Catalogue - Construction Chemicals manufacturers
Transcription
Catalogue - Construction Chemicals manufacturers
DURA BUILD CARE PVT. LTD. R AN ISO 9001 : 2008 COMPANY “Quality, Integrity Assured.” A - Z RANGE OF CONSTRUCTION CHEMICALS USING CHEMISTRY TO ENGINEER GREENER CONCRETE TERRACE WATERPROOFING WITH HEAT RESISTANT COATING Areas of application Sunken portion waterproofing Terrace waterproofing Basement waterproofing Water tank waterproofing Retaining walls waterproofing Swimming pools waterproofing Terrace garden waterproofing Anti-carbonation coating on RCC Waterproofing cum thermal insulation coating DURATHERMOKOTE - 2 coats Protective plaster DURAGARD - 2nd & 3rd coat Open woven glass fibre mesh DURAGARD - 1st coat Angle fillets using DURAKRIT modified cement mortar Concrete slab Polymer modified cementitious breathable waterproof/protective coating Remedial waterproofing systems Penetration of non-soluble dendritic DURACRIST crystals blocking pores and capillaries within concrete Injection cement grouting along cracks using DURA EV Areas of Application Leaking basements, diaphragm walls Tunnels seepage Water ingress from podium slabs Leakage from watertanks Structural cracks strengthening using DURAXYGROUT LV Packers Injection PU grouting along leaking construction joint using DURAJEL DURACRIST - 2 coats Polymer modified water reactive liquid chemical grout for injection Cementitious crystalline waterproof coating Our Mission Similar to doctors treating human patients, we have committed ourselves to act as doctors of concrete with right medicines to improve, protect and repair concrete leading to sustainable construction.We are committed to supplying our customers with high end products &services owing to our advanced R&D capabilities thereby ensuring durability,robustness,energy efficiency and faster construction of reinforced concrete structures at optimal costs. Dura supports these goals with a corporate philosophy of adhering to the highest ethical conduct in all its business dealings, treatment of its employees, and social and environmental policies. Corporate Profile R A message from the Founding Chairman Dura Build Care Pvt. Ltd. has grown into one of the most promising and rapidly advancing construction/build care company in the region of North India . Our increasing investment in innovation, quality, technology and customer satisfaction has resulted in top construction and consulting firms placing immense faith on the quality and integrity of our products. Our company's motto, “Quality, Integrity Assured”, is justified by our quality management system which complies with the international standard ISO 9001: 2008 and the honest policies pursued by our technical and marketing team. My association with the construction chemical segment for over a period of 35 years in various MNCs has enabled me to develop product knowledge and technical expertise par excellence. My tenure in top MNCs like British, German, Swiss and American as a research scientist and other major construction chemical firms as a technical director provided me the launch pad to lay the foundation of this firm. I have been actively associated with IITs and various other engineering colleges as a guest lecturer and published numerous articles in leading journals / magazines to increase awareness amongst professionals from the Indian construction industry regarding the effect and benefit of using construction chemicals for RCC structures. Our team comprises of well qualified and expert staff which includes civil engineers, structural engineers, scientists and a marketing team for whom maximizing the customer benefits both technically and commercially is of prime significance. At Dura, performance is paramount. To ensure high performance from our staff, we have a work culture which encompasses a friendly work surrounding, extensive interactions, transparency, an open office, adequate workspace, relevant training and an environment of honesty, integrity and diligence. We are keen to maintain customer-supplier relationship with professionals who share similar business ethics and ideologies. I look forward to the opportunity of serving you all and extending the warmth of Dura culture. (D. Ghanti) Founding Chairman Dura Build Care Pvt. Ltd. Our Vision Dura intends to set an example in the field of construction chemicals by investing heavily in Research & Development leading to a sustainable future and serve the various stakeholders with honesty and generosity. 01 R Corporate Profile Dura Build Care Pvt. Ltd. (1998) is a professionally managed ISO 9001 :2008 accredited business house which manufactures International quality build/ construction care products. Our portfolio of nearly 120 construction chemical products which include admixtures, waterproofing compounds, polymer modifiers/ cementitious polymers/ protective coatings, curing compounds, flooring compounds, bonding agents, silicone waterproofing, joint sealants, anchoring and grouting compounds bears a testimony to our innovation and technology. Our product mix ensures that we provide a “one-stop solution” for all your construction chemicals needs across life cycle of the project. The 40 year old legacy of this company is currently being continued under the able leadership of professionals having background in material science, concrete durability, structural engineering and project management. We pride ourselves in our well established network of production, distribution, marketing personnel along with structural engineers and applicators which forms the backbone of our company. We are currently in knowledge partnership with United Kingdom (UK) based technology consulting company to help us with product technology upgradation and validation on routine basis. Our clients include Architects, Consultants, Contractors, Builders with an application in infrastructure, real estate, commercial / residential buildings, airports, power sector projects etc. spread across various parts of India, Nepal and other South East Asian countries. Given our sound technological base, we are already in the process of expanding our operations to Gulf Cooperation Council countries like Qatar, UAE and South-East Asian countries of Thailand, Vietnam, Singapore to go along with Nepal and East Africa. Our manufacturing unit, supported by one of the best testing/ QC/ R&D facility, is situated at Bahadurgarh Modern Industrial Estate, Haryana. Research & Development Our testing/ Quality Control/ R & D facility situated at Bahadurgarh Modern Industrial Estate, Haryana can invoke admiration from both scientists as well as civil engineers. The 2 factories having constructed area of 1800 sq. yards are equipped with the latest lab equipments and engineering machinery which helps us to conduct various qualitative tests so that our customers benefit from use of our products. These facilities have enabled us to develop widely acclaimed products which cover the entire spectrum of construction and build care chemicals. Our urge to develop new high end products is testified by our recent association with renowned American and European based companies to help us co-manufacture world class quality waterproofers, floor coverings and sealants. Our manufacturing systems and a dedicated team in assistance with the technical expertise of our founding chairman & 30 years experienced formulators/scientists has enabled us to develop economically-priced and high-quality products that forms the cornerstone of our company's success. We also engage in 3rd party testing and validation of engineering properties of our products with NABL accredited labs like Cortex Engineering Solution, IIT-Delhi, NCCBM, Sri Ram Institute to name a few. We have also recently sponsored PhD Project at IIT-Delhi which shall look into the engineering properties of our Waterproofing range and their contribution to durability of reinforced concrete structures. Fulcrum Direct Ltd. (UK) is responsible for providing technical consultancy and product validation on timely basis which further adds to our product quality. Our advanced operation management principles have ensured superior material procurement, faster information flow from top management, worker efficiency, process design, adequate stock, advanced logistics, faster delivery and elevated marketing, sales & service. One of our key commitments is to reduce the lead time for our products to reach the customers while assuring product reliability and satisfaction. 02 R Product Guide Product Description Features Application Areas Consumption/ Coverage Packing 1kg to 1.5 kg. per 50 kg. cement. 5 kg, 25 kg & 225 kg. DURA1 Normal setting chloride free integral water proofing compound in yellow liquid form with corrosion inhibitor. Standards: IS : 2645. Highly water tight against capillary rise and head pressure. To waterproof concrete/plaster/mortar render/screeds, etc. DURA 2 Instant leak plugging and water proofing compound with cement in reddish liquid form. Instant leak plugging within 10 to 45 seconds. Strong bonding, extra rapid strength. To stop strong localised Around 17 to leakage through concrete, 20 kg per 50 kg brick or stone work, rock, cement. etc., to fix nozzles. 5 kg, 25 kg & 250 kg. DURA 3 / 3A Moderate setting straw coloured liquid waterproofing compound. Rapid strength, sets by crystallisation within 15 to 20 minutes. To seal moderate leakages over sweating/weeping walls. 3 to 5 kg. per 50 kg. cement. 5 kg, 25kg & 225 kg. DURATITE/ HR Integral waterproofing-cum plasticiser or superplasticiser in liquid form. Large water reduction, Structural concrete reduces capillaries, with high re-inforcement, best for RCC. plain concrete, etc. 150 g or 250-300 g per 50 kg cement. 5 kg, 25 kg & 250 kg. Water Proofing WATERPROOFING COMPOUNDS DURACONCRIST Crystalline admixture batched with concrete sealing pores and voids by forming needle like crystals. Increased self healing, durability, high impermeability and chemical resistance. Integral waterproofer in 1-2% by weight of raft, slabs, terrace, cement. swimming pools, retaining walls, etc. 25 kg. DURAJEL Excellent gelling property, low viscosity, superb adhesion and compatible with alkaline solution. Water barrier in gravel beds, concrete cracks, underground structures, retaining walls and tunnel segments. 4 kg & 25 kg. Polymer modified water reactive liquid chemical grout most suitable for injection to stop continuous water infiltration by forming PU foam/resin. Consumption depends on porosity of the concrete through fixed nozzles. LIQUID APPLIED WATERPROOFING MEMBRANES/PROTECTIVE COATINGS DURAKRIT Acrylic based polymer in milky liquid form for protecting concrete & masonry structures. Multi purpose cement polymer, increased adhesion & tensile strength, breathable composite. Cement-Polymer slurry waterproof coating/ injection, repair mortar, bonding agent, etc. 1.5 to 1.8m2 per kg. with 2kg. of cement in two coats. Refer our detailed product leaflet for others. 5 kg, 25 kg & 200 kg. DURAGARD/ CP100 Two pack(A : liquid polymer and B : cementitious powder) polymer for waterproof/ protective/anti efflorescence breathable coating. UV-proof, carbonation proof, excellent breathability, superb adhesion, crack bridging upto 0.6 mm. To protect/ waterproof 1kg, mixed pack of A&B RCC roof, brick/concrete covers 0.5 to 0.7 m2 walls, sunken portion of in two coats. toilets, swimming pools, terrace gardens, basements, damp proofing course, etc. 4 kg, 20 kg & 100 kg. DURAFEX A single pack ready-to-use Seamless/jointless, grey coloured pasty rubberised crack bridging, acrylic polymer/elastomer highly flexible. for flexible waterproofing. Durafex primer is essential. Flat and sloped concrete roof decks. Most suitable on roof where cracks are prevailing. Minimum 1.5 kg to 3 kg per m2 alongwith non-woven / polyester fabric. 5 kg & 30 kg. DURACRIST New hi-tech crystalline coating in powder form which develops insoluble crystals after penetrating through the body of the concrete. Concrete water tanks, sewage tanks, foundation, tunnels, leaking ceiling, etc. 0.80 to 1 m2/kg in two coats. 25 kg. Provides integral waterproofing and increases resistance to water and harmful chemicals. 03 R Product Description Features Application Areas Consumption/ Coverage Packing DURAPAIR SBR polymer for repair/ rehabilitation admixed with cement and coarse aggregates. Superb bonding, economical, durable polymer mortar. In repair/rehabilitation of bridge deck, waterproofing & multi use polymer. Pl. see product leaflet. 5 kg, 25 kg & also bulk pkg. DURAMENJEL Polymer modified water based rubberised bitumen gel/paint for waterproofing and protective coating. Low cost & breathable coating. Excellent adhesion to most substrates. Damp proofing, roof waterproofing, sewage pipes, asbestos cement roofs. 0.80 kg./m2 in two coats. 5 kg, 25 kg & also bulk pkg. DURATHANE 100M 100% solid, solventless, rapid curing, heavy duty polyurethane based 2 pack system waterproofing/ protective membrane. Single pack PU coating also available. No VOC, fast setting, high chemical resistance. Excellent adhesion/ abrasion resistance, zero permeability, high build film thickness. Severe chemical environment, chemical processing plants, tunnel lining. Aggressive gases containment areas like tank, piping, etc. 2.5-3 kg./m for 2mm thickness / mixed component. 25 kg & 200 kg pkg. 10-12oC temp. difference, eco-friendly, breathable, crack bridging, waterproofing properties. RCC roofs, brick walls, asbestos sheet, galvanized tin / aluminum / PVC sheet. 2.5-4m2 per kg in two coats. 5 kg, 30 kg & also bulk pkg. DURATHERMOKOTE Acrylic based waterproofing cum thermal insulation coating based on micro sphere technology. FAQs 2 Q1. How to go about waterproofing of terrace? A1. First prepare the surface by cleaning dirt, grit and grease followed by application of mortar gola using DURAKRIT along the horizontal and vertical edges. Dampen the surface so that it is Saturated Surface Dry (SSD). Then waterproofing should be carried out by applying the 3 coats of DURAGARD taking care the subsequent coat is applied after the previous coat is touch dry. Use of glass fibre mesh between the coats is highly recommended. Provide a protective coating of 1:4 cement sand mortar. Please Note: DURAGARD can also be used for the waterproofing of swimming pool/ water tanks/ basement and terrace gardens. Please refer our literature. Q2. In a flat system upper floor bathroom is leaking and causing dampness & efflorescence of the room wall underneath. What is the solution without disturbing the upper floor residents? A2. By fixing nozzle at 0.3m apart in the wall, grouting should be carried out with a mixture of DURAKRIT-CEMENT admixed with non-shrink expanding grout admixture i.e. DURA-EV followed by application of DURAKRIT-CEMENT slurry. Q3. What is the solution for: Q(i) Preventing the flow of water from the water tank in the form of jet? A(i) Our instant plugging compound like Dura 2 is very useful in this situation in conjunction with cement. (Check out the Dura 2 literature for application details) Q(ii) Avoiding the sweating of walls? A(ii) This could be prevented by using our moderate setting compound like Dura 3 in conjunction with 1:2::Cement: sand mortar. Q(iii) Preventing the continuous flow of water inside the tunnel? A(iii) The flow of water could be stopped by injecting DURAJEL through the nozzle against water flow. Q4. In the ground floor of flats, often dampness upto 3 feet height of wall has been observed which cause the spalling or removal of wall plaster and paint. How to counteract such a problem? A4. The rise of water upto 3 feet is due to the capillary action. The plaster should be removed from the affected area. Nozzle should be fixed in staggered pattern 0.3 m apart and DURAINJECTO should be injected through the nozzle followed by plastering with DURAKRIT. Q5. Do you have any protective coating which can keep interiors cool in summer and warm in winters? A5. DURA THERMOKOTE can be used for maintaining thermal insulation upto 10°C to 12°C. 04 R Product Description Features Application Areas Consumption/ Coverage Packing Excellent rheology, reduced micro cracking, superb slump, higher ultimate strength, no segregation. Water reduction upto 40%. Higher strength at all ages. Retarded version also available. Water reduction upto 23%. Concrete with long transportation time and self compacting concrete. 0.40% to 1.50% by weight of cement. 25 kg or 200 kg. Free flowing concrete in 0.50 to 2.00% by congested re-inforcement. wt. of cement. Highly water-tight concrete, higher strength. 25 kg & 250 kg. Extends setting time, lower w/c, Increase in workability & strength . cement saving. Water reduction upto 12%. Hot weather concreting, avoidance of cold joints in rafts, walls and slip-form chimneys. 0.30 to 0.50% by wt. of cement. 25 kg & 250 kg. New generation hyper plasticiser based on high quality polycarboxylate PC/PCE polymer. Available as a light brown liquid ASTM : C494-86, Type A&G. DURASUPASPRED/ High range water reducer 400C/500/155/ or super plasticiser. Standards : IS : 9103-1999 160/MMF DURASPRED HR ASTM : C494-86, Type G. DURA SUPALATE PC500/ 400/300 DURASPRED R Water reducing cum-set retarding admixture or retarding plasticiser. Standards : IS: 9103-1999 ASTM: (494-86, Type-1). DURASPRED RSP/A Accelerating cum-water High early strength. reducing admixture or Water reduction accelerating plasticiser. upto 10%. Standards : IS : 9103-1999. In concrete where faster strength development is required e.g. in cold weather concreting. 1.50 to 3.00% by wt. of cement. 25 kg & 250 kg. DURASPRED PAE/AEA Thermal crack Air entraining concrete/ proof, water mortar admixture. Standards : IS : 9103-1999 reduction upto 7%. ASTM : C-260. For mass/dam concretes canal lining, crack free mortar or concrete. PAE: 0.25 to 0. 45% AEA: 0.05 to 0.15% by wt. of cement. 25 kg & 250 kg. DURASPRED M A liquid mortar plasticiser Crack-free plaster, or integral cement water reduction waterproofing compound. upto 12%. Standards : IS : 2645-1999. In waterproof plastering, 0.250% by wt. brick laying, pointing of cement. rendering, screeding, etc. 25 kg & 225 kg. DURA MICROSILICA Micro silica or fumed silica for high strength durable concrete. High strength, low water & chloride permeability & improved chemical resistance. Infrastructure projects, coastal structures, commercial & residential buildings. 15 kg & 25 kg. DURA SHOT P/L Set accelerating and waterproofing shotcrete/ guniting admixture in both powder and liquid form. Alkali free accelerator also available. Greatly reduces rebound. High early strength. Increases impermeability. For instant setting or 2 to 6% by wt. support lining on damp of cement. or wet substrate. Suitable for overhead application. Protects concrete from chloride induced corrosion. Superb in coastal area or where salty water has to be used. DURACOROBIT Integral corrosion inhibitor for concrete 60 in presence of chloride. DURASPRED N Water reducing liquid admixture or plasticiser for concrete/cementitious mixes. Standards : IS : 9103-1999 ASTM : 494-86 Type A. Lower W/C with For structural fair reduced permeability. faced concrete. Increase in workability and strength. Cement saving, water reduction upto 12%. 5% to 25% by wt. cement. 25 kg & 250 kg. 120 ml per 50 kg. cement. 25 L & 200 L. 0.50 to 2.00% by wt. of cement. 25 kg & 250 kg. 05 Admixture &&Curing Admixtures Curing CONCRETE/MORTAR ADMIXTURES R Product Description Features Application Areas Consumption/ Coverage Packing Premature water loss and cracking reduced to minimum. Replaces most tedious and expensive methods for curing. Vertical members like columns, piers, shear walls. Highway projects. 1 L covers 3 to 5m². 25 L & 200 L. Fair faced concrete. Increased life of shutter. Ideal for steel or wooden form-work for easy or smooth release. Steel/Plastic 40 to 50 m² per L. Wood : 20 to 25 m² per L. 25 L & 200 L. CURING COMPOUNDS / MOULD RELEASE AGENTS DURACURE C / A range of curing WP/ R/ RWP / membrane based on resin/synthetic wax RAL emulsion and resin solvent system. Standards : ASTM : C 309. DURAMOL Mould or shutter release oil in ready-touse form. Available in both oil and emulsified form. FAQs Q1. How can we improve slump retention performance of concrete along with good water reduction economically? A1. Our PCE based range i.e. DURA SUPALATE can be used to reduce water beyond 30% along with excellent slump retention for longer duration. For similar W/C ratios, it helps in cement saving upto 30% and at constant cement content, it increases strength by 35% - 40% due to its increase dispersing effect. It is available in different grades tailored to meet the functional as well as economic requirements at site. Q2. Where should we use DURASUPASPRED? A2. DURASUPASPRED is available in 2 versions - normal i.e. DURASUPASPRED and retarded i.e. DURASUPASPRED 500/ 400C. The normal version may be used for high slump concrete which has to be used in 30 mins. Also super water reduction can be achieved which would result in 25-30% strength development very quickly. The retarded version may be used where slump has to be maintained for a longer period of time and strength development needs to be gradual. It is highly useful for pumping concrete. Q3. What is the purpose of using DURAMICROSILICA? A3. It is used where it is difficult to achieve the desired strength of concrete especially for high strength concrete M50 and above. Q4. Shotcreting operation in a tunnel leads to rebound loss of concrete up to 40% and the possibily of washout through the oozed water is very high. How can this be resolved? A4. The same can be resolved by using our SHOTCRETE accelerator i.e. DURASHOT P/L in wet as well as dry process. Alkali containing accelerators may have strength loss to the extent of 30%. In such cases using alkali free accelerators i.e. DURASHOT LAF is strongly recommended where strength fall would be minimum. Q5. The presence of high chloride levels in mixing water may lead to corrosion of reinforcement of concrete over a period of time. Do you have any material to counteract this hazard? A5. Corrosion is the biggest deterioration mechanism of a structure leading to crores of rupees wasted in the repair and rehabilitation annually. To counteract this problem, we have DURACOROBIT 60 that can be used at the rate of 0.7L per m3 of concrete which neutralises the effect of chloride. Q6. How can we carry out curing of vertical surfaces or regions where there is a shortage of water? A6. To ensure continuous hydration and strength development of concrete, curing is important. Our curing compounds like DURACURE can be used for such purpose. Q7. Use of mobil oil, cow dung as a shutter release causes scouring/pitting of concrete surface. What other alternatives do we have? A7. DURAMOL, a high quality mould release agent can be used having better release property. 06 R Product Description Features Application Areas Consumption/ Coverage Packing DURAXY BOND Solventless two pack epoxy bonding agent or structural adhesive for old to new concrete. No cold joints. No failure at bonding joints. Excellent bonding agent for dry to wet surfaces. Mixed material is grey. 1 kg mixed material covers 2 to 5 m². 1 kg & 4 kg. DURAXY P It is a low viscosity dual pack primer based on solvent free epoxy. Three / Two pack solventless epoxy based repair mortar. Primer is required. Easy brush or spray application. Primer for specific Duraxy products. 4 to 6 m² per kg. of mixed material. 1 kg. No shrinkage, high strength. High bond strength. Trowel grade epoxy mortar Mixed material density for cavity/pot-hole repairs 1800 mg/m³. on factory-floors, garages, air craft run-ways, etc. 4 kg & 10 kg. DURAXY TE Dual pack solventless coal-tar epoxy as protective coating. No priming. Single coat application. As a protective coating for 2 to 6 m² per kg. all type of exposed, buried of mixed material. or immersed concrete and steel surfaces. 4 kg. DURAXY WB Unfilled water based epoxy system with white emulsions of Pack A & Pack B used as protective coat over surfaces. Used as an admixture in thin layer concreting for highly impermeable and abrasion resistant surface / floors. Sealer-coat / dust proof, waterproof-coat and primer-coat for other epoxy products. Used as a corrosion inhibitor. Mixed Mat. (m2/kg)-1st coat :3 2nd coat: 4 Metal Surface (m2/kg)1st coat :4 2nd coat: 5.5. In 10 kg kits (Pack A : 5 kg & Pack B : 5 kg), any other packing of 50 kg kits. Eco-friendly, water/ chemical resistant, microbial resistance, anti-skid properties. Water tanks, swimming pools, water treatment plants, etc. 4-5m2 per kg depending on surface texture & porosity. 3.5kg & 14kg. Zero ionic permeability, excellent adhesion and penetration, high chemical resistance. Metal surfaces, 3-5m2/kg of mixed reinforcements, structural material in single coat. steels, off-shore platforms, etc. DURAXY RM DURAXY FG-SF Non toxic, eco friendly food grade solvent free epoxy coating for potable water tanks. DURAXY CR Epoxy based corrosion resistant coating for reinforcement. 24 kg & 48 kg FLOORING COMPOUNDS DURAHARD Ready- to use non- metallic floor hardener in granular powder form in grey, green, red and off white colour. No rust formation. To provide extremely Highly impact resistant, hard wearing, abrasion impermeable to resistant floors. oil, grease or water. Light traffic: 3kg/m2 Moderate traffic: 5 kg/m2 Heavy traffic: 7kg./m.2 25 kg. DURAFLORSIL Acrylic modified colourless solvent based floor/dust sealer. Dust totally sealed. Impermeable to water or oil. Excellent dust sealer to create dustfree industrial floors. 7 to 9 m² per L. 25 L & 200 L. DURA FLORHARD Dustproof and hardens the floor surface. Gives a shiny look to floor surface. Used for both new and old concrete floors to make them wear resistant and dustproof. 2 coat treatment: 8 to 10 m² per kg. 3 coat treatment: 5 to 7 m² per kg. 25 kg & 250 kg. To use as a rain coat on masonry concrete, brick/ stone work surface or any exposed surface. 5 to 9 m² per L. 5 L & 20 L. To produce non/anti shrink properties for pre stressed cable duct, rock/soil anchoring/injection grouting. EV : 250 g/50 kg. cement. EH : 500 g/50 kg. cement. Clear liquid which is a ready-to-use product for hardening and dust proofing of floors. SILICONE WATERPROOFING/IMPREGNATION DURAPEL W & DURAPEL S Colourless liquid silicone impregnating agent based on water or solvent. Arrests dust/dirt accumulation. Preserve natural colour, high water repellency for many years. 4 L & 25 L. GROUTS & GROUTING COMPOUNDS DURA EV Expanding/Non-shrink grout Non-shrink, high admixture in powder form fluidity for cement or Non-shrink polymeric grouts. grouting compound. 40 / 20 Nos. in a Box/Carton. 07 Epoxies, Flooring, Silicones & Grouts BONDING AGENTS/ SYNTHETIC REPAIR MORTARS/ PROTECTIVE COATINGS BASED ON EPOXY R Product Description DURAGROUT GP/ Ready-to-use non-shrink, free flow engineering cementitious GP2 & ES grout in powder form. Features Application Areas Consumption/ Coverage Packing High precision grouting, excellent strength with ES & GP2. Base plate, holding down bolt grouting, anchoring, fixing, etc. Wet density 2200kg/m³. 25 kg. Consolidates the soil by injecting through grout pump, injection into concrete cracks. Water of 5.5 litres to 8 litres per 25 kg of Duragrout E1. 25 kg. High fluidity, non DURAGROUT Cementitious non-shrink, E1/E2 (Latest high strength micro-cement shrink, high strength, chloride free, technology) injection grout with excellent pumpable/ water tight, etc. injectable quality. DURAXY GROUT L&S Ready-to-use three pack, high precision epoxy based engineering grout in free flow condition for large & small gaps. Non-shrink, exceptional strength, dynamic load resistant & high chemical resistance. In situation where high precision grouting is called for like holding anchor bolts and machine base plates. Density -1800 kg/m³. 5 kg. DURAXY GROUT LV Solventless two pack epoxy based injection grout having very low viscosity. Excellent bonding & strength, moisture insensitive, high penetration. For strengthening already casted concrete, filling smaller voids and honey combs. Density -1050 kg/m³. 1 kg. & 3 kg. FAQs Q1. How can structural members be joined to each other? How can cantilever extension be carried out from the existing surface? A1. Here the use of structural adhesives like DURAXYBOND is recommended. It is applied on the existing surface followed by placing fresh concrete. Q2. Do you have any products for joining structural members as in the case of segmental bridge construction? A2. Our segmental bridge adhesive i.e. DURAXY SBA can be used in such cases. Q3. Rain water enters inside the rooms of building through walls. How can we waterproof external walls? A3. The external wall surface should be impregnated/ applied with 2 coats of DURAPEL W/S. Q4. What is the solution for preventing fall of bathroom/kitchen tiles and water seepage from tile joints? A4. The tile should be fixed with DURAFIX 1P/2P and the joints should be filled with DURATILOFIL. The tiles fall due to shrinkage or due to expansion of air entrapped between the tile and the wall. Q5. How can we resolve the poor strength of factory floor surface resulting in scouring and wear & tear? A5. DURAHARD can be used which makes the surface highly impermeable and abrasion resistant. Q6. How can porosity/honeycombing of concrete structure be reduced to a maximum extent? A6. This can be done in 2 ways: a) The cement paste must be admixed with DURA EV (Non shrink polymeric grouting compound). This slurry must then be introduced into the structure through grout pump. b) Also ready to use grout like DURAGROUT E1 (only the required quantity of water needs to be added) can be injected. Q7. Sometimes dust accumulates on the factory floor due to release of lime. How can such a problem be resolved? A7. Such a problem can be solved using floor sealer i.e. DURAFLORSIL/DURAFLORHARD. Q8. How can base plate be grouted so that it is perfectly levelled for the subsequent erection of machine? A8. This can be done by forming a hydrostatic head pocket through which fluid DURAGROUT GP2 can be poured to complete the base plate grouting. For dynamic load, our epoxy grout i.e. DURAXYGROUT L/S can be used. Q9. The core cut from a concrete slab is showing low strength. How can I restore the structural strength without demolishing the structure? A9. DURAXYGROUT LV can be injected inside the concrete and can give strength upto 1000 kg./cm2 in 3 days. 08 R Product Description Features Application Areas Consumption/ Coverage Packing Fresh wet density: 2200 kg/m3. 25 kg. REPAIRS & REHABILITATION Specially prepared ready to use grey powder which requires addition of water only at job site, to produce free flowing and semi fluid/plastic high strength concrete. Volume stabilized non-shrink micro concrete. High early strength. Excellent bonding and impermeability. Most useful for repair of soffit of beams and columns. DURASILFIL 1P/2P Filling / sealing material based on polymer modified cementitious product. Flexible, non shrink & waterproof cracks. Sealing joints of all types 0.5 to 0.7 m² per kg of sanitary ware, sealing / of mixed material filling cracks of masonry / with 1 mm thickness. concrete surfaces. Pack A : 5 kg Poly container; Pack B: 20 kg Poly Sack. DURA RUSTOBIT Polymer based liquid used as a rust/corrosion preventive coating over reinforcing steel bar. Easy and one time application, effective corrosion inhibitor. Coating material over steel reinforcement after thorough cleaning like wire brushing or sand blasting. 0.025 to 0.040 kg/m² on steel surface as a cleaner. 0.05 to 0.08 kg/m² on steel surface for rust prevention. 25 L & 200 L. DURALEVEL 10/20/30 2 pack thixotropic, cementitious polymer modified patching and adhesive mortar. Available with fiber reinforcement. Excellent adhesion, good strength, nontoxic, crack resistant repair, used for thin layer applications. Seal surface cracks upto 5mm, blow holes, honeycombs, bonding mortar. 2.15kg / m² / mm thickness. PackA-25kg PackB-4x25kg. DURAKRIT Please see LIQUID APPLIED WATERPROOFING MEMBRANES/PROTECTIVE COATINGS section for details. DURAPAIR Please see LIQUID APPLIED WATERPROOFING MEMBRANES/PROTECTIVE COATINGS section for details. DURAXY P Please see BONDING AGENTS/ SYNTHETIC REPAIR MORTARS/ PROTECTIVE COATINGS BASED ON EPOXY section for details. DURAXY RM Please see BONDING AGENTS/ SYNTHETIC REPAIR MORTARS/ PROTECTIVE COATINGS BASED ON EPOXY section for details. DURA EV Please see GROUTS & GROUTING COMPOUNDS section for details. Repair, Tiling & Sealants DURA MICROKRIT TILING COMPOUNDS DURAFIX A Acrylic polymer to Thixotropic, non produce thixatropic tile shrink cementitious adhesive with cement/sand adhesive. at site to fix tile, etc. Economical production of tile adhesive at site. 1 kg with 1.5 kg. cement and 1.5kg. fine sand will cover 1.5 to 2 m² with 1.5 mm thickness. 25 kg. DURAFIX 1 P/2 P A single / two pack polymer Permanent tile fixing, resistant to modified cementitious tile complete immersion. adhesive ready-to-use. For all kinds of tiles. 5 to 6 kg mixed material/m². 25 kg. DURATILOFIL C/E Single pack polymer modified cementitious tile joint / gap filler / tile grout. Epoxy based tile grout also available. Non dusting/abrasion resistant, high bonding, excellent matching of colour of tiles. Domestic floor and wall See the product tiles and also in other specification guide. areas like commercial establishment, laboratories, super markets, hotels, etc. Sets within 1.5 to 10 mins. Within 1 hr. with 0.5 m bond length pull-out load exceeds 5 MT. In tunnels, coal mine, gold mine where rock bolting/quick strata control is required. 5 kg & 25 kg. ANCHORING COMPOUNDS DURARESIKOR Fast or extra fast setting resin capsule for immediate rock bolting. Cement capsule also available for bolting operation. Length to be decided for full column grouting. 25-50 Nos. in card board box. 09 R Product Description Features Application Areas Consumption/ Coverage Packing Highly UV resistant. Excellent bonding with most substrates. Bolt joints. J hook joints. To fill gaps and joints in concrete, doors, windows, fittings and fixtures, etc. Density - 1500 kg/m³. 300ml cartridges 1kg, 5kg & 30kg. JOINT SEALANTS/ELASTOMERS DURACRYL MP Single pack acrylic based rubberised joint sealing compound with ± 12% movement capacity. Primer should be used. DURASIL GPS / PPS Dual pack polysulphide High flexibility. based sealing compound Versatile sealing compound. for expansion and contraction joints with± 25% movement capacity. Durasil P Primer should be used. Joints & gaps between different building substrates like glass, metal, concrete, stone, etc. Density-1500 kg/m3 mixed material. 1kg & 4kg. DURASILICO Non toxic, solvent free, low modulus, multipurpose single component silicone sealant. Outstanding adhesive strength on treated wood/ PVC, high temperature resistance. Joints & gaps along laminated glass, double glass, aluminum, steel, stainless/anodized steel. Density of uncured sealant - 1.39 g/ml. 310ml cartridges & 600ml sausages. DURAFLEX PS One component polyurethene sealant which forms a permanent waterproof bond to many surfaces. Fast moisture curing, permanently elastic & high resistance to weather conditions. Excellent adhesion to wood, concrete, metals, aluminum and natural stone. Density of non-vulcanized sealant - 1.17g/ml. 310ml cartridges & 600ml sausages. Note : We do posses 100% performance oriented product technology and can provide you customised products with properties that exactly suit your needs. FAQs Q1. Sometimes deep cracks appear on the concrete surface and in some cases spalling is observed. How can this be resolved? A1. Cracking and de-lamination may be due to corrosion. The steel surface has to be prepared to remove rust/loose particles sticking to it (by sandblasting), succeeded by one of the following alternatives: a) The prepared surface must be coated with DURARUSTOBIT to prevent further corrosion. This should be followed by filling the surrounding area with mass-in-fill (Mass-in-fill refers to Cement: Sand: DURAKRIT mortar mixed in the ratio 1: 2.75: 0.5 followed by adding requisite amount of water). b) The prepared surface must be coated with DURARUSTOBIT followed by application of DURAXY primer. Then the surrounding area of the concrete should be filled with DURAXY RM (2 pack system). c) Treat the steel rod with DURAKRIT: cement slurry in the ratio 1:2 followed by mass-in-fill as in (a). Q2. The strength along with the load bearing capacity of the structural element gets diminished due to corrosion/ sulphate attack. How can such a problem be addressed? A2. Prepare the steel surface preparation as above. Then jacketing should be carried out using DURAMICROKRIT (Very high strength micro concrete powder) to achieve the desired strength. DURAXYBOND needs to be used as a bonding agent to promote adhesion between existing substrate and repair material. Q3. How do we fill tie rod hole with a durable and ready to use sealant? A3. DURAFLEX PS, single pack PU sealant can be used such cases and forms a water proof & weather proof bond to substrate. Q4. How can we resolve cracking of window and door joints due to movement between 2 elements? A4. This can be solved by using DURACRYL MP, joint sealing compound. It can be used for filling gaps and joints in concrete, doors, windows, etc. Our silicone sealant range i.e. DURASILICO can also be used in such cases. 10 R Testimonials & Engg. Services Testimonials and Work Done 11 R Product Support & Engg. Services At Dura Build Care, we aim to disseminate technical information related to advanced concrete technology, better construction practices, quality assurance measures to site engineers in order to ensure sound and safe structure. Our well qualified team of material scientists, civil engineers, structural engineers would be more than pleased to offer you the following services at no cost to your esteemed organization technical presentations, product demonstration, trouble shooting, technical support and training. ADDITIONAL TECHNICAL SERVICES Following is a glimpse of the type of services that our clients can expect on site : THERMAL IMAGING CAMERA This US manufactured thermal imaging camera helps you detect areas of moisture intrusion, possible seepages or dampness on concrete substrates which can then be isolated for specific treatment. This can also be used to test the effectiveness of waterproofing especially for large areas through formation of unique thermal patterns thereby reducing inspection time and possibly increasing bottom line of our clients. PULL-OFF ADHESION TESTER This pull-off adhesion tester manufactured in US measures in-situ adhesion of coatings to metal, wood, concrete and other substrates combined with a revolutionary self-alignment feature and pull rate indicator conforming to ASTM D4541/7234, ISO 4624/16276-1, AS/NZS 1580.408.5. COATING THICKNESS GAUGE WFT gauge conforming to ASTM D4414 helps the applicator at site in determining how much material to apply or spray to achieve the specified dry film thickness. This instrument can be used on different variety of surfaces (concrete, steel, etc) with varying shapes (flat, curved). WATER PERMEABILITY TESTING MACHINE Water permeability apparatus helps in estimating the efficiency of the coating system with regards to its ability to resist moisture or chloride ingress before and after in-situ application of the material; thereby determining the durability of the concrete structure. It conforms to DIN 1048: Part 5, CRD-C 48-92 & BS 1881: Part 122. SHORE HARDNESS TESTER *Terms and Conditions apply This digital testing machine is a pocket size model with integrated probe. It can be used at site to measure the penetration hardness of the polymer, elastomer, rubber instantaneously. This hardness testing machine can be used for epoxy repair mortar, polyurethane coating, etc. This testing machine complies with DIN 53505, ASTM D2240, ISO 7619 and JISK 7215. 12 PROJECT REFERENCES Dhaula Kuan / Akshardham / Shahdara / Azadpur : Admixtures Barapullah: Grouts Repairs / Shuttering oil Admixtures Tulip Grand Waterproofers & Admixtures Waterproofers & Admixtures Bitumen / Polymer / Epoxy coatings NPCIL (Kakrapara) Joint sealants Coca Cola, Sahibabad Liquid floor hardener Curing compounds Hewa Khola Hydro Power Project Nepal, Shotcrete accelerator MCD Car Park Project, New Delhi PU foam grout SOME OF OUR CLIENTS PODIUM / TERRACE GARDEN WATERPROOFING Vegetation Soil & Gravel Drainage board Concrete screed at a slope Geo-textile fabric 150gsm DURAMENJEL 2nd coat Non-woven polyester felt DURAMENJEL 1st coat DURAMENJEL primer coat Angle fillets using DURAKRIT modified cement mortar Concrete substrate Polymer modified water based rubberised elastomeric bitumen gel/paint for waterproofing and protective coating Other areas of application Protective coating for industrial floors, sewage pipes, foundation, asbestos cement sheets, chemical plants. SUNKEN PORTION WATERPROOFING Tiling / Finishing using DURAFIX & DURATILOFIL Sealing gaps around pipes using DURAGROUT GP2 Loose/light weight materials Protective plaster DURAKRIT 2nd coat Open woven glass fibre mesh DURAKRIT 1st coat Angle fillets using DURAKRIT modified cement mortar Waterproof breathable cementitious composite/ acrylic polymer Concrete substrate A two pack polymer modified cementitious waterproofing tile adhesive Polymer modified cementitious tile joint / gap filler Ready-to-use non-shrink Free flow cementitious grout Multipurpose features & areas of application bonding, concrete repair, corrosion protection, injection grouting, dampproof / protective coating, tiling mortar, heavy duty floor topping HIGH BUILD POLYURETHANE PROTECTIVE COATING Top UV Coat : DURATHANE 50 Sprayed Membrane : DURATHANE 100M Primer: DURAXY P Areas of application Elastomeric protective coating for chemical processing, sewage treatment plants and areas exposed to corrosive & acidic environment. Elastomeric polyurethane based membrane R DURA BUILD CARE PVT. LTD. AN ISO 9001 : 2008 COMPANY Corporate Office: 501/1, DDA Building, Plot No. 1, District Centre, Janakpuri, New Delhi - 110058 Phone : 011 - 25050236 / 7. Telefax : 011 - 25050238 Branch Office : 104 -106, Dimension Deepti Plaza, Plot No - 3, LSC, Pocket - 6, Nasirpur, Dwarka, New Delhi - 110045 Mob. : +91 - 78380 53191 E-mail : [email protected], [email protected] Website : www.durabuildcare.com U.K. Office : Fulcrum Direct Ltd. Cardiff Medicentre, Heath Park, Cardiff CF14 4UJ, United Kingdom Registration No.: 05374717 Vat No.: 914644719 Phone : +44 29 2064 7019 Website: www.fulcrumdirect.co.uk Dr. Ghanti's ability to diagnose construction problems accurately and then suggest relevant solutions is what separates him from the rest. -- Civil Dept., IIT Delhi. Yours is a high end technology company, delivering innovative and international quality products. We shall assist you with technological upgradation and validation of your products on a routine basis. — Director, Fulcrum Direct Ltd. (UK) Complete product details, case studies, publications, FAQ's, factory R&D video and product animations can be found at our upgraded website : www.durabuildcare.com Recipient of London International Quality Crown Award, 2008 Products Tested at NCCBM, IIT-D and Shriram Institute In Knowledge Partnership with Awarded most promising Construction Chemical Company, Business Sphere Magazine, 2013-14 Fulcrum United Kingdom