Coring Systems Catalogue
Transcription
Coring Systems Catalogue
BOART LONGYEAR Conventional Coring System HV REV 01-DEC-06 Diamond Products Core Barrels Drill Rods Water Swivels Hoisting Plugs Casing Recovery Tools Adapter Subs Conversion Kits Tools Technical Data 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR 12/06-MKT1644 © 2006 Boart Longyear Inc. Conventional Coring System HV P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Diamond Products Impregnated Bits Thermally Stable Diamond Bits (TSD) Reaming Shells Casing Shoes Casing Bits Bit and Shell Gauges Options and Specialty Diamond Products NOTE: The diamond tools used for HV and HV3 are the same as HQ and HQ3 Surface Set Bits are available on request. 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Impregnated Bits HQ Impregnated Bits Boart Longyear introduces metal coated diamond impregnated bits the latest in industrial diamond technology. • Significantly outperforms the successful Series range in both drilling speed and bit life. • Protects the diamond from oxidation and surface degradation during manufacturing. • Inhibits the premature "pull-out" of the diamond. • Increases the number of cutting edges exposed to the rock. • Available in multiple standard configurations and selected on the basis of relative rock hardness and ground conditions. Alpha01 Alpha01 Alpha02 Alpha04 Alpha06 Alpha06 Alpha07 Alpha07 Alpha07 Alpha08 Alpha08 Alpha08 Alpha09 Alpha09 Alpha10 Alpha10 * Standard: Designed to handle a wide variety of formations. Abrasive Abrasive Abrasive Competent Abrasive Competent Competent Competent Standard Geometry 4050913 4050891 4050844 4051322 4051413 * 4051399 * 4051411 4052212 4051551 4051414 4052210 4052256 4052211 * Reaming Shell Geometry 4050770 4050097 4050098 4050103 * * * * * 4051227 * 4050235 * * * * Available on special request. NOTE: Refer to the Tech Data section for technical specifications and the ITHT Product Manual or the Diamond Products Field Manual for additional operating information. Abrasive: Recommended for broken "abrasive" drilling condtions. For harder rock with broken conditions use a higher number bit to maintain good drilling speeds. Competent: Free cutting design for fast penetration in very hard "competent" rock or for use on lower powered rigs and geotechnical applications. Express Geometry: Bits are supplied with additional intermediate waterways which provide increased flushing. The reduced bit face area allows for higher penetration rates with less bit weight required. Recommended when polishing occurs with standard geometry. NOTE: "Standard Gauge" bits are defined as having a set outside diameter which is 0.48mm (0.019") smaller than "Reaming Shell Gauge". For more detailed information on "Standard Gauge vs Reaming Shell Gauge" impregnated bits, refer to the ITHT Product Manual. 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Impregnated Bits HQ3 Impregnated Bits Boart Longyear introduces metal coated diamond impregnated bits the latest in industrial diamond technology. • Significantly outperforms the successful Series range in both drilling speed and bit life. • Protects the diamond from oxidation and surface degradation during manufacturing. • Inhibits the premature "pull-out" of the diamond. • Increases the number of cutting edges exposed to the rock. • Available in multiple standard configurations and selected on the basis of relative rock hardness and ground conditions. • Triple-tube bits are used with Boart Longyear triple-tube core barrels. The design of the face discharge waterways and core lifter case forces the drilling fluid to the bit face. Core can be recovered and inspected in a virtually undisturbed condition. Alpha01 Alpha01 Alpha02 Alpha04 Alpha06 Alpha06 Alpha07 Alpha07 Alpha07 Alpha08 Alpha08 Alpha08 Alpha09 Alpha09 Alpha10 Alpha10 * Abrasive Abrasive Abrasive Competent Abrasive Competent Competent Competent Standard Geometry 4051980 * 4050867 * * * * * * * * * * * * * Reaming Shell Geometry 4050771 4051004 4050171 4050212 4050172 4051617 * 4052092 * 4050170 4051133 * * * 4050169 * Available on special request. NOTE: Refer to the Tech Data section for technical specifications and the ITHT Product Manual or the Diamond Products Field Manual for additional operating information. Face Discharge Bit Drilling Fluid Core Lifter Case Standard: Designed to handle a wide variety of formations. Abrasive: Recommended for broken "abrasive" drilling condtions. For harder rock with broken conditions use a higher number bit to maintain good drilling speeds. Competent: Free cutting design for fast penetration in very hard "competent" rock or for use on lower powered rigs and geotechnical applications. NOTE: "Standard Gauge" bits are defined as having a set outside diameter which is 0.48mm (0.019") smaller than "Reaming Shell Gauge". For more detailed information on "Standard Gauge vs Reaming Shell Gauge" impregnated bits, refer to the ITHT Product Manual. 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Thermally Stable Diamond (TSD) Bits Thermally Stable Diamond (TSD) Bits: • Contains no natural diamonds in order to eliminate the possibility of core sample contamination. • Inside and outside gauge diameter integrity is maintained with heavily reinforced tungsten carbide particles (eliminates the need for natural diamonds). • Manufactured with a very erosion resistant matrix. • High penetration rates are common due to maximum setting exposure of the TSD elements providing an aggressive cutting face. • Large waterways for improved flushing of large cuttings. TSD Bits HQ Thermally Stable Diamond Bit ** Triple-Tube TSD Bits HQ3 Thermally Stable Diamond Bit ** **Available on special request. NOTE: Refer to the ITHT Product Manual or the Diamond Products Field Manual for additional operating information. Triple-Tube Thermally Stable Diamond (TSD) Bits: • TSD triple-tube face discharge bits are used with Boart Longyear triple-tube core barrels. • The design of the face discharge waterways and core lifter case forces the majority of the discharge fluid to the bit face. • Core can be recovered and inspected in a virtually undisturbed condition with the triple-tube system. Applications: • TSD bits are commonly used for exploration of diamond bearing Kimberlite formations. • Suitable for geotechnical drilling applications. • Although best suited for soft ground conditions, intermittent hard ground can be tolerated. HQ TSD Bit Face Discharge Waterways HQ3 TSD Bit 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Reaming Shells The recommended practice is to alternate two reaming shells in each hole drilled to maintain hole diameter. Upon bit changes, the reaming shell should be checked for wear with the bit and shell wear gauge. Failure to observe these recommended practices will result in either a poorly stabilized bit or an undersized hole that will require costly reaming. Reaming Shells - Sourced from Americas HQ/HQ3 Standard HQ/HQ3 Stabilized 3522861 3522867 Reaming Shells - Sourced from Australasia HQ/HQ3 HQ/HQ3 HQ/HQ3 HQ/HQ3 HQ/HQ3 Heavy Duty Impregnated Adaptor Coupling Impregnated Surface Set Adaptor Coupling Surface Set Rod Line Surface Set 4101028 4101175 4101854 4101844 4101959 Reaming Shells - Sourced from Europe HQ/HQ3 Impregnated HQ/HQ3 Surface Set HQ/HQ3 Premium Stabilized 49449 48796 ** Reaming Shells - Sourced from South Africa HQ/HQ3 Premium HQ/HQ3 Ringset DP 28270710 DP 28270705 ** Available on special request. NOTE: Refer to the ITHT Product Manual or the Diamond Products Field Manual for additional operating information. 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Casing Shoes Casing Shoe The inside diameter of the casing shoe is not set with diamonds and is flush with the inside diameter of the casing, permitting free passage of the core barrel past the casing shoe. Applications: • The casing shoe is threaded to the end of the casing string for penetration through overburden. • Assists in seating the casing into the bedrock, providing a tight seal for the drilling fluids to flow through to the surface. • Used to ream the casing downward when advancing a casing string in an existing hole with the rod string still in place. Casing Shoes HW Casing Shoe, Series 2 HWT V-Ring Casing Shoe HWT Oversize Casing Shoe, Series 2 4051001* 509064 4051215 Casing Shoes - Sourced from Australasia HW Standard Impregnated HW HD-6mm Impregnated HW Surface Set HWT Standard Impregnated HWT Heavy Duty Impregnated HWT Surface Set 4101555 4105160 4103265 4100542 4100543 4102700 Casing Advancer Shoes - Sourced from Australasia HQ HQ HQ HW HW Impregnated HD 6mm HD Other Impregnated HD 6mm 4101563 4101350 4101320 4101645 4102235 Rod Shoes - Sourced from Australasia HQ Standard Impregnated HQ HD-6mm Impregnated HQ Surface Set HRQHP Standard Impregnated 4101559 4105165 4102670 4103276 Casing Shoes - Sourced from Europe HWT V-Ring HWT Oversize 52559 ** * For use with wireline casing advancer. ** Available on special request. NOTE: Refer to the ITHT Product Manual or the Diamond Products Field Manual for additional operating information. 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Casing Bits Casing Bit The inside diameter of the casing bit is set with diamonds and is smaller than the casing shoe. It will not permit the passage of the core barrel. Casing Bits Applications: • Used when deep or difficult overburden is encountered. • When reaming operations are completed, the casing string is removed from the hole and a casing shoe is substituted for a casing bit before normal drilling operations recommence. Casing Bits - Sourced from Europe 12/06-MKT1644 © 2006 Boart Longyear Inc. HW HWT V-Ring HWT V-Ring Casing Bit ** 515129 52560 ** Available on special request. NOTE: Refer to the ITHT Product Manual or the Diamond Products Field Manual for additional operating information. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Bit and Shell Gauge Bit and Shell Wear Gauge As good practice, the diameter of surface set bits and reaming shells should be measured. This will ensure that the hole size is maintained. All holes should be collared with a full gauge reaming shell. On deeper holes, two or more shells should be alternated in the hole to maintain the hole size. Reaming shells should be gauged every trip out of the hole. The practice of gauging bits is more common with surface set bits. Impregnated bits typically maintain their gauge until totally consumed. 12/06-MKT1644 © 2006 Boart Longyear Inc. Bit and Shell Gauge HQ/HQ3 Bit and Shell Wear Gauge 30000 NOTE: Refer to the ITHT Product Manual or the Diamond Products Field Manual for additional operating information. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Options and Specialty Diamond Products Hard Facing In order to improve the protection of the blank for bits, reaming shell, or casing shoes, three spiral strips of hard tungsten carbide can be applied over the full length of the blank. Super Flush Waterways Waterways designed to 6.35mm (0.25”) width to allow improved passage of drilling fluids. Reinforced Waterways For surface set bits, matrix protection can be provided by supplying tungsten carbide inserts on the leading edge of the waterways. Extra Hard Matrix For more abrasive drilling conditions, an increased erosion resistant matrix is available for surface set bits. 12/06-MKT1644 © 2006 Boart Longyear Inc. Non-Coring Bits Their design provides reinforcement of the center of the bit to prevent excessive wear of this critical area. Various center designs, including pencil core and crowsfoot types, are available to suit your particular needs. Water courses are carefully engineered to provide fast and complete evacuation of the cuttings produced by this type of tool, thereby increasing the penetration rates in all types of formations and increasing bit life. Other non-coring bits are available for hydroelectric grouting applications. Specialty Products Boart Longyear manufactures other special products such as polishing bits and hole openers to complete the diamond product line. Contact your Boart Longyear representative for more information. For your specialty diamond product requirements, please contact your local Boart Longyear representative. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR 12/06-MKT1644 © 2006 Boart Longyear Inc. Conventional Coring System HV P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Core Barrels Conventional HV HV3 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR 12/06-MKT1644 © 2006 Boart Longyear Inc. Conventional Coring System HV P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Core Barrels - HV HV Core Barrel Head Assembly Inner Tube Components Outer Tube Components Extended Core Barrels Spare Parts Kit NOTE: All core barrels will require some assembly upon receipt of shipment. Please refer to Packaging Information and Assembly Instructions. 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Core Barrel - HV Boart Longyear offers a field proven standard HV core barrel consisting of the head assembly (item 1), inner tube components (items 2-5), and outer tube components (items 6-8). The In-The-Hole Tools Product Manual and core barrel Safety Poster are included with all core barrels. How to Order: To order a standard core barrel: • Select a 1.5 m/5 ft or 3.0 m/10 ft core barrel part number. Options: There are alternatives to the standard core barrel which are indicated by a “ ”. To view these options refer to the head assembly, inner tube components and/or outer tube components sections. How to Order: To order a non-standard core barrel: • Select a 1.5 m/5 ft or 3.0 m/10 ft core barrel part number. • List all optional parts and part numbers from the head assembly, inner tube components and/or outer tube components sections. NOTE: For information on packaging and assembly, refer to the packaging and/or assembly pages located at the end of this section. Core Barrels kg 1-10 1-10 56.4 124.0 90.0 200.0 40270 HV Core Barrel 1.5 m / 5 ft 40269 HV Core Barrel 3.0 m / 10 ft Standard Configuration 1 2 2 3 4 5 6 6 7 8 9 10 40279 25258 25236 25238 25239 25237 25259 25243 44408 25245 3541994 306390 lbs Qty HV Head Assembly* Inner Tube, 1.5 m / 5 ft Inner Tube, 3.0 m / 10 ft Stop Ring Core Lifter, Fluted Core Lifter Case Outer Tube, 1.5 m / 5 ft Outer Tube, 3.0 m / 10 ft Inner Tube Stabilizer Thread Protector ITHT Product Manual (not shown) Safety Poster (not shown) 1 1 1 1 1 1 1 1 1 1 1 1 Additional options available. * See the head assembly section for a detailed configuration and available options. NOTE: Refer to the Tech Data section for technical specifications and the ITHT Product Manual for additional operating information. 2-3/8 API REG Thread 6 2 1 3 7 4 8 12/06-MKT1644 © 2006 Boart Longyear Inc. 5 P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Head Assembly - HV Options: There are alternatives to the standard head assembly which are indicated Head Assembly kg 1-11 19.2 42.4 by a “ ”. If options are ordered, the standard head assembly is supplied with the options shipped as separate items (not installed). Standard Configuration How to Order: To order a non-standard core barrel: • Select a 1.5 m/5 ft or 3.0 m/10 ft core barrel part number. • List all optional parts and part numbers from this page, and/or the options from the inner tube and outer tube components sections. NOTE: For information on packaging and assembly, refer to the packaging and/or assembly pages located at the end of this section. 2-3/8 API REG Thread 4A 4 5 1 4A 40233 44574 25231 43513 25233 24528 25234 24312 24529 103465 40678 17447 62374 40401 37382 Outer Tube Head 2-3/8 API REG thread Hex Nut Spindle Shut-Off Valve, Hard Valve Adjusting Washer Thrust Bearing Spindle Bearing Hanger Bearing Compression Spring Stover Lock Nut Inner Tube Cap Assembly (11A, B, C, D) Grease Fitting Stainless Steel Ball, 22 mm Inner Tube Cap Check Valve Body Head Assembly Options 4A 4 11C 1 2 3 4 5 6 7 8 9 10 11 11A 11B 11C 11D 40279 HV Head Assembly 25232 Shut-Off Valve, Soft lbs Qty 1 1 1 2 2 2 1 1 1 1 — 1 1 1 1 Qty 2 NOTE: Refer to the Tech Data section for technical specifications and the ITHT Product Manual for additional operating information. 5 6 11A 11B 11D 6 2 7 3 8 9 10 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Inner Tube Components - HV To order inner tube components apart from the core barrel, please use the numbers provided and specify any options you may require. If ordering these components as part of a core barrel, please refer to the ordering instructions below. All inner tube components are shipped unassembled. Options: There are alternatives to the standard inner tube components which are indicated by a “ ”. If optional items are chosen, they will replace the standard items when the order is processed. How to Order: To order a non-standard core barrel: • Select a 1.5 m/5 ft or 3.0 m/10 ft core barrel part number. • List all optional parts and part numbers from this page, and/or the options from the head assembly and outer tube components sections. NOTE: For information on packaging and assembly, refer to the packaging and/or assembly pages located at the end of this section. Standard Configuration 1 2 2 3 4 5 40279 25258 25236 25238 25239 25237 Qty HV Head Assembly* Inner Tube, 1.5 m / 5 ft Inner Tube, 3.0 m / 10 ft Stop Ring Core Lifter, Fluted Core Lifter Case 1 1 1 1 1 1 Inner Tube Options 4A Qty 30489 Core Lifter 1 Optional Chrome Plating To order chrome plated inner tubes (full length inside diameter) use the following part numbers. 2A 2A 25258CP Inner Tube CP 1.5 m / 5 ft 25236CP Inner Tube CP 3.0 m / 10 ft 1 1 Option for Stabilized Reaming Shells A Qty 34860 Inner Tube Extension 1 * See the head assembly section for a detailed configuration and available options. 2-3/8 API REG Thread 2 NOTE: Refer to the Tech Data section for technical specifications and the ITHT Product Manual for additional operating information. 1 A 3 4A 4 5 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Outer Tube Components - HV Options: There are alternatives to standard outer tube components which are indicated by a “ ”. If optional items are chosen, they will replace the standard items when the order is processed. How to Order: To order a non-standard core barrel: • Select a 1.5 m/5 ft or 3.0 m/10 ft core barrel part number. • List all optional parts and part numbers from this page, and/or the options from the head assembly and inner tube components sections. NOTE: For information on packaging and assembly, refer to the packaging and/or assembly pages located at the end of this section. Outer Tube Components 6 6 7 8 25259 25243 44408 25245 Qty Outer Tube, 1.5 m / 5 ft Outer Tube, 3.0 m / 10 ft Inner Tube Stabilizer Thread Protector 1 1 1 1 Outer Tube Component Options 6A 6A Qty 101252 Full-Hole Outer Tube CP, 1.5 m / 5 ft* 62179 Full-Hole Outer Tube CP, 3.0 m / 10 ft* 1 1 Optional Chrome Plating To order chrome plated outer tubes (45 cm (18 in) at both ends on the outside diameter) use the following part numbers. 6B 6B 25259CP Outer Tube CP 1.5 m / 5 ft 25243CP Outer Tube CP 3.0 m / 10 ft 1 1 * Full hole outer tubes are supplied chrome plated 45 cm (18 in) at both ends on the outside diameter as standard. NOTE: Refer to the Tech Data section for technical specifications and the ITHT Product Manual for additional operating information. 6A 6 7 8 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Extended Core Barrels - HV The inner tube coupling can be used to extend core barrels from 1.5 m (5 ft) to 3.0 m, 4.5 m or 6.0 m (10 ft, 15 ft or 20 ft) lengths in consolidated ground conditions. Example: To assemble a 6 m (20 ft) core barrel, use a 3.0 m (10 ft) core barrel assembly plus the following: • 1-outer tube 3.0 m/10 ft • 1-inner tube 3.0 m/10 ft • 1-inner tube stabilizer • 1-inner tube coupling Extended Core Barrels 1 31404 Inner Tube Coupling NOTE: Refer to the ITHT Product Manual for additional operating information. Head Assembly Outer Tube Inner Tube Stabilizer Inner Tube Outer Tube 1 Inner Tube Stabilizer Reaming Shell Lower Inner Tube Bit Stop Ring Core Lifter Core Lifter Case 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Spare Parts Kit - HV Spare Parts Kits are designed to meet the average requirements for 1 000 m (3,300 ft) of drilling. Spare Parts Kit 1-11 kg 3543738 HV Core Barrel Spare Parts Kit Parts 7 1 8 2 3 9 4 10 1 2 3 4 5 6 7 8 9 10 11 lbs 6.9 15.2 Qty 44574 43513 24528 25234 24312 103465 17447 25238 30489 25237 44408 Hex Nut Shut-Off Valve, Hard Thrust Bearing Spindle Bearing Hanger Bearing Stover Lock Nut Grease Fitting Stop Ring Core Lifter Core Lifter Case Inner Tube Stabilizer 1 4 2 1 1 1 2 2 20 4 2 NOTE: Refer to the Tech Data section for technical specifications and the ITHT Product Manual for additional operating information. 5 6 12/06-MKT1644 © 2006 Boart Longyear Inc. 11 P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR 12/06-MKT1644 © 2006 Boart Longyear Inc. Conventional Coring System HV P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Core Barrels - HV3 HV3 Core Barrel Head Assembly Inner Tube Components Outer Tube Components Spare Parts Kits NOTE: All core barrels will require some assembly upon receipt of shipment. Please refer to Packaging Information and Assembly Instruction sections. 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Core Barrel - HV3 Boart Longyear offers a field proven standard HV3 core barrel. It consists of the head assembly (item 1), inner tube components (items 2-10), and outer tube components (items 11-13). The In-The-Hole Tools Product Manual and core barrel Safety Poster are included with all core barrels. Core Barrels 1-15 1-15 Options: There are alternatives to the standard core barrel which are indicated by a “ ”. To view these options refer to the head assembly and/or outer tube components sections. NOTE: For information on packaging and assembly, refer to the packaging and/or assembly pages located at the end of this section. Qty 1 40279 HV Head Assembly* 2 26517 Pump-Out Adapter, 3/4” NPT-F** 3 26662 Piston Plug** 4 20651 O Ring 5 26510 Core Ejection Piston 6 26512 Split Tube, 1.5 m / 5 ft 6 26513 Split Tube, 3.0 m / 10 ft 7 25258 Inner Tube, 1.5 m / 5 ft 7 25236 Inner Tube, 3.0 m / 10 ft 8 26515 Stop Ring 9 26516 Core Lifter, Fluted 10 26514 Core Lifter Case 11 25259 Outer Tube, 1.5 m / 5 ft 11 25243 Outer Tube, 3.0 m / 10 ft 12 44408 Inner Tube Stabilizer 13 25245 Thread Protector 14 3541994 ITHT Product Manual (not shown) 15 306390 Safety Poster (not shown) How to Order: To order a standard core barrel: • Select a 1.5 m/5 ft or 3.0 m/10 ft core barrel part number. lbs 60.0 131.8 97.8 215.1 Standard Configuration Triple-tube core barrels are commonly selected when drilling coal, clay bearing or highly fractured formations. A second inner tube (split lengthwise) is contained inside the standard inner tube. The core ejection piston protects the core from pressurized drilling fluid when the split inner tube, containing the core sample, is pumped out of the standard inner tube. Upon removal, one half of the split tube is lifted off to reveal the undisturbed core sample. How to Order: To order a non-standard core barrel: • Select a 1.5 m/5 ft or 3.0 m/10 ft core barrel part number. • List all optional parts and part numbers from the head assembly and/or outer tube components sections. kg 40272 HV3 Core Barrel 1.5 m / 5 ft 40271 HV3 Core Barrel 3.0 m / 10 ft 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Additional options available. * See the head assembly section for a detailed configuration and available options. NOTE: Refer to the Tech Data section for technical specifications and the ITHT Product Manual for additional operating information. 7 4 11 5 2-3/8 API REG Thread 1 6 8 12 9 2 13 10 ** These items are required to pump the core out of the inner tube. Remove the head assembly from the inner tube, insert the piston plug and thread the pump out adapter on to the inner tube. 3 Fluid pressure supplied by optional hand pump group (p/n 26738) or pump-out group (p/n 26742). See Tools section. 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Head Assembly - HV3 Options: There are alternatives to the standard head assembly which are indicated by a “ ”. If options are ordered, the standard head assembly is supplied with the options shipped as separate items (not installed). How to Order: To order a non-standard core barrel: • Select a 1.5 m/5 ft or 3.0 m/10 ft core barrel part number. • List all optional parts and part numbers from this page, and/or the options from the inner tube and outer tube components sections. NOTE: For information on packaging and assembly, refer to the packaging and/or assembly pages located at the end of this section. 2-3/8 API REG Thread 4A 4 1 5 4A kg 1-11 19.2 42.4 40279 HV Head Assembly Standard Configuration 1 2 3 4 5 6 7 8 9 10 11 11A 11B 11C 11D 40233 44574 25231 43513 25233 24528 25234 24312 24529 103465 40678 17447 62374 40401 37382 Outer Tube Head 2 3/8 API REG Thread Hex Nut Spindle Shut-Off Valve, Hard Valve Adjusting Washer Thrust Bearing Spindle Bearing Hanger Bearing Compression Spring Stover Lock Nut Inner Tube Cap Assembly (11A, B, C, D) Grease Fitting Stainless Steel Ball, 22 mm Inner Tube Cap Check Valve Body Head Assembly Options 4A 4 11C Head Assembly 25232 Shut-Off Valve, Soft lbs Qty 1 1 1 2 2 2 1 1 1 1 — 1 1 1 1 Qty 2 NOTE: Refer to the Tech Data section for technical specifications and the ITHT Product Manual for additional operating information. 5 6 11A 11B 6 2 7 3 11D 8 9 10 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Inner Tube Components - HV3 To order inner tube components apart from the core barrel, please use the numbers provided and specify any options you may require. If ordering these components as part of a core barrel, please refer to the ordering instructions below. All inner tube components are shipped unassembled. Standard Configuration 1 2 3 4 5 6 6 7 7 8 9 10 How to Order: To order a non-standard core barrel: • Select a 1.5 m/5 ft or 3.0 m/10 ft core barrel part number. • List all optional parts and part numbers from the head assembly and outer tube components sections. NOTE: For information on packaging and assembly, refer to the packaging and/or assembly pages located at the end of this section. 40279 26517 26510 20651 26662 26512 26513 25258 25236 26515 26516 26514 Qty HV Head Assembly* Pump-Out Adapter, 3/4” NPT-F** Core Ejection Piston** O Ring Piston Plug Split Tube, 1.5 m / 5 ft Split Tube, 3.0 m / 10 ft Inner Tube, 1.5 m / 5 ft Inner Tube, 3.0 m / 10 ft Stop Ring Core Lifter, Fluted Core Lifter Case 1 1 1 1 1 1 1 1 1 1 1 1 * See the head assembly section for a detailed configuration and available options. NOTE: Chrome plated inner tubes (full length inside diameter) can not be used with triple-tube core barrels. Inner tube extensions for use with stabilized reaming shells can not be used with the triple-tube core barrel. 4 7 5 Triple-tube core barrels can not be extended with inner tube couplings. 2-3/8 API REG Thread Refer to the Tech Data section for technical specifications and the ITHT Product Manual for additional operating information. 1 6 8 9 2 10 ** These items are required to pump the core out of the inner tube. Remove the head assembly from the inner tube, insert the piston plug and thread the pump out adapter on to the inner tube. 3 Fluid pressure supplied by optional hand pump group (p/n 26738) or pump-out group (p/n 26742). See Tools section. 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Outer Tube Components - HV3 Options: There are alternatives to standard outer tube components which are indicated by a “ ”. If optional items are chosen, they will replace the standard items when the order is processed. How to Order: To order a non-standard core barrel: • Select a 1.5 m/5 ft or 3.0 m/10 ft core barrel part number. • List all optional parts and part numbers from this page, and/or the options from the head assembly and inner tube components sections. NOTE: For information on packaging and assembly, refer to the packaging and/or assembly pages located at the end of this section. Outer Tube Components 11 11 12 13 25259 25243 44408 25245 Qty Outer Tube, 1.5 m / 5 ft Outer Tube, 3.0 m / 10 ft Inner Tube Stabilizer Thread Protector 1 1 1 1 Optional Chrome Plating To order chrome plated outer tubes (45 cm (18 in) at both ends on the outside diameter) use the following part numbers. 11A 11A 25259CP Outer Tube CP 1.5 m / 5 ft 25243CP Outer Tube CP 3.0 m / 10 ft 1 1 NOTE: Refer to the Tech Data section for technical specifications and the ITHT Product Manual for additional operating information. 11 12 13 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Spare Parts Kit - HV3 Spare Parts Kits are designed to meet the average requirements for 1 000 m (3,300 ft) of drilling. Spare Parts Kit kg 1-12 6.89 15.2 3543739 HV3 Core Barrel Spare Parts Kit Parts 7 1 8 2 9 3 4 1 2 3 4 5 6 7 8 9 10 11 12 lbs Qty 44574 43513 24528 25234 24312 103465 17447 26515 26516 26514 20651 44408 Hex Nut Shut-Off Valve, Hard Thrust Bearing Spindle Bearing Hanger Bearing Stover Lock Nut Grease Fitting Stop Ring Core Lifter, Fluted Core Lifter Case O Ring Inner Tube Stabilizer 1 4 2 1 1 1 2 2 20 4 5 2 10 11 NOTE: Refer to the Tech Data section for technical specifications and the ITHT Product Manual for additional operating information. 5 12 6 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Drill Rods RQ ®HP Q® 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV RQ®HP Drill Rods Metric Lengths Reverse Flank 1 Box 1 3541310 HRQHP Drill Rod, 1.5 m 1 306243 HRQHP Drill Rod, 3.0 m Imperial Lengths Pin 1 3541342 HRQHP Drill Rod, 2 ft 1 3541381 HRQHP Drill Rod, 5 ft 1 3541558 HRQHP Drill Rod, 10 ft RQ®HP Thread Profile kg lbs 17.1 37.8 34.3 75.6 kg lbs 7.4 16.4 17.4 38.4 34.8 76.8 RQ®HP high performance drill rod: • Unsurpassed joint performance with “low stress” RQ® thread design. • Super strong thru-wall hardened box and pin ends. • Exclusive electric induction surface hardening for superior wear resistance. • Increased thread life with electric induction surface hardened pin thread crests and thru-wall hardened box threads. • Tight mechanical seal reducing fluid loss. • Increased joint taper and unique thread lead-in reducing cross threading and jamming. • Z-50 Thread Compound (p/n 306486) is the recommended thread lubricant to reduce wear and the possibility of galling during drilling operations. • To reduce the friction between the walls of the hole and the drill rod, apply rod grease (p/n 62796) to the surface of the drill rods. Rod grease also reduces in-hole vibration, increasing tool and equipment service life. Drill rods MUST be pretorqued with the minimum recommended make-up torque to preload the box and pin prior to drilling. Drilling torque alone will not make-up the joint. Drilling operating torque should never exceed make-up torque. NOTE: Drill rods are sold by the bundle, see Packaging Information section. Please contact your Boart Longyear sales representitve for other Drill Rods. Refer to the Tech Data section for technical specifications and the ITHT Product Manual for additional operating information. Thru-wall Hardened Surface Hardened 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Q® Drill Rods Metric Lengths 1 1 1 Box 51592 HQ Drill Rod, 1.5 m 51593 HQ Drill Rod, 3.0 m Imperial Lengths Pin 1 1 1 Q® Thread Profile 51569 HQ Drill Rod, 2 ft 51570 HQ Drill Rod, 5 ft 51571 HQ Drill Rod, 10 ft kg lbs 17.2 37.9 34.4 75.9 kg lbs 7.0 15.4 17.5 38.5 34.9 76.9 • Z-50 Thread Compound (p/n 306486) is the recommended thread lubricant to reduce wear and the possibility of galling during drilling operations. • To reduce the friction between the walls of the hole and the drill rod, apply rod grease (p/n 62796) to the surface of the drill rods. Rod grease also reduces in-hole vibration, increasing tool and equipment service life. Drill rods MUST be pretorqued with the minimum recommended make-up torque to preload the box and pin prior to drilling. Drilling torque alone will not make-up the joint. Drilling operating torque should never exceed make-up torque. NOTE: Drill rods are sold by the bundle, see Packaging Information section. Refer to the Tech Data section for technical specifications and the ITHT Product Manual for additional operating information. Surface Hardened 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR 12/06-MKT1644 © 2006 Boart Longyear Inc. Conventional Coring System HV P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Water Swivels Surface Compact Plus Water Swivel Hose and Connections Spare Parts Kit 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Surface Compact Plus Water Swivel Features: • Swivel cap complete with lifting bail for hoisting cable applications. • #16 NPT hose connection. • AW rod box spindle connection. • Suitable for use with water or drilling mud. • Easy servicing in the field with common tools. 9 10 1 #16 NPT AW Rod Box Assembly 1-14 kg 3546952 Compact Plus Water Swivel Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 lbs 7.6 16.7 Qty 3546529 23863 19678 23861 3546530 23866 20324 3546531 3546907 20169 3546908 3546909 17447 25612 Swivel Cap Washer Spring O Ring Swivel Packing Wear Sleeve Packing Cage Ball Bearing Upper Swivel Body Spindle O Ring Thrust Ball Bearing Lower Swivel Body Grease Fitting Felt Seal 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NOTE: Refer to the Tech Data section for technical specifications and the ITHT Product Manual for additional operating information. 2 3 11 4 Reference only. See Water Swivel Hose. 12 5 14 13 6 7 8 Reference only. See Adapter Sub section. 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Hose and Connections - Surface Features: • SAE 100R2 Type AT hydraulic hose. • MASHA accepted synthetic rubber cover. • 2000 psi maximum operating pressure. • Industry standard #16 JIC female swivels for easy connect/ disconnect. Compact Plus Water Swivel to Pump 1 2 3 4 17003 19971 3542419 18040 #16 NPT 90° Street Elbow #16 NPT to #16 JIC-M Adapter Water Swivel Hose, 9 m (30 ft) Discharge Assembly, #16 NPT Qty 1 2 1 1 NOTE: Refer to the Tech Data section for technical specifications and the ITHT Product Manual for additional operating information. #16 NPT 1 2 AW Rod Box 3 2 4 to pump 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Spare Parts Kits Spare Parts Kits are designed to meet the average requirements for 1 000 m (3,300 ft) of drilling. 1 5 2 6 3 7 Spare Parts Kit kg 1-8 3546955 Compact Plus Water Swivel — Parts 1 2 3 4 5 6 7 8 lbs — Qty 23863 19678 23861 3546530 20324 20169 3546908 25612 Washer Spring O Ring Swivel Packing Wear Sleeve Ball Bearing O Ring Thrust Bearing Felt Seal 2 6 3 2 1 6 1 2 NOTE: Refer to the ITHT Product Manual for additional operating information. 8 12/06-MKT1644 © 2006 Boart Longyear Inc. 4 P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Hoisting Plugs Hoisting Plug Assemblies Standard 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Hoisting Plug - Standard Features: • Dependable, field proven product for surface drilling operations. • See Tech Data for hoisting capacity. • Designed with a 5:1 safety factor utilizing rated eye bolt. • 12.5 mm (0.5 in) diameter down-angled vent is incorporated into the body to eliminate side spray from pressurized drilling fluid. • Long-life thrust roller bearing provides pivot for ease of connecting and reduces hoisting cable winding during hoisting and lowering. • NW rod box spindle connection. 1 Assembly 1-9 kg 3545380 Standard Hoisting Plug Assembly Parts 1 2 3 4 5 6 7 8 9 lbs 9.8 21.6 Qty 3545376 37394 3545377 3545378 17447 3542992 3545379 3543012 3545381 Eye Bolt Spring Pin 1/4” x 2” Wear Sleeve Bearing Housing Hydraulic Grease Fitting Thrust Bearing Shaft Sleeve Stover Lock Nut Lower Housing 1 1 1 1 1 1 1 1 1 NOTE: Refer to the Tech Data section for technical specifications and the ITHT Product Manual for additional operating information. 3 2 5 4 6 7 8 9 Reference only. See Adapter Sub section. 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Casing HWT Casing Casing Cutter 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Casing Features: • Tapered joint with modified buttress thread form. • Casing manufactured from 4130 chromium molybdenum alloy tubing, is a high strength product commonly used in geotechnical/hammering operations. • Identification groove supplied on “4130 Material” ONLY. 1 Box Pin Metric Lengths 1 1 101339 HWT Casing, 1.5 m 101338 HWT Casing, 3.0 m Imperial Lengths 1 1 1 55055 HWT Casing, 2 ft 54826 HWT Casing, 5 ft 54843 HWT Casing, 10 ft lbs kg lbs 10.5 23.1 25.9 57.0 51.5 113.5 4130 Material Metric Lengths 1 1 3541743 HWT 4130 Casing, 1.5 m 3542314 HWT 4130 Casing, 3.0 m Imperial Lengths 1 1 1 WT Thread Profile kg 25.4 56.1 50.8 111.9 3542519 HWT 4130 Casing, 2 ft 3540844 HWT 4130 Casing, 5 ft 3540845 HWT 4130 Casing, 10 ft kg lbs 25.4 56.1 50.8 111.9 kg lbs 10.7 23.5 26.1 57.5 51.5 113.5 Drill rods MUST be pretorqued with the minimum recommended make-up torque to preload the box and pin prior to drilling. Drilling torque alone will not make-up the joint. Drilling operating torque should never exceed make-up torque. Standard casing, without the identification groove, is NOT recommended for use as drill rod. NOTE: Refer to the Tech Data section for technical specifications and the ITHT Product Manual for additional operating information. Thread Lubrication • Z-50 Thread Compound (p/n 306486) is the recommended thread lubricant to reduce wear and the possibility of galling during drilling operations. 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Casing Cutter Features: • Used for cutting HW/HWT casing at any point in a drill hole when the entire string can not be retrieved. • HQ rod box connection. Operations: Upon lowering the assembly, the cutting lugs are retracted inside the body by the spring. With low rotation (25 rpm) initially, the cutting lugs are forced out using water pressure, 1 380 kpa (200 psi). A drop in pressure indicates that the cutting operation is complete. Reference only. See Adapter Sub section. Assembly 1-8 kg 60879 HW/HWT Casing Rod Cutter Assembly Parts 1 2 3 4 5 6 7 8 lbs 16.3 36.0 Qty 61460 26157 14528 22834 14531 60880 62830 36216 Retaining Ring Stainless Steel Ball, 1-1/8” Plunger Pin, 3/16” x 1-11/16” Spring Body Casing Cutter Lug Spring Pin, 7/16” x 3” 1 1 1 1 1 1 2 2 NOTE: Refer to the ITHT Product Manual for additional operating information. 1 2 3 5 6 4 7 7 8 12/06-MKT1644 © 2006 Boart Longyear Inc. 8 P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR 12/06-MKT1644 © 2006 Boart Longyear Inc. Conventional Coring System HV P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Recovery Tools Rod Recovery Taps Casing Recovery Taps 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Rod Recovery Taps Features: • Parallel wall, self-tapping thread allows for full penetration, improved recovery connection and longer tap life. • NW rod box connection allows tap to be used for rod or casing through appropriate adapter sub connection. • Right hand thread. • Connection for optional pilot bit supplied as standard. Parallel Wall Rod Recovery Tap 1 306079 HRQHP/HQ Rod Recovery Tap Optional Pilot Bit 2 4011574 HRQHP/HQ Pilot Bit kg lbs 5.5 12.1 kg 2.0 lbs 4.5 NOTE: Refer to the Tech Data section for technical specifications and the ITHT Product Manual for additional operating information. Drill Rod RQ®HP/Q® Reference only. See Adapter Sub section. 1 NW Rod Box Connection 2 To stuck or broken HRQHP/HQ Rod. 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Casing Recovery Taps Features: • Parallel wall, self-tapping thread allows for full penetration, improved recovery connection and longer tap life. • NW rod box connection. • Right hand thread. Parallel Wall Casing Recovery Tap 1 3542968 HW/HWT Casing Recovery Tap kg lbs 11.4 25.0 NOTE: For drill rod recover overdrill rod string with casing or auger. Refer to the Tech Data section for technical specifications and the ITHT Product Manual for additional operating information. Drill Rod Reference only. See Adapter Sub section. 1 NW Rod Box Connection To stuck or broken HWT Casing. 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR 12/06-MKT1644 © 2006 Boart Longyear Inc. Conventional Coring System HV P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Adapter Subs Drill Rod Adapter Subs Water Swivel Adapter Subs Hoisting Plug Adapter Subs Casing Adapter Subs Recovery Tool Adapter Subs Blank End Adapter Subs 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Drill Rod Adapter Subs Drill Rod to Corebarrel Reference only. See Drill Rod section. 1 1 1 1 3542161 306252 26696 306253 HRQHP Rod Box to 2 3/8 API REG Box HRQHP Rod Box to HQ Rod Pin HQ Rod Box to 2 3/8 API REG Box HQ Rod Box to HRQHP Rod Pin kg lbs 2.7 1.7 4.0 1.7 6.0 3.7 8.8 3.7 NOTE: Please contact your Boart Longyear sales representitve for other Adapter Subs. Refer to the ITHT Product Manual for additional operating information. 1 Reference only. See Drill Rod section. 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Water Swivel Adapter Subs Features: • The rod pin threads are electric induction hardened to ensure long life and minimize rod box thread galling, extending drill rod thread life and joint performance. Compact Water Swivel to Drill Rod 1 31093 AW Rod Pin to HQ Rod Pin 1 3541874 AW Rod Pin to HRQHP Pin Adapter Sub to HW/HWT Casing 1 103487 AW Rod Pin to HWT Casing Pin Adapter Sub to HW/HWT Casing 2 101341 HQ Rod Box to HWT Casing Pin kg lbs 4.5 9.8 5.9 13.0 kg lbs 10.0 22.0 kg lbs 8.2 18.0 NOTE: Please contact your Boart Longyear sales representitve for other Adapter Subs. Refer to the ITHT Product Manual for additional operating information. Reference only. See Water Swivel section. 1 Reference only. See Drill Rod section. 2 Reference only. See Casing section. 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Hoisting Plug Adapter Subs Features: • The rod pin threads are electric induction hardened to ensure long life and minimize rod box thread galling, extending drill rod thread life and joint performance. 5,000 lb Hoisting Plug to Drill Rod 1 1 3541874 AW Rod Pin to HRQHP Rod Pin 31093 AW Rod Pin to HQ Rod Pin 10,000 lb Hoisting Plug to Drill Rod 2 2 306254 NW Rod Pin to HRQHP Rod Pin 25264 NW Rod Pin to HQ Rod Pin Adapter Sub to NW Casing 3 3 lbs 5.4 11.8 4.6 10.2 kg lbs 8.2 18.0 8.2 18.0 Bullnose Adapter Sub: • Curved lead-in nose guides the sub into the rod box eliminating unwanted “stabbing” damage. • Sub thread has minimum “stand-off” allowing it to be made-up fully by hand ensuring a full capacity connection. 2 Bullnose Adapter Sub Reference only. See Drill Rod section. kg Refer to the ITHT Product Manual for additional operating information. Reference only. See Hoisting Plug section. 3 lbs 5.9 13.0 4.5 9.8 NOTE: Please contact your Boart Longyear sales representitve for other Adapter Subs. Reference only. See Hoisting Plug section. 1 3541879 HRQHP Rod Box to HW Casing Pin 27558 HQ Rod Box to HW Casing Pin kg 3 Reference only. See Drill Rod section. Reference only. See Casing section. 12/06-MKT1644 © 2006 Boart Longyear Inc. Reference only. See Casing section. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Casing Adapter Subs Features: • The rod pin threads are electric induction hardened to ensure long life and minimize rod box thread galling, extending drill rod thread life and joint performance. Drill Rod to NW Casing 1 1 3541878 HRQHP Rod Box to NW Casing Pin 30555 HQ Rod Box to NW Casing Pin Drill Rod to HW Casing 1 1 Reference only. See Drill Rod section. 3541879 HRQHP Rod Box to HW Casing Pin 27558 HQ Rod Box to HW Casing Pin Drill Rod to HWT Casing 1 1 306255 HRQHP Rod Box to HWT Casing Pin 101341 HQ Rod Box to HWT Casing Pin kg lbs 2.4 2.4 kg 5.4 5.4 lbs 8.2 18.0 8.2 18.0 kg lbs 8.2 18.0 8.2 18.0 NOTE: Please contact your Boart Longyear sales representitve for other Adapter Subs. Refer to the ITHT Product Manual for additional operating information. 1 Reference only. See Casing section. 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Recovery Tool Adapter Subs Drill Rod to Rod/Casing Recovery Tap 1 1 Reference only. See Drill Rod section 3541882 HRQHP Rod Box to NW Rod Pin 25262 HQ Rod Box to NW Rod Pin kg lbs 7.8 17.2 7.8 17.2 NOTE: Please contact your Boart Longyear sales representitve for other Adapter Subs. Refer to the ITHT Product Manual for additional operating information. 1 Reference only. See Recovery Tools section. 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Blank End Adapter Subs Application: Blank end adapter subs enable you to manufacture your own adapter subs for your requirements. They are supplied as rod pin or rod box to either SOLID BLANK bar end or TUBING BLANK end. Solid bar end subs are for use with hoist plugs and water swivels ONLY. They are NOT for use as cross over subs. Thread stand off is adjusted for hand tight box/pin shoulder makeup. Do not bore solid pin end subs greater than 25 mm (1 inch) to avoid shrinkage due to heat treat stresses. Drill Rod to Blank End Sub 1 1 2 2 306321 40740 306320 40744 HRQHP Rod Box to Solid Blank HQ Rod Box to Solid Blank HRQHP Rod Pin to Solid Blank HQ Rod Pin to Solid Blank kg 6.5 5.7 9.1 8.1 lbs 14.4 12.5 20.0 17.9 NOTE: Please contact your Boart Longyear sales representitve for ther Adapter Subs. Refer to the ITHT Product Manual for additional operating information. Solid Blank Bar End Sub 1 12/06-MKT1644 © 2006 Boart Longyear Inc. 2 P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR 12/06-MKT1644 © 2006 Boart Longyear Inc. Conventional Coring System HV P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Conversion Kits Water Swivels Compact to Compact Plus 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Conversion Kits Water Swivel Conversion Kit 1-4 3546682 Compact to Compact Plus Parts 1 2 3 4 3 2 4 12/06-MKT1644 © 2006 Boart Longyear Inc. kg — lbs — Qty 3546531 3546907 3546908 3546909 Upper Swivel Body Spindle Thrust Ball Bearing Lower Swivel Body 1 1 1 1 1 P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Tools Inner/Outer Tube Wrenches Pipe Wrenches Rod Wrenches Triple-Tube Pump-Out Groups Relief Valve 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Inner/Outer Tube Wrenches Assembly 4 3 4 1-5 3 Parts 1 2 5 1 2 3 4 5 kg 28255 Full Grip HV Inner Tube Wrench 3.4 lbs 7.4 Qty 28256 28257 38580 38583 28259 Stationary Jaw Swing Jaw Pin Retaining Ring Wrench Handle 1 1 2 4 1 4 4 Assembly 1-5 kg 28260 Full Grip HV Outer Tube Wrench 3.6 Parts 1 2 3 4 5 lbs 8.0 Qty 28261 28262 38580 38583 28259 Stationary Jaw Swing Jaw Pin Retaining Ring Wrench Handle 1 1 2 4 1 NOTE: Refer to the ITHT Product Manual for additional operating information. 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Pipe Wrenches Assembly 1-5 14942 kg 18” Heavy Duty Pipe Wrench 2.6 lbs 5.8 4 1 Parts 2 1 2 3 4 5 5 3 3 2 Qty 14944 14943 200561 200562 — Hook Jaw Heel Jaw with Pin Coil and Spring Wrench Nut Wrench Handle (included) Assembly 1-5 14945 1 1 1 1 1 kg 24” Heavy Duty Pipe Wrench 4.3 Parts 1 2 3 4 5 Hook Jaw Heel Jaw with Pin Coil and Spring Wrench Nut Wrench Handle (included) 14948 1 1 1 1 1 kg 36” Heavy Duty Pipe Wrench Estimated Torque 45 KG (100 LB) HAND LOAD 18” Heavy Duty Pipe Wrench ..................................................... 24” Heavy Duty Pipe Wrench ..................................................... 36” Heavy Duty Pipe Wrench ..................................................... 48” Heavy Duty Pipe Wrench ..................................................... 200 270 400 540 Nm Nm Nm Nm (150 (200 (300 (400 ft ft ft ft lbf) lbf) lbf) lbf) Qty 14950 14949 200565 200566 — Hook Jaw Heel Jaw with Pin Coil and Spring Wrench Nut Wrench Handle (included) Assembly 1-5 14951 1 1 1 1 1 kg 48” Heavy Duty Pipe Wrench* Parts 1 2 3 4 5 lbs 8.4 18.6 Parts 1 2 3 4 5 9.4 Qty 14947 14946 200563 200564 — Assembly 1-5 lbs lbs 12.7 28.0 Qty 14953 14952 200567 200568 — Hook Jaw Heel Jaw with Pin Coil and Spring Wrench Nut Wrench Handle (included) 1 1 1 1 1 NOTE: Refer to the Tech Data section for drill rod pretorque and the ITHT Product Manual for additional operating information. 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Rod Wrenches 6 Assembly 5 1-7 kg 43482 HRQHP/HMQ/HQ Rod Wrench* Parts 5 3 4 2 1 1 2 3 4 5 6 7 lbs 7.1 15.6 Qty 43416 43419 43484 43485 38583 43422 43483 Stationary Jaw Swing Jaw Pin, 0.63” x 4” Pin, 0.63” x 2.75” Retaining Ring Spring Wrench Handle 2 1 1 1 4 1 1 * Recommended for making up “H” size drill rod, however it does not provide sufficient torque for rod joints in holes beyond 230 m (750 ft). 1 NOTE: Refer to the Tech Data section for drill rod pretorque and the ITHT Product Manual for additional operating information. 5 5 7 Estimated Torque 45 KG (100 LB) HAND LOAD HRQHP/HMQ/HQ Rod Wrench ................................................... 200 Nm (150 ft lbf) 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Triple-Tube Pump-Out Groups Fluid pressure supplied by optional hand pump group or pump-out group is required to pump the second inner tube (split lengthwise) out of the standard inner tube. Hand Pump-Out Group 1-8 1 2 3 4 5 6 7 8 6 4 3 1 4 7 5 2 26738 29257 29258 20829 21413 26739 26740 31746 17905 Hand Pump-Out Group consisting of: Quick Coupling 1/2” NPT-F Quick Coupling 1/2” NPT-M 90° Street Elbow 3/4” NPT Hex Bushing 3/4” x 1/2” Hose Assembly, 8 ft x 1/2” NPT-M Hand Pump Suction Pipe 3/4” x 24” length Close Nipple 1/2” NPT Qty 1 1 1 2 1 1 1 1 8 To Pump-Out Adapter. See Triple-Tube Core Barrel Section. Pump-Out Group 1-7 1 2 3 4 5 6 7 Water Pump reference only. 1 2 To Water Swivel. See Water Swivel Section. 3 4 6 7 26742 18922 26739 26741 17905 29257 29258 21413 Qty Pump-Out Group consisting of: Hex Bushing 1-1/4” x 1/2” NPT Hose Assembly, 8 ft x 1/2” NPT-M Globe Valve 1/2” NPT Close Nipple 1/2” NPT Quick Coupling 1/2” NPT-F Quick Coupling 1/2” NPT-M Hex Bushing 3/4” x 1/2” 1 1 1 2 1 1 1 5 4 To Pump-Out Adapter. See Triple-Tube Core Barrel Section. 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Relief Valve This rugged pressure relief valve ensures protection of your pump during drilling operations. It automatically snaps to full open position when the predetermined pressure is exceeded. The pressure setting can be adjusted within the operating range by simply turning the adjusting screw on the top of the valve. 1 Assembly 1-8 kg 3546492 Relief Valve Parts 1 2 3 4 5 6 7 8 — lbs — Qty 21841 22179 3546493 3546494 24313 3546495 21837 3546496 Adjusting Screw Jam, Brass Nut Body Spring Guide Spring Ball Holder Steel Ball, 15/16” Seat 1 1 1 2 2 1 4 4 NOTE: Refer to the Tech Data section for technical specifications and the ITHT Product Manual for additional operating information. 2 3 4 5 6 7 8 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Technical Data Nominal Dimensions Drilling Guidelines Rod Operating Specifications 12/06-MKT1644 © 2006 Boart Longyear Inc. P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. BOART LONGYEAR Conventional Coring System HV Technical Data Nominal Dimensions HOLE DIAMETER (REAMING SHELL GAUGE) .......... 95.89/96.24 mm (3.775/3.789 in) HOLE VOLUME (REAMING SHELL GAUGE) .................................. 7.30 L/m (0.60 gal/ft) CORE DIAMETER/BIT INSIDE DIAMETER HQ/HQU ................................................................ 63.37/63.63 mm (2.495/2.505 in) HQ3 ....................................................................... 60.99/61.24 mm (2.401/2.411 in) BIT OUTSIDE DIAMETER ............................................. 95.53/95.89 mm (3.761/3.775 in) BIT KERF WIDTH HQ .................................................................................................... 16.3 mm (0.64 in) HQ3 ................................................................................................. 17.5 mm (0.69 in) CORE BARREL OUTER TUBE Outer Diameter ............................................................................... 92.2 mm (3.63 in) Outer Diameter Full Hole .............................................................. 95.6 mm (3.77 in) Inner Diameter ............................................................................... 77.8 mm (3.06 in) Minimum Flat Diameter - Full Hole ......................................... 91.92 mm (3.619 in) CORE BARREL INNER TUBE Outer Diameter ............................................................................... 73.0 mm (2.88 in) Inner Diameter ............................................................................... 66.0 mm (2.64 in) ROD BODY O.D. .................................................................................................. 88.9 mm (3.50 in) I.D. .................................................................................................... 77.8 mm (3.06 in) ROD PIN END LENGTH HRQHP ......................................................................................... 41.91 mm (1.65 in) HQ ................................................................................................. 44.45 mm (1.75 in) Threads per Inch ....................................................................................................... 3 ROD WEIGHT ....................................................................................... 11.5 kg/m (7.7 lb/ft) ROD CONTENT VOLUME ................................................................... 4.8 L/m (0.38 gal/ft) ROD DISPLACEMENT VOLUME ......................................................... 1.5 L/m (0.12 gal/ft) ROD/HOLE ANNULUS VOLUME ........................................................ 1.0 L/m (0.09 gal/ft) HWT CASING Outer Diameter .................................................................................. 114 mm (4.5 in) Inner Diameter .................................................................................. 102 mm (4.0 in) Weight ......................................................................................... 16.8 kg/m (11.3 lb/ft) Drilling Guidelines RECOMMENDED FLOW .................................................................................... 38 to 45 L/min (10 to 12 gpm) BIT WEIGHT RANGE ...................................................................................... 18 to 36 kN (4,000-8,000 lbf) BIT PENETRATION @ 1000 rpm Rate @ 80 r/cm (200 rpi) ....................................................... 13 cm/min (5.0 in/min) Rate @ 100 r/cm (250 rpi) .................................................... 10 cm/min (4.0 in/min) BIT PENETRATION @ 600 rpm Rate @ 80 r/cm (200 rpi) ......................................................... 8 cm/min (3.0 in/min) Rate @ 100 r/cm ( 250 rpi) ...................................................... 6 cm/min (2.4 in/min) WATER SWIVEL ROTATING LOAD RATING Compact Plus .......................................................................... 4 540 kg (10,000 lbs) HOISTING PLUG STATIC LOAD RATING Standard ........................................................................... 5:1 = 6,800 kg (15,000 lb) ......................................................................................... 3:1 = 11 300 kg (25,000 lb) 12/06-MKT1644 © 2006 Boart Longyear Inc. Rod Operating Specifications RATED MAXIMUM DEPTH HRQHP ............................................................................................ 2 500 m (8,200 ft) HQ .................................................................................................... 1 000 m (3,280 ft) RATED MAXIMUM DRILLING PULLBACK HRQHP ....................................................................................... 512 kN (115,000 lbf) HQ ................................................................................................. 200 kN (45,000 lbf) RATED MAXIMUM DRILLING TORQUE HRQHP .................................................................................... 3 525 Nm (2,600 ft lbf) HQ ............................................................................................ 1 356 Nm (1,000 ft lbf) RECOMMENDED MINIMUM MAKE-UP TORQUE to 1 000 m (3,280 ft) depth* HRQHP/HQ ................................................................................. 1 010 Nm (750 ft lbf) RECOMMENDED MINIMUM MAKE-UP TORQUE FOR DEEP HOLES* HRQHP over 1 000 m (3,280 ft) ............................................ 2 000 Nm (1,475 ft lbf) HRQHP over 2 000 m (6,560 ft) ............................................ 2 750 Nm (2,030 ft lbf) MIDBODY MINIMUM YIELD STRENGTH HRQHP/HQ ............................................................................... 621 MPa (90,000 psi) MIDBODY MINIMUM TENSILE STRENGTH HRQHP/HQ ............................................................................. 723 MPa (105,000 psi) JOINT MINIMUM YIELD STRENGTH HRQHP ................................................................................ 1 070 MPa (155,000 psi) HQ ............................................................................................. 621 MPa (90,000 psi) JOINT MINIMUM TENSILE STRENGTH HRQHP ................................................................................ 1 241 MPa (180,000 psi) HQ ........................................................................................... 723 MPa (105,000 psi) PURE TENSION TO FAILURE** HRQHP .................................................................................... 845.2 kN (190,000 lbf) HQ .............................................................................................. 400.3 kN (90,000 lbf) PURE TORSION TO FAILURE** HRQHP ............................................................................... 21 015 Nm (15,500 ft lbf) HQ ......................................................................................... 10 440 Nm (7,700 ft lbf) NOTE: Rod capacities and failure loads were determined by independent facility. A safety factor has been applied for the above ratings (applies to new, unused Boart Longyear rods, in a straight vertical down hole, assuming compliance to ITHT Product Manual and standard core drilling practices). Burst and collapse pressure ratings will be reduced under drilling loads. Operating torque should not exceed make-up torque. * Increase make-up torque to match operating torque as depth increases. ** These failure loads are for product comparison purposes ONLY. Drilling loads should not exceed rating values. Pressure Ratings (per API bulletin 5C3) BURST PRESSURE - Box Shoulder HRQHP Rod .............................................................................. HQ Rod ..................................................................................... HWT Casing ............................................................................. BURST PRESSURE - Midbody HRQHP/HQ Rod ........................................................................ HWT Casing ............................................................................. COLLAPSE PRESSURE - Midbody HRQHP/HQ Rod ........................................................................ HWT Casing ............................................................................. 45.0 MPa (6,560 psi) 30.0 MPa (4,365 psi) 18.3 MPa (2,656 psi) 64.0 MPa (9,850 psi) 42.9 MPa (6,218 psi) 60.0 MPa (8,770 psi) 45.0 MPa (6,560 psi) P/N 3543105-M Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.