel Cutting Bit Sharpener
replacement Wheel (Fine Grit) (3.000"
Dia. OD by .375" ID)
Screws, Handles and Locking Screws for SG Tooling
MHS-375
MHS-250
S1032-250
S250-28-250
Fixed Double Replaceable Insert Milling Head Screws for Large diameter milling Head (3/8” insert)
Fixed Double Replaceable Insert Milling Head Screws for Small diameter milling Head (1/4” insert)
BH375R1 and BH600R1 Tip Holder Looking Screw (10/32" X 1/4") Req. 2
BH375WR1 Tip Holder Looking Screw 1/4"-28" X 1/4" Req. 2
S1032-437
TH1999 Adjusting Screw (10/32" X 7/16")
S1032-375
TH2000 Adjusting Screw (10/32" X 3/8")
S1032-500
TH2001 Adjusting Screw (10/32" X 1/2")
S1032-625
TH2002 Adjusting Screw (10/32" X 5/8")
S600-1570
TH2003 Adjusting Screw (6.00mm X 15.70mm)
S600-2015
M10X15X35
500-13X2
500-13X1375
ICC003
ICC002
TH2004 Adjusting Screw (6.00mm X 20.15mm)
SG7 Rollover Fixture Hold down swivel Handle Zinc Handle 35mm (1.375") Long stud (KHF-725)
SG8 Rollover Fixture Hold down swivel Handle Zinc Handle 2.000" Long stud (KHF-162)
SG7- SG8 Rollover Fixture Lock swivel Handle Zinc Handle 1.375" Long stud (KHF-158)
Insert, Indexable carbide, for Fixed milling heads - large size - for 1.562" and larger cutters
Insert, Indexable, carbide, for Fixed milling heads - small size - for 1.250" to 1.500" cutters
CONV-KIT-SG8
Spring pulley to gas spring conversion kit for SGF8 model only.
Including: Jig plate for drilling new - plug to verify hole diameter – Spindle support
plate – Gas spring mounting tube – Gas spring cylinder
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Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 21
The Cutting Edge
DIESEL-KIT
Tooling for competitive machines
Note: Carbide Pilots and Spindle Adapter are NOT included on the DIESEL-KIT you must select
Spindle adapter from the three different ones from the list below
RBHA375
New Rottler Spring Free Spherical Self
aligning Tool Holder adapter (patent
pending) with .750" 3/4" Straight Shank
RBHA01
Tool Holder adapter (patent pending) for
Tobin Arp & Sunnen Spindle Taper
RBHAR1
Tool Holder adapter (patent pending) for
Rottler R1 and Serdi Spindle Taper
DIESEL-KIT Include the following Tooling
BH375WR1
Tool Holder for large diameter - For TH2003
& TH2004 Tip Holders from 1.570" - 3.150"
(40mm-80mm)
T8D
TH2003
Tip Holder 2003 Diameter 1.570’’ - 2.360’’
(40mm - 60mm)
TH2004
Tip Holder 2004 Diameter 2.280" - 3.150"
(58mm - 80mm)
PRW375
T8 Torx Tip Holding Screw Driver
DSP
Pilot Removal Wrench for .375" shank pilot
BM
Digital Reading Boring Micrometer Inch and
Metric (.800" - 2.80") for .375" (9.52mm) and
6.00mm (152.40mm) shank diameter
6RCBIT-KIT
Diameter Setting Pointer with
Interchangeable Point
Kit of 6 Bits package include RCA 001(45 °),
RCA 004 (45 °), RCA 005 (45 °), RCA 007
(45 °), RCA 301(30 °), RCA 637(45 ° Small)
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Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 22
The Cutting Edge
Universal Heavy Duty Bolt Down 360
Rollover fixture
Rollover fixture clamping a 6 Cyl. Jaguar
head on the SGF7 seat and Guide
machine
LSIBRAKET
Lower spindle indicator Bracket
(REQUIRES 7038Y DIAL INDICATOR)
Rollover fixture
Universal Heavy Duty Bolt Down 360
degree Roll Over Cylinder Head Fixture
7618
Large Cylinder Head Clamping Fixture
only (CAT 3406E)
Clamping Jaguar head
Left side view clamping on the 6 Cyl.
Jaguar head
Lycoming Aircraft Cylinder
Machining an Aircraft Cylinder using the
Low profile Clamp Towers (7242T)on the
2-1/2” wear pads (650-1-30)
Square Frame
Square Frame
New Square Frame
new square frame clamping for overhead
cam cylinder heads
new square frame clamping for overhead
cam cylinder heads or other difficult
heads to clamp
Right side view using the new square
frame clamping for overhead cam cylinder
heads
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Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 23
The Cutting Edge
SG80A Universal Heavy Duty Bolt Down 360 and other fixtures
SG80A Cradle
SG80A Cradle
SG80A 360 Degree Roll Over Fixture with Safety Chains for
Large Cylinder Heads
SG80A 360 Degree Roll Over Fixture with Safety Chains
clamping a 3406E Cat Head
MULTIHEADFIX
SG80A Multi Cylinder Head Fixture for Small Heads like CAT3500 or Jenbacher
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Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 24
The Cutting Edge
MULTI-HEAD HEAVY DUTY ROLL OVER FIXTURE
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Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 25
The Cutting Edge
DIESEL HEAD FIXTURE Reference No. 7618
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Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 26
The Cutting Edge
th
Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 27
The Cutting Edge
Tooling for Counterboring Small Diameter Valve Seat Pockets
Rottler offers two options for counterboring small diameter valve seat pockets:
6 mm Pilots
1. BH600R1 Mini Spherical Toolholder
2. BH600R1 Mini Spherical Toolholder
TH2000-00 Tip Holder
TH1999 Tip Holder
RT211 Triangular Insert
RCA513 Seat Cutting Insert
Bore diameter: 1.055” – 1.400”
Bore diameter: .800” – 1.200”
26.80 mm – 35.55 mm
20.80 mm – 30.48 mm
.375” Pilots
1. BH375R1 Spherical Toolholder
TH2000-00 Tip Holder
RT211 Triangular Insert
Bore diameter: 1.270” – 1.580”
32.26 mm – 40.15 mm
2. BH375R1 Spherical Toolholder
TH1999 Tip Holder
RCA513 Seat Cutting Insert
Bore diameter: 1.000” – 1.280”
25.42 mm – 32.51 mm
Rottler can also provide Fixed Milling Heads to cut valve seat pockets. They are available in fixed
diameters from 1.000” to 2.250” in .0625” increments.
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Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 28

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