Flyer - MC Technologies

Transcription

MX150L™ INDUSTRIAL
SEALED CONNECTOR SYSTEM
MX150L™ Industrial
Sealed Connector
System
The MX150L™ Industrial Sealed Connector System
is IP67 rated and conforms to UL 1977, but it is NOT
suitable for automotive applications with requirements
such as USCAR-2, USCAR-25, GMW3191, AK Testing,
J2030, Volvo Technology Requirements, and Toyota
Connector Spec (TCS)
The MX150L sealed connector system
is designed to meet the need for
a rugged, environmentally sealed
connector system supporting both
low-level signal applications as well
as power applications up to 40.0A,
from marine applications to off-road
construction equipment applications.
The system is comprised of wire-towire, wire-to-panel and wire-to-board
configurations.
These innovative mat-sealed
connectors are based upon the
1.50 and 2.50mm (.059 and .098”)
blade-type terminals. This design
eliminates the need to purchase,
handle and crimp individual wire
seals to lower applied cost. The
mat-seal design is a single siliconebased seal with individual wire
openings and a seal cap to protect,
securely retain, and provide strain
relief to the seal. The cost-effective
connector design features all-inone plug and receptacle housings
with pre-assembled mat-wire and
interfacial connector seals. Integral
Terminal Position Assurance (TPA)
and optional Connector Position
Assurance (CPA) components
eliminate time-consuming and costly
assembly operations. Completing the
application is as simple as crimping
the appropriate terminal, inserting
the crimped terminal lead and
seating the TPA to its final locked
position. No additional components
are required.
Tooling solutions include FineAdjust™
crimp press applicators for highvolume production, as well as hand
tools for low-volume production and
field repairs.
Features and Benefits
Pre-assembled connector housings,
seals, TPA components and mat-seal
cap shipped in one piece to provide
applied labor and cost savings
Integral TPA assures that crimped
terminal leads are properly locked
into connector (TPA will not seat
into final lock position and connector
system will not latch if terminal is not
locked properly into position)
Conforms to UL 1977, which allows
for a UL recognized sealed connector
system for use in data, signal, control
and power applications
Superior electrical and mechanical
performance capabilities surpass
performance of most mature
competitive products in market
Audible and tactile clicks on insertion,
extraction and mating feedback
facilitates reliable mating and
terminal loading and removal
Unused circuits can be blocked using
plastic seal plugs, which facilitates
flexibility of sealing unused circuits
without adding complexity to part
numbers and customer inventory
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2
Integral locking latch with secondary,
pre-loaded CPA option assures
that connector system is properly
latched. CPA will not move to final
locked position if connector is not
latched. Confirms positive mating of
connector
Sealed panel mount plugs are
equipped with a blind hole boss
feature which reduces extra hardware
while improving the sealing process
during assembly by eliminating a leak
path
Integral, 2-way mat and interface
seals designed and tested to IEC IP
67 standards exceeds “waterproof”
demands as a true sealed connector
system tested under submersed
conditions in various fluids
Easy terminal insertion and extraction
provides quick, low-cost field repairs
using common screw driver, needle
nose pliers and terminal extraction
tool
Protective mat-seal cap protects,
securely retains, and provides strain
relief to wire seal interface
Simple crimp, poke and plug
application eliminates need to crimp
individual wire seals
MX150L™ Industrial Sealed Connector System Exploded View
Sealed Connector
System
RECEPTACLE CONNECTOR
Connector Position
Assurance
(CPA) - Optional
Seal Cap
Mat Seal
Housing
Interface Seal
Terminal Position
Assurance (TPA)
PLUG CONNECTOR
Terminal Position
Assurance (TPA)
Housing
Retainer Clip
Mat Seal
Seal Cap
NOTE: A
ll discrete components shown
above for both the receptacle
and plug housings are preassembled. Terminals are
simply crimped and poked into
the housings. No additional
wire seals, wedge locks or CPA
locks are required.
www.molex.com
3
Product Overview
14 to 22 AWG Wire-to-Wire and Panel-Mount Applications
19417
Male Terminal
14-22 AWG
page 6
19429
Panel Mount Plug
Through Hole Flange
pages 13, 14
19419
Plug
pages 8, 10
19420
Female Terminal
14-22 AWG
page 5
19429
Panel Mount Plug
Rear Mount Flange
pages 11, 12
19435
Sealed Panel Mount
Plug
page 15
19418
Receptacle
pages 7, 9
19427
PCB Mount Right
Angle Header
pages 16, 17
19428
PCB Mount Standard
Profile Vertical
Header
pages 18, 19
19428
PCB Mount Low
Profile Vertical
Header
pages 20, 21
8, 10 and 12 AWG Wire-to-Wire, Panel-Mount
and Wire-to-Board (PCB Mount) Applications
19431
8, 10, 12 AWG
Male Terminal
page 22
19433
Plug
pages 24, 26
19434
8, 10, 12 AWG
Female Terminal
page 21
19436
Sealed Panel Mount Plug
pages 27, 28
19432
Receptacle
pages 23, 25
www.molex.com
4
19437
PCB Mount Right Angle
Header
pages 23, 25
Features and Specifications
FEATURES AND BENEFITS
ELECTRICAL
Mat seal friendly design features
center seam and coined edges
Current: 18.0A
Anti-over stress beam geometry
feature
PHYSICAL
5.84mm (.230”) Pitch
Terminal
19420 Female
Contact: Copper Alloy
Low insertion force
Plating: Tin or Gold
REFERENCE INFORMATION
MECHANICAL
UL File No.: E152602
Contact Insertion Force: 1.0 lb. max.
Designed In: Inches
Durability: Tin Plating—25 cycles
Gold Plating—100 cycles
Used With: 19418
Catalog Drawing (For Reference only)
Ordering Information
Order No.
Wire
Range
(AWG)
Insulation
Diameter
mm (In)
Strip
Loose
Strip
A
B
C
D
18-22
2.36-2.74
(.093-.108)
19420-0002
19420-0010
19420-0004
4.60 (.181)
3.63 (.143)
2.50 (.098)
2.70 (.106)
14-16
2.87-3.53
(.113-.139)
19420-0001
19420-0009
19420-0003
5.66 (.223)
4.62 (.182)
3.58 (.141)
3.94 (.155)
Pre-Tin
Dimension
Gold
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5
5
5.84mm (.230”) Pitch
Terminal
19417 Male
ELECTRICAL
center seam and coined Electrical
Current: 18.0A
Low insertion force
PHYSICAL
Plating: Tin or Gold
Designed In: Inches
Used With: 19419, 19429 and 19435
MECHANICAL
Contact Insertion Force: 1.0 lb. max.
Durability:
Tin Plating—25 cycles
Order No.
Wire
Range
(AWG)
Insulation
Diameter
mm (In)
18-22
2.36-2.74
(.093-.108)
19417-0024
14-16
2.87-3.53
(.113-.139)
18-22
14-16
Pre-Tin
Strip
Gold
Loose
Dimension
Pin
Length
Strip
A
B
C
D
E
19417-0048
19417-0026
Standard
4.60
(.181)
3.63
(.143)
2.50
(.098)
2.70
(.106)
25.40
(1.00)
19417-0011
19417-0047
19417-0025
Standard
5.66
(.223)
4.62
(.182)
3.58
(.141)
3.94
(.155)
25.40
(1.00)
2.36-2.74
(.093-.108)
19417-0028
-
19417-0030
Long
4.60
(.181)
3.63
(.143)
2.50
(.098)
2.70
(.106)
26.16
(1.03)
2.87-3.53
(.113-.139)
19417-0027
-
19417-0029
Long
5.66
(.223)
4.62
(.182)
3.58
(.141)
3.94
(.155)
26.16
(1.03)
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6
Environmentally sealed to IP67
Integrated mat wire seal
Designed In: Inches
Integrated interface seal and terminal
position assurance (TPA)
Mates With: 19419, 19429
Optional connector position
assurance (CPA)
ELECTRICAL
5.84mm (.230”) Pitch
Receptacle
19418 Single Row
Dielectric Withstanding Voltage:
2200V AC min.
Simple crimp-and-poke application
Field serviceable contact removal
system
Tactile and audible mating feedback
Insulation Resistance:
1000 Megohms
Voltage: 600V
MECHANICAL
Mating force: 75N max.
Unmating force: 75N max.
PHYSICAL
Housing:
SPS Glass-Filled Crystalline Polymer
Operating Temperature:
-40 to +125°C
Circuits
2
Wire Range (AWG)
Mat Seal Color
18-22
14-16
Order No.
with CPA
without CPA
Red
19418-0008
19418-0016
Blue
19418-0007
19418-0017
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7
5.84mm (.230”) Pitch
Plug
19419 Single Row
ELECTRICAL
2200V AC min.
Integrated mat wire seal and terminal
Insulation Resistance: 1000 Megohms
Voltage: 600V
ield serviceable contact removal
F
system
MECHANICAL
Reference Information
Designed In: Inches
PHYSICAL
Mates With: 19418
Housing:
-40 to +125°C
Circuits
2
Wire Range (AWG)
Mat Seal Color
Order No.
18-22
Red
19419-0008
14-16
Blue
19419-0007
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8
ELECTRICAL
2200V AC min.
Voltage: 600V
MECHANICAL
Designed In: Inches
Mates With: 19419, 19429 and 19435
19418 Dual Row
ptional connector position
O
assurance (CPA)
F
system
5.84mm (.230”) Pitch
Receptacle
PHYSICAL
Housing:
-40 to +125°C
Circuits
4
6
8
10
12
16
Wire Range (AWG)
Mat Seal Color
18-22
14-16
Order No.
With CPA
Without CPA
Red
19418-0005
19418-0018
Blue
19418-0004
19418-0019
18-22
Red
19418-0011
19418-0020
14-16
Blue
19418-0010
19418-0021
18-22
Red
19418-0001
19418-0022
14-16
Blue
19418-0002
19418-0023
18-22
Red
19418-0014
19418-0024
14-16
Blue
19418-0013
19418-0025
18-22
Red
19418-0026
19418-0038
14-16
Blue
19418-0027
19418-0037
18-22
Red
19418-0029
19418-0040
14-16
Blue
19418-0030
19418-0039
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9
Dimension A
22.15 (.872)
27.99 (1.102)
33.83 (1.332)
39.67 (1.562)
45.51 (1.792)
57.19 (2.252)
5.84mm (.230”) Pitch
Plug
19419 Dual Row
ELECTRICAL
2200V AC min.
Voltage: 600V
F
system
MECHANICAL
Designed In: Inches
Mates With: 19418
PHYSICAL
Housing:
-40 to +125°C
Circuits
4
6
8
10
12
16
Wire Range (AWG)
Mat Seal Color
Order No.
18-22
Red
19419-0005
14-16
Blue
19419-0004
18-22
Red
19419-0012
14-16
Blue
19419-0011
18-22
Red
19419-0001
14-16
Blue
19419-0002
18-22
Red
19419-0015
14-16
Blue
19419-0014
18-22
Red
19419-0017
14-16
Blue
19419-0018
18-22
Red
19419-0020
14-16
Blue
19419-0021
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10
Dimension A
16.10 (.634)
24.78 (.976)
30.62 (1.206)
36.47 (1.436)
42.31 (1.666)
53.99 (2.126)
5.84mm (.230”)
Pitch MX150L™
Industrial Panel
Mount Plug
ELECTRICAL
nvironmentally sealed to IP67 when
E
mated
2200V AC min.
Integrated terminal position
assurance (TPA)
19429 Rear Mount Flange
Single Row
Voltage: 600V
F
system
MECHANICAL
or outside or inside panel mount
F
applications with sufficient sealing
area
PHYSICAL
se with molded silicone panel
U
gasket
Housing:
lind hole boss feature eliminates
B
leak path and reduces extra sealing
process during assembly
-40 to +125°C
Designed In: Inches
Mates With: 19418
.634
16.10
.616
15.65
1.480
Ref.
37.60
.911
23.14 Ref.
Ref.
1.300
33.02
.872
22.23
Ref.
.775
19.69
1.300
33.02
1.700
43.18
.154 .030
2X ø
X
X 45° Cham
3.91
Ref.
.3875
9.843
2X ø
Gasket
Ref.
Recommended Panel
Mount Opening
Max. Panel Thk .080/2.03
Ref.
4X R
.188
4.78
Order No.
Circuits
Wire Range
(AWG)
With Gasket
Without Gasket
Gasket
2
14-22
19429-0033
19429-0005
19427-0025
Note: R
ecommended Mounting Hardware: (2) #10 x .62/18.9 long, plastic thread cutting screws
Suggested Source: ITW Shakeproof BosScrew™ or equivalent
www.molex.com
11
.193
4.90
5.84mm (.230”)
Pitch MX150L™
Industrial Panel
Mount Plug
Dual Row
assurance (TPA)
Designed In: Inches
system
or outside or inside panel mount
F
area
Use with molded silicone panel
gasket
Mates With: 19418
ELECTRICAL
2200V AC min.
Voltage: 600V
MECHANICAL
Blind hole boss feature eliminates
PHYSICAL
Housing:
-40 to +125°C
A Ref.
.911
23.14
.866
22.00
1.480
Ref.
37.60
Ref.
E
Ref.
D
.500
12.70
B Ref.
2X ø
C Ref.
.154 .030
X
X 45° Cham
3.91
Ref.
Gasket
.1000
25.40
2X ø
4X R
.188
4.78
Circuits
Wire Range
(AWG)
.193
4.90
Recommended Panel
Mount Opening
Max. Thk .080/2.03
Dimensions
With Gasket
Without Gasket
Gasket
A
B
C
D
E
38.10
(1.500)
48.26
(1.900)
22.23
(.875)
38.10
(1.500)
4
19429-0035
19429-0009
19427-0024
18.94
(.746)
6
19429-0036
19429-0010
19427-0021
24.78
(.976)
41.92
(1.650)
52.08
(2.050)
28.07
(1.105)
41.92
(1.650)
8
19429-0037
19429-0011
19427-0022
30.62
(1.206)
48.26
(1.900)
58.42
(2.300)
33.88
(1.334)
48.26
(1.900)
10
19429-0038
19429-0014
19427-0029
36.47
(1.436)
54.61
(2.150)
64.75
(2.549)
39.75
(1.565)
54.61
(2.150)
12
19429-0039
19429-0015
19427-0030
42.31
(2.400)
60.96
(2.400)
70.97
(2.794)
45.59
(1.795)
60.96
(2.400)
16
19429-0040
19429-0016
19427-0023
53.99
(2.126)
73.67
(2.900)
83.83
(3.300)
57.28
(2.255)
73.67
(2.900)
14-22
Note: R
www.molex.com
12
5.84mm (.230”)
Pitch MX150L™
Industrial Panel
Mount Plug
ELECTRICAL
Environmentally sealed to IP67 when
mated
2200V AC min.
assurance (TPA)
19429 Through Hole Flange
Single Row
Voltage: 600V
system
MECHANICAL
For outside or inside panel mount
area
PHYSICAL
Use with molded silicone panel
gasket
Housing: SPS Glass-Filled Crystalline
Polymer
Operating Temperature: -40 to
+125°C
Designed In: Inches
Mates With: 19418
.634
16.10
.616
15.65
1.480
Ref.
37.60
.911
23.14 Ref.
Ref.
1.300
33.02
.872
22.23
Ref.
.775
19.69
1.300
33.02
1.700
43.18
.154 .030
2X ø
X
X 45° Cham
3.91
Ref.
.3875
9.843
2X ø
Gasket
Ref.
Recommended Panel
Mount Opening
Ref.
4X R
.188
4.78
Order No.
Circuits
Wire Range
(AWG)
With Gasket
Without Gasket
Gasket
2
14-22
19429-0041
19429-0026
19427-0025
www.molex.com
13
.193
4.90
5.84mm (.230”)
Pitch MX150L™
Industrial Panel
Mount Plug
ELECTRICAL
2200V AC min.
Integrated terminal position assurance
(TPA)
19429 Through Hole Flange
Dual Row
Voltage: 600V
system
MECHANICAL
For outside or inside panel mount
applications with sufficient sealing area
Use with molded silicone panel gasket
PHYSICAL
Housing:
-40 to +125°C
Designed In: Inches
Mates With: 19418
2.124
Ref.
53.96
.911
Ref.
23.14
A Ref.
2X ø
.230
Ref.
5.84
1.150
Ref.
29.21
.866
Ref.
22.01
.154
Ref.
3.91
2X ø
B Ref.
.500
12.70
C Ref.
E Ref.
D Ref.
1.000
25.40
2X ø
2X ø
.193
4.90
.188
4.78
Recommended Panel Mount Opening
Max. Thk .080/2.03
Circuits
Wire Range
(AWG)
Order No.
With Gasket
Without Gasket
Dimension
Gasket
A
B
C
D
E
38.10
(1.500)
48.26
(1.900)
22.23
(.875)
38.10
(1.500)
4
19429-0043
19429-0025
19427-0024
16.10
(.634)
6
19429-0044
19429-0028
19427-0021
24.78
(.976)
41.92
(1.650)
52.08
(2.050)
28.07
(1.105)
41.92
(1.650)
8
19429-0045
19429-0029
19427-0022
30.62
(1.206)
48.26
(1.900)
58.42
(2.300)
33.88
(1.334)
48.26
(1.900)
10
19429-0046
19429-0030
19427-0029
36.47
(1.436)
54.61
(2.150)
64.75
(2.549)
39.75
(1.565)
54.61
(2.150)
12
19429-0047
19429-0031
19427-0030
42.31
(2.400)
60.96
(2.400)
70.97
(2.794)
45.59
(1.795)
60.96
(2.400)
16
19429-0048
19429-0032
19427-0023
53.99
(2.126)
73.67
(2.900)
83.83
(3.300)
57.28
(2.255)
73.67
(2.900)
14-22
Note: R
www.molex.com
14
ELECTRICAL
2200V AC min
5.84mm (.230”)
Pitch MX150L™
Industrial Sealed
Panel Mount Plug
1000 Megohms min.
Dual Row
Mates with existing MX150L
receptacles
Supports non-closed in panels
system
Voltage: 600v
MECHANICAL
Mating Force: 75N max
Unmating Force: 75N max
PHYSICAL
Housing: Glass-Filled PBT
-40 to +125°C
Designed in: Inches
Mates with: 19418
2.124
Ref.
53.96
.911
Ref.
23.14
A Ref.
2X ø
.230
Ref.
5.84
1.150
Ref.
29.21
.866
Ref.
22.01
2X ø
.154
Ref.
3.91
B Ref.
E Ref.
.500
12.70
C Ref.
D Ref.
1.000
25.40
2X ø
6
8
10
12
8
12
Wire Range Mat Seal
(AWG)
Color
.193
4.90
.188
4.78
Max. Thk .080/2.03
Circuits
2X ø
Order No.
With
Gasket
Dimension
Without
Gasket
A
B
C
D
E
18-22
Red
19435-0612 19435-0614
24.78 (.976) 41.92 (1.650) 52.08 (2.050) 28.07 (1.105) 41.92 (1.650)
14-16
Blue
19435-0611 19435-0613
24.78 (.976) 41.92 (1.650) 52.08 (2.050) 28.07 (1.105) 41.92 (1.650)
18-22
Red
19435-0812 19435-0814 30.62 (1.206) 48.26 (1.90)
58.42 (2.30) 33.88 (1.334) 48.26 (1.90)
58.42 (2.30) 33.88 (1.334) 48.26 (1.90)
14-16
Blue
19435-0811 19435-0813 30.62 (1.206) 48.26 (1.90)
18-22
Red
19435-1012 19435-1014 36.47 (1.436) 54.61 (2.150) 64.75 (2.549) 39.75 (1.565) 54.61 (2.150)
14-16
Blue
19435-1011
18-22
Red
19435-1212 19435-1214
42.31 (1.67)
60.96 (2.40) 70.97 (2.794) 45.59 (1.795) 60.96 (2.40)
14-16
Blue
19435-1211 19435-1213
42.31 (1.67)
60.96 (2.40) 70.97 (2.794) 45.59 (1.795) 60.96 (2.40)
18-22
-
36.47 (1.436) 54.61 (2.150) 64.75 (2.549) 39.75 (1.565) 54.61 (2.150)
-
19435-1219
-
-
-
-
-
-
-
-
19435-1219
-
-
-
-
-
Note: R
www.molex.com
15
5.84mm (.230”)
Pitch MX150L™
Industrial PCB
Header
19427 Right Angle
Without PCB Flange
Single Row
ELECTRICAL
2200V AC min
receptacles
1000 Megohms min.
Molded silicone panel gasket included
Voltage: 600v
Available in tin or gold plating
Supports 14-22 AWG receptacle
MECHANICAL
PHYSICAL
Packaging: Tray
Plating:
Contact Area – Tin or Gold
Solder Tail Area – Tin
Designed in: Inches
Mates with: 19418
PCB Thickness: 1.60mm (.062”) max.
-40 to +125°C
1.300
33.02
D Ref.
2X ø
1.562
39.66 Ref.
A Ref.
2X ø
.193
Ref.
4.90
.154
Ref.
3.91
.504
Ref.
12.81
.672
17.07
.672
Ref.
17.07
Recommended Panel Cutout
.135
.130
Ref.
3.43Ref.
3.40
.339
Ref.
8.62
B Ref.
E Ref.
2X ø
.188
4.78
.712
18.08
. 003
0.08
C Ref.
.115
Ref.
2.92
.230 . 003
5.84 0.08
2
2X ø
.060
1.52
. 003
0.08
Recommended PCB Layout
Component Side
Tolerances are Non-Accumulative
Order No.
Circuits
.188
4.78
4X R
.912
Ref.
23.15
.388
9.84 .775
19.69
Dimension
Tin
Select Gold/Tin
A
B
C
D
E
19427-0040
19427-0109
16.04 (.632)
33.02 (1.300)
41.90 (1.649)
22.23 (.875)
36.14 (1.423)
Note: R
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16
ELECTRICAL
2200V AC min
receptacles
Supports 14-22 AWG
1000 Megohms min.
19427 Right Angle Without
PCB Flange Dual Row
Voltage: 600v
MECHANICAL
Durability:
PHYSICAL
Packaging: Tray
Designed in: Inches
Plating: Contact Area – Tin or Gold
Mates with: 19418
5.84mm (.230”)
Pitch MX150L™
Industrial PCB
Header
Tin Plating—25 cycles
-40 to +125°C
1.500
38.10
D Ref.
2X ø
A Ref.
.911
23.14
Ref.
.154
Ref.
2X ø
3.91
.500
12.70
.193
Ref.
4.90
1.562
Ref.
39.66
4X R
.672
17.07
.754
Ref.
19.16
.672
Ref.
17.07
1.000
23.40
.19
4.8
Max. Thk .080/2.03
.130
3.30
E Ref.
B Ref.
C Ref.
.339 Ref.
8.62
.115
Ref.
2.93
.230 Ref.
5.85
2X ø
.188
4.78
. 003
0.08
.115
2.93
.811
Ref.
20.61
.115
Ref.
2.92
.230
5.84
2X ø
.230
5.84
.060
1.52
. 005
0.13
. 003
0.08
. 005
0.13
Component Side
Order No.
Circuits
Dimension
Tin
Select Gold/Tin
A
B
C
D
E
4
19427-0032
19427-0107
16.10 (.634)
38.10 (1.50)
46.99 (1.850)
22.23 (.875)
41.24 (1.624)
6
19427-0018
19427-0106
21.94 (.864)
41.92 (1.65)
50.81 (2.0)
28.07 (1.105)
45.06 (1.774)
8
19427-0017
19427-0105
27.74 (1.092)
48.26 (1.90)
57.15 (2.250)
33.88 (1.334)
51.41 (2.024)
10
19427-0031
19427-0104
33.62 (1.324)
54.61 (2.150)
63.50 (2.50)
39.75 (1.565)
57.75 (2.274)
12
19427-0012
19427-0103
39.46 (1.554)
60.96 (2.40)
69.85 (2.750)
45.59 (1.795)
64.1 (2.524)
16
19427-0049
19427-0102
51.14 (2.014)
73.67 (2.90)
82.55 (3.250)
57.28 (2.255)
76.8 (3.024)
Note: R
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17
5.84mm (.230”)
Pitch MX150L™
Industrial PCB
Header
19428 Vertical Low Profile
Single Row
ELECTRICAL
2200V AC min
receptacles
Supports 14-22 AWG
1000 Megohms min.
Voltage: 600V
MECHANICAL
Packaging: Tray
PHYSICAL
Designed in: Inches
Mates with: 19418
-40 to +125°C
4X ø
2X ø
1.094
Ref.
27.79
2X ø
Ref.
.193
4.90
.388
Ref.
9.84
.912
Ref.
23.15
.183
4.65
Ref.
A Ref.
.154
Ref.
3.91
.19
4.8
.775
Ref.
19.69
D Ref.
1.300
33.02
1.00
Ref.
25.40
.504
Ref.
12.81
Max. Thk .080/2.03
E Ref.
B Ref.
2X ø
C Ref.
.188
4.78
. 003
0.08
Component Side
.650
Ref.
16.51
.230
5.84
.115
Ref.
2.92
.230 . 005
5.84 0.13
. 005
0.13
3X ø
.060
1.52
. 003
0.08
Order No.
Circuits
2
Dimension
Tin
Select Gold/
Tin
A
B
C
D
E
19428-0009
19428-0025
16.10 (.634)
33.01 (1.300)
43.18 (1.70)
22.23 (.875)
33.02 (1.30)
www.molex.com
18
ELECTRICAL
2200V AC min
receptacles
5.84mm (.230”)
Pitch MX150L™
Industrial PCB
Header
1000 Megohms min.
19428 Vertical Low Profile
Dual Row
Voltage: 600v
MECHANICAL
Packaging: Tray
PHYSICAL
Designed in: Inches
Mates with: 19418
Plating:
Contact Area – Tin or Gold
-40 to +125°C
4X R
4X R
1.094
Ref.
27.79
.912
Ref.
23.15
A Ref.
2X ø
.154
Ref.
3.91
.754
Ref.
19.16
.19
4.8
.500
Ref.
12.70
.193
4.90
.183
Ref.
4.65
.875
Ref.
22.23
1.500
Ref.
38.19
Max. Thk .080/2.03
1.200
Ref.
30.48
.236
Ref.
5.99
E Ref.
.230
5.84
B Ref.
.188
2X ø
4.78
C Ref.
1.000
Ref.
24.40
. 003
0.08
.115
Ref.
2.92
.230 . 005
5.84 0.13
.118
2.98
. 005
0.13
5X ø
.060
1.52
. 005
0.13
.239 . 005
5.99 0.13
. 003
0.08
Component Side
Circuits
Order No.
Tin
Select Gold/Tin
Dimension
A
B
C
E
4
19428-0011
19428-0027
16.10 (.634)
38.10 (1.50)
48.26 (1.90)
38.10 (1.50)
6
19428-0012
19428-0028
21.94 (.864)
41.92 (1.65)
52.08 (2.050)
41.91 (1.65)
8
19428-0013
19428-0029
27.74 (1.092)
48.26 (1.90)
58.42 (2.30)
48.26 (1.90)
10
19428-0014
19428-0030
33.62 (1.324)
54.61 (2.150)
64.75 (2.54)
54.61 (2.15)
12
19428-0015
19428-0031
39.46 (1.554)
60.96 (2.40)
71.12 (2.80)
60.96 (2.40)
16
19428-0016
19428-0032
53.99 (2.126)
73.67 (2.90)
83.83 (3.30)
73.66 (2.90)
www.molex.com
19
5.84mm (.230”)
Pitch MX150L™
Industrial PCB
Header
ELECTRICAL
2200V AC min
receptacles
19428 Vertical Standard Profile
Single Row
min.
Voltage: 600v
MECHANICAL
PHYSICAL
Packaging: Tray
Designed in: Inches
Mates with: 19418
-40 to +125°C
1.300
33.02
.3875
9.843
.156
Ref.
39.66
.746
Ref.
18.95
D Ref.
.775
19.69
.911
Ref.
23.13
2X ø
.193
Ref.
4.90
.188
4X R
4.78
Max. Thk .080/2.03
.616
Ref.
15.65
2X ø
B Ref.
E Ref.
.154 .030
X
X 45° Cham
3.91
Ref.
.123
ø
3.12
.115
2.92
. 003
0.08
ø
.230
5.84
C Ref.
2X ø
.063
1.52
.188 . 003
4.78 0.08
.007
0.17
. 003
0.08
Component Side
Circuits
2
Order No.
Dimension
Tin
Select Gold/Tin
B
C
D
E
19428-0007
19428-0017
33.01 (1.300)
43.18 (1.70)
22.23 (.875)
33.02 (1.30)
Note: R
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20
ELECTRICAL
Contact Resistance: milliohms max.
receptacles
2200V AC min
1000 Megohms min.
5.84mm (.230”)
Pitch MX150L™
Industrial PCB
Header
19428 Vertical Standard Profile
Dual Row
Voltage: 600v
MECHANICAL
PHYSICAL
Packaging: Tray
Designed in: Inches
Mates with: 19418
-40 to +125°C
1.500
38.10
D Ref.
1.56
Ref.
39.66
.746
Ref.
18.94
.911
Ref.
23.14
1.000
25.49
.500
12.70
2X ø
4X R
.866
Ref.
22.01
.193
Ref.
4.90
.188
4.78
Max. Thk .080/2.03
2X ø
B Ref.
E Ref.
.154 .030
X
X 45° Cham
3.91
Ref.
ø
.230
5.84
C Ref.
.118
3.00
.123
3.12
. 003
0.08
2.36
6.00
.060
4X ø
1.52
. 003
0.08
Component Side
Order No.
Circuits
.188
ø
4.78
. 003
0.08
Dimension
Tin
Select Gold/Tin
B
C
D
E
4
19428-0006
19428-0019
38.10 (1.50)
6
19428-0004
19428-0020
41.92 (1.65)
48.26 (1.90)
22.23 (.875)
38.10 (1.50)
52.08 (2.050)
28.07 (1.105)
8
19428-0003
19428-0021
48.26 (1.90)
58.42 (2.30)
33.88 (1.334)
41.91 (1.65)
48.26 (1.90)
10
19428-0005
19428-0022
54.61 (2.150)
64.75 (2.54)
39.75 (1.565)
54.61 (2.15)
12
19428-0001
19428-0023
60.96 (2.40)
71.12 (2.80)
45.59 (1.795)
60.96 (2.40)
16
19428-0002
19428-0024
73.67 (2.90)
83.83 (3.30)
57.28 (2.255)
73.66 (2.90)
Note: R
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21
Product
19437 Right Angle Header
with Panel Gasket
Dual Row
ELECTRICAL
Voltage: 600V AC
receptacles
Current:
8 AWG — 40.0A
10 to 12 AWG — 30.0A
2200V AC min.
PHYSICAL
Housing: Glass-filled PBT, Black
Contact: Copper (Cu) Alloy
MECHANICAL
Plating: Tin (Sn)
Mating Force: 75N max.
-40 to +125°C
Unmating Force: 75N max.
Flammability: UL 94V-0
Sealing: IEC 529 — IP67 standard
Durability: 100 cycles
1.481 Ref.
37.61
.827 Ref.
21.00
1.607 Ref.
40.81
.912 Ref.
23.15
2X Ø
.154 Ref.
3.91
.753 Ref.
19.13
1.350 Ref.
34.30
.691 Ref.
17.55
1.50 Ref.
3.81
.130 Ref.
3.30
.300 Ref.
7.62
0.31 Ref.
0.80
.150 Ref.
3.81
.300 Ref.
7.62
1.606 Ref.
40.78
1.952 Ref.
49.58
.404 Ref.
10.27
PCB Header
Order No.
Circuits
Wire Range (AWG)
Panel Gasket
19437-0029
4
8, 10 and 12
Yes
www.molex.com
22
With the application of optional circuit
plugs, the MX150L system supports
the ability to implement sealed blank
cavities in both plug and receptacle
housings. The circuit plugs occupy
and fully seal the unused cavity and
can be extracted and replaced with
a standard male blade or female
receptacle terminal. This feature
provides the ability to plan for
possible future circuit additions while
main-taining the sealing integrity of
the mated pair.
Use With: 19418, 19419 and 19435
PHYSICAL
Material:
-40 to +125°C
A
Housing Series
19418
19419
19435
5.84mm (.230”)
Pitch MX150L™
Industrial Unused
Cavity Circuit Plug
Order No.
Dimension A
19417-0263*
33.9 (1.3)
19417-0119
34.3 (1.4)
19417-0119
* For use with 19418 receptacles when mating to PCB headers.
www.molex.com
23
19417 14 to 22 AWG
7.62mm (.300”)
Pitch MX150L™
Industrial Terminal
19434 8, 10, 12 AWG Female
ELECTRICAL
center seam and
coined edges
Current: 10-12 AWG—30.0A
8 AWG—40.0A
High current
Low insertion force
PHYSICAL
Plating: Tin
10–12 AWG
8 AWG
Designed in: Inches
MECHANICAL
Use with: 19432
Contact Insertion Force: 1lb
.895
22.73
.895
22.73
C Ref.
.689
17.50
.689
17.50
ø
ø
D Ref.
.079
2.00
.174
4.42
.174
4.42
.308
7.83
.080
2.03
A Ref.
.079
2.00
.308
7.83
C Ref.
.190
4.82
.117
2.96
.392
9.95
D Ref.
B Ref.
10-12 AWG
8 AWG
Order No.
Dimension
Wire Range
(AWG)
Insulation Diameter
mm (In)
Loose
Strip
A
B
C
D
10-12
3.94-4.45 (.155-.175)
19434-0003
19434-0001
6.35 (.250)
6.00 (.236)
5.00 (.197)
5.60 (.220)
8
6.02 (.237)
19434-0004
19434-0002
n/a
n/a
6.10 (.240)
7.0 (.276)
www.molex.com
24
ELECTRICAL
center seam and coined edges
Current: 10-12 AWG—30.0A
8 AWG—40.0A
High current
Low insertion force
Mates With: 19433 and 19436
PHYSICAL
Plating: Tin
7.62mm (.300”)
Pitch MX150L™
Industrial Terminal
19431 8, 10, 12 AWG Male
MECHANICAL
Designed in: Inches
Contact Insertion Force: 1lb
Use with: 19433 and 19436
10–12 AWG
8 AWG
1.078
27.37
1.078
27.37
.689
17.50
.689
17.50
C Ref.
ø
D Ref.
ø
.079
2.00
.174
4.42
A Ref.
.098
2.50
.098
2.50
.174
4.42
.308
7.83
.190
4.82
.080
2.03
.079
2.00
.308
7.83
C Ref.
.575
14.60
B Ref.
D Ref.
.031
0.79
10-12 AWG
8 AWG
Order No.
Dimension
Wire Range
(AWG)
Insulation Diameter
mm (In)
Loose
Strip
A
B
10-12
3.94-4.45 (.155-.175)
19431-0016
19431-0001
6.35 (.250)
8
6.02 (.237)
19431-0017
19431-0015
n/a
www.molex.com
25
C
D
6.00 (.236)
5.00 (.197)
5.60 (.220)
n/a
6.10 (.240)
7.0 (.276)
7.62mm (.300”) Pitch
Receptacle
19432 8,10,12 AWG Single Row
position assurance
ELECTRICAL
2200V AC min
High current
1000 Megohms min.
system
Voltage: 600V
MECHANICAL
CPA connector position assurance
included
PHYSICAL
-40 to +125°C
Designed in: Inches
Mates with: 19433 and 19436
Use with: 19434
.934
Ref.
23.72
.300
Ref.
7.62
1.059
Ref.
26.89
Circuits
2
Wire Range (AWG)
Mat Seal Color
Order No.
10-12
Yellow
19432-0013
8
Red
19432-0014
19432-0015
10-12
4
19432-0020
8
19432-0026
www.molex.com
26
ELECTRICAL
2200V AC min
position assurance
High current
19433 8,10,12 AWG Single Row
1000 Megohms min.
system
Voltage: 600V
MECHANICAL
Mates With: 19433 and 19436
PHYSICAL
Designed in: Inches
-40 to +125°C
Mates with: 19432
7.62mm (.300”) Pitch
Plug
Use with: 19431
.935
Ref.
23.76
.610
Ref.
15.49
.300
Ref.
7.62
.048
Ref.
1.23
.438
Ref.
11.13
Circuits
2
Wire Range (AWG)
Mat Seal Color
Order No. 10-12
Yellow
19433-0013
8
Red
19433-0014
www.molex.com
27
7.62mm (.300”) Pitch
Receptacle
19432 8, 10, 12 AWG Dual Row
position assurance
ELECTRICAL
2200V AC min
High current
1000 Megohms min.
system
Voltage: 600V
MECHANICAL
PHYSICAL
Designed in: Inches
Mates with: 19433 and 19436
-40 to +125°C
Use with: 19434
1.186
Ref.
30.12
.386
Ref.
9.80
.300
Ref.
7.62
1.066
Ref.
27.07
Circuits
4
Wire Range (AWG)
Mat Seal Color
Order No.
10-12
Yellow
19432-0001
8
Red
19432-0002
www.molex.com
28
ELECTRICAL
2200V AC min
position assurance
High current
19433 8, 10, 12 AWG Dual Row
1000 Megohms min.
system
Voltage: 600V
MECHANICAL
Mates With: 19432
PHYSICAL
Designed in: Inches
-40 to +125°C
Mates with: 19432
7.62mm (.300”) Pitch
Plug
Use with: 19431
.935
Ref.
23.76
.865
Ref.
21.97
.383
Ref.
9.73
.300
Ref.
7.62
.048
Ref.
1.23
.438
Ref.
11.13
Circuits
4
Wire Range (AWG)
Mat Seal Color
Order No.
10-12
Yellow
19433-0001
8
Red
19433-0002
www.molex.com
29
7.62mm (.300”)
Pitch MX150L™
Industrial Sealed
Panel Mount Plug
ELECTRICAL
2200V AC min
receptacles
Single Row
1000 Megohms min.
system
Voltage: 600v
MECHANICAL
Mates With: 19432
PHYSICAL
-40 to +125°C
Designed in: Inches
Mates with: 19432
Use with: 19431
2.234
Ref.
56.76
.684
.911
Ref. 2X 17.37 Ref.
23.14
.931
Ref.
23.64
.300
Ref.
7.62
1.070
Ref.
27.18
.613
Ref.
15.58
2X Ø
.154
Ref.
3.91
1.481
Ref.
37.61
1.951
Ref.
49.54
1.480
37.59
1.100
27.94
.747
18.98
.374
9.49
2X Ø
4X R
.188
4.78
.193
4.90
Recommended Panel Mount
Opening, Maximum Panel
Thickness .080/2.03
Circuits
2
Wire Range (AWG)
Order No.
With Gasket
Without Gasket
10-12
19436-0213
19436-0211
8
19436-0214
19436-0212
Note: R
www.molex.com
30
Gasket
19436-0001
ELECTRICAL
2200V AC min
receptacles
7.62mm (.300”) Pitch
Sealed Panel Mount
Plug
1000 Megohms min.
system
Voltage: 600v
MECHANICAL
Dual Row
PHYSICAL
-40 to +125°C
Designed in: Inches
Mates with: 19432
Use with: 19431
.931
Ref.
23.64
.912
Ref.
23.15
2X Ø
.861
Ref.
21.88
2.204
Ref.
55.99
.684
2X
Ref.
17.37
.300
Ref.
7.62
.154
Ref.
3.91
.317
Ref.
8.05
1.481
Ref.
37.61
1.951
Ref.
49.54
1.318
Ref.
33.48
1.480
37.59
1.100
27.94
.520
1.040 13.21
26.42
4X R
.188
4.78
2X Ø
.193
4.90
Recommended Panel Mount
Opening, Maximum Panel
Thickness .080/2.03
Circuits
4
Wire Range (AWG)
Order No.
Without Gasket
With Gasket
10-12
19436-0413
19436-0411
8
19436-0414
19436-0412
Note: R
www.molex.com
31
Gasket
19436-0002
7.62mm (.300”)
Pitch MX150L™
Industrial
Unused Cavity
Circuit Plug
19431 8, 10, 12 AWG
With the application of optional circuit
plugs, the MX150L system supports
the ability to implement sealed blank
cavities in both plug and receptacle
housings. The circuit plugs occupy
and fully seal the unused cavity and
can be extracted and replaced with
a standard male blade or female
receptacle terminal. This feature
provides the ability to plan for
possible future circuit additions while
main-taining the sealing integrity of
the mated pair.
1.47
A
37.3
Ref.
Housing Series
Order No.
19433
19431-0013
19432
19431-0013
www.molex.com
32
Use With: 19433 and 19432
PHYSICAL
Material: Glass-Filled PBT
-40 to +125°C
Semi-Automatic
Bench Top Crimp
Press Tooling
FineAdjust allows users to achieve
target with little effort by adjusting
on increments of 0.15mm (.0006”) for
conductor crimp height and .063mm
(.0025”) for insulation height
Directly adapts to most automatic
wire processing machines
Independent adjustment rings allow
users to quickly adjust the conductor
or insulation crimp height without
affecting each other
Applicator designed to industry
standard mounting and shut height
135.80mm (5.346”)
Quick tooling removal with the push
of a button for fast and easy tooling
change
FineAdjust™ Applicator
Quick set-up time; plus the crimp
height, track and feed adjustments
can be preset in applicator
FineAdjust available for most Molex
brand terminals
Track adjustment for bellmouth and
cut-off tab is adjusted while the
applicator is in the press for fast and
easy setup
Compatible with the Molex TM-2000™
Universal Press and most industry
standard presses, however, it does
not fit into Molex TM-40™/TM-42™
press
Manual Hand Crimp Tool
Ergonomically designed soft handles
Precisely designed crimping profiles
with simple contact positioning
Easy handling due to outstanding
force ratio
This tool type reduces work related
injuries
Terminal Series No.
Terminal Type
Tool Type
Order No.
19417/19420
MX150L™ Male and Female
FineAdjust Applicator
63900-8200
Wire Gauge AWG (mm)
14-16 (2.00-1.30)
19417/19420
MX150L Male and Female
Perishable Tool Kit
63865-6070
14-16 (2.00-1.30)
19417/19420
T2 Terminator Die
63910-8200
14-16 (2.00-1.30)
19417
MX150L Male
63900-8300
18-22 (0.80-0.35)
19417
MX150L Male
Perishable Tool Kit
63865-6170
18-22 (0.80-0.35)
19417
MX150L Male
T2 Terminator Die
63910-8300
18-22 (0.80-0.35)
19420
MX150L Female
63900-8400
18-22 (0.80-0.35)
19420
MX150L Female
Perishable Tool Kit
63865-6270
18-22 (0.80-0.35)
19420
MX150L Female
T2 Terminator Die
63910-8400
18-22 (0.80-0.35)
19417/19420
OEM PremiumGrade™ Hand Tool
63811-4400
14-22 (2.00-0.35)
19417/19420
ServiceGrade™ Hand Tool
64016-0035
14-22 (2.00-0.35)
19434/19417/19420/19431
Terminal Extraction Tool
63813-1500
8-22 (.237-0.35)
19431/19434
63895-8200
10-12 (3.94-4.45)
19431/19434
Perishable Tool Kit
63832-5070
10-12 (3.94-4.45)
19431/19434
OEM PremiumGrade Hand Tool
63811-5300
10-12 (3.94-4.45)
19431/19434
63832-5100
8 (.237)
19431/19434
Perishable Tool Kit
63832-5170
8 (.237)
19431/19434
OEM PremiumGrade Hand Tool
63811-5400
8 (.237)
19431/19434
ServiceGrade Hand Tool
64016-0170
10-12 (3.94-4.45)
19431/19434
ServiceGrade Hand Tool
64016-0170
8 (.237)
www.molex.com
33
Installation
Sealed Receptacle Assembly - Servicability
1) Return TPA to pre-lock position
-C
arefully insert a standard screw
driver into slot on top of TPA.
-C
arefully pry TPA forward and
listen for audible click.
-T
PA is now in pre-lock position.
2) R
elease terminal from connector
assembly
- Insert and drive forward extractor
tool to release terminal.
-P
ull terminal from rear of
connector.
Terminal
Release
Service Hole
Screw Driver
Slot
Service Tool
Sealed Blade Assembly - Servicability
1) Return TPA to pre-lock position
-U
se standard needle nose pliers to
return TPA to pre-lock position.
- Insert needle nose pliers into
service hole and carefully pull TPA.
- Listen for loud audible click.
2) R
elease terminal from connector
assembly
- Insert and drive forward extractor
tool to release terminal.
-P
ull terminal from rear of
connector.
- TPA is now in pre-lock position.
Needle Nose
Pliers Service
Holes
Terminal
release
Service Holes
Extraction
Tool
Terminal Installation
Assure housing TPA is in pre-lock
position. Align polarization feature
on terminal with keyway in seal cap.
Insert terminal and push until seated.
Push receptacle TPA back to locked
position. Plug TPA will return to locked
position when mated with receptacle
housing.
Polarization
feature
Service Tool
Order No.
63813-1500
90° Mis-oriented
Terminal
180° Mis-oriented
Terminal
Correctly
oriented
Terminal
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34
CPA
(connector
position
assurance)
Locking
Ramp
Mating/Unmating
Locking
Latch
Plug
Receptacle
To Mate:
1. F
irmly push
connectors
together
until you feel
them snap
together,
you should
hear a click.
This audible
and tactile
confirmation
ensures the
connectors
are properly
and fully
mated.
2. P
ress CPA
towards plug
to engage the
secondary lock.
1. Pull back CPA
2. F
ully depress
locking latch
To Unmate:
Locking latch
must be fully
depressed to
release the
locking ramp
on the plug
and allow the
connectors to
be separated!
3. P
ull
connectors
apart
Locking latch shown
down, cannot unmate
connectors
www.molex.com
35
Locking latch shown
fully depressed, latch
releases locking ramp
Get more insights at: molex.com/product/mx150lindustrial.html
Order No. 987650-2181 Rev. 1
Printed in USA/KC/2012.13
©2013 Molex

Flyer - MC Technologies

Transcription

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