Apresentação do PowerPoint

Vetorial Group is one of the biggest independent
pig iron producers in Brazil with accumulated
experience since 1969.
Vetorial detain the ISO 9001 certification and is
audited by PriceWaterhouseCoopers.
The activities of the company are concentrated in
Mato Grosso do Sul, where is responsible for more
than 1.000 direct jobs.
Vertically integrated with independent
businesses:
Vetorial Energy: Forestry management and
charcoal production. The actual own forests are
40.000ha and its expanding to reach the forest
sustainability and the total of 80.000ha in 2017.
Vetorial Steel Mill: Pig Iron production with a
capacity of 760.000 ton per year shared among
the three industrial units.
Vetorial Mining: Exportation and production of
iron ore with resources estimated in more than
10bi ton. Today its part of VETRIA Holding.
Log Brasil: Logistic company with a shared
control (50%).
3
CHARCOAL
SUSTAINABLE SUPPLY
4
Charcoal Production Flow
Eucalyptus forest
Wood Harvesting
Wood Transportation
Wood Carbonization
Mechanized Loading
Charcoal Cooling
Charcoal Production Sites and
Vetorial Pig Iron Mills
9
7
3
10
8
1
5
4
6
2
Harvesting and Charcoal
Production by Site
Sites
1 Nova da Mata
2 Verde Mar 1
Cabeceira
3
Funda
4 Pantano
5 Yara
6 Jatobá
7 Sonora
8 Ribas
9* Sonora II
10* Dois Irmãos
Total
* In negotiation
Anual
Harvesting
Charcoal
Production
3
(hectares)
( m x 1000)
1.500
1.000
240
132
1.620
240
1.000
536
964
1.143
1.147
1.050
1.715
192
96
174
246
210
210
312
9.960
2.052
Productivity improvements with new
technologies
PROCESS CONTROL PLUS
GAS BURNING AND WOOD DRYING PLUS
CHARCOL COOLING SYSTEM
235
242
242
243
225
1.000
209
201
191
200
815
800
Work Force
250
715
801
719
175
616
600
126
150
467
373
400
125
372
293
100
214
200
75
86
0
50
2011
2012
2013
2014
2015
Work Force Evolution
2016
2017
2018
2019
2020
2021
Productivity (m3/H/month)
Social Contribution:
Company will more than double the work force
High Productivity means:
Lower costs and increase of work force benefits
Productivity (m3/man/month)
1.200
248
Charcoal
Production
2.500
200
2052
160
140
1.500
120
100
175
1.000
696
500
322
59
0
5
2011
174
15
27
2012
2013
Monthly Charcoal Production
80
60
40
58
20
0
2014
2020
Yearly Charcoal Production
Monthly Production (1000 m3/month)
Production (1000 m3/year)
2.000
180
Brazil’s Planted Forest by State
Eucalyptus: 4.9 million hectares
Pinus:
1.7 million hectares
Fonte: AMS e IBGE,2013
Participation of planted forest area by
Brazil's States (%)
100%
90%
80%
3%
4%
6%
11%
70%
60%
50%
11%
14%
4%
4%
7%
5%
3%
7%
10% 10%
11% 10%
5%
3%
7%
10%
10%
14% 14%
14%
6%
3%
7%
10%
10%
13%
40%
30%
20% 19%
19% 19%
7%
3%
7%
10%
10%
13%
Tocantins, Piauí e outros
9%
3%
7%
Goiás
9%
Maranhão
10%
12%
0%
Amapá
Pará
Mato Grosso do Sul
Espírito Santo
Rio Grande do Sul
19%
Bahia
18%
18%
20%
10%
Mato Grosso
Santa Catarina
Paraná
24% 23%
23% 23%
24%
São Paulo
23%
23%
Minas Gerais
2006 2007
2008 2009
2010 2011
2012
Fonte: AMS ,2013
Planted Forest Consumption by
Sector
37%
51%
12%
Cellulose and Paper
Charcoal
Industrial Wood
Total of 163 million cubic meter
per year
Source: AMS, 2010
Wood Charcoal: 20 million cubic
meter per year
Charcoal made by:
Planted Forest x Native Wood
10,0
60%
56%
51% 51%
50%
45%
7,0
38%
38%
3,9
20%
1,9
1,9
10%
1,4
2,0
3,0
4,0
4,5
4,0
4,1
3,8
4,2
4,0
3,8
3,6
3,7
3,6
2,4
2,2
1,8
2,1
1,4
1,3
1,8
1,9
2,9
3,0
3,6
3,7
3,7
3,7
3,7
4,0
3,6
4,7
27%
3,8
25%
33%
33% 33%
30%
4,0
5,0
3,7
35%
33% 32%
32%
1,0
40%
3,6
6,0
2,0
40%
36%
2,3
Production (Mton)
8,0
0,0
0%
Native Wood Charcoal
Planted Forest Charcoal
Native Wood (%)
13
Native Wood Used (%)
53% 52%
9,0
Planted Forest need to Supply
Pig Iron Production
Average Pig Iron Production
Blast Furnace Consumption
Charcoal Need
Mton/yea r
t CH / t PI
Mton/yea r
Charcoal Production Technology
Wood to Charcoal Conversion - Yield
Forest Planted Need - dry basis mass
Wood Density
Forest Planted Need - volume
Today Forest Planted available
Available forest planted area for charcoal
Area harvested per year (for 7 year cyclo)
Clonal productivity available on market
Potential total volume to be harvested
9,51
0,73
6,90
Baseline
%
29%
Mton/yea r
23,8
0,55
43,2
20
ton/m
3
3
Mm /yea r
3
Mm /yea r
kha
kha /yea r
3
m /ha
3
Mm
3
Anual wood deficit to produce charcoal
Mm /year
Equivalent area to be planted per year
kha/year
805
115
280
32
-11,0
39
Carbonization improvements to
guarantee wood supply
Average Pig Iron Production
Blast Furnace Consumption
Charcoal Need
t CH / t PI
Mton/yea r
Baseline
Process
Control
Metalic
Kilns
%
29%
36%
39%
Mton/yea r
23,8
19,2
0,55
17,7
43,2
34,8
20
32,2
Charcoal Production Technology
Wood to Charcoal Conversion - Yield
Forest Planted Need - dry basis mass
Wood Density
Forest Planted Need - volume
Today Forest Planted available
Available forest planted area for charcoal
Area harvested per year (for 7 year cyclo)
Clonal productivity available on market
Potential total volume to be harvested
9,51
0,73
6,90
Mton/yea r
ton/m
3
3
Mm /yea r
3
Mm /yea r
805
115
280
32
kha
kha /yea r
3
m /ha
Mm
3
3
Anual wood deficit to produce charcoal
Mm /year
Equivalent area to be planted per year
kha/year
-11,0
39
-2,6
9
0,0
0
15
CARBORAAD
SIMULATION SOFTWARE TO
CONTROL THE CARBONIZATION
PROCESS AND THE CHARCOAL
QUALITY
16
CARBORAAD - SIMULATION SOFTWARE TO
CONTROL THE CARBONIZATION PROCESS AND
CHARCOAL QUALITY
Kiln thermal profiles to control the evolution of wood
pyrolysis during the whole process;
CARBORAAD - SIMULATION SOFTWARE TO
CONTROL THE CARBONIZATION PROCESS
AND CHARCOAL QUALITY
Integrated management system to control
production plans and real results (daily,
monthly and yearly)
18
HEAT EXCHANGE SYSTEM TO REDUCE
CHARCOAL COOLING
Kiln with heat exchange = Taxa de 0,56 oC/hora
Kiln without the system = Taxa de 0,20 oC/hora
Increase the kiln productivity in about 20% related
to total cycle
VETORIAL and its partnership with new
technologies
Total Production with
Carbonization Software
Control
MILL
LIVEN
Development of Wood Drying
System together with the
Technology Market Players to
run together with the
rectangular kilns
DPC
Vetorial has rented and it will running by
itself a Pilot DPC Plant at Parana State to
validate process gains and the business plan
DPC – Drying Pyrolysis Cooling
21
Yield improvements with new
technologies
38%
3,30
3,15
3,10
36,8%
36,6%
36,3%
36,1%
36,0%
35,8%
36%
34%
32,9%
33,4%
33,8%
PROCESS CONTROL
PLUS DRYING
PROCESS
Volumetric Wood Chacoal Conversion
RG – Wood Charcoal Yield
Better
40%
2,90
2,70
32%
30%
2,50
29,3%
2,40
28%
2,30
26%
2,13
2,10
2,08
24%
2,10
1,96 1,95 1,95
1,93 1,92
1,91
22,3%
20%
1,70
Better
22%
1,90
2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021
Gravimetric Yield
Volumetric Yield
22
MAIN ENVIROMENTAL IMPROVEMENT
WITH THE NEW TECHNOLOGIES TO
PRODUCE CHARCOAL
Improve the charcoal yield from 22% to
36%
means:
VETORIAL GAS EMISSION REDUCTION =
780.000 tons of CO2 eq.
per year
23
Thank you for your visit.